Autoclave Ritter

M9
Sterilizer
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Used on units with
Serial Number Prefixes:
CZ, DA, DB, DX, DY, FD,
FK, LA, FL and OM
Self-Contained
Steam Sterilizer
Service and
Parts Manual
FOR USE BY MIDMARK

TRAINED TECHNICIANS
ONLY
SF-1572
Part No. 004-0083-00 Rev. G (1/02)
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SECTION VI
PARTS LIST
TABLE OF CONTENTS
Section/Paragraph
Page
IMPORTANT INSTRUCTIONS
General Safety Instructions ........................................ ii
Safety Alert Symbols .................................................. ii
Warranty Instructions.................................................. ii
SECTION I GENERAL INFORMATION
1.1 Scope of Manual .........................................
1.2 How to Use Manual ....................................
1.3 Description of Sterilizer ...............................
1.4 Specifications .............................................
1.5 Parts Replacement Ordering ......................
1.6 Special Tools ..............................................
1-1
1-1
1-1
1-4
1-4
1-5
SECTION II TESTING AND TROUBLESHOOTING

2.1 Operational Test .......................................... 2-1
2.2 Troubleshooting Procedures ....................... 2-3
SECTION III SCHEDULED MAINTENANCE
3.1 Scheduled Maintenance ............................. 3-1
Section/Paragraph
Page
4.17 Wire Tray Rack and Tray Plate

Removal / Installation ........................... 4-15
4.18 Heating Element and Gasket
4.19 Filter Removal / Installation ....................... 4-16
4.20 Door Gaskets Removal / Installation ......... 4-17
4.21 Display PC Board Removal / Installation .. 4-17
4.22 Condensing Tank Assembly
4.23 Pressure Relief Valve Removal /
Installation ............................................. 4-19
4.24 Pressure / Temperature Potentiometers
Adjustments ......................................... 4-20
4.25 Display PC Board Lamp / Display /
Button Check ........................................ 4-23
4.26 Pressure Relief Valve Check .................... 4-24
4.27 Dry Cycle Dip Switches Adjustment ........... 4-25
SECTION V SCHEMATICS AND DIAGRAMS
5.1 Wiring Diagram ........................................... 5-1
5.2 Flow Diagram ............................................. 5-4
5.3 Pressure / Temperature Chart ..................... 5-5
SECTION IV MAINTENANCE/SERVICE
INSTRUCTIONS
4.1 Introduction ................................................. 4-1
4.2 Top Cover Removal / Installation ................ 4-1
4.3 Right Hand Side Panel Removal /
Installation .............................................. 4-1
4.4 Left Hand Side Panel Removal /
Installation .............................................. 4-2
4.5 Back Panel Removal/Installation................. 4-3
4.6 Base Inspection Cover Removal /
Installation .............................................. 4-3
4.7 Bellows Assembly Removal / Installation .... 4-4
4.8 Condensing Tank Water Level Sensor
Removal / Installation ............................. 4-5
4.9 Temperature Sensor Assembly
4.10 Pressure Vessel Water Level Sensor
4.11 Vent Solenoid Removal / Installation ........... 4-7
4.12 Fill Solenoid Removal / Installation ............. 4-9
4.13 Control PC Board Removal / Installation ... 4-10
4.14 Door Switch Removal / Installation ........... 4-13
4.15 Pulse Solenoid Removal / Installation ....... 4-13
4.16 Thermostat Removal / Installation ............. 4-14
SECTION VI PARTS LIST

6.1 Introduction ................................................. 6-1
6.2 Description of Columns ................................ 6-1
6.3 Torque Specifications and Important
Assembly Notes ...................................... 6-1
Pictorial Index ............................................. 6-2
Main Enclosure Components .................... 6-3.*
Plumbing and Sensor Components .......... 6-4.*
Pressure Vessel Components .................... 6-5
Manifold Components ............................... 6-6.*
Electrical Components .............................. 6-7.*
Control PC Board ...................................... 6-8.*
Labels and Decals ...................................... 6-9
Printer Components .................................. 6-10
Racks, Trays, and Cleaner ..................... 6-11.*
Packaging ................................................. 6-12
COMMENTS ........................................................... 7-1
FAX ORDERING FORM .......................................... 7-2
(*) Indicates that there has been a serial number break for the illustration
and that there are additional point page(s) following the original page.
Midmark Corporation 1998 SF-1572
Page i
Printed in U.S.A.
Return To Table Of Contents
IMPORTANT INSTRUCTIONS
General Safety Instructions
NOTE
A NOTE is used to amplify an operating procedure,
practice or condition.
Safety First: The primary concern of Midmark

Corporation is that this sterilizer is maintained with
the safety of the patient and staff in mind. To assure
that services and repairs are completed safely and
correctly, proceed as follows:
Warranty Instructions
Refer to the Midmark Limited Warranty printed in the
Installation and Operation Manual for warranty information. Failure to follow the guidelines listed below will
void the warranty and/or render the M9 sterilizer
unsafe for operation.
(1) Read this entire manual before performing any

services or repairs on this sterilizer.
(2) Be sure you understand the instructions
contained in this manual before attempting to
service or repair this sterilizer.
In the event of a malfunction, do not attempt to

operate the sterilizer until necessary repairs have
been made.
Safety Alert Symbols
Do not attempt to disassemble sterilizer, replace

malfunctioning or damaged components, or perform
adjustments unless you are one of Midmarks
authorized service technicians.
Throughout this manual are safety alert symbols that

call attention to particular procedures. These items are
used as follows:
DANGER
Do not substitute parts of another manufacturer

when replacing inoperative or damaged components.
Use only Midmark replacement parts.
A DANGER is used for an imminently

hazardous operating procedure,
practice, or condition which, if not correctly
followed, will result in loss of life or serious
personal injury.
WARNING
A WARNING is used for a potentially
hazardous operating procedure,
practice, or condition which, if not correctly
followed, could result in loss of life or serious
personal injury.
CAUTION
A CAUTION is used for a potentially
hazardous operating procedure, practice,
or condition which, if not correctly followed, could
result in minor or moderate injury. It may also be
used to alert against unsafe practices.
EQUIPMENT ALERT
An EQUIPMENT ALERT is used for an
imminently or potentially hazardous
operating procedure, practice, or condition which, if
not correctly followed, will or could result in serious,
moderate, or minor damage to unit.
Page ii
Printed in U.S.A.

SECTION I
GENERAL INFORMATION
SECTION I
GENERAL INFORMATION
This manual contains detailed troubleshooting, scheduled maintenance, maintenance, and service instructions for the M9 Sterilizers. This manual is intended to
be used by Midmarks authorized service technicians.
element, temperature sensor assembly, condensing

tank water level sensor (early M9 units only), pressure
vessel water level sensor, pulse solenoid, thermostat,
door switch, control PC board, fill solenoid, vent solenoid, bellows assembly, display PC board, and a
pressure relief valve.
1.2 How to Use Manual
B. Theory of Operation (See Figures 5-1 and 5-2).
A. Manual Use When Performing Scheduled Maintenance.
Theory Of Operation:
1.1 Scope of Manual
Power is supplied to the control PC board when the

sterilizer is plugged in. At this time, the control PC
board will flash the error lamp and display E 001. This
is normal and occurs when the sterilizer is first plugged
in or if a power outage has occurred.
(1) Perform inspections and services listed in

Scheduled Maintenance Chart (Refer to
para 3.1).
(2) If a component is discovered to be faulty or out
of adjustment, replace or adjust component in
accordance with Maintenance/Service Instructions (Refer to para 4.1).
When the ON/STANDBY switch is pressed, the error

lamp extinguishes and the program switches are
enabled. The program lamps flash and the ON/
STANDBY indicator lamp illuminates.
B. Manual Use When Sterilizer Is Malfunctioning And

Cause Is Unknown.
The operator determines the desired cycle and selects

the cycle by pressing either: UNWRAPPED,
POUCHES, LIQUIDS, OR PACKS button. Upon
selecting the desired cycle, the control PC board sets
the specific time and temperature parameters for that
cycle into memory. These settings are alternately
displayed on the TIME/TEMP display. Note: The
control PC board will continue to use the same parameters on subsequent cycles until a new type of cycle is
selected.
(1) Perform an operational test on sterilizer (Refer

to para 2.1).
(2) Perform troubleshooting procedures listed in
Troubleshooting Guide (Refer to para 2.2).
(3) If a component is discovered to be faulty or out
of adjustment, replace or adjust component in
accordance with Maintenance/Service Instructions (Refer to para 4.1).
The operator presses the START button which signals

the control PC board to initiate the cycle.
C. Manual Use When Damaged Component Is Known.

(1) Replace or adjust component in accordance
with Maintenance/Service Instructions (Refer to
para 4.1).
1.3 Description Of Sterilizer

A. General Description (See Figure 1-1).
The M9 Sterilizers are designed to sterilize instruments.
The major components of the sterilizer consist of a
pressure vessel, condensing tank assembly, heating
The control PC board continuously monitors for an open

door condition from the time the START button is
pressed until the start of the drying cycle. It does this
by monitoring the door switch for continuity. If no
continuity is detected after a cycle has been started, the
control PC board will stop the cycle and illuminate the
DOOR AJAR indicator. The DOOR AJAR indicator will
continue to flash until continuity is sensed or until the
STOP or ON/STANDBY button is pressed. Or, if the
door is closed and continuity is sensed, the control PC
board continues the cycle.
Page 1-1
Printed in U.S.A.

SECTION I
GENERAL INFORMATION
DISPLAY PC
BOARD
HEATING
ELEMENT
PRESSURE
VESSEL
PRESSURE
RELIEF VALUE
BELLOWS
ASSEMBLY
DOOR
SWITCH
CONDENSING
TANK ASSEMBLY
PULSE
SOLENOID
CONDENSING TANK
WATER LEVEL SENSOR
(early M9 only)
TEMPERATURE
SENSOR ASSEMBLY
CONTROL PC
BOARD
PRESSURE VESSEL
WATER LEVEL SENSOR
THERMOSTAT
VENT
SOLENOID
FILL
SOLENOID
MA207604
Figure 1-1. Major Components

On early units (units with an old style control PC board
which has EPROM version M or before) which have a
condensing tank water level sensor, the control PC
board monitors the condensing tank water level when
the sterilizer door is closed. The control PC board
monitors the water level in the condensing tank during
this portion of the cycle only, and it performs this
monitoring by checking for continuity between the
condensing tank water level sensor and the chassis.
Water touches the sensor to complete a ground circuit,
signaling the control PC board that the water level is
sufficient and the cycle may be continued. Otherwise,
the control PC board will stop the cycle and flash the
WATER LOW indicator until water is sensed by the
sensor, the STOP button is pressed, or the ON/
STANDBY button is pressed. On later units (units with
old style control PC board which has EPROM version N
or after or new style control PC board) which do not
have the condensing tank water level sensor, the
control PC board monitors the pressure vessel water
level sensor to determine if a low water condition in the
condensing tank exists. If the pressure vessel water
level sensor does not sense water within 5 minutes of

starting the FILLING portion of the cycle, the control PC
board stops the cycle, illuminates the WATER LOW
indicator and starts sounding a beeper signal.
The control PC board illuminates the FILLING indicator
and energizes the fill solenoid which allows water to
flow from the condensing tank to the pressure vessel.
The control PC board controls the water level in the
pressure vessel by monitoring the pressure vessel
water level sensor for continuity. When water completes the ground circuit between the pressure vessel
water level sensor and the chassis, the control PC
board de-energizes the fill solenoid.
The control PC board extinguishes the FILLING indicator lamp and illuminates the STERILIZING indicator
lamp. During this portion of the cycle, temperature and
pressure in the pressure vessel are continuously
monitored until the drying portion of the cycle begins. A
precision integrated circuit temperature sensor potted
inside a brass thermowell is used to monitor the tem-
Page 1-2
Printed in U.S.A.

SECTION I
GENERAL INFORMATION
perature inside the pressure vessel. A PC board
mounted piezoresistive pressure sensor, connected by
plumbing to the pressure vessel, is used to monitor the
pressure in the pressure vessel.
The control PC board energizes the heating element to
begin heating the water in the pressure vessel. The
temperature in the pressure vessel is displayed on the
display PC board. As the water begins to boil, air is
bled off through the bellows assembly into the condensing tank. The pressure in the pressure vessel is not
displayed until the temperature in the pressure vessel
reaches 208 F (98 C). When the bellows assembly
senses pure steam flowing through it (which is around
215 F), the valve in the bellows assembly closes,
allowing the pressure in the pressure vessel to build.
When the temperature corresponding to the cycle
selected is reached, the control PC board de-energizes
the heating element and begins to count down the
remaining time left in the cycle. The remaining time is
now displayed on the display PC board instead of the
temperature. During this portion of the cycle, the
control PC board regulates the pressure vessel temperature/pressure by energizing and de-energizing the
heating element as necessary. The programmed
temperatures are the minimum values, and the temperature during the cycle is regulated approximately 2
F (1.1 C) above those minimum values.
During the sterilizing portion of the cycle, the control PC
board continuously monitors the pressure sensor,
temperature sensor, door switch, STOP button, and the
ON/STANDBY button. If the pressure or temperature
exceeds preset limits or the status of the door switch,
STOP button, or ON/STANDBY button changes, the
control PC board de-energizes the heating element and
initiates an error sequence.
When an error sequence is initiated, the control PC
board energizes the vent solenoid, flashes the ERROR
indicator, sounds a beeper signal, and displays the
error code, corresponding to the cause of the error, on
the TEMP/TIME display. When the pressure in the
pressure vessel drops to 0.7 psi (4.8 kPa), the control
PC board delays 35 seconds. The control PC board
then de-energizes the vent solenoid and stops sounding
the beeper signal. The ERROR indicator lamp continues to flash and the error code continues to be displayed until the STOP or ON/STANDBY button is
pressed.
When the cycles set time has elapsed, the control PC

board de-energizes the heating element and energizes
the vent solenoid, unless the liquids cycle was selected.
If the liquids cycle was selected, the control PC board
de-energizes the heating element, but does not energize the vent solenoid until the temperature in the
pressure vessel drops to 223 F (106 C).
The control PC board monitors the pressure in the
pressure vessel until it drops to 0.7 psi (4.8 kPa). At
that time, the control PC board goes into a 35 second
delay. At the end of the delay, the control PC board
sounds a series of five beeper signals and energizes
the pulse solenoid for 500 ms (except for the liquids
cycle on a sterilizer that contains an old style control PC
board with EPROM version H or before. If old style
control PC board after version H or if it is a new style
control PC board, the door will open at the end of the
liquids cycle also.), which allows the door to open to the
vent position. The control PC board then de-energizes
the vent solenoid. The control PC board (on units with
old style control PC board which has EPROM version J
or after or new style control PC board), the control PC
board checks that the door switch switches back to its
normally open position after the door opens. Checking
the door switch position ensures that the door switch is
not stuck closed, which would mislead the operator to
think the door was closed when it was actually ajar.
The control PC board illuminates the DRYING indicator
and extinguishes the STERILIZING indicator. The
control PC board begins a countdown of 30 minutes
and displays this time on the TEMP/TIME display. The
control PC board energizes the heating element for 45
seconds, delays two minutes, energizes the heating
element for 30 seconds, delays two minutes, energizes
the heating coil for a predetermined duration (the
duration can be set on the dip switch assembly for
different time intervals), and then delays for two more
minutes. The control PC board continues to energize
the heating element for xx seconds followed by a two
minute delay for the rest of the drying portion of the
cycle. On units with new style control PC boards, there
is a dip switch assembly which contains two switches
for "dry cycle element duration". There are four possible
combinations for these two switches, which results in
setting the heating element duration during the drying
cycle; they are repeat interval setting #1, setting #2,
setting #3, and setting #4. Setting #1 is shortest repeat
interval, setting #2 is longer, setting #3 is longer yet,
and setting #4 is the longest repeat interval. This
function was added to allow adjustment of "dry cycle
element duration on units which are overheating during
drying cycle. The unit comes factory set at the repeat
Page 1-3
Printed in U.S.A.

SECTION I
GENERAL INFORMATION
interval setting #3. If the sterilizer contains an old style
control PC board with EPROM version L or after or a
new style control PC board, the control PC board
monitors the chamber for excessive pressure during the
drying cycle, which indicates that the door did not open
properly. If excessive pressure is detected, the drying
cycle is stopped. After 30 minutes have elapsed, the
control PC board illuminates the COMPLETE indicator,
extinguishes the DRYING indicator, and sounds the
beeper signal seven times. If the liquids cycle was
selected, the DRYING indicator does not illuminate, the
heating element does not energize, and the COMPLETE
indicator illuminates. If the STOP button is pressed
during the drying portion of the cycle, a new cycle can
be initiated.
Several safety checks are present to prevent the
pressure vessel from exceeding safe pressure and
temperature limits. The control PC board limits the
pressure and temperature from exceeding 34.5 psi (238
kPa) and 277 F (136 C) respectively. A pressure
relief valve prevents the pressure from exceeding 35
psi (241 kPa) on older units and 40 psi (275.7 kPa) on
newer units. A bi-metallic thermostat shuts off power to
the control PC board if the pressure vessel temperature
exceeds 295 F (146 C).
1.4 SPECIFICATIONS
Factual data for the sterilizer is provided in Table 1-1.
Electrical Requirements:
100 VAC Unit ...............................100 VAC 50 - 60 HZ,
15 amp, single phase
115 VAC Unit ...................... 110 - 120 VAC 50 - 60 HZ,
15 amp, single phase
230 VAC Unit ...................... 220 - 240 VAC 50 - 60 HZ,
7 amp, single phase
Power Consumption:
100 VAC Unit ......................................... 1425 WATTS,
15 amps @ 100 VAC
115 VAC Unit ......................................... 1425 WATTS,
12 amps @ 120 VAC
230 VAC Unit ......................................... 1500 WATTS,
7 amps @ 240 VAC
Recommended Circuit:
A separate (dedicated) circuit is recommended for
this sterilizer. The sterilizer should not be connected
to an electrical circuit with other appliances or
equipment unless the circuit is rated for the additional load.
Chamber Pressure:
Operating ......................... 27 - 31 psi (186 - 215 kPa)
Minimum Before Door Is Released ....... 0.7 psi (5 kPa)
Maximum Before Safety Valve
Opens (older units). .......................... 35 psi (241 kPa)
Maximum Before Safety Valve
Opens (newer units). ..................... 40 psi (275.7 kPa)
Table 1-1. Specifications

Description
Data
Dimensions (overall):
Length ............................................... 19 in (470 mm)
Width (depth) ....................................... 15 in (381 mm)
Height .................................................. 16 in (406 mm)
Shipping Carton ....................... 22 in x 17.75 in x 18 in
(56 cm x 45 cm x 46 cm)
Weight:
Reservoir Empty ..................................... 70 lb (32 kg)
Reservoir Full ......................................... 77 lb (35 kg)
With Shipping Carton .............................. 78 lb (36 kg)
Chamber Temperature (Operating):

Unwrapped Cycle ................ 272-273 F (133-134 C)
Pouches Cycle .................... 272-273 F (133-134 C)
Liquids Cycle ....................... 252-253 F (122-123 C)
Packs Cycle ........................ 252-253 F (122-123 C)
Maximum Before Thermostat
Energizes ........................................... 295 F (146 C)
1.5 Parts Replacement Ordering

If a part replacement is required, order the part directly
from the factory as follows:
Water Reservoir Capacity ................ Approx. 7/8 gallon

(3.31 Liters to full mark)
Page 1-4
(1) Refer to Figure 1-2 to determine the location of

the model number and serial number of the
sterilizer and record this data. There are
different letter prefixes which proceed the serial
number, depending on the configuration of the
unit. These prefixes are very important and are
needed to order the proper parts.
Printed in U.S.A.

