Two-stroke engine: Difference between revisions

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{{Short description|Internal combustion engine type}}
{{redirect|2-cycle|the mathematical concept|Cyclic permutation}}
[[File:Two-Stroke Engine.gif|thumb|Animation of a two-stroke engine]]
 
A '''two-stroke''' (or '''two-stroke cycle''') '''engine''' is a type of [[internal combustion engine]] that completes a [[Thermodynamic power cycle|power cycle]] with two strokes (up and down movements) of the [[piston]] during (one powerup cycle,and thisone powerdown cycle being completedmovement) in one revolution of the crankshaft. A [[four-stroke engine]] requires four strokes of the piston to complete a power cycle duringin two crankshaft revolutions. In a two-stroke engine, the end of the combustion stroke and the beginning of the compression stroke happen simultaneously, with the intake and exhaust (or [[Scavenging (automotive)|scavenging]]) functions occurring at the same time.
 
Two-stroke engines often have a high [[power-to-weight ratio]] due to having power strokes twice as often as a four-stroke engine. Two-stroke engines can also have fewer [[moving parts]] than four-stroke engines, and thus be cheaper to manufacture and weigh less. In countries and regions with stringent emissions regulation, two-stroke engines have been phased out in automotive and motorcycle uses. In regions where regulations are less stringent, small displacement two-stroke engines remain popular in [[moped]]s and motorcycles.<ref>{{Cite web |title=Docker Maroc |url=https://docker.ma/ |access-date=2023-04-12 |language=fr-FR}}</ref> They are also used in power tools such as [[Chainsaw|chainsaws]] and [[Leaf blower|leaf blowers]].
Two-stroke engines often have a high [[power-to-weight ratio]], power being available in a narrow range of rotational speeds called the [[power band]]. Two-stroke engines have fewer [[moving parts]] than four-stroke engines.
 
== History ==
The first commercial two-stroke engine involving cylinder compression is attributed to [[Scotland|Scottish]] engineer [[Dugald Clerk]], who patented his design in 1881.<ref>See:
* Clerk, Dugald ; English patent no. 1,089 (issued: March 14, 1881).
* Clerk, Dugald [https://pdfpiw.uspto.gov/.piw?Docid=00249307 "Motor worked by combustible gas or vapor,"] U.S. patent no. 249,307 (filed: September 2, 1881 ; issued: November 8, 1881).</ref> However, unlike most later two-stroke engines, his had a separate charging cylinder. The [[crankcase]]-scavenged engine, employing the area below the piston as a charging pump, is generally credited to Englishman [[Joseph Day (inventor)|Joseph Day]].<ref>See:
* Day, Joseph ; British patent no. 6,410 (issued: April 14, 1891).
* Day, Joseph ; British patent no. 9,247 (issued: July 1, 1891).
* Day, Joseph [https://pdfpiw.uspto.gov/.piw?docid=00543614 "Gas-engine"] US patent no. 543,614 (filed: May 21, 1892 ; issued: July 30, 1895).
* {{cite journal |last1=Torrens |first1=Hugh S. |title=A study of 'failure' with a 'successful innovation': Joseph Day and the two-stroke internal combustion engine |journal=Social Studies of Science |date=May 1992 |volume=22 |issue=2 |pages=245–262|doi=10.1177/030631292022002004 |s2cid=110285769 }}</ref><ref>Joseph Day's engine used a reed valve. One of Day's employees, Frederic Cock (1863–1944), found a way to render the engine completely valve-less. See:
* Cock, Frederic William Caswell ; British patent no. 18,513 (issued: October 15, 1892).
* Cock, Frederic William Caswell [https://pdfpiw.uspto.gov/.piw?docid=00544210 "Gas-engine"] US patent no. 544,210 (filed: March 10, 1894 ; issued: August 6, 1895).
* The Day-Cock engine is illustrated in: {{cite journal |last1=Dowson |first1=Joseph Emerson |title=Gas-power for electric lighting: Discussion |journal=Minutes of Proceedings of the Institution of Civil Engineers |date=1893 |volume=112 |pages=2–110 |doi=10.1680/imotp.1893.20024 |url=https://babel.hathitrust.org/cgi/pt?id=hvd.hxgrpu&view=1up&seq=60}} ; see p. 48.</ref> On 31 December 1879, [[Germany|German]] [[inventor]] [[Karl Benz]] produced a two-stroke gas engine, for which he received a patent in 1880 in Germany. The first truly practical two-stroke engine is attributed to Yorkshireman [[Alfred Angas Scott]], who started producing [[twin cylinder|twin-cylinder]] [[water cooled|water-cooled]] [[motorcycle]]s in 1908.<ref>{{cite book|last1=Clew|first1=Jeff|title=The Scott Motorcycle: The Yowling Two-Stroke|date=2004|publisher=Haynes Publishing|isbn=0854291644|pages=240}}</ref>
 
