For Harsh and Hazardous Locations: Exe Enclosures

Exe Enclosures
for Harsh and Hazardous Locations
Contents
4
Enclosures
PAGE
DESCRIPTION
PAGE
DESCRIPTION
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Enclosure Overview Enclosure Selection Table PL Series Enclosures PL Series Features PL 612 Enclosure Technical Data PL 712 Enclosure Technical Data PL 615 Enclosure Technical Data PL 620 Enclosure Technical Data PL 722 Enclosure Technical Data PL 626 Enclosure Technical Data PL 630 Enclosure Technical Data PL Series Technical Information S Series Enclosures S Series Features EJB Enclosures Size 1 (S1) S Series Enclosure Technical Data Size 2 (S2) S Series Enclosure Technical Data Size 2L (S2L) S Series Enclosure Technical Data Size 3 (S3) S Series Enclosure Technical Data Size 4 (S4) S Series Enclosure Technical Data Size 4L (S4L) S Series Enclosure Technical Data
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 - 48 43 44 - 45 46 - 47 48
Size 5 (S5) S Series Enclosure Technical Data Size 6 (S6) S Series Enclosure Technical Data Size 7 (S7) S Series Enclosure Technical Data Size 8 (S8) S Series Enclosure Technical Data Size 9 (S9) S Series Enclosure Technical Data S Series Enclosure - Optional Extras S Series Enclosure Technical Information Eze Series Enclosures Eze Series Features Eze 22 Enclosure Technical Data Eze 42 Enclosure Technical Data Eze 62 Enclosure Technical Data Eze Series Technical Information Enclosure Accessories Enclosure Accessory Products Back Plate/Mounting & Drop In Plate Technical Information Dissipated Wattage Terminal Resistance Terminal Quantity Earths
Connection Solutions
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Enclosures
Enclosure Overview
5
Enclosures for Harsh & Hazardous locations

Hawke International have been producing Exe enclosures for over 30 years which are very highly regarded for their quality and exceptional strength something extremely important in the demanding environments of the Oil & Gas, Petrochemical and Harsh and Hazardous industries. For help in selecting the correct enclosure for your application see page 6
Glass Reinforced Polyester PL Range - General information

These enclosures are a self coloured black anti-static glass reinforced polyester design that meet the requirements of Exe ll and ExtD to IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. The PL6 Series Enclosures are of a robust design with a very high impact strength of up to 20Nm.
Stainless Steel S Range - General information

These enclosures are a stainless steel design that meets the requirements of Exe ll and ExtD to IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. The material qualities and electropolished finish provide a very high corrosion resistance.
Enclosure Applications
Hawke Internationals enclosures may be supplied with fitted terminals or as an empty component approved enclosure. If supplied as the latter, then final certification by the customer after fitting their own equipment must be obtained. In this case, the prefix Z is used when ordering. i.e. ZSize1 (ZS1).
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Selection Table
6
Enclosures
Enclosure selection overview

The table below shows an overview of the terminal options available in each of the enclosures manufactured by Hawke International. We understand the specification of a suitable enclosure can at first seem complex and daunting. The information below may help in the selection of a suitable enclosure using just the minimum amount of available information, such as the number of terminals needed, operating temperature or the maximum conductor acceptance. Please see individual datasheets for full enclosure specifications
Selection Table Max Min operating Max operating Available with voltage (V) viewing window temp C temp C -60 -60 -60 -60 -60 -60 -60 -60 -60 -60 -60 -60 -60 -60 -60 -60 -60 -60 -60 -60 -40 -40 -40 +75 +75 +75 +75 +75 +75 +75 +80 +80 +80 +80 +80 +80 +80 +80 +80 +80 +80 +80 +80 +80 +80 +80 690 690 690 690 690 690 690 690 690 690 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 690 690 690 NO NO NO NO NO NO NO NO NO NO YES YES YES YES YES YES YES YES YES YES NO NO NO
Max M20 entries PL612 PL712 PL615 PL722 PL620 PL626 PL630 EJB 1 EJB 2 S1 S2 S2L S3 S4 S4L S5 S6 S7 S8 S9 Eze22 Eze42 Eze62
* WDU 2.5N
Max number of 2.5 terminals 12* 12* 14 35 24 38 76 12 18 30 78 117 126 189 252 249 416 640 912 1232 76* 114* 190*
Max terminal conductor size 10mm2 10mm2 16mm2 10mm2 70mm2 35mm2 70mm2 10mm2 16mm2 35mm2 70mm2 70mm2 70mm2 150mm2 150mm2 150mm2 300mm2 300mm2 300mm2 300mm2 50mm2 50mm2 50mm
Standard Material GRP GRP GRP GRP GRP GRP GRP 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L
8 8 8 14 24 24 40 16 22 12 28 34 48 54 78 90 150 182 200 228 20 40 60
Information contained above is for quick reference only - see individual datasheets for specific information
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PL-Range
GRP Enclosures
Features
8
PL Series GRP Enclosures
3 5 2
7 6
1 The Ultimate in Robust GRP Construction

Designed to withstand impact resistance up to 20Nm for PL6 series (7Nm for PL7 series). GRP construction provides a high degree of resistance to corrosive atmospheres.
5 Stainless Steel Rating Label

Highly durable and corrosion resistant.
6 Corrosion Resistant Stainless Steel Lid Fixing Screws with Nylon Retaining Washers
Prevents loss of screws during assembly and maintenance.
2 Anti-Static Properties
Removes the risk of ignition sources through static induced sparking resistivity. Insulation resistance less than 1G.
7 One Piece Durable Captive Moulded Silicone Gasket

DTS01 deluge protection. Provides Ingress Protection to IP66 and IP67. Optimum performance at low and high temperature extremes.
3 External Mounting Feet

Eliminates the need to remove the lid when mounting the enclosure on the wall.
4 Earth Continuity Plate

Optional.
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Enclosure Type: PL612

Glass Reinforced Polyester
Increased Safety Exe Dual Certified ATEX / IECEx
Technical Data
120mm sq. 104mm sq. CRS FACE A 74mm
FACE C 4 off - 7mm mounting holes
8.5mm
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size Quantity M16 / M20 2* M25 1 M32 1#
Increased Safety II 2 GD Exe II ExtD. PL612 Certificate Nos: Baseefa06ATEX0117X and IECEx BAS 06.0028X. ZPL612 Certificate Nos: Baseefa06ATEX0116U and IECEx BAS 06.0027U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 and IP67 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +75C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 273. Alternative certification options available: Exe II AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 16
FACE D
* Shroud not possible with Earth Continuity Plate option. # Not possible with an Earth Continuity Plate. Optional: Earth Continuity Plate
Terminal Type WDU 2.5N WDU 2.5 WDU 4 WDU 6 WDU 10 BK 6 MK 6/6
Conductor Size (mm2) Min. 0.5 0.5 0.5 0.5 1.5 1 1 Max. 2.5 2.5 4 6 10 4 6 Max. per Pillar
HTB 6
0.5
2 x 10mm2 3 x 6mm2 4 x 4mm2 4 x 0.5mm2 Min. See certificate for more options
FACE B
TERMINAL CAPACITY Max. Volts 420 550 690 550 550 275 420 Max. Physical Terminal Content Terminal Qty. 12 10 10 7 6 1 1 Conductor Size mm2 0.5 0.75 1 1.5 2.5 4 6 10 Amps 16 17 21 29 39 20 26 Max. Amps per Pillar 1 1 8 10 15 21 26 37 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 10 17 10 10 7 5 N/A N/A 17 22 29 40 N/A N/A
550
K.A.
K.A.
Note:
For Junction Box Wattage Factor and Combined Terminal Resistance, see Pages 43 & 44 An earth terminal equal to that of the largest power terminal will be fitted. The terminals listed are restricted to a minimum operating temperature of -50C.
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Technical Data
Increased Safety II 2 GD Exe IIC Gb, Extb IIIC Db. PL712 Certificate Nos: Baseefa08ATEX0272X and IECEx BAS 08.0091X. ZPL712 Certificate Nos: Baseefa08ATEX0271U and IECEx BAS 08.0090U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 and IP67 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +75C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 285. Alternative certification options available: AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 16
FACE D
FACE B
FACE C 2 off - 6.25mm mounting holes 12mm
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size Quantity

Optional: Earth Continuity Plate.
M16 / M20 2
M25 1
TERMINAL CAPACITY Terminal Type WDU 2.5N WDU 2.5 WDU 4 WDU 6 WDU 10 BK 6 MK 6/6 Conductor Size (mm2) Min. 0.5 0.5 0.5 0.5 1.5 1 1 Max. 2.5 2.5 4 6 10 4 6 Max. per Pillar HTB 6 0.5 2 x 10mm2 3 x 6mm2 4 x 4mm2 4 x 0.5mm2 Min. See certificate for more options 550 1 Max. Volts 420 550 690 550 550 275 420 Max. Physical Terminal Content Terminal Qty. 12 10 10 7 6 1 1 Amps 14 15 18 25 34 20 26 Conductor Max. Amps per Pillar Size mm2 0.5 1 0.75 1 1 8 1.5 10 2.5 15 4 21 6 26 10 37 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 8 17 8 7 5 4 N/A N/A 17 22 29 40 N/A N/A
K.A.
K.A.
Notes:
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11
Technical Data
FACE C
9.5mm
4 off - 7mm mounting holes.
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size Quantity M16 / M20 2 M25 2 M32 1
Increased Safety II 2 GD Exe II ExtD. PL615 Certificate Nos: Baseefa06ATEX0117X and IECEx BAS 06.0028X. ZPL615 Certificate Nos: Baseefa06ATEX0116U and IECEx BAS 06.0027U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22 Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 and IP67 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +75C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 273. Alternative certification options available: Exe II AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 16
FACE D
FACE B
TERMINAL CAPACITY Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 Max. 2.5 4 6 10 16 Max. per Pillar HTB 6 0.5 2 x 10mm2 3 x 6mm2 4 x 4mm2 4 x 0.5mm2 Min. See certificate for more options 550 1 Max. Volts 550 690 550 550 690 Max. Physical Terminal Content Terminal Qty. 14 12 9 7 6 Conductor Size mm2 0.5 0.75 1 1.5 2.5 4 6 10 Amps 16 21 29 40 53 Max. Amps per Pillar 1 1 8 10 15 21 26 37 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 13 17 11 9 7 6 22 29 40 53
K.A.
K.A.
Notes:
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Technical Data
FACE C 4 off - 7mm mounting holes 11.5mm
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size Quantity M16 / M20 6 M25 4 M32 2 M40 1# M50 1#
FACE D
FACE B
# Not possible with an Earth Continuity Plate. Optional: Earth Continuity Plate.
TERMINAL CAPACITY Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50N WDU 70 Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 6 10 Max. 2.5 4 6 10 16 35 50 70 Max. Volts 550 690 550 550 690 690 690 690 Max. Physical Terminal Content Terminal Qty. 24 20 15 12 9 6 5 4 Amps 15 20 27 38 53 87 88 134 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 18 17 16 12 10 9 6 5 4 22 29 40 53 87 88 134
Notes:
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13
Technical Data
220mm 206mm CRS FACE A 84mm
FACE C 2 off - 6.25mm mounting holes 12mm
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size Top & Bottom Faces A & C Qty. Side Faces B & D Qty. M16 / M20 5 2 M25 3 1
Increased Safety II 2 GD Exe IIC Gb, Extb IIIC Db PL712 Certificate Nos: Baseefa08ATEX0272X and IECEx BAS 08.0091X. ZPL712 Certificate Nos: Baseefa08ATEX0271U and IECEx BAS 08.0090U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 and IP67 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +75C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 285. Alternative certification options available: AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 16
106mm CRS
120mm
FACE D
FACE B
TERMINAL CAPACITY Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 Max. 2.5 4 6 10 Max. Volts 550 690 550 550 Max. Physical Terminal Content Terminal Qty. 35 29 22 17 Amps 8 11 15 22 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 9 17 8 6 5 22 29 40
Notes:
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Technical Data
260mm 244mm CRS FACE A 106mm
FACE C
4 off - 7mm mounting holes
13.5mm
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size Face A / C Face B / D M16 / M20 9 3 M25 4 2 M32 3 1
Increased Safety II 2 GD Exe II ExtD. PL626 Certificate Nos: Baseefa06ATEX0117X and IECEx BAS 06.0028X. ZPL626 Certificate Nos: Baseefa06ATEX0116U and IECEx BAS 06.0027U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 and IP67 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +75C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 273. Alternative certification options available: AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 16
144mm CRS
FACE D 160mm
FACE B
TERMINAL CAPACITY Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 Max. 2.5 4 6 10 16 35 Max. Volts 550 690 550 550 690 690 Max. Physical Terminal Content Terminal Qty. 38 32 24 19 16 12 Amps 11 15 20 28 39 62 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 15 17 14 11 9 8 6 22 29 40 53 87
Notes:
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15
Technical Data
TERMINAL CAPACITY
FACE D
FACE B
FACE C 4 off - 7mm mounting holes 11.5mm
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size Quantity M16 / M20 10 M25 8 M32 3 M40 3 M50 2 M63 2# M75 1#
# Not possible with an Earth Continuity Plate. Optional: Earth Continuity Plate.
Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50N WDU 70N Notes:
Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 6 10 Max. 2.5 4 6 10 16 35 50 70
Max. Volts 550 690 550 550 690 690 690 690
Max. Physical Terminal Content Terminal Qty. 76 64 48 36 30 22 11 11 Amps 9 12 17 25 34 55 88 108
Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 23 17 21 17 14 12 9 11 7 22 29 40 53 87 88 134
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Technical Information
To ensure that the maximum temperature as permitted by certification is not exceeded, the Dissipated Wattage Factor Formula is used: W = N x F x I2 (See Page 43 for enclosure wattage). It is not permitted to fit more than one conductor per side in rail or direct mounted terminals unless using an insulated Bootlace Ferrule. Linked and mixed terminal arrangements other than those specified in the data tables are available, but the voltage and current figures may be affected to ensure the maximum certified wattage factor is not exceeded. Please contact Hawke Technical Sales for more information. When connecting a terminal with a conductor that is less than maximum size permitted for that terminal type, the maximum amps per pole must be reduced to suit i.e. an WDU10 (10mm2) terminal fitted with a 4mm2 conductor will have the current rating reduced to that of the current rating permitted through the WDU4 (4mm2) terminal. For Intrinsically Safe Applications, Exe power terminals can be supplied in blue on request. (Note: the enclosure will remain Exe certified). An earth terminal must be fitted inside the enclosure. (Note: Power terminals may be used as clean earths) . The enclosure has tapped metric entry threads as standard. Tapered threads are not permitted in plastic enclosures due to risk of stress cracking. The customer may drill and tap entry holes in the enclosure providing they are in accordance with the relevant code of practice and comply with the certification, Contact Hawke Technical Sales for more information. When mixed entries are required on a face, contact Hawke Technical Sales for more information. Entries into the enclosure must be via a suitable, approved entry device. All unused entry holes must be fitted with a stopping plug as listed on the enclosure certificate.
Specification For PL6 & PL7 Series

Certification : Zones of Use : Temperature Class & Ambients : Operating Temperature Range : PL6 - Degree of Protection : PL7 - Degree of Protection : Material : Finish : Impact Resistance : Weatherproofing : Certification Label : Lid Fixing Screws : Additional Options : Additional Labels : PL6 - II 2 GD Exe II ExtD. PL7 - II2 GD Exe IIC Gb, Extb IIIC, Db. Zone 1, Zone 2, Zone 21 & Zone 22. T6 40C as standard. Optional T5 with ambients up to 65C. -60C to +75C. IP66, IP67 and Deluge proof to DTS01. IP66 and Deluge proof to DTS01. Glass Reinforced Polyester. Flame Retardant to (IEC92.1 clause 2.38). Natural Black. PL6 - Up to 20Nm. PL7 - Up to 7Nm. By captive moulded clear silicone gasket. Stainless Steel or optional certified self adhesive foil. Stainless Steel (complete with nylon retaining washer). Breather/Drain devices. Internal/external earth stud. Epoxy paint finish for colour coding. EMI/RFI coating for EMC requirements. Stainless Steel or laminated plastic (traffolyte) for external use only or optional (certified) self adhesive foil for external and/or internal use.
Earth Continuity
These enclosures may be fitted with an Earth Continuity Plate in plated mild steel as standard or optional brass when requested by the customer.
Note: A locknut is required on cable glands and metal stopping plugs to ensure earth continuity through the plate.
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S-Series
Stainless Steel Enclosures
17
Features
18
S Series Enclosures
4 2 7 1
8 5
1 Robust Stainless Steel Construction
Enclosure material thickness ranges between 1.2 2.0mm with 2 3mm thick gland plates. Durable stainless steel rating label.
6 Superior One Piece Silicone Sponge Gaskets