SECTION I
GENERAL INFORMATION
(4) Call Midmark with the recorded information and
ask for the Medical Services Department. See
back cover of this manual for the phone number
or use the Fax Order Form (See page 7-2 for
Fax Order Form).
MODEL NUMBER
SERIAL NUMBER
1.6 Special Tools

Table 1-2 lists all the special tools needed to repair the
sterilizer, describes how to obtain the special tools, and
describes the purpose of each special tool.
MA2071-01
Figure 1-2. Model Number / Serial Number Location
(2) Refer to the Parts List to determine the item

numbers of the parts, part numbers of the
parts, descriptions of the parts, and quantities
of parts needed and record this data (Refer to
para 6.1).
NOTE
Ask the Purchasing Department of the company that
owns the sterilizer for this information. Otherwise,
this information may be obtained from the dealer that
sold the sterilizer.
(3) Determine the installation date of the sterilizer
and record this data.
Table 1-2. Special Tool List
Description of Special Tool
Manufacturer's
Name / Address / Phone
Manufacturer's
Part Number
Purpose of Special Tool
Digital Multimeter (must be

capable of displaying 3 digits)
Commercially Available
Any Type
Used to check probes, switches, and connections

for proper function by performing continuity
checks.
Water Level Sensor Wrench
Midmark Corp.
60 Vista Drive
Versailles, Ohio 45380
(513) 526-3662
050-2324-00
Used to hold fitting in place so the nut that holds

water level sensor can be loosened / tightened.
3/32 in. Diameter Punch
Commercially Available
Any Type
Used to remove / install two roll pins which secure

door switch in place or roll pin which secures latch
lever to pulse solenoid.
Pressure Gauge Test Harness
Midmark Corp.
60 Vista Drive
(513) 526-3662
002-0372-00
Used to check the pressure in the pressure vessel

during a cycle to diagnose malfunctions and / or
adjust the pressure range potentiometer to a
correct setting.
Page 1-5
Printed in U.S.A.

SECTION I
GENERAL INFORMATION
Page 1-6
Printed in U.S.A.

SECTION II
TESTING AND TROUBLESHOOTING
SECTION II
2.1 Operational Test
(4) Open sterilizer door.
In order to effectively diagnose the malfunction of the

M9 sterilizer, it is necessary to perform an operational
test as follows:
(5) Press and hold down the LIQUIDS and PACKS

buttons simultaneously while connecting the
power cord to the sterilizer (See Figure 2-1).
Release the LIQUIDS and PACKS buttons.
WARNING
(6) Observe the display PC board lamps. In a left

to right sequence, each lamp on the display PC
board should individually illuminate and then
extinguish.
Refer to the operator manual for

complete instructions on operating the
sterilizer. Failure to do so could result in severe
personal injury.
(7) Press and release the UNWRAPPED,

POUCHES, LIQUIDS, PACKS, START, STOP,
and ON/STANDBY buttons one at a time and in
this order.
(1) Place the sterilizer on a level surface.

(2) Remove right hand side panel (Refer to
para 4.3).
(3) Plug the sterilizer into a properly grounded
receptacle, capable of supplying correct and
adequate power to operate this sterilizer.
TEMP / TIME DISPLAY
LAMP
LAMP
TEMP (F) \ TIME (MIN : SECONDS)
PRESSURE (PSI)
FILLING
STERILIZING
DRYING
COMPLETE
WATER LOW
DOOR AJAR
ERROR
UNWRAPPED
POUCHES
LIQUIDS
PACKS
START
STOP
ON/STANDBY
PRESSURE
DISPLAY
UNWRAPPED
BUTTON
POUCHES
BUTTON
ON / STANDBY
BUTTON
PACKS
BUTTON
START
BUTTON
STOP
BUTTON
LIQUIDS
BUTTON
MA207701
Figure 2-1. Display PC Board Lamp / Display / Button Check
Page 2-1
Printed in U.S.A.

SECTION II
(8) Observe the lamps that correspond with each
button. When each button is pressed, its
corresponding lamp should illuminate and stay
illuminated. Also, the PRESSURE (PSI)
display should display the pressure that the
control PC board is reading, and the TEMP (F)
/ TIME (MIN: SECONDS) display should
display the temperature that the control PC
board is reading.
2
1
TUBE
(9) Disconnect the power cord from the sterilizer.

(10) Connect Pressure Gauge Test Harness to
sterilizer (See Figure 2-2) (Refer to Table 1-2
for special tool).
FITTING
(11) Drain the water from the condensing tank.
PRESSURE GAUGE
TEST HARNESS
WARNING
The following steps require the sterilizer to be plugged in to power while
the operational test is being performed. Do not
touch any components inside of the sterilizer.
Failure to comply with these instructions could
result in an electrical shock, which could result
in severe personal injury or death.
To connect Pressure Gauge Test Harness to sterilizer:

1. Disconnect tube (1) from pressure sensor (2).
2. Connect tube of Pressure Guage Test Harness
to pressure sensor (2).
3. Connect tube (1) to fitting of Pressure Guage
Test Harness.
To disconnect Pressure Gauge Test Harness from
sterilizer:
(12) Connect the power cord to the sterilizer.

(13) If the sterilizer contains an old style control PC
Board with EPROM version M or before,
perform steps 15 thru 18; then go to step 27. If
the sterilizer contains an old style control PC
board with EPROM version N or after or a new
style control PC board, perform steps 19 thru
26; then go to step 27.
NOTE
1. Disconnect tube (1) from fitting of Pressure

Guage Test Harness.
2. Disconnect tube of Pressure Guage Test Harness
from pressure sensor (2).
3. Connect tube (1) to pressure sensor (2). MA2070-01
Figure 2-2. Connecting / Disconnecting Pressure

Gauge Test Harness
(16) Fill condensing tank with distilled water.
(17) Observe. The WATER LOW lamp should
extinguish, the DOOR AJAR lamp should begin
to flash, and the beeper signal should continue
to sound. Go to step 27.
Ensure that the sterilizer door is open during the

following step.
(14) Press the ON/STANDBY button, followed by
the UNWRAPPED button, followed by the
START button (See Figure 2-1).
(18) Close the sterilizer door.

START button (See Figure 2-1).
NOTE
The condensing tank water level sensor may need to
be dried before proceeding to the next step.
(15) Observe. The WATER LOW lamp should
illuminate and a beeper signal should sound.
Page 2-2
Printed in U.S.A.

SECTION II
(20) Observe. The FILLING lamp should illuminate.
After approximately 5 minutes, the FILLING
lamp should extinguish, the WATER LOW lamp
should illuminate and a beeper signal should
sound.

START button (see Figure 2-1).
(30) Observe. When the time elapsed on the TEMP

(F)/TIME (MIN : SECONDS) display reaches
zero, the vent solenoid should energize.
Should hear steam and air venting into the
condensing coil. The TEMP (F)/TIME (MIN :
SECONDS) display should show the temperature in the pressure vessel decreasing and the
PRESSURE (PSI) display should show the
pressure in the pressure vessel decreasing.
When the pressure drops to approximately 0.7
psi (5 kPa) on the PRESSURE (PSI) display,
there should be a 35 second pause; then a
series of five beeper signals should sound and
the pulse solenoid should energize. The
sterilizer door should open, but only to the first
door stop.
(25) Observe. The DOOR AJAR lamp should begin

to flash, and the beeper signal should start to
sound. Go to step 27.
(31) Stop the sterilizer from proceeding into the

drying portion of the cycle by pressing the
STOP button.
(32) Set the multimeter to read at least 5 VDC.

Connect the red lead of the multimeter to Test
Point (A, Figure 4-28) and the black lead of the
multimeter to Test Point (B).
(21) Press the STOP button followed by the ON/

STANDBY button.
(22) Fill condensing tank with distilled water.
(23) Open the sterilizer door.
(27) Observe. The DOOR AJAR lamp should

extinguish and the beeper sound should stop.
The FILLING lamp should illuminate. After 30 90 seconds, the FILLING lamp should extinguish and the STERILIZING lamp should
illuminate. Should begin to hear water boiling in
the pressure vessel and steam and air releasing through the bellows assembly.
(33) Observe. The multimeter should read 2.550

VDC 0.001 VDC.
(34) If sterilizer does not operate correctly as
described in steps 1 thru 34, replace the
malfunctioning component(s) or perform the
adjustment(s) that are necessary to correct the
problem. If necessary, refer to Table 2-1,
Troubleshooting Guide, to determine the exact
cause of the malfunction.
(28) Observe. At 205 F (96C), should begin to

hear the bellows assembly close. At approximately 215 F (102 C), should hear the
bellows assembly close completely (hissing
sound stops). The PRESSURE (PSI) display
should begin to display pressure.
(35) Disconnect power cord from sterilizer.
(29) When the heat up portion of the cycle is

complete and the elapsed time is being counted
down on the display PC board, compare the
pressure displayed on the PRESSURE (PSI)
display to the pressure displayed on the
Pressure Gauge Test Harness. The two
pressures should agree with each other within
0.5 psi (3.5 kPa).
(36) Disconnect Pressure Gauge Test Harness from

sterilizer (See Figure 2-2).
(37) Install right hand side panel (Refer to para 4.3).
2.2 Troubleshooting Procedures (see

next page)
Table 2-1 is a troubleshooting guide which is used to
determine the cause of the malfunction.
Page 2-3
Printed in U.S.A.

SECTION II
Table 2-1. Troubleshooting Guide
Problem
Error code is initiated
during cycle.
Symptom
Error code 1 is initiated during
cycle (power interruption to
control PC board).
Probable Cause
Control PC board
connections loose.
Power outage.
Check
Check all wiring
connections.
Correction
Clean any dirty connections.
Tighten any loose
connections. Replace
damaged connections.
Initiate new cycle after
allowing sterilizer to cool.
Thermostat activated
because vent solenoid,
fill solenoid, or bellows
malfunctioned.
Check that pressure vessel

fills with water properly and
stays in chamber during the
cycle.
Replace vent solenoid, fill

solenoid, or bellows
assembly. Refer to para
4.11, 4.12, or 4.7.
Thermostat activated
during drying cycle due
to high facility input
voltage or high
resistance in heating
element.
Check facility input voltage.

Voltage should not be over
120 VAC.
Adjust the dry cycle time dip

switches. Refer to para 4.27.
Check resistance of heating

element:
100 V - 6.81 to 7.52 ohms
120 V - 9.77 to 10.80 ohms
240 V - 40.46 to 44.71 ohms
If resistance is out of limits,

replace heating element.
Refer to para 4.18.
Perform continuity check on

thermostat (is N.C.).
Replace thermostat. Refer to

para 4.16.
Thermostat
malfunctioning - stuck
open.
cycle (STOP button is pushed
during cycle).
Operator initiated.
Restart cycle after beeper

signal stops.

cycle (ON/STANDBY button is
pushed during cycle).
Operator initiated.
Restart cycle after beeper

signal stops.

cycle (door is ajar).
Door latch not closed

completely.
Check for free movement of

the door latch.
Clean/lubricate door latch

and door pins.
Door switch connection

loose.
Check door switch

connection.
Clean any dirty connections,

tighten any loose
connections, and replace
damaged connections.
Door switch
malfunctioning.

door switch.
Replace door switch. Refer

to para 4.14.
Door switch spring

movement hampered.
Check for free door switch

spring movement.
Replace/clean door switch

spring.
Sterilizer overloaded.
Check that pressure vessel

is not overloaded with heavy
linen packs.
Instruct operator to reduce

load size.
Pressure zero and

pressure range
potentiometers out of
adjustment.
Check calibration of
potentiometers with
Pressure Gauge Test
Harness.
Adjust pressure zero and

pressure range
potentiometers. Refer to
para 4.24.
Temperature
potentiometer out of
calibration.
temperature potentiometer.
Adjust temperature
potentiometer. Refer to para
4.24.
Bellows assembly
malfunctioning.
Run cycle and check that

bellows assembly closes at
203-210 degrees F (95 - 99
degrees C).
Replace bellows assembly.

Refer to para 4.7.
Error Code 5 is initiated during

cycle [pressure during cycle
exceeds 35 psi (240 kPa)].
Page 2-4
Printed in U.S.A.

SECTION II
Table 2-1. Troubleshooting Guide - Continued
Problem
Error code is initiated
during cycle - Continued.
Symptom
Probable Cause
Correction
Temperature sensor
assembly malfunctioning.
Replace suspect
temperature sensor
assembly with known
working temperature
sensor assembly.
Replace temperature sensor

assembly. Refer to para 4.9.
Error code 6 is initiated

during cycle [temperature
during cycle exceeds 277
degrees F (136 degrees
C)].
Sterilizer overloaded.
Check that pressure

vessel is not overloaded
with heavy linen packs.
Instruct operator to reduce

load size.
Temperature
calibration.
temperature
potentiometer.
Adjust temperature
4.24.
Pressure zero and

pressure range
adjustment.
potentiometers with
Pressure Gauge Test
Harness.

pressure range
potentiometers. Refer to para
4.24.
Temperature sensor
assembly malfunctioning.
Replace suspect
temperature sensor
assembly with known
working temperature
sensor assembly.
Replace temperature sensor

assembly. Refer to para 4.9.
Fill solenoid valve is

leaking.
Check for high water level

in pressure vessel during
cycle.
Replace/clean fill solenoid.

Refer to para 4.12.
Vent solenoid is leaking.
Check for water leakage

from condensing coil
during cycle.
Replace/clean vent solenoid

Refer to para 4.11.
Bellows assembly is
malfunctioning.
Listen for steam escaping

during cycle.

Refer to para 4.7.
Pressure zero and

pressure range
adjustment.
potentiometers with
Pressure Gauge Test
Harness.

pressure range
potentiometers. Refer to para
4.24.
Door gaskets leaking.
Remove gaskets and

check for dirt on gaskets,
deterioration of gaskets, or
voids in gaskets.
Replace/clean door gaskets.

Refer to para 4.20.
Door switch is
malfunctioning.
Perform continuity check

on door switch.
Replace door switch. Refer to

para 4.14.
Door spring sticking.
Check for free door switch

spring movement.
Replace/clean door switch

spring.

during cycle (low pressure
during cycle).

during cycle (door switch
did not change status after
the pulse solenoid
actuated and opened the
door).
Door does not

automatically open at the
end of the cycle (see
elsewhere in this
troubleshooting section).
Check
Error Code 5 is initiated

during cycle [pressure
during cycle exceeds 35
psi (240 kPa)] - Continued.
Page 2-5
Printed in U.S.A.

SECTION II
Problem
Symptom
Probable Cause
Error code is
initiated during cycle
- Continued.

during cycle (pressure
buildup in the pressure
vessel during drying cycle).
The pulse solenoid actuated the

door latch, but the door latch
lifted and dropped back down
without the door opening.
Check for free operation of

the door and door latch
mechanism.
Adjust, clean, and/or

lubricate door components.
Door release spring sticking.
Make sure the door release

spring pushes the door out
to the first catch when the
door is opened by hand.
Adjust door release spring.
Pressure zero potentiometer is

out of adjustment.
Perform pressure zero

potentiometer adjustment.
Adjust pressure zero

4.24.
Door was shut sometime during

drying cycle.
Check with operator to see

if he / she shut the door.
Inform operator not to shut

the door during drying cycle.

during cycle (watchdog
timer reset error).
Control PC board has had a

software / hardware failure.
Unplug power cord from

sterilizer. Wait 5 seconds
and then replug power cord
into sterilizer.
If error code shows up

continually, replace control
PC board. Refer to para 4.13.

during cycle (software
interrupt error).
Control PC board has had a

software / hardware
malfunction.

into sterilizer.


during cycle (ram test
error).
Control PC board has failed

self-diagnostic check when
powered up due to a software /
hardware malfunction.

into sterilizer.

No response when
ON/STANDBY is pushed
(no lamps illuminate).
Sterilizer is not plugged in.
Check that power cord is

plugged in to sterilizer and
outlet.
Plug in power cord to

sterilizer or outlet.
Fuse blown on control PC

board.

on control PC board fuses.
Replace fuses.
Thermostat activated.
Check for voltage at input

to control PC board from
thermostat.
Wait for sterilizer to cool.

Re-check voltage. If none,
replace thermostat. Refer to
para 4.16.
Sterilizer has no
power.
Page 2-6
Check
Correction
Printed in U.S.A.

SECTION II
Problem
Sterilizer malfunctions
during filling por tion of
cycl e .
Symptom
Probable Cause
C h eck
Correction
Pressure vessel will not fill or Pressure vessel water

Check pressure vessel
fills slowly with water during level sensor wet from
water level sensor area for
filling por tion of cycle.
previous cycle - causing moisture.
fill cycle to be skipped.
Allow pressure vessel water

level sensor to air dry or
remove and hand dry. Refer
to para 4.9.
Filter / tubing plugged.
Remove filter and tubing

and inspect.
Replace / clean filter and/or

tubing. Refer to para 4.17.
Pressure vessel water

l e ve l se n so r
malfunctioning or dir ty.

pressure vessel water level
sensor.
Replace/clean pressure
vessel water level sensor.
Refer to para 4.9.
F i l l so l e n o i d
malfunctioning or stuck.
Replace suspect fill

solenoid with known
working fill solenoid.
Replace / clean fill solenoid.

Refer to para 4.11.

l e ve l se n so r
malfunctioning or dir ty.
Perform continuity check on Replace / clean pressure

pressure vessel water level vessel water level sensor.
sensor with and without
Refer to para 4.9.
water on sensor. With water,
there should be continuity,
without none.
Control PC board
malfunctioning.
If continuity check of
sensor is okay, replace
control PC board.
Pressure vessel over fills

with water during filling
por tion of cycle.
Replace control PC board.

Refer to para 4.12.
Loose, broken, or dir ty

connection between
between connector and
pressure vessel water
level sensor and control sensor.
PC board.
Replace/clean broken wires

or connections.
Sterilizer is not level.
Check sterilizer for level

installation.
Re-install sterilizer on a level

surface, adjust height of
individual foot levelers, or
shim up sterilizer.
Adjust pressure zero
4.22.
Sterilizer does not seem

to end its sterilization
cycle so the drying cycle
may be star ted.
OPEN THE DOOR indicator Pressure zero

lamp does not illuminate,
beeper signals do not sound, calibration.
a n d " d d d d " co d e d o e s n o t
display on the TEMP / TIME
display at the end of the
sterilization cycle.
Perform display PC board

ch e ck w h i ch w i l l sh o w yo u
the pressure zero
potentiometer setting.
Sterilizer operating
temperature too low.
Pressure vessel temperature

d o e s n o t g o a b o ve 2 1 2
degrees F (100 degrees C)
during "heat up" por tion of
sterilizing cycle.
Bellows assembly
malfunctioning.
Run cycle and check that

bellows assembly closes at Refer to para 4.7.
203-210 degrees F (95 - 99
degrees C). Also, listen for
excessive steam leaking out
of bellows assembly.
Door gaskets leaking.
Check for steam leaking

Replace / clean door gaskets.
around door. Remove
Refer to para 4.18.
gaskets and check for dir t
on gaskets, deterioration of
gaskets, or voids in gaskets.
Heating element
resistance is out of
limits.
Check resistance of heating

element:
120 V - 9.77 to 10.80 ohms
Pressure vessel temperature

never reaches sterilization
temperature to begin cycle
countdown.
Midmark Corporation 1998 SF-1574 Rev. 3/00
Page 2-7
I f resistance is out of limits,

replace heating element.
Refer to para 4.16.
Printed in U.S.A.

