A Closer Look : Wiring Guide
A Closer Look : Wiring Guide
A CLOSER LOOK
Application Information and Wiring Diagrams for Belimo Products.
Line Volts 24 VAC Transfo rmer 1 Com mo 2 + Ho t
q q
1 Line Volts
24 VAC
Transfo rm
er 2 4
Blk (1 ) Com mon Red (2 ) + Wht (3 ) +
1 0
1 Line Volts
24 VAC Transfo rm
q q
er
500
is valid The indicatio n for swit ch pos of direction ition 1. Notes: 1 2 Provide overloa d protecti
1 Com mon 2 +H 2
ot
VDC ra nge.
q q
3
Adjust ACTUATOR A ed for 2 to 6 VDC ra nge.
3 4
4
on
Input, 2 to 6 V Outpu t
IRM-10
1 Line Volts
Blk
Contro lS 2 to 10 ignal () VDC (+ ) 2 to 10 VDC F eedba ck sign al
on
2 to 10
(5) U Output
5
2 to 10V
q IRM-1 Voltage 00 q Setting s Base 4 to 20 d on mA Sig nal IR Adjust ed for M B mA 6 to 10 VDC VDC ra nge. 4 1 Comm 2 on 5 2 +H 2.5 o t 6 3 3 7 3.5 8 3 Inp 4 ut, 6 to 10 V 9 4 Ou 4.5 tput 10 5 11 5.5 IRM-10 0 12 6 13 1 Prov 6.5 ide 14 require overload prote 7 d. ction a 15 nd disc 2 Actua 7.5 onnect tor as 16 transformand controller 8 m e u rs s t . h 17 ave sep 8.5 3 Consult arate 19 detaile controller ins 9.5 d insta llation truction data 20 informa for more 4 500 10 tion. resisto r if sign al prov ided is 4 to 20 mA
2 +H ot
q q
1 Com mo
4 Y 2 5 U
3 Y In put, 2 1
to 10 V
2 +H ot
Comm on
4 Y 2 5 U
3 Y In put, 2 1
to 10 V
325
Wiring Guide
INDEX
I. BASIC ELECTRICITY A. Abbreviations .....................................................................................................................327 B. Current ...............................................................................................................................327 C. Voltage ...............................................................................................................................327 D. Resistance .........................................................................................................................327 E. Ohms Law .........................................................................................................................327 F. Power .................................................................................................................................327 G. Power Calculations ............................................................................................................327 H. Series Connection of Resistors..........................................................................................328 I. Parallel Connection of Resistors........................................................................................328 J. Impedance .........................................................................................................................328 K. Power Consumption...........................................................................................................328 L. Wire Sizing .........................................................................................................................329 M. Multi-conductor Wire Types ...............................................................................................330 N. Ground Loops ....................................................................................................................330
II. UNDERSTANDING WIRING DIAGRAMS A. Electrical Symbols..............................................................................................................331 B. Compatibility of Different Power Supplies..........................................................................331 C. Connection of Actuators.....................................................................................................332 D. Long Distance Wiring .........................................................................................................334 E. Wiring Mistakes..................................................................................................................334 III. ANALOG OUTPUTS A. 2 to 10 V Analog Output ....................................................................................................335 B. Sourcing 4 to 20 mA Analog Output ..................................................................................335 C. Sinking 4 to 20 mA Analog Output ....................................................................................335 D. Parallel Operation ..............................................................................................................336 E. Master-Slave Operation .....................................................................................................336 F. Remote Position Monitoring ...............................................................................................336 G. One Output/Multiple Transformer ......................................................................................336 IV. WIRING DIAGRAMS FOR BELIMO PRODUCTS A. On/Off Control, 24V ...........................................................................................................337 B. On/Off Control, 120/230V ..................................................................................................337 C. Floating Point Control, 24V ................................................................................................338 D. Floating Point Control,120/230V ........................................................................................338 E. Proportional Control, 24V...................................................................................................339 F. Proportional Control, 120/230V..........................................................................................339 G. Multi-Function Technology Control .................................................................................................340 H. 0 to 135 Control...............................................................................................................341 I. Auxiliary Switch Wiring.......................................................................................................342 J. Accessories ........................................................................................................................343 V. APPLICATIONS A. Wiring for Multiple Actuators on a Single Shaft .................................................................345 E. Floating Point Control Using Proportional Spring Return Actuators ..................................347 F. Operating Two 2 to 10 VDC Actuators with the Higher of Two Control Signals ...............347 G. Minimum Position with 0 to 10 VDC Actuators ..................................................................347 H. Wiring to Johnson Controls A350P Controller ...................................................................347 I. Wiring to Honeywell T775 Controller .................................................................................348
326
Basic Electricity
I. BASIC ELECTRICITY
I-A. Abbreviations DC AC VDC VAC = = = = Direct Current Alternating Current Direct Current Voltage Alternating Current Voltage
I-B. Current A mA I = Ampere = Milliampere = Thousandths of an ampere. (Example: 12mA = 12/1000 = .012A) = The symbol for current in mathematical formulas.
I-C. Voltage V mV E = Volt* = Millivolt = Thousandths of a volt. (Example: 5mV = 5/1000 = .005V) = The symbol for voltage in mathematical formulas.
I-D. Resistance k M R = = = = Ohm = Resistance Kilo ohm = Thousands of ohms. 1k = 1,000 Mega ohm = Millions of ohms. 1M = 1,000k = 1,000,000 The symbol for resistance in mathematical formulas.
I-F. Power W mW kW = Watt* = Milliwatt = Thousandths of a watt (Example: 7mW = 7/1000 = .007W) = Kilowatt = Thousands of watts (Example: 1kW = 1,000W)
I-G. Power Calculations W=ExI W = R x I2 Example: Example 1: Example 2: W = E2/R V = 24V, I = 260mA Therefore, W = 24 x .260 = 6.24W
Example:
V = 24V, R = 100,
* I.S.O. standard indicates U be used for voltage and P for power. 327
Special Wiring
R = 100, I = 3A W = 100 x 32 = 100 x 3 x 3 = 900W R = 500, I = 20mA = .020A W = 500 x .0202 = 500 x .020 x .020 = 500 x .0004 = .2W or 200mW.
