Multiscale Analysis of Impact-Resistance in Self-Healing Poly(Ethylene-co-Methacrylic Acid) (EMAA) Plain Woven Composites

A study combining multiscale numerical simulation and low-velocity impact (LVI) experiments was performed to explore the comprehensive effects on the impact-resistance of EMAA filaments incorporated as thermoplastic healing agents into a plain woven composite. A multiscale micro–meso–macro modeling framework was established, sequentially propagating mechanical performance parameters among micro–meso–macro models. The equivalent mechanical parameters of the carbon fiber bundles were predicted based on the microscopic model. The mesoscopic representative volume element (RVE) model was crafted by extracting the actual architecture of the monolayer EMAA filaments encompassing the plain woven composite. Subsequently, the fiber and matrix of the mesoscopic model were transformed into a monolayer-equivalent cross-panel model containing monolayers aligned at 0° and 90° by local homogenization, which was extended into a macroscopic equivalent model to study the impact-resistance behavior. The predicted force–time curves, energy–time curves, and damage profile align closely with experimental measurements, confirming the reliability of the proposed multiscale modeling approach. The multiscale analysis reveals that the EMAA stitching network can effectively improve the impact-resistance of plain woven composite laminates. Furthermore, there exist positive correlations between EMAA content and both impact-resistance and self-healing efficiency, achieving a self-healing efficiency of up to 98.28%.