A novel and sustainable approach to efficiently modify cotton material via a physical flash-explosion with sub- or SCF-CO₂ as medium

A novel and eco-friendly approach to modify natural cotton fiber by flash-explosion with a sub- or supercritical fluid of carbon dioxide (sub- or SCF-CO₂) for improving its structure and properties was constructed for the first time. The achieved results demonstrate that remarkable improvements in the coloration performance of cotton fiber by 71.1 % and the water retention by 1001.2 % against the control could be readily available by employing the flashily-explosion method at a recommended condition with 4-cycle explosion in sub- or SCF-CO₂, and system temperature, fluid treatment duration and explosion number exhibited much more pronounced positive influences among all parameters. Additionally, minimal influences from the supercritical explosion on cotton fiber micronaire value, thermal property and tensile breaking strength were also observed. The scanning electron microscopy (SEM) and porosity investigations clearly show that plenty of micropores and/or strip fissures were formed on the fiber surfaces and their inner phases, and notably improved fiber surface area, pore volume and size were also obtained after a subsupercritical flash-explosion. Nuclear magnetic resonance hydrogen spectroscopy (¹H NMR) and Fourier transform infrared spectroscopy (FT-IR) analysis disclose that numbers of hydrogen bonds between the fiber macrochains and/or from their intramolecular chains were broken by generating numerous free hydroxyl groups, which reasonably supported the improvements of the dye uptake behaviors and water retention properties, etc. The Energy-dispersive X-ray spectroscopy (EDS) analysis on the fiber cross-sections further confirms that a loosening of the inner aggregation structure of the cotton fiber was achieved after a flash explosion by significantly enhancing its coloration performance, etc. This innovative approach provides a promising idea and possibility as an alternative to chemical methods via mechanically and physically modifying fiber or other materials with sub- or SCF-CO₂ fluid in an eco-friendly and sustainable manner.