Raw Material Stacking Cum Reclaiming Mcc-1: Description Make Frame SL - No KW/HP FLA RPM
Raw Material Stacking Cum Reclaiming Mcc-1: Description Make Frame SL - No KW/HP FLA RPM
131.SK.118 Stacker(59.52KW)
15 Boom conveyor drive CGL NDE225M 37 63 1480
16 Travel drive-1 CGL 160M 7.5 14 1450
17 Travel drive-2 CGL 160M 7.5 14 1450
18 Thrust brake for TD-1 Electromag Code:ET240TL 0.15 0.3
19 Thrust brake for TD-2 Electromag Code:ET240TL 0.15 0.28
20 Power CRD Bharath bijilee 90S I0500304 1.1 2.54 1415
21 Thrust brake for boom conveyor Electromag Code:ET240TL 0.25 0.4
22 Luffing drive Siemens 132M 5.5 11.5 1440
28 322-FN-600 Raw Mill Separator fan BHEL 12A7636-6 44470A401-51-02 600 620 988
29 322-LD.-590 Raw Mill Separator Fan Damper Kirloskar BPM90S 05SH8316-37 1.5 3.35 1400
30 322-FN-540 Raw Mill bag filter fan Siemens 315L 64025333 160 269 1485
31 322-LD-530 Raw Mill bag filter fan Damper Kirloskar BPM80 035H6154-33 0.75 1.8 1390
32 322-LQ-330 Lubrication unit for O-sepa gearbox Kirloskar PM90S P5BAA35-16 1.1 2.45 1400
33 322-LQ-340 Oil lubrication system fro O-sepa bearing Kirloskar PM90L 05SH2053-07 1.1 2.45 920
34 322-LQ-340S Oil lubrication system fro O-sepa bearing-Std.by Kirloskar PM90L 05SH2053-03 1.1 2.45 920
35 322-MD-320 O-Sepa Separator Siemens 355L 64023117 250 430 1490
36 322-FN-211 Air Slide Blower (BE to SEPA) Siemens 160M 64021954 7.5 13 2911
37 322-BE-230 Bucket Elevator Siemens 315S 64027024 90 156 1486
38 322-AD-231 Bucket Elevator Aux. BHP 112 H544G153 3.7 7.5 1430
39 322-FN-241 Air Slide Blower (Mill Disc to BE) Siemens 160M 6402195 7.5 13 2911
40 322-DA-360 Osepa Damper Kirloskar BPM71 05SH6314-08 0.37 1 1390
41 322-RF-551 Rotary Air Lock-1 (Below R.M. Venting B.F.) BAUER 200L 41322 0.75 1.96 1420
42 322-RF-552 Rotary Air Lock-2 (Below R.M. Venting B.F.) BAUER 200L 41318 0.75 1.96 1420
43 322-RF-553 Rotary Air Lock-3 (Below R.M. Venting B.F.) BAUER 200L 41381 0.75 1.96 1420
44 322-RF-610 Rotary Air Lock-4 (Below Cyclone) BB 132S 26957 5.5 10.7 1445
45 322.LD.470 O-Sepa Hot Air damper (Primary air) Kirloskar BPM71 05SH6314-82 0.37 1 1390
46 322.LD.480 Bleed air damper (O-Sepa primary) Kirloskar BPM90S 05SH6316-24 1.5 3.35 1400
47 322.LD.610 Louver damper (Mill inlet hot air) Kirloskar BPM71 05SH6314-80 0.37 1 1390
