A comparison study of stem taper material loss at similar and mixed metal head-neck taper junctions

Bone Joint J. 2017 Oct;99-B(10):1304-1312. doi: 10.1302/0301-620X.99B10.BJJ-2016-1005.R1.

Abstract

Aims: We sought to determine whether cobalt-chromium alloy (CoCr) femoral stem tapers (trunnions) wear more than titanium (Ti) alloy stem tapers (trunnions) when used in a large diameter (LD) metal-on-metal (MoM) hip arthroplasty system.

Patients and methods: We performed explant analysis using validated methodology to determine the volumetric material loss at the taper surfaces of explanted LD CoCr MoM hip arthroplasties used with either a Ti alloy (n = 28) or CoCr femoral stem (n = 21). Only 12/14 taper constructs with a rough male taper surface and a nominal included angle close to 5.666° were included. Multiple regression modelling was undertaken using taper angle, taper roughness, bearing diameter (horizontal lever arm) as independent variables. Material loss was mapped using a coordinate measuring machine, profilometry and scanning electron microscopy.

Results: After adjustment for other factors, CoCr stem tapers were found to have significantly greater volumetric material loss than the equivalent Ti stem tapers.

Conclusion: When taper junction damage is identified during revision of a LD MoM hip, it should be suspected that a male taper composed of a standard CoCr alloy has sustained significant changes to the taper cone geometry which are likely to be more extensive than those affecting a Ti alloy stem. Cite this article: Bone Joint J 2017;99-B:1304-12.

Keywords: Arthroplasty; Corrosion; Explant; Junction; Metal-on-metal; Mixed metals; Taper; Volumetric wear.

Publication types

  • Comparative Study

MeSH terms

  • Adult
  • Aged
  • Aged, 80 and over
  • Arthroplasty, Replacement, Hip / methods*
  • Chromium Alloys*
  • Corrosion
  • Equipment Failure Analysis
  • Female
  • Hip Prosthesis*
  • Humans
  • Male
  • Metal-on-Metal Joint Prostheses*
  • Microscopy, Electron, Scanning
  • Middle Aged
  • Prosthesis Design
  • Prosthesis Failure
  • Stress, Mechanical
  • Surface Properties

Substances

  • Chromium Alloys