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DB

TR/MO (L) TR/MO (R)


SW/MO
FR
N 14
SM SH Pi Pi

M 13
5
BUCKET E SW L
S3
F SW R
3 G 6
IN 7
G BKT IN
A B

OUT Dr(R)
1 H H BKT OUT
8
4 A Dr(L)
SE
UP
T T6
P P3
Attach to Part No. : TT1JK-E-00

DOWN SL
2 B
SH
BOOM A BOOM UP P2 P1 P2 P1
1
ARM SK
3 C A B
OUT

SB
IN 1 D
4 E B BOOM DWN
2 SI
L ARM OUT 3 DT
T T5 C
P P2
SP
R
2 F SN SM
SWING SG T3
SA
PROPEL RH D
1 L
ZX400R-3、ZX400LCH-3 HYDRAULICCIRCUIT DIAGRAM

4
RR 12
L
P1

RF K
2 K 11 SL
TR SN
4 J J
10 B8
LR TR A VEL;R RF
T A8 TO 11
9 TR A VEL;L
I DC
P LF RR
LF TO12
DF TO 9 TO 10 B1
PH V A LVE SHU TTLE LR
3 I HT A1
T3
PROPEL LH T4 DK
T1 B7
A7 SK
T2 AUX
A1 P
BKT OUT
A2 AUX B TO 14 BKT IN TO 8
TO 13 AUX A TO 7
A3
BUCKET
B2
A4 G A TE LOCK
V A LVE A2

PI7
SEC.BOOM
PI9
PI1
PI8
DZ BKT CYL.
BM UP
TO 1

PM2
PRIM.BOOM
TO 2
BM DWN B3

PI6
B6 A3

ARM CYL.
A6
PRIM.ARM SF

ARM OUT ARM IN


TO 3 TO 4
DD

PI2 SD
DS
DM SW R
SE TO 6 BOOM CYL.
DN PI3
DY SG DE
RELIEF PRES.
SEC.ARM
DK B5
SI A4
TR.SPEED
DP A5
SWING DH

PE SF SW L
DIG REG TO 5

DE
SC SC
ARM.FLOW SC2
DH DD
T1 T2
PD A9 SJ2 SJ
P2
DZ PF V A LVE SOL.

TAIL HOSE TAIL HOSE

PD2 PD1
PA

DT

DB
(4)
(3)
(2)
(1)

PA
2
1

PE
4   

PF
3    

DY PUMP FL PUMP PQ
PG
Signal Control Valve

PC



     −
    for the relief valve prssure setting valve.

PD
PI2
PI8
PI1

Pi3

SB TA
Cotrol Valve

SA
PC1 PC2 A1 ST
・Positions below are connected respectively inside.

TA
NOTE:Refer to the PEFORMANCE STANDARD in the tachnical manual
Attach to Part No.:TT1JK-E-00
ZX400R-3, ZX400LCH-3 HYDRAURIC CIRCUIT DIAGRAM
SPECIFICATIONS
・Breaker and Crusher Piping
・2-Speed Flow Combining Piping

Pi

Dr(R)

P1
TR/MO (R)

P2
Pi

Dr(L)

P1
TR/MO (L)

P2
DB
TR/MO (L) TR/MO (R)
SW/MO
FR
N 14
SM SH Pi Pi
SPECIFICATION

M 13
5
BUCKET E SW L
S3
F SW R
3 G 6
IN 7
G BKT IN
A B
・Arm Hose Rupture Valve

OUT Dr(R)
1 BKT OUT
・Boom Hose Rupture Valve

H H
8
4 A Dr(L)
SE
Attach to Part No. : TT1JK-E-00

UP
T T6
P P3
DOWN SL
2 B
SH
BOOM A BOOM UP P2 P1 P2 P1
1
ARM SK
3 C A B
OUT

SB
IN 1 D
4 E B BOOM DWN
2 SI
L ARM OUT 3 DT
T T5 C
P P2
SP
R
2 F SM
ZX400R-3、ZX400LCH-3 HYDRAULIC CIRCUIT DIAGRAM

SN
SWING SG T3
SA
PROPEL RH D
1 L 4
RR 12
L
P1

RF K
2 K 11 SL
TR SN
4 J J
10 B8
LR TR A VEL;R RF
T A8 TO 11
9 TR A VEL;L
I DC
P LF RR
LF TO12
DF TO 9 TO 10 B1
PH V A LVE SHU TTLE LR
3 I HT A1
T3
PROPEL LH T4 DK
T1 B7
A7 SK BKT CYL.
T2 AUX
A1 P
BKT OUT
A2 AUX B TO 14 BKT IN TO 8
TO 13 AUX A TO 7
A3
BUCKET BOOM CYL.
B2
A4 G A TE LOCK
V A LVE A2

PI7
SEC.BOOM
PI9
PI1
PI8
DZ
BM UP
TO 1

PM2
PRIM.BOOM
BM DWN
B3
TO 2
PI6
B6 A3

A6
PRIM.ARM SF

ARM OUT TO 4
TO 3 ARM IN
DD

PI2 SD
DS
DM SW R
SE TO 6
DN PI3
DY SG DE
RELIEF PRES.
SEC.ARM
DK B5
SI A4
TR.SPEED
DP A5
SWING DH

PE SF SW L
DIG REG TO 5

DE
SC SC
ARM.FLOW SC2
DH DD
T1 T2
PD A9 SJ2 SJ
P2
DZ PF V A LVE SOL.
    for the relief valve prssure setting valve.

TAIL HOSE TAIL HOSE


NOTE:Refer to the PEFORMANCE STANDARD in the tachnical manual

PD2 PD1
PA

DT

DB

PA
(4)
(3)
(2)
(1)

PE
PF
2
1

DY PUMP FL PUMP PQ
PG
4   

PC
3    

PD
Signal Control Valve




     −

SB TA

SA
PI2
PI8
PI1

Pi3

PC1 PC2 A1 ST
TA
Cotrol Valve
・Positions below are connected respectively inside.
Attach to Part No.:TT1JK-E-00
ZX400R-3、ZX400LCH-3 ELECTRICAL DIAGRAM
CAB OUTSIDE CAB INSIDE

CAB INSIDE CAB OUTSIDE CCD


AEX WB 1-31 0.3WB
R 1-18 R Vcc
SATELLITE TERMINAL or GSM TERMINAL SATELLITE TERMINAL AERIAL B 1-26 B GND
STARTERーSWITCH (BUILT-IN AERIAL) (When installing satellilte terminal) GPS AERIAL
W 1-34 B Signal
B 1-44 Gy S GND

THEF PREVENTION RELEASE PULSE


THEFT PREVENTION CONNECTION DETECTION
B G1 G2 ACC M ST

COMMUNICATION GND
Trem A
OPTIONAL
H
0.3WL 1-40 WL BY
OFF MONITOR_H CAB_H

BATT POWER
ACC W WIPER SPECIFICATION ANT HYDRAULIC OIL FILTER ALARM

WAKE UP
ON AIR CONDITIONER_H  JOINT5,6 MONITOR

POWER ON SIGNAL
JOINT8 Dr. 0.3GL 1-39 GL F M B

KEY ON
AEX 3B 3-2 JOINT1 START

REG INPUT
+5V
1 2 3 4 5 6 CCD CAMERA POWER(+5V) A8 0.3R 1 R
AIR CLEANER ALARM SW

RXD
REG

GND
GND
GND

TXD

RTS
CTS
CCD CAMERA GND

RXD
1.25WR A13 0.3B 2 B

VCC
GND
TXD

RTS
CTS
LY 5-16 0.3GB C7 REGINPUT
3R 2-1 3R 3R BATT DISPLAY SIGANL A15 W 3 W GPS 0.3Br 1-22 Br 1 2 B
FUSIBLE RB 6-11 0.3RB A7 POWER ON SIGNAL GND A14 B 4 B
LINK(45A) AVSS 2W 1-37 2W AVSS K A 2LW 3LW KEY-ON FUEL GAUGE
JOINT5,6,7
123456 1 2 3 9 10 11 12 15 18 19 20 1 2 9