48 322.LD.630 Mill in let bleed air damper Kirloskar BPM71 05SH6314-53 0.37 1 1390
49 322.FN.267 ASB cyc to silo B.E Siemens 160M 64023069 7.5 13 2911
50 322.FN.267S ASB cyc to silo B.E Siemens 160M 64023064 7.5 13 2911
51 Vibrator for Bauxite W.F Electromag 20621 0.23 0.86 2800
52 Vibrator for Ironore W.F Electromag 20311 0.23 0.86 2800
53 322-DV-250 Double flap valve 3.7
Raw mill-2 Main Drives - 1&2
54 322-MD-130 Raw Mill main Drive-1 BHEL 1RB7638-6 44470A402-11-03 1800 196.5 990
55 322-MD-140 Raw Mill main Drive-2 BHEL 1RB7638-6 44470A402-11-01 1800 196.5 990
Total 5295
1 441.FN.300 Cooler Fan -CIS-MFR SIEMENS 315L N8-64025334 160 269 1485
2 441.FN.305 Cooler Fan - CFG-2R SIEMENS 315M N8-64025304 110 188 1485
3 441.FN.310 Cooler Fan - CFG-2L SIEMENS 315M N8-64028200 110 188 1485
4 441.FN.315 Cooler Fan - CFG-3R SIEMENS 315M N8-64028268 132 223 1485
5 441.FN.320 Cooler Fan - CFG-3L SIEMENS 315M N8-64028273 132 223 1485
Cooler Fan -CIS-MFR
6 441.DA.300 1 Damper KIRLOSKAR BPM80 03SH6154-198 0.75 1.8 1390
Cooler Fan - CFG-2R
7 441.DA.305 Damper KIRLOSKAR BPM80 03SH6154-131 0.75 1.8 1390
Cooler Fan - CFG-2L
8 441.DA.310 Damper KIRLOSKAR BPM80 03SH6154-168 0.75 1.8 1390
Cooler Fan - CFG-3R
9 441.DA.315 Damper KIRLOSKAR BPM80 03SH6154-185 0.75 1.8 1390
Cooler Fan - CFG-3L
10 441.DA.320 Damper KIRLOSKAR BPM80 03SH6154-182 0.75 1.8 1390
12 441-RF-381 R A L-1 (Under BH) BAUER 241K 42406 0.75 2.55 1420
13 441-RF-382 R A L-2 (Under BH) BAUER 241K 42410 0.75 2.55 1420
14 441-RF-383 R A L-3 (Under BH) BAUER 241K 42411 0.75 2.55 1420
15 441-RF-384 R A L-4 (Under BH) BAUER 241K 42412 0.75 2.55 1420
16 441-RF-385 R A L-5 (Under BH) BAUER 241K 42416 0.75 2.55 1420
17 441-RF-386 R A L-6 (Under BH) BAUER 241K 42414 0.75 2.55 1420
18 441-RF-387 R A L-7 (Under BH) BAUER 241K 42407 0.75 2.55 1420
19 441-RF-388 R A L-8 (Under BH) BAUER 241K 42409 0.75 2.55 1420
20 441-RF-389 R A L-9 (Under BH) BAUER 241K 42408 0.75 2.55 1420
21 441-RF-390 R A L-10 (Under BH) BAUER 241K 42413 0.75 2.55 1420
22 441-CR-400 Clinker Breaker SIEMENS 315S N8-64025181 55 98 986
23 441-MD-140 Cooler Drive - 1 SIEMENS 280S N8-64026686 55 98 1485
24 441-MD-150 Cooler Drive - 2 SIEMENS 280S N8-64025206 55 98 1485
25 441-FN-090 Bag Filter Fan-1 SIEMENS 225S N8-64025393 30 53 1476
