Costuming:RC scorch

From 501st Legion Databank
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Republic Commando - Scorch
Scorch Full.jpg
Model RC-28965, Photo by Katie Hirth


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Description: Clone Commando Delta-62: “Scorch”
Prefix: RC
Detachment: Clone Trooper Detachment
Context: ’’Star Wars: Republic Commando (video game and novels)’’

Republic Commandos are elite trained soldiers of the Grand Army of the Republic. They are assigned to carry out operations too delicate for standard troopers, such as covert infiltration, sabotage, demolition, and assassination. Delta-62, known as “Scorch”, was a member of Delta Squad and served as the demolitions expert under Delta-38, “Boss”. Scorch was fond of the DC-17m’s Anti-Armor attachment, and cracked the most jokes of any other member of the squad; often at the expense of his pod-brother “Sev”. Scorch often forgot if wiring detonators required the order red-red-green or red-green-red.


For 501st membership only the requirements in black need to be met.

In the page below, items listed in blue are recommended features that will improve the quality of the costume. Items listed in red are intended to further enhance the finished costume.

Special Notes:
• The “Animated” armor design, seen in 2008 The Clone Wars Cartoon Series, differs from the “Realistic” armor design used to create characters from the theatrical films, video games, and graphic novels. See this thread at 501stclonetroopers.com for the differences between the sculpts. (This may require an additional forum account.)
• Armor parts shall be made from fiberglass, ABS (Acrylonitrile Butadiene Styrene), HIPS (High Impact Polystyrene), or a similar rigid material. This includes vacuum formed plastics as well as properly finished and smoothed 3D printed armor forms. See this thread at 501stclonetroopers.com for examples of acceptable and unacceptable levels of 3D print finishing.
• All numerical measurements given in CTD CRLs are approximate. Measurements should be followed as closely as possible while not affecting the proportionality of costume details. Proportionality should take precedence over exact measurements.


This Visual Guide has been reviewed by the detachment staff and the LMO team and is certified for use as a minimum approval guideline for GMLs. GMLs are free to approve this costume type.


  • This document is not intended to be a detailed how-to on costume construction; rather a visual guide to be used for 501st costume approval. Details on construction may be found on the respective costume detachment web forum.
  • GMLs uncertain about an aspect of submitted costume shall post questions in the appropriate DL/GML peer review section of the Legion forum.
  • Measurements given in this document are intended to be approximate and generalized; not criteria for approval.
  • Requirements for all 501st costumes are proportional to the wearer in scale, fit and size.
  • Text descriptions are only one part of the guideline. GMLs and costumers must consider both text and pictures (CRL and Reference) when reviewing the costume.


Required Costume Components

The following costume components are present and appear as described below.


RepublicCog.png General Construction Notes
  • This version of the character is based of his appearance in "Star Wars: Republic Commando" video game.
  • As previously noted, all armor is constructed from rigid material such as fiberglass, plastic, resin, sintra, vacuum-formed ABS, firm rubber, metal or similar.
  • This character utilizes the Katarn-Class style for all armor parts.
  • All armor pieces are painted white with dark grey or amber details and a matte finish, unless otherwise noted below.
  • Armor is weathered in shades of black and brown, with painted sections scuffed to show underlying white, closely matching game references.
  • All pieces are scaled proportionately to the wearer.





Scorch helmet.jpg Helmet
  • Blue or black mirrored visor.
  • Frown is painted black.
  • Dark grey detail paint covers near entirety of helmet, leaving white behind in the following areas:
    • Front forehead and “cheekbone” areas of helmet.
    • Rear trapezoid of white positioned on the lower portion of the raised “C” detail.
    • Vertical white bars facing the vertical primer grey stripe.
  • Detail groove lines are painted black to bring out groove lines.
  • Spotlight holder affixed to right ear.
  • Side vents under the ear column include a large black rectangular recess, with four raised dark grey vertical rectangles.
  • Three cheek vent recesses are present near the ear column.
  • Two front chin aerators are painted black.
  • Chin vocoder is painted black.
    • The recess behind the vocoder is black as well.
  • Two bands are present around back of helmet.
    • Top band is black.
    • Bottom band is primer grey and broken up by back vent detailing.
  • The rear vent features two rails going vertical along the back of the helmet. The entire area between the rails is painted primer grey.
    • Either four or three square protrusions are located between the vertical rails. If three are present, the top features an intended square instead of a fourth raised detail.
    • The grey vertical section ends right before the neck ring, leaving a thin dark grey line.


