2004 Volkswagen Touareg

2004 ENGINE PERFORMANCE Vacuum Diagrams

2004 ENGINE PERFORMANCE

Vacuum Diagrams

INTRODUCTION
This article contains underhood views or schematics of vacuum hose routing. Vacuum diagrams are an excellent
tool for identifying improperly routed vacuum hoses. Improperly routed vacuum hoses cause driveability and
computer-indicated malfunctions.

NOTE: Always refer to Emission Control label in engine compartment before

attempting service. If manual and label differ, always use emission label
vacuum hose routing.

NOTE: Starting with model year 2000 some Secondary Air Injection Systems do not
use vacuum for actuation of system components.

BEETLE, GOLF, GTI & JETTA

Gasoline

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 1: Vacuum Diagram EVAP System (Beetle: 1.8L Turbo)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 2: Vacuum Diagram Turbo System (Beetle: 1.8L)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 3: Vacuum Diagram Intake Manifold, Upper Section (Beetle, Golf & Jetta: 2.0L, Engine Codes AZG
& AZG)
Courtesy of VOLKSWAGEN UNITED STATES, INC.
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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 4: Vacuum Diagram Intake Manifold, Upper Section (Beetle & Jetta: 2.0L, Engine Code BER)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 5: Vacuum Diagram Intake Manifold, Upper Section (Beetle & Jetta: 2.0L, Engine Codes BBW &
BEV)
Courtesy of VOLKSWAGEN UNITED STATES, INC.
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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 6: Vacuum Diagram Secondary Air Injection System (GTI & Jetta: 1.8L Turbo)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 7: Vacuum Diagram Turbo System (GTI & Jetta: 1.8L Turbo)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 8: Vacuum Diagram EVAP System (Golf, Jetta: 2.0L, Engine Codes AVH, AZG & BEV) (GTI &
Jetta: 1.8L Turbo)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 9: Vacuum Diagram EVAP System (Golf & Jetta: 2.0L, Engine Code BBW)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 10: Vacuum Diagram EVAP System (GTI & Jetta: 2.8L VR6 4V)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig. 11: Vacuum Diagram Intake Manifold (GTI & Jetta: 2.8L VR6 4V)
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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig. 12: Vacuum Diagram Intake Manifold - With Vacuum Solenoids (GTI & Jetta: 2.8L VR6 4V)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 13: Vacuum Diagram Secondary Air Injection System (GTI & Jetta: 2.8L VR6 4V)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Diesel

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 14: Vacuum Diagram (Beetle, Golf & Jetta: 1.9L Turbo, Engine Code ALH)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 15: Vacuum Diagram (Beetle: 1.9L Turbo, Engine Code BEW)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 16: Vacuum Diagram (Golf & Jetta: 1.9L Turbo, Engine Code BEW)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

PASSAT
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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 17: Vacuum Diagram EVAP System (1.8L Turbo)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 18: Vacuum Diagram Secondary Air Injection System (1.8L Turbo)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 19: Vacuum Diagram Turbo System (1.8L Turbo)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 20: Vacuum Diagram Connections, Upper View (2.8L V6)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig. 21: Vacuum Diagram Connections, Rear View (2.8L V6)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 22: Vacuum Diagram EVAP System (2.8L V6)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 23: Vacuum Diagram Intake Manifold Change-Over System (2.8L V6)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 24: Vacuum Diagram Secondary Air Injection System (2.8L V6)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 25: Vacuum Diagram EVAP System (4.0L W8)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 26: Vacuum Diagram Intake Manifold, Upper Section (4.0L W8)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 27: Vacuum Diagrams Secondary Air Injection System (4.0L W8)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

PHAETON
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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 28: Vacuum Diagram EVAP System (4.2L V8 & 6.0L W12, Engine Code BAN)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 29: Vacuum Diagram EVAP System (6.0L W12, Engine Code BAP)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 30: Vacuum Diagram Intake Manifold Change-Over System (4.2L V8 5V)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 31: Vacuum Diagram Intake Manifold, Upper Section (6.0L W12, Engine Code BAP)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig. 32: Vacuum Diagram Secondary Air Injection System - Part 1 - (4.2L V8 5V)
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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig. 33: Vacuum Diagram Secondary Air Injection System - Part 2 - (4.2L V8 5V)
Courtesy of VOLKSWAGEN UNITED STATES, INC.
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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 34: Vacuum Diagram Secondary Air Injection System - Part 1 - (6.0L W12)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig. 35: Vacuum Diagram Secondary Air Injection System - Part 2 - (6.0L W12)
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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Courtesy of VOLKSWAGEN UNITED STATES, INC.

TOUAREG

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 36: Vacuum Diagram EVAP System (3.2L, Engine Codes AZZ & BAA) (4.2L, Engine Code AXQ)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig. 37: Vacuum Diagram EVAP System (4.2L, Engine Code BHX)
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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig. 38: Vacuum Diagram Intake Manifold, Upper Section (3.2L, Engine Code BAA)
Courtesy of VOLKSWAGEN UNITED STATES, INC.
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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 39: Vacuum Diagram Intake Manifold Change-Over System, With Secondary Air Injection System
(4.2L, Engine Codes AXQ & BHX)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 40: Vacuum Diagram Secondary Air Injection System (4.2L V8)
Courtesy of VOLKSWAGEN UNITED STATES, INC.

Diesel

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

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 2004 Volkswagen Touareg
2004 ENGINE PERFORMANCE Vacuum Diagrams

Fig. 41: Vacuum Diagram (5.0L V10)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

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