BONFIGLIOLI-
26 441-RF-091 Rotary air lock RIDUTTORI 830720106 188704 0.37 1.85 1370
Total 155.9
S.NO MAKE DESCRIPTION TAG.NO KW RPM FREQ. TYPE VOLTS AMPS BRAKE DUTY
Auto Packer
S.No Description Details
3 ROLLER TABLE(DO4)
Brake:415AC
NM:10 Rectifier:BME1.5
4 LAYER PUSHER(D05)
Brake:
415AC NM:16 Rectifier:BME1.5
5 LAYER PRESSING DEVICE(D06)
Brake:
415AC Rectifier:BME1.5
6 SUPPLY BELT(D07)
make:Sew Euro Drive
Type:SA57DV100M4/BMG/TF
NO:01.1117178911.0001X05
KW:2.2/S1
Volt:240/415/delta/star
IM:M1-M2B/30
A:7.90/4.55
P.F:0.83
IP:55 INSL Class:H
Brake:
415AC Rectifier:BME1.5 NM:20
7 BAG FLATTNER(D08)
KW:2.2/S1
Volt:240/415/delta/star
IM:M1-M2B/30
A:7.90/4.55
P.F:0.83
IP:55 INSL Class:H
Brake:
415AC Rectifier:BME1.5 NM:20
8 TURNING BELT(D09)
Brake:
415AC Rectifier:BME1.5 NM:20
13 STORAGE SECTION(D14)
14 DRAG BELT(D15)
Lubricant:CLPHC460 Synth.oil/100L
Bearing:FY510M
HOIST BLOWER
make:ELEKTROR
Type:D05M
50Hz
Rpm:2550
Delta/Star
V:208-265/360-460
A:0.59/0.34
BAG DIVERTOR
Make:Sew euro drive
Type:SF67DT80K4/BMG 3 iEC 34
NO:01.1117178919.0001*05 Ratio:12/33:1
rpm:1360/11 NM:310
KW:0.55/S1 PF:0.72
V:240/415/delta/star A:2.90/1.69
im M5A KG:44.955 ip55 inscl:H
Brake:415AC NM10 rectifier:BSR NM10 rectifier:BSR
lubricants:clp hc 46 synth oil/2.70L
BELT CONVEYOR
make:siemens
KW:15
RPM:1463
FRAME:180M
ROTO PACKER
1 ROTARY CUTTER(1301)
make:siemens 1LA7106-4AA10
D-91056 Erlangen UD0509170009028-88
JEC1EV60034 THCLF
50HZ 230/400 delta/star 60HZ 460V star
KW:2.2 AMPS:8.2/4.7 2.5KW 4.6A
P.F:0.82,RPM:1420 P.F:0.83 1720/RPM
VOLT:220-240/380-420 Star/Delta 440-480V star
8.3-8.3/4.8-4.8 A 4.7-4.7A
331751001
2 SCRENE DRUM(1302)
Make:SEW Euro drive
Type:FA 57DT90S4
Nr:01.1121836202.0001X05 1M M3
KW:1.1/1.1S1 P.F:0.77
50HZ Volt:220-240delta/380-415 star A:4.85/2.80
INSL Class:F
Rpm:1400/24
Made in Germany
Schmrestoff CLP MINER OL/2.10L
Made in Germany
3 DISCHARGE BELT(1201)
Make:SEW Euro drive
Type:57DT90S4/RS
Nr:01.1121836201.0001X05
KW:1.1/1.11 S1 IP:55
50HZ Volt:220-240delta/380-415 star A:4.85/2.80
60Hz Volt:240-266delta/415-460star A:4.40/2.55
Rpm:1400/98/1700/119
Bremse:V NM:14.24
RECHTSL UAF
Made in Germany
4 BAG CLEANING STATION BELT DRIVE(1202)
6 LIFTING DEVICE(1206)
3 VENTILATING FAN(1203)
Make:ATB
A:132S/2A-11
star/delta:400/230V,380-420/220-240 V,50Hz