SECTION II
Problem
Sterilizer not drying
instruments properly.
Steam does not exhaust

from pressure vessel or
exhausts slowly.
After a cycle is star ted,

code "C001" (low water)
displays on the TEMP /
TIME display and a
beeper signal star ts.
D oor i s
obstructed/binding.
Symptom
Instruments are wet after
drying cycle is complete.
Probable Cause
C h eck
Correction
D oor i s not openi ng at

end of vent por tion of
cycl e .
See problem. Door does

not automatically open at
the end of vent por tion of
cycl e .
Sterilizer is not level.
Check sterilizer for level

installation.
Re-install sterilizer on a
level surface, adjust height
of individual foot levelers,
or shim up sterilizer.
Filter is plugged.
Check that no water is left in

pressure vessel after
venting por tion of cycle.
Replace/clean filter. Refer

to para 4.17.
Pressure vessel drain,

filter, or vent piping
pl ugged.
Remove filter and tubing

and inspect.
Clean, drain, and flush

tubing. Replace/clean
filter. Refer to para 4.17.
Vent solenoid
malfunctioning or
stuck.
Check resistance of
so l e n o i d co i l :
120V unit - 1170 ohms
Replace/clean vent
solenoid. Refer to para
4.10.
Cycle will not run.
Water level in
condensing tank is too
low.
Check water level in

condensing tank.
Inform operator of the

meaning of the code
" C 001" .
C ode " C 001" and

beeper signal indicates
water level in
condensing tank is low
even though there is
plenty of water in
condensing tank.
F i l l so l e n o i d i s
malfunctioning or
stuck, preventing water
from entering the
pressure vessel.
Check resistance of
so l e n o i d co i l :
120V unit - 140 ohms
Replace fill solenoid.

Refer to para 4.11.

l e ve l se n so r i s
corroded, causing an
open circuit at all
times.
Check for corrosion.

sensor. There should be
continuity when sensor is
under water.
Replace or clean pressure

vessel water level sensor.
Refer to para 4.9.
C ode " C 001"

illuminates, but chamber
is overfilled with water.
Temperature sensor is
malfunctioning,
causing water sensor
circuit to malfunction
(preventing water level
sensor from detecting
water).
R e p l a ce su sp e ct
temperature sensor with
known working temperatrue
sensor.
Replace temperature
sensor. Refer to para 4.8.
Door is hard to open or

cl o se .
D oor panel needs

adjusted.
Check for interference.
L o o se n d o o r p a n e l
screws, adjust door, and
tighten screws.
Door latch binding.
Operate door latch by hand

to check for resistance.
Clean/lubricate door latch.
Steam block hitting

inside of door cover.
Loosen screws, adjust

steam block, and tighten
screws.
"OPEN THE DOOR"

L.E.D. illuminates after
longer than normal
venting period.
Page 2-8
Printed in U.S.A.

SECTION II
Problem
WATER LOW indicator
circuit is malfunctioning.
Door is
obstructed/binding.
Symptom
WATER LOW indicator
illuminates when
condensing tank is full or
does not illuminate when
condensing tank is low.
Probable Cause
Check
Correction
Silicone tube is cut or

not keeping terminal
from touching nut which
causes grounding (only
on units with old style
control PC board with
EPROM version M or
before).
Check for continuity

between terminal and nut.
Replace silicone tube. Refer

to para 4.8.
Condensing tank water

level sensor
malfunctioning or dirty
(only on units with old
style control PC board
with EPROM version M
or before).

on condensing tank water
level sensor.
Replace/clean condensing
tank water level sensor.
Refer to para 4.8.
WATER LOW lamp on

display PC board
malfunctioning.
Replace display PC board

with known working display
PC board.
Replace display PC board.

Refer to para 4.21.
Control PC board
malfunctioning.
Unplug condensing tank

water level sensor
connector from Control PC
board, start a cycle, and
observe. WATER LOW
lamp should flash after
approximately 5 minutes.
Replace control PC board.

Refer to para 4.13.
WATER LOW indicator

illuminates, but chamber
is overfilled with water.
Temperature sensor is
malfunctioning, causing
water sensor circuit to
malfunction (preventing
water level sensor from
detecting water).
Replace suspect
temperature sensor with
known working temperature
sensor.
Replace temperature sensor.

Refer to para 4.9.
Door is hard to open or

close.
Door panel needs

adjusted.
Loosen door panel screws,

adjust door, and tighten
screws.
Door latch binding.
Operate door latch by hand

to check for resistance.
Clean/lubricate door latch.
Steam block hitting

inside of door cover.
Loosen screws, adjust

steam block, and tighten
screws.
Page 2-9
Printed in U.S.A.

SECTION II
Page 2-10
Printed in U.S.A.

SECTION III
SCHEDULED MAINTENANCE
SECTION III
3.1 Scheduled Maintenance
Table 3-1 is a Scheduled Maintenance Chart which lists
the inspections and services that should be performed
periodically on the sterilizer. These inspections and

services should be performed as often as indicated in
the chart.
Table 3-1. Scheduled Maintenance Chart

Interval
Semi-annually
Inspection or Service
What to Do
Obvious damage
Visually check condition of sterilizer for obvious damage such as: cracks in components, missing
components, dents in components, leaks, or any other visible damage which would cause sterilizer
to be unsafe to operate or would compromise the performance of the sterilizer. Repair sterilizer if
necessary.
Fasteners/hardware
Check sterilizer for missing or loose fasteners/hardware. Replace any missing hardware and
tighten any loose hardware as necessary using Loctite 271 if necessary.
Moving parts
All moving parts should be lubricated with high temperature grease.
Warning and instructional Check for missing or illegible decals. Replace decals as necessary.
decals
Display overlay
Check for missing, damaged, or illegible display overlay. Replace display overlay if necessary.
Wiring connections
Check the integrity of all wiring connections. Clean all dirty connections. Tighten any loose
connections. Replace any damaged connections.
Free movement of door

latch
Clean door latch. Lubricate door latch and door pins with high temperature grease.
Free movement of door

switch spring
Clean door switch spring. Lubricate door switch spring with high temperature grease. Replace
door switch spring if necessary.
Latch lever
Operate latch lever by hand to check for resistance. Clean latch lever. Lubricate latch lever with
high temperature grease.
Door and Dam gaskets
Remove gaskets and check for dirt on gaskets, deterioration of gaskets, or voids in gaskets.
Clean gaskets using a mild soap and water solution. Replace gaskets if necessary. Refer to para
4.20.
Filter
Clean filter using a mild soap and water solution. Replace filter if necessary. Refer to para 4.19.

level sensor
Remove any build-up from pressure vessel water level sensors. Replace sensor if necessary.
Refer to para 4.10.
Condensing tank water

level sensor (early units
only)
Remove any build-up from condensing tank water level sensor. Replace sensor if necessary.
Refer to para 4.8.
Tubing
Remove tubing and inspect for buildup. Clean, drain, and flush tubing. Replace tubing if
necessary.
Display PC board
Perform the display PC board lamp/display/button check. Refer to para 4.25. Replace display PC
board if necessary.
Pressure relief valve
Perform a pressure relief valve check. Refer to para 4.26. Replace pressure relief valve if
necessary. Refer to para 4.23.
Printer (optional
equipment)
Check that printer prints properly. Replace ribbon cartridge if necessary. Replace printer if
necessary.
Operational test
Perform an operational test to determine if the sterilizer is operating within its specifications (Refer
to para 2.1). Replace any malfunctioning components. Adjust the control PC board
potentiometers if necessary. Refer to para 4.24.
Page 3-1
Printed in U.S.A.

SECTION III
Page 3-2
Printed in U.S.A.

SECTION IV
MAINTENANCE / SERVICE
SECTION IV
MAINTENANCE / SERVICE INSTRUCTIONS
(6) On units which apply, carefully break front of
top cover (3) loose from silicone sealant.
4.1 Introduction
WARNING
EQUIPMENT ALERT
Always disconnect the power cord

from the outlet before removing any of
the sterilizer covers/panels or making any repairs
to prevent the possibility of electrical shock.
Also, drain the sterilizer to prevent spills during
repairs. Failure to comply with these instructions could result in serious personal injury or
death.
Lift top cover carefully and slowly. Ribbon connector is still connected to display
PC board and any excess pressure exerted on it
could result in a damaged ribbon connector or
display PC board.
(7) Lift rear of top cover (3) and disconnect ribbon
connector (6) from display PC board (7A) or
control PC board (7B) (depending on whether
ribbon connector (6) is part of display PC board
or is a separate component).
The following paragraphs contain replacement, repair,

and adjustment procedures for the sterilizer.
4.2 Top Cover Removal / Installation
(8) Remove top cover (3) from sterilizer.
A. Removal
B. Installation
(1) Disconnect power cord from the outlet.
(1) Coat mating surfaces of front panel lip and top

cover (3) with silicone sealant.
(2) If the sterilizer contains a printer, remove printer

(Refer to Operation Manual).
(2) Position top cover (3) over sterilizer, with rear of

top cover raised, and connect ribbon connector
(6) to display PC board (7A) or control PC
board (7B).

(4) Remove two screws (1, Figure 4-1) and steam
block (2) from top cover (3).
(3) Install top cover (3) on sterilizer and secure

using two screws (5) and four screws (4).
(5) Remove four screws (4) and two screws (5)

from top cover (3).
7A
(4) Install steam block (2) on top cover (3) and

secure using two screws (1).
(5) Close sterilizer door.
(6) If the sterilizer contains a printer, install printer

(Refer to Operation Manual).
4.3 Right Hand Side Panel Removal /

Installation
A. Removal
7B
MA204802
(2) Remove two screws (1, Figure 4-2) from top

cover (2).
Figure 4-1. Top Cover Removal / Installation
Page 4-1
Printed in U.S.A.

SECTION IV
(3) Remove left screw (1, Figure 4-3) from steam

block (2).
(4) Remove two screws (3) from top cover (4).
(5) Lift up the left hand corner of top cover (4), pull
outward and down on the top edge of the left
hand side panel (5), and remove left hand side
panel from sterilizer.
B. Installation
(1) Insert two tabs of left hand side panel (5) into
two slots of base (6).
(2) Lift up the left hand corner of top cover (4),
raise the top edge of left hand side panel (5)
into position, and secure using two screws (3).
TAB
(3) Install left screw (1) on steam block (2).
SLOT
2
1
MA2049-01
Figure 4-2. Right Hand Side Panel

Removal / Installation
(3) Pull outward and down on the top edge of the

right hand side panel (3) and remove right hand
side panel from sterilizer.
B. Installation
(1) Insert two tabs of right hand side panel (3) into
two slots of base (4).
SLOT
(2) Raise top edge of right hand side panel (3) into
position and secure using two screws (1).
TAB
4.4 Left Hand Side Panel Removal / Installation

A. Removal
MA2050-01
Figure 4-3. Left Hand Side Panel


Page 4-2
Printed in U.S.A.

SECTION IV
4.5 Back Panel Removal / Installation
EQUIPMENT ALERT
A. Removal
Ensure that wires are completely disconnected before attempting to remove back
panel. Failure to do so could result in damage to
sterilizer.
(1) Disconnect power cord from sterilizer.

para 4.3).
NOTE
Units prior to serial number CZ1110/OM1000 have a
fuse holder attached to the back panel. On these
sterilizers, tag and disconnect two wires from the
receptacle and one wire from the fuse holder instead
of performing step 6.
(3) Remove left hand side panel (Refer to

para 4.4).
(4) Remove four screws (1, Figure 4-4) from back
panel (2).
(6) On older units, tag and disconnect three wires

(3) from terminals of receptacle (4) and remove
back panel (2) from sterilizer. On newer units,
separate back panel (2) from unit as far as
possible and lay it on its side.
(5) Partially remove back panel (2) by simultaneously pulling downward and outward on back
panel.
B. Installation
NOTE
fuse holder attached to the back panel. On these
sterilizers, remove tags and connect two wires to the
receptacle and one wire to the fuse holder instead of
performing step 1.
(1) On older units, remove tags and connect three
wires (3) to terminals of receptacle (4).
FLAP
(2) Position flap of back panel (2) behind top cover

(5) and secure back panel in place using four
screws (1).
(3) Install left hand side panel (Refer to para 4.4).

4.6 Base Inspection Cover Removal /

Installation
A. Removal
(1) Disconnect power cord from outlet.
MA2051-01
(2) Drain water from condensing tank.

Figure 4-4. Back Panel Removal / Installation
(3) Turn sterilizer onto its back.
Page 4-3
Printed in U.S.A.

SECTION IV
(4) Remove two screws (1, Figure 4-5) and base
inspection cover (2) from base (3).
B. Installation
TUBE
HOLE
(1) Install base inspection cover (2) on base (3)

and secure using two screws (1).
(2) Turn sterilizer upright.

(3) Refill condensing tank with distilled water.
4.7 Bellows Assembly Removal /

Installation
A. Removal
(1) Remove back panel (Refer to para 4.5).
(2) Disconnect tube (1, Figure 4-6) from tee (2).
(3) Pull downward on bellows assembly (3) to
remove bellows assembly from condensing
tank (4).
(4) Loosen and remove tubes (1 and 5) from

bellows assembly (3).
2
MA2053-01
Figure 4-6. Bellows Assembly

B. Installation
(1) Connect tubes (1 and 5) to bellows assembly (3).
2
(2) Position bellows assembly (3) and insert tube
(5) into tube hole of condensing tank (4).
(3) Connect tube (1) to tee (2).
(4) Install back panel (Refer to para 4.5).

MA2052-01
Figure 4-5. Base Inspection Cover

Page 4-4
Printed in U.S.A.

SECTION IV
4.8 Condensing Tank Water Level Sensor
Removal / Installation (Applies only to
Units with old style Control PC Board
with EPROM Version M or Before)
NOTE
Units with old style control PC board with EPROM

version N or after or new style control PC board do
not have a condensing tank water level sensor.
6
2
A. Removal
4
7
(3) Remove bellows assembly (Refer to para 4.7).

(4) Disconnect wire (1, Figure 4-7) from terminal (2).
(5) Using Water Level Sensor Wrench to hold
fitting (3), loosen nut (4) (Refer to Table 1-2 for
special tool).
MA2054-01
Figure 4-7. Condensing Tank Water Level

Sensor Removal / Installation
(6) Pull assembled level sensor rod (5) from

fitting (3).
(7) Remove nut (4), silicone tube (6), and crimp (7)
from level sensor rod (5). Discard silicone tube
and crimp.
(8) Using vise grips to hold level sensor rod (5),
remove nut (8) and terminal (2) from level
sensor rod.
(2) Install crimp (7), nut (4), and silicone tube (6)
on level sensor rod (5) and secure by crimping
crimp (7).
(3) Install assembled level sensor rod (5) in
fitting (3).
(4) Using Water Level Sensor Wrench to hold
fitting (3), tighten nut (4) (Refer to Table 1-2 for
special tool).
B. Installation
(5) Connect wire (1) to terminal (2).
(1) Using vise grips to hold level sensor rod (5),

install terminal (2) on level sensor rod and
secure using nut (8).
(6) Install bellows assembly (Refer to para 4.7).
EQUIPMENT ALERT
The end of the silicone tube must extend
past nut (4) after nut is installed. If it is
not, the level sensor rod will not function properly
because the terminal will be in contact with nut (4).
Page 4-5
Printed in U.S.A.

SECTION IV
B. Installation
(1) Coat threads of temperature sensor assembly

(4) with teflon tape.
4.9 Temperature Sensor Assembly

(2) Install temperature sensor assembly (4) in

pressure vessel (5).
A. Removal
(3) Install flex guard tubing (3) on three wire

harnesses (1).
(4) Connect three wire harnesses (1) to three

terminals (2).
NOTE
version N or after or new style control PC board will
only have two wire harnesses to disconnect instead
of three.
4.10
(2) Disconnect two / three wire harnesses (1,

Figure 4-8) from two / three terminals (2).
Pressure Vessel Water Level Sensor

A. Removal
(3) Remove flex guard tubing (3) from two / three
wire harnesses (1).
(4) Remove temperature sensor assembly (4) from

(2) Remove wire tray rack and tray plate (Refer to

para (4-17).
(3) Disconnect wire (1, Figure 4-9) from terminal (2).
(4) Remove nut (3) and terminal (2) from level
sensor rod (4).
(5) Remove nut (5).
2
1
EQUIPMENT ALERT
Do not try to pull level sensor rod out of
back side of pressure vessel. Doing so
will damage level sensor rod.
(6) Push level sensor rod (4) thru fitting (6) and into
pressure vessel (7) and remove level sensor
rod.
(7) Remove spacer (8) from level sensor rod (4).
MA2074-01
(9) If damaged, remove fitting (6) from pressure

vessel (7).
Figure 4-8. Temperature Sensor Assembly

(8) Remove silicone tube (9) from fitting (6).

Discard silicone tube (9) and crimp (10).
Page 4-6
Printed in U.S.A.

SECTION IV
(6) Install terminal (2) on level sensor rod (4) and
secure using nut (3).
7
4
(8) Install wire tray rack and tray plate (Refer to

para 4.17).
4.11
Vent Solenoid Removal /

Installation
A. Removal
2
10
NOTE
5

manifold assembly which secures the vent solenoid.
Refer to the parts list to remove the vent solenoid on
these sterilizers.
1
MA2055-01

Figure 4-9. Pressure Vessel Water Level
Sensor Removal / Installation
B. Installation
(3) Tag and disconnect two wires (1, Figure 4-10)

from terminals (3).
(1) If removed, coat fitting (6) with teflon tape and

install fitting in pressure vessel (7).
(4) Tag and disconnect two wires (2) from terminals (4).
(2) Install silicone tube (9) and spacer (8) on level

sensor rod (4).
(5) Disconnect three tubes (5 thru 7) from elbows

(8 thru 10).
NOTE
(6) Remove two screws (11) from bottom of
manifold assembly (12).
The assembled level sensor rod must be installed

from the inside of the pressure vessel.
NOTE
(3) Install assembled level sensor rod (4) in

fitting (6).
Spacer (12A) is only on newer units.

(7) Remove manifold assembly (12) and spacer
(12A) from base (13).
EQUIPMENT ALERT
The end of the silicone tube must extend
past nut (5) after nut is installed. If it is
not, the level sensor rod will not function properly
because the terminal will be in contact with nut (5).
(8) Hold screw (1, Figure 4-11) and loosen nut (2).
Turn terminals out of the way.
(9) Remove assembled vent solenoid (3) and
elbow (4) from tee (5).
(4) Install and crimp crimp (10) on silicone

tube (9).
(5) Install nut (5).
Page 4-7
Printed in U.S.A.

SECTION IV
(6) Hold screw (1) and tighten nut (2).
12
EQUIPMENT ALERT
When installing the vent solenoid, the

side of the solenoid marked IN needs to
be connected to the pressure line. Reversing vent
solenoid will cause system failure.
10
6
(7) Install spacer (12A, Figure 4-10) and manifold

assembly (12) on base (13) and secure using
two screws (11).
(8) Connect three tubes (5 thru 7) to elbows (8

thru 10).
(9) Connect two wires (2) to terminals (4).
12A
13
11
MA2056-02
Figure 4-10. Vent Solenoid Removal / Installation

(10) Remove elbows (4 and 6) from vent solenoid (3).
B. Installation
TERMINALS
NOTE
The end of elbow (6) which receives a tube does not
get coated with teflon tape.
(1) Coat the threads of elbows (4 and 6, Figure 411) with teflon tape.
(2) Install elbows (4 and 6) on vent solenoid (3).
4
MA205701
(3) Hold screw (1) and loosen nut (2). Turn

terminals out of the way.
Figure 4-11. Vent Solenoid Fittings

(4) Install assembled elbow (4) and vent solenoid

(3) on tee (5).
(5) Turn terminals of vent solenoid (3) so wires will
connect easily to vent solenoid.
Page 4-8
Printed in U.S.A.

