One-step primary reconstruction for complex craniofacial resection with PEEK custom-made implants

J Craniomaxillofac Surg. 2014 Mar;42(2):141-8. doi: 10.1016/j.jcms.2013.04.001. Epub 2013 May 18.

Abstract

Purpose: Reconstruction of large craniofacial defects has largely improved since custom-made implants have been developed in the past decade. For large lesions in fronto-orbital region (such as osteomeningioma), we applied a simple and reliable protocol to perform optimal primary reconstruction with PEEK (polyetheretherketone) specific implant at the same time of the resection.

Material and methods: Our protocol is based on virtual preoperative surgery with a planned bone resection that allows engineering of a specific implant to accurately fit to the defect during the surgery. Thus tumour removal and optimal immediate reconstruction are performed easily in a single-step procedure. The use of navigation is required to perform accurate resection according to the planning. We report our experience in five patients requiring complex orbito-frontal reconstruction.

Results: Planned resection was always achieved with accurate placement of the implant. Optimal orbital reconstruction is allowed and permits exophthalmos correction and orbital contour symmetry. No major complication was observed.

Conclusion: We provide a simple one-step technique to reconstruct the orbit while achieving symmetric cosmetic and functional results, reducing operative time and avoiding donor site morbidity.

Keywords: CAD/CAM; Computer-assisted surgery; Craniofacial reconstruction; Navigation; One-step surgery; Orbital reconstruction; PEEK.

Publication types

  • Case Reports

MeSH terms

  • Adult
  • Aged
  • Benzophenones
  • Biocompatible Materials* / chemistry
  • Esthetics
  • Female
  • Follow-Up Studies
  • Frontal Bone / surgery*
  • Frontal Sinus / surgery
  • Humans
  • Image Processing, Computer-Assisted / methods
  • Imaging, Three-Dimensional / methods
  • Ketones* / chemistry
  • Male
  • Meningioma / surgery
  • Middle Aged
  • Mucocele / surgery
  • Neoplasm Recurrence, Local / surgery
  • Orbit / surgery*
  • Paranasal Sinus Diseases / surgery
  • Patient Care Planning
  • Plastic Surgery Procedures / methods*
  • Polyethylene Glycols* / chemistry
  • Polymers
  • Prostheses and Implants*
  • Prosthesis Design
  • Skull Neoplasms / surgery*
  • Sphenoid Bone / surgery
  • Surgery, Computer-Assisted / methods
  • User-Computer Interface

Substances

  • Benzophenones
  • Biocompatible Materials
  • Ketones
  • Polymers
  • polyetheretherketone
  • Polyethylene Glycols