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PARTS

MANUAL
CHALLENGER
H25XM, H30XM, H35XM,
H40XM, H40XMS
(D001)

CUSTOMER EDITION

897536 ©2002 Hyster Company


03/2002
UNIT CODE D001
03/2002 NORTH AMERICA

SECTIONS

1 FRAME

2 ENGINE ASSEMBLY

3 FUEL SYSTEM

4 ELECTRICAL SYSTEM

5 TRANSMISSION

6 STEERING SYSTEM

7 BRAKE SYSTEM

8 HYDRAULIC SYSTEM

9 MAST-TWO STAGE LIMITED FREE-LIFT

10 MAST-THREE STAGE FULL FREE-LIFT

11 MAST-TWO STAGE FULL FREE-LIFT

12 OPTIONS

13 NUMERICAL INDEX

This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE D001
03/2002 NORTH AMERICA

TABLE OF CONTENTS

DESCRIPTION PAGE

A
AIR INTAKE AND FILTER
DIESEL
D/B 11/1996⇒............................................................................................................................................. 3-20
⇒D/B 11/1996............................................................................................................................................. 3-18
GASOLINE AND LPG..................................................................................................................................... 3-16
ALTERNATOR
GASOLINE, LPG, AND DIESEL
STANDARD ................................................................................................................................................. 4-44
TYPE GS, LPS, AND DS ................................................................................................................................ 4-46
AUXILIARY FUNCTION TUBE
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 12-30
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-28

B
BACKUP ALARM ............................................................................................................................................. 12-26
BATTERY............................................................................................................................................................ 4-14
BRAKE ASSEMBLY
D/B 06/1997⇒ ................................................................................................................................................ 7-14
⇒D/B 06/1997 ................................................................................................................................................ 7-10
BRAKE LINES ...................................................................................................................................................... 7-8
BRAKE LINKAGE
⇒S/N D001H-2628 ........................................................................................................................................... 7-2
S/N D001H-2629⇒ ........................................................................................................................................... 7-4

C
CAMSHAFT AND VALVES
DIESEL ........................................................................................................................................................... 2-32
GASOLINE AND LPG..................................................................................................................................... 2-10
CARBURETOR
GASOLINE...................................................................................................................................................... 3-10
LPG................................................................................................................................................................. 3-12
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-26
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-20
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-14
CONTROL VALVE
FOUR FUNCTION
DUAL RELIEF
⇒S/N D001H-3395.................................................................................................................................. 8-54
S/N D001H-3396⇒.................................................................................................................................. 8-58
SINGLE RELIEF
⇒S/N D001H-3395.................................................................................................................................. 8-46
S/N D001H-3396⇒.................................................................................................................................. 8-50
⇒S/N D001H-2628 ......................................................................................................................................... 5-28
S/N D001H-2629⇔S/N D001H-3016 ............................................................................................................. 5-30
S/N D001H-3017⇔S/N PENDING PER ECN 77425 ..................................................................................... 5-32
S/N PENDING PER ECN 77425⇒ ................................................................................................................. 5-34
THREE FUNCTION
DUAL RELIEF
⇒S/N D001H-3395.................................................................................................................................. 8-34

©2002 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

C (continued)

S/N D001H-3396⇒.................................................................................................................................. 8-38


SINGLE RELIEF
⇒S/N D001H-3395.................................................................................................................................. 8-26
S/N D001H-3396⇒.................................................................................................................................. 8-30
CONTROL VALVE ATTACHING PARTS
FOUR FUNCTION
⇒S/N D001H-3395 ..................................................................................................................................... 8-42
S/N D001H-3396⇒ ..................................................................................................................................... 8-44
THREE FUNCTION
⇒S/N D001H-3395 ..................................................................................................................................... 8-18
S/N D001H-3396⇒ ..................................................................................................................................... 8-22
CONVERTER
LPG
IDENTIFY BY VENDOR MODEL CODE "J" ............................................................................................... 3-30
IDENTIFY BY VENDOR MODEL CODE "K"
⇒S/N D001H-4636.................................................................................................................................. 3-32
S/N D001H-4637⇒.................................................................................................................................. 3-34
COOLING
DIESEL ........................................................................................................................................................... 2-40
GASOLINE AND LPG..................................................................................................................................... 2-18
COUNTERWEIGHT ........................................................................................................................................... 1-20
CRANKSHAFT AND PISTON
DIESEL ........................................................................................................................................................... 2-30
GASOLINE AND LPG....................................................................................................................................... 2-8
CYLINDER BLOCK
DIESEL ........................................................................................................................................................... 2-26
GASOLINE AND LPG....................................................................................................................................... 2-4
CYLINDER HEAD
DIESEL ........................................................................................................................................................... 2-24
CYLINDER HEAD AND COVER
GASOLINE AND LPG....................................................................................................................................... 2-2

D
DIFFERENTIAL .................................................................................................................................................. 5-44
DISTRIBUTOR
GASOLINE AND LPG..................................................................................................................................... 4-36
DRIVE AXLE ...................................................................................................................................................... 5-46
DRIVE LIGHTS AND REAR LIGHTS ............................................................................................................... 12-18
DRIVE TIRE AND WHEEL
DISC WHEEL................................................................................................................................................ 12-10
SPLIT WHEELS............................................................................................................................................ 12-12

E
ELECTRICAL
COWL ............................................................................................................................................................. 4-20
ELECTRICAL SYSTEM
DIESEL ............................................................................................................................................................. 4-8
DIESEL ENGINE ............................................................................................................................................ 2-36
ENGINE

ii See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

E (continued)

GASOLINE AND LPG ................................................................................................................................. 2-14


GASOLINE AND LPG....................................................................................................................................... 4-2
TYPE DS......................................................................................................................................................... 4-10
TYPE GS AND LPS .......................................................................................................................................... 4-6
END PLATE ........................................................................................................................................................ 5-54
ENGINE COVER .................................................................................................................................................. 1-8
ENGINE MOUNT
DIESEL ........................................................................................................................................................... 2-44
GASOLINE AND LPG
⇒S/N D001H-3001 ..................................................................................................................................... 2-22
S/N D001H-3002⇒ ..................................................................................................................................... 2-23
EXHAUST
OVERHEAD
DIESEL........................................................................................................................................................ 2-56
GASOLINE AND LPG ................................................................................................................................. 2-54
STANDARD
DIESEL........................................................................................................................................................ 2-48
GASOLINE AND LPG ................................................................................................................................. 2-46
TYPE DS......................................................................................................................................................... 2-52
TYPE GS AND LPS ........................................................................................................................................ 2-50

F
FENDER
⇒S/N D001H-3018 ......................................................................................................................................... 12-6
FILTER AND LOCK-OFF VALVE
LPG................................................................................................................................................................. 3-28
FIRE EXTINGUISHER ..................................................................................................................................... 12-22
FLYWHEEL AND TORQUE CONVERTER
⇒S/N D001H-2628 ......................................................................................................................................... 5-36
S/N D001H-2629⇔S/N PENDING PER ECN 76829-10 ................................................................................ 5-38
S/N PENDING PER ECN 76829-10⇒............................................................................................................ 5-40
FORK
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-40
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-34
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-26
FRAME AND FLOOR PLATES............................................................................................................................. 1-2
FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-16
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-10
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-24
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-18
FUEL FILTER
DIESEL ........................................................................................................................................................... 3-40
FUEL SUPPLY SYSTEM
LPG................................................................................................................................................................. 3-26
FUEL SYSTEM
DIESEL ........................................................................................................................................................... 3-36
GASOLINE AND LPG..................................................................................................................................... 3-24

©2002 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

F (continued)

FUEL TANK AND LINES


DIESEL ........................................................................................................................................................... 3-46
GASOLINE...................................................................................................................................................... 3-44
FULL SUSPENSION SEAT
SHEET 1 OF 2 ................................................................................................................................................ 1-14
SHEET 2 OF 2 ................................................................................................................................................ 1-16

G
GEAR PUMP
⇒S/N D001H-2628 ......................................................................................................................................... 5-42
S/N D001H-2629⇒ ......................................................................................................................................... 5-43
GOVERNOR
GASOLINE AND LPG..................................................................................................................................... 3-14

H
HEADER HOSE
FOUR FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-36
TWO STAGE FULL FREE-LIFT ................................................................................................................ 11-30
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-22
THREE FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-32
TWO STAGE FULL FREE-LIFT ................................................................................................................ 11-26
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-20
HYDRAULIC CLUTCH
⇒S/N D001H-2628 ......................................................................................................................................... 5-16
S/N D001H-2629⇔S/N PENDING PER ECN 86576 ..................................................................................... 5-18
S/N PENDING PER ECN 76829-10⇒............................................................................................................ 5-24
S/N PENDING PER ECN 86576⇔S/N PENDING PER ECN 87177 ............................................................. 5-20
S/N PENDING PER ECN 87177⇔S/N PENDING PER ECN 76829-10 ........................................................ 5-22
HYDRAULIC PUMP
DIESEL
⇒S/N D001H-3304 ..................................................................................................................................... 8-12
GASOLINE AND LPG
⇒S/N D001H-3304 ..................................................................................................................................... 8-10
S/N D001H-3305⇒ ..................................................................................................................................... 8-14
HYDRAULICS
⇒S/N D001H-2081 ........................................................................................................................................... 8-2
S/N D001H-2082⇒ ........................................................................................................................................... 8-6

I
INJECTION PUMP
DIESEL ........................................................................................................................................................... 3-42
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-6
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-4
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-4
INSTRUMENT CLUSTER .................................................................................................................................. 4-16
INTAKE AND EXHAUST MANIFOLD

iv See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

I (continued)

DIESEL ........................................................................................................................................................... 2-34


INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-4

L
LABELS .............................................................................................................................................................. 1-19
LIFT
TWO STAGE LIMITED FREE-LIFT
⇒S/N A550L-1566 ........................................................................................................................................ 9-6
S/N A550L-1567⇒ ........................................................................................................................................ 9-8
LIFT CYLINDER
LEFT HAND
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-10
RIGHT HAND
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-12
LIFTING EYE...................................................................................................................................................... 12-8
LOAD BACKREST EXTENSION
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-28
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-22
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-16

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT
⇒S/N A554L-18550 .................................................................................................................................... 10-8
S/N A554L-1856⇒ .................................................................................................................................... 10-12
TWO STAGE FULL FREE-LIFT
⇒S/N A558L-1559 ...................................................................................................................................... 11-6
S/N A558L-1560⇒ ...................................................................................................................................... 11-8
MAIN LIFT CYLINDER
LEFT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-20
TWO STAGE FULL FREE-LIFT ................................................................................................................ 11-14
RIGHT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-22
TWO STAGE FULL FREE-LIFT ................................................................................................................ 11-16
MANIFOLD
INTAKE AND EXHAUST
GASOLINE AND LPG ................................................................................................................................. 2-12
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-30
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-24
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-18
MASTER CYLINDER ......................................................................................................................................... 7-20
MIRROR ........................................................................................................................................................... 12-24
MONOTROL PEDAL ............................................................................................................................................ 3-4

©2002 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

N
NOISE REDUCTION
ENGINE COVER ............................................................................................................................................ 1-24
FRAME ........................................................................................................................................................... 1-22
NON-SUSPENSION SEAT................................................................................................................................. 1-12
NOZZLE HOLDER
DIESEL ........................................................................................................................................................... 3-38

O
OIL PAN AND TIMING GEAR COVER
DIESEL ........................................................................................................................................................... 2-28
GASOLINE AND LPG....................................................................................................................................... 2-6
OIL PUMP AND FILTER
DIESEL ........................................................................................................................................................... 2-38
GASOLINE AND LPG..................................................................................................................................... 2-16
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-2
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-2
OVERHEAD GUARD............................................................................................................................................ 1-6

P
PARK BRAKE LEVER ........................................................................................................................................ 7-18
PUMP DRIVE
DIESEL ........................................................................................................................................................... 8-17
GASOLINE AND LPG..................................................................................................................................... 8-16

R
RADIATOR AND HOSES
DIESEL ........................................................................................................................................................... 2-42
GASOLINE AND LPG..................................................................................................................................... 2-20

S
SHIFT LEVER .................................................................................................................................................... 4-18
SIDE-SHIFT CARRIAGE.................................................................................................................................... 12-2
SIDE-SHIFT CYLINDER .................................................................................................................................... 12-4
SOLENOID VALVE ............................................................................................................................................. 5-26
STARTER
DIESEL ........................................................................................................................................................... 4-42
GASOLINE AND LPG
S/N PENDING PER ECN 76195⇒ ............................................................................................................. 4-40
⇒S/N PENDING PER ECN 76195 ............................................................................................................. 4-38
STEER TIRE AND WHEEL
DISC WHEEL................................................................................................................................................ 12-14
SPLIT WHEELS............................................................................................................................................ 12-16
STEERING AXLE ................................................................................................................................................. 6-6
STEERING COLUMN........................................................................................................................................... 6-2
STEERING CONTROL VALVE............................................................................................................................. 6-4
STEERING CYLINDER
S/N PENDING PER ECN 87046-01⇒............................................................................................................ 6-10
⇒S/N PENDING PER ECN 87046-01.............................................................................................................. 6-8

vi See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

S (continued)

STROBE LIGHT ............................................................................................................................................... 12-20


SUSPENSION SEAT .......................................................................................................................................... 1-10

T
TAIL LIGHTS
EARLY PRODUCTION.................................................................................................................................... 4-12
LATE PRODUCTION ...................................................................................................................................... 4-13
TANK MOUNTING
LPG................................................................................................................................................................. 3-22
THROTTLE........................................................................................................................................................... 3-2
THROTTLE LINKAGE
DIESEL ............................................................................................................................................................. 3-8
GASOLINE........................................................................................................................................................ 3-6
LPG................................................................................................................................................................... 3-7
TILT CYLINDER ................................................................................................................................................. 8-62
TRANSMISSION GEARS
S/N D001H-2629⇒ ......................................................................................................................................... 5-12
S/N D001H-2629⇔S/N PENDING PER ECN 76829-10 ................................................................................ 5-10
S/N PENDING PER ECN 76829-10⇒............................................................................................................ 5-14
TRANSMISSION HOUSING
⇒S/N D001H-2628 ........................................................................................................................................... 5-2
S/N D001H-2629⇔S/N PENDING PER ECN 76829-10 .................................................................................. 5-4
S/N PENDING PER ECN 76829-10⇒.............................................................................................................. 5-6
TRANSMISSION HYDRAULIC LINES
⇒S/N D001H-2628 ......................................................................................................................................... 5-48
S/N D001H-2629⇔S/N D001H-3016 ............................................................................................................. 5-50
S/N D001H-3017⇒ ......................................................................................................................................... 5-52

W
WIRE HARNESS
CLUSTER PANEL........................................................................................................................................... 4-25
CLUSTER POWER......................................................................................................................................... 4-26
COWL
⇒S/N D001H-2209 ..................................................................................................................................... 4-23
S/N D001H-2210⇒ ..................................................................................................................................... 4-24
ENGINE
DIESEL........................................................................................................................................................ 4-32
GASOLINE AND LPG ................................................................................................................................. 4-30
TYPE DS ..................................................................................................................................................... 4-33
TYPE GS AND LPS .................................................................................................................................... 4-31
FORWARD/REVERSE ................................................................................................................................... 4-27
MONOTROL PEDAL....................................................................................................................................... 4-28
SEAT SWITCH................................................................................................................................................ 4-29
TAIL LIGHT ..................................................................................................................................................... 4-34

©2002 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPROM Electrically Programmable Read Only
Memory V Volts

viii See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

©2002 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.

3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index on Page 13-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

x See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2002 HYSTER COMPANY See Service Manual xi


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Hyster lift
trucks for information on these assemblies.

xii See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

IDENTIFICATION OF ATTACHMENT AND


SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.

©2002 HYSTER COMPANY See Service Manual xiii


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................... 897535

Service Manual (Complete) .................................................................................................... 897595

Parts Manual ............................................................................................................................ 897536

xiv See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

1 FRAME
UNIT CODE D001
03/2002 NORTH AMERICA

SECTION 1
FRAME

DESCRIPTION PAGE

COUNTERWEIGHT ........................................................................................................................................... 1-20


ENGINE COVER .................................................................................................................................................. 1-8
FRAME AND FLOOR PLATES............................................................................................................................. 1-2
FULL SUSPENSION SEAT
SHEET 1 OF 2 ................................................................................................................................................ 1-14
SHEET 2 OF 2 ................................................................................................................................................ 1-16
LABELS .............................................................................................................................................................. 1-19
NOISE REDUCTION
ENGINE COVER ............................................................................................................................................ 1-24
FRAME ........................................................................................................................................................... 1-22
NON-SUSPENSION SEAT................................................................................................................................. 1-12
OVERHEAD GUARD............................................................................................................................................ 1-6
SUSPENSION SEAT .......................................................................................................................................... 1-10

©2002 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FRAME AND FLOOR PLATES (Figure 1-1)

1-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FRAME AND FLOOR PLATES

ITEM PART NO. DESCRIPTION QTY

1 b 2021663 Operator Module.......................................................................................................... 1


1 c 2026420 Operator Module.......................................................................................................... 1
1 d 2041661 Operator Module.......................................................................................................... 1
2 2021234 Isulator ......................................................................................................................... 3
3 2021235 Isulator ......................................................................................................................... 1
4 2021238 Washer ........................................................................................................................ 4
5 2021237 Nut ............................................................................................................................... 4
6 2021232 Cover ........................................................................................................................... 1
7 316678 Screw........................................................................................................................... 4
8 320157 Washer ........................................................................................................................ 4
9 292500 Capscrew..................................................................................................................... 1
10 320156 Washer ........................................................................................................................ 1
11 136687 Nut ............................................................................................................................... 1
12 1385097 Panel (RH) (Type GS, LPS, and DS) ........................................................................... 1
12 2021497 Panel (RH) ................................................................................................................... 1
13 2021499 Panel (LH).................................................................................................................... 1
14 296166 Capscrew..................................................................................................................... 4
15 292681 Lockwasher.................................................................................................................. 4
16 1350282 Nut ............................................................................................................................... 4
17 316678 Screw........................................................................................................................... 2
18 320157 Washer ........................................................................................................................ 2
19 292681 Lockwasher.................................................................................................................. 2
20 376949 Cover ........................................................................................................................... AR
21 2021225 Floorplate..................................................................................................................... 1
22 136681 Capscrew..................................................................................................................... 2
23 15175 Washer ........................................................................................................................ 2
24 2021231 Bracket......................................................................................................................... 1
25 136681 Capscrew..................................................................................................................... 2
25 a 316678 Screw........................................................................................................................... 2
26 320157 Washer ........................................................................................................................ 4
27 292681 Lockwasher.................................................................................................................. 2
28 239503 Nut ............................................................................................................................... 2
29 2021665 Plate ............................................................................................................................ 1
30 2022636 Capscrew..................................................................................................................... 4
31 2021490 Washer ........................................................................................................................ 4
32 2021833 Cap .............................................................................................................................. 2
33 292533 Capscrew..................................................................................................................... 4
34 2021834 Washer ........................................................................................................................ 4
35 2022821 Floormat ...................................................................................................................... 1
36 2021900 Plate ............................................................................................................................ 2
37 136985 Capscrew..................................................................................................................... 4
38 292682 Lockwasher.................................................................................................................. 4
39 320159 Washer ........................................................................................................................ 4
40 2022544 Cap (LP and Diesel) (Choke Cable) ............................................................................ 1
41 a 2022045 Pad .............................................................................................................................. 1
41 2022822 Barrier.......................................................................................................................... 1
42 a 2023813 Plate ............................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FRAME AND FLOOR PLATES

ITEM PART NO. DESCRIPTION QTY

43 a 2022029 Cover ........................................................................................................................... 1


44 2022798 Label ............................................................................................................................ 1

FOOTNOTES:
a With Noise Reduction
b ⇒ S/N D001H-3018
c S/N D001H-3019⇔S/N PENDING PER ECN 76392
d S/N PENDING PER ECN 76392 ⇒

1-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

1-5
UNIT CODE D001
NORTH AMERICA 03/2002

OVERHEAD GUARD (Figure 1-2)

1-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 bd 2021660 Overhead Guard .......................................................................................................... 1


1 be 2026477 Overhead Guard .......................................................................................................... 1
1 ad 2021662 Overhead Guard .......................................................................................................... 1
1 ae 2026478 Overhead Guard .......................................................................................................... 1
1 ac 2042987 Overhead Guard .......................................................................................................... 1
2 132860 Capscrew..................................................................................................................... 4
3 292528 Capscrew..................................................................................................................... 4
4 292683 Lockwasher.................................................................................................................. 4
5 15177 Washer ........................................................................................................................ 4
6 320161 Washer ........................................................................................................................ 4
7 300937 Nut ............................................................................................................................... 4
8 1343647 Handle ......................................................................................................................... 1
9 2021233 Capscrew..................................................................................................................... 2
10 320157 Washer ........................................................................................................................ 2
11 1363916 Plug ............................................................................................................................. 12
12 1363917 Plug ............................................................................................................................. 4
13 1363918 Plug ............................................................................................................................. 3
14 1339265 Grill .............................................................................................................................. 2
15 2022035 Pad (Diesel) ................................................................................................................. 2
16 2022043 Pad (Diesel) ................................................................................................................. 1

FOOTNOTES:
a Raised Height
b Standard Height
c Use With Full Suspension Seat
d ⇒ S/N D001H-3305
e S/N D001H-3306 ⇒

©2002 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

ENGINE COVER (Figure 1-3)

1-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

ENGINE COVER

KEY:
A: Non-Suspension Seat
B: Suspension Seat

QTY
ITEM PART NO. DESCRIPTION A B

1 2021197 Engine Cover ....................................................................................................... 1 1


2 2021223 Bracket................................................................................................................. 2 2
3 1339786 Boot ..................................................................................................................... 1 1
4 176640 Capscrew............................................................................................................. 2 2
5 320157 Washer ................................................................................................................ 6 6
6 292681 Lockwasher.......................................................................................................... 12 12
7 d 239503 Nut ....................................................................................................................... 2 2
7 c 239503 Nut ....................................................................................................................... 6 6
7 d 329067 Screw................................................................................................................... 4 4
8 a 2022613 Torsion Spring...................................................................................................... 1 1
8 b 2026074 Spring .................................................................................................................. 1 1
9 1363918 Plug (Gasoline and Diesel) .................................................................................. 1 1
10 15222 Cotter Pin............................................................................................................. 1 1
11 a 2022615 Spring .................................................................................................................. .. 1
11 b 2026073 Spring .................................................................................................................. .. 1
12 1389607 Seat Pan .............................................................................................................. 1 1
13 320156 Washer ................................................................................................................ 4 4
14 287854 Capscrew............................................................................................................. 2 2
15 320159 Washer ................................................................................................................ 6 6
16 292682 Lockwasher.......................................................................................................... 2 2
17 199563 Capscrew............................................................................................................. 4 4
18 2021207 Pin ....................................................................................................................... 2 2
19 1362714 Cotter Pin............................................................................................................. 3 3
20 2021208 Bracket................................................................................................................. 1 1
21 2021213 Cushion (Rubber) ................................................................................................ 2 2
22 296167 Capscrew............................................................................................................. 2 2
23 15177 Washer ................................................................................................................ AR AR
24 2021215 Panel (RH) ........................................................................................................... 1 1
25 2021216 Panel (LH)............................................................................................................ 1 1
26 136749 Capscrew............................................................................................................. 2 2
27 15175 Washer ................................................................................................................ 10 10
28 2021218 Cover ................................................................................................................... 1 1
29 2021219 Bracket................................................................................................................. 1 1
30 136749 Capscrew............................................................................................................. 4 4
31 1337148 Striker Plate ......................................................................................................... 1 1
32 2021222 Latch .................................................................................................................... 1 1

FOOTNOTES:
a ⇒ S/N D001H-3122
b S/N D001H-3123 ⇒
c ⇒ S/N D001H-3305
d S/N D001H-3306 ⇒

©2002 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

SUSPENSION SEAT (Figure 1-4)

1-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY

1376677 Seat Assembly (Vinyl).................................................................................................. 1


1376681 Seat Assembly (Fabric) ............................................................................................... 1
1 1362047 Back Cushion (Vinyl) ............................................................................................... 1
1 1374179 Back Cushion (Fabric) ............................................................................................. 1
1 1382111 Back Cushion (Vinyl) (Optional) .............................................................................. 1
1 1382113 Back Cushion (Fabric) (Optional) ............................................................................ 1
2 1362048 Seat Cushion (Vinyl)................................................................................................ 1
2 1374180 Seat Cushion (Fabric) ............................................................................................. 1
2 1382112 Seat Cushion (Vinyl) (Optional)............................................................................... 1
2 1382114 Seat Cushion (Fabric) (Optional)............................................................................. 1
3 1362049 Shock Absorber Kit.................................................................................................. 1
4 1354140 Switch Assembly ..................................................................................................... 1
5 1362052 Block........................................................................................................................ 1
6 1362053 Shaft and Bearing Kit .............................................................................................. 1
7 1392496 Cover (RH) .............................................................................................................. 1
8 1392495 Cover (LH) ............................................................................................................... 1
9 1374188 Cover ....................................................................................................................... 1
10 1362058 Holder Kit................................................................................................................. 1
11 1374190 Cover ....................................................................................................................... 1
12 1360872 Cover (Rear)............................................................................................................ 1
13 1362061 Knob Kit................................................................................................................... 1
14 1362062 Tape Kit ................................................................................................................... 1
15 1362063 Hip Restraint............................................................................................................ 1
16 1362064 Hip Restraint............................................................................................................ 1
17 1362065 Hardware Kit............................................................................................................ 1
18 1459112 Slide Rail Kit ............................................................................................................ 1
19 18727 Capscrew..................................................................................................................... 4
20 18496 Capscrew..................................................................................................................... 4
21 15175 Washer ........................................................................................................................ 4
22 145639 Nut ............................................................................................................................... 4
23 1374750 Seat Belt ...................................................................................................................... 1
24 379199 Capscrew..................................................................................................................... 2
25 379697 Washer ........................................................................................................................ 4
26 379698 Nut ............................................................................................................................... 2
27 2022900 Spacer ......................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 1-11


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NON-SUSPENSION SEAT (Figure 1-5)

1-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NON-SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY

1351473 Seat ............................................................................................................................. 1


1 18496 Capscrew ................................................................................................................ 4
2 15175 Washer .................................................................................................................... 4
3 145639 Nut........................................................................................................................... 4
4 1374750 Seat Belt.................................................................................................................. 1
5 379199 Capscrew ................................................................................................................ 2
6 379697 Washer .................................................................................................................... 4
7 379698 Nut........................................................................................................................... 2
8 1351473 Seat ......................................................................................................................... 1
9 335553 Seat Rail.................................................................................................................. 1
10 383116 Seat Rail.................................................................................................................. 1
11 364914 Capscrew ................................................................................................................ 4
12 222029 Rivet ........................................................................................................................ 4
13 221733 Washer .................................................................................................................... 2
14 1300107 Rod.......................................................................................................................... 1
15 364807 Hip Restraint............................................................................................................ 1
16 364808 Hip Restraint............................................................................................................ 1
17 18727 Capscrew ................................................................................................................ 4
18 18515 Washer .................................................................................................................... 4
19 379197 Capscrew ................................................................................................................ 2
20 379198 Washer .................................................................................................................... 2
21 364854 Plug ......................................................................................................................... 2
22 335988 Base (Information Case) ......................................................................................... 1
23 335991 Cover ....................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FULL SUSPENSION SEAT (Figure 1-6)


SHEET 1 OF 2

1-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FULL SUSPENSION SEAT


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1476713 Suspension Seat (Vinyl) .............................................................................................. 1


1476714 Suspension Seat (Fabric) ............................................................................................ 1
1 1470153 Back Cushion (Fabric) ................................................................................................. 1
1 1470152 Back Cushion (Vinyl) ................................................................................................... 1
2 1494077 Seat Cushion (Fabric).................................................................................................. 1
2 1494076 Seat Cushion (Vinyl) .................................................................................................... 1
3 .. . . . Riser ............................................................................................................................ 1
4 .. . . . Box............................................................................................................................... 1
5 .. . . . Cover ........................................................................................................................... 1
6 .. . . . Screw........................................................................................................................... 4
7 .. . . . Hip Restraint (RH) ....................................................................................................... 1
7 .. . . . Hip Restraint (LH) ........................................................................................................ 1
8 .. . . . Washer ........................................................................................................................ 2
9 .. . . . Bolt .............................................................................................................................. 2
10 .. . . . Nut ............................................................................................................................... 4
11 .. . . . Bolt .............................................................................................................................. 2
12 .. . . . Block ............................................................................................................................ 2
13 .. . . . Seat Belt ...................................................................................................................... 1
14 .. . . . Bolt .............................................................................................................................. 2
15 .. . . . Nut ............................................................................................................................... 2
16 .. . . . Washer ........................................................................................................................ 4
17 .. . . . Handle ......................................................................................................................... 1
18 .. . . . Latch ............................................................................................................................ 1
19 .. . . . Bracket......................................................................................................................... 1
20 .. . . . Spacer ......................................................................................................................... 1
21 .. . . . Spring .......................................................................................................................... 1
22 .. . . . Knob ............................................................................................................................ 1
23 .. . . . Spring Extension ......................................................................................................... 1
24 .. . . . Pivot............................................................................................................................. 2
25 .. . . . Washer ........................................................................................................................ 2
26 .. . . . Nut ............................................................................................................................... 2
27 .. . . . Bolt .............................................................................................................................. 2
28 .. . . . Nut ............................................................................................................................... 6
29 1470163 Handle Kit .................................................................................................................... 1
30 .. . . . Slide (RH) .................................................................................................................... 1
31 .. . . . Slide (LH)..................................................................................................................... 1
32 .. . . . Bolt .............................................................................................................................. 4
33 .. . . . Screw........................................................................................................................... 2
34 1470159 Suspension Kit............................................................................................................. 1
35 2022900 Spacer ......................................................................................................................... 2
36 15175 Washer ........................................................................................................................ 4
37 145639 Nut ............................................................................................................................... 4

1470155 Manual Holder Kit (Includes Items 3-6) ....................................................................... 1


1470157 Hip Restraint Kit (LH) (Includes Items 7-12, 33) .......................................................... 1
1470158 Seat Belt Kit (Includes Items 13-16) ............................................................................ 1
1470161 Slide Kit (Includes Items 30-32)................................................................................... 1
1470164 Recliner Kit (Includes Items 17-28) ............................................................................. 1
1470156 Hip Restraint Kit (RH) (Includes Items 7-12, 33) ......................................................... 1

©2002 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FULL SUSPENSION SEAT (Figure 1-7)


SHEET 2 OF 2

1-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FULL SUSPENSION SEAT


SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1476713 Suspension Seat (Vinyl) .............................................................................................. 1


1476714 Suspension Seat (Fabric) ............................................................................................ 1
1 1467523 Boot Kit ........................................................................................................................ 1
2 1467524 Roller and Bearing Kit.................................................................................................. 1
3 1467525 Bumper and Stop Kit ................................................................................................... 1
4 1467526 Bearing Shaft Kit.......................................................................................................... 1
5 1467527 Weight Adjuster Kit ...................................................................................................... 1
6 1467531 Knob ........................................................................................................................... 1
7 1467529 Suspension Spring Kit ................................................................................................. 1
8 1470160 Scissor Assembly ........................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

LABELS (Figure 1-8)

1-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

LABELS

ITEM PART NO. DESCRIPTION QTY

1 1338178 Label (Mast Warning) .................................................................................................. 2


2 1339672 Label (Hyster) .............................................................................................................. 2
3 370250 Label (Auxiliary Function - Reach) .............................................................................. AR
3 370251 Label (Auxiliary Function - Swing) ............................................................................... AR
3 370252 Label (Auxiliary Function - Stabilizer) .......................................................................... AR
3 370253 Label (Auxiliary Function - Dump/Scoop) .................................................................... AR
3 370254 Label (Auxiliary Function - Upender) ........................................................................... AR
3 370255 Label (Auxiliary Function - Push/Pull).......................................................................... AR
3 370256 Label (Auxiliary Function - Clamp) .............................................................................. AR
3 370257 Label (Auxiliary Function - Rotate) .............................................................................. AR
3 370258 Label (Auxiliary Function - Side-Shift) ......................................................................... AR
3 370259 Label (Auxiliary Function - Fork Spreader) .................................................................. AR
4 1354165 Label (Antifreeze) ........................................................................................................ 1
5 2020517 Label (Hyster) .............................................................................................................. 2
6 1356137 Label (Lift and Tilt) ....................................................................................................... 1
7 1330919 Label (Mast Warning) .................................................................................................. 1
8 2020513 Label (Model 25).......................................................................................................... 2
8 2020514 Label (Model 30).......................................................................................................... 2
8 2020515 Label (Model 35).......................................................................................................... 2
8 2020516 Label (Model 40).......................................................................................................... 2
9 1335129 Label (Pinch Point) ...................................................................................................... 2
10 1352190 Label (Battery Disconnect) .......................................................................................... 1
11 2034459 Label (Ether Caution) .................................................................................................. 1
12 154065 Label (Type GS)........................................................................................................... 2
12 154066 Label (Type LPS) ......................................................................................................... 2
12 154067 Label (DS) ................................................................................................................... 2
13 1330917 Label (Operator Restraint) ........................................................................................... 2
14 1336605 Label (Operator Warning) ............................................................................................ 1
15 389692 Label (US Patents and Trademarks)............................................................................ 1
16 2309799 Label (Parking Brake) .................................................................................................. 1
17 1345939 Label (Fan Warning) .................................................................................................... 2
18 1325271 Label (Fan Warning) .................................................................................................... 1
19 1354171 Label (Flammable LPG)............................................................................................... 1
20 1330920 Label (No Riders) ........................................................................................................ 2
21 1501259 Label (LPG Tank)......................................................................................................... 1
22 170658 Rivet............................................................................................................................. 6
23 1339843 Label (Overhead Guard).............................................................................................. 1
24 389688 Cover ........................................................................................................................... 1
25 .. . . . Label (Nameplate) (Contact Your Local Hyster Dealer)............................................... 1

©2002 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

COUNTERWEIGHT (Figure 1-9)

1-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

1 2021548 Counterweight (H25XM) .............................................................................................. 1


1 2023469 Counterweight (H30XM) .............................................................................................. 1
1 2023470 Counterweight (H35XM) .............................................................................................. 1
1 2023471 Counterweight (H40XM) .............................................................................................. 1
2 2023356 Seal ............................................................................................................................. 1
3 2021563 Shim ............................................................................................................................ AR
4 320157 Washer ........................................................................................................................ 12
5 292681 Lockwasher.................................................................................................................. 4
6 239503 Nut ............................................................................................................................... 4
6 a 287851 Capscrew..................................................................................................................... 4
7 292689 Lockwasher.................................................................................................................. 2
8 292609 Capscrew..................................................................................................................... 2
9 2021562 Washer ........................................................................................................................ 2
10 2022849 Pin ............................................................................................................................... 1
11 1350231 Plug ............................................................................................................................. 1
12 2022042 Pad (Diesel) ................................................................................................................. 2
13 1347045 Fastener (Without Overhead Exhaust) ........................................................................ 3
14 2021395 Cap (Without Overhead Exhaust)................................................................................ 1
15 1347045 Fastener (Gasoline and Diesel) ................................................................................... 3
16 1450409 Label (Hyster) (Optional) ............................................................................................. 1

FOOTNOTES:
a S/N D001H-2784 ⇒

©2002 HYSTER COMPANY See Service Manual 1-21


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NOISE REDUCTION (Figure 1-10)


FRAME

1-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NOISE REDUCTION
FRAME

KEY:
A: Gasoline and LPG
B: Diesel

QTY
ITEM PART NO. DESCRIPTION A B

1 2022038 Pad ...................................................................................................................... 1 1


2 2022039 Pad ...................................................................................................................... 1 1
3 2022035 Pad ...................................................................................................................... .. 2
4 2022036 Pad ...................................................................................................................... .. 3
5 2022037 Pad ...................................................................................................................... .. 2
6 2022023 Duct ..................................................................................................................... .. 1
7 2022026 Pad ...................................................................................................................... .. 1
8 2022027 Pad ...................................................................................................................... .. 1
9 2022034 Pad ...................................................................................................................... .. 2
10 2021752 Clip ...................................................................................................................... .. 2
11 222021 Rivet..................................................................................................................... .. 2
12 2021395 Cap ...................................................................................................................... 2 2
13 2022803 Cap ...................................................................................................................... 2 2

©2002 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NOISE REDUCTION (Figure 1-11)


ENGINE COVER

1-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NOISE REDUCTION
ENGINE COVER

KEY:
A: Gasoline and LPG
B: Diesel

QTY
ITEM PART NO. DESCRIPTION A B

1 2022040 Pad ...................................................................................................................... 5 ..


2 2022041 Pad ...................................................................................................................... 1 ..
3 2022046 Pad ...................................................................................................................... 1 ..
4 2022040 Pad ...................................................................................................................... .. 4
5 2022041 Pad ...................................................................................................................... .. 1
6 2022046 Pad ...................................................................................................................... .. 1
7 2022033 Pad ...................................................................................................................... .. 2
8 2022034 Pad ...................................................................................................................... .. 2
9 2023406 Pad ...................................................................................................................... .. 2
10 2022044 Pad ...................................................................................................................... 1 1
11 1361087 Button .................................................................................................................. 4 4
12 280644 Button .................................................................................................................. 4 4
13 1359587 Grommet.............................................................................................................. 1 1
14 1347045 Fastener............................................................................................................... 4 4
15 1335932 Plug ..................................................................................................................... 1 1

©2002 HYSTER COMPANY See Service Manual 1-25


for service procedures.
NOTES

1-26
UNIT CODE D001
03/2002 NORTH AMERICA

2 ENGINE ASSEMBLY
UNIT CODE D001
03/2002 NORTH AMERICA

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

CAMSHAFT AND VALVES


DIESEL ........................................................................................................................................................... 2-32
GASOLINE AND LPG..................................................................................................................................... 2-10
COOLING
DIESEL ........................................................................................................................................................... 2-40
GASOLINE AND LPG..................................................................................................................................... 2-18
CRANKSHAFT AND PISTON
DIESEL ........................................................................................................................................................... 2-30
GASOLINE AND LPG....................................................................................................................................... 2-8
CYLINDER BLOCK
DIESEL ........................................................................................................................................................... 2-26
GASOLINE AND LPG....................................................................................................................................... 2-4
CYLINDER HEAD
DIESEL ........................................................................................................................................................... 2-24
CYLINDER HEAD AND COVER
GASOLINE AND LPG....................................................................................................................................... 2-2
ELECTRICAL SYSTEM
DIESEL ENGINE ............................................................................................................................................ 2-36
ENGINE
GASOLINE AND LPG ................................................................................................................................. 2-14
ENGINE MOUNT
DIESEL ........................................................................................................................................................... 2-44
GASOLINE AND LPG
⇒S/N D001H-3001 ..................................................................................................................................... 2-22
S/N D001H-3002⇒ ..................................................................................................................................... 2-23
EXHAUST
OVERHEAD
DIESEL........................................................................................................................................................ 2-56
GASOLINE AND LPG ................................................................................................................................. 2-54
STANDARD
DIESEL........................................................................................................................................................ 2-48
GASOLINE AND LPG ................................................................................................................................. 2-46
TYPE DS......................................................................................................................................................... 2-52
TYPE GS AND LPS ........................................................................................................................................ 2-50
INTAKE AND EXHAUST MANIFOLD
DIESEL ........................................................................................................................................................... 2-34
MANIFOLD
INTAKE AND EXHAUST
GASOLINE AND LPG ................................................................................................................................. 2-12
OIL PAN AND TIMING GEAR COVER
DIESEL ........................................................................................................................................................... 2-28
GASOLINE AND LPG....................................................................................................................................... 2-6
OIL PUMP AND FILTER
DIESEL ........................................................................................................................................................... 2-38
GASOLINE AND LPG..................................................................................................................................... 2-16
RADIATOR AND HOSES
DIESEL ........................................................................................................................................................... 2-42
GASOLINE AND LPG..................................................................................................................................... 2-20

©2002 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CYLINDER HEAD AND COVER (Figure 2-1)


GASOLINE AND LPG

2-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CYLINDER HEAD AND COVER


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

2022647 Engine (Gasoline) ........................................................................................................ 1


2022648 Engine (LPG) ............................................................................................................... 1
1 1362000 Screw ...................................................................................................................... 2
2 1362001 Capscrew ................................................................................................................ 7
3 1361898 Bolt .......................................................................................................................... 2
4 1361897 Stud ......................................................................................................................... 8
5 1360893 Valve (PCV) ............................................................................................................. 1
6 1360892 Seal ......................................................................................................................... 1
7 1360891 Bracket .................................................................................................................... 17
8 1360890 Bracket .................................................................................................................... 1
9 2022494 Gasket ..................................................................................................................... 1
10 1360887 Cap.......................................................................................................................... 1
11 1360888 Gasket................................................................................................................. 1
12 1360886 Gasket ..................................................................................................................... 1
13 1369875 Cord Protector ......................................................................................................... 2
14 1360883 Cover ....................................................................................................................... 1
15 1360884 Plate.................................................................................................................... 1
16 1361896 Screw .................................................................................................................. 2
17 1360880 Bolt .......................................................................................................................... 10
18 1360881 Washer .................................................................................................................... 10
19 1360878 Cylinder Head.......................................................................................................... 1
20 1360895 Valve Guide......................................................................................................... 8
21 1360879 Clip.................................................................................................................. 8
22 1362003 Plug..................................................................................................................... 1
23 1361894 Capscrew ............................................................................................................ 10
24 1362002 Pin....................................................................................................................... 10
25 1360882 Cap.......................................................................................................................... 1
26 1361899 Stud ......................................................................................................................... 4
27 1361868 Screw ...................................................................................................................... 1
28 1369876 Clamp ...................................................................................................................... 2
29 327327 Bolt .......................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 2-3


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CYLINDER BLOCK (Figure 2-2)


GASOLINE AND LPG

2-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CYLINDER BLOCK
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

2022647 Engine (Gasoline) ........................................................................................................ 1


2022648 Engine (LPG) ............................................................................................................... 1
1 a 1360897 Cylinder Block ......................................................................................................... 1
2 1362003 Plug..................................................................................................................... 4
3 1362005 Plug..................................................................................................................... 2
4 1366862 Plug..................................................................................................................... 2
5 1362008 Pin....................................................................................................................... 2
6 1362009 Plug..................................................................................................................... 1
7 1362007 Plug..................................................................................................................... 2
8 1360896 Pin....................................................................................................................... 2
9 1360898 Gasket................................................................................................................. 1
10 1360899 Pipe..................................................................................................................... 1
11 1361675 Plug..................................................................................................................... 2
12 1361676 Bolt...................................................................................................................... 10
13 1361677 Dipstick.................................................................................................................... 1

FOOTNOTES:
a Included in Short Block 1360877

©2002 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

OIL PAN AND TIMING GEAR COVER (Figure 2-3)


GASOLINE AND LPG

2-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

OIL PAN AND TIMING GEAR COVER


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

2022647 Engine (Gasoline) ........................................................................................................ 1


2022648 Engine (LPG) ............................................................................................................... 1
1 a 1362011 Bolt .......................................................................................................................... 6
2 326504 Nut........................................................................................................................... 2
3 1362001 Capscrew ................................................................................................................ 7
4 1369934 Housing (Front)........................................................................................................ 1
5 1361688 Oil Seal ............................................................................................................... 1
6 1362012 Stud..................................................................................................................... 2
7 1361679 Gasket ..................................................................................................................... 1
8 1361680 Oil Pan..................................................................................................................... 1
9 1362015 Gasket................................................................................................................. 1
10 1361681 Drain Plug ........................................................................................................... 1
11 1361682 Gasket ..................................................................................................................... 1
12 1361683 Cover ....................................................................................................................... 1
13 1361684 Gasket ..................................................................................................................... 1
14 1361685 Cap.......................................................................................................................... 1
15 1361686 Cover ....................................................................................................................... 1
16 1361687 Gasket ..................................................................................................................... 1
17 1369993 Bolt .......................................................................................................................... 2
18 1370737 Sealant .................................................................................................................... AR
19 a 1361689 Cover (Rear)............................................................................................................ 1
20 1362010 Pin....................................................................................................................... 1
21 1361691 Oil Seal ............................................................................................................... 1
22 1361690 Gasket ..................................................................................................................... 1
23 1370736 Capscrew ................................................................................................................ 19

FOOTNOTES:
a Included in Short Block 1360877

©2002 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CRANKSHAFT AND PISTON (Figure 2-4)


GASOLINE AND LPG

2-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CRANKSHAFT AND PISTON


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

2022647 Engine (Gasoline) ........................................................................................................ 1


2022648 Engine (LPG) ............................................................................................................... 1
1 a 1369963 Crankshaft ............................................................................................................... 1
2 1369964 Key .......................................................................................................................... 1
3 1369965 Bolt .......................................................................................................................... 6
4 1369966 Pulley....................................................................................................................... 1
5 1369967 Ring ......................................................................................................................... 1
6 1369968 Plate ........................................................................................................................ 1
7 1369969 Spacer ..................................................................................................................... 1
8 1369970 Pulley....................................................................................................................... 1
9 2022634 Pin ........................................................................................................................... 1
10 a 1361694 Rod Assembly ......................................................................................................... 4
11 1361695 Nut ...................................................................................................................... 8
12 a 1361710 Bearing Set (Standard) ........................................................................................... 1
12 1361711 Bearing Set (0,50 mm O/S) ..................................................................................... 1
12 1361713 Bearing Set (0,25 mm O/S) ..................................................................................... 1
12 1361712 Bearing Set (0,75 mm O/S) ..................................................................................... 1
13 1369973 Washer .................................................................................................................... 6
14 1369974 Plate ........................................................................................................................ 1
15 1361875 Capscrew ................................................................................................................ 6
16 1369975 Bolt .......................................................................................................................... 1
17 1369976 Washer .................................................................................................................... 1
18 a 1361714 Piston (Standard) .................................................................................................... 4
18 1361715 Piston (0,25 mm O/S).............................................................................................. 4
18 1361716 Piston (0,50 mm O/S).............................................................................................. 4
19 a 1361703 Bearing Set (Standard) ........................................................................................... 1
19 1361704 Bearing Set (0,25 mm O/S) ..................................................................................... 1
19 1361705 Bearing Set (0,50 mm O/S) ..................................................................................... 1
19 1361706 Bearing Set (0,75 mm O/S) ..................................................................................... 1
20 a 1361707 Piston Ring Set (Standard)...................................................................................... 1
20 1361709 Piston Ring Set (0,25 mm O/S) ............................................................................... 1
20 1361708 Piston Ring Set (0,50 mm O/S) ............................................................................... 1

FOOTNOTES:
a Included in Short Block 1360877

©2002 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CAMSHAFT AND VALVES (Figure 2-5)


GASOLINE AND LPG

2-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CAMSHAFT AND VALVES


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

2022648 Engine (LPG) ............................................................................................................... 1


2022647 Engine (Gasoline) ........................................................................................................ 1
1 1362016 Bolt .......................................................................................................................... 1
2 326612 Retainer................................................................................................................... 16
3 1361722 Spring ...................................................................................................................... 8
4 1361723 Spring ...................................................................................................................... 8
5 1361724 Seat ......................................................................................................................... 8
6 1361725 Valve (Exhaust) ....................................................................................................... 4
7 1361726 Rocker Arm ............................................................................................................. 4
8 1361727 Screw .................................................................................................................. 4
9 1361728 Nut ...................................................................................................................... 4
10 1361729 Rocker Arm ............................................................................................................. 4
11 1361727 Screw .................................................................................................................. 4
12 1361728 Nut ...................................................................................................................... 4
13 1361730 Shaft ........................................................................................................................ 1
14 1361731 Spring ...................................................................................................................... 8
15 1361732 Shaft ........................................................................................................................ 1
16 1361733 Timing Belt .............................................................................................................. 1
17 2037405 Camshaft ................................................................................................................. 1
18 1361717 Pin....................................................................................................................... 1
19 1361735 Pulley....................................................................................................................... 1
20 1361736 Bolt .......................................................................................................................... 1
21 1361737 Washer .................................................................................................................... 1
22 1361738 Tensioner................................................................................................................. 1
23 1361739 Spring ...................................................................................................................... 1
24 1361721 Valve Seat ............................................................................................................... 8
25 1361720 Valve (Intake)........................................................................................................... 4
26 1361719 Seal (Exhaust)......................................................................................................... 4
27 1361718 Seal (Intake) ............................................................................................................ 4

©2002 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

MANIFOLD (Figure 2-6)


INTAKE AND EXHAUST
GASOLINE AND LPG

2-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MANIFOLD
INTAKE AND EXHAUST
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1370676 Support ........................................................................................................................ 1


2 1361742 Gasket ......................................................................................................................... 3
3 326504 Nut ............................................................................................................................... 4
4 a 2020783 Intake Manifold ............................................................................................................ 1
4 b 2029949 Manifold (Intake) .......................................................................................................... 1
5 1370682 Stud ......................................................................................................................... 2
6 326778 Plug (Diesel)............................................................................................................ 1
7 324718 Gasket ..................................................................................................................... 1
8 a 1370683 Plug ......................................................................................................................... 1
9 1362005 Plug ......................................................................................................................... 1
10 a 1370743 Hose ............................................................................................................................ 1
10 b 2029950 Hose ............................................................................................................................ 1
11 a 1361833 Clamp .......................................................................................................................... 2
11 b 136182 Clamp .......................................................................................................................... 2
12 1370688 Manifold (Exhaust)....................................................................................................... 1
13 1361745 Stud ......................................................................................................................... 4
14 2037403 Nut ............................................................................................................................... 6
15 1361747 Gasket ......................................................................................................................... 1
16 1370689 Gasket ..................................................................................................................... 2
17 1370690 Washer ........................................................................................................................ 6
18 1370691 Cover ........................................................................................................................... 1
19 1370692 Bolt .............................................................................................................................. 3
20 1361885 Bolt .............................................................................................................................. 2
21 2314232 Protector ...................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N D001H-4636
b S/N D001H-4637 ⇒

©2002 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

ELECTRICAL SYSTEM (Figure 2-7)


ENGINE
GASOLINE AND LPG

2-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

ELECTRICAL SYSTEM
ENGINE
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1369893 Ignition Cable Set ........................................................................................................ 1


2 1332683 Spark Plug ................................................................................................................... 4
3 1369894 Supporter..................................................................................................................... 1
4 1361895 Bolt .............................................................................................................................. 1
5 326850 O-Ring ......................................................................................................................... 1
6 1361844 Protector ...................................................................................................................... 1
7 1369897 Bolt .............................................................................................................................. 1
8 1369895 Packing ........................................................................................................................ 4
9 1369896 Ignition Cable............................................................................................................... 1
10 2021440 Ignition Coil .................................................................................................................. 1
11 1361845 Strap ............................................................................................................................ 1
12 1361881 Bolt .............................................................................................................................. 2
13 2022016 Belt (Low-Noise Radiator)............................................................................................ 1
13 2022515 Belt (Tube and Fin Radiator)........................................................................................ 1
13 1368841 Belt (Standard Radiator) .............................................................................................. 1
14 1361867 Heat Gauge ................................................................................................................. 1
15 1361846 Bracket......................................................................................................................... 1
16 1361891 Bolt .............................................................................................................................. 3
17 1361888 Bolt .............................................................................................................................. 1
18 1368844 Bolt .............................................................................................................................. 1
19 1368748 Nut ............................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

OIL PUMP AND FILTER (Figure 2-8)


GASOLINE AND LPG

2-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

OIL PUMP AND FILTER


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1361868 Screw........................................................................................................................... 1
2 1361878 Screw........................................................................................................................... 2
3 333642 Filter............................................................................................................................. 2
4 1361807 Gasket ......................................................................................................................... 1
5 1361806 Strainer ........................................................................................................................ 1
6 1361801 O-Ring ......................................................................................................................... 1
7 1455675 Oil Pump ...................................................................................................................... 1
8 1368790 Plug ......................................................................................................................... 1
9 1361879 Snap Ring................................................................................................................ 1
10 1361798 Pin ........................................................................................................................... 2
11 1361688 Oil Seal.................................................................................................................... 3
12 1455674 Plunger .................................................................................................................... 1
13 326748 Spring ...................................................................................................................... 1
14 326749 Seat ......................................................................................................................... 1
15 1361802 Cover ....................................................................................................................... 1
16 1455677 Screw ...................................................................................................................... 7
17 1361804 Gear (Inner)............................................................................................................. 1
18 1361805 Gear (Outer) ............................................................................................................ 1
19 1369913 Plate ............................................................................................................................ 1
20 1369914 Bolt .............................................................................................................................. 2
21 1361887 Screw........................................................................................................................... 4

©2002 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

COOLING (Figure 2-9)


GASOLINE AND LPG

2-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

COOLING
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1361882 Bolt .............................................................................................................................. 3


2 1361829 Bracket......................................................................................................................... 1
3 326504 Nut ............................................................................................................................... 2
4 1361821 Cover ........................................................................................................................... 1
5 1361820 Thermostat .................................................................................................................. 1
6 1367191 Gasket ..................................................................................................................... 1
7 2022301 Hose ............................................................................................................................ 1
8 b 1361872 Clamp .......................................................................................................................... 2
8 a 1361833 Clamp .......................................................................................................................... 2
9 1361873 Clamp .......................................................................................................................... 3
10 2022303 Hose ............................................................................................................................ 1
11 2022305 Pipe ............................................................................................................................. 1
12 2022302 Pipe ............................................................................................................................. 1
13 2022300 Hose ............................................................................................................................ 1
14 2022309 Bolt .............................................................................................................................. 1
15 1361827 O-Ring ......................................................................................................................... 1
16 324707 Capscrew..................................................................................................................... 2
17 1361818 Pipe ............................................................................................................................. 1
18 1361819 Gasket ......................................................................................................................... 1
19 1361817 Fan............................................................................................................................... 1
20 1361812 Gasket ..................................................................................................................... 1
21 1370698 Seal ......................................................................................................................... 1
22 1361815 Plate ........................................................................................................................ 1
23 2022312 Water Pump................................................................................................................. 1
24 1361816 Pulley....................................................................................................................... 1
25 1361880 Stud ......................................................................................................................... 1
26 1361809 Seal ......................................................................................................................... 1
27 1361834 Pin ........................................................................................................................... 1
28 1361810 Seal ......................................................................................................................... 1
29 1361875 Capscrew..................................................................................................................... 3
30 1361830 Bracket......................................................................................................................... 1
31 1361813 Hub.......................................................................................................................... 1
32 1361835 Lock Ring ................................................................................................................ 1
33 1361832 Shaft ........................................................................................................................ 1
34 1361884 Bolt .............................................................................................................................. 3
35 324706 Bolt .............................................................................................................................. 2
36 2022318 Pulley (Standard Radiator) .......................................................................................... 1
36 2022510 Pulley (Tube and Fin Radiator) .................................................................................... 1
37 1361831 Pulley (Low-Noise Radiator) ........................................................................................ 1
37 1361878 Screw........................................................................................................................... 4
38 .. . . . Shaft ............................................................................................................................ 1
39 .. . . . Impeller ........................................................................................................................ 1
40 3002338 Anti-Freeze .................................................................................................................. AR

2022319 Repair Kit (Includes Items 20-22, 38-39) ..................................................................... 1

FOOTNOTES:
a ⇒ S/N D001H-4636
b S/N D001H-4637 ⇒

©2002 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

RADIATOR AND HOSES (Figure 2-10)


GASOLINE AND LPG

2-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

RADIATOR AND HOSES


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 2021741 Radiator (Standard) ..................................................................................................... 1


1 2022513 Radiator (Tube and Fin) ............................................................................................... 1
2 2022397 Cap.......................................................................................................................... 1
3 1367113 Drain Cock............................................................................................................... 1
4 2021745 Fan Shroud .................................................................................................................. 1
5 2022557 Clamp .......................................................................................................................... 1
5 2022558 Clamp (Optional) ......................................................................................................... 1
6 222021 Rivet............................................................................................................................. 2
7 2021752 Clip .............................................................................................................................. 2
8 136749 Capscrew..................................................................................................................... 2
9 239503 Nut ............................................................................................................................... 6
10 320157 Washer ........................................................................................................................ 10
11 292681 Lockwasher.................................................................................................................. 10
12 a 2021753 Bracket......................................................................................................................... 2
12 b 2030162 Bracket......................................................................................................................... 2
13 2022470 Bracket......................................................................................................................... 1
14 2021233 Capscrew..................................................................................................................... 4
15 136681 Capscrew..................................................................................................................... 4
16 1347026 Reservoir ..................................................................................................................... 1
17 2022519 Tube ............................................................................................................................. 1
18 168718 Clamp .......................................................................................................................... 2
19 1345825 Strap ............................................................................................................................ 1
20 2022556 Clamp .......................................................................................................................... 1
20 2022557 Clamp (Optional) ......................................................................................................... 1
21 336573 Hose ............................................................................................................................ 1
22 345453 Outlet ........................................................................................................................... 1
23 345454 Cap .............................................................................................................................. 1
24 336550 Bushing........................................................................................................................ 1
25 397676 Strap Clamp................................................................................................................. 1
26 127045 Clamp .......................................................................................................................... 1
27 119236 Clamp .......................................................................................................................... 1
28 2021762 Hose (Lower) ............................................................................................................... 1
29 2021765 Hose (Upper) ............................................................................................................... 1
30 3002338 Anti-Freeze .................................................................................................................. AR

FOOTNOTES:
a ⇒ S/N D001H-4749
b S/N D001H-4750 ⇒

©2002 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

ENGINE MOUNT (Figure 2-11)


GASOLINE AND LPG
(⇒S/N D001H-3001)

ITEM PART NO. DESCRIPTION QTY

1 2021505 Bracket (RH) ................................................................................................................ 1


2 2021506 Bracket (LH)................................................................................................................. 1
3 2022551 Capscrew..................................................................................................................... 6
4 296420 Washer ........................................................................................................................ 6
5 2021513 Isulator ......................................................................................................................... 2
6 2021516 Isulator ......................................................................................................................... 2
7 296422 Washer ........................................................................................................................ 2
8 2021511 Bolt .............................................................................................................................. 2
9 302328 Nut ............................................................................................................................... 2
10 15177 Washer ........................................................................................................................ 2
11 2021512 Isulator ......................................................................................................................... 2
12 2021517 Isulator ......................................................................................................................... AR
13 2021515 Isulator ......................................................................................................................... 4
14 15223 Cotter Pin..................................................................................................................... 2

2-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

ENGINE MOUNT (Figure 2-12)


GASOLINE AND LPG
(S/N D001H-3002⇒)

ITEM PART NO. DESCRIPTION QTY

1 2021505 Bracket (RH) ................................................................................................................ 1


2 2021506 Bracket (LH)................................................................................................................. 1
3 2022551 Capscrew..................................................................................................................... 6
4 296420 Washer ........................................................................................................................ 6
5 2026054 Isulator ......................................................................................................................... 2
6 2021516 Isulator ......................................................................................................................... 2
7 296422 Washer ........................................................................................................................ 2
8 2021511 Bolt .............................................................................................................................. 2
9 302328 Nut ............................................................................................................................... 2
10 15177 Washer ........................................................................................................................ 2
11 2021512 Isulator ......................................................................................................................... 2
12 2021517 Isulator ......................................................................................................................... AR
13 2021515 Isulator ......................................................................................................................... 4
14 15223 Cotter Pin..................................................................................................................... 2
15 2026055 Isulator ......................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 2-23


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CYLINDER HEAD (Figure 2-13)


DIESEL

2-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CYLINDER HEAD
DIESEL

ITEM PART NO. DESCRIPTION QTY

2022649 Engine ......................................................................................................................... 1


1 1366853 Cylinder Head.......................................................................................................... 1
2 1366854 Stud..................................................................................................................... 2
3 1362009 Plug..................................................................................................................... 8
4 1366855 Cap ..................................................................................................................... 1
5 1366856 Stud..................................................................................................................... 1
6 1366857 Stud..................................................................................................................... 4
7 1366858 Cap ..................................................................................................................... 4
8 1366859 Stud..................................................................................................................... 4
9 1366860 Stud..................................................................................................................... 4
10 1366861 Pin....................................................................................................................... 4
11 1366862 Plug..................................................................................................................... 1
12 1362005 Plug..................................................................................................................... 3
13 1366864 Insert................................................................................................................... 4
14 1369866 Valve Guide......................................................................................................... 8
15 1366865 Bolt .......................................................................................................................... 11
16 1366866 Bolt .......................................................................................................................... 7
17 1366867 Washer .................................................................................................................... 18
18 2022476 Gasket ..................................................................................................................... 1
19 2022477 Gasket ..................................................................................................................... 1
20 1366870 Support.................................................................................................................... 1
21 1366871 Clip .......................................................................................................................... 1
22 1366872 Gasket ..................................................................................................................... 1
23 1366873 Hose ........................................................................................................................ 1
24 1366874 Bolt .......................................................................................................................... 1
25 1366875 Washer .................................................................................................................... 1
26 1360888 Gasket ..................................................................................................................... 1
27 1360887 Cap.......................................................................................................................... 1
28 1366876 Bolt .......................................................................................................................... 5
29 1366877 Valve Cover ............................................................................................................. 1
30 1366878 Plate.................................................................................................................... 1
31 1366879 Plate.................................................................................................................... 1
32 1361896 Screw .................................................................................................................. 2
33 1366880 Cap.......................................................................................................................... 1
34 1366881 Thermostat Housing ................................................................................................ 1
35 1366882 Bolt .......................................................................................................................... 4
36 1362016 Bolt .......................................................................................................................... 1
37 1361886 Clamp ...................................................................................................................... 1
38 1370675 Bolt .......................................................................................................................... 2
39 1366883 Bolt .......................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CYLINDER BLOCK (Figure 2-14)


DIESEL

2-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CYLINDER BLOCK
DIESEL

ITEM PART NO. DESCRIPTION QTY

2022649 Engine ......................................................................................................................... 1


1 1369852 Cylinder Block ......................................................................................................... 1
2 1366867 Washer................................................................................................................ 10
3 1369853 Pin....................................................................................................................... 10
4 1369854 Bolt...................................................................................................................... 8
5 1369855 Bolt...................................................................................................................... 2
6 1369856 Stud..................................................................................................................... 9
7 1366862 Plug..................................................................................................................... 3
8 1369857 Pin....................................................................................................................... 1
9 1369858 Pin....................................................................................................................... 2
10 1362009 Plug..................................................................................................................... 8
11 1369859 Plug..................................................................................................................... 1
12 1366919 Pin....................................................................................................................... 2
13 1369860 Plug..................................................................................................................... 1
14 1369861 Plug..................................................................................................................... 1
15 1362005 Plug..................................................................................................................... 3
16 1369862 Cylinder Liner ...................................................................................................... 4
17 1362003 Plug..................................................................................................................... 1
18 1369863 Stud..................................................................................................................... 1
19 1369864 Stud..................................................................................................................... 1
20 1361675 Plug..................................................................................................................... 1