DTS01 deluge protection. Provides Ingress Protection to IP66. Durable with excellent UV stability and chemical resistance. EMC mesh option.
2 Electropolished Surface Finish

Provides high levels of corrosion resistance.
7 Extensive Range of Enclosure Sizes Available

Eleven standard enclosure sizes available. Sizes range from 153 x 233 x 130 to 740 x 1000 x 210. Gland plates offered on two sides (Faces B & D) and bottom (Face C) of each enclosure. Alternatively, boxes are available with gland plates on Face C only.
3 Softer Finished Rounded Edges

Safer manual handling of enclosure and gland plates.
4 Rigid Slotted External Mounting Feet

Allows enclosure to be hung onto the structure.
8 Internal/External Earth Stud Fitted
5 Stainless Steel Lid Fixing Screws with Nylon Retaining Washers

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EJB Series Enclosures
EJB Enclosures
Stainless Steel
19
FACE A Z Y
Technical Data
V T
INT / EXT EARTH X FACE C
MAXIMUM QUANTITY OF ENTRIES PER FACE

Thread Size Box Type M16 M20 M25 M32 M40 M50 EJB EJB EJB EJB EJB EJB EJB EJB EJB EJB EJB EJB 1 2 1 2 1 2 1 2 1 2 1 2 Face A / C 6 10 6 8 3 3 2 3 2 2 0 1 Face B Face D 4 6 8 10 4 6 6 8 2 3 2 3 1 2 2 3 1 2 2 2 0 0 1 1
Increased Safety II 2 GD Exe II C Gb Extb, III C Db. EJB 1 Certificate Nos: Baseefa 08ATEX 0208X and IECEx BAS08.0065X. ZEJB 1 Certificate Nos: Baseefa 08ATEX0207U and IECEx BAS08.0064U Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +80C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI Pending. For full technical specification, see Page 32
Dimension S T V W X Y Z EJB1 Size (mm) 120 2 80.5 96 126 96 148 EJB2 Size (mm) 150 2 90.5 126 156 126 178
FACE D W
Terminal Type
Conductor Size (mm2) Min. Max. 2.5 2.5 4 6 10 16 4 6 Max. per Pillar
FACE B
TERMINAL CAPACITY
Max. Volts Max. Physical Terminal Content Terminal Qty. EJB 1 EJB 2 12 12 10 7 6 1 1 18 18 15 11 9 7 Amps EJB 1 15 15 20 28 38 21 26 EJB 2 13 13 18 24 34 47 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps EJB 1 EJB 2 EJB 1 EJB 2 9 9 8 6 5 11 11 10 8 6 17 17 22 29 40 17 17 22 29 40 -
WDU 2.5N WDU 2.5 WDU 4 WDU 6 WDU 10 WDU16 BK 6 MK 6/6
0.5 0.5 0.5 0.5 1.5 1.5 1 1
420 550 690 550 550 550 275 420
HTB 6
0.5
2 x 10mm2 550 3 x 6mm2 4 x 4mm2 4 x 0.5mm2(Min) See certificate for more options
Max. Max. Conductor Amps per Conductor Amps per Size mm2 Size mm2 Pillar Pillar 1 0.5 1 0.5 1 0.75 1 0.75 8 1 8 1 10 1.5 10 1.5 15 2.5 15 2.5 21 4 21 4 26 6 26 6 37 10 37 10
K.A.
Notes:
For Junction Box Wattage Factor and Combined Terminal Resistance, see Pages 43 & 44 The box is supplied with an integral internal / external earth stud assembly. The terminals listed are restricted to a minimum operating temperature of -50C.
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20
Enclosure Type: Size 1 (S1)

Stainless Steel
S Series Enclosures
208mm 153mm FACE A 130mm
Technical Data
Increased Safety II 2 GD Exe II ExtD. Size 1 (S1) Certificate Nos: Baseefa08ATEX0208X and IECEx BAS 08.0065X. Z Size 1 (ZS1) Certificate Nos: Baseefa08ATEX0207U and IECEx BAS 08.0064U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +80C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 266. 210mm deep option available. Alternative certification options available: Exe II AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 32
TERMINAL CAPACITY
FACE D 233mm
FACE B
152mm
FACE C 58mm 58mm 4 off - 10mm mounting holes
108mm
Approx. weight: 4kg
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size Faces B,C & D Qty M16 5*# M20 / O 4 M20 / A 3 M25 2 M32 1
* Serrated Washers / Locknuts with large outside diameters may foul on adjacent glands. # Serrated Washers / Locknuts must not foul on aperture wall.
108mm
Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35
Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 Max. 2.5 4 6 10 16 35
Max. Volts 550 690 550 550 690 690
Max. Physical Terminal Content Terminal Qty. 30 25 19 15 13 9 Amps 13 17 24 34 45 75
Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 18 17 16 13 11 9 6 22 29 40 53 87
Notes:
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S Series Enclosures

Stainless Steel
21
316mm 263mm FACE A
Technical Data
160mm
FACE C 78mm 4 off - 10mm mounting holes 78mm
218mm
Approx. weight: 7kg
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size Bottom Face C Qty. Side Faces B & D Qty. M16 17 # 11 # M20 / O M20 / A M25 12 8 12 8 7 5 M32 4 3 M40 3 2 M50 2* 2
FACE D 293mm
170mm
# Serrated Washers / Locknuts with large outside diameters may foul on adjacent glands. * Serrated Washers / Locknuts must not foul on aperture wall.
TERMINAL CAPACITY Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50N WDU 70N WFF 35 Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 6 10 2.5 Max. 2.5 4 6 10 16 35 50 70 35 Max. Volts 550 690 550 550 690 690 690 690 1100 Max. Physical Terminal Content Terminal Qty. 78 50 42 36 28 20 16 8 6 Amps 8 12 16 22 31 52 69 113 76 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 17 17 16 13 11 10 7 9 5 6 22 29 40 53 87 88 134 76
Notes:
160mm
FACE B
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Enclosure Type: Size 2L (S2L)

Stainless Steel
S Series Enclosures
Technical Data
Increased Safety II 2 GD Exe II ExtD. Size 2 (S2L) Certificate Nos: Baseefa08ATEX0208X and IECEx BAS 08.0065X. Z Size 2 (ZS2L) Certificate Nos: Baseefa08ATEX0207U and IECEx BAS 08.0064U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +80C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 266. 210mm deep option available. Alternative certification options available: Exe II AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 32
FACE D 293mm
170mm
FACE C
78mm 78mm
4 off - 10mm mounting holes
328mm
Approx. Weight: 10kg
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size Bottom Face C Qty. Side Faces B & D Qty. M16 M20 / O M20 / A M25 26 # 11 # 18 8 18 8 11 5 M32 6 3 M40 5 2 M50 4* 2
TERMINAL CAPACITY Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50N WDU 70N WFF 35 Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 6 10 2.5 Max. 2.5 4 6 10 16 35 50 70 35 Max. Volts 550 690 550 550 690 690 690 690 1100 Max. Physical Terminal Content Terminal Qty. 117 75 63 54 42 30 24 16 6 Amps 6 9 12 17 24 40 53 16 76 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 15 17 14 11 10 8 6 8 5 6 22 29 40 53 87 88 134 76
Notes:
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HPG01
160mm
FACE B
S Series Enclosures

Stainless Steel
23
316mm 263mm FACE A
160mm
Technical Data
Increased Safety II 2 GD Exe II ExtD A21. Size 3 (S3) Certificate Nos: Baseefa08ATEX0208X and IECEx BAS 08.0065X. Z Size 3 (ZS3) Certificate Nos: Baseefa08ATEX0207U and IECEx BAS 08.0064U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +80C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 266. 210mm deep option available. Alternative certification options available: Exe II AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page32
FACE D 413mm
250mm
FACE C 78mm. 78mm 4 off - 10mm mounting holes
218mm
Approx. weight: 9kg
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size Bottom Face C Qty. Side Faces B & D Qty. M16 17 # 23 # M20 / O M20 / A M25 12 16 12 16 7 9 M32 4 5 M40 3 4 M50 2 3
# Serrated Washers / Locknuts with large outside diameters may foul on adjacent glands.
303mm.
Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50 WDU 70N WFF 35
Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 6 10 2.5 Max. 2.5 4 6 10 16 35 50 70 35
FACE B
TERMINAL CAPACITY Max. Volts 550 690 550 550 690 690 690 690 1100 Max. Physical Terminal Content Terminal Qty. 126 94 72 56 48 36 28 14 11 Amps 6 9 13 19 25 41 56 90 76 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 19 17 17 15 12 11 8 11 6 11 22 29 40 53 87 88 134 76
Notes:
HPG01
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24

Stainless Steel
S Series Enclosures
423mm 373mm FACE A
Technical Data
160mm
328mm
Approx. weight: 11kg
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size Faces B, C & D Qty. M16 26 # M20 / O M20 / A 18 18 M25 11 M32 6 M40 5 M50 4*
FACE D 425mm
305mm
328mm
Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50 WDU 70N WDU 70 / 95 WDU 70 / 95 WDU 120 / 150 WDU 120 / 150 WFF 35 WFF 70 WFF 120
Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 6 10 16 16 35 35 2.5 2.5 6 Max. 2.5 4 6 10 16 35 50 70 70 95 120 150 35 70 120
FACE B
TERMINAL CAPACITY Max. Volts 550 690 550 550 690 690 690 690 690 690 690 690 1100 1100 1100 Max. Physical Terminal Content Terminal Qty. 189 141 108 84 72 54 42 30 11 11 9 9 11 9 7 Amps 5 8 11 16 22 36 49 67 94 104 144 153 76 116 162 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 22 17 20 17 14 13 9 13 7 6 8 7 7 11 9 7 22 29 40 53 87 88 134 134 134 162 162 76 116 162
Notes:
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HPG01
S Series Enclosures
Enclosure Type: Size 4L (S4L)

Stainless Steel
25
506mm 450mm FACE A
210mm
Technical Data
Increased Safety II 2 GD Exe II ExtD. Size 4 (S4L) Certificate Nos: Baseefa08ATEX0208X and IECEx BAS 08.0065X. Z Size 4 (ZS4L) Certificate Nos: Baseefa08ATEX0207U and IECEx BAS 08.0064U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +80C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 266. Alternative certification options available: Exe II AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 32
FACE D 425mm
305mm
FACE C 128mm 128mm. 4 off - 10mm mounting holes
Approx. Weight: 18kg 404mm
MAXIMUM QUANTITY OF ENTRIES PER FACE

Thread Size M16 M20 / O M20 / A M25 M32 M40 M50 M63 M75 42 18 32 18 26 11 14 6 11 5 6 4* 4 2 3 1 Bottom Face C 44 # Qty. Side Faces B & 26 # D Qty.
TERMINAL CAPACITY Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50 WDU 70N WDU 70 / 95 WDU 70 / 95 WDU 120 / 150 WDU 120 / 150 WFF 35 WFF 70 WFF 120 Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 6 10 16 16 35 35 2.5 2.5 6 Max. 2.5 4 6 10 16 35 50 70 70 95 120 150 35 70 120 550 690 550 550 690 690 690 690 690 690 690 690 1100 1100 1100 Max. Volts Max. Physical Terminal Content Terminal Qty. 252 188 144 112 96 72 60 45 11 11 9 9 22 9 7 Amps 4 6 9 13 18 30 39 52 100 116 139 148 58 116 163 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 19 18 15 13 11 8 11 7 6 8 6 8 13 9 7 17 22 29 40 53 87 88 134 134 134 162 153 76 116 162
Notes:
328mm.
FACE B
HPG01
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26

Stainless Steel
S Series Enclosures
423mm 373mm FACE A
Technical Data
210mm
FACE C 128mm 4 off - 10mm mounting holes
328mm
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size M16 M20 / O M20 / A M25 M32 M40 M50 M63 M75 Faces B, C & D 40 # Qty. 30 28 20 11 8 # * 5 * 3 2
Increased Safety II 2 GD Exe II ExtD A21. Size 5 (S5) Certificate Nos: Baseefa08ATEX0208X and IECEx BAS 08.0065X. Z Size 5 (ZS5) Certificate Nos: Baseefa08ATEX0207U and IECEx BAS 08.0064U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +80C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 266. Alternative certification options available: Exe II AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 32
FACE D 523mm
330mm
128mm
TERMINAL CAPACITY Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50 WDU 70N WDU 70 / 95 WDU 70 / 95 WDU 120 / 150 WDU 120 / 150 WFF 35 WFF 70 WFF 120 Notes: Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 6 10 16 16 35 35 2.5 2.5 6 Max. 2.5 4 6 10 16 35 50 70 70 95 120 150 35 70 120 550 690 550 550 690 690 690 690 690 690 690 690 1100 1100 1100 Max. Volts Max. Physical Terminal Content Terminal Qty. 249 192 144 120 96 72 56 40 15 15 12 12 15 12 9 Amps 5 7 9 13 19 31 42 58 93 105 126 134 75 114 163 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 21 20 16 14 12 9 13 7 7 9 7 8 14 11 9 17 22 29 40 53 87 88 134 134 134 162 162 76 116 162
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HPG01
328mm
FACE B
S Series Enclosures

Stainless Steel
27
506mm 450mm FACE A
Technical Data
210mm
404mm
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size M16 M20 / O M20 / A M25 M32 M40 M50 M63 M75 42 54 32 40 26 33 14 18 11 14 6 8 4 5 3 4 Bottom Face 44 # C Qty. Side Faces B 56 # * & D Qty.
Increased Safety II 2 GD Exe II ExtD. Size 6 (S6) Certificate Nos: Baseefa08ATEX0208X and IECEx BAS 08.0065X. Z Size 6 (ZS6) Certificate Nos: Baseefa08ATEX0207U and IECEx BAS 08.0064U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +80C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 266. Alternative certification options available: Exe II AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 32
640mm
410mm
FACE D
504mm
Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50 WDU 70N WDU 70 / 95 WDU 70 / 95 WDU 120 / 150 WDU 120 / 150 WFF 35 WFF 70 WFF 120 WFF 185 WFF 300
Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 6 10 16 16 35 35 2.5 2.5 6 10 25 Max. 2.5 4 6 10 16 35 50 70 70 95 120 150 35 70 120 185 300
FACE B
TERMINAL CAPACITY Max. Volts 550 690 550 550 690 690 690 690 690 690 690 690 1100 1100 1100 1100 1100 Max. Physical Terminal Content Terminal Qty. 416 320 240 200 160 120 96 50 19 19 16 16 38 16 12 9 9 Amps 3 5 7 11 15 25 33 54 86 97 114 120 48 100 152 212 255 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 22 17 20 22 17 29 15 40 13 53 10 87 13 88 9 134 8 134 11 134 9 162 10 162 16 76 13 116 11 162 7 234 6 316
Notes:
HPG01
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28