Two-stroke [[gasoline]] engines with electrical [[spark ignition]] are particularly useful in lightweight or portable applications such as [[chainsaws]] and motorcycles. However, when weight and size are not an issue, the cycle's potential for high [[thermodynamic efficiency]] makes it ideal for [[diesel fuel|diesel]] [[compression ignition]] engines operating in large, weight-insensitive applications, such as [[marine propulsion]], [[locomotive|railway locomotives]], and [[Diesel generator|electricity generation]]. In a two-stroke engine, the exhaust gases transfer less heat to the cooling system than a four-stroke, which means more energy to drive the piston, and if present, a turbocharger.
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== Emissions ==
Crankcase-compression two-stroke engines, such as common small gasoline-powered engines, are lubricated by a [[petroil]] mixture in a [[total-loss oiling system|total-loss system]]. Oil is mixed in with their petrol fuel beforehand, in a fuel-to-oil ratio of around 32:1. This oil then forms emissions, either by being burned in the engine or as droplets in the exhaust, historically resulting in more exhaust emissions, particularly hydrocarbons, than four-stroke engines of comparable power output. The combined opening time of the intake and exhaust ports in some two-stroke designs can also allow some amount of unburned fuel vapors to exit in the exhaust stream. The high combustion temperatures of small, air-cooled engines may also produce [[NOx|NO<sub>x</sub>]] emissions.
 
However, with direct fuel injection and a [[sump]]-based lubrication system, a modern two-stroke engine can produce air pollution no worse than a four-stroke,{{citation needed|date=December 2020}} and can achieve higher [[thermodynamic efficiency]].{{citation needed|date=December 2020}}
 
==Applications==
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[[File:BritishSeagull2.JPG|thumb|right|upright|Lateral view of a two-stroke Forty series [[British Seagull]] [[outboard engine]], the serial number dates it to 1954/1955]]
 
Two-stroke gasoline engines are preferred when mechanical simplicity, light weight, and high [[power-to-weight ratio]] are design priorities. By mixing oil with fuel, they can operate in any orientation as the [[sump|oil reservoir]] does not depend on gravity.
A number of mainstream automobile manufacturers have used two-stroke engines in the past, including the Swedish [[Saab Automobile|Saab]] and, German manufacturers [[DKW]], [[Auto-Union]], [[VEB Sachsenring Automobilwerke Zwickau]], [[VEB Automobilwerk Eisenach]], and [[Simson (company)|VEB Fahrzeug- und Jagdwaffenwerk]], „Ernstand ThälmannPolish manufacturers [[Fabryka Samochodów Osobowych|FSO]] and [[Fabryka Samochodów Małolitrażowych|FSM]]. The Japanese manufacturers [[Suzuki]] and [[Subaru]] did the same in the 1970s.<ref>{{cite web|url=http://www.lj10.com/lj50info/ |title=Suzuki LJ50 INFO |publisher=Lj10.com |access-date=2010-11-07}}</ref> Production of two-stroke cars ended in the 1980s in the West, due to increasingly stringent [[Clean Air Act (United States)|regulation of air pollution]].<ref>{{cite web|url=https://www.epa.gov/vehicles-and-engines|title=Vehicles and Engines|first=OAR|last=US EPA|date=16 August 2016|website=US EPA}}</ref> [[Eastern Bloc]] countries continued until around 1991, with the [[Trabant]] and [[Wartburg (marque)|Wartburg]] in East Germany.
 