OPTIONAL Level two certification (if applicable):
  • Visor is black with blue lighting for visor illumination installed along the upper edge of the visor and concealed behind the helmet edge (EL Wire, LED, and Acrylic Rod are acceptable).
  • Spotlight holder includes a functional white LED.





CommNeckSeal.png Neck Seal
  • Neck Seal is made of black vinyl or leather type material.
  • Bib covers the entire area within the neckline of the chest/back armor.
  • Ribbed neck section connects to the bib.
  • Bib features twelve trapezoidal details running around circumference of the neck. Trapezoids are longer in the front of the bib, and decrease in size as they run towards the back of the neck.
    • Six trapezoids with recessed rim are present on the front of the bib.
    • Six raised trapezoids are present on the rear of the bib.





TK anh stunt undersuit.jpeg Under Suit
  • Black non-textured material, either one-piece or two-piece construction with no visible zippers or logos.




Scorch shoulders.jpg Shoulder Armor
  • Shoulders are rounded on both ends with a raised center section between the ends.
  • The central raised band has diagonal grooves from top to bottom, that angle towards the centerline while remaining wider at the top.
  • Recess in center of shoulder bell with embedded buckle detail.
    • Buckle is dark grey.
  • Dark grey is present on shoulder armor, leaving elliptical white section in center of shoulder armor.
  • Detail groove lines are painted black to bring out the details.




Scorch biceps.jpg Bicep Armor
  • Biceps are painted dark grey with black details.
    • Biceps have a matte finish.
  • Biceps have a sharp shield-shaped recess on the inner and outer faces.
    • Shield recess is painted black.
  • Biceps are seamless.
  • Bottom of biceps on each side have two “teeth” details.
    • The shorter tooth should be towards the front (wearer’s bicep), and the longer tooth in the rear (wearer’s tricep).




Scorch elbows.jpg Elbow Armor
  • Elbows are painted dark grey.
    • Elbows have a matte finish.
  • Elbows are attached or hinged to gauntlets.
  • The elbows have a dark blue band going around the elbow-pit.





Scorch forearms.jpg Forearm Armor
  • Forearms are painted dark grey with amber details.
    • Forearms have a matte finish.
  • Amber section starts at the top wrist section of the raised buckle detail, arching towards the elbow of the wearer at the center of each recessed arch section. Amber section terminates by arching back towards wrist of wearer on underside. Amber painted section is symmetriclal and follows visual references.
  • Forearms have raised detail on top and three indented sections.
    • Inside of gauntlet features one indented arch section towards the elbow.
    • Outside of gauntlet features two indented arch sections facing towards the wrist and elbow.
  • On the raised wrist-area band, there are two square details with recessed edges. These squares are painted dark grey.
  • Forearms are seamless.
  • Forearms have attached or hinged elbows.




Scorch hands.jpg Hand Plates
  • Handplates are painted amber.
    • Handplates have a matte finish.
  • Handplate return edge is longer on the side closer to the thumb than the return edge near the pinky finger.
  • Right handplate specific detailing:
    • Handplate has an elevated horizontal bar on top of the handplate.
  • Left handplate specific detailing:
    • Handplate has an elevated rounded “T” shape with knuckle-edge indentation.
    • Long vertical groove with a primer grey greeblie located at knuckle end.
    • Two small raised hemispheres are present near bottom of handplate, split by "T" shape.


OPTIONAL Level two certification (if applicable):
  • Vibroblade attachment on left hand.
    • Vibroblade attachment is painted silver, with a gunmetal edge.
    • Core of vibroblade is a rounded rectangular black recess, with a cylindrical blue center.
    • Core blue cylinder lights up.
  • When vibroblade is stored in handplate, grey detail is located at wrist end.





CommGlovesISO.png Gloves
  • Black gauntlet style gloves made of leather, nylon, or other low pile fabrics. Gloves cover the wrist area.
  • Gloves do not have any labels or logos visible once armor is attached.
  • Gloves have embedded armor padding along fingers and back of hand.