Stainless Steel
S Series Enclosures
Technical Data
Increased Safety II 2 GD Exe II ExtD A21. Size 7 (S7) Certificate Nos: Baseefa08ATEX0208X and IECEx BAS 08.0065X. Z Size 7 (ZS7) Certificate Nos: Baseefa08ATEX0207U and IECEx BAS 08.0064U. Suitable for use in Zone 1, Zone 2, Zone 21 an Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +80C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 266. Alternative certification options available Exe II AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 32
FACE D 760mm
490mm
FACE C 128mm 128mm 4 off - 10mm mounting holes Approx. weight: 31kg
504mm
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size M16 M20 / O M20 / A M25 M32 M40 M50 M63 M75 Bottom Face C Qty. Side Faces B & D Qty. 56 #* 64 #* 54 64 # * 45 56 33 36 18 20 14 16 8 9 5 6 4 4
TERMINAL CAPACITY Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50 WDU 70N WDU 70 / 95 WDU 70 / 95 WDU 120 / 150 WDU 120 / 150 WFF 35 WFF 70 WFF 120 WFF 185 WFF 300 Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 6 10 16 16 35 35 2.5 2.5 6 10 25 Max. 2.5 4 6 10 16 35 50 70 70 95 120 150 35 70 120 185 300 Max. Volts 550 690 550 550 690 690 690 690 690 690 690 690 1100 1100 1100 1100 1100 Max. Physical Terminal Content Terminal Qty. 640 515 380 300 250 190 155 93 23 23 20 20 46 40 15 11 11 Amps 3 5 6 9 12 21 27 42 83 94 110 117 45 67 145 203 227 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 24 17 23 22 19 29 16 40 14 53 11 87 15 88 9 134 8 134 11 134 9 162 10 162 16 76 13 116 11 162 8 234 6 316
Notes:
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HPG01
594mm
FACE B
S Series Enclosures

Stainless Steel
29
Technical Data
Increased Safety II 2 GD Exe II ExtD. Size 8 (S8) Certificate Nos: Baseefa08ATEX0208X and IECEx BAS 08.0065X. Z Size 8 (ZS8) Certificate Nos: Baseefa08ATEX0207U and IECEx BAS 08.0064U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +80C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 266. Alternative certification options available: Exe II AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 32
FACE D 880mm
570mm
FACE C 594mm 128mm
128mm 4 off - 10mm mounting holes Approx. weight: 35kg
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size Bottom Face C Qty. Side Faces B & D Qty. M16 M20 / O M20 / A M25 M32 M40 M50 M63 M75 64 #* 72 #* 64 68 42 54 42 48 21 24 16 18 9 18 6 12 4 8
# Serrated Washers / Locknuts with large outside diameters may foul on adjacent glands. * Serrated Washers / Locknuts must not foul on aperture wall. Notes: Entry quantities shown for faces B & D are split over two gland plates.
346mm
346mm
Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50 WDU 70N WDU 70 / 95 WDU 70 / 95 WDU 120 / 150 WDU 120 / 150 WFF 35 * WFF 70 * WFF 120 * WFF 185 * WFF 300 * Notes:
Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 6 10 16 16 35 35 2.5 2.5 6 10 25 Max. 2.5 4 6 10 16 35 50 70 70 95 120 150 35 70 120 185 300
FACE B
TERMINAL CAPACITY Max. Volts 550 690 550 550 690 690 690 690 690 690 690 690 1100 1100 1100 1100 1100 Max. Physical Terminal Content Terminal Qty. 912 720 540 438 360 270 216 108 56 56 46 46 84 46 36 13 13 Amps 2 4 5 8 11 18 24 41 56 62 77 82 35 66 98 197 221 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 26 17 25 22 21 29 18 40 16 53 12 87 17 88 10 134 9 134 12 134 10 162 12 162 18 76 14 116 13 162 9 234 7 316
HPG01
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30

Stainless Steel
S Series Enclosures
Technical Data
Increased Safety II 2 GD Exe II ExtD A21. Size 9 (S9) Certificate Nos: Baseefa08ATEX0208X and IECEx BAS 08.0065X. Z Size 9 (ZS9) Certificate Nos: Baseefa08ATEX0207U and IECEx BAS 08.0064U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60C to +80C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 266. Alternative certification options available: Exe II AExe II / Exe II GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 32
FACE D 1000mm
650mm
FACE C 128mm 128mm 4 off - 10mm mounting holes 304mm 304mm Approx. weight: 53kg
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size M16 M20 / O M20 / A M25 M32 M40 M50 M63 M75 60 84 52 68 42 54 20 28 16 22 8 12 6 8 4 6 Bottom Face 64 # * C Qty. Side Faces B 88 # * & D Qty.
# Serrated Washers / Locknuts with large outside diameters may foul on adjacent glands. * Serrated Washers / Locknuts must not foul on aperture wall. Notes: Entry quantities shown for faces B,C & D are split over two gland plates.
404mm
404mm FACE B
TERMINAL CAPACITY Terminal Type WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50 WDU 70N WDU 70 / 95 WDU 70 / 95 WDU 120 / 150 WDU 120 / 150 WFF 35 * WFF 70 * WFF 120 * WFF 185 * WFF 300 * Notes: Conductor Size (mm2) Min. 0.5 0.5 0.5 1.5 1.5 2.5 6 10 16 16 35 35 2.5 2.5 6 10 25 Max. 2.5 4 6 10 16 35 50 70 70 95 120 150 35 70 120 185 300 Max. Volts 550 690 550 550 690 690 690 690 690 690 690 690 1100 1100 1100 1100 1100 Max. Physical Terminal Content Terminal Qty. 1232 980 735 595 490 371 308 172 64 64 54 54 96 81 42 32 32 Amps 2 3 5 7 10 16 21 34 55 63 75 81 34 52 94 131 162 Reduced Terminal Content at Max. Terminal Amps Terminal Qty. Amps 28 17 27 22 23 29 20 40 17 53 13 87 18 88 11 134 10 134 14 134 11 162 13 162 19 76 16 116 14 162 10 234 8 316
For Junction Box Wattage Factor and Combined Terminal Resistance, see Pages 43 & 44. The box is supplied with an integral internal / external earth stud assembly. The terminals listed are restricted to a minimum operating temperature of -50C.
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HPG01
S Series Enclosures
Optional Extras
31
Z-Series Enclosures
The S-Series, EJB range, GRP range and Eze enclosures are all available as empty component certified enclosures, allowing for even greater flexibility in their use. If supplied as component certified only, the customer must obtain final certification after fitting their own equipment. Component approved enclosures are denoted by the inclusion of the prefix Z i.e. ZS2, ZPL615.
Optional Lid Windows

All enclosure lids for stainless steel enclosures for sizes 2 to 9 in the S-Series and ZS-Series are available with an optional glass viewing window. The windows are manufactured from 6mm thick toughened glass with a 316L stainless steel frame and silicone sponge gaskets which maintain the IP66 rating.
Bespoke Enclosure Design

Should you require a stainless steel enclosure outside of our standard range of products listed, please contact Hawke International to discuss the feasibility of producing an enclosure to your requirements.
Drop-in Mounting Plate

The stainless steel enclosures, sizes 1 through 9, are available with an optional drop-in mounting plate, making the installation and termination of cabling and associated termination equipment possible. Please see page 41 for more details.
Internal Document Pockets

The S-Series and ZS-Series enclosures are available with an optional steel internal document pocket upon request. Please contact Hawke International for further details.
HPG01
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32
S/EJB Series Enclosures
To ensure that the maximum temperature as permitted by certification is not exceeded, the Dissipated Wattage Factor Formula is used: W = N x F x I2 (See Page 43 for enclosure wattage). It is not permitted to fit more than one conductor per side in rail or direct mounted terminals unless using an insulated Bootlace Ferrule. Linked and mixed terminal arrangements other than those specified in the data tables are available, but the voltage and current figures may be affected to ensure the maximum certified wattage factor is not exceeded. Please contact Hawke Technical Sales for more information. For Intrinsically Safe Applications, Exe power terminals can be supplied in blue on request. (Note: the enclosure will remain Exe certified). The enclosure is provided with an integral internal / external earth stud assembly, but when required, one or more rail mounted earth terminals may be fitted inside the enclosure but the quantity of power terminals shall be reduced accordingly. (Note: power terminals may be used as clean earths). The enclosure has metric clearance / plain entry holes as standard. Alternative clearance holes are available provided they are to a recognised standard e.g. BSPP, ET etc. (Parallel threads only). Plain entry holes must maintain the following: a) The plain hole shall be no larger than 0.7mm above the major diameter of the entry thread. b) The gland or stopping plug is secured internally by a locknut, such that the gland or stopping plug will not be dislodged by a 7Nm impact. c) The enclosure should be maintained at IP66 by the use of a suitable sealing washer under the shoulder of the cable gland. The customer may drill plain entry holes in the enclosure providing they are in accordance with the relevant code of practice and comply with the certification, contact Hawke Technical Sales for more information. When mixed entries are required on a face, contact Hawke Technical Sales for more information. All unused entry holes must be fitted with a stopping plug as listed on the enclosure certificate. The stopping plug shall be held in place by a locknut.
Specification
Certification : Zones of Use : Temperature Class & Ambients : Operating Temperature Range : Degree of Protection : Material : Finish : Impact Resistance : Weatherproofing : Certification Label : Lid Fixing Screws : Additional Options : Additional Labels : Window: S Series - II2 GD Exe II ExtD. EJB Series - Certificate Nos Baseefa 08ATEX0208X and IECEx BAS08.0065X. Zone 1, Zone 2, Zone 21 & Zone 22. T6 40C as standard. Optional T5 with ambients up to 65C. -60C to +80C. IP66 and Deluge proof to DTS01. Stainless Steel. Electro-polished as standard (optional unpolished finish). Up to 7Nm. By bonded silicone sponge lid and gland plate gaskets. Stainless Steel or optional certified self adhesive foil. Stainless Steel (complete with nylon retaining washer). Breather/Drain devices. Epoxy paint finish for colour coding. EMI/RFI wire mesh on lid gasket for EMC requirements. Stainless Steel or laminated plastic (traffolyte) for external use only or optional (certified) self adhesive foil for external and/or internal use. Windows available for S2 / ZS2 to S9 / ZS9 Stainless Steel Boxes. Windows will be located in the lid and are manufactured from 6mm thick toughened glass with a Stainless Steel Grade 316L frame and silicone sponge gaskets which provide IP66 Ingress Protection. The S / ZS Series boxes can be supplied with an internal plated steel or stainless steel mounting plate.
Internal Mounting Plates:
Earth Continuity
These enclosures have an integral internal / external earth stud assembly.
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HPG01
Eze Stainless Steel

Enclosures
33
Features
34
Eze Series Enclosures
5 6
7 8 3
1 Robust Stainless Steel Construction
Enclosure material thickness ranges between 1.2 2.0mm with 2 3mm thick gland plates. Durable stainless steel rating label.
6 Superior One Piece Silicone Sponge Gaskets

DTS01 deluge protection. Provides Ingress Protection to IP66. Durable with excellent UV stability and chemical resistance. Good chemical resistance EMC mesh option.
2 Electropolished Surface Finish

Provides high levels of corrosion resistance.
7 Extensive Range of Enclosure Sizes Available 3 Softer Finished Rounded Edges

Safer manual handling of enclosure and gland plates. Three standard enclosure sizes available, Sizes range from 224 x 310 x 183 to 624 x 310 x 183. Gland plate on face C only.
4 Rigid Slotted External Mounting Feet

Allows enclosure to be hung onto the structure.
8 Internal/External Earth Stud
5 Stainless Steel Lid Fixing Screws with Nylon Retaining Washers

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HPG01
Enclosure Type: Eze 22

Stainless Steel
35
248mm 224mm
Technical Data
Increased Safety II 2 GD Exe II, ExtD Eze 22 Certificate Nos: Baseefa08ATEX0364X and IECEx BAS 08.0125X. ZEze 22 Certificate Nos: Baseefa08ATEX0363U and IECEx BAS 08.0124U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -40C to +80C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 280. Alternative certification options available: GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 38
260mm
183mm 4 off - 10mm mounting holes 135mm
175mm
Approx. weight: 6.1kg
MAXIMUM QUANTITY OF ENTRIES PER FACE Thread Size M16 M20 / Os & O M20 / A Bottom Face Qty. 20 20 M25 M32 M40 M50 6 4 2
14 (12 *) 9 (8 *)
* Recommended maximum for cable gland installation.
TERMINAL CAPACITY Typical Terminal Arrangements Conductor Size (mm2) Terminal Type Min WDU 2.5N WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50 0.5 0.5 0.5 0.5 1.5 1.5 2.5 6 Max 2.5 2.5 4 6 10 16 35 50 420 550 690 550 550 690 690 690 Max. Volts 1 Vertical Rail (Max. Physical) Terminal Amps Qty. 38 11 38 32 24 19 16 12 9 11 15 21 30 41 67 88 1 Vertical Rail (Max. Current) Terminal Qty. 17 17 16 13 11 9 7 9 Amps 17 17 22 29 40 53 87 88 2 Vertical Rails * (Max. Physical) Terminal Qty. 76 Amps 8 -
Information in the table above is based on the maximum conductor size permited for the terminal. If earth terminals are required, the quantity should be taken from the maximum physical terminal quantity. * Special box arrangement with rail heights staggered. Notes: A combination of different sized entries is possible. The table above gives an indication of potential terminal arrangements. Other arrangements, different sized terminals or other terminal types and empty enclosures are available. Please contact Hawke International for more information.
310mm
HPG01
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36

Stainless Steel
448mm 424mm
Technical Data
Increased Safety II 2 GD Exe II, ExtD. Eze 42 Certificate Nos: Baseefa08ATEX0364X and IECEx BAS 08.0125X. ZEze 42 Certificate Nos: Baseefa08ATEX0363U and IECEx BAS 08.0124U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -40C to +80C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 280. Alternative certification options available: GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 38
TERMINAL CAPACITY Typical Terminal Arrangements
260mm
175mm
175mm
183mm 4 off - 10mm mounting holes
135mm
Approx. weight: 9.5kg
28 (24 *) 18 (16 *)
* Recommended maximum for cable gland installation
Conductor Size (mm2) Terminal Type Min WDU 2.5N WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50 0.5 0.5 0.5 0.5 1.5 1.5 2.5 6 Max 2.5 2.5 4 6 10 16 35 50 420 550 690 550 550 690 690 690 Max. Volts
2 Vertical Rails (Max. Physical) Terminal Qty. 76 76 64 48 38 32 24 20 Amps 8 8 12 16 24 32 53 61
310mm
2 Vertical Rails (Max. Current) Terminal Qty. 20 20 19 16 13 12 9 12 Amps 17 17 22 29 40 53 87 88
3 Vertical Rails (Max. Physical) Terminal Qty. 114 114 96 72 Amps 7 7 10 13 -
Information in the table above is based on the maximum conductor size permited for the terminal. If earth terminals are required, the quantity should be taken from the maximum physical terminal quantity. NOTES: A combination of different sized entries is possible. The table above gives an indication of potential terminal arrangements. Other arrangements, different sized terminals or other terminal types and empty enclosures are available. Please contact Hawke International for more information.
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HPG01