Two-stroke engines are still found in a variety of small propulsion applications, such as [[outboard motor]]s, small on- and [[dirt bike|off-road]] [[motorcycles]], [[moped]]s, [[scooter (motorcycle)|scooter]]s, [[motorized bicycle]]s, [[tuk-tuk]]s, [[snowmobile]]s, [[kart racing|go-kartskart]]s, [[ultralight]] and [[model airplane|model]] airplanes. Particularly in developed countries, pollution regulations have meant that their use for many of these applications is being phased out. [[Honda Motor Company|Honda]],<ref>{{cite web|url=https://motocrossactionmag.com/two-stroke-tuesday-2007-honda-cr125/ |title= TWO-STROKE TUESDAY {{!}} 2007 HONDA CR125|date= 25 September 2018|publisher=Motorcross Action magazine|accessdate=2021-11-19}}</ref> for instance, ceased selling two-stroke off-road motorcycles in the United States in 2007, after abandoning road-going models considerably earlier.
 
Due to their high power-to-weight ratio and ability to be used in any orientation, two-stroke engines are common in handheld outdoor power tools including [[Leafleaf blower|leaf blowers]]s, [[Chainsaw|chainsawschainsaw]]s, and [[string trimmer]]s.
 
Two-stroke [[diesel engine]]s are found mostly in large industrial and marine applications, as well as some trucks and heavy machinery.
 
==Designs==
==Different two-stroke design types==
 
[[File:Kunmadaras Motorsport 2021. szeptember 19. JM (69).jpg|thumb|Two-stroke motorbike with an expansion chamber exhaust system that increases the cylinder charge]]
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Although the principles remain the same, the mechanical details of various two-stroke engines differ depending on the type. The design types vary according to the method of introducing the charge to the cylinder, the method of scavenging the [[cylinder (engine)|cylinder]] (exchanging burnt exhaust for fresh mixture) and the method of exhausting the cylinder.
 
===Piston-controlled inletInlet port variations===
====Piston-controlled inlet port====
[[Piston]] port is the simplest of the designs and the most common in small two-stroke engines. All functions are controlled solely by the piston covering and uncovering the ports as it moves up and down in the cylinder. In the 1970s, [[Yamaha Motor Company|Yamaha]] worked out some basic principles for this system. They found that, in general, widening an exhaust port increases the power by the same amount as raising the port, but the power band does not narrow as it does when the port is raised. However, a mechanical limit exists to the width of a single exhaust port, at about 62% of the bore diameter for reasonable piston ring life. Beyond this, the piston rings bulge into the exhaust port and wear quickly. A maximum 70% of bore width is possible in racing engines, where rings are changed every few races. Intake duration is between 120 and 160°. Transfer port time is set at a minimum of 26°. The strong, low-pressure pulse of a racing two-stroke expansion chamber can drop the pressure to -7 psi when the piston is at bottom dead center, and the transfer ports nearly wide open. One of the reasons for high fuel consumption in two-strokes is that some of the incoming pressurized fuel-air mixture is forced across the top of the piston, where it has a cooling action, and straight out the exhaust pipe. An expansion chamber with a strong reverse pulse stops this outgoing flow.<ref>{{cite book |first=Gordon |last=Jennings. Guide to two|title=Two-stroke portTuner's Handbook |chapter=Port timing. Jan|pages=75–90 |date=January 1973 |url=https://www.vintagesleds.com/library/manuals/misc/Two-stroke%20Tuner's%20Handbook.pdf |access-date=14 June 2024}}</ref>
A fundamental difference from typical four-stroke engines is that the two-stroke's [[crankcase]] is sealed and forms part of the induction process in gasoline and [[hot bulb engine]]s. Diesel two-strokes often add a [[Roots blower]] or piston pump for scavenging.
 
A fundamental difference from typical four-stroke engines is that the two-stroke's [[crankcase]] is sealed and forms part of the induction process in gasoline and [[hot -bulb engine]]s. Diesel two-strokes often add a [[Roots blower]] or piston pump for [[Scavenging (engine)|scavenging]].
===Reed inlet valve===
 
====Reed inlet valve====
{{Main article|Reed valve}}
[[File:Old Cox Babe Bee engine dissasembled.JPG|thumb|upright=1.0|A [[Cox Models|Cox]] Babe Bee {{convert|0.049|in3|cm3|abbr=on}} reed valve engine, disassembled, uses glow-plug ignition. Its mass is 64 g.]]
The reed valve is a simple but highly effective form of [[check valve]] commonly fitted in the intake tract of the piston-controlled port. It allows asymmetric intake of the fuel charge, improving power and economy, while widening the power band. Such valves are widely used in motorcycle, ATV, and marine outboard engines.
 