Basic Electricity
I-H. Series Connection of Resistors Resistors that are connected in series have a total resistance value that is equal to the sum of all the resistance values of the resistors. RTotal = R1 + R2 + R3 = 200 + 250 + 1.0K = 1.45k Example: R1 = 200 R2 = 250 R3 = 1.0k
R1=200 R2=250 R3=1.0k R TOTAL = 1.45k
The total resistance is always larger than the largest single resistor!
I-I. Parallel Connection of Resistors If all the resistors have the same resistance value, the total resistance will be equal to the resistance value of one resistor divided by the number of resistors. Example: Five equal resistors R = 100k are connected in parallel. The total resistance RTotal = R/5 = 100/5 = 20k
R TOTAL = 20k
100k
100k
100k
100k
100k
If the resistors that are connected in parallel have different values, the following formula must be used: Example: 1 _______
R TOTAL R1 R2 R3
RTOTAL
R1 = 200 R2 = 250 R3 = 1.0k 1 1 1 ____ ____ + + ____ R1 R2 R3 1 ____ 200 1 .01 + 1 ____ 250 + 1 ____ = .005 + .004 + .001 = .01 1000
1 _______ = The total resistance is always smaller than the smallest single resistor!
RTOTAL RTOTAL =
= 100
RTOTAL = 100
The expression impedance is used in the BELIMO literature in the following way: Input impedance: The input circuit of a control device, based on its circuitry, has a certain electrical resistance. The value of this resistance determines how much current the device will draw from the controller. This value must be taken into consideration when connecting any device to a controller output. Example: Input impedance 100 k. This means that the DC resistance between the input (Y or Y1) and common (COM) is 100 k (100,000 ohm). When the signal is 10 VDC, using Ohms Law (I=E/R), the current draw on the output of the controller will be (10V/100,000 ) = .0001A = .1 mA for each actuator that is connected to the signal. The combined input impedance must be higher than the controller output impedance. Output impedance: The output of a controller has a limited amount of current capacity to supply to the devices it is controlling. The capacity can be given in one of 2 ways. One way is by stating it as Maximum output current .2 mA. The other is by giving its output impedance. The output impedance must always be lower than the combined input impedance of the devices being controlled. Example I: Output impedance 1000 minimum. This means that the combined input impedance of the devices being controlled must be greater than 1000. Example II: Maximum output current .2 mA. Based on a 0 to 10 VDC control signal, the output impedance would be equal to R=E/I or (10V)/(.0002A) = 50k In general, the higher the input impedance, the lower the current draw, therefore less strain on the controller output. The lower the output impedance, the more current available; the more current available, the more devices can be controlled.
I-K. Power Consumption (W) / Volt Amperes (VA) When a device is powered with direct current (DC), or alternating current (AC) into a pure resistive load (bulb, heater, etc.), the rated power consumption is watts (W) and is the product of the current (I) and voltage (E), (W = E x I). 328
I-J. Impedance
Basic Electricity
When an actuator is powered with alternating current (AC), the actual power consumption in watts (W) inside the actuator will remain the same. However, due to the inductive and capacitive character of the load, a shift between current and voltage occurs (phase shift). This results in an apparent power consumption, which is higher than the actual power consumption. The apparent power consumption is expressed in volt-amperes (VA), which is the product of AC volts and the current (VA = V x I x efficiency.) The size of a transformer is expressed in volt-amperes (VA) and not in watts (W). The VA rating of a transformer must be at least as large as the combined VA rating of all the actuators connected to the transformer. Example: Actuator AM24 US. Power consumption: 2.5 W. Transformer sizing: 4.5 VA If five (5) AM24 US are connected to one transformer, the VA rating of the transformer must be 5 x 4.5 VA = 22.5 VA, or larger.
It is better to use a number of small transformers than one large one. The Belimo products are designed to be powered from Class II transformers for UL applications. These transformers have internal power limitation. A Class II transformer must not provide more than 30 V and no more than 100 VA output. Do not use a Class I transformer and fuse, because it does not constitute a Class II power source! I-L . Wire Sizing Using the correct wire size is important when long wire runs are used. Using too small of a wire increases the resistive losses of the run. The result of this may be too low of a voltage at the actuator to operate correctly. The above chart can be used to determine the correct wire size to use for an application. Example I: Three AM24-SR US actuators are powered from the same wire. The wire run is 100 feet.
I20618 - Subject to change. Belimo Aircontrols (USA), Inc.
VA 100 90 80 70 60 50 45 40 35 30 25 20 Example I 15 VA 15
Step #1. Calculate the total power required. The AM24-SR US requires 5 VA, 3 actuators are being used. 3 x 5 = 15 VA Total. Step #2. Locate 15 VA on the vertical axis of the chart and 100 feet on the horizontal axis. Step #3. Find the intersection of 15VA and 100 Ft (Point A) Step #4. Read the diagonal line to the right of point A. It is the 18 ga. wire gauge line. Use 18 ga. or larger wire.
Example II
10 9 8 7 6 5
a G 12
14 G
4 3
a
16 a G
2 1.5
18
20
22 a G
a G
1
1200 2000 1125 1250 1150 1500
47 Ft
Chart 1
Note: A low gauge number = a thicker wire; A high gauge number = a thinner wire. Example II: The maximum wire length for a 10 VA power consumption using different wire gauges. Point B Point C Point D 22 Ga 20 Ga 18 Ga Max. 60 FT Max. 120 FT Max. 220 FT Point E Point F Point G 16 Ga 14 Ga 12 Ga Max. 350 FT Max. 550 FT Max. 900 FT
Special Wiring
100 Ft
329
FT WIRE
125
150
200
250
300
15
20
25
30 35 40 45 50
60 70 80 90
Basic Electricity
I-M. Multi-Conductor Wire Types BELL WIRE has parallel wires, which may act as an antenna and is therefore sensitive to electrical noise. This type of wire should not be used for control circuits. TWISTED PAIR cancels out most of the electrical noise because the wires alternate their positions. This is the type of wire that is used for most control circuits. SHIELDED WIRE is a twisted pair that is surrounded by a metal foil or wire mesh which acts as a shield and prevents electrical noise from reaching the wires inside.
