Alumina nanoparticles are widely used as nanofillers for polymer nanocomposites. Among several different polymorphs of alumina, α-alumina has the most desirable combination of physical properties. Hence, the attachment of polymer chains to α-alumina to enhance compatibility in polymeric matrixes is an important goal. However, the chemical inertness and low concentration of surface hydroxyl groups have rendered polymer modification of α-alumina a long-standing challenge. Herein, we report that activation of α-alumina in concentrated or molten NaOH as well as in molten K2S2O7 increased polymer graft density up to 50%, thereby facilitating the synthesis of α-alumina brush particles with uniform grafting density of 0.05 nm(-2) that are readily miscible or dispersible in organic solvents or in chemically compatible polymeric hosts.
Keywords: SI-ATRP; grafting density; hybrid materials; poly(methyl methacrylate); polymer brushes; α-alumina.