Stainless Steel
37
648mm 624mm
Technical Data
Increased Safety II 2 GD Exe II, ExtD. Eze 62 Certificate Nos: Baseefa08ATEX0364X and IECEx BAS 08.0125X. ZEze 62 Certificate Nos: Baseefa08ATEX0363U and IECEx BAS 08.0124U. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66 to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -40C to +80C. Temperature Class and Ambient: T6 40C, optional T5 with ambients up to 65C. Assembly Instruction Sheet: AI 280. Alternative certification options available: GOST R-Exe IIU GOST K- Approved for use in Kazakhstan For full technical specification, see Page 38
TERMINAL CAPACITY
260mm.
175mm
175mm
175mm 183mm 4 off - 10mm mounting holes
135mm.
42 (36 *) 27 (24 *)
* Recommended maximum for cable gland installation
310mm
Terminal Type
Conductor Size (mm2) Min Max 2.5 2.5 4 6 10 16 35 50
Typical Terminal Arrangements Max. Volts 3 Vertical Rails (Max. Physical) Terminal Qty. 114 114 96 72 57 48 36 30 Amps 6 6 9 13 19 25 42 54 3 Vertical Rails (Max. Current) Terminal Qty. 19 19 17 14 12 10 8 11 Amps 17 17 22 29 40 53 87 88 4 Vertical Rails (Max. Physical) Terminal Qty. 152 152 128 96 Amps 6 6 8 13 5 Vertical Rails (Max. Physical) Terminal Qty. 190 190 160 120 Amps 5 5 7 10 -
WDU 2.5N WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50
0.5 0.5 0.5 0.5 1.5 1.5 2.5 6
420 550 690 550 550 690 690 690
Information in the table above is based on the maximum conductor size permited for the terminal. If earth terminals are required, the quantity should be taken from the maximum physical terminal quantity. NOTES: A combination of different sized entries is possible. The table above gives an indication of potential terminal arrangements. Other arrangements, different sized terminals or other terminal types and empty enclosures are available. Please contact Hawke for more information.
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38
To ensure that the maximum temperature as permitted by certification is not exceeded, the Dissipated Wattage Factor Formula is used: W = N x F x I2 (See Page 43 for enclosure wattage). It is not permitted to fit more than one conductor per side in rail or direct mounted terminals unless using an insulated Bootlace Ferrule. Linked and mixed terminal arrangements other than those specified in the data tables are available, but the voltage and current figures may be affected to ensure the maximum certified wattage factor is not exceeded. Please contact Hawke Technical Sales for more information. For Intrinsically Safe Applications, Exe power terminals can be supplied in blue on request. (Note: the enclosure will remain Exe certified). The enclosure is provided with an integral internal / external earth stud assembly, but when required, one or more rail mounted earth terminals may be fitted inside the enclosure but the quantity of power terminals shall be reduced accoringly. (Note: power terminals may be used as clean earths). The enclosure has metric clearance / plain entry holes as standard. Alternative clearance holes are available provided they are to a recognised standard e.g. BSPP, ET etc. (Parallel threads only). Plain entry holes must maintain the following: a) The plain hole shall be no larger than 0.7mm above the major diameter of the entry thread. b) The gland or stopping plug is secured internally by a locknut, such that the gland or stopping plug will not be dislodged by a 7Nm impact. c) The enclosure should be maintained at IP66 by the use of a suitable sealing washer under the shoulder of the cable gland. The customer may drill plain entry holes in the enclosure providing they are in accordance with the relevant code of practice and comply with the certification, Contact Hawke Technical Sales for more information. The customer may drill and tap entry holes in the enclosure providing they are in accordance with the relevant code of practice and comply with the certification, Contact Hawke Technical Sales for more information. When mixed entries are required on a face, Contact Hawke Technical Sales for more information. All unused entry holes must be fitted with a stopping plug as listed on the enclosure certificate. The stopping plug shall be held in place by a locknut.
Specification
Certification : Zones of Use : Temperature Class & Ambients : Operating Temperature Range : Degree of Protection : Material : Finish : Impact Resistance : Weatherproofing : Certification Label : Lid Fixing Screws : Additional Options : Additional Labels : Internal Mounting Plates: stainless steel mounting plate. Eze Series - II2 GD Exe II ExtD (GOST and options available). Zone 1, Zone 2, Zone 21 & Zone 22. T6 40C as standard. Optional T5 with ambients up to 65C. -40C to +80C. IP66 and Deluge proof to DTS01. Stainless Steel. Electro-polished as standard (optional unpolished finish). Up to 7Nm. By bonded silicone sponge lid and gland plate gaskets. Stainless Steel or optional certified self adhesive foil. Stainless Steel (complete with nylon retaining washer). Breather/Drain devices. Epoxy paint finish for colour coding. EMI/RFI wire mesh on lid gasket for EMC requirements. Stainless Steel or laminated plastic (traffolyte) for external use only or optional (certified) self adhesive foil for external and/or internal use. The Eze / ZEze Series boxes can be supplied with an internal plated steel or
Earth Continuity These enclosures have an integral internal / external earth stud assembly.
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Enclosure
Accessories
39
Accessories
40
Enclosure Accessories
Internal / External Earth stud (Included in PL box certification) Technical Data

Increased Safety M6 or M8 Stainless Steel Stud. Ingress Protection for PL6 Series Enclosures: IP66 and IP67 to IEC/EN 60529. Ingress Protection for PL7 Series Enclosures: IP66 to IEC/EN 60529. Deluge Protection to DTS01.
Breather / Drain Device Technical Data

Fits M20 (standard) or M25 entry positions. ATEX component approved and listed on Hawke ATEX IECEx Exe enclosures. Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22. Ingress Protection: IP66 to IEC/EN 60529. Operating Temperature Range: -50C to +85C.
Terminal Block Type: HTB6 Technical Data

Increased Safety II 2 GD. Certificate Nos: Baseefa08ATEX0266U and IECEx BAS 08.0085U. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7. Assembly Instruction Sheet: AI 388.
Note: Approved Component available from Hawke.
Pillar Earth Terminal Type: PET5 Technical Data

Increased Safety II 2 GD. Certificate Nos: Baseefa09ATEX0035U and IECEx BAS 09.0010U. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-7. Assembly Instruction Sheet: AI 387.
Note: Approved Component available from Hawke.
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Enclosure Accessories
Back Plate & Drop In Plate
41
A B
Back Plate / Mounting Plate

The GRP enclosures, manufactured by Hawke International, are the ultimate in robust GRP construction - well above the levels required for certification. Certain GRP enclosures are designed to withstand impact resistance up to 20Nm with the requirement for Exe enclosures at just 7Nm. The GRP Range, combined with the new Hawke mounting plate, offers the installer even greater ease of fitting. The external mounting feet of the range eliminates the need to remove the lid when mounting the enclosure on the Hawke mounting plate, preventing any foreign materials entering the enclosure during installation and eliminating the need for hot work permits
9455 180 22 220 142 106 206
PL722
DIM A B C D E F
ENCLOSURE
9450 80 22 120 142 107 107

PL612/712
9451 110 22 150 172 134 134

PL615
PLATE NO. (Size in mm) 9452 9453 9454 150 200 180 22 22 22 200 300 260 222 322 182 180 280 144 180 280 244
PL620 PL630 PL626
Hawke mounting plates are available to mount any of the PL6 or PL7 series range of enclosures and can be used on walls, pipes as well as unistrut, is stainless steel in construction and has multiple mounting holes allowing greater on-site flexibility. The mounting plates also allow for the fitting of customer labels.
Y 7 mm Z
Drop In Plate
The stainless steel enclosures, sizes 1 through 9, are available with an optional drop-in mounting plate, facilitating the installation and termination of cabling and associated termination equipment. The plates, constructed from galvanised steel as standard, will allow the easy mounting of various equipment sizes and types. All complex termination, wiring and mounting procedures can then take place outside of the confines of the enclosure. For sizes S1, the plate is fitted with two fixing positions, all other sizes have four fixing positions.
Box Size Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Size 7 Size 8 Size 9 Size 2L Size 4L
Height (X) 176 236 356 368 466 583 703 823 943 236 368
Width (Y) 91 194 194 304 304 379 479 569 669 304 378
Thick (Z) 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6
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42
Technical Calculations
Dissipated Wattage
43
ENCLOSURE DISSIPATED WATTAGE Enclosure Type

PL 612 GRP PL 615 GRP PL 620 GRP PL 626 GRP PL 630 GRP PL 712 GRP PL 722 GRP Size 1 (S1) St./St. Size 2 (S2) St./St. Size 2L (S2L) St./St. x 2 Long Size 3 (S3) St./St. Size 4 (S4) St./St. Size 4L (S4L) St./St. x 4 Long Size 5 (S5) St./St. Size 6 (S6) St./St. Size 7 (S7) St./St. Size 8 (S8) St./St. Size 9 (S9) St./St. Eze 22 St./St. Eze 42 St./St. Eze 62 St./St. EJB 1 St./St. EJB 2 St./St.
Temperature Class T6 40C & T5 55C 4.1 6.4 11.4 11.4 20.8 3.35 5.31 13.95 18.15 18.15 23.7 29.95 29.95 32.85 40 52 65 79.35 17.7 27 31.5 4.74 6.64 T6 55C 2.5 4 7.1 7.1 13 2.14 3.32 8.7 11.3 11.3 14.8 18.7 18.7 20.5 25 23.5 40.6 49.5 11 16.9 19.9 2.96 4.15 T5 40C 5.6 8.8 15.6 15.6 28.6 4.6 7.3 19.1 24.9 24.9 32.5 41.1 41.1 45.1 55 71.5 89.3 109.1 24.3 37 43.7 6.51 9.13 T6 65C 1.5 2.4 4.2 4.2 7.8 1.2 1.9 5.2 6.8 6.8 8.8 11.2 11.2 12.3 15 19.5 24.3 29.7 6.6 10.1 11.9 1.778 2.49 T5 65C 3 4.8 8.5 8.5 15.6 2.4 3.9 10.4 13.6 13.6 17.7 22.4 22.4 24.6 30 39 48.7 59.5 13.3 20.2 23.8 3.55 4.98
DISSIPATED WATTAGE FACTOR

The Dissipated Wattage Factor of the enclosures has been established by test to ensure that the maximum temperature as permitted by temperature certification is not exceeded. When terminal quantities greater than those at maximum amps are required (up to maximum physical quantity only) then the current shall be reduced accordingly to remain within the Dissipated Wattage Factor of the enclosure.
COMBINED TERMINAL RESISTANCE FACTOR (See Page 44)

This factor is used to determine the number of terminals that can be accommodated within the enclosure without exceeding the Wattage Factor. The Combined Terminal Resistance Factor is the sum of the individual terminal resistances and the resistance of the cable core equal in length to the enclosure maximum diagonal. (Core Resistance is taken from BS 6360).
WATTAGE TO BE DISSIPATED = N X F X I
N = Number of Terminals F - Combined Terminal Resistance Factor I = Maximum Current e.g. Number of terminals in a PL 630 enclosure at 20.8 Watts: 10 x WDU 2.5 (I = 17 amps), 2 x WDU 6 (I = 29 amps) (10 x 0.003035 x 172 = 8.77 watts) + (2 x 0.001404 x 29) = 2.36 watts) Total Watts = 8.77 + 2.36 = 11.13 watts. Therefore, this terminal combination is acceptable as the wattage is less than that of the PL 630 maximum of 20.8 watts. NOTE: If a smaller than maximum permitted conductor is fitted into a power terminal, then the smaller conductor resistance must be used when calculating the combined terminal resistance.
TRANSPOSED FORMULA: W=N x I2 Nx
W F x I2
W NxF Connection Solutions

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44
Combined Terminal Resistance


COMBINED TERMINAL RESISTANCE 'F' (Ohms) Terminal Type WDU 2.5N WDU 2.5N WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50N WDU 70N PL 612 0.001301 0.001271 0.000895 0.000671 0.000432 PL 615 0.001657 0.001627 0.001117 0.000819 0.000520 0.000351 PL 620 0.002138 0.002108 0.001416 0.001019 0.000639 0.000426 0.000226 0.000164 0.000124 Enclosure Type PL 626 0.002398 0.002368 0.001578 0.001127 0.000703 0.000466 0.000244 PL 630 0.003065 0.003035 0.001993 0.001404 0.000868 0.000570 0.000291 0.0002113 0.000158 PL 712 0.001412 0.001382 0.000965 0.000717 0.000460 PL 722 0.002035 0.002005 0.001352 0.000976 0.000614 -
Eze Series
COMBINED TERMINAL RESISTANCE 'F' (Ohms) Terminal Type WDU 2.5N WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50N Eze 22 0.003509 0.003479 0.002269 0.001589 0.000978 0.000639 0.000323 0.000234 Enclosure Type Eze 42 0.004473 0.004443 0.002869 0.001989 0.001216 0.000788 0.000391 0.000284 Eze 62 0.005688 0.005658 0.003625 0.002495 0.001516 0.000977 0.000477 0.000348
EJB Series
COMBINED TERMINAL RESISTANCE 'F' (Ohms) Terminal Type WDU 2.5N WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 Enclosure Type EJB1 0.001734 0.001704 0.001164 0.00085 0.00054 N/A EJB2 0.002054 0.0002024 0.001364 0.000984 0.000618 0.000413
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Combined Terminal Resistance

45
S Series GRP Enclosures

COMBINED TERMINAL RESISTANCE 'F' (Ohms) Enclosure Type Terminal Type WDU 2.5N WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50N WDU 70N WDU 70 / 95 WDU 70 / 95 WDU 120 / 150 WDU 120 / 150 WFF 35 WFF 70 WFF 120 WFF 185 WFF 300 Size 1 (S1) Size 2 (S2) Size 2 Long (S2L) Size 3 (S3) Size 4 (S4) Size 4 Long (S4L) 0.00519 0.00517 Size 5 (S5) Size 6 (S6) Size 7 (S7) Size 8 (S8) Size 9 (S9)
0.002635 0.003509 0.004028 0.004176 0.004650 0.002605 0.003479 0.003998 0.004146 0.004620
0.005265 0.006229 0.007362 0.008437 0.009534 0.005235 0.006199 0.007332 0.008407 0.009504
0.001725 0.002269 0.002592 0.002684 0.002979 0.003320 0.003362 0.003961 0.004666 0.005335 0.006017 0.001226 0.001589 0.001805 0.001866 0.002063 0.002291 0.002319 0.002719 0.003191 0.003637 0.004093 0.000762 0.000978 0.001106 0.001142 0.001260 0.001394 0.001411 0.001649 0.001929 0.002195 0.002466 0.000503 0.000639 0.000719 0.007420 0.000816 0.000900 0.000911 0.001061 0.001237 0.001404 0.001574 0.000261 0.000323 0.000359 0.000370 0.000403 0.000442 0.000447 0.000515 0.000595 0.000671 0.000749 0.000234 0.000262 0.000269 0.000294 0.000323 0.000326 0.000376 0.000436 0.000492 0.000549 0.000174 0.000193 0.000198 0.000215 0.000235 0.000237 0.000272 0.000313 0.003520 0.000392 0.000225 0.000245 0.000247 0.000282 0.000323 0.000362 0.000402 0.000182 0.000196 0.000198 0.000223 0.000252 0.000280 0.000309 0.000159 0.000170 0.000171 0.000191 0.000215 0.000237 0.000259 0.000142 0.000151 0.000152 0.000168 0.000187 0.000205 0.000224
0.000263 0.000299 0.000310 0.000343 0.000383 0.000387 0.000455 0.000535 0.000611 0.000689 0.000185 0.000205 0.000207 0.000242 0.000283 0.000322 0.000362 0.000109 0.00012 0.000121 0.000141 0.000165 0.000187 0.000209 0.000098 0.000114 0.000128 0.000143 0.000068 0.000077 0.000086 0.000094
HPG01
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Terminal Quantity
46