Shielded wires are used for the BELIMO actuators only if the electrical noise is very severe. Normally twisted pairs are sufficient. Remember! The shield must be grounded in one point only!
BELL WIRE
TWISTED PAIR
SHIELDED WIRE
SHIELDED WIRE
SHIELDED WIRE
AT EACH JOINT, THE SHIELD HAS TO BE GROUNDED. (BUT IN ONE END ONLY!)
SHIELDED WIRE
GROUND LOOP!
THIS IS WRONG! THE SHIELD MUST BE GROUNDED IN ONE END ONLY, OTHERWISE THERE WILL BE A GROUND LOOP.
I-N. Ground Loops If a shield is grounded at both ends of a shielded wire, a ground loop is created. Ground loops will defeat the purpose of shielding, and aggravate the electrical noise problem. Ground loops can also be created by using more than one wire for signal common (COM ). The (-) signal common terminals on the controller are usually interconnected. Therefore, a ground loop is formed when two or more signal common terminals of the controller are wired to the same transformer. (See Fig. 11-5 and 11-6, page 175.) Signal common (COM ) is necessary, as a reference, but only one connection should be used. Redundant signal common terminals should not be connected. A ground loop acts as an antenna and will pick up electrical noise. This should be avoided, by using the correct wiring practice.
330
NORMALLY OPEN N.O. (NORMALLY OPEN) N.C. (NORMALLY CLOSED) N.O. N.C. SWITCHING
NORMALLY CLOSED
SWITCHING
NORMALLY OPEN
NORMALLY CLOSED
24VAC POWER 010VDC SIGNAL 020V Phase-cut Signal 210VDC Feedback Signal
SWITCHING
If a feedback is available at the actuator, we recommend that this signal be brought back to the control panel. Even if it is not required for the control sequence, it is a useful signal to have available for possible troubleshooting in the future.
II-B. Compatibility of Different Power Supplies Power Supply with Half-Wave Rectifier
I20618 - Subject to change. Belimo Aircontrols (USA), Inc. DIODE
2 24 VAC 1 + DC Voltage CAPACITOR COM
Half-wave rectifiers offer the advantage of using the same connection for the AC common and DC common. Therefore, the common of different devices using half-wave rectifiers can be interconnected and use the same power source.
Some devices, typically DDC controllers, have full-wave rectifiers. In this case, always use a separate transformer for the controller.
Full-wave rectifiers provide more current capacity. Their disadvantage is that the AC and DC sides cannot be interconnected.
Every device which has a full-wave rectifier must be powered from its own separate transformer, if the COM wire is connected to the Common of other devices.
Note: If a device with a full-wave rectifier is powered from the same transformer as a device with a half-wave rectifier, a short circuit will result if the commons (COM ) are interconnected. The Belimo products use half-wave rectifiers. Therefore, they may be connected to the same transformer as long as all commons (COM ) are connected to the same leg of the transformer. However, anytime actuators are connected to a controller a separate transformer should be used for the controller power supply unless you know that the controller also uses a half-wave rectifier.
Special Wiring
331
Due to the high input impedance (100k) of the actuators, the current through the signal wire is very low. Therefore, the loss of signal will be negligible, even if with long wire runs. Example: Three actuators are connected via a 330 ft. (100 meters) long pair of 22 Ga. wires. Each wire has a resistance of 5. The current draw from each actuator is (I = E/R) 10/100,000 = 0.1 mA, when the signal is 10 VDC. The current in the wire will be 3 x 0.1 = 0.3 mA. Because 2 wires, the Common and the Source, go to the actuator, the resistance in the wires is 2 x 5 = 10. The loss of signal will be (E = R x I) 10 x 0.3 = 3 mV = -.003V.
CONTROLLER Analog Output Board 0 to 10V (+) () (+)
L I N E
3 2
3 2 1
3 2 1
()
HOT ~
24 VAC
COM
ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED!
TRANSFORMER
LINE
4 to 20 mA Control Signals The controller will regulate the output current (signal) to the desired value, regardless of the resistance (up to a specified value) in the wires and the load resistor.
I20618 - Subject to change. Belimo Aircontrols (USA), Inc.
The resistance in the wires will only cause the output voltage of the controller to be slightly higher than the input of the actuators. The advantage with a 4 to 20 mA output signal to the actuators is that wire resistance does not cause any error to the control signal, and that electrical interference is rejected.
CONTROLLER Analog Output Board 4 to 20mA (+) () (+)
L I N E
BELIMO* ACTUATOR
4 to 20mA
3 2 1
3 2 1
3 2 1
()
HOT ~
24 VAC
COM
ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED!
TRANSFORMER
* up to 4 actuators may be wired to one load resistor without a significant range shift.
LINE
The input impedance of the actuators will reduce the resulting resistance of the load resistor. However, the error is so small that there is no need to compensate for this by using a slightly higher resistance value. A 500 load resistor will give an adequate accuracy. Use a 499, 1%, 1/2w resistor or two 1k, 1%, 1/4 w resistors in parallel.
332
(+)
0 to 10 V HOT ~
3 2 1
BELIMO ACTUATOR BELIMO ACTUATOR
(+) () (+)
L I N E
0 to 10 V
3 2
ALL THE COMMONS ON THE CONTROLLER ARE ASSUMED TO BE INTERNALLY INTERCONNECTED.
()
COM
()
COM
(+)
0 to 10 V HOT ~
3 2 1
3 2 1
HOT ~
24 VAC
COM
ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED!