SECTION IV
4.12
(7) Remove manifold assembly (12) and spacer

(12A) from base (13).
Fill Solenoid Removal / Installation
A. Removal
(8) Hold screw (1, Figure 4-13) and loosen nut (2).
Turn terminals out of the way.
NOTE
manifold assembly which secures the fill solenoid.
Refer to the parts list to remove the fill solenoid on
these sterilizers.
(9) Remove assembled vent solenoid (3) and

elbow (4) from tee (5).
(10) Remove elbow (6) and tee (5) from fill
solenoid (7).
(11) Remove elbow (8) from fill solenoid (7).
B. Installation

from terminals (3).
(1) Coat threads of tee (5, Figure 4-13) and elbows

(6 and 8) with teflon tape.
(4) Tag and disconnect two wires (2) from

terminals (4).
(2) Install elbow (8) on fill solenoid (7).
(5) Disconnect three tubes (5 thru 7) from elbows (8

thru 10).
(3) Install elbow (6) and tee (5) on fill solenoid (7).
(6) Remove two screws (11) from bottom of

manifold assembly (12).
(4) Loosen nut (9). Turn terminals of fill solenoid

(7) so wires will connect easily to fill solenoid.
Tighten nut (9).
NOTE
(5) Coat threads of elbow (4) with teflon tape.
Spacer (12A) is only on newer units.
(6) Hold screw (1) and loosen nut (2). Turn

terminals out of the way.
12
10
2
9
TERMINALS
2
8
12A
13
3
MA205801
11
MA2056-02
Figure 4-13. Fill Solenoid Fittings

Figure 4-12. Fill Solenoid Removal / Installation
Page 4-9
Printed in U.S.A.

SECTION IV
(7) Install assembled elbow (4) and vent solenoid
(3) on tee (5).
(5) Tag and disconnect two wires (7) from

terminals (8).
(8) Turn terminals of vent solenoid (3) so wires will

connect easily to vent solenoid.
(6) Disconnect ribbon connector (9) from connector (10).
(9) Hold screw (1) and tighten nut (2).
(7) Tag and disconnect neutral wire (11) from

terminal (12).
EQUIPMENT ALERT
(8) Tag and disconnect hot wire (13) from terminal (14).
When installing the vent solenoid and the

fill solenoid, the side of the solenoids
marked "IN" need to be connected to the pressure
lines. Reversing solenoids will cause system failure.
(9) Disconnect printer cable (15) from connector (16).
(10) Install spacer (12A, Figure 4-12) and manifold

assembly (12) on base (13) and secure using
two screws (11).
(10) Disconnect door switch harness (17) from

connector (18).
(11) Tag and disconnect two wires (19) from pulse
solenoid terminals (20).
(11) Connect three tubes (5 thru 7) to elbows (8

thru 10).
(12) Disconnect heater element wire (21) from

connector (22).

NOTE
Positions of locknuts (1) and screws (2) are reversed
on newer units.

4.13
(13) Remove two locknuts (1, Figure 4-15), screws

(2), and control PC board (3) and control PC
board bracket (4) as an assembly from
base (5).
Control PC Board Removal /

Installation
A. Removal
NOTE
Units prior to serial number CZ1110/OM1000 have
the ground wire attached to the control PC board
bracket. When nut (6), starwasher (7), and screw (8)
are removed, ground wire will also be removed.

para 4.3).
(2) Disconnect pressure tube (1, Figure 4-14) from
pressure sensor (2).
(14) Remove nut (6), starwasher (7), and screw (8)

from control PC board bracket (4).
NOTE
only have two wire harnesses (3) to disconnect
instead of three.
(15) Turn three standoff screws (9) 1/4 turn in the

counter-clockwise direction and remove control
PC board (3) and insulator (10) from control PC
board bracket (4).
(3) Disconnect two / three wire harnesses (3) from

two / three connectors (4).
(4) Tag and disconnect two wires (5) from terminals (6).
Page 4-10
Printed in U.S.A.

SECTION IV
OLD STYLE
PC BOARD
10
18
17
20
19
2
1
16
15
3
22
21
14
13
12
11
8
5
10
17
20
9
2
19
1
16
18
NEW STYLE
PC BOARD
15
3
21
13
22
11
14
12
8
6
5
7
MA207505
Figure 4-14. Control PC Board Connections
Page 4-11
Printed in U.S.A.

SECTION IV
(3) Install control PC board (3) and control PC
board bracket (4) as an assembly on base (5)
and secure using two screws (2) and locknuts (1).
9
10
(4) Connect heater element wire (21, Figure 4-14) to

connector (22).
(5) Connect two wires (19) on pulse solenoid
terminals (20).
(6) Connect wire harness (17) to connector (18).
(7) Connect printer cable (15) to connector (16).
(8) Connect hot wire (13) to terminal (14).

(9) Connect neutral wire (11) to terminal (12).
(10) Connect ribbon connector (9) to connector (10).
7
3
5
1
NOTE
MA2073-01
Figure 4-15. Control PC Board Removal / Installation

only have two wire harnesses (3) to connect instead
of three.
B. Installation
(1) Install insulator (10, Figure 4-15) and control
PC board (3) on control PC board bracket (4)
and secure by turning three standoff screws (9)
1/4 turn in the clockwise direction.
NOTE
(13) Connect two / three wire harnesses (3) to two /

three connectors (4).
(14) Connect pressure tube (1) to pressure sensor (2).
Units prior to serial number CZ1110/OM1000 have

the ground wire attached to the control PC board
bracket. When nut (6), starwasher (7), and screw (8)
are removed, ground wire will also be removed.
Make sure ground wire is re-installed upon installation.
(2) Install screw (8), starwasher (7), and nut (6) on
control PC board bracket (4).
NOTE
Positions of locknuts (1) and screws (2) are reversed
on newer units.
Page 4-12
Printed in U.S.A.

SECTION IV
4.14
Door Switch Removal / Installation
B. Installation
(1) Position door switch (5) in door switch
bracket (4).
A. Removal
NOTE
(2) Using 3/32 in. punch, install two roll pins (3) in
door switch bracket (4) (Refer to Table 1-2 for
special tool).

different switch weldment. Since this procedure
tampers with the pressure vessel integrity, it should
not be attempted until a Midmark service representative has been contacted.
(3) Connect wire harness (1) to connector (2).

(4) Install right hand side panel (Refer to
para 4.3).

para 4.3).
(3) Disconnect wire harness (1, Figure 4-16) from

connector (2).
4.15
(4) Using 3/32 in. punch, remove two roll pins (3)
from door switch bracket (4) (Refer to Table 1-2
for special tool).
Pulse Solenoid Removal / Installation
A. Removal
(1) Remove control PC board (Refer to para 4.13).
(2) Remove two screws (1, Figure 4-17) from pulse
solenoid (2).
(5) Remove door switch (5) from door switch

bracket (4).
(3) Remove nut (3) and shoulder screw (4), and

then remove pulse solenoid (2) and latch lever
(5) as an assembly from pressure vessel
bracket (6).
(4) Using 3/32 in. punch, remove roll pin (7) and
latch lever (5) from plunger of pulse solenoid
(2) (Refer to Table 1-2 for special tool).
B. Installation
(1) Using 3/32 in. punch, install latch lever (5) on
plunger of pulse solenoid (2) and secure using
roll pin (7) (Refer to Table 1-2 for special tool).
(2) Coat shoulder screw (4) with Loctite 271.
(3) Install latch lever (5) and pulse solenoid (2) as
an assembly on pressure vessel bracket (6).
Secure using shoulder screw (4) and nut (3).
Figure 4-16. Door Switch Removal / Installation
Page 4-13
Printed in U.S.A.

SECTION IV
(4) Loosen two nuts (5) and pull top of bracket (6)
approximately 1 in. from pressure vessel (7).
(5) Rotate terminals (3 and 4) to a vertical position
and slide thermostat (8) upward and out of
bracket (6).
PLUNGER
B. Installation
(1) Slide thermostat (8) into bracket (6) and rotate

terminals (3 and 4) to a horizontal position.
(2) Position bracket (6) against pressure vessel (7)
and secure by tightening two nuts (5).
(3) Connect wires (1 and 2) to terminals (3 and 4).
7
1
(4) Install base inspection cover (Refer to

para 4.6).
2
6
MA2060-01
Figure 4-17. Pulse Solenoid Removal / Installation
NOTE
The holes for the two screws (1) are oblong. Install
screws at the top of each hole first, then adjust
downward as necessary if door will not open.
(4) Position pulse solenoid (2) on pressure vessel

bracket (6) and secure in position using two
screws (1).
(5) Install control PC board (Refer to para 4.13).
4.16
Thermostat Removal / Installation

5
A. Removal
(2) Remove base inspection cover (Refer to
para 4.6).
MA2062-01
Figure 4-18. Thermostat Removal / Installation

(3) Tag and disconnect wires (1 and 2, Figure 418) from terminals (3 and 4).
Page 4-14
Printed in U.S.A.

SECTION IV
4.17
(4) Install trays.
Wire Tray Rack and Tray Plate

A. Removal
4.18

(2) Remove trays.
Heating Element and Gasket

A. Removal
(3) Pull wire tray rack (1, Figure 4-19) and tray
plate (2) from pressure vessel (3).

(2) Remove base inspection cover (Refer to
para 4.6).
B. Installation
(1) Position two rear posts of wire tray rack (1) in
rack holes of tray plate (2).

from terminals (2).
(2) Hold front end of wire tray rack (1) at approximately a 30 angle from tray plate (2).
(4) Remove two nuts (3), lock washers (4), and

brass washers (5).
NOTE
EQUIPMENT ALERT
If wire tray rack is not raised, installation is very

difficult.
Over bending may result in broken or

cracked terminals.
(3) Insert rear end of wire tray rack (1) and tray
plate (2) as an assembly in pressure vessel (3).
Push wire tray rack and tray plate as far as they
will go.
NOTE
The following step is necessary to remove the
heating element from the pressure vessel.
(5) Straighten terminals (2) slightly from the
present 90 position to approximately a 10
straighter position.
(6) Remove bracket (6) from pressure vessel (7)
and position out-of-way.

para 4.17).
(9) Remove heating element (8) and spacer assembly (9) from pressure vessel (7).
NOTE
Perform the following step only if the heating element
is not being replaced, but damaged gaskets are.
30
HOLE
(10) Remove two gaskets (10) from heating element (8).
MA2047-01
Figure 4-19. Wire Tray Rack and Tray Plate

Page 4-15
Printed in U.S.A.

SECTION IV
EQUIPMENT ALERT
Hold heating element firmly in position
while tightening nuts. Otherwise, damage
to heating element or improper positioning of heating
element may result. Also, spacer assembly must
remain above gaskets. If spacer assembly is
installed under gasket, leaking will result.
7
9
2
(6) Install two brass washers (5), lock washers (4),

and nuts (3) on heating element (8).
10
EQUIPMENT ALERT

cracked terminals.
(7) Bend terminals (2) slightly, back to their original

90 position.
5
1

MA2061-01
Figure 4-20. Heating Element and Gasket


para 4.17).
B. Installation
(11) Install base inspection cover (Refer to
para 4.6).
(1) Install two gaskets (10) on heating element (8).
EQUIPMENT ALERT

cracked terminals.
4.19
NOTE
Filter Removal / Installation
A. Removal
The following step is necessary to install the heating

element in the pressure vessel.

para 4.17).
(2) Straighten terminals (2) slightly from the

present 90 position to approximately a 10
straighter position.
NOTE
Turn filter in a circular motion while pulling upward to
remove.
(3) Install spacer assembly (9) and heating element

(8) in pressure vessel (7).
(2) Using vise grips, remove filter (1, Figure 4-21)

from pressure vessel (2).
(4) Turn sterilizer on its back.

B. Installation
(5) Position bracket (6) on pressure vessel (7).
(1) Position filter (1) in pressure vessel (2).
Page 4-16
Printed in U.S.A.

SECTION IV
GROOVE
SLOT
2
2
MA2063-01
Figure 4-21. Filter Removal / Installation
FLAP
(2) Using rubber hammer, tap filter (1) lightly into

MA2064-01
Figure 4-22. Door Gaskets Removal / Installation

para 4.17).
4.20
4.21
Door Gaskets Removal / Installation
Display PC Board Removal /

Installation
A. Removal
A. Removal
(1) Remove top cover (Refer to para 4.2).
(2) Remove six screws (1, Figure 4-23) and

display PC board (2) from top cover (3).
(2) Remove dam gasket (1, Figure 4-22) and door

gasket (2) from door (3).
(3) If damaged, remove gasket (4) from top

cover (3).
B. Installation
B. Installation
(1) Install door gasket (2) in groove in door (3).

(2) Install dam gasket (1) by inserting bottom edge
of dam gasket in slot of door gasket (2) and
tucking top edge of dam gasket under flap of
door (3).
(1) If removed, install new gasket (4) by peeling

protective backing off of gasket and pressing
gasket firmly into position on top cover (3).
(2) Install display PC board (2) on top cover (3)
and secure using six screws (1).
(3) Install top cover (Refer to para 4.2).
Page 4-17
Printed in U.S.A.

SECTION IV
1
4
MA2066-01
Figure 4-24. Condensing Tank Assembly Fill Tube

Disconnection / Connection
(8) Loosen hose clamp (1, Figure 4-25) and
remove sight/drain tube (2) and hose clamp
from condensing tank assembly (3).
MA2065-01
Figure 4-23. Display PC Board

4.22
NOTE
The following step applies only to units with old style
control PC board with EPROM version M or before.
not have wire (4) and terminal (5).
Condensing Tank Assembly

A. Removal
(9) Disconnect wire (4) from terminal (5).
(10) Disconnect vent tube (6) from fitting (7).
(2) Turn sterilizer onto its back.
NOTE
(3) Disconnect fill tube (1, Figure 4-24) from

elbow (2).
Positions of locknut (9) and screws (8) are reversed

on newer units.

(11) Remove screw (8), locknut (9), and condensing
tank assembly (3) from base (10).
(5) Remove top cover (Refer to para 4.2).
B. Installation

(7) Remove bellows assembly (Refer to para 4.7).
NOTE
Fill tube must be lined up with fitting at this time
because it will be impossible to line up after screw
and locknut are installed.
Page 4-18
Printed in U.S.A.

SECTION IV
(1) Position condensing tank assembly (3, Figure
4-25) on base (10) and secure using screw (8)
and locknut (9).
4.23
(2) Connect vent tube (6) to fitting (7).
Pressure Relief Valve Removal /

Installation
A. Removal
NOTE
The following step applies only to units with old style
control PC board with EPROM version M or before.
not have wire (4) and terminal (5).
(1) Remove condensing tank assembly (Refer to

para 4.22).
(2) Disconnect tube (1, Figure 4-26) from
elbow (2).
(3) Remove elbow (2) from pressure relief

valve (3).
(4) Install hose clamp (1) and sight/drain tube (2)

on condensing tank assembly (3). Tighten
hose clamp.
(4) Remove pressure relief valve (3) from pressure

vessel (4).
(5) Install bellows assembly (Refer to para 4.7).
B. Installation
(1) Coat threads of pressure relief valve (3) and

elbow (2) with teflon tape.
(7) Install top cover (Refer to para 4.2).

(2) Install pressure relief valve (3) in pressure
vessel (4).
(8) Turn sterilizer onto its side.

(9) Connect fill tube (1, Figure 4-24) to elbow (2).
2
4
5
8
MA2068-01
10
Figure 4-26. Pressure Relief Valve

9
MA2067-01
Figure 4-25. Condensing Tank Assembly

Page 4-19
Printed in U.S.A.

SECTION IV
(3) Install elbow (2) on pressure relief valve (3).
DANGER
(4) Connect tube (1) to elbow (2).
The following steps require the sterilizer to be plugged in to power while

the adjustment is being performed. Do not touch
any components except for the adjusting screw
of the potentiometer. Failure to comply with
these instructions could result in an electrical
shock, which could result in severe personal
injury or death.
(5) Install condensing tank assembly (Refer to

para 4.22).
4.24
Pressure / Temperature Potentiometers Adjustments

EQUIPMENT ALERT
NOTE
The pressure zero, pressure range, and

temperature potentiometers cannot be
adjusted separately. If one potentiometer needs
adjusted, then the entire potentiometer adjustment
procedure must be performed, and it must be
performed in the proper sequence as follows:
After the following step is performed, the display PC

board lamps will individually illuminate and then
extinguish one at a time in a left to right sequence.
When all the lamps have illuminated and extinguished, proceed with step 4.
buttons simultaneously while connecting the
(1) Remove right hand side panel.

TEMP / TIME DISPLAY

LAMP
LAMP
PRESSURE (PSI)
FILLING
STERILIZING
DRYING
COMPLETE
WATER LOW
DOOR AJAR
ERROR
UNWRAPPED
POUCHES
LIQUIDS
PACKS
START
STOP
ON/STANDBY
PRESSURE
DISPLAY
UNWRAPPED
BUTTON
POUCHES
BUTTON
ON / STANDBY
BUTTON
PACKS
BUTTON
START
BUTTON
STOP
BUTTON
LIQUIDS
BUTTON
MA207701
Page 4-20
Printed in U.S.A.

SECTION IV
counter-clockwise direction to raise the voltage
setting until the multimeter reading is 2.550
VDC 0.001 VDC.
NOTE
When each button is pressed, its corresponding lamp
will illuminate and stay illuminated. Also, after the
following step, the PRESSURE (PSI) display will
display the pressure that the control PC board is
reading and the TEMP (F) / TIME (MIN: SECONDS)
display will display the temperature that the control
PC board is reading. When each button has been
pushed, proceed with step 5.

(10) Connect Pressure Gauge Test Harness to
sterilizer (See Figure 4-29) (Refer to the
sterilizer Service and Parts Manual for this
special tool).
(11) Press the START button to start a test/calibration cycle and wait until the temperature on the
TEMP (F) / TIME (MIN: SECONDS) display
reaches 272 - 273F (133-134C) (See Figure
4-27).

AND ON/STANDBY buttons one at a time and
in this order.
(5) Turn adjusting screw of pressure zero potentiometer (1, Figure 4-28) in the counter-clockwise direction until the PRESSURE (PSI)
display reads 0.0 psi (0.0 kPa).
NOTE
(6) Turn adjusting screw of pressure zero potentiometer (1) in the clockwise direction until the
PRESSURE (PSI) display reads 0.1 psi (1
kPa).
Turning the adjusting screw of the pressure range

potentiometer in the clockwise direction raises the
sterilizer pressure reading while turning the adjusting
screw in the counter-clockwise direction lowers the
sterilizer pressure reading.
CAUTION
The multimeter leads must be connected
exactly as shown in the illustration.
Connecting a lead to the wrong side of the resistor or
wrong pin of the chip will result in an incorrect
adjustment.
(7) Set the multimeter to read VDC at least the 5
Volts range. Connect the red lead of a multimeter to Test Point (A) and the black lead of a
multimeter to Test Point (B).
NOTE
In the following step, if the digital multimeter being
used has only three digits, adjust to a reading of 2.54
VDC and then adjust and set to where the reading
just changes to 2.55 VDC.
(8) The multimeter should read 2.550 VDC 0.001
VDC. If multimeter reading is not 2.550 VDC
0.001 VDC, adjust the adjusting screw of the
temperature potentiometer (3) in a clockwise
direction to lower the voltage setting or a
Page 4-21
(12) Turn the adjusting screw of the pressure range

potentiometer (2, Figure 4-28) in the clockwise
or counter-clockwise direction until the reading
on the PRESSURE (PSI) display matches the
reading of the Pressure Gauge Test Harness
within a tolerance of 0.5 psi (3.5 kPa).
(13) Recheck the multimeter reading. It should still
read 2.550 VDC 0.001 VDC.
(14) Press the STOP button to end the test/calibration cycle and allow the sterilizer to vent and
open its door (See Figure 4-27).
(15) Disconnect the leads of the multimeter from
Test Points (A and B, Figure 4-28).
(16) Disconnect the power cord from the sterilizer
and then repeat steps 3 and 4 of this procedure. The reading should read 0.1 psi (1 kPa)
with the sterilizer door open. If not, repeat
steps 5 and 6 of this procedure.
Printed in U.S.A.

