A functionally graded Bi1.6Er0.4O3 (ESB)/Y0.16Zr0.84O1.92 (YSZ) bilayer electrolyte is successfully developed via a cost-effective screen printing process using nanoscale ESB powders on the tape-cast NiO-YSZ anode support. Because of the highly enhanced oxygen incorporation process at the cathode/electrolyte interface, a novel bilayer solid oxide fuel cell (SOFC) yields extremely high power density of ∼2.1 W cm-2 at 700 °C, which is a 2.4 times increase compared to that of the YSZ single electrolyte SOFC.
Keywords: bilayers; electrolytes; high performance; solid oxide fuel cells; stabilized bismuth oxides.