()
L I N E
COM
TRANSFORMER
HOT ~
24 VAC
COM
LINE
ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED!
TRANSFORMER
LINE
Fig. II-2 Multiple Outputs to Multiple Actuators Using 1 Transformer for Actuators
BELIMO ACTUATOR
BELIMO ACTUATOR
BELIMO ACTUATOR
3 2
3 2 1
3 2 1
() (+)
COM
0 to 10 V
OUTPUT 2 ()
0 to 10 V
(+)
OUTPUT 3 ()
BELIMO ACTUATOR 0 to 10 V
**
TRANSFORMER
(+) L I N E OUTPUT 4 ()
3 2
COM
**
24 VAC COM
EACH ACTUATOR OR GROUP OF ACTUATORS POWERED BY A SEPARATE TRANSFORMER NEEDS TO BE CONNECTED TO COMMON ON THE CONTROLLER.
HOT ~
24 VAC
COM
1 LINE
HOT ~
ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED!
TRANSFORMER
USE ONLY ONE CONNECTION BETWEEN COMMON ON THE CONTROLLER AND THE COMMON OF A GROUP OF ACTUATORS POWERED BY ONE TRANSFORMER! (REFER TO FIG. 11 - 5 FOR A COMMON WIRING MISTAKE.).
LINE
Fig. II-3 Multiple Outputs to Multiple Actuators Using 2 Transformers for Actuators
333
Special Wiring
3 2
**
0 to 10 V
1
BELIMO ACTUATOR
* **
3 2
0 to 10 V
THESE WIRES CAN BE LONG BECAUSE THE WIRES BETWEEN THE CONTROLLER AND THE JUNCTION BOX CARRY A VERY LOW LOAD (SEE SECTION IIC SIGNAL LOSS. THEREFORE, THE WIRE LENGTH AND SIZE IS OF NO CONCERN. THESE WIRES SHOULD BE RELATIVELY SHORT, BECAUSE THE WIRES BETWEEN THE JUNCTION BOX AND THE ACTUATORS CARRY AC POWER. SEE SECTION I-L FOR WIRE SIZING.
1
BELIMO ACTUATOR
3
0 to 10 V
2 1
L I N E
OUTPUT 3
()
ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED!
COM
(MAKE CERTAIN THAT A SUFFICIENT NUMBER OF WIRES ARE AVAILABLE. ESPECIALLY IN THE CABLE BETWEEN THE CONTROLLER AND THE JUNCTION BOX. IT IS PRUDENT TO HAVE A FEW EXTRA WIRES, JUST IN CASE.)
TRANSFORMER L I 24 VAC N HOT ~ E
COM
*
II-E. Wiring Mistakes
CONTROLLER Analog Output Board 0 to 10 V (+)
ALL THE COMMON ON THE CONTROLLER ARE ASSUMED TO BE INTERNALLY CONNECTED.
JUNCTION BOX
Fig. II-4
BELIMO ACTUATOR
3 2
OUTPUT 1 ()
*
GROUND LOOP
0 to 10 V
1
BELIMO ACTUATOR
(+) OUTPUT 2 ()
3 2 1
*
GROUND LOOP
0 to 10 V
BELIMO ACTUATOR
(+) L I N E ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED! OUTPUT 3 ()
3 2
TRANSFORMER LINE
BELIMO ACTUATOR 0 to 10 V
3 2
OUTPUT 1 ()
1
BELIMO ACTUATOR
(+) OUTPUT 2 ()
0 to 10 V
3 2 1
BELIMO ACTUATOR
(+) L I N E ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED! OUTPUT 3 ()
0 to 10 V
3 2
COM
1
HOT ~ 24 VAC COM
TRANSFORMER
LINE
334
Analog Outputs
III-B. Sourcing 4 to 20 mA Analog Output A sourcing 4 to 20mA analog output sends out a current to the actuator, and receives it at the signal common terminal. It is similar to a 0 to 10 V output. The only difference is that one 500 resistor has to be installed between wires #3 and #1 at the actuator. The resistor converts the current (4 to 20 mA) to a 2 to 10 V signal. The resistor should be located at the actuator.
Sourcing 4 to 20 mA
OUTPUT 1
***
BELIMO ACTUATOR
BELIMO ACTUATOR
4 to 20 mA
3 2 1
3 2 1
OUTPUT 2
+ (+) (+) ( ) () 4 to 20 mA
BELIMO ACTUATOR
3 2 1
LOAD RESISTOR 500, 0.5W
HOT ~
24 VAC
COM
TRANSFORMER #1
LINE
OUTPUT 3
* It is possible to use one transformer, for actuators connected to different outputs. (Connect #1 of one actuator to minus (COM) on the controller.)
BELIMO ACTUATOR
+ (+) (+) ( )
L I N E
4 to 20 mA
3 2
()
COM
** Each transformer needs to be connected (via wire #1 of one actuator) to minus (COM) on the controller. *** Only one 500 resistor should be used for multiple actuators wired in parallel. Up to four actuators may be wired in parallel to the 500 resistor.
**
HOT ~ 24 VAC COM
III-C. Sinking 4 to 20 mA Analog Output A sinking 4 to 20 mA output uses a different logic to create a control signal. In both a 0 to 10 VDC and sourcing 4 to 20 mA application, the signal is regulated at the positive (+) source of the signal. In a sinking application the signal is regulated between the device being controlled and common. For this reason, the term Output in a sinking application is sometimes confusing. The controller has one terminal that supplies a constant DC voltage (often +24V). The input of the actuators (wire #3) are connected to the constant voltage. A 500 resistor is connected between wires #1 and #3 on one actuator connected to each output. (One resistor for each output.) Terminal #1 on the actuator is connected to the output of the controller. The current will run from the constant voltage on the controller, to wire #3 on the actuator, through the 500 resistor, to wire #1, and back to the input of the controller. From the controllers point of view, all the #3 terminals of the actuators are at a common constant +24VDC. The signal common, wire #1, of the actuators will vary with the control signal. Because the signal common of the actuators is variable, each output requires a separate transformer. The signal common of actuators connected to different outputs must never be interconnected. (See note ** in the wiring diagram)
ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED!
