Direct synthesis of nanopatterned epitaxial graphene on silicon carbide

Nanotechnology. 2023 Jul 19;34(40). doi: 10.1088/1361-6528/ace369.

Abstract

This article introduces a straightforward approach for the direct synthesis of transfer-free, nanopatterned epitaxial graphene on silicon carbide on silicon substrates. A catalytic alloy tailored to optimal SiC graphitization is pre-patterned with common lithography and lift-off techniques to form planar graphene structures on top of an unpatterned SiC layer. This method is compatible with both electron-beam lithography and UV-lithography, and graphene gratings down to at least ∼100 nm width/space can be realized at the wafer scale. The minimum pitch is limited by the flow of the metal catalyst during the liquid-phase graphitization process. We expect that the current pitch resolution could be further improved by optimizing the metal deposition method and lift-off process.

Keywords: catalysts; epitaxial graphene; lift-off processes; near-field microscopy; patterning; silicon carbide.