SECTION IV
O
F
F
1 2 3 4
R3
U1
NEW STYLE
PC BOARD
B
ADJUSTING
SCREWS
3
1
B
A
3
ADJUSTING
SCREWS
OLD STYLE
PC BOARD
ADJUSTING
SCREW
2
MA407700
Figure 4-28. Potentiometer Adjustments
Page 4-22
Printed in U.S.A.

SECTION IV
4.25
2
(1) Disconnect power cord from the sterilizer.
TUBE
Display PC Board Lamp / Display /

Button Check

buttons simultaneously, while connecting the
(3) Observe the display PC board lamps. In a left
to right sequence, each lamp on the display PC
board should individually illuminate and then
extinguish. If all the display PC board lamps do
not illuminate and then extinguish, replace
display PC board (Refer to para 4.21).
FITTING
PRESSURE GAUGE
TEST HARNESS

AND ON/STANDBY buttons one at a time and
in this order.
To connect Pressure Gauge Test Harness to sterilizer:

1. Disconnect tube (1) from pressure sensor (2).
2. Connect tube of Pressure Guage Test Harness
to pressure sensor (2).
3. Connect tube (1) to fitting of Pressure Guage
Test Harness.
(5) Observe the lamps that correspond with each

button. If all lamps do not illuminate and stay
illuminated when their corresponding button is
pressed, replace the display PC board (Refer to
para 4.21).
To disconnect Pressure Gauge Test Harness from

sterilizer:
1. Disconnect tube (1) from fitting of Pressure
Guage Test Harness.
2. Disconnect tube of Pressure Guage Test Harness
from pressure sensor (2).
3. Connect tube (1) to pressure sensor (2). MA2070-01
Figure 4-29. Connecting / Disconnecting Pressure

Gauge Test Harness
(6) Observe the pressure and temperature/time

displays. If the pressure and temperature/time
displays do not display pressure and temperature readings, replace the display PC board
(Refer to para 4.21).
(7) Disconnect power cord from the sterilizer.
(17) Disconnect the power cord from sterilizer.

(18) Disconnect Pressure Gauge Test Harness from
sterilizer (See Figure 4-29).
(19) Install right hand side panel.
Page 4-23
Printed in U.S.A.

SECTION IV
TEMP / TIME DISPLAY

LAMP
LAMP
PRESSURE (PSI)
FILLING
STERILIZING
DRYING
COMPLETE
WATER LOW
DOOR AJAR
ERROR
UNWRAPPED
POUCHES
LIQUIDS
PACKS
START
STOP
ON/STANDBY
PRESSURE
DISPLAY
UNWRAPPED
BUTTON
POUCHES
BUTTON
ON / STANDBY
BUTTON
PACKS
BUTTON
START
BUTTON
STOP
BUTTON
LIQUIDS
BUTTON
MA207701
4.26
(3) When the heat up portion of the cycle is

complete and the elapsed time is being counted
down on the display PC board, pull on wire ring
of pressure relief valve (2) with a screwdriver.
Pressure Relief Valve Check
(1) Remove the top inspection cover (1,

Figure 4-31).
(4) If excessive force was required to open pressure relief valve (2), replace the pressure relief
valve (Refer to para 4.23).
WARNING
Refer to the operator manual for
complete instructions on operating the
sterilizer. Failure to do so could result in severe
personal injury.
(2) Select the UNWRAPPED cycle and start the
cycle.
NOTE
If the pressure relief valve does not close completely
when the wire ring is released, pull the wire ring
again and release it quickly so the valve snaps back
into position. Do this until the valve seats properly.
DANGER
(5) Release wire ring of pressure relief valve (2).

The steam should vent out of the pressure
relief valve until the wire ring is released. When
the wire ring is released, the valve should seat,
stopping the release of steam.
Pressure Relief Valve will be hot.

Use a screwdriver or rod to pull the
wire ring. Do not pull the wire ring with bare
hands or burns will result. Steam will be vented
from under the rear of the sterilizer. To keep
from being burned, place a steam barrier (a
rolled up towel) around the bottom of the sterilizer.
(6) If the pressure relief valve (2) will not re-seat

properly, replace the pressure relief valve
(Refer to para 4.23).
(7) Install top inspection cover (1).
Page 4-24
Printed in U.S.A.

SECTION IV
SETTING #1
REPEAT INTERVAL
SETTING #3
REPEAT INTERVAL
WIRE
RING
O
F
F
O
F
F
1 2 3 4
1 2 3 4
#3 SWITCH DEPRESSED
TO RIGHT (ON)
#4 SWITCH DEPRESSED
TO RIGHT (ON)
#3 SWITCH DEPRESSED
TO LEFT (OFF)
#4 SWITCH DEPRESSED
TO LEFT (OFF)
SETTING #2
REPEAT INTERVAL
SETTING #4
REPEAT INTERVAL
MA2072-01
Figure 4-31. Pressure Relief Valve Check
4.27
Dry Cycle Dip Switches Adjustment

O
F
F
O
F
F
(1) Unplug power cord from outlet receptacle.
NOTE
There are four repeat interval dip switch settings;
setting #1, setting #2, setting #3, and setting #4. The
unit comes factory set at the repeat interval setting #3. Setting #1 is shortest repeat interval, setting
#2 is longer, setting #3 is longer yet, and setting #4 is
the longest repeat interval.
This procedure only applies to units with a new style
control PC board; units with serial numbers: CZ2457, DA-1005, DB-1150, DX-1970, DY-1139, FD1000, and OM-9449 thru Present.
#3 SWITCH DEPRESSED
TO LEFT (OFF)
#4 SWITCH DEPRESSED
TO RIGHT (ON)
1 2 3 4
1 2 3 4

para 4.3).
#3 SWITCH DEPRESSED
TO RIGHT (ON)
#4 SWITCH DEPRESSED
TO LEFT (OFF)
DRY CYCLE
DIP SWITCH
(3) If unit has has been overheating during the

drying cycle and activating the overheat
thermostat, determine the current repeat
interval dip switch settings for the unit per
Figure 4-32 and then change the dip switch
settings to the next shortest repeat interval.
MA374000
Figure 4-32. Dry Cycle Dip Switches Adjustment
(4) Run a cycle. Repeat step 3 if overheat thermostat activates again.

Page 4-25
Printed in U.S.A.

SECTION IV
Page 4-26
Printed in U.S.A.

SECTION V
SCHEMATICS AND DIAGRAMS
SECTION V
5.1 Wiring Diagram
Figure 5-1, sheets 1 thru 3, illustrates the wiring connections for the sterilizer.
Printer
Printer
Connector
4
5
3
1
1 2 3 4 5
2
PCB/Printer
Harness
(015-0668-00)
Display Panel
PC Board
Temperature
Probe Assembly
Orange (Ground)
Ribbon Cable
Connector
(015-0646-00)
Green (Ground)
Red (Power)
White (Ground)
Blue (Busy)
N.O.
Blue
Black
Door Switch
Black (+5 V.)
Flex Guard
Tubing
(015-0257-02)
Red (V. Out)
White (Data)
Level
Sensor Assembly
Red
Black
Chamber Level
Sensor Harness
(015-0654-00)
Green
Control
PC Panel
Reservoir
Sensor Assembly
Door Pulse
Solenoid
Black
Black
100V Unit 7.90 ohms

120V Unit 14.0 ohms
240V Unit 52.0 ohms
Black
Reservoir
Sensor
Harness
(015-0655-00)
Red
Hot
Red
Neutral
Yellow
Black
Green
Green
PCB/Heater
Harness
(015-0657-00)
Overheat
thermostat
(015-0679-00)
Black
Ground
Fill Solenoid
Vent Solenoid
100V Unit 137 ohms

120V Unit 140 ohms
240V Unit 818 ohms
100V Unit 375 ohms

120V Unit 400 ohms
240V Unit 1960 ohms
Black
Heating Element
100V Unit 6.81 to 7.52 ohms
120V Unit 9.77 to 10.80 ohms
240V Unit 40.46 to 44.71 ohms
PCB/AC/Thermostat
Harness (015-0877-00)
L
G
U
White
Green/Yellow or
Green
Red
A.C. Connector
Receptacle
Cordset
U.S.A. 015-0640-00
Cont. Europe 015-0688-07
Italian 015-0688-08
Swiss 015-0688-09
United Kingdom 015-0688-10
Australian 015-0688-11
Israeli 015-0688-12
Japanese 015-0363-06
MA246706
Figure 5-1 (Sheet 1 of 3). Wiring Diagram (Applies To Serial Numbers CZ1000 thru CZ1684, DB1000 thru DB1010,
OM1000 thru OM5130, DX1000 thru DX1170, DA1000 thru DA1001, and DY1000 thru DY1007
Page 5-1
Printed in U.S.A.

SECTION V
Printer
Printer
Connector
4
5
3
1
1 2 3 4 5
2
PCB/Printer
Harness
Display Panel
PC Board
Temperature
Probe Assembly
Orange (Ground)
Ribbon Cable
Connector
Green (Ground)
Red (Power)
White (Ground)
Blue (Busy)
N.O.
Blue
Black
Door Switch
Black (+5 V.)
Flex Guard
Tubing
Red (V. Out)
White (Data)
Level
Sensor Assembly
Red
Black
Chamber Level
Sensor Harness
Control
PC Panel
Door Pulse
Solenoid
Black
100V Unit 7.90 ohms

120V Unit 14.0 ohms
240V Unit 52.0 ohms
Black
Hot
Red
Neutral
Yellow
Black
Green
Black
Ground
PCB/Heater
Harness
Red
Fill Solenoid
Vent Solenoid
100V Unit 137 ohms

120V Unit 140 ohms
240V Unit 818 ohms
100V Unit 375 ohms

120V Unit 400 ohms
240V Unit 1960 ohms
Overheat
thermostat
Black
Heating Element
120V Unit 9.77 to 10.80 ohms
240V Unit 40.46 to 44.71 ohms
PCB/AC/Thermostat
Harness (015-0877-00)
L
G
N
White
Green/Yellow
A.C. Connector
Receptacle
Cordset
U.S.A. 015-0640-00
Italian 015-0688-08
Swiss 015-0688-09
Israeli 015-0688-12
MA246707
Figure 5-1 (Sheet 2 of 3) Wiring Diagram (Applies To Serial Numbers CZ1685 thru CZ4590, DB1011 thru DB1149,
OM5131 thru OM14723, DX1171 thru DX1969, DA1002 thru DA1004, and DY1008 thru DY1138)
Page 5-2
Printed in U.S.A.

SECTION V
Printer
Printer
Connector
4
5
3
1
1 2 3 4 5
2
Display Panel
PC Board
Temperature
Probe Assembly
PCB/Printer
Harness
Blue (Busy)
White (Data)
Level
Sensor Assembly
White (Ground)
Flex Guard
Tubing
Green (Ground)
Red (Power)
Black (+5 V.)
Orange (Ground)
Red (V. Out)
Ribbon Cable
Connector
Red
Black
Chamber Level
Sensor Harness
Control
PC Panel
Blue
N.O.
Black
Door Switch
Door Pulse
Solenoid
Red
Black
Red
Hot
Black
Neutral
100V Unit 7.90 ohms

120V Unit 14.0 ohms
240V Unit 52.0 ohms
Black
Black
Ground
Fill Solenoid
Vent Solenoid
Heating Element
120 V. CORDSET
(U.S.A.)
Black
Black
Green/Yellow
015-1139-00

Italian 015-0688-08
Swiss 015-0688-09
Israeli 015-0688-12
Overheat
thermostat
015-1138-00
Overheat
thermostat

120V Unit 9.77 to 10.80 ohms
240V Unit 40.46 to 44.71 ohms
100V Unit 375 ohms

120V Unit 400 ohms
240V Unit 1960 ohms
Green
PCB/Heater
Harness
Yellow
100V Unit 137 ohms

120V Unit 140 ohms
240V Unit 818 ohms
Green/Yellow
White
White
PCB/AC/Thermostat
Harness
L
G
N
230 V.
Cordset
A.C. Connector
Receptacle
MA376202
Figure 5-1 (Sheet 3 of 3) Wiring Diagram (Applies To Serial Numbers CZ4591 thru Present,
DA1005 thru Present, DB1150 thru Present, DX1970 thru Present, DY1139 thru Present,
FD1000 thru Present, and OM14724 thru Present)
Page 5-3
Printed in U.S.A.

SECTION V
5.2 Flow Diagram
Figure 5-2 illustrates the water, heated water, steam,
and vented steam/water flow throughout the sterilizer
during a cycle.
Condensing
Tank / Reservoir
PHASE 1 (Filling)
PHASE 2 (Heat-Up)
Bellows
Vent
Solenoid
Pressure
Vessel
Fill
Solenoid
Water
Water
Control
PC
Board
Heated
Water
PHASE 3 (Sterilizing)
Water
Steam/Air
Steam
Heated
Water
PHASE 4 (Vent)
Water
Steam
Heated
Water
Vented
Steam/Water
MA207902
Figure 5-2. Flow Diagram
Midmark Corporation 1998 SF-1572 Rev 7/01
Page 5-4
Printed in U.S.A.

SECTION V
5.3 Pressure / Temperature Chart
Table 5-1 is a chart which lists what pressure should be
present at particular temperature.
Table 5-1. Pressure / Temperature Chart
PSI
PSI
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
100.0
101.9
103.6
105.3
106.9
108.4
109.8
11.3
112.6
113.9
115.2
116.4
117.6
118.8
119.9
121.0
212.0
215.4
218.5
221.5
224.4
227.1
229.6
232.3
234.7
237.0
239.4
241.5
243.7
245.8
247.8
249.8
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
122.0
123.0
124.1
125.0
126.0
126.9
127.8
128.7
129.6
130.4
131.3
132.1
132.9
133.7
134.5
251.6
253.4
255.4
257.0
258.8
260.0
262.0
263.7
265.3
266.7
268.3
269.8
271.2
272.7
274.1
Normal steam sterilizing range is 250 F to 270 F.
Figures in chart are for steam pressure only. The

presence of any air in the autoclave invalidates
temperature readings.
Page 5-5
Printed in U.S.A.

SECTION V
Page 5-6
Printed in U.S.A.

SECTION VI
PARTS LIST
SECTION VI
PARTS LIST
The Description column provides a physical description
of the component.
6.1 Introduction
The illustrated parts list provides information for identifying and ordering the parts necessary to maintain the
sterilizer in peak operating condition. Refer to paragraph
1.5 for parts ordering information.
The parts list also illustrates disassembly and assembly
relationships of parts.
6.2 Description of Columns

The Item column of the parts list gives a component its
own unique number. The same number is given to the
component in the parts illustration. This allows a part
number of a component to be found if the technician can
visually spot the part on the illustration. The technician
simply finds the component in question on the illustration and notes the item number of that component.
Then, he finds that item number in the parts list. The
row corresponding to the item number gives the technician the part number, a description of the component,
and quantity of parts per subassembly. Also, if a part
number is known, the location of that component can be
determined by looking for the item number of the
component on the illustration.
The Part No. column lists the MIDMARK part number for
that component.
The Qty. column lists the number of units of a particular

component that is required for the subassembly. The
letters AR denote as required when quantities of a
particular component cannot be determined, such as:
adhesive.
Bullets [ ] in the Part No. column and the Description
column show the indenture level of a component. If a
component does not have a bullet, it is a main component of that illustration. If a component has a bullet, it is
a subcomponent of the next component listed higher in
the parts list than itself that does not have a bullet.
Likewise, if a component has two bullets, it is a subcomponent of the next component listed higher in the parts
list than itself that has only one bullet.
6.3 Torque Specifications and Important

Assembly Notes
When specific assembly torque specifications, measurements, or procedures have been identified, by our
engineering department, as required to assure proper
function of the unit, those torque specifications, measurements, and procedures will be noted on the parts
illustrations. Adherence to these requirements is
essential.
Page 6-1
Printed in U.S.A.

SECTION VI
PARTS LIST
Pictorial Index
9
2
7
1
2
3
6
2
5
MA448700
Item
Model No.
Description
M9-001
Ritter M9 Ultraclave (115 VAC

[Serial Number Prefix "OM"]) ............... 6-2
Ritter M9 Ultraclave (230VAC
[Serial Number Prefix "DY"]) ................ 6-2
Midmark M9 Ultraclave (115 VAC
[Serial Number Prefix "CZ"]) ................ 6-2
Midmark M9 Ultraclave (230 VAC
[Serial Number Prefix "DX"]) ................ 6-2
Ritter M9 Ultraclave (100 VAC
[Serial Number Prefix "DB"]) ................ 6-2
Ritter M9 Ultraclave (100VAC
[Serial Number Prefix "DA"]) ................ 6-2
EMS M9 Ultraclave (230 VAC
[Serial Number Prefix "FD"]) ................ 6-2
Dabi Atlante M9 Ultraclave (115 VAC
[Serial Number Prefix "FK"]) ................ 6-2
M9-002
M9-003
M9-004
M9-005
M9-006
M9-007
M9-008
Page
Item
Model No.
Description
M9-009
Dabi Atlante M9 Ultraclave (230 VAC

[Serial Number Prefix "FL"]) ................. 6-2
Polish M9 Ultraclave (230 VAC
[Serial Number Prefix "LA"]) ................. 6-2
Main Enclosure Components .............. 6-3
Plumbing & Sensor Components ........ 6-4
Pressure Vessel Components ............ 6-5
Manifold Components ......................... 6-6
Electrical Components ........................ 6-7
Control PC Board ............................... 6-8
Labels and Decals .............................. 6-9
Printer Components (Not Shown) ..... 6-10
Racks, Trays and Cleaner ............... 6-11
Packaging ........................................ 6-12
M9-010
1
2
3
4
5
6
7
8
9
10
Page
Always Specify Model & Serial Number
Page 6-2
Printed in U.S.A.

SECTION VI
PARTS LIST
Main Enclosure Components

3
14
6
20
14
8
9
10
11
11
8
19
8
12
14
13
15
16
21
15
22
18
8
23
14
17
14
24
22
MA225400
Used on units with Serial Number: CZ1000 thru CZ1456 and OM1000 thru OM3287
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
Description
Qty.
030-0765-10
050-1775-10
040-0008-37
040-0010-88
002-0356-00
050-2034-00
050-1767-10
H352623
040-0010-95
050-1777-00
040-0010-75
016-0428-01
Top Inspection Cover ............................ 1

Cover Plate - Printer .............................. 1
Screw ................................................... 2
Screw ................................................... 4
Top Cover ............................................. 1
Top Cover Steam Block ........................ 1
Side Panel ............................................. 2
Tinnerman Clip .................................... 12
Screw ................................................... 2
Control PCB Bracket ............................. 1
Screw ................................................... 5
Screen .................................................. 1
Item
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
Description
Qty.
050-2346-00
040-0010-18
041-0010-04
053-0394-00
050-4326-01
016-0404-00
050-1778-00
050-1766-10
041-0312-05
053-0388-01
042-0010-21
053-0068-11
Base ..................................................... 1
Screw ................................................. 11
Nut - w/Starwasher ............................... 3
Grommet (Early Units Only) .................. 1
Base Inspection Cover .......................... 1
Leveler Foot .......................................... 4
Bracket ................................................. 1
Back Panel ............................................ 1
Lock Nut ............................................... 4
Hose Clip .............................................. 2
Pop Rivet .............................................. 2
Strain Relief Bushing ............................. 1
Page 6-3
Printed in U.S.A.