TRANSFORMER #2
LINE
Fig III-1
Sinking 4 to 20mA Controller
POWER SUPPLY + 24V DC (Typically) BELIMO ACTUATOR BELIMO ACTUATOR
3 500 2 1 2 to 10V 4 to 20 mA
3 2 1
Transformer #1
HOT ~ 24 VAC COM
L I N E
+
SINKING OUTPUT 1 BELIMO ACTUATOR
3 500 + 4 to 20 mA
SINKING OUTPUT 2
Transformer #2
HOT ~ 24 VAC COM
L I N E
2 1
**
* It is possible to connect two or more actuators to one transformer, provided that the actuators are served by the same output. ** Each output requires its own transformer. (If actuators which are connected to different sinking outputs are powered, by mistake, from the same transformer, all the actuators will respond to the average of the output signals. This can be very deceptive, because when one output signal is changed the corresponding actuator will move, giving the false impression that the system works. The problem is that the other actuators will also move, although they belong to other control loops. For example: Instead of operating the heating and cooling valves and dampers in sequence, the valves and dampers will operate at the same time, which is the wrong control sequence.)
(I) N(+) L E ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED!
Special Wiring
Analog Outputs
III-D. Parallel Operation III-E. Master-Slave operation
BELIMO ACTUATOR
BELIMO ACTUATOR
Feedback (Optional)
2 to 10 V
5 4 3 2
5 4 3 2 1
L I N E
Feedback (Optional)
5 4 3 2 1
5 4 3 2 1
Output 5 used to parallel a 2nd actuator. Direct and reverse acting are possible.
(+) () COM ()
COM
ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED!
HOT ~
LINE
24 VAC
COM
TRANSFORMER
ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED!
NOTE: Master-Slave operation should be used when it is important that one damper tracks the movement of another.
HOT ~
24 VAC
COM
TRANSFORMER
LINE
Fig III-4
Note: NM24-SR wire 4 is signal out. Output wire 5 can be used as a feedback for true position indication. Input Position Feedback Monitor COM
5 4
2 to 10 V
2 to 10 V
3 2
(+) () COM ()
COM
LINE
BELIMO ACTUATORS 2 to 10 V
BELIMO ACTUATORS
BELIMO ACTUATORS
3 2 1
3 2 1
3 2 1
3 2 1
3 2 1
3 2 1
(+) () COM ()
COM
ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED!
TRANSFORMER
LINE LINE LINE
ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF-WAVE RECTIFIER IS USED!
HOT ~
24 VAC
COM
TRANSFORMER
HOT ~
24 VAC
COM
HOT ~
24 VAC
COM
HOT ~
24 VAC
COM
IV. WIRING DIAGRAMS FOR BELIMO PRODUCTS IV-A. IV-A. On/Off Control, 24V
W419
24 VAC Transformer
1 Line Volts
24 VAC Transformer
24 VAC Transformer
Line Volts
a
Line Volts
a
Wht (4) +
a open a closed
Wht (3) +
3 Ground
a open a closed The indication of direction is valid for switch position CW.
CCW CW
1 0
Notes: 1 2 3 4 Provide overload protection and disconnect as required. Actuators may be connected in parallel. Power consumption and input impedance must be observed. Actuators may also be powered by 24 VDC. Meets cULus or UL and CSA requirements without the need of an electrical ground connection. Actuators with plenum rated cable do not have numbers on wires; use color codes instead. Actuators with appliance cables are numbered. Ground connection required only for Fire and Smoke actuators.
1 Line Volts
3 2 4 5 Blk Red
1 N L1 H L2
1 Neutral 2 Hot
Notes: 1 2 Provide overload protection and disconnect as required. Actuators may be connected in parallel. Power consumption and input impedance must be observed. TF, GM, AM, NM, and LM can be supplied with both 120 VAC and 230 VAC Meets cULus or UL and CSA requirements without the need of an electrical ground connection. Actuators with plenum rated cable do not have numbers on wires; use color codes instead. Actuators with appliance cables are numbered. Ground connection required only for Fire Smoke actuators.
3 Ground
a open a closed
AF120(-S) US/ AF230(-S) US NF120(-S) US LF120(-S) US/ LF230(-S) US TF120(-S) US FS120(-S) US FSNF230(-S) US
3 4 5
337
Special Wiring
1
Line Volts
24 VAC Transformer
1
Line Volts
2 4 5
24 VAC Transformer
2
Hot Com
Hot
Com
Blk (1) Common Red (2) + Hot Wht (3) + Grn (4) +
CW CCW
Blk (1) Common Red (2) + Hot Wht (3) + Grn (4) +
CW CCW
10
Triac sink
Triac source
Notes:
1 Line Volts 24 VAC Transformer
5
1 24 VAC Transformer
Line Volts
1
Line Volts
24 VAC Transformer
1
2 4 5
Provide overload protection and disconnect as required. Actuators may be connected in parallel. Power consumption and input impedance must be observed. Actuators may also be powered by 24 VDC. Meets cULus, or UL or CSA requirements without the need of an electrical ground connection. Actuators with plenum rated cable do not have numbers on wires; use color codes instead. Actuators with appliance rated cable use numbers. For triac sink the Common connection from the actuator must be connected to the Hot connection of the controller. The actuator must be connected to the control board common.
2 3 4
Wht (3) +
1 0
10
CW
CCW
LF24-3(-S) US TF24-3(-S) US
Controller
10
1 N L1 H L2
2
(1)
3
Common
W421
Notes: 1 Provide overload protection and disconnect as required. Actuators may be connected in parallel. Power consumption and input impedance must be observed. LM, NM, AM, GM, LR, and AR can be supplied with both 120 VAC and 230 VAC. Meets cULus requirements without the need of an electrical ground connection. Actuators with plenum rated cable do not have numbers on wires; use color codes instead. Actuators with appliance cables are numbered.