3W
5W 3-1 5W D3 YR
0.3RL 1-49 AEX RL
AUTORE-FUELING WK ACC
CAN COMMUNICATION H B7 G 7-1 G AVSSCS LR
60B 60R 60R W OPT_FUSE +24V
SYSTEM R4 1 3 CAN COMMUNICATION L B6 L 7-8 L AVSSCS Trem B M4

B
A PILOT SHUT-OFF +5V
L

1.25R
ENG B

5R
B

5W
3B
STARTER

0.3RW
0.3BW
RL
LB 0.3LB A16 POWER INPUT +5V

0.3RB

0.3BG
6-12 POWER EC DIAL SIGNAL INPUT

0.3BL
C4 0.3BrW 6-7 0.3BrW 3-4

2R

0.3R

0.3G
0.3Y
0.3B

0.3B
0.3L
CUT RELAY 8 9 10 4 18 19 17 5 6 20 0.3WB C1 GLOW INPUT

RB
6-13 CIRCUIT

LY
OPT_LIGHT EC DIAL SIGNAL INPUT(GND) C10 0.3WY 6-6 0.3WY

BP
BATTERY 12V×2 1 2 3 11 12 13 14 15 16 7 1 2 OVERHEAT SW

30A

10A

10A

10A
3R

5A

5A
5A

5A

5A
5A
B 6-16 0.3B B11 GND

20A
10A
20A
10A

10A

10A

10A
254 R1 K

5A

5A

5A
BATTERY M6 1 3 0.85RY 1-8 RY
WIPER SIGNAL (+5V) C6 0.3R 6-14 0.3R

C8

A21
A31
C1
C2
C7

A28

A17
A7
A6

A18
A5

A20
A9
C4
A8
RELAY B S

ECM

CONTROLLER

RB POWER ON SIGNAL
SWITCH BOX
WG AIR CONDITIONER
1.25WY OPT.1(ALT)
OPT.2(ALT)
OPT.3(BATT)
2R 2 LOAD DUMP WIPER SIGNAL INPUT C3 0.3RB 0.3RB 0.85BY 1-52

PuG
1 6-5 BY

SOLENOID
A

BACK-UP
LIGHT
WIPER
HEATER
HORN

LIGHTER
FUEL_PUMP
AUX
GLOW/R
1.25 OELECTRIC GREASE GUN
RADIO/ROOM LIGHT
2B PREVENTION RELAY K A +24V WIPER SIGNAL INPUT(GND) C9 0.3RW 6-15 0.3RW MAIN POWER
ICF
OPT AEX 2BW 1-27 1.25BW BUZZER RY AVSS
A E 1
254

+
1 3 2 1 2 W 5-8 0.3W A9
CAN D15
0.3YB 1-33 BL AVSS 2
CBH BOOM RAISE
3 S

CONTROL CIRCUIT
FUSIBLE 2B BW
K B R EXTERNAL MAIN GND COMMUNICATION CONTROLLER BY AVSS

0.3 O
60R
GATE_SW -
LINK(45A) AEX 8fW
D7 POWER CIRCUIT

A10
C14
C15

C11
A

AEX 0.85W

C5
B
RY AVSS 1

+
GY 1-38 GY 0.3RB 1-42 RB AVSS 2

1.25LgR
C3 BY AVSS 3
S CAI ARM ROLL-IN

1.25R
Connection state of theft prevention is detected B13 0.3YR 7-12

0.85L
STARTER 3 1 5.8inch LCD YR -

0.85BR

2R
1.25LY

B
G
B

L
3G
RL

LB
M GLOWRELAY THEFT PREVENTION CONNECTION DETECTION C5 0.3LY 7-13 LY

2RB

B
RY AVSS 1

YR
3G
S

+
SERIAL COMMUNICATION TDX B8 0.3R 7-2 R 1 0.3R 1-24 R AVSS 2
4 2 REFRESH THE C12 FRT FRONT PRESSURE SENSOR (LOW-PRESSURE)

5RL
S

5R
AEX LY 1-36 LY SERIAL COMMUNICATION RXD B9 0.3W 7-9 W 2 BY AVSS 3
MONITOR DISPLAY -

AEX 8fW
STARTER RELAY 3 AVSSCS
C B
SERIAL AVSSCS RY AVSS 1
CAB_H MONITOR_H

+
GATE_VAL 0.3BR 1-43 BR AVSS 2
B HYDRAULIC OIL FILTER SW INPUT B15 0.3WL 5-11 0.3WL C13 S X
BY AVSS 3 SWING
S AEX 2BW -

1.25RL

PULL-UP
1.25R
FUEL FILTER ALARM SW INPUT B1 0.3GR 7-6
E 1.25B 1 1 PW OPTION_CON. RY AVSS 1

3B

+
1 2 3 4 5
PILOT AIR FILTER ALARM SW INPUT B4 0.3GL 5-9 0.3GL 0.3YR 1-32 YR AVSS 2

1.25WY
C2 S TRAVEL TRAVEL

AEX 3BY
BLOCKVALVE 2 2 R R 1 2 3 4 5 6 OPT(ROOF SKYLIGHT WIPER SPECIFICATION) GLOW EXIT B10 0.3G 6-10 0.3G BY AVSS 3
-
0.85R 6 7 8 9 0
2 1-51 LY 1 2 BY
A K 0.85B F1 F2 F3 F4 FUEL SIGNAL C2 0.3BrW 7-3 0.3Br D2 0.3LY

2B
ALTERNATOR ENG R
1
-5 GLOW PLUG K R2 OIL TEMPERATURE/S
ACG R5 13 1 3 COOLANT TEMPERATURE SIGNAL C8 0.3WB 7-10 0.3WB

OPT.3(BATT)
1-50

OPT.1(ALT)
OPT.2(ALT)

LIGHT1
B

GND
LIGHT2
STARTER PILOT SHUT-OFF C16
E B D5 RELAY
3 A RELAY OVERHEAT SW 1-41
R HORN LED B5 0.3RL 5-10 0.3RL W
254 254 C5
L RL ! ENGINE OIL PRESSURE B16 0.3WR 5-12 0.3WR CAB_H 12 0.85RY R SF2 1
E F JOINT2 PRESSURE SENSOR

+
DELIVERY
Pu PG SWITCH BOX 0.3RG 1-16 RG 3 Gy SF2 2 S PRESSURE PUMP

PuR
REGULATOR
RL ENGINE ABNORMAL C11 0.3WY 5-13 0.3WY D10 16 0.85BY B SF2 3 - SENSOR 1 (HIGH-PRESSURE)
1

PL
1-50 BrY OFF AIR CONDITIONER_H
1 3 AUTO-IDLE SW INPUT B18 0.3G 6-4 0.3G 0.3G 12 L POWER R SF2 1
AUTO-IDLE
PRESSURE SENSOR

+
R3 A/I SW 0.3WG 1

3G
1-7 WG O SF2 2 S
DIGGINGSW PD D11 PUMP CONTROL 1

PuW
LIGHT SW2 INPUT A6 0.3LB 6-2 0.3LB 0.3LB 16 BrW 2 B SF2 3 - (LOW-PRESSURE)
R14 HORN RELAY
LIGHT SW1 INPUT 0.3GW 0.3GW 15 BrY

PULL-UP
ENG3-6 M4 1 3 B20 6-1 0.3GW 1
FUEL_PUMP 0.3O A12 LOAD DUMP RELAY OUTPUT LIGHT SW S GB 7 0.3GB
ECU 254 O 5-7 OFF
B4
FUELFILTER A 3

RELAYDRIVING CIRCUIT
0.3R LIGHT 2 RELAY OUTPUT 0.3R 9 GR +

GB
MAIN R 5-5 A5 B

B
INTAKE-AIR - DIFFERENTIAL PRESSURE SENSOR G 5-1 0.3G A1 LIGHT 1 RELAY OUTPUT 0.3RB 10 GY SIGNAL
S
2 1 RELAY WIPER VR
TEMPERATURE SENSOR JOINT GB 5-3 0.3GB A3 HORN RELAY OUTPUT 0.3RW 11 GB - R SF2 1
254 D4 K PRESSURE SENSOR