SECTION VI
PARTS LIST

3
14
6
20
14
8
9
10
11
26
11
8
8
19
8
12
14
13
15
25
16
15
18
15
22
18
21
21
23
7
14
17
24
22
MA294400
Used on units with Serial Number: CZ1457 thru CZ2753, DA1000 thru DA1004, DB1000 thru DB1149,
DX1000 thru DX2131, DY1000 thru DY1149, FD1000 thru FD1099 and OM3288 thru OM10596
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
Description
Qty.
030-0765-10
050-1775-10
040-0008-50
040-0010-88
002-0356-00
002-0356-01
050-2034-00
050-1767-10
H352623
040-0010-95
050-1777-00
040-0010-75
016-0428-01
050-2518-00

Screw ................................................... 2
Screw ................................................... 4
Top Cover (Domestic - English) ............ 1
Top Cover (Metric - English) ................. 1
Side Panel ............................................. 2
Tinnerman Clip .................................... 13
Screw ................................................... 6
Screw ................................................... 3
Screen .................................................. 1
Base ..................................................... 1
Item
14
15
16
17
18
19
20
21
22
23
24
25
26
Part No.
Description
Qty.
040-0010-18
041-0010-04
053-0394-00
050-4326-01
016-0523-00
050-1778-00
050-1766-10
040-0010-43
053-0388-01
042-0010-21
053-0068-11
045-0001-00
040-0010-74
Screw ...................................................
Nut - w/Starwasher ...............................
Grommet (Early Units Only) ..................
Base Inspection Cover ..........................
Leveler Foot ..........................................
Bracket .................................................
Back Panel ............................................
Screw ...................................................
Hose Clip ..............................................
Pop Rivet ..............................................
Strain Relief Bushing .............................
Washer .................................................
Screw ...................................................
7
3
1
1
4
1
1
4
2
2
1
4
2
Page 6-3.1
Printed in U.S.A.

SECTION VI
PARTS LIST

1
14
5
4
20
29
7
8
16
19
6
11
10
31
30
28
15
12
14
8
15
13
25
27
26
11
18
21
22
18
8
21
23
9
11
7
17
14
24
22
MA2944012
Used on units with Serial Number: CZ2753 thru CZ4530, DX2131 thru DX2588, DY1149 thru DY1178,
FD1099 thru FD1499, FK1000 thru FK1749,FL1000 thru FL1474 and OM10596 thru OM14666
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
Description
Qty.
030-1117-00
050-1775-00
040-0008-50
040-0010-88
002-0356-00
002-0356-01
002-0356-02
050-2034-00
050-1767-00
H352623
040-0010-95
050-3996-00
040-0010-75
016-0428-04
050-3605-00
040-0010-125
041-0010-02

Screw ................................................... 2
Screw ................................................... 4
Top Cover (Metric - French) ................. 1
Side Panel ............................................. 2
Tinnerman Clip .................................... 10
Screw ................................................... 4
Screw ................................................... 3
Screen .................................................. 1
Base ..................................................... 1
Screw ................................................... 7
Nut ....................................................... 6
Item
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
Description
Qty.
050-4750-00
050-4326-01
016-0523-01
050-1778-00
050-3524-00
040-0010-44
053-0388-01
042-0010-21
053-0068-11
045-0001-00
040-0010-124
053-0723-00
042-0021-00
040-0010-113
042-0045-01
041-0010-04
Flange Clamp ........................................ 2

Leveler Foot .......................................... 4
Bracket ................................................. 1
Back Panel ............................................ 1
Screw ................................................... 4
Hose Clip .............................................. 2
Pop Rivet .............................................. 2
Washer ................................................. 4
Screw ................................................... 2
Screw Cover ......................................... 2
Adhesive ............................................ AR
Screw ................................................... 2
Nutsert .................................................. 2
Nut ....................................................... 2
Page 6-3.2
Printed in U.S.A.

SECTION VI
PARTS LIST

1
14
5
4
20
29
7
8
16
19
6
11
10
31
30
28
15
12
14
8
15
13
25
27
26
11
18
21
22
18
8
21
23
9
11
7
17
14
24
22
MA294402
Used on units with Serial Number CZ4531 thru CZ4590 and OM14666 thru OM14723
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
Description
Qty.
030-1117-00
050-1775-00
040-0008-50
040-0010-88
002-0356-00
002-0356-01
050-2034-00
050-1767-00
H352623
040-0010-95
050-3996-00
040-0010-75
016-0428-04
050-3605-00
040-0010-125
041-0010-02

Screw ................................................... 2
Screw ................................................... 4
Top Cover (Metric - English) .................. 1
Side Panel ............................................. 2
Tinnerman Clip .................................... 10
Screw ................................................... 4
Screw ................................................... 3
Screen .................................................. 1
Base ..................................................... 1
Screw ................................................... 7
Nut ....................................................... 6
Item
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
Description
Qty.
050-4750-00
050-4326-01
016-0523-01
050-1778-00
050-3831-00
040-0010-44
053-0388-01
042-0010-21
053-0068-11
045-0001-00
040-0010-124
053-0723-00
042-0021-00
040-0010-113
042-0045-01
041-0010-04
Flange Clamp ........................................ 2

Leveler Foot .......................................... 4
Bracket ................................................. 1
Back Panel ............................................ 1
Screw ................................................... 4
Hose Clip .............................................. 2
Pop Rivet .............................................. 2
Washer ................................................. 4
Screw ................................................... 2
Screw Cover ......................................... 2
Adhesive ............................................ AR
Screw ................................................... 2
Nutsert .................................................. 2
Nut ....................................................... 2
Page 6-3.3
Printed in U.S.A.

SECTION VI
PARTS LIST
Main Enclosure
Components
1
14
5
4
20
28
7
8
16
19
6
11
10
30
29
27
15
12
14
8
15
13
26
25
18
11
21
22
18
8
21
23
9
11
7
17
14
24
22
MA294404
Used on units with Serial Number CZ4591, DA1005, DB1238, DX2589, DY1179,
FD1500, FK1750, FL1475, LA1000 and OM14724 thru Present
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
Description
Qty.
030-1117-00
050-1775-00
040-0008-50
040-0010-88
002-0356-00
002-0356-01
002-0356-02
050-2034-00
050-1767-00
H352623
040-0010-95
050-3996-00
040-0010-75
016-0428-04
050-4325-00
040-0010-125
041-0010-02

Screw ................................................... 2
Screw ................................................... 4
Top Cover (Metric - French) ................. 1
Side Panel ............................................. 2
Tinnerman Clip .................................... 10
Screw ................................................... 5
Screw ................................................... 3
Screen .................................................. 1
Base ..................................................... 1
Screw ................................................... 6
Nut ....................................................... 5
Item
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part No.
Description
Qty.
050-4750-00
050-4326-00
016-0523-01
050-1778-00
050-3831-00
050-3831-01
040-0010-44
053-0388-01
042-0010-21
053-0068-11
040-0010-124
053-0723-00
042-0021-00
040-0010-113
042-0045-16
041-0010-04
Flange Clamp ........................................ 2

Leveler Foot .......................................... 4
Bracket ................................................. 1
Back Panel (230 V. ) ............................. 1
Back Panel (120 V. ) ............................. 1
Screw ................................................... 4
Hose Clip .............................................. 2
Pop Rivet .............................................. 2
Screw ................................................... 2
Screw Cover ......................................... 2
Adhesive ............................................ AR
Screw ................................................... 2
Nutsert .................................................. 2
Nut ....................................................... 2
Page 6-3.4
Printed in U.S.A.

SECTION VI
PARTS LIST
Plumbing & Sensor

Components
21
25
20
15
28
34
19
27
18
24
10
26
29
22
4
8
17
26
23
19
16
6
19
10
5
1
9
A
8
C
35
30
31
32
11
33
B
36
37
12
13
14
MA201910
Used on units with Serial Number CZ1000 thru CZ1119 and OM1000 thru OM1352
Item
Part No.
Description
Qty.
1
2
3
4
5
6
7
8
053-0376-00
053-0392-00
014-0216-00
014-0205-00
014-0215-00
045-0001-56
057-0273-01
002-0358-00
9
10
11
12
13
14
15
16
17
18
19
20
015-0595-00
041-0006-02
053-0393-00
014-0209-00
014-0184-01
014-0203-00
053-0376-01
014-0212-00
014-0206-00
002-0375-00
014-0392-00
014-0208-00
Condensing Tank ..................................

O-ring ...................................................
Bulkhead Union .....................................
Tube .....................................................
Union Drilled (Includes Sleeve) ..............
Lockwasher ..........................................
Lever Sensor Rod .................................
Lever Sensor Tube (Includes
Item 9,10,16,30,and 31)) .......................
Terminal ................................................
Locknut .................................................
O-ring ...................................................
Bulkhead Couple ...................................
Male Elbow ............................................
Tube .....................................................
Condensing Tank Lid ............................
Connector .............................................
Tube .....................................................
Bellows Assembly .................................
Compression Nut ..................................
Tube .....................................................
1
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
1
Item
Part No.
Description
Qty.
21
22
23
24
053-0394-00
014-0202-00
014-0207-00
002-0359-00
25
26
27
28
29
30
31
32
33
34
35
36
37
(*)
053-0403-01
015-0013-05
014-0217-00
053-0404-01
002-0357-00
053-0407-00
030-0858-00
014-0204-00
014-0184-01
014-0218-00
052-0173-00
016-0450-00
053-0391-01
002-0593-01
Grommet ............................................... 1
Male Branch Tee ................................... 1
PCB Pressure Sensor Tube .................. 1
Pressure Relief Valve (35 P.S.I.)
(Includes elbow, Item 36) .................... 1
Tube - Pressure Relief .......................... 1
Cable Tie (High Temp) .......................... 4
Compression Connector ....................... 1
Tube - PCB/Comp. Connector ............... 1
Temperature Probe Assembly ............... 1
Bushing ................................................. 1
Level Sensor Assembly ......................... 1
Tube ..................................................... 1
Male 90 Elbow ...................................... 1
Male Elbow ............................................ 1
Condensing Coil .................................... 1
Hose Clip .............................................. 1
Hose ..................................................... 1
(*)Pressure Sensor Tube Kit (Includes #'s
19, 23, 26, 27, & 28)
Page 6-4
Printed in U.S.A.

SECTION VI
PARTS LIST
Plumbing & Sensor

Components
21
25
20
15
28
34
19
27
18
24
10
26
29
19
16
22
4
8
17
26
23
6
19
10
5
1
9
A
8
C
35
30
31
32
11
33
B
36
37
12
13
14
MA201910
Used on Units with Serial Numbers: CZ1120 thru CZ1684, DA1000 thru
DA1001, DB1000 thru DB1010, DX1000 thru DX1000 and OM1353 thru OM4864
Item
Part No.
Description
Qty.
1
2
3
4
5
6
7
8
053-0512-00
H98137
014-0216-00
014-0205-00
014-0215-00
045-0001-56
057-0273-01
002-0358-00
9
10
11
12
13
14
15
16
17
18
19
20
015-0595-00
041-0006-02
053-0393-00
014-0209-00
014-0184-01
014-0203-00
053-0512-01
014-0212-00
014-0206-00
002-0375-00
014-0392-00
014-0208-00
Condensing Tank ..................................

Gasket ..................................................
Bulkhead Union .....................................
Tube .....................................................
Lockwasher ..........................................
Lever Sensor Rod .................................
Item 9,10,16,30,and 31) .........................
Terminal ................................................
Locknut .................................................
O-ring ...................................................
Bulkhead Couple ...................................
Male Elbow ............................................
Tube .....................................................
Connector .............................................
Tube .....................................................
Compression Nut (Refer to Kit [*]) .........
Tube .....................................................
1
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
1
Item
Part No.
Description
Qty.
21
22
23
24
053-0394-00
014-0202-00
014-0207-00
002-0359-00
25
26
27
28
29
30
31
32
33
34
35
36
37
(*)
053-0403-01
015-0013-05
014-0217-00
053-0404-01
002-0357-00
053-0407-00
030-0858-00
014-0204-00
014-0184-01
014-0218-00
052-0173-00
016-0450-00
053-0391-01
002-0593-01
Grommet ............................................... 1
Male Branch Tee ................................... 1
PCB Pres. Sensor Tube (Refer to Kit [*]) 1
(Includes Elbow, Item 36) .................. 1
Compression Connector (Refer to Kit [*]) 1
Tube-PCB Connector (Refer to Kit [*]) ... 1
Bushing ................................................. 1
Tube ..................................................... 1
Male 90 Elbow ...................................... 1
Male Elbow ............................................ 1
Condensing Coil .................................... 1
Hose Clip .............................................. 1
Hose ..................................................... 1
19, 23, 26, 27, & 28)
Page 6-4.1
Printed in U.S.A.

SECTION VI
PARTS LIST
Plumbing & Sensor

Components
21
25
20
15
28
34
19
27
18
24
10
26
29
19
16
22
4
8
17
26
23
6
19
10
5
1
9
8
35
30
31
32
11
33
B
36
37
12
14
13
MA201910
Used on Units with Serial Numbers: OM4865 thru OM5130

DX1001 thru DX1170 DY1000 thru DY1007
Item
Part No.
Description
Qty.
1
2
3
4
5
6
7
8
053-0512-00
H98137
014-0216-00
014-0205-00
014-0215-00
045-0001-56
057-0273-01
002-0358-00
9
10
11
12
13
14
15
16
17
18
19
20
015-0595-00
041-0006-02
053-0393-00
014-0209-00
014-0184-01
014-0203-00
053-0512-01
014-0212-00
014-0206-00
002-0375-00
014-0392-00
014-0208-00
Condensing Tank ..................................

Gasket ..................................................
Bulkhead Union .....................................
Tube .....................................................
Lockwasher ..........................................
Lever Sensor Rod .................................
Item 9,10,16,31,and 31) .........................
Terminal ................................................
Locknut .................................................
O-ring ...................................................
Bulkhead Couple ...................................
Male Elbow ............................................
Tube .....................................................
Connector .............................................
Tube .....................................................
Compression Nut (Refer to Kit [*]) .........
Tube .....................................................
1
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
1
Item
Part No.
Description
Qty.
21
22
23
24
053-0394-00
014-0202-00
014-0207-00
002-0359-00
25
26
27
28
29
30
31
32
33
34
35
36
37
(*)
053-0613-02
015-0013-05
014-0217-00
053-0404-01
002-0357-00
053-0407-00
030-0858-00
014-0204-00
014-0184-01
014-0258-00
052-0173-00
016-0450-00
053-0391-01
002-0593-01
Grommet ............................................... 1
Male Branch Tee ................................... 1
(Includes Elbow, Item 36) ................... 1
Bushing ................................................. 1
Tube ..................................................... 1
Male 90 Elbow ...................................... 1
Male Elbow ............................................ 1
Condensing Coil .................................... 1
Hose Clip .............................................. 1
Hose ..................................................... 1
19, 23, 26, 27, & 28)
Page 6-4.2
Printed in U.S.A.

SECTION VI
PARTS LIST
Plumbing & Sensor

Components
21
25
20
15
28
34
19
27
18
24
10
26
29
19
16
22
4
8
17
26
23
6
19
10
5
1
9
A
8
C
35
30
31
32
11
33
B
36
37
12
13
14
MA201911
Used on Units with Serial Numbers: CZ1685 thru CZ4334, DA1002 thru DA1004
DB1011 thru DB1237, DX1171 thru DX2555, DY1008 thru DY1176, FD1000 thru
FD1399, FK1000 thru FK1699, FL1000 thru FL1474 and OM5131 thru OM14524
Item
Part No.
Description
Qty.
1
2
3
4
5
6
7
8
053-0614-00
H98137
014-0216-00
014-0205-00
016-0450-00
052-0173-00
053-0391-01
002-0358-00
9
10
11
12
13
14
15
16
17
18
015-0595-00
041-0006-02
053-0393-00
014-0209-00
014-0184-01
014-0203-00
053-0614-01
014-0212-00
014-0206-00
002-0375-00
Condensing Tank .................................. 1

Gasket .................................................. 1
Bulkhead Union ..................................... 1
Tube ..................................................... 1
Hose Clip .............................................. 1
Condensing Coil ..................................... 1
Hose ..................................................... 1
Lever Sensor Tube (Includes Item
9,10,16,30 and 31) ................................ 1
Terminal ................................................ 1
Locknut ................................................. 1
O-ring ................................................... 1
Bulkhead Couple ................................... 1
Male Elbow ............................................ 1
Tube ..................................................... 1
Condensing Tank Lid ............................ 1
Connector ............................................. 1
Tube ..................................................... 1
Bellows Assembly ................................. 1
Item
Part No.
Description
Qty.
19
20
21
22
23
24
014-0392-00
014-0208-00
053-0394-00
014-0202-00
014-0207-00
002-0359-00
25
26
27
28
29
30
31
32
33
34
(*)
053-0613-01
015-0013-05
014-0217-00
053-0404-01
002-0357-00
053-0407-00
030-0858-00
014-0204-00
014-0184-01
014-0258-00
002-0593-01
Compression Nut (Refer to Kit [*]) ......... 2

Tube ..................................................... 1
Grommet ............................................... 1
Male Branch Tee ................................... 1
(include Elbow, Item 35) ........................ 1
Bushing ................................................. 1
Tube ..................................................... 1
Male 90 Elbow ...................................... 1
Male Elbow ............................................ 1
19, 23, 26, 27, & 28)
Page 6-4.3
Printed in U.S.A.

SECTION VI
PARTS LIST
Plumbing & Sensor

Components
28
25
20
19
18
28
21
27
24
10
26
15
29
23
19
16
26
22
9
17
4
3
2
1
30
31
32
11
33
B
12
14
13
MA201912
Used on Units with Serial Numbers: CZ4335 thru CZ5944, DB1238 thru DB1262, DX2556 thru
DX2883,DY1177 thru DY1178, FD1400 thru FD1954, FK1700 thru FK2279, FL1475 thru FL1843 and
OM14525 thru OM17468
Item
Part No.
Description
Qty.
1
2
3
4
5
6
7
8
053-0614-00
H98137
014-0216-00
014-0205-00
016-0748-00
052-0173-00
053-0391-01
002-0358-00
9
10
11
12
13
14
15
16
17
18
015-0595-00
041-0006-02
053-0393-00
014-0209-00
014-0184-01
014-0203-00
053-0614-01
014-0212-00
014-0206-00
002-0375-00
Condensing Tank .................................. 1

Gasket .................................................. 1
Bulkhead Union ..................................... 1
Tube ..................................................... 1
Hose Clip .............................................. 1
Condensing Coil ..................................... 1
Hose ..................................................... 1
9,10,16,30,and 31) ................................ 1
Terminal ................................................ 1
Locknut ................................................. 1
O-ring ................................................... 1
Bulkhead Couple ................................... 1
Male Elbow ............................................ 1
Tube ..................................................... 1
Connector ............................................. 1
Tube ..................................................... 1
Item
Part No.
Description
Qty.
19
20
21
22
23
24
014-0392-00
014-0208-00
014-0258-00
014-0202-00
014-0207-00
002-0359-01
25
26
27
28
29
30
31
32
33
(*)
053-0613-01
015-0013-05
014-0217-00
053-0404-01
002-0357-00
053-0407-00
030-0858-00
014-0204-00
014-0184-01
002-0593-01

Tube ..................................................... 1
Male Elbow ............................................ 1
Male Branch Tee ................................... 1
(Includes Elbow, Item 35) ...................... 1
Bushing ................................................. 1
Tube ..................................................... 1
Male 90 Elbow ...................................... 1
19, 23, 26, 27, & 28)
Page 6-4.4
Printed in U.S.A.

