3D Printing and Chemical Dealloying of a Hierarchically Micro- and Nanoporous Catalyst for Wastewater Purification

ACS Appl Mater Interfaces. 2021 Oct 20;13(41):48709-48719. doi: 10.1021/acsami.1c14076. Epub 2021 Oct 12.

Abstract

Hierarchically porous-structured materials show tremendous potential for catalytic applications. In this work, a facile method through the combination of three-dimensional (3D) printing and chemical dealloying was employed to synthesize a nanoporous-copper-encapsulating microporous-diamond-cellular-structure (NPC@DCS) catalyst. The developed NPC@DCS catalyst was utilized as a heterogeneous photo-Fenton-like catalyst where its catalytic applications in the remediation of organic wastewater were exemplified. The experimental results demonstrated that the NPC@DCS catalyst possessed a remarkable degradation efficiency in the removal of rhodamine B with a reaction rate of 8.24 × 10-2 min-1 and displayed attractive stability, durability, mineralization capability, and versatility. This work not only manifests the applicability of the proposed NPC@DCS catalyst for wastewater purification in practical applications but also is anticipated to inspire the incorporation of the 3D printing technology and chemical synthesis to design high-performance metal catalysts with tunable hierarchical micro- and nanopores for functional applications.

Keywords: dealloying; fenton; hierarchically porous materials; laser powder bed fusion; wastewater treatment.