Scorch chest.jpg Chest Armor
  • Chest is painted white with dark grey details.
    • Chest has matte finish.
  • A dark grey section is painted on either side of the chest around the armholes.
    • Section tapers towards neck on front face of chest.
    • Dark grey section meets up with a similar detail on the back armor seamlessly.
  • Armor has an elevated “V” shape front with elevated chest area.
  • Chest and back armor match together at the sides with a slight open gap.
  • Shoulder area is seamless.


OPTIONAL Level two certification (if applicable):
  • Chest features two large circular blast marks present near the center of the chest armor and over the left pectoral.
    • Many black scorch lines are present as well.




Scorch back.jpg Back Armor
  • Back is painted white with dark grey details.
    • Back has matte finish.
  • Backplate is flat on rear and aligns with backpack.
  • Bottom of armor includes a recessed detail that extends along majority of backplate.
  • Top section of back armor is painted dark grey, with the bottom edge meeting with the bottom corner of the backpack.
    • Dark grey section is seamless with similar paint on backpack.
  • Chest and back armor match together at the sides with a slight open gap.




Scorch backpack.jpg Backpack
  • Backpack is painted white with dark grey and amber details.
    • Backpack has matte finish.
  • Backpack attaches to back armor without visible hardware.
  • Top rectangular portion of pack is painted dark grey.
  • On either side of the vertical raised portion is a sunken area with drafted details.
    • Drafted section is painted amber with the lowest rectangular portion painted dark grey.
  • There is a recessed trapezoidal detail in the lower right of the center portion of the backpack.
  • There is a small raised circle above the recessed trapezoidal detail on the back of the backpack.
  • Top half of raised horizontal rectangle detail is painted dark grey.
  • Bottom half of backpack features amber vertical stripes.
  • The bottom section of the backpack includes two handles.
  • A raised detail panel is present on the left side of the center portion of the backpack.
    • Panel rim is painted dark grey.
    • Panel features two recesses that are black, with blue illuminated details matching references.
    • Lower area of panel has a two digit ID number displaying “62”.
  • Backpack features two tube details with attachment boxes connected to the main backpack, with no visible hardware.
    • Bottom tube mountiung point is painted white.
    • Middle tube mounting point is painted dark grey, with recessed white detail on front and back face.
    • Tube is painted white, with following details:
      • Top half of tube is painted dark grey.
      • Bottom of tube features primer grey stripe, with dark grey stripe above it.
      • A red triangle sits next to aurebesh details above the bottom stripes, with thin dark grey stripe above them.
      • Pale “pinkish-grey” vertical stripe runs along outer side of tube from the text to the dark grey top section.
    • Tubes feature blue illuminated top rim with raised top detail.
  • Backpack construction shall have no visible seams.





Scorch abs.jpg Abdomen and Cod Armor
  • Abdomen armor is painted white with light grey details.
    • Abdomen armor has matte finish.
  • Armor has a connected cod and abdominal piece with 3-dimensional surface details, and permanent belt boxes attached to the waist.
    • Side belt boxes include front detailing, including two recessed rectangles stacked vertically. Recesses have heavy weathering.
  • The abdominal area includes two trapezoidal raised details conforming to the bottom of the chestplate, and a recessed square detail on either side.
    • Groove between central abdominal trapezoids is painted light grey.
  • On either side of this ab detailing includes raised hook details, with the hook facing down.
  • Top section of abdominal plate besides hook details and central two abdominal trapezoids is painted light grey.
  • Cod includes raised detailing and grooves.
  • Rear of butt plate features trapezoidal amber painted section.
  • Abdominal plate attaches to the lower back and posterior armor with a visible closed seam.




Scorch posterior.jpg Kidney and Posterior Armor
  • Katarn-Class posterior armor is a solid butt and back piece with protruding rectangle and angled edge butt detail.
    • Posterior armor is painted white.
    • Kidney armor is painted light grey.
    • Posterior and Kidney armor has matte finish.
  • Kidney armor conforms to wearer's body.
  • On the sides of the posterior armor, a groove forms a triangle detail.
  • Rear of posterior armor features inverted amber trapezoid.
  • Permanent belt box waist aligns with Abdominal armor.
    • Side belt boxes include front detailing, including two recessed rectangles stacked vertically. Recesses have heavy weathering.