+
+ S - -FFS Br 1 2 GL GL 5-4 0.3GL A4 STARTERRELAY OUTPUT WASHER SW INPUT B3 0.3G 6-3 0.3G 0.3G 8 GL WASHER SW 0.3GY 1-25 GY 4 L SF2 2 S DELIVERY PUMP
D4
B SF2
PRESSURE (HIGH-PRESSURE)

R SF2

B
A K B 5-6 0.3B A10 WASHER RELAY OUTPUT B SF2 3 - SENSOR 2
- 3 2 1 JOINT3 2
FUEL TEMPERATURE S PUMP GW 5-2 0.3GW A2 WIPER RELAYー OUTPUT
LIGHTER AUX GW 6-8 GW A11 SUB WIPER RELAYー OUTPUT HMST SW INPUT B14 R SF2
SENSOR 9 15 13 ROOM LAMP 1
PRESSURE SENSOR

+
+47V PILOT SHUT-OFF DETECTION B19 0.3R 6-9 R R 5 R 0.3YB 1-17 YB 2 W SF2
18 17 2 S
S 1.25B - +1.25LY AVS 0.85G AUX B17 0.3GY 5-15 ROOM LAMP POWER INPUT D14 B SF2 3 -
PUMP CONTROL 2 (LOW-PRESSURE)

3L
COOLANT
PL
RB
GB

B12 0.3Gy 7-16 PL 0.3Y 1 WR +


B

-
TEMPERATURE SENSOR ENG_1
+ K B2 0.3GB 7-7 PuW 0.3BrW 2 WG SIGNAL

GW
GW
S R 1-28 R
BrY

GR ENGINE SPEED CONTROL DIAL


BW

0.3WY 3 WB - LB 1-1 LB 5 SF2 W


D6 1
PUMP −
A 0.85BY A22
A16
LR 1-10 LR 6 SF2 R 2 SB PUMP 2
+ 0.3BR 14 P FAST SPEED D13 DISPLACEMENT ANGLE LIMIT

0.85B
CRANK ANGLE 1 B TRAVEL MODE SW 0.85RY PUMP
2-85

1-46

1-14

RB 1-35 RB
KEY 1-24 SLOW SPEED
1-10

2-106 CRANK+
SENSOR - 2 W D7 BrW 1-2 BrW 7 SF2 B 1 PUMP SOLENOID
2-107 CRANK- SIGNAL B 0.3YL A30
STARTER CONTROL

MCF SOLENOID
3 Gy 0.3G 6 Y HP GW 1-11 GW 8 SF2 G 2 ST TORQUE
2-108 CRANK_SLD YG YR 2 1 0.3BG 7 YW E
A19 ATT OPTIONAL
+ 4 W
2-99 CAM+
1-21 MBES NORMAL OPEN
4 B P
CAM ANGLE - 5 B 1-40
YG YG 4-27 YG
ROOM LAMP GND O 10 K A
2-98 CAM- MAIN B
SENSOR 6 Gy POWER 1-2
1.25L 3L 2-2 3L CONTROLLER RG 11
L 2
2-100 CAM_SLD
7 YG AEX 1.25L
2-84 WATER TEMP 1-5 1 SELECTOR VALVE SELECTION
8 O AEX
2-95 BOOST+ PUMP
9 BY AEX RW 4- 20 0.3G
+ 1-80 OIL PRESS+ 1-11
RW
ADDITIONAL SWITCH BOX(ROOF SKYLIGHT WIPER SPECIFICATION) K A
PRESSURESENSOR S 10 O AEX 2
B 1 RADIO L
- 11 W AEX
1-67 OIL PRESS ANT SECONDARY PILOT
1-79 OIL PRESS- PW 2 0.85B 1 ROOF SKYLIGHT WIPER SW 1
+ 12 W 1-32 0.85BR 2 RELIEF SELECTION
2-87 COM RAIL PRESS+ Y 3
COMMON RAIL S 13 R
2-82 COM RAIL PRESS 1-52 DIAG ACC 3 0.3 YR 4 YR K A
R 4 4 0.3 RL 13 0.3RL 2
PRESSURESENSOR - B
2-90 COM RAIL PRESS
B.UP W
0.85B 3 WASHER SW ATT L
14 B 1-38
GB 5
CONNECTOR
1 0.3 Gy 6 Gy 2 BR
R9 0.85BY 4 1 ACC SELECTION
2-101 COM RAIL PRESS- SPR+ SPEAKER−R
+ 15 BR AEX
1-74 BOOST TEMP SPR-
5 0.3 W 5 W 1 ASHER R10 1 3 1.25L 14 1.25L ATT POWER
S 16 LB AEX RELAY HORN 2 RY 1
BOOSTSENSOR

+
17 P AEX
2-91 BOOST PRESS
1-61
GB 3 SPL+
2 0.3 GyB 15 GyR 2
SPEAKER−L 1 3 RELAY A3
RG 4-8 RG 13 1 LgB 2 S ARM DUMP
- 6 0.3 WB 14 WB 1
2-109 BOOST- BrL 2 ATM SPL- O 4-3 O 12 3 BY 3 - PILOT(S)

1.25 G

1.25 G
1-60 0.3G
7 0.3 B 16 B A20

ECM
1 LB AEX
2-83 FUEL_TEMP PL 1 PRESS. GND 254 B6 YB 4-4 YB 11 YB
K A

3G

3G
SCV Hi 2 0.85BrG AEX 1-71 R7 OPTIONAL
B25
Lo 0.85BrG AVSS
2-105 SUCTION CONTROL Hi LIGHT 1 3 LIGHT 1 3 R8 B
254 SWING ALARM 1 3 OPTION 2 12 A27
YB 4-10 YB 10 YB
L 5 L 2
SUPPLY PUMP 2-113 SUCTION CONTROL Hi RELAY2 B LW 4-9 LW 9 LW
B A RELAY1 HORN SW OPTIONAL SWING ALARM 11 0.3BR BR A26 1 MODE SELECTION
3 0.85GB AEX
2-89 SUCTION CONTROL Lo 1-72
RL
0.3 9 A25 LB 4-5 LB 8 LB 4 LB
ENG_3 0.85Gy AVSS
IA_T B
GyR EG_STOP JOINT3 0.3 SWING ALARM POWER (PATROL LIGHT) 10 0.3GR B23
2-97 SUCTION CONTROL Lo 2 WPu 7 2
EMERGENCY 254 2 5 4 1.25RL 254 BUCKET ADJACENT SW 9 0.3L A7
YG 4-7 YG YG 7 YG
PuG

1 1.25Y AEX 1-47


PG 4-11 1 B2 AUXILIARY FLOW
Br

1 STOPSW 1
R

R 4-1 R 6 R 6 R
INJ-1
2
2-121 INJ-COM1 G R
B 8 SWING ALARM POWER (BUZZER) 8 LB
A23 RATE ADJUSTMENT
2 1.25P AEX BY 5 BY SENSOR GND
2-116 INJ-COM2 2 5 6 1 BOOM VIBRATION CONTROL SW2 7 0.3GL
INJ-3 3 HORN SW TRAVEL ALARM DEACTIVATION SW B11 RY 4 RY +5V
4 5 1.25RG AEX TRAVEL ALARM DEACTIVATION SW 6 GB
2-119 INJ-1 COUPLED OPTIONAL LOAD ALARM SW 5 0.3WG 0.3BG 4-12 BG 3
INJ-2 5 6 1.25BW AEX B20 D3
6 7 1.25LW AEX
2-118 INJ-2
8 REAR MONITORING SW 4 0.3GR D9
0.3WL 4-17 LgB 2 LgB
1
B15

