Cadaveric assessment of a 3D-printed aiming device for implantation of a hinged elbow external fixator

Eur J Orthop Surg Traumatol. 2017 Apr;27(3):405-414. doi: 10.1007/s00590-016-1889-1. Epub 2016 Dec 10.

Abstract

Introduction: Proper implantation of a hinged external elbow fixator (HEEF) is demanding since it requires precise alignment between the flexion-extension's and HEEF's axis. In order to optimize this alignment, we have developed a 3D-printed aiming device. The primary goal of the study was to compare the aiming device-based technique with the conventional pin technique. The secondary goal was to determine whether it is possible to share the aiming device with the surgical community.

Materials and methods: A HEEF was implanted in cadavers with either the aiming device (n = 6) or the conventional pin technique (n = 6). For both techniques the duration of the procedure, the radiation exposure as well as the offset and angular divergence between the HEEF's and flexion-extension's axis were compared. To achieve the secondary goal, two surgeons used aiming devices 3D-printed from files sent by email in order to implant HEEF on cadaveric specimens (n = 6).

Results: Duration of the procedure was not significantly different between both techniques. However, the aiming device allowed for reduction of the number of image intensifier shots (p = 0.005), angular divergence (p = 0.02) and offset between both axes (p = 0.05). The aiming devices have been delivered less than 15 days after ordering, and they have allowed proper implantation of six HEEF.

Conclusion: The 3D-printed aiming device allowed less irradiant and more accurate implantation of HEEF. It is possible to share it with other surgeons.

Keywords: 3D printing; Elbow instability; Hinged elbow fixator; Terrible triad.

Publication types

  • Comparative Study

MeSH terms

  • Aged
  • Aged, 80 and over
  • Biomechanical Phenomena
  • Bone Nails
  • Cadaver
  • Elbow Joint / physiopathology
  • Elbow Joint / surgery*
  • External Fixators*
  • Humans
  • Joint Instability / physiopathology
  • Joint Instability / surgery*
  • Operative Time
  • Printing, Three-Dimensional*
  • Prosthesis Implantation / instrumentation*
  • Radiation Dosage