Fe-Al2O3 composites with different carbon contents were prepared by reactive sintering from high sulfur iron concentrate, bauxite, Al2O3 powder mixture. The effects of different carbon contents on emission form of sulfur were studied. The thermo gravimetric-infrared radiation results showed there were no gaseous compounds containing sulfur discharged during the sintering except CO2 and H2O. It is indicated that sulfur precipitates around the metal phase in the form of sulfide by the phases and microstructures analysis. And with an increase in carbon contents, sulfide gradually transformed from FeS to MnS. The mechanical properties and acid resistance of materials can be improved by MnS rather than FeS. Samples with higher carbon content had optimal physical and chemical properties with bending strength of 295 MPa, hardness of 13.0 GPa, acid resistance of 94.89 % and alkali-resistance of 98.45 %. This study provides a novel cleaner method for the high sulfur iron concentrate that avoids the emission of sulfur-containing substances while ensuring the performance of the composite.
Keywords: Clean technology; Emission reduction; Iron concentrate; sulfur dioxide.
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