2022652 Short Engine Kit (Includes Item 1)............................................................................... 1

©2002 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

OIL PAN AND TIMING GEAR COVER (Figure 2-15)


DIESEL

2-28 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

OIL PAN AND TIMING GEAR COVER


DIESEL

ITEM PART NO. DESCRIPTION QTY

2022649 Engine ......................................................................................................................... 1


1 1366900 Oil Pan (Upper) ....................................................................................................... 1
2 1368743 Washer .................................................................................................................... 1
3 1366902 Bolt .......................................................................................................................... 1
4 324707 Capscrew ................................................................................................................ 14
5 1369932 Gasket ..................................................................................................................... 1
6 1366904 Oil Pan (Lower)........................................................................................................ 1
7 1361681 Drain Plug................................................................................................................ 1
8 1362015 Gasket................................................................................................................. 1
9 1366883 Bolt .......................................................................................................................... 6
10 1366905 Valve........................................................................................................................ 4
11 1366906 Gasket ..................................................................................................................... 8
12 324709 Clip .......................................................................................................................... 1
13 1366908 Dipstick Tube ........................................................................................................... 1
14 1366909 Oil Jet ...................................................................................................................... 4
15 324706 Bolt .......................................................................................................................... 6
16 1366911 Case ........................................................................................................................ 1
17 1366912 Stud..................................................................................................................... 2
18 1366913 Pin....................................................................................................................... 1
19 1366914 Pin....................................................................................................................... 1
20 1361897 Stud..................................................................................................................... 4
21 1366915 Bolt .......................................................................................................................... 2
22 1366916 Bolt .......................................................................................................................... 5
23 1366917 Bolt .......................................................................................................................... 6
24 1366921 Cover ....................................................................................................................... 1
25 1366922 Stud..................................................................................................................... 2
26 1366923 Gasket................................................................................................................. 1
27 1366924 Cover................................................................................................................... 1
28 326504 Nut ...................................................................................................................... 8
29 1369933 Bolt .......................................................................................................................... 2
30 1366919 Pin ........................................................................................................................... 1
31 1366920 Dipstick Holder ........................................................................................................ 1
32 1366925 Oil Seal.................................................................................................................... 1
33 1366926 Plate ........................................................................................................................ 1
34 1366927 Bolt .......................................................................................................................... 2
35 324721 Bolt .......................................................................................................................... 20
36 2022479 Gasket ..................................................................................................................... 1
37 2022480 Gasket ..................................................................................................................... 1
38 1366931 Cap.......................................................................................................................... 1
39 1366933 Clamp ...................................................................................................................... 2
40 2022478 Gasket ..................................................................................................................... 1
41 1370737 Sealant .................................................................................................................... 1
42 1369865 Dipstick.................................................................................................................... 1

2022652 Short Engine Kit (Includes Items 10-11, 14)................................................................ 1

©2002 HYSTER COMPANY See Service Manual 2-29


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CRANKSHAFT AND PISTON (Figure 2-16)


DIESEL

2-30 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CRANKSHAFT AND PISTON


DIESEL

ITEM PART NO. DESCRIPTION QTY

2022649 Engine ......................................................................................................................... 1


1 1366934 Bearing (Standard) .................................................................................................. 1
1 1366937 Bearing (0,254 mm O/S) ......................................................................................... AR
1 1366936 Bearing (0,508 mm O/S) ......................................................................................... AR
1 1366935 Bearing (0,762 mm O/S) ......................................................................................... AR
2 1366938 Piston Ring Set........................................................................................................ 1
3 1366939 Piston Set ................................................................................................................ 4
4 1366940 Snap Ring ........................................................................................................... 2
5 1366941 Connecting Rod....................................................................................................... 4
6 2035101 Bolt...................................................................................................................... 8
7 1366943 Bushing ............................................................................................................... 4
8 1366944 Nut ...................................................................................................................... 4
9 1366945 Bolt .......................................................................................................................... 1
10 1366946 Washer .................................................................................................................... 1
11 1366947 Pulley....................................................................................................................... 1
12 1366948 Plate ........................................................................................................................ 1
13 1366950 Friction Gear............................................................................................................ 1
14 1366951 Crankshaft Gear ...................................................................................................... 1
15 1366952 Crankshaft ............................................................................................................... 1
16 1366953 Key .......................................................................................................................... 1
17 1366954 Thrust Washer Set (Standard) ................................................................................ 1
17 1366955 Thrust Washer Set (Oversize) ................................................................................. AR
18 1366916 Bolt .......................................................................................................................... 8
19 245244 Bearing (Standard) .................................................................................................. 1
19 1366959 Main Bearing (0,254 mm O/S)................................................................................. AR
19 1366958 Main Bearing (0,508 mm O/S)................................................................................. AR
19 1366957 Main Bearing (0,762 mm O/S)................................................................................. AR
20 1366960 Gasket ..................................................................................................................... 1
21 1366962 Cap.......................................................................................................................... 1
22 1366961 Oil Seal.................................................................................................................... 1
23 1366963 Bolt .......................................................................................................................... 5
24 1366964 Drive Plate............................................................................................................... 1
25 1369977 Spring ...................................................................................................................... 1

2022652 Short Engine Kit (Includes Items 1-3, 5, 15, 17-21)..................................................... 1

©2002 HYSTER COMPANY See Service Manual 2-31


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CAMSHAFT AND VALVES (Figure 2-17)


DIESEL

2-32 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CAMSHAFT AND VALVES


DIESEL

ITEM PART NO. DESCRIPTION QTY

2022649 Engine ......................................................................................................................... 1


1 1366965 Camshaft ................................................................................................................. 1
2 1366966 Key .......................................................................................................................... 1
3 1366967 Thrust Plate ............................................................................................................. 1
4 1366874 Bolt .......................................................................................................................... 2
5 1366970 Lock Plate................................................................................................................ 1
6 1366971 Friction Gear............................................................................................................ 1
7 1366972 Camshaft Gear ........................................................................................................ 1
8 1366883 Bolt .......................................................................................................................... 2
9 1366973 Thrust Plate ............................................................................................................. 1
10 1366974 Idle Gear.................................................................................................................. 1
11 1366975 Bushing ............................................................................................................... 1
12 1366976 Bolt .......................................................................................................................... 1
13 1366977 Washer .................................................................................................................... 1
14 1366978 Spindle .................................................................................................................... 1
15 1366979 Tappet...................................................................................................................... 8
16 1366980 Push Rod................................................................................................................. 8
17 1366981 Valve (Exhaust) ....................................................................................................... 4
18 1366982 Valve Seat ............................................................................................................... 8
19 1366983 Spring ...................................................................................................................... 8
20 1366984 Spring ...................................................................................................................... 8
21 1366985 Seal ......................................................................................................................... 8
22 1366992 Bracket .................................................................................................................... 3
23 1366993 Bracket .................................................................................................................... 2
24 1366994 Nut........................................................................................................................... 2
25 1366995 Washer .................................................................................................................... 2
26 1366996 Snap Ring................................................................................................................ 2
27 1366986 Seat ......................................................................................................................... 8
28 1366987 Cap.......................................................................................................................... 8
29 1366988 Valve (Intake)........................................................................................................... 4
30 1366989 Snap Ring................................................................................................................ 16
31 1366990 Spring ...................................................................................................................... 6
32 1366991 Arm (Rocker) ........................................................................................................... 8
33 1368727 Screw .................................................................................................................. 8
34 1368728 Bushing ............................................................................................................... 8
35 1369773 Nut ...................................................................................................................... 8
36 1366997 Shaft ........................................................................................................................ 1
37 1366998 Plug..................................................................................................................... 2
38 1366999 Bracket .................................................................................................................... 1
39 1368725 Pin ........................................................................................................................... 4
40 1368726 Bracket .................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 2-33


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

INTAKE AND EXHAUST MANIFOLD (Figure 2-18)


DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1368729 Manifold (Exhaust)....................................................................................................... 1


2 1368730 Stud ......................................................................................................................... 4
3 1368732 Manifold (Intake) .......................................................................................................... 1
4 1368733 Stud ............................................................................................................................. 2
5 2037403 Nut ............................................................................................................................... 8
6 1368734 Gasket ......................................................................................................................... 1
7 324707 Capscrew..................................................................................................................... 2
8 326504 Nut ............................................................................................................................... 5
9 324706 Bolt .............................................................................................................................. 4
10 2022483 Gasket ......................................................................................................................... 2
11 2022484 Gasket ......................................................................................................................... 2
12 1368737 Washer ........................................................................................................................ 8

2-34 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

2-35
UNIT CODE D001
NORTH AMERICA 03/2002

ELECTRICAL SYSTEM (Figure 2-19)


DIESEL ENGINE

2-36 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

ELECTRICAL SYSTEM
DIESEL ENGINE

ITEM PART NO. DESCRIPTION QTY

1 1361867 Heat Gauge ................................................................................................................. 1


2 1361887 Screw........................................................................................................................... 2
3 1368841 Belt (Standard Radiator) .............................................................................................. 1
3 2022520 Belt (Tube and Fin Radiator)........................................................................................ 1
4 1368842 Strap ............................................................................................................................ 1
5 1368843 Bracket......................................................................................................................... 1
6 1361882 Bolt .............................................................................................................................. 1
7 1361881 Bolt .............................................................................................................................. 1
8 1368748 Nut ............................................................................................................................... 1
9 1368844 Bolt .............................................................................................................................. 1
10 1368845 Nut ............................................................................................................................... 4
11 1368846 Glow Plug .................................................................................................................... 4
12 1368847 Electrical Connector .................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 2-37


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

OIL PUMP AND FILTER (Figure 2-20)


DIESEL

2-38 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

OIL PUMP AND FILTER


DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1368789 Oil Filter ....................................................................................................................... 1


2 1368790 Plug ......................................................................................................................... 1
3 1368791 Plug ......................................................................................................................... 1
4 1368792 Packing.................................................................................................................... 1
5 1368793 O-Ring ..................................................................................................................... 1
6 1368794 Plug ......................................................................................................................... 1
7 1368795 Filter Cartridge ........................................................................................................ 1
8 1368796 Gasket................................................................................................................. 1
9 1368797 Plug ......................................................................................................................... 1
10 1368798 O-Ring ..................................................................................................................... 1
11 1368799 Spring ...................................................................................................................... 1
12 1368800 Plunger .................................................................................................................... 1
13 324707 Capscrew..................................................................................................................... 7
14 326504 Nut ............................................................................................................................... 3
15 1366876 Bolt .............................................................................................................................. 3
16 1368801 Gasket ......................................................................................................................... 1
17 1368802 O-Ring ......................................................................................................................... 1
18 1368803 Pipe ............................................................................................................................. 1
19 2022482 Gasket ......................................................................................................................... 1
20 1368805 Bolt .............................................................................................................................. 4
21 324706 Bolt .............................................................................................................................. 1
22 1368807 Oil Pump ...................................................................................................................... 1
23 1368808 Strainer.................................................................................................................... 1
24 2022481 Gasket ..................................................................................................................... 1
25 1368810 Cover ....................................................................................................................... 1
26 1368800 Plunger................................................................................................................ 1
27 1368811 Spring.................................................................................................................. 1
28 1368812 Plug..................................................................................................................... 1
29 1368813 Bolt .......................................................................................................................... 4
30 1368814 Shaft ........................................................................................................................ 1
31 1368815 Pin....................................................................................................................... 2
32 1368816 Gear ........................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 2-39


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

COOLING (Figure 2-21)


DIESEL

2-40 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

COOLING
DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1368817 Water Pump................................................................................................................. 1


2 1368818 Bearing .................................................................................................................... 1
3 1368819 Pulley....................................................................................................................... 1
4 1368820 Snap Ring................................................................................................................ 1
5 1368821 Spacer ..................................................................................................................... 1
6 1368822 Bearing .................................................................................................................... 1
7 1368823 Snap Ring................................................................................................................ 1
8 1368824 Plate ........................................................................................................................ 1
9 1368826 Plate ........................................................................................................................ 1
10 1368827 Seal ......................................................................................................................... 1
11 1366917 Bolt .............................................................................................................................. 2
12 1368829 Gasket ......................................................................................................................... 1
13 1368830 Body ............................................................................................................................ 1
14 1366913 Pin ........................................................................................................................... 2
15 1368831 Gasket ......................................................................................................................... 1
16 1366874 Bolt .............................................................................................................................. 3
17 1368833 Pipe ............................................................................................................................. 1
18 1366916 Bolt .............................................................................................................................. 3
19 1368734 Gasket ......................................................................................................................... 1
20 1368834 Cover ........................................................................................................................... 1
21 2023726 Thermostat .................................................................................................................. 1
22 2035754 Gasket ..................................................................................................................... 1
23 1370719 Spacer ......................................................................................................................... 1
24 1361817 Fan............................................................................................................................... 1
25 1366876 Bolt .............................................................................................................................. 2
26 1368838 Spacer ......................................................................................................................... 1
27 324706 Bolt .............................................................................................................................. 4
28 324707 Capscrew..................................................................................................................... 1
29 1368840 Clamp .......................................................................................................................... 1
30 1368825 Bolt .............................................................................................................................. 6
31 1368828 Gasket ......................................................................................................................... 1
32 2022511 Pulley (Tube and Fin Radiator) .................................................................................... 1
32 2021165 Pulley (Standard Radiator) .......................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 2-41


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

RADIATOR AND HOSES (Figure 2-22)


DIESEL

2-42 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

RADIATOR AND HOSES


DIESEL

ITEM PART NO. DESCRIPTION QTY

1 2021741 Radiator (Standard) ..................................................................................................... 1


1 2022513 Radiator (Tube and Fin) ............................................................................................... 1
2 2022397 Cap.......................................................................................................................... 1
3 1367113 Drain Cock............................................................................................................... 1
4 2021747 Fan Shroud .................................................................................................................. 1
5 2022403 Baffle ........................................................................................................................... 1
6 222021 Rivet............................................................................................................................. 2
7 2021752 Clip .............................................................................................................................. 2
8 136749 Capscrew..................................................................................................................... 2
9 239503 Nut ............................................................................................................................... 4
10 320157 Washer ........................................................................................................................ 10
11 292681 Lockwasher.................................................................................................................. 10
12 b 2030161 Bracket......................................................................................................................... 1
12 a 2021753 Bracket......................................................................................................................... 1
13 b 2030162 Bracket......................................................................................................................... 1
13 a 2021754 Bracket......................................................................................................................... 1
14 2021233 Capscrew..................................................................................................................... 4
15 136681 Capscrew..................................................................................................................... 4
16 1347026 Reservoir ..................................................................................................................... 1
17 2022519 Tube ............................................................................................................................. 1
18 168718 Clamp .......................................................................................................................... 2
19 1345825 Strap ............................................................................................................................ 1
20 2022725 Hose Clamp (Optional) ................................................................................................ 1
20 2022726 Hose Clamp ................................................................................................................. 1
21 336573 Hose ............................................................................................................................ 1
22 345453 Outlet ........................................................................................................................... 1
23 345454 Cap .............................................................................................................................. 1
24 336550 Bushing........................................................................................................................ 1
25 397676 Strap Clamp................................................................................................................. 1
26 127045 Clamp .......................................................................................................................... 1
27 119236 Clamp .......................................................................................................................... 1
28 2021763 Hose (Lower) ............................................................................................................... 1
29 2021766 Hose (Upper) ............................................................................................................... 1
30 2022558 Clamp (Optional) ......................................................................................................... 1
31 3002338 Anti-Freeze .................................................................................................................. AR

FOOTNOTES:
a ⇒ S/N D001H-4749
b S/N D001H-4750 ⇒

©2002 HYSTER COMPANY See Service Manual 2-43


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

ENGINE MOUNT (Figure 2-23)


DIESEL

2-44 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

ENGINE MOUNT
DIESEL

ITEM PART NO. DESCRIPTION QTY

1 2021507 Bracket (RH) ................................................................................................................ 1


2 2021508 Bracket (LH)................................................................................................................. 1
3 2022251 Capscrew..................................................................................................................... 8
4 296420 Washer ........................................................................................................................ 8
5 2021514 Isulator ......................................................................................................................... 2
6 2021516 Isulator ......................................................................................................................... 4
7 296422 Washer ........................................................................................................................ 2
8 2021511 Bolt .............................................................................................................................. 2
9 302328 Nut ............................................................................................................................... 2
10 15177 Washer ........................................................................................................................ 2
11 2021512 Isulator ......................................................................................................................... 2
12 2021517 Isulator ......................................................................................................................... AR
13 2021515 Isulator ......................................................................................................................... 4
14 15223 Cotter Pin..................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 2-45


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

EXHAUST (Figure 2-24)


STANDARD
GASOLINE AND LPG

2-46 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

EXHAUST
STANDARD
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 2021354 Muffler.......................................................................................................................... 1
2 a 2021363 Pipe ............................................................................................................................. 1
2 b 2028205 Pipe ............................................................................................................................. 1
3 2037403 Nut ............................................................................................................................... 4
4 320157 Washer ........................................................................................................................ 6
5 2021373 Cover ........................................................................................................................... 1
6 239503 Nut ............................................................................................................................... 2
7 292681 Lockwasher.................................................................................................................. 2
8 2021374 Pipe ............................................................................................................................. 1
9 63117 Clamp .......................................................................................................................... 1
10 1338308 Gasket ......................................................................................................................... 1
11 1351177 Cushion ....................................................................................................................... 4
12 1351176 Washer ........................................................................................................................ 2
13 292517 Capscrew..................................................................................................................... 2
14 2021359 Nut ............................................................................................................................... 2
15 15177 Washer ........................................................................................................................ 2
16 2021370 Clamp .......................................................................................................................... 1

FOOTNOTES:
a ⇒ D/B 12/1997
b D/B 12/1997 ⇒

©2002 HYSTER COMPANY See Service Manual 2-47


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

EXHAUST (Figure 2-25)


STANDARD
DIESEL

2-48 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

EXHAUST
STANDARD
DIESEL

ITEM PART NO. DESCRIPTION QTY

1 2021354 Muffler.......................................................................................................................... 1
2 a 2021366 Pipe ............................................................................................................................. 1
2 b 2028206 Pipe ............................................................................................................................. 1
3 320159 Washer ........................................................................................................................ 4
4 2021836 Nut ............................................................................................................................... 4
5 2021377 Pipe ............................................................................................................................. 1
6 63117 Clamp .......................................................................................................................... 1
7 2022496 Gasket ......................................................................................................................... 1
8 1351177 Cushion ....................................................................................................................... 4
9 1351176 Washer ........................................................................................................................ 2
10 292517 Capscrew..................................................................................................................... 2
11 2021359 Nut ............................................................................................................................... 2
12 15177 Washer ........................................................................................................................ 2
13 2021370 Clamp .......................................................................................................................... 1

FOOTNOTES:
a ⇒ D/B 12/1997
b D/B 12/1997 ⇒

©2002 HYSTER COMPANY See Service Manual 2-49


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

EXHAUST (Figure 2-26)


TYPE GS AND LPS

2-50 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

EXHAUST
TYPE GS AND LPS

ITEM PART NO. DESCRIPTION QTY

1 2021355 Muffler.......................................................................................................................... 1
2 b 2028205 Pipe ............................................................................................................................. 1
2 a 2021363 Pipe ............................................................................................................................. 1
3 2037403 Nut ............................................................................................................................... 4
4 320157 Washer ........................................................................................................................ 6
5 2021373 Cover ........................................................................................................................... 1
6 239503 Nut ............................................................................................................................... 2
7 292681 Lockwasher.................................................................................................................. 2
8 1338308 Gasket ......................................................................................................................... 1
9 1351177 Cushion ....................................................................................................................... 4
10 1351176 Washer ........................................................................................................................ 2
11 292517 Capscrew..................................................................................................................... 2
12 2021359 Nut ............................................................................................................................... 2
13 15177 Washer ........................................................................................................................ 2
14 2021370 Clamp .......................................................................................................................... 1

FOOTNOTES:
a ⇒ D/B 12/1997
b D/B 12/1997 ⇒

©2002 HYSTER COMPANY See Service Manual 2-51


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

EXHAUST (Figure 2-27)


TYPE DS

2-52 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

EXHAUST
TYPE DS

ITEM PART NO. DESCRIPTION QTY

1 2021355 Muffler.......................................................................................................................... 1
2 a 2021366 Pipe ............................................................................................................................. 1
2 b 2028206 Pipe ............................................................................................................................. 1
3 320159 Washer ........................................................................................................................ 4
4 2021836 Nut ............................................................................................................................... 4
5 2022496 Gasket ......................................................................................................................... 1
6 1351177 Cushion ....................................................................................................................... 4
7 1351176 Washer ........................................................................................................................ 2
8 292517 Capscrew..................................................................................................................... 2
9 2021359 Nut ............................................................................................................................... 2
10 15177 Washer ........................................................................................................................ 2
11 2021370 Clamp .......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 87460
b S/N PENDING PER ECN 87460 ⇒

©2002 HYSTER COMPANY See Service Manual 2-53


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

EXHAUST (Figure 2-28)


OVERHEAD
GASOLINE AND LPG

2-54 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

EXHAUST
OVERHEAD
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 2021354 Muffler.......................................................................................................................... 1
2 b 2028205 Pipe ............................................................................................................................. 1
2 a 2021363 Pipe ............................................................................................................................. 1
3 2037403 Nut ............................................................................................................................... 4
4 320157 Washer ........................................................................................................................ 5
5 2021373 Cover ........................................................................................................................... 1
6 239503 Nut ............................................................................................................................... 2
7 292681 Lockwasher.................................................................................................................. 2
8 2021379 Pipe ............................................................................................................................. 1
9 63117 Clamp .......................................................................................................................... 1
10 2026853 Tail Pipe ....................................................................................................................... 1
11 136985 Capscrew..................................................................................................................... 3
12 292682 Lockwasher.................................................................................................................. 3
13 15176 Washer ........................................................................................................................ 1
14 320159 Washer ........................................................................................................................ 1
15 2021394 Cover ........................................................................................................................... 1
16 1351177 Cushion ....................................................................................................................... 4
17 1351176 Washer ........................................................................................................................ 2
18 292517 Capscrew..................................................................................................................... 2
19 2021359 Nut ............................................................................................................................... 2
20 15177 Washer ........................................................................................................................ 2
21 2021370 Clamp .......................................................................................................................... 1
22 1338308 Gasket ......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 87460
b S/N PENDING PER ECN 87460 ⇒

©2002 HYSTER COMPANY See Service Manual 2-55


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

EXHAUST (Figure 2-29)


OVERHEAD
DIESEL

2-56 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

EXHAUST
OVERHEAD
DIESEL

ITEM PART NO. DESCRIPTION QTY

1 2021354 Muffler.......................................................................................................................... 1
2 a 2021366 Pipe ............................................................................................................................. 1
2 b 2028206 Pipe ............................................................................................................................. 1
3 320159 Washer ........................................................................................................................ 1
4 2021836 Nut ............................................................................................................................... 4
5 2021382 Pipe ............................................................................................................................. 1
6 63117 Clamp .......................................................................................................................... 1
7 2026015 Pipe ............................................................................................................................. 1
8 136985 Capscrew..................................................................................................................... 3
9 292682 Lockwasher.................................................................................................................. 3
10 15176 Washer ........................................................................................................................ 1
11 2021394 Cover ........................................................................................................................... 1
12 1351177 Cushion ....................................................................................................................... 4
13 1351176 Washer ........................................................................................................................ 2
14 292517 Capscrew..................................................................................................................... 3
15 2021359 Nut ............................................................................................................................... 2
16 15177 Washer ........................................................................................................................ 2
17 2021370 Clamp .......................................................................................................................... 1
18 2022496 Gasket ......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 87460
b S/N PENDING PER ECN 87460 ⇒

©2002 HYSTER COMPANY See Service Manual 2-57


for service procedures.
NOTES

2-58
UNIT CODE D001
03/2002 NORTH AMERICA

3 FUEL SYSTEM
UNIT CODE D001
03/2002 NORTH AMERICA

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

AIR INTAKE AND FILTER


DIESEL
D/B 11/1996⇒............................................................................................................................................. 3-20
⇒D/B 11/1996............................................................................................................................................. 3-18
GASOLINE AND LPG..................................................................................................................................... 3-16
CARBURETOR
GASOLINE...................................................................................................................................................... 3-10
LPG................................................................................................................................................................. 3-12
CONVERTER
LPG
IDENTIFY BY VENDOR MODEL CODE "J" ............................................................................................... 3-30
IDENTIFY BY VENDOR MODEL CODE "K"
⇒S/N D001H-4636.................................................................................................................................. 3-32
S/N D001H-4637⇒.................................................................................................................................. 3-34
FILTER AND LOCK-OFF VALVE
LPG................................................................................................................................................................. 3-28
FUEL FILTER
DIESEL ........................................................................................................................................................... 3-40
FUEL SUPPLY SYSTEM
LPG................................................................................................................................................................. 3-26
FUEL SYSTEM
DIESEL ........................................................................................................................................................... 3-36
GASOLINE AND LPG..................................................................................................................................... 3-24
FUEL TANK AND LINES
DIESEL ........................................................................................................................................................... 3-46
GASOLINE...................................................................................................................................................... 3-44
GOVERNOR
GASOLINE AND LPG..................................................................................................................................... 3-14
INJECTION PUMP
DIESEL ........................................................................................................................................................... 3-42
MONOTROL PEDAL ............................................................................................................................................ 3-4
NOZZLE HOLDER
DIESEL ........................................................................................................................................................... 3-38
TANK MOUNTING
LPG................................................................................................................................................................. 3-22
THROTTLE........................................................................................................................................................... 3-2
THROTTLE LINKAGE
DIESEL ............................................................................................................................................................. 3-8
GASOLINE........................................................................................................................................................ 3-6
LPG................................................................................................................................................................... 3-7

©2002 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

THROTTLE (Figure 3-1)

3-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

THROTTLE

KEY:
A: Monotrol Pedal
B: Forward/Reverse Lever

QTY
ITEM PART NO. DESCRIPTION A B
1 353397 Pedal (☞ Figure 3-2) .......................................................................................... 1 ..
2 352499 Pedal.................................................................................................................... .. 1
3 352885 Pad ...................................................................................................................... .. 1
4 292521 Capscrew............................................................................................................. .. 1
4 292523 Capscrew............................................................................................................. 1 ..
5 320160 Washer ................................................................................................................ 2 2
6 325708 Tube ..................................................................................................................... .. 1
6 353141 Tube ..................................................................................................................... 1 ..
7 353143 Spring .................................................................................................................. 1 1
8 353142 Spring .................................................................................................................. 1 1
9 136985 Capscrew............................................................................................................. 1 2
10 292682 Lockwasher.......................................................................................................... 4 4
11 353195 Bumper ................................................................................................................ 1 1
12 352950 Bracket................................................................................................................. 1 ..
12 353159 Bracket................................................................................................................. .. 1
13 15212 Cotter Pin............................................................................................................. 1 ..
14 239503 Nut ....................................................................................................................... 1 ..
15 292681 Lockwasher.......................................................................................................... 2 ..
16 353453 Mount................................................................................................................... 1 ..
17 353172 Spring .................................................................................................................. 1 ..
18 353230 Cap ...................................................................................................................... 1 ..
19 142 Pin ....................................................................................................................... 1 ..
20 320158 Washer ................................................................................................................ 1 ..
21 287851 Capscrew............................................................................................................. 1 ..
22 136692 Nut ....................................................................................................................... 2 2
23 296128 Nut ....................................................................................................................... .. 1
24 352485 Shaft .................................................................................................................... 1 1
25 15200 Cotter Pin............................................................................................................. 1 1
26 320156 Washer ................................................................................................................ 1 1
27 353164 Crank ................................................................................................................... 1 1
28 353129 Rod ...................................................................................................................... 1 1
29 2021421 Bracket................................................................................................................. 1 1
30 2021426 Bracket................................................................................................................. 1 1
31 296166 Capscrew............................................................................................................. 2 2
32 292514 Capscrew............................................................................................................. 2 2

©2002 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

MONOTROL PEDAL (Figure 3-2)

3-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

353397 Pedal............................................................................................................................ ..
1 .. . . . Pedal ....................................................................................................................... 1
2 135685 Bushing ................................................................................................................... 2
3 353175 Pad .......................................................................................................................... 1
3 .. . . . Pad...................................................................................................................... 1
4 .. . . . Plate.................................................................................................................... 1
4 352990 Adhesive ............................................................................................................. AR
5 186493 Screw .................................................................................................................. 1
6 15152 Lockwasher ......................................................................................................... 1
7 359207 Plate ........................................................................................................................ 2
8 57568 O-Ring ..................................................................................................................... 8
9 352969 Screw ...................................................................................................................... 6
10 353448 Washer .................................................................................................................... 4
11 353154 Pin ........................................................................................................................... 1
12 220932 Screw ...................................................................................................................... 2
12 360387 Sealant .................................................................................................................... AR
13 353165 Retainer................................................................................................................... 1
14 353441 Magnet and Nut Assembly ...................................................................................... 2
14 353422 Magnet ................................................................................................................ 1
15 353432 Nut ...................................................................................................................... 1
16 220434 Capscrew ................................................................................................................ 2
17 53162 Lockwasher ............................................................................................................. 2
18 16865 Nut........................................................................................................................... 2
19 114312 Strap Clamp ............................................................................................................ 3
20 1352090 Switch Assembly ..................................................................................................... 1
20 353128 Switch ................................................................................................................. 2
21 .. . . . Jumper Wire........................................................................................................ 1
22 .. . . . Jumper Wire........................................................................................................ 1
23 .. . . . Wire Harness ...................................................................................................... 1
24 353168 Spring ...................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

THROTTLE LINKAGE (Figure 3-3)


GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 2021427 Cable ........................................................................................................................... 1


2 137852 Strap Clamp................................................................................................................. 2
3 309109 Pin ............................................................................................................................... 1
4 15200 Cotter Pin..................................................................................................................... 1
5 320155 Washer ........................................................................................................................ 1
6 2021458 Choke Cable ................................................................................................................ 1
7 1367116 Nut........................................................................................................................... 1
8 1367117 Knob ........................................................................................................................ 1
9 320159 Washer .................................................................................................................... 1
10 1367118 Nut........................................................................................................................... 1

3-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

THROTTLE LINKAGE (Figure 3-4)


LPG

ITEM PART NO. DESCRIPTION QTY

1 2021429 Cable ........................................................................................................................... 1


2 137852 Strap Clamp................................................................................................................. 1
3 309109 Pin ............................................................................................................................... 1
4 15200 Cotter Pin..................................................................................................................... 1
5 320155 Washer ........................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

THROTTLE LINKAGE (Figure 3-5)


DIESEL

ITEM PART NO. DESCRIPTION QTY

1 2021428 Cable ........................................................................................................................... 1


2 2021431 Bracket......................................................................................................................... 1
3 197068 Washer ........................................................................................................................ 2
4 297891 Rod End Pin ................................................................................................................ 1
5 320157 Washer ........................................................................................................................ 1
6 15212 Cotter Pin..................................................................................................................... 1
7 292500 Capscrew..................................................................................................................... 2
8 292680 Lockwasher.................................................................................................................. 2
9 309109 Pin ............................................................................................................................... 1
10 15200 Cotter Pin..................................................................................................................... 1
11 320155 Washer ........................................................................................................................ 1
12 137852 Strap Clamp................................................................................................................. 1

3-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

3-9
UNIT CODE D001
NORTH AMERICA 03/2002

CARBURETOR (Figure 3-6)


GASOLINE

3-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CARBURETOR
GASOLINE

ITEM PART NO. DESCRIPTION QTY

2022908 Carburetor.................................................................................................................... 1
1 1369815 Bolt .......................................................................................................................... 2
2 1369816 Holder...................................................................................................................... 1
3 326742 Clamp ...................................................................................................................... 1
4 1369817 Air Horn ................................................................................................................... 1
5 1369818 Rod.......................................................................................................................... 1
6 1369819 Hanger..................................................................................................................... 1
7 1369820 Spring ...................................................................................................................... 1
8 326721 Solenoid .................................................................................................................. 1
9 326716 Screw ...................................................................................................................... 1
10 1369822 Lever Set ................................................................................................................. 1
11 1369823 Throttle Body Assembly .......................................................................................... 1
12 1369824 Strainer Set ............................................................................................................. 1
13 326741 Connector................................................................................................................ 1
14 326733 Valve Seat (Float) .................................................................................................... 1
15 326744 Screw (With Washer)............................................................................................... 5
16 326719 Lever........................................................................................................................ 1
17 326720 Screw ...................................................................................................................... 1
18 326718 Jet............................................................................................................................ 1
19 1369825 Jet............................................................................................................................ 1
20 326726 Jet and Seat Assembly............................................................................................ 1
21 326730 Accelerator Pump Assembly ................................................................................... 1
22 1369826 Valve (Power) .......................................................................................................... 1
23 326732 Weight Set............................................................................................................... 1
24 326731 Float ........................................................................................................................ 1
25 326729 Plug ......................................................................................................................... 1
26 1369827 Jet (Main) ................................................................................................................ 1
27 1369828 Screw ...................................................................................................................... 1
28 1369829 Idle Adjust Kit .......................................................................................................... 1
29 326739 Clip .......................................................................................................................... 1
30 326725 Jet Assembly ........................................................................................................... 1
31 326743 Gasket Kit................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CARBURETOR (Figure 3-7)


LPG

3-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CARBURETOR
LPG

ITEM PART NO. DESCRIPTION QTY

2021693 Carburetor Assembly ................................................................................................... 1


1 2021695 Adapter.................................................................................................................... 1
2 2021696 Fitting....................................................................................................................... 1
3 2021697 Bolt .......................................................................................................................... 2
4 292681 Lockwasher ............................................................................................................. 2
5 2021698 Nut........................................................................................................................... 2
6 2021694 Carburetor ............................................................................................................... 1
7 1367758 Diaphragm Assembly .......................................................................................... 1
8 .. . . . Valve .............................................................................................................. 1
9 220283 Screw.............................................................................................................. 4
10 .. . . . Back-Up Plate................................................................................................. 1
11 1369038 Diaphragm ...................................................................................................... 1
12 204858 Ring ................................................................................................................ 1
13 132473 Screw .................................................................................................................. 4
14 204780 Cover................................................................................................................... 1
15 374713 Spring.................................................................................................................. 1
16 220283 Screw .................................................................................................................. 2
17 1357715 Body.................................................................................................................... 1
18 332277 Spring.................................................................................................................. 1
19 204786 Idle Screw ........................................................................................................... 1
20 204787 Gasket................................................................................................................. 2
21 204790 Screw .................................................................................................................. 4
22 214119 Plug..................................................................................................................... 1
23 236842 Throttle Shaft ...................................................................................................... 1
24 236843 Throttle Plate....................................................................................................... 1
25 1367752 Lever ................................................................................................................... 1
26 204824 Spring.................................................................................................................. 1
27 16751 Screw .................................................................................................................. 1
28 204825 Screw .................................................................................................................. 1
29 1367753 Lever (with Screw)............................................................................................... 1
30 185544 Screw .................................................................................................................. 1
31 236851 Gasket................................................................................................................. 1
32 1367754 Bracket ................................................................................................................ 1
33 1367755 Throat Assembly ................................................................................................. 1
34 204862 Pin................................................................................................................... 1
35 236844 Bearing ........................................................................................................... 2
36 236845 Seal................................................................................................................. 2
37 204797 Seal................................................................................................................. 1
38 236841 Flange Throat ................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

GOVERNOR (Figure 3-8)


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1369834 Govenor ....................................................................................................................... 1


1 1369842 Connector................................................................................................................ 1
2 1369835 Connector................................................................................................................ 1
3 1367518 Seal ......................................................................................................................... 1
4 1367519 Snap Ring................................................................................................................ 1
5 1367520 Bushing ................................................................................................................... 1
6 1367521 Wire ......................................................................................................................... 1
7 1369836 Cover ....................................................................................................................... 1
8 1369837 Gasket ..................................................................................................................... 1
9 1369838 Screw ...................................................................................................................... 3
10 1369839 Spring Assembly ..................................................................................................... 1
11 1367526 Screw ...................................................................................................................... 1
12 1369840 Bolt .......................................................................................................................... 1
13 1369841 Washer .................................................................................................................... 3

3-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

3-15
UNIT CODE D001
NORTH AMERICA 03/2002

AIR INTAKE AND FILTER (Figure 3-9)


GASOLINE AND LPG

3-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

AIR INTAKE AND FILTER


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1339265 Grill .............................................................................................................................. 2


1 1339265 Grill .............................................................................................................................. 2
2 119236 Clamp .......................................................................................................................... 1
3 1369807 Air Cleaner................................................................................................................... 1
4 1369808 Dust Pan.................................................................................................................. 1
5 324403 Clip...................................................................................................................... 1
6 326483 Element ................................................................................................................... 1
7 324406 Washer .................................................................................................................... 1
8 2037408 Bolt .......................................................................................................................... 1
9 .. . . . Gasket ..................................................................................................................... 1
10 1300916 Support.................................................................................................................... 1
11 2021726 Hose ............................................................................................................................ 1
11 2023647 Hose (Dual Element) ................................................................................................... 1
12 1361797 Hose ............................................................................................................................ 1
13 1369887 Clamp .......................................................................................................................... 1
14 326512 Clamp (Gasoline Only) ................................................................................................ 2
15 2037407 Hose (Air) .................................................................................................................... 1
16 326513 Clip .............................................................................................................................. 1
17 1369878 Hose ............................................................................................................................ 1
18 324709 Clip .............................................................................................................................. 1
19 314787 Funnel.......................................................................................................................... 1
20 314797 Seal ............................................................................................................................. 1
21 326511 Clamp .......................................................................................................................... 1
22 324721 Bolt .............................................................................................................................. 4
23 1366874 Bolt .............................................................................................................................. 4
24 1369813 Bracket......................................................................................................................... 1
25 2022744 Air Cleaner (Dual Element).......................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

AIR INTAKE AND FILTER (Figure 3-10)


DIESEL
(⇒D/B 11/1996)

3-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

AIR INTAKE AND FILTER


DIESEL
(⇒D/B 11/1996)

ITEM PART NO. DESCRIPTION QTY

1 1339265 Grill .............................................................................................................................. 2


2 119236 Clamp .......................................................................................................................... 1
3 112989 Clamp .......................................................................................................................... 1
4 115696 Clamp .......................................................................................................................... 1
5 239503 Nut ............................................................................................................................... 2
6 2022639 Air Cleaner................................................................................................................... 1
7 1368781 Case ........................................................................................................................ 1
8 1368782 Cup.......................................................................................................................... 1
9 1368783 Gasket ..................................................................................................................... 1
10 .. . . . Element ................................................................................................................... 1
11 .. . . . Cyclone Wing .......................................................................................................... 1
12 .. . . . Gasket ..................................................................................................................... 1
13 1368787 Nut........................................................................................................................... 1
14 2022640 Socket (Type DS) ......................................................................................................... 1
14 1368788 Plug ............................................................................................................................. .1
15 2022638 Hose ............................................................................................................................ 1
16 2021728 Hose ............................................................................................................................ 1
17 2021733 Bracket......................................................................................................................... 1
18 136681 Capscrew..................................................................................................................... 4
19 316678 Screw........................................................................................................................... 4
20 320157 Washer ........................................................................................................................ 8
21 292681 Lockwasher.................................................................................................................. 8

2033611 Filter Kit (Includes Items 10-12)................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-19


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

AIR INTAKE AND FILTER (Figure 3-11)


DIESEL
(D/B 11/1996⇒)

3-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

AIR INTAKE AND FILTER


DIESEL
(D/B 11/1996⇒)

ITEM PART NO. DESCRIPTION QTY

1 2026753 Air Cleaner................................................................................................................... 1


2 2034117 Filter ........................................................................................................................ 1
3 2033801 Cover ....................................................................................................................... 1
4 2034118 Valve........................................................................................................................ 1
5 2034119 Cap.......................................................................................................................... 1
6 2026756 Hose ............................................................................................................................ 1
7 2026755 Hose ............................................................................................................................ 1
8 119236 Clamp .......................................................................................................................... 1
9 112989 Clamp .......................................................................................................................... 1
10 115696 Clamp .......................................................................................................................... 1
11 2026754 Bracket......................................................................................................................... 1
12 316678 Screw........................................................................................................................... 2
13 292681 Lockwasher.................................................................................................................. 4
14 320157 Washer ........................................................................................................................ 4
15 136681 Capscrew..................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 3-21


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TANK MOUNTING (Figure 3-12)


LPG

3-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TANK MOUNTING
LPG

ITEM PART NO. DESCRIPTION QTY

1 2022568 Bracket......................................................................................................................... 1
2 287854 Capscrew..................................................................................................................... 5
3 292682 Lockwasher.................................................................................................................. 5
4 320159 Washer ........................................................................................................................ 2
5 316826 Nut ............................................................................................................................... 4
6 292683 Lockwasher.................................................................................................................. 1
7 296130 Nut ............................................................................................................................... 1
8 1339769 Strap ............................................................................................................................ 1
9 136692 Nut ............................................................................................................................... 2
10 196297 Latch ............................................................................................................................ 1
11 147294 Nut ............................................................................................................................... 1
12 2022853 Bracket......................................................................................................................... 1
13 2022566 Pin ............................................................................................................................... 1
14 97999 Disconnect................................................................................................................... 1
15 1327554 Fitting........................................................................................................................... 1
16 1328879 Hose ............................................................................................................................ 1
17 16863 Fitting........................................................................................................................... 1
18 101809 Valve ............................................................................................................................ 1
19 2021712 Hose ............................................................................................................................ 1
20 2021720 Adapter ........................................................................................................................ 1
21 320173 Washer ........................................................................................................................ 2
22 296138 Nut ............................................................................................................................... 1
23 1328890 Tank ............................................................................................................................. 1
24 344229 Gauge (Screw On 1-1/4 NPT) ................................................................................. 1
24 1332400 Gauge (Screw On 3/4 NPT) .................................................................................... 1
24 197040 Gauge (Bolt On Type).............................................................................................. 1
25 200170 Relief Valve ............................................................................................................. 1
26 344228 Adapter.................................................................................................................... 1
27 200172 Cap.......................................................................................................................... 1
28 233908 Valve........................................................................................................................ 1
29 124010 Coupling .................................................................................................................. 1
30 1337614 Valve (Optional) ........................................................................................................... 1
30 15963 Fitting........................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-23


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FUEL SYSTEM (Figure 3-13)


GASOLINE AND LPG

3-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FUEL SYSTEM
GASOLINE AND LPG

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B

1 1361796 Hose .................................................................................................................... 1 1


2 1369979 Deflector .............................................................................................................. 1 1
3 2022490 Gasket ................................................................................................................. 4 4
4 1369981 Insulator ............................................................................................................... 1 1
5 1369995 Plug ..................................................................................................................... 1 1
6 1369996 Clamp .................................................................................................................. 2 2
7 1369997 Hose .................................................................................................................... 1 1
8 1361754 Deflector .............................................................................................................. 1 1
9 1361868 Screw................................................................................................................... 2 2
10 326653 Nut ....................................................................................................................... 2 2
11 326654 Lockwasher.......................................................................................................... 2 2
12 1361885 Bolt ...................................................................................................................... 2 2
13 1361756 Gasket ................................................................................................................. 1 1
14 1361749 Cover ................................................................................................................... .. 1
15 1361755 Insulator ............................................................................................................... 1 ..
16 1369998 Pipe ..................................................................................................................... 1 ..
17 1361753 Fuel Pump ........................................................................................................... 1 ..
18 1361898 Bolt ...................................................................................................................... 2 ..

©2002 HYSTER COMPANY See Service Manual 3-25


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FUEL SUPPLY SYSTEM (Figure 3-14)


LPG

3-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FUEL SUPPLY SYSTEM


LPG

ITEM PART NO. DESCRIPTION QTY

1 2021702 Converter (LPG) (☞ Figure 3-16) .............................................................................. 1


2 1339126 Filter and Lock-off Valve (☞ Figure 3-15) .................................................................. 1
3 2021696 Fitting........................................................................................................................... 1
4 2021704 Fitting........................................................................................................................... 1
5 2021705 Fitting........................................................................................................................... 1
6 2021706 Fitting........................................................................................................................... 1
7 2021707 Bracket......................................................................................................................... 1
8 2021711 Hose ............................................................................................................................ 1
9 2021715 Spring .......................................................................................................................... 1
10 287851 Capscrew..................................................................................................................... 2
11 320157 Washer ........................................................................................................................ 2
12 292681 Lockwasher.................................................................................................................. 6
13 a 166857 Clamp .......................................................................................................................... 4
13 b 166857 Clamp .......................................................................................................................... 3
14 130845 Clamp .......................................................................................................................... 2
15 137852 Strap Clamp................................................................................................................. 2
16 302258 Bolt .............................................................................................................................. 2
17 2021892 Nut ............................................................................................................................... 2
18 292680 Lockwasher.................................................................................................................. 2
19 316678 Screw........................................................................................................................... 4
20 292681 Lockwasher.................................................................................................................. 4
21 2021693 Carburetor Assembly (☞ Figure 3-7) ......................................................................... 1
22 17314 Fitting........................................................................................................................... 1
23 1351146 Fitting........................................................................................................................... 1
24 1351133 Pressure Switch........................................................................................................... 1
25 2021708 Hose ............................................................................................................................ 1
26 2021709 Hose ............................................................................................................................ 1
27 b 2029933 Hose ............................................................................................................................ 1
27 a 2021710 Hose ............................................................................................................................ 1
28 2021714 Bracket......................................................................................................................... 1
29 1369065 Screw and Washer ...................................................................................................... 4
30 2021671 Cover ........................................................................................................................... 1
31 133840 Clamp .......................................................................................................................... 2
31 168718 Clamp (Optional) ......................................................................................................... 2
32 130845 Clamp .......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N D001H-4636
b S/N D001H-4637 ⇒

©2002 HYSTER COMPANY See Service Manual 3-27


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FILTER AND LOCK-OFF VALVE (Figure 3-15)


LPG

3-28 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FILTER AND LOCK-OFF VALVE


LPG

ITEM PART NO. DESCRIPTION QTY

1339126 Filter and Lock-off Valve .............................................................................................. 1


1 1367593 Screw........................................................................................................................... 8
2 1367588 Cover ........................................................................................................................... 1
3 .. . . . Gasket ......................................................................................................................... 1
4 .. . . . Filter............................................................................................................................. 1
4 .. . . . Filter ........................................................................................................................ ..
5 1367595 Screen ..................................................................................................................... 1
6 12490 Screw........................................................................................................................... 6
7 1367594 Spring .......................................................................................................................... 1
8 .. . . . Valve Seat.................................................................................................................... 1
9 .. . . . Pin ............................................................................................................................... 1
10 .. . . . Seal ............................................................................................................................. 1
11 1369065 Screw and Washer ...................................................................................................... 2
12 2026724 Body ............................................................................................................................ 1
13 .. . . . Seal Washer ................................................................................................................ 1
14 1367591 Lever ............................................................................................................................ 1
15 .. . . . Fulcrum........................................................................................................................ 1
16 2026726 Capscrew..................................................................................................................... 2
17 .. . . . Diaphragm ................................................................................................................... 1
18 1367587 Cover ........................................................................................................................... 1
19 12445 Screw........................................................................................................................... 4

2026725 Repair Kit (Includes Items 1, 3-4, 8-10, 13, 15, 17, 19) ............................................... 1

©2002 HYSTER COMPANY See Service Manual 3-29


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONVERTER (Figure 3-16)


LPG
IDENTIFY BY VENDOR MODEL CODE "J"

3-30 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONVERTER
LPG
IDENTIFY BY VENDOR MODEL CODE "J"

ITEM PART NO. DESCRIPTION QTY

2021702 Converter ..................................................................................................................... 1


1 12445 Screw ...................................................................................................................... 6
2 1367622 Screen ..................................................................................................................... 1
3 1357740 Cover ....................................................................................................................... 1
4 .. . . . Diaphragm............................................................................................................... 1
5 .. . . . Screw ...................................................................................................................... 1
6 204829 Lever Assembly ....................................................................................................... 1
7 1357746 Lever ................................................................................................................... 1
8 204830 Pin ........................................................................................................................... 1
9 .. . . . Seat ......................................................................................................................... 1
10 204831 Spring ...................................................................................................................... 1
11 1357739 Body ........................................................................................................................ 1
12 1369065 Screw and Washer .................................................................................................. 2
13 1357703 Seat ......................................................................................................................... 1
14 1357745 Gasket ..................................................................................................................... 1
15 1357748 Plate ........................................................................................................................ 1
16 1357749 Plug ......................................................................................................................... 1
17 204835 Spring ...................................................................................................................... 1
18 1357747 Pin ........................................................................................................................... 1
19 1357741 Diaphragm Assembly .............................................................................................. 1
20 1357743 Cover ....................................................................................................................... 1
21 16849 Screw ...................................................................................................................... 7

204837 Converter Repair Kit (Includes Items 1, 4-5, 8, 13-14, 18-19, 21) ............................... 1

©2002 HYSTER COMPANY See Service Manual 3-31


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONVERTER (Figure 3-17)


LPG
IDENTIFY BY VENDOR MODEL CODE "K"
(⇒S/N D001H-4636)

3-32 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONVERTER
LPG
IDENTIFY BY VENDOR MODEL CODE "K"
(⇒S/N D001H-4636)

ITEM PART NO. DESCRIPTION QTY

2023640 Converter ..................................................................................................................... 1


1 12445 Screw ...................................................................................................................... 6
2 1367622 Screen ..................................................................................................................... 1
3 .. . . . Cover ....................................................................................................................... 1
4 1357742 Diaphragm Assembly .............................................................................................. 1
5 16719 Screw ...................................................................................................................... 1
6 204829 Lever Assembly ....................................................................................................... 1
7 1357746 Lever ................................................................................................................... 1
8 204830 Pin ........................................................................................................................... 1
9 .. . . . Seat ......................................................................................................................... 1
10 204831 Spring ...................................................................................................................... 1
11 1375027 Body ........................................................................................................................ 1
12 1369065 Screw and Washer .................................................................................................. 2
13 .. . . . Gasket ..................................................................................................................... 1
14 1375029 Cover Plate.............................................................................................................. 1
15 1357749 Plug ......................................................................................................................... 1
16 1375030 Spring ...................................................................................................................... 1
17 b 1376429 Pin ........................................................................................................................... 1
17 c 2026466 Pin ........................................................................................................................... 1
18 .. . . . Diaphragm............................................................................................................... 1
19 1375037 Cover ....................................................................................................................... 1
20 16849 Screw ...................................................................................................................... 7
21 a 1357707 Plug ......................................................................................................................... 7

2023646 Converter Repair Kit (Includes Items 1, 3-5, 9, 13, 17-18) .......................................... 1
2026721 Repair Kit (Includes Items 1, 3-5, 9, 13, 17-18) ........................................................... 1

FOOTNOTES:
a Not Illustrated
b ⇒ S/N D001B-4416
c S/N D001B-4417 ⇒

©2002 HYSTER COMPANY See Service Manual 3-33


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONVERTER (Figure 3-18)


LPG
IDENTIFY BY VENDOR MODEL CODE "K"
(S/N D001H-4637⇒)

ITEM PART NO. DESCRIPTION QTY

1458025 Converter ..................................................................................................................... 1


1 1455309 Cover Assembly ...................................................................................................... 1
2 .. . . . Diaphragm............................................................................................................... 1
3 .. . . . Diaphragm............................................................................................................... 1
4 1367622 Screen ..................................................................................................................... 1
5 1375037 Cover ....................................................................................................................... 1
6 .. . . . Gasket ..................................................................................................................... 1
7 1357746 Lever........................................................................................................................ 1
8 .. . . . Valve Pin (Primary).................................................................................................. 1
9 204830 Pin ........................................................................................................................... 1
10 1375029 Cover Plate.............................................................................................................. 1
11 1357749 Plug ......................................................................................................................... 1
12 a 1357707 Plug ......................................................................................................................... 1
13 .. . . . Retaining Ring......................................................................................................... 1
14 1450126 Screw ...................................................................................................................... 6
15 1455307 Capscrew ................................................................................................................ 7
16 1455306 Screw ...................................................................................................................... 1
17 1369065 Screw and Washer .................................................................................................. 2
18 1455305 Spring ...................................................................................................................... 1
19 204831 Spring ...................................................................................................................... 1
20 .. . . . Seat ......................................................................................................................... 1
21 1455310 Body ........................................................................................................................ 1

1459717 Repair Kit (Includes Items 2-3, 6, 8, 13, 20) ................................................................ 1

FOOTNOTES:
a Not Illustrated

3-34 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

3-35
UNIT CODE D001
NORTH AMERICA 03/2002

FUEL SYSTEM (Figure 3-19)


DIESEL

3-36 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FUEL SYSTEM
DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1368738 Nut ............................................................................................................................... 1


2 1368739 Washer ........................................................................................................................ 1
3 1366971 Friction Gear ................................................................................................................ 1
4 1368740 Gear............................................................................................................................. 1
5 1368741 Key............................................................................................................................... 1
6 1368742 Gasket ......................................................................................................................... 1
7 326504 Nut ............................................................................................................................... 2
8 1368743 Washer ........................................................................................................................ 8
9 1368744 Bolt .............................................................................................................................. 4
10 1368745 Clip .............................................................................................................................. 2
11 1370675 Bolt .............................................................................................................................. 2
12 1368749 Bolt .............................................................................................................................. 3
13 1361882 Bolt .............................................................................................................................. 1
14 1368750 Clip .............................................................................................................................. 1
15 1368751 Bracket......................................................................................................................... 1
16 1368752 Spacer ......................................................................................................................... 1
17 1368760 Pipe ............................................................................................................................. 1
18 1368762 Pipe (No. 1) ................................................................................................................. 1
19 1368763 Pipe (No. 2) ................................................................................................................. 1
20 1368764 Pipe (No. 3) ................................................................................................................. 1
21 1368765 Pipe (No. 4) ................................................................................................................. 1
22 1368766 Bolt .............................................................................................................................. 4
23 1368767 Clip .............................................................................................................................. 4
24 1368768 Clip .............................................................................................................................. 1
25 1368769 Nut ............................................................................................................................... 2
26 1368770 Clip .............................................................................................................................. 2
27 1368771 Gasket ......................................................................................................................... 4
28 1368772 Washer ........................................................................................................................ 4
29 1368773 Gasket ......................................................................................................................... 4
30 1368774 Pipe ............................................................................................................................. 1
31 1368775 Pipe ............................................................................................................................. 1
32 1368776 Pipe ............................................................................................................................. 1
33 1368746 Bracket......................................................................................................................... 1
34 1368753 Fuel Filter (☞ Figure 3-21) ......................................................................................... 1
35 1361796 Hose ............................................................................................................................ 1
36 1368779 Clamp .......................................................................................................................... 2
37 1368780 Clip .............................................................................................................................. 8
38 1366825 Holder (☞ Figure 3-20) .............................................................................................. 4
39 2314364 Pump (☞ Figure 3-22) ............................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-37


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NOZZLE HOLDER (Figure 3-20)


DIESEL

3-38 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NOZZLE HOLDER
DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1366825 Holder .......................................................................................................................... 1


2 1369870 Nozzle ..................................................................................................................... 1
3 1366826 Holder...................................................................................................................... 1
4 1366827 Rod ..................................................................................................................... 1
5 1366828 Seat..................................................................................................................... 1
6 1366829 Spring.................................................................................................................. 1
7 1366830 Nut ...................................................................................................................... 1
8 1366831 Shim (0.039 in.)................................................................................................... 1
8 1366832 Shim (0.041 in.)................................................................................................... 1
8 1366833 Shim (0.043 in.)................................................................................................... 1
8 1366834 Shim (0.045 in.)................................................................................................... 1
8 1366835 Shim (0.047 in.)................................................................................................... 1
8 1366836 Shim (0.049 in.)................................................................................................... 1
8 1366837 Shim (0.051 in.)................................................................................................... 1
8 1366838 Shim (0.053 in.)................................................................................................... 1
8 1366839 Shim (0.055 in.)................................................................................................... 1
8 1366840 Shim (0.057 in.)................................................................................................... 1
8 1366841 Shim (0.059 in.)................................................................................................... 1
8 1366842 Shim (0.061 in.)................................................................................................... 1
8 1366843 Shim (0.062 in.)................................................................................................... 1
8 1366844 Shim (0.064 in.)................................................................................................... 1
8 1366845 Shim (0.066 in.)................................................................................................... 1
8 1366846 Shim (0.068 in.)................................................................................................... 1
8 1366847 Shim (0.070 in.)................................................................................................... 1
8 1366848 Shim (0.072 in.)................................................................................................... 1
8 1366849 Shim (0.074 in.)................................................................................................... 1
8 1366850 Shim (0.076 in.)................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 3-39


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FUEL FILTER (Figure 3-21)


DIESEL

3-40 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FUEL FILTER
DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1368753 Fuel Filter..................................................................................................................... 1


2 1368755 Plug ......................................................................................................................... 1
3 1368756 Sensor ..................................................................................................................... 1
4 1368757 Cover ....................................................................................................................... 1
5 1369871 Plug..................................................................................................................... 1
6 1369872 Gasket................................................................................................................. 1
7 1368758 Filter Cartridge ........................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 3-41


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

INJECTION PUMP (Figure 3-22)


DIESEL

3-42 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

INJECTION PUMP
DIESEL

ITEM PART NO. DESCRIPTION QTY

2314364 Pump ........................................................................................................................... 1


1 2022110 Nut........................................................................................................................... 1
2 2022109 Lockwasher ............................................................................................................. 2
3 2021531 Lever........................................................................................................................ 1
3 2021532 Lever (Optional)....................................................................................................... 1
4 2022111 Spring ...................................................................................................................... 1
5 2021526 Wire Assembly ........................................................................................................ 1
6 2022064 Valve........................................................................................................................ 1
7 .. . . . O-Ring ..................................................................................................................... 1
8 2022061 Valve........................................................................................................................ 1
9 .. . . . Washer .................................................................................................................... 2
10 2022062 Collar ....................................................................................................................... 2
11 2022131 Valve........................................................................................................................ 1
12 .. . . . O-Ring................................................................................................................. 1
13 .. . . . O-Ring................................................................................................................. 1
14 2022125 Shaft ........................................................................................................................ 1
15 .. . . . O-Ring ..................................................................................................................... 1
16 2022124 Nut........................................................................................................................... 1
17 2022121 Collar ....................................................................................................................... 1
18 2022120 Nut........................................................................................................................... 1
19 2022119 Washer .................................................................................................................... 1
20 2022118 Screw ...................................................................................................................... 1
21 .. . . . O-Ring ..................................................................................................................... 1
22 2022070 Screw ...................................................................................................................... 4
23 2022069 Cover ....................................................................................................................... 1
24 .. . . . O-Ring ..................................................................................................................... 2
25 2022105 Bolt .......................................................................................................................... 1
26 .. . . . Gasket ..................................................................................................................... 3
27 2022104 Plug ......................................................................................................................... 1
28 .. . . . O-Ring ..................................................................................................................... 1
29 2021669 Holder...................................................................................................................... 4
30 2022102 Spring ...................................................................................................................... 4
31 2021534 Valve........................................................................................................................ 4
32 .. . . . Gasket ..................................................................................................................... 4
33 2022071 Cover ....................................................................................................................... 1

1366852 Repair Kit (Includes Items 7, 9, 12-13, 15, 21, 24, 26, 28, 32) .................................... 1

©2002 HYSTER COMPANY See Service Manual 3-43


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FUEL TANK AND LINES (Figure 3-23)


GASOLINE

3-44 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FUEL TANK AND LINES


GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 2021672 Gasket ......................................................................................................................... 1


2 2021233 Capscrew..................................................................................................................... 6
3 2021673 Washer ........................................................................................................................ 6
4 2021674 Shield........................................................................................................................... 1
5 136687 Nut ............................................................................................................................... 2
6 292500 Capscrew..................................................................................................................... 2
7 2021687 Bolt .............................................................................................................................. 2
8 320155 Washer ........................................................................................................................ 5
9 2021686 Fuel Sender ................................................................................................................. 1
9 1367108 Gasket ..................................................................................................................... 1
10 197068 Washer ........................................................................................................................ 4
11 17636 Fitting........................................................................................................................... 1
12 2021647 Cover ........................................................................................................................... 1
13 2021679 Cap .............................................................................................................................. 1
14 2021683 Gasket ......................................................................................................................... 1
15 120299 Fuel Cap (Optional) ..................................................................................................... 1
15 2021685 Gasket (Optional)......................................................................................................... AR
16 1304950 Fuel Filter..................................................................................................................... 1
17 335047 Clamp .......................................................................................................................... 1
18 239503 Nut ............................................................................................................................... 1
19 320157 Washer ........................................................................................................................ 1
20 292681 Lockwasher.................................................................................................................. 1
21 136749 Capscrew..................................................................................................................... 1
22 271862 Hose ............................................................................................................................ 1
23 166857 Clamp .......................................................................................................................... 4

©2002 HYSTER COMPANY See Service Manual 3-45


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FUEL TANK AND LINES (Figure 3-24)


DIESEL

3-46 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FUEL TANK AND LINES


DIESEL

ITEM PART NO. DESCRIPTION QTY

1 2021672 Gasket ......................................................................................................................... 1


