Natural creatures can always provide perfect strategies for excellent antireflection (AR), which is valuable for photovoltaic industry, optical devices, and flexible displays. However, limited by precision, it is still difficult to guarantee the consistency between the artificial structures and the original biological structures. Here, a novel large-scale flexible AR film is inspired by the cicada wings and successfully fabricated with a recycled template. On the one hand, the adjustable structures on porous templates make it possible to optimize the design of AR structure parameters toward the practical demand. On the other hand, it breaks the limitation of the biological organism size, accomplishing the replication of AR nanostructure units in a large scale. Interestingly, even if the film is covered by enlarged dome cone arrays, it still maintains almost perfect AR property, achieving excellent scale-insensitivity AR performance. This work numerically and experimentally investigates its scale-insensitivity AR performance in detail. Compared with subwavelength nanocones, enlarged cones change the original optical behaviors, and the proportion of transmitted light is reduced while scattering and absorption increase. Based on this, these bio-inspired scale-insensitivity AR arrays could be used in flexible displays, photothermic conversion, solar cells, and so on.
Keywords: antireflection; bio-inspired materials; large-scale film; scale-insensitivity; template manufacturing.