SECTION VI
PARTS LIST
Plumbing & Sensor

Components
25
20
19
21
27
23
18
26
24
10
28 26
15
29
19
16
9
8
22
17
4
3
2
1
30
31
32
11
33
B
13
12
14
MA510809
Used on Units with Serial Numbers: CZ5945 thru CZ6530, DB1261 thru DB1272, DX2883 thru
DX2878,DY1178 thru DY1179, FD1954 thru FD1954, FK2279 thru FK2304, FL1843 thru FL1948, LA1000
thru LA1023 and OM17468 thru OM18880
Item
Part No.
Description
Qty.
1
2
3
4
5
6
7
8
053-0614-00
H98137
014-0216-00
014-0205-00
016-0748-00
052-0173-00
053-0391-01
002-0358-00
9
10
11
12
13
14
15
16
17
18
015-0595-00
041-0006-02
053-0393-00
014-0209-00
014-0184-01
014-0203-00
053-0614-01
014-0212-00
014-0206-00
002-0375-00
Condensing Tank .................................. 1

Gasket .................................................. 1
Bulkhead Union ..................................... 1
Tube ..................................................... 1
Hose Clip .............................................. 1
Condensing Coil ..................................... 1
Hose ..................................................... 1
9,10,16,30, and 31) ............................... 1
Terminal ................................................ 1
Locknut ................................................. 1
O-ring ................................................... 1
Bulkhead Couple ................................... 1
Male Elbow ............................................ 1
Tube ..................................................... 1
Connector ............................................. 1
Tube ..................................................... 1
Item
Part No.
Description
Qty.
19
20
21
22
23
24
014-0392-00
014-0208-00
014-0258-00
014-0202-00
014-0315-00
002-0359-01
25
26
27
28
29
30
31
32
33
(*)
053-0613-01
015-0013-05
014-0217-00
053-0404-04
002-0357-00
053-0407-00
030-0858-00
014-0204-00
014-0184-01
002-0593-01

Tube ..................................................... 1
Male Elbow ............................................ 1
Male Branch Tee ................................... 1
Bushing ................................................. 1
Tube ..................................................... 1
Male 90 Elbow ...................................... 1
19, 23, 26, 27, & 28)
Page 6-4.5
Printed in U.S.A.

SECTION VI
PARTS LIST
Plumbing & Sensor Components

25
20
21
19
27
23
18
26
24
10
28 26
15
29
19
16
9
8
22
17
4
3
2
1
30
31
32
11
33
B
12
13
14
MA510809
Used on Units with Serial Numbers: CZ6531 thru CZ7236, DA1005 thru DA1006,
FD2104, FK2305 thru FK2324, FL1949 thru FL1963, LA1024 thru LA1028, and
Item
Part No.
Description
Qty.
1
2
3
4
5
6
7
8
053-0966-00
H98137
014-0216-00
014-0205-00
016-0748-01
052-0173-00
053-0391-01
002-0358-00
9
10
11
12
13
14
15
16
17
18
015-0595-00
041-0006-02
053-0393-00
014-0209-00
014-0184-01
014-0203-00
053-0966-01
014-0212-00
014-0206-00
002-0375-00
Condensing Tank .................................. 1

Gasket .................................................. 1
Bulkhead Union ..................................... 1
Tube ..................................................... 1
Hose Clip .............................................. 1
Condensing Coil ..................................... 1
Hose ..................................................... 1
9,10,16,30, and 31) ............................... 1
Terminal ................................................ 1
Locknut ................................................. 1
O-ring ................................................... 1
Bulkhead Couple ................................... 1
Male Elbow ............................................ 1
Tube ..................................................... 1
Connector ............................................. 1
Tube ..................................................... 1
Item
Part No.
Description
Qty.
19
20
21
22
23
24
014-0392-00
014-0208-00
014-0258-00
014-0202-00
014-0315-00
002-0359-01
25
26
27
28
29
30
31
32
33
(*)
053-0613-02
015-0013-05
014-0217-00
053-0404-04
002-0357-00
053-0407-00
030-0858-00
014-0204-00
014-0184-01
002-0593-01

Tube ..................................................... 1
Male Elbow ............................................ 1
Male Branch Tee ................................... 1
Tube - PCB Connector (Refer to Kit [*]) 1
Bushing ................................................. 1
Tube ..................................................... 1
Male 90 Elbow ...................................... 1
19, 23, 26, 27, & 28)
Page 6-4.6
Printed in U.S.A.

SECTION VI
PARTS LIST

24
19
20
18
26
22
17
25
23
27 25
14
28
18
15
8
7
21
16
3
2
1
29
30
31
10
32
B
12
11
13
MA510804
FD2265, FK2324 thru FK2325, FL1963thru FL1964, LA1028 thru LA1029, and
Item
Part No.
Description
Qty.
1
2
3
4
5
6
7
053-0966-00
014-0216-00
014-0205-00
016-0748-01
052-0173-00
053-0391-01
002-0358-00
8
9
10
11
12
13
14
15
16
17
015-0595-00
041-0006-02
053-0393-00
014-0209-00
014-0348-00
053-1033-01
053-0966-01
014-0212-00
014-0206-00
002-0375-00
Condensing Tank .................................. 1

Bulkhead Union ..................................... 1
Tube ..................................................... 1
Hose Clip .............................................. 1
Condensing Coil ..................................... 1
Hose ..................................................... 1
8,9,15,29, and 30) ................................. 1
Terminal ................................................ 1
Locknut ................................................. 1
O-ring ................................................... 1
Bulkhead Couple ................................... 1
Barb Fitting Elbow .................................. 1
Norprene Tubing ................................... 1
Connector ............................................. 1
Tube ..................................................... 1
Item
Part No.
Description
Qty.
18
19
20
21
22
23
014-0392-00
014-0208-00
014-0258-00
014-0202-00
014-0315-00
002-0359-01
24
25
26
27
28
29
30
31
32
(*)
053-0613-02
015-0013-05
014-0217-00
053-0404-04
002-0357-00
053-0407-00
030-0858-00
014-0204-00
014-0184-01
002-0593-01

Tube ..................................................... 1
Male Elbow ............................................ 1
Male Branch Tee ................................... 1
Bushing ................................................. 1
Tube ..................................................... 1
Male 90 Elbow ...................................... 1
18, 22, 25, 26, & 27)
Page 6-4.7
Printed in U.S.A.

SECTION VI
PARTS LIST

33
24
19
20
18
26
22
17
25
23
27 25
14
28
18
15
8
7
21
16
3
2
1
29
30
31
10
32
B
12
11
13
MA510807
Used on Units with Serial Numbers: CZ10066, DA1007, DB1284, DX3149,

DY1192, FD2266, FK2326, FL1965, LA1030, and OM25097, thru Present
Item
Part No.
Description
Qty.
1
2
3
4
5
6
7
053-0966-00
014-0216-00
014-0205-00
016-0748-01
052-0173-00
053-0391-01
002-0358-00
8
9
10
11
12
13
14
15
16
17
18
015-0595-00
041-0006-02
053-0393-00
014-0209-00
014-0348-00
053-1033-01
053-0966-01
014-0212-00
014-0206-00
002-0654-00
014-0392-00
Condensing Tank .................................. 1

Bulkhead Union ..................................... 1
Tube ..................................................... 1
Hose Clip .............................................. 1
Condensing Coil ..................................... 1
Hose ..................................................... 1
8,9,15,29, and 30) ................................. 1
Terminal ................................................ 1
Locknut ................................................. 1
O-ring ................................................... 1
Bulkhead Couple ................................... 1
Barb Fitting Elbow .................................. 1
Norprene Tubing ................................... 1
Connector ............................................. 1
Tube ..................................................... 1
Item
Part No.
Description
Qty.
19
20
21
22
23
014-0208-00
014-0258-00
014-0202-00
014-0315-00
002-0359-01
24
25
26
27
28
29
30
31
32
33
(*)
053-0613-02
015-0013-05
014-0217-00
053-0404-04
002-0357-00
053-0407-00
030-0858-00
014-0204-00
014-0184-01
053-0394-02
002-0593-01
Tube ..................................................... 1
Male Elbow ............................................ 1
Male Branch Tee ................................... 1
Bushing ................................................. 1
Tube ..................................................... 1
Male 90 Elbow ...................................... 1
Grommet ................................................ 1
18, 22, 25, 26, & 27)
Page 6-4.8
Printed in U.S.A.

SECTION VI
PARTS LIST
Pressure Vessel Components

21
22
20
24
23
26
1
30
36
27
28
29
11
34
33
25
10
14
13
15
38
31
12
35
16
17
37
32
18
19
MA202010
Used on Units with Serial Numbers: CZ1000 thru CZ8199, DB1000 thru DB1277,
DX1000 thru DX3006, DY1000 thru DY1185, FD1000 thru FD2131, FK1000 thru
FK3224, FL1000 thru FL1963, LA1000 thru LA1028, and OM1000 thru OM21774
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part No.
053-0366-00
053-0508-00
030-1016-00
016-0395-01
042-0104-00
042-0106-00
050-3525-00
041-0000-00
045-0000-00
H99387
H99388-36
Description
Qty.
Chamber ...............................................
Screw ...................................................
Washer .................................................
Right Bracket ........................................
Switch Weldment ...................................
Door Gasket (Incl. in 002-0361-00 Kit) ..
Dam Gasket (Incl. in 002-0361-00 Kit) ...
Housing .................................................
Top Bracket ..........................................
Bottom Bracket .....................................
Door Insulation Pad ...............................
Roll Pin ..................................................
Door ......................................................
Door Bolt ...............................................
Shoulder Screw .....................................
Latch .....................................................
Nut ........................................................
Lockwasher ..........................................
Flange Bearing ......................................
Aluminum Seal .......................................
Insulation Strap .....................................
1
8
8
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
2
2
Item
Part No.
Description
22
23
24
053-0385-01
016-0131-18
042-0106-01
25
26
27
28
29
30
31
32
33
34
35
064-0014-00
050-5192-00
042-0001-23
050-2362-00
002-0362-00
042-0001-09
040-0008-50
050-2011-00
040-0010-75
053-0912-00
002-0364-00
002-0364-01
002-0364-02
002-0360-00
050-2347-00
045-0000-04
Insulation Wrapper ................................ 1

Flanged Bearing .................................... 1
Shoulder Screw (Apply Valve Lubricant
#064-0002-00]) ..................................... 1
Grease ............................................... AR
Latch Lever ........................................... 1
Roll Pin .................................................. 2
Spring Arm ............................................ 1
Door Switch (Includes Item 27) ............. 1
Roll Pin .................................................. 1
Screw ................................................... 4
Inside Door Cover ................................. 1
Screw ................................................... 2
Door Handle .......................................... 1
Ritter M9 Door Panel (Incl. Decals) ....... 1
Midmark M9 Door Panel (Incl. Decals) .. 1
EMS M9 Door Panel (Incl. Decals) ........ 1
Filter ...................................................... 1
Door Spring ........................................... 1
Washer ................................................. 2
36
37
38
Qty.
Page 6-5
Printed in U.S.A.

SECTION VI
PARTS LIST
Pressure Vessel Components

21
22
20
24
23
26
1
30
36
27
28
29
11
34
33
25
10
14
13
15
38
31
12
16
35
17
37
32
18
19
MA202012
Used on Units with Serial Numbers: CZ8200, DB1278, DX3007,

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part No.
053-0366-00
053-0903-00
030-1016-00
016-0395-01
042-0104-00
042-0106-00
050-3525-00
041-0000-00
045-0000-00
H99387
H99388-36
Description
Qty.
Chamber ...............................................
Screw ...................................................
Washer .................................................
Right Bracket ........................................
Switch Weldment ...................................
Door Gasket (Incl. in 002-0361-01 Kit) ..
Dam Gasket (Incl. in 002-0361-01 Kit) ...
Housing .................................................
Top Bracket ..........................................
Bottom Bracket .....................................
Door Insulation Pad ...............................
Roll Pin ..................................................
Door ......................................................
Door Bolt ...............................................
Shoulder Screw .....................................
Latch .....................................................
Nut ........................................................
Lockwasher ..........................................
Flange Bearing ......................................
Aluminum Seal .......................................
Insulation Strap .....................................
1
8
8
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
2
2
Item
Part No.
Description
22
23
24
053-0385-01
016-0131-18
042-0106-01
25
26
27
28
29
30
31
32
33
34
35
064-0014-00
050-5192-00
042-0001-23
050-2362-00
002-0362-00
042-0001-09
040-0008-50
050-2011-00
040-0010-75
053-0912-00
002-0364-00
002-0364-01
002-0364-02
002-0360-00
050-2347-00
045-0000-04
Insulation Wrapper ................................ 1

Flanged Bearing .................................... 1
Shoulder Screw (Apply Valve Lubricant
#064-0002-00]) ..................................... 1
Grease ............................................... AR
Latch Lever ........................................... 1
Roll Pin .................................................. 2
Spring Arm ............................................ 1
Door Switch (Includes Item 27) ............. 1
Roll Pin .................................................. 1
Screw ................................................... 4
Inside Door Cover ................................. 1
Screw ................................................... 2
Door Handle .......................................... 1
Ritter M9 Door Panel (Incl. Decals) ....... 1
Midmark M9 Door Panel (Incl. Decals) .. 1
EMS M9 Door Panel (Incl. Decals) ........ 1
Filter ...................................................... 1
Door Spring ........................................... 1
Washer ................................................. 2
36
37
38
Qty.
Page 6-5.1
Printed in U.S.A.

SECTION VI
PARTS LIST
Manifold Components
1
2
3
5
7
6
B
8
MA202102
Used on units with Serial Number CZ1000 thru CZ1109

Item
1
2
3
4
Part No.
Description
Qty.
014-0199-00
014-0200-00
014-0198-00
040-0010-53
Solenoid Valve .......................................

Solenoid Valve .......................................
Manifold .................................................
Screw ...................................................
1
1
1
2
Item
5
6
7
8
Part No.
Description
Qty.
014-0184-01
014-0201-00
014-0184-00
014-0010-04
Male 90 Elbow ......................................

Male 45 Elbow ......................................
Male 90 Elbow ......................................
Nut ........................................................
1
1
1
2
Page 6-6
Printed in U.S.A.

SECTION VI
PARTS LIST
Manifold Components
A
4
2
7
6
NOTE
When replacing components in the solenoid, examine the existing valve to determine if it was Full Wave Rectified (if so, will
be marked FWR).
MA202205
FD2104, FK1000 thru FK2324, FL1000 thru FL1963, LA1000 thru LA1028, and
OM1000 thru OM20225
Item
1
2
3
4
5
6
Part No.
Description
Qty.
040-0010-74
014-0184-00
002-0366-00
002-0366-01
002-0366-02
014-0235-03
014-0235-04
014-0218-01
014-0234-00
014-0184-01
Screw ...................................................
Male 90 Elbow ......................................
Solenoid Valve {120V/60Hz} ..................
Replacement Coil (120V/60) ................
Replacement Plunger ..........................
Male Elbow ............................................
Male Branch Tee ...................................
Male 90 Elbow ......................................
2
1
1
1
1
1
1
1
1
1
Item
7
8
9
Part No.
Description
Qty.
002-0365-00
002-0365-01
002-0365-02
014-0236-08
014-0236-10
014-0236-09
014-0236-11
014-0201-00
050-2657-00
Solenoid Valve (120V/60Hz) ..................

Replacement Coil (120V/60Hz) ...........
Replacement Coil (120V/50-60 FWR) ..
Replmt. Plunger (120V/60Hz) ..............
Replmt. Plunger (120V/50-60 FWR) ....
Male 45 Elbow ......................................
Spacer ..................................................
1
1
1
1
1
1
1
1
1
Page 6-6.1
Printed in U.S.A.

SECTION VI
PARTS LIST
Manifold Components
A
4
2
7
6
C
8
9
NOTE
When replacing components in the solenoid, examine the existing valve to determine if it was Full Wave Rectified (if so, will
be marked FWR).
MA510701

Item
1
2
3
4
5
6
Part No.
Description
Qty.
040-0010-74
014-0184-00
002-0366-00
002-0366-01
002-0366-02
014-0235-03
014-0235-04
014-0218-01
014-0234-00
014-0184-01
Screw ...................................................
Male 90 Elbow ......................................
Replacement Coil (120V/60) ................
Replacement Plunger ..........................
Male Elbow ............................................
Male Branch Tee ...................................
Male 90 Elbow ......................................
2
1
1
1
1
1
1
1
1
1
Item
7
8
9
Part No.
Description
Qty.
002-0365-00
002-0365-01
002-0365-02
014-0236-08
014-0236-10
014-0236-09
014-0236-11
014-0347-00
050-2657-00
Solenoid Valve (120V/60Hz) .................. 1

Replacement Coil (120V/60Hz) ........... 1
Replacement Coil (120V/50-60 FWR) .. 1
Replmt. Plunger (120V/60Hz) .............. 1
Replmt. Plunger (120V/50-60 FWR) .... 1
Barb Fitting ............................................ 1
Spacer (Used on units with flat base) .... 1
Page 6-6.2
Printed in U.S.A.

SECTION VI
PARTS LIST
Electrical Components
4
3
9
10
1
1
13
8
19
12
23
15
22
14
24
20
18
26
17
21
16
34
25
30
27
33
28
31
32
29
MA202301
Used on units with Serial Number CZ1000 thru CZ1684, DA1000 thru DA1001, DB1000 thru
DB1010, DX1000 thru DX1169, DY1000 thru DY1007 and OM1000 thru OM5130
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part No.
015-0639-00
A128003
040-0010-75
015-0646-00
040-0006-04
002-0369-00
002-0369-01
053-0454-00
061-0272-01
061-0272-00
015-0978-00
053-0440-00
053-0389-00
040-0010-46
015-0657-00
002-0362-00
015-0257-02
Description
Qty.
Cordset (Refer to Wiring Diagram) ........ 1

AC Connector Receptacle ..................... 1
Fuse Holder w/Nut (Early Units Only) .... 1
Fuse ..................................................... 1
Screw ................................................... 1
Ribbon Connector ................................. 1
Screw ................................................... 6
Display PC Board (Domestic) ................ 1
Display PC Board (Export) .................... 1
Display Gasket ..................................... 1
Display Overlay (Domestic) .................. 1
Display Overlay (Export) ....................... 1
Harness - PCB/Printer ........................... 1
Cap Plug ............................................... 1
Printer Harness Clip .............................. 1
Screw ................................................... 1
PCB/Heater Harness ............................ 1
Switch Assembly ................................... 1
Control PC Board (See Breakdown
Elsewhere) ......................................... Ref
Flex Guard Tubing ................................ 1
Item
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part No.
Description
Qty.
015-0654-00
015-0655-00
053-0455-00
053-0295-01
041-0010-04
002-0357-00
H98137
002-0367-00
002-0367-01
002-0367-02
H97971
045-0001-56
H97949
H225617
002-0370-00
030-0769-00
002-0363-00
002-0363-01
002-0363-02
040-0010-74
Chamber Level Sensor Harness ........... 1

Reservoir Sensor Harness .................... 1
Insulator ................................................ 1
Standoff ................................................. 3
Locknut ................................................. 1
Gasket .................................................. 2
Heat Element-{120V}(Includes Item 25) . 1
Washer ................................................. 2
Lockwasher .......................................... 2
Nut ........................................................ 2
Bracket ................................................. 1
Thermostat ........................................... 1
Spacer Assembly .................................. 1
Solenoid-{120V} .................................... 1
Solenoid-{240V} .................................... 1
Solenoid-{100V} ..................................... 1
Screw ................................................... 2
Page 6-7
Printed in U.S.A.

