Champlain Water District Specifications March 2013
Champlain Water District Specifications March 2013
Champlain Water District Specifications March 2013
Foreword i
6.00 Fittings 9
32.00 Backfilling 38
Appendix
Details
A
Appendix
Forms
B
Foreword
I. INTRODUCTION
a. Background
b. History
iii. This revision of the specification has brought the guidelines of both
the Wholesale and Retail departments together and will ease any
confusion that Contractors and Vendors may have.
i
c. Use of these Specifications
ii
vi. The water systems included within these Specifications are defined
below:
II. Variations
a. The Champlain Water District Specifications and Details for the Installation
of Water Lines and Appurtenances (henceforth the “CWD Specifications”)
are applicable to all new construction and reconstruction of water
infrastructure. Variations from the CWD Specifications will not be
permitted except as provided for herein.
iii
GENERAL SPECIFICATIONS
1.01. One complete set of construction drawings and specifications for the
proposed water system expansion or rehabilitation shall be prepared and
submitted by a licensed professional engineer registered in the State of
Vermont to the Champlain Water District Chief Engineer and/or
Transmission System Director whenever the project will connect directly to
or impact the CWD wholesale transmission system.
1.02. One complete set of construction drawings and specifications for the
proposed water distribution system expansion or rehabilitation shall be
prepared and submitted by a licensed professional engineer in the State of
Vermont to the Retail Superintendent for each CWD Retail Department
managed water distribution system in accordance with that municipality’s
plan review requirements whenever that project may impact the distribution
system noted herein.
1.03. Drawings shall be on a detailed, workable print (24” x 36”), and drawn to
scale. Drawings shall contain a location map, plan and profile, type of
materials to be used, locations of existing and proposed utilities, and
necessary water system components required for a complete installation.
Typical details and material and installation specifications shall be provided
with all drawings. Construction drawings and specifications shall be
submitted for review to the appropriate CWD Supervisor during the
preliminary design review process. At each stage of a project’s
development, engineering plans are required to be reviewed to determine
compliance with all water specifications and standards. The level of
engineering detail required for approval generally increases with each stage
of project approval. All construction drawings and specifications shall have
a note stating, “All work to be performed in accordance with the Champlain
Water District Specifications and Details for the Installation of Water Lines
and Appurtenances.” Upon receipt of acceptable final engineering plans,
the appropriate CWD Supervisor will approve the plans for construction.
1.04. Any project involving tapping the water main for services one and one-half
(1½) inches and larger shall have drawings submitted to the appropriate
CWD Supervisor for review.
1.05. No water main extensions or alterations will be constructed within the CWD
Retail Department owned or managed water distribution systems without
the written approval of the CWD Retail Superintendent. All contract
documents shall meet these specifications as well as any of the applicable
Rules and Regulations of the CWD Retail Department, the South Burlington
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Water Department (SBWD), Colchester Fire District #1 (CFD #1), or the
Village of Jericho.
1.06. The applicant must state the purposes for which the water shall be required,
and shall agree to conform to the Champlain Water District Retail
Department’s, the City of South Burlington’s, Colchester Fire District #1, or
the Village of Jericho’s Rules and Regulations or Water Ordinances, and
these Specifications. No person supplied with water from any CWD
managed system’s mains will be entitled to use it for any other purpose
other than those stated. Requests for any other water use shall require a
separate application.
1.08. All water mains, appurtenances and other materials, and construction
methods shall conform to the most recent edition of all applicable AWWA,
ANSI, ASTM, State and Local codes, standards and regulations, and the
VT Water Supply Rule. In the case of conflict between these construction
details and specifications, project drawings, and a code or regulation, it
shall be resolved to the satisfaction of the appropriate CWD Supervisor.
1.09. The applicant, developer or owner of record shall procure all permits,
licenses, and easements that may be required to complete planned
construction, including payment of all applicable fees, and shall comply with
all conditions set forth in each permit in accordance with each water
system’s project review requirements.
1.10. At least fourteen (14) days before the start of actual construction of any
utilities or improvements in each of the CWD managed water systems or
owned transmission mains, the applicant, engineer, owner, or contractor
shall notify the appropriate CWD Supervisor of their intent to proceed, and
shall arrange a pre-construction meeting with the appropriate CWD
Supervisor and/or water system owner, applicant, engineer, and the
contractor to discuss the project. Pre-construction meetings shall take place
a minimum of seven (7) days prior to the start of the actual work.
1.11. The applicant, developer or owner of record, beyond gaining approval of the
contract documents by the appropriate CWD Supervisor, shall also be
responsible for any permit issued or work completed under these
specifications. The project applicant, or owner shall keep the appropriate
CWD supervisor advised of the address to which bills, notices, and other
communications are to be delivered, and shall provide an emergency
contact list effective throughout the construction period.
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1.12. All water mains, including those not designed to provide fire protection,
shall be sized after a hydraulic analysis based on flow demands and
pressure requirements. The system shall be designed to maintain a
minimum pressure of 20 psi at ground level at all points in the distribution
system under all conditions of flow. The normal working pressure in the
distribution system should be approximately 60 psi and not less than 35 psi
(VT Water Supply Rule, 8.1.1). The appropriate CWD Supervisor may
require the installation of main line Pressure Reducing Valves (PRVs)
depending on system configuration.
1.13. All service connections and water mains shall be buried to a depth of six
feet (6’) to the top of the pipe, and no more than eight feet (8’) unless
waived by the appropriate CWD Supervisor.
1.14. Looping of mains shall be done if at all possible, with the intent of avoiding
dead-ends. Dead-ends should only be installed if (1) looping is impractical
due to topography, geology, pressure zone boundaries, unavailability of
easements or locations of users; or (2) the main will be extended in the
near future, and the planned extension will eliminate the dead-end
connection. In this condition the water main extension shall be continuous
to the furthest property line of the project. A dead-end water main whether
temporary or permanent shall have a fire hydrant or flushing hydrant
installed at the end, unless approved otherwise by the Retail
Superintendent.
1.16. All construction documents shall consider adequate fire protection and
domestic service pressure. In the event a new extension cannot meet
those requirements, the applicant or developer shall loop the waterlines,
add a storage tank, provide booster pumps, or make other approved
provisions to meet the requirements. The requirement to install the above
appurtenances does not imply that each water system shall take ownership
of the required provisions. Ownership shall be determined within the
course of plan reviews, in accordance with each water systems rules,
regulations, specifications, ordinances, and planning and zoning
requirements.
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1.17. There shall be no connection between the water distribution system and
any pipes, pumps, hydrants, or tanks whereby unsafe water or other
contaminating materials may be discharged or drawn into the system (VT
Water Supply Rule, Appendix A, Chapter 21.8.8.1.).
1.18. Applications for irrigation purposes directly off of CWD Transmission mains
shall not be approved. Applications for irrigation purposes off of distribution
system mains shall be approved/rejected on a system by system basis, in
accordance with each water systems rules, regulations, specifications,
ordinances, and planning and zoning requirements.
1.19. The appropriate CWD supervisor shall be notified in advance to inspect all
mechanical joint fittings, main line taps, appurtenances, thrust blocks, and
water line crossings prior to occurrence of back filling.
1.20. The project engineer and /or contractor shall notify the appropriate CWD
supervisor no less than two (2) working days in advance of any proposed
testing of any completed mains. Attendance of all testing is at the
discretion of the CWD Supervisor; however the absence of CWD
representatives does not relinquish any of the above requirements. No
testing shall be performed on weekends or legal holidays.
1.22. In the case of the reconstruction of existing facilities or disruption due to the
installation of new utilities, the contractor/developer/owner shall be required
to upgrade impacted portions of the existing water system to the standards
outlined in these CWD Specifications. These upgrades shall also be
required when new construction impacts existing infrastructure. It is the
intent of the CWD to address all conflicts during the design stage of a
project, however field changes to this regard may be required at the
discretion of the appropriate CWD Supervisor.
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1.23. If at any time during construction the CWD supervisor or their designee
feels that improper materials, equipment, labor, safety provisions or traffic
control is being utilized he/she may direct verbally and/or in writing that the
situation be corrected at once. If the situation is not corrected, CWD may
implement a stop work order. This may cause further construction to be
terminated pending compliance.
1.24. The appropriate CWD supervisor reserves the right to direct the contractor
to “dig up” any installation not meeting these requirements or that have
been installed without prior approval or inspection, at the contractors
expense.
1.25. No parallel underground utility (ex. phone, electric, cable, gas) shall be
designed or installed within four feet (4’) of the water main from either side,
or above the water main from the bottom of the main to finish grade. Storm
sewer and sanitary sewer separations are only as allowed in Section 33.00
of these specifications and the VT Water Supply Rule. No building or
structure shall be built above the water line or within the water line
easement. All projects that may cross or impact existing transmission or
water distribution lines shall include the requirement to field verify all water
associated infrastructure that may be impacted.
1.26. Prior to final acceptance and at the conclusion of the warranty period the
following shall occur:
1.26.02. Upon completion of the construction project or any Phase of the project,
“Record Drawings” shall be supplied to the appropriate CWD supervisor
in the form of one (1) hard copy and one (1) electronic copy in Auto-
CAD Version 2010 Format (.DWG) or newer. All Record Drawings are
to include valve and curb stop ties and valve and curb stop coordinates
to sub-meter accuracy. On all projects CWD requires that approved
submittals and O&M manuals be submitted in paper format and
electronic Adobe Acrobat Reader (.pdf) format.
1.26.03. The contractor shall repair, replace or retest promptly as directed by the
CWD supervisor and without further charges to the water system
owner, all work, equipment, materials or parts, which may fail during the
warranty period.
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1.26.04. Final acceptance shall not take place until the appropriate CWD
Supervisor has determined that complete record information has been
received and all required improvements have been satisfactorily
completed.
TECHNICAL SPECIFICATIONS
2.01. Ductile Iron Pipe is required on all CWD transmission system projects.
2.02. Pipe shall be ductile iron with a minimum diameter of eight inches (8”)
unless waived by the appropriate CWD supervisor, and conform to current
AWWA C151 or ANSI Specification A21.51 for all distribution mains. Larger
size mains will be required if necessary to allow withdrawal of the required
fire flow while maintaining the minimum pressure specified in the VT Water
Supply Rule, Chapter 21, 8.1.2. Any proposed departure from minimum
requirements shall be justified by hydraulic analysis and future water use
assessment, and will be considered only in special circumstances (VT
Water Supply Rule, Chapter 21, 8.1.4).
2.03. Push-on joint pipe shall be minimum thickness class 52. Pipe shall be
cement mortar lined on the inside in accordance with ANSI A21.4 and
AWWA C104 except that the cement lining thickness shall not be less than
one-eighth inch (1/8”). A plus tolerance of one-eighth inch (1/8”) will be
permitted.