====Rotary inlet valve====
The intake pathway is opened and closed by a rotating member. A familiar type sometimes seen on small motorcycles is a slotted disk attached to the [[crankshaft]], which covers and uncovers an opening in the end of the crankcase, allowing charge to enter during one portion of the cycle (called a disc valve).
 
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Rotary valve engines can be tailored to deliver power over a wider speed range or higher power over a narrower speed range than either a piston-port or reed-valve engine. Where a portion of the rotary valve is a portion of the crankcase itself, of particular importance, no wear should be allowed to take place.
 
===Cross-flowScavenging scavengingvariations===
====Cross-flow scavenging====
[[File:Two-stroke deflector piston (Autocar Handbook, 13th ed, 1935).jpg|thumb|upright|[[Deflector piston]] with cross-flow scavenging]]
In a cross-flow engine, the transfer and exhaust ports are on opposite sides of the cylinder, and a [[deflector piston|deflector]] on the top of the piston directs the fresh intake charge into the upper part of the cylinder, pushing the residual [[exhaust gas]] down the other side of the deflector and out the exhaust port.<ref name="Irving, 13" >
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}}</ref> The deflector increases the piston's weight and exposed surface area, and the fact that it makes piston cooling and achieving an effective combustion chamber shape more difficult is why this design has been largely superseded by uniflow scavenging after the 1960s, especially for motorcycles, but for smaller or slower engines using direct injection, the deflector piston can still be an acceptable approach.
 
====Loop scavenging====<!-- This section is linked from [[Exhaust pulse pressure charging]] -->
[[File:Ciclo del motore 2T.svg|upright=1.3|thumb|The two-stroke cycle
{{ordered list
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This method of scavenging uses carefully shaped and positioned transfer ports to direct the flow of fresh mixture toward the combustion chamber as it enters the cylinder. The fuel/air mixture strikes the [[cylinder head]], then follows the curvature of the combustion chamber, and then is deflected downward.
 
This not only prevents the fuel/air mixture from traveling directly out the exhaust port, but also creates a swirling turbulence which improves [[combustion efficiency]], power, and economy.
Usually, a piston deflector is not required, so this approach has a distinct advantage over the cross-flow scheme (above).
 
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Work published at SAE in 2012 points that loop scavenging is under every circumstance more efficient than cross-flow scavenging.
 
====Uniflow scavenging====
<!-- This section is linked from [[Exhaust pulse pressure charging]] -->and [[Tuned exhaust]]
-->
[[File:Diesel engine uniflow.svg|thumb|upright=0.5|Uniflow scavenging]]
<gallery mode=packed heights=150px widths=200px>
[[File:Ciclo del motore 2T unidirezionale.svg|right|thumb|The uniflow two-stroke cycle
File:Uniflow 2-stroke diesel animation.gif|Two-stroke diesel uniflow engine animation
[[File:Diesel engine uniflow.svg|thumb|upright=0.5|Uniflow scavenging]] flow schematic
</gallery>
 
[[File:Ciclo del motore 2T unidirezionale.svg|right|thumb|right|The uniflow two-stroke cycle:
{{ordered list
| Top dead center (TDC)
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{{legend|#639eff|B: Exhaust}}
{{legend|#ffae21|C: Compression}}
{{legend|#f00|D: Expansion (power)}}]]
In a uniflow engine, the mixture, or "charge air" in the case of a diesel, enters at one end of the cylinder controlled by the piston and the exhaust exits at the other end controlled by an exhaust valve or piston. The scavenging gas-flow is, therefore, in one direction only, hence the name uniflow.
]]
 