(2) +
(3) +
2 3
4 5
338
1 Line Volts
24 VAC Transformer
1 Line Volts
24 VAC Transformer
4
1 Line Volts
VDC/mA
( )
()
3 Y Input, 2 to 10V
5 U Output, 2 to 10V
Override to 10 V position
CW CCW
24 VAC Transformer
1
Line Volts
Control Signal () 2 to 10 VDC (+)
Blk (1) Common Red (2) + Hot B Wht (3) Y1 Input, 2 to 10V C
Line Volts
Control Signal () 2-10 VDC or (+) 500 4 to 20 mA
Up to Four Actuators may be connected in parallel Power consumption and input impedance must be observed. Actuator may also be powered by 24 VDC. Meets cULus or UL and CSA requirements without the need of electrical ground connection.
1/4 watt
Functions
Actuators with plenum rated cable do not have numbers on wires; use color codes instead. Actuators with appliance cables are numbered. Only connect common to neg. () leg of control circuits. A 500 resistor converts the 4 to 20mA control signal to 2 to 10 VDC.)
1 2 3
Provide overload protection and disconnect as required. Actuators may be connected in parallel. Power consumption and input impedance must be observed. LM, NM, and AM can be supplied with both 120 VAC and 230 VAC. Meets cULus requirements without the need of an electrical ground connection. Actuators with plenum rated cable do not have numbers on wires; use color codes instead. Actuators with appliance cables are numbered. Only connect common to neg. () leg of control circuits. A 500 resistor converts the 4 to 20 mA control signal to 2 to 10 VDC. 24 VAC power supply output.
1 Neutral 2 Hot +
500
2 Hot +
4 5 6 7
7
1 0
To other actuators
339
Special Wiring
Two Position
2 3 4 5 1
Line Volts
() a
PWM
24 VAC Transformer (AC only)
1 2
24 VAC/DC Transformer
Position
1 2 3 4
5
Provide overload protection and disconnect as required. Actuators may be connected in parallel if not mechanically mounted to the same shaft. Power consumption and input impedance must be observed. Actuators may also be powered by 24 VDC. Meets cULus or UL and CSA requirements without the need of an electrical ground connection. Actuators with plenum rated cable do not have numbers on wires; use color codes instead. Actuators with appliance cables are numbered. A 500 resistor converts the 4 to 20 mA control signal to 2 to 10 VDC. Control signal may be pulsed from either the Hot (Source) or Common (Sink) 24 VAC line. Contact closures A & B also can be triacs. A & B should both be closed for triac source and open for triac sink. For triac sink the Common connection from the actuator must be connected to the Hot connection of the controller. Position feedback cannot be used with a Triac sink controller. The actuator internal common reference is not compatible. IN4004 or IN4007 diode. (IN4007 supplied, Belimo part number 40155)
1
Line Volts Blk (1) Common Red (2) Hot +
Blk (1) Common Red (2) + Hot B C Wht (3) Y1 Input, 2 to 10V
10
A 8
2 to 10 VDC Feedback Signal
B
9
12
Grn (5) U Output 2 to 10V
1/4 watt
11
CCW CW
7
Functions Min* a b c
8 9 10 11
B 5
B 5
12
Non-Spring Return
VDC/4-20 mA
24 VAC Transformer 1 Line Volts
Control Signal 4 to 20 mA or 2 to 10 VDC () (+)
1/4 watt
Two Position
2 3 4 5 1
Line Volts
() a
PWM
24 VAC Transformer (AC only)
1
Blk (1) Common Red (2) Hot Wht (3) Y Input Org (5) U Output
W426
W425
24 VAC/DC Transformer
Position
Provide overload protection and disconnect as required. Actuators may be connected in parallel if not mechanically mounted to the same shaft. Power consumption and input impedance must be observed. Actuators may also be powered by 24 VDC. Meets cULus or UL and CSA requirements without the need of an electrical ground connection. Actuators with plenum rated cable do not have numbers on wires; use color codes instead. Actuators with appliance cables are numbered. A 500 resistor converts the 4 to 20 mA control signal to 2 to 10 VDC. Control signal may be pulsed from either the Hot (Source) or Common (Sink) 24 VAC line. Contact closures A & B also can be triacs. A & B should both be closed for triac source and open for triac sink. For triac sink the Common connection from the actuator must be connected to the Hot connection of the controller. Position feedback cannot be used with a Triac sink controller. The actuator internal common reference is not compatible.
2 3 4
5
1
Line Volts Blk (1) Common Red (2) Hot +
Blk (1) Common Red (2) + Hot B C Wht (3) Y1 Input, 2 to 10V
10
A 8
2 to 10 VDC Feedback Signal
Wht (3) Y1 Input Pnk (4) Y2 Input Org (5) U Output 2 to 10V
B
9
1/4 watt
7
a b c
11
Min*
Direction of rotation switch
CCW CW CCW CW
Functions
8 9 10 11
B 5
B 5
340
W427
Switch A
Switch B
24 VAC Transformer
1
24 VAC Transformer
Line Volts
2 W
Shunting Resistor
Line Volts
2 B
W
The direction of rotation switch is set so that the fail safe position and the position of the damper is closed with no signal at wire R.
