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  • Project Report On Mustard Oil Production

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    EIRI Board of Consultants and Publishers
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    Indian Edible Oil Industry Vegetable oil and oil seeds are two of the essential commodities for the consumer’s daily needs. India is one of the largest producers of oilseeds in the world with an area of 26.54 million hectares under cultivation producing 23-28 million tonnes of oil seeds every year depending on the monsoons.

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    PROJECT REPORT ON MUSTARD OIL PRODUCTION

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    Indian Edible Oil Industry Vegetable oil and oil seeds are two of the essential commodities for the consumer’s daily needs. India is one of the largest producers of oilseeds in the world with an area of 26.54 million hectares under cultivation producing 23-28 million tonnes of oil seeds every year depending on the monsoons.

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    © All Rights Reserved
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    3K views6 pages

    Project Report On Mustard Oil Production

    Uploaded by

    EIRI Board of Consultants and Publishers
    Indian Edible Oil Industry Vegetable oil and oil seeds are two of the essential commodities for the consumer’s daily needs. India is one of the largest producers of oilseeds in the world with an area of 26.54 million hectares under cultivation producing 23-28 million tonnes of oil seeds every year depending on the monsoons.

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    of 6

    MUSTARD OIL PRODUCTION

    [EIRI/EDPR/3742] J.C.: 1835

    INTRODUCTION

    Indian Edible Oil Industry Vegetable oil and oil seeds are two of the essential
    commodities for the consumer’s daily needs. India is one of the largest producers
    of oilseeds in the world with an area of 26.54 million hectares under cultivation
    producing 23-28 million tonnes of oil seeds every year depending on the
    monsoons. It produces nine types of oil seeds namely, Groundnut, Soybean,
    Rape/Mustard seed, Sunflower seed, Sesame seed, Castor seed, Niger seed,
    Safflower seed, Linseed. It also enjoys the position of being the third largest
    consumer of edible oil in the world next only to US and China owing to its growing
    population, rising income levels and changing eating habits.

    The per capita consumption has grown by 8.1 per cent over the last five years. It
    stood at 12.5 kg/person per annum which is considerably low as compared to the
    world average of 17.5 kg/ annum. Developed countries like Japan, Brazil and USA
    consume around 20.8 kg/annum, 21.3 kg/annum and 48.0 kg/annum
    respectively. The imports mainly comprise Palm oil, Soybean oil and Sunflower oil.
    Indonesia, Argentina and Malaysia are the key exporters of oil to India. Olive oil is
    mainly imported from European countries like Italy and Spain. Rapeseed oil is
    imported from UAE.

    While mustard seeds are abundantly produced in most parts of India, its
    milling/grinding is mostly done by the large centralized plants, which have the
    advantage of high efficiency and reduced costs due to economies of scale. Despite
    the clear advantage of large plants, the importance of tiny decentralized oil
    extraction units cannot be discounted as they also prove to be economic and
    present opportunities for self- employment in situations:

    where oil produced by large plants do not find its way to remote and distant
    places because of high transportation costs involved in wider distribution and in
    places where there is no oil expeller in the area and the farmers sell oil seeds to
    large refineries which they then buy back at high cost in the form of cooking oil
    but without the valuable high protein oil cake.

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    Therefore, in recognition of the existing opportunities of setting-up mustard oil
    expeller units in such situations, tiny units are suggested for the first generation
    Tribal entrepreneurs – the investment for which is modest and the operation is
    simple.

    The unit is required to maintain a minimum stock of seed and enough to continue
    operations throughout the year. Hence, the location of the unit has to be
    essentially in those areas where the raw material is locally available in abundance.

    In general, more profit could be made if the cooking oil is packed into retail size
    bottles.

    However, considering the difficulty in obtaining glass or plastic bottles in large


    quantities in remote areas and blocking thereby substantial capital, the possibility
    of using second- hand bottles may be utilised. Alternatively, oil could be sold in
    drums to the provision stores in neighboring towns/cities.

    The viability of any oil extraction unit considerably depends on the sale of the oil
    cake, which is extensively used as animal feed and other sub-products.

    Primitive mills and presses for extraction of oils from seeds have been in use
    sevice long. Mechanization came with the introduction of the hydraulic press by
    the end of the 18th Century. This too was replaced by the more efficient screw
    press or expeller towards the end of the last century.

    Edible oil should have a fairly high keeping quality. However oils get spoilt in
    storage due to various spoilage factors, the chief among them being oxidation. The
    edible oils and fats such as olive, cottonseed, corn, groundnut, sesamum,
    soyabean etc have been found to be almost completely assimulated. As such
    vegetable oils may be classed as edible and non-edible. Important vegetable oils
    are castor, coconut, cottonseed, linseed, mustard,olive, palm, groundnut,
    sesamum, soyabeans, sunflower and rice bran oil etc.

