The Mechanism of Aluminum Deposition and Dendrite Growth on a Copper Substrate in Anode-Free Aluminum Batteries

ACS Appl Mater Interfaces. 2024 Nov 6. doi: 10.1021/acsami.4c12688. Online ahead of print.

Abstract

Given the critical demand for batteries with a high energy density and the global scarcity of lithium, anode-free aluminum batteries (AFABs) have attracted significant attention. AFABs utilize collectors instead of traditional anode metal foils, eliminating the need for anode materials and significantly enhancing the energy density of the batteries. However, the proliferation of aluminum dendrites might cause safety risks and reduce Coulombic efficiency, possibly impeding commercialization. This study employs molecular dynamics (MD) simulations to explore the deposition mechanisms of aluminum (Al) on copper (Cu) collectors and the dynamics of aluminum dendrite growth under nonhomogeneous deposition conditions. The results indicate that the surface properties of the Cu substrate significantly affect aluminum deposition, leading to more homogeneous and amorphous deposition on Cu(110) surfaces. However, the FCC structure of Al atoms on the Cu(111) surfaces exhibited the largest number. Strategically increasing the temperature and pressure can effectively prevent the formation of aluminum dendrites. The results are helpful for enhancing the battery cycle stability and the application of novel AFABs.

Keywords: Al deposition; Anode-free aluminum battery; Dendrite growth; External pressure; Molecular dynamics.