A two-step approach for fluidized bed granulation in pharmaceutical processing: Assessing different models for design and control

PLoS One. 2017 Jun 29;12(6):e0180209. doi: 10.1371/journal.pone.0180209. eCollection 2017.

Abstract

Various modeling techniques were used to understand fluidized bed granulation using a two-step approach. First, Plackett-Burman design (PBD) was used to identify the high-risk factors. Then, Box-Behnken design (BBD) was used to analyze and optimize those high-risk factors. The relationship between the high-risk input variables (inlet air temperature X1, binder solution rate X3, and binder-to-powder ratio X5) and quality attributes (flowability Y1, temperature Y2, moisture content Y3, aggregation index Y4, and compactability Y5) of the process was investigated using response surface model (RSM), partial least squares method (PLS) and artificial neural network of multilayer perceptron (MLP). The morphological study of the granules was also investigated using a scanning electron microscope. The results showed that X1, X3, and X5 significantly affected the properties of granule. The RSM, PLS and MLP models were found to be useful statistical analysis tools for a better mechanistic understanding of granulation. The statistical analysis results showed that the RSM model had a better ability to fit the quality attributes of granules compared to the PLS and MLP models. Understanding the effect of process parameters on granule properties provides the basis for modulating the granulation parameters and optimizing the product performance at the early development stage of pharmaceutical products.

MeSH terms

  • Microfluidics*
  • Microscopy, Electron, Scanning
  • Models, Chemical*
  • Technology, Pharmaceutical / methods*

Grants and funding

This work was supported by grants from: 1. National Natural Science Foundation of China [grant number 81403110], URL: http://www.nsfc.gov.cn/; 2. Shanghai Municipal Commission of Health and Family Planning [grant number ZY3-CCCX-3-5001], URL: http://www.wsjsw.gov.cn/wsj/; 3. Science and Technology Commission of Shanghai Municipality [grant number 15DZ2292000], URL: http://www.stcsm.gov.cn/.