W
B
24 VAC Transformer
1 Common, Blk 2 + Hot, Red 3 4 3 W, Wht 4 R, Wht 5 B, Wht 6 U5 Output 2-10 VDC
R B
4
Series 90 Controller
MFT95
2 W B Y 4 R
W973, W7100 Controller
...MFT95 US
Line Volts
Shunting Resistor
3 5
3 W, Wht 1
24 VAC Transformer
...MFT95 US
1 Common, Blk 2 + Hot, Red A 3 4 3 W, Wht 4 R, Wht B 5 B, Wht 6 U5 Output 2-10 VDC
Line Volts
No. of actuators Resistance 2 140 3 71.5 4 47.5 5 37.5 6 28 Resistor Kit No. ZG-R03
6 R, Pk 5 B, Gy 6 U5, Org
To other actuators
MFT95
Line Volts
2
Line Volts
3 5
R B Controller
...MFT95 US
3 W, Wht
No. of actuators 2 3 4
4 R, Wht
Resistance 1300 910 768
Override
1
...MFT95 US
24 VAC Transformer
24 VAC Transformer
1 Common, Blk 2 + Hot, Red 2
W
Line Volts
Series 90 Controller
Line Volts
3 4
B R
24 VAC Transformer
Shunting Resistor
Line Volts
3 4 2 W R R R B W W
3 5
Series 90 Controller
R B
4
B R W
Occupied Contact
...MFT95 US
H205 Changeover Controller
Series 90 low limit control 135 for 0 to 50% control 280 for 0 to 100% control
...MFT95 US
Shunting Resistor
B
Honeywell T675A Morning Warmup
...MFT95 US
Line Volts
2
3 5
3 W, Wht
24 VAC Transformer
1 Common, Blk 2 + Hot, Red 2
W
4 R, Wht 5 B, Wht
1
Line Volts
3 4
To other actuators
Line Volts
2
3 5
...MFT95 US
3 W, Wht 4 R, Wht
R W B
3 W, Wht
Series 90 Controller
R B
...MFT95 US
...MFT95 US
Provide overload protection and disconnect as required. Actuators and controller must have separate transformers. Consult controller instruction data for more detailed installation information.
Typical wiring diagrams for multiple actuators used with the W973, W7100 and T775 controllers.
Special Wiring
Resistor value depends on the type of controller and the number of actuators. No resistor is used for one actuator. Honeywell resistor kits may also be used. To reverse control rotation, use the reversing switch.
341
S1 S2 S3
NO NC
S1 5
NC
S1
NC
S2 S3
NO
S2 5 to 85 S3
NO
S4
NC
0 to 95
S5 S6
NO
NF-S US 25 to 85
AF-S US
Auxiliary switch wiring for LF-S US, TF-S, LxB24-3-S, and AxB24-3-S
Product
S1 S2 S3
NO
S1
NC
NC
Notes: Two built-in auxiliary switches (2xSPDT), for end position indication, interlock control, fan startup, etc. One built-in auxiliary switch (1xSPDT), for end position indication, interlock control, fan startup, etc. Meets cULus or UL and CSA requirements without the need of an electrical ground connection.
S2 S3
NO
S4
S1A
S5 S6
NO
W428
342
IV-J. Accessories
Remote Control 24 VAC Transformer
q q
P1 P2 P3
1 Line Volts
1 Common 2 + Hot 4 3 Y1 4 Y2 5 U
q
I N P U T 3
10
-SR US PA
q
A
q
6 Z
1 Common
Override control
A off off on on B Damper control off 0% on 0% off 0 to 100% on 100% q
1 Common 2 + Hot 3 Y1
2 + 3 Y
q q
4 Z
1 Line Volts
24 VAC Transformer
q q
SGA24
SGF24
5 U SBG24 1 Common
O U T P U T
2 + Hot
Control Signal
() (+)
Line Volts 1
1 Common 2 + 3 Y . . -SR US 2 5 U
-SR US
3 Y1
1 Line Volts
q q
1 Common 2 + Hot
1 Common 2 + 3 Y
4 Z
3 Y1 4 Y2 5 1 -SR US 2 5 U
SGA24
SGF24
1 2 3 4 5
Provide overload protection and disconnect as required. Actuators may be connected in parallel. Power consumption and input impedance must be observed. The actuator and SBG-24 may be powered from the same transformer. The controller should be powered from a separate transformer. Wire No. 4 on the NM24-SR US is used for feedback.
To other actuators
Provide overload protection and disconnect as required. Override switches are optional.
1 2 3
Provide overload protection and disconnect as required. The controller should be powered from a separate transformer. The actuator and IRM-100 may be powered from the same transformer. Consult controller instruction data for more detailed installation information. To reverse control rotation, use the reversing switch.
4 5
q q
COM
1 2
5,7,9 = Switch point reference signal for manual adjustment of stages 1,2, & 3 respectively. Actuator and controller must have separate transformers.
343
Special Wiring
1 Line Volts
q
1 2 3 4 5
Provide overload protection and disconnect as required. Actuator and controller must have separate transformers. Consult controller instruction data for more detailed installation information. To reverse control rotation, use the reversing switch. The PTA-250 and actuator may be powered from the same transformer.
N.O.
To -SR Actuator
Max VA Rating: 40 VA
ZG-X40 Transformer
To -SR Actuator
24 VAC Transformer
q q
1 Common 2 + Hot
~
max 4A (T)
24 VAC COM
~
max 4A (T) NSV-BAT (2) or equiv. +
24 VAC COM
ZG-R01
q
NSV-BAT (2) or equiv. +
3 Y1 Input, 0 to 10 V 4 5
2 3 10 9 2 3 10 9
Grey
White
Output
ZG-R02
3 Y1 3 2 1
AM24 US
1
COM
AM24-SR US
Black
COM
3 + Signal Input 4 Signal Input 5 Aux. Power Output 6 Output 2 to 10 VDC PTA-250 3
q
4 3
1 Common 2 + Hot 3
4 + ZAD24 Provide overload protection and disconnect as required. Actuator and controller must have separate transformers. Actuators may be connected in parallel. Power consumption must be observed. Actuator may also be powered by 24 VDC. Wire #4 is used for feedback on the NM24-SR US.