2.04. Ductile iron pipe shall be given an exterior petroleum asphaltic coating in
accordance with ANSI AWWA C151/ANSI A21.51
2.05. Four-inch (4”) and six-inch (6”) DI pipe shall have no less than two (2) brass
wedges installed at each joint. Eight-inch (8”) and larger DI pipe shall have
no less than three (3) brass wedges installed at each pipe joint.
Conductivity bonds may be installed in place of wedges.
2.07. Galvanized pipe or fittings shall not be used in any water system managed
or owned by the CWD Retail Department, or the CWD Transmission
System.
2.08. All Ductile Iron water pipe shall be poly wrapped with a minimum thickness
of 4 mil poly in accordance with AWWA Specification C105 / ANSI A21.5,
unless approved otherwise by the appropriate CWD Supervisor.
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3.00 POLYVINYL CHLORIDE (PVC) PIPE
3.01. PVC Pipe is not approved for use in the CWD transmission system or in
any water system managed or owned by the CWD Retail Department.
3.02. Where existing PVC is encountered within CWD managed and owned
water systems all Service connections shall require a tapping saddle. Only
tapping saddles manufactured specifically for PVC pipe shall be used. The
service saddle shall be designed to provide a drip tight connection. The
body shall be Teflon or Epoxy coated Ductile Iron with double stainless
steel straps, bolts, nuts, and mechanism for attaching to the pipe barrel
(see Section 8.10). The maximum outlet size with a service saddle shall be
two-inch (2”). Narrow U-bolt-type straps and saddles having lugs that dig
into the pipe wall shall be prohibited.
4.01. Where approved by the appropriate CWD Supervisor, HDPE pipe may be
used for limited main line installations, such as but not limited to:
4.02. When approved for use HDPE pipe and fittings will meet and be installed in
accordance with ANSI AWWA specification C906 current edition.
4.03. A tracer wire will be required for all HDPE pipe installations.
5.01. The installation of ductile iron water lines shall conform to AWWA Standard
C600, current edition.
5.02. The water main shall be laid and maintained on lines and grades
established by the contract documents for the project, or as defined within
these Specifications. Fittings and appurtenances shall be installed at the
required locations unless approved otherwise by the appropriate CWD
supervisor. Prior to excavation, an investigation may be required to
determine the location of existing underground structures and conflicts.
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5.03. Discharges from the trench shall be directed away from the trench to
prevent trench instability. Excavated materials shall be placed in a manner
that will not obstruct the work nor endanger workers or the public nor
obstruct sidewalks, driveways, roadways, or other structures. Pavement
and road surfaces shall be removed as part of the trench excavation. The
amount removed shall depend on the width of trench required for the
installation of the pipe and appurtenances, unless otherwise approved by
the appropriate CWD supervisor or municipality. Trenches shall be wide
enough to permit the placement of a trench box, sheeting, bracing, and
appurtenances as required by safety requirements.
5.04. When excavation of rock is necessary, all rock shall be removed to provide
a clearance below the pipe, valves, and fittings of twelve-inches (12”) and
on all sides of at least eighteen-inches (18”), see typical A-19. A layer of
appropriate backfill shall be placed on the bottom of the trench to the
appropriate depths, then leveled and tamped after excavation is complete.
Specified clearances shall be maintained between the bottom of the pipe
and any part, projection, or point of rock, boulder, or stone of sufficient size
and placement that could cause a fulcrum point or point load.
5.05. If the trench passes over a previous excavation, the trench bottom shall be
sufficiently compacted to provide support equal to that of the native soil or
conform to other regulatory requirements in a manner that will prevent
damage to the existing installation.
5.06. When the excavated material is found to include ashes, cinders, refuse,
organic material, or other unsuitable material, this material shall be
removed to a minimum of at least twelve-inches (12”) below the bottom of
the pipe. The removed material shall be replaced with clean, stable backfill
material as approved by the appropriate CWD Supervisor.
5.07. The proper implements, tools, and facilities shall be provided and used for
the safe and convenient performance of pipe installation. All pipe, fittings,
valves, and hydrants shall be lowered carefully into the trench using a
backhoe, crane, tagged lifting chains, or other suitable tools or equipment,
in such a manner as to prevent damage to water main materials and
protective coatings and linings.
5.08. All pipes, fittings, valves, hydrants, and other appurtenances shall be
examined carefully for damage and other defects immediately before
installation. Defective materials shall be marked and held for final
disposition.
5.09. Foreign material shall be prevented from entering the pipe while it is being
placed in the trench. No debris, tools, clothing or other materials shall be
placed in the pipe at any time.
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5.10. When pipe laying is not in progress, the open ends of pipe shall be closed
by a watertight plug or other means specified. When practical the plug shall
remain in place until the trench is pumped completely dry. All precautions
shall be made to prevent flotation of the pipe in the trench.
5.11. All dead ends of new mains shall be closed with plugs or caps; such dead
ends shall be equipped with suitable blow off facilities.
5.12. All new water mains shall be filled at a maximum velocity of 1ft/sec while
venting air.
6.00 FITTINGS
6.01. All fittings shall be Ductile Iron with a 350 pounds working pressure, and
shall conform to AWWA/ANSI C110/A21.10.
6.02. All fittings shall be domestic made in accordance with the Buy American
Act, unless otherwise approved.
6.03. Pipe shall be inserted squarely into all fittings. No deflection will be allowed
from any hydrant, tee, valve, or bend.
6.04. Anchor tees (aka: Hydrant tees and Swivel tees) shall be Class 350 ductile
iron, cement lined, conforming to AWWA/ANSI C110/A21.10, C111/A21.11,
and C104/A21.4. In lieu of Anchor tees, Mechanical Joint tees may be
used if a Foster Adaptor is used to secure the valve directly to the branch of
the tee. If a Mechanical Joint tee is to be used, it shall conform to the
above referenced specifications.
6.05. Mechanical Joint restraints shall be incorporated into the design of the
follower gland and shall include a restraining mechanism which, when
actuated, imparts multiple wedging action against the pipe increasing its
resistance as the pressure increases. Glands shall be manufactured of
ductile iron, and have a minimum working pressure of 350 psi. Twist off
nuts shall be used to ensure proper actuating of the restraining devices.
Torque wrenches shall be used to tighten all bolts to manufacturer’s
specifications.
6.05.01. Mechanical joint retainer glands shall be domestic made and be either
EBAA Iron MegaLug, Ford Uniflange Series 1400, Romac RomaGrip or
approved equal.
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6.08. Pipeline couplings shall conform to AWWA C110 and ANSI A21.10.
Mechanical Joint Connecting pieces of proper diameter shall be installed in
accordance with the manufacturer recommendations and at locations
directed by the plans or the appropriate CWD supervisor. Solid sleeve
couplings shall be used when joining new pipes or like materials. Hymax
couplings may be allowed when joining dislike pipe materials or new and
old pipe connections.
6.09. All fittings shall be restrained; double poly wrapped and have concrete
thrust blocks poured in place as defined herein.
6.10. Fittings located on the interior of vaults are to be #125 Flange fittings unless
otherwise approved in writing by the appropriate CWD Supervisor.
7.01.01. These regulations shall apply to all those wishing to connect to any
CWD owned water transmission pipeline. Since it is the policy of the
CWD Wholesale Department to deal only with the municipal water
system purchasing water from the CWD, CWD will only accept tapping
applications from those served member communities.
7.03.01. Connection: the act of direct tapping an existing water main, “cutting in”
a tee and valve, or connecting to a previously installed tee and/or valve;
all connections are solely at the cost of the applicant.
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7.03.04. Connection Fee: shall be a charge levied for permission to connect to a
water main owned and / or maintained by the Champlain Water District,
and shall be prepaid by the applicant.
7.04. Those wishing to connect to or tap a water line within the Champlain Water
District Transmission or Distribution systems must contact the municipality
in which the water line is located.
7.05.01. The appropriate written application has been made to the Champlain
Water District by a municipality.
7.05.02. Written approval has been granted by the Champlain Water District
Copies of respective Wholesale and Retail application forms can be
found in Appendix B.
7.05.03. The assessed connection fee has been paid to the Champlain Water
District or the appropriate municipality.
7.05.04. Appropriate prior notification; a minimum of three (3) working days, has
been given to the appropriate CWD Supervisor regarding the date and
time that the connection is to take place.
7.06. The connection can only take place in the presence of a Champlain Water
District employee.
7.07. A connection shall not be made after November 15 or before April 1 without
prior approval of the appropriate CWD Supervisor, who may also restrict
connections before November 15 and after April 1 during adverse weather
conditions.
7.09. Connections will only be permitted between the hours of 7:00am and
3:00pm and only on regular Champlain Water District business days. All
connections must be completed by 3:00pm; connections that cannot be
completed by 3:00pm may be suspended and completed the following
business day. A suspended tap may entail back filling the excavation until
the following day. CWD personnel have the authority to suspend
connections that they deem cannot be completed within the time period
stated above.
7.10. Excavations for connections shall comply with safety requirements outlined
in Section 27.00, Protection of the Public and Work Personnel of these
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specifications. CWD personnel have the authority to suspend connections
that they deem do not comply with applicable VOSHA Guidelines.
7.11. No connection shall be located within 3 pipe diameters of any other fitting or
pipe joint.
7.13. The regulations and specifications of the municipality pertaining to the use
of its water system shall be followed, as well as the regulations and
specifications of the Champlain Water District.
7.14. Connection fees shall be levied by the Champlain Water District and/or the
local municipality in accordance with the appropriate schedule in Appendix
B and/or the local municipality’s regulations.
7.15.05. The payment of a connection fee to the Champlain Water District shall
not preclude the right of a municipality to levy any additional fee or cost
item as a charge for said tap or supervision thereof.
7.15.06. The municipality shall be responsible for the payment of any fees due.
The amounts due shall be paid at least three (3) working days prior to
connection being made.
7.16.01. All tapping corporations, tapping sleeves and tapping valves on the
CWD transmission pipeline will be installed only after permission of the
specific CWD served municipal water system and the CWD.
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7.16.02. All tapping corporations, tapping sleeves and tapping valves of any
size, become the property of the CWD and the responsibility of
operation, maintenance and/or replacement is the obligation of the
CWD. A minimum one year warranty from the time of installation shall
be provided by the installing contractor.
7.16.03. All pipe and appurtenances beyond the tapping corporations, tapping
sleeves and tapping valves shall be owned, maintained and repaired by
the host municipality and/or property owner, in accordance with each
water systems rules, regulations, specifications, ordinances, and
planning and zoning requirements.
8.02. Only approved tapping companies shall be allowed to perform wet taps on
any CWD owned or managed water main. A current list of approved
companies can be obtained from a CWD Supervisor.
8.03. Taps shall be a minimum of three pipe diameters away from any joint, other
tap, or fitting in the water line being tapped. Example: If tapping a 12” water
line the tapping saddle must be a minimum of 36” away from the nearest
joint in the 12” water line.
