Utilizing MOFs Melt-Foaming to Design Functionalized Carbon Foams for 100% Deep-Discharge and Ultrahigh Capacity Sodium Metal Anodes

ACS Nano. 2025 Jan 14;19(1):1577-1587. doi: 10.1021/acsnano.4c14884. Epub 2024 Dec 23.

Abstract

Meltable metal-organic frameworks (MOFs) offer significant accessibility to chemistry and moldability for developing carbon-based materials. However, the scarcity of low melting point MOFs poses challenges for related design. Here, we propose a MOFs melt-foaming strategy toward Ni single atoms/quantum dots-functionalized carbon foams (NiSA/QD@CFs). Melt-foaming highly depends on two factors: flexible metal-phosphorus bonds with cage-like ligands bridged in a zipper configuration via hydrogen bonds, facilitating MOFs conformational melting below 200 °C, and high annealing rates that lead to MOFs foaming by reducing the energy barrier and enhancing the pyrolysis enthalpy. When used as hosts for sodium metal anodes, foam structure regulates metallic Na to preferentially deposit inside the pores, while Ni SA and QD synergistically enhance Na absorption. Consequently, NiSA/QD@CF electrodes exhibit stable cyclic performance for 1000 h in symmetrical cells, with a low hysteresis voltage of 98 mV at 100 mA/cm2, 100 mAh/cm2, and 100% depth of discharge. Moreover, both full cells and anode-free ones exhibit excellent rate and cyclic performances. This strategy enriches the liquid MOFs family and their applications in mild-processing CFs for electrochemical energy storage.

Keywords: 100 percentage depth of discharge; carbon foams; melt-foaming; metal−organic frameworks; sodium metal anodes.