SECTION VI
PARTS LIST
4
3
9
10
11
13
8
19
23
14
12
15
22
5
14
23
24
18
26
17
21
16
20
25
30
27
33
28
31
32
29
MA2023-02
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part No.
015-0639-00
A128003
040-0010-75
015-0646-00
040-0006-04
002-0369-00
002-0369-01
053-0454-00
061-0272-01
061-0272-00
015-0978-00
053-0440-00
053-0389-00
040-0010-46
015-0657-00
002-0362-00
015-0257-02
Description
Qty.

Fuse Holder w/Nut (Early Units Only) .... 1
Fuse ..................................................... 1
Screw ................................................... 1
Ribbon Connector ................................. 1
Screw ................................................... 6
Display Gasket ..................................... 1
Display Overlay (Domestic) .................. 1
Harness - PCB/Printer ........................... 1
Cap Plug ............................................... 1
Screw ................................................... 1
Switch Assembly ................................... 1
Control PC Board (See Breakdown
Elsewhere) ......................................... Ref
Item
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Part No.
Description
Qty.
015-0654-00
040-0010-74
053-0455-00
053-0295-01
041-0010-04
002-0357-00
H98137
002-0367-00
002-0367-01
002-0367-02
H97971
045-0001-56
H97949
H225617
002-0370-00
030-0769-00
002-0363-00
002-0363-01
002-0363-02

Screw ................................................... 2
Insulator ................................................ 1
Standoff ................................................. 3
Locknut ................................................. 1
Gasket .................................................. 2
Washer ................................................. 2
Lockwasher .......................................... 2
Nut ........................................................ 2
Bracket ................................................. 1
Thermostat ........................................... 1
Spacer Assembly .................................. 1
Solenoid-{120V} .................................... 1
Solenoid-{240V} .................................... 1
Solenoid-{100V} ..................................... 1
Page 6-7.1
Printed in U.S.A.

SECTION VI
PARTS LIST
2
10
9
8
11
13
7
19
12
23
15
22
14
24
18
26
17
21
16
20
25
30
27
28
3
4
29
MA202309
Used on Units with Serial Numbers CZ2457 thru CZ4590, and OM9449 thru OM14723
Item
1
2
3
4
5
6
7
8
9
10
Part No.
015-0639-00
002-0370-00
057-0425-00
040-0010-75
002-0363-00
002-0363-01
002-0363-02
040-0006-04
002-0369-02
002-0369-03
053-0454-00
061-0272-01
061-0272-00
061-0272-02
11
12
015-1096-00
13
053-0389-01
Description
Qty.

Thermostat ........................................... 1
Spacer Assembly .................................. 1
Screw ................................................... 1
Solenoid-{120V} .................................... 1
Solenoid-{240V} .................................... 1
Solenoid-{100V} ..................................... 1
Screw ................................................... 6
Display Gasket ..................................... 1
Display Overlay (Domestic ) ................. 1
Display Overlay (Export ) ...................... 1
Display Overlay (French ) ..................... 1
PCB/Printer Harness (Refer to "Printer
Components" Elsewhere) ...................... 1
Flat Cable EMI Suppression (Used
Only On Certain Export Units) ............... 1
Item
Part No.
Description
14
15
16
17
040-0010-46
015-0657-00
002-0362-00
18
19
20
21
22
23
24
25
26
015-0257-02
015-0654-00
040-0010-74
053-0455-00
053-0295-01
041-0010-04
002-0357-00
H98137
002-0367-00
002-0367-01
002-0367-02
H97971
045-0001-56
H97949
H225617
Screw ................................................... 1
Switch Assembly ................................... 1
Control PC Board (Refer to "Control PC
Board" Elsewhere) ............................. Ref
Screw ................................................... 2
Insulator ................................................ 1
Standoff ................................................. 3
Locknut ................................................. 1
Gasket .................................................. 2
Washer ................................................. 2
Lockwasher .......................................... 2
Nut ........................................................ 2
Bracket ................................................. 1
27
28
29
30
Qty.
Page 6-7.2
Printed in U.S.A.

SECTION VI
PARTS LIST
2
10
9
8
11
31
18
12
22
14
13
21
13
23
17
25
16
20
15
30
19
24
29
1
26
27
3
4
28
MA376103

DY1139, FD1000, FK1000, FL1000, LA1000 and OM14724 thru Present
Item
1
2
3
4
5
6
7
8
9
10
Part No.
015-0639-00
002-0370-00
057-0425-00
040-0010-75
002-0363-00
002-0363-01
002-0363-02
040-0006-04
002-0369-02
002-0369-03
053-0454-00
061-0272-01
061-0272-00
061-0272-02
061-0702-18
11
12
015-1096-00
13
040-0010-46
Description
Qty.

Thermostat ........................................... 1
Spacer Assembly .................................. 1
Screw ................................................... 1
Solenoid-{120V} .................................... 1
Solenoid-{240V} .................................... 1
Solenoid-{100V} ..................................... 1
Screw ................................................... 6
Display PC Board (Export ) ................... 1
Display Gasket ..................................... 1
Display Overlay (Domestic ) ................. 1
Display Overlay (French) ...................... 1
Display Overlay (Polish) ........................ 1
PCB/Printer Harness (Refer to "Printer
Components" Elsewhere) ...................... 1
Flat Cable EMI Suppression (Used
Only On Certain Export Units) ............... 1
Screw ................................................... 1
Item
Part No.
Description
14
15
16
015-0657-00
002-0362-00
17
18
19
20
21
22
23
24
25
015-0257-02
015-0654-00
040-0010-74
053-0455-00
053-0295-01
041-0010-04
002-0357-00
H98137
002-0367-00
002-0367-01
002-0367-02
H97971
045-0001-56
H97949
050-3503-00
015-1137-00
053-0389-01

Switch Assembly ................................... 1
Control PC Board (Refer to "Control PC
Board" Elsewhere) ............................. Ref
Screw ................................................... 2
Insulator ................................................ 1
Standoff ................................................. 3
Locknut ................................................. 1
Gasket .................................................. 2
Washer ................................................. 2
Lockwasher .......................................... 2
Nut ........................................................ 2
Bracket ................................................. 1
Strain Relief Bushing (120 V. Units Only) 1
Printer Harness Clip ............................... 1
26
27
28
29
30
31
Qty.
Page 6-7.3
Printed in U.S.A.

SECTION VI
PARTS LIST
Control PC Board
4
3
MA2220-01
Item
Part No.
Description
002-0434-00
Control PC Board {115 V Domestic}

(Includes Item 1thru 3) .......................... 1
Control PC Board {230 V Export}
(Includes Item 1 thru 3) ......................... 1
(Includes Item 1 thru 4) ......................... 1
M9 EPROM ...................................... Ref
Printer Fuse (3 amp/250 V) ................. 1
002-0434-04
002-0434-05
1
2
015-0346-08
Qty.
Item
3
Part No.
Description
015-0346-07
Line Fuse (15 amp/250 V) {Used on

115 V Domestic Units Only} ................
230 V Export Units Only} .....................
2 Position Jumper {Used on 230 V &
015-0346-11
015-0346-06
4
015-0880-00
Qty.
2
2
2
1
Page 6-8
Printed in U.S.A.

SECTION VI
PARTS LIST
Control PC Board
1
2
MA281100
Used on Units with Serial Number FD1000 thru FD1399

Item
Part No.
Description
002-0434-04
Control PC Board {230 V. French Export}

(Includes Item 1thru 3) .......................... 1
M9 EPROM ...................................... Ref
Qty.
Item
2
3
Part No.
Description
015-0346-08
015-0346-11
Printer Fuse (3 amp / 250 V.) .............. 1

Line Fuse (8 amp / 250 V) {Used on
230 V Export Units Only} ..................... 2
Qty.
Page 6-8.1
Printed in U.S.A.

SECTION VI
PARTS LIST
Control PC Board
1
2
MA281100
Used on units with Serial Number CZ2457, DA1005, DB1150, DX1970,

Item
Part No.
Description
002-0434-03
Control PC Board {115 V Domestic}

(Includes Item 1thru 3) ..........................
Control PC Board {230 V French Export}
(Includes Item 1 thru 3) .........................
002-0434-06
002-0434-04
002-0434-05
Qty.
1
Item
1
2
3
Part No.
Description
015-0346-08
015-0346-07
M9 EPROM ...................................... Ref

Printer Fuse (3 amp/250 V) ................. 1
115 V Domestic Units Only} ................ 2
1
015-0346-11
1
015-0346-06
1
Qty.
Page 6-8.2
Printed in U.S.A.

SECTION VI
PARTS LIST
Labels and Decals
6
13
12
4
7
10
3
11
14
9
MA202509
Item
1
2
3
4
5
6
7
Part No.
Description
061-0203-00
061-0516-00
061-0600-00
Label - Electrical Shock (English) .......... 1

Label -Electrical Shock (French) ........... 1
Label -Electrical Shock (Portuguese) ..... 1
Label - Serial Number (Front) ................ 1
Label - Patent ........................................ 1
Label - Serial Number (Rear) ................. 1
Label - Warning, P.R. Valve (English) .... 1
Label - Warning, P.R. Valve (French) .... 1
Label - Warning, P.R. Valve (Portuguese) 1
Label - Warning, P.R. Valve (Polish) ...... 1
Wiring Diagram Label {120V} ................. 1
Label - Warning (English) ...................... 1
Label - Warning (French) ...................... 1
Label - Warning (Portuguese) ................ 1
Label - Warning (Polish) ........................ 1
061-0477-00
061-0309-00
061-0514-00
061-0597-00
061-0704-18
061-0524-00
061-0525-00
061-0526-00
061-0381-00
061-0512-00
061-0595-00
061-0381-18
Qty.
Item
8
9
10
11
Part No.
Description
061-0591-00
061-0515-00
061-0592-00
061-0591-18
061-0311-00
061-0624-00
Label - Caution / Hot (English) ............... 1

Label - Caution / Hot (French) ............... 1
Label - Caution / Hot (Portuguese) ........ 1
Label - Caution / Hot (Polish) ................. 1
Label - Water Level ............................... 1
UL / CUL 507U Label (Used on
select units only) ................................... 1
Label - Operation (English) .................... 1
Label - Operation (Polish) ...................... 1
Label - Operation (French) .................... 1
Label - Operation (Portuguese) ............. 1
CE Representative Label (Used on
select units only) ................................... 1
CE Label (Used on select units only) ..... 1
Label - Caution (Select units only) ......... 1
Laminated Instruction Sheet (Not Shown) 1
12
061-0441-00
061-0441-18
061-0513-00
061-0596-00
061-0782-00
13
14
15
061-0733-00
061-0654-01
004-0068-00
Qty.
Midmark Corporation 1998 SF-1572 Rev.9/00
Page 6-9
Printed in U.S.A.

SECTION VI
PARTS LIST
Printer Components
3
4
2
OF
ON
/F
D
EE
MA203302
Item
1
2
3
4
Part No.
Description
Qty.
9A155001
053-0506-00
060-0008-00
053-0507-00
Accessory Printer (Incl. Items 2 thru 6) .

Arbor ...................................................
Paper Roll ...........................................
Cover ..................................................
1
1
1
1
Item
5
6
7
Part No.
Description
Qty.
053-0505-00
015-0978-00
002-0371-00
Printer Cartridge .................................. 1

Printer Wiring Harness ........................ 1
Cartridge/Paper Kit (Includes Two
Rolls of Paper and One Cartridge ........ 1
Page 6-10
Printed in U.S.A.

SECTION VI
PARTS LIST
Racks, Trays, and Cleaner

7
1
Cleaner
MA203201
FD1399, FK1000 thru FK1699, FL1000 thru FL1474 and OM1000 thru OM14524
Item
1
2
3
4
5
Part No.
Description
030-0710-01
002-0253-00
002-0374-00
050-1773-00
002-0269-00
Wire Tray Rack ..................................... 1

5" Tray .................................................. 2
7" Tray .................................................. 2
Tray Plate ............................................. 1
Sterilizer Cleaner-Ritter (Single Bottle
with M.S.D.Sheet) ............................... AR
Sterilizer Cleaner-Ritter (12 Bottle
002-0269-01
Qty.
Item
Part No.
002-0396-00
002-0396-01
6
7
9A224001
9A226001
Description
Qty.
Case with M.S.D.Sheet) ..................... AR

Sterilizer Cleaner-Midmark (Single
Bottle with M.S.D.Sheet) ..................... AR
Sterilizer Cleaner-Midmark (12 Bottle
Sterilizer Deep Tray .............................. 1
Sterilizer Pouch Rack ............................ 1
Page 6-11
Printed in U.S.A.

SECTION VI
PARTS LIST
Racks, Trays, and Cleaner

7
1
Cleaner
MA376300
Used on units with Serial Number CZ4335, DA1005, DB1238, DX2556,

Item
1
2
3
4
5
Part No.
Description
050-3691-00
002-0253-00
002-0374-00
050-3750-00
002-0269-00
Wire Tray Rack ..................................... 1

5" Tray .................................................. 2
7" Tray .................................................. 2
Tray Plate ............................................. 1
Sterilizer Cleaner-Ritter (Single Bottle
with M.S.D.Sheet) ............................... AR
Sterilizer Cleaner-Ritter (12 Bottle
Sterilizer Cleaner-Midmark (Single
Bottle with M.S.D.Sheet) ..................... AR
002-0269-01
002-0396-00
Qty.
Item
Part No.
Description
002-0396-01
Sterilizer Cleaner-Midmark ([12] 16 oz.

Bottle Case with M.S.D.Sheet) ............ AR
Sterilizer Cleaner-Midmark ([32] 16 oz.
Sterilizer Cleaner-EMS ([32] 16 oz.
Sterilizer Deep Tray .............................. 1
Sterilizer Pouch Rack ............................ 1
002-0396-02
002-0396-03
6
7
9A224001
9A226001
Qty.
Page 6-11.1
Printed in U.S.A.

SECTION VI
PARTS LIST
Packaging
6
MA202403
Item
1
Part No.
Description
003-1031-00
M9 Installation & Operation

Manual (English) ....................................
Manual (French) ....................................
Manual (Polish) .....................................
Slotted Carton .......................................
003-0920-02
003-0920-18
2
066-0721-00
Qty.
1
1
Item
3
4
5
6
1
1
Part No.
Description
Qty.
054-0217-00
053-0061-01
054-0216-00
061-0719-00
061-0719-01
061-0719-02
Bottom Pad ...........................................

Poly Bag ................................................
Top Pad ................................................
Label, Midmark ......................................
Label, Ritter ...........................................
Label, EMS ............................................
1
1
1
2
2
2
Page 6-12
Printed in U.S.A.

SECTION VI
PARTS LIST
COMMENTS
The Technical Publications Department of Midmark
Corporation takes pride in its publications. We are sure
that our manuals will fill all of your needs when you are
performing scheduled maintenance, servicing, or
repairs on a Midmark product.
However, if you find any errors or feel that there should

be a change, addition, or deletion to a manual, please
let us know!
Page(s) and Paragraph(s) Needing Changed:
Description of Error or Desired Change:
Please fax or mail a copy of this completed comment

sheet to:
Midmark Corporation
ATTN: Technical Publications Department
60 Vista Drive
Fax: (937) 526-5542
Page 7-1
Printed in U.S.A.
FAX ORDERING FORM

(SERVICE PARTS ONLY)
NOTES:
ALL BLOCKED AREAS MUST BE COMPLETED.

USE FOR NON-WARRANTY FAX ORDERS ONLY. WARRANTY ORDERS MUST BE TELEPHONED IN (1-800-MIDMARK).
ORDER MUST MEET $35.00 MINIMUM.
SHADED AREAS TO BE FILLED OUT BY MIDMARK PERSONNEL ONLY.
REP #:
DISCOUNT %:
DATE:
CAT #:
TECHNICIAN:
TIME:
ATTENTION: SERVICE DEPARTMENT FAX#: 877-249-1793

ACCT #:
P.O. #:
DATE:
NAME:
SHIP TO:
ADDRESS:
CITY, ST.:
CONTACT:
PHONE:
NON-EMERGENCY ORDER - TO SHIP WITHIN 72 HOURS IF
PART(S) IN STOCK.
EMERGENCY ORDER - TO SHIP WITHIN 24 HOURS IF PART(S)
IN STOCK (IF ORDER IS RECEIVED BEFORE 1:30 P.M. E.S.T).
SEND NOTIFICATION IF PARTS ARE NOT AVAILABLE TO SHIP
WITHIN 24 HOURS VIA
E-MAIL OR FAX TO:
QTY.
PART #
DESCRIPTION
UPS
FED EX
NEXT DAY A.M.
NEXT DAY A.M.
NEXT DAY P.M.
NEXT DAY SAVER
2ND DAY
2ND DAY
GROUND
(SPECIFY COLOR OF ITEM IF APPLICABLE)
ECONOMY
COLOR CODE
FA
ADD
PRICE/PER
TOTAL COST: $
SPECIAL CODES:
Midmark Corporation 2000
OTHER
METHOD OF SHIPMENT
Page 7-2
Printed in U.S.A.
Midmark Corporation, Versailles, Ohio 45380 U.S.A.

937-526-3662
FAX 877-249-1793
Subject To Change Without Notice
Midmark Corporation Rev. 8/96
Printed in U.S.A.

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M9

FOR USE BY MIDMARK

Part No. 004-0083-00 Rev. G (1/02)

SECTION II TESTING AND TROUBLESHOOTING

4.17 Wire Tray Rack and Tray Plate

SECTION VI PARTS LIST

Midmark Corporation 1998 SF-1572

Return To Table Of Contents

Safety First: The primary concern of Midmark

(1) Read this entire manual before performing any

In the event of a malfunction, do not attempt to

Safety Alert Symbols

Do not attempt to disassemble sterilizer, replace

Throughout this manual are safety alert symbols that

Do not substitute parts of another manufacturer

A DANGER is used for an imminently

Midmark Corporation 1998 SF-1572

Return To Table Of Contents

element, temperature sensor assembly, condensing

1.2 How to Use Manual

B. Theory of Operation (See Figures 5-1 and 5-2).

A. Manual Use When Performing Scheduled Maintenance.

1.1 Scope of Manual

Power is supplied to the control PC board when the

(1) Perform inspections and services listed in

When the ON/STANDBY switch is pressed, the error

B. Manual Use When Sterilizer Is Malfunctioning And

The operator determines the desired cycle and selects

(1) Perform an operational test on sterilizer (Refer

The operator presses the START button which signals

C. Manual Use When Damaged Component Is Known.

1.3 Description Of Sterilizer

Midmark Corporation 1998 SF-1572

The control PC board continuously monitors for an open

Return To Table Of Contents

Figure 1-1. Major Components

Midmark Corporation 1998 SF-1572

level sensor does not sense water within 5 minutes of

Return To Table Of Contents

Midmark Corporation 1998 SF-1572

When the cycles set time has elapsed, the control PC

Return To Table Of Contents

Table 1-1. Specifications

Chamber Temperature (Operating):

1.5 Parts Replacement Ordering

Water Reservoir Capacity ................ Approx. 7/8 gallon

Midmark Corporation 1998 SF-1572

(1) Refer to Figure 1-2 to determine the location of

Return To Table Of Contents

1.6 Special Tools

Figure 1-2. Model Number / Serial Number Location

(2) Refer to the Parts List to determine the item

Purpose of Special Tool

Digital Multimeter (must be

Used to check probes, switches, and connections

Water Level Sensor Wrench

Used to hold fitting in place so the nut that holds

3/32 in. Diameter Punch

Used to remove / install two roll pins which secure