8.04. All tapping sleeves shall be provided with a ¾” NPT test plug, for
Hydrostatic testing of the valve and sleeve assembly. The test pressure
shall be at 200 psi or not exceed the rated working pressure of any of the
fittings. The sleeve and valve assembly shall hold the determined test
pressure for a minimum of 30 minutes without any pressure drop. Any
leaks or other problems must be remedied before the pipe is tapped. Air
testing is NOT allowed on any tapping sleeve.
8.05. All Tapping Sleeves and Tapping Valves shall be poly wrapped with a
minimum thickness of 4 mil poly in accordance with AWWA Specification
C105, unless approved otherwise by the appropriate CWD Supervisor.
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8.06. Direct taps over twelve inches (12”) in diameter shall not be allowed.
Connections that require taps larger than twelve inches (12”) in diameter
shall be direct tee and valve cut ins, unless otherwise approved by the
appropriate CWD Supervisor.
8.07. All materials used when tapping for a branch connection or interconnection
from any Champlain Water District owned or managed water main shall be
as specified below:
8.08.02. Tapping sleeves shall be of the split sleeve design constructed with two
solid half-sleeves bolted together. Sleeves shall be constructed of
ductile iron, shall have a working pressure of at least 250 psi, and shall
have mechanical joint ends with end and side gasket seals.
8.08.03. All bolts and nuts for mechanical joints of tapping sleeves shall be of
high-strength cast iron or high-strength, low alloy steel conforming to
ANSI/AWWA C111/A21.11 (latest version).
8.08.04. All bolts and nuts for flanged joints of tapping sleeves shall be of high-
strength, low carbon steel conforming to ANSI/AWWA C110/A21.10
(latest version).
8.08.05. All bolts and nuts shall be sound, clean, and coated with a rust resistant
lubricant; and their surfaces shall be free of objectionable protrusions
that would interfere with their fit in the made-up mechanical or flanged
joint.
8.09.02. Tapping sleeves shall be stainless steel with mechanical joint or flanged
outlets as approved by the appropriate CWD supervisor.
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conforming to ASME B16.1 or ANSI/AWWA C110/A21.10 (latest
version), and outlet connection shall be Standardized Mechanical Joint
unless specified otherwise on the drawings for the type of pipe required
for the branch or lateral pipeline.
8.10.02. Gate valves used to convey or dispense water for human consumption
shall comply with the Vermont Law (Act 193) An Act Relating to
Prevention of Lead Poisoning By Exposure to Lead in Consumer
Products, and shall contain no more than 0.25% lead by weighted
average. Fixtures containing brass must comply with NSF/ANSI 61
Annex G.
8.10.04. Valves twelve inches (12”) and smaller shall be bubble tight, zero
leakage at 200 psi working pressure. Valves shall have non-rising
stems, open counter clockwise and provide a two (2”) square operating
nut with an arrow cast in the metal indicating direction of opening.
8.10.06. Each valve shall have the maker’s name, pressure rating and year in
which it was manufactured cast on the body. Valves shall be
mechanical joint on each end. Prior to shipment from the factory each
valve shall be tested by hydrostatic pressure equal to twice the
specified working pressure. Gate valves shall be Mueller, , Kennedy,
AFC or approved equal on distribution mains, and Mueller, AFC, or
approved equal on CWD Transmission mains.
8.10.07. Tapping valves over twelve inches (12”) diameter shall NOT be allowed.
8.10.08. Buried tapping valves shall be provided with a two inch (2”) square
wrench nut and shall be installed with a cast iron valve box as required
to allow access to the valve operating nut at all times. In installations
where the depth from grade to top of valve operating nut is greater than
five feet (5’), a valve stem riser shall be provided and installed such that
the depth from the valve stem riser nut to grade is from four feet to five
feet (4’-5’). Valve stem risers shall be of high strength stainless steel
and of welded construction (see detail A-20).
8.10.09. All contractors (or others) who apply to Champlain Water District for
transmission water line taps shall submit complete specifications of the
tapping material they intend to use at the time the Champlain Water
District Tapping Application Form is submitted.
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8.11.01. Bodies shall be Ductile Iron per ASTM A536
8.11.02. Bodies shall have a fusion bonded epoxy or approved equal finish.
8.11.04. Bands are to be constructed of grade 304 stainless steel and have a
minimum width of 2”.
8.11.05. Bolts and nuts are to be constructed of grade 304 stainless steel.
8.11.06. Tapping Saddles shall be used only for the following: Ductile Iron and
Cast Iron pipe for taps 1 ½” or 2” in size, All PVC pipe, All AC pipe.
9.02. Gate valves used to convey or dispense water for human consumption shall
comply with the Vermont Law (Act 193) An Act Relating to Prevention of
Lead Poisoning By Exposure to Lead in Consumer Products, and shall
contain no more than 0.25% lead by weighted average. Fixtures containing
brass must comply with NSF/ANSI 61 Annex G.
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9.03. Buried gate valves shall be provided with a two inch (2”) square wrench nut
and shall be installed with a cast iron valve box as required to allow access
to the valve operating nut at all times. In installations where the depth from
grade to top of valve operating nut is greater than five feet (5’), a valve stem
riser shall be provided and installed such that the depth from the valve stem
riser nut to grade is from four feet to five feet (4’-5’). Valve stem risers shall
be of high strength stainless steel and of welded construction (see detail A-
20).
9.04. Gate valves shall normally be placed a maximum of five hundred feet (500’)
apart. Tee intersections shall have three (3) gate valves directly connected
to all branches with the use of foster adapters (See also Section 7, Fittings).
Mechanical joint cross connections (four way intersections) shall have a
minimum of four (4) valves, connected with the use of foster adapters. On
longer runs of pipe, or for long runs of transmission main, valve separation
of >500’ may be approved on a case-by-case basis.
9.05. All gate valve bolts, studs and nuts shall be made from corrosion resistant
stainless steel.
10.01. Valves 16” and larger are to be butterfly valves unless otherwise approved
by the appropriate CWD Supervisor.
10.04. Iron Body Rubber Seated Butterfly Valves (buried application) are to at a
minimum meet the following:
10.04.02. Valve body: Ductile Iron ASTM A536, Grade 65-45-12, 70-50-05, or 80-
55-06 or ASTM A395, Grade 60-40-18.
10.04.06. Operation: Open counter clockwise and provide a two (2”) square
operating nut with an arrow cast in the metal indicating direction of
opening
10.04.07. Coating: Interior and Exterior to be coated with Epoxy (fusion bonded).
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10.04.08. All valve body bolts and nuts are to be Stainless Steel.
10.05. Buried butterfly valves shall be provided with a two inch (2”) square wrench
nut and shall be installed with a cast iron valve box as required to allow
access to the valve operating nut at all times. In installations where the
depth from grade to top of valve operating nut is greater than five feet (5’), a
valve stem riser shall be provided and installed such that the depth from the
valve stem riser nut to grade is from four feet to five feet (4’-5’). Valve stem
risers shall be of high strength stainless steel and of welded construction
(see detail A-20).
11.01. Valve boxes shall be of the three-piece cast iron slide type with a minimum
inside shaft diameter of five and one quarter inches (5¼”) and a six foot (6’)
trench depth.
11.02. Valve boxes shall not transfer loads onto the valve.
11.03. Valve boxes shall have a cast iron cover marked “WATER”.
11.04. The boxes shall be dirt tight with the top of the cover flush with the top of
the box rim.
11.05. Valve boxes located in roadways shall have one non-adjustable paving riser
of a height ranging from one and a half inches (1.5”) to six inches (6”) as
needed, to be brought to final pavement grade.
12.01. Fire Hydrants shall be Mueller Super Centurion 250, Figure A-423,
Kennedy K-81 D, or Waterous Pacer and shall conform to AWWA C502
with the following specifications. Note: Waterous Pacer hydrants shall be
installed with a Boston Operating Nut (see detail A-15).
12.03.01. Two-2½ inch Hose Nozzles with National Standard Thread (NST), one
approved hydrant flag (see detail A-27).
12.03.02. One 4½-inch Pumper Nozzle with National Standard Thread (NST)
NOTE: Within the CFD #1, MBWC and CT water systems, a four-inch
(4”) Storz Connection on the pumper nozzle shall be required in place
of the 4 ½” NST nozzle.
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12.04. Inlet Connection: 6 inch Mechanical Joint, “Mega-Lug” or equivalent
retaining gland, and concrete thrust block
12.07. Depth of Bury: Six-foot cover. The hydrant shall have at least 15 inches
and no more than 21 inches between the bottom of the pumper cap and the
ground.
12.08. Hydrant Drain: The hydrant shall be non-draining or have the drains
permanently plugged.
12.10. Other: Hydrants shall be compression type closing with the pressure.
Hose and pumper nozzles shall be ¼ turn type secured by stainless steel or
corrosion resistant pins or screws. Pressure seals behind nozzle flanges
shall be “O” rings. A breakable coupling retained in place by stainless steel
or corrosion resistant pins shall make the union between the upper and
lower stems. The two-piece traffic flange shall be held in place by nuts and
bolts. The upper barrel shall be able to rotate 360 degrees without
removing any bolts. Approve hydrant flags shall be required and placed on
each hydrant at the time of installation. Wherever a traffic hazard appears
to exist, curbing and/or bollards shall protect the hydrant except within
municipal Right-Of-Ways.
12.11. Fire hydrants shall comply with AWWA C502 (latest version).
12.12. For single- family house subdivisions, there will be at least one hydrant at
each intersection and a maximum of five hundred feet (500’) between
hydrants with a minimum water flow of 500 gallons per minute (gpm) at the
flow hydrant with a 20-psi residual pressure at the residual hydrant.
Municipal hydrants should be located immediately adjacent to street
property lines. A 20’ x 20’ easement will be required around all hydrants.
No structures or plantings are to be placed within a 20’ x 20’ area of any
hydrant. All approved subdivisions shall be installed with the same brand,
make, and model of fire hydrant within the project limits.
12.13. Where dead-end mains occur they shall be provided with a fire hydrant if
flow and pressure meet minimum requirements. If flows and pressure are
not sufficient, then an approved flushing hydrant or blow off shall be
installed for flushing purposes. (See Section 14)
12.14. When set in lawn space between the curb and sidewalk no portion of the
hydrant or nozzle cap will be less than one foot off the gutter face of the
curb or edge of the sidewalk. Hydrants shall be a minimum of four feet (4’)
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and a maximum of six feet (6’) from the edge of the sidewalk to the closest
point on the hydrant when placed behind the sidewalk. Hydrants shall be
located so as to provide complete accessibility and minimize the possibility
of damage from vehicles or injury to pedestrians, as approved by the
appropriate CWD supervisor.
12.15.01. Fire hydrants, tapping sleeves and tapping valves may be installed on
Champlain Water District lines under the following conditions:
12.15.02. Fire hydrant assemblies (hydrant and isolation valve) may be furnished
and installed on any portion of CWD transmission mains for use either
as “blow offs” at low points in the system to flush the mains and/or for
firefighting purposes.