1 Common 2 + Hot 3 + Signal Input 4 Signal Input 5 Aux. Power Output 6 PTA-250 BAS Power PTA Power 24 VAC Transformer
q
1 Common 2 + Hot 3 AC 4 AC 5 6
To -SR Actuator
PTA-250
White
ZG-X40
Yellow
120 VAC
Black
24 VAC
Yellow
Application Information
V. APPLICATION INFORMATION
V-A. Wiring for Multiple Actuators on One Shaft (AF/GM, for other actuators use next higher torque actuator)
1 Line Volts 24 VAC Transformer
q q q q
1 Common 2 + Hot
3 Y1 Input, 0 to 10 V 4 Y2 5 U Output 2 to 10 V
5 AF24 US
CCW
CW
AF24-SR US
q q
1 Common 2 + Hot
q q
1 Common 2 + Hot
3
q
3 Y1 Input, 0 to 10 V 4 Y2 5 U
CCW CW
To Other Actuators
AF24 US
4
To Other Actuators (AM24-SR US only)
1 L1 N L2 H
q q q q
To Other Actuators
AF24-SR US
1 Common 2 +
3 +
q q
A B
GM24 US AM24 US
3 AF120 US AF230 US
q q
1 Common 2 +
To Other Actuators
3 +
A B
GM24 US AM24 US
Notes: 1 2 3 4 Provide overload protection and disconnect as required. Actuators may be connected in parallel. Power consumption must be observed. May also be powered by 24 VDC. Set reversing switch (CCW-CW)(A-B) as required by control logic and control range.
Actuators which may be used on one shaft: Max Quantity Per Shaft
4 4 2 2 4 4
Special Wiring
Model
AF24(-S) US AF120(-S) US AF230(-S) US AF24-SR US GM24 US GM24-SR US AM24(-S) US AM24-SR US
345
Application Information
V-A. (continued) Wiring for Multiple Actuators on One Shaft (AF/GM, for other actuators use next higher torque actuator)
1 2 3 5
1 2 3 5
1 2 3 5
1 2 3 5
Control Signal
Note: See table on page 186 for maximum number of actuators allowed.
1 2 3 5
1 2 3 5
1 2 3 5
1 2 3 5
Note: AF24-SR US must be wired in this manner when more than one actuator is mounted on a single shaft. A maximum of 4 actuators may be mounted to a single shaft.
Control Signal
AF24-SR US
I20618 - Subject to change. Belimo Aircontrols (USA), Inc.
DAMPER 1
DAMPER 2
24 VAC Transformer
1 2
q
1 2 3 5
1 2 3 5
1 2 3 5
1 2 3 5
1 2 3 5
Line Volts
Control Signal
3 5
Note: Shown with typical 2 transformer wiring, if one transformer does not have enough capacity for 6 actuators. Typical wiring of multiple dampers with more than one AF24-SR US mounted on a single shaft.
346
Application Information
V-G. Minimum Position with 0 to 10 VDC Actuators
24 VAC Transformer
q q
+
Stop
1 Common 2+ 3+
Line Volts 1
1 Common 2 + 3 Y . . -SR US
1 Common 2 + Hot
24 VAC Transformer
V-F. Operating two 0 to 10 VDC Controllers with the Higher of Two Control Signals
24 VAC Transformer Line Volts
Control Signal () 0 to 10 VDC Controller A (+)
q
Line Volts
1 Common 2 + Hot
q q
1 Common 2 + Hot
3 Y1 Input, 0 to 10 V 4 Y2 5 U
-SR US
3 Y1 Input, 0 to 10 V 4 Y2 5 U -SR US
IN4001, IN4003 diode or equivalent, observe polarity. Explanation: The diode allows the positive (+) signal to pass through it and does not allow a higher level positive signal to back feed to the other controller. Only the highest controller signal is seen by the actuator. There is a .7 VDC voltage loss across the diode. This makes the actual voltage range 2.7 to 10.7 VDC.
Johnson Controls A350P Controller Single Transformer Wiring 1 Power polarity must be correct
V I SN VDC C 24V
V I SN VDC C 24V
347
Special Wiring
3 Y1 Input, 0 to 10 V
Note: Direction of rotation shown for the R or A position.
1 Common 2 + 3 Y
4 Z
4 Y2 5 U -SR US SGF24
SGA24 1 2
Provide overload protection and disconnect as required. Override switches are optional.
Application Information
V-I. Wiring to Honeywell T775 Controller
24 VAC Transformer Line Volts 1 3 Y1 Input, 0 to 10 V 4 Y2 5 U -SR US
q
1 Common 2 + Hot
Resistor 500 1/2 W (ZG-R01) q
3 Y1 4 Y2 5 U -SR US
C/F
C/F
1 2 3 4
1 2 3 4
SELECT
SET
ENTER SA SB
SB
3 4 TOD
3 4 TOD
SA
24V
SA
24V
3 2 1
3 2 1
NO COM NC OUTPUT 4
NO COM NC OUTPUT 4
T775E1098 / T775F1089 0 to 18 VDC Output Models 1 Use separate transformer for T775 if powering from 24 VAC. Note: The T775 Controllers have an adjustable control range of 0 to 18 VDC. Use the T775 Calibration instructions to calibrate a 2 to 10 VDC range. 1
T775E1056 / T775F1055 4 to 20 mA Output Models Use separate transformer for T775 if powering from 24 VAC.
1 Common 2 + Hot
Resistor 500 1/2 W (ZG-R01) q
3 Y1 4 Y2 5 U -SR US
C/F
C/F
SELECT
SET
ENTER SA SB
SELECT
SET
ENTER SA SB
3 4 TOD
3 4 TOD
SA
24V
SA
24V
3 2 1
3 2 1
Line Volts
OUTPUT 2 NC COM NO
Line Volts
NO COM NC OUTPUT 4
NO COM NC OUTPUT 3
NO COM NC OUTPUT 4
T775E1098 / T775F1089 0 to 18 VDC Output Models 1 Use separate transformer for T775 if powering from 24 VAC. Note: The T775 Controllers have an adjustable control range of 0 to 18 VDC. Use the T775 Calibration instructions to calibrate a 2 to 10 VDC range. 1
T775E1056 / T775F1055 4 to 20 mA Output Models Use separate transformer for T775 if powering from 24 VAC.
348
1 2 3 4
1 2 3 4