Tantalum-stabilized ruthenium oxide electrocatalysts for industrial water electrolysis

Science. 2025 Jan 3;387(6729):48-55. doi: 10.1126/science.ado9938. Epub 2025 Jan 2.

Abstract

The iridium oxide (IrO2) catalyst for the oxygen evolution reaction used industrially (in proton exchange membrane water electrolyzers) is scarce and costly. Although ruthenium oxide (RuO2) is a promising alternative, its poor stability has hindered practical application. We used well-defined extended surface models to identify that RuO2 undergoes structure-dependent corrosion that causes Ru dissolution. Tantalum (Ta) doping effectively stabilized RuO2 against such corrosion and enhanced the intrinsic activity of RuO2. In an industrial demonstration, Ta-RuO2 electrocatalyst exhibited stability near that of IrO2 and had a performance decay rate of ~14 microvolts per hour in a 2800-hour test. At current densities of 1 ampere per square centimeter, it had an overpotential 330 millivolts less than that of IrO2.