Semiconducting metal oxides with nanofiber (NF) morphologies are among the most promising materials for the realization of gas sensors. In this study, we have prepared electrospun ZnO-NiO composite NFs with different amounts of NiO (0, 20, 40, 60 and 80% wt%) for the systematic study of ethanol gas sensing. The fabricated composite NFs were annealed at 600 °C for crystallization. Based on characterization studies, NFs were produced with desired morphologies, phases, and chemical compositions. Ethanol gas sensing studies revealed that the sensor with 40 wt% NiO had the highest response (3.6 to 10 ppm ethanol) at 300 °C among all gas sensors. The enhanced gas response was ascribed to the formation of sufficient amounts of p-n NiO-ZnO heterojunctions, NFs' high surface areas due to their one-dimensional morphologies, and acid-base interactions between ZnO and ethanol. This research highlights the need for the optimization of ZnO-NiO composite NFs so that they achieve the highest sensing response, which can be extended to other similar metal oxides.
Keywords: NiO; ZnO; electrospinning; ethanol; gas sensor; sensing mechanism.