[Preliminary study on the automatic preparation of dental implant socket controlled by micro-robot]

Zhonghua Kou Qiang Yi Xue Za Zhi. 2018 Aug 9;53(8):524-528. doi: 10.3760/cma.j.issn.1002-0098.2018.08.005.
[Article in Chinese]

Abstract

Objective: To analyze the quantitative relationship between the number of layers of laser pulses and the amount of step in ultra-short pulse laser cutting of cortical bone, optimize the robot's vertical single stepping parameters, and to explore the feasibility of automatic preparation of dental implant cavity using robot controlling ultra-short pulse laser, in order to lay the foundation for automated dental implant surgery. Methods: Eight pig ribs were segmented into to make 16 specimens. Using the robotic surgical system and path planning software independently developed by our group, circular holes with a diameter of 4 mm were cut two-dimensionally in the rib segments to obtain the quantification relationship of the number of laser pulse layers (n) and the depth of two-dimensional (2D) cutting (d). When conducting the three-dimensional (3D) cutting procedure, the number of pulse layers were set to 5, 10, 15, 20, 25, 30, 35, 40, 45, 50 layers, the vertical single step amount was an integer value corresponding to the results of 2D cutting depth, and the number of pulses (n') corresponding to the minimum difference between the theoretical depth of cut and the actual depth of cut was obtained. The n' was taken as the most suitable single step pulse layer, the rib segment was cut, and the depth of single cut was measured while the integer value was taken as the most appropriate vertical single step amount (d'). The vertical parameters of laser single stepping were set as n' layer pulse and d' μm step size. The 3D cutting produces a cylindrical cavity with a diameter of 4 mm and a height of 2 mm to evaluate the 3D cutting accuracy (the difference between the measured value and the theoretical value of cutting diameter or depth). Ten 4 mm×3 mm implant holes were automatically prepared on the bilateral femurs of 5 Japanese big white rabbits, and ten 4 mm×3 mm implants made by 3D printer were artificially implanted, and the preparation effect of the implant cavities was evaluated. Results: The quantitative relationship curve between the number of laser pulses (n) and 2D depth of cut (d) showed a linear upward trend. The linear fitting obtained the quantitative relation function formula d=9.278 4 n±26.763 0, R(2)=0.988 9. The optimum number of single step pulse layers was 5 layers, and the vertical single step amount was 50 μm, so as to set the vertical parameters of a single step of a 3D cutting, and the 3D cutting diameter accuracy was (3.98±2.87) μm, with a depth accuracy of (15.42±5.44) μm. Automated preparation of 10 implant cavities on the femur of the rabbit were completed. When the implants were placed into the implant cavities, there was resistance, but they were fully seated and primary stability has been achieved after seating implant placement. Conclusions: The method of non-contact automatic preparation of dental implant cavities using robot controlling ultra-short pulse laser is feasible. By optimizing the single cutting process parameters, precise control of laser cutting cortical bone can be realized.

目的: 分析超短脉冲激光切削骨皮质时激光脉冲层数与步进量的定量关系,优化机器人的垂直向单次步进参数,探讨机器人自动控制超短脉冲激光制备口腔种植窝洞的可行性,为进一步实现自动化口腔种植手术奠定基础。 方法: 选取猪肋骨8条,制成16块肋骨段。应用本课题组自主研发的机器人手术系统和路径规划软件,在肋骨段上二维切削直径为4 mm的圆形窝洞,获得激光脉冲层数(n)与二维切削深度(d)的定量关系。三维切削时设定脉冲层数分别是5、10、15、20、25、30、35、40、45、50,垂直向单次步进量分别为对应二维切削深度结果的整数值,获得理论切削深度与实际切削深度差值最小时对应的脉冲层数(n′)。以n′为最适宜的单次步进脉冲层数,切削肋骨段,测量单次切削深度,取整数值作为最适宜的垂直向单次步进量(d′)。设定激光的垂直向单次步进参数为n′层脉冲和d′µm步进量,三维切削制备直径4 mm、高度2 mm的圆柱形窝洞,评价三维切削精度(切削直径或深度的实测值与理论值的差值);同法在5只日本大耳白兔双侧股骨上自动化制备4 mm×3 mm的种植窝洞,人工植入10枚三维打印的4 mm×3 mm种植体,评价种植窝洞制备效果。 结果: 激光脉冲层数(n)与二维切削深度(d)的定量关系曲线呈线性上升趋势,线性拟合得到定量关系函数式为d=9.278 4 n+26.763 0,R(2)=0.988 9。最适宜的单次步进脉冲层数为5,最适宜的垂直向单次步进量为50 μm,以此设定三维切削的垂直向单次步进参数,三维切削的直径精度为(3.98±2.87)μm,深度精度为(15.42±5.44)µm;在兔股骨上完成10个种植窝洞的自动化制备,将种植体植入自动化制备的种植窝洞时有一定的阻力,但能完全就位,就位后无松动现象。 结论: 基于机器人自动控制超短脉冲激光的非接触式制备口腔种植窝洞的方法可行,通过优化数控皮秒激光的单次切削工艺参数,可实现激光切削骨皮质的精确控制。.

Keywords: Automation; Dental implantation; Lasers; Robotics.

MeSH terms

  • Animals
  • Dental Implantation / instrumentation
  • Dental Implantation / methods*
  • Dental Implants*
  • Feasibility Studies
  • Femur / surgery
  • Humans
  • Laser Therapy / instrumentation
  • Laser Therapy / methods
  • Preoperative Care / methods
  • Rabbits
  • Ribs / surgery
  • Robotic Surgical Procedures / methods*
  • Swine

Substances

  • Dental Implants