2 2021233 Capscrew..................................................................................................................... 6
3 2021673 Washer ........................................................................................................................ 6
4 2021674 Shield........................................................................................................................... 1
5 136687 Nut ............................................................................................................................... 2
6 292500 Capscrew..................................................................................................................... 2
7 197068 Washer ........................................................................................................................ 2
8 2021686 Fuel Sender ................................................................................................................. 1
8 1367108 Gasket ..................................................................................................................... 1
9 2021687 Bolt .............................................................................................................................. 5
10 320155 Washer ........................................................................................................................ 5
11 17636 Fitting........................................................................................................................... 1
12 2039231 Cover ........................................................................................................................... 1
13 2021681 Cap .............................................................................................................................. 1
14 2021683 Gasket ......................................................................................................................... 1
15 120299 Fuel Cap (Optional) ..................................................................................................... 1
15 2021685 Gasket (Optional)......................................................................................................... 1
16 193656 Hose ............................................................................................................................ 1
17 260878 Hose ............................................................................................................................ 1
18 166857 Clamp .......................................................................................................................... 4
19 137852 Strap Clamp................................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 3-47


for service procedures.
NOTES

3-48
UNIT CODE D001
03/2002 NORTH AMERICA

4 ELECTRICAL SYSTEM
UNIT CODE D001
03/2002 NORTH AMERICA

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR
GASOLINE, LPG, AND DIESEL
STANDARD ................................................................................................................................................. 4-44
TYPE GS, LPS, AND DS ................................................................................................................................ 4-46
BATTERY............................................................................................................................................................ 4-14
DISTRIBUTOR
GASOLINE AND LPG..................................................................................................................................... 4-36
ELECTRICAL
COWL ............................................................................................................................................................. 4-20
ELECTRICAL SYSTEM
DIESEL ............................................................................................................................................................. 4-8
GASOLINE AND LPG....................................................................................................................................... 4-2
TYPE DS......................................................................................................................................................... 4-10
TYPE GS AND LPS .......................................................................................................................................... 4-6
INSTRUMENT CLUSTER .................................................................................................................................. 4-16
SHIFT LEVER .................................................................................................................................................... 4-18
STARTER
DIESEL ........................................................................................................................................................... 4-42
GASOLINE AND LPG
S/N PENDING PER ECN 76195⇒ ............................................................................................................. 4-40
⇒S/N PENDING PER ECN 76195 ............................................................................................................. 4-38
TAIL LIGHTS
EARLY PRODUCTION.................................................................................................................................... 4-12
LATE PRODUCTION ...................................................................................................................................... 4-13
WIRE HARNESS
CLUSTER PANEL........................................................................................................................................... 4-25
CLUSTER POWER......................................................................................................................................... 4-26
COWL
⇒S/N D001H-2209 ..................................................................................................................................... 4-23
S/N D001H-2210⇒ ..................................................................................................................................... 4-24
ENGINE
DIESEL........................................................................................................................................................ 4-32
GASOLINE AND LPG ................................................................................................................................. 4-30
TYPE DS ..................................................................................................................................................... 4-33
TYPE GS AND LPS .................................................................................................................................... 4-31
FORWARD/REVERSE ................................................................................................................................... 4-27
MONOTROL PEDAL....................................................................................................................................... 4-28
SEAT SWITCH................................................................................................................................................ 4-29
TAIL LIGHT ..................................................................................................................................................... 4-34

©2002 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

ELECTRICAL SYSTEM (Figure 4-1)


GASOLINE AND LPG

4-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

ELECTRICAL SYSTEM
GASOLINE AND LPG

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B

1 292500 Capscrew............................................................................................................. 2 2
2 136687 Nut ....................................................................................................................... 2 2
3 292680 Lockwasher.......................................................................................................... 2 2
4 320156 Washer ................................................................................................................ 2 2
5 292668 Nut ....................................................................................................................... 1 1
6 292679 Lockwasher.......................................................................................................... 1 1
7 239503 Nut ....................................................................................................................... 1 1
8 292681 Lockwasher.......................................................................................................... 1 1
9 2026608 Pressure Switch................................................................................................... 1 1
10 292680 Lockwasher.......................................................................................................... 1 1
11 2022614 Nut ....................................................................................................................... 1 1
12 1367633 Temperature Sender ............................................................................................ 1 1
13 2021986 Battery Cable....................................................................................................... 1 1
14 2021996 Wire Harness....................................................................................................... 1 1
15 302285 Capscrew............................................................................................................. 1 1
16 292682 Lockwasher.......................................................................................................... 1 1
17 2022013 Clamp .................................................................................................................. 5 5
18 136681 Capscrew............................................................................................................. 1 1
19 239503 Nut ....................................................................................................................... 1 1
20 292681 Lockwasher.......................................................................................................... 3 3
21 137852 Strap Clamp......................................................................................................... AR AR
22 257241 Cover ................................................................................................................... 1 1
23 316678 Screw................................................................................................................... 2 2
24 2021985 Battery Cable....................................................................................................... 1 1
25 2021994 Wire Harness (Gas and LPG) (☞ Figure 4-17) .................................................. 1 1
25 2021995 Wire Harness (Diesel) (☞ Figure 4-17) ............................................................. 1 1
26 2022502 Boot ..................................................................................................................... 1 1
27 2021987 Battery Cable....................................................................................................... 1 1
28 e 2021998 Wire Harness (☞ Figure 4-18) ........................................................................... 1 1
28 f 2026640 Wire Harness (☞ Figure 4-18) ........................................................................... 1 1
29 a 2030223 Wire Harness (☞ Figure 4-16) ........................................................................... 1 1
30 a 2021434 Switch .................................................................................................................. 1 1
31 2022003 Wire Harness....................................................................................................... .. 1
32 190383 Boot ..................................................................................................................... .. 1
33 329067 Screw................................................................................................................... .. 1
34 292681 Lockwasher.......................................................................................................... .. 1
35 2021440 Ignition Coil .......................................................................................................... 1 1
36 bc 2022004 Wire Harness....................................................................................................... 1 1
36 bd 2314343 Wire Harness....................................................................................................... 1 1
37 bc 2022517 Sensor ................................................................................................................. 1 1
37 bd 2314346 Sensor ................................................................................................................. 1 1
38 b 2022521 Wire Harness....................................................................................................... 1 1
39 b 1356108 Pressure Sender.................................................................................................. 1 1
40 b 16186 Fitting................................................................................................................... 1 1
41 b 367224 Fitting................................................................................................................... 1 1
42 b 324740 Connector ............................................................................................................ 1 1

©2002 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

ELECTRICAL SYSTEM
GASOLINE AND LPG

QTY
ITEM PART NO. DESCRIPTION A B

43 1356105 Coolant Sender.................................................................................................... 1 1


44 1361853 Alternator (Canister Condenser) (☞ Figure 4-27) .............................................. 1 1
44 1450928 Alternator (Resin Condenser) (☞ Figure 4-27) .................................................. 1 1
45 1362069 Starter (☞ Figure 4-24) ...................................................................................... 1 1

FOOTNOTES:
a Monotrol Pedal
b Premium
c ⇒ S/N PENDING PER ECN 76215
d S/N PENDING PER ECN 76215 ⇒
e ⇒ S/N PENDING PER ECN 86982
f S/N PENDING PER ECN 86982 ⇒

4-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

4-5
UNIT CODE D001
NORTH AMERICA 03/2002

ELECTRICAL SYSTEM (Figure 4-2)


TYPE GS AND LPS

4-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

ELECTRICAL SYSTEM
TYPE GS AND LPS

ITEM PART NO. DESCRIPTION QTY

1 2021966 Bracket......................................................................................................................... 1
2 2021968 Strap ............................................................................................................................ 1
3 2021963 Alternator (☞ Figure 4-28) ......................................................................................... 1
3 2022525 Alternator (☞ Figure 4-28) ......................................................................................... 1
4 320159 Washer ........................................................................................................................ 3
5 292682 Lockwasher.................................................................................................................. 3
6 2022524 Bolt .............................................................................................................................. 3
7 18497 Capscrew..................................................................................................................... 1
8 292681 Lockwasher.................................................................................................................. 1
9 320157 Washer ........................................................................................................................ 1
10 292532 Capscrew..................................................................................................................... 1
11 320161 Washer ........................................................................................................................ 1
12 2021237 Nut ............................................................................................................................... 1
13 2022502 Boot ............................................................................................................................. 1
14 2021988 Battery Cable............................................................................................................... 1
15 2021989 Battery Cable............................................................................................................... 1
16 a 2021999 Wire Harness (☞ Figure 4-19) ................................................................................... 1
16 b 2026641 Wire Harness (☞ Figure 4-19) ................................................................................... 1
17 2022008 Plate ............................................................................................................................ 1
18 2022009 Strap ............................................................................................................................ 1
19 136681 Capscrew..................................................................................................................... 1
20 239503 Nut ............................................................................................................................... 1
21 320157 Washer ........................................................................................................................ 1
22 2022010 Protective Sleeve ......................................................................................................... 1
23 2022503 Cap .............................................................................................................................. 1
24 2022011 Protective Sleeve ......................................................................................................... 1
25 1324517 Disconnect Switch ....................................................................................................... 1
26 2022608 Plate ............................................................................................................................ 1
27 222021 Rivet............................................................................................................................. 4
28 2021166 Starter (☞ Figure 4-26) .............................................................................................. 1
28 2022609 Starter (Type DS) (☞ Figure 4-26) ............................................................................. 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 86982
b S/N PENDING PER ECN 86982 ⇒

©2002 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

ELECTRICAL SYSTEM (Figure 4-3)


DIESEL

4-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

ELECTRICAL SYSTEM
DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1360086 Pressure Switch........................................................................................................... 1


2 2021971 Controller ..................................................................................................................... 1
3 292501 Capscrew..................................................................................................................... 4
4 292680 Lockwasher.................................................................................................................. 5
5 320156 Washer ........................................................................................................................ 4
6 136687 Nut ............................................................................................................................... 5
7 239503 Nut ............................................................................................................................... 1
8 292681 Lockwasher.................................................................................................................. 1
9 2021455 Relay (Glow) ................................................................................................................ 1
10 2021986 Battery Cable............................................................................................................... 1
11 2021996 Wire Harness............................................................................................................... 1
12 302285 Capscrew..................................................................................................................... 1
13 292682 Lockwasher.................................................................................................................. 1
14 2022013 Clamp .......................................................................................................................... 5
15 136681 Capscrew..................................................................................................................... 1
16 239503 Nut ............................................................................................................................... 1
17 292681 Lockwasher.................................................................................................................. 3
18 137852 Strap Clamp................................................................................................................. AR
19 1362069 Starter (☞ Figure 4-24) .............................................................................................. 1
20 316678 Screw........................................................................................................................... 2
21 2021990 Battery Cable............................................................................................................... 1
22 2021994 Wire Harness (Gas and LPG) (☞ Figure 4-17) .......................................................... 1
22 2021995 Wire Harness (Diesel) (☞ Figure 4-17) ..................................................................... 1
23 2029581 Wire Assembly............................................................................................................. 1
24 239503 Nut ............................................................................................................................... 1
25 292681 Lockwasher.................................................................................................................. 1
26 2030229 Cable ........................................................................................................................... 1
27 c 2022000 Wire Harness (☞ Figure 4-20) ................................................................................... 1
27 d 2030217 Wire Harness (☞ Figure 4-20) ................................................................................... 1
28 a 2030223 Wire Harness (☞ Figure 4-16) ................................................................................... 1
29 a 2021434 Switch .......................................................................................................................... 1
30 1367633 Temperature Sender .................................................................................................... 1
31 b 2022005 Wire Harness............................................................................................................... 1
32 b 2022516 Sender ......................................................................................................................... 1
33 b 2022522 Wire Harness............................................................................................................... 1
34 b 1356108 Pressure Sender.......................................................................................................... 1
35 b 12838 Fitting........................................................................................................................... 1
36 b 15444 Fitting........................................................................................................................... 1
37 b 2022523 Bracket......................................................................................................................... 1
38 b 2022524 Bolt .............................................................................................................................. 1
39 b 292682 Lockwasher.................................................................................................................. 1
40 1356105 Coolant Sender............................................................................................................ 1
41 257241 Cover ........................................................................................................................... 1
42 1361853 Alternator (Canister Condenser) (☞ Figure 4-27) ...................................................... 1
42 1450928 Alternator (Resin Condenser) (☞ Figure 4-27) .......................................................... 1

FOOTNOTES:
a Monotrol Pedal
b Premium
c ⇒ S/N PENDING PER ECN 87791
d S/N PENDING PER ECN 87791 ⇒

©2002 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

ELECTRICAL SYSTEM (Figure 4-4)


TYPE DS

4-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

ELECTRICAL SYSTEM
TYPE DS

ITEM PART NO. DESCRIPTION QTY

1 2021992 Battery Cable............................................................................................................... 1


2 2021967 Bracket......................................................................................................................... 1
3 2021969 Strap ............................................................................................................................ 1
4 2021166 Starter (☞ Figure 4-26) .............................................................................................. 1
4 2022609 Starter (Type DS) (☞ Figure 4-26) ............................................................................. 1
5 2021977 Protective Sleeve ......................................................................................................... 3
6 2021976 Boot ............................................................................................................................. 4
7 2021978 Protective Sleeve ......................................................................................................... 3
8 2021993 Battery Cable............................................................................................................... 1
9 2021963 Alternator (☞ Figure 4-28) ......................................................................................... 1
9 2022525 Alternator (☞ Figure 4-28) ......................................................................................... 1
10 320159 Washer ........................................................................................................................ 3
11 292682 Lockwasher.................................................................................................................. 3
12 2022524 Bolt .............................................................................................................................. 3
13 18497 Capscrew..................................................................................................................... 1
14 292681 Lockwasher.................................................................................................................. 1
15 320157 Washer ........................................................................................................................ 1
16 292532 Capscrew..................................................................................................................... 1
17 320161 Washer ........................................................................................................................ 1
18 2021237 Nut ............................................................................................................................... 1
19 2030218 Wire Harness (☞ Figure 4-21) ................................................................................... 1
20 2022008 Plate ............................................................................................................................ 1
21 2022009 Strap ............................................................................................................................ 1
22 136681 Capscrew..................................................................................................................... 1
23 239503 Nut ............................................................................................................................... 1
24 320157 Washer ........................................................................................................................ 1
25 2022010 Protective Sleeve ......................................................................................................... 1
26 2022503 Cap .............................................................................................................................. 1
27 2022502 Boot ............................................................................................................................. 1
28 1324517 Disconnect Switch ....................................................................................................... 1
29 2022011 Protective Sleeve ......................................................................................................... 1
30 2022608 Plate ............................................................................................................................ 1
31 222021 Rivet............................................................................................................................. 4

©2002 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TAIL LIGHTS (Figure 4-5)


EARLY PRODUCTION

ITEM PART NO. DESCRIPTION QTY

1 1343887 Light Assembly ............................................................................................................ 2


2 1344798 Lens......................................................................................................................... 1
3 207495 Bulb (12 Volt) ........................................................................................................... 1
4 1344799 Bulb ......................................................................................................................... 1
5 1339127 Screw ...................................................................................................................... 2
6 177521 Bulb (12 Volt) ........................................................................................................... 1
7 1354106 Cover ........................................................................................................................... 2
8 1356126 Capscrew..................................................................................................................... 4
9 316678 Screw........................................................................................................................... 5
10 1367639 Grommet...................................................................................................................... 2
11 1354105 Bracket......................................................................................................................... 2
12 2021997 Wire Harness (☞ Figure 4-22) ................................................................................... 1
13 2022603 Wire Harness............................................................................................................... 2
14 302273 Screw........................................................................................................................... 2
15 239503 Nut ............................................................................................................................... 2
16 292681 Lockwasher.................................................................................................................. 2
17 2021980 Bracket......................................................................................................................... 1
18 292681 Lockwasher.................................................................................................................. 1
19 137852 Strap Clamp................................................................................................................. AR
20 2022013 Clamp .......................................................................................................................... 1

4-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TAIL LIGHTS (Figure 4-6)


LATE PRODUCTION

ITEM PART NO. DESCRIPTION QTY

1 a 1343887 Light Assembly ............................................................................................................ 2


1 b 2048268 Light Assembly ............................................................................................................ 2
2 a 1344798 Lens......................................................................................................................... 1
2 b 2048368 Lens......................................................................................................................... 1
3 207495 Bulb (12 Volt) ........................................................................................................... 1
4 1344799 Bulb ......................................................................................................................... 1
5 1339127 Screw ...................................................................................................................... 2
6 177521 Bulb (12 Volt) ........................................................................................................... 1
7 1450356 Plug ............................................................................................................................. 4
8 316678 Screw........................................................................................................................... 5
9 1367639 Grommet...................................................................................................................... 2
10 1450293 Bracket......................................................................................................................... 2
11 2021997 Wire Harness (☞ Figure 4-22) ................................................................................... 1
12 292681 Lockwasher.................................................................................................................. 1
13 137852 Strap Clamp................................................................................................................. AR
14 2022013 Clamp .......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 77798
b S/N PENDING PER ECN 77798 ⇒

©2002 HYSTER COMPANY See Service Manual 4-13


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

BATTERY (Figure 4-7)

KEY:
A: Gasoline and LPG
B: Diesel

QTY
ITEM PART NO. DESCRIPTION A B
1 2314251 Battery ................................................................................................................. 1 ..
2 2314252 Battery ................................................................................................................. .. 1
3 2021943 Clamp .................................................................................................................. 1 ..
4 1332658 Battery Hold Down............................................................................................... .. 1
5 2030198 Rod ...................................................................................................................... 2 2
6 1326939 Cap ...................................................................................................................... 2 2
7 136687 Nut ....................................................................................................................... 2 2
8 292680 Lockwasher.......................................................................................................... 2 2
9 320156 Washer ................................................................................................................ 2 2
10 2021947 Battery Tray.......................................................................................................... 1 ..
11 2021948 Battery Tray.......................................................................................................... .. 1
12 316678 Screw................................................................................................................... 3 1
13 292681 Lockwasher.......................................................................................................... 3 3
14 320157 Washer ................................................................................................................ 3 3
15 136749 Capscrew............................................................................................................. .. 2
16 239503 Nut ....................................................................................................................... .. 2

4-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

4-15
UNIT CODE D001
NORTH AMERICA 03/2002

INSTRUMENT CLUSTER (Figure 4-8)

4-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

INSTRUMENT CLUSTER

KEY:
A: Premium Gauges
B: Standard Gauges

QTY
ITEM PART NO. DESCRIPTION A B

b 1335975 Instrument Cluster ............................................................................................... .. 1


c 1335976 Instrument Cluster ............................................................................................... .. 1
a 1335977 Instrument Cluster ............................................................................................... .. 1
b 1335978 Instrument Cluster ............................................................................................... 1 ..
c 1335979 Instrument Cluster ............................................................................................... 1 ..
a 1335980 Instrument Cluster ............................................................................................... 1 ..
1 1354775 Cover ............................................................................................................... 1 1
2 1354776 Case ................................................................................................................ 1 1
3 1354049 Circuit Board (LH)............................................................................................ 1 1
4 1354804 Alarm........................................................................................................... 1 1
5 1354780 Washer ............................................................................................................ 1 1
6 1371203 Screw .............................................................................................................. 1 1
7 227131 Screw .............................................................................................................. 17 14
8 1354778 Temperature Gauge (Water)............................................................................ 1 1
9 1354783 Hourmeter ....................................................................................................... 1 1
10 1354782 Gasket ............................................................................................................. 1 1
11 1354805 Wire Harness .................................................................................................. 2 1
12 1354784 Filter ................................................................................................................ 1 1
13 1354785 Gasket ............................................................................................................. 1 1
14 1354786 Screw .............................................................................................................. 1 1
15 1354787 Housing ........................................................................................................... 1 1
16 1354788 Gasket ............................................................................................................. 1 1
17 1354806 Circuit Board.................................................................................................... 1 1
18 1337114 Ignition Switch ................................................................................................. 1 1
19 1453153 Screw Kit ......................................................................................................... 8 8
20 320154 Washer ............................................................................................................ 8 8
21 1358858 Spring .............................................................................................................. 1 1
22 1354777 Fuel Gauge...................................................................................................... 1 1
23 1354792 Oil Pressure Gauge......................................................................................... 1 ..
24 1354793 Voltmeter Gauge ............................................................................................. 1 ..
25 1354807 Circuit Board (RH) ........................................................................................... 1 ..
26 c 1354796 Lamp ............................................................................................................... .. 1
26 ab 1354796 Lamp ............................................................................................................... .. 2
26 c 1354796 Lamp ............................................................................................................... 3 ..
26 ab 1354796 Lamp ............................................................................................................... 4 ..
27 bc 1357367 Lamp ............................................................................................................... .. 7
27 a 1357367 Lamp ............................................................................................................... .. 8
27 bc 1357367 Lamp ............................................................................................................... 10 ..
27 a 1357367 Lamp ............................................................................................................... 11 ..
28 1337197 Key Set ............................................................................................................ 1 1

FOOTNOTES:
a Diesel
b Gasoline
c LPG

©2002 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

SHIFT LEVER (Figure 4-9)

4-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

SHIFT LEVER

ITEM PART NO. DESCRIPTION QTY

1347004 Shift Lever.................................................................................................................... 1


1 1343577 Base ........................................................................................................................ 1
2 1343578 Link.......................................................................................................................... 1
3 1343579 Crank....................................................................................................................... 1
4 1343598 Crank....................................................................................................................... 1
5 1343593 Shift Lever ............................................................................................................... 1
6 296205 Capscrew ................................................................................................................ 2
7 302398 Locknut.................................................................................................................... 2
8 a 1338291 Spring Plunger ........................................................................................................ 2
8 b 1491830 Spring Plunger ........................................................................................................ 2
9 1343594 Bolt .......................................................................................................................... 2
10 136687 Nut........................................................................................................................... 2
11 1354300 Washer .................................................................................................................... 4

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 73615
b S/N PENDING PER ECN 73615 ⇒

©2002 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

ELECTRICAL (Figure 4-10)


COWL

4-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

ELECTRICAL
COWL

KEY:
A: Types G, LP, and D
B: Types GS, LPS, and DS

QTY
ITEM PART NO. DESCRIPTION A B

1 2021952 Fuse Box.............................................................................................................. 1 1


2 2021953 Fuse (10 Amp) ..................................................................................................... 3 3
3 21778 Fuse (20 Amp) ..................................................................................................... 1 1
4 302035 Capscrew............................................................................................................. 2 2
5 292679 Lockwasher.......................................................................................................... 2 2
6 e 2021954 Bracket................................................................................................................. 1 1
6 f 2041638 Bracket................................................................................................................. 1 1
7 287817 Capscrew............................................................................................................. 1 1
8 292680 Lockwasher.......................................................................................................... 1 1
9 320156 Washer ................................................................................................................ 1 1
10 ad 370868 Switch .................................................................................................................. 1 1
10 b 370868 Switch .................................................................................................................. 2 2
10 ac 370868 Switch .................................................................................................................. 2 2
11 ad 316132 Spacer ................................................................................................................. 1 1
11 b 316132 Spacer ................................................................................................................. 2 2
11 ac 316132 Spacer ................................................................................................................. 2 2
12 ad 86510 Screw................................................................................................................... 2 2
12 b 86510 Screw................................................................................................................... 4 4
12 ac 86510 Screw................................................................................................................... 4 4
13 ad 138573 Lockwasher.......................................................................................................... 2 2
13 b 138573 Lockwasher.......................................................................................................... 4 4
13 ac 138573 Lockwasher.......................................................................................................... 4 4
14 2021955 Bracket................................................................................................................. 1 1
15 287851 Capscrew............................................................................................................. 1 1
16 292681 Lockwasher.......................................................................................................... 1 1
17 320157 Washer ................................................................................................................ 1 1
18 c 2021959 Relay.................................................................................................................... 2 2
18 f 2314806 Relay.................................................................................................................... 2 2
19 2022013 Clamp .................................................................................................................. 1 1
20 137852 Strap Clamp......................................................................................................... AR AR
21 2022506 Wire Harness (Cluster Panel) (☞ Figure 4-13) .................................................. 1 1
22 2030219 Wire Harness (Cluster Power) (☞ Figure 4-14) ................................................. 1 1
23 2022507 Wire Harness (Cowl) (☞ Figure 4-11) ............................................................... .. 1
23 2022508 Wire Harness (Types GS, LPS, and DS) (☞ Figure 4-11) ................................. .. 1
24 a 1352088 Wire Harness (Forward/Reverse) (☞ Figure 4-15) ............................................ 1 1
25 a 1361121 Connector ............................................................................................................ 1 1
26 292500 Capscrew............................................................................................................. 4 4
27 292680 Lockwasher.......................................................................................................... 4 4
28 1335976 Instrument Cluster (LPG) (☞ Figure 4-8) ........................................................... 1 1
28 1335975 Instrument Cluster (Gas) (☞ Figure 4-8) ........................................................... 1 1
28 1335977 Instrument Cluster (Diesel) (☞ Figure 4-8) ........................................................ 1 1
28 1335978 Instrument Cluster (Gas) (☞ Figure 4-8) ........................................................... 1 1
28 1335979 Instrument Cluster (LPG) (☞ Figure 4-8) ........................................................... 1 1
28 1335980 Instrument Cluster (Diesel) (☞ Figure 4-8) ........................................................ 1 1
29 a 1343636 Switch .................................................................................................................. 4 4
30 292501 Capscrew............................................................................................................. 2 2

©2002 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

ELECTRICAL
COWL

QTY
ITEM PART NO. DESCRIPTION A B

31 320156 Washer ................................................................................................................ 2 2


32 292680 Lockwasher.......................................................................................................... 2 2
33 136687 Nut ....................................................................................................................... 2 2
34 2021388 Temperature Switch ............................................................................................. 1 1
35 2021434 Switch (Rear Lights) ............................................................................................ 1 1
36 2021957 Horn..................................................................................................................... 1 ..
36 2021958 Horn..................................................................................................................... .. 1
37 1343596 Bracket................................................................................................................. 1 1
38 220426 Screw................................................................................................................... 8 8
39 18419 Lockwasher.......................................................................................................... 8 8
40 53162 Lockwasher.......................................................................................................... 8 8
41 16865 Nut ....................................................................................................................... 8 8
42 292500 Capscrew............................................................................................................. 4 4
43 292680 Lockwasher.......................................................................................................... 4 4
44 320156 Washer ................................................................................................................ 4 4
45 1343595 Plate .................................................................................................................... 1 1
46 1347004 Shift Lever (☞ Figure 4-9) .................................................................................. 1 1
47 b 1343597 Plug ..................................................................................................................... 1 1
48 b 387869 Boot ..................................................................................................................... .. 1
48 a 387869 Boot ..................................................................................................................... .. 2

FOOTNOTES:
a Forward/Reverse Lever
b Monotrol Pedal
c ⇒ S/N D001H-1751
d S/N D001H-1752 ⇒
e ⇒ S/N PENDING PER ECN 76392
f S/N PENDING PER ECN 76392 ⇒

4-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-11)


COWL
(⇒S/N D001H-2209)

ITEM PART NO. DESCRIPTION QTY

2022507 Wire Harness............................................................................................................... 1


2022508 Wire Harness (Types GS, LPS, and DS) ..................................................................... 1
1 1330422 Connector (Monotrol Pedal) .................................................................................... 1
2 1330428 Lock......................................................................................................................... 1
3 1363886 Socket ..................................................................................................................... 5
4 1330439 Plug ......................................................................................................................... 1
5 1330420 Connector................................................................................................................ 1
6 1330426 Lock......................................................................................................................... 1
7 1363886 Socket ..................................................................................................................... 3
8 2022622 Connector (Rear Light)............................................................................................ 1
9 2022623 Connector................................................................................................................ 5

©2002 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

WIRE HARNESS (Figure 4-12)


COWL
(S/N D001H-2210⇒)

ITEM PART NO. DESCRIPTION QTY

a 2030220 Wire Harness (G and LP) ............................................................................................ 1


b 2041642 Wire Harness (Cowl) ................................................................................................... 1
a 2030221 Wire Harness (GS and LPS) ....................................................................................... 1
b 2041643 Wire Harness (Cowl) ................................................................................................... 1
1 2022622 Connector (Rear Light)............................................................................................ 1
2 1330426 Lock......................................................................................................................... 1
3 1330420 Connector................................................................................................................ 1
4 1330422 Connector (Monotrol Pedal) .................................................................................... 1
5 1330428 Lock......................................................................................................................... 1
6 1330439 Plug ......................................................................................................................... 1
7 2022629 Diode ....................................................................................................................... 1
8 1361304 Connector................................................................................................................ 1
9 2022623 Connector................................................................................................................ 5
10 1363886 Socket ..................................................................................................................... 5

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 76392
b S/N PENDING PER ECN 76392 ⇒

4-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-13)


CLUSTER PANEL

ITEM PART NO. DESCRIPTION QTY

2022506 Wire Harness............................................................................................................... 1


1 2022623 Connector................................................................................................................ 10
2 1351070 Connector (Frame) .................................................................................................. 1
3 1351076 Seal ......................................................................................................................... 1
4 2022626 Connector (Frame) .................................................................................................. 1
5 2022627 Seal ......................................................................................................................... 1
6 2022628 Plug ......................................................................................................................... 1
7 1352599 Housing (Instrument Panel)..................................................................................... 1
8 1340958 Electrical Connector ................................................................................................ 19
9 2022629 Diode ....................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

WIRE HARNESS (Figure 4-14)


CLUSTER POWER

ITEM PART NO. DESCRIPTION QTY

2030219 Wire Harness............................................................................................................... 1


1 2022619 Connector (Frame) .................................................................................................. 1
2 2022621 Seal ......................................................................................................................... 1
3 2022618 Terminal................................................................................................................... 1

4-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-15)


FORWARD/REVERSE

ITEM PART NO. DESCRIPTION QTY

1352088 Wire Harness............................................................................................................... 1


1 1330412 Connector (Cowl) .................................................................................................... 1
2 1330417 Lock......................................................................................................................... 1
3 1363885 Pin ........................................................................................................................... 5
4 1330439 Plug ......................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 4-27


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

WIRE HARNESS (Figure 4-16)


MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

2030223 Wire Harness............................................................................................................... 1


1 1330412 Connector (Cowl) .................................................................................................... 1
2 1330417 Lock......................................................................................................................... 1
3 1363885 Pin ........................................................................................................................... 5
4 1330439 Plug ......................................................................................................................... 1
5 1330420 Connector (Solenoid) .............................................................................................. 1
6 1330426 Lock......................................................................................................................... 1
7 1363886 Socket ..................................................................................................................... 3

4-28 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-17)


SEAT SWITCH

ITEM PART NO. DESCRIPTION QTY

2021994 Wire Harness (Gasoline and LPG) .............................................................................. 1


2021995 Wire Harness (Diesel) ................................................................................................. 1
1 1330419 Connector (Seat Switch Lead) ................................................................................ 1
2 1330424 Lock......................................................................................................................... 1
3 1363886 Socket ..................................................................................................................... 2
4 2022738 Connector (Cowl) .................................................................................................... 1
5 1351076 Seal ......................................................................................................................... 1
6 2022737 Terminal................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

WIRE HARNESS (Figure 4-18)


ENGINE
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

a 2021998 Wire Harness............................................................................................................... 1


b 2026640 Wire Harness............................................................................................................... 1
1 2022739 Connector (Cowl) .................................................................................................... 1
2 2022627 Seal ......................................................................................................................... 1
3 2022628 Plug ......................................................................................................................... 3
4 2022737 Terminal................................................................................................................... 6
5 2022736 Connector (Horn Fuse) ........................................................................................... 1
6 2022621 Seal ......................................................................................................................... 1
7 2022735 Terminal................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 86982
b S/N PENDING PER ECN 86982 ⇒

4-30 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-19)


ENGINE
TYPE GS AND LPS

ITEM PART NO. DESCRIPTION QTY

a 2021999 Wire Harness............................................................................................................... 1


b 2026641 Wire Harness............................................................................................................... 1
1 2022629 Diode ....................................................................................................................... 1
2 2022736 Connector (Horn Fuse) ........................................................................................... 1
3 2022621 Seal ......................................................................................................................... 1
4 2022735 Terminal................................................................................................................... 1
5 2022739 Connector (Cowl) .................................................................................................... 1
6 2022627 Seal ......................................................................................................................... 1
7 2022628 Plug ......................................................................................................................... 3
8 2022737 Terminal................................................................................................................... 6

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 86982
b S/N PENDING PER ECN 86982 ⇒

©2002 HYSTER COMPANY See Service Manual 4-31


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

WIRE HARNESS (Figure 4-20)


ENGINE
DIESEL

ITEM PART NO. DESCRIPTION QTY

a 2022000 Wire Harness............................................................................................................... 1


b 2030217 Wire Harness............................................................................................................... 1
1 2022736 Connector (Horn Fuse) ........................................................................................... 1
2 2022621 Seal ......................................................................................................................... 1
3 2022735 Terminal................................................................................................................... 1
4 2022739 Connector (Cowl) .................................................................................................... 1
5 2022627 Seal ......................................................................................................................... 1
6 2022628 Plug ......................................................................................................................... 1
7 2022737 Terminal................................................................................................................... 8

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 87791
b S/N PENDING PER ECN 87791 ⇒

4-32 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-21)


ENGINE
TYPE DS

ITEM PART NO. DESCRIPTION QTY

2030218 Wire Harness............................................................................................................... 1


1 2022736 Connector (Horn Fuse) ........................................................................................... 1
2 2022621 Seal ......................................................................................................................... 1
3 2022735 Terminal................................................................................................................... 1
4 2022739 Connector (Cowl) .................................................................................................... 1
5 2022627 Seal ......................................................................................................................... 1
6 2022628 Plug ......................................................................................................................... 1
7 2022737 Terminal................................................................................................................... 8
8 2022629 Diode ....................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 4-33


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

WIRE HARNESS (Figure 4-22)


TAIL LIGHT

ITEM PART NO. DESCRIPTION QTY

2021997 Wire Harness............................................................................................................... 1


1 2022737 Terminal................................................................................................................... 5
2 2022823 Connector (Cowl) .................................................................................................... 1
3 2022827 Seal ......................................................................................................................... 1
4 1361303 Terminal................................................................................................................... 6
5 2022901 Connector................................................................................................................ 2

4-34 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

4-35
UNIT CODE D001
NORTH AMERICA 03/2002

DISTRIBUTOR (Figure 4-23)


GASOLINE AND LPG

4-36 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

DISTRIBUTOR
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

a 1370723 Distributor .................................................................................................................... 1


b 2044946 Distributor .................................................................................................................... 1
1 1362040 Screw ...................................................................................................................... 1
2 1326394 Cap.......................................................................................................................... 1
3 1326538 Heatsink .................................................................................................................. 1
4 1326398 Rotor........................................................................................................................ 1
5 1326395 Rotor........................................................................................................................ 1
6 1326399 Pick-Up Set ............................................................................................................. 1
7 1370724 Wire ......................................................................................................................... 1
8 1326397 Cover ....................................................................................................................... 1
9 1326536 Igniter ...................................................................................................................... 1
10 1326537 Breaker.................................................................................................................... 1
11 1362036 Governor Set ........................................................................................................... 1
12 1362039 Oil Seal.................................................................................................................... 1
13 1326396 Packing.................................................................................................................... 1
14 2026798 Vacuum Set ............................................................................................................. 1
15 1362042 Coupling .................................................................................................................. 1

FOOTNOTES:
a ⇒ D/B 12/1997
b D/B 12/1997 ⇒

©2002 HYSTER COMPANY See Service Manual 4-37


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

STARTER (Figure 4-24)


GASOLINE AND LPG
(⇒S/N PENDING PER ECN 76195)

4-38 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

STARTER
GASOLINE AND LPG
(⇒S/N PENDING PER ECN 76195)

ITEM PART NO. DESCRIPTION QTY

a 1362069 Starter.......................................................................................................................... 1
1 1368862 Switch...................................................................................................................... 1
2 1368849 Bracket .................................................................................................................... 1
3 1368858 Sleeve ................................................................................................................. 1
4 1368860 Brush Holder ........................................................................................................... 1
5 326889 Brush Spring ....................................................................................................... 3
6 1368861 Brush................................................................................................................... 1
7 1368857 Bracket .................................................................................................................... 1
8 1368859 Sleeve ................................................................................................................. 1
9 1368848 Yoke......................................................................................................................... 1
10 1368863 Brush................................................................................................................... 2
11 1368850 Stopper.................................................................................................................... 1
12 1368851 Armature...................................................................................................................... 1
13 1368852 Clutch ...................................................................................................................... 1
14 1368853 Screw ...................................................................................................................... 1
15 1368854 Washer .................................................................................................................... 1
16 1368855 Lever........................................................................................................................ 1
17 1368856 Bolt .......................................................................................................................... 2

FOOTNOTES:
a Service with Part No. 2034921

©2002 HYSTER COMPANY See Service Manual 4-39


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

STARTER (Figure 4-25)


GASOLINE AND LPG
(S/N PENDING PER ECN 76195⇒)

4-40 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

STARTER
GASOLINE AND LPG
(S/N PENDING PER ECN 76195⇒)

ITEM PART NO. DESCRIPTION QTY

2314322 Starter.......................................................................................................................... 1
1 2314323 Armature ................................................................................................................. 1
2 2314324 Shaft ........................................................................................................................ 1
3 2314325 Shaft.................................................................................................................... 1
4 2314326 Gear .................................................................................................................... 1
5 2314327 Gear .................................................................................................................... 3
6 2314328 Pinion Set............................................................................................................ 1
7 2314328 Pinion Set............................................................................................................ 1
8 2314330 Packing.................................................................................................................... 1
9 2314331 Ball .......................................................................................................................... 1
10 2314332 Yoke......................................................................................................................... 1
11 2314333 Brush ....................................................................................................................... 1
12 2314335 Spring.................................................................................................................. 1
12 2314336 Spring.................................................................................................................. 1
12 2314334 Brush Holder ........................................................................................................... 1
13 2314337 Bracket .................................................................................................................... 1
14 2314338 Bearing................................................................................................................ 1
15 2314339 Bearing .................................................................................................................... 1
16 1368858 Sleeve ................................................................................................................. 1
17 2314340 Bolt .......................................................................................................................... 2
18 2314341 Lever........................................................................................................................ 1
19 2314342 Switch...................................................................................................................... 1
20 1368853 Screw ...................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 4-41


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

STARTER (Figure 4-26)


DIESEL

4-42 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

STARTER
DIESEL

ITEM PART NO. DESCRIPTION QTY

2022609 Starter (Type DS)......................................................................................................... 1


2021166 Starter.......................................................................................................................... 1
1 1362085 Yoke......................................................................................................................... 1
2 1362086 Brush................................................................................................................... 2
3 1362087 Switch...................................................................................................................... 1
4 1362088 Lever........................................................................................................................ 1
5 1362089 Bracket .................................................................................................................... 1
6 1362090 Bearing................................................................................................................ 1
7 1362091 Armature ................................................................................................................. 1
8 1362092 Bearing................................................................................................................ 1
9 1362093 Bearing................................................................................................................ 1
10 1362094 Shaft ........................................................................................................................ 1
11 1362095 Cover................................................................................................................... 1
12 1362096 Gear Set.............................................................................................................. 1
13 1362097 Shaft ............................................................................................................... 1
14 1362098 Gear................................................................................................................ 1
15 1362099 Pinion .................................................................................................................. 1
16 1362100 Stopper Set..................................................................................................... 1
17 1362101 Bracket .................................................................................................................... 1
18 1362102 Screw ...................................................................................................................... 3
19 1362103 Gasket ..................................................................................................................... 2
20 1362104 Spring ...................................................................................................................... 1
21 1362106 Gasket ..................................................................................................................... 2
22 1362107 Brush Holder ........................................................................................................... 1
23 1362108 Brush Spring ....................................................................................................... 4
24 1362109 Bracket .................................................................................................................... 1
25 1362110 Bolt Set.................................................................................................................... 1
26 1362105 Ring ......................................................................................................................... 2
27 2021974 Sleeve (Type DS)..................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 4-43


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

ALTERNATOR (Figure 4-27)


GASOLINE, LPG, AND DIESEL
STANDARD

4-44 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

ALTERNATOR
GASOLINE, LPG, AND DIESEL
STANDARD

KEY:
A: Canister Condensor
B: Resin Condensor

QTY
ITEM PART NO. DESCRIPTION A B

1361853 Alternator ............................................................................................................. 1 ..


1450928 Alternator ............................................................................................................. .. 1
1 1450929 Cover Assembly .............................................................................................. .. 1
1 1361851 Cover ............................................................................................................... 1 ..
2 1361856 Rectifier....................................................................................................... 1 ..
2 1450930 Rectifier....................................................................................................... .. 1
3 1450931 Regulator .................................................................................................... .. 1
3 1361858 Regulator .................................................................................................... 1 ..
4 1361859 Brush........................................................................................................... 2 2
5 1361852 Cover........................................................................................................... 1 1
6 1361862 Nut .............................................................................................................. 1 1
7 1361854 Stator............................................................................................................... 1 1
8 1361863 Nut................................................................................................................... 1 1
9 1361864 Screw .............................................................................................................. 1 1
10 1361861 Pulley............................................................................................................... 1 1
11 1361850 Cover ............................................................................................................... 1 1
12 1361860 Screw .......................................................................................................... 1 1
13 1361857 Bearing........................................................................................................ 1 1
14 1361865 Rotor................................................................................................................ 1 1
15 1361855 Bearing........................................................................................................ 1 1

©2002 HYSTER COMPANY See Service Manual 4-45


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

ALTERNATOR (Figure 4-28)


TYPE GS, LPS, AND DS

4-46 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

ALTERNATOR
TYPE GS, LPS, AND DS

ITEM PART NO. DESCRIPTION QTY

2021963 Alternator ..................................................................................................................... 1


2022525 Alternator................................................................................................................. 1
1 2022526 Pulley .................................................................................................................. 1
2 1371210 Fan ...................................................................................................................... 1
3 1371213 Spacer................................................................................................................. 1
4 1371207 Housing (Front) ................................................................................................... 1
5 226582 Gasket................................................................................................................. 1
6 2022528 Seal..................................................................................................................... 1
7 248128 Bearing................................................................................................................ 1
8 226576 Retainer .............................................................................................................. 1
9 246944 Key ...................................................................................................................... 1
10 1371208 Rotor ................................................................................................................... 1
11 386071 Bearing................................................................................................................ 1
12 1371209 Stator .................................................................................................................. 1
13 2022532 Diode................................................................................................................... 1
14 1371214 Insulator .............................................................................................................. 1
15 2022533 Voltage Regulator................................................................................................ 1
16 1371212 Sleeve ................................................................................................................. 1
17 1371211 Retainer .............................................................................................................. 1
18 295802 Housing............................................................................................................... 1
19 2022534 Brush Assembly .................................................................................................. 1
20 2022535 Insulation............................................................................................................. 1
21 382647 Capacitor............................................................................................................. 1
22 226588 Gasket................................................................................................................. 1
23 2022538 Brush Cover ........................................................................................................ 1
24 226583 Diode (Negative) ................................................................................................. 1
25 226578 Heat Sink ............................................................................................................ 1
26 226584 Diode (Positive) ................................................................................................... 1
27 2021964 Sleeve...................................................................................................................... 2
28 2021965 Sleeve...................................................................................................................... 1
29 2026597 Sealant .................................................................................................................... AR

©2002 HYSTER COMPANY See Service Manual 4-47


for service procedures.
NOTES

4-48
UNIT CODE D001
03/2002 NORTH AMERICA

5 TRANSMISSION
UNIT CODE D001
03/2002 NORTH AMERICA

SECTION 5
TRANSMISSION

DESCRIPTION PAGE

CONTROL VALVE
⇒S/N D001H-2628 ......................................................................................................................................... 5-28
S/N D001H-2629⇔S/N D001H-3016 ............................................................................................................. 5-30
S/N D001H-3017⇔S/N PENDING PER ECN 77425 ..................................................................................... 5-32
S/N PENDING PER ECN 77425⇒ ................................................................................................................. 5-34
DIFFERENTIAL .................................................................................................................................................. 5-44
DRIVE AXLE ...................................................................................................................................................... 5-46
END PLATE ........................................................................................................................................................ 5-54
FLYWHEEL AND TORQUE CONVERTER
⇒S/N D001H-2628 ......................................................................................................................................... 5-36
S/N D001H-2629⇔S/N PENDING PER ECN 76829-10 ................................................................................ 5-38
S/N PENDING PER ECN 76829-10⇒............................................................................................................ 5-40
GEAR PUMP
⇒S/N D001H-2628 ......................................................................................................................................... 5-42
S/N D001H-2629⇒ ......................................................................................................................................... 5-43
HYDRAULIC CLUTCH
⇒S/N D001H-2628 ......................................................................................................................................... 5-16
S/N D001H-2629⇔S/N PENDING PER ECN 86576 ..................................................................................... 5-18
S/N PENDING PER ECN 76829-10⇒............................................................................................................ 5-24
S/N PENDING PER ECN 86576⇔S/N PENDING PER ECN 87177 ............................................................. 5-20
S/N PENDING PER ECN 87177⇔S/N PENDING PER ECN 76829-10 ........................................................ 5-22
SOLENOID VALVE ............................................................................................................................................. 5-26
TRANSMISSION GEARS
S/N D001H-2629⇒ ......................................................................................................................................... 5-12
S/N D001H-2629⇔S/N PENDING PER ECN 76829-10 ................................................................................ 5-10
S/N PENDING PER ECN 76829-10⇒............................................................................................................ 5-14
TRANSMISSION HOUSING
⇒S/N D001H-2628 ........................................................................................................................................... 5-2
S/N D001H-2629⇔S/N PENDING PER ECN 76829-10 .................................................................................. 5-4
S/N PENDING PER ECN 76829-10⇒.............................................................................................................. 5-6
TRANSMISSION HYDRAULIC LINES
⇒S/N D001H-2628 ......................................................................................................................................... 5-48
S/N D001H-2629⇔S/N D001H-3016 ............................................................................................................. 5-50
S/N D001H-3017⇒ ......................................................................................................................................... 5-52

©2002 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TRANSMISSION HOUSING (Figure 5-1)


(⇒S/N D001H-2628)

5-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TRANSMISSION HOUSING
(⇒S/N D001H-2628)

KEY:
A: Gasoline and LPG
B: Diesel

QTY
ITEM PART NO. DESCRIPTION A B

2022547 Transmission........................................................................................................ 1 ..
2023329 Transmission........................................................................................................ .. 1
1 2021670 Case Assembly ............................................................................................... 1 1
2 2023418 Bearing Cap ................................................................................................ 2 2
3 296426 Washer........................................................................................................ 4 4
4 293692 Capscrew .................................................................................................... 4 4
5 2021390 Cover ............................................................................................................... 1 1
6 1371656 Cotter Pin ........................................................................................................ 2 2
7 2021329 O-Ring ............................................................................................................. 2 2
8 2021915 Plug ................................................................................................................. 4 4
9 2021675 Housing ........................................................................................................... 1 1
10 2021336 Pin ................................................................................................................... 4 4
11 287860 Capscrew ........................................................................................................ 22 22
12 292682 Lockwasher ..................................................................................................... 39 39
13 2021344 Gear Pump (☞ Figure 5-20) .......................................................................... 1 1
14 2021345 Gasket ............................................................................................................. 1 1
15 214364 Capscrew ........................................................................................................ 8 8
16 296418 Washer ............................................................................................................ 8 8
17 2021388 Temperature Switch......................................................................................... 1 1
18 2021389 Breather........................................................................................................... 1 1
19 2021383 Dipstick............................................................................................................ 1 1
20 292515 Capscrew ........................................................................................................ 9 9
21 136692 Nut................................................................................................................... 9 9
22 292527 Capscrew ........................................................................................................ 2 ..
23 292531 Capscrew ........................................................................................................ .. 3
24 292683 Lockwasher ..................................................................................................... 2 3
25 293637 Capscrew ........................................................................................................ 4 4
26 296420 Washer ............................................................................................................ 4 4
27 2021678 Torque Converter (☞ Figure 5-17) ................................................................. 1 ..
27 2021351 Torque Converter (☞ Figure 5-17) ................................................................. .. 1
28 2021362 Flywheel (☞ Figure 5-17) .............................................................................. 1 ..
28 2021368 Flywheel (☞ Figure 5-17) .............................................................................. .. 1

996403 Transmission Kit (Includes Item 7)....................................................................... 1 1


996405 Transmission Kit (Includes Item 14)..................................................................... 1 1

©2002 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TRANSMISSION HOUSING (Figure 5-2)


(S/N D001H-2629⇔S/N PENDING PER ECN 76829-10)

5-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TRANSMISSION HOUSING
(S/N D001H-2629⇔S/N PENDING PER ECN 76829-10)

KEY:
A: Gasoline and LPG
B: Diesel

QTY
ITEM PART NO. DESCRIPTION A B

2023970 Transmission........................................................................................................ 1 ..
2023971 Transmission........................................................................................................ .. 1
1 2026113 Case Assembly ............................................................................................... 1 1
2 2023418 Bearing Cap ................................................................................................ 2 2
3 296426 Washer........................................................................................................ 4 4
4 293692 Capscrew .................................................................................................... 4 4
5 2021390 Cover ............................................................................................................... 1 1
6 1371656 Cotter Pin ........................................................................................................ 2 2
7 2021329 O-Ring ............................................................................................................. 2 2
8 2021915 Plug ................................................................................................................. 4 4
9 ac 2023928 Housing ........................................................................................................... 1 1
9 bde 2026112 Housing ........................................................................................................... 1 1
9 f 2026592 Housing ........................................................................................................... 1 1
10 2021336 Pin ................................................................................................................... 4 4
11 2023422 Bolt .................................................................................................................. 10 10
12 292682 Lockwasher ..................................................................................................... 38 38
13 2023917 Gear Pump (☞ Figure 5-21) .......................................................................... 1 1
14 2022354 Pipe ................................................................................................................. 1 1
15 214364 Capscrew ........................................................................................................ 5 5
16 296418 Washer ............................................................................................................ 5 5
17 2021388 Temperature Switch......................................................................................... 1 1
18 2021389 Breather........................................................................................................... 1 1
19 2021383 Dipstick............................................................................................................ 1 1
20 292515 Capscrew ........................................................................................................ 9 9
21 136692 Nut................................................................................................................... 9 9
22 292527 Capscrew ........................................................................................................ 2 ..
22 292531 Capscrew ........................................................................................................ .. 3
23 292683 Lockwasher ..................................................................................................... 2 3
24 292531 Capscrew ........................................................................................................ 4 4
25 2023976 Plug ................................................................................................................. 1 1
26 2021917 Plug ................................................................................................................. 1 1
27 2035509 Torque Converter (☞ Figure 5-18) ................................................................. 1 1
28 2030242 Flywheel (☞ Figure 5-18) .............................................................................. 1 ..
28 2021368 Flywheel (☞ Figure 5-18) .............................................................................. .. 1

996403 Transmission Kit (Includes Item 7)....................................................................... 1 1

FOOTNOTES:
a ⇒ S/N D001B-4526
b S/N D001B-4527 ⇒
c ⇒ S/N D001H-2763
d S/N D001H-2764 ⇒
e ⇒ S/N D001H-3149
f S/N D001H-3150 ⇒

©2002 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TRANSMISSION HOUSING (Figure 5-3)


(S/N PENDING PER ECN 76829-10⇒)

5-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TRANSMISSION HOUSING
(S/N PENDING PER ECN 76829-10⇒)

ITEM PART NO. DESCRIPTION QTY

2043260 Transmission (FE)........................................................................................................ 1


2043261 Transmission (XA)........................................................................................................ 1
1 2043269 Case Assembly ....................................................................................................... 1
2 2023418 Bearing Cap ........................................................................................................ 2
3 293692 Capscrew ............................................................................................................ 4
4 296426 Washer................................................................................................................ 4
5 2021390 Cover ....................................................................................................................... 1
6 1371656 Cotter Pin ................................................................................................................ 2
7 292515 Capscrew ................................................................................................................ 10
8 2043275 Gasket ..................................................................................................................... 1
9 2043270 Housing (Torque Converter) .................................................................................... 1
10 2021336 Pin ........................................................................................................................... 4
11 287860 Capscrew ................................................................................................................ 10
12 292682 Lockwasher ............................................................................................................. 34
13 2043272 Gear Pump (☞ Figure 5-21) .................................................................................. 1
14 2029585 Pipe ......................................................................................................................... 1
15 214364 Capscrew ................................................................................................................ 5
16 296418 Washer .................................................................................................................... 5
17 2021388 Temperature Switch................................................................................................. 1
18 2021389 Breather................................................................................................................... 1
19 2028315 Gauge...................................................................................................................... 1
20 292515 Capscrew ................................................................................................................ 10
21 136692 Nut........................................................................................................................... 9
22 2023976 Plug ......................................................................................................................... 2
23 2029432 Plug ......................................................................................................................... 1
24 292511 Capscrew ................................................................................................................ 7
25 2043276 Choke ...................................................................................................................... 1
26 2023940 Bellcrank Assembly (☞ Figure 7-2) ....................................................................... 1
27 2045646 Control Valve Assembly (☞ Figure 5-16) ............................................................... 1
28 2029600 Piston ...................................................................................................................... 1
29 2029601 Spring ...................................................................................................................... 1
30 2043274 Piston ...................................................................................................................... 1
31 2029598 Spring ...................................................................................................................... 1
32 2029599 Spring ...................................................................................................................... 1
33 2021915 Plug ......................................................................................................................... 4
34 2021325 Solenoid Valve (☞ Figure 5-12) ............................................................................. 1
35 2021915 Plug ......................................................................................................................... 3
36 2043279 Plug ......................................................................................................................... 2
37 2045301 Plug ......................................................................................................................... 1
38 2021328 Capscrew ................................................................................................................ 4
39 2045647 Gasket ..................................................................................................................... 1
40 2045300 Plug ......................................................................................................................... 4
41 2023719 Fitting....................................................................................................................... 1
42 334450 Screen ..................................................................................................................... 1
43 334452 Spring ...................................................................................................................... 1
44 14604 Fitting....................................................................................................................... 1
44 16487 O-Ring................................................................................................................. 1
45 2029531 Nameplate ................................................................................................................... 1
45 2023748 Rivet............................................................................................................................. 2
46 292527 Capscrew..................................................................................................................... 2
47 292683 Lockwasher.................................................................................................................. 2

©2002 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TRANSMISSION HOUSING
(S/N PENDING PER ECN 76829-10⇒)

ITEM PART NO. DESCRIPTION QTY

48 a 2043273 Torque Converter (☞ Figure 5-19) ............................................................................. 1


49 a 2021368 Flywheel (XA) (☞ Figure 5-19) .................................................................................. 1
49 a 2030242 Flywheel (FE) (☞ Figure 5-19) .................................................................................. 1

FOOTNOTES:
a Not Illustrated

5-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

5-9
UNIT CODE D001
NORTH AMERICA 03/2002

TRANSMISSION GEARS (Figure 5-4)


(S/N D001H-2629⇔S/N PENDING PER ECN 76829-10)

5-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TRANSMISSION GEARS
(S/N D001H-2629⇔S/N PENDING PER ECN 76829-10)

KEY:
A: Gasoline and LPG
B: Diesel

QTY
ITEM PART NO. DESCRIPTION A B

2022547 Transmission........................................................................................................ 1 ..
2023329 Transmission........................................................................................................ .. 1
1 2021293 Shim (0.003 in.) ............................................................................................... AR AR
1 2021294 Shim (0.007 in.) ............................................................................................... AR AR
1 2021295 Shim (0.011 in.) ............................................................................................... AR AR
1 2021296 Shim (0.015 in.) ............................................................................................... AR AR
1 2021298 Shim (0.019 in.) ............................................................................................... AR AR
2 2022352 Roller Bearing ................................................................................................. 2 2
3 2021299 Oil Seal............................................................................................................ 1 1
4 2021300 Bearing ............................................................................................................ 1 1
5 2021301 Gear ................................................................................................................ 1 ..
5 2021302 Gear ................................................................................................................ .. 1
6 2021912 Nut................................................................................................................... 1 1
7 2021303 Nut................................................................................................................... 1 1
8 2021305 Lockwasher ..................................................................................................... 1 1
9 2021914 Washer ............................................................................................................ 1 1
10 2021309 Shaft (Reverse) ............................................................................................... 1 ..
10 2021313 Shaft (Reverse) ............................................................................................... .. 1
11 2021314 Plate ................................................................................................................ 1 1
12 287851 Capscrew ........................................................................................................ 2 2
13 292681 Lockwasher ..................................................................................................... 2 2
14 2021300 Bearing ............................................................................................................ 1 1
15 2021318 Bearing ............................................................................................................ 1 1
16 2021319 Gear (Reverse)................................................................................................ 1 1
17 2021320 Washer ............................................................................................................ 1 1
18 2021321 Snap Ring........................................................................................................ 1 1
19 3041266 Snap Ring........................................................................................................ 2 2
20 2021344 Gear Pump (☞ Figure 5-7) ............................................................................ 1 1
21 1368867 Bolt .................................................................................................................. 2 2
22 292680 Lockwasher ..................................................................................................... 2 2
23 2021283 Gear Service Kit .............................................................................................. 1 1

996403 Transmission Kit (Includes Items 1-4, 7-8, 15, 18)............................................... 1 1

©2002 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TRANSMISSION GEARS (Figure 5-5)


(S/N D001H-2629⇒)

5-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TRANSMISSION GEARS
(S/N D001H-2629⇒)

KEY:
A: Gasoline and LPG
B: Diesel

QTY
ITEM PART NO. DESCRIPTION A B

2023970 Transmission........................................................................................................ 1 ..
2023971 Transmission........................................................................................................ .. 1
1 2021293 Shim (0.003 in.) (0.10 mm) ............................................................................. AR AR
1 2021294 Shim (0.007 in.) (0.20 mm) ............................................................................. AR AR
1 2021295 Shim (0.011 in.) (0.30 mm) ............................................................................. AR AR
1 2021296 Shim (0.015 in.) (0.40 mm) ............................................................................. AR AR
1 2021298 Shim (0.019 in.) (0.50 mm) ............................................................................. AR AR
2 2022352 Roller Bearing ................................................................................................. 2 2
3 2021299 Oil Seal............................................................................................................ 1 1
4 2021300 Bearing ............................................................................................................ 1 1
5 2023923 Gear ................................................................................................................ .. 1
5 2023922 Gear ................................................................................................................ 1 ..
6 a 2021912 Nut................................................................................................................... 1 1
6 b 2026862 Nut................................................................................................................... 1 1
7 a 2021303 Nut................................................................................................................... 1 1
7 b 2026861 Nut................................................................................................................... 1 1
8 a 2021305 Lockwasher ..................................................................................................... 1 1
9 2021914 Washer ............................................................................................................ 1 1
10 2023920 Shaft (Reverse) ............................................................................................... 1 1
11 2021915 Plug ................................................................................................................. 1 1
12 2023975 Bearing ............................................................................................................ 1 1
13 2021318 Bearing ............................................................................................................ 1 1
14 2023941 Gear (Reverse)................................................................................................ 1 1
15 2021320 Washer ............................................................................................................ 1 1
16 2021321 Snap Ring........................................................................................................ 1 1
17 1374796 Snap Ring........................................................................................................ 2 2
18 2023917 Gear Pump (☞ Figure 5-8) ............................................................................ 1 1
19 292515 Capscrew ........................................................................................................ 2 2
20 292682 Lockwasher ..................................................................................................... 2 2
21 b 2026860 Gear Set .......................................................................................................... 1 1
21 a 2021283 Gear Service Kit .............................................................................................. 1 1

996405 Transmission Kit (Includes Items 1-4, 7-8, 12-13, 16) ......................................... 1 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 87263
b S/N PENDING PER ECN 87263 ⇒

©2002 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TRANSMISSION GEARS (Figure 5-6)


(S/N PENDING PER ECN 76829-10⇒)

5-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TRANSMISSION GEARS
(S/N PENDING PER ECN 76829-10⇒)

ITEM PART NO. DESCRIPTION QTY

2043260 Transmission................................................................................................................ 1
2043261 Transmission................................................................................................................ 1
1 2021293 Shim (0.003 in.) ....................................................................................................... AR
1 2021294 Shim (0.007 in.) ....................................................................................................... AR
1 2021295 Shim (0.011 in.) ....................................................................................................... AR
1 2021296 Shim (0.015 in.) ....................................................................................................... AR
1 2021298 Shim (0.019 in.) ....................................................................................................... AR
2 2022352 Roller Bearing ......................................................................................................... 2
3 2021299 Oil Seal.................................................................................................................... 1
4 2021300 Bearing .................................................................................................................... 1
5 2023923 Gear (Output) .......................................................................................................... 1
6 a 2021912 Nut........................................................................................................................... 1
6 b 2026862 Nut........................................................................................................................... 1
7 a 2021303 Nut........................................................................................................................... 1
7 b 2026861 Nut........................................................................................................................... 1
8 a 2021305 Lockwasher ............................................................................................................. 1
9 2021914 Washer .................................................................................................................... 1
10 2045286 Shaft (Reverse) ....................................................................................................... 1
11 2021915 Plug ......................................................................................................................... 1
12 2023975 Bearing .................................................................................................................... 1
13 2021318 Bearing .................................................................................................................... 1
14 2023941 Gear (Reverse)........................................................................................................ 1
15 2021320 Washer .................................................................................................................... 1
16 2021321 Snap Ring................................................................................................................ 1
17 1374796 Snap Ring................................................................................................................ 2
18 c 2043271 Hydraulic Clutch Assembly...................................................................................... 1
19 292515 Capscrew ................................................................................................................ 2
20 292682 Lockwasher ............................................................................................................. 2
21 a 2021283 Gear Service Kit ...................................................................................................... 1
21 b 2026860 Gear Set .................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N A810B-4340
b S/N A810B-4341 ⇒
c S/N PENDING PER ECN 76829-10 ⇒

©2002 HYSTER COMPANY See Service Manual 5-15


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HYDRAULIC CLUTCH (Figure 5-7)


(⇒S/N D001H-2628)

5-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HYDRAULIC CLUTCH
(⇒S/N D001H-2628)

KEY:
A: Gasoline and LPG
B: Diesel

QTY
ITEM PART NO. DESCRIPTION A B

2021306 Hydraulic Clutch Assembly .................................................................................. 1 ..