13.01. Hydrant assemblies shall consist of either a tapping sleeve and valve or an
anchor tee, a six inch (6”) mechanical joint gate valve conforming to the
above specifications, the appropriate length of six inch (6”) Ductile Iron
Cement Lined, Class 52 pipe secured to the gate valve with an approved
retainer gland, all necessary anchor couplings and approved retaining
glands, the fire hydrant and appropriate thrust block.
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13.02. Care shall be taken to prevent damage to hydrants and appurtenances
during handling and installation. All materials shall be carefully inspected
for defects in workmanship and materials; all debris and foreign material
cleaned out of the hydrant bowl; all operating mechanisms operated to
check their proper functioning, and all nuts and bolts checked for tightness.
All hydrants shall be carefully incorporated in the water main and supported
in their respective positions free from distortion and strain. Hydrants shall
be set plumb. All hydrants shall be oriented to most efficiently allow fire
truck access and connection for emergency purposes. Traffic model
hydrants shall be installed so that the bury line is no more than two inches
(2”) above or below established grade. Generally, fire hydrants shall not be
installed within ten-feet (10’) of any new or existing light pole,
telephone/power pole, gas line, utility box or other utility structure. Hydrant
locations are subject to the approval of the appropriate CWD supervisor
and the appropriate municipality’s fire department. Installation procedures
for fire hydrants can be found in AWWA C600.
14.02. The appropriate CWD supervisor may require the installation of a Kupferle
MainGuard Model 77 two-inch (2”) self-draining blow-off/flushing hydrant at
various points on a water distribution line. Blow-off/flushing hydrants are
typically required at the end of small diameter water lines that are not
designed to support a fire hydrant. Blow-off/flushing hydrants shall be
installed according to manufacturer recommendations (See detail A-31).
Connection to the water main shall be in accordance with Section 15.00 of
these specifications.
14.03. Blow-offs shall not be connected to any sewer, submerged in any stream or
ditch, or installed in any manner that will permit back siphonage into the
distribution system.
15.01. Service lines on all CWD Distribution and Transmission water mains shall
be copper from the corporation to the curb stop. Service lines connected to
CWD Transmission mains beyond the curb stop shall follow municipal
specifications. Service lines shall be installed so as to run perpendicular, in
a straight line from the water main to the curb stop (See detail A-14).
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15.02. All service connections to mains shall comply with Section 8 of these
specifications in its entirety.
15.03. Each service shall consist of a corporation, curb stop, copper tubing and an
Erie style curb box with a stainless steel service rod. Service lines from
three-quarter to two inch (¾” to 2”) shall be copper tubing from the
corporation stop to building. Copper tubing shall be type “K”, soft temper,
conforming to ASTM B88. The name or trademark of the manufacturer and
type shall be stamped at regular intervals along the pipe. Copper service
line sizes shall be three-quarter inch, one-inch, one and one-half inch, or
two-inch (¾”, 1”. 1-1/2”, or 2”).
15.04. Copper service pipe shall be one piece from the corporation to the curb
stop. Services lines crossing roadways shall be required to have a curb
stop on each side of the roadway.
15.05. The minimum service size for a single-family residence shall be three-
quarter inch (¾”). The minimum service size for a duplex shall be one inch
(1”). Service lines for single family homes and duplexes with fire sprinkler
systems shall be sized appropriately for sprinkler system and domestic
demands.
15.06. All underground service line valves, fittings, corporations, curb stops, meter
tail setters, elbows, and angle valves shall be manufactured in accordance
with AWWA Standard C-800, latest edition, and as further specified in these
specifications. All service line components used to convey or dispense
water for human consumption shall comply with the Vermont Law (Act 193)
and must also comply with NSF/ANSI 61 Annex G. Hereafter referenced as
Low-Lead Brass.
15.08. Corporations shall have threads per AWWA C800 Table 7 / Figure 2 at the
inlet, and a compression type fitting at the outlet, per AWWA C800, Figure
4. Both inlet and outlet shall be the same size. In no instance, except when
a tapping sleeve and valve is used, shall a tap be made without a
corporation. Corporations shall be AY McDonald or Cambridge Brass Low-
Lead, or Department approved equal. Corporations shall be ball valve type
with minimum allowable pressure rating of 300 psi.
15.09. Curb stops shall be a ball valve type with a minimum allowable pressure
rating of 300 psi and manufactured in accordance with AWWA C800. The
curb stop shall open left, have a positive stop, be full port, provide a drip-
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tight shutoff in the closed position, and be of the tee design or flat design.
No curb stop shall have the ability to drain the service line. Both the inlet
and outlet of the curb stop shall have compression type fittings. The tee
head of the curb stop shall have the provision for the connection of a
service rod. Curb stops shall be AY McDonald or Cambridge Brass Low-
Lead, or Department approved equal. The curb stop shall rest on a four
inch by eight inch by sixteen-inch (4” x 8”x 16”) solid concrete block for
support. Curb stops shall be installed just inside the municipal R.O.W
unless otherwise approved by the appropriate CWD Supervisor.
15.10. Curb boxes shall be of sliding adjustable type capable of adjusting from five
feet to six feet (5’-6’) (Erie Style). The base of the box shall be arch type so
as to prevent the box from resting on the curb stop. The adjustable upper
section shall be one inch (1”) diameter for use with ¾” and 1” curb stops.
For larger curb stops, the curb box shall be installed over a heavy foot
piece. Stationary rods affixed to the key of the curb stop with a brass pin
shall be thirty inches (30”) in length for ¾” and 1” curb stops and twenty-four
inches (24”) for large curb stops. Curb box rods shall be stainless steel.
The word “WATER” shall be inscribed on the cover of the box. The cover of
the box shall have countersunk brass pentagon plug for those curb boxes
placed in paved or concrete areas, and standard two holes for grass areas.
Curb box couplings and extensions will be the same material as the curb
box. Both cover and upper section of the box shall be able to be located
with a ferrous type metal locator.
15.11. All service connections shall be installed to the curb stop for all building lots
before the street is paved.
15.12. Service connections shall be made by installing the approved service line
from the curb stop/gate valve through the cellar wall or floor. In accordance
with the water systems rules and regulations or water ordinances a ball
valve or angle valve may be installed by the Department on the end of the
service line to which a Department installed or furnished water meter shall
be connected. Contractors shall be supplied meter flanges for meter
connections larger than one-inch (1”) to which the Department shall furnish
and install the appropriate sized meter in accordance with water system
rules and regulations and/or water ordinances. The contractor shall be
required to perform all plumbing off the downstream meter connection,
including a shut off, appropriate backflow device, and recommended
pressure regulator, all installed in accordance with standard plumbing
practices or municipal requirements. Meters shall be installed horizontally
at the point of entry into a building and before any lateral. Meters shall be
installed between 12” and 48” from the floor, and 12” from any wall.
Reasonable space for access shall be provided around the water meter and
valving to allow for maintenance.
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16.00 BACKFLOW PREVENTION DEVICES
16.02. Only the following types of backflow prevention devices shown below shall
be used for the containment of commercial on-premise hazards for low and
high hazard situations respectively:
16.05. Provisions shall be made by the builder to provide for thermal expansion
within a closed loop internal plumbing system (i.e. - the installation of
thermal expansion devices and/or pressure relief valves).
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17.00 ROCK EXCAVATION
17.02. Rock shall be excavated, when encountered, to the lines and grades
indicated on the drawings or as directed by the appropriate CWD
supervisor. Excavated material shall be disposed of and acceptable
material shall be furnished for backfill in the space voided by the excavated
rock.
17.03. Rock in pipe trenches shall be excavated to a depth not less than twelve
inches (12”) lower than the bottom of the installed pipe, in accordance with
Section 5.04. When so specified or indicated, or when laying the pipe in an
excavated rock area, the trench shall be backfilled with satisfactory material
listed and approved under Pipe Bedding (see Detail A-19).
17.04. Blasting shall be in full compliance with all State and Federal laws and local
ordinances. Blasting contractors shall provide a certificate of insurance and
take all possible care to avoid injury to persons and damage to property.
Blast areas are to be completely covered with blasting mats and sufficient
warning given to all persons in the vicinity of the work before blasting. Care
shall be taken to avoid damages to utilities or other structures above and
below ground.
17.07. Blasting contractors shall comply with all municipal, State, Federal and
other ordinances and codes relating to the storage and handling of
explosives. Particular attention is called to adherence of requirements of
the electric, gas and other utilities that may be located in the project area.
17.08. Damages and cost of whatever nature resulting from blasting operations
shall be borne solely by the blasting contractor.
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17.09. If rock below grade is shattered by blasting, caused by holes drilled too
deep, or too heavy charges of explosives, or any other circumstance due to
blasting, and if such shattered rock does not provide suitable foundation,
the rock shall be removed and the excavation refilled with acceptable
material by and at the expense of the contractor.
18.01. Water lines shall be laid and maintained on lines and grades established by
the plans for the project. Pipeline trenches shall be excavated to the width
and depths shown on the plan typical details or as defined herein.
18.02. Pipeline trenches in which pipe is to be laid directly on the trench bottom
shall not be excavated entirely by machinery, but shall be finally excavated
by hand tools such that the trench shall have a bottom shaped to support
the pipe throughout its entire length by firm and undisturbed material.
18.03. Pipeline trenches, for which bedding is required, shall be excavated to the
required depths using machinery. No pipe shall be laid directly on ledge,
hard shale or a very compact glacial till. When excavation of rock is
necessary, all rocks shall be removed to provide a clearance below all
pipes, valves, and fittings of at least twelve inches (12”) below and eighteen
inches (18”) on all sides of at least twelve-inches (12”) for nominal pipe
sizes up to 24”. When excavation is completed, a layer of appropriate
backfill material shall be placed on the bottom of the trench to the
appropriate depths, then leveled and tamped. These clearances and
bedding procedures shall also be observed for pieces of concrete or
masonry and other debris that may be encountered during excavation. In
all cases the specified clearances shall be maintained between the bottom
of all pipe and appurtenances and any part, projection, or point of material
of sufficient size that could cause a fulcrum point or point load.
18.04. When an unstable trench bottom is encountered and the appropriate CWD
supervisor determines that it cannot support the pipe adequately, an
additional depth shall be excavated and refilled to the pipe invert with
approved material at the contractor’s expense.
18.05. Pipeline trenches shall be dry during the laying of pipe. Wood supports
under pipe shall be removed prior to back filling.
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18.07. Bedding material shall consist of crushed or natural stone conforming to
ASTM D2321.
18.08. Bedding and blanket material shall be Class II material (ASTM D2321)
consisting of clean, granular material (sand), particle size limits described
as follows:
19.01. Approved waterlines with less than five feet (5’) of cover over the crown,
that cross a storm sewer, where indicated on the plans, or as required by
the appropriate CWD supervisor, shall be protected against freezing by the
installation of insulation board which is to be closed cell, extruded
Polystyrene foam meeting ASTM 578, Type VI, 40 psi compressive strength
(ASTM D1621) 0.1% max. Water absorption (ASTM C272).