W Series and Direct Mounted Terminals in ATEX / IECEx Exe Boxes - PL6 & PL7 Series
MAXIMUM PHYSICAL QUANTITY OF TERMINALS Enclosure Type PL 630 PL 615 PL 620 PL 626 1 diagonal 2 vertical
N/A 14 + 1 earth 12 + 1 earth 9 + 1 earth 7 + 1 earth 6 + 1 earth
(1 offset entry only)
Terminal Type
WDU 2.5N WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50N WDU 70N BK 6 MK 6/6 HTB 6
PL 612
12 + 1 earth
(1 central or offset entry only)
PL 712
12 + 1 earth
(1 central entry only)
PL 722
N/A 35 + 1 earth
(No entries on Faces B & D)
N/A 24 + 1 earth 20 + 1 earth 15 + 1 earth 12 + 1 earth 9 + 1 earth 6 + 1 earth 5 + 1 earth 4 + 1 earth N/A N/A 2
38 + 1 earth 38 + 1 earth 32 + 1 earth 24 + 1 earth 19 + 1 earth 16 + 1 earth 12 + 1 earth N/A N/A N/A N/A N/A
N/A 50 + 1 earth 42 + 1 earth 30 + 1 earth 25 + 1 earth 20 + 1 earth 15 + 1 earth 11 + 1 earth 11 + 1 earth * N/A N/A N/A
N/A 76 + 2 earths
(38 + 1 earth per rail)
10 + 1 earth
10 + 1 earth
10 + 1 earth
64 + 2 earths
10 + 1 earth
29 + 1 earth
7 + 1 earth
48 + 2 earths
7 + 1 earth
22 + 1 earth
6 + 1 earth
36 + 2 earths
6 + 1 earth
17 + 1 earth
N/A N/A N/A N/A 1 1 1
30 + 2 earths
N/A N/A N/A N/A 1 1 1
N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A 1
22 + 2 earths
N/A N/A N/A N/A N/A
* Conductor termination difficult, advise 9 + 1 earth Notes: Earths: PL 612 & PL 712: Entries: PL 612, PL 615, PL 626, PL 712 & PL 722:
PL 712: Rails: PL 612, PL 615, PL 620 & PL 712: PL 626 & PL 722: PL 630:
Eze Series
The rail earths may be replaced by a pillar earth, but a bracket shall be fitted at the end of the terminal stack in its place. Where the quantity of entries has been restricted, this is due to limited space. If multiple entries are required then the quantity of power terminals shall be reduced accordingly. It may be possible for some maximum terminal assemblies to use two M20/O entry positions. 1diagonal rail. 1 horizontal rail. 1diagonal rail or 2 vertical.
W Series Terminals in ATEX / IECEx Exe Boxes - Eze 22, 42 & 62 Series
MAXIMUM PHYSICAL QUANTITY OF TERMINALS Enclosure Type Terminal Type Eze 22 Eze 42 Eze 62
WDU 2.5N WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50N 76
(2 rails, 38 per rail)
EJB Series
W Series Terminals in ATEX / IECEx Exe Boxes - EJB1 & EJB2
MAXIMUM PHYSICAL QUANTITY OF TERMINALS Enclosure Type Terminal Type EJB1 EJB2
WDU 2.5N WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 12
(1 rail only)
114
190
38
(1 rail only)
114
190
32
(1 rail only)
96
160
18
(1 rail only)
24
(1 rail only)
72
120
12
(1 rail only)
18
(1 rail only)
19
(1 rail only)
38
57
10
(1 rail only)
15
(1 rail only)
16
(1 rail only)
32
48
7
(1 rail only)
11
(1 rail only)
12
(1 rail only)
24
36
6
(1 rail only)
9
(1 rail only)
9
(1 rail only)
20
30
K.A.
7
(1 rail only)
* If earth terminals are required, the quantity should be taken from the maximum physical terminal quantity.
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Terminal Quantity
47
S Series GRP Enclosures

W Series Terminals in ATEX / IECEx Exe Boxes - Size 1 (S1) to Size 9 (S9) Series
MAXIMUM PHYSICAL QUANTITY OF TERMINALS Terminal Type
WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 WDU 50N WDU 70N WDU 70 / 95 WDU 120 / 150 WFF 35 WFF 70 WFF 120 WFF 185 WFF 300
Enclosure Type Size 2 Size 4 Size 1 (S1) Size 2 (S2) Long (S2L) Size 3 (S3) Size 4 (S4) Long (S4L) Size 5 (S5) Size 6 (S6) Size 7 (S7) Size 8 (S8) Size 9 (S9)
30
(1 rail only)
78
117
126
189
252
249
416
640
912
1232
25
(1 rail only)
50
75
94
141
188
192
320
515
720
980
19
(1 rail only)
42
63
72
108
144
144
240
380
540
735
15
(1 rail only)
36
54
56
84
112
120
200
300
438
595
13
(1 rail only)
28
42
48
72
96
96
160
250
360
490
9
(1 rail only)
20
30
36
54
72
72
120
190
270
371
16 N/A N/A N/A N/A N/A N/A N/A N/A N/A

24
28
42
60
56
96
155
216
308
8
(1 rail only)
16
14
(1 rail only)
30
45
40
50
93
108
172
N/A N/A 6
(1 rail only)
N/A N/A 6*
(1 rail only)
N/A N/A 11
(1 rail only)
11
(1 rail only)
11 *
(1 rail only)
15 *
(1 rail only)
19 *
(1 rail only)
23 *
(1 rail only)
56 *
64 *
9*
(1 rail only)
9*
(1 rail only)
12 *
(1 rail only)
16 *
(1 rail only)
20 *
(1 rail only)
46 *
54 *
11 *
(1 rail only)
22 *
(2 rails)
15 *
(1 rail only)
38 *
46 *
84 *
96 *
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
9*
(1 rail only)
9*
(1 rail only)
12 *
(1 rail only)
16 *
(1 rail only)
40 *
46 *
81 *
7*
(1 rail only)
7*
(1 rail only)
9*
(1 rail only)
12 *
(1 rail only)
15 *
(1 rail only)
36 *
42 *
N/A N/A
N/A N/A
N/A N/A
9*
(1 rail only)
11 *
(1 rail only)
13 *
(1 rail only)
32 *
9*
(1 rail only)
11 *
(1 rail only)
13 *
(1 rail only)
32 *
* If earth terminals are required, the quantity should be taken from the maximum physical terminal quantity.
Notes:
Earths:
Size 1 (S1) to Size 9 (S9) Size 1 (S1) to Size 9 (S9) Size 1 (S1) to Size 9 (S9) Size 1 (S1) to Size 9 (S9)
Rails: Box Size:
When rail earths are required, the power terminals shall be reduced accordingly. Internal / external earth stud is suitable for conductors up to 75mm2. For larger conductors, contact Hawke International. If WFF terminals are required with TW partitions, then the box size and / or rail quantity may change due to the large width of these partitions. WFF series terminals shall be fitted in 210 deep enclosures.
WDU 50N, WDU 70N, WDU 70/95, WDU 120/150 and all WFF series terminals are fitted on heavy duty rail.
HPG01
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Earths
48
TABLE OF EARTHS Manufacturer Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Hawke Hawke WECO Earth Terminal WPE 2.5N WPE 2.5 WPE 4 WPE 6 WPE 10 WPE 16 WPE 35 WPE 50N WPE 70N WPE 70 / 95 WPE 120 / 150 PET 5 (Pillar Earth) IES 10 (Int/Ext. Earth Stud) DFG / 2 (Pillar Earth) Conductor Size (mm) Min. Max. 0.5 0.5 0.5 0.5 1.5 1.5 2.5 2.5 10 16 35 0.5 0.5 0.5 2.5 2.5 4 6 10 16 35 50 70 95 120 10 10 6 solid 4 stranded Power Terminal WDU 2.5N WDU 2.5N & WDU 2.5 WDU 2.5 & WDU 4 WDU 6 WDU 10 WDU 16 WDU 35 & WFF 35 WDU 50N WDU 70N & WFF 70 WDU 70 / 95 WDU 120 / 150 & WFF 120 WDU 2.5N to WDU 10, HTB 6, MK 6/6 & BK 6 With Power terminals, up to 10mm max. only PL 612 - without an earth continuity plate Earth Terminal Fixing Rail Mounted Rail Mounted Rail Mounted Rail Mounted Rail Mounted Rail Mounted Rail Mounted Rail Mounted Rail Mounted Rail Mounted Rail Mounted Direct Mounted M20 / A Gland Entry Position Direct Mounted
Note:
The junction box shall be fitted with an internal earth terminal stud that is capable of accepting a conductor equal to that of the largest power terminal. The IEC 10 internal / external earth stud shall NOT foul on any components inside the box.
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Technical
Information
131
Technical Data
132
The intent of this section of the catalogue is to identify important features that may be useful in the selection and installation of explosion protected electrical equipment. There are numerous different regulations, codes, guidelines and standards for the design, installation and maintenance of electrical and non-electrical systems for use in potentially explosive atmospheres. The type of operational facility, geographic location, operator practice, local and national legislation, authority having jurisdiction, will determine many of the design and installation rules permitted. A fixed or floating petroleum facility located offshore for example would not be designed or classified in the same manner as an onshore petrochemical facility.
1.0
Potentially Explosive Atmospheres

An explosive atmosphere is defined as: Flammable substances in the form of gases, vapours, mists, dusts or fibres mixed with air. and/or Under atmospheric conditions, which after ignition has occurred, combustion spreads to the entire unburned mixture.
2.0
Area Classification (Classification of Locations)

The purpose of area classification is to provide a basis for the correct selection, installation and location of electrical and non-electrical equipment in those areas. Areas must be classified depending on the properties of the flammable vapours, liquids, gases, mists, combustible dusts or fibres that may be present and the likelihood that a flammable or combustible concentration or quantity is present. The aim of area classification is to avoid ignition of flammable releases that may occur in the operation of facilities. The intent is to reduce to an acceptable minimum level the probability of a flammable atmosphere and an ignition source occurring at the same time.
3.0
IEC
3.1 Area Classification
Area classification is the division of a facility into three dimensional hazardous areas and nonhazardous areas and the sub-division of the hazardous area into Zones. Hazardous areas may be sub-divided into three Zones, as shown below:FLAMMABLE GASES AND VAPOURS Zone 0 Zone 1 Zone 2 An area in which an explosive atmosphere is constantly present, or present for long periods. An area in which an explosive atmosphere is likely to occur in normal operation. (Rough Guide: 10 hours or more per year but less than 1,000 hours per year) An area in which an explosive atmosphere is not likely to occur in normal operation and if it occurs it will exist only for a short time. (Rough Guide: Less than 10 hours per year)
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COMBUSTIBLE DUSTS Zone 20 An area in which combustible dust, as a cloud, is present continuously or frequently during normal operation in sufficient quantity to be capable of producing an explosive concentration of combustible dust in a mixture with air. An area in which combustible dust, as a cloud, is occasionally present during normal operation in a sufficient quantity to be capable of producing an explosive concentration of combustible dust in a mixture with air. An area in which combustible dust, as a cloud, may occur infrequently and persist for only a short period, or in which accumulations of layers of combustible dust may give rise to an explosive concentration of combustible dust in a mixture with air.
Zone 21
Zone 22
For further information on the classification of hazardous areas, please refer to the following publications:IEC/EN 60079-10 Energy Institute
(Formerly Institute of petroleum)
Electrical apparatus for explosive gas atmospheres. Classification of hazardous areas. Model code of safe practise in the petroleum industry. E115 Area Classification Code for Petroleum installations.
3.2
Classification Society
A Classification Society may also enforce requirements for the design of installations of facilities. These requirements, which are in addition to statutory requirements, may influence the design and installation of the electrical systems. Classification Societies include ABS, DNV and Lloyds Register.
3.3
Design and Installation of Electrical Systems for Hazardous (Classified) Areas

There are numerous regulation codes, guidelines and standards for the design, selection and installation of electrical equipment in potentially explosive atmospheres. These requirements are in addition to the requirements for installations in non-hazardous areas. There are several types of protection, i.e. construction techniques, available for electrical apparatus in hazardous areas. The type of protection permitted will depend upon the applicable installation codes and rules to be adopted. The selection of electrical apparatus should be in accordance with the following: Classification of the hazardous area. Temperature class or ignition temperature of the gas, liquid, vapours, mist, dust or fibre. Where applicable, the gas, vapour or dust classification in relation to the group or sub-group of the electrical apparatus. External influences and ambient temperature.
3.4
Apparatus Selection According to Zones 3.4.1 Apparatus for use in Zone 0

Intrinsic safety ia.
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3.4.2
Apparatus for use in Zone 1

Electrical apparatus permitted for use in Zone 0, or Flameproof enclosure d. Pressurised apparatus p. Powder filling q. Oil immersion o. Increased safety e. Intrinsic safety ib. Encapsulation m.
3.4.3
Apparatus for use in Zone 2

Electrical apparatus permitted for use in Zone 0 and Zone 1, or Electrical apparatus designed specifically for Zone 2 (e.g. type of protection n) or Electrical apparatus complying with the requirements of a recognised standard for industrial electrical apparatus, which does not, in normal operation, have ignition capable hot surface and does not in normal operation produce arcs or sparks. This equipment must be in an enclosure with a degree of protection and mechanical strength suitable for the environment and be assessed by a person who is familiar with the requirements of any relevant standards and codes of practice.
3.4.4
Apparatus for use in Zones 20, 21 and 22

IEC/EN 61241-0 Electrical apparatus for use in the presence of combustible dust. General requirements. and IEC/EN 61241-1 Electrical apparatus for use in the presence of combustible dust. Protection by enclosures tD.
3.5
Apparatus selection according to the ignition temperature of the gas or vapour

The equipment must be selected so that its maximum surface temperature will not reach the ignition of any gas or vapour that may be present.
TEMPERATURE CLASS OF ELECTRICAL APPARATUS T1 T2 T3 T4 T5 T6 MAXIMUM SURFACE TEMPERATURE OF ELECTRICAL APPARATUS 450C 300C 200C 135C 100C 85C IGNITION TEMPERATURE OF GAS OR VAPOUR >450C >300C >200C >135C >100C >85C
If the marking of the electrical apparatus does not include an ambient temperature range, the apparatus is only for use within an ambient temperature range from -20C to +40C.
3.6
Apparatus selection according to apparatus grouping

The grouping of gases and vapours are classified into Group I and Group II categories. Group I is relevant to atmospheres containing firedamp (a mixture of gases, composed mostly of methane, found underground in mines).
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Group II is intended for use in all other places with potentially explosive atmospheres. Group II electrical apparatus with types of protection d and i are further sub-divided into apparatus group IIA, IIB or IIC. Electrical apparatus with type of protection n may also be sub-divided if it contains certain devices or components. GAS / VAPOUR SUB-DIVISION
IIA (typical gas propane) IIB (typical gas ethylene) IIC (typical gases acetylene and hydrogen)
APPARATUS SUB-GROUP PERMITTED

IIA, IIB or IIC IIB or IIC IIC
3.7
Apparatus Construction Standards

IEC/EN 60079-0 IEC/EN 60079-1 IEC/EN 60079-2 IEC/EN 60079-5 IEC/EN 60079-6 IEC/EN 60079-7 IEC/EN 60079-11 IEC/EN 60079-15 IEC/EN 60079-18 IEC/EN 61241-1 General Requirements Flameproof Enclosure d Pressurisation p Powder Filling q Oil Immersion o Increased Safety e Intrinsic Safety I Electrical Apparatus type n Encapsulation m Dust protection by enclosure
3.8
Installation Standards and Codes

There are numerous different regulations, codes, guidelines and standards for the design, installation and maintenance of electrical and non-electrical systems for use in potentially explosive atmospheres. The type of operational facility, geographic location, operator practice, local and national legislation, authority having jurisdiction etc. will determine many of the design and installation rules permitted. For further information on the design, selection and installation of equipment for use in hazardous areas see: IEC/EN 60079-14 IEC/EN 61892-7 IEC/EN 61241 Explosive atmospheres. Electrical installations design, selection and erection. Mobile and fixed offshore units. Electrical installations. Hazardous areas. Electrical apparatus for use in the presence of combustible dust. Protection by enclosures tD.
3.9
Inspection Standards and Codes

For information regarding the installation and maintenance of equipment for use in hazardous areas, see:IEC/EN 60079-17 Explosive atmospheres. Electrical installations inspection and maintenance.
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4.0
ATEX 94/9/EC Directive