2021308 Hydraulic Clutch Assembly .................................................................................. .. 1
1 .. . . . Shaft ................................................................................................................ 1 1
2 2026008 Piston .............................................................................................................. 2 2
3 1367407 Spring .............................................................................................................. 2 2
4 2026009 Guide............................................................................................................... 2 2
5 1374532 Snap Ring........................................................................................................ 2 2
6 .. . . . Seal Ring......................................................................................................... 2 2
7 .. . . . Ring ................................................................................................................. 2 2
8 .. . . . Friction Disk..................................................................................................... 8 8
9 .. . . . Friction Gear.................................................................................................... 6 6
10 .. . . . Backplate......................................................................................................... 2 2
11 1367422 Snap Ring........................................................................................................ 2 2
12 1367423 Gear ................................................................................................................ 1 1
13 1367583 Gear ................................................................................................................ 1 ..
13 1367424 Gear ................................................................................................................ .. 1
14 1367575 Thrust Washer................................................................................................. 2 2
15 1367576 Thrust Washer................................................................................................. 1 1
16 1367577 Thrust Washer................................................................................................. 1 1
17 1367578 Bearing ............................................................................................................ 1 1
18 1367579 Bearing ............................................................................................................ 1 1
19 .. . . . Seal Ring......................................................................................................... 1 1
20 .. . . . Seal Ring......................................................................................................... 3 3
21 3041266 Snap Ring........................................................................................................ 2 2
22 1367580 Plate ................................................................................................................ 1 1
23 .. . . . Plate ................................................................................................................ 2 2

1367581 Drive Plate Kit (Includes Items 8-10, 23) ............................................................. 1 1


1367582 Seal Kit (Includes Items 6-7, 19-20) .................................................................... 1 1
1368101 Repair Kit (Includes Items 6-10, 19-20, 23) ......................................................... 1 1
996403 Transmission Kit (Includes Items 5-11, 14-20, 23)............................................... 1 1

©2002 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HYDRAULIC CLUTCH (Figure 5-8)


(S/N D001H-2629⇔S/N PENDING PER ECN 86576)

5-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HYDRAULIC CLUTCH
(S/N D001H-2629⇔S/N PENDING PER ECN 86576)

ITEM PART NO. DESCRIPTION QTY

2023914 Hydraulic Clutch Assembly .......................................................................................... 1


1 .. . . . Shaft ........................................................................................................................ 1
2 2026008 Piston ...................................................................................................................... 2
3 1367407 Spring ...................................................................................................................... 2
4 2026009 Guide....................................................................................................................... 2
5 1374532 Snap Ring................................................................................................................ 2
6 .. . . . Seal Ring................................................................................................................. 2
7 .. . . . Ring ......................................................................................................................... 2
8 .. . . . Friction Disk............................................................................................................. 8
9 .. . . . Friction Gear............................................................................................................ 6
10 .. . . . Backplate................................................................................................................. 2
11 1367422 Snap Ring................................................................................................................ 2
12 2026010 Gear (Reverse)........................................................................................................ 1
13 2026011 Gear (Forward) ........................................................................................................ 1
14 .. . . . Thrust Bearing......................................................................................................... 2
15 .. . . . Thrust Bearing......................................................................................................... 2
16 .. . . . Thrust Washer......................................................................................................... 4
17 2026013 Bearing .................................................................................................................... 1
18 2026012 Bearing .................................................................................................................... 1
19 1367579 Bearing .................................................................................................................... 2
20 .. . . . Seal Ring................................................................................................................. 4
21 1374796 Snap Ring................................................................................................................ 2
22 .. . . . Plate ........................................................................................................................ 2

2023989 Seal Kit (Includes Items 6-7, 20) ................................................................................. 1


2023991 Repair Kit (Includes Items 6-10, 20, 22) ...................................................................... 1
2023990 Drive Plate Kit (Includes Items 8-10, 22) ..................................................................... 1
2023992 Repair Kit (Includes Items 14-16) ................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HYDRAULIC CLUTCH (Figure 5-9)


(S/N PENDING PER ECN 86576⇔S/N PENDING PER ECN 87177)

5-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HYDRAULIC CLUTCH
(S/N PENDING PER ECN 86576⇔S/N PENDING PER ECN 87177)

ITEM PART NO. DESCRIPTION QTY

2026321 Hydraulic Clutch Assembly .......................................................................................... 1


1 .. . . . Shaft ........................................................................................................................ 1
2 2026008 Piston ...................................................................................................................... 2
3 1367407 Spring ...................................................................................................................... 2
4 2026009 Guide....................................................................................................................... 2
5 1374532 Snap Ring................................................................................................................ 2
6 .. . . . Seal Ring................................................................................................................. 2
7 .. . . . Ring ......................................................................................................................... 2
8 .. . . . Friction Disk............................................................................................................. 8
9 .. . . . Friction Gear............................................................................................................ 6
10 .. . . . Backplate................................................................................................................. 2
11 1367422 Snap Ring................................................................................................................ 2
12 2026323 Gear (Reverse)........................................................................................................ 1
13 2026324 Gear (Forward) ........................................................................................................ 1
14 .. . . . Thrust Bearing......................................................................................................... 2
15 .. . . . Thrust Bearing......................................................................................................... 2
16 .. . . . Thrust Washer......................................................................................................... 4
17 2026013 Bearing .................................................................................................................... 1
18 2026012 Bearing .................................................................................................................... 1
19 1367579 Bearing .................................................................................................................... 2
20 .. . . . Seal Ring................................................................................................................. 4
21 1374796 Snap Ring................................................................................................................ 2
22 .. . . . Plate ........................................................................................................................ 2

2023989 Seal Kit (Includes Items 6-7, 20) ................................................................................. 1


2023991 Repair Kit (Includes Items 6-10, 20, 22) ...................................................................... 1
2023990 Drive Plate Kit (Includes Items 8-10, 22) ..................................................................... 1
2026326 Repair Kit (Includes Items 14-16) ................................................................................ 1
996405 Transmission Kit (Includes Items 3, 11, 14-19)............................................................ 1

©2002 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HYDRAULIC CLUTCH (Figure 5-10)


(S/N PENDING PER ECN 87177⇔S/N PENDING PER ECN 76829-10)

5-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HYDRAULIC CLUTCH
(S/N PENDING PER ECN 87177⇔S/N PENDING PER ECN 76829-10)

ITEM PART NO. DESCRIPTION QTY

2026838 Hydraulic Clutch Assembly .......................................................................................... 1


1 .. . . . Shaft ........................................................................................................................ 1
2 2026008 Piston ...................................................................................................................... 2
3 1367407 Spring ...................................................................................................................... 2
4 2026009 Guide....................................................................................................................... 2
5 386422 Snap Ring................................................................................................................ 2
6 .. . . . Seal Ring................................................................................................................. 2
7 .. . . . Ring ......................................................................................................................... 2
8 .. . . . Friction Disk............................................................................................................. 8
9 .. . . . Friction Gear............................................................................................................ 6
10 .. . . . Plate ........................................................................................................................ 2
11 1367422 Snap Ring................................................................................................................ 2
12 2026323 Gear (Reverse)........................................................................................................ 1
13 2026324 Gear (Forward) ........................................................................................................ 1
14 .. . . . Needle Bearing ....................................................................................................... 2
15 .. . . . Needle Bearing ....................................................................................................... 2
16 .. . . . Thrust Washer......................................................................................................... 4
17 2026013 Bearing .................................................................................................................... 1
18 2026012 Bearing .................................................................................................................... 1
19 1367579 Bearing .................................................................................................................... 2
20 .. . . . Seal Ring................................................................................................................. 4
21 1374796 Snap Ring................................................................................................................ 2
22 .. . . . Plate ........................................................................................................................ 2

2023989 Seal Kit (Includes Items 6-7, 20) ................................................................................. 1


2026434 Repair Kit (Includes Items 6-10, 20, 22) ...................................................................... 1
2026432 Drive Plate Kit (Includes Items 8-10, 22) ..................................................................... 1
2026326 Repair Kit (Includes Items 14-16) ................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HYDRAULIC CLUTCH (Figure 5-11)


(S/N PENDING PER ECN 76829-10⇒)

5-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HYDRAULIC CLUTCH
(S/N PENDING PER ECN 76829-10⇒)

ITEM PART NO. DESCRIPTION QTY

2043271 Hydraulic Clutch Assembly .......................................................................................... 1


1 .. . . . Shaft ........................................................................................................................ 1
2 2026008 Piston ...................................................................................................................... 2
3 1374532 Snap Ring................................................................................................................ 2
4 .. . . . Seal Ring................................................................................................................. 2
5 1367407 Spring ...................................................................................................................... 2
6 2026009 Guide....................................................................................................................... 2
7 1374532 Snap Ring................................................................................................................ 2
8 .. . . . Disk Assembly......................................................................................................... 8
9 .. . . . Drive Plate............................................................................................................... 6
10 .. . . . Backplate................................................................................................................. 2
11 1367422 Snap Ring................................................................................................................ 2
12 2026323 Gear ........................................................................................................................ 1
13 2026324 Gear ........................................................................................................................ 1
14 .. . . . Thrust Bearing......................................................................................................... 2
15 .. . . . Thrust Bearing......................................................................................................... 2
16 .. . . . Thrust Washer......................................................................................................... 4
17 1367579 Bearing .................................................................................................................... 2
18 .. . . . Seal Ring................................................................................................................. 4
19 1374796 Snap Ring................................................................................................................ 2
20 .. . . . Drive Plate (Conical) ............................................................................................... 2
21 2043439 Bearing .................................................................................................................... 1
22 2043440 Bearing .................................................................................................................... 1

2043443 Repair Kit (Includes Item )....................................................................................... 1


2043441 Drive Plate Kit (Includes Item )................................................................................ 1
2043442 Seal Ring Kit (Includes Item ).................................................................................. 1
2026326 Repair Kit (Includes Item )....................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 5-25


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

SOLENOID VALVE (Figure 5-12)

5-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

SOLENOID VALVE

ITEM PART NO. DESCRIPTION QTY

2021325 Solenoid Valve ............................................................................................................. 1


1 1367604 Bolt .......................................................................................................................... 4
2 .. . . . Retaining Ring......................................................................................................... 1
3 1367603 Coil .......................................................................................................................... 1
4 2021328 Capscrew ................................................................................................................ 4
5 1367607 Tube......................................................................................................................... 1
6 1367606 Plug ......................................................................................................................... 1
7 1367605 Plug ......................................................................................................................... 1
8 1367602 Plug ......................................................................................................................... 1
9 1367611 O-Ring ..................................................................................................................... 4
10 1367613 O-Ring ..................................................................................................................... 2
11 .. . . . O-Ring ..................................................................................................................... 1
12 .. . . . O-Ring ..................................................................................................................... 2
13 .. . . . O-Ring ..................................................................................................................... 2

1367609 Seal Kit (Includes Items 9-13) ..................................................................................... 1


996405 Transmission Kit (Includes Items 9-13)........................................................................ 1

©2002 HYSTER COMPANY See Service Manual 5-27


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE (Figure 5-13)


(⇒S/N D001H-2628)

5-28 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE
(⇒S/N D001H-2628)

ITEM PART NO. DESCRIPTION QTY

2021323 Control Valve Assembly ............................................................................................... 1


1 .. . . . Body ........................................................................................................................ 1
2 1367399 Inching Spool........................................................................................................... 1
3 1367400 Piston ...................................................................................................................... 1
4 1367401 Spring ...................................................................................................................... 1
5 1367402 Pin ........................................................................................................................... 1
6 1367403 Stop ......................................................................................................................... 1
7 .. . . . Spring ...................................................................................................................... 1
8 2021917 Plug ......................................................................................................................... 2
9 1367406 Choke ...................................................................................................................... 1
10 1344851 Capscrew ................................................................................................................ 10
11 1367408 Cover ....................................................................................................................... 1
12 .. . . . Gasket ..................................................................................................................... 1
13 1367409 Spring ...................................................................................................................... 1
14 1367410 Spring ...................................................................................................................... 1
15 1367411 Stop ......................................................................................................................... 1
16 1367412 Piston ...................................................................................................................... 1
17 1367413 Piston ...................................................................................................................... 1
18 1367414 Spring ...................................................................................................................... 1
19 1367415 Spring ...................................................................................................................... 1
20 1367416 Piston ...................................................................................................................... 1
21 1367417 Spring ...................................................................................................................... 1
22 .. . . . Oil Seal.................................................................................................................... 1
23 1367418 Cover ....................................................................................................................... 1
24 .. . . . Gasket ..................................................................................................................... 1
25 .. . . . Pin ........................................................................................................................... 2
26 2021324 Gasket ......................................................................................................................... 1
27 .. . . . Spring .......................................................................................................................... 1

1367419 Repair Kit (Includes Items 12, 22, 24) ......................................................................... 1


2023481 Repair Kit (Includes Items 7, 27) ................................................................................. 1
996403 Transmission Kit (Includes Items 4, 13-14, 18-19, 21)................................................. 1

©2002 HYSTER COMPANY See Service Manual 5-29


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE (Figure 5-14)


(S/N D001H-2629⇔S/N D001H-3016)

5-30 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE
(S/N D001H-2629⇔S/N D001H-3016)

ITEM PART NO. DESCRIPTION QTY

2023916 Control Valve ............................................................................................................... 1


1 .. . . . Body ........................................................................................................................ 1
2 2023997 Inching Spool........................................................................................................... 1
3 1367400 Piston ...................................................................................................................... 1
4 1367401 Spring ...................................................................................................................... 1
5 1367402 Pin ........................................................................................................................... 1
6 1367403 Stop ......................................................................................................................... 1
7 2023998 Spring ...................................................................................................................... 1
8 2023999 Plug ......................................................................................................................... 1
9 1367406 Choke ...................................................................................................................... 1
10 1344851 Capscrew ................................................................................................................ 6
11 1367409 Spring ...................................................................................................................... 1
12 2026005 Spring ...................................................................................................................... 1
13 2026006 Stop ......................................................................................................................... 1
14 1367412 Piston ...................................................................................................................... 1
15 1367413 Piston ...................................................................................................................... 1
16 1367414 Spring ...................................................................................................................... 1
17 1367415 Spring ...................................................................................................................... 1
18 1367416 Piston ...................................................................................................................... 1
19 1367417 Spring ...................................................................................................................... 1
20 .. . . . Oil Seal.................................................................................................................... 1
21 1367418 Cover ....................................................................................................................... 1
22 .. . . . Gasket ..................................................................................................................... 1
23 .. . . . Pin ........................................................................................................................... 2
24 2023927 Gasket ..................................................................................................................... 1

2023988 Repair Kit (Includes Items 20, 22) ............................................................................... 1


996403 Transmission Kit (Includes Items 4, 11, 16-17, 19)...................................................... 1
996405 Transmission Kit (Includes Items 4, 7, 11-12, 16, 19, 24)............................................ 1

©2002 HYSTER COMPANY See Service Manual 5-31


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE (Figure 5-15)


(S/N D001H-3017⇔S/N PENDING PER ECN 77425)

5-32 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE
(S/N D001H-3017⇔S/N PENDING PER ECN 77425)

ITEM PART NO. DESCRIPTION QTY

2026516 Control Valve Assembly ............................................................................................... 1


1 .. . . . Body ........................................................................................................................ 1
2 2023997 Inching Spool........................................................................................................... 1
3 1367400 Piston ...................................................................................................................... 1
4 1367401 Spring (Piston) ........................................................................................................ 1
5 1367402 Pin ........................................................................................................................... 1
6 1344851 Capscrew ................................................................................................................ 1
7 1367403 Stop (Piston)............................................................................................................ 1
8 2023999 Plug ......................................................................................................................... 1
9 1367406 Choke ...................................................................................................................... 1
10 1344851 Capscrew ................................................................................................................ 6
11 1367409 Spring (Piston) ........................................................................................................ 1
12 2026005 Spring (Piston) ........................................................................................................ 1
13 2026006 Stop ......................................................................................................................... 1
14 1367412 Piston ...................................................................................................................... 1
15 1367413 Piston ...................................................................................................................... 1
16 1367414 Spring (Piston) ........................................................................................................ 1
17 1367415 Spring (Piston) ........................................................................................................ 1
18 1367416 Piston ...................................................................................................................... 1
19 1367417 Spring (Piston) ........................................................................................................ 1
20 2033625 Oil Seal.................................................................................................................... 1
21 2026007 Cover ....................................................................................................................... 1
22 .. . . . Gasket ..................................................................................................................... 1
23 .. . . . Pin (Parallel) ............................................................................................................ 2
24 2023927 Gasket ..................................................................................................................... 1

2026572 Repair Kit (Includes Items 20, 22) ............................................................................... 1

©2002 HYSTER COMPANY See Service Manual 5-33


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE (Figure 5-16)


(S/N PENDING PER ECN 77425⇒)

5-34 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE
(S/N PENDING PER ECN 77425⇒)

ITEM PART NO. DESCRIPTION QTY

2045646 Control Valve Assembly ............................................................................................... 1


1 .. . . . Valve Body .............................................................................................................. 1
2 2023997 Inching Spool........................................................................................................... 1
3 1367400 Piston ...................................................................................................................... 1
4 .. . . . Pressure Spring ...................................................................................................... 1
5 1367402 Pin ........................................................................................................................... 1
6 1367403 Stop ......................................................................................................................... 1
7 .. . . . Pressure Spring ...................................................................................................... 1
8 2029349 Plug (Oil Pressure Check Port) ............................................................................... 1
9 2029338 Bolt .......................................................................................................................... 6
10 .. . . . Pressure Spring ...................................................................................................... 1
11 .. . . . Pressure Spring ...................................................................................................... 1
12 2026006 Stop ......................................................................................................................... 1
13 1367412 Piston ...................................................................................................................... 1
14 .. . . . Oil Seal.................................................................................................................... 1
15 2029350 Cover ....................................................................................................................... 1
16 .. . . . Gasket ..................................................................................................................... 1
17 2029351 Stopper.................................................................................................................... 1
18 2029261 Snap Ring................................................................................................................ 1
19 2028633 Gasket ..................................................................................................................... 1

2029352 Spring Kit (Includes Items 4, 7, 10-11) ........................................................................ 1


2028629 Repair Kit (Includes Items 14, 16) ............................................................................... 1

©2002 HYSTER COMPANY See Service Manual 5-35


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FLYWHEEL AND TORQUE CONVERTER (Figure 5-17)


(⇒S/N D001H-2628)

5-36 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FLYWHEEL AND TORQUE CONVERTER


(⇒S/N D001H-2628)

KEY:
A: Gasoline and LPG
B: Diesel

QTY
ITEM PART NO. DESCRIPTION A B

2021678 Torque Converter ................................................................................................. 1 ..


2021351 Torque Converter ................................................................................................. .. 1
1 1367387 Torque Converter............................................................................................. 1 ..
1 1367389 Torque Converter............................................................................................. .. 1
2 1383685 Plate ................................................................................................................ 1 1
3 292513 Capscrew ........................................................................................................ 6 6
4 296420 Washer ............................................................................................................ 6 6
5 2021362 Flywheel .......................................................................................................... 1 ..
5 2021368 Flywheel .......................................................................................................... .. 1
6 2021019 Bolt .................................................................................................................. .. 6
6 2021438 Bolt .................................................................................................................. 6 ..
7 2021442 Back Plate ....................................................................................................... 1 ..
8 2021380 Bushing ........................................................................................................... 1 1
9 2021376 Flange ............................................................................................................. .. 1
9 2021378 Flange ............................................................................................................. 1 ..
10 292682 Lockwasher ..................................................................................................... 4 4
11 292514 Capscrew ........................................................................................................ 4 4
12 2021020 Washer ............................................................................................................ .. 1

©2002 HYSTER COMPANY See Service Manual 5-37


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FLYWHEEL AND TORQUE CONVERTER (Figure 5-18)


(S/N D001H-2629⇔S/N PENDING PER ECN 76829-10)

5-38 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FLYWHEEL AND TORQUE CONVERTER


(S/N D001H-2629⇔S/N PENDING PER ECN 76829-10)

ITEM PART NO. DESCRIPTION QTY

c 2023912 Torque Converter ......................................................................................................... 1


d 2035509 Torque Converter ......................................................................................................... 1
1 c 2023993 Torque Converter..................................................................................................... 1
1 d 2026866 Torque Converter..................................................................................................... 1
2 c 2023994 Plate ........................................................................................................................ 1
2 d 2026867 Plate ........................................................................................................................ 1
3 293626 Capscrew ................................................................................................................ 6
4 296420 Washer .................................................................................................................... 6
5 a 2021368 Flywheel ...................................................................................................................... 1
5 be 2021362 Flywheel ...................................................................................................................... 1
5 bf 2030242 Flywheel ...................................................................................................................... 1
6 b 2021438 Bolt .............................................................................................................................. 6
6 a 2021019 Bolt .............................................................................................................................. 6
7 b 2021442 Back Plate.................................................................................................................... 1
8 2021380 Bushing........................................................................................................................ 1
9 a 2021376 Flange.......................................................................................................................... 1
9 b 2021378 Flange.......................................................................................................................... 1
10 292682 Lockwasher.................................................................................................................. 4
11 292514 Capscrew..................................................................................................................... 4
12 b 2021834 Washer ........................................................................................................................ 6
13 d 2026873 Washer ........................................................................................................................ 1

FOOTNOTES:
a Diesel
b Gasoline and LPG
c ⇒ S/N PENDING PER ECN 87303
d S/N PENDING PER ECN 87303 ⇒
e ⇒ S/N PENDING PER ECN 87829
f S/N PENDING PER ECN 87829 ⇒

©2002 HYSTER COMPANY See Service Manual 5-39


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FLYWHEEL AND TORQUE CONVERTER (Figure 5-19)


(S/N PENDING PER ECN 76829-10⇒)

5-40 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FLYWHEEL AND TORQUE CONVERTER


(S/N PENDING PER ECN 76829-10⇒)

ITEM PART NO. DESCRIPTION QTY

1 2043273 Torque Converter ......................................................................................................... 1


2 .. . . . Convertor................................................................................................................. 1
3 2043437 Plate (Input)............................................................................................................. 1
4 292682 Lockwasher ............................................................................................................. 6
5 293626 Capscrew ................................................................................................................ 6
6 2030242 Flywheel (Gasoline, LPG)............................................................................................ 1
6 2030240 Ring Gear ................................................................................................................ 1
6 2021368 Flywheel (Diesel) ......................................................................................................... 1
6 2034453 Ring Gear ................................................................................................................ 1
7 2043277 Flange (Gasoline, LPG) ............................................................................................... 1
7 2029546 Flange (Diesel) ............................................................................................................ 1
8 2021442 Back Plate (Gasoline, LPG)......................................................................................... 1
9 2021020 Washer (Gasoline, LPG).............................................................................................. 4
9 2021834 Washer (Diesel) ........................................................................................................... 4
10 2021438 Bolt (Gasoline, LPG).................................................................................................... 4
10 2021020 Washer (Diesel) ........................................................................................................... 4
11 292682 Lockwasher.................................................................................................................. 4
12 292514 Capscrew..................................................................................................................... 4

©2002 HYSTER COMPANY See Service Manual 5-41


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

GEAR PUMP (Figure 5-20)


(⇒S/N D001H-2628)

ITEM PART NO. DESCRIPTION QTY

2021344 Gear Pump .................................................................................................................. 1


1 1367598 Shaft ........................................................................................................................ 1
2 1367601 Bolt .......................................................................................................................... 2
3 1367600 Oil Seal.................................................................................................................... 1
4 1367599 O-Ring ..................................................................................................................... 1

996403 Transmission Kit (Includes Item 0)............................................................................... 1

5-42 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

GEAR PUMP (Figure 5-21)


(S/N D001H-2629⇒)

ITEM PART NO. DESCRIPTION QTY

a 2023917 Gear Pump .................................................................................................................. 1


b 2043272 Gear Pump .................................................................................................................. 1
1 .. . . . Shaft ........................................................................................................................ 1
2 a 1385124 Capscrew ................................................................................................................ 2
2 b 296462 Capscrew ................................................................................................................ 2
3 2023995 Oil Seal.................................................................................................................... 1
4 a 2023996 O-Ring ..................................................................................................................... 1
4 b 2043438 O-Ring ..................................................................................................................... 1

a 996405 Transmission Kit (Includes Item 0)............................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 76829-10
b S/N PENDING PER ECN 76829-10 ⇒

©2002 HYSTER COMPANY See Service Manual 5-43


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

DIFFERENTIAL (Figure 5-22)

ITEM PART NO. DESCRIPTION QTY


2021282 Differential Assembly ................................................................................................... 1
1 1367617 Pinion ...................................................................................................................... 2
2 1367616 Gear ........................................................................................................................ 2
3 1367619 Spacer ..................................................................................................................... 2
4 1367620 Pin ........................................................................................................................... 1
5 1367618 Shaft ........................................................................................................................ 1
6 1367615 Case ........................................................................................................................ 1
7 2021286 Bolt .......................................................................................................................... 12
8 2021287 Bearing .................................................................................................................... 2
9 2021288 Bearing .................................................................................................................... 2
10 2021283 Gear Service Kit ...................................................................................................... 1

996403 Transmission Kit (Includes Item 9)............................................................................... 1


996405 Transmission Kit (Includes Item 9)............................................................................... 1

5-44 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

5-45
UNIT CODE D001
NORTH AMERICA 03/2002

DRIVE AXLE (Figure 5-23)

5-46 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

DRIVE AXLE

ITEM PART NO. DESCRIPTION QTY

.. . . . Drive Axle .................................................................................................................... 1


1 2021666 Housing ................................................................................................................... 1
2 .. . . . Sleeve ................................................................................................................. 2
3 2021491 Sleeve...................................................................................................................... 2
4 2021510 Breather................................................................................................................... 1
5 15962 Plug ......................................................................................................................... 3
6 2026450 Shaft ........................................................................................................................ 1
7 2026451 Shaft ........................................................................................................................ 1
8 2021918 Nut........................................................................................................................... 2
9 2021588 Lockwasher ............................................................................................................. 2
10 2021592 Washer .................................................................................................................... 2
11 2021593 Lug Nut.................................................................................................................... 12
12 2021919 Capscrew ................................................................................................................ 12
13 a 2022729 Wheel Stud.............................................................................................................. 12
13 b 2021286 Bolt .......................................................................................................................... 12
14 2021834 Washer .................................................................................................................... 12
15 2021595 Nut........................................................................................................................... 12
16 a 2026300 Brake Assembly (RH) (☞ Figure 7-4) .................................................................... 1
16 b 2026760 Brake Assembly (RH) (☞ Figure 7-5) .................................................................... 1
17 a 2026299 Brake Assembly (LH) (☞ Figure 7-4) .................................................................... 1
17 b 2026759 Brake Assembly (LH) (☞ Figure 7-5) .................................................................... 1
18 a 2021668 Hub.......................................................................................................................... 2
18 b 2026708 Hub.......................................................................................................................... 2
19 2021554 Oil Seal.................................................................................................................... 2
20 2021555 Bearing .................................................................................................................... 2
21 2021288 Bearing .................................................................................................................... 2
22 2021556 Wheel Stud.............................................................................................................. 12
23 1366814 Washer .................................................................................................................... 12
24 303120 Nut........................................................................................................................... 12
25 2021557 Oil Seal.................................................................................................................... 2

FOOTNOTES:
a ⇒ D/B 06/1997
b D/B 06/1997 ⇒

©2002 HYSTER COMPANY See Service Manual 5-47


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TRANSMISSION HYDRAULIC LINES (Figure 5-24)


(⇒S/N D001H-2628)

5-48 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TRANSMISSION HYDRAULIC LINES


(⇒S/N D001H-2628)

ITEM PART NO. DESCRIPTION QTY

1 2314259 Filter............................................................................................................................. 1
2 2021462 Bracket......................................................................................................................... 1
3 287805 Capscrew..................................................................................................................... 2
4 292681 Lockwasher.................................................................................................................. 2
5 130845 Clamp .......................................................................................................................... 6
6 2021463 Hose ............................................................................................................................ 1
7 2021464 Hose ............................................................................................................................ 1
8 2022826 Hose ............................................................................................................................ 1
9 397676 Strap Clamp................................................................................................................. 1
10 2021404 Filter............................................................................................................................. 1
11 2021405 Fitting........................................................................................................................... 1
12 2021406 Hose ............................................................................................................................ 1
13 2022829 Clamp .......................................................................................................................... 2
14 2023719 Fitting........................................................................................................................... 1
15 2021407 Tube ............................................................................................................................. 1
16 176454 Clamp .......................................................................................................................... 1
17 287851 Capscrew..................................................................................................................... 1
18 137852 Strap Clamp................................................................................................................. 1

996403 Transmission Kit (Includes Item 1)............................................................................... 1

©2002 HYSTER COMPANY See Service Manual 5-49


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TRANSMISSION HYDRAULIC LINES (Figure 5-25)


(S/N D001H-2629⇔S/N D001H-3016)

5-50 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TRANSMISSION HYDRAULIC LINES


(S/N D001H-2629⇔S/N D001H-3016)

ITEM PART NO. DESCRIPTION QTY

1 2314259 Filter............................................................................................................................. 1
2 2021462 Bracket......................................................................................................................... 1
3 302269 Bolt .............................................................................................................................. 2
4 292681 Lockwasher.................................................................................................................. 2
5 2022724 Clamp .......................................................................................................................... AR
5 2022723 Clamp .......................................................................................................................... 8
6 2023932 Hose ............................................................................................................................ 1
7 2021464 Hose ............................................................................................................................ 1
8 2022826 Hose ............................................................................................................................ 1
9 2022545 Strap Clamp................................................................................................................. 1
10 397676 Strap Clamp................................................................................................................. 1
11 2021404 Filter............................................................................................................................. 1
12 2021405 Fitting........................................................................................................................... 1
13 2021406 Hose ............................................................................................................................ 1
14 2022829 Clamp .......................................................................................................................... 2
15 2021423 Fitting........................................................................................................................... 1
16 2021407 Tube ............................................................................................................................. 1

996405 Transmission Kit (Includes Item 1)............................................................................... 1

©2002 HYSTER COMPANY See Service Manual 5-51


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

TRANSMISSION HYDRAULIC LINES (Figure 5-26)


(S/N D001H-3017⇒)

5-52 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TRANSMISSION HYDRAULIC LINES


(S/N D001H-3017⇒)

ITEM PART NO. DESCRIPTION QTY

2314259 Filter............................................................................................................................. 1
2 2022883 Bracket......................................................................................................................... 1
3 287805 Capscrew..................................................................................................................... 2
4 292681 Lockwasher.................................................................................................................. 2
5 130845 Clamp .......................................................................................................................... 6
6 2022884 Hose ............................................................................................................................ 1
7 2022885 Hose ............................................................................................................................ 1
8 2022886 Hose ............................................................................................................................ 1
9 397676 Strap Clamp................................................................................................................. 2
10 2021404 Filter............................................................................................................................. 1
11 b 2026591 Fitting........................................................................................................................... 1
11 a 2026518 Fitting........................................................................................................................... 1
12 2021406 Hose ............................................................................................................................ 1
13 2022829 Clamp .......................................................................................................................... 2
14 2023719 Fitting........................................................................................................................... 2
15 2021407 Tube ............................................................................................................................. 1
16 176454 Clamp .......................................................................................................................... 1
17 287851 Capscrew..................................................................................................................... 1
18 2026522 Hose ............................................................................................................................ 1
19 2026519 Fitting........................................................................................................................... 1
20 2026520 Tube ............................................................................................................................. 1
21 2022723 Clamp .......................................................................................................................... 2
22 2026583 Fitting........................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N D001H-3149
b S/N D001H-3150 ⇒

©2002 HYSTER COMPANY See Service Manual 5-53


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

END PLATE (Figure 5-27)

5-54 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

END PLATE

ITEM PART NO. DESCRIPTION QTY

1 2023501 Plate (Diesel) ............................................................................................................... 1


2 2022251 Capscrew..................................................................................................................... 8
3 292682 Lockwasher.................................................................................................................. 8
4 2023500 Plate (Gasoline and LPG)............................................................................................ 1
5 2022718 Capscrew..................................................................................................................... 2
6 292682 Lockwasher.................................................................................................................. 2
7 2021646 Bolt .............................................................................................................................. 6
8 292684 Lockwasher.................................................................................................................. 4
9 296424 Washer ........................................................................................................................ 2
10 136749 Capscrew..................................................................................................................... 2
11 292681 Lockwasher.................................................................................................................. 2
12 148962 Capscrew (Optional) .................................................................................................... 3
12 302256 Screw........................................................................................................................... 3

©2002 HYSTER COMPANY See Service Manual 5-55


for service procedures.
NOTES

5-56
UNIT CODE D001
03/2002 NORTH AMERICA

6 STEERING SYSTEM
UNIT CODE D001
03/2002 NORTH AMERICA

SECTION 6
STEERING SYSTEM

DESCRIPTION PAGE

STEERING AXLE ................................................................................................................................................. 6-6


STEERING COLUMN........................................................................................................................................... 6-2
STEERING CONTROL VALVE............................................................................................................................. 6-4
STEERING CYLINDER
S/N PENDING PER ECN 87046-01⇒............................................................................................................ 6-10
⇒S/N PENDING PER ECN 87046-01.............................................................................................................. 6-8

©2002 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

STEERING COLUMN (Figure 6-1)

6-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY

1 136985 Capscrew..................................................................................................................... 4
2 292682 Lockwasher.................................................................................................................. 4
3 136692 Nut ............................................................................................................................... 4
4 1337043 Bracket......................................................................................................................... 1
5 1329250 Steering Wheel ............................................................................................................ 1
6 1347135 Horn Button ................................................................................................................. 1
7 1343573 Bracket......................................................................................................................... 1
8 1378600 Spring .......................................................................................................................... 1
9 1335987 Shaft ............................................................................................................................ 1
10 1335967 Plate ............................................................................................................................ 2
11 136749 Capscrew..................................................................................................................... 4
12 292681 Lockwasher.................................................................................................................. 4
13 296010 Capscrew..................................................................................................................... 1
14 302400 Locknut ........................................................................................................................ 1
15 1364271 Latch ............................................................................................................................ 1
16 1343607 Pin ............................................................................................................................... 1
17 15212 Cotter Pin..................................................................................................................... 1
18 1343574 Knob ............................................................................................................................ 1
19 296472 Screw........................................................................................................................... 2
20 1343572 Rod .............................................................................................................................. 1
21 1343537 Spring .......................................................................................................................... 1
22 320155 Washer ........................................................................................................................ 1
23 1367881 Guide (☞ Figure 6-2) ................................................................................................. 1
24 221706 Nut ............................................................................................................................... 4
25 15155 Lockwasher.................................................................................................................. 4
26 18515 Washer ........................................................................................................................ 8
27 1337196 Screw........................................................................................................................... 6
28 ace 1343605 Cover (Upper) .............................................................................................................. 1
28 ade 1335879 Cover (Upper) .............................................................................................................. 1
28 f 1376744 Cover (Upper) .............................................................................................................. 1
29 ade 1335880 Cover (Lower) .............................................................................................................. 1
29 ace 1343606 Cover (Lower) .............................................................................................................. 1
29 f 1376745 Cover (Lower) .............................................................................................................. 1
30 bc 1343597 Plug ............................................................................................................................. 1
31 df 1376743 Plug ............................................................................................................................. 1

FOOTNOTES:
a Forward/Reverse
b Monotrol Pedal
c With Turn Signal
d Without Turn Signal
e ⇒ S/N D001H-3567
f S/N D001H-3568 ⇒

©2002 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

STEERING CONTROL VALVE (Figure 6-2)

6-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

STEERING CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

1367881 Guide ........................................................................................................................... 1


1 1367882 Bolt .......................................................................................................................... 4
2 1367883 Plate (Upper) ........................................................................................................... 1
3 358766 Spacer ..................................................................................................................... 1
4 1302027 Thrust Bearing......................................................................................................... 1
5 358818 Spacer ..................................................................................................................... 1
6 306756 Metering Ring .......................................................................................................... 1
7 .. . . . Needle Roller........................................................................................................... 9
8 358771 Plate ........................................................................................................................ 1
9 306758 Screw ...................................................................................................................... 11
10 358772 Commutator Cover .................................................................................................. 1
11 306759 Spacer ..................................................................................................................... 1
12 358773 Commutator and Ring ............................................................................................. 1
13 306760 Rotor Assembly ....................................................................................................... 1
14 358803 Link.......................................................................................................................... 1
15 .. . . . Spring ...................................................................................................................... 3
16 1367885 Port Manifold ........................................................................................................... 1
17 1367886 Valve and Ring Assembly........................................................................................ 1
18 1367887 Isolation Manifold .................................................................................................... 1
19 358805 Hex Drive Assembly ................................................................................................ 1
20 1367888 Port Cover and Valve Assembly .............................................................................. 1
21 320857 Ball .......................................................................................................................... 1
22 15005 Nut........................................................................................................................... 4
23 .. . . . Tube .................................................................................................................... 1
23 1367891 Jacket and Tube Column Assembly ........................................................................ 1
24 .. . . . Shaft.................................................................................................................... 1
25 1371650 Gasket................................................................................................................. 1
26 1367895 Screw .................................................................................................................. 1
27 1367896 Snap Ring ........................................................................................................... 1
28 14189 Lug nut ................................................................................................................ 1
29 1367897 Bearing................................................................................................................ 1
30 1367898 Brush Assembly .................................................................................................. 1
31 1324293 Seal..................................................................................................................... 1
32 1368001 Nut ...................................................................................................................... 4
33 .. . . . Gasket (Upper Cover) ......................................................................................... 1
34 .. . . . Seal ............................................................................................................................. 1
35 .. . . . Seal ............................................................................................................................. 1
36 1328762 O-Ring ......................................................................................................................... 1
37 .. . . . Seal Ring ..................................................................................................................... 4
38 .. . . . O-Ring ......................................................................................................................... 3
39 .. . . . Spring .......................................................................................................................... 3
40 .. . . . Slip Ring ...................................................................................................................... 1

358806 Needle Roller Kit (Includes Item 7) .............................................................................. 1


306757 Metering Assembly (Includes Items 8-13) ................................................................... 1
358810 Spring Kit (Includes Items 15, 39) ............................................................................... 1
1375553 Drive and Ring Assembly (Includes Items 16-19)........................................................ 1
1354725 Seal Kit (Includes Items 34-38) ................................................................................... 1
1450096 Horn Contact Kit (Includes Items 26, 30, 40)............................................................... 1

©2002 HYSTER COMPANY See Service Manual 6-5


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

STEERING AXLE (Figure 6-3)

6-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

STEERING AXLE

ITEM PART NO. DESCRIPTION QTY

1 2021767 Steer Axle .................................................................................................................... 1


2 2021778 Spindle......................................................................................................................... 2
3 2021781 King Pin ....................................................................................................................... 2
4 2021783 Sleeve.......................................................................................................................... 2
5 2021784 Sleeve.......................................................................................................................... 2
6 2021785 Bearing ........................................................................................................................ 4
7 2021882 O-Ring ......................................................................................................................... 2
8 2021786 Pin ............................................................................................................................... 2
9 2021883 Oil Seal ........................................................................................................................ 4
10 2021885 Cotter Pin..................................................................................................................... 2
11 2021889 Nut ............................................................................................................................... 2
12 2305757 Lube Fitting .................................................................................................................. 2
13 2021791 Link .............................................................................................................................. 2
14 2021793 Pin ............................................................................................................................... 4
15 2021794 Bushing........................................................................................................................ 2
16 302146 Screw........................................................................................................................... 4
17 2021892 Nut ............................................................................................................................... 4
18 2021895 Lube Fitting .................................................................................................................. 2
19 2021795 Steering Cylinder (☞ Figure 6-4) ............................................................................... 1
20 2021796 Spacer ......................................................................................................................... 2
21 2021897 Bolt .............................................................................................................................. 4
22 296426 Washer ........................................................................................................................ 4
23 2021797 Hub .............................................................................................................................. 2
24 2021798 Bolt .............................................................................................................................. 12
25 2021799 Lug Nut ........................................................................................................................ 12
26 2021800 Cap .............................................................................................................................. 2
27 2021801 Washer ........................................................................................................................ 2
28 2021802 Bearing ........................................................................................................................ 2
29 2021803 Bearing ........................................................................................................................ 2
30 2021898 Oil Seal ........................................................................................................................ 2
31 16567 Fitting........................................................................................................................... 1
32 16558 Fitting........................................................................................................................... 1
33 2021790 Nut ............................................................................................................................... 2
34 2021804 Cushion ....................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

STEERING CYLINDER (Figure 6-4)


(⇒S/N PENDING PER ECN 87046-01)

6-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

STEERING CYLINDER
(⇒S/N PENDING PER ECN 87046-01)

ITEM PART NO. DESCRIPTION QTY

2021795 Steering Cylinder ......................................................................................................... 1


1 1367169 Shell ........................................................................................................................ 1
2 a 1367170 Rod.......................................................................................................................... 1
2 b 2026820 Rod.......................................................................................................................... 1
2 2022923 Bushing ............................................................................................................... 2
3 1367171 Guide....................................................................................................................... 2
3 .. . . . Bushing ............................................................................................................... 2
4 .. . . . Dust Seal................................................................................................................. 2
5 .. . . . Packing.................................................................................................................... 2
6 .. . . . O-Ring ..................................................................................................................... 2
7 .. . . . O-Ring ..................................................................................................................... 2
8 .. . . . Seal ......................................................................................................................... 1
9 .. . . . Snap Ring................................................................................................................ 2
10 186061 Packing Lubricant ........................................................................................................ AR

1367172 Seal Kit (Includes Items 2, 4-9) ................................................................................... 1

FOOTNOTES:
a ⇒ D/B 07/1997
b D/B 07/1997 ⇒

©2002 HYSTER COMPANY See Service Manual 6-9


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

STEERING CYLINDER (Figure 6-5)


(S/N PENDING PER ECN 87046-01⇒)

6-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

STEERING CYLINDER
(S/N PENDING PER ECN 87046-01⇒)

ITEM PART NO. DESCRIPTION QTY

2021795 Steering Cylinder ......................................................................................................... 1


1 1367169 Shell ........................................................................................................................ 1
2 2022923 Bushing ............................................................................................................... 2
2 2026820 Rod.......................................................................................................................... 1
3 .. . . . Bushing ............................................................................................................... 2
3 1367171 Guide....................................................................................................................... 2
4 .. . . . Dust Seal................................................................................................................. 2
5 .. . . . Packing ........................................................................................................................ 2
6 .. . . . O-Ring ..................................................................................................................... 2
7 .. . . . O-Ring ..................................................................................................................... 2
8 .. . . . Seal ......................................................................................................................... 1
9 .. . . . Snap Ring................................................................................................................ 2
10 186061 Packing Lubricant ........................................................................................................ AR

2026822 Seal Kit (Includes Items 4-9) ....................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 6-11


for service procedures.
NOTES

6-12
UNIT CODE D001
03/2002 NORTH AMERICA

7 BRAKE SYSTEM
UNIT CODE D001
03/2002 NORTH AMERICA

SECTION 7
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY
D/B 06/1997⇒ ................................................................................................................................................ 7-14
⇒D/B 06/1997 ................................................................................................................................................ 7-10
BRAKE LINES ...................................................................................................................................................... 7-8
BRAKE LINKAGE
⇒S/N D001H-2628 ........................................................................................................................................... 7-2
S/N D001H-2629⇒ ........................................................................................................................................... 7-4
MASTER CYLINDER ......................................................................................................................................... 7-20
PARK BRAKE LEVER ........................................................................................................................................ 7-18

©2002 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

BRAKE LINKAGE (Figure 7-1)


(⇒S/N D001H-2628)

7-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

BRAKE LINKAGE
(⇒S/N D001H-2628)

ITEM PART NO. DESCRIPTION QTY

1 2021291 Brake Pedal ................................................................................................................. 1


2 2021310 Bushing........................................................................................................................ 1
3 320169 Washer ........................................................................................................................ 2
5 1374533 Snap Ring.................................................................................................................... 1
5 2021312 Bellcrank ...................................................................................................................... 1
6 2021315 Bushing........................................................................................................................ 1
7 2021316 Spring .......................................................................................................................... 1
8 2021317 Bracket......................................................................................................................... 1
9 287854 Capscrew..................................................................................................................... 3
10 292682 Lockwasher.................................................................................................................. 5
11 2021332 Cable ........................................................................................................................... 1
12 2022509 Pin ............................................................................................................................... 1
13 2021907 Cotter Pin..................................................................................................................... 1
14 320155 Washer ........................................................................................................................ 1
15 2021335 Bolt .............................................................................................................................. 3
16 2304281 Nut ............................................................................................................................... 3
17 2021337 Spring .......................................................................................................................... 1
18 2021338 Master Cylinder (☞ Figure 7-7) ................................................................................. 1
19 2021339 Pin ............................................................................................................................... 1
20 1362714 Cotter Pin..................................................................................................................... 1
21 287860 Capscrew..................................................................................................................... 2
22 136692 Nut ............................................................................................................................... 2
23 2026586 Hose ............................................................................................................................ 1
24 168718 Clamp .......................................................................................................................... 2
25 2021353 Bracket......................................................................................................................... 1
26 2022617 Bolt .............................................................................................................................. 1
27 320156 Washer ........................................................................................................................ 1
28 292680 Lockwasher.................................................................................................................. 1
29 2021892 Nut ............................................................................................................................... 1
30 1343630 Pad .............................................................................................................................. 1
31 2021340 Reservoir ..................................................................................................................... 1
32 2021322 Bellcrank ...................................................................................................................... 1
33 2021326 Bushing........................................................................................................................ 1
34 2021327 Bracket......................................................................................................................... 1
35 320161 Washer ........................................................................................................................ 1
36 2022553 Cotter Pin..................................................................................................................... 1
37 287851 Capscrew..................................................................................................................... 2
38 292681 Lockwasher.................................................................................................................. 2
39 320157 Washer ........................................................................................................................ 2
40 2021334 Cotter Pin..................................................................................................................... 1
41 2021907 Cotter Pin..................................................................................................................... 1
42 2021347 Pipe ............................................................................................................................. 1
43 2021349 Hose ............................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

BRAKE LINKAGE (Figure 7-2)


(S/N D001H-2629⇒)

7-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

BRAKE LINKAGE
(S/N D001H-2629⇒)

ITEM PART NO. DESCRIPTION QTY

1 a 2030254 Brake Pedal ................................................................................................................. 1


1 b 2045368 Brake Pedal ................................................................................................................. 1
1 c 2046564 Brake Pedal ................................................................................................................. 1
2 2021310 Bushing........................................................................................................................ 1
3 320169 Washer ........................................................................................................................ 2
4 1374533 Snap Ring.................................................................................................................... 1
5 2026497 Bellcrank ...................................................................................................................... 1
6 2021315 Bushing........................................................................................................................ 1
7 2021316 Spring .......................................................................................................................... 1
8 2034114 Bracket......................................................................................................................... 1
9 287854 Capscrew..................................................................................................................... 3
10 292682 Lockwasher.................................................................................................................. 5
11 2029787 Cable ........................................................................................................................... 1
12 2021907 Cotter Pin..................................................................................................................... 1
13 2022509 Pin ............................................................................................................................... 1
14 320155 Washer ........................................................................................................................ 1
15 2021335 Bolt .............................................................................................................................. 3
16 2304281 Nut ............................................................................................................................... 3
17 2021337 Spring .......................................................................................................................... 1
18 2021338 Master Cylinder ........................................................................................................... 1
19 2021339 Pin ............................................................................................................................... 1
20 2037317 Cotter Pin..................................................................................................................... 1
21 287860 Capscrew..................................................................................................................... 2
22 136692 Nut ............................................................................................................................... 2
23 2026586 Hose ............................................................................................................................ 1
24 168718 Clamp .......................................................................................................................... 2
25 2021353 Bracket......................................................................................................................... 1
26 2022617 Bolt .............................................................................................................................. 1
27 320156 Washer ........................................................................................................................ 1
28 292680 Lockwasher.................................................................................................................. 1
29 2021892 Nut ............................................................................................................................... 1
30 1343624 Pad .............................................................................................................................. 1
31 2314220 Reservoir (Without Brake Fluid Level Switch).............................................................. 1
31 2314223 Reservoir ..................................................................................................................... 1
32 2023940 Bellcrank Assembly ..................................................................................................... 1
33 2021326 Bushing........................................................................................................................ 1
34 2043278 Bracket......................................................................................................................... 1
35 320161 Washer ........................................................................................................................ 1
36 2022553 Cotter Pin..................................................................................................................... 1
37 292511 Capscrew..................................................................................................................... 2
38 292681 Lockwasher.................................................................................................................. 2
39 320157 Washer ........................................................................................................................ 2
40 2021347 Pipe ............................................................................................................................. 1
41 2021349 Hose ............................................................................................................................ 1
42 2034111 Plate ............................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

BRAKE LINKAGE
(S/N D001H-2629⇒)

ITEM PART NO. DESCRIPTION QTY

43 2034112 Shim (0.023 in.) ........................................................................................................... 1


44 136681 Capscrew..................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 76829-17
b S/N PENDING PER ECN 76829-17⇔S/N PENDING PER ECN 77556
c S/N PENDING PER ECN 77556 ⇒

7-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

7-7
UNIT CODE D001
NORTH AMERICA 03/2002

BRAKE LINES (Figure 7-3)

7-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

BRAKE LINES

ITEM PART NO. DESCRIPTION QTY

1 2021470 Manifold ....................................................................................................................... 1


2 387867 Pressure Switch........................................................................................................... 1
3 2021471 Bracket......................................................................................................................... 1
4 287816 Capscrew..................................................................................................................... 1
5 292680 Lockwasher.................................................................................................................. 1
6 a 2021472 Pipe ............................................................................................................................. 1
6 b 2026788 Pipe ............................................................................................................................. 1
7 b 2026789 Pipe ............................................................................................................................. 1
7 a 2021474 Pipe ............................................................................................................................. 1

FOOTNOTES:
a ⇒ D/B 06/1997
b D/B 06/1997 ⇒

©2002 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

BRAKE ASSEMBLY (Figure 7-4)


(⇒D/B 06/1997)

7-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

BRAKE ASSEMBLY
(⇒D/B 06/1997)

KEY:
A: Left Hand
B: Right Hand

QTY
ITEM PART NO. DESCRIPTION A B
2026299 Brake Assembly ................................................................................................... 1 ..
2026300 Brake Assembly ................................................................................................... .. 1
1 1367759 Backing Plate .................................................................................................. 1 ..
1 1367760 Backing Plate .................................................................................................. .. 1
2 .. . . . Brake Shoe...................................................................................................... 2 2
3 1367764 Bolt .................................................................................................................. 2 2
4 1367765 Plug ................................................................................................................. 1 1
5 .. . . . Adjuster ........................................................................................................... .. 1
5 .. . . . Adjuster ........................................................................................................... 1 ..
6 1367769 Lever................................................................................................................ 1 ..
6 1367770 Lever................................................................................................................ .. 1
7 1367771 Strut................................................................................................................. 1 1
8 .. . . . Pin ................................................................................................................... 1 1
9 .. . . . Retainer........................................................................................................... 1 1
10 1367774 Spring .............................................................................................................. 2 2
11 .. . . . Spring .............................................................................................................. 2 2
12 .. . . . Pin ................................................................................................................... 2 2
13 .. . . . Sleeve.............................................................................................................. 1 1
14 .. . . . Washer ............................................................................................................ 3 3
15 1367854 Plate ................................................................................................................ 1 1
16 1367855 Plug ................................................................................................................. 1 1
17 .. . . . Lever................................................................................................................ .. 1
17 .. . . . Lever................................................................................................................ 1 ..
18 .. . . . Pawl................................................................................................................. 1 1
19 .. . . . Spring .............................................................................................................. 1 1
20 .. . . . Spring .............................................................................................................. 1 1
21 1367862 Spring .............................................................................................................. 1 1
22 2026767 Cable ............................................................................................................... 1 ..
22 2026768 Cable ............................................................................................................... .. 1
23 1367865 Retainer........................................................................................................... 1 1
24 1367762 Wheel Cylinder ................................................................................................ 1 ..
24 1367763 Wheel Cylinder ................................................................................................ .. 1
25 .. . . . Piston .......................................................................................................... 2 2
26 .. . . . Cup ............................................................................................................. 2 2
27 .. . . . Spring.......................................................................................................... 1 1
28 .. . . . Boot............................................................................................................. 2 2
29 1367870 Screw (Bleed).............................................................................................. 1 1
30 1367871 Cup ............................................................................................................. 1 1
31 .. . . . Tube Seat .................................................................................................... 1 1
32 .. . . . Body............................................................................................................ 1 1
33 1367875 Piston Rod .................................................................................................. 2 2
34 3003343 Brake Cleaner...................................................................................................... AR AR

2026303 Brake Shoe Kit (Includes Items 2, 8-9) ................................................................ 1 1


1367877 Auto Adjuster Kit (Includes Items 5, 20) .............................................................. 1 1
1367878 Auto Adjuster Kit (Includes Items 5, 20) .............................................................. 1 1

©2002 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

BRAKE ASSEMBLY
(⇒D/B 06/1997)

QTY
ITEM PART NO. DESCRIPTION A B

1367879 Shoe Hold-down Kit (Includes Items 11-14) ........................................................ 1 1


1367876 Wheel Cylinder Kit (Includes Items 25-28) .......................................................... 1 1

7-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

7-13
UNIT CODE D001
NORTH AMERICA 03/2002

BRAKE ASSEMBLY (Figure 7-5)


(D/B 06/1997⇒)

7-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

BRAKE ASSEMBLY
(D/B 06/1997⇒)

KEY:
A: Left Hand
B: Right Hand

QTY
ITEM PART NO. DESCRIPTION A B
2026759 Brake Assembly ................................................................................................... 1 ..
2026760 Brake Assembly ................................................................................................... .. 1
1 2026773 Plate (Back)..................................................................................................... .. 1
1 2026774 Plate (Back)..................................................................................................... 1 ..
2 .. . . . Brake Shoe...................................................................................................... 2 2
3 2026776 Bolt .................................................................................................................. 2 2
4 .. . . . Adjuster Assembly........................................................................................... .. 1
4 .. . . . Adjuster Assembly........................................................................................... 1 ..
5 .. . . . Adjuster Spring................................................................................................ 1 1
6 2026777 Lever................................................................................................................ .. 1
6 2026778 Lever................................................................................................................ 1 ..
7 2026779 Pin ................................................................................................................... 1 1
8 2026780 Strut................................................................................................................. 1 1
9 2026781 Snap Ring........................................................................................................ 2 ..
10 2026782 Spring .............................................................................................................. 2 2
11 .. . . . Shoe Hold Down Spring .................................................................................. 2 2
12 .. . . . Washer ............................................................................................................ 2 2
13 .. . . . Washer (Lower) ............................................................................................... 1 1
14 .. . . . Pin ................................................................................................................... 2 2
15 1367854 Plate ................................................................................................................ 1 1
16 1367855 Plug ................................................................................................................. 1 1
17 .. . . . Lever................................................................................................................ .. 1
17 .. . . . Lever................................................................................................................ 1 ..
18 .. . . . Stop (Lever)..................................................................................................... 1 1
19 .. . . . Spring .............................................................................................................. 1 1
20 2026783 Spring .............................................................................................................. 1 1
21 2026767 Cable ............................................................................................................... 1 ..
21 2026768 Cable ............................................................................................................... .. 1
22 2026775 Wheel Cylinder ................................................................................................ 1 1
23 .. . . . Piston .......................................................................................................... 2 2
24 .. . . . Cup ............................................................................................................. 2 2
25 .. . . . Spring.......................................................................................................... 1 1
26 1367869 Boot............................................................................................................. 2 2
27 .. . . . Dust Cover .................................................................................................. 2 2
28 1367875 Piston Rod .................................................................................................. 2 2
29 1367870 Screw (Bleed).............................................................................................. 1 1
30 1367871 Cup ............................................................................................................. 1 1
31 .. . . . Tube ............................................................................................................ 1 1
32 .. . . . Cylinder Body.............................................................................................. 1 1
33 .. . . . Plug............................................................................................................. 1 1
34 3003343 Brake Cleaner...................................................................................................... AR AR

2026787 Brake Shoe Kit (Includes Items 2, 7, 9) ............................................................... 1 1


2026784 Adjuster Kit (Includes Items 4-5, 17-19) .............................................................. 1 1
2026785 Adjuster Kit (Includes Items 4-5, 17-19) .............................................................. 1 1

©2002 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

BRAKE ASSEMBLY
(D/B 06/1997⇒)

QTY
ITEM PART NO. DESCRIPTION A B

2026786 Shoe Hold-Down Kit (Includes Items 11-14)........................................................ 1 1


1367876 Wheel Cylinder Kit (Includes Items 23-27) .......................................................... 1 1

7-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

7-17
UNIT CODE D001
NORTH AMERICA 03/2002

PARK BRAKE LEVER (Figure 7-6)

7-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

PARK BRAKE LEVER

ITEM PART NO. DESCRIPTION QTY

1 1376557 Lever Assembly (Park Brake) ...................................................................................... 1


2 239503 Nut ............................................................................................................................... 4
3 320157 Washer ........................................................................................................................ 7
4 292681 Lockwasher.................................................................................................................. 5
5 136749 Capscrew..................................................................................................................... 5
6 176910 Clamp .......................................................................................................................... 2
7 124297 Clamp .......................................................................................................................... 2
8 137852 Strap Clamp................................................................................................................. 2
9 287805 Capscrew..................................................................................................................... 3
10 166112 Clamp .......................................................................................................................... 1
11 a 287851 Capscrew..................................................................................................................... 1

FOOTNOTES:
a S/N D001H-2784 ⇒

©2002 HYSTER COMPANY See Service Manual 7-19


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

MASTER CYLINDER (Figure 7-7)

7-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MASTER CYLINDER

ITEM PART NO. DESCRIPTION QTY

2021338 Master Cylinder ........................................................................................................... 1


1 .. . . . Cylinder ................................................................................................................... 1
2 .. . . . Snap Ring................................................................................................................ 1
3 .. . . . Piston ...................................................................................................................... 1
4 .. . . . Cup.......................................................................................................................... 1
5 .. . . . Cup.......................................................................................................................... 1
6 .. . . . Cup.......................................................................................................................... 1
7 .. . . . Retainer................................................................................................................... 1
8 .. . . . Spring ...................................................................................................................... 1
9 .. . . . Check Valve............................................................................................................. 1
10 .. . . . Valve Seat ............................................................................................................... 1
11 .. . . . Boot ......................................................................................................................... 1
12 .. . . . Fitting....................................................................................................................... 1
13 .. . . . Fitting....................................................................................................................... 1
14 .. . . . Push Rod................................................................................................................. 1
15 1367194 Yoke......................................................................................................................... 1
16 2304281 Nut........................................................................................................................... 1

1367193 Repair Kit (Includes Items 2-11) .................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 7-21


for service procedures.
NOTES

7-22
UNIT CODE D001
03/2002 NORTH AMERICA

8 HYDRAULIC SYSTEM
UNIT CODE D001
03/2002 NORTH AMERICA

SECTION 8
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE
FOUR FUNCTION
DUAL RELIEF
⇒S/N D001H-3395.................................................................................................................................. 8-54
S/N D001H-3396⇒.................................................................................................................................. 8-58
SINGLE RELIEF
⇒S/N D001H-3395.................................................................................................................................. 8-46
S/N D001H-3396⇒.................................................................................................................................. 8-50
THREE FUNCTION
DUAL RELIEF
⇒S/N D001H-3395.................................................................................................................................. 8-34
S/N D001H-3396⇒.................................................................................................................................. 8-38
SINGLE RELIEF
⇒S/N D001H-3395.................................................................................................................................. 8-26
S/N D001H-3396⇒.................................................................................................................................. 8-30
CONTROL VALVE ATTACHING PARTS
FOUR FUNCTION
⇒S/N D001H-3395 ..................................................................................................................................... 8-42
S/N D001H-3396⇒ ..................................................................................................................................... 8-44
THREE FUNCTION
⇒S/N D001H-3395 ..................................................................................................................................... 8-18
S/N D001H-3396⇒ ..................................................................................................................................... 8-22
HYDRAULIC PUMP
DIESEL
⇒S/N D001H-3304 ..................................................................................................................................... 8-12
GASOLINE AND LPG
⇒S/N D001H-3304 ..................................................................................................................................... 8-10
S/N D001H-3305⇒ ..................................................................................................................................... 8-14
HYDRAULICS
⇒S/N D001H-2081 ........................................................................................................................................... 8-2
S/N D001H-2082⇒ ........................................................................................................................................... 8-6
PUMP DRIVE
DIESEL ........................................................................................................................................................... 8-17
GASOLINE AND LPG..................................................................................................................................... 8-16
TILT CYLINDER ................................................................................................................................................. 8-62

©2002 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HYDRAULICS (Figure 8-1)


(⇒S/N D001H-2081)

8-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HYDRAULICS
(⇒S/N D001H-2081)

ITEM PART NO. DESCRIPTION QTY

1 2021916 Cover ........................................................................................................................... 1


2 2021672 Gasket ......................................................................................................................... 1
3 2021233 Capscrew..................................................................................................................... 6
4 2021673 Washer ........................................................................................................................ 6
5 2021908 Cap .............................................................................................................................. 1
6 2021933 Filter............................................................................................................................. 1
7 2021935 Filter............................................................................................................................. 1
8 2021939 Hose ............................................................................................................................ 1
9 17636 Fitting........................................................................................................................... 1
10 2021936 Dipstick ........................................................................................................................ 1
11 2021271 Fitting........................................................................................................................... 1
12 2021909 O-Ring ......................................................................................................................... 1
13 296010 Capscrew..................................................................................................................... 4
14 2021272 Lockwasher.................................................................................................................. 4
15 2021273 Connector .................................................................................................................... 1
16 287860 Capscrew..................................................................................................................... 2
17 136692 Nut ............................................................................................................................... 2
18 296420 Washer ........................................................................................................................ 4
19 2021265 Pump (☞ Figure 8-3) ................................................................................................. 1
19 a 2021266 Pump (☞ Figure 8-3) ................................................................................................. 1
19 2021268 Pump (☞ Figure 8-4) ................................................................................................. 1
20 2021881 Pipe (Suction) .............................................................................................................. 1
21 2021880 Hose ............................................................................................................................ 1
22 2021881 Pipe ............................................................................................................................. 1
23 287851 Capscrew..................................................................................................................... 6
24 127045 Clamp .......................................................................................................................... 3
25 119236 Clamp .......................................................................................................................... 1
26 2021884 Hose ............................................................................................................................ 1
27 2021886 Hose ............................................................................................................................ 2
28 166112 Clamp .......................................................................................................................... 2
29 2021887 Fitting........................................................................................................................... 1
29 16485 O-Ring ..................................................................................................................... 1
30 2022890 Hose ............................................................................................................................ 1
31 127045 Clamp .......................................................................................................................... 2
32 16558 Fitting........................................................................................................................... 2
32 16483 O-Ring ..................................................................................................................... 1
33 2021890 Tube ............................................................................................................................. 1
34 2021893 Fitting........................................................................................................................... 1
34 16483 O-Ring ..................................................................................................................... 1
35 2022474 Pipe ............................................................................................................................. 1
36 17627 Fitting........................................................................................................................... 2
37 17059 Fitting........................................................................................................................... 2
38 2021896 Clamp .......................................................................................................................... 1
39 176640 Capscrew..................................................................................................................... 1
40 2021899 Hose ............................................................................................................................ 2
41 2021901 Hose ............................................................................................................................ 1
42 2021903 Hose ............................................................................................................................ 1
43 16556 Fitting........................................................................................................................... 3
43 16481 O-Ring ..................................................................................................................... 1
44 16556 Fitting........................................................................................................................... 1
44 16481 O-Ring ..................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HYDRAULICS
(⇒S/N D001H-2081)

ITEM PART NO. DESCRIPTION QTY

45 16560 Fitting ........................................................................................................................... 1