11/19A 11,5-11/20 19A
KW:6.6 S1
Rpm:2880 1/Min P.F:0.89
4 CELL CONVEYOR
5 PLACING UNIT
Made in Germany
6 VACCUM PUMP
KW:1.5
Make:AKH FR:FN-90L-4
Rpm:1420
Nr:21822.05/001 S1
50HZ Volt:220-240/380-415/delta/star
P.F:0.8
60 Hz 460 V delta
4.6 KW 7.6A
P.F:0.87 Rpm:3505
440-480V delta
7.9-7.5A SF11
8 ROTO PACKER(1103)
Make:SEW Euro drive
Type:R47DT80l4/THE
Nr:01.1119331305.0001.05 IMM4
KW:1.5/1.5/ S1
P.F:0.78
50HZ Volt:220-240delta/380-415 star A:6.40/3.70
60Hz Volt:240-266 delta/415-460 star A:5.90/3.35
Rpm:1410/87/1710/105
9 SWIVEL TABLE
150WATTS S.no:18100516
AMPS:0.27 Rpm:2600 50Hz
Make:precon(Germany)
AUTO PACKER REQUIRED SPARES LIST
MANUFACTUR- BEUMER QUANTITY
S.NO DESCRIPTION ER ARTICLE NUMBER NO REQUIRED
1 Circuit breaker.230/400V.2-pole,16A SIEMENS SIE.5SX22167 14557 6
2 Circuit breaker 3-pole 80…100A 50KA AT 415V 50/60HZ MOELLER KMO.NZMN1-A100 47357 2
3 Circuit breaker 9..12.5A SIEMENS SIE.3RV14211KA10 46230 2
Circuit breaker.Tripolar 22..32A N-RELEASE 384A,size
4 S2 SIEMENS SIE.3RV10314EA10 35018 2
Page 28 of 44
AUXILIARY SWITCH
22 TRANSVERSE,1NO+1NC,F.CIRCUIT BREAKER SIEMENS SIE.3RV19011E 31724 6
Circuit breaker,TRIPOLAR,3.5..5A,ICU 100KA/400V,N-
23 RELEASE 60A SIZE S0 SIEMENS SIE.3RV10211FA10 36882 4
Circuit breaker,TRIPOLAR,0.9..1.25A,ICU
24 100KA/400V,N-RELEASE 15A SIZE S0 SIEMENS SIE.3RV10210KA10 36878 4
25 BRAKE ELECTRIC RECTIFIER 150..500V AC 1.5A SEW BEU.BME1.5 24866 6
Circuit breaker,TRIPOLAR,0.55..0.8A,ICU
26 100KA/400V,N-RELEASE 9.6A SIZE S0 SIEMENS SIE.3RV10210HA10 36876 4
Circuit breaker,TRIPOLAR,2.8..4A,ICU 100KA/400V,N-
27 RELEASE 48A SIZE S0 SIEMENS SIE.3RV10211EA10 32489 4
Circuit breaker,TRIPOLAR,0.14..0.2A,ICU
28 100KA/400V,N-RELEASE 2.4A SIZE S0 SIEMENS SIE.3RV10210RA10 36870 4
29 PHASE UNBALANCED RELAY DOLD AK9840 2
Page 29 of 44
13 CONTACTOR RELAY,3NO+1NC,AC 230V,50HZ SIEMENS SIE.3RH11311AP00 31777 6
Circuit breaker,TRIPOLAR,0.28…0.40A,ICU
14 100KA/400V,N-RELEASE 4.8A SIZE S0 SIEMENS SIE..3RV10210EAA10 36873 4
Page 30 of 44
ROTOPACKER REQUIRED SPARES LIST
IDENTICAL
S.NO DESCRIPTION NUMBER QUANTITY REQUIRED
1 DRIVE 2.900.1290.01 1
2 BREARING BUSHING 4003617 1
3 RUBBER RING 3.080.0053.04 1
4 SLIPRING BODY 4503000007 1
CARBON BRUSH
5 HOLDER 4503000598 8
CARBON BRUSH
6 HOLDER 4503000598 12
7 HOLDER PIN 4503000157 2