ATEX is the term used when referring to the European Unions (EU) Directive 94/9/EC. The ATEX Directive main objectives are to guarantee the free circulation of goods within the European Union by aligning the technical and legal requirements of the Member States. ATEX is derived from the French Atmosphres Explosibles. The Directive is named: - Approximation of the laws of the Member States concerning equipment and protective systems intended for use in potentially explosive atmospheres. The Directive covers electrical and non-electrical equipment and protective systems intended for use in potentially explosive atmospheres in mining and surface industries. The Directive covers:Equipment and products that have potential ignition sources. Protective systems products that control the effects of incipient explosions. Safety Devices products that may be outside a potentially explosive atmosphere but that have an explosion safety function. Components products that are intended to form parts of equipment or protective systems. To ensure compliance with the Directive, equipment must meet with the essential requirements specified in the Directive and be marked with the CE marking. The process of ensuring that equipment complies with the Directive, conformity assessment procedure(s) must be complied with. These procedures may involve a Notified Body. A Notified body is a body that is independent of the product manufacturer and assesses conformity of the products and the manufacturer with the Directive. The Notified Body has to be approved and appointed by its government. Conformity assessment procedures include, but are not limited by:EC Type Examination including testing and inspection of a product design, where appropriate. Production Quality Assurance including the assessment, periodic auditing, testing and inspection of production samples, where appropriate, and of the manufacturers quality system. Product Verification the inspection and/or testing of each production item for conformity with the type that was subjected to EC Type Examination. Internal Control of Production the verification by the manufacturer that the product design and each production item conform to either harmonized European Standards or the essential requirements or a combination of the two. The ATEX Directive came into force on a voluntary basis on 1st March 1996 and became mandatory from the 1st July 2003 and all products within its scope have to comply before being placed on the market or put into service.
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The Directive classifies equipment into eight categories depending on the equipments area of use:CATEGORY M1 M2 1G 2G 3G 1D 2D 3D DESCRIPTION Equipment intended for mining use and required to remain functional in the presence of an explosive atmosphere. Equipment intended for mining use, but is intended to be de-energised in the event of an explosive atmosphere. Non-mining equipment for use in Zone 0. Non-mining equipment for use in Zone 1. Non-mining equipment for use in Zone 2. Non-mining equipment for use in Zone 20. Non-mining equipment for use in Zone 21. Non-mining equipment for use in Zone 22.
4.1
ATEX 137 Directive 99/92/EC

The Directive covers the use of equipment in potentially explosive atmospheres and its aim is to establish minimum requirements for improving the safety and health of workers. Article 137 of Directive 89/391/EC was published in the official journal of the EC on 28th January 2000 as Directive 99/92/EC, it is the 15th individual Directive of the framework Directive 89/391/EEC. The article defines the: Obligations of the employees re. the prevention and protection against explosions Assessment obligations re. the assessment of explosion risks General obligations re. the safety and health of worker Requirements for explosion protection documents In places where potentially explosive atmospheres may occur in such quantities as to endanger the health and safety of workers, the point of entry must be marked with the sign shown in accordance with Section II, Article 7 of the Directive.
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5.0
Wiring Systems
Cable systems and accessories should be installed in positions that prevent them from being subject to mechanical damage, corrosion, chemical attack, heat and other detrimental environmental conditions. Selection of the wiring system and cable type must consider these influences and where exposure to such conditions are unavoidable, protective measures such as minimising the risk of mechanical damage by the use of appropriate armoured cable types should be considered. The connection of cables and conduits to the electrical apparatus must be in accordance with the requirements of the relevant type of protection and installation rules.
5.1
IEC Wiring Methods

With the introduction of cables incorporating new construction materials and especially cables with fire retardant or fire resistant properties such as cables complying with IEC 60331 and IEC 60332, cables may exhibit cold flow characteristics. Cold flow is a term used for thermoplastic materials that flow when subjected to pressure at ambient temperature. These cold flow characteristics could have adverse effects on the protection of the apparatus. A suitable cable gland should be used that does not incorporate displacement/compression seals that act upon the part(s) of the cable having cold flow characteristics. To overcome this problem, Hawke has developed cable glands that incorporate diaphragm seals that act upon the cold flow cable sheath without compressing or damaging the cable. A typical cable gland incorporating displacement/compression seals and a Hawke 501/453/UNIV cable gland incorporating a diaphragm seal are shown below:
The IEC installation standard IEC/EN 60079-14 addresses cold flow in clause 9.3.10.
5.2
Extract from EN60079-14: 2008 / IEC 60079-14 :2007

(Acknowledgement: Extract from BS EN 60079-14: 2008 reproduced with the permission of BSI under licence no. PD/1998 1818 and 1920. Complete editions of the standard can be obtained from www.bsi-global.com)
Installations in hazardous areas 9.3.10 Connections of cables to equipment

The connection of cables to the electrical equipment shall maintain the explosion protection integrity of the relevant type of protection. Where the certificate for the cable gland has an X marking, this cable gland shall be only used for fixed installations. If an additional clamping is required to prevent pulling and twisting of the cable
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transmitting the forces to the conductor terminations inside the enclosure, a clamp shall be provided and placed within 300mm of the end of the cable gland. Where the equipment is portable only glands without X marking shall be used. Cable glands and/or cables shall be selected to reduce the effects of coldflow characteristic of the cable.
Note 1: Cables employ materials which may exhibit coldflow characteristics. Coldflow in cables can be described as the movement of the cable sheath under the compressive forces created by the displacement of seals in cable glands where the compressive force applied by the seal is greater than the resistance of the cable sheath to deformation. Low smoke and/or fire resistant cables usually exhibit significant cold flow characteristics. Cold flow could give rise to a reduction in the insulation resistance of the cable and, where reasonably practical, efforts should be made to prevent this by selection of suitable cable glands.
Cable glands with tapered threads shall not be used in enclosures having gland plates with unthreaded entries.
Note 2: Tapered threads include NPT threads.
Hazardous Area Information 10.4 Cable Entry Systems 10.4.1 General

It is essential that cable entry systems comply with all the requirements referred to in the equipment standard and documentation. Cable glands shall: Be appropriate to the type of cable employed; Maintain the type of protection; and Be in accordance with 9.3.10 Where cables enter into flameproof equipment via flameproof bushings through the wall of the enclosure which are part of the equipment (indirect entry), the parts of the bushings outside the flameproof enclosure shall be protected in accordance with one of the types of protection listed in IEC 60079-0. For example, the exposed part of the bushings are within a terminal compartment which may either be another flameproof enclosure or will be protected by type of protection e. Where the terminal compartment is Ex d, then the cable system shall comply with 10.4.2. Where the terminal compartment is Ex e, then the cable system shall comply with 11.2 Where cables enter into flameproof equipment directly, the cable system shall comply with 10.4.2.
10.4.2
Selection of cable glands

The cable entry system shall comply with one of the following: a) cable glands in compliance with IEC 60079-1 and certified as part of the equipment when tested with a sample of the particular type of cable. b) Where a cable, in compliance with 9.3.1 (a) is substantially compact; a flameproof cable gland, in compliance with IEC 60079-1, may be utilized, providing this incorporates a sealing ring and is selected in accordance with Figure 2.
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Compliance with Figure 1 is not necessary if the cable gland complies with IEC 60079-1 and has been tested with a sample of specific cable to repeated ignitions of the flammable gas inside an enclosure and shows no ignition outside the enclosure.
START
YES
Does this enclosure contain an internal source of ignition? a)
NO
YES
Does the hazardous gas require IIC apparatus?
NO
Use a suitable flameproof cable entry device with a sealing ring
YES
Apply 10.4.2 d) or e) Is the volume b) of the enclosure greater than 2dm3?
Is the area of installation Zone 1?
NO
YES
NO
a) Internal sources of ignition include sparks or equipment temperatures occurring in normal operation which can cause ignition. An enclosure containing terminals only or an indirect entry enclosure (see 10.4.1) is considered not to constitute an internal source of ignition. b) The term volume is defined in IEC 60079-1)
Figure 2 Selection chart for cable entry devices into flameproof enclosures for cable complying with item b) of 10.4.2
c) Mineral-insulated metal-sheathed cable with or without plastic outer covering with appropriate flameproof cable gland complying with IEC 60079; d) Flameproof sealing device (for example a sealing chamber) specified in the equipment documentation or copying with IEC 60079-1 and employing a cable gland appropriate to the cables use. The sealing device shall incorporate compound or other appropriate seals which permit stopping around individual cores. The sealing device shall be fitted at the point of entry of cables to the equipment;
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e) Flameproof cable gland, specified in the equipment documentation or complying with IEC 60079-1, incorporating compound filled seals or elastomeric seals that seal around the individual cores or other equivalent sealing arrangements.
11.2
Wiring Systems 11.2.1 General

Cables and conduits shall be installed in accordance with Clause 9 of the following additional requirements concerning cable entries and conductor terminations. Additional cable entry holes may be made into the enclosure providing this is permitted by the manufacturers documentation. Note 1: Threaded holes in plastic enclosures should be at right angles to the face of the enclosure (due to the possible moulding methods for plastic enclosures, the wall of the enclosure may have draw angles). Surfaces with angles do not allow the gland and associated fittings inserted in the hole to fit square to the face, resulting in ineffective sealing. Taper threaded holes in plastic enclosures are not recommended because the high stresses created during sealing of these threads may fracture the enclosure wall.
Note 2:
11.2.2
Cable Glands
The connection of cables to increased safety equipment shall be effected by means of cable glands appropriate to the type of cable used. They shall comply with the requirements of IEC 60079-0. Note 1: To meet the ingress protection requirement it may also be necessary to seal between the cable glands and the enclosure (for example by means of a sealing washer or thread sealant). In order to meet the minimum requirement of IP54, threaded cable entry devices into threaded cable entry plates or enclosures of 6mm or greater thickness need no additional sealing between the cable entry devices and the entry plate or enclosure providing the axis of the cable entry device is perpendicular to the external surface of the cable entry plate or enclosure.
Note 2:
Where mineral-insulated metal-sheathed cables are used, the requirement to achieve creepage distances shall be maintained by using an Ex e mineral insulated cable sealing device. Threaded adaptors complying with IEC 60079-0 may be fitted into the cable entry holes to allow connection of the device or cable gland. Unused entries in the enclosure shall be sealed by blanking elements, which comply with IEC 60079-0 and maintain the degree of ingress protection IP54 or that required by the location, whichever is the higher. - End of Extract-
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5.3
Wiring Methods for Type of Protection e Increased Safety

The cable entry device, e.g. cable gland, must comply with all the requirements referred to in the appropriate standard, be appropriate to the cable type and maintain the type e integrity of the equipment. A minimum ingress protection rating of IP54 is required for increased safety equipment. To meet with this requirement it may be necessary to provide a seal between the cable gland and the equipment, for example, by the use of a sealing washer or thread sealant. Where cable glands are fitted into nonmetallic enclosures, metallic enclosures with a painted type finish or enclosures with non-threaded clearance holes, additional ingress and earthing / bonding considerations may be necessary. Please refer to the sealing washer, earthtag, serrated washer and locknut accessories shown in the catalogue.
6.0
Apparatus Marking - IEC (Group II)

6.1 ATEX Marking (Glands
6.2
ATEX Marking (Enclosures)

The name and address of the manufacturer. Type, serial number and the year in which the equipment was constructed. The specific marking of explosion protection followed by the symbol of the equipment group and the category. IEC/EN 60079-0, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1 (Optional)
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- ExeII, - Temperature Classification, - IP Rating, - Certification Name and Number, - DO NOT OPEN WHEN ENERGIZED, - Maximum Dissipated Power (Watts), Volts and Amps.
Note: If the temperature range is outside the normal range of -20C to +40C, it must be marked on the label. For equipment Group II:The letter G where explosive atmospheres caused by gases, vapour or mists are concerned and/or the letter D where explosive atmospheres caused by dusts are concerned.
6.3
Additional CE Marking
The CE conformity marking must consist of the initials and be followed by the identification number of the notified body responsible for production control. E.g.
6.4
New Marking EPLs (Explosion Protection Levels)

The introduction of the EPLs and changes in the EN 60079 and EN 61241 series standards has introduced new marking requirements.
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6.4.1
Gas (Surface)
The gas group that was previously (II) for Increased safety in surface applications is now IIA, IIB or IIC, depending upon the certification.
6.4.2
Dust
Grouping has also been applied to dusts where the marking is differentiated from gases by the addition of another I i.e. IIIA, IIIB or IIIC.
6.4.3
Explosion Protection Levels

The explosion protection levels are identified by their lettering:GASES Ga Gb Gc TYPICAL ZONE 0 1 2 DUSTS Da Db Dc TYPICAL ZONE 20 21 22
The protection by enclosure symbol ExtD is now being replaced by Exta, Extb or Extc. The PL7 Series of boxes are approved to the latest standards and are marked as follows:-
7.0
CE Marking
The CE Marking is intended to facilitate the free movement of products within the European Union. By affixing CE marking to products, the manufacturer is making a legal declaration that the product meets with the appropriate requirements of all relevant European Directives. CE marking only applies to products within the scope of the Directives. It should not be applied to products if they are outside the scope of the Directives.
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7.1
EMC, Electromagnetic Compatibility Directive

Most electrical and electronic products made or sold in the EU must: Be constructed so they do not cause excessive electromagnetic interference and are not unduly affected by electromagnetic interference; In the case of certain radio-transmitting equipment, be subject to EC type examination by a notified body; and Carry CE marking Cable glands are not considered to come within the scope of the Directive, however Hawke International have carried out independent third-party testing on the EMC shielding effectiveness of armoured type cable glands fitted onto single wire armoured and braided-type cables. The electromagnetic ingress between the cable sample (perfect connection) and that of the cable sample fitted with the cable gland was of such a small magnitude that it could be regarded as within acceptable uncertainty of measurement. As such, it can be concluded that the shielding effectiveness of single wire armoured or braided cable is maintained when fitted with an appropriate Hawke armoured type cable gland.
7.2
Low Voltage Directive

The Low voltage Directive 73/23/EEC embodies a number of principles: Only electrical equipment that does not jeopardise the safety of people, domestic animals and property, is permitted on the market. Only electrical equipment, that satisfies the CE marking requirements of the LVD, is in compliance. Electrical equipment is not required to be tested or marked for approval by an independent third party. Enforcement is the responsibility of each member state within its national jurisdiction. The regulations apply to all electrical equipment, except where extensions apply, that is designed for use between 50 and 1000 volts AC or 75 and 1500 volts DC. Only components, which are in themselves electrical equipment, need satisfy the Low Voltage Directive. Cable glands are not in themselves electrical equipment and therefore do not fall within the scope of the LVD.
8.0
Certification/Listing/Approvals
Electrical equipment for use in potentially explosive atmospheres is usually certified, listed or approved by a recognised Certification Body or Test House. In Europe, there are numerous Certification Bodies such as Baseefa and SIRA in the UK. In North America, there are many recognised Certification Bodies and testing laboratories such as UL, FM and the CSA. The definition of Approved by the NEC is Acceptable to the authority having jurisdiction. The definition Listed by the NEC is Equipment, materials or services included in a list published by an organisation that is acceptable to the authority having jurisdiction. Further information is given in the NEC.
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9.0
CENELEC and IEC Degree of Protection , IP Code

The standard IEC/EN 60529 describes a system for classifying the degrees of protection provided by the enclosures of electrical equipment as follows:First Number Second Number
Non-protected Protection of persons against access to hazardous parts inside the enclosure and against solid foreign objects
Non-protected
Protection of the equipment inside the enclosure against harmful effects due to the ingress of water
1
50
Protected against objects of 50mm diameter and greater
An object probe, sphere of 50mm diameter, shall not fully penetrate
Protected against vertically falling water drops
Vertically falling drops shall have no harmful effects
2
12.5
Protected against solid foreign objects of 12.5mm diameter and greater Protected against solid foreign objects of 2.5mm diameter and greater Protected against solid foreign objects of 1.0mm diameter and greater
An object probe, sphere of 12.5mm diameter, shall not fully penetrate
Protected against vertically falling water drops when enclosure tilted up to 15
Vertically falling drops shall have no harmful effects when the enclosure is tilted at any angle up to 15 on either side of the vertical
An object probe, sphere of 2.5mm diameter, shall not penetrate at all
Protected against spraying water
Water sprayed at an angle up to 60 on either side of the vertical shall have no harmful effects
An object probe, sphere of 1.0mm diameter, shall not penetrate at all
Protected against splashing water
Water splashed against the enclosure from any direction shall have no harmful effects
Dust-protected
Ingress of dust is not totally prevented, but dust shall not penetrate in a quantity to interfere with satisfactory operation of apparatus or to impair safety
Protected against water jets
Water projected in jets against the enclosure from any direction shall have no harmful effects
Dust-tight
No ingress of dust
Protected against powered water jets
Water projected in powerful jets against the enclosure from any direction shall have no harmful effects
7
15cm min. 1M
Protected against the effects of temporary immersion in water for 30 mins
Typical Designation : IP66
Ingress of water in quantities causing harmful effects shall not be possible when the enclosure is temporarily immersed in water under standardised conditions of pressure and time Ingress of water in quantities causing harmful effects shall not be possible when the enclosure is continuously immersed in water under conditions which shall be agreed between manufacturer and user but which are more severe than for numeral 7
Protected against the effects of continuous immersion in water
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The protection of the enclosure and the equipment inside against external influences or conditions, such as: mechanical impacts, corrosion, corrosive solvents, solar radiation, icing moisture (e.g. produced by condensation), and explosive atmospheres, are matters that should be dealt with by the relevant product Standard. There are additional and supplementary optional letters to the above coding; these designators are A, B, C & D and H, M, S & W, and further information can be found in the relevant Standard(s).
9.1
Deluge Ingress Protection