19.02. The sheets shall be placed twelve inches (12”) above the crown and twelve
inches (12”) from each side. Side sheets shall extend six inches (6”) below
the invert of the pipe (see Detail A-33). The area between the pipe and
insulation shall be filled with clean medium or coarse sand. No less than
four inches (4”) of clean medium or coarse sand shall be placed directly
over the insulation sheets after they are installed. Joints shall be
overlapped so there is no gap that will allow frost to penetrate. Care shall
be exercised during backfill and compaction over the polystyrene sheets to
prevent damage to the sheets. In no cases shall the waterline have less
than four feet (4’) of cover over the top of the pipe.
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20.02. The polyethylene encasement shall prevent contact between the pipe or
fittings and the surrounding backfill and bedding material and shall be
installed as outlined in section 4.1 of the above AWWA/ANSI standard.
Lumps of clay, mud, cinders, etc., on the pipe shall be removed prior to
installation of the polyethylene encasement. During installation, soil or
embedment material shall not be trapped between the pipe and
polyethylene. Overlap and ends shall be secured with adhesive tape. All
cuts, tears, punctures, or damage to the polyethylene shall be repaired with
adhesive tape or with a short length of polyethylene sheet, wrapped around
the pipe to cover the damaged area, and secured in place. Backfilling
around polyethylene-wrapped pipe shall be in accordance with
ANSI/AWWA C600.
21.01.03. Shall have a Ductile Iron body, bonnet and disc that exceeds ASTM A-
536 66-45-12.
21.01.04. Shall have a fusion bonded epoxy coating inside and out.
21.01.07. Shall have a drop tight shut off pressure as low as 5 psig.
21.01.09. Shall have a 100% unobstructed flow area that is free if pockets which
can trap debris.
21.01.10. Shall have a factory installed flushing actuator that can be furnished as
an option.
21.01.11. Shall have a ductile iron disc fully encapsulated with Buna N rubber.
21.01.12. Shall have disc travel to closure that shall not be more than 35 degree.
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21.01.15. See details A-23 and A-24.
22.01. The primary function of air release valves is to automatically release small
pockets of air as they accumulate at local high points within the water
system. Air release valves must also discharge high velocity air during main
filling and admit air during drainage. Air release valves are to be provided at
required locations as shown on drawings.
22.02. Air release valves shall be designed to open positively and vent air to the
atmosphere at system working pressures up to 250 psi.
22.03. Apco style valves shall have epoxy coated ductile iron bodies, a stainless
steel float and stainless steel or bronze trim.
22.04. ARI style valves shall have reinforced nylon bodies, foamed Polypropylene
float and E.P.D.M seals.
22.05. Piping: the upstream connecting piping shall consist of two brass ball
valves, one brass tee and brass connection piping; all shall be one inch (1”)
in diameter unless otherwise specified. Downstream discharge piping shall
be two inch (2”) galvanized piping with appropriate fittings (See detail A-2).
22.06. The open end of an above grade air release venting pipe shall terminate at
least forty eight inches (48”) above grade and be fitted with an insect screen
on the end.
22.07. Automatic air relief valves shall not be used in situations where flooding of
the access-way or chamber may occur.
22.08. Valves shall be A.R.I D-040, APCO No. 200A, or approved equal. All air
release valves shall conform to ANSI/AWWA C512 and be installed
according to the VT Water Supply Rule, A-8.4.
23.01. Pressure Reducing Valves (PRV’s) shall be; Cla Val 90-01/690-01 with
positioning stems, containing the check valve feature (unless otherwise
stated); Flomatic Model C101with position indicator stem; or approved
equal (See details A-21 and A-22).
23.03. Pressure reducing valves are to be installed in precast concrete vaults that
allow adequate space for removal and maintenance. Vaults shall also have
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access hatches that are sized appropriately for the insertion and removal of
all components. Vaults designs shall be subject to approval by the
appropriate CWD Supervisors (See details A-21 and A-22).
23.04. To prevent fouling of the pressure reducing valves during water main filling
and flushing, a temporary spool piece may be installed in place of the PRV.
23.05. The adjustment range for the pressure reducing valve must be approved by
the appropriate CWD supervisor prior to ordering.
24.01. Precast manholes and vaults shall conform to ASTM Designation C478
and meet the following additional requirements also see detail A-2:
24.01.02. Sections shall have tongue and groove joints with butyl mastic rope
installed between sections.
24.01.04. Drainage from the manhole or vault shall be designed to run to daylight
whenever possible.
24.01.05. Manhole top sections shall be eccentric except that the concentric flat
top sections shall be used where shallow cover requires a top section
less than three feet deep.
24.01.06. Vault top sections shall be of special design and appropriate to the
application.
24.01.07. Precast bases, cast-in-place bases, or precast bases integral with base
sections may be used.
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24.01.10. All manholes and vaults shall be equipped with an approved “ladder-up”
safety device.
24.01.11. Brick or masonry shall not be used to raise the manhole or vault frame
cover to grade. Only concrete grade rings shall be allowed for this
function.
24.01.12. All sections shall be cured by an approved method. Sections shall not
be shipped or manhole rungs subjected to loading until the concrete
has attained a compressive strength of 3,000 psi or until 5 days after
fabrication, whichever is the longer.
24.01.15. All joints, lift holes, and other openings inside and outside the manhole
shall be filled with water plug to prevent leakage.
25.01. All manholes shall be provided with ductile iron manhole frames and lids of
the size and type as required in the drawings, unless covers of another
material are required by the appropriate CWD or Municipal supervisor.
25.02.01. Standard frame and lid: Non-rocking design with a solid infiltration
resistant lid.
25.02.02. Waterproof frames- bolted lids: Waterproof frames shall have a solid lid
with machined bearing surfaces, and sealed with a rubber gasket. Lid
shall fasten securely to the frame with countersunk bronze hexagonal-
head cap screws. Frame shall be supplied with anchor bolts and
boltholes. Manhole frame and lid shall be Neenah No. R-1915-F (Type
L) or equal.
25.02.03. Hinged frame and cover: Hinged frames and covers shall incorporate a
blocking feature to prevent accidental closure. The cover must be
removable if required. Hinged frames and covers may be used in off
road locations, or in traveled ways with approval of the Municipal
Engineer. Hinged frame and cover units shall be Pamrex, Bilco or
approved equal.
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25.02.04. Manhole lids for manholes on buried water mains shall have the word
“WATER” cast into the top surface.
26.01. Concrete shall be Portland Cement concrete of 3000 psi minimum 28-day
compressive strength. ASTM C-94 specification for transit mixed concrete
shall control the concrete quality. A maximum water cement ratio of 6
gallons per sack and a maximum slump of 4 inches will be allowed (See
detail A-1 and A-25).
26.02. Concrete shall be clean and not mixed with other material, including
previously prepared concrete products.
26.03. Thrust blocks shall be installed on caps, tees, hydrants, and bends of 22.5
degrees and greater.
26.04. Blocking shall be placed on all sides of each fitting in the direction of thrust
and not underneath for use as a foundation or support.
26.05. All other bends less than 22.5 degrees shall be restrained by use of retainer
glands on each end of each bend.
26.06. All fittings shall be poly-wrapped prior to pouring any concrete. Concrete
shall not overlap any joints and/or glands, hence restricting future access to
nuts and bolts. Adequate form work shall be employed to prevent such
overlap.
27.01. Work personnel and the public shall be protected by the contractor, from
any and all hazards connected with the construction work. Open trenches,
materials, or equipment within the working limits of the public right of way
are to be guarded by the use of adequate barricades, certified flag persons
or both. All barricades left in position overnight are to be properly lighted
from dawn to dusk. When work narrows the useable pavement, certified
flag persons shall be used to aid the flow of traffic so that there will no
undue delays. Temporary construction signs shall be erected in
accordance with State and local requirements. The Contractor shall be
held responsible for the safety of all work persons and the general public
and all damages to property from the hazard of open trenches, materials, or
equipment at any time of day or night within the working area. All work
shall be in conformance to applicable VOSHA regulations and the MUTCD
guidelines, latest addition.
27.02. All trenching safety standards shall be in conformance with all applicable
State and Federal guidelines. The contractor shall be solely responsible for
any safety citations by State or Federal inspectors.
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28.00 PROTECTION AND REPAIR OF EXISTING UTILITIES
28.01. The contractor shall notify Dig Safe prior to excavation, and otherwise
comply with all permit requirements of each municipality work is performed
in. Wherever culverts, sewers, drains, manholes, catch basins, storm
drains, water mains and services, water valves or curb stops, electric,
telephone or cable TV conduits, utility poles, overhead lines or other
existing facilities are encountered, they shall be protected and firmly
supported by the contractor at their expense, by methods approved by the
authority having control of the utility structure, until excavation is backfilled
and the affected structures are made secure. Injury to such structures
caused by or resulting from the contractor’s operations shall be repaired at
the contractor’s expense within a time period that will not place an
unreasonable burden on the users. The authority having charge of any
particular structure shall be notified promptly of injury to its structure.
28.02.01. All materials used for the repair of an existing water main shall be
disinfected in accordance with AWWA C651. Repairs shall be made so
as to have the water service interrupted for as short a period of time as
possible.
28.04. Approval for relocation of any existing facilities shall be obtained from the
appropriate party and/or the respective municipality prior to relocation. The
contractor shall be responsible for the work and for providing notice to users
before planned interruptions of service.
29.01. The contractor shall not, without written consent of a property owner enter
or occupy with persons, tools, materials or equipment, any private land
without written consent of the property owner. In a similar manner, no
excavation shall take place within the public right of way without first
obtaining authorization from the Municipality or State, as applicable.
29.02. The contractor shall obtain permission from the appropriate CWD
supervisor for any change to the approved plans of the project that may
require work outside of the defined areas.
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30.00 PLAN ERRORS OR OMISSIONS
30.01. The fact that specific mention of a fixture or of any part of the work is
omitted in the specifications, whether intentionally or otherwise, when the
same is clearly indicated on the plan drawings, or is usually and customarily
required to complete fully such work as specified, will not entitle the
Contractor of the project to consideration in the matter of any claim for extra
compensation. Said fixtures, work, or both shall be installed or done the
same as if called for both by drawings and by the specifications.
30.02. All work indicated on the drawings and not mentioned in the project
specifications, or vice versa, and all work and material usually necessary to
make the work complete in all its parts, whether or not they are indicated on
the drawings or mentioned shall be considered the same as if they were
called for both by drawings and by the specifications.
31.01. Contractors shall notify the appropriate CWD supervisor and Dig Safe at
least seven days prior to any work on the water system. Each appropriate
CWD supervisor shall be contacted at least 48 hours prior to any scheduled
work within the project limits, unless different from other sections of these
specifications.
31.02. The contractor shall at all times be responsible for conduct and discipline of
his employees and/or any subcontractor or persons employed by
subcontractors. All workers must have sufficient knowledge, skill, and
experience to perform properly work assigned to them. Tools shall be
adequate for the work and in good condition so as to produce good, clean
cut ends and threads of the correct size, pitch, and taper.