8 HOOD 2.907.0114.03 1
TUBE TURNING
9 KNUCKLE 9.942.0001.01 1
10 CARBONS BRUSH 4503000545 24
11 CARBONS BRUSH 4503000549 56
Page 31 of 44
AUTO PACKER- REQUIED SPARE MOTORS LIST
S.NO
TAG.NO DESCRIPTION NAME PLATE DETAILS OF THE MOTOR QTY
Page 32 of 44
KW:1.5/S1
A:5.90/3.44
Brake:415AC
NM:10 Rectifier:BME1.5
LAYER PRESSING
5 D06 DEVICE Make:Sew Euro Drive 2NO
Type:R47dt80N4/BMG/TF/Z
NO:01.1117178909.0001X05
RPM:1380/152
KW:0.75/S1
240/415/Delta/Star A:3.50/2.00
IM:M5 IP:55
Brake:
415AC Rectifier:BME1.5
Page 33 of 44
IP:55 INSL Class:H
Brake:
415AC Rectifier:BME1.5 NM:20
Brake:
415AC Rectifier:BME1.5 NM:20
8 D10
BAG TURNING DEVICE Make:Sew euro drive 2NO
Type:R47D171D4/BMG/1F
NO:01.1137136301.0001X06
rpm:1380/72
AMP:1.9/1.10
V:240/415/delta/star IP:55
KW:0.37/S1 INSL Class:H
IM:M1-M4/85
Brake:415AC-NM5 Rectifier:BME:1.5
Lubricants:CLP PG220 Synth oil/1.59L
Page 34 of 44
10 D13 TOP TIMING BELT Make:Sew euro drive 2NO
Type:KA67DT90L4/BMG/TF/VS
NO:01.1117178915.001X05
rpm:1410/168 Kw:1.5/S1
V;240/415/delta/star A:5.9/3.45
IM: M/-m4B/3J5
Lubrication:CLP PG220
Break 415AC NM:20
Rectifer - BME 1.5 synth oil /2.24L
Bearing Fy508M 04 Nos
Lubricant:CLPHC460 Synth.oil/100L
Bearing:FY510M
Page 35 of 44
V:208-265/360-460
Delta/star
A:0.59/0.64
S.NO
TAG.NO DESCRIPTION NAME PLATE DETAILS OF THE MOTOR QTY
ROTARY PISTON
###
1 BLOWER Make:siemens 2NO
frame:112M
KW:4
8.2-7.7/4.7-4.5 A
380-420/660-725V delta/star
Rpm:2905
3-Ph mot 1la7113-2AA60
50Hz
###
2 ROTO PACKER Make:SEW Euro drive 2NO
Type:R47DT80l4/THE
Nr:01.1119331305.0001.05
KW:1.5/1.5/ S1
P.F:0.78
50HZ Volt:220-240delta/380-415 star A:6.40/3.70
60Hz Volt:240-266 delta/415-460 star A:5.90/3.35
Rpm:1410/87/1710/105
###
3 DISCHARGE BELT Make:SEW Euro drive 2NO
Type:57DT90S4/RS
Nr:01.1121836201.0001X05
KW:1.1/1.11 S1 IP:55
50HZ Volt:220-240delta/380-415 star A:4.85/2.80
60Hz Volt:240-266delta/415-460star A:4.40/2.55
Rpm:1400/98/1700/119
Bremse:V NM:14.24
RECHTSL UAF
Page 36 of 44
BAG CLEANING STATION
4 ### BELT DRIVE Make:SEW Euro drive 2NO
Type:SA47DT90S4
Nr:01.1122191401.0001X05 1MM1B
KW:1.1/1.1 S1
50HZ Volt:220-240delta/380-415 star A:4.85/2.80
60Hz Volt:240-266delta/415-460star A:4.40/2.55
P.F:0.77
Rpm:1400/162/1700/197 IP55KLF
Bremse:V
Kg:26.862 ma59/49 Nm:18.64
Schmrestoff CLP
