Workshop Practice TA 102: Lec 1: Manufacturing Concepts
Workshop Practice TA 102: Lec 1: Manufacturing Concepts
TA 102
Lec 1 : Manufacturing Concepts
B Y M.L.PA V AN KISHORE
1
2-3
4-5
6-7
Learning Objective
Topics to be covered
Reference (Chapter/Sec/Page
Nos. (of Text/Ref. Books)
Basics of
Manufacturing
Properties of
Materials
Quality aspects in
Manufacturing
Manufacturing
Concepts
Engineering
Materials
Measurements and
Quality in
Manufacturing
1.1 to1.5
Basics of metal
cutting operation
Theory of Metal
Cutting
5.1,5.2,5.4,5.6 to 5.11
Learning Objective
Topics to be covered
Reference (Chapter/Sec/Page
Nos. (of Text/Ref. Books)
11
12-13
14-15
16
17
7
8
Finishing Operations
9.1 to 9.5
10
28
Learning Objective
Production of parts by
casting process
Production of parts by
forming process
Sheet metal working
operations
Powder metallurgy
Topics to be covered
Reference (Chapter/Sec/Page
Nos. (of Text/Ref. Books)
Casting processes
12.1
to12.2.2,12.2.4,12.3,12.4,12.5
13.1 to13.3,13.5 to 13.9
Sheet-metal working
Powder metallurgy
manufacturing process
Joining processes like
Mechanical Joining
welding, brazing, etc
Processes
Using non conventional
Non Conventional
resources in manufacturing Resources in
Manufacturing
Applications of computers Computer Controlled
in manufacturing
Manufacturing Processes
14
15.1 to15.4.2,15.5 to 15.7
17.1 to 17.3,17.4.3,17.4.4
Lecture-wise Plan:
Lecture
Nos
29
30
Learning Objective
Feasibility study in
manufacturing
Power transmission
process in machine
tools
Topics to be covered
Reference (Chapter/Sec/Page
Nos. (of Text/Ref. Books)
Economics of
manufacturing
Power transmission
in machine tools
19
21.1 to 21.2.3to21.2.5,
21.5.0,
21.5.1,21.5.3,21.5.4(up to
compound gear train)
Evaluation Scheme:
Test
Syllabus
Date
Weightage
(%)
Comp. Type
Test I
1 10
10.02.12
12
Closed Book
Test II
11 17
09.03.12
12
Closed Book
Lab Exam-I
1st Cycle
10
Closed Book
12
Closed Book
Test III
18 - 28
06.04.12
Lab Exam-II
2nd Cycle
10
Closed Book
*Day-to-day
Assessment
----
20
NA
24
Closed Book
Comprehensive
Entire syllabus
04.05.12 AN
Introduction
Recognition of need
Specifications
Design
Prototype Testing
Production
Drafting/Modeling
Manufacturing Concepts
Raw material The material as found in nature is
Men
Methods
Machinery
Manufacturing
Process
Material
Money
Produkt
Manufacturing Processes
Manufacturing Processes are broadly classified in to
five groups:
1.
Casting
2.
Machining
3.
Forming
4.
Powder metallurgy
5.
Joining
CASTING
casting may be defined as a metal object obtained by
MACHINING
The process of manufacturing a component by
Machined Parts
FORMING
Shaping of a component by the application of
POWDER METALLURGY
Fine powdered materials are blended, pressed into a
JOINING
Permanent Joint
2.
Temporary joint
Joining (contd.)
Permanent Joint: the joint is made such that it has the
ALLIED ACTIVITIES:
1.
Measurement
2.
Assembly
3.
Property changing
ASSEMBLY
Ball pen consists of body, Refill, Barrel, cap and
Property Changing
We should know what materials are
available,
following considerations:
Volume of Production
Types of Production
Based on the quantity of Product, Manufacturing
3. Mass Production
Types of production
JOB SHOP PRODUCTION - Low volume of