Shaken helical track bioreactors: Providing oxygen to high-density cultures of mammalian cells at volumes up to 1000 L by surface aeration with air

N Biotechnol. 2008 Jun;25(1):68-75. doi: 10.1016/j.nbt.2008.03.001. Epub 2008 May 19.

Abstract

A new scalable reactor was developed by applying a novel mixing principle that allows the large-scale cultivation of mammalian cells simply with surface aeration using air owing to increased liquid-gas transfer compared to standard stirred-tank bioreactors. In the cylindrical vessels (50 mL-1500 L) with a helical track attached to the inside wall, the liquid moved upward onto the track as the result of orbital shaking to increase the liquid-gas interface area significantly. This typically resulted in a 5-10-fold improvement in the volumetric mass transfer coefficient (k(L)a). In a 1500-L helical track vessel with a working volume of 1000 L, a k(L)a of 10h(-1) was obtained at a shaking speed of 39 rpm. Cultivations of CHO cells in a shaken 55-L helical track bioreactor resulted in improved cell growth profiles compared to control cultures in standard systems. These results demonstrated the possibility of using these new bioreactors at scales of 1000 L or more.

Publication types

  • Research Support, Non-U.S. Gov't

MeSH terms

  • Air*
  • Animals
  • Bioreactors*
  • CHO Cells
  • Cell Count
  • Cell Proliferation
  • Cells, Cultured
  • Cricetinae
  • Cricetulus
  • Oxygen / metabolism*
  • Rheology

Substances

  • Oxygen