ScarfingTool: An Advanced tool to repair Carbon Fiber Reinforced plastic

HardwareX. 2024 Sep 26:20:e00588. doi: 10.1016/j.ohx.2024.e00588. eCollection 2024 Dec.

Abstract

Carbon Fiber Reinforced Plastic (CFRP) is going to assume more and more importance in mechanical and aerospace engineering in the near future. This is due to its intrinsic high lightness and resistance, if compared to traditional metallic materials. CFRP is characterized by a proper production and repair technology. The tool showed in this paper is conceived to repair and verify the restoration of such kind of material. Its application is limited to the first part of the repair process: in jargon the scarfing operation, otherwise called "defect removal". This operation is similar to a high-speed grinding. For this reason, the designed tool can be easily applied to other contexts, such as sanding, polishing or deburring. Basically, the ScarfingTool is composed by a high-speed electro-spindle and a 3D smart snapshot sensor. This tool is conceived to be as light as possible to be installed on a light collaborative robot. Moreover, its specific design assures great compliance that, as needed, can be regulated. A high efficiency suction inlet completes the tool and guarantees a clean environment during operation. The scarfing process has already been dealt with in [1] to which the interested reader is addressed. This work is licensed under CC BY-SA 4.0. (https://creativecommons.org/licenses/by-sa/4.0).

Keywords: Carbon Fiber Reinforced Plastic Repair; Robotic Grinding; Robotic Polishing; Robotic Sanding; Scarfing Repair.