On offshore facilities, equipment may be located in areas subject to emergency deluge systems. Equipment that has been evaluated as certified for use in hazardous areas may not be suitable for use in these locations. A testing method for electrical equipment to be installed in areas subject to deluge systems, DTS01, has been prepared by the Explosion and Fire Hazards Group of ERA Technology (now known as ITS) in collaboration with Shell UK Exploration and Production Ltd. Testing includes: Energising the equipment (where appropriate) for 60 minutes prior to the deluge test, then interrupting the electrical power at the start of the deluge test and resuming after 60 minutes until the completion of the deluge test. Carrying out insulation resistance testing before and after pre-conditioning and after the deluge test, where applicable. Carrying out pre-conditioning by exposure to vibration and thermal ageing at 90% relative humidity and at a temperature 20k above the equipments maximum service temperature and/or at least 80C of any appropriate seals. Carrying out deluge test using a deluge chamber fitted with deluge nozzles that apply a salt water solution deluge pressure within the range of 3.5 bar to 4.5 bar at a water temperature in the range of 5C to 10C for 3-hours.
10.0 IECEx Scheme

The objective of the IECEx Scheme is to facilitate international trade in electrical equipment intended for use in potentially explosive atmospheres by eliminating the need for multiple national certification. The IECEx Scheme provides a means for manufacturers to obtain Certificates of Conformity that will be accepted at national level in all participating countries. A Certificate of Conformity may be obtained from any certification body accepted into the scheme. The objective of the IECEx Scheme is world-wide acceptance of one standard, one certificate, and one mark. For the IEC scheme to achieve its objective, every applicable national standard will need to be identical to the corresponding IEC standard. A transition period will be necessary to allow time for participating IECEx Scheme countries to align their national standards with the IEC standards and work towards national acceptance of IECEx Certificates of Conformity and the IECEx mark.
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11.0 North American Hazardous (Classified) Locations

11.1 Area Classification
Area classification is the division of a facility into a two or three-dimensional hazardous location, a non-hazardous location and the sub-division of the hazardous location into Divisions or Zones. In the United States of America, hazardous (classified) locations may be sub-divided as follows: For further information on the classification of hazardous (classified) locations, see:Division 1 Where ignitable concentrations of flammable gases, vapours or liquids can exist all or some of the time or some time under normal operating conditions CLASS I: FLAMMABLE GASES, VAPOURS OR LIQUIDS Division 2 Zone 0 Where ignitable concentrations of flammable gases, vapours or liquids can exist all of the time or for long periods at time under normal operation conditions. Zone 1 Where ignitable concentrations of flammable gases, vapours or liquids can exist all of the time or for long periods at a time under normal operating conditions Zone 2 Where ignitable concentrations of flammable Where ignitable concentrations of flammable gases, vapours or liquids are not likely to exist gases, vapours or liquids are not likely to exist under normal operating conditions under normal operating conditions Division 1 Where ignitable concentrations of combustible dusts can exist all or some of the time under normal operating conditions Division 2 Where ignitable concentrations of combustible dusts are not likely to exist under normal operating conditions Division 1 CLASS III: IGNITABLE FIBRES AND FLYINGS Where ignitable concentrations of fibres and flyings can exist all or some of the time under normal operating conditions Division 2 Where ignitable concentrations of fibres and flyings are not likely to exist under normal operating conditions Zone classifications do not currently apply Zone classifications do not currently apply
CLASS II: COMBUSTIBLE DUSTS
NEC, NFPA 70 NFPA 30 NFPA 497
National Electric Code, NFPA 70 Flammable and Combustible Liquids Code Recommended Practice for the Classification of Flammable Liquids, Gases or Vapours and of Hazardous (Classified) Locations for Electrical Installations in chemical Process Areas
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NFPA 499
ANSI/API RP500
ANSI/API RP505
Recommended Practice for the Classification of Combustible Dusts and of Hazardous (Classified) Locations for Electrical Installations in Chemical Process Areas Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Division 1 and Division 2 Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Zone 0, Zone 1 or Zone 2
Apparatus for use in Class I, Division 1

Explosion-proof Intrinsically Safe Purged / Pressurised (Type X or Y)
Apparatus for use in Class I, Zone 0

Intrinsic Safety AEx ia Class I, Division 1 Intrinsically Safe
Apparatus for use in Class I, Division 2

Any Class I, Division 1 Method Non-incendive Non-sparking Device Purged / Pressurised (Type Z) Hermetically Sealed Oil Immersion

Any Class I, Zone 0 Method Any Class I, Division 1 Method Flameproof AEx d Increased Safety AEx e Intrinsic Safety AEx ib Purged / Pressurized AEx p Powder Filling AEx q Oil Immersion AEx o Encapsulation AEx m

Any Class I, Zone 0 Method Any Class I, Division 1 Method Type of Protection AEx n
11.2
Apparatus Selection According to Class I

Intrinsically safe equipment listed for use in Class I, Division 1 locations for the same gas, or as permitted by Section 505.8 of the NEC, and with suitable temperature rating is permitted in Class I, Zone 0 locations. Equipment approved for use in Class I, Division 1, or listed for use in Class I, Zone 0 locations for the same gas, or as permitted by Section 505.8 of the NEC, and with a suitable temperature rating is permitted in Class I, Zone 1 locations. Equipment approved for use in Class I, Division 1 or Division 2 locations for the same gas, or as permitted by Section 505.8 of the NEC, and with a suitable temperature rating is permitted in Class I, Zone 2 locations. Equipment listed as classified for use in Class I locations is not necessarily acceptable for Class II locations as it may not be dust-tight, or operate at a safe temperature with a dust covering.
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11.3
Apparatus Selection According to the Ignition Temperature of the Gas or Vapour

The equipment must be selected so that its maximum surface temperature will not reach the ignition temperature of any gas or vapour that may be present.
TEMPERATURE CLASS OF ELECTRICAL APPARATUS T1 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6 MAXIMUM SURFACE TEMPERATURE OF ELECTRICAL APPARATUS 450C 300C 280C 260C 230C 215C 200C 180C 165C 160C 135C 120C 100C 85C IGNITION TEMPERATURE OF GAS OR VAPOUR > 450C > 300C > 280C > 260C > 230C > 215C > 200C > 180C > 165C > 160C > 135C > 120C > 100C > 85C
Low ambient conditions require special consideration. Explosion proof of dust ignition proof equipment may not be suitable for use at temperatures lower than -25C (-13F) unless they are identified for low temperature service. Unless the equipment is marked otherwise, it is for use only in an ambient temperature range of -25C (-13F) to +40C (+104F). Equipment that is approved for Class I and Class II should be marked with the maximum safe operating temperature. For information regarding data for flammable gases and vapours, see NFPA 497 and NFPA 325.
11.4
Apparatus Selection According to the Ignition Temperature of the Dust

The equipment must be selected so that its maximum surface temperature will be less than the ignition temperature of the specific dust. For information regarding data for dusts, see NFPA 499.
11.5
Apparatus Selection According to Apparatus Grouping

Equipment that is approved for Class I and Class II should be marked with the maximum safe operating temperature.
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The grouping of Class I gases and vapours are classified into Categories A, B, C, & D GAS / VAPOUR GROUP TYPICAL GAS A B C D Acetylene Hydrogen Ethylene Propane
The grouping of Class II dusts are classified into Categories E, F & G

DUST GROUP E F G TYPICAL ATMOSPHERES CONTAINING Combustible Metal Dusts Coal Dusts Grain Dusts
11.6
Apparatus Construction Standards

ANSI / UL 1203 ANSI/ISA-12.12.01-2007 ANSI/NFPA 496 ANSI/UL 913 ANSI/UL 698 ANSI/UL 2225 UL 1604 ANSI/UL 60079 ISA 60079-0 ISA 60079-1 ISA 60079-7 Explosion-Proof and Dust-Ignition-Proof Electrical. Equipment for use in Hazardous (Classified) Locations. Nonincendive Electrical Equipment for Use in Class I and II, Division 2 and Class III, Divisions 1 and 2 Hazardous (Classified) Locations. Standard for Purged and Pressurised Enclosures for Electrical Equipment. Intrinsically Safe Apparatus and Associated Apparatus for use in Class I, II and III, Division 1, Hazardous Locations. Industrial Control Equipment for use in Hazardous (Classified) Locations. Cables and Cable-Fitting for use in Hazardous (Classified) Locations. Electrical Equipment for use in Class I and II, Division 2, and Class III Hazardous (Classified) Locations. Electrical Equipment for use in Class I, Zone 0, 1 and 2 Hazardous (Classified) Locations, Electrical Apparatus for Gas Atmospheres Part 0: General Requirements. Explosive Atmospheres Part 1: Equipment Protection by Flameproof Enclosures d. Explosive Atmospheres Part 7: Equipment Protection by Increased Safety e. National Electrical Code (NEC) Parts 110 113 - Shipping, Sub-Chapter J, Electrical Engineering Recommended Practice for Design and Installation of Electrical Systems for Fixed and Floating Offshore Petroleum Facilities for Unclassified and Class I, Division 1 and 2 Locations. Recommended Practice for Design and Installation of Electrical Systems for Fixed and Floating Offshore Petroleum Facilities for Unclassified and Class I, Zone 0, 1 and 2 Locations.
11.7
Installation Standards and Codes

NEC, NFPA 70 USCG 45 CFR ANSI / API RP 14F
API RP 14RZ
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12.0 Wiring Systems

Cable systems and accessories should be installed in positions that prevent them from being subject to mechanical damage, corrosion, chemical attack, heat and other detrimental environmental conditions. Selection of the wiring system and cable type must consider these influences and where exposure to such conditions are avoidable, protective measures such as minimising the risk of mechanical damage by the use of appropriate armoured cable types should be considered. The connection of cables and conduits to the electrical apparatus must be in accordance with the requirements of the relevant type of protection and installation rules.
12.1
National Electrical Code (NEC) Zone Wiring Methods

In Class 1, Division 1 locations, the NEC permits the following wiring methods:Type MC cable, listed for use, with a gas / vapour tight continuous corrugated aluminium sheath, an overall jacket of suitable polymeric material, separate grounding conductors, in accordance with Sections 250-122 and 501.10 of the NEC, and provided with termination fittings listed for he application, e.g. Hawke type 711 cable gland/connector. Type ITC cable, listed for use with a gas / vapour tight continuous aluminium sheath, an overall jacket of suitable polymeric material in accordance with Section 501.10 of the NEC and provided with termination fittings listed for the application, e.g. Hawke type 711 cable gland/connector. Threaded rigid metal conduit, threaded steel intermediate metal conduit, or type MI cable with termination fittings approved for the location and in accordance with Section 501.10 of the NEC. All boxes, fittings and joints must be explosion-proof. In Class 1, Division 2 locations, the NEC permits the following wiring methods:Type MC, MV, ITC, PLTC, TC or MI cable with approved termination fittings in accordance with Section 501.10 of the NEC. Threaded rigid metal conduit, threaded steel intermediate metal conduit. Non-incendive field wiring using any of the methods suitable for wiring in ordinary locations in accordance with Section 501.10 of the NEC. Boxes, fittings and joints need not be explosion-proof except as required by the NEC code.
12.2
Cable Seals, Class 1, Division 1

Cables must be sealed at the termination. The sealing fitting, e.g. a barrier type cable gland, must provide a seal against the passage of gas or vapours through the fitting. Type MC cables with multi-conductors, a gas / vapour tight continuous corrugated aluminium sheath and an overall jacket with a suitable polymeric material must be sealed with an appropriate fitting, e.g. Hawke type 711, after removing the cables jacket and all other coverings so that the sealing compound surrounds each individual insulated conductor. Cables with twisted pairs and shielded cables require the removal of the shielded material or separation of the twisted pairs unless the fitting, e.g. cable gland, is an approved means which minimises the entrance of gases or vapours and prevents propagation of flame into the cable core. If the fitting complies with this requirement, there will be information provided in the fittings installation instructions detailing the means to achieve the seal. Additional testing may be required on the fitting and the style and type of cable to show compliance with the sealing requirements.
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A NRTL approved cable sealing fitting e.g. barrier type cable gland, must be fitted onto cables that enter explosion-proof enclosures. Further guidance is given in Section 501.5(d) of the NEC.
12.3
Cable Seals, Class 1, Division 2

Cables must be sealed at the point of entrance into enclosures that require to be approved for Class I locations. A sealing fitting must comply with the above criteria given in Cable Seals, Class I, Division 1. A NRTL approved cable sealing fitting e.g. barrier type cable gland, must be fitted onto cables where they enter explosion-proof enclosures.
12.4
United States Coast Guard Wiring Methods

Electrical installations in hazardous (classified) locations must comply with the general requirements of Section 43 of the IEEE standard 45 and either the NEC Articles 500 - 505 or IEC 60079 series publications. In hazardous (classified) locations, the USCG 46 CFR Sub-Chapter J, permits the following wiring methods: Marine shipboard cables that are permitted for use, must meet all the requirements of either IEEE standard 45, IEC 60092-3 and the applicable flammability requirements. Cables constructed to IEC 60092-3 must meet with the flammability requirements of IEC 60332-3, Category A. Metal-clad (type MC) cables that are permitted for use, must have a continuous corrugated gas tight, vapour-tight, and water-tight sheath of aluminium or other suitable metal that is close fitting around the conductors and with fillers. The MC cable must have an overall jacket of an impervious PVC or thermoset material and be certified or listed to UL 1569. For information on other wiring methods permitted and further information, refer to Subpart 11160 of the USCG 46 CFR. Each cable entry into explosion-protected equipment must be made with an appropriate fitting or cable gland that maintains the integrity of the equipment. 12.4.1 Cables with multi-conductors that enter explosion-proof enclosures, must be sealed with an appropriate fitting, e.g. barrier type cable gland, after removing the cables jacket and all other coverings so that the sealing compound surrounds each individual insulated conductor. Cables with twisted pairs and shielded cables require the removal of the shielded material or separation of the twisted pairs unless the fitting, e.g. barrier type cable gland, is an approved means which minimises the entrance of gases or vapours and prevents propagation of flame into the cable core. If the fitting complies with this requirement, there will be information provided in the fittings installation instructions detailing the means to achieve the seal. Additional testing may be required on the fitting, and the style and type of cable to show compliance with the sealing requirements. The equipment grounding path should be carefully considered when using Shipboard Cables or type TC cables, as these may not inherently provide a grounding means. The armour of Shipboard Cables should be grounded but can not be used as the grounding conductor. An appropriate sized grounding conductor should be included in each cable.
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12.5
American Petroleum Institute Wiring Methods 12.5.1 Class 1, Division 1

