Analysis of time-dependent hydrophobic recovery on plasma-treated superhydrophobic polypropylene using XPS and wettability measurements

In specific applications like ice-repellent coatings or membrane separation technology, wettability is a key parameter affecting the applicability of commodity polymers. This study presents a technique to fine-control the wetting properties of a hierarchically structured polypropylene surface, enabling the transition between superhydrophobic and superhydrophilic states. To demonstrate the tunability of the wetting properties of polypropylene (PP) substrate, we prepared in a consecutive way superhydrophobic (advancing contact angle (CA_adv) of 152°) and superhydrophilic (CA_adv of 0°) material by solvent-treatment and mild air plasma treatment. The optimal plasma treatment parameters to achieve superhydrophilic wetting behaviour, which is stable for at least one week of storage in air was also explored. Water contact angle measurement and X-ray photoelectron spectroscopy were used to monitor the time dependency of hydrophobic recovery on a hierarchically structured PP surface. With a simple model considering structural and wetting parameters, we characterized the droplet spreading behaviour of plasma-treated roughened surfaces, which exhibited superhydrophilic wetting behaviour with equilibrium CA_adv of nearly 0°. The proposed model, which aligns well with experimental data, can be used to compare the droplet spreading behaviour of plasma-treated roughened surfaces.