Promoted Two-Step Ammonia Synthesis with CoOOH/Co foam at Ampere-Level Current Density and Nearly 100% Faraday Efficiency from Air and Water

Small. 2024 Dec;20(52):e2404881. doi: 10.1002/smll.202404881. Epub 2024 Oct 23.

Abstract

Ammonia (NH3) is regarded as an essential hydrogen storage material in the new energy field, and plasma-electrocatalytic synthesis of NH3 (PESA) is an alternative to the traditional Haber-Bosch process. Here, a bifunctional catalyst CoOOH/CF is proposed to enhance the PESA process. Benefiting from the efficient activation of O2 by CoOOH/CF, NOx - yield rate can reach the highest value of 171.90 mmol h-1 to date. Additionally, CoOOH holds a more negative d-band center, thereby exhibiting weaker adsorption toward NO*, lowering the energy barrier for the rate determining step, resulting in a high NH3 yield rate (302.55 mg h-1 cm-2 at -0.8 V) with ampere-level NH3 current density (2.86 A cm-2 at -0.8 V) and nearly 100% Faraday efficiency (FE, 99.8% at -0.6 V). Moreover, CoOOH/CF achieves an excellent 4.54 g h-1 NH3 yield rate with 97.9% FE in an enlarged electrolyzer, demonstrating the feasibility of PESA on a large scale.

Keywords: CoOOH; ammonia synthesis; electrocatalysis; intermediate; intrinsic activity.