The API RP 14F Recommended Practice for the design and installation of electrical systems for fixed and floating offshore petroleum facilities recommends the following wiring methods for hazardous (classified) locations. Type MC-HL metal clad cables as defined in UL 2225. Armoured marine shipboard cable with an overall impervious sheath over the armour, constructed in accordance with UL 1309, and listed as Shipboard Cable Marine by a National Recognised Testing Laboratory (NRTL). This wiring method is a departure from the NEC. Type ITC cable that is NRTL - listed for use in Class I, Division 1 locations with a gas / vapour tight continuous corrugated aluminium sheath and with an overall PVC or other suitable polymeric jacket. Threaded rigid copper-free aluminium conduit. Threaded rigid steel, hot dipped galvanized conduit, coated with PVC, or other suitable material, and with the interior protected by an additional means. An NRTL approved cable sealing fitting, e.g. barrier type cable gland complying with UL 2225, must be fitted onto cables where they enter explosion-proof enclosures. For further information and other wiring methods acceptable for Division 1, refer to Clause 6.4.2.2 of the API RP14F. For fitting requirements of cables with multi-conductors, twisted pairs or shielded conductors into explosion proof equipment. See clause 12.4.1.
12.5.2
Class 1, Division 2
Wiring methods as recommended for use in Division 1. Type MC cable with a gas / vapour tight continuous corrugated aluminium sheath, an overall PVC or other suitable polymeric jacket, and grounding conductors in accordance with NEC 250-122. Non-armoured marine shipboard cable, with an overall impervious jacket in accordance with UL 1309 and listed as Shipboard Cable Marine by a NRTL. This wiring method is a departure from the NEC. Additional wiring methods acceptable for Division 2 include type PLTC, ITC, TC and MV cables. It is recommended that an overall PVC or other suitable polymeric material jacket is included for these cable types. For additional information, refer to Clause 6.4.2.3 of API RP14F. In Division I locations, all electrical equipment (except intrinsically safe systems and equipment inside purged enclosures) should be explosion-proof. In Division 2 locations, the equipment does not need to be explosion-proof, except where necessary to maintain the integrity of the installation. Further information on the use of equipment is given in Clause 6.4.7 of API RP14F. An NRTL approved cable sealing fitting, e.g. barrier type cable gland complying with UL 2225, must be fitted onto cables where they enter explosion-proof enclosures. For fitting requirements of cables with multi-conductors, twisted pairs or shielded conductors into explosion proof equipment. See clause 12.4.1.
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12.5.3
Class 1, Zones 0, 1 and 2

The API RP 14 FZ, Recommended Practice for the design and installation of electrical systems for fixed and floating offshore petroleum facilities for unclassified and Class I, Zone 0, Zone 1 and Zone 2 locations, recommends the following wiring methods for hazardous (classified) locations.
12.5.4
Class 1, Zone 1
Type MC-HL metal clad cables as defined in UL 2225. Armoured marine shipboard cable with an overall impervious sheath over the armour, constructed in accordance with UL 1309, and listed as Shipboard Cable Marine by a National Recognised Testing Laboratory (NRTL). This wiring method is a departure from the NEC. Type ITC cable that is NRTL - listed for use in Class 1, Division 1 locations with a gas/vapour tight continuous corrugated aluminium sheath and with an overall PVC or other suitable polymeric jacket. Threaded rigid copper-free aluminium conduit. Threaded rigid steel, hot dipped galvanized conduit, coated with PVC, or other suitable material, and with the interior protected by an additional means. Non-armoured marine shipboard cable, with an overall impervious jacket in accordance with UL 1309 and listed as Shipboard Cable Marine by a NRTL. This wiring method is a departure from the NEC. For further information and other wiring methods acceptable for Zone 1, refer to Clause 6.4.2.2 of the API RP14FZ. For fitting requirements of cables with multi-conductors, twisted pairs or shielded conductors into explosion proof equipment. See clause 12.4.1.
12.5.5
Class 1, Zone 2
Wiring methods as recommended for use in Zone 1. Type MC cable with a gas / vapour tight continuous corrugated aluminium sheath, an overall PVC or other suitable polymeric jacket, and grounding conductors in accordance with NEC 250-122. Non-armoured marine shipboard cable, with an overall impervious jacket in accordance with UL 1309 and listed as Shipboard Cable Marine by a NRTL. This wiring method is a departure from the NEC. Additional wiring methods acceptable for Zone 2 include type PLTC, ITC, TC and MV cables. It is recommended that an overall PVC or other suitable polymeric material jacket is included for these cable types. For additional information, refer to Clause 6.4.2.3 of API RP14FZ. Further information on the use of equipment is given in Clause 6.4.7 of API RP14FZ. An NRTL approved cable sealing fitting, e.g. barrier type cable gland complying with UL 2225, must be fitted onto cables where they enter explosion-proof enclosures. For fitting requirements of cables with multi-conductors, twisted pairs or shielded conductors into explosion proof equipment. See clause 12.4.1.
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Where cables enter equipment which is permitted for use in Zone 2 or unclassified areas and that is not explosion-proof, a suitable cable fitting e.g. cable gland design, need not be explosionproof, except when necessary to maintain the integrity of the enclosure and as required by the Recommended Practice. In unclassified and Zone 2 locations, when the metallic sheath is approved as a grounding conductor, the continuous metal sheath of the MC cable or the combined metallic sheath and grounding conductors may be used as the grounding conductor when used with termination fittings that are NRTL listed to UL 514B.
12.6
National Electrical Code (NEC) Zone Equipment Marking

Equipment that is listed for use in Class I Zones, as permitted by the NEC, should be marked as follows:Class 1, Zone 0 or Class 1, Zone 1 or Class 1, Zone 2 Applicable gas classification group(s) Temperature classification E.g.
CLASS 1, ZONE 1 AEx e II T6
Symbol for equipment built Area Classification to American Standards
Type(s) of Protection
Gas Classification Groups
Temperature Classification
12.7
National Electrical Code (NEC) Division Equipment Marking

Equipment that is approved for use in Class I, Class II or Class III, Division 1 or 2 as permitted by the NEC may be marked as follows:Class I or Class II or Class III, or a combination where appropriate. Division 1 or 2 equipment not marked to indicate a Division or marked Division 1 is suitable for both Division 1 and 2 locations as defined in the NEC. Group Classification. Operating temperature or temperature range, or as permitted by the NEC.
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12.8
North American Ingress Protection 12.8.1 Non-Hazardous Locations

APPLICATIONS
NEMA ENCLOSURE TYPE NO.
Enclosures constructed for indoor use to provide a degree of protection to personnel against access to hazardous parts and to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt). Enclosures constructed for indoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt); and to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (dripping and light splashing). Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow); and that will be undamaged by the external formation of ice on the enclosure. Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow); and that will be undamaged by the external formation of ice on the enclosure. Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow); and for which the external mechanism(s) remain operable when ice laden. Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow); that provides an additional level of protection against corrosion and that will be undamaged by the external formation of ice on the enclosure.
3R
3S
3X
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3RX
Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow); that will be undamaged by the external formation of ice on the enclosure that provides an additional level of protection against corrosion; and that will be undamaged by the external formation of ice on the enclosure. Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow); that provides an additional level of protection against corrosion; and for which the external mechanism(s) remain operable when ice laden. Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow, splashing water, and hose directed water); and that will be undamaged by the external formation of ice on the enclosure. Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow, splashing water, and hose directed water); that provides an additional level of protection against corrosion; and that will be undamaged by the external formation of ice on the enclosure. Enclosures constructed for indoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and settling airborne dust, lint, fibres, and flyings); and to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (dripping and light splashing). Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (hose directed water and the entry of water during occasional temporary submersion at a limited depth); and that will be undamaged by the external formation of ice on the enclosure.
3SX
4X
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6P
Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (hose directed water and the entry of water during prolonged submersion at a limited depth); that provides an additional level of protection against corrosion and that will be undamaged by the external formation of ice on the enclosure. Enclosures constructed (without knockouts) for indoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and circulating dust, lint, fibres, and flyings); and to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (dripping and light splashing). Enclosures constructed (with knockouts) for indoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and circulating dust, lint, fibres, and flyings); and to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (dripping and light splashing). Enclosures constructed for indoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and circulating dust, lint, fibres, and flyings); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (dripping and light splashing); and to provide a degree of protection against the spraying, splashing, and seepage of oil and non-corrosive coolants.
12
12K
13
12.8.2
Hazardous locations
APPLICATION For indoor use in hazardous locations classified as Class I, Division 1, Groups A, B, C or D as defined in NFPA 70. For indoor use in hazardous locations classified as Class II, Division 1, Groups E, F or G as defined in NFPA 70. For indoor use in hazardous locations classified as Class II, Division 1, Groups E, F or G as defined in NFPA 70.
Further information can be found in NEMA Standard Publication 250 and UL 50 Standard Publication.
ENCLOSURE TYPE NO.
7 8 8
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The enclosures are designed to protect and to provide additional protection as stated in the adjacent table:The IEC and CENELEC 60529 Standards and NEMA degrees of protection can not be compared as equivalent ratings. The NEMA Standard includes test for environmental conditions such as mechanical damage, corrosion, rusting, ice formation etc.
NEMA ENCLOSURE TYPE 1 2 3 3R 3S 4 and 4X 5 6 and 6P 12 and 12K 13
IEC / EN 60529 IP10 IP11 IP54 IP14 IP54 IP55 IP52 IP67 IP52 IP54
13.0 Abbreviations, Acronyms and Definitions
ABS
American Bureau of Shipping. ABS is a ship classification society involved with establishing and administering of standards and rules for marine vessels and structures. A marking prefix for apparatus complying with one or more types of explosion protection techniques for installation in accordance with Article 505 of the NEC. American National Standards Institute. American Petroleum Institute. EU Directive 94/9/EC Equipment and protective systems intended for use in potentially explosive atmospheres. British Approvals Service for Electrical Equipment in Flammable Atmospheres. Provide a range of testing and certification services primarily related to equipment and systems intended for use in potentially explosive atmospheres. Canadian Electrical Code. Part 1, CSA Standard C22.1-09, is a safety standard for the installation and maintenance of electrical equipment. European Committee for Standardisation.
AEx ANSI API ATEX
Baseefa
CEC CEN
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CENELEC
The European Committee for Electrotechnical Standardization was created in 1973. CENELEC is a non-profit technical organization consisting of over 30 European countries, with an additional 10 neighbouring countries participating in CENELEC work with an Affiliate status. Centro de Pesquisas de Energia Electrica (Brazil). In Brazil, all electrical or electronic equipment for use in potentially explosive atmospheres should be certified by a Brazilian certification body recognised by INMETRO. CEPEL is an accredited body that is able to issue relevant certification. Code of Federal Regulations. Certain types of cable employ materials that can exhibit cold flow characteristics that could have adverse effects on the protection of the apparatus. Where such cable is used, a suitable cable entry device should be employed, for example cable entry devices not employing compression seals that act upon the part(s) of the cable having cold flow characteristics. Cold flow can be more fully described as thermoplastic materials that flow when subjected to pressure at ambient temperature. Canadian Standards Association. A service offered that includes testing and certification services to US and Canadian Standards, as well as international certification through agreements with other approval authorities. Det Norske Veritas. Explosion Protection Level. A marking prefix for apparatus complying with one or more types of explosion protection techniques in accordance with IEC standards. A term used to describe equipment that is capable of withstanding an explosion of a specified gas or vapour that may occur within it and preventing the ignition of a specified gas or vapour surrounding it. A type of protection of electrical apparatus in which the enclosure will withstand an internal explosion of a flammable mixture which has penetrated into the interior, without suffering damage and without causing ignition, through any joints or structural openings in the enclosure, of an external explosive atmosphere consisting of one or more of gases or vapours for which it is designed. Factory Mutual Research Corporation (USA). Services they offer include the testing and approval of electrical equipment in accordance with US and international Standards. Locations where fire or explosion hazards may exist due to the presence of flammable gases, vapours, mists, ignitable fibres or dusts.
CEPEL
CFR
Cold Flow
CSA DNV EPL Ex
Explosionproof
Flameproof
FM Global
Hazardous Areas
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IADC
International Association of Drilling Contractors. International Electrotechnical Commission. Founded in 1906, the IEC is the world organisation that prepares international standards for all electrical, electronic and related technologies. The membership consists of more than 70 participating countries. The aim of the IECEx Scheme is to facilitate international trade in electrical equipment intended for use in potentially explosive atmospheres by eliminating the need for multiple national certificates. A type of protection applied to electrical apparatus that does not produce arcs or sparks in normal service and under specified abnormal conditions, in which additional measures are applied so as to give increased security against the possibility of excessive temperatures and of the occurrence of arcs and sparks. Nacional de Metrologia, Normalizao e Qualidade Industrial (Brazil). An assembly of interconnected items of apparatus which may comprise of intrinsically safe apparatus, associated apparatus and other apparatus, and interconnecting cables in which the circuits within those parts of the system that may be exposed to explosive gas atmospheres are intrinsically safe circuits. Cable constructed with an impervious metallic or non-metallic overall covering that prevents the entrance of gases, moisture or vapours into the insulated conductor or cable. A system of rating levels of Ingress Protection provided by the apparatus. The International Society for Measurement and Control, a global, non-profit organization. International Organizations for Standardization. Worldwide federation of national standard bodies from 162 countries. ISOs mission is to promote the development of standardization to facilitate international exchange of goods service. Interteck Testing Services. Impervious sheathed armoured or non-armoured cable constructed in accordance with UL 1209 / CSA C22.2 No. 245, except that an overall impervious sheath is required over the armoured construction, and listed as Shipboard Cable, Marine by a Nationally Recognised Testing Laboratory (NRTL).
IEC
IECEx
Increased Safety
INMETRO
Intrinsically Safe Systems
Impervious Sheathed Cable IP ISA
ISO
ITS
Marine Shipboard Cable
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Maximum Surface Temperature MC Cable MC-HL Cable NEC NEMA NFPA
The highest temperature of a surface accessible to a flammable mixture under conditions of operation and within the ratings of the equipment. Metal-clad cable as defined by NEC Article 501. Metal-clad cable for hazardous locations as defined in UL 2225. National Electric Code (ANSI / NFPA 70). National Electrical Manufacturers Association. National Fire Protection Association. National Recognised Test Laboratories (US). Those recognised by the OSHA include CSA, FMRC and UL. The NRTL determines that the specific products meet the relevant standards of safety as required by the OSHA and that the products are safe for use in the U. S. workplace. For further information, refer to the OSHA website www.osha.gov Occupational Safety and Health Administration. Works with the U. S. Department of Labour National Recognised Test Laboratories (NRTLs) to ensure products safe for use in the U.S. Power limited tray cable as defined by NEC Article 725. A mixture with air, under atmospheric conditions, of flammable substances in the form of a gas, vapour, mist or dust in which after ignition, combustion spreads through the unconsumed mixture. Enclosure that is designed to restrict the entry of gases, vapours, dusts and mists. SIRA Certification Service (UK). Provide a range of testing and certification services, and have agreements with other international approval authorities. Power and control cable as defined by NEC Article 336. Underwriters Laboratories Inc USA. Underwriters Laboratories Inc Canada. United States Coast Guard.
NRTL
OSHA PLTC Potentially Explosive Atmosphere Restricted Breathing (ExnR) SCS TC UL ULc USCG
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Enclosure Type: PL626

PL Series GRP Enclosures

Glass Reinforced Polyester

4 off - 7mm mounting holes

Optional: Earth Continuity Plate.

PL Series GRP Enclosures

Enclosure Type: PL630

300mm sq. 280mm sq. CRS FACE A 126mm

FACE C 4 off - 7mm mounting holes 11.5mm

Max. Physical Terminal Content Terminal Qty. 76 64 48 36 30 22 11 11 Amps 9 12 17 25 34 55 88 108

PL Series GRP Enclosures

Specification For PL6 & PL7 Series

6 Superior One Piece Silicone Sponge Gaskets

2 Electropolished Surface Finish

7 Extensive Range of Enclosure Sizes Available

3 Softer Finished Rounded Edges

4 Rigid Slotted External Mounting Feet

8 Internal/External Earth Stud Fitted

5 Stainless Steel Lid Fixing Screws with Nylon Retaining Washers

EJB Series Enclosures

INT / EXT EARTH X FACE C

MAXIMUM QUANTITY OF ENTRIES PER FACE

WDU 2.5N WDU 2.5 WDU 4 WDU 6 WDU 10 WDU16 BK 6 MK 6/6

0.5 0.5 0.5 0.5 1.5 1.5 1 1