31.03. Any contractor who does not maintain local headquarters 24 hour a day
must make satisfactory arrangements with the appropriate CWD supervisor
to service emergencies or complaints which may occur at night, over the
weekend, or when the job is shutdown (these arrangements shall include
road maintenance and repairs). The contractor shall provide the
appropriate CWD supervisor with emergency telephone numbers of the
Superintendent and Project Manager.
31.04. Installation of all water mains shall be in accordance with the latest version
of AWWA C600 or AWWA C605 as applicable. Materials and equipment
shall be stored as to insure the preservation of their quality and fitness for
the work. Stored materials and equipment to be incorporated into the work
shall be located so as to facilitate prompt inspection by authorized CWD
personnel.
31.05. Temporary water lines may be required as appropriate for existing water
customers and must remain in service until a new water main has been
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tested, disinfected, and accepted by the appropriate CWD supervisor.
Planned water outages during the course of project work, for all or portions
of any existing customers of each of the above referenced water distribution
systems, shall first be coordinated with, and approved by the appropriate
CWD supervisor, with a minimum of seventy-two (72) hours notice. All
work shall be performed to minimize planned water outages to existing
water customers to the greatest degree possible.
31.06. Upon final acceptance of the proposed water main, the temporary water
mains shall be disconnected. At least one-week in advance of a planned
shut down of any service line, notices must be delivered to all affected
customers. Due to the nature of certain business activity, planned shut
downs may be required to be scheduled after normal working hours of the
affected customer.
31.07. Excavated material shall be placed in a manner that will not obstruct the
work nor endanger the workers or the public, or obstruct sidewalks,
driveways, roadways or other structures. Excavated materials shall be
placed in compliance with federal, state, or local regulations.
31.08. Connection to an existing water main shall be done under the supervision of
and with the approval of the appropriate CWD supervisor. It is the
applicants, developers, or owner of record responsibility to secure ALL
necessary connection permits and pay ALL applicable fees to make the
connection, and to coordinate all parties involved in the process. The
engineer and the appropriate CWD supervisor shall be notified at least two
working days in advance of the intended connection time. No existing
valves, hydrants, curb stops, etc shall be operated without prior approval of
the appropriate CWD supervisor. Any damage occurring after the use of
any valve operated by the contractor shall be the contractors’ responsibility.
31.09. Care shall be taken to prevent damage to valves and other appurtenances
during handling and installation. All materials shall be carefully inspected
for defects in workmanship and materials:
31.09.01. All debris and foreign material cleaned out of valve openings, etc.;
31.09.03. Valves and other equipment, which do not operate easily, or are
otherwise defective, shall be replaced. All valves shall be carefully
incorporated into the water main and supported in their respective
positions free from all distortion and strain.
31.10. Valves and valve boxes shall be set plumb. Valve boxes, besides being
plumb, shall be centered directly over the valves.
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31.11. All pipes showing cracks shall be rejected. If cracks occur in the pipe, the
contractor may, at his own expense and after approval of the appropriate
CWD supervisor cut off cracked portions at a point at least twice the pipe
diameter from the visible limits of the crack and use the sound portion of the
pipe.
31.12. Repairs on any damaged newly installed pipe shall include two solid sleeve
couplings, retainer glands, and an appropriate length of pipe of the same
material as that which was broken, or approved equal.
31.13. Prior to the date of acceptance by the system owner, the contractor shall
replace any new pipe or accessory found to be defective at any time, at no
expense to the system owner.
31.14. All water mains shall have no less than six feet (6’) of cover unless waived
by the appropriate CWD supervisor. Each pipe shall be laid so as to form a
close joint with the next adjoining pipe and to bring the inverts continuously
to the required grade. In no cases shall the waterline have less than four
feet (4’) of cover over the top of the pipe. Temporary support, adequate
protection, and maintenance of all underground structures, drains, sewers,
and other obstructions encountered in the progress of the work shall be
provided at all times. If utility service is interrupted as a result of work for
the project, the contractor shall immediately restore service by repairing the
damaged utility at the contractors’ expense.
31.15. At all times, when pipe laying is not actually in progress, the open ends of
the pipe shall be closed by temporary watertight plugs or by other approved
means. If water is in the trench when work is resumed, the plug shall not
be removed until all danger of water entering the pipe has passed. During
construction, the contractor shall conduct operations so as to prevent the
accumulation of water ice, and snow in the vicinity of excavations or in the
vicinity of excavated areas, and to prevent water from interfering with the
progress and quality of the work. Under no conditions shall water be
allowed to rise in open trenches after pipe has been laid.
31.16. Accumulated water, ice, and snow shall be promptly removed and disposed
of by pumping or other approved means. Disposal shall be carried out in a
manner that will not create a hazard to public health, nor cause injury to
public or private property, work completed or in progress, or public streets.
Disposal shall not cause any interference in the use of streets and roads by
the public. Disposal may also require protection of storm drain facilities.
Pipes under construction shall not be used for drainage of excavations.
31.17. Any deflection of joints in D.I. pipe shall be within the limits specified by the
manufacturer.
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31.18. Concrete thrust blocks shall be installed on all hydrants, plugs, tees, and
bends deflecting 22.5 degrees and more. Concrete thrust blocks shall be
used in conjunction with “Mega-Lug” restraining glands or equivalent. Care
shall be taken to ensure that concrete will not come into contact with
flanges, joints, or bolts. The required area of thrust blocks shall be indicated
on plan typical’s and approved by the appropriate CWD supervisor.
Concrete shall be placed against undisturbed soil. Wooden side forms or
equal shall be provided for thrust blocks. No backfilling shall be allowed
until concrete masonry has set sufficiently. Where directed by the
appropriate CWD supervisor and engineer, concrete encasement of the
waterline may be required for stream crossings and similar purposes.
Where required on the plans or as directed by the appropriate CWD
supervisor or engineer, a concrete cradle shall be used to bolster and
strengthen the pipe. The appropriate CWD supervisor or his designee shall
inspect all thrust blocks prior to backfilling. Excess concrete shall not be
used in the formation of thrust blocks or disposed of on site.
31.19. There shall be no physical connection between the distribution system and
any pipes, pumps, hydrants, or tanks that are supplied with water that is, or
may be, contaminated.
31.20. As necessary, temporary PVC markers shall be supplied at all gate valves,
curb boxes, and at the end of water lines to a minimum of twelve inches
(12”) above finish grade until accepted by the appropriate CWD supervisor.
31.21. All surplus material and debris shall be removed as the project progresses,
leaving all areas clean and presentable.
31.22. Unless otherwise required, all paving and sidewalks that may be damaged
during construction shall be replaced with the same kind of material that
previously existed, as required by the municipal authority.
31.23. All areas within the limits of a set of drawings shall be loamed and seeded
as called for in the project specifications. This shall include areas of new
construction, except as the actual area occupied by structures, roads,
parking areas, and walks, and shall include areas of established landscape
and flora through which the work may pass where grassed areas are
affected. Areas to be seeded may have subgrade placed at any time of the
year. However, placement and preparation of loam (topsoil) and seeding
shall be performed only between the dates of April 20 and October 15, or as
approved otherwise by the appropriate CWD supervisor. Eroded areas
shall be graded to specific contours prior to loaming or seeding.
31.24. No water lines shall be installed after November 15 or before April 1 without
prior approval of the appropriate CWD supervisor. The appropriate CWD
supervisor may restrict work before November 15 and after April 1 during
adverse weather conditions. The appropriate CWD supervisor may not
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allow excavating for water mains during the winter months except by
special permission.
31.25. The project contractor shall be responsible for initiating, maintaining, and
supervising all safety precautions and programs in association with the
project. The contractor will take all necessary precautions for the safety of,
and will provide the necessary protection to prevent damage, injury or loss
to all employees and other persons who may be affected thereby, materials
or equipment to be incorporated therein, whether in storage on or off the
project site, and other property at the project site or adjacent thereto,
including trees, shrubs, lawns, walks, pavements, roadways, structures,
and utilities not designated for removal, relocation or replacement in the
course of construction.
31.26. The contractor will comply with all applicable laws, ordinances, rules,
regulations and orders of any public body having jurisdiction within the
project area. The contractor will erect and maintain all necessary
safeguards for safety and protection. He will notify owners or adjacent
utilities or properties when prosecution of the project may affect them. The
contractor will remedy all damage, injury or loss to any property caused,
directly or indirectly by work associated with the project. In emergencies
affecting the safety of persons or the project, or property at the site or
adjacent thereto, the contractor shall act to prevent threatened damage,
injury, or loss.
32.00 BACKFILLING
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32.02. Backfill material shall be tamped in layers around the pipe to a sufficient
height above the pipe to adequately support and protect the pipe. Backfill
for pipelines under roadways shall be placed in six-inch (6”) lifts, each lift
being compacted to not less than 95% of maximum dry density as
determined by the AASHTO-T-99 Standard Proctor. Pipelines outside of
roadways or in cross country routes shall be compacted to 90% maximum
density as determined by the AASHTO-T-99 Standard Proctor. If conditions
warrant, the backfilling of trenches may be done with mechanical
equipment. Particular precautions shall be taken in the placement and
compaction of the backfill material in order not to damage the pipe, pipe
coating or structure. The backfill shall be brought up evenly. Around valve
boxes, the backfill shall be tamped to a distance of four feet (4’) on all sides
of the box, or to the undisturbed trench face, if less than four feet (4’).
Backfilling in all public roadways shall be so compacted as to leave no
depression in the road. Additional backfill requirements may apply within
State or local Municipal Highway Right-Of-Ways. All public road surfaces
shall be restored to a condition at least equal to that, which existed prior to
the start of construction unless approved otherwise by the appropriate
public works or street department authority. Precautions shall be taken
against undue damage to existing surface materials.
32.03. No compacting shall be done when the material is too wet to be compacted
properly. At such times the work shall be suspended until the previously
placed and new materials have dried out sufficiently to permit proper
compaction, or such other precautions are taken as may be necessary to
obtain proper compaction.
32.05. Trenches that have been improperly backfilled, enclosed or covered before
inspection of fittings and joints shall be reopened and re-backfilled at the
contractor’s expense.
33.01. Water mains crossing sewers shall be laid to provide a minimum vertical
distance of eighteen inches (18”) between the outside of the water main
and the outside of the sewer line. This shall be the case where the water
main is either above or below the sewer. At crossings, one full length of
pipe shall be located so both joints will be as far from the sewer as possible.
This vertical separation shall be maintained for that portion of the water
main located within ten feet (10’) horizontally of any sewer it crosses. Water
mains must be laid at least five feet (5’) horizontally from any existing or
proposed storm sewer and ten feet (10’) from any existing or proposed
sanitary sewer (See Detail A-9 and A-10).
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33.02. When it is impossible to obtain horizontal and vertical separation on new
water installations, all joints that fall within ten feet (10’) of a crossing shall
be double wrapped with poly-wrap and then encased in flowable fill. No
water main shall pass through or come in contact with any part of a sewer
manhole (See detail A-8).