    Oil seed crops occupy an important place in the agriculture and industrial
    economy of the country. India is perhaps the only country in the world having the
    largest number of commercial varieties of oil seeds. Mustard Oil is also one of the
    major oil seeds from which edible oil is produced. In Northern & Central India. It
    is medium of cooking food. Besides it is also used in preparation of Pickles. The
    Mustard Oil Cake (By Product) is used as cattle feed.

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    CONTENTS

    INTRODUCTION
    VARIETIES OF MUSTARD SEED
    FATTY ACID COMPOSITION OF MUSTARD OIL MUSTARD OIL
    (FROM BLACK MUSTARD SEED)
    MUSTARD OIL (FROM WHITE MUSTARD SEDDS)
    PHYSICO-CHEMICAL CHARACTERISTIC
    OIL SEEDS & % OF OIL CONTENT
    USES AND APPLICATIONS
    MUSTARD OIL IS DIRECTLY CONSUMED BY FRYING THE CURRY, SNACKS ETC.
    MUSTARD OIL PROPERTIES
    MARKET OVERVIEW OF EDIBLE OIL INDUSTRY IN INDIA
    PRODUCTION
    IMPORTS
    HIKE IN IMPORT DUTY OF EDIBLE OILS
    PRICE TREND
    A. PALM OIL
    B. SOYBEAN OIL
    MSP FOR OILSEEDS
    MARKET SURVEY
    BACKGROUND
    OIL SEEDS SECTOR IN INDIA: SIZE
    MUSTARD OIL
    EDIBLE OIL ESTIMATES FOR INDIA (MARKETING YEAR- NOVEMBER
    2018- OCTOBER 2019)
    PRODUCTION TREND OF DOMESTIC OILSEEDS
    PRODUCTION TREND OF DOMESTIC EDIBLE OILS
    GLOBAL & DOMESTIC PRODUCTION, EXPORTERS AND IMPORTERS
    OF MAJOR EDIBLE OIL
    MUSTARD OIL
    SUNFLOWER OIL
    INDIAN MARKET FOR RAPESEED/MUSTARD OIL
    MUSTARD OIL: KEY MARKET INFLUENCERS
    MUSTARD OIL TRADE
    MAJOR PLAYERS
    EDIBLE OILS
    FEATURES
    CHARACTERISTICS
    FUTURE: DEMAND DRIVERS
    MUSTARD OIL MANUFACTURING PROCESS
    PRESSING OF MUSTARD OIL
    FILTRATION AND REFINERY OF CRUDE MUSTARD OIL
    OIL FILLING / BOTTLING

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    PROCESS FLOW DIAGRAM
    PROCESS FLOW DIAGRAM OF MUSTARD OIL
    MANUFACTURING PROCESS OF MUSTARD OIL IN DETALS
    HEATING:
    QUALITY SPECIFICATION
    PROCESS DESCRIPTION OF VEGETABLE OIL REFINING
    WATER DEGUMMING:-
    ENZYMATIC DEGUMMING:-
    ALKALI REFINING:-
    BLEACHING:-
    DE-WAXING / WINTERIZATION:-
    DEODORIZATION:-
    PHYSICAL REFINING:-
    FRACTIONATION:-
    ACID OIL PLANT:-
    VEGETABLE OIL REFINING PROCESS BLOCK DIAGRAM:
    MANUFACTURERS AND EXPORTERS OF MUSTARD OILS
    EQUIPMENT REQUIREMENT
    LIST OF FOOD AND AGRO PROCESSING CONSULTANTS
    SUPPLIERS OF OIL EXPELLERS MACHINERY
    SUPPLIERS OF OIL EXPELLERS
    SUPPLIERS OF RAW MATERIALS
    MUSTARD SEEDS
    STANDARDS APPLICABLE FOR STORAGE OF MUSTARD
    STANDARDS APPLICABLE FOR DOMESTIC MARKET
    THE PREVENTION OF FOOD ADULTERATION ACT, 1954 (PFA STANDARDS)
    QUALITY PARAMETERS
    EXPLANATION:
    SAFETY PARAMETERS
    POISONOUS METALS
    STANDARDS FOR GRADING
    ADVANTAGES OF GRADING
    AGRICULTURAL PRODUCE (GRADING & MARKING) ACT, 1937
    (AGMARK STANDARDS).
    AGMARK STANDARDS OF MUSTARD AND RAPESEED
    SPECIAL CHARACTERISTICS
    GENERAL CHARACTERISTICS
    STANDARDS APPLICABLE FOR INTERNATIONAL TRADE.
    ODOUR AND FLAVOUR
    CHEMICAL REQUIREMENTS
    CODEX ALIMENTARIUS COMMISSION (CAC)
    SAFETY STANDARDS FOR MUSTARD:
    EGAL AND REGULATORY FRAMEWORK GOVERNING OIL SEED
    PROCESSING INDUSTRY:
    PROCESS FLOW DIAGRAM OF OIL REFINING SECTION
    PROCESS FLOW DIAGRAM OF OIL REFINING SECTION – CONTINUES