###
5 VENTILATING FAN Make:ATB 2NO
A:132S/2A-11
star/delta:400/230V,380-420/220-240 V,50Hz
11/19A 11.5...11/20…19
KW:5.5 S1
Rpm:2880
60Hz star/delta 440-480/254-280V,11.5...11/20...19
6.6KW S1,Rpm:3470
###
6 BAG REJECTING BELT Make:SEW Euro drive 2NO
Type:SA47D790S4
Nr:01.1122191401.0001*05 1MM1B
KW:1.1/1.1/S1
50HZ Volt:220-240delta/380-415 star A:4.85/2.80
60Hz Volt:240-266delta/415-460star A:4.40/2.55
P.F:0.77
Rpm:1400/162/1700/197 IP55KLF
Bremse:V
###
7 LIFTING DEVICE Make:SEW Euro drive 2NO
Type:RS7DT90L4/BMG
Nr:01.1122191403.0001*05 IM M1
KW:1.5/1.5/S1
Page 37 of 44
50HZ Volt:220-240delta/380-415 star A:6.40/3.70
60Hz Volt:240-266delta/415-460star A:5.80/3.35
P.F:0.78 IP54
Rpm:1410/56/1710/68
Bremse:V 380-460 AC
Kg:45,452 Ma2 55/210 NM20,gleich BSR
NM 124,99:1
###
8 ROTARY CUTTER Make:siemens 1LA7106-4AA10 2NO
D-91056 Erlangen UD0509170009028-88
JEC1EV60034
50HZ 230/400 delta/star
KW:2.2 AMPS:8.2/4.7 THCLF
P.F:0.82,RPM:1420 50Hz 60HZ 460V star
VOLT:220-240/380-420 Star/Delta 2.5KW 4.6A
8.3-8.3/4.8-4.8 A P.F:0.83 1720/RPM
331751001 440-480V star
4.7-4.7A
###
9 SCRENE DRUM Make:SEW Euro drive 2NO
Type:FA 57DT90S4
Nr:01.1121836202.0001X05
KW:1.1/1.1S1
50HZ Volt:220-240delta/380-415 star A:4.85/2.80
INSL Class:F
Rpm:1400/24
Made in Germany
10 CELL CONVEYOR Make:SEW Euro drive 2NO
Type:KA47/T DT71D6/BMG 1MM1A
Nr:01.111964 6203.0001.05
Kw:0.25/0.25/S1 P.F:0.80
50HZ Volt:220-240delta/380-415 star A:1.56/0.90
60Hz star/delta 240-266 delta/415-460 star A:1.41/0.82
Rpm:880/6.7/1080/8.2
Bremse:V 24 DC IP:54
Kg:27.589 ma 360/290 NM5 glelchri KL,F
Page 38 of 44
Schmrestoff CLP 220 NM 131.87:1
MINER 0l/.080 L
Page 39 of 44
INSL Class:F
S.NO
TAG.NO DESCRIPTION NAME PLATE DETAILS OF THE MOTOR QTY
FILLING LEVEL
1 INDICATOR MOTOR Make:Siemens 2NO
KW:0.120 Amps:0.54/.31
Rpm:2800
Frame:E0508/45498201002
IM:B14 56M
IP:55
V:239/415 delta/star
395/435 delta/star
Amps:0.31/0.31
150WATTS S.no:18100516
AMPS:0.27 Rpm:2600 50Hz
Page 40 of 44
PIONEER CEMENT INDUSTRIES L.L.C.
HT Capacitor Banks (Medium Voltage)
Capacitor
S.No Description KW
Rating in KVAR
Total 7611
LT Capacitor Banks
1 Colony Transformer 500 250
Total 3850
Total 7611
LT Capacitor Banks
1 Colony Transformer 500 250
Total 3850
ACS1000-
7 PRE-HEATER FAN 1800
ACS1014-WI-Q5-00-SH02-
10NA-0C30-000C-000C0-EN