Synthesis of Ru-W/CeZrOx catalyst with superior NH3-SCO performance: Synergy between Ru and W species

J Hazard Mater. 2025 Jan 2:486:137108. doi: 10.1016/j.jhazmat.2025.137108. Online ahead of print.

Abstract

Ammonia selective catalytic oxidation (NH3-SCO) is an effective method for NH3 removal. However, it is still a great challenge to develop catalysts with a wide operating temperature window, high catalytic activity and N2 selectivity, particularly for the removal of high-concentration NH3 from NH3-fueled engine exhaust gas. Herein, a small amount of Ru (0.5 wt%) together with W were used to co-modify CeZrOx through impregnation method to synthesize a novel NH3-SCO catalyst. The as-prepared Ru-W/CeZrOx catalyst could achieve a complete NH3 conversion at 300 °C, and a superior N2 selectivity, which exceeded 95.7 % over a wide temperature range of 225-400 °C. The physicochemical properties of the prepared catalysts were compared using various characterization techniques to reveal the possible roles of Ru and W species in NH3-SCO reaction. XPS results showed that the introduction of Ru species was in favor of forming abundant surface adsorbed oxygen species on the surface of Ru-W/CeZrOx catalyst, significantly enhancing the low-temperature activity. Besides, the co-existing W species could suppress the excessive oxidation of NH3 on catalyst surface, which was crucial for improving N2 selectivity. In-situ DRIFTS results suggested that Ru-W/CeZrOx catalyst followed both the internal selective catalytic reduction (i-SCR) and amide (-NH) mechanisms during NH3-SCO reaction. More importantly, the NH3 species adsorbed on Ru-W/CeZrOx catalyst surface reacted more rapidly than that of W/CeZrOx catalyst, and were mainly converted to N2 rather than NOx or N2O under the synergy of Ru and W species.

Keywords: NH(3)-SCO; Reaction mechanism; Ru-based catalyst; Surface adsorbed oxygen; Synergy.