45 16485 O-Ring ..................................................................................................................... 1
46 2021906 Hose ............................................................................................................................ 1
47 166857 Clamp .......................................................................................................................... 2
48 14691 Fitting ........................................................................................................................... 2
49 1347212 Fitting ........................................................................................................................... 1
50 895900 Hose ............................................................................................................................ 1
51 895899 Hose ............................................................................................................................ 1
52 16923 Fitting ........................................................................................................................... 1
53 129684 Clamp .......................................................................................................................... 2
54 176454 Clamp .......................................................................................................................... 1
55 137852 Strap Clamp................................................................................................................. 13
56 2006579 Hose ............................................................................................................................ 1
57 2021886 Hose ............................................................................................................................ 1
58 137852 Strap Clamp................................................................................................................. 2
59 292681 Lockwasher.................................................................................................................. 7
60 340609 Hose ............................................................................................................................ 1
61 1367881 Guide (☞ Figure 6-2) ................................................................................................. 1
62 2310066 Tilt Cylinder (☞ Figure 8-20) ...................................................................................... 2
63 c 2021795 Steering Cylinder (☞ Figure 6-4) ............................................................................... 1
63 d 2021795 Steering Cylinder (☞ Figure 6-5) ............................................................................... 1
64 2023309 Control Valve (☞ Figure 8-10) ................................................................................... 1
64 2023354 Control Valve (☞ Figure 8-12) ................................................................................... 1
64 2023310 Control Valve (☞ Figure 8-16) ................................................................................... 1
64 2023355 Control Valve (☞ Figure 8-18) ................................................................................... 1
65 239503 Nut ............................................................................................................................... 3
65 b 287851 Capscrew..................................................................................................................... 6
66 16540 Fitting ........................................................................................................................... 3
66 16483 O-Ring ..................................................................................................................... 1
67 222492 Fitting ........................................................................................................................... 1
67 16483 O-Ring ..................................................................................................................... 1
68 278510 Hose ............................................................................................................................ 3

FOOTNOTES:
a S/N D001H-2629 ⇒
b S/N D001H-2784 ⇒
c ⇒ S/N PENDING PER ECN 87046-01
d S/N PENDING PER ECN 87046-01 ⇒

8-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-5
UNIT CODE D001
NORTH AMERICA 03/2002

HYDRAULICS (Figure 8-2)


(S/N D001H-2082⇒)

8-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HYDRAULICS
(S/N D001H-2082⇒)

ITEM PART NO. DESCRIPTION QTY

1 b 2021916 Cover ........................................................................................................................... 1


1 c 2023459 Cover ........................................................................................................................... 1
2 b 2021936 Dipstick ........................................................................................................................ 1
2 c 2023462 Dipstick ........................................................................................................................ 1
3 2021672 Gasket ......................................................................................................................... 1
4 316678 Screw........................................................................................................................... 6
5 2021673 Washer ........................................................................................................................ 6
6 2021908 Cap .............................................................................................................................. 1
7 2021933 Filter............................................................................................................................. 1
8 2021935 Filter............................................................................................................................. 1
9 2021939 Hose ............................................................................................................................ 1
10 17636 Fitting........................................................................................................................... 1
11 2021880 Hose ............................................................................................................................ 1
12 2021881 Pipe ............................................................................................................................. 1
13 287851 Capscrew..................................................................................................................... 6
14 127045 Clamp .......................................................................................................................... 5
15 119236 Clamp .......................................................................................................................... 1
16 2021884 Hose ............................................................................................................................ 1
17 176454 Clamp .......................................................................................................................... 1
18 166112 Clamp .......................................................................................................................... 2
19 2021887 Fitting........................................................................................................................... 1
20 2022890 Hose ............................................................................................................................ 1
21 16558 Fitting........................................................................................................................... 1
21 16483 O-Ring ..................................................................................................................... 1
22 2023534 Fitting........................................................................................................................... 1
23 201766 Fitting........................................................................................................................... 1
23 16483 O-Ring ..................................................................................................................... 1
24 16987 Fitting........................................................................................................................... 2
25 17059 Fitting........................................................................................................................... 2
26 137852 Strap Clamp................................................................................................................. 14
27 292681 Lockwasher.................................................................................................................. 6
28 2023537 Hose ............................................................................................................................ 1
29 2023535 Hose ............................................................................................................................ 1
30 h 2023538 Hose ............................................................................................................................ 1
30 i 2026201 Hose ............................................................................................................................ 1
31 2023536 Hose ............................................................................................................................ 1
31 i 2026200 Hose ............................................................................................................................ 1
32 16556 Fitting........................................................................................................................... 4
32 16481 O-Ring ..................................................................................................................... 1
33 f 2021879 Hose (Suction) ............................................................................................................. 1
33 af 2022549 Hose (Suction) (Lo-Noise) ........................................................................................... 1
33 g 2026486 Hose (Suction) ............................................................................................................. 1
33 ag 2026505 Hose (Suction) (Lo-Noise) ........................................................................................... 1
34 165560 Fitting........................................................................................................................... 1
34 16485 O-Ring ..................................................................................................................... 1
35 2021906 Hose ............................................................................................................................ 1
36 166857 Clamp .......................................................................................................................... 1
37 14691 Fitting........................................................................................................................... 2
38 16540 Fitting........................................................................................................................... 3
38 16483 O-Ring ..................................................................................................................... 1
39 1347212 Fitting........................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HYDRAULICS
(S/N D001H-2082⇒)

ITEM PART NO. DESCRIPTION QTY

40 895900 Hose ............................................................................................................................ 1


41 895899 Hose ............................................................................................................................ 1
42 16923 Fitting ........................................................................................................................... 1
43 129684 Clamp .......................................................................................................................... 2
44 2006579 Hose ............................................................................................................................ 1
45 2026096 Hose ............................................................................................................................ 3
46 16997 Fitting ........................................................................................................................... 1
47 2021271 Fitting ........................................................................................................................... 1
48 2021909 O-Ring ......................................................................................................................... 1
49 296010 Capscrew..................................................................................................................... 4
50 2021272 Lockwasher.................................................................................................................. 4
51 2021273 Connector .................................................................................................................... 1
52 287860 Capscrew..................................................................................................................... 2
53 136692 Nut ............................................................................................................................... 3
54 296420 Washer ........................................................................................................................ 4
55 2021265 Pump (☞ Figure 8-3) ................................................................................................. 1
55 d 2021266 Pump (☞ Figure 8-3) ................................................................................................. 1
55 2021268 Pump (☞ Figure 8-4) ................................................................................................. 1
55 2026484 Pump (Hydraulic) (Gas and LPG) (☞ Figure 8-5) ...................................................... 1
55 2026485 Pump (Hydraulic) (Diesel) (☞ Figure 8-5) ................................................................. 1
56 1367881 Guide (☞ Figure 6-2) ................................................................................................. 1
57 2310066 Tilt Cylinder (☞ Figure 8-20) ...................................................................................... 2
58 j 2021795 Steering Cylinder (☞ Figure 6-4) ............................................................................... 1
58 k 2021795 Steering Cylinder (☞ Figure 6-5) ............................................................................... 1
59 2023309 Control Valve (☞ Figure 8-10) ................................................................................... 1
59 2026063 Valve (Control) (☞ Figure 8-11) ................................................................................. 1
59 2023354 Control Valve (☞ Figure 8-12) ................................................................................... 1
59 2026506 Control Valve (☞ Figure 8-13) ................................................................................... 1
59 2023310 Control Valve (☞ Figure 8-16) ................................................................................... 1
59 2026065 Valve (Control) (☞ Figure 8-17) ................................................................................. 1
59 2023355 Control Valve (☞ Figure 8-18) ................................................................................... 1
59 2026507 Control Valve (☞ Figure 8-19) ................................................................................... 1
60 222492 Fitting ........................................................................................................................... 1
60 16483 O-Ring ..................................................................................................................... 1
61 278510 Hose ............................................................................................................................ 3
62 340609 Hose ............................................................................................................................ 1
63 166857 Clamp .......................................................................................................................... 1
64 239503 Nut ............................................................................................................................... 3
64 e 287851 Capscrew..................................................................................................................... 6
65 1379457 Tube ............................................................................................................................. 1

FOOTNOTES:
a Diesel
b ⇒ S/N D001H-2350
c S/N D001H-2351 ⇒
d S/N D001H-2629 ⇒
e S/N D001H-2784 ⇒
f ⇒ S/N D001H-3304
g S/N D001H-3305 ⇒
h ⇒ S/N PENDING PER ECN 86496
i S/N PENDING PER ECN 86496 ⇒

8-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HYDRAULICS
(S/N D001H-2082⇒)
j ⇒ S/N PENDING PER ECN 87046-01
k S/N PENDING PER ECN 87046-01 ⇒

©2002 HYSTER COMPANY See Service Manual 8-9


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HYDRAULIC PUMP (Figure 8-3)


GASOLINE AND LPG
(⇒S/N D001H-3304)

8-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HYDRAULIC PUMP
GASOLINE AND LPG
(⇒S/N D001H-3304)

ITEM PART NO. DESCRIPTION QTY

2021265 Pump ........................................................................................................................... 1


a 2021266 Pump ........................................................................................................................... 1
1 355850 Cover ....................................................................................................................... 1
2 .. . . . Body ........................................................................................................................ 1
3 1366643 Bearing .................................................................................................................... 2
4 1366634 Bearing .................................................................................................................... 2
5 .. . . . Gear ........................................................................................................................ 1
6 .. . . . Gear ........................................................................................................................ 1
7 1366637 Flange ..................................................................................................................... 1
8 .. . . . Oil Seal.................................................................................................................... 2
9 .. . . . Oil Seal.................................................................................................................... 2
10 .. . . . Back-Up Ring .......................................................................................................... 2
11 .. . . . Back-Up Ring .......................................................................................................... 2
12 1366638 Bolt .......................................................................................................................... 4
12 a 1382665 Bolt .......................................................................................................................... 4
13 292682 Lockwasher ............................................................................................................. 4
14 .. . . . Oil Seal.................................................................................................................... 1
15 .. . . . Snap Ring................................................................................................................ 1

1366642 Gear Kit (Pump 2021265) (Includes Items 3-6) ........................................................... 1


1382666 Gear Kit (Pump 2021266) (Includes Items 3-6) ........................................................... 1
1366641 Seal Kit (Includes Items 8-11, 14-15) .......................................................................... 1

FOOTNOTES:
a S/N D001H-2629 ⇒

©2002 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HYDRAULIC PUMP (Figure 8-4)


DIESEL
(⇒S/N D001H-3304)

8-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HYDRAULIC PUMP
DIESEL
(⇒S/N D001H-3304)

ITEM PART NO. DESCRIPTION QTY

2021268 Pump ........................................................................................................................... 1


1 355850 Cover ....................................................................................................................... 1
2 .. . . . Body ........................................................................................................................ 1
3 1366643 Bearing .................................................................................................................... 2
4 1366634 Bearing .................................................................................................................... 2
5 .. . . . Gear ........................................................................................................................ 1
6 .. . . . Gear ........................................................................................................................ 1
7 1366637 Flange ..................................................................................................................... 1
8 .. . . . Oil Seal.................................................................................................................... 2
9 .. . . . Oil Seal.................................................................................................................... 2
10 .. . . . Back-Up Ring .......................................................................................................... 2
11 .. . . . Back-Up Ring .......................................................................................................... 2
12 1366646 Bolt .......................................................................................................................... 4
13 292682 Lockwasher ............................................................................................................. 4
14 .. . . . Oil Seal.................................................................................................................... 1
15 .. . . . Snap Ring................................................................................................................ 1

1366647 Gear Kit (Includes Items 3-6)....................................................................................... 1


1366641 Seal Kit (Includes Items 8-11, 14-15) .......................................................................... 1

©2002 HYSTER COMPANY See Service Manual 8-13


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HYDRAULIC PUMP (Figure 8-5)


GASOLINE AND LPG
(S/N D001H-3305⇒)

8-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HYDRAULIC PUMP
GASOLINE AND LPG
(S/N D001H-3305⇒)

KEY:
A: Gasoline and LPG
B: Diesel

QTY
ITEM PART NO. DESCRIPTION A B

2026484 Pump (Hydraulic) ................................................................................................. 1 ..


2026485 Pump (Hydraulic) ................................................................................................. .. 1
1 1385135 Cover (Front) ................................................................................................... 1 1
2 1385136 Cover (Rear).................................................................................................... 1 1
3 1385137 Plate ................................................................................................................ 2 2
4 1385138 Capscrew ........................................................................................................ 4 ..
4 1385143 Capscrew ........................................................................................................ .. 4
5 1385147 Washer ............................................................................................................ 4 4
6 1385148 Snap Ring........................................................................................................ 1 1
7 1385140 Gasket ............................................................................................................. 2 2
8 1389576 Gasket ............................................................................................................. 2 2
9 1389577 Oil Seal............................................................................................................ 1 1
10 1385142 Gear Kit (Drive) ............................................................................................... 1 ..
10 1385144 Gear Kit (Drive) ............................................................................................... .. 1

1385139 Seal Kit (Includes Items 7-9) ............................................................................... 1 1

©2002 HYSTER COMPANY See Service Manual 8-15


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

PUMP DRIVE (Figure 8-6)


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 2021239 Yoke ............................................................................................................................. 3


2 2021240 Yoke ............................................................................................................................. 1
3 1379468 Universal Joint......................................................................................................... 1
4 2021244 Snap Ring................................................................................................................ AR
4 2021243 Snap Ring................................................................................................................ AR
5 2022550 Bolt .............................................................................................................................. 4
6 2021245 Lockwasher.................................................................................................................. 4
7 2021250 Coupling ...................................................................................................................... 1
8 136681 Capscrew..................................................................................................................... 8
9 239503 Nut ............................................................................................................................... 4
10 136749 Capscrew..................................................................................................................... 4
11 2021252 Coupling ...................................................................................................................... 1
12 2022555 Seal ............................................................................................................................. 1
13 2022554 Lube Fitting.................................................................................................................. 1
14 2026632 Boot ............................................................................................................................. 1
15 2022545 Strap Clamp................................................................................................................. 1

8-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

PUMP DRIVE (Figure 8-7)


DIESEL

ITEM PART NO. DESCRIPTION QTY

1 2021239 Yoke ............................................................................................................................. 3


2 2021240 Yoke ............................................................................................................................. 1
3 1379468 Universal Joint......................................................................................................... 1
4 2021244 Snap Ring................................................................................................................ AR
4 2021243 Snap Ring................................................................................................................ AR
5 2022550 Bolt .............................................................................................................................. 4
6 2021245 Lockwasher.................................................................................................................. 4
7 2021251 Coupling ...................................................................................................................... 1
8 2022717 Bolt .............................................................................................................................. 4
9 239503 Nut ............................................................................................................................... 8
10 136749 Capscrew..................................................................................................................... 4
11 2021252 Coupling ...................................................................................................................... 1
12 2022555 Seal ............................................................................................................................. 1
13 2022554 Lube Fitting .................................................................................................................. 1
14 2026632 Boot ............................................................................................................................. 1
15 2022545 Strap Clamp................................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 8-17


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE ATTACHING PARTS (Figure 8-8)


THREE FUNCTION
(⇒S/N D001H-3395)

8-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE ATTACHING PARTS


THREE FUNCTION
(⇒S/N D001H-3395)

KEY:
A: Detented Lever
B: Non-Detented Lever

QTY
ITEM PART NO. DESCRIPTION A B

1 287503 Capscrew............................................................................................................. 3 3
2 292682 Lockwasher.......................................................................................................... 3 3
3 15177 Washer ................................................................................................................ 3 3
4 2020500 Lever .................................................................................................................... 1 1
5 2020501 Lever .................................................................................................................... 1 1
6 296160 Capscrew............................................................................................................. 6 6
7 313805 Nut ....................................................................................................................... 11 11
8 292680 Lockwasher.......................................................................................................... 6 6
9 2021862 Cover (Front)........................................................................................................ 1 1
10 2021863 Cover (Rear) ........................................................................................................ 1 1
11 2021864 Boot ..................................................................................................................... 1 1
12 2021865 Plate .................................................................................................................... 1 1
13 2022702 Screw................................................................................................................... 5 5
14 320156 Washer ................................................................................................................ 5 5
15 320157 Washer ................................................................................................................ 2 2
16 296165 Capscrew............................................................................................................. 5 5
17 292681 Lockwasher.......................................................................................................... 5 5
18 15175 Washer ................................................................................................................ 3 3
19 2023309 Control Valve (☞ Figure 8-10) ........................................................................... 1 1
19 2023354 Control Valve (☞ Figure 8-12) ........................................................................... 1 1
20 2021867 Bracket................................................................................................................. 1 ..
21 2020503 Lever .................................................................................................................... 1 ..
22 2021823 Yoke ..................................................................................................................... 2 3
23 2022912 Pivot..................................................................................................................... 1 ..
24 2022796 Bushing................................................................................................................ 6 6
25 2021810 Bushing................................................................................................................ 1 ..
26 2021813 Pin ....................................................................................................................... 1 ..
27 2021815 Link ...................................................................................................................... 2 3
28 2021816 Link ...................................................................................................................... 1 ..
29 2021817 Pin ....................................................................................................................... 6 6
30 2021818 Cotter Pin............................................................................................................. 6 6
31 320155 Washer ................................................................................................................ 6 6
32 2022911 Yoke ..................................................................................................................... 1 ..
33 2021852 Pin ....................................................................................................................... 1 ..
34 175861 Spring .................................................................................................................. 1 ..
35 302427 Pin ....................................................................................................................... 1 ..
36 2021860 Shim .................................................................................................................... AR ..
37 296417 Lockwasher.......................................................................................................... 1 ..
38 296128 Nut ....................................................................................................................... 3 ..
39 287817 Capscrew............................................................................................................. 1 ..
40 296417 Lockwasher.......................................................................................................... 1 ..
41 2021856 Bracket................................................................................................................. 1 ..
42 2311502 Shim (0.015 in.) ................................................................................................... AR ..
43 2021866 Bracket................................................................................................................. .. 1
44 2020502 Lever .................................................................................................................... .. 1

©2002 HYSTER COMPANY See Service Manual 8-19


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE ATTACHING PARTS


THREE FUNCTION
(⇒S/N D001H-3395)

QTY
ITEM PART NO. DESCRIPTION A B

45 2021812 Pin ....................................................................................................................... .. 1


46 15222 Cotter Pin............................................................................................................. .. 2
47 2021809 Bushing................................................................................................................ 2 ..
48 320159 Washer ................................................................................................................ .. 1

8-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-21
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE ATTACHING PARTS (Figure 8-9)


THREE FUNCTION
(S/N D001H-3396⇒)

8-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE ATTACHING PARTS


THREE FUNCTION
(S/N D001H-3396⇒)

KEY:
A: Detented Lever
B: Non-Detented Lever

QTY
ITEM PART NO. DESCRIPTION A B

1 287503 Capscrew............................................................................................................. 3 3
2 292682 Lockwasher.......................................................................................................... 3 3
3 15177 Washer ................................................................................................................ 3 3
4 2020500 Lever .................................................................................................................... 1 1
5 2020501 Lever .................................................................................................................... 1 1
6 296160 Capscrew............................................................................................................. 6 6
7 313805 Nut ....................................................................................................................... 11 11
8 292680 Lockwasher.......................................................................................................... 6 6
9 2021862 Cover (Front)........................................................................................................ 1 1
10 2021863 Cover (Rear) ........................................................................................................ 1 1
11 2021864 Boot ..................................................................................................................... 1 1
12 2021865 Plate .................................................................................................................... 1 1
13 2022702 Screw................................................................................................................... 5 5
14 320156 Washer ................................................................................................................ 5 5
15 320157 Washer ................................................................................................................ 2 2
16 296165 Capscrew............................................................................................................. 5 5
17 292681 Lockwasher.......................................................................................................... 5 5
18 15175 Washer ................................................................................................................ 3 3
19 2026063 Valve (Control) (☞ Figure 8-11) ......................................................................... 1 1
19 2026506 Control Valve (☞ Figure 8-13) ........................................................................... 1 1
20 2021867 Bracket................................................................................................................. 1 ..
21 2020503 Lever .................................................................................................................... 1 ..
22 2021823 Yoke ..................................................................................................................... 2 3
23 2022912 Pivot..................................................................................................................... 1 ..
24 2022796 Bushing................................................................................................................ 6 6
25 2021810 Bushing................................................................................................................ 1 ..
26 2021813 Pin ....................................................................................................................... 1 ..
27 2021815 Link ...................................................................................................................... 2 3
28 2021816 Link ...................................................................................................................... 1 ..
29 2021817 Pin ....................................................................................................................... 6 6
30 2021818 Cotter Pin............................................................................................................. 6 6
31 320155 Washer ................................................................................................................ 6 6
32 2022911 Yoke ..................................................................................................................... 1 ..
33 2021852 Pin ....................................................................................................................... 1 ..
34 175861 Spring .................................................................................................................. 1 ..
35 302427 Pin ....................................................................................................................... 1 ..
36 2021860 Shim .................................................................................................................... AR ..
37 296417 Lockwasher.......................................................................................................... 1 ..
38 296128 Nut ....................................................................................................................... 3 ..
39 287817 Capscrew............................................................................................................. 1 ..
40 296417 Lockwasher.......................................................................................................... 1 ..
41 2021856 Bracket................................................................................................................. 1 ..
42 2311502 Shim (0.015 in.) ................................................................................................... AR ..
43 2021866 Bracket................................................................................................................. .. 1
44 2020502 Lever .................................................................................................................... .. 1

©2002 HYSTER COMPANY See Service Manual 8-23


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE ATTACHING PARTS


THREE FUNCTION
(S/N D001H-3396⇒)

QTY
ITEM PART NO. DESCRIPTION A B

45 2021812 Pin ....................................................................................................................... .. 1


46 15222 Cotter Pin............................................................................................................. .. 2
47 2021809 Bushing................................................................................................................ 2 ..
48 17222 Fitting ................................................................................................................... 1 1
49 16558 Fitting ................................................................................................................... 1 1
50 1377372 Hose .................................................................................................................... 1 1
51 1377371 Hose .................................................................................................................... 1 1

8-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-25
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE (Figure 8-10)


THREE FUNCTION
SINGLE RELIEF
(⇒S/N D001H-3395)

8-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE
THREE FUNCTION
SINGLE RELIEF
(⇒S/N D001H-3395)

ITEM PART NO. DESCRIPTION QTY

2023309 Control Valve ............................................................................................................... 1


1 292682 Lockwasher ............................................................................................................. 3
2 1368046 Nut........................................................................................................................... 3
3 1368126 Tie Rod.................................................................................................................... 3
4 1368049 Cover ....................................................................................................................... 1
5 1368005 Bracket (Non-Detent)............................................................................................... 1
6 1368008 Bracket .................................................................................................................... 1
7 2022208 Screw ...................................................................................................................... 4
8 2022717 Bolt .......................................................................................................................... 4
8 292680 Lockwasher ............................................................................................................. 6
9 1368026 Screw ...................................................................................................................... 2
10 1368006 Wiper ....................................................................................................................... 3
11 1368007 Retainer................................................................................................................... 3
12 1368036 Plate ........................................................................................................................ 1
13 1368041 Inlet Section............................................................................................................. 1
14 2022205 Valve (Relief)....................................................................................................... 1
15 1368011 Plug..................................................................................................................... 1
16 1368012 Nut ...................................................................................................................... 1
17 1368014 Nut ...................................................................................................................... 1
18 1368015 Screw .................................................................................................................. 1
19 1368016 Spring.................................................................................................................. 1
20 1368017 Plug..................................................................................................................... 1
21 .. . . . O-Ring................................................................................................................. 1
22 .. . . . Piston .................................................................................................................. 1
23 .. . . . Spring.................................................................................................................. 1
24 .. . . . O-Ring................................................................................................................. 1
25 1368013 Gasket................................................................................................................. 2
26 .. . . . Poppet................................................................................................................. 1
27 .. . . . Seat..................................................................................................................... 1
28 1368047 Gasket................................................................................................................. 2
29 2022217 O-Ring................................................................................................................. 1
30 1368033 Back-Up Ring ...................................................................................................... 1
31 1368032 O-Ring................................................................................................................. 1
32 1368042 Lift Spool Section .................................................................................................... 1
33 1368028 Plug Kit................................................................................................................ 1
34 2022192 O-Ring ............................................................................................................ 1
35 .. . . . Plug................................................................................................................. 1
36 .. . . . Check Valve .................................................................................................... 1
37 .. . . . Spring ............................................................................................................. 1
38 .. . . . Spool................................................................................................................... 1
39 1368018 O-Ring................................................................................................................. 2
40 2022191 O-Ring................................................................................................................. 1
41 1368023 Spring.................................................................................................................. 1
42 1368007 Retainer .............................................................................................................. 1
43 1368024 Cap ..................................................................................................................... 1
44 1368025 Washer................................................................................................................ 1
45 296009 Capscrew ............................................................................................................ 1
46 1368026 Screw .................................................................................................................. 2
47 1368027 Plug..................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 8-27


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE
THREE FUNCTION
SINGLE RELIEF
(⇒S/N D001H-3395)

ITEM PART NO. DESCRIPTION QTY

48 1368022 Collar................................................................................................................... 2
49 2023311 Tilt Spool Section .................................................................................................... 1
50 1368028 Plug Kit................................................................................................................ 1
51 1368018 O-Ring................................................................................................................. 2
52 2022191 O-Ring................................................................................................................. 1
53 .. . . . Spool................................................................................................................... 1
54 1368022 Collar................................................................................................................... 2
55 1368023 Spring.................................................................................................................. 1
56 1368007 Retainer .............................................................................................................. 1
57 1368024 Cap ..................................................................................................................... 1
58 1368029 Washer................................................................................................................ 1
59 2022208 Screw .................................................................................................................. 1
60 1368026 Screw .................................................................................................................. 2
61 2022210 O-Ring................................................................................................................. 1
62 .. . . . Spool................................................................................................................... 1
63 1368030 Plug..................................................................................................................... 1
64 1368031 Spring.................................................................................................................. 1
65 1368043 Spool Section (Auxiliary) ......................................................................................... 1
66 1368028 Plug Kit................................................................................................................ 1
67 1368018 O-Ring................................................................................................................. 2
68 2022191 O-Ring................................................................................................................. 1
69 .. . . . Spool................................................................................................................... 1
70 1368022 Collar................................................................................................................... 2
71 1368023 Spring.................................................................................................................. 1
72 1368007 Retainer .............................................................................................................. 1
73 1368024 Cap ..................................................................................................................... 1
74 1368025 Washer................................................................................................................ 1
75 296009 Capscrew ............................................................................................................ 1
76 1368026 Screw .................................................................................................................. 2

1368127 Seal Kit (Includes Items 21, 24-25, 28-31, 34, 39-40, 51-52, 61, 67-68)..................... 1

8-28 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-29
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE (Figure 8-11)


THREE FUNCTION
SINGLE RELIEF
(S/N D001H-3396⇒)

8-30 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE
THREE FUNCTION
SINGLE RELIEF
(S/N D001H-3396⇒)

ITEM PART NO. DESCRIPTION QTY

2026063 Valve (Control) ............................................................................................................. 1


1 296036 Capscrew ................................................................................................................ 3
2 292682 Lockwasher ............................................................................................................. 3
3 1389580 Valve Section........................................................................................................... 1
4 .. . . . Spring.................................................................................................................. 1
5 1345707 Plug..................................................................................................................... 1
6 1345708 O-Ring................................................................................................................. 1
7 .. . . . Piston .................................................................................................................. 1
8 .. . . . Valve Seat ........................................................................................................... 1
9 .. . . . Poppet................................................................................................................. 1
10 1368016 Spring.................................................................................................................. 1
11 1345709 Screw .................................................................................................................. 1
12 1368014 Nut ...................................................................................................................... 1
13 1345710 O-Ring................................................................................................................. 1
14 .. . . . Lift Spool ............................................................................................................. 1
15 2022192 O-Ring................................................................................................................. 2
16 1368019 Plug..................................................................................................................... 2
17 1368020 Valve (Check) ...................................................................................................... 2
18 1368021 Spring.................................................................................................................. 2
19 1368018 O-Ring................................................................................................................. 4
20 1383683 Retainer .............................................................................................................. 2
21 1368022 Collar................................................................................................................... 4
22 1368023 Spring.................................................................................................................. 2
23 1368024 Cap ..................................................................................................................... 2
24 1368025 Washer................................................................................................................ 1
25 296009 Capscrew ............................................................................................................ 1
26 1345711 Bolt...................................................................................................................... 4
27 .. . . . Tilt Spool ............................................................................................................. 1
28 .. . . . Title Valve............................................................................................................ 1
29 1368031 Spring.................................................................................................................. 1
30 1368030 Plug..................................................................................................................... 1
31 2022210 O-Ring................................................................................................................. 1
32 1368029 Washer................................................................................................................ 1
33 1383682 Capscrew ............................................................................................................ 1
34 2022191 O-Ring................................................................................................................. 1
35 1368017 Plug..................................................................................................................... 1
36 2022205 Valve (Relief)....................................................................................................... 1
36 2037370 O-Ring ............................................................................................................ 1
36 2037369 Back-Up Ring.................................................................................................. 1
36 2037371 O-Ring ............................................................................................................ 1
36 2037372 O-Ring ............................................................................................................ 1
36 2022569 Seal Kit ........................................................................................................... 1
37 1368049 Cover ....................................................................................................................... 1
38 1368038 Block Assembly ....................................................................................................... 1
39 .. . . . Seal Case ........................................................................................................... 1
40 .. . . . Bolt...................................................................................................................... 2
41 .. . . . Scrapper ............................................................................................................. 1
42 .. . . . Retainer .............................................................................................................. 1
43 1368043 Spool Section (Auxiliary) ......................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 8-31


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE
THREE FUNCTION
SINGLE RELIEF
(S/N D001H-3396⇒)

ITEM PART NO. DESCRIPTION QTY

44 .. . . . Spool................................................................................................................... 1
45 1368018 O-Ring................................................................................................................. 2
46 2022191 O-Ring................................................................................................................. 1
47 2022192 O-Ring................................................................................................................. 1
48 1368019 Plug..................................................................................................................... 1
49 1368020 Valve (Check)...................................................................................................... 1
50 1368021 Spring.................................................................................................................. 1
51 1368022 Collar................................................................................................................... 2
52 1368023 Spring.................................................................................................................. 1
53 1383683 Retainer .............................................................................................................. 1
54 1368024 Cap ..................................................................................................................... 1
55 1368025 Washer................................................................................................................ 1
56 296009 Capscrew ............................................................................................................ 1
57 1345711 Bolt...................................................................................................................... 2
58 1368040 Bracket (LH)................................................................................................................. 1
59 2021331 Bracket (RH) ................................................................................................................ 1
60 1383682 Capscrew..................................................................................................................... 4

2026069 Seal Kit (Includes Items 8, 14, 16, 20, 32, 35)............................................................. 1
1368028 Plug Kit (Includes Items 15-18, 47-50) ........................................................................ 1

8-32 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-33
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE (Figure 8-12)


THREE FUNCTION
DUAL RELIEF
(⇒S/N D001H-3395)

8-34 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE
THREE FUNCTION
DUAL RELIEF
(⇒S/N D001H-3395)

ITEM PART NO. DESCRIPTION QTY

2023354 Control Valve ............................................................................................................... 1


1 292682 Lockwasher ............................................................................................................. 3
2 1368046 Nut........................................................................................................................... 3
3 1368126 Tie Rod.................................................................................................................... 3
4 1368049 Cover ....................................................................................................................... 1
5 1368005 Bracket .................................................................................................................... 1
6 1368008 Bracket .................................................................................................................... 1
7 2022208 Screw ...................................................................................................................... 4
8 292680 Lockwasher ............................................................................................................. 6
9 1368026 Screw ...................................................................................................................... 2
10 1368006 Wiper ....................................................................................................................... 3
11 1368007 Retainer................................................................................................................... 3
12 1368036 Plate ........................................................................................................................ 1
13 1368041 Inlet Section............................................................................................................. 1
14 2022205 Valve (Relief)....................................................................................................... 1
15 1368011 Plug..................................................................................................................... 1
16 1368012 Nut ...................................................................................................................... 1
17 1368014 Nut ...................................................................................................................... 1
18 1368015 Screw .................................................................................................................. 1
19 1368016 Spring.................................................................................................................. 1
20 1368017 Plug..................................................................................................................... 1
21 .. . . . O-Ring................................................................................................................. 1
22 .. . . . Piston .................................................................................................................. 1
23 .. . . . Spring.................................................................................................................. 1
24 2022191 O-Ring................................................................................................................. 1
25 1368013 Gasket................................................................................................................. 2
26 .. . . . Poppet................................................................................................................. 1
27 .. . . . Seat..................................................................................................................... 1
28 1368047 Gasket................................................................................................................. 2
29 2022217 O-Ring................................................................................................................. 1
30 1368033 Back-Up Ring ...................................................................................................... 1
31 1368032 O-Ring................................................................................................................. 1
32 1369070 Lift Spool Section .................................................................................................... 1
33 1368028 Plug Kit................................................................................................................ 1
34 2022192 O-Ring ............................................................................................................ 1
35 .. . . . Plug................................................................................................................. 1
36 .. . . . Check Valve .................................................................................................... 1
37 .. . . . Spring ............................................................................................................. 1
38 .. . . . Spool................................................................................................................... 1
39 1368018 O-Ring................................................................................................................. 2
40 2022191 O-Ring................................................................................................................. 1
41 1368023 Spring.................................................................................................................. 1
42 1368007 Retainer .............................................................................................................. 1
43 1368024 Cap ..................................................................................................................... 1
44 1368025 Washer................................................................................................................ 1
45 296009 Capscrew ............................................................................................................ 1
46 1368026 Screw .................................................................................................................. 2
47 1368027 Plug..................................................................................................................... 2
48 1368022 Collar................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 8-35


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE
THREE FUNCTION
DUAL RELIEF
(⇒S/N D001H-3395)

ITEM PART NO. DESCRIPTION QTY

49 2022205 Valve (Relief)....................................................................................................... 1


50 2023312 Tilt Spool Section .................................................................................................... 1
51 1368028 Plug Kit................................................................................................................ 2
52 1368018 O-Ring................................................................................................................. 2
53 2022191 O-Ring................................................................................................................. 1
54 .. . . . Spool................................................................................................................... 1
55 1368022 Collar................................................................................................................... 2
56 1368023 Spring.................................................................................................................. 1
57 1368007 Retainer .............................................................................................................. 1
58 1368024 Cap ..................................................................................................................... 1
59 1368029 Washer................................................................................................................ 1
60 2022208 Screw .................................................................................................................. 1
61 1368026 Screw .................................................................................................................. 2
62 2022210 O-Ring................................................................................................................. 1
63 .. . . . Spool................................................................................................................... 1
64 1368030 Plug..................................................................................................................... 1
65 1368031 Spring.................................................................................................................. 1
66 .. . . . Auxilliary Spool Section........................................................................................... 1
67 1368028 Plug Kit................................................................................................................ 2
68 1368035 Plug Kit................................................................................................................ 1
69 1368032 O-Ring ............................................................................................................ 1
70 1368033 Back-Up Ring.................................................................................................. 1
71 2022217 O-Ring ............................................................................................................ 1
72 1368034 Plug................................................................................................................. 1
73 1368018 O-Ring................................................................................................................. 2
74 2022191 O-Ring................................................................................................................. 1
75 .. . . . Spool................................................................................................................... 1
76 1368022 Collar................................................................................................................... 2
77 1368023 Spring.................................................................................................................. 1
78 1368007 Retainer .............................................................................................................. 1
79 1368024 Cap ..................................................................................................................... 1
80 1368025 Washer................................................................................................................ 1
81 296009 Capscrew ............................................................................................................ 1
82 1368026 Screw .................................................................................................................. 2

1368127 Seal Kit (Includes Items 21, 24-25, 28-31, 34, 39-40, 52-53, 62, 69-71, 73-74) ......... 1
2314134 Seal Kit (Includes Items 28-31) ................................................................................... 1
1368028 Plug Kit (Includes Items 34-37) ................................................................................... 1

8-36 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-37
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE (Figure 8-13)


THREE FUNCTION
DUAL RELIEF
(S/N D001H-3396⇒)

8-38 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE
THREE FUNCTION
DUAL RELIEF
(S/N D001H-3396⇒)

ITEM PART NO. DESCRIPTION QTY

2026506 Control Valve ............................................................................................................... 1


1 296036 Capscrew ................................................................................................................ 3
2 292682 Lockwasher ............................................................................................................. 3
3 1389579 Valve Section........................................................................................................... 1
4 2037372 O-Ring ............................................................................................................ 1
4 2037370 O-Ring ............................................................................................................ 1
4 2037371 O-Ring ............................................................................................................ 1
4 2037369 Back-Up Ring.................................................................................................. 1
4 2022205 Valve (Relief)....................................................................................................... 2
4 2022569 Seal Kit ........................................................................................................... 1
5 .. . . . Spring.................................................................................................................. 1
6 1345707 Plug..................................................................................................................... 1
7 .. . . . Piston .................................................................................................................. 1
8 1345708 O-Ring................................................................................................................. 1
9 .. . . . Valve Seat ........................................................................................................... 1
10 .. . . . Poppet................................................................................................................. 1
11 1368016 Spring.................................................................................................................. 1
12 1345709 Screw .................................................................................................................. 1
13 1368014 Nut ...................................................................................................................... 1
14 1345710 O-Ring................................................................................................................. 1
15 .. . . . Lift Spool ............................................................................................................. 1
16 2022192 O-Ring................................................................................................................. 2
17 1368019 Plug..................................................................................................................... 2
18 1368020 Valve (Check) ...................................................................................................... 2
19 1368021 Spring.................................................................................................................. 2
20 1368018 O-Ring................................................................................................................. 4
21 1383683 Retainer .............................................................................................................. 2
22 1368022 Collar................................................................................................................... 4
23 1368023 Spring.................................................................................................................. 2
24 1368024 Cap ..................................................................................................................... 2
25 1368025 Washer................................................................................................................ 1
26 296009 Capscrew ............................................................................................................ 2
27 1345711 Bolt...................................................................................................................... 4
28 .. . . . Tilt Spool ............................................................................................................. 1
29 .. . . . Tilt Valve.............................................................................................................. 1
30 1368031 Spring.................................................................................................................. 1
31 1368030 Plug..................................................................................................................... 1
32 2022210 O-Ring................................................................................................................. 1
33 1368029 Washer................................................................................................................ 1
34 1383682 Capscrew ............................................................................................................ 1
35 2022191 O-Ring................................................................................................................. 1
36 1368017 Plug..................................................................................................................... 1
37 1368049 Cover ....................................................................................................................... 1
38 1368038 Block Assembly ....................................................................................................... 1
39 .. . . . Seal Case ........................................................................................................... 1
40 .. . . . Bolt...................................................................................................................... 2
41 .. . . . Scrapper ............................................................................................................. 1
42 .. . . . Retainer .............................................................................................................. 1
43 1368045 Spool Section (Auxiliary) ......................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 8-39


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE
THREE FUNCTION
DUAL RELIEF
(S/N D001H-3396⇒)

ITEM PART NO. DESCRIPTION QTY

44 .. . . . Spool................................................................................................................... 1
45 1368018 O-Ring................................................................................................................. 2
46 2022191 O-Ring................................................................................................................. 1
47 2022192 O-Ring................................................................................................................. 1
48 1368019 Plug..................................................................................................................... 1
49 1368020 Valve (Check)...................................................................................................... 1
50 1368021 Spring.................................................................................................................. 1
51 1368022 Collar................................................................................................................... 2
52 1368023 Spring.................................................................................................................. 1
53 1383683 Retainer .............................................................................................................. 2
54 1368024 Cap ..................................................................................................................... 1
55 1368025 Washer................................................................................................................ 1
56 1345711 Bolt...................................................................................................................... 1
57 296009 Capscrew ............................................................................................................ 2
58 1368032 O-Ring ..................................................................................................................... 1
59 1368033 Back-Up Ring .......................................................................................................... 1
60 2022217 O-Ring ..................................................................................................................... 1
61 1368034 Plug ......................................................................................................................... 1
62 1368040 Bracket (LH)................................................................................................................. 1
63 2021331 Bracket (RH) ................................................................................................................ 1
64 1383682 Capscrew..................................................................................................................... 2

2026069 Seal Kit (Includes Items 8, 14, 16, 20, 32, 35)............................................................. 1
1368028 Plug Kit (Includes Items 16-19, 45-48) ........................................................................ 1
1368035 Plug Kit (Includes Items 56-59) ................................................................................... 1

8-40 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-41
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE ATTACHING PARTS (Figure 8-14)


FOUR FUNCTION
(⇒S/N D001H-3395)

8-42 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE ATTACHING PARTS


FOUR FUNCTION
(⇒S/N D001H-3395)

ITEM PART NO. DESCRIPTION QTY

1 287503 Capscrew..................................................................................................................... 3
2 292682 Lockwasher.................................................................................................................. 3
3 15177 Washer ........................................................................................................................ 3
4 2020500 Lever ............................................................................................................................ 1
5 2020501 Lever ............................................................................................................................ 1
6 296160 Capscrew..................................................................................................................... 6
7 313805 Nut ............................................................................................................................... 11
8 292680 Lockwasher.................................................................................................................. 6
9 2021862 Cover (Front)................................................................................................................ 1
10 2021863 Cover (Rear) ................................................................................................................ 1
11 2021864 Boot ............................................................................................................................. 1
12 2021865 Plate ............................................................................................................................ 1
13 2022702 Screw........................................................................................................................... 5
14 320156 Washer ........................................................................................................................ 5
15 320157 Washer ........................................................................................................................ 2
16 296165 Capscrew..................................................................................................................... 5
17 292681 Lockwasher.................................................................................................................. 5
18 15175 Washer ........................................................................................................................ 3
19 2023310 Control Valve (☞ Figure 8-16) ................................................................................... 1
19 2023355 Control Valve (☞ Figure 8-18) ................................................................................... 1
20 2021867 Bracket......................................................................................................................... 1
21 2020503 Lever ............................................................................................................................ 1
22 2021823 Yoke ............................................................................................................................. 2
23 2022912 Pivot............................................................................................................................. 1
24 2022796 Bushing........................................................................................................................ 6
25 2021810 Bushing........................................................................................................................ 1
26 2021813 Pin ............................................................................................................................... 1
27 2021815 Link .............................................................................................................................. 2
28 2021816 Link .............................................................................................................................. 2
29 2021817 Pin ............................................................................................................................... 8
30 2021818 Cotter Pin..................................................................................................................... 8
31 320155 Washer ........................................................................................................................ 8
32 2022910 Yoke ............................................................................................................................. 1
33 2021851 Pin ............................................................................................................................... 1
34 175861 Spring .......................................................................................................................... 1
35 302427 Pin ............................................................................................................................... 1
36 2021860 Shim ............................................................................................................................ AR
37 320159 Washer ........................................................................................................................ 1
38 296128 Nut ............................................................................................................................... 3
39 2311502 Shim (0.015 in.) ........................................................................................................... AR
40 2021809 Bushing........................................................................................................................ 4

©2002 HYSTER COMPANY See Service Manual 8-43


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE ATTACHING PARTS (Figure 8-15)


FOUR FUNCTION
(S/N D001H-3396⇒)

8-44 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE ATTACHING PARTS


FOUR FUNCTION
(S/N D001H-3396⇒)

ITEM PART NO. DESCRIPTION QTY

1 287503 Capscrew..................................................................................................................... 3
2 292682 Lockwasher.................................................................................................................. 3
3 15177 Washer ........................................................................................................................ 3
4 2020500 Lever ............................................................................................................................ 1
5 2020501 Lever ............................................................................................................................ 1
6 296160 Capscrew..................................................................................................................... 6
7 313805 Nut ............................................................................................................................... 11
8 292680 Lockwasher.................................................................................................................. 6
9 2021862 Cover (Front)................................................................................................................ 1
10 2021863 Cover (Rear) ................................................................................................................ 1
11 2021864 Boot ............................................................................................................................. 1
12 2021865 Plate ............................................................................................................................ 1
13 2022702 Screw........................................................................................................................... 5
14 320156 Washer ........................................................................................................................ 5
15 320157 Washer ........................................................................................................................ 2
16 296165 Capscrew..................................................................................................................... 5
17 292681 Lockwasher.................................................................................................................. 5
18 15175 Washer ........................................................................................................................ 3
19 2026065 Valve (Control) (☞ Figure 8-17) ................................................................................. 1
19 2026507 Control Valve (☞ Figure 8-19) ................................................................................... 1
20 2021867 Bracket......................................................................................................................... 1
21 2020503 Lever ............................................................................................................................ 1
22 2021823 Yoke ............................................................................................................................. 2
23 2022912 Pivot............................................................................................................................. 1
24 2022796 Bushing........................................................................................................................ 6
25 2021810 Bushing........................................................................................................................ 1
26 2021813 Pin ............................................................................................................................... 1
27 2021815 Link .............................................................................................................................. 2
28 2021816 Link .............................................................................................................................. 2
29 2021817 Pin ............................................................................................................................... 8
30 2021818 Cotter Pin..................................................................................................................... 8
31 320155 Washer ........................................................................................................................ 8
32 2022910 Yoke ............................................................................................................................. 1
33 2021851 Pin ............................................................................................................................... 1
34 175861 Spring .......................................................................................................................... 1
35 302427 Pin ............................................................................................................................... 1
36 2021860 Shim ............................................................................................................................ AR
37 320159 Washer ........................................................................................................................ 1
38 296128 Nut ............................................................................................................................... 3
39 2311502 Shim (0.015 in.) ........................................................................................................... AR
40 2021809 Bushing........................................................................................................................ 4
41 17222 Fitting........................................................................................................................... 2
42 16558 Fitting........................................................................................................................... 2
43 1377372 Hose ............................................................................................................................ 1
44 1377371 Hose ............................................................................................................................ 1
45 1377374 Hose ............................................................................................................................ 1
46 1377373 Hose ............................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 8-45


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE (Figure 8-16)


FOUR FUNCTION
SINGLE RELIEF
(⇒S/N D001H-3395)

8-46 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE
FOUR FUNCTION
SINGLE RELIEF
(⇒S/N D001H-3395)

ITEM PART NO. DESCRIPTION QTY

2023310 Control Valve ............................................................................................................... 1


1 292682 Lockwasher ............................................................................................................. 3
2 1368046 Nut........................................................................................................................... 3
3 1368048 Tie Rod.................................................................................................................... 3
4 1368049 Cover ....................................................................................................................... 1
5 1368005 Bracket .................................................................................................................... 1
6 1368008 Bracket .................................................................................................................... 1
7 2022208 Screw ...................................................................................................................... 4
8 292680 Lockwasher ............................................................................................................. 8
9 1368026 Screw ...................................................................................................................... 4
10 1368006 Wiper ....................................................................................................................... 4
11 1368007 Retainer................................................................................................................... 4
12 1368036 Plate ........................................................................................................................ 2
13 1368041 Inlet Section............................................................................................................. 1
14 2022205 Valve (Relief)....................................................................................................... 1
15 1368011 Plug..................................................................................................................... 1
16 1368012 Nut ...................................................................................................................... 1
17 1368014 Nut ...................................................................................................................... 1
18 1368015 Screw .................................................................................................................. 1
19 1368016 Spring.................................................................................................................. 1
20 1368017 Plug..................................................................................................................... 1
21 .. . . . O-Ring................................................................................................................. 1
22 .. . . . Piston .................................................................................................................. 1
23 .. . . . Spring.................................................................................................................. 1
24 2022191 O-Ring................................................................................................................. 1
25 1368013 Gasket................................................................................................................. 2
26 .. . . . Poppet................................................................................................................. 1
27 .. . . . Seat..................................................................................................................... 1
28 1368047 Gasket................................................................................................................. 2
29 2022217 O-Ring................................................................................................................. 1
30 1368033 Back-Up Ring ...................................................................................................... 1
31 1368032 O-Ring................................................................................................................. 1
32 1368042 Lift Spool Section .................................................................................................... 1
33 1368028 Plug Kit................................................................................................................ 1
34 2022192 O-Ring ............................................................................................................ 1
35 .. . . . Plug................................................................................................................. 1
36 .. . . . Check Valve .................................................................................................... 1
37 .. . . . Spring ............................................................................................................. 1
38 .. . . . Spool................................................................................................................... 1
39 1368018 O-Ring................................................................................................................. 2
40 2022191 O-Ring................................................................................................................. 1
41 1368023 Spring.................................................................................................................. 1
42 1368007 Retainer .............................................................................................................. 1
43 1368024 Cap ..................................................................................................................... 1
44 1368025 Washer................................................................................................................ 1
45 296009 Capscrew ............................................................................................................ 1
46 1368026 Screw .................................................................................................................. 2
47 1368027 Plug..................................................................................................................... 1
48 1368022 Collar................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 8-47


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE
FOUR FUNCTION
SINGLE RELIEF
(⇒S/N D001H-3395)

ITEM PART NO. DESCRIPTION QTY

49 2023311 Tilt Spool Section .................................................................................................... 1


50 1368028 Plug Kit................................................................................................................ 1
51 1368018 O-Ring................................................................................................................. 2
52 2022191 O-Ring................................................................................................................. 1
53 .. . . . Spool................................................................................................................... 1
54 1368022 Collar................................................................................................................... 2
55 1368023 Spring.................................................................................................................. 1
56 1368007 Retainer .............................................................................................................. 1
57 1368024 Cap ..................................................................................................................... 1
58 1368029 Washer................................................................................................................ 1
59 2022208 Screw .................................................................................................................. 1
60 1368026 Screw .................................................................................................................. 2
61 2022210 O-Ring................................................................................................................. 1
62 .. . . . Spool................................................................................................................... 1
63 1368030 Plug..................................................................................................................... 1
64 1368031 Spring.................................................................................................................. 1
65 1368045 Spool Section (Auxiliary) ......................................................................................... 2
66 1368028 Plug Kit................................................................................................................ 1
67 1368035 Plug Kit................................................................................................................ 1
68 1368032 O-Ring ............................................................................................................ 1
69 1368033 Back-Up Ring.................................................................................................. 1
70 2022217 O-Ring ............................................................................................................ 1
71 1368034 Plug................................................................................................................. 1
72 1368018 O-Ring................................................................................................................. 2
73 2022191 O-Ring................................................................................................................. 1
74 .. . . . Spool................................................................................................................... 1
75 1368022 Collar................................................................................................................... 2
76 1368023 Spring.................................................................................................................. 1
77 1368007 Retainer .............................................................................................................. 1
78 1368024 Cap ..................................................................................................................... 1
79 1368025 Washer................................................................................................................ 1
80 296009 Capscrew ............................................................................................................ 1
81 1368026 Screw .................................................................................................................. 2

1368128 Seal Kit (Includes Items 21, 24-25, 28-31, 34, 39-40, 51-52, 61, 68-70, 72-73) ......... 1
1368028 Plug Kit (Includes Items 34-37) ................................................................................... 1

8-48 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-49
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE (Figure 8-17)


FOUR FUNCTION
SINGLE RELIEF
(S/N D001H-3396⇒)

8-50 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE
FOUR FUNCTION
SINGLE RELIEF
(S/N D001H-3396⇒)

ITEM PART NO. DESCRIPTION QTY

2026065 Valve (Control) ............................................................................................................. 1


1 2026471 Capscrew ................................................................................................................ 3
2 292682 Lockwasher ............................................................................................................. 3
3 1389580 Valve Section........................................................................................................... 1
4 2022569 Seal Kit ........................................................................................................... 1
4 2037369 Back-Up Ring.................................................................................................. 1
4 2037370 O-Ring ............................................................................................................ 1
4 2037371 O-Ring ............................................................................................................ 1
4 2037372 O-Ring ............................................................................................................ 1
4 2022205 Valve (Relief)....................................................................................................... 1
5 .. . . . Spring.................................................................................................................. 1
6 1345707 Plug..................................................................................................................... 1
7 1345708 O-Ring................................................................................................................. 1
8 .. . . . Piston .................................................................................................................. 1
9 .. . . . Valve Seat ........................................................................................................... 1
10 .. . . . Poppet................................................................................................................. 1
11 1368016 Spring.................................................................................................................. 1
12 1345709 Screw .................................................................................................................. 1
13 1368014 Nut ...................................................................................................................... 1
14 1345710 O-Ring................................................................................................................. 1
15 .. . . . Lift Spool ............................................................................................................. 1
16 2022192 O-Ring................................................................................................................. 2
17 1368019 Plug..................................................................................................................... 2
18 1368020 Valve (Check) ...................................................................................................... 2
19 1368021 Spring.................................................................................................................. 2
20 1368018 O-Ring................................................................................................................. 4
21 1383683 Retainer .............................................................................................................. 2
22 1368022 Collar................................................................................................................... 4
23 1368023 Spring.................................................................................................................. 2
24 1368024 Cap ..................................................................................................................... 2
25 1368025 Washer................................................................................................................ 1
26 296009 Capscrew ............................................................................................................ 1
27 1345711 Bolt...................................................................................................................... 4
28 .. . . . Tilt Spool ............................................................................................................. 1
29 .. . . . Tilt Valve.............................................................................................................. 1
30 1368031 Spring.................................................................................................................. 1
31 1368030 Plug..................................................................................................................... 1
32 2022210 O-Ring................................................................................................................. 1
33 1368029 Washer................................................................................................................ 1
34 1383682 Capscrew ............................................................................................................ 1
35 2022191 O-Ring................................................................................................................. 1
36 1368017 Plug..................................................................................................................... 1
37 1368049 Cover ....................................................................................................................... 1
38 1368038 Block Assembly ....................................................................................................... 2
39 .. . . . Seal Case ........................................................................................................... 1
40 .. . . . Bolt...................................................................................................................... 2
41 .. . . . Scrapper ............................................................................................................. 1
42 .. . . . Retainer .............................................................................................................. 1
43 1368045 Spool Section (Auxiliary) ......................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 8-51


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE
FOUR FUNCTION
SINGLE RELIEF
(S/N D001H-3396⇒)

ITEM PART NO. DESCRIPTION QTY

44 .. . . . Spool................................................................................................................... 2
45 1368018 O-Ring................................................................................................................. 4
46 2022191 O-Ring................................................................................................................. 2
47 2022192 O-Ring................................................................................................................. 2
48 1368019 Plug..................................................................................................................... 2
49 1368020 Valve (Check)...................................................................................................... 2
50 1368021 Spring.................................................................................................................. 2
51 1368022 Collar................................................................................................................... 4
52 1368023 Spring.................................................................................................................. 2
53 1383683 Retainer .............................................................................................................. 2
54 1368024 Cap ..................................................................................................................... 2
55 1368025 Washer................................................................................................................ 2
56 1345711 Bolt...................................................................................................................... 4
57 296009 Capscrew ............................................................................................................ 2
58 2037369 Back-Up Ring.................................................................................................. 1
58 2037372 O-Ring ............................................................................................................ 1
58 2022205 Valve (Relief)....................................................................................................... 2
58 2037371 O-Ring ............................................................................................................ 1
58 2022569 Seal Kit ........................................................................................................... 1
58 2037370 O-Ring ............................................................................................................ 1
59 1368032 O-Ring ..................................................................................................................... 2
60 1368033 Back-Up Ring .......................................................................................................... 2
61 2022217 O-Ring ..................................................................................................................... 2
62 1368034 Plug ......................................................................................................................... 2
63 1368040 Bracket (LH)................................................................................................................. 1
64 2021331 Bracket (RH) ................................................................................................................ 1
65 1383682 Capscrew..................................................................................................................... 4

2026070 Seal Kit (Includes Items 8, 14, 16, 20, 32, 35)............................................................. 1
1368028 Plug Kit (Includes Items 16-19, 47-50) ........................................................................ 1
1368035 Plug Kit (Includes Items 59-62) ................................................................................... 1

8-52 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-53
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE (Figure 8-18)


FOUR FUNCTION
DUAL RELIEF
(⇒S/N D001H-3395)

8-54 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE
FOUR FUNCTION
DUAL RELIEF
(⇒S/N D001H-3395)

ITEM PART NO. DESCRIPTION QTY

2023355 Control Valve ............................................................................................................... 1


1 292682 Lockwasher ............................................................................................................. 3
2 1368046 Nut........................................................................................................................... 3
3 1368048 Tie Rod.................................................................................................................... 3
4 1368049 Cover ....................................................................................................................... 1
5 1368005 Bracket .................................................................................................................... 1
6 1368008 Bracket .................................................................................................................... 1
7 2022208 Screw ...................................................................................................................... 4
8 292680 Lockwasher ............................................................................................................. 8
9 1368026 Screw ...................................................................................................................... 4
10 1368006 Wiper ....................................................................................................................... 4
11 1368007 Retainer................................................................................................................... 4
12 1368036 Plate ........................................................................................................................ 2
13 1368041 Inlet Section............................................................................................................. 1
14 2022205 Valve (Relief)....................................................................................................... 1
15 1368011 Plug..................................................................................................................... 1
16 1368012 Nut ...................................................................................................................... 1
17 1368014 Nut ...................................................................................................................... 1
18 1368015 Screw .................................................................................................................. 1
19 1368016 Spring.................................................................................................................. 1
20 1368017 Plug..................................................................................................................... 1
21 .. . . . O-Ring................................................................................................................. 1
22 .. . . . Piston .................................................................................................................. 1
23 .. . . . Spring.................................................................................................................. 1
24 2022191 O-Ring................................................................................................................. 1
25 1368013 Gasket................................................................................................................. 2
26 .. . . . Poppet................................................................................................................. 1
27 .. . . . Seat..................................................................................................................... 1
28 1368047 Gasket................................................................................................................. 2
29 2022217 O-Ring................................................................................................................. 1
30 1368033 Back-Up Ring ...................................................................................................... 1
31 1368032 O-Ring................................................................................................................. 1
32 1369070 Lift Spool Section .................................................................................................... 1
33 1368028 Plug Kit................................................................................................................ 1
34 2022192 O-Ring ............................................................................................................ 1
35 .. . . . Plug................................................................................................................. 1
36 .. . . . Check Valve .................................................................................................... 1
37 .. . . . Spring ............................................................................................................. 1
38 .. . . . Spool................................................................................................................... 1
39 1368018 O-Ring................................................................................................................. 2
40 2022191 O-Ring................................................................................................................. 1
41 1368023 Spring.................................................................................................................. 1
42 1368007 Retainer .............................................................................................................. 1
43 1368024 Cap ..................................................................................................................... 1
44 1368025 Washer................................................................................................................ 1
45 296009 Capscrew ............................................................................................................ 1
46 1368026 Screw .................................................................................................................. 2
47 1368027 Plug..................................................................................................................... 2
48 1368022 Collar................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 8-55


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE
FOUR FUNCTION
DUAL RELIEF
(⇒S/N D001H-3395)

ITEM PART NO. DESCRIPTION QTY

49 2022205 Valve (Relief)....................................................................................................... 1


50 2023312 Tilt Spool Section .................................................................................................... 1
51 1368028 Plug Kit................................................................................................................ 2
52 1368018 O-Ring................................................................................................................. 2
53 2022191 O-Ring................................................................................................................. 1
54 .. . . . Spool................................................................................................................... 1
55 1368022 Collar................................................................................................................... 2
56 1368023 Spring.................................................................................................................. 1
57 1368007 Retainer .............................................................................................................. 1
58 1368024 Cap ..................................................................................................................... 1
59 1368029 Washer................................................................................................................ 1
60 2022208 Screw .................................................................................................................. 1
61 1368026 Screw .................................................................................................................. 2
62 2022210 O-Ring................................................................................................................. 1
63 .. . . . Spool................................................................................................................... 1
64 1368030 Plug..................................................................................................................... 1
65 1368031 Spring.................................................................................................................. 1
66 .. . . . Auxilliary Spool Section........................................................................................... 2
67 1368028 Plug Kit................................................................................................................ 2
68 1368035 Plug Kit................................................................................................................ 1
69 1368032 O-Ring ............................................................................................................ 1
70 1368033 Back-Up Ring.................................................................................................. 1
71 2022217 O-Ring ............................................................................................................ 1
72 1368034 Plug................................................................................................................. 1
73 1368018 O-Ring................................................................................................................. 2
74 2022191 O-Ring................................................................................................................. 1
75 .. . . . Spool................................................................................................................... 1
76 1368022 Collar................................................................................................................... 2
77 1368023 Spring.................................................................................................................. 1
78 1368007 Retainer .............................................................................................................. 1
79 1368024 Cap ..................................................................................................................... 1
80 1368025 Washer................................................................................................................ 1
81 296009 Capscrew ............................................................................................................ 1
82 1368026 Screw .................................................................................................................. 2

1368128 Seal Kit (Includes Items 21, 24-25, 28-31, 34, 39-40, 52-53, 62, 69-71, 73-74) ......... 1
2314134 Seal Kit (Includes Items 28-31) ................................................................................... 1
1368028 Plug Kit (Includes Items 34-37) ................................................................................... 1

8-56 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-57
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE (Figure 8-19)


FOUR FUNCTION
DUAL RELIEF
(S/N D001H-3396⇒)

8-58 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CONTROL VALVE
FOUR FUNCTION
DUAL RELIEF
(S/N D001H-3396⇒)

ITEM PART NO. DESCRIPTION QTY

2026507 Control Valve ............................................................................................................... 1


1 2026471 Capscrew ................................................................................................................ 3
2 292682 Lockwasher ............................................................................................................. 3
3 1389579 Valve Section........................................................................................................... 1
4 2022205 Valve (Relief)....................................................................................................... 1
5 .. . . . Spring.................................................................................................................. 1
6 1345707 Plug..................................................................................................................... 1
7 1345708 O-Ring................................................................................................................. 1
8 .. . . . Piston .................................................................................................................. 1
9 .. . . . Valve Seat ........................................................................................................... 1
10 .. . . . Poppet................................................................................................................. 1
11 1368016 Spring.................................................................................................................. 1
12 1345709 Screw .................................................................................................................. 1
13 1368014 Nut ...................................................................................................................... 1
14 1345710 O-Ring................................................................................................................. 1
15 .. . . . Lift Spool ............................................................................................................. 1
16 2022192 O-Ring................................................................................................................. 2
17 1368019 Plug..................................................................................................................... 2
18 1368020 Valve (Check) ...................................................................................................... 2
19 1368021 Spring.................................................................................................................. 2
20 1368018 O-Ring................................................................................................................. 4
21 1383683 Retainer .............................................................................................................. 2
22 1368022 Collar................................................................................................................... 4
23 1368023 Spring.................................................................................................................. 2
24 1368024 Cap ..................................................................................................................... 2
25 1368025 Washer................................................................................................................ 1
26 296009 Capscrew ............................................................................................................ 1
27 1345711 Bolt...................................................................................................................... 4
28 .. . . . Tilt Spool ............................................................................................................. 1
29 .. . . . Tilt Valve.............................................................................................................. 1
30 1368031 Spring.................................................................................................................. 1
31 1368030 Plug..................................................................................................................... 1
32 2022210 O-Ring................................................................................................................. 1
33 1368029 Washer................................................................................................................ 1
34 1383682 Capscrew ............................................................................................................ 1
35 2022191 O-Ring................................................................................................................. 1
36 1368017 Plug..................................................................................................................... 1
37 1368049 Cover ....................................................................................................................... 1
38 1368038 Block Assembly ....................................................................................................... 2
39 .. . . . Seal Case ........................................................................................................... 1
40 .. . . . Bolt...................................................................................................................... 2
41 .. . . . Scrapper ............................................................................................................. 1
42 .. . . . Retainer .............................................................................................................. 1
43 1368045 Spool Section (Auxiliary) ......................................................................................... 2
44 .. . . . Spool................................................................................................................... 2
45 1368018 O-Ring................................................................................................................. 4
46 2022205 Valve (Relief)....................................................................................................... 2
47 2022191 O-Ring................................................................................................................. 2
48 2022192 O-Ring................................................................................................................. 2