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    DOC PACKING SECTION
    REFINED OIL PACKING
    PROCESS FLOW DIAGRAM OF OIL PACKING SECTION
    MATERIAL BALANCE
    MATERIAL BALANCE FOR PREPARATORY SECTION
    MATERIAL BALANCE FOR OIL REFINERY
    SUPPLIERS OF RAW MATERIALS
    SUPPLIERS OF PET BOTTLE
    SUPPLIERS OF OIL CAKE BAG
    MUSTARD OIL CONSULTANT LIST
    COMPLETE PLANT AND MACHINERY SUPPLIERS FOR SOLVENT
    EXTRACTION PLANT
    LIST OF FOREIGN MANUFACTURER/SUPPLIER OF PLANT AND MACHINERY
    SUPPLIERS OF PLANT AND MACHINERY
    BOILERS
    STORAGE TANKS
    ELEVATORS
    D.G. SETS (DIESEL GENERATOR)
    AIR COMPRESSORS
    LABORATORY EQUIPMENTS/LABORATORY TESTING EQUIPMENTS
    DE-GUMMING / PRE-REFINING BATCH PROCESS, RE-REFINING (LONG-MIX)
    & WATER WASHING REFER FLOWCHART DLX-01
    PROCESS STAGES FOR CRUDE SOY OIL –
    BLEACHING – BATCH TYPE
    SLURRY PREPARATION -
    SLURRY FILTRATION -
    STEAMING OF PLF601 -
    SATURATED LOW PRESSURE DRY STEAM IS USED FOR THE OPERATION.
    CONT. DEODORIZATION (TRAY)
    DE-AERATION:
    PRE-HEATING:
    (C) METERING
    FINAL HEATING FOR PROCESS: TOP TRAY
    FINAL HEATING OF THE OIL IN FINAL HEATING UNDER VACUUM
    SECOND HEAT REGENERATION:
    (J) SHUT DOWN COOLER:
    (K) POLISHING:
    SUCTION PRESSURE:
    STEAM:
    2. SPECIFICATIONS OF THE EQUIPMENT
    OIL NEUTRALIZATION PLANT
    MATERIAL OF CONSTRUCTION
    BATCH BLEACHING PLANT
    CONT. DEODORIZATION PLANT (TRAY DEODORIZER)
    HEAT RECOVERY SECTION (BOTTOM TRAY)
    START UP HEAT. THE HEATER WILL BE SKID MOUNTED CONSISTING

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    OF THE FOLLOWING:
    NECESSARY CONTROL FOR THE OPERATION CONSISTING OF:
    COOLING WATER PUMPING (CONTAMINATED & CLEAN)
    AUXILIARY EQUIPMENT (UTILITY AND LEAVES CLEANING)
    ERECTION MATERIAL
    COOLING TOWERS

    APPENDIX – A:

    01. PLANT ECONOMICS


    02. LAND & BUILDING
    03. PLANT AND MACHINERY
    04. OTHER FIXED ASSESTS
    05. FIXED CAPITAL
    06. RAW MATERIAL
    07. SALARY AND WAGES
    08. UTILITIES AND OVERHEADS
    09. TOTAL WORKING CAPITAL
    10. TOTAL CAPITAL INVESTMENT
    11. COST OF PRODUCTION
    12. TURN OVER/ANNUM
    13. BREAK EVEN POINT
    14. RESOURCES FOR FINANCE
    15. INSTALMENT PAYABLE IN 5 YEARS
    16. DEPRECIATION CHART FOR 5 YEARS
    17. PROFIT ANALYSIS FOR 5 YEARS
    18. PROJECTED BALANCE SHEET FOR (5 YEARS)

    COST ESTIMATION
    Plant Capacity 10 Ton/Day
    Land & Building (6000 sq.mt.) Rs. 3.54 Cr
    Plant & Machinery Rs. 6.05 Cr
    Working Capital for 1 Month Rs. 2.68 Cr
    Total Capital Investment Rs. 12.95 Cr
    Rate of Return 56%
    Break Even Point 69%

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