33.03. Distribution lines shall not be placed closer than fifty feet (50’) horizontal
distance from any septic tank or leach field unless approved by the VT
Water Supply Rule Provisions under Chapter 21.8.6.4 and the appropriate
CWD supervisor. In the event of a variance in the 50’ separation
requirement, supplemental protective measures as mentioned above shall
be required.
33.04. Sewer and waterline separation shall conform to all VT Water Supply Rule
requirements, and installed in accordance with the latest edition of the “Ten
States Standards- Recommended Standards for Water.”
34.03. The wall thickness of the steel casing pipe shall be 3/8” as indicated on the
drawings and steel plate for steel casing pipe shall conform to ASTM A36.
The steel plate shall be rolled and welded to the diameter size as indicated
on drawings. Welding shall be done by approved standard welding
practice. When more than one section of casing is to be used, the ends of
the section to be joined shall be welded in accordance with approved
standard welding practices for the use intended.
34.04. Services up to two inches (2”) may use PVC pipe for a sleeve with approval
of the appropriate CWD supervisor. PVC service sleeves shall be Schedule
80.
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34.05. All carrier pipes larger than two inches (2”) shall be ductile iron as shown in
drawings.
35.01. The jacking pit shall be of adequate size to accommodate the sheeting,
shoring or trench box, jacking head, frame, jacks, reaction blocks, added
section of pipe, and other material and equipment, and to provide sufficient
working space. The pit shall be excavated by suitable methods as specified
for normal excavations and shall be kept free of water.
35.03. The jacking head shall be of suitable bearing pieces to protect the pipe from
damage due to the thrust from the jack to the pipe, and to transfer that
thrust from the jack to the pipe.
35.04. The jacking frame, upon which the pipe being jacked will rest, shall be on
railroad rails or suitable steel or wooden members set to correct line and
grade to act as guides for the true alignment of the pipe.
35.05. The jacks shall be of ample capacity to provide more than the anticipated
jacking capacity needed.
35.06. The reaction blocks shall be suitable to provide resistance to, and
distribution of, the reaction from the jacks.
35.08. Joints of steel casing pipe shall be welded before being subjected to the
jacking operation.
35.09. All welds shall conform to the AWWA C206 for Field Welding of Steel Water
Pipe Joints.
35.10. In excavation from within the jacking pipe, extreme care shall be used to
avoid the loss of material from outside the limits of the pipe in the final
position. Excavation shall be carried ahead of the pipe only to the extent
possible without the loss of material. Should material, either earth or rock,
be lost outside the limits of the pipe in its final position, pressure grout shall
be applied outside the casing with such equipment as may be directed.
35.11. Should rock or boulders be encountered after jacking has commenced and
blasting is necessary, blasting shall be done only after required permits
have been approved and then in such a manner that neither the jacked
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casing nor the road above the blast will be damaged. The size of the blast
and the procedures for blasting shall be acceptable to the agency
controlling the road.
35.12. Once jacking has started, it shall be a continuous operation until completion
of the jacking operation in order to reduce the possibility of a so-called
“stuck” pipe, even though this may involve working outside the normal
workday.
35.13. Care shall be taken during excavation and jacking operations to ensure that
the jacked pipe remains true to line and grade. Maximum deviation from
line and grade shall be ½”/100’ for carrier pipe and casing pipe. Guided
boring equipment utilizing a pilot tube for steering to the target with an LED
illuminated target within the tube should be utilized to ensure the accuracy
of the jacking process. Steel sleeve jacking and boring shall be performed
in such a manner so as to avoid any bends or extra fittings on the water
main.
35.14. During jacking operations, voids shall be prevented outside of the sleeve
being jacked. If they occur they shall be filled with a lean grout to the
satisfaction of the appropriate CWD supervisor.
35.15. The carrier pipe shall be installed in the sleeve, using casing spacers
described below, two (2) per each section of pipe. Pipe shall be Tyton-Joint
or approved flexible restrained joint pipe.
35.16. Following installation, the carrier pipe shall be tested for leakage in
accordance with testing procedures outlined in Section 37, Testing and
Disinfecting.
35.17. The sleeve ends shall be plugged using hydraulic cement or concrete or
otherwise sealed.
35.18. A weep hole shall be installed in the lower end of the sleeve for drainage.
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36.00 CASING SPACERS
36.01. Casing spacers shall be bolt on style with a two-piece shell made from T-
304 stainless steel of a minimum 14-gauge thickness. Each shell section
shall have bolt flanges and/or a hinged side; bolt flanges shall be formed
with ribs for added strength. Connecting flange shall have a minimum of
three 5/16” T-304 bolts. The shell shall be lined with ribbed PVC extrusion
with a retaining section that overlaps the edge of the shell and prevents
slippage. Bearing surfaces (runners) made from UHMW polymer with a
static coefficient of friction of .11-.13 shall be attached to support structures
(risers) at appropriate positions to properly support the carrier within the
casing and to ease installation. The runners shall be attached mechanically
by T-304 threaded fasteners that are inserted through the punched riser
section and TIG welded for strength. Risers shall be made of T-304
stainless steel of a minimum 10 gauge. All risers over six inches (6”) in
height shall be reinforced. Risers shall be MIG welded to the shell. All
metal surfaces shall be fully chemically passivated (See detail A-5).
36.03. Annular space may remain void as directed by the appropriate CWD
supervisor when casing spacer’s fit tightly within the casing. However,
sleeve ends shall be plugged using hydraulic cement or concrete.
37.01. The contractor shall construct and maintain all erosion control measures in
accordance with Municipal standards. In the case of no standard, then
erosion measures shall conform to the “Vermont Handbook for Soil Erosion
and Sediment Control on Construction Sites”, current edition. The
contractor shall carry out project construction in such a manner as to give
adequate protection of water courses and minimize surface erosion.
37.02. The contractor shall be perform all erosion control measures as indicated
on approved plans and specifications, including installation, maintenance
and removal of temporary dams and inlet protection.
37.03. Dust shall be controlled through the application of calcium chloride or water,
as required by the municipality.
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38.00 TESTING AND DISINFECTION
38.01. All water mains shall be constructed, tested and disinfected in accordance
with AWWA Standards C-600, C-605, C-651 and The Vermont Water
Supply Rule. Minimum testing pressure shall be 1.5 times the working
pressure of the installed line or 200 psi, whichever is greater, and will be
monitored at the lowest elevation in the length of the pipeline being tested.
The longest length of test pipe shall be 1,000 feet unless waived by the
appropriate CWD supervisor. Pressure tests shall be up to the curb stop
with corporations fully open.
38.03. All water flushed during charging and sampling of the water main shall be
dechlorinated.
38.05. Where:
P = average test pressure during the leakage test, in pounds per square
inch (gauge).
38.06. Testing: All tests shall be conducted by and at the expense of the
Contractor. The Engineer will give direction pertaining to the test methods
and observe the field-testing.
38.07. Hydrostatic Test of Pipeline: The pipeline, including hydrant laterals, shall
be tested in accordance with AWWA C-600 Section 4.
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38.09. The Engineer or appropriate CWD supervisor will require as minimum:
38.09.01. Complete flushing of the pipeline to wash out all dirt, debris, etc. which
may have accumulated in the pipeline during construction. A reducing
agent (de-chlorinating agent) shall be used at the point of flushing to
eliminate the free chlorine residual per the direction of the appropriate
CWD supervisor.
38.09.02. Following flushing to clean clear water, the Contractor will add chlorine
to the entire pipeline volume of water such that the water will have not
less than 25 mg/L free chlorine, and let the mixture set for at least 24
hours.
38.09.03. After the 24-hour duration, the water in the pipeline shall be tested for
residual free chlorine and must contain a minimum of 10 mg/L chlorine.
If less than 10 mg/L are found, then the disinfection procedure shall be
repeated until at least 10 mg/L chlorine residual is indicated by test.
38.09.05. After final flushing and before the new water main is connected to the
distribution system, two consecutive sets of acceptable samples, taken
at least 24 hours apart, shall be collected from the new main, and
submitted to the Vermont Health Department for analysis. At least one
set of samples shall be collected from every 1,000 feet of the new water
main, plus one set from the end of the line and at least one set from
each branch. All samples shall show the absence of coliform
organisms and, if required the presence of a chlorine residual. (AWWA
C651.) If the initial disinfection fails to produce samples, which pass the
V.S.H.D. requirements for potable drinking water, then the new main
shall be re-flushed and shall be resampled until satisfactory test results
are obtained. All sample reports must be submitted to the appropriate
CWD supervisor prior to opening any connection to an existing water
line.
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39.00 SUBMITTAL OF TEST RESULTS
39.01. The applicant or project engineer shall be responsible for submittal of test
results to the appropriate CWD supervisor. The applicant or project
engineer shall also provide a letter to the appropriate CWD supervisor
certifying that the water system has passed all tests, is constructed in
accordance with the approved plans, except as may have been modified by
approved change order, and is in condition to be placed in service.
Submittal of all test results shall be required prior to the water main being
placed into service.
40.02. The final walk through inspection conducted by the appropriate CWD
supervisor shall include but not be limited to:
40.02.02. Valve boxes and covers set plumb and at proper elevations.
40.02.04. Proper hydrant opening direction, nozzle thread, and barrel color.
40.02.05. Proper distance from the face of the curb of hydrant nozzles.
40.02.06. Hydrant flags meeting the CWD specifications installed on each fire
hydrant at the time of installation.
40.02.07. Static and residual hydrant pressures and flow rates if requested.
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40.02.08. Curb boxes inside ROW, set to grade, containing stainless steel
operating rod, and plumb.
40.03. Submittal of O&M manuals in hard copy and Adobe Acrobat Reader (.pdf)
format.
40.05.02. Measurement to within six inches (6”) to all valves and curb stops, from
permanent fixtures such as telephone poles, fire hydrants, buildings,
transformers, etc.