Scorch thighs.jpg Thigh Armor
  • Thighs have an arching indent in rear.
  • A raised ridge is in the front of the armor, flaring out when reaching the knee.
  • Thighs feature amber line going vertically down the front, with a sharp angle as it continues around the outside faces of the thigh armor. Line curves up and terminates above the arched indent.
  • The area of the thigh armor underneath and facing inward underneath the amber line is painted dark grey.
    • Innermost-area of thigh armor features black trapezoid section on the upper side.
  • Thighs are seamless.




Scorch thighAttachment.jpg Anti-Armor Grenade Pods
  • Right thigh features a double grenade pod magazine held on with black leather or leather-like material.
    • Straps can be cosmetic with hardware attachment underneath magazine, but hardware cannot be visible.
  • Magazine holder is painted dark grey.
  • Grenade pods are painted white with the following details:
    • Exterior sides feature “pinkis-grey” vertical stripe.
    • Top area features a red triangle with aurebesh details and thin panel lines matching references.
    • Grenade pods are held in with black leather or leather like material.


OPTIONAL Level two certification (if applicable):
  • The bottom of each grenade pod holder features three horizontal LED ports. LEDs illuminate blue.




Scorch shins.jpg Knee and Lower Leg Armor
  • Knee and shin armor is painted white with dark grey and amber details.
    • Knee and shin armor have matte finish.
  • Shins are rounded at the calf.
  • Rear of shins have a vertical raised ridge going from the top edge to halfway down. At the bottom of the ridge, on either side there is an indented rounded trapezoidal detail that goes halfway up the ridge.
  • Tapered vertical amber stripe is present on top front of shin armor.
  • Shin armor is painted dark grey on top, with amber on the bottom separated by angled white stripe angling down towards the opposite ankle of the wearer.
  • Shins are seamless or constructed with hidden closures.
    • Rear or inside leg seams are acceptable.
    • Front seam may also be overlapped with indented edge to provide appearance of seamless edge.
  • Knees are hinged to top of shins.
    • Angle of knee follows alignment of front leg surface.
  • Knee armor is painted dark grey with vertical tapered amber stripe.




Scorch shoes.jpg Boots
  • Boots are similar to regular grunt clone boots.
  • Ankle high or tall enough to cover the ankle and eliminate any black undersuit visible at the ankle.
  • Boots are laceless.
  • The boots have armor detail to include a natural seam at the toe and a strap that goes over the top of the foot with two protruding disks at each side of the strap.
    • Shoe disks are flat.
  • Toe area of boot is painted amber.
  • Ankle area of boot is painted dark grey.
  • There are no markings or labels from the shoe makers.
  • Boot soles have a treaded bottom.
    • Boot soles are painted black with an amber and dark grey matching lining on main boot.




Optional Accessories

Items below are optional costume accessories. These items are not required for approval, but if present appear as described below. If adding in an accessory after initial approval, the item still needs to be submitted to local GML for approval before use.



CommDC17ISO.png DC-17m (Assault Rifle Configuration)
  • Base weapon has bulky design accurate to the game with the following characteristics:
    • Enclosed trigger guard.
    • Elongated front grip under forward compartment.
    • Back angled stock cover with louvered design.
    • Shield flap on left side, located above trigger handle.
    • Multiple sights on top edge.
  • Sections of the blaster are painted aluminum or black matching visual references.
  • The DC-17m can come in multiple forms, these details pertain to the Assault Rifle configuration:
    • Barrel attachment is present on front of blaster.
      • End of barrel has a patina-like finish.
    • Standard DC-17m magazine type.
    • Blast door is in the closed position.


OPTIONAL Level two certification (if applicable):
  • Blue lighted 3 digit numeric display counter (max count 300).
  • Blue LED light bars on magazine.
  • Blue LED on top cylindrical detail, in front of rear sight.







This document and all of the images within were created by and are the property of the 501st Legion. Other media owned by Lucasfilm Ltd and Disney are used under authorization. All other uses are prohibited. The 501st Legion is a worldwide Star Wars costuming organization comprised of and operated by Star Wars fans. While it is not sponsored by Lucasfilm Ltd., it follows generally accepted ground rules for Star Wars fan groups. Star Wars, its characters, costumes, and all associated items are the intellectual property of Lucasfilm. Copyright and Trademark Lucasfilm Ltd. All rights reserved. Used under authorization.