+
2-120 INJ-3
7 8 1.25WG AEX
ENG_STOP 9 BOOM VIBRATION CONTROL SW1 3 0.3GW 0.3WPu 4-13 RW 1 RW 2 S
2-117 INJ-4 SW B12 D5 3 - ATT PRESSURE SENSOR
8 9 WY 4-21 0.3WY 2 Y Y
10
2-114 (ONLY 6H ENGINE) ENGINEABNORMAL 1-6
WR 4-22 0.3WR EC11 2 2 EC2 DEACTIVATION SW OPTIONAL POWER WY
B B5
2-115 (ONLY 6H ENGINE) B 1
INJ-4 ENGPRESSURESW 1-17
1 GR 1-30 GR ML SENSOR
ENG_2 FUELFILTERCLEANER 1-7
2 2 YR AEX ST_ 1 2 2 ST_ OPT2 INITIAL SETINGSW
INJ-6 2-92 EGR_SENS_W 1-63 NORMAL OPEN
3 0.3BG
3 GW AEX
2-93 EGR_SENS_V ENGINE 1-42
OL 4-18 0.3OL EC1 EC2 B13
4 4 V AEX 0.3G
INJ-5 2-94 EGR_SENS_U CAN CONTROL DIAL1-64 LB 4-15 0.3LB B21
5 6 0.85LR AEX MAIN BACK UP COMMUNICATION EM_EC1 0.3BR
6 7 0.85LY AEX
2-110 EGR_MOT_W
GND GND 1-41
BrG 4-6 0.3GY 2 1 B14 ML ML OPTIONAL
1-18
1-37

2
2-103 EGR_MOT_V
1-43

7
1-62

8 0.85YL AEX EM_EC2


1-1
1-3

0.85BY 1
1-4

2-111 EGR_MOT_U 0.85BY

2RL AVSS
8 WG D6

2R AVSS
0.3W 0.3G 4-24 G 1 RG 2 BOOM ANGLE SENSOR
0.3W C23

0.5BrR
C1
1.25B

3
0.5B

0.85RY 0.85RY
ENG_4 D1
+
W
2 G AVSSCS G AVSSCS 4-29 G AVSSCS AVSSCS G
V CAN C4 CAN 1
1 L AVSSCS L AVSSCS 4-28 L AVSSCS AVSSCS L 0.3P 4-23 P Lg 2
EGR U
2L
C15 COMMUNICATION D16
2 ARM ANGLE SENSOR
0.85W 3
VALVE S
2B
0.3WG 4-14 WG 3
W
SUNSENSOR
SUN
JOINT7 R13 1 3
R12 1 3 R11 1 3 D12 BOOM OFF-SET ANGLE(S)
V
M MONITOR_H MAX HIRELAY AIRRELAYRELAY 1
U OFFRELAY W 0.3Y 4-16 Y 4 Br 2
2B K C24 BOOM ROD PRESSURE SENSOR
1 0.3BrL 5 0.3BrL D8 3
AMBIENTSENSOR BrB 2 5 4 254 254 A
2 0.3RB 14 0.3RB 2R 2RB 0.3OB 4-19 OB 5 RB 1
BrR B C11 2
2 1 RW 1-46 0.3BrY P D2 R 6
3
BOOM BOTTOM PRESSURE SENSOR
BR 1-45 A K WY RY 7 +5V RY
0.3BR
BY 8 BY

1-21

1-29
1-9
1.25WY
A/C-CONT1 10 3 1 2 11 9 12 2 3 1 1-23
JOINT3

2RL
JOINT4 R 4-2
2R WASHER B24

V
WG
IGN 1 0.3WY 1 COOLANTSENSOR
・ 2 0.3BR 2 (WT) LB
M
L R6
・ 3 B WIPER RELAY
W B WORK LIGHT OPTIONAL(ONLY ROOF SKYLIGHT WIPER K SPECIFICATION) WATER PROOF PLUG
MODE(V/V) 4

GW
BL YL 5 (24)
CAB OUTSIDE CAB INSIDE MODE(V/CL) 5

R
BR RW 1-3 RW AVX 1
0.3GL INT. HORN SIDE MALE SHURE PLUG A10 BW 1-12 BW AVX 2 SF ARM REGENERATION

BR

BR

BR
IN-CABTEMPERATURESENSOR 6 1 3 BY Y R

R
0.3BrL RG 1 (32) ACT WATERPROOF CAP A6
SOLAR RADIATION SENSOR 7 1 3 1 3 1 3 1 3 1 3
7 (1-B) W 1-4 W AVX 1

0.85BR
WL WG LUBRICATOR FEMALE RECEPTACLE A32
MIX PBR 8 M R15 R17 G 1-13 G AVX 2 SC DIGGING REGENERATION VALVE
0.3B
2RL
25 4 R16 R22 R21 BODY EARTH WATERPROOF CAP A29

0.85BR

0.85BY
GND2 9 OPT(330)
1 SOLENOID

0.85B
1-19 Y 1-5 Y AVX
0.3B LY 6 (35) BOOM LIGHT B
GW
2 5 4 2 5 4 2 5 4 254 254 A11
GND1 10 M 1.25 O 1.25 1 + CONNECTOR A17
WG 1-14 WG AVX 2 SG POWER DIGGING
4 (27) G

0.85LG
0.85BY
RY
・ 11 FLAT TERMINAL

B
0.85B BW
5 (8) MIX. LUBRICATOR L 1-6 L AVX 1

0.85B
WL HORN (H)
・ 12 1.25 A31 2 SI TRAVEL MODE

BW
2 - R 1-15 R AVX
BR 2 (20-D) ACT 0.85B
SCREW TERMINAL FLAT TERMINAL WITH LOCK A5
・ 13
BP WY 1 (19) 0.85B WR
MODE(FOOT) 14 WIPER A28
WPu
MODE(Bi/L) 15 RB 1.25B
CONTROL UNIT

0.3BrY BP 1 (14-A) 2 1 4 3 B16 KEY SIGNAL SOLENOID A2


AMBIENTTEMPERATURESENSOR 16 HORN(L) 0.85BR
0.3WY WPu 2 (15) P5
2 1.25R
COOLANT TEMPERATURE SENSOR 17 1-47 0.85W
1
0.85WR 0.85BW K A A1 SOLENOID GND A13
BL 6 (5-A) P4 RG 1-20 RG 0.85B POWER
・ 18 0.85B A12 0.85B

BR
Y BP 7 (14-B) P3 0.85L
MAIN MAIN B8

0.85WL
W B7

0.85RG
MIX 5V 19 TRAVEL

GW

0.85R

0.85B
0.3BR W 3 (4) P2 MODE B S L E L B17 POWER GND B18 OPTIONAL
SENSOR GND 20 R18 1

0.85BW
R19 1

0.85BR
8 (5-B) ACT PRESSURE SWITCH

0.85BY
BL P1 WIPER 3 1 3 3
1.25WY 4-32 WY 1 B
BR 5 (20-E) R20 2 1 4 3 4-26 WR 2 TRAVEL
・ (21) 1 1B 1A 2B 2A C
TRAVEL ALARM
0.3YB Lg 4 (36) 3 D ALARM
BLW BASE (22) 2 M ROOF SKYLIGHT 4-31 GB 4 A
OFF RELAY (23) 3
0.3Br LB 9 (28) CAB INSIDE WASHER CAB INSIDE DOOR SW
2 5 4 W
BW
2 5 4
L
2 5 4
R
B
YL Y
INTAKE (REC) (24) 4 B S L E C.B. OPTIONAL
1 (30-B) B LG
A/C ON (25) 5
0.3YG 2RB
0.3YB 2 (22)
CAB OUTSIDE COMPRESSOR M 2 1 4 3
・ (26)
6 PTr WIPERMOTOR M
RY 2B 3 (9-C) B S L E 1-48 RW 3
MIX(HOT→COOL) (27) 7
LB 2B
WIPER OUT
NOTE 4 BEACON LIGHT
MODE(FOOT→V/V) (28) 8 1B 1A 2A
LG

4 (30-C) ROOF SKYLIGHT WIPER MOTOR 1. Separate harness ground lines to 3 lines (Accessory, Control power,
B

2RB B
・ (29) 9 SWING ALARM
0.3RB
System control).
C.B.
BLW F-BACK (30) 10 RESISTER DOOR SW 4-30 LB 1
0.3BrW
MAX Hi RELAY (31) 11 (REG) B S L E
INTAKE(FRESH) (32) 12
RG 2B 1 (9-D) M Do not connect the lines each other, and fix them together. 4-25 BR 2
SWING
ALARM
・ (33) 13 WIPER MOTOR 2. GND line for connection of cab floor and cab should be 8mm2 wire.
2L 1 (38) WIPERMOTOR
・ (34) 14 FAN 3. Wire should be 0.5mm2 , unless otherwise specified.
LY CAB INSIDE CAB OUTSIDE
MIX(COOL→HOT) (35) 15 M MOTOR C.B.