InThe adesign uniflow engine, the mixture, or "charge air" in the case of a diesel, enters at one end of the cylinder controlled by the piston and the exhaust exits at the other end controlled by anusing exhaust valve or piston. The scavenging gas-flow is, therefore, in one direction only, hence the name uniflow. The valved arrangement(s) is common in on-road, off-road, and stationary two-stroke engines ([[Detroit Diesel]]), certain small marine two-stroke engines ([[Gray Marine Motor Company]], which adapted the [[Detroit Diesel Series 71]] for [[Gray Marine 6-71 Diesel Engine|Graymarine Marineuse]]), certain railroad two-stroke [[diesel locomotive]]s ([[Electro-Motive Diesel]]) and large marine two-stroke main propulsion engines ([[Wärtsilä]]). Ported types are represented by the [[opposed piston]] design in which two pistons are in each cylinder, working in opposite directions such as the [[Junkers Jumo 205]] and [[Napier Deltic]].<ref>{{cite web|url=http://www.iet.aau.dk/sec2/junkers.htm |title=junkers |publisher=Iet.aau.dk |access-date=2009-06-06 |url-status=dead |archive-url=https://web.archive.org/web/20080501215400/http://www.iet.aau.dk/sec2/junkers.htm |archive-date=May 1, 2008 }}</ref> The once-popular [[split-single]] design falls into this class, being effectively a folded uniflow. With advanced-angle exhaust timing, uniflow engines can be supercharged with a crankshaft-driven (blower, either piston or Roots-type.<ref>{{cite web |url=https://www.enginehistory.org/Piston/Before1925/EarlyEngines/J/J.shtml |title=Selected Early Engines: Junkers truck|first=Kimble D. |last=McCutcheon |date=1 August 2022 |website=Engine History |access-date=14 June 2024 |quote=Junkers built experimental two-stroke opposed-piston diesel aircraft engines during WWI, which were derived from a stationary engine 1933line. These featured two crankshafts at the cylinder ends connected by a gear train that also drove the propeller. Two pistons, working in opposite directions in each cylinder, uncovered inlet and exhaust ports near the ends of their strokes. The exhaust port was uncovered first, and when the inlet port was uncovered, a compressed air charge was forced through the cylinders, practically clearing all burnt gases.}}</ref><ref>{{cite orweb Roots) blower|url=https://airandspace.si.edu/collection-objects/junkers-jumo-207-d-v2-line-6-diesel-engine/nasm_A19660013000 |title=Junkers Jumo 207 D-V2 In-line 6 Diesel Engine |publisher=National Air and Space Museum |access-date=14 June 2024}}</ref>
 
===Stepped piston engine===
The piston of this engine is "top-hat"-shaped; the upper section forms the regular cylinder, and the lower section performs a scavenging function. The units run in pairs, with the lower half of one piston charging an adjacent combustion chamber.
 
The upper section of the piston still relies on total-loss lubrication, but the other engine parts are sump lubricated with cleanliness and reliability benefits. The mass of the piston is only about 20% more than a loop-scavenged engine's piston because skirt thicknesses can be less. <ref>{{cite web | url=https://1library.net/article/stepped-piston-engines-basic-design-parameters-engine-geometry.qvvx8ngq | title=Stepped-Piston Engines - BASIC DESIGN PARAMETERS 3.1 Engine and Port Geometry }}</ref>
 
==Power-valve systems==
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==Direct injection==
{{Main article|Gasoline direct injection#In two-stroke engines}}
Direct injection has considerable advantages in two-stroke engines. In carburetted two-strokes, a major problem is a portion of the fuel/air mixture going directly out, unburned, through the exhaust port, and direct injection effectively eliminates this problem. Two systems are in use,: low-pressure air-assisted injection and high-pressure injection.
 
Since the fuel does not pass through the crankcase, a separate source of lubrication is needed.
 
==Diesel==
{{Main article|Two-stroke diesel engine}}
{{Unreferenced section|date=September 2010}}
[[File:BronsV8.jpg|thumb|left|[[Brons]] two-stroke V8 diesel engine driving an [[:nl:N.V. Heemaf|N.V. Heemaf]] [[Electrical generator|generator]]]]
 
Diesel engines rely solely on the heat of compression for ignition. In the case of [[Schnuerle porting|Schnuerle-ported]] and loop-scavenged engines, intake and exhaust happen via piston-controlled ports. A uniflow diesel engine takes in air via [[Scavenging (automotive)|scavenge ports]], and exhaust gases exit through an overhead [[poppet valve]]. Two-stroke diesels are all scavenged by [[forced induction]]. Some designs use a mechanically driven Roots blower, whilst marine diesel engines normally use exhaust-driven turbochargers, with electrically driven auxiliary blowers for low-speed operation when exhaust turbochargers are unable to deliver enough air.
 
