PPy/silane composite film on a magnesium alloy surface was prepared by one-step cycle voltammetry. The mixed solution of methanol and water was used as the hydrolysis solvent of a γ-(2,3-glycidoxypropyl) trimethoxysilane coupling agent (KH-560). The surface morphology of the PPy/silane film, the electro-polymerization progress of KH-560 and PPy, the influence of the silane coupling agent and the corrosion behavior of the coated AZ31 Mg alloy were all investigated. The results indicated that the PPy/silane film on AZ31 Mg alloy via one-step cyclic voltammetry could provide better corrosion protection for an Mg alloy when the volume fraction of KH-560 in the hydrolysis solution was 15% and the time span of hydrolysis was 24 h with the 5.935 × 10-10 A cm-2 corrosion current density.
Keywords: Mg alloy; PPy/silane film; corrosion resistance; cyclic voltammetry.