MODE(V/V→FOOT) (36) 16
Lg 2RB 2 (30-D)
(FUN) 4. 0.5 to 1.25mm2 wires are CAVS wire, 2 to 5mm2 wires are AVS,
M SWING
A/C-CONT2 0.3WG 1 (1-H) more than 8mm2 wires are AV wire, unless otherwise specified for wires
IN-CABTEMPERATURE 0.3GL 0.3YG 2 (25) THERMOSTAT W WIPER inside cab.
SENSOR (20-C) 1 0.3BR 0.3P 3 (39)
(AT) (6) 2
(TH) WIPER MOTOR 0.5 to 1.25mm2 wires are AVS wire, more than 2mm2 wires are AV wire,
unless otherwise specified for wires outside cab.
AIR CONDITIONER UNIT 5.
6.
marked wire is AEX wire.
marked wire is CHAVX wire.
Attach to Part No.:TT1JK-E-00 

ZX400R-3/400LCH-3 ENGINE HARNESS 1

1 2 3

1 2 3

1 2 3

180
220

1 2 3 1 2 3

1 2 3

250 150
Attach to Part No.:TT1JK-E-00 

ZX400R-3/400LCH-3 ENGINE HARNESS 2


CRANK SPEED SENSOR CAM ANGLE SENSOR
ENG_1 WATER HYDRAULIC COMMON RAIL INTAKE-AIR
TEMPERATURE BOOST PRESSURE PRESSURE TEMPERATURE
1 2 3 2 1 SENSOR SENSOR SENSOR SENSOR SENSOR
CRANK+ 106 1
CRANK- 107 2
CRANK_SLD 108 3
CAM+ 99 4 1 2 3 1 2 3 1 2 3 1 2 3 1 2
CAM- 98 5
CAM_SLD 100 6
WATER TEMP 84 7
BOOST+ 95 8
OIL PRESS+ 80 9
OIL PRESS 67 10
OIL PRESS- 79 11
COM RAIL PRESS+ 87 12
COM RAIL PRESS 82,90 13
COM RAIL PRESS- 101 14
BOOST TEMP 74 15
BOOST PRESS 91 16
BOOST- 109 17
18
19
20

1 FUEL SCV
INJ-COM1 121 1 2 TEMPERATURE SUPPLI
INJ-COM2 116 2 3 SENSOR PUMP OVERHAET SW
3 4
4 5 TO INJECTOR
INJ-1 119 5 6
INJ-4 118 6 7 1 2 1 2
INJ-2 120 7 8
INJ-3 117 8
INJ-5 114 ※6H Only 9
INJ-6 115 ※6H Only 10
11
12
ENG_2

FUEL_TEMP 83 1
SUCTION CONTROL Hi 105,113 2
SUCTION CONTROL Lo 89,97 3
モニタへ 4
5
モニタへ 6

1 ENG_3 1
EGR_SENS_W 92 2 2
EGR_SENS_V 93 3 3
EGR_SENS_U 94 4 4
5 5 TO EGR VALVE
EGR_MOT_W 110 6 6
EGR_MOT_V 103 7 7
EGR_MOT_U 111 8 8

ENG_4
Attach to Part NO.:TT1JK-E-00
ZX400R-3/400LCH-3 CAB HARNESS
ENG/H_1

1 3 7 5 9 11 15 64 51 8 FRAME_GND DETAIL
CIRCUIT CIRCUIT JOINT_E
No. SIZE COL. COMMENT No. SIZE COL. COMMENT 9 536 4 8 6 10 14 16 58 70 995 18
FROM TO FROM TO 19 660 542 537 235 664 78 61 996 26 501 502
1 1.25 R MCF-A-1 FUSE-4- 586 0.5 R JOINT2-5 537 ALT_GND CAB_EARTH1
27 505 823 546 234 60 59 998 34
2 1.25 R MCF-A-12 1 587 0.5 B JOINT2-4 CAB_EARTH2 512
35 764 202 508 516 223 250 101 62 71 997 44 CAB_EARTH2
3 0.5 LB MCF-A-22 ENG/H_1-1 588 0.3 BrY ENG/H_1-46 JOINT3-10 ENG/H_2
45 597 588 583 993 222 102 81 53 52 587
200
4 0.5 LR MCF-A-16 ENG/H_1-10 589 0.85 B WIPER_STD-1 R6-4 (CO
T) 794
5 0.5 BrW MCF-A-30 ENG/H_1-2 590 0.85 BY WIPER_STD-4 R6-3
6 0.5 GW MCF-A-19 ENG/H_1-11 591 0.85 BR WIPER_STD-2 FUSE-2- 810 511 795
7 0.5 RW MCF-A-10 ENG/H_1-3 592 0.85 B WIPER_STD-3 CAB_EARTH4 50 2 1
8 0.5 BW MCF-A-6 ENG/H_1-12 593 0.5 BR R6-1 591 ENG/H_4 A 796
200(COT)
9 0.5 W MCF-A-32 ENG/H_1-4 594 0.85 B R6-5 CAB_EARTH3
871
10 0.5 G MCF-A-29 ENG/H_1-13 595 0.5 BR R9-1 591 ENG/H_3
11 0.5 Y MCF-A-11 ENG/H_1-5 596 0.5 BR R9-3 591 T) 50 978
25 0(CO
12 1.25 B MCF-A-2 CAB_EARTH3 597 0.3 BR ENG/H_1-45 JOINT3-11 1 17 653 21 655 652 5
501 506
509
13 1.25 B MCF-A-13 12 598 3 G R7-3 FUSE-1- 6 766 18 22 650 651 10 CAB_EARTH3
14 0.5 WG MCF-A-17 ENG/H_1-14 599 1.25 G R7-1 598 2 1 12
11 768 72 69 100 14
15 0.5 L MCF-A-31 ENG/H_1-6 600 3 G R8-3 598 15 769 76 68 17 40
16 0.5 R MCF-A-5 ENG/H_1-15 601 1.25 G R8-1 598 18 767 73 762 760 254 22

250(COL)
17 0.5 R MCF-A-23 ENG/H_4-1 602 0.5 W R10-1 603 23 80 74 27 26 763 27 503
18 0.5 YG MCF-A-7 ENG/H_4-7 603 0.5 W R10-3 FUSE-11- 28 801 800 149 138 141 32
21 0.5 513
O MCF-A-20 ENG/H_4-3 604 0.5 B GATE_SW-3 CAB_EARTH4
22 0.5 RG MCF-A-3 ENG/H_4-8 605 0.5 B HORN_SW CAB_EARTH4 521
CAB EARTH1 SERIAL
26 0.5 WR MCF-A-28 ENG/H_4-26 606 2 LW D3-A 522
27 0.5 BR MCF-A-25 ENG/H_4-25 607 3 W JOINT1-4 FUSE-12+ 539
MCF_A MCF_B MCF_C MCF_D 1 3
609 2 RB R11-5 FUSE-3- 540
34 0.3 BG MCF-B-13 JOINT2-7 610 1.25 WY OPT-1 FUSE-5-
B 860(COT) 825 826 827