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Appendix A
Specifications Details Index
DATE
March 2013
CHAMPLAIN WATER DISTRICT
Specifications Detail A-3 Manual AR or CL injection.dwg
DATE
March 2013
CHAMPLAIN WATER DISTRICT
Specifications Detail A-4 6 in or 8 in BO Assembly.dwg
DATE
March 2013
CHAMPLAIN WATER DISTRICT
Specifications Detail A-5 Steel Sleeve Casing Spacer Detail.dwg
DATE:
March 2013
CHAMPLAIN WATER DISTRICT
Specifications Detail A-6 Steel Sleeve Encasement.dwg
DATE:
March 2013
CHAMPLAIN WATER DISTRICT
Specifications Detail A-7 Steel Sleeve Encasement Joint Weld.dwg
DATE:
March 2013
CHAMPLAIN WATER DISTRICT
Specifications Detail A-8 Concrete or Flowable Fill Encasement.dwg
MEGA-LUG OR APPROVED
EXISTING GATE VALVE EQUAL RETAINING GLANDS
TIE-IN DETAIL
DATE
DATE:
March 2013
CHAMPLAIN WATER DISTRICT
Specifications Detail A-14 Water Svc Cxn.dwg
DATE:
March 2013
CHAMPLAIN WATER DISTRICT
Specifications Detail A-15 Hydrant Assembly.dwg
GATE VALVE
CORPORATION
DATE
MARCH 2013
TYPICAL TRENCH DETAIL
SPECIFICATIONS DETAIL A-19 TYPICAL TRENCH.DWG
2.0"
1/32" TAPER
1/32
2.0"
BOLT
WELDED NUT
REDUCER REDUCER
TEE 18"MIN TEE
GATE VALVE
GATE VALVE
SOLID SLEEVE WITH FLOW METER
WEDGE RETAINER GLANDS DISMANTLING SOLID SLEEVE WITH
COUPLING WEDGE RETAINER GLANDS
PRESSURE REDUCING VALVE(4)
NOTES:
1. ALL INTERIOR FITTINGS AND VALVES SHALL BE FLANGED. NO FLANGE OR FITTING SHALL BE
WITHIN 18" OF ANY WALL OR FLOOR.
2. BURIED FITTINGS SHALL BE MECHANICAL JOINT WITH WEDGE STYLE RETAINER GLANDS.
3. TO PREVENT FOULING OF THE PRESSURE REDUCING VALVES DURING WATER MAIN FILLING
AND FLUSHING, A TEMPORARY SPOOL PIECE SHALL BE INSTALLED IN PLACE OF THE
PRESSURE REDUCING VALVE.
4. PRV'S SHALL BE CLA-VAL 90-01/690-01 WITH POSITIONING SYSTEMS OR APPROVED EQUAL.
42"x42" BILCO (J-5AL H20) ACCESS DOOR WITH
S.S. LADDER UP SAFETY POST (LU-4) AND LOCK
KEYED ALIKE (OR APPROVED EQUAL)
2" RIGID INSULATION
SLOPE FINISH GRADES AWAY
FROM ACCESS DOOR 6" TOPSOIL, SEED
AND MULCH TOP OF ACCESS
18"MIN
WATER MAIN WATER MAIN
REDUCER
REDUCER TEE
18"MIN
TEE 2% GATE VALVE
GATE VALVE SOLID SLEEVE WITH
SOLID SLEEVE WITH WEDGE RETAINER GLANDS
WEDGE RETAINER GLANDS
18"MIN
WATER MAIN WATER MAIN
TEE
18"MIN
TEE 2% GATE VALVE
GATE VALVE SOLID SLEEVE WITH
SOLID SLEEVE WITH WEDGE RETAINER GLANDS
WEDGE RETAINER GLANDS
NOT TO SCALE
PVC FLOOR DRAIN TO
CONCRETE FILL DRAIN TO DAYLIGHT WHERE POSSIBLE
SUMP 2% MINIMUM SLOPE WITH RODENT SCREEN
ACCESS DOOR
WITH DRAIN
CHECK VALVE
NOTES:
1. ALL INTERIOR FITTINGS AND VALVES SHALL BE FLANGED. NO FLANGE OR FITTING SHALL BE
WITHIN 18" OF ANY WALL OR FLOOR.
2. BURIED FITTINGS SHALL BE MECHANICAL JOINT WITH WEDGE STYLE RETAINER GLANDS.
INSTALL POLYETHELENE WRAP
TO PREVENT CONCRETE
FROM BONDING TO PLUG AND
HARDWARE THUS FACILITATING
FUTURE REMOVAL
BEARING AREA
PER SPECIFICATIONS
DETAIL A-1
PIPE 1
3000PSI CONCRETE
THRUST BLOCK
3000PSI CONCRETE 3000PSI CONCRETE
THRUST BLOCK THRUST BLOCK
BEARING AREA
PER SPECIFICATIONS
TEE BEND TEE WITH PLUG DETAIL A-1
BEARING AREA
PER SPECIFICATIONS
DETAIL A-1
NOTES:
NOT TO SCALE
BEARING AREA PER
SPECIFICATIONS
DETAIL A-1
UNDISTURBED SOIL
D"
SECTION
NOTES:
2. BLOCK HEIGHT SHOULD BE CHOSEN SUCH THAT THE CALCULATED BLOCK WIDTHVARIES
BETWEEN ONE AND TWO TIMES THE HEIGHT.
NOT TO SCALE
DATE
5"
1/8" STEEL
1/2" REBAR
54"
3"
3.25"
VB S d L
CONC BLOCKING
NO. OF CUFT OF
DIA OF SHACKLE
VERTICAL BEND
RODS IN CONC.
SIDE OF CUBE
PIPE SIZE NOM
DIA (INCHES)
DEPTH OF
DEGREES
RODS(2)*
(INCHES)
(FEET)
(FEET)
VB
2 TURNBUCKLES
8"
THREAD 6"
UNDESTERBED EARTH
22 1/2 32 322
11 1/4 28 3.0
16" 3/4" 1.6
22 1/2 55 3.8
S
12" 11 1/4 60 3.9 3/4" 1.6
22 1/2 118 4.9 7/8" 2.2
TYPE A BLOCKING
FOR 11 1/2 - 22 1/2 VERTICAL BENDS
#6 6
#7 7
#8 8
#9 11 1/4
#10 12 3/4
d
#11 14 1/4 MIN D=6d FOR #3 THROUGH #8
MIN D=8d FOR #9,#10 AND #11
J
4d OR 2 1/2" MIN
TYPE B BLOCKING
4 TURNBUCKLES
THREAD 6" VB
S d L
8"
DIA OF SHACKLE
DEPTH OF RODS
CONC BLOCKING
L
NO. OF CUFT OF
PIPE SIZE NOM
SIDE OF CUBE
(INCHES)
DIA(INCHES
IN CONC
RODS(2)
(FEET)
(FEET)
UNDISTURBED EARTH
4" 29 3.1
S
6" 59 3.9
3/4" 1.6
8" 102" 4.7
TYPE B BLOCKING
NOT TO SCALE
DATE
VALVE BOX
UNDISTURBED EARTH
OR THRUST BLOCK
CONNECTION TO MAIN
2"Copper
Post Hydrant shall be non-freezing, self-draining type with a 5' bury. These hydrants will be furnished with a 2" FIP
horizontal, vertical or 2" MJ inlet. A non-turning operating rod and shall open left. Bronze operating mechanism and
aluminum plunger design, and be serviceable from above grade with no digging. The outlet shall also be bronze and
be 2 1/2" NST or smaller. Hydrants shall be lockable to prevent unauthorized use as manufactured by Kupferle
Foundry Co.,St. Louis, MO or approved equal.
DRAWING NO.:
SERVICE CONNECTION OWNERSHIP A-31
HYDRANT REMOVAL DETAIL
NOT TO SCALE
DATE:
MARCH 2013
CHAMPLAIN WATER DISTRICT
Specifications Detail A-32 Hydrant Removal.dwg
FLOW
Appendix B
Forms Index
19. Comments:
1) All tapping materials and procedures must comply with CWD Wholesale Specifications.
2) A Tapping fee of _____________________ Must be received by CWD prior to scheduling of the tap.
3) CWD Must be notified at least 48 hours prior to the tap.
Revision Date: March 2013 G:\Specifications\March 2013 Specifications\Tapping Application March 2013.docx
Champlain Water District
Schedule For Assessing Connection Fees
** For Use by Authorized CWD Personnel ONLY **
Application Number:_____________________
Index Index x
FACTOR Unit Multiplier (Circle One For Each Index Value) Multiplier
Value
0 1 2 3 4 5
Peak Load Impact - 7 None One Unit - - Two Units >Two Units
(Sprinkler Head and/or Hydrant)
50,001- 100,001-
Demand (Gallons/Day) 6 <1,000 1,000-10,000 10,001-50,000 >150,000
100,000 150,000
Small Commercial
Municipal,
Residential Commercial (>500 gpd) or Residential
Expected Type Use 4 Hydrant, or Industrial
<5 Units (Up To 500 Residential >50 Units
Not For Profit
gpd) 5 - 49 Units
>50
Number of Users on Tap 1 <3 3-5 6-10 11-25 26-50 + $10/Unit
Over 50
SUM OF VALUES =
TOTAL CONNECTION FEE = A + B
Base Connection Fee = (Sum of Values) (Fee Constant ($100.00)) = A =
=
Adder for number of users > 50 = (Total users – 50) ($10.00) = B = Date:
NOTES:
1. Index Value = The relative importance of Factors (7 = High Importance - 1 = Low Importance)
2. Unit Multiplier = A Value which reflects magnitude, size, or Type of Connection (to be Multiplied by the Index Value)
3. Sum of Values = A number to be assigned to any given Connection Application to bring that application an equitable comparison with all other
applications.
4. CWD must be notified 48 hours prior to the tap being made.
Location:
= =
148,000
Total Testing Allowance = Testing Allowance (gal./hr.) X Test Duration (hr.) = Gallons
Inspector:
Signature:
Revision 11/27/2006
G:\Specifications\March 2013 Specifications\Pressure Test Inspection Form 2013.docx
SOUTH BURLINGTON WATER DEPARTMENT
Division of Champlain Water District
Approved By:
Work Order #
h:h20app.doc
SOUTH BURLINGTON WATER DEPARTMENT
Division of Champlain Water District
Development:
Number of Units: Residential
Approved By:
Work Order #
h:h20app.doc
CHAMPLAIN WATER DISTRICT RETAIL DEPARTMENT
Division of Champlain Water District
Approved By:
Work Order #
h:h20app.doc
CHAMPLAIN WATER DISTRICT RETAIL DEPARTMENT
Division of Champlain Water District
Approved By:
Work Order #
APPLICATION FOR WATER ALLOCATION
* Items marked with an asterisk must be filled in by ALL applicants
* Applicant Information
Applicant:
Contact Person:
Mailing Address:
Telephone & Fax for Contact:
Property Owner Name (if not applicant):
Property Owner Mailing Address:
______________________________
* Signature of Applicant
* Project Information
If the project is a single-family home, please check one: ____ New ____ Existing
(For existing homes, no Application is required if revised demand is less than 1,000 gpd.)
# ____-____-____
# ____-____-____
# ____-____-____
Name of Engineer:________________________
Firm: ________________________
Mailing Address: ________________________
Phone & Fax: ________________________
PE License #: ________________________
* Flow Calculations
(You may substitute an engineer’s calculation or letter containing the information requested
below)
Page 1
APPLICATION FOR WATER ALLOCATION
For other residential projects, list number of bedrooms and units requested:
Number of Number of units Gallons per day
x x = Total flows
bedrooms per unit
1 150
2 300
3 450
4 600
5 750
6+ (specify)
TOTAL
For commercial and industrial projects, list existing and proposed tenants, uses and flows:
TOTAL
_______________________________ _________________________
Superintendent of Water Date
G:Word:SBForms:WaterallocationForm
Page 2