©2002 HYSTER COMPANY See Service Manual 8-59


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CONTROL VALVE
FOUR FUNCTION
DUAL RELIEF
(S/N D001H-3396⇒)

ITEM PART NO. DESCRIPTION QTY

49 1368019 Plug..................................................................................................................... 2
50 1368020 Valve (Check)...................................................................................................... 2
51 1368021 Spring.................................................................................................................. 2
52 1368022 Collar................................................................................................................... 4
53 1368023 Spring.................................................................................................................. 2
54 1383683 Retainer .............................................................................................................. 2
55 1368024 Cap ..................................................................................................................... 2
56 1368025 Washer................................................................................................................ 2
57 1345711 Bolt...................................................................................................................... 4
58 296009 Capscrew ............................................................................................................ 2
59 1368032 O-Ring ..................................................................................................................... 2
60 1368033 Back-Up Ring .......................................................................................................... 2
61 2022217 O-Ring ..................................................................................................................... 2
62 1368034 Plug ......................................................................................................................... 2
63 1368040 Bracket (LH)................................................................................................................. 1
64 2021331 Bracket (RH) ................................................................................................................ 1
65 1383682 Capscrew..................................................................................................................... 4

2026070 Seal Kit (Includes Items 8, 14, 16, 20, 32, 35)............................................................. 1
2314134 Seal Kit (Includes Item 4) ............................................................................................ 1
1368028 Plug Kit (Includes Items 16-19, 48-51) ........................................................................ 1
1368035 Plug Kit (Includes Items 59-62) ................................................................................... 1

8-60 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

8-61
UNIT CODE D001
NORTH AMERICA 03/2002

TILT CYLINDER (Figure 8-20)

8-62 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

TILT CYLINDER

ITEM PART NO. DESCRIPTION QTY

2310066 Tilt Cylinder (6 Forward/3 Back)................................................................................ 2


1 2308689 Rod.......................................................................................................................... 1
2 1371668 Shell ........................................................................................................................ 1
3 2308169 Gland....................................................................................................................... 1
4 2311937 Wiper Ring............................................................................................................... 1
5 2311816 Seal ......................................................................................................................... 1
6 276627 Back-Up Ring .......................................................................................................... 1
7 57664 O-Ring ..................................................................................................................... 1
8 2304677 Piston ...................................................................................................................... 1
9 2306303 Seal ......................................................................................................................... 1
10 2302899 Nut........................................................................................................................... 1
11 186061 Packing Lubricant ........................................................................................................ AR

2302714 Seal Kit (Includes Items 4-7, 9) ................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 8-63


for service procedures.
NOTES

8-64
UNIT CODE D001
03/2002 NORTH AMERICA

9 MAST-TWO STAGE LIMITED FREE-LIFT


UNIT CODE D001
03/2002 NORTH AMERICA

SECTION 9
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-14
FORK
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-26
HEADER HOSE
FOUR FUNCTION
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-22
THREE FUNCTION
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-20
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-4
LIFT
TWO STAGE LIMITED FREE-LIFT
⇒S/N A550L-1566 ........................................................................................................................................ 9-6
S/N A550L-1567⇒ ........................................................................................................................................ 9-8
LIFT CYLINDER
LEFT HAND
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-10
RIGHT HAND
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-12
LOAD BACKREST EXTENSION
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-16
MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-18
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-2

©2002 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

OUTER MAST (Figure 9-1)


TWO STAGE LIMITED FREE-LIFT

9-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

OUTER MAST
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2591 mm 2892 mm 3192 mm
ITEM 1 2 3 4 (102 in.) (113.9 in.) (125.7 in.)
Mast A550 A550 A550
Group Number 2592 2892 3192
1 Outer Mast 1353052 1353055 1353058

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 215212 Bearing Strip................................................................................................................ 2
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 104506 O-Ring ......................................................................................................................... 4
6 1353192 Load Roller ("B") (0,76 mm)......................................................................................... AR
6 1353193 Load Roller ("C") (1,52 mm) ........................................................................................ AR
6 1395169 Load Roller ("A") (Optional) ......................................................................................... 2
6 1395173 Load Roller ("A") (Standard) ........................................................................................ 2
6 1395175 Load Roller ("A") (Optional) ......................................................................................... 2
7 58901 Snap Ring.................................................................................................................... 2
8 129387 Shim (0.020 in.) ........................................................................................................... AR

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

INNER MAST (Figure 9-2)


TWO STAGE LIMITED FREE-LIFT

9-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

INNER MAST
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2591 mm 2892 mm 3192 mm
ITEM 1 2 3 4 (102 in.) (113.9 in.) (125.7 in.)
Mast A550 A550 A550
Group Number 2592 2892 3192
1 Inner Mast 1349252 1349255 1349258

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast.................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 1353192 Load Roller ("B") (0,76 mm)......................................................................................... AR
3 1353193 Load Roller ("C") (1,52 mm) ........................................................................................ AR
3 1395169 Load Roller ("A") (Optional) ......................................................................................... 2
3 1395173 Load Roller ("A") (Standard) ........................................................................................ 2
3 1395175 Load Roller ("A") (Optional) ......................................................................................... 2
4 58901 Snap Ring.................................................................................................................... 2
5 129387 Shim (0.020 in.) ........................................................................................................... AR
6 304526 Snap Ring.................................................................................................................... 2
7 b 1345183 Chain Sheave .............................................................................................................. 2
7 c 1379685 Chain Sheave Assembly.............................................................................................. 2
8 b 1345181 Sheave .................................................................................................................... 1
8 c 1378698 Sheave .................................................................................................................... 1
9 c 1378699 Bearing .................................................................................................................... 1
9 b 231020 Bearing .................................................................................................................... 1
10 c 37752 Snap Ring................................................................................................................ 1
10 b 37752 Snap Ring................................................................................................................ 2
11 d 1379707 Spacer ..................................................................................................................... 4

FOOTNOTES:
a Refer to Table
b ⇒ S/N A550L-1774
c S/N A550L-1775 ⇒
d S/N A550L-1775⇔S/N A550L-1786

©2002 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

LIFT (Figure 9-3)


TWO STAGE LIMITED FREE-LIFT
(⇒S/N A550L-1566)

9-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

LIFT
TWO STAGE LIMITED FREE-LIFT
(⇒S/N A550L-1566)
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION 2591 mm 2892 mm 3192 mm
ITEM 1 2 3 4 (102 in.) (113.9 in.) (125.7 in.)
Mast A550 A550 A550
Group Number 2592 2892 3192
27 Chain 182332 182343 135634

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Lift Cylinder (RH) (☞ Figure 9-5) ............................................................................... 1


2 .. . . . Lift Cylinder (LH) (☞ Figure 9-6) ................................................................................ 1
3 161003 Nut ............................................................................................................................... 2
4 297649 Ring ............................................................................................................................. 2
5 292531 Capscrew..................................................................................................................... 2
6 296422 Washer ........................................................................................................................ 4
7 323090 Spacer ......................................................................................................................... 2
8 300937 Nut ............................................................................................................................... 2
9 16542 Fitting........................................................................................................................... 1
9 16485 O-Ring ..................................................................................................................... 1
10 323061 Control Valve ............................................................................................................... 1
10 16982 O-Ring ..................................................................................................................... 1
11 1333392 Housing ....................................................................................................................... 1
12 177589 Clamp .......................................................................................................................... 1
13 136704 Capscrew..................................................................................................................... 2
14 313828 Nut ............................................................................................................................... 2
15 17063 Fitting........................................................................................................................... 1
16 320157 Washer ........................................................................................................................ 6
17 120938 Spring .......................................................................................................................... 2
18 323160 Washer ........................................................................................................................ 2
19 189595 Fitting........................................................................................................................... 2
19 16485 O-Ring ..................................................................................................................... 1
20 14603 Fitting........................................................................................................................... 1
20 16486 O-Ring ..................................................................................................................... 1
21 131358 Snap Ring.................................................................................................................... 2
22 1333382 Washer ........................................................................................................................ 2
23 1354915 Washer ........................................................................................................................ AR
23 1354916 Washer ........................................................................................................................ AR
23 1354917 Washer ........................................................................................................................ AR
24 323161 Pin ............................................................................................................................... 2
25 15200 Cotter Pin..................................................................................................................... 2
26 320313 Chain Anchor ............................................................................................................... 2
27 a .. . . . Chain ........................................................................................................................... 2
28 1362392 Hose ............................................................................................................................ 1
29 1362391 Hose ............................................................................................................................ 1
30 16882 Fitting........................................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

LIFT (Figure 9-4)


TWO STAGE LIMITED FREE-LIFT
(S/N A550L-1567⇒)

9-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

LIFT
TWO STAGE LIMITED FREE-LIFT
(S/N A550L-1567⇒)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2591 mm 2892 mm 3192 mm
ITEM 1 2 3 4 (102 in.) (113.9 in.) (125.7 in.)
Mast A550 A550 A550
Group Number 2592 2892 3192
25 Chain 135619 182343 135634

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Lift Cylinder (LH) (☞ Figure 9-5) ................................................................................ 1


2 .. . . . Lift Cylinder (RH) (☞ Figure 9-6) ............................................................................... 1
3 161003 Nut ............................................................................................................................... 2
4 297649 Ring ............................................................................................................................. 2
5 292531 Capscrew..................................................................................................................... 2
6 296422 Washer ........................................................................................................................ 4
7 323090 Spacer ......................................................................................................................... 2
8 300937 Nut ............................................................................................................................... 2
9 16560 Fitting........................................................................................................................... 2
9 16485 O-Ring ..................................................................................................................... 2
10 323061 Control Valve ............................................................................................................... 1
10 16982 O-Ring ..................................................................................................................... 1
11 1333392 Housing ....................................................................................................................... 1
12 292509 Capscrew..................................................................................................................... 2
13 313828 Nut ............................................................................................................................... 2
14 17051 Fitting........................................................................................................................... 1
15 120938 Spring .......................................................................................................................... 1
16 323160 Washer ........................................................................................................................ 1
17 189595 Fitting........................................................................................................................... 1
17 16485 O-Ring ..................................................................................................................... 1
18 14603 Fitting........................................................................................................................... 1
18 16486 O-Ring ..................................................................................................................... 1
19 131358 Snap Ring.................................................................................................................... 2
20 1333382 Washer ........................................................................................................................ 2
21 1354915 Washer ........................................................................................................................ AR
21 1354916 Washer ........................................................................................................................ AR
21 1354917 Washer ........................................................................................................................ AR
22 323161 Pin ............................................................................................................................... 2
23 15200 Cotter Pin..................................................................................................................... 2
24 c 1369357 Chain Anchor ............................................................................................................... 2
24 b 320313 Chain Anchor ............................................................................................................... 2
25 a .. . . . Chain ........................................................................................................................... 2
26 1376100 Hose ............................................................................................................................ 2
27 16882 Fitting........................................................................................................................... 1
28 599737 Wear Scale .................................................................................................................. AR
29 171350 Lubricant (400 ml)........................................................................................................ AR

FOOTNOTES:
a Refer to Table
b ⇒ S/N A550L-1572
c S/N A550L-1573 ⇒

©2002 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

LIFT CYLINDER (Figure 9-5)


LEFT HAND
TWO STAGE LIMITED FREE-LIFT

9-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

LIFT CYLINDER
LEFT HAND
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2592 mm 2892 mm 3192 mm
1 2 3 4 (102.0 in.) (113.9 in.) (125.7 in.)
ITEM Mast A550 A550 A550
Group Number 2592 2892 3192
Cylinder
8601602 8601605 8601608
Group Number
Lift Cylinder (LH) 1361330 1361348 1361366
1 Shell 1361331 1361349 1361367
2 Rod 1361332 1361350 1361368

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder (LH).......................................................................................................... 1


1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1371653 Gland....................................................................................................................... 1
4 322902 Wear Ring ............................................................................................................... 1
5 257913 Check Valve............................................................................................................. 1
6 297531 Washer .................................................................................................................... 1
7 187388 Snap Ring................................................................................................................ 1
8 39348 O-Ring ..................................................................................................................... 1
9 1319668 Wiper Ring............................................................................................................... 1
10 1356749 Rod Seal.................................................................................................................. 1
11 55407 O-Ring ..................................................................................................................... 1
12 330692 Seal ......................................................................................................................... 1
13 322824 Back-Up Ring .......................................................................................................... 2
14 1362871 Wear Ring ............................................................................................................... 1
15 186061 Packing Lubricant ........................................................................................................ AR

1360140 Seal Kit (Includes Items 4, 9-14) ................................................................................. 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

LIFT CYLINDER (Figure 9-6)


RIGHT HAND
TWO STAGE LIMITED FREE-LIFT

9-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

LIFT CYLINDER
RIGHT HAND
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2592 mm 2892 mm 3192 mm
1 2 3 4 (102.0 in.) (113.9 in.) (125.7 in.)
ITEM Mast A550 A550 A550
Group Number 2592 2892 3192
Cylinder
8601652 8601655 8601658
Group Number
Lift Cylinder (RH) 1361334 1361352 1361370
1 Shell 1361335 1361353 1361371
2 Rod 1361332 1361350 1361368

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder (RH) ......................................................................................................... 1


1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1371653 Gland....................................................................................................................... 1
4 322902 Wear Ring ............................................................................................................... 1
5 257913 Check Valve............................................................................................................. 1
6 297531 Washer .................................................................................................................... 1
7 187388 Snap Ring................................................................................................................ 1
8 39348 O-Ring ..................................................................................................................... 1
9 1319668 Wiper Ring............................................................................................................... 1
10 1356749 Rod Seal.................................................................................................................. 1
11 55407 O-Ring ..................................................................................................................... 1
12 330692 Seal ......................................................................................................................... 1
13 322824 Back-Up Ring .......................................................................................................... 2
14 1362871 Wear Ring ............................................................................................................... 1
15 186061 Packing Lubricant ........................................................................................................ AR

1360140 Seal Kit (Includes Items 9-14) ..................................................................................... 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CARRIAGE (Figure 9-7)


TWO STAGE LIMITED FREE-LIFT

9-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CARRIAGE
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1353329 Carriage Assembly ...................................................................................................... 1


1 1353324 Frame ...................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 6
3 58901 Snap Ring................................................................................................................ 6
4 129387 Shim (0.020 in.) ....................................................................................................... AR
5 366115 Spacer ..................................................................................................................... 2
6 a 1353191 Load Roller .............................................................................................................. 2
6 1353192 Load Roller ("B") (0,76 mm) .................................................................................... AR
6 1353193 Load Roller ("C") (1,52 mm) .................................................................................... AR
6 b 1395173 Load Roller ("A") (Standard).................................................................................... 2
7 1369345 Chain Anchor........................................................................................................... 2
7 1504010 Chain Anchor (Optional).......................................................................................... 1
8 1353408 Pin ........................................................................................................................... 2
9 131358 Snap Ring................................................................................................................ 4
10 323161 Pin ........................................................................................................................... 2
11 15200 Cotter Pin ................................................................................................................ 2

FOOTNOTES:
a ⇒ S/N A550L-2095
b S/N A550L-2096 ⇒

©2002 HYSTER COMPANY See Service Manual 9-15


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

LOAD BACKREST EXTENSION (Figure 9-8)


TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1349446 Load Backrest Extension (38 in.)................................................................................. 1


2 1353533 Capscrew..................................................................................................................... 4
3 221771 Washer ........................................................................................................................ 4
3 296423 Washer (Optional)........................................................................................................ 4
4 300937 Nut ............................................................................................................................... 4

9-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

9-17
UNIT CODE D001
NORTH AMERICA 03/2002

MAST INSTALLATION (Figure 9-9)


TWO STAGE LIMITED FREE-LIFT

9-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1363260 Rod End (RH) .............................................................................................................. 1


2 1363261 Rod End (LH)............................................................................................................... 1
3 292531 Capscrew..................................................................................................................... 6
4 292683 Lockwasher.................................................................................................................. 6
5 292656 Nut ............................................................................................................................... 2
6 16001 Lube Fitting .................................................................................................................. 2
7 292514 Capscrew..................................................................................................................... 2
8 1371287 Washer ........................................................................................................................ 2
9 1348185 Bushing........................................................................................................................ 2
10 1348188 Rod End Pin ................................................................................................................ 2
11 1370721 Bushing........................................................................................................................ 2
12 1370722 Cap .............................................................................................................................. 2
13 308117 Rod End Pin ................................................................................................................ 2
14 300982 Bushing........................................................................................................................ 2
15 320177 Washer ........................................................................................................................ 2
16 1371655 Cotter Pin..................................................................................................................... 2
17 2310066 Tilt Cylinder (☞ Figure 8-20) ...................................................................................... 2
18 292682 Lockwasher.................................................................................................................. 2
19 1363268 Shim (0.068 in.) ........................................................................................................... AR
20 1363269 Shim (0.032 in.) ........................................................................................................... AR
21 1391326 Spacer (6 Forward/5 Back) ....................................................................................... 2
21 1465629 Cover Band Kit (Closed) (6 Forward/3 Back) ............................................................ 2
22 16001 Lube Fitting .................................................................................................................. 4

©2002 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HEADER HOSE (Figure 9-10)


THREE FUNCTION
TWO STAGE LIMITED FREE-LIFT

9-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HEADER HOSE
THREE FUNCTION
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2591 mm 2892 mm 3192 mm
ITEM 1 2 3 4 (102 in.) (113.9 in.) (125.7 in.)
Mast A550 A550 A550
Group Number 2592 2892 3192
1 Hose d 1368301 d 1368302 d 1368307
e 1366432 e 1398476 e 1398479

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose ............................................................................................................................ 2
2 1360508 Clamp .......................................................................................................................... 2
3 1360549 Spacer ......................................................................................................................... 1
4 292508 Capscrew..................................................................................................................... 4
5 1345412 Bracket (RH) ................................................................................................................ 1
6 313828 Nut ............................................................................................................................... 6
7 1363486 Bracket......................................................................................................................... 1
8 1360548 Stubshaft ..................................................................................................................... 1
9 1381595 Sheave......................................................................................................................... 1
10 1345190 Washer ........................................................................................................................ 2
11 313805 Nut ............................................................................................................................... 2
12 292533 Capscrew..................................................................................................................... 1
13 1360386 Clamp .......................................................................................................................... 1
14 292683 Lockwasher.................................................................................................................. 1
15 136704 Capscrew..................................................................................................................... 2
16 287816 Capscrew..................................................................................................................... 2
17 1353530 Clamp .......................................................................................................................... 4
18 1345348 Clamp .......................................................................................................................... 2
19 1375574 Strap ............................................................................................................................ 2
20 16558 Fitting........................................................................................................................... 1
20 16483 O-Ring ..................................................................................................................... 1
21 b 1377371 Hose ............................................................................................................................ 1
21 c 1377371 Hose ............................................................................................................................ 2
22 b 1377372 Hose ............................................................................................................................ 1
23 b 292681 Lockwasher.................................................................................................................. 1
24 b 2022830 Clamp .......................................................................................................................... 1
25 b 239503 Nut ............................................................................................................................... 3
26 17222 Fitting........................................................................................................................... 1
26 16483 O-Ring ..................................................................................................................... 1
27 c 129563 Strap Clamp................................................................................................................. 3

FOOTNOTES:
a Refer to Table
b ⇒ S/N PENDING PER ECN 72115-02
c S/N PENDING PER ECN 72115-02 ⇒
d ⇒ D/B 11/1998
e D/B 11/1998 ⇒

©2002 HYSTER COMPANY See Service Manual 9-21


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HEADER HOSE (Figure 9-11)


FOUR FUNCTION
TWO STAGE LIMITED FREE-LIFT

9-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HEADER HOSE
FOUR FUNCTION
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2591 mm 2892 mm 3192 mm
ITEM 1 2 3 4 (102 in.) (113.9 in.) (125.7 in.)
Mast A550 A550 A550
Group Number 2592 2892 3192
1 Hose d 1368301 d 1368302 d 1368307
e 1366432 e 1398476 e 1398479

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose ............................................................................................................................ 4
2 1360549 Spacer ......................................................................................................................... 2
3 1360508 Clamp .......................................................................................................................... 4
4 b 292508 Capscrew..................................................................................................................... 8
5 1345412 Bracket (RH) ................................................................................................................ 1
5 1345413 Bracket (LH)................................................................................................................. 1
6 2022830 Clamp .......................................................................................................................... 1
7 313828 Nut ............................................................................................................................... 12
8 1363486 Bracket......................................................................................................................... 2
9 1360548 Stubshaft ..................................................................................................................... 2
10 1494017 Sheave......................................................................................................................... 2
11 1345190 Washer ........................................................................................................................ 4
12 313805 Nut ............................................................................................................................... 4
13 292533 Capscrew..................................................................................................................... 2
14 1360386 Clamp .......................................................................................................................... 2
15 292683 Lockwasher.................................................................................................................. 2
16 136704 Capscrew..................................................................................................................... 4
18 1353530 Clamp .......................................................................................................................... 8
19 1345348 Clamp .......................................................................................................................... 4
20 1375574 Strap ............................................................................................................................ 4
21 16558 Fitting........................................................................................................................... 2
21 16483 O-Ring ..................................................................................................................... 1
22 b 1377371 Hose ............................................................................................................................ 1
22 c 1377371 Hose ............................................................................................................................ 2
23 b 1377372 Hose ............................................................................................................................ 1
24 239503 Nut ............................................................................................................................... 3
25 b 239503 Nut ............................................................................................................................... 1
26 b 292681 Lockwasher.................................................................................................................. 1
27 b 320157 Washer ........................................................................................................................ 1
28 17222 Fitting........................................................................................................................... 2
28 16483 O-Ring ..................................................................................................................... 1
29 b 101625 Clamp .......................................................................................................................... 2
30 c 1377372 Hose ............................................................................................................................ 1
30 b 1377373 Hose ............................................................................................................................ 1
31 c 1377372 Hose ............................................................................................................................ 1
31 b 1377374 Hose ............................................................................................................................ 1
32 292681 Lockwasher.................................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 9-23


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HEADER HOSE
FOUR FUNCTION
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

33 c 129563 Strap Clamp................................................................................................................. 3


34 137852 Strap Clamp................................................................................................................. 2

FOOTNOTES:
a Refer to Table
b ⇒ S/N PENDING PER ECN 72115-02
c S/N PENDING PER ECN 72115-02 ⇒
d ⇒ D/B 11/1998
e D/B 11/1998 ⇒

9-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

9-25
UNIT CODE D001
NORTH AMERICA 03/2002

FORK (Figure 9-12)


TWO STAGE LIMITED FREE-LIFT

9-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FORK
TWO STAGE LIMITED FREE-LIFT

KEY:
A: Full Bottom Taper (40 mm x 100 mm)
B: Standard Taper (40 mm x 100 mm)
C: Standard Taper (40 mm x 80 mm)

QTY
ITEM PART NO. DESCRIPTION A B C

1 1327017 Fork (36 in.) .............................................................................................. .. .. 2


1 1327018 Fork (42 in.) .............................................................................................. .. .. 2
1 1327019 Fork (48 in.) .............................................................................................. .. .. 2
1 1327020 Fork (54 in.) .............................................................................................. .. .. 2
1 1327021 Fork (39 in.) .............................................................................................. .. .. 2
1 1327022 Fork (43 in.) .............................................................................................. .. .. 2
1 1327023 Fork (47 in.) .............................................................................................. .. .. 2
1 1333043 Fork (39 in.) .............................................................................................. .. 2 ..
1 1333044 Fork (43 in.) .............................................................................................. .. 2 ..
1 1333045 Fork (47 in.) .............................................................................................. .. 2 ..
1 1338076 Fork (36 in.) .............................................................................................. 2 .. ..
1 1338077 Fork (42 in.) .............................................................................................. 2 .. ..
1 1338078 Fork (48 in.) .............................................................................................. 2 .. ..
1 1338129 Fork (35 in.) .............................................................................................. .. .. 2
1 1338131 Fork (45 in.) .............................................................................................. .. .. 2
1 1338133 Fork (35 in.) .............................................................................................. .. 2 ..
1 1338135 Fork (45 in.) .............................................................................................. .. 2 ..
1 384210 Fork (30 in.) .............................................................................................. .. 2 ..
1 384211 Fork (36 in.) .............................................................................................. .. 2 ..
1 384213 Fork (42 in.) .............................................................................................. .. 2 ..
1 384214 Fork (48 in.) .............................................................................................. .. 2 ..
1 384215 Fork (54 in.) .............................................................................................. .. 2 ..
1 384216 Fork (60 in.) .............................................................................................. .. 2 ..
2 1500773 Latch Kit.................................................................................................... 2 2 2
3 .. . . . Knob ..................................................................................................... 1 1 1
4 .. . . . Pin ........................................................................................................ 1 1 1
5 .. . . . Spring ................................................................................................... 1 1 1

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2002 HYSTER COMPANY See Service Manual 9-27


for service procedures.
NOTES

9-28
UNIT CODE D001
03/2002 NORTH AMERICA

10 MAST-THREE STAGE FULL FREE-LIFT


UNIT CODE D001
03/2002 NORTH AMERICA

SECTION 10
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-26
FORK
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-40
FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-16
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-24
HEADER HOSE
FOUR FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-36
THREE FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-32
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-4
LOAD BACKREST EXTENSION
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-28
MAIN LIFT
THREE STAGE FULL FREE-LIFT
⇒S/N A554L-18550 .................................................................................................................................... 10-8
S/N A554L-1856⇒ .................................................................................................................................... 10-12
MAIN LIFT CYLINDER
LEFT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-20
RIGHT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-22
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-30
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-2

©2002 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

OUTER MAST (Figure 10-1)


THREE STAGE FULL FREE-LIFT

10-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

OUTER MAST
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3860 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (152.0 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A554 A554 A554 A554
Group Number 3860 4310 4760 5360
1 Outer Mast 1353052 1353055 1353058 1353063

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 215212 Bearing Strip................................................................................................................ 2
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 104506 O-Ring ......................................................................................................................... 4
6 1353192 Load Roller ("B") (0,76 mm)......................................................................................... AR
6 1353193 Load Roller ("C") (1,52 mm) ........................................................................................ AR
6 1395169 Load Roller ("A") (Optional) ......................................................................................... 2
6 1395173 Load Roller ("A") (Standard) ........................................................................................ 2
6 1395175 Load Roller ("A") (Optional) ......................................................................................... 2
7 58901 Snap Ring.................................................................................................................... 2
8 129387 Shim (0.020 in.) ........................................................................................................... AR

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

INTERMEDIATE MAST (Figure 10-2)


THREE STAGE FULL FREE-LIFT

10-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3860 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (152.0 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A554 A554 A554 A554
Group Number 3860 4310 4760 5360
1 Intermediate Mast 1352952 1352955 1352958 1352962

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Intermediate Mast........................................................................................................ 1
2 1345216 Stubshaft ................................................................................................................. 4
3 215212 Bearing Strip................................................................................................................ 2
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 104506 O-Ring ......................................................................................................................... 4
6 1353192 Load Roller ("B") (0,76 mm)......................................................................................... AR
6 1353193 Load Roller ("C") (1,52 mm) ........................................................................................ AR
6 1395169 Load Roller ("A") (Optional) ......................................................................................... 2
6 1395173 Load Roller ("A") (Standard) ........................................................................................ 2
6 1395175 Load Roller ("A") (Optional) ......................................................................................... 2
7 58901 Snap Ring.................................................................................................................... 4
8 129387 Shim (0.020 in.) ........................................................................................................... AR
9 304526 Snap Ring.................................................................................................................... 2
10 b 1345183 Chain Sheave .............................................................................................................. 2
10 c 1379685 Chain Sheave Assembly.............................................................................................. 2
11 b 1345181 Sheave .................................................................................................................... 1
11 c 1378698 Sheave .................................................................................................................... 1
12 b 231020 Bearing .................................................................................................................... 1
12 c 1378699 Bearing .................................................................................................................... 1
13 b 37752 Snap Ring................................................................................................................ 2
13 c 37752 Snap Ring................................................................................................................ 1
14 d 1379707 Spacer ......................................................................................................................... 4

FOOTNOTES:
a Refer to Table
b ⇒ S/N PENDING PER ECN 59458
c S/N PENDING PER ECN 59458 ⇒
d S/N PENDING PER ECN 59458⇔S/N PENDING PER ECN 70489

©2002 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

INNER MAST (Figure 10-3)


THREE STAGE FULL FREE-LIFT

10-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

INNER MAST
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3860 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (152.0 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A554 A554 A554 A554
Group Number 3860 4310 4760 5360
1 Inner Mast 1352852 1352855 1352858 1352862

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast.................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 58901 Snap Ring.................................................................................................................... 2
4 129387 Shim (0.020 in.) ........................................................................................................... AR
5 1353192 Load Roller ("B") (0,76 mm)......................................................................................... AR
5 1353193 Load Roller ("C") (1,52 mm) ........................................................................................ AR
5 1395169 Load Roller ("A") (Optional) ......................................................................................... 2
5 1395173 Load Roller ("A") (Standard) ........................................................................................ 2
5 1395175 Load Roller ("A") (Optional) ......................................................................................... 2

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

MAIN LIFT (Figure 10-4)


THREE STAGE FULL FREE-LIFT
(⇒S/N A554L-18550)

10-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MAIN LIFT
THREE STAGE FULL FREE-LIFT
(⇒S/N A554L-18550)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3860 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (152.0 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A554 A554 A554 A554
Group Number 3860 4310 4760 5360
1 Chain 161029 88436 88431 88446

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ........................................................................................................................... 2
2 .. . . . Main Lift Cylinder (LH) (☞ Figure 10-7) ..................................................................... 1
2 .. . . . Main Lift Cylinder (RH) (☞ Figure 10-8) .................................................................... 1
4 292531 Capscrew..................................................................................................................... 2
5 296422 Washer ........................................................................................................................ 4
6 323090 Spacer ......................................................................................................................... 2
7 300937 Nut ............................................................................................................................... 2
8 131358 Snap Ring.................................................................................................................... 2
9 1333382 Washer ........................................................................................................................ 2
10 1354915 Washer ........................................................................................................................ AR
10 1354916 Washer ........................................................................................................................ AR
10 1354917 Washer ........................................................................................................................ AR
11 177589 Clamp .......................................................................................................................... 1
12 136704 Capscrew..................................................................................................................... 2
13 313828 Nut ............................................................................................................................... 4
14 320157 Washer ........................................................................................................................ 2
15 1363250 Plate ............................................................................................................................ 1
16 287851 Capscrew..................................................................................................................... 2
17 1363251 Clamp .......................................................................................................................... 1
18 1353399 Tube ............................................................................................................................. 1
19 323061 Control Valve ............................................................................................................... 1
20 1333392 Housing ....................................................................................................................... 1
21 16542 Fitting........................................................................................................................... 1
21 16485 O-Ring ..................................................................................................................... 1
22 16543 Fitting........................................................................................................................... 1
22 16486 O-Ring ..................................................................................................................... 1
23 1362391 Hose ............................................................................................................................ 1
24 1362392 Hose ............................................................................................................................ 1
25 17063 Fitting........................................................................................................................... 1
26 120938 Spring .......................................................................................................................... 2
27 323160 Washer ........................................................................................................................ 2
28 189595 Fitting........................................................................................................................... 2
28 16485 O-Ring ..................................................................................................................... 1
29 320313 Chain Anchor ............................................................................................................... 2
30 323161 Pin ............................................................................................................................... 4
31 15200 Cotter Pin..................................................................................................................... 4
32 1365140 Chain Anchor ............................................................................................................... 2
33 15223 Cotter Pin..................................................................................................................... 2
34 161003 Nut ............................................................................................................................... 4
35 297649 Ring ............................................................................................................................. 4
36 16882 Fitting........................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 10-9


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

MAIN LIFT
THREE STAGE FULL FREE-LIFT
(⇒S/N A554L-18550)

ITEM PART NO. DESCRIPTION QTY

37 171350 Lubricant (400 ml)........................................................................................................ AR


38 599737 Wear Scale .................................................................................................................. AR
39 1371801 Spacer ......................................................................................................................... 1

FOOTNOTES:
a Refer to Table

10-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

10-11
UNIT CODE D001
NORTH AMERICA 03/2002

MAIN LIFT (Figure 10-5)


THREE STAGE FULL FREE-LIFT
(S/N A554L-1856⇒)

10-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MAIN LIFT
THREE STAGE FULL FREE-LIFT
(S/N A554L-1856⇒)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3860 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (152.0 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A554 A554 A554 A554
Group Number 3860 4310 4760 5360
1 Chain 161029 88436 88441 88446

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ........................................................................................................................... 2
2 .. . . . Main Lift Cylinder (LH) (☞ Figure 10-7) ..................................................................... 1
3 .. . . . Main Lift Cylinder (RH) (☞ Figure 10-8) .................................................................... 1
4 292531 Capscrew..................................................................................................................... 2
5 296422 Washer ........................................................................................................................ 4
6 323090 Spacer ......................................................................................................................... 2
7 300937 Nut ............................................................................................................................... 2
8 131358 Snap Ring.................................................................................................................... 3
9 1333382 Washer ........................................................................................................................ 2
10 1354915 Washer ........................................................................................................................ AR
10 1354916 Washer ........................................................................................................................ AR
10 1354917 Washer ........................................................................................................................ AR
11 313828 Nut ............................................................................................................................... 4
12 136681 Capscrew..................................................................................................................... 4
13 17051 Fitting........................................................................................................................... 1
14 1363250 Plate ............................................................................................................................ 1
15 1363251 Clamp .......................................................................................................................... 1
16 16560 Fitting........................................................................................................................... 2
16 16485 O-Ring ..................................................................................................................... 2
17 323061 Control Valve ............................................................................................................... 1
18 1333392 Housing ....................................................................................................................... 1
19 189595 Fitting........................................................................................................................... 1
20 15223 Cotter Pin..................................................................................................................... 2
21 161003 Nut ............................................................................................................................... 4
22 297649 Ring ............................................................................................................................. 4
23 16543 Fitting........................................................................................................................... 1
23 16486 O-Ring ..................................................................................................................... 1
24 323161 Pin ............................................................................................................................... 4
25 15200 Cotter Pin..................................................................................................................... 4
26 c 1369357 Chain Anchor ............................................................................................................... 2
26 b 320313 Chain Anchor ............................................................................................................... 2
27 1365140 Chain Anchor ............................................................................................................... 2
28 120938 Spring .......................................................................................................................... 1
29 323160 Washer ........................................................................................................................ 1
30 1376324 Tube ............................................................................................................................. 1
31 1376100 Hose ............................................................................................................................ 1
32 16882 Fitting........................................................................................................................... 1
33 292509 Capscrew..................................................................................................................... 2
34 1345403 Hose ............................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

MAIN LIFT
THREE STAGE FULL FREE-LIFT
(S/N A554L-1856⇒)

ITEM PART NO. DESCRIPTION QTY

35 599737 Wear Scale .................................................................................................................. AR


36 171350 Lubricant (400 ml)........................................................................................................ AR

FOOTNOTES:
a Refer to Table
b ⇒ S/N A554L-1918
c S/N A554L-1919 ⇒

10-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

10-15
UNIT CODE D001
NORTH AMERICA 03/2002

FREE-LIFT (Figure 10-6)


THREE STAGE FULL FREE-LIFT

10-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FREE-LIFT
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3860 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (152.0 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A554 A554 A554 A554
Group Number 3860 4310 4760 5360
1 Chain 161030 231082 231084 88436
2 Hose 1363302 1363305 1363308 1363312

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ........................................................................................................................... 2
2 a .. . . . Hose ............................................................................................................................ 1
3 161003 Nut ............................................................................................................................... 2
4 297649 Ring ............................................................................................................................. 2
5 323161 Pin ............................................................................................................................... 2
6 15200 Cotter Pin..................................................................................................................... 2
7 c 1369357 Chain Anchor ............................................................................................................... 2
7 b 320313 Chain Anchor ............................................................................................................... 2
8 1395285 Guard........................................................................................................................... 2
9 g 132680 Capscrew..................................................................................................................... 2
9 f 292526 Capscrew..................................................................................................................... 2
10 292683 Lockwasher.................................................................................................................. 3
11 1353547 Bracket......................................................................................................................... 1
12 302461 Pin ............................................................................................................................... 2
13 1344323 Bracket......................................................................................................................... 1
14 292528 Capscrew..................................................................................................................... 4
15 g 320161 Washer ........................................................................................................................ 2
15 f 320161 Washer ........................................................................................................................ 6
16 300937 Nut ............................................................................................................................... 4
17 1379496 Valve ............................................................................................................................ 1
18 d 1337905 Crosshead ................................................................................................................... 1
18 e 1378690 Crosshead ................................................................................................................... 1
19 292533 Capscrew..................................................................................................................... 1
20 1360534 Stubshaft ..................................................................................................................... 1
21 1343989 Sheave......................................................................................................................... 1
21 1354901 Bushing ................................................................................................................... 1
22 d 1354912 Chain Sheave .............................................................................................................. 2
22 e 1379682 Chain Sheave Assembly.............................................................................................. 2
23 e 37752 Snap Ring................................................................................................................ 1
23 d 37752 Snap Ring................................................................................................................ 2
24 e 1378699 Bearing .................................................................................................................... 1
24 d 231020 Bearing .................................................................................................................... 1
25 d 1354911 Sheave .................................................................................................................... 1
25 e 1378692 Sheave .................................................................................................................... 1
26 g 296422 Washer ........................................................................................................................ 4
27 304526 Snap Ring.................................................................................................................... 2
28 131358 Snap Ring.................................................................................................................... 1
29 .. . . . Free-Lift Cylinder (☞ Figure 10-9) ............................................................................. 1

©2002 HYSTER COMPANY See Service Manual 10-17


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FREE-LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

30 171350 Lubricant (400 ml)........................................................................................................ AR


31 599737 Wear Scale .................................................................................................................. AR

FOOTNOTES:
a Refer to Table
b ⇒ S/N A554L-1918
c S/N A554L-1919 ⇒
d ⇒ S/N A554L-3124
e S/N A554L-3125 ⇒
f ⇒ S/N A554L-4879
g S/N A554L-4880 ⇒

10-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

10-19
UNIT CODE D001
NORTH AMERICA 03/2002

MAIN LIFT CYLINDER (Figure 10-7)


LEFT HAND
THREE STAGE FULL FREE-LIFT

10-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MAIN LIFT CYLINDER


LEFT HAND
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3860 mm 4310 mm 4760 mm 5360 mm
1 2 3 4 (152.0 in.) (169.7 in.) (187.4 in.) (211.0 in.)
ITEM Mast A554 A554 A554 A554
Group Number 3860 4310 4760 5360
Cylinder
8601702 8601705 8601708 8601712
Group Number
Lift Cylinder 1362678 1362696 1362715 1362739
1 Shell 1362679 1362697 1362716 1362740
2 Rod 1362680 1362698 1362717 1362741
4 Spacer ---- ---- ---- 1355610

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1371653 Gland....................................................................................................................... 1
4 a .. . . . Spacer ..................................................................................................................... 1
5 257913 Check Valve............................................................................................................. 1
6 297531 Washer .................................................................................................................... 1
7 187388 Snap Ring................................................................................................................ 1
8 39348 O-Ring ..................................................................................................................... 1
9 1319668 Wiper Ring............................................................................................................... 1
10 1356749 Rod Seal.................................................................................................................. 1
11 55407 O-Ring ..................................................................................................................... 1
12 330692 Seal ......................................................................................................................... 1
13 322824 Back-Up Ring .......................................................................................................... 2
14 1362871 Wear Ring ............................................................................................................... 1
15 1362875 Piston Ring .............................................................................................................. 1
16 322902 Wear Ring ............................................................................................................... 1
17 186061 Packing Lubricant ........................................................................................................ AR

1360139 Seal Kit (Includes Items 8-16) ..................................................................................... 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 10-21


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

MAIN LIFT CYLINDER (Figure 10-8)


RIGHT HAND
THREE STAGE FULL FREE-LIFT

10-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MAIN LIFT CYLINDER


RIGHT HAND
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3860 mm 4310 mm 4760 mm 5360 mm
1 2 3 4 (152.0 in.) (169.7 in.) (187.4 in.) (211.0 in.)
ITEM Mast A554 A554 A554 A554
Group Number 3860 4310 4760 5360
Cylinder
8601752 8601755 8601758 8601762
Group Number
Lift Cylinder 1362682 1362700 1362719 1362743
1 Shell 1362683 1362707 1362726 1362677
2 Rod 1362680 1362698 1362717 1362741
4 Spacer ---- ---- ---- 1355610

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1371653 Gland....................................................................................................................... 1
4 a .. . . . Spacer ..................................................................................................................... 1
4 257913 Check Valve............................................................................................................. 1
6 297531 Washer .................................................................................................................... 1
7 187388 Snap Ring................................................................................................................ 1
8 39348 O-Ring ..................................................................................................................... 1
9 1319668 Wiper Ring............................................................................................................... 1
10 1356749 Rod Seal.................................................................................................................. 1
11 55407 O-Ring ..................................................................................................................... 1
12 330692 Seal ......................................................................................................................... 1
13 322824 Back-Up Ring .......................................................................................................... 2
14 1362871 Wear Ring ............................................................................................................... 1
15 1362875 Piston Ring .............................................................................................................. 1
16 322902 Wear Ring ............................................................................................................... 1
17 186061 Packing Lubricant ........................................................................................................ AR

1360139 Seal Kit (Includes Items 8-16) ..................................................................................... 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 10-23


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FREE-LIFT CYLINDER (Figure 10-9)


THREE STAGE FULL FREE-LIFT

10-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3860 mm 4310 mm 4760 mm 5360 mm
1 2 3 4 (152.0 in.) (169.7 in.) (187.4 in.) (211.0 in.)
ITEM Mast A554 A554 A554 A554
Group Number 3860 4310 4760 5360
Cylinder
8601902 8601905 8601908 8601913
Group Number
Lift Cylinder 1362883 1362885 1362888 1362893
1 Shell 1362919 1362922 1362925 1362930
2 Rod 1362956 1362959 1362962 1362967

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 2013099 Wiper ....................................................................................................................... 1
4 1358970 Seal ......................................................................................................................... 1
5 1362880 Gland....................................................................................................................... 1
6 615135 Back-Up Ring .......................................................................................................... 1
7 55146 O-Ring ..................................................................................................................... 1
8 638250 Back-Up Ring .......................................................................................................... 1
9 201829 Wiper Ring............................................................................................................... 1
10 1362881 Wear Ring ............................................................................................................... 1
11 257913 Check Valve............................................................................................................. 1
12 39348 O-Ring ..................................................................................................................... 1
13 297531 Washer .................................................................................................................... 1
14 187388 Snap Ring................................................................................................................ 1
15 1361302 Screw ...................................................................................................................... 1
16 190887 Seal ......................................................................................................................... 1
17 186061 Packing Lubricant ........................................................................................................ AR

1360141 Seal Kit (Includes Items 3-4, 6-10, 12, 16) .................................................................. 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 10-25


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CARRIAGE (Figure 10-10)


THREE STAGE FULL FREE-LIFT

10-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CARRIAGE
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1353527 Carriage Assembly ...................................................................................................... 1


1 1353467 Frame ...................................................................................................................... 1
2 1345216 Stubshaft............................................................................................................. 6
3 58901 Snap Ring................................................................................................................ 6
4 129387 Shim (0.020 in.) ....................................................................................................... AR
5 366115 Spacer ..................................................................................................................... 2
6 a 1363271 Load Roller .............................................................................................................. 6
6 1363272 Load Roller ("B") (0,76 mm) .................................................................................... AR
6 1363273 Load Roller ("C") (1,52 mm) .................................................................................... AR
6 b 1395174 Load Roller ("A") (Standard).................................................................................... 6
7 1369345 Chain Anchor........................................................................................................... 2
8 1353408 Pin ........................................................................................................................... 2
9 131358 Snap Ring................................................................................................................ 4
10 323161 Pin ........................................................................................................................... 2
11 15200 Cotter Pin ................................................................................................................ 2

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 72449
b S/N PENDING PER ECN 72449 ⇒

©2002 HYSTER COMPANY See Service Manual 10-27


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

LOAD BACKREST EXTENSION (Figure 10-11)


THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1349446 Load Backrest Extension (38 in.)................................................................................. 1


2 1353533 Capscrew..................................................................................................................... 4
3 221771 Washer ........................................................................................................................ 4
3 296423 Washer (Optional)........................................................................................................ 4
4 300937 Nut ............................................................................................................................... 4

10-28 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

10-29
UNIT CODE D001
NORTH AMERICA 03/2002

MAST INSTALLATION (Figure 10-12)


THREE STAGE FULL FREE-LIFT

10-30 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MAST INSTALLATION
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1363260 Rod End (RH) .............................................................................................................. 1


2 1363261 Rod End (LH)............................................................................................................... 1
3 292531 Capscrew..................................................................................................................... 6
4 292683 Lockwasher.................................................................................................................. 6
5 292656 Nut ............................................................................................................................... 2
6 16001 Lube Fitting .................................................................................................................. 2
7 292514 Capscrew..................................................................................................................... 2
8 1371287 Washer ........................................................................................................................ 2
9 1348185 Bushing........................................................................................................................ 2
10 1348188 Rod End Pin ................................................................................................................ 2
11 1370721 Bushing........................................................................................................................ 2
12 1370722 Cap .............................................................................................................................. 2
13 308117 Rod End Pin ................................................................................................................ 2
14 300982 Bushing........................................................................................................................ 2
15 320177 Washer ........................................................................................................................ 2
16 1371655 Cotter Pin..................................................................................................................... 2
17 2310066 Tilt Cylinder (☞ Figure 8-20) ...................................................................................... 2
18 292682 Lockwasher.................................................................................................................. 2
19 1363268 Shim (0.068 in.) ........................................................................................................... AR
20 1363269 Shim (0.032 in.) ........................................................................................................... AR
21 1391326 Spacer ......................................................................................................................... 2
22 16001 Lube Fitting .................................................................................................................. 4

©2002 HYSTER COMPANY See Service Manual 10-31


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HEADER HOSE (Figure 10-13)


THREE FUNCTION
THREE STAGE FULL FREE-LIFT

10-32 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HEADER HOSE
THREE FUNCTION
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3860 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (152.0 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A554 A554 A554 A554
Group Number 3860 4310 4760 5360
1 Hose h 1368401 h 1368404 h 1368407 h 1368411
i 1368402 i 1369624 i 1358354 i 1369627

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose ............................................................................................................................ 2
2 137852 Strap Clamp................................................................................................................. 2
3 d 1369323 Bracket......................................................................................................................... 1
3 e 1381771 Bracket......................................................................................................................... 1
4 136704 Capscrew..................................................................................................................... 2
5 136749 Capscrew..................................................................................................................... 8
6 313828 Nut ............................................................................................................................... 10
7 1345199 Hose Guide.................................................................................................................. 2
8 1345204 Snap Ring.................................................................................................................... 2
9 1369333 Clamp .......................................................................................................................... 1
10 1381642 Stubshaft ..................................................................................................................... 1
11 1494017 Sheave......................................................................................................................... 1
12 1381598 Bracket (RH) ................................................................................................................ 1
13 1345190 Washer ........................................................................................................................ 1
14 292533 Capscrew..................................................................................................................... 1
15 320161 Washer ........................................................................................................................ 1
16 300937 Nut ............................................................................................................................... 1
17 1360549 Spacer ......................................................................................................................... 1
18 293795 Capscrew..................................................................................................................... 4
19 f 239503 Nut ............................................................................................................................... 3
20 1363255 Bracket (RH) ................................................................................................................ 1
21 1360386 Clamp .......................................................................................................................... 2
22 1353464 Plate ............................................................................................................................ 1
23 1348247 Hose Guide.................................................................................................................. 1
24 292521 Capscrew..................................................................................................................... 1
25 320160 Washer ........................................................................................................................ 1
26 316826 Nut ............................................................................................................................... 1
27 1353530 Clamp .......................................................................................................................... 4
28 1360508 Clamp .......................................................................................................................... 2
29 1375574 Strap ............................................................................................................................ 2
30 17222 Fitting........................................................................................................................... 1
30 16483 O-Ring ..................................................................................................................... 1
31 f 1377371 Hose ............................................................................................................................ 1
31 g 1377371 Hose ............................................................................................................................ 2
32 f 1377372 Hose ............................................................................................................................ 1
33 16558 Fitting........................................................................................................................... 1
33 16483 O-Ring ..................................................................................................................... 1
34 f 2022830 Clamp .......................................................................................................................... 1
35 f 292681 Lockwasher.................................................................................................................. 1
36 i 1395291 Bracket (RH) ................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 10-33


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HEADER HOSE
THREE FUNCTION
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

37 i 1396406 Stubshaft ..................................................................................................................... 1


38 bi 1396407 Spacer ......................................................................................................................... 1
38 c 320174 Washer ........................................................................................................................ 1
39 i 1494017 Sheave......................................................................................................................... 1

FOOTNOTES:
a Refer to Table
b ⇒ S/N A554L-4879
c S/N A554L-4880 ⇒
d ⇒ S/N PENDING PER ECN 70207
e S/N PENDING PER ECN 70207 ⇒
f ⇒ S/N PENDING PER ECN 72115-02
g S/N PENDING PER ECN 72115-02 ⇒
h ⇒ S/N PENDING PER ECN 73052-01
i S/N PENDING PER ECN 73052-01 ⇒

10-34 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

10-35
UNIT CODE D001
NORTH AMERICA 03/2002

HEADER HOSE (Figure 10-14)


FOUR FUNCTION
THREE STAGE FULL FREE-LIFT

10-36 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HEADER HOSE
FOUR FUNCTION
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3860 mm 4310 mm 4760 mm 5360 mm
ITEM 1 2 3 4 (152.0 in.) (169.7 in.) (187.4 in.) (211.0 in.)
Mast A554 A554 A554 A554
Group Number 3860 4310 4760 5360
1 Hose h 1368401 h 1368404 h 1368407 h 1368411
i 1368402 i 1369624 i 1358354 g 1369627

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose ............................................................................................................................ 4
2 1375574 Strap ............................................................................................................................ 4
3 c 1369323 Bracket......................................................................................................................... 1
3 d 1381771 Bracket......................................................................................................................... 1
4 136704 Capscrew..................................................................................................................... 4
5 136749 Capscrew..................................................................................................................... 10
6 313828 Nut ............................................................................................................................... 14
7 1345199 Hose Guide.................................................................................................................. 4
8 1345204 Snap Ring.................................................................................................................... 4
9 1369333 Clamp .......................................................................................................................... 2
10 1381641 Stubshaft ..................................................................................................................... 2
11 1381595 Sheave......................................................................................................................... 2
12 1381598 Bracket (RH) ................................................................................................................ 1
13 1345190 Washer ........................................................................................................................ 2
14 292533 Capscrew..................................................................................................................... 2
15 320161 Washer ........................................................................................................................ 2
16 300937 Nut ............................................................................................................................... 2
17 1360549 Spacer ......................................................................................................................... 2
18 293795 Capscrew..................................................................................................................... 8
19 292681 Lockwasher.................................................................................................................. 1
20 239503 Nut ............................................................................................................................... 3
21 1360386 Clamp .......................................................................................................................... 4
22 1353464 Plate ............................................................................................................................ 1
23 1348246 Hose Guide (RH) ......................................................................................................... 1
24 292521 Capscrew..................................................................................................................... 2
25 320160 Washer ........................................................................................................................ 2
26 316826 Nut ............................................................................................................................... 2
27 1353530 Clamp .......................................................................................................................... 8
28 1360508 Clamp .......................................................................................................................... 4
29 1363255 Bracket (RH) ................................................................................................................ 1
30 1363256 Bracket (LH)................................................................................................................. 1
31 1381599 Bracket (LH)................................................................................................................. 1
32 1348247 Hose Guide (LH).......................................................................................................... 1
33 17222 Fitting........................................................................................................................... 2
33 16483 O-Ring ..................................................................................................................... 3
34 1377371 Hose ............................................................................................................................ 1
35 1368661 Hose ............................................................................................................................ 1
36 137852 Strap Clamp................................................................................................................. 4
37 e 239503 Nut ............................................................................................................................... 1
38 e 292681 Lockwasher.................................................................................................................. 1

©2002 HYSTER COMPANY See Service Manual 10-37


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HEADER HOSE
FOUR FUNCTION
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

39 e 320157 Washer ........................................................................................................................ 1


40 16558 Fitting ........................................................................................................................... 2
40 16483 O-Ring ..................................................................................................................... 1
41 e 101625 Clamp .......................................................................................................................... 2
42 e 292508 Capscrew..................................................................................................................... 1
43 f 1377372 Hose ............................................................................................................................ 1
43 e 1377373 Hose ............................................................................................................................ 1
44 f 1377372 Hose ............................................................................................................................ 1
44 e 1377374 Hose ............................................................................................................................ 1
45 2022830 Clamp .......................................................................................................................... 1
46 i 1395291 Bracket (RH) ................................................................................................................ 1
47 i 1395292 Bracket (LH)................................................................................................................. 1
48 i 1396406 Stubshaft ..................................................................................................................... 2
49 i 1396407 Spacer ......................................................................................................................... 2
49 b 320174 Washer ........................................................................................................................ 2
50 i 1494017 Sheave......................................................................................................................... 2

FOOTNOTES:
a Refer to Table
b S/N A554L-4880 ⇒
c ⇒ S/N PENDING PER ECN 70207
d S/N PENDING PER ECN 70207 ⇒
e ⇒ S/N PENDING PER ECN 72115-02
f S/N PENDING PER ECN 72115-02 ⇒
g S/N PENDING PER ECN 73052-0 ⇒
h ⇒ S/N PENDING PER ECN 73052-01
i S/N PENDING PER ECN 73052-01 ⇒

10-38 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

10-39
UNIT CODE D001
NORTH AMERICA 03/2002

FORK (Figure 10-15)


THREE STAGE FULL FREE-LIFT

10-40 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FORK
THREE STAGE FULL FREE-LIFT

KEY:
A: Full Bottom Taper (40 mm x 100 mm)
B: Standard Taper (40 mm x 100 mm)
C: Standard Taper (40 mm x 80 mm)

QTY
ITEM PART NO. DESCRIPTION A B C

1 1327017 Fork (36 in.) .............................................................................................. .. .. 2


1 1327018 Fork (42 in.) .............................................................................................. .. .. 2
1 1327019 Fork (48 in.) .............................................................................................. .. .. 2
1 1327020 Fork (54 in.) .............................................................................................. .. .. 2
1 1327021 Fork (39 in.) .............................................................................................. .. .. 2
1 1327022 Fork (43 in.) .............................................................................................. .. .. 2
1 1327023 Fork (47 in.) .............................................................................................. .. .. 2
1 1333043 Fork (39 in.) .............................................................................................. .. 2 ..
1 1333044 Fork (43 in.) .............................................................................................. .. 2 ..
1 1333045 Fork (47 in.) .............................................................................................. .. 2 ..
1 1338076 Fork (36 in.) .............................................................................................. 2 .. ..
1 1338077 Fork (42 in.) .............................................................................................. 2 .. ..
1 1338078 Fork (48 in.) .............................................................................................. 2 .. ..
1 1338129 Fork (35 in.) .............................................................................................. .. .. 2
1 1338131 Fork (45 in.) .............................................................................................. .. .. 2
1 1338133 Fork (35 in.) .............................................................................................. .. 2 ..
1 1338135 Fork (45 in.) .............................................................................................. .. 2 ..
1 384210 Fork (30 in.) .............................................................................................. .. 2 ..
1 384211 Fork (36 in.) .............................................................................................. .. 2 ..
1 384213 Fork (42 in.) .............................................................................................. .. 2 ..
1 384214 Fork (48 in.) .............................................................................................. .. 2 ..
1 384215 Fork (54 in.) .............................................................................................. .. 2 ..
1 384216 Fork (60 in.) .............................................................................................. .. 2 ..
2 1500773 Latch Kit.................................................................................................... 2 2 2
3 .. . . . Knob ..................................................................................................... 1 1 1
4 .. . . . Pin ........................................................................................................ 1 1 1
5 .. . . . Spring ................................................................................................... 1 1 1

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2002 HYSTER COMPANY See Service Manual 10-41


for service procedures.
NOTES

10-42
UNIT CODE D001
03/2002 NORTH AMERICA

11 MAST-TWO STAGE FULL FREE-LIFT


UNIT CODE D001
03/2002 NORTH AMERICA

SECTION 11
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-20
FORK
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-34
FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-10
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-18
HEADER HOSE
FOUR FUNCTION
TWO STAGE FULL FREE-LIFT ................................................................................................................ 11-30
THREE FUNCTION
TWO STAGE FULL FREE-LIFT ................................................................................................................ 11-26
INNER MAST
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-4
LOAD BACKREST EXTENSION
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-22
MAIN LIFT
TWO STAGE FULL FREE-LIFT
⇒S/N A558L-1559 ...................................................................................................................................... 11-6
S/N A558L-1560⇒ ...................................................................................................................................... 11-8
MAIN LIFT CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT ................................................................................................................ 11-14
RIGHT HAND
TWO STAGE FULL FREE-LIFT ................................................................................................................ 11-16
MAST INSTALLATION
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-24
OUTER MAST
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-2

©2002 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

OUTER MAST (Figure 11-1)


TWO STAGE FULL FREE-LIFT

11-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

OUTER MAST
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
ITEM 1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
Mast A558 A558 A558
Group Number 2648 2948 3248
1 Outer Mast 1353052 1353055 1353058

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 215212 Bearing Strip................................................................................................................ 2
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 104506 O-Ring ......................................................................................................................... 4
6 1353192 Load Roller ("B") (0,76 mm)......................................................................................... AR
6 1353193 Load Roller ("C") (1,52 mm) ........................................................................................ AR
6 1395169 Load Roller ("A") (Optional) ......................................................................................... 2
6 1395173 Load Roller ("A") (Standard) ........................................................................................ 2
6 1395175 Load Roller ("A") (Optional) ......................................................................................... 2
7 58901 Snap Ring.................................................................................................................... 2
8 129387 Shim (0.020 in.) ........................................................................................................... AR

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

INNER MAST (Figure 11-2)


TWO STAGE FULL FREE-LIFT

11-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

INNER MAST
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
ITEM 1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
Mast A558 A558 A558
Group Number 2648 2948 3248
1 Inner Mast 1353702 1353705 1353708

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast.................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 1353192 Load Roller ("B") (0,76 mm)......................................................................................... AR
3 1353193 Load Roller ("C") (1,52 mm) ........................................................................................ AR
3 1395169 Load Roller ("A") (Optional) ......................................................................................... 2
3 1395173 Load Roller ("A") (Standard) ........................................................................................ 2
3 1395175 Load Roller ("A") (Optional) ......................................................................................... 2
4 58901 Snap Ring.................................................................................................................... 2
5 129387 Shim (0.020 in.) ........................................................................................................... AR

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-5


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

MAIN LIFT (Figure 11-3)


TWO STAGE FULL FREE-LIFT
(⇒S/N A558L-1559)

11-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MAIN LIFT
TWO STAGE FULL FREE-LIFT
(⇒S/N A558L-1559)

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Main Lift Cylinder (LH) (☞ Figure 11-6) ..................................................................... 1


2 .. . . . Main Lift Cylinder (RH) (☞ Figure 11-7) .................................................................... 1
3 292531 Capscrew..................................................................................................................... 2
4 296422 Washer ........................................................................................................................ 4
5 323090 Spacer ......................................................................................................................... 2
6 300937 Nut ............................................................................................................................... 2
7 131358 Snap Ring.................................................................................................................... 2
8 1333382 Washer ........................................................................................................................ 2
9 1354915 Washer ........................................................................................................................ AR
9 1354916 Washer ........................................................................................................................ AR
9 1354917 Washer ........................................................................................................................ AR
10 323061 Control Valve ............................................................................................................... 1
11 1333392 Housing ....................................................................................................................... 1
12 177589 Clamp .......................................................................................................................... 1
13 136704 Capscrew..................................................................................................................... 2
14 313828 Nut ............................................................................................................................... 2
15 320157 Washer ........................................................................................................................ 6
16 17063 Fitting........................................................................................................................... 1
17 120938 Spring .......................................................................................................................... 1
18 323160 Washer ........................................................................................................................ 1
19 189595 Fitting........................................................................................................................... 2
19 16485 O-Ring ..................................................................................................................... 1
20 14603 Fitting........................................................................................................................... 1
20 16486 O-Ring ..................................................................................................................... 1
21 16542 Fitting........................................................................................................................... 1
21 16485 O-Ring ..................................................................................................................... 1
22 1362391 Hose ............................................................................................................................ 1
23 1362392 Hose ............................................................................................................................ 1
24 16882 Fitting........................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 11-7


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

MAIN LIFT (Figure 11-4)


TWO STAGE FULL FREE-LIFT
(S/N A558L-1560⇒)

11-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MAIN LIFT
TWO STAGE FULL FREE-LIFT
(S/N A558L-1560⇒)

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Lift Cylinder (LH) (☞ Figure 11-6) .............................................................................. 1


2 .. . . . Lift Cylinder (RH) (☞ Figure 11-7) ............................................................................. 1
3 292531 Capscrew..................................................................................................................... 2
4 296422 Washer ........................................................................................................................ 4
5 323090 Spacer ......................................................................................................................... 2
6 300937 Nut ............................................................................................................................... 2
7 131358 Snap Ring.................................................................................................................... 3
8 1333382 Washer ........................................................................................................................ 2
9 1354915 Washer ........................................................................................................................ AR
9 1354916 Washer ........................................................................................................................ AR
9 1354917 Washer ........................................................................................................................ AR
10 323061 Control Valve ............................................................................................................... 1
11 1333392 Housing ....................................................................................................................... 1
12 292509 Capscrew..................................................................................................................... 2
13 313828 Nut ............................................................................................................................... 2
14 17051 Fitting........................................................................................................................... 1
15 189595 Fitting........................................................................................................................... 1
16 14603 Fitting........................................................................................................................... 1
16 16486 O-Ring ..................................................................................................................... 1
17 16882 Fitting........................................................................................................................... 1
18 120938 Spring .......................................................................................................................... 1
19 323160 Washer ........................................................................................................................ 1
20 1376100 Hose ............................................................................................................................ 2
21 16560 Fitting........................................................................................................................... 2
21 16485 O-Ring ..................................................................................................................... 2