35 0.3 BR MCF-B-14 JOINT2-14 611 2 R OPT-2 FUSE-6- M10 502 594


38 0.3 G MCF-B-21 JOINT2-6 612 1.25 LgR OPT-3 FUSE-20- A1 A11 B1 B8 C1 C10 D1 D5 773
39 0.85 80
L MCF-B-7 FUSE-10- 615 3 B OPT-6 CAB_EARTH4 1 12 22 16 8 18 7 11 103 41 44 48 39 40 63 60 62 800 101 51 81 72 61 69
40 0.85 B MCF-B-8 CAB_EARTH3 616 1.25 R OPT-4 537 2 13 4 14 6 21 3 17 43 45 34 35 47 88 42 50 73 78 71 801 102 53 52 68 58 64 100 774
41 0.3 GB MCF-B-4 JOINT3-7 617 1.25 RL OPT-5 536 27 650 651 26 10 5 15 9 65 38 652 653 655 74 76 54 70 59 80 ST_EC1 779
42 0.85 L MCF-B-17 39 618 0.5 RL 536 OPT_LIGHT A25 A32 B19 B25 C23 C31 D13 D16 ST_EC2
43 0.3 FLAG 983
GL MCF-B-11 OPT2-7 631 0.5 YR 566 ROOM EC1
44 0.5 250
Y MCF-B-5 ML INITIALIZE 632 1.25 LY LIGHTER + FUSE-13- AVS 230 230
507
45 0.3 GW MCF-B-12 OPT2-3 633 1.25 B CAB_EARTH4 250 S1

220
LIGHTER ー CAB_EARTH4
47 0.3 GR MCF-B-15 OPT2-4 650 0.5 LW MCF_A-26 ENG/H_4-9 I 80 55 63
FLAG 79
1 2
48 0.3 G MCF-B-6 JOINT2-12 651 0.5 YB MCF_A-27 ENG/H_4-10 Assy
592
49 0.3 G JOINT6-4 48 652 0.5 LB MCF_B-23 ENG/H_4-5 80 1
S2 56 80
50 0.85 B MCF-B-18 40 653 0.5 R MCF_B-24 ENG/H_4-2 D 130(
COT) FLAG 2 1
902 901 604
51 0.85 RY MCF-D-1 ENG/H_1-8 655 0.5 YB MCF_B-25 ENG/H_4-4 2 1 GATE_VAL LIGHTER
Assy ROOM 605
52 0.85 RY MCF-D-7 51 660 1.25 O ENG/H_1-19 FUSE-7- DIODE5 ALL DIODES SHOULD 2 80 631 SET-1P(B)
53 0.85 BY MCF-D-6 ENG/H_1-52 661 0.85 G AUX+ FUSE-15- 2 BE ASSEMBLED. 80 E1 903 633 615
767 769 632
54 0.85 BY MCF-D-13 53 662 0.85 B AUX- CAB_EARTH4 1 3 1 2 EC2
1 2 - + 633
528 530 550
55 0.85 RY 51 ST-EC1-1 664 1.25 WY ENG/H_1-23 610 R12 R11
RELAY BOX
SP_L 100(VT)
C DIODE4 80 532 531
56 0.85 BY 53 ST-EC2-2 665 0.5 WY 610 OPT2-1 2 Assy
766 662
58 0.3 1 572 1 3 E2 2 1
RG MCF-D-10 ENG/H_1-16 666 0.85 B 662 D6-A 2 1
50 50


59 0.3
2 571 517 853 527 EM_EC1 827
YB MCF-D-15 ENG/H_1-33 667 0.85 G 661 D6-K )
(VT EM_EC2 EG_STOP
60 0.3 YR MCF-C-2 ENG/H_1-32 668 0.5 R 653 D2-A 100
SP_R
61 0.3 GY MCF-D-4 ENG/H_1-25 669 0.5 WY 664 D2-K 4 4
2 1
2 1 2 1 1 570
62 0.3 RB MCF-C-3 ENG/H_1-42 760 0.3 WY ENG/H_4-21 JOINT5-13 DIODE1


955 981 975 980 OPT. 768 770

80
A K

70
2 569 70 661
63 0.3 W MCF-C-1 ST-EC1-2 5 941 5 609 513 510 FLAG 517 526
R12 R11

0
64 0.3 WG MCF-D-11 ENG/H_1-7 762 0.3 G ENG/H_4-20 JOINT6-10

25
3 972 3 583 6 3 HORN_SW

150(COT)
65 0.3 WG MCF-B-20 OPT2-5 763 0.5 YG ENG/H_4-27 R14-1 FLAG 70
500(COT)

)
100 662

OT
68 0.3 WL MCF-D-9 ENG/H_4-17 764 0.5 RB ENG/H_1-35 FUSE-18-

0(C
69 0.3 WPu MCF-D-5 ENG/H_4-13 766 0.3 GY ENG/H_4-6 EM_EC2-2 4 4 4 4 4 JOINT_E X+

15
2 1 2 1 2 1 2 1 2 1 70 AU CAP 545 605
70 0.3 EM_EC1-1 T)
YB MCF-D-14 ENG/H_1-17 767 0.3 OL ENG/H_4-18 527 525 523 526 505 900 852 543 529 533 856 519 501 502 507 -
150
(CO 2 1
AUX GATE_SW
71 0.3 BR MCF-C-13 ENG/H_1-43 768 0.3 GyR ENG/H_4-11 EG_STOP-2 5 5 5 540 5 525 5 524 70 509 512 562
72 0.3 BG MCF-D-3 ENG/H_4-12 769 0.3 LB ENG/H_4-15 EM_EC1-2 3 521 R5 3 910 R4 3 541 R3 3 531 R2 3 520 R1 100 N P
73 0.3 OB MCF-C-11 ENG/H_4-19 770 0.5 R EG_STOP-1 810 50 90 J 70 K 190
280(COT) 250(COT) 150(COT) 1 3
530 821 604
74 0.3 G MCF-C-23 ENG/H_4-24 771 0.5 L ICF_C-1 39
76 0.3 Y MCF-C-24 ENG/H_4-16 772 0.5 L ICF_C-2 39 2
4
1 2
4
1 2
4
1 2
4
1 2
4
1 BZ 70 E L
100
(CO
T)
70
78 0.3 R MCF-C-12 ENG/H_1-24 773 0.5 B ICF_C-14 CAB_EARTH3 545 602 855 595 854 601 850 599 851 589 593 861 860 70 WIPER_STD 70
A K
79 0.5 B ML INITIALIZE 774 0.5 B ICF_C-15 CAB_EARTH3 5 542 5 546 5 536 5 537 5 594 1 2 )
CAB_EARTH4
R10 R9 R8 R7 R6 OT 668 669 FLAG
80 0.3 P MCF-D-16 ENG/H_4-23 775 0.5 LY ICF_C-8 202 3 603 3 596 3 600 3 598 3 590 0( C
15

70
ML
81 0.3 LY MCF-D-2 ENG/H_1-51 776 0.5 RB ICF_C-7 764 1 5 589 591 592 590 50
88 0.5 RB MCF-B-16 764 777 0.3 RW ICF_C-4 Trem_A-19 665 45 47 65 1 4 CAP
4 4

160
2 1 2 1 50
100 0.3 WG MCF-D-12 ENG/H_4-14 779 0.5 B ICF_A-10 CAB EARTH3 138 43 149 103 993 105 503 DIODE6

70
44

280(COT)
539 763 961 982 6 12
101 0.5 W MCF-C-5 ENG/H_1-41 INNER_OF_SHIERD 780 0.3 R ICF_A-7 Dr-1 DIODE2
5 810 5 979
R14 R13