Marine two-stroke diesel engines directly coupled to the propeller are able to start and run in either direction as required. The fuel injection and valve timing are mechanically readjusted by using a different set of cams on the camshaft. Thus, the engine can be run in reverse to move the vessel backwards.
 
==Lubrication==
{{Unreferenced section|date=September 2010}}
 
Many two-stroke engines use their [[crankcase]] to pressurize the air-fuel mixture before transfer to the cylinder. Unlike [[four-stroke engines]], they cannot be lubricated by oil contained in the crankcase and sump: [[lubricating oil]] would be swept up and burnt with the fuel. Fuels supplied to two-stroke engines are mixed with oil so that it can coat the cylinders and bearing surfaces along its path. The ratio of gasoline to oil ranges from 25:1 to 50:1 by volume.
 
Oil remaining in the mixture is burnt with the fuel and results in a familiar blue smoke and odor. Two-stroke oils, which became available in the 1970s, are specifically designed to mix with petrol and be burnt with minimal unburnt oil or ash. This led to a marked reduction in spark plug fouling, which had previously been a problem in two-stroke engines.
 
Other two-stroke engines might pump lubrication from a separate tank of two-stroke oil. The supply of this oil is controlled by the throttle position and engine speed. Examples are found in Yamaha's PW80 (Pee-wee), and many two-stroke snowmobiles. The technology is referred to as [[Automatic lubrication|auto-lube]]. This is still a total-loss system with the oil being burnt the same as in the premix system. Given that the oil is not properly mixed with the fuel when burned in the combustion chamber, it provides slightly more efficient lubrication. This lubrication method eliminates the user's need to mix the gasoline at every refill, makes the motor much less susceptible to atmospheric conditions (ambient temperature, elevation), and ensures proper engine lubrication, with less oil at light loads (such as idle) and more oil at high loads (full throttle). Some companies, such as Bombardier, had some oil-pump designs have no oil injected at idle to reduce smoke levels, as the loading on the engine parts was light enough to not require additional lubrication beyond the low levels that the fuel provides.<ref>{{cite web|url=http://www.klemmvintage.com/oils.htm |title=About Two Stroke Oils and Premixes|access-date=2016-08-21}}</ref> Ultimately, oil injection is still the same as premixed gasoline in that the oil is burnt in the combustion chamber (albeit not as completely as premix) and the gas is still mixed with the oil, although not as thoroughly as in premix. This method requires extra mechanical parts to pump the oil from the separate tank, to the carburetor or throttle body. In applications where performance, simplicity, and/or dry weight are significant considerations, the premix lubrication method is almost always used. For example, a two-stroke engine in a motocross bike pays major consideration to performance, simplicity, and weight. Chainsaws and brush cutters must be as lightweight as possible to reduce user fatigue and hazard.
 
Crankcase compression two-stroke engines suffer oil starvation if rotated at speed with the throttle closed. Motorcycles descending long hills and perhaps when decelerating gradually from high speed by changing down through the gears are examples. Two-stroke cars (such as those that were popular in Eastern Europe in the mid-20th century) were usually fitted with [[freewheel]] mechanisms in the [[powertrain]], allowing the engine to idle when the throttle was closed and requiring using brakes to slow down.
 
Large two-stroke engines, including diesels, normally use a sump lubrication system similar to four-stroke engines. The cylinder must be pressurized, but this is not done from the crankcase, but by an ancillary Roots-type blower or a specialized [[Turbocharger#Marine and land-based diesel turbochargers|turbocharger]] (usually a turbo-compressor system) which has a "locked" compressor for starting (and during which it is powered by the engine's crankshaft), but which is "unlocked" for running (and during which it is powered by the engine's exhaust gases flowing through the turbine).
 
{{See also|API-TC}}
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==External links==
* {{CommonscatinlineCommons category-inline}}
* [http://science.howstuffworks.com/two-stroke.htm Two-Stroke Engine] at [[How Stuff Works]]
* {{Citation |last=Sherman |first=Don |date=December 17, 2009 |title=A Two-Stroke Revival, Without the Blue Haze |url=https://www.nytimes.com/2009/12/20/automobiles/20STROKE.html |work=[[The New York Times]] |ref=none}}.