Offshore produced water treatment by a biofilm reactor on the seabed: The effect of temperature and matrix characteristics

In many industrial processes a large amount of water with high salinity is co-produced whose treatment poses considerable challenges to the available technologies. The produced water (PW) from offshore operations is currently being discharged to sea without treatment for dissolved pollutants due to space limitations. A biofilter on the seabed adjacent to a production platform would negate all size restrictions, thus reducing the environmental impact of oil and gas production offshore. The moving bed biofilm reactor (MBBR) was investigated for PW treatment from different oilfields in the North Sea at 10 °C and 40 °C, corresponding to the sea and PW temperature, respectively. The six PW samples in study were characterized by high salinity and chemical oxygen demand with ecotoxic effects on marine algae S. pseudocostatum (0.4%<EC₅₀<2.7%). In continuous operation over a year, MBBR achieved a stable COD removal of 64 ± 5% at 10 °C and 68 ± 8% at 40 °C. Batch experiments revealed that most dissolved compounds were removed (up to 63%) within 3 h of treatment. High temperature (40 °C) was a key parameter to achieve a faster kinetics with degradation constant rate (k) up to eight-fold faster compared to 10 °C. Alongside contaminants removal, PW toxicity was also reduced (64-89%) during MBBR at both temperatures, hot and cold. The toxicity reduction was most likely related to the elimination of dissolved organic compounds, such as phenols, naphthalenes and BTEX. The biofilm was able to handle PW with high oil in water content from unstable production, as well as high salinity. Thus, MBBR seems to be a realistic solution to treat PW with complex and variable composition by removing harmful components towards the zero harmful discharge goal.