120(COT)
102 0.5 B MCF-C-16 ENG/H_1-50 OUTER_OF_SHIERD 781 0.3 RB ICF_A-6 Dr-2
3 538 3 983 A K
103 0.3 L MCF-B-2 OPT2-9 782 0.3 B ICF_A-18 Dr-5 OPT2 79
OT) 666 667 ML INITIALIZE
105 0.3 BR 27 OPT2-11 783 0.3 BG ICF_A-17 Dr-6 R14 R13 170(C 100
138 0.5 GB ENG/H_4-31 OPT2-6 784 0.3 BL ICF_A-28 Dr-3 T) 1 3 OPT
CO
0(

340(COT)
141 0.5 WY ENG/H_4-32 610 785 0.5 BP ICF_A-5 Dr-4
14 100 610 611 612
149 0.5 LB ENG/H_4-30 OPT2-8 786 0.3 BW ICF_A-8 Trem_A-10 616 617 615
202 0.5 LY ENG/H_1-36 JOINT5-16 787 0.3 L ICF_A-9 Trem_A-20 8 1 10 1 4 6
205 0.3 R JOINT2-9 JOINT6-14 788 0.3 G ICF_A-20 Trem_B-9 M6
206 0.3 RB JOINT2-10 JOINT6-5 789 0.3 Y ICF_A-21 Trem_B-1 790 789 786 991 791 793 792 OPT_LIGHT
M8
207 0.3 JOINT2-11 JOINT6-15 788 787 777 990 796 795 794
RW 790 0.3 B ICF_A-31 Trem_B-2 1 6
222 0.3 RL ENG/H_1-49 JOINT5-10 791 0.5 LY Trem_A-3 202 16 9 20 11
1 771 772 6
615 507 CAB EARTH4
777 804
223 0.3 GL ENG/H_1-39 JOINT5-9 792 0.5 RB Trem_A-1 764 Trem_B Trem_A M 80
7 776 775 805 12 618
228 0.3 JOINT2-8 JOINT6-3 39 CAB EARTH3 633 79
G 793 0.5 L Trem_A-2 13 773 774 17
229 0.3 GW JOINT2-15 JOINT6-1 794 0.5 B Trem_A-11 CAB_EARTH2 13 17 160 80
230 0.3 LB JOINT2-16 JOINT6-2 795 0.5 B Trem_A-12 CAB_EARTH2 CAB EARTH2 662 592
ICF_C OPT_FUSE
234 0.3 WB ENG/H_1-31 JOINT7-10 796 0.5 B Trem_A-15 CAB_EARTH2 Dr
540 509 1 3
235 0.3 Br ENG/H_1-22 JOINT7-3 800 0.5 G MCF_C-4 ENG/H_4-29 AVSSCS
250 0.3 WL ENG/H_1-40 JOINT5-11 801 0.5 L MCF_C-15 ENG/H_4-28 800TWIST 120 F 780 781 784
60 827 604
978 871 796 795 794 587 512 M8
594 12
785 782 783 561
254 0.3 WR ENG/H_4-22 JOINT5-12 802 0.5 G 804 JOINT7-1 AVSSCS 4 6 562
501 3 B ENG/H_3-2 JOINT_E 803 0.5 L 805 JOINT7-8 802TWIST COT) 1 9 605
400( 1
502 3 B CAB_EARTH1 JOINT_E 804 0.5 G ICF_C-5 800 AVSSCS 40 785 781 780 786 787 9
773
503 0.5 B OPT2-12 CAB_EARTH3 805 0.5 L ICF_C-11 801 804TWIST SEC_HONE 10 779 783 782 788 789 21
80 22 784 790 31
505 1.25 BW ENG/H_1-27 R4-4 810 3 L ENG/H_2-2 R14-5 503
774
70

22
506 5 W ENG/H_3-1 FUSE-1+ 821 0.5 R GATE_SW-2 JOINT6-9
507 3 B CAB_EARTH4 JOINT_E 823 0.5 R FUSE-14- ENG/H_1-28 541 80 5A 5A
508 2 779 513 C/U 10 39 560 612 20 OPT.3
W ENG/H_1-37 D3-K AVSS 824 0.5 RB JOINT6-11 764 DIODE3 ICF_A
10A 5A
509 3 B CAB_EARTH3 JOINT_E 825 0.5 R JOINT7-2 SERIAL-1 BACK.UP 9 543 870 19 SW.BOX
510 0.5 W D1-K 508 826 0.5 W JOINT7-9 SERIAL-2 983 521 30A 5A COVE
544
A K ECM 8 538 764 18 POW.ON
511 3 R ENG/H_2-1 JOINT1-1 827 0.5 B SERIAL-3 CAB_EARTH4 606 508 10A 5A
512 3 B CAB_EARTH2 JOINT_E 850 0.5 G JOINT5-1 R7-2 LUBRICATOR 7 660 522 940 17 AIRCON
539
60(COT)

513 0.5 B D1-A CAB_EARTH3 851 0.5 GW JOINT5-2 R6-2


OPT.2 6 611
10A 5A
516 16 GLOW_RELAY
516 0.5 GY ENG/H_1-38 FUSE-16- 852 0.5 GB JOINT5-3 R3-2 5A 10A
517 0.5 Br EG_STOP-6 D4-1 853 0.5 GL JOINT5-4 D4-2 OPT.1 5 610 661 15 AUXLIALY
506
519 1.25 10A 5A
R R1-1 511 854 0.5 R JOINT5-5 R8-2 SOLENOID 4 1 551 823 14 FUEL_PUMP
520 2 R R1-3 511 855 0.5 B JOINT5-6 R9-2 FUSE BOX
20A 10
HEATER 3 609 632 13 LIGHTER
521 2 B CAB_EARTH3 R5-3 856 0.5 O JOINT5-7 R1-2
522 3 LW JOINT1-5 FUSE-18+ 860 0.5 W JOINT5-8 BZ-2 WIPER 2 591
10A
607
5A
566 12 RADIO NOTES
523 0.5 R 532 R5-1 861 0.5 LB BZ-1 870 20A 10A 1. EACH WIRE TYPE IS AS FOLLOWS.
LAMP 1 598 603 11 HORN
524 0.5 W R1-5 508 870 0.5 LB JOINT6-12 FUSE-19- 1.25 mm2 OR LESS : CAVS or AVSS
525 0.5 Pu R5-4 R2-5 871 0.5 B JOINT6-16 CAB_EARTH2 MORE THAN 2mm2 : AVS
526 0.5 PuG R4-2 EG_STOP-5 900 1.25 WR JOINT1-6 R4-1 BUT, IN THE CASE OF THE WIRE WITH COMMENTS,
527 0.5 PuR R5-2 D4-3 901 0.3 Y JOINT2-1 EC1-1 THE WIRE TYPE OF COMMENTS IS ADOPTED.
528 0.5 Br D5-1 517 902 0.3 BrW JOINT2-2 EC1-2 2. THE SIDES OF PIN ARRANGEMENTS ARE LOOKED AT FROM
529 0.5 PuW JOINT7-7 R2-2 903 0.3 WY JOINT2-3 EC2-2 THE OTHER CONNECTOR.
530 0.3 O D5-2 GATE_SW-1 904 0.3 BrW JOINT6-7 902 1 7 3. ELECTRIC WIRE BETWEEN FG' AND LN SHOULD NOT HAVE
531 0.5 PW R2-3 GATE_VAL-1 905 0.3 WY JOINT6-6 903 850 851 852 853 854 855 856
240(COT)
G ElECTRIC BRANCHES OR JUNCTIONS.
532 0.5 R GATE_VAL-2 1 910 1.25 WR R4-3 900 860 223 222 250 254 760 202 4. PUT THE PART NO. LABEL ON THE HARNESS.
533 0.5 R R2-1 532 940 0.5 WG JOINT3-12 FUSE-17- 8 16 5. CB TYPE CONNECTORS ARE MADE OF PURE BRASS WITH NO CLOTHING.
536 2 RL ENG/H_1-9 R8-5 AVSS 941 2 RB R12-5 609 6. COLOR ABBREVIATIONS ARE DRAWN BASED ON JASO D607.
537 2 R ENG/H_1-21 R7-5 944 0.3 BrL JOINT3-3 JOINT7-5 JOINT5

