Boosting the durability of RuO2 via confinement effect for proton exchange membrane water electrolyzer

Nat Commun. 2025 Jan 2;16(1):337. doi: 10.1038/s41467-024-55747-0.

Abstract

Ruthenium dioxide has attracted extensive attention as a promising catalyst for oxygen evolution reaction in acid. However, the over-oxidation of RuO2 into soluble H2RuO5 species results in a poor durability, which hinders the practical application of RuO2 in proton exchange membrane water electrolysis. Here, we report a confinement strategy by enriching a high local concentration of in-situ formed H2RuO5 species, which can effectively suppress the RuO2 degradation by shifting the redox equilibrium away from the RuO2 over-oxidation, greatly boosting its durability during acidic oxygen evolution. Therefore, the confined RuO2 catalyst can continuously operate at 10 mA cm-2 for over 400 h with negligible attenuation, and has a 14.8 times higher stability number than the unconfined RuO2 catalyst. An electrolyzer cell using the confined RuO2 catalyst as anode displays a notable durability of 300 h at 500 mA cm-2 and at 60 °C. This work demonstrates a promising design strategy for durable oxygen evolution reaction catalysts in acid via confinement engineering.