©2002 HYSTER COMPANY See Service Manual 11-9


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FREE-LIFT (Figure 11-5)


TWO STAGE FULL FREE-LIFT

11-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FREE-LIFT
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
ITEM 1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
Mast A558 A558 A558
Group Number 2648 2948 3248
1 Chain 161030 231082 231084
2 Hose 1365302 1365305 1365308

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ........................................................................................................................... 2
2 a .. . . . Hose ............................................................................................................................ 1
3 161003 Nut ............................................................................................................................... 2
4 297649 Ring ............................................................................................................................. 2
5 323161 Pin ............................................................................................................................... 2
6 15200 Cotter Pin..................................................................................................................... 2
7 c 1369357 Chain Anchor ............................................................................................................... 2
7 b 320313 Chain Anchor ............................................................................................................... 2
8 1395285 Guard........................................................................................................................... 2
9 e 132680 Capscrew..................................................................................................................... 2
9 d 292526 Capscrew..................................................................................................................... 2
10 292683 Lockwasher.................................................................................................................. 2
11 1353546 Bracket......................................................................................................................... 1
12 302461 Pin ............................................................................................................................... 2
13 1344323 Bracket......................................................................................................................... 1
14 287837 Capscrew..................................................................................................................... 4
15 e 320161 Washer ........................................................................................................................ 2
15 d 320161 Washer ........................................................................................................................ 6
16 300937 Nut ............................................................................................................................... 4
17 1379496 Valve ............................................................................................................................ 1
17 16485 O-Ring ..................................................................................................................... 1
18 b 1337905 Crosshead ................................................................................................................... 1
18 c 1378690 Crosshead ................................................................................................................... 1
19 320158 Washer ........................................................................................................................ 2
20 292681 Lockwasher.................................................................................................................. 2
21 132861 Capscrew..................................................................................................................... 2
22 178119 Clamp .......................................................................................................................... 1
23 239503 Nut ............................................................................................................................... 2
24 1380035 Fitting........................................................................................................................... 1
25 16882 Fitting........................................................................................................................... 1
26 304526 Snap Ring.................................................................................................................... 2
27 b 1354912 Chain Sheave .............................................................................................................. 2
27 c 1379682 Chain Sheave Assembly.............................................................................................. 2
28 c 37752 Snap Ring................................................................................................................ 1
28 b 37752 Snap Ring................................................................................................................ 2
29 c 1378699 Bearing .................................................................................................................... 1
29 b 231020 Bearing .................................................................................................................... 1
30 b 1354911 Sheave .................................................................................................................... 1
30 c 1378692 Sheave .................................................................................................................... 1
31 .. . . . Free-Lift Cylinder (☞ Figure 11-8) ............................................................................. 1
32 131358 Snap Ring.................................................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 11-11


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FREE-LIFT
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

33 166112 Clamp .......................................................................................................................... 1


34 e 296422 Washer ........................................................................................................................ 4
35 171350 Lubricant (400 ml)........................................................................................................ AR
36 599737 Wear Scale .................................................................................................................. AR

FOOTNOTES:
a Refer to Table
b ⇒ S/N A558L-1808
c S/N A558L-1809 ⇒
d ⇒ S/N A558L-2646
e S/N A558L-2647 ⇒

11-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

11-13
UNIT CODE D001
NORTH AMERICA 03/2002

MAIN LIFT CYLINDER (Figure 11-6)


LEFT HAND
TWO STAGE FULL FREE-LIFT

11-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MAIN LIFT CYLINDER


LEFT HAND
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
ITEM Mast A558 A558 A558
Group Number 2648 2948 3248
Cylinder
8601852 8601855 8601858
Group Number
Lift Cylinder 1365572 1365575 1365578
1 Shell 1365601 1365604 1365607
2 Rod 1365660 1365663 1365666

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1310369 Wiper Ring............................................................................................................... 1
4 1371654 Seal ......................................................................................................................... 1
5 1365689 Gland....................................................................................................................... 1
6 132834 Back-Up Ring .......................................................................................................... 1
7 55407 O-Ring ..................................................................................................................... 1
8 1374802 Wear Ring ............................................................................................................... 1
9 1362875 Piston Ring .............................................................................................................. 1
10 295649 Capscrew ................................................................................................................ 1
11 190887 Seal ......................................................................................................................... 1
12 186061 Packing Lubricant ........................................................................................................ AR

1360138 Seal Kit (Includes Items 3-4, 6-9) ................................................................................ 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-15


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

MAIN LIFT CYLINDER (Figure 11-7)


RIGHT HAND
TWO STAGE FULL FREE-LIFT

11-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MAIN LIFT CYLINDER


RIGHT HAND
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
ITEM Mast A558 A558 A558
Group Number 2648 2948 3248
Cylinder
8601802 8601805 8601808
Group Number
Lift Cylinder 1362993 1362996 1362999
1 Shell 1365601 1365604 1365607
2 Rod 1365631 1365634 1365637

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1310369 Wiper Ring............................................................................................................... 1
4 1371654 Seal ......................................................................................................................... 1
5 1365689 Gland....................................................................................................................... 1
6 132834 Back-Up Ring .......................................................................................................... 1
7 55407 O-Ring ..................................................................................................................... 1
8 1362871 Wear Ring ............................................................................................................... 1
9 190887 Seal ......................................................................................................................... 1
10 295649 Capscrew ................................................................................................................ 1
11 186061 Packing Lubricant ........................................................................................................ AR

1360138 Seal Kit (Includes Items 3-4, 6-8) ................................................................................ 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-17


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FREE-LIFT CYLINDER (Figure 11-8)


TWO STAGE FULL FREE-LIFT

11-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
ITEM Mast A558 A558 A558
Group Number 2648 2948 3248
Cylinder
8601902 8601905 8601908
Group Number
Lift Cylinder 1362883 1362885 1362888
1 Shell 1362919 1362922 1362925
2 Rod 1362956 1362959 1362962

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 2013099 Wiper ....................................................................................................................... 1
4 1358970 Seal ......................................................................................................................... 1
5 1362880 Gland....................................................................................................................... 1
6 615135 Back-Up Ring .......................................................................................................... 1
7 55146 O-Ring ..................................................................................................................... 1
8 638250 Back-Up Ring .......................................................................................................... 1
9 201829 Wiper Ring............................................................................................................... 1
10 1362881 Wear Ring ............................................................................................................... 1
11 257913 Check Valve............................................................................................................. 1
12 39348 O-Ring ..................................................................................................................... 1
13 297531 Washer .................................................................................................................... 1
14 187388 Snap Ring................................................................................................................ 1
15 1361302 Screw ...................................................................................................................... 1
16 190887 Seal ......................................................................................................................... 1
17 186061 Packing Lubricant ........................................................................................................ AR

1360141 Seal Kit (Includes Items 3-4, 6-10, 12, 16) .................................................................. 1

FOOTNOTES:
a Refer to Table

©2002 HYSTER COMPANY See Service Manual 11-19


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

CARRIAGE (Figure 11-9)


TWO STAGE FULL FREE-LIFT

11-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

CARRIAGE
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1353529 Carriage Assembly ...................................................................................................... 1


1 1353469 Frame ...................................................................................................................... 1
2 1345216 Stubshaft............................................................................................................. 6
3 58901 Snap Ring................................................................................................................ 6
4 129387 Shim (0.020 in.) ....................................................................................................... AR
5 366115 Spacer ..................................................................................................................... 2
6 a 1353191 Load Roller .............................................................................................................. 2
6 1353192 Load Roller ("B") (0,76 mm) .................................................................................... AR
6 1353193 Load Roller ("C") (1,52 mm) .................................................................................... AR
6 b 1395173 Load Roller ("A") (Standard).................................................................................... 2
7 1369345 Chain Anchor........................................................................................................... 2
7 1504010 Chain Anchor (Optional).......................................................................................... 2
8 1353408 Pin ........................................................................................................................... 2
9 131358 Snap Ring................................................................................................................ 4
10 323161 Pin ........................................................................................................................... 2
11 15200 Cotter Pin ................................................................................................................ 2

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 72449
b S/N PENDING PER ECN 72449 ⇒

©2002 HYSTER COMPANY See Service Manual 11-21


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

LOAD BACKREST EXTENSION (Figure 11-10)


TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1349446 Load Backrest Extension (38 in.)................................................................................. 1


2 1353533 Capscrew..................................................................................................................... 4
3 221771 Washer ........................................................................................................................ 4
3 296423 Washer (Optional)........................................................................................................ 4
4 300937 Nut ............................................................................................................................... 4

11-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

11-23
UNIT CODE D001
NORTH AMERICA 03/2002

MAST INSTALLATION (Figure 11-11)


TWO STAGE FULL FREE-LIFT

11-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

MAST INSTALLATION
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1363260 Rod End (RH) .............................................................................................................. 1


2 1363261 Rod End (LH)............................................................................................................... 1
3 292531 Capscrew..................................................................................................................... 6
4 292683 Lockwasher.................................................................................................................. 6
5 292656 Nut ............................................................................................................................... 2
6 16001 Lube Fitting .................................................................................................................. 2
7 292514 Capscrew..................................................................................................................... 2
8 1371287 Washer ........................................................................................................................ 2
9 1348185 Bushing........................................................................................................................ 2
10 1348188 Rod End Pin ................................................................................................................ 2
11 1370721 Bushing........................................................................................................................ 2
12 1370722 Cap .............................................................................................................................. 2
13 308117 Rod End Pin ................................................................................................................ 2
14 300982 Bushing........................................................................................................................ 2
15 320177 Washer ........................................................................................................................ 2
16 1371655 Cotter Pin..................................................................................................................... 2
17 2310066 Tilt Cylinder (☞ Figure 8-20) ...................................................................................... 2
18 292682 Lockwasher.................................................................................................................. 2
19 1363268 Shim (0.068 in.) ........................................................................................................... AR
20 1363269 Shim (0.032 in.) ........................................................................................................... AR
21 1391326 Spacer ......................................................................................................................... 2
22 16001 Lube Fitting .................................................................................................................. 4

©2002 HYSTER COMPANY See Service Manual 11-25


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HEADER HOSE (Figure 11-12)


THREE FUNCTION
TWO STAGE FULL FREE-LIFT

11-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HEADER HOSE
THREE FUNCTION
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
ITEM 1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
Mast A558 A558 A558
Group Number 2648 2948 3248
1 Channel 1365501 1365501 1365504
2 Channel 1365506 1365512 1365516
3 Hose h 1376106 h 1376109 h 1376112
b 1345569 b 1376111 b 1345573
21 Tube 1368542 1368545 1368548
22 Tube 1368572 1368575 1368578

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Channel ....................................................................................................................... 1
2 a .. . . . Channel ....................................................................................................................... 1
3 a .. . . . Hose ............................................................................................................................ 2
4 1375574 Strap ............................................................................................................................ 2
5 1360386 Clamp .......................................................................................................................... 1
6 1360507 Clamp .......................................................................................................................... 2
7 1360508 Clamp .......................................................................................................................... 4
8 1365061 Clip .............................................................................................................................. 1
9 14692 Fitting........................................................................................................................... 2
10 1360386 Clamp .......................................................................................................................... 2
11 1345423 Clamp .......................................................................................................................... 2
12 1354918 Bracket......................................................................................................................... 1
13 293796 Capscrew..................................................................................................................... 6
14 d 1369323 Bracket......................................................................................................................... 1
14 e 1381771 Bracket......................................................................................................................... 1
15 1369333 Clamp .......................................................................................................................... 1
16 136749 Capscrew..................................................................................................................... 6
17 313828 Nut ............................................................................................................................... 6
18 1345199 Hose Guide.................................................................................................................. 2
19 1345204 Snap Ring.................................................................................................................... 2
20 2004005 Strap Clamp................................................................................................................. 1
21 a .. . . . Tube ............................................................................................................................. 1
22 a .. . . . Tube ............................................................................................................................. 1
23 1353530 Clamp .......................................................................................................................... 5
24 1360507 Clamp .......................................................................................................................... 3
25 17222 Fitting........................................................................................................................... 1
25 16483 O-Ring ..................................................................................................................... 1
26 f 1377371 Hose ............................................................................................................................ 1
26 g 1377371 Hose ............................................................................................................................ 2
27 g 1377372 Hose ............................................................................................................................ 1
28 137852 Strap Clamp................................................................................................................. 2
29 16558 Fitting........................................................................................................................... 1
29 16483 O-Ring ..................................................................................................................... 1
30 f 2022830 Clamp .......................................................................................................................... 1
31 f 239503 Nut ............................................................................................................................... 3

©2002 HYSTER COMPANY See Service Manual 11-27


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HEADER HOSE
THREE FUNCTION
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

32 f 292681 Lockwasher.................................................................................................................. 1
33 b 1395291 Bracket (RH) ................................................................................................................ 1
34 b 1396406 Stubshaft ..................................................................................................................... 1
35 b 1396407 Spacer ......................................................................................................................... 1
35 c 320171 Washer ........................................................................................................................ 1
36 b 282533 Capscrew..................................................................................................................... 1
37 b 300937 Nut ............................................................................................................................... 1
38 b 1345190 Washer ........................................................................................................................ 1
39 b 1494017 Sheave......................................................................................................................... 2

FOOTNOTES:
a Refer to Table
b S/N PENDING PER ECN 73052-01⇔S/N A555L-14195
c S/N A555L-14196 ⇒
d ⇒ S/N PENDING PER ECN 70207
e S/N PENDING PER ECN 70207 ⇒
f ⇒ S/N PENDING PER ECN 72115-02
g S/N PENDING PER ECN 72115-02 ⇒
h ⇒ S/N PENDING PER ECN 73052-01

11-28 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

11-29
UNIT CODE D001
NORTH AMERICA 03/2002

HEADER HOSE (Figure 11-13)


FOUR FUNCTION
TWO STAGE FULL FREE-LIFT

11-30 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

HEADER HOSE
FOUR FUNCTION
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2648 mm 2948 mm 3248 mm
ITEM 1 2 3 4 (104.3 in.) (116.1 in.) (127.9 in.)
Mast A558 A558 A558
Group Number 2648 2948 3248
1 Channel 1365501 1365501 1365504
2 Channel 1365506 1365512 1365516
3 Hose g 1376106 g 1376109 g 1376112
b 1345569 b 1376111 b 1345573
22 Tube 1368542 1368545 1368548
23 Tube 1368572 1368575 1368578
24 Hose 1368340 1376147 1369624

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Channel ....................................................................................................................... 1
2 a .. . . . Channel ....................................................................................................................... 1
3 a .. . . . Hose ............................................................................................................................ 4
4 1375574 Strap ............................................................................................................................ 4
5 1360386 Clamp .......................................................................................................................... 2
6 1360507 Clamp .......................................................................................................................... 5
7 1360508 Clamp .......................................................................................................................... 4
8 1365061 Clip .............................................................................................................................. 1
9 14692 Fitting........................................................................................................................... 2
10 1360386 Clamp .......................................................................................................................... 4
11 1345423 Clamp .......................................................................................................................... 2
12 1354918 Bracket......................................................................................................................... 1
13 296001 Capscrew..................................................................................................................... 4
14 c 1369323 Bracket......................................................................................................................... 1
14 d 1381771 Bracket......................................................................................................................... 1
15 1369333 Clamp .......................................................................................................................... 2
16 136749 Capscrew..................................................................................................................... 8
17 313828 Nut ............................................................................................................................... 8
18 1345199 Hose Guide.................................................................................................................. 4
19 1345204 Snap Ring.................................................................................................................... 4
20 2004005 Strap Clamp................................................................................................................. 2
21 293795 Capscrew..................................................................................................................... 2
22 a .. . . . Tube ............................................................................................................................. 1
23 a .. . . . Tube ............................................................................................................................. 1
24 a .. . . . Hose ............................................................................................................................ 2
25 17222 Fitting........................................................................................................................... 1
25 16483 O-Ring ..................................................................................................................... 1
26 e 1377371 Hose ............................................................................................................................ 1
26 f 1377371 Hose ............................................................................................................................ 2
27 e 1377372 Hose ............................................................................................................................ 1
28 137852 Strap Clamp................................................................................................................. 4
29 e 239503 Nut ............................................................................................................................... 1
30 e 292681 Lockwasher.................................................................................................................. 1
31 e 320157 Washer ........................................................................................................................ 1

©2002 HYSTER COMPANY See Service Manual 11-31


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

HEADER HOSE
FOUR FUNCTION
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

32 292681 Lockwasher.................................................................................................................. 1
33 e 292508 Capscrew..................................................................................................................... 1
34 f 1377372 Hose ............................................................................................................................ 1
34 e 1377373 Hose ............................................................................................................................ 1
35 f 1377372 Hose ............................................................................................................................ 1
35 e 1377374 Hose ............................................................................................................................ 1
36 e 101625 Clamp .......................................................................................................................... 2
37 16558 Fitting ........................................................................................................................... 1
37 16483 O-Ring ..................................................................................................................... 1
38 2022830 Clamp .......................................................................................................................... 1
39 239503 Nut ............................................................................................................................... 3
40 1353530 Clamp .......................................................................................................................... 1
41 b 1395291 Bracket (RH) ................................................................................................................ 1
42 b 1395292 Bracket (LH)................................................................................................................. 1
43 b 1396406 Stubshaft ..................................................................................................................... 2
44 b 1396407 Spacer ......................................................................................................................... 2
44 320171 Washer ........................................................................................................................ 2
45 b 292533 Capscrew..................................................................................................................... 2
46 b 300937 Nut ............................................................................................................................... 2
47 b 1345190 Washer ........................................................................................................................ 2
48 b 1494017 Sheave......................................................................................................................... 2

FOOTNOTES:
a Refer to Table
b S/N PENDING PER ECN 73052-01⇔S/N A555L-14195
c ⇒ S/N PENDING PER ECN 70207
d S/N PENDING PER ECN 70207 ⇒
e ⇒ S/N PENDING PER ECN 72115-02
f S/N PENDING PER ECN 72115-02 ⇒
g ⇒ S/N PENDING PER ECN 73052-01

11-32 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

11-33
UNIT CODE D001
NORTH AMERICA 03/2002

FORK (Figure 11-14)


TWO STAGE FULL FREE-LIFT

11-34 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FORK
TWO STAGE FULL FREE-LIFT

KEY:
A: Full Bottom Taper (40 mm x 100 mm)
B: Standard Taper (40 mm x 100 mm)
C: Standard Taper (40 mm x 80 mm)

QTY
ITEM PART NO. DESCRIPTION A B C

1 1327017 Fork (36 in.) .............................................................................................. .. .. 2


1 1327018 Fork (42 in.) .............................................................................................. .. .. 2
1 1327019 Fork (48 in.) .............................................................................................. .. .. 2
1 1327020 Fork (54 in.) .............................................................................................. .. .. 2
1 1327021 Fork (39 in.) .............................................................................................. .. .. 2
1 1327022 Fork (43 in.) .............................................................................................. .. .. 2
1 1327023 Fork (47 in.) .............................................................................................. .. .. 2
1 1333043 Fork (39 in.) .............................................................................................. .. 2 ..
1 1333044 Fork (43 in.) .............................................................................................. .. 2 ..
1 1333045 Fork (47 in.) .............................................................................................. .. 2 ..
1 1338076 Fork (36 in.) .............................................................................................. 2 .. ..
1 1338077 Fork (42 in.) .............................................................................................. 2 .. ..
1 1338078 Fork (48 in.) .............................................................................................. 2 .. ..
1 1338129 Fork (35 in.) .............................................................................................. .. .. 2
1 1338131 Fork (45 in.) .............................................................................................. .. .. 2
1 1338133 Fork (35 in.) .............................................................................................. .. 2 ..
1 1338135 Fork (45 in.) .............................................................................................. .. 2 ..
1 384210 Fork (30 in.) .............................................................................................. .. 2 ..
1 384211 Fork (36 in.) .............................................................................................. .. 2 ..
1 384213 Fork (42 in.) .............................................................................................. .. 2 ..
1 384214 Fork (48 in.) .............................................................................................. .. 2 ..
1 384215 Fork (54 in.) .............................................................................................. .. 2 ..
1 384216 Fork (60 in.) .............................................................................................. .. 2 ..
2 1500773 Latch Kit ............................................................................................... 2 2 2
3 .. . . . Knob................................................................................................. 1 1 1
4 .. . . . Pin.................................................................................................... 1 1 1
5 .. . . . Spring............................................................................................... 1 1 1

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2002 HYSTER COMPANY See Service Manual 11-35


for service procedures.
NOTES

11-36
UNIT CODE D001
03/2002 NORTH AMERICA

12 OPTIONS
UNIT CODE D001
03/2002 NORTH AMERICA

SECTION 12
OPTIONS

DESCRIPTION PAGE

AUXILIARY FUNCTION TUBE


TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 12-30
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-28
BACKUP ALARM ............................................................................................................................................. 12-26
DRIVE LIGHTS AND REAR LIGHTS ............................................................................................................... 12-18
DRIVE TIRE AND WHEEL
DISC WHEEL................................................................................................................................................ 12-10
SPLIT WHEELS............................................................................................................................................ 12-12
FENDER
⇒S/N D001H-3018 ......................................................................................................................................... 12-6
FIRE EXTINGUISHER ..................................................................................................................................... 12-22
LIFTING EYE...................................................................................................................................................... 12-8
MIRROR ........................................................................................................................................................... 12-24
SIDE-SHIFT CARRIAGE .................................................................................................................................... 12-2
SIDE-SHIFT CYLINDER .................................................................................................................................... 12-4
STEER TIRE AND WHEEL
DISC WHEEL................................................................................................................................................ 12-14
SPLIT WHEELS............................................................................................................................................ 12-16
STROBE LIGHT ............................................................................................................................................... 12-20

©2002 HYSTER COMPANY See Service Manual 12-1


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

SIDE-SHIFT CARRIAGE (Figure 12-1)

12-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE

ITEM PART NO. DESCRIPTION QTY

g 1360271 Side-Shift Carriage ...................................................................................................... 1


h 1399039 Side-Shift Carriage (38 in.) .......................................................................................... 1
1 1355533 Apron (38 in.) (Top) ................................................................................................. 1
2 1396429 Shim (38 in.) (Lower Bearing) ................................................................................. 6
2 c 1355535 Apron....................................................................................................................... 1
2 d 1378053 Apron (38 in.) (Lower) ............................................................................................. 1
3 h 1399004 Support (38 in.) ....................................................................................................... 1
3 g 1397263 Bracket .................................................................................................................... 1
4 g 1355538 Bearing (Top)........................................................................................................... 1
4 h 1396458 Bearing (Top)........................................................................................................... 1
5 1378063 Bearing (Lower)....................................................................................................... 1
6 1360125 Side-Shift Cylinder (☞ Figure 12-2) ....................................................................... 1
7 293704 Capscrew ................................................................................................................ 4
8 296431 Washer .................................................................................................................... 4
9 1371289 Capscrew ................................................................................................................ 2
10 1358821 Shim (0.020 in.) ....................................................................................................... AR
11 313828 Nut........................................................................................................................... 2
12 16041 Lube Fitting.............................................................................................................. 3
13 ae 1360262 Tube ............................................................................................................................. 1
13 af 1381766 Tube ............................................................................................................................. 1
14 239784 Fitting........................................................................................................................... 2
14 16481 O-Ring ..................................................................................................................... 1
15 b 1360275 Tube ............................................................................................................................. 1
16 b 1360276 Tube ............................................................................................................................. 1
17 ae 1360261 Tube ............................................................................................................................. 1
17 af 1381765 Tube ............................................................................................................................. 1
18 g 1360295 Nameplate ................................................................................................................... 1
18 h 1397234 Nameplate ................................................................................................................... 1
19 16600 Screw........................................................................................................................... 4
19 340044 Gripnail (Optional) ....................................................................................................... 4
20 1358809 Rod (Optional) ............................................................................................................. 1
21 313828 Nut (Optional) .............................................................................................................. 2
22 af 1390365 Hose ............................................................................................................................ 1
23 af 1390366 Hose ............................................................................................................................ 1
24 af 129563 Strap Clamp................................................................................................................. 1

FOOTNOTES:
a Two and Three Stage Full Free-Lift
b Two Stage Full Free-Lift
c ⇒ S/N B601B-11719
d S/N B601B-11720 ⇒
e ⇒ S/N PENDING PER ECN 70207
f S/N PENDING PER ECN 70207 ⇒
g ⇒ S/N PENDING PER ECN 73164
h S/N PENDING PER ECN 73164 ⇒

©2002 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

SIDE-SHIFT CYLINDER (Figure 12-2)

12-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

1360125 Side-Shift Cylinder (Group No. 8601301).................................................................... 1


1 2311471 Tube......................................................................................................................... 1
2 2309719 Rod.......................................................................................................................... 1
3 2306755 Seal ......................................................................................................................... 1
4 55407 O-Ring ..................................................................................................................... 2
5 153919 Back-Up Ring .......................................................................................................... 2
6 294643 Seal ......................................................................................................................... 2
7 636851 Wiper Ring............................................................................................................... 2
8 2310768 Gland....................................................................................................................... 2
8 383789 Thread Sealer.......................................................................................................... AR
9 186061 Packing Lubricant ........................................................................................................ AR

2311624 Seal Kit (Includes Items 4-7) ....................................................................................... 1

©2002 HYSTER COMPANY See Service Manual 12-5


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FENDER (Figure 12-3)


(⇒S/N D001H-3018)

12-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FENDER
(⇒S/N D001H-3018)

KEY:
A: 930 mm Tread, Left Hand
B: 930 mm Tread, Right Hand
C: 1060 mm Tread, Left Hand
D: 1060 mm Tread, Right Hand

QTY
ITEM PART NO. DESCRIPTION A B C D

1 2021869 Fender (Upper) (LH) ...................................................................... 1 .. .. ..


1 2021870 Fender (Upper) (RH)...................................................................... .. 1 .. ..
2 2021872 Fender ........................................................................................... .. 1 .. ..
2 2021871 Fender ........................................................................................... 1 .. .. ..
3 2021874 Fender ........................................................................................... .. .. .. 1
3 2021873 Fender ........................................................................................... .. .. 1 ..
4 2021875 Fender ........................................................................................... .. .. 1 ..
4 2021876 Fender ........................................................................................... .. .. .. 1
5 1347144 Bar ................................................................................................. 5 5 5 5
6 136985 Capscrew....................................................................................... 5 5 5 5
7 292682 Lockwasher.................................................................................... 5 5 5 5

©2002 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

LIFTING EYE (Figure 12-4)

12-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

LIFTING EYE

ITEM PART NO. DESCRIPTION QTY

1 2022828 Plate ............................................................................................................................ 2


2 2022902 Lifting Eye .................................................................................................................... 2
3 293629 Capscrew..................................................................................................................... 8
4 293631 Capscrew..................................................................................................................... 8
5 292682 Lockwasher.................................................................................................................. 16
6 296420 Washer ........................................................................................................................ 16
7 316448 Label (Lifting Eye)........................................................................................................ 4

©2002 HYSTER COMPANY See Service Manual 12-9


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

DRIVE TIRE AND WHEEL (Figure 12-5)


DISC WHEEL

12-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

DRIVE TIRE AND WHEEL


DISC WHEEL

KEY:
A: All Models 6.50-10 Pneumatic Shaped Solid
B: H25-35XM 6.50-10-10 Pneumatic
C: H40XM 6.50-10-12 Pneumatic
D: H40XM 6.50-10-12 Pneumatic (Optional)

QTY
ITEM PART NO. DESCRIPTION A B C D

1 b 2021591 Wheel ............................................................................................ 1 1 1 ..


1 c 2021839 Wheel ............................................................................................ 1 1 .. ..
1 a 2021846 Wheel ............................................................................................ 1 1 1 1
2 abc 2023489 Band .......................................................................................... 1 1 1 1
3 abc 2023490 Flange ....................................................................................... 1 1 1 1
4 abc 2023491 Lockring..................................................................................... 1 1 1 1
5 bc 174208 Tire (Solid) ..................................................................................... 1 .. .. ..
5 a 2021578 Tire ................................................................................................ .. .. .. 1
5 b 2021578 Tire ................................................................................................ .. .. 1 ..
5 a 2023485 Tire ................................................................................................ .. .. 1 ..
5 a 2026455 Tire ................................................................................................ 1 .. .. ..
5 abc 306015 Tire ................................................................................................ .. 1 .. ..
6 a 1370732 Tire and Flap ............................................................................. .. .. .. 1
6 b 1370732 Tire and Flap ............................................................................. .. .. 1 ..
6 a 2023487 Tire and Flap ............................................................................. .. .. 1 ..
6 abc 306016 Tire and Flap ............................................................................. .. 1 .. ..
7 a 2022789 Tube........................................................................................... .. .. .. 1
7 b 2022789 Tube........................................................................................... .. .. 1 ..
7 a 306198 Tube........................................................................................... .. .. 1 ..
7 abc 306198 Tube........................................................................................... .. 1 .. ..

FOOTNOTES:
a Intermediate Tread (930 mm [38 inch])
b Standard Tread (887 mm [35 inch])
c Wide Tread (1060 mm [44 inch])

©2002 HYSTER COMPANY See Service Manual 12-11


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

DRIVE TIRE AND WHEEL (Figure 12-6)


SPLIT WHEELS

KEY:
A: H25-35XM 6.50-10-10 Pneumatic
B: H40XM 6.50-10-12 Black
C: H40XM 6.50-10-12 Pneumatic

QTY
ITEM PART NO. DESCRIPTION A B C
1 2022924 Wheel ....................................................................................................... 1 1 1
2 2023321 Rim (Inner) ........................................................................................... 1 1 1
3 2023322 Rim (Outer)........................................................................................... 1 1 1
4 288638 Label (Warning).................................................................................... 2 2 2
5 2021575 Wheel Stud ............................................................................................... 6 6 6
6 292683 Lockwasher............................................................................................... 6 6 6
7 303110 Nut ............................................................................................................ 6 6 6
8 2021578 Tire ........................................................................................................... .. 1 ..
8 2023485 Tire ........................................................................................................... .. .. 1
8 306015 Tire ........................................................................................................... 1 .. ..
9 1370732 Tire and Flap ........................................................................................ .. 1 ..
9 2023487 Tire and Flap ........................................................................................ .. .. 1
9 306016 Tire and Flap ........................................................................................ 1 .. ..
10 2022789 Tube...................................................................................................... .. 1 ..
10 306198 Tube...................................................................................................... 1 .. 1

NOTE:
All items listed are for Standard Tread (887 mm [35 inch]) tires.

12-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

12-13
UNIT CODE D001
NORTH AMERICA 03/2002

STEER TIRE AND WHEEL (Figure 12-7)


DISC WHEEL

12-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

STEER TIRE AND WHEEL


DISC WHEEL

KEY:
A: All Models 5.00-8 Pneumatic Shaped Solid
B: H25-35XM 5.00-8-8 Pneumatic
C: H40XM 5.00-8-10 Pneumatic

QTY
ITEM PART NO. DESCRIPTION A B C

1 2021619 Wheel ....................................................................................................... 1 1 1


2 2023492 Band ..................................................................................................... 1 1 1
3 2023493 Flange .................................................................................................. 1 1 1
4 2023494 Lockring................................................................................................ 1 1 1
5 2021642 Tire ........................................................................................................... .. .. 1
5 305334 Tire ........................................................................................................... .. 1 ..
5 305781 Tire ........................................................................................................... 1 .. ..
6 1370731 Tire and Flap ........................................................................................ .. .. 1
6 305335 Tire and Flap ........................................................................................ .. 1 ..
7 2022790 Tube...................................................................................................... .. .. 1
7 305337 Tube...................................................................................................... .. 1 ..

©2002 HYSTER COMPANY See Service Manual 12-15


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

STEER TIRE AND WHEEL (Figure 12-8)


SPLIT WHEELS

KEY:
A: H25-35XM 5.00-8-8 Pneumatic
B: H40XM 5.00-8-10 Pneumatic
C: H40XM 5.00-8-10 (Optional)

QTY
ITEM PART NO. DESCRIPTION A B C

1 2022925 Wheel ....................................................................................................... 1 1 1


2 2021611 Rim ....................................................................................................... 1 1 1
3 2021612 Rim ....................................................................................................... 1 1 1
4 288638 Label (Warning).................................................................................... 2 2 2
5 2021575 Wheel Stud ............................................................................................... 6 6 6
6 292683 Lockwasher............................................................................................... 6 6 6
7 303110 Nut ............................................................................................................ 6 6 6
8 2023486 Tire ........................................................................................................... .. .. 1
8 2021642 Tire ........................................................................................................... .. 1 ..
8 305334 Tire ........................................................................................................... 1 .. ..
9 1370731 Tire and Flap ........................................................................................ .. 1 ..
9 305335 Tire and Flap ........................................................................................ 1 .. ..
9 2023488 Tire (With Flap)..................................................................................... .. .. 1
10 305337 Tube...................................................................................................... 1 .. 1
10 2022790 Tube...................................................................................................... .. 1 ..

12-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

12-17
UNIT CODE D001
NORTH AMERICA 03/2002

DRIVE LIGHTS AND REAR LIGHTS (Figure 12-9)

12-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

DRIVE LIGHTS AND REAR LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 1354119 Headlight ..................................................................................................................... 1


1 1356332 Headlight ..................................................................................................................... 3
1 1379799 Bulb ......................................................................................................................... 1
2 1375171 Bracket (RH) (Front) .................................................................................................... 1
2 1375172 Bracket (LH) (Front) ..................................................................................................... 1
2 1376579 Bracket (Rear) ............................................................................................................. 1
3 316678 Screw (Rear)................................................................................................................ 2
3 316678 Screw (Front) ............................................................................................................... 4
4 1367645 Grommet...................................................................................................................... 3
5 a 2021959 Relay............................................................................................................................ 1
5 b 2314806 Relay............................................................................................................................ 1
6 1331245 Switch (Front) .............................................................................................................. 1
6 1301156 Lens (Front) ............................................................................................................. 1
7 1331245 Switch (Rear) ............................................................................................................... 1
7 1301156 Lens (Rear) ............................................................................................................. 1
8 1356355 Bushing........................................................................................................................ 2
9 a 2030224 Wire Harness............................................................................................................... 1
9 b 2041637 Wire Harness............................................................................................................... 1
10 2022705 Wire Harness............................................................................................................... 3
11 2030226 Wire Harness............................................................................................................... 1
12 2021953 Fuse (10 Amp) ............................................................................................................. 1
13 1375169 Plate ............................................................................................................................ 3
14 1375168 Bolt .............................................................................................................................. 3
15 296418 Washer ........................................................................................................................ 3
16 316835 Nut ............................................................................................................................... 3

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 76392
b S/N PENDING PER ECN 76392 ⇒

©2002 HYSTER COMPANY See Service Manual 12-19


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

STROBE LIGHT (Figure 12-10)

12-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

1 133481 Heat Shrink Tubing ...................................................................................................... 1


2 1302024 Guard........................................................................................................................... 1
3 a 1356342 Bracket......................................................................................................................... 1
3 b 1356541 Bracket......................................................................................................................... 1
4 b 1356540 Bar ............................................................................................................................... 1
5 b 302054 Screw........................................................................................................................... 2
5 a 302054 Screw........................................................................................................................... 4
6 b 313805 Nut ............................................................................................................................... 3
6 a 313805 Nut ............................................................................................................................... 4
7 220498 Screw........................................................................................................................... 2
8 230882 Nut ............................................................................................................................... 2
9 197067 Washer ........................................................................................................................ 2
10 164488 Clamp .......................................................................................................................... 1
11 320156 Washer ........................................................................................................................ 3
12 b 302047 Screw........................................................................................................................... 1
13 1356543 Wire Harness............................................................................................................... 1
14 1301727 Clamp .......................................................................................................................... 4
15 201950 Wire ............................................................................................................................. 2
16 e 1374922 Strobe Light ................................................................................................................. 1
16 c 1385522 Rotating Beacon .......................................................................................................... 1
16 f 1382130 Strobe Light ................................................................................................................. 1
17 227132 Screw ...................................................................................................................... 3
18 15855 O-Ring ..................................................................................................................... 3
19 e 1309776 Lens (Amber)........................................................................................................... 1
19 f 1382131 Lens......................................................................................................................... 1
20 39359 O-Ring ..................................................................................................................... 1
21 1309775 Bulb ......................................................................................................................... 1
22 d 2022705 Wire Harness............................................................................................................... 1
23 d 2022710 Wire Harness............................................................................................................... 1
24 d 1367645 Grommet...................................................................................................................... 1

FOOTNOTES:
a High Mount
b Low Mount
c Optional, Europe
d Without Rear Lights
e ⇒ S/N D001H-3493
f S/N D001H-3494 ⇒

©2002 HYSTER COMPANY See Service Manual 12-21


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

FIRE EXTINGUISHER (Figure 12-11)

12-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

FIRE EXTINGUISHER

ITEM PART NO. DESCRIPTION QTY

1 146540 Fire Extinguisher.......................................................................................................... 1


2 292679 Lockwasher.................................................................................................................. 2
3 296508 Screw........................................................................................................................... 2
4 320155 Washer ........................................................................................................................ 2

©2002 HYSTER COMPANY See Service Manual 12-23


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

MIRROR (Figure 12-12)

ITEM PART NO. DESCRIPTION QTY


1 1301286 Mirror ........................................................................................................................... 2
2 1356520 Bracket......................................................................................................................... 2
3 316678 Screw........................................................................................................................... 4

12-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
NOTES

12-25
UNIT CODE D001
NORTH AMERICA 03/2002

BACKUP ALARM (Figure 12-13)

12-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

BACKUP ALARM

KEY:
A: 90 dbA Alarm
B: 87, 97, 107, and 82-102 dbA Alarms

QTY
ITEM PART NO. DESCRIPTION A B
1 2023314 Bracket................................................................................................................. 1 1
2 292500 Capscrew............................................................................................................. .. 2
3 296417 Lockwasher.......................................................................................................... .. 2
4 302399 Nut ....................................................................................................................... .. 2
5 1361552 Wire Harness....................................................................................................... .. 1
6 1350733 Alarm (87 dBA) .................................................................................................... .. 1
6 1350735 Alarm (102 dBA) .................................................................................................. .. 1
6 1339947 Alarm (82-102 dBA)............................................................................................. .. 1
6 1350734 Alarm (97 dBA) .................................................................................................... .. 1
6 1350736 Alarm (107 dBA) .................................................................................................. .. 1
7 136681 Capscrew............................................................................................................. 1 ..
8 292681 Lockwasher.......................................................................................................... 1 ..
9 320157 Washer ................................................................................................................ 1 ..
10 239503 Nut ....................................................................................................................... 2 ..
11 1343892 Alarm (90 dBA) .................................................................................................... 1 ..

©2002 HYSTER COMPANY See Service Manual 12-27


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

AUXILIARY FUNCTION TUBE (Figure 12-14)


TWO STAGE FULL FREE-LIFT

12-28 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

AUXILIARY FUNCTION TUBE


TWO STAGE FULL FREE-LIFT

KEY:
A: Three Function Group
B: Four Function Group

QTY
ITEM PART NO. DESCRIPTION A B

1 1370497 Tube ..................................................................................................................... 1 ..


2 1370496 Tube ..................................................................................................................... 1 ..
3 1370511 Tube ..................................................................................................................... .. 1
4 1370510 Tube ..................................................................................................................... .. 1
5 1370479 Bracket................................................................................................................. 1 1
6 136681 Capscrew............................................................................................................. 2 2
7 292681 Lockwasher.......................................................................................................... 2 2
8 1370498 Clamp .................................................................................................................. 1 1
9 313828 Nut ....................................................................................................................... 1 1
10 296484 Screw................................................................................................................... 1 1
11 16447 Fitting................................................................................................................... 2 2
12 16693 Fitting................................................................................................................... 2 2

©2002 HYSTER COMPANY See Service Manual 12-29


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

AUXILIARY FUNCTION TUBE (Figure 12-15)


TWO AND THREE STAGE FULL FREE-LIFT

12-30 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

AUXILIARY FUNCTION TUBE


TWO AND THREE STAGE FULL FREE-LIFT

KEY:
A: Three Function Group
B: Four Function Group

QTY
ITEM PART NO. DESCRIPTION A B

1 1370483 Tube ..................................................................................................................... 1 ..


2 1370482 Tube ..................................................................................................................... 1 ..
3 1370481 Tube ..................................................................................................................... .. 1
4 1370480 Tube ..................................................................................................................... .. 1
5 1370479 Bracket................................................................................................................. 1 1
6 136681 Capscrew............................................................................................................. 2 2
7 292681 Lockwasher.......................................................................................................... 2 2
8 1370498 Clamp .................................................................................................................. 1 1
9 313828 Nut ....................................................................................................................... 1 1
10 296484 Screw................................................................................................................... 1 1
11 16447 Fitting................................................................................................................... 2 2
12 16693 Fitting................................................................................................................... 2 2

©2002 HYSTER COMPANY See Service Manual 12-31


for service procedures.
NOTES

12-32
UNIT CODE D001
03/2002 NORTH AMERICA

13 NUMERICAL INDEX
UNIT CODE D001
03/2002 NORTH AMERICA

SECTION 13
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
142 3-3 19 10-9 31 11-27 29 12-31 12
12445 3-29 19 10-13 25 11-31 25 16719 3-33 5
3-31 1 10-17 6 11-32 37 16751 3-13 27
3-33 1 10-27 11 16485 8-3 29 16849 3-31 21
12490 3-29 6 11-11 6 8-4 45 3-33 20
12838 4-9 35 11-21 11 8-7 34 16863 3-23 17
14189 6-5 28 15212 3-3 13 9-7 9 16865 3-5 18
14603 9-7 20 3-8 6 9-7 19 4-22 41
9-9 18 6-3 17 9-9 9 16882 9-7 30
11-7 20 15222 1-9 10 9-9 17 9-9 27
11-9 16 8-20 46 10-9 21 10-9 36
14604 5-7 44 8-24 46 10-9 28 10-13 32
14691 8-4 48 15223 2-22 14 10-13 16 11-7 24
8-7 37 2-23 14 11-7 19 11-9 17
14692 11-27 9 2-45 14 11-7 21 11-11 25
11-31 9 10-9 33 11-9 21 16923 8-4 52
15005 6-5 22 10-13 20 11-11 17 8-8 42
15152 3-5 6 15444 4-9 36 16486 9-7 20 16982 9-7 10
15155 6-3 25 15855 12-21 18 9-9 18 9-9 10
15175 1-3 23 15962 5-47 5 10-9 22 16987 8-7 24
1-9 27 15963 3-23 30 10-13 23 16997 8-8 46
1-11 21 16001 9-19 6 11-7 20 17051 9-9 14
1-13 2 9-19 22 11-9 16 10-13 13
1-15 36 10-31 6 16487 5-7 44 11-9 14
8-19 18 10-31 22 16540 8-4 66 17059 8-3 37
8-23 18 11-25 6 8-7 38 8-7 25
8-43 18 11-25 22 16542 9-7 9 17063 9-7 15
8-45 18 16041 12-3 12 10-9 21 10-9 25
15176 2-55 13 16186 4-3 40 11-7 21 11-7 16
2-57 10 16447 12-29 11 16543 10-9 22 17222 8-24 48
15177 1-7 5 12-31 11 10-13 23 8-45 41
1-9 23 16481 8-3 43 16556 8-3 43 9-21 26
2-22 10 8-3 44 8-3 44 9-23 28
2-23 10 8-7 32 8-7 32 10-33 30
2-45 10 12-3 14 16558 6-7 32 10-37 33
2-47 15 16483 8-3 32 8-3 32 11-27 25
2-49 12 8-3 34 8-7 21 11-31 25
2-51 13 8-4 66 8-24 49 17314 3-27 22
2-53 10 8-4 67 8-45 42 17627 8-3 36
2-55 20 8-7 21 9-21 20 17636 3-45 11
2-57 16 8-7 23 9-23 21 3-47 11
8-19 3 8-7 38 10-33 33 8-3 9
8-23 3 8-8 60 10-38 40 8-7 10
8-43 3 9-21 20 11-27 29 18419 4-22 39
8-45 3 9-21 26 11-32 37 18496 1-11 20
15200 3-3 25 9-23 21 16560 8-3 45 1-13 1
3-6 4 9-23 28 9-9 9 18497 4-7 7
3-7 4 10-33 30 10-13 16 4-11 13
3-8 10 10-33 33 11-9 21 18515 1-13 18
9-7 25 10-37 33 16567 6-7 31 6-3 26
9-9 23 10-38 40 16600 12-3 19 18727 1-11 19
9-15 11 11-27 25 16693 12-29 12 1-13 17
©2002 HYSTER COMPANY See Service Manual 13-1
for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

21778 4-21 3 10-13 1 130845 3-27 14 4-3 2


37752 9-5 10 97999 3-23 14 3-27 32 4-9 6
9-5 10 101625 9-23 29 5-49 5 4-14 7
10-5 13 10-38 41 5-53 5 4-19 10
10-5 13 11-32 36 131358 9-7 21 4-22 33
10-17 23 101809 3-23 18 9-9 19 136692 3-3 22
10-17 23 104506 9-3 5 9-15 9 3-23 9
11-11 28 10-3 5 10-9 8 5-3 21
11-11 28 10-5 5 10-13 8 5-5 21
39348 9-11 8 11-3 5 10-17 28 5-7 21
9-13 8 112989 3-19 3 10-27 9 6-3 3
10-21 8 3-21 9 11-7 7 7-3 22
10-23 8 114312 3-5 19 11-9 7 7-5 22
10-25 12 115696 3-19 4 11-11 32 8-3 17
11-19 12 3-21 10 11-21 9 8-8 53
39359 12-21 20 119236 2-21 27 131716 9-3 4 136704 9-7 13
53162 3-5 17 2-43 27 10-3 4 9-21 15
4-22 40 3-17 2 10-5 4 9-23 16
55146 10-25 7 3-19 2 11-3 4 10-9 12
11-19 7 3-21 8 132473 3-13 13 10-33 4
55407 9-11 11 8-3 25 132680 10-17 9 10-37 4
9-13 11 8-7 15 11-11 9 11-7 13
10-21 11 120299 3-45 15 132834 11-15 6 136749 1-9 26
10-23 11 3-47 15 11-17 6 1-9 30
11-15 7 120938 9-7 17 132860 1-7 2 2-21 8
11-17 7 9-9 15 132861 11-11 21 2-43 8
12-5 4 10-9 26 133481 12-21 1 3-45 21
57568 3-5 8 10-13 28 133840 3-27 31 4-14 15
57664 8-63 7 11-7 17 135619 9-9 25 5-55 10
58901 9-3 7 11-9 18 135634 9-7 27 6-3 11
9-5 4 124010 3-23 29 9-9 25 7-19 5
9-15 3 124297 7-19 7 135685 3-5 2 8-16 10
10-3 7 127045 2-21 26 136182 2-13 11 8-17 10
10-5 7 2-43 26 136681 1-3 22 10-33 5
10-7 3 8-3 24 1-3 25 10-37 5
10-27 3 8-3 31 2-21 15 11-27 16
11-3 7 8-7 14 2-43 15 11-31 16
11-5 4 129387 9-3 8 3-19 18 136985 1-3 37
11-21 3 9-5 5 3-21 15 2-55 11
63117 2-47 9 9-15 4 4-3 18 2-57 8
2-49 6 10-3 8 4-7 19 3-3 9
2-55 9 10-5 8 4-9 15 6-3 1
2-57 6 10-7 4 4-11 22 12-7 6
86510 4-21 12 10-27 4 7-6 44 137852 3-6 2
4-21 12 11-3 8 8-16 8 3-7 2
4-21 12 11-5 5 10-13 12 3-8 12
88431 10-9 1 11-21 4 12-27 7 3-27 15
88436 10-9 1 129563 9-21 27 12-29 6 3-47 19
10-13 1 9-23 33 12-31 6 4-3 21
10-17 1 12-3 24 136687 1-3 11 4-9 18
88441 10-13 1 129684 8-4 53 3-45 5 4-12 19
88446 10-9 1 8-8 43 3-47 5 4-13 13

13-2 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-21 20 170658 1-19 22 11-9 15 220434 3-5 16


5-49 18 171350 9-9 29 190383 4-3 32 220498 12-21 7
7-19 8 10-9 37 190887 10-25 16 220932 3-5 12
8-4 55 10-14 36 11-15 11 221706 6-3 24
8-4 58 10-17 30 11-17 9 221733 1-13 13
8-7 26 11-12 35 11-19 16 221771 9-16 3
9-24 34 174208 12-11 5 193656 3-47 16 10-28 3
10-33 2 175861 8-19 34 196297 3-23 10 11-22 3
10-37 36 8-23 34 197040 3-23 24 222021 1-23 11
11-27 28 8-43 34 197067 12-21 9 2-21 6
11-31 28 8-45 34 197068 3-8 3 2-43 6
138573 4-21 13 176454 5-49 16 3-45 10 4-7 27
4-21 13 5-53 16 3-47 7 4-11 31
4-21 13 8-4 54 199563 1-9 17 222029 1-13 12
145639 1-11 22 8-7 17 200170 3-23 25 222492 8-4 67
1-13 3 176640 1-9 4 200172 3-23 27 8-8 60
1-15 37 8-3 39 201766 8-7 23 226576 4-47 8
146540 12-23 1 176910 7-19 6 201829 10-25 9 226578 4-47 25
147294 3-23 11 177521 4-12 6 11-19 9 226582 4-47 5
148962 5-55 12 4-13 6 201950 12-21 15 226583 4-47 24
153919 12-5 5 177589 9-7 12 204780 3-13 14 226584 4-47 26
154065 1-19 12 10-9 11 204786 3-13 19 226588 4-47 22
154066 1-19 12 11-7 12 204787 3-13 20 227131 4-17 7
154067 1-19 12 178119 11-11 22 204790 3-13 21 227132 12-21 17
161003 9-7 3 182332 9-7 27 204797 3-13 37 230882 12-21 8
9-9 3 182343 9-7 27 204824 3-13 26 231020 9-5 9
10-9 34 9-9 25 204825 3-13 28 10-5 12
10-13 21 185544 3-13 30 204829 3-31 6 10-17 24
10-17 3 186061 6-9 10 3-33 6 11-11 29
11-11 3 6-11 10 204830 3-31 8 231082 10-17 1
161029 10-9 1 8-63 11 3-33 8 11-11 1
10-13 1 9-11 15 3-34 9 231084 10-17 1
161030 10-17 1 9-13 15 204831 3-31 10 11-11 1
11-11 1 10-21 17 3-33 10 233908 3-23 28
164488 12-21 10 10-23 17 3-34 19 236841 3-13 38
165560 8-7 34 10-25 17 204835 3-31 17 236842 3-13 23
166112 7-19 10 11-15 12 204837 3-31 22 236843 3-13 24
8-3 28 11-17 11 204858 3-13 12 236844 3-13 35
8-7 18 11-19 17 204862 3-13 34 236845 3-13 36
11-11 33 12-5 9 207495 4-12 3 236851 3-13 31
166857 3-27 13 186493 3-5 5 4-13 3 239503 1-3 28
3-27 13 187388 9-11 7 214119 3-13 22 1-9 7
3-45 23 9-13 7 214364 5-3 15 1-9 7
3-47 18 10-21 7 5-5 15 1-21 6
8-4 47 10-23 7 5-7 15 2-21 9
8-7 36 10-25 14 215212 9-3 3 2-43 9
8-8 63 11-19 14 10-3 3 2-47 6
168718 2-21 18 189595 9-7 19 10-5 3 2-51 6
2-43 18 9-9 17 11-3 3 2-55 6
3-27 31 10-9 28 220283 3-13 9 3-3 14
7-3 24 10-13 19 3-13 16 3-19 5
7-5 24 11-7 19 220426 4-22 38 3-45 18

©2002 HYSTER COMPANY See Service Manual 13-3


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-3 7 9-21 16 5-37 11 10-31 5


4-3 19 287817 4-21 7 5-39 11 11-25 5
4-7 20 8-19 39 5-41 12 292668 4-3 5
4-9 7 8-23 39 9-19 7 292679 4-3 6
4-9 16 287837 11-11 14 10-31 7 4-21 5
4-9 24 287851 1-21 6 11-25 7 12-23 2
4-11 23 3-3 21 292515 5-3 20 292680 3-8 8
4-12 15 3-27 10 5-5 20 3-27 18
4-14 16 4-21 15 5-7 7 4-3 3
7-19 2 5-11 12 5-7 20 4-3 10
8-4 65 5-49 17 5-13 19 4-9 4
8-8 64 5-53 17 5-15 19 4-14 8
8-16 9 7-3 37 292517 2-47 13 4-21 8
8-17 9 7-19 11 2-49 10 4-21 27
9-21 25 8-3 23 2-51 11 4-22 32
9-23 24 8-4 65 2-53 8 4-22 43
9-23 25 8-7 13 2-55 18 5-11 22
10-33 19 8-8 64 2-57 14 7-3 28
10-37 20 10-9 16 292521 3-3 4 7-5 28
10-37 37 287854 1-9 14 10-33 24 7-9 5
11-11 23 3-23 2 10-37 24 8-19 8
11-27 31 7-3 9 292523 3-3 4 8-23 8
11-31 29 7-5 9 292526 10-17 9 8-27 8
11-32 39 287860 5-3 11 11-11 9 8-35 8
12-27 10 5-7 11 292527 5-3 22 8-43 8
239784 12-3 14 7-3 21 5-5 22 8-45 8
245244 2-31 19 7-5 21 5-7 46 8-47 8
246944 4-47 9 8-3 16 292528 1-7 3 8-55 8
248128 4-47 7 8-8 52 10-17 14 292681 1-3 15
257241 4-3 22 288638 12-12 4 292531 5-3 23 1-3 19
4-9 41 12-16 4 5-5 22 1-3 27
257913 9-11 5 292500 1-3 9 5-5 24 1-9 6
9-13 5 3-8 7 9-7 5 1-21 5
10-21 5 3-45 6 9-9 5 2-21 11
10-23 4 3-47 6 9-19 3 2-43 11
10-25 11 4-3 1 10-9 4 2-47 7
11-19 11 4-21 26 10-13 4 2-51 7
260878 3-47 17 4-22 42 10-31 3 2-55 7
271862 3-45 22 12-27 2 11-7 3 3-3 15
276627 8-63 6 292501 4-9 3 11-9 3 3-13 4
278510 8-4 68 4-21 30 11-25 3 3-19 21
8-8 61 292508 9-21 4 292532 4-7 10 3-21 13
280644 1-25 12 9-23 4 4-11 16 3-27 12
282533 11-28 36 10-38 42 292533 1-3 33 3-27 20
287503 8-19 1 11-32 33 9-21 12 3-45 20
8-23 1 292509 9-9 12 9-23 13 4-3 8
8-43 1 10-13 33 10-17 19 4-3 20
8-45 1 11-9 12 10-33 14 4-3 34
287805 5-49 3 292511 5-7 24 10-37 14 4-7 8
5-53 3 7-5 37 11-32 45 4-9 8
7-19 9 292513 5-37 3 292609 1-21 8 4-9 17
287816 7-9 4 292514 3-3 32 292656 9-19 5 4-9 25

13-4 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-11 14 5-41 4 10-37 18 12-27 3


4-12 16 5-41 11 11-31 21 296418 5-3 16
4-12 18 5-55 3 293796 11-27 13 5-5 16
4-13 12 5-55 6 294643 12-5 6 5-7 16
4-14 13 6-3 2 295649 11-15 10 12-19 15
4-21 16 7-3 10 11-17 10 296420 2-22 4
5-11 13 7-5 10 295802 4-47 18 2-23 4
5-49 4 8-11 13 296001 11-31 13 2-45 4
5-51 4 8-13 13 296009 8-27 45 5-3 26
5-53 4 8-19 2 8-28 75 5-37 4
5-55 11 8-23 2 8-31 25 5-39 4
6-3 12 8-27 1 8-32 56 8-3 18
7-3 38 8-31 2 8-35 45 8-8 54
7-5 38 8-35 1 8-36 81 12-9 6
7-19 4 8-39 2 8-39 26 296422 2-22 7
8-4 59 8-43 2 8-40 57 2-23 7
8-7 27 8-45 2 8-47 45 2-45 7
8-19 17 8-47 1 8-48 80 9-7 6
8-23 17 8-51 2 8-51 26 9-9 6
8-43 17 8-55 1 8-52 57 10-9 5
8-45 17 8-59 2 8-55 45 10-13 5
9-21 23 9-19 18 8-56 81 10-17 26
9-23 26 10-31 18 8-59 26 11-7 4
9-23 32 11-25 18 8-60 58 11-9 4
10-33 35 12-7 7 296010 6-3 13 11-12 34
10-37 19 12-9 5 8-3 13 296423 9-16 3
10-37 38 292683 1-7 4 8-8 49 10-28 3
11-11 20 3-23 6 296036 8-31 1 11-22 3
11-27 32 5-3 24 8-39 1 296424 5-55 9
11-31 30 5-5 23 296128 3-3 23 296426 5-3 3
11-31 32 5-7 47 8-19 38 5-5 3
12-27 8 9-19 4 8-23 38 5-7 4
12-29 7 9-21 14 8-43 38 6-7 22
12-31 7 9-23 15 8-45 38 296431 12-3 8
292682 1-3 38 10-17 10 296130 3-23 7 296462 5-43 2
1-9 16 10-31 4 296138 3-23 22 296472 6-3 19
2-55 12 11-11 10 296160 8-19 6 296484 12-29 10
2-57 9 11-25 4 8-23 6 12-31 10
3-3 10 12-12 6 8-43 6 296508 12-23 3
3-23 3 12-16 6 8-45 6 297531 9-11 6
4-3 16 292684 5-55 8 296165 8-19 16 9-13 6
4-7 5 292689 1-21 7 8-23 16 10-21 6
4-9 13 293626 5-39 3 8-43 16 10-23 6
4-9 39 5-41 5 8-45 16 10-25 13
4-11 11 293629 12-9 3 296166 1-3 14 11-19 13
5-3 12 293631 12-9 4 3-3 31 297649 9-7 4
5-5 12 293637 5-3 25 296167 1-9 22 9-9 4
5-7 12 293692 5-3 4 296205 4-19 6 10-9 35
5-13 20 5-5 4 296417 8-19 37 10-13 22
5-15 20 5-7 3 8-19 40 10-17 4
5-37 10 293704 12-3 7 8-23 37 11-11 4
5-39 10 293795 10-33 18 8-23 40 297891 3-8 4

©2002 HYSTER COMPANY See Service Manual 13-5


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

300937 1-7 7 12-16 9 316678 1-3 7 1-7 10


9-7 8 305337 12-15 7 1-3 17 1-9 5
9-9 8 12-16 10 1-3 25 1-21 4
9-16 4 305781 12-15 5 3-19 19 2-21 10
10-9 7 306015 12-11 5 3-21 12 2-43 10
10-13 7 12-12 8 3-27 19 2-47 4
10-17 16 306016 12-11 6 4-3 23 2-51 4
10-28 4 12-12 9 4-9 20 2-55 4
10-33 16 306198 12-11 7 4-12 9 3-8 5
10-37 16 12-11 7 4-13 8 3-19 20
11-7 6 12-12 10 4-14 12 3-21 14
11-9 6 306756 6-5 6 8-7 4 3-27 11
11-11 16 306757 6-5 42 12-19 3 3-45 19
11-22 4 306758 6-5 9 12-19 3 4-7 9
11-28 37 306759 6-5 11 12-24 3 4-7 21
11-32 46 306760 6-5 13 316826 3-23 5 4-11 15
300982 9-19 14 308117 9-19 13 10-33 26 4-11 24
10-31 14 10-31 13 10-37 26 4-14 14
11-25 14 11-25 13 316835 12-19 16 4-21 17
302035 4-21 4 309109 3-6 3 320154 4-17 20 7-3 39
302047 12-21 12 3-7 3 320155 3-6 5 7-5 39
302054 12-21 5 3-8 9 3-7 5 7-19 3
12-21 5 313805 8-19 7 3-8 11 8-19 15
302146 6-7 16 8-23 7 3-45 8 8-23 15
302256 5-55 12 8-43 7 3-47 10 8-43 15
302258 3-27 16 8-45 7 6-3 22 8-45 15
302269 5-51 3 9-21 11 7-3 14 9-7 16
302273 4-12 14 9-23 12 7-5 14 9-23 27
302285 4-3 15 12-21 6 8-19 31 10-9 14
4-9 12 12-21 6 8-23 31 10-37 39
302328 2-22 9 313828 9-7 14 8-43 31 11-7 15
2-23 9 9-9 13 8-45 31 11-31 31
2-45 9 9-21 6 12-23 4 12-27 9
302398 4-19 7 9-23 7 320156 1-3 10 320158 3-3 20
302399 12-27 4 10-9 13 1-9 13 11-11 19
302400 6-3 14 10-13 11 3-3 26 320159 1-3 39
302427 8-19 35 10-33 6 4-3 4 1-9 15
8-23 35 10-37 6 4-9 5 2-49 3
8-43 35 11-7 14 4-14 9 2-53 3
8-45 35 11-9 13 4-21 9 2-55 14
302461 10-17 12 11-27 17 4-21 31 2-57 3
11-11 12 11-31 17 4-22 44 3-6 9
303110 12-12 7 12-3 11 7-3 27 3-23 4
12-16 7 12-3 21 7-5 27 4-7 4
303120 5-47 24 12-29 9 8-19 14 4-11 10
304526 9-5 6 12-31 9 8-23 14 8-20 48
10-5 9 314787 3-17 19 8-43 14 8-43 37
10-17 27 314797 3-17 20 8-45 14 8-45 37
11-11 26 316132 4-21 11 12-21 11 320160 3-3 5
305334 12-15 5 4-21 11 320157 1-3 8 10-33 25
12-16 8 4-21 11 1-3 18 10-37 25
305335 12-15 6 316448 12-9 7 1-3 26 320161 1-7 6

13-6 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-7 11 11-9 19 326731 3-11 24 353154 3-5 11