D
AVSS 15
0( WIPER_STD,OPT,ROOM,SEC_OPT
7. DIAMETER OF THE CORRUGATED TUBE (COT) FOR CAB EARTH1,
538 3 G FUSE-8- R14-3 953 0.3 RB JOINT7-14 597 CO
R14-2
T) CAB EARTH2,G-LIGHTER SHOULD BE SMALLER THAN 20mm.
539 0.5 B CAB_EARTH3 955 0.5 BrR JOINT3-1 R12-2
R3-5 CAB_EARTH3
8. USE LEAD -FREE PARTS. (WIRE, COT, TAPE AND etc.)
540 0.5 B 961 0.5 BrB JOINT3-2 R13-2
)
OT

R3-3 COT)
RELAY BOX C
0(C

541 0.5 PG SEC_HONE 972 2 L JOINT4-1 R12-3 240( FUSE_BOX1,2


24

T)
542 0.5 RG ENG/H_1-20 R10-5 975 0.5 P JOINT3-9 R11-2 (CO
543 0.5 R3-1
240 H
RL FUSE-9- 978 2 B JOINT4-2 CAB_EARTH2
544 0.5 RL SEC_HONE 543 979 2 R JOINT4-3 R13-5 E
545 0.3 WPu HORN_SW R10-2 980 0.5 WG R11-1 940
546 0.5 BrR ENG/H_1-29 R9-5 981 0.5 WG R12-1 940 170
(CO J K L
T)
550 0.5 PL D5-3 JOINT7-16 982 0.5 WG R13-1 940
250(COT

T)
551 0.5
1 7 1 7 0(
CO
W FUSE-14+ 508 983 2 B R13-3 CAB_EARTH3 25
17
0(
229 230 228 49 206 905 904 802 825 235 944 529 CO
560 3 R FUSE-10+ 511 990 0.5 YR JOINT7-12 Trem_A-18
)

T)
999 821 762 824 870 205 207 871 803 826 234 990 991 953 550 995 996 998 997

F
561 5 W OPT_FUSE-1 506 991 0.5 LY JOINT7-13 Trem_A-9 ICF-A
8 16 8 16 1 4
562 3 B OPT_FUSE-2 JOINT_E 993 0.3 GR OPT2-10 2

N
ENG/H_1-48 7 1 7 1 1 2
4 6 ICF-C
566 0.5 YR JOINT3-4 FUSE-12- 995 0.5 R JOINT8-1 ENG/H_1-18 JOINT8 34 38 586 587 903 902 901
JOINT6 607 900 41 569 570 566 944 961 955 972 978
568 0.3 RL JOINT3-13 543 996 0.5 B JOINT8-2 ENG/H_1-26 JOINT7 230 229 35 48 207 206 205 228 573 571 572 568 940 597 588 975 CAB_EARTH3 OPT2
522 511 979
569 0.5 Gy JOINT3-6 SP_R-2 997 0.5 B JOINT8-4 ENG/H_1-44 OUTER_OF_SHIERD NO.2 1 8
5 3 16 8 16 3 4
570 0.5 W JOINT3-5 SP_R-1 998 0.5 W JOINT8-3 ENG/H_1-34 INNER_OF_SHIERD NO.2
571 0.5 GyB JOINT3-15 SP_L-2 999 0.5 GW 851 JOINT6-8 JOINT1 JOINT2 JOINT3 JOINT4
572 0.5 WB JOINT3-14 SP_L-1
573 0.5 B JOINT3-16 501
583 0.85 W ENG/H_1-47 R11-3
Attach to Part No.:TT1JK-E-00 
ZX400R-3/400LCH-3 MONITOR UNIT HARNESS

JOINT6
JOINT7
JOINT5 C16MB
C16MBR
C16MW
CIRCUIT
No. SIZE COL. COMMENT
FROM TO
7 1 7 1 7 1
49 0.3 G CN1_2-18 JOINT6-4
856 855 854 853 852 851 850 904 905 206 49 228 230 229 529 993 944 235 825 802 4 1
202 0.3 LY CN2-7 JOINT5-16
202 820 760 254 250 222 223 860 871 207 205 872 870 824 762 821 999 550 953 991 990 234 826 803 997 998 996 995
205 0.3 R CN2-6 JOINT6-14
16 8 16 8 16 8
206 0.3 RB CN2-3 JOINT6-5
10 C04MW
207 0.3 RW CN2-9 JOINT6-15 0( T)
CO CO )
100(
COT)
T)
10
0( (COT JOINT8
222 0.3 RL CN1_2-5 JOINT5-10 100
223 0.3 GL CN1_2-4 JOINT5-9
228 0.3 G CN1_2-3 JOINT6-3
229 0.3 GW CN1_2-20 JOINT6-1
230 0.3 LB CN1_1-6 JOINT6-2
234 0.3 WB CN2-8 JOINT7-10 70

235 0.3 Br CN2-2 JOINT7-3 880


250 0.3 WL CN1_2-15 JOINT5-11 WSTOP 70
254 0.3 WR CN1_2-16 JOINT5-12 881
529 0.3 GB CN1_2-2 JOINT7-7
550 0.3 Gy CN1_2-12 JOINT7-16 8 1
760 0.3 WY CN2-11 JOINT5-13
OPEN
CN2-12 995 824 230 854 853 852 851 850

980(COT)
762 0.3 G CN1_2-10 JOINT6-10 870 998 997 996 856 999 855 860
802 0.5 G CN1_2-7 JOINT7-1 AVSSCS 803 TWIST 16 9
803 0.5 L CN1_2-6 JOINT7-8 AVSSCS 802 TWIST
820 0.3 GY CN1_2-17 JOINT5-15

T)
821 0.3 R CN1_2-19 JOINT6-9 CN1_1

CO
0(
825 0.3 R CN1_2-8 JOINT7-2

15
826 0.3 W CN1_2-9 JOINT7-9
824 0.3 RB CN1_1-7 JOINT6-11
850 0.3 G CN1_1-1 JOINT5-1 10 1
851 0.3 GW CN1_1-2 JOINT5-2
150(COT)
852 0.3 GB CN1_1-3 JOINT5-3 762 826 825 802 803 222 223 228 529 993
853 0.3 GL CN1_1-4 JOINT5-4 229 821 49 820 254 250 880 990 550 871
854 0.3 R CN1_1-5 JOINT5-5 20 11
855 0.3 B CN1_1-10 JOINT5-6
856 0.3 O CN1_1-12 JOINT5-7
860 0.3 W CN1_1-9 JOINT5-8 CN1_2

15
0(
870 0.3 LB CN1_1-16 JOINT6-12

CO
T)
871 0.3 B CN1_2-11 JOINT6-16
872 0.3 WB CN2-1 JOINT6-13
880 0.5 YL CN1_2-14 WSTOP 6 1

350
881 0.5 BL WSTOP 871
904 0.3 BrW CN2-4 JOINT6-7 205 991 904 206 235 872
905 0.3 WY CN2-10 JOINT6-6 760 905 207 234 202
944 0.3 BrL SUN-1 JOINT7-5 12 7
953 0.3 RB SUN-2 JOINT7-14
990 0.3 YR CN1_2-13 JOINT7-12
SUN
991 0.3 LY CN2-5 JOINT7-13 CN2
993 0.3 GR CN1_2-1 JOINT7-6
995 0.3 R CN1_1-8 JOINT8-1
953 944
996 0.3 B CN1_1-13 JOINT8-2
2 1
997 0.5 B CN1_1-14 JOINT8-4 APEXSP-1A OUTER
998 0.5 W CN1_1-15 JOINT8-3 APEXSP-1A INNER
999 0.5 GW CN1_1-11 JOINT6-8
Atatch to Part No.:TT1JK-E-00
ZX400R-3/400LCH-3 CONNECTORS (HARNESS END CONNECTOR WITHOUT COMMENT)
OUTSIDE CAB INSIDE CAB

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