Efficiently Re-Utilizing the High-Value Metals in the Spent LiNi1-x-yMnxCoyO2 for the Trifunctional Electrocatalysts by a Novel One-Pot Method

Small. 2025 Jan 16:e2411337. doi: 10.1002/smll.202411337. Online ahead of print.

Abstract

Traditional hydrometallurgy methods for recycling the spent lithium-ion battery materials face some challenges, including the complex processes, and difficulties in separating Ni/Co/Mn. To address these issues, this work proposes a simple one-pot method to achieve a high Li leaching efficiency (99.2%) and simultaneously transform the majority of Ni (99.5%) and Co (99.9%) into a high-performance multifunctional electrocatalyst (LNMCO-HS-180). LNMCO-HS-180 with single-phase structure shows a hollow microsphere morphology. LNMCO-HS-180 can efficiently catalyze the oxygen reduction (ORR), oxygen evolution (OER), and methanol oxidation reactions (MOR), with the ORR half-wave potential of 0.732 V and, OER potential of 1.469 V at 10 mA cm-2. This is mainly attributed to the unique hollow microsphere morphology, suitable Ni/Co/Mn oxidation states, and reduction in the free energy barriers for OER and ORR. Additionally, LNMCO-HS-180 exhibits an MOR potential of only 1.43 V at 100 mA cm-2 and excellent formate selectivity (>99%).

Keywords: Spent lithium‐ion batteries; electrocatalysts; one‐pot method; recycling; ternary cathode materials.