Biosurfactant-facilitated leaching of metals from spent hydrodesulphurization catalyst

J Appl Microbiol. 2018 Nov;125(5):1358-1369. doi: 10.1111/jam.14036. Epub 2018 Jul 26.

Abstract

Aims: To investigate the capabilities of different types of biosurfactants (rhamnolipids, lipopeptides, sophorolipids) to remove metals and carbon from the hazardous spent hydrodesulphurization (HDS) catalyst generated by petroleum refineries.

Methods and results: Biosurfactants were prepared and used to treat spent HDS catalyst. Metal and carbon contents were analysed and compared with those from no-biosurfactant control treatments. All biosurfactant treatments increased carbon loss percentage from the spent HDS catalyst. The lipopeptide treatment LI, containing 17·34 mg ml-1 of crude biosurfactants, caused the highest carbon loss percentage (44·5%). Rhamnolipids were, in general, better than sophorolipids and lipopeptides as metal-removing agents. The metal content decreased as the concentration of rhamnolipids decreased. The R5 treatment, which contained 0·4 mg l-1 of crude rhamnolipids, caused the highest reduction in metal content. Molybdenum, nickle and vanadium contents were reduced by 90, 30 and 70% respectively.

Conclusions: Biosurfactants might have potential application for metals and coke removal from spent HDS catalysts. The bioleaching capability depends on the type and concentration of the biosurfactant.

Significance and impact of the study: This study, after further in-depth investigations, might lead to the development of an eco-friendly and economic technology to treat or even regenerate the environmentally hazardous spent HDS catalysts, which are generated in huge amounts by the petroleum refineries.

Keywords: bioleaching; biosurfactants; coke deposition; molybdenum; rhamnolipids; sophorolipids; spent HDS catalyst.

MeSH terms

  • Bacillus megaterium / metabolism
  • Candida / metabolism
  • Catalysis
  • Glycolipids / analysis
  • Glycolipids / chemistry
  • Lipopeptides / analysis
  • Lipopeptides / chemistry
  • Metals / analysis*
  • Molybdenum / analysis
  • Molybdenum / chemistry
  • Nickel / analysis
  • Nickel / chemistry
  • Petroleum Pollution / analysis*
  • Pseudomonas aeruginosa / metabolism
  • Surface-Active Agents / analysis*
  • Surface-Active Agents / chemistry
  • Surface-Active Agents / isolation & purification
  • Vanadium / analysis
  • Vanadium / chemistry

Substances

  • Glycolipids
  • Lipopeptides
  • Metals
  • Surface-Active Agents
  • rhamnolipid
  • Vanadium
  • Nickel
  • Molybdenum