4-11 17 323161 9-7 24 326732 3-11 23 353159 3-3 12
7-3 35 9-9 22 326733 3-11 14 353164 3-3 27
7-5 35 9-15 10 326739 3-11 29 353165 3-5 13
10-17 15 10-9 30 326741 3-11 13 353168 3-5 24
10-17 15 10-13 24 326742 3-11 3 353172 3-3 17
10-33 15 10-17 5 326743 3-11 31 353175 3-5 3
10-37 15 10-27 10 326744 3-11 15 353195 3-3 11
11-11 15 11-11 5 326748 2-17 13 353230 3-3 18
11-11 15 11-21 10 326749 2-17 14 353397 3-3 1
320169 7-3 3 324403 3-17 5 326778 2-13 6 3-5
7-5 3 324406 3-17 7 326850 2-15 5 353422 3-5 14
320171 11-28 35 324706 2-19 35 326889 4-39 5 353432 3-5 15
11-32 44 2-29 15 327327 2-3 29 353441 3-5 14
320173 3-23 21 2-34 9 329067 1-9 7 353448 3-5 10
320174 10-34 38 2-39 21 4-3 33 353453 3-3 16
10-38 49 2-41 27 330692 9-11 12 355850 8-11 1
320177 9-19 15 324707 2-19 16 9-13 12 8-13 1
10-31 15 2-29 4 10-21 12 358766 6-5 3
11-25 15 2-34 7 10-23 12 358771 6-5 8
320313 9-7 26 2-39 13 332277 3-13 18 358772 6-5 10
9-9 24 2-41 28 333642 2-17 3 358773 6-5 12
10-9 29 324709 2-29 12 334450 5-7 42 358803 6-5 14
10-13 26 3-17 18 334452 5-7 43 358805 6-5 19
10-17 7 324718 2-13 7 335047 3-45 17 358806 6-5 41
11-11 7 324721 2-29 35 335553 1-13 9 358810 6-5 43
320857 6-5 21 3-17 22 335988 1-13 22 358818 6-5 5
322824 9-11 13 324740 4-3 42 335991 1-13 23 359207 3-5 7
9-13 13 325708 3-3 6 336550 2-21 24 360387 3-5 12
10-21 13 326483 3-17 6 2-43 24 364807 1-13 15
10-23 13 326504 2-7 2 336573 2-21 21 364808 1-13 16
322902 9-11 4 2-13 3 2-43 21 364854 1-13 21
9-13 4 2-19 3 340044 12-3 19 364914 1-13 11
10-21 16 2-29 28 340609 8-4 60 366115 9-15 5
10-23 16 2-34 8 8-8 62 10-27 5
323061 9-7 10 2-39 14 344228 3-23 26 11-21 5
9-9 10 3-37 7 344229 3-23 24 367224 4-3 41
10-9 19 326511 3-17 21 345453 2-21 22 370250 1-19 3
10-13 17 326512 3-17 14 2-43 22 370251 1-19 3
11-7 10 326513 3-17 16 345454 2-21 23 370252 1-19 3
11-9 10 326612 2-11 2 2-43 23 370253 1-19 3
323090 9-7 7 326653 3-25 10 352485 3-3 24 370254 1-19 3
9-9 7 326654 3-25 11 352499 3-3 2 370255 1-19 3
10-9 6 326716 3-11 9 352885 3-3 3 370256 1-19 3
10-13 6 326718 3-11 18 352950 3-3 12 370257 1-19 3
11-7 5 326719 3-11 16 352969 3-5 9 370258 1-19 3
11-9 5 326720 3-11 17 352990 3-5 4 370259 1-19 3
323160 9-7 18 326721 3-11 8 353128 3-5 20 370868 4-21 10
9-9 16 326725 3-11 30 353129 3-3 28 4-21 10
10-9 27 326726 3-11 20 353141 3-3 6 4-21 10
10-13 29 326729 3-11 25 353142 3-3 8 374713 3-13 15
11-7 18 326730 3-11 21 353143 3-3 7 376949 1-3 20

©2002 HYSTER COMPANY See Service Manual 13-7


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

379197 1-13 19 8-8 41 10-41 1 1332683 2-15 2


379198 1-13 20 895900 8-4 50 11-35 1 1333043 9-27 1
379199 1-11 24 8-7 40 1327018 9-27 1 10-41 1
1-13 5 996403 5-3 29 10-41 1 11-35 1
379697 1-11 25 5-5 29 11-35 1 1333044 9-27 1
1-13 6 5-11 24 1327019 9-27 1 10-41 1
379698 1-11 26 5-17 27 10-41 1 11-35 1
1-13 7 5-29 30 11-35 1 1333045 9-27 1
382647 4-47 21 5-31 26 1327020 9-27 1 10-41 1
383116 1-13 10 5-42 5 10-41 1 11-35 1
383789 12-5 8 5-44 11 11-35 1 1333382 9-7 22
384210 9-27 1 5-49 19 1327021 9-27 1 9-9 20
10-41 1 996405 5-3 30 10-41 1 10-9 9
11-35 1 5-13 22 11-35 1 10-13 9
384211 9-27 1 5-21 27 1327022 9-27 1 11-7 8
10-41 1 5-27 15 10-41 1 11-9 8
11-35 1 5-31 27 11-35 1 1333392 9-7 11
384213 9-27 1 5-43 5 1327023 9-27 1 9-9 11
10-41 1 5-44 12 10-41 1 10-9 20
11-35 1 5-51 17 11-35 1 10-13 18
384214 9-27 1 1300107 1-13 14 1327554 3-23 15 11-7 11
10-41 1 1300916 3-17 10 1328762 6-5 36 11-9 11
11-35 1 1301156 12-19 6 1328879 3-23 16 1335129 1-19 9
384215 9-27 1 12-19 7 1328890 3-23 23 1335879 6-3 28
10-41 1 1301286 12-24 1 1329250 6-3 5 1335880 6-3 29
11-35 1 1301727 12-21 14 1330412 4-27 1 1335932 1-25 15
384216 9-27 1 1302024 12-21 2 4-28 1 1335967 6-3 10
10-41 1 1302027 6-5 4 1330417 4-27 2 1335975 4-17
11-35 1 1304950 3-45 16 4-28 2 4-21 28
386071 4-47 11 1309775 12-21 21 1330419 4-29 1 1335976 4-17
386422 5-23 5 1309776 12-21 19 1330420 4-23 5 4-21 28
387867 7-9 2 1310369 11-15 3 4-24 3 1335977 4-17
387869 4-22 48 11-17 3 4-28 5 4-21 28
4-22 48 1319668 9-11 9 1330422 4-23 1 1335978 4-17
389688 1-19 24 9-13 9 4-24 4 4-21 28
389692 1-19 15 10-21 9 1330424 4-29 2 1335979 4-17
397676 2-21 25 10-23 9 1330426 4-23 6 4-21 28
2-43 25 1324293 6-5 31 4-24 2 1335980 4-17
5-49 9 1324517 4-7 25 4-28 6 4-21 28
5-51 10 4-11 28 1330428 4-23 2 1335987 6-3 9
5-53 9 1325271 1-19 18 4-24 5 1336605 1-19 14
599737 9-9 28 1326394 4-37 2 1330439 4-23 4 1337043 6-3 4
10-10 38 1326395 4-37 5 4-24 6 1337114 4-17 18
10-13 35 1326396 4-37 13 4-27 4 1337148 1-9 31
10-18 31 1326397 4-37 8 4-28 4 1337196 6-3 27
11-12 36 1326398 4-37 4 1330917 1-19 13 1337197 4-17 28
615135 10-25 6 1326399 4-37 6 1330919 1-19 7 1337614 3-23 30
11-19 6 1326536 4-37 9 1330920 1-19 20 1337905 10-17 18
636851 12-5 7 1326537 4-37 10 1331245 12-19 6 11-11 18
638250 10-25 8 1326538 4-37 3 12-19 7 1338076 9-27 1
11-19 8 1326939 4-14 6 1332400 3-23 24 10-41 1
895899 8-4 51 1327017 9-27 1 1332658 4-14 4 11-35 1

13-8 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1338077 9-27 1 1343606 6-3 29 9-23 5 1348246 10-37 23


10-41 1 1343607 6-3 16 1345413 9-23 5 1348247 10-33 23
11-35 1 1343624 7-5 30 1345423 11-27 11 10-37 32
1338078 9-27 1 1343630 7-3 30 11-31 11 1349252 9-5 1
10-41 1 1343636 4-21 29 1345569 11-27 3 1349255 9-5 1
11-35 1 1343647 1-7 8 11-31 3 1349258 9-5 1
1338129 9-27 1 1343887 4-12 1 1345573 11-27 3 1349446 9-16 1
10-41 1 4-13 1 11-31 3 10-28 1
11-35 1 1343892 12-27 11 1345707 8-31 5 11-22 1
1338131 9-27 1 1343989 10-17 21 8-39 6 1350231 1-21 11
10-41 1 1344323 10-17 13 8-51 6 1350282 1-3 16
11-35 1 11-11 13 8-59 6 1350733 12-27 6
1338133 9-27 1 1344798 4-12 2 1345708 8-31 6 1350734 12-27 6
10-41 1 4-13 2 8-39 8 1350735 12-27 6
11-35 1 1344799 4-12 4 8-51 7 1350736 12-27 6
1338135 9-27 1 4-13 4 8-59 7 1351070 4-25 2
10-41 1 1344851 5-29 10 1345709 8-31 11 1351076 4-25 3
11-35 1 5-31 10 8-39 12 4-29 5
1338178 1-19 1 5-33 6 8-51 12 1351133 3-27 24
1338291 4-19 8 5-33 10 8-59 12 1351146 3-27 23
1338308 2-47 10 1345181 9-5 8 1345710 8-31 13 1351176 2-47 12
2-51 8 10-5 11 8-39 14 2-49 9
2-55 22 1345183 9-5 7 8-51 14 2-51 10
1339126 3-27 2 10-5 10 8-59 14 2-53 7
3-29 1345190 9-21 10 1345711 8-31 26 2-55 17
1339127 4-12 5 9-23 11 8-32 57 2-57 13
4-13 5 10-33 13 8-39 27 1351177 2-47 11
1339265 1-7 14 10-37 13 8-40 56 2-49 8
3-17 1 11-28 38 8-51 27 2-51 9
3-17 1 11-32 47 8-52 56 2-53 6
3-19 1 1345199 10-33 7 8-59 27 2-55 16
1339672 1-19 2 10-37 7 8-60 57 2-57 12
1339769 3-23 8 11-27 18 1345825 2-21 19 1351473 1-13
1339786 1-9 3 11-31 18 2-43 19 1-13 8
1339843 1-19 23 1345204 10-33 8 1345939 1-19 17 1352088 4-21 24
1339947 12-27 6 10-37 8 1347004 4-19 4-27
1340958 4-25 8 11-27 19 4-22 46 1352090 3-5 20
1343537 6-3 21 11-31 19 1347026 2-21 16 1352190 1-19 10
1343572 6-3 20 1345216 9-3 2 2-43 16 1352599 4-25 7
1343573 6-3 7 9-5 2 1347045 1-21 13 1352852 10-7 1
1343574 6-3 18 9-15 2 1-21 15 1352855 10-7 1
1343577 4-19 1 10-3 2 1-25 14 1352858 10-7 1
1343578 4-19 2 10-5 2 1347135 6-3 6 1352862 10-7 1
1343579 4-19 3 10-7 2 1347144 12-7 5 1352952 10-5 1
1343593 4-19 5 10-27 2 1347212 8-4 49 1352955 10-5 1
1343594 4-19 9 11-3 2 8-7 39 1352958 10-5 1
1343595 4-22 45 11-5 2 1348185 9-19 9 1352962 10-5 1
1343596 4-22 37 11-21 2 10-31 9 1353052 9-3 1
1343597 4-22 47 1345348 9-21 18 11-25 9 10-3 1
6-3 30 9-23 19 1348188 9-19 10 11-3 1
1343598 4-19 4 1345403 10-13 34 10-31 10 1353055 9-3 1
1343605 6-3 28 1345412 9-21 5 11-25 10 10-3 1

©2002 HYSTER COMPANY See Service Manual 13-9


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

11-3 1 1354105 4-12 11 11-9 9 1358970 10-25 4


1353058 9-3 1 1354106 4-12 7 1354918 11-27 12 11-19 4
10-3 1 1354119 12-19 1 11-31 12 1359587 1-25 13
11-3 1 1354140 1-11 4 1355533 12-3 1 1360086 4-9 1
1353063 10-3 1 1354165 1-19 4 1355535 12-3 2 1360125 12-3 6
1353191 9-15 6 1354171 1-19 19 1355538 12-3 4 12-5
11-21 6 1354300 4-19 11 1355610 10-21 4 1360138 11-15 13
1353192 9-3 6 1354725 6-5 45 10-23 4 11-17 12
9-5 3 1354775 4-17 1 1356105 4-3 43 1360139 10-21 18
9-15 6 1354776 4-17 2 4-9 40 10-23 18
10-3 6 1354777 4-17 22 1356108 4-3 39 1360140 9-11 16
10-5 6 1354778 4-17 8 4-9 34 9-13 16
10-7 5 1354780 4-17 5 1356126 4-12 8 1360141 10-25 18
11-3 6 1354782 4-17 10 1356137 1-19 6 11-19 18
11-5 3 1354783 4-17 9 1356332 12-19 1 1360261 12-3 17
11-21 6 1354784 4-17 12 1356342 12-21 3 1360262 12-3 13
1353193 9-3 6 1354785 4-17 13 1356355 12-19 8 1360271 12-3
9-5 3 1354786 4-17 14 1356520 12-24 2 1360275 12-3 15
9-15 6 1354787 4-17 15 1356540 12-21 4 1360276 12-3 16
10-3 6 1354788 4-17 16 1356541 12-21 3 1360295 12-3 18
10-5 6 1354792 4-17 23 1356543 12-21 13 1360386 9-21 13
10-7 5 1354793 4-17 24 1356749 9-11 10 9-23 14
11-3 6 1354796 4-17 26 9-13 10 10-33 21
11-5 3 4-17 26 10-21 10 10-37 21
11-21 6 4-17 26 10-23 10 11-27 5
1353324 9-15 1 4-17 26 1357367 4-17 27 11-27 10
1353329 9-15 1354804 4-17 4 4-17 27 11-31 5
1353399 10-9 18 1354805 4-17 11 4-17 27 11-31 10
1353408 9-15 8 1354806 4-17 17 4-17 27 1360507 11-27 6
10-27 8 1354807 4-17 25 1357703 3-31 13 11-27 24
11-21 8 1354901 10-17 21 1357707 3-33 21 11-31 6
1353464 10-33 22 1354911 10-17 25 3-34 12 1360508 9-21 2
10-37 22 11-11 30 1357715 3-13 17 9-23 3
1353467 10-27 1 1354912 10-17 22 1357739 3-31 11 10-33 28
1353469 11-21 1 11-11 27 1357740 3-31 3 10-37 28
1353527 10-27 1354915 9-7 23 1357741 3-31 19 11-27 7
1353529 11-21 9-9 21 1357742 3-33 4 11-31 7
1353530 9-21 17 10-9 10 1357743 3-31 20 1360534 10-17 20
9-23 18 10-13 10 1357745 3-31 14 1360548 9-21 8
10-33 27 11-7 9 1357746 3-31 7 9-23 9
10-37 27 11-9 9 3-33 7 1360549 9-21 3
11-27 23 1354916 9-7 23 3-34 7 9-23 2
11-32 40 9-9 21 1357747 3-31 18 10-33 17
1353533 9-16 2 10-9 10 1357748 3-31 15 10-37 17
10-28 2 10-13 10 1357749 3-31 16 1360872 1-11 12
11-22 2 11-7 9 3-33 15 1360878 2-3 19
1353546 11-11 11 11-9 9 3-34 11 1360879 2-3 21
1353547 10-17 11 1354917 9-7 23 1358354 10-33 1 1360880 2-3 17
1353702 11-5 1 9-9 21 10-37 1 1360881 2-3 18
1353705 11-5 1 10-9 10 1358809 12-3 20 1360882 2-3 25
1353708 11-5 1 10-13 10 1358821 12-3 10 1360883 2-3 14
1354049 4-17 3 11-7 9 1358858 4-17 21 1360884 2-3 15

13-10 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1360886 2-3 12 1361687 2-7 16 1361755 3-25 15 1361864 4-45 9


1360887 2-3 10 1361688 2-7 5 1361756 3-25 13 1361865 4-45 14
2-25 27 2-17 11 1361796 3-25 1 1361867 2-15 14
1360888 2-3 11 1361689 2-7 19 3-37 35 2-37 1
2-25 26 1361690 2-7 22 1361797 3-17 12 1361868 2-3 27
1360890 2-3 8 1361691 2-7 21 1361798 2-17 10 2-17 1
1360891 2-3 7 1361694 2-9 10 1361801 2-17 6 3-25 9
1360892 2-3 6 1361695 2-9 11 1361802 2-17 15 1361872 2-19 8
1360893 2-3 5 1361703 2-9 19 1361804 2-17 17 1361873 2-19 9
1360895 2-3 20 1361704 2-9 19 1361805 2-17 18 1361875 2-9 15
1360896 2-5 8 1361705 2-9 19 1361806 2-17 5 2-19 29
1360897 2-5 1 1361706 2-9 19 1361807 2-17 4 1361878 2-17 2
1360898 2-5 9 1361707 2-9 20 1361809 2-19 26 2-19 37
1360899 2-5 10 1361708 2-9 20 1361810 2-19 28 1361879 2-17 9
1361087 1-25 11 1361709 2-9 20 1361812 2-19 20 1361880 2-19 25
1361121 4-21 25 1361710 2-9 12 1361813 2-19 31 1361881 2-15 12
1361302 10-25 15 1361711 2-9 12 1361815 2-19 22 2-37 7
11-19 15 1361712 2-9 12 1361816 2-19 24 1361882 2-19 1
1361303 4-34 4 1361713 2-9 12 1361817 2-19 19 2-37 6
1361304 4-24 8 1361714 2-9 18 2-41 24 3-37 13
1361330 9-11 1361715 2-9 18 1361818 2-19 17 1361884 2-19 34
1361331 9-11 1 1361716 2-9 18 1361819 2-19 18 1361885 2-13 20
1361332 9-11 2 1361717 2-11 18 1361820 2-19 5 3-25 12
9-13 2 1361718 2-11 27 1361821 2-19 4 1361886 2-25 37
1361334 9-13 1361719 2-11 26 1361827 2-19 15 1361887 2-17 21
1361335 9-13 1 1361720 2-11 25 1361829 2-19 2 2-37 2
1361348 9-11 1361721 2-11 24 1361830 2-19 30 1361888 2-15 17
1361349 9-11 1 1361722 2-11 3 1361831 2-19 37 1361891 2-15 16
1361350 9-11 2 1361723 2-11 4 1361832 2-19 33 1361894 2-3 23
9-13 2 1361724 2-11 5 1361833 2-13 11 1361895 2-15 4
1361352 9-13 1361725 2-11 6 2-19 8 1361896 2-3 16
1361353 9-13 1 1361726 2-11 7 1361834 2-19 27 2-25 32
1361366 9-11 1361727 2-11 8 1361835 2-19 32 1361897 2-3 4
1361367 9-11 1 2-11 11 1361844 2-15 6 2-29 20
1361368 9-11 2 1361728 2-11 9 1361845 2-15 11 1361898 2-3 3
9-13 2 2-11 12 1361846 2-15 15 3-25 18
1361370 9-13 1361729 2-11 10 1361850 4-45 11 1361899 2-3 26
1361371 9-13 1 1361730 2-11 13 1361851 4-45 1 1362000 2-3 1
1361552 12-27 5 1361731 2-11 14 1361852 4-45 5 1362001 2-3 2
1361675 2-5 11 1361732 2-11 15 1361853 4-4 44 2-7 3
2-27 20 1361733 2-11 16 4-9 42 1362002 2-3 24
1361676 2-5 12 1361735 2-11 19 4-45 1362003 2-3 22
1361677 2-5 13 1361736 2-11 20 1361854 4-45 7 2-5 2
1361679 2-7 7 1361737 2-11 21 1361855 4-45 15 2-27 17
1361680 2-7 8 1361738 2-11 22 1361856 4-45 2 1362005 2-5 3
1361681 2-7 10 1361739 2-11 23 1361857 4-45 13 2-13 9
2-29 7 1361742 2-13 2 1361858 4-45 3 2-25 12
1361682 2-7 11 1361745 2-13 13 1361859 4-45 4 2-27 15
1361683 2-7 12 1361747 2-13 15 1361860 4-45 12 1362007 2-5 7
1361684 2-7 13 1361749 3-25 14 1361861 4-45 10 1362008 2-5 5
1361685 2-7 14 1361753 3-25 17 1361862 4-45 6 1362009 2-5 6
1361686 2-7 15 1361754 3-25 8 1361863 4-45 8 2-25 3

©2002 HYSTER COMPANY See Service Manual 13-11


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2-27 10 1362391 9-7 29 11-19 1 1363917 1-7 12


1362010 2-7 20 10-9 23 1362922 10-25 1 1363918 1-7 13
1362011 2-7 1 11-7 22 11-19 1 1-9 9
1362012 2-7 6 1362392 9-7 28 1362925 10-25 1 1364271 6-3 15
1362015 2-7 9 10-9 24 11-19 1 1365061 11-27 8
2-29 8 11-7 23 1362930 10-25 1 11-31 8
1362016 2-11 1 1362677 10-23 1 1362956 10-25 2 1365140 10-9 32
2-25 36 1362678 10-21 11-19 2 10-13 27
1362036 4-37 11 1362679 10-21 1 1362959 10-25 2 1365302 11-11 2
1362039 4-37 12 1362680 10-21 2 11-19 2 1365305 11-11 2
1362040 4-37 1 10-23 2 1362962 10-25 2 1365308 11-11 2
1362042 4-37 15 1362682 10-23 11-19 2 1365501 11-27 1
1362047 1-11 1 1362683 10-23 1 1362967 10-25 2 11-31 1
1362048 1-11 2 1362696 10-21 1362993 11-17 1365504 11-27 1
1362049 1-11 3 1362697 10-21 1 1362996 11-17 11-31 1
1362052 1-11 5 1362698 10-21 2 1362999 11-17 1365506 11-27 2
1362053 1-11 6 10-23 2 1363250 10-9 15 11-31 2
1362058 1-11 10 1362700 10-23 10-13 14 1365512 11-27 2
1362061 1-11 13 1362707 10-23 1 1363251 10-9 17 11-31 2
1362062 1-11 14 1362714 1-9 19 10-13 15 1365516 11-27 2
1362063 1-11 15 7-3 20 1363255 10-33 20 11-31 2
1362064 1-11 16 1362715 10-21 10-37 29 1365572 11-15
1362065 1-11 17 1362716 10-21 1 1363256 10-37 30 1365575 11-15
1362069 4-4 45 1362717 10-21 2 1363260 9-19 1 1365578 11-15
4-9 19 10-23 2 10-31 1 1365601 11-15 1
4-39 1362719 10-23 11-25 1 11-17 1
1362085 4-43 1 1362726 10-23 1 1363261 9-19 2 1365604 11-15 1
1362086 4-43 2 1362739 10-21 10-31 2 11-17 1
1362087 4-43 3 1362740 10-21 1 11-25 2 1365607 11-15 1
1362088 4-43 4 1362741 10-21 2 1363268 9-19 19 11-17 1
1362089 4-43 5 10-23 2 10-31 19 1365631 11-17 2
1362090 4-43 6 1362743 10-23 11-25 19 1365634 11-17 2
1362091 4-43 7 1362871 9-11 14 1363269 9-19 20 1365637 11-17 2
1362092 4-43 8 9-13 14 10-31 20 1365660 11-15 2
1362093 4-43 9 10-21 14 11-25 20 1365663 11-15 2
1362094 4-43 10 10-23 14 1363271 10-27 6 1365666 11-15 2
1362095 4-43 11 11-17 8 1363272 10-27 6 1365689 11-15 5
1362096 4-43 12 1362875 10-21 15 1363273 10-27 6 11-17 5
1362097 4-43 13 10-23 15 1363302 10-17 2 1366432 9-21 1
1362098 4-43 14 11-15 9 1363305 10-17 2 9-23 1
1362099 4-43 15 1362880 10-25 5 1363308 10-17 2 1366634 8-11 4
1362100 4-43 16 11-19 5 1363312 10-17 2 8-13 4
1362101 4-43 17 1362881 10-25 10 1363486 9-21 7 1366637 8-11 7
1362102 4-43 18 11-19 10 9-23 8 8-13 7
1362103 4-43 19 1362883 10-25 1363885 4-27 3 1366638 8-11 12
1362104 4-43 20 11-19 4-28 3 1366641 8-11 18
1362105 4-43 26 1362885 10-25 1363886 4-23 3 8-13 17
1362106 4-43 21 11-19 4-23 7 1366642 8-11 16
1362107 4-43 22 1362888 10-25 4-24 10 1366643 8-11 3
1362108 4-43 23 11-19 4-28 7 8-13 3
1362109 4-43 24 1362893 10-25 4-29 3 1366646 8-13 12
1362110 4-43 25 1362919 10-25 1 1363916 1-7 11 1366647 8-13 16

13-12 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1366814 5-47 23 2-41 16 1366941 2-31 5 1366997 2-33 36


1366825 3-37 38 3-17 23 1366943 2-31 7 1366998 2-33 37
3-39 1 1366875 2-25 25 1366944 2-31 8 1366999 2-33 38
1366826 3-39 3 1366876 2-25 28 1366945 2-31 9 1367108 3-45 9
1366827 3-39 4 2-39 15 1366946 2-31 10 3-47 8
1366828 3-39 5 2-41 25 1366947 2-31 11 1367113 2-21 3
1366829 3-39 6 1366877 2-25 29 1366948 2-31 12 2-43 3
1366830 3-39 7 1366878 2-25 30 1366950 2-31 13 1367116 3-6 7
1366831 3-39 8 1366879 2-25 31 1366951 2-31 14 1367117 3-6 8
1366832 3-39 8 1366880 2-25 33 1366952 2-31 15 1367118 3-6 10
1366833 3-39 8 1366881 2-25 34 1366953 2-31 16 1367169 6-9 1
1366834 3-39 8 1366882 2-25 35 1366954 2-31 17 6-11 1
1366835 3-39 8 1366883 2-25 39 1366955 2-31 17 1367170 6-9 2
1366836 3-39 8 2-29 9 1366957 2-31 19 1367171 6-9 3
1366837 3-39 8 2-33 8 1366958 2-31 19 6-11 3
1366838 3-39 8 1366900 2-29 1 1366959 2-31 19 1367172 6-9 11
1366839 3-39 8 1366902 2-29 3 1366960 2-31 20 1367191 2-19 6
1366840 3-39 8 1366904 2-29 6 1366961 2-31 22 1367193 7-21 17
1366841 3-39 8 1366905 2-29 10 1366962 2-31 21 1367194 7-21 15
1366842 3-39 8 1366906 2-29 11 1366963 2-31 23 1367387 5-37 1
1366843 3-39 8 1366908 2-29 13 1366964 2-31 24 1367389 5-37 1
1366844 3-39 8 1366909 2-29 14 1366965 2-33 1 1367399 5-29 2
1366845 3-39 8 1366911 2-29 16 1366966 2-33 2 1367400 5-29 3
1366846 3-39 8 1366912 2-29 17 1366967 2-33 3 5-31 3
1366847 3-39 8 1366913 2-29 18 1366970 2-33 5 5-33 3
1366848 3-39 8 2-41 14 1366971 2-33 6 5-35 3
1366849 3-39 8 1366914 2-29 19 3-37 3 1367401 5-29 4
1366850 3-39 8 1366915 2-29 21 1366972 2-33 7 5-31 4
1366852 3-43 34 1366916 2-29 22 1366973 2-33 9 5-33 4
1366853 2-25 1 2-31 18 1366974 2-33 10 1367402 5-29 5
1366854 2-25 2 2-41 18 1366975 2-33 11 5-31 5
1366855 2-25 4 1366917 2-29 23 1366976 2-33 12 5-33 5
1366856 2-25 5 2-41 11 1366977 2-33 13 5-35 5
1366857 2-25 6 1366919 2-27 12 1366978 2-33 14 1367403 5-29 6
1366858 2-25 7 2-29 30 1366979 2-33 15 5-31 6
1366859 2-25 8 1366920 2-29 31 1366980 2-33 16 5-33 7
1366860 2-25 9 1366921 2-29 24 1366981 2-33 17 5-35 6
1366861 2-25 10 1366922 2-29 25 1366982 2-33 18 1367406 5-29 9
1366862 2-5 4 1366923 2-29 26 1366983 2-33 19 5-31 9
2-25 11 1366924 2-29 27 1366984 2-33 20 5-33 9
2-27 7 1366925 2-29 32 1366985 2-33 21 1367407 5-17 3
1366864 2-25 13 1366926 2-29 33 1366986 2-33 27 5-19 3
1366865 2-25 15 1366927 2-29 34 1366987 2-33 28 5-21 3
1366866 2-25 16 1366931 2-29 38 1366988 2-33 29 5-23 3
1366867 2-25 17 1366933 2-29 39 1366989 2-33 30 5-25 5
2-27 2 1366934 2-31 1 1366990 2-33 31 1367408 5-29 11
1366870 2-25 20 1366935 2-31 1 1366991 2-33 32 1367409 5-29 13
1366871 2-25 21 1366936 2-31 1 1366992 2-33 22 5-31 11
1366872 2-25 22 1366937 2-31 1 1366993 2-33 23 5-33 11
1366873 2-25 23 1366938 2-31 2 1366994 2-33 24 1367410 5-29 14
1366874 2-25 24 1366939 2-31 3 1366995 2-33 25 1367411 5-29 15
2-33 4 1366940 2-31 4 1366996 2-33 26 1367412 5-29 16

©2002 HYSTER COMPANY See Service Manual 13-13


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

5-31 14 1367598 5-42 1 1367871 7-11 30 8-55 6


5-33 14 1367599 5-42 4 7-15 30 1368011 8-27 15
5-35 13 1367600 5-42 3 1367875 7-11 33 8-35 15
1367413 5-29 17 1367601 5-42 2 7-15 28 8-47 15
5-31 15 1367602 5-27 8 1367876 7-12 39 8-55 15
5-33 15 1367603 5-27 3 7-16 39 1368012 8-27 16
1367414 5-29 18 1367604 5-27 1 1367877 7-11 36 8-35 16
5-31 16 1367605 5-27 7 1367878 7-11 37 8-47 16
5-33 16 1367606 5-27 6 1367879 7-11 38 8-55 16
1367415 5-29 19 1367607 5-27 5 1367881 6-3 23 1368013 8-27 25
5-31 17 1367609 5-27 14 6-5 8-35 25
5-33 17 1367611 5-27 9 8-4 61 8-47 25
1367416 5-29 20 1367613 5-27 10 8-8 56 8-55 25
5-31 18 1367615 5-44 6 1367882 6-5 1 1368014 8-27 17
5-33 18 1367616 5-44 2 1367883 6-5 2 8-31 12
1367417 5-29 21 1367617 5-44 1 1367885 6-5 16 8-35 17
5-31 19 1367618 5-44 5 1367886 6-5 17 8-39 13
5-33 19 1367619 5-44 3 1367887 6-5 18 8-47 17
1367418 5-29 23 1367620 5-44 4 1367888 6-5 20 8-51 13
5-31 21 1367622 3-31 2 1367891 6-5 23 8-55 17
1367419 5-29 28 3-33 2 1367895 6-5 26 8-59 13
1367422 5-17 11 3-34 4 1367896 6-5 27 1368015 8-27 18
5-19 11 1367633 4-3 12 1367897 6-5 29 8-35 18
5-21 11 4-9 30 1367898 6-5 30 8-47 18
5-23 11 1367639 4-12 10 1368001 6-5 32 8-55 18
5-25 11 4-13 9 1368005 8-27 5 1368016 8-27 19
1367423 5-17 12 1367645 12-19 4 8-35 5 8-31 10
1367424 5-17 13 12-21 24 8-47 5 8-35 19
1367518 3-14 3 1367752 3-13 25 8-55 5 8-39 11
1367519 3-14 4 1367753 3-13 29 1368006 8-27 10 8-47 19
1367520 3-14 5 1367754 3-13 32 8-35 10 8-51 11
1367521 3-14 6 1367755 3-13 33 8-47 10 8-55 19
1367526 3-14 11 1367758 3-13 7 8-55 10 8-59 11
1367575 5-17 14 1367759 7-11 1 1368007 8-27 11 1368017 8-27 20
1367576 5-17 15 1367760 7-11 1 8-27 42 8-31 35
1367577 5-17 16 1367762 7-11 24 8-28 56 8-35 20
1367578 5-17 17 1367763 7-11 24 8-28 72 8-39 36
1367579 5-17 18 1367764 7-11 3 8-35 11 8-47 20
5-19 19 1367765 7-11 4 8-35 42 8-51 36
5-21 19 1367769 7-11 6 8-36 57 8-55 20
5-23 19 1367770 7-11 6 8-36 78 8-59 36
5-25 17 1367771 7-11 7 8-47 11 1368018 8-27 39
1367580 5-17 22 1367774 7-11 10 8-47 42 8-28 51
1367581 5-17 24 1367854 7-11 15 8-48 56 8-28 67
1367582 5-17 25 7-15 15 8-48 77 8-31 19
1367583 5-17 13 1367855 7-11 16 8-55 11 8-32 45
1367587 3-29 18 7-15 16 8-55 42 8-35 39
1367588 3-29 2 1367862 7-11 21 8-56 57 8-36 52
1367591 3-29 14 1367865 7-11 23 8-56 78 8-36 73
1367593 3-29 1 1367869 7-15 26 1368008 8-27 6 8-39 20
1367594 3-29 7 1367870 7-11 29 8-35 6 8-40 45
1367595 3-29 5 7-15 29 8-47 6 8-47 39

13-14 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

8-48 51 8-60 52 8-52 55 1368030 8-28 63


8-48 72 1368023 8-27 41 8-55 44 8-31 30
8-51 20 8-28 55 8-56 80 8-36 64
8-52 45 8-28 71 8-59 25 8-39 31
8-55 39 8-31 22 8-60 56 8-48 63
8-56 52 8-32 52 1368026 8-27 9 8-51 31
8-56 73 8-35 41 8-27 46 8-56 64
8-59 20 8-36 56 8-28 60 8-59 31
8-59 45 8-36 77 8-28 76 1368031 8-28 64
1368019 8-31 16 8-39 23 8-35 9 8-31 29
8-32 48 8-40 52 8-35 46 8-36 65
8-39 17 8-47 41 8-36 61 8-39 30
8-40 48 8-48 55 8-36 82 8-48 64
8-51 17 8-48 76 8-47 9 8-51 30
8-52 48 8-51 23 8-47 46 8-56 65
8-59 17 8-52 52 8-48 60 8-59 30
8-59 49 8-55 41 8-48 81 1368032 8-27 31
1368020 8-31 17 8-56 56 8-55 9 8-35 31
8-32 49 8-56 77 8-55 46 8-36 69
8-39 18 8-59 23 8-56 61 8-40 58
8-40 49 8-60 53 8-56 82 8-47 31
8-51 18 1368024 8-27 43 1368027 8-27 47 8-48 68
8-52 49 8-28 57 8-35 47 8-52 59
8-59 18 8-28 73 8-47 47 8-55 31
8-60 50 8-31 23 8-55 47 8-56 69
1368021 8-31 18 8-32 54 1368028 8-27 33 8-60 59
8-32 50 8-35 43 8-28 50 1368033 8-27 30
8-39 19 8-36 58 8-28 66 8-35 30
8-40 50 8-36 79 8-32 62 8-36 70
8-51 19 8-39 24 8-35 33 8-40 59
8-52 50 8-40 54 8-36 51 8-47 30
8-59 19 8-47 43 8-36 67 8-48 69
8-60 51 8-48 57 8-36 85 8-52 60
1368022 8-27 48 8-48 78 8-40 66 8-55 30
8-28 54 8-51 24 8-47 33 8-56 70
8-28 70 8-52 54 8-48 50 8-60 60
8-31 21 8-55 43 8-48 66 1368034 8-36 72
8-32 51 8-56 58 8-48 83 8-40 61
8-35 48 8-56 79 8-52 67 8-48 71
8-36 55 8-59 24 8-55 33 8-52 62
8-36 76 8-60 55 8-56 51 8-56 72
8-39 22 1368025 8-27 44 8-56 67 8-60 62
8-40 51 8-28 74 8-56 85 1368035 8-36 68
8-47 48 8-31 24 8-60 68 8-40 67
8-48 54 8-32 55 1368029 8-28 58 8-48 67
8-48 75 8-35 44 8-31 32 8-52 68
8-51 22 8-36 80 8-36 59 8-56 68
8-52 51 8-39 25 8-39 33 8-60 69
8-55 48 8-40 55 8-48 58 1368036 8-27 12
8-56 55 8-47 44 8-51 33 8-35 12
8-56 76 8-48 79 8-56 59 8-47 12
8-59 22 8-51 25 8-59 33 8-55 12

©2002 HYSTER COMPANY See Service Manual 13-15


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1368038 8-31 38 1368401 10-33 1 1368755 3-41 2 1368815 2-39 31


8-39 38 10-37 1 1368756 3-41 3 1368816 2-39 32
8-51 38 1368402 10-33 1 1368757 3-41 4 1368817 2-41 1
8-59 38 10-37 1 1368758 3-41 7 1368818 2-41 2
1368040 8-32 58 1368404 10-33 1 1368760 3-37 17 1368819 2-41 3
8-40 62 10-37 1 1368762 3-37 18 1368820 2-41 4
8-52 63 1368407 10-33 1 1368763 3-37 19 1368821 2-41 5
8-60 63 10-37 1 1368764 3-37 20 1368822 2-41 6
1368041 8-27 13 1368411 10-33 1 1368765 3-37 21 1368823 2-41 7
8-35 13 10-37 1 1368766 3-37 22 1368824 2-41 8
8-47 13 1368542 11-27 21 1368767 3-37 23 1368825 2-41 30
8-55 13 11-31 22 1368768 3-37 24 1368826 2-41 9
1368042 8-27 32 1368545 11-27 21 1368769 3-37 25 1368827 2-41 10
8-47 32 11-31 22 1368770 3-37 26 1368828 2-41 31
1368043 8-28 65 1368548 11-27 21 1368771 3-37 27 1368829 2-41 12
8-31 43 11-31 22 1368772 3-37 28 1368830 2-41 13
1368045 8-39 43 1368572 11-27 22 1368773 3-37 29 1368831 2-41 15
8-48 65 11-31 23 1368774 3-37 30 1368833 2-41 17
8-51 43 1368575 11-27 22 1368775 3-37 31 1368834 2-41 20
8-59 43 11-31 23 1368776 3-37 32 1368838 2-41 26
1368046 8-27 2 1368578 11-27 22 1368779 3-37 36 1368840 2-41 29
8-35 2 11-31 23 1368780 3-37 37 1368841 2-15 13
8-47 2 1368661 10-37 35 1368781 3-19 7 2-37 3
8-55 2 1368725 2-33 39 1368782 3-19 8 1368842 2-37 4
1368047 8-27 28 1368726 2-33 40 1368783 3-19 9 1368843 2-37 5
8-35 28 1368727 2-33 33 1368787 3-19 13 1368844 2-15 18
8-47 28 1368728 2-33 34 1368788 3-19 14 2-37 9
8-55 28 1368729 2-34 1 1368789 2-39 1 1368845 2-37 10
1368048 8-47 3 1368730 2-34 2 1368790 2-17 8 1368846 2-37 11
8-55 3 1368732 2-34 3 2-39 2 1368847 2-37 12
1368049 8-27 4 1368733 2-34 4 1368791 2-39 3 1368848 4-39 9
8-31 37 1368734 2-34 6 1368792 2-39 4 1368849 4-39 2
8-35 4 2-41 19 1368793 2-39 5 1368850 4-39 11
8-39 37 1368737 2-34 12 1368794 2-39 6 1368851 4-39 12
8-47 4 1368738 3-37 1 1368795 2-39 7 1368852 4-39 13
8-51 37 1368739 3-37 2 1368796 2-39 8 1368853 4-39 14
8-55 4 1368740 3-37 4 1368797 2-39 9 4-41 20
8-59 37 1368741 3-37 5 1368798 2-39 10 1368854 4-39 15
1368101 5-17 26 1368742 3-37 6 1368799 2-39 11 1368855 4-39 16
1368126 8-27 3 1368743 2-29 2 1368800 2-39 12 1368856 4-39 17
8-35 3 3-37 8 2-39 26 1368857 4-39 7
1368127 8-28 78 1368744 3-37 9 1368801 2-39 16 1368858 4-39 3
8-36 83 1368745 3-37 10 1368802 2-39 17 4-41 16
1368128 8-48 82 1368746 3-37 33 1368803 2-39 18 1368859 4-39 8
8-56 83 1368748 2-15 19 1368805 2-39 20 1368860 4-39 4
1368301 9-21 1 2-37 8 1368807 2-39 22 1368861 4-39 6
9-23 1 1368749 3-37 12 1368808 2-39 23 1368862 4-39 1
1368302 9-21 1 1368750 3-37 14 1368810 2-39 25 1368863 4-39 10
9-23 1 1368751 3-37 15 1368811 2-39 27 1368867 5-11 21
1368307 9-21 1 1368752 3-37 16 1368812 2-39 28 1369038 3-13 11
9-23 1 1368753 3-37 34 1368813 2-39 29 1369065 3-27 29
1368340 11-31 24 3-41 1 1368814 2-39 30 3-29 11

13-16 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

3-31 12 1369852 2-27 1 1370479 12-29 5 11-25 8


3-33 12 1369853 2-27 3 12-31 5 1371289 12-3 9
3-34 17 1369854 2-27 4 1370480 12-31 4 1371650 6-5 25
1369070 8-35 32 1369855 2-27 5 1370481 12-31 3 1371653 9-11 3
8-55 32 1369856 2-27 6 1370482 12-31 2 9-13 3
1369323 10-33 3 1369857 2-27 8 1370483 12-31 1 10-21 3
10-37 3 1369858 2-27 9 1370496 12-29 2 10-23 3
11-27 14 1369859 2-27 11 1370497 12-29 1 1371654 11-15 4
11-31 14 1369860 2-27 13 1370498 12-29 8 11-17 4
1369333 10-33 9 1369861 2-27 14 12-31 8 1371655 9-19 16
10-37 9 1369862 2-27 16 1370510 12-29 4 10-31 16
11-27 15 1369863 2-27 18 1370511 12-29 3 11-25 16
11-31 15 1369864 2-27 19 1370675 2-25 38 1371656 5-3 6
1369345 9-15 7 1369865 2-29 42 3-37 11 5-5 6
10-27 7 1369866 2-25 14 1370676 2-13 1 5-7 6
11-21 7 1369870 3-39 2 1370682 2-13 5 1371668 8-63 2
1369357 9-9 24 1369871 3-41 5 1370683 2-13 8 1371801 10-10 39
10-13 26 1369872 3-41 6 1370688 2-13 12 1374179 1-11 1
10-17 7 1369875 2-3 13 1370689 2-13 16 1374180 1-11 2
11-11 7 1369876 2-3 28 1370690 2-13 17 1374188 1-11 9
1369624 10-33 1 1369878 3-17 17 1370691 2-13 18 1374190 1-11 11
10-37 1 1369887 3-17 13 1370692 2-13 19 1374532 5-17 5
11-31 24 1369893 2-15 1 1370698 2-19 21 5-19 5
1369627 10-33 1 1369894 2-15 3 1370719 2-41 23 5-21 5
10-37 1 1369895 2-15 8 1370721 9-19 11 5-25 3
1369773 2-33 35 1369896 2-15 9 10-31 11 5-25 7
1369807 3-17 3 1369897 2-15 7 11-25 11 1374533 7-3 5
1369808 3-17 4 1369913 2-17 19 1370722 9-19 12 7-5 4
1369813 3-17 24 1369914 2-17 20 10-31 12 1374750 1-11 23
1369815 3-11 1 1369932 2-29 5 11-25 12 1-13 4
1369816 3-11 2 1369933 2-29 29 1370723 4-37 1374796 5-13 17
1369817 3-11 4 1369934 2-7 4 1370724 4-37 7 5-15 17
1369818 3-11 5 1369963 2-9 1 1370731 12-15 6 5-19 21
1369819 3-11 6 1369964 2-9 2 12-16 9 5-21 21
1369820 3-11 7 1369965 2-9 3 1370732 12-11 6 5-23 21
1369822 3-11 10 1369966 2-9 4 12-11 6 5-25 19
1369823 3-11 11 1369967 2-9 5 12-12 9 1374802 11-15 8
1369824 3-11 12 1369968 2-9 6 1370736 2-7 23 1374922 12-21 16
1369825 3-11 19 1369969 2-9 7 1370737 2-7 18 1375027 3-33 11
1369826 3-11 22 1369970 2-9 8 2-29 41 1375029 3-33 14
1369827 3-11 26 1369973 2-9 13 1370743 2-13 10 3-34 10
1369828 3-11 27 1369974 2-9 14 1371203 4-17 6 1375030 3-33 16
1369829 3-11 28 1369975 2-9 16 1371207 4-47 4 1375037 3-33 19
1369834 3-14 1369976 2-9 17 1371208 4-47 10 3-34 5
1369835 3-14 2 1369977 2-31 25 1371209 4-47 12 1375168 12-19 14
1369836 3-14 7 1369979 3-25 2 1371210 4-47 2 1375169 12-19 13
1369837 3-14 8 1369981 3-25 4 1371211 4-47 17 1375171 12-19 2
1369838 3-14 9 1369993 2-7 17 1371212 4-47 16 1375172 12-19 2
1369839 3-14 10 1369995 3-25 5 1371213 4-47 3 1375553 6-5 44
1369840 3-14 12 1369996 3-25 6 1371214 4-47 14 1375574 9-21 19
1369841 3-14 13 1369997 3-25 7 1371287 9-19 8 9-23 20
1369842 3-14 1 1369998 3-25 16 10-31 8 10-33 29

©2002 HYSTER COMPANY See Service Manual 13-17


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

10-37 2 10-38 43 1382666 8-11 17 11-5 3


11-27 4 11-32 34 1383682 8-31 33 1395173 9-3 6
11-31 4 1377374 8-45 45 8-32 60 9-5 3
1376100 9-9 26 9-23 31 8-39 34 9-15 6
10-13 31 10-38 44 8-40 64 10-3 6
11-9 20 11-32 35 8-51 34 10-5 6
1376106 11-27 3 1378053 12-3 2 8-52 65 10-7 5
11-31 3 1378063 12-3 5 8-59 34 11-3 6
1376109 11-27 3 1378600 6-3 8 8-60 65 11-5 3
11-31 3 1378690 10-17 18 1383683 8-31 20 11-21 6
1376111 11-27 3 11-11 18 8-32 53 1395174 10-27 6
11-31 3 1378692 10-17 25 8-39 21 1395175 9-3 6
1376112 11-27 3 11-11 30 8-40 53 9-5 3
11-31 3 1378698 9-5 8 8-51 21 10-3 6
1376147 11-31 24 10-5 11 8-52 53 10-5 6
1376324 10-13 30 1378699 9-5 9 8-59 21 10-7 5
1376429 3-33 17 10-5 12 8-60 54 11-3 6
1376557 7-19 1 10-17 24 1383685 5-37 2 11-5 3
1376579 12-19 2 11-11 29 1385097 1-3 12 1395285 10-17 8
1376677 1-11 1379457 8-8 65 1385124 5-43 2 11-11 8
1376681 1-11 1379468 8-16 3 1385135 8-15 1 1395291 10-33 36
1376743 6-3 31 8-17 3 1385136 8-15 2 10-38 46
1376744 6-3 28 1379496 10-17 17 1385137 8-15 3 11-28 33
1376745 6-3 29 11-11 17 1385138 8-15 4 11-32 41
1377371 8-24 51 1379682 10-17 22 1385139 8-15 11 1395292 10-38 47
8-45 44 11-11 27 1385140 8-15 7 11-32 42
9-21 21 1379685 9-5 7 1385142 8-15 10 1396406 10-33 37
9-21 21 10-5 10 1385143 8-15 4 10-38 48
9-23 22 1379707 9-5 11 1385144 8-15 10 11-28 34
9-23 22 10-5 14 1385147 8-15 5 11-32 43
10-33 31 1379799 12-19 1 1385148 8-15 6 1396407 10-34 38
10-33 31 1380035 11-11 24 1385522 12-21 16 10-38 49
10-37 34 1381595 9-21 9 1389576 8-15 8 11-28 35
11-27 26 10-37 11 1389577 8-15 9 11-32 44
11-27 26 1381598 10-33 12 1389579 8-39 3 1396429 12-3 2
11-31 26 10-37 12 8-59 3 1396458 12-3 4
11-31 26 1381599 10-37 31 1389580 8-31 3 1397234 12-3 18
1377372 8-24 50 1381641 10-37 10 8-51 3 1397263 12-3 3
8-45 43 1381642 10-33 10 1389607 1-9 12 1398476 9-21 1
9-21 22 1381765 12-3 17 1390365 12-3 22 9-23 1
9-23 23 1381766 12-3 13 1390366 12-3 23 1398479 9-21 1
9-23 30 1381771 10-33 3 1391326 9-19 21 9-23 1
9-23 31 10-37 3 10-31 21 1399004 12-3 3
10-33 32 11-27 14 11-25 21 1399039 12-3
10-38 43 11-31 14 1392495 1-11 8 1450096 6-5 46
10-38 44 1382111 1-11 1 1392496 1-11 7 1450126 3-34 14
11-27 27 1382112 1-11 2 1395169 9-3 6 1450293 4-13 10
11-31 27 1382113 1-11 1 9-5 3 1450356 4-13 7
11-32 34 1382114 1-11 2 10-3 6 1450409 1-21 16
11-32 35 1382130 12-21 16 10-5 6 1450928 4-4 44
1377373 8-45 46 1382131 12-21 19 10-7 5 4-9 42
9-23 30 1382665 8-11 12 11-3 6 4-45

13-18 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1450929 4-45 1 11-21 7 3-45 2 2021294 5-11 1


1450930 4-45 2 2004005 11-27 20 3-47 2 5-13 1
1450931 4-45 3 11-31 20 8-3 3 5-15 1
1453153 4-17 19 2006579 8-4 56 2021234 1-3 2 2021295 5-11 1
1455305 3-34 18 8-8 44 2021235 1-3 3 5-13 1
1455306 3-34 16 2013099 10-25 3 2021237 1-3 5 5-15 1
1455307 3-34 15 11-19 3 4-7 12 2021296 5-11 1
1455309 3-34 1 2020500 8-19 4 4-11 18 5-13 1
1455310 3-34 21 8-23 4 2021238 1-3 4 5-15 1
1455674 2-17 12 8-43 4 2021239 8-16 1 2021298 5-11 1
1455675 2-17 7 8-45 4 8-17 1 5-13 1
1455677 2-17 16 2020501 8-19 5 2021240 8-16 2 5-15 1
1458025 3-34 8-23 5 8-17 2 2021299 5-11 3
1459112 1-11 18 8-43 5 2021243 8-16 4 5-13 3
1459717 3-34 22 8-45 5 8-17 4 5-15 3
1465629 9-19 21 2020502 8-19 44 2021244 8-16 4 2021300 5-11 4
1467523 1-17 1 8-23 44 8-17 4 5-11 14
1467524 1-17 2 2020503 8-19 21 2021245 8-16 6 5-13 4
1467525 1-17 3 8-23 21 8-17 6 5-15 4
1467526 1-17 4 8-43 21 2021250 8-16 7 2021301 5-11 5
1467527 1-17 5 8-45 21 2021251 8-17 7 2021302 5-11 5
1467529 1-17 7 2020513 1-19 8 2021252 8-16 11 2021303 5-11 7
1467531 1-17 6 2020514 1-19 8 8-17 11 5-13 7
1470152 1-15 1 2020515 1-19 8 2021265 8-3 19 5-15 7
1470153 1-15 1 2020516 1-19 8 8-8 55 2021305 5-11 8
1470155 1-15 38 2020517 1-19 5 8-11 5-13 8
1470156 1-15 38 2020783 2-13 4 2021266 8-3 19 5-15 8
1470157 1-15 38 2021019 5-37 6 8-8 55 2021306 5-17
1470158 1-15 38 5-39 6 8-11 2021308 5-17
1470159 1-15 34 2021020 5-37 12 2021268 8-3 19 2021309 5-11 10
1470160 1-17 8 5-41 9 8-8 55 2021310 7-3 2
1470161 1-15 38 5-41 10 8-13 7-5 2
1470163 1-15 29 2021165 2-41 32 2021271 8-3 11 2021312 7-3 5
1470164 1-15 38 2021166 4-7 28 8-8 47 2021313 5-11 10
1476713 1-15 4-11 4 2021272 8-3 14 2021314 5-11 11
1-17 4-43 8-8 50 2021315 7-3 6
1476714 1-15 2021197 1-9 1 2021273 8-3 15 7-5 6
1-17 2021207 1-9 18 8-8 51 2021316 7-3 7
1491830 4-19 8 2021208 1-9 20 2021282 5-44 7-5 7
1494017 9-23 10 2021213 1-9 21 2021283 5-11 23 2021317 7-3 8
10-33 11 2021215 1-9 24 5-13 21 2021318 5-11 15
10-34 39 2021216 1-9 25 5-15 21 5-13 13
10-38 50 2021218 1-9 28 5-44 10 5-15 13
11-28 39 2021219 1-9 29 2021286 5-44 7 2021319 5-11 16
11-32 48 2021222 1-9 32 5-47 13 2021320 5-11 17
1494076 1-15 2 2021223 1-9 2 2021287 5-44 8 5-13 15
1494077 1-15 2 2021225 1-3 21 2021288 5-44 9 5-15 15
1500773 9-27 2 2021231 1-3 24 5-47 21 2021321 5-11 18
10-41 2 2021232 1-3 6 2021291 7-3 1 5-13 16
11-35 2 2021233 1-7 9 2021293 5-11 1 5-15 16
1501259 1-19 21 2-21 14 5-13 1 2021322 7-3 32
1504010 9-15 7 2-43 14 5-15 1 2021323 5-29

©2002 HYSTER COMPANY See Service Manual 13-19


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2021324 5-29 26 2-57 15 5-51 11 2-45 8


2021325 5-7 34 2021362 5-3 28 5-53 10 2021512 2-22 11
5-27 5-37 5 2021405 5-49 11 2-23 11
2021326 7-3 33 5-39 5 5-51 12 2-45 11
7-5 33 2021363 2-47 2 2021406 5-49 12 2021513 2-22 5
2021327 7-3 34 2-51 2 5-51 13 2021514 2-45 5
2021328 5-7 38 2-55 2 5-53 12 2021515 2-22 13
5-27 4 2021366 2-49 2 2021407 5-49 15 2-23 13
2021329 5-3 7 2-53 2 5-51 16 2-45 13
5-5 7 2-57 2 5-53 15 2021516 2-22 6
2021331 8-32 59 2021368 5-3 28 2021421 3-3 29 2-23 6
8-40 63 5-5 28 2021423 5-51 15 2-45 6
8-52 64 5-8 49 2021426 3-3 30 2021517 2-22 12
8-60 64 5-37 5 2021427 3-6 1 2-23 12
2021332 7-3 11 5-39 5 2021428 3-8 1 2-45 12
2021334 7-3 40 5-41 6 2021429 3-7 1 2021526 3-43 5
2021335 7-3 15 2021370 2-47 16 2021431 3-8 2 2021531 3-43 3
7-5 15 2-49 13 2021434 4-3 30 2021532 3-43 3
2021336 5-3 10 2-51 14 4-9 29 2021534 3-43 31
5-5 10 2-53 11 4-22 35 2021548 1-21 1
5-7 10 2-55 21 2021438 5-37 6 2021554 5-47 19
2021337 7-3 17 2-57 17 5-39 6 2021555 5-47 20
7-5 17 2021373 2-47 5 5-41 10 2021556 5-47 22
2021338 7-3 18 2-51 5 2021440 2-15 10 2021557 5-47 25
7-5 18 2-55 5 4-3 35 2021562 1-21 9
7-21 2021374 2-47 8 2021442 5-37 7 2021563 1-21 3
2021339 7-3 19 2021376 5-37 9 5-39 7 2021575 12-12 5
7-5 19 5-39 9 5-41 8 12-16 5
2021340 7-3 31 2021377 2-49 5 2021455 4-9 9 2021578 12-11 5
2021344 5-3 13 2021378 5-37 9 2021458 3-6 6 12-11 5
5-11 20 5-39 9 2021462 5-49 2 12-12 8
5-42 2021379 2-55 8 5-51 2 2021588 5-47 9
2021345 5-3 14 2021380 5-37 8 2021463 5-49 6 2021591 12-11 1
2021347 7-3 42 5-39 8 2021464 5-49 7 2021592 5-47 10
7-5 40 2021382 2-57 5 5-51 7 2021593 5-47 11
2021349 7-3 43 2021383 5-3 19 2021470 7-9 1 2021595 5-47 15
7-5 41 5-5 19 2021471 7-9 3 2021611 12-16 2
2021351 5-3 27 2021388 4-22 34 2021472 7-9 6 2021612 12-16 3
5-37 5-3 17 2021474 7-9 7 2021619 12-15 1
2021353 7-3 25 5-5 17 2021490 1-3 31 2021642 12-15 5
7-5 25 5-7 17 2021491 5-47 3 12-16 8
2021354 2-47 1 2021389 5-3 18 2021497 1-3 12 2021646 5-55 7
2-49 1 5-5 18 2021499 1-3 13 2021647 3-45 12
2-55 1 5-7 18 2021505 2-22 1 2021660 1-7 1
2-57 1 2021390 5-3 5 2-23 1 2021662 1-7 1
2021355 2-51 1 5-5 5 2021506 2-22 2 2021663 1-3 1
2-53 1 5-7 5 2-23 2 2021665 1-3 29
2021359 2-47 14 2021394 2-55 15 2021507 2-45 1 2021666 5-47 1
2-49 11 2-57 11 2021508 2-45 2 2021668 5-47 18
2-51 12 2021395 1-21 14 2021510 5-47 4 2021669 3-43 29
2-53 9 1-23 12 2021511 2-22 8 2021670 5-3 1
2-55 19 2021404 5-49 10 2-23 8 2021671 3-27 30

13-20 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2021672 3-45 1 2021752 1-23 10 8-23 27 8-23 12


3-47 1 2-21 7 8-43 27 8-43 12
8-3 2 2-43 7 8-45 27 8-45 12
8-7 3 2021753 2-21 12 2021816 8-19 28 2021866 8-19 43
2021673 3-45 3 2-43 12 8-23 28 8-23 43
3-47 3 2021754 2-43 13 8-43 28 2021867 8-19 20
8-3 4 2021762 2-21 28 8-45 28 8-23 20
8-7 5 2021763 2-43 28 2021817 8-19 29 8-43 20
2021674 3-45 4 2021765 2-21 29 8-23 29 8-45 20
3-47 4 2021766 2-43 29 8-43 29 2021869 12-7 1
2021675 5-3 9 2021767 6-7 1 8-45 29 2021870 12-7 1
2021678 5-3 27 2021778 6-7 2 2021818 8-19 30 2021871 12-7 2
5-37 2021781 6-7 3 8-23 30 2021872 12-7 2
2021679 3-45 13 2021783 6-7 4 8-43 30 2021873 12-7 3
2021681 3-47 13 2021784 6-7 5 8-45 30 2021874 12-7 3
2021683 3-45 14 2021785 6-7 6 2021823 8-19 22 2021875 12-7 4
3-47 14 2021786 6-7 8 8-23 22 2021876 12-7 4
2021685 3-45 15 2021790 6-7 33 8-43 22 2021879 8-7 33
3-47 15 2021791 6-7 13 8-45 22 2021880 8-3 21
2021686 3-45 9 2021793 6-7 14 2021833 1-3 32 8-7 11
3-47 8 2021794 6-7 15 2021834 1-3 34 2021881 8-3 20
2021687 3-45 7 2021795 6-7 19 5-39 12 8-3 22
3-47 9 6-9 5-41 9 8-7 12
2021693 3-13 6-11 5-47 14 2021882 6-7 7
3-27 21 8-4 63 2021836 2-49 4 2021883 6-7 9
2021694 3-13 6 8-4 63 2-53 4 2021884 8-3 26
2021695 3-13 1 8-8 58 2-57 4 8-7 16
2021696 3-13 2 8-8 58 2021839 12-11 1 2021885 6-7 10
3-27 3 2021796 6-7 20 2021846 12-11 1 2021886 8-3 27
2021697 3-13 3 2021797 6-7 23 2021851 8-43 33 8-4 57
2021698 3-13 5 2021798 6-7 24 8-45 33 2021887 8-3 29
2021702 3-27 1 2021799 6-7 25 2021852 8-19 33 8-7 19
3-31 2021800 6-7 26 8-23 33 2021889 6-7 11
2021704 3-27 4 2021801 6-7 27 2021856 8-19 41 2021890 8-3 33
2021705 3-27 5 2021802 6-7 28 8-23 41 2021892 3-27 17
2021706 3-27 6 2021803 6-7 29 2021860 8-19 36 6-7 17
2021707 3-27 7 2021804 6-7 34 8-23 36 7-3 29
2021708 3-27 25 2021809 8-20 47 8-43 36 7-5 29
2021709 3-27 26 8-24 47 8-45 36 2021893 8-3 34
2021710 3-27 27 8-43 40 2021862 8-19 9 2021895 6-7 18
2021711 3-27 8 8-45 40 8-23 9 2021896 8-3 38
2021712 3-23 19 2021810 8-19 25 8-43 9 2021897 6-7 21
2021714 3-27 28 8-23 25 8-45 9 2021898 6-7 30
2021715 3-27 9 8-43 25 2021863 8-19 10 2021899 8-3 40
2021720 3-23 20 8-45 25 8-23 10 2021900 1-3 36
2021726 3-17 11 2021812 8-19 45 8-43 10 2021901 8-3 41
2021728 3-19 16 8-23 45 8-45 10 2021903 8-3 42
2021733 3-19 17 2021813 8-19 26 2021864 8-19 11 2021906 8-4 46
2021741 2-21 1 8-23 26 8-23 11 8-7 35
2-43 1 8-43 26 8-43 11 2021907 7-3 13
2021745 2-21 4 8-45 26 8-45 11 7-3 41
2021747 2-43 4 2021815 8-19 27 2021865 8-19 12 7-5 12

©2002 HYSTER COMPANY See Service Manual 13-21


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2021908 8-3 5 2021974 4-43 27 2022033 1-25 7 8-48 73


8-7 6 2021976 4-11 6 2022034 1-23 9 8-51 35
2021909 8-3 12 2021977 4-11 5 1-25 8 8-52 46
8-8 48 2021978 4-11 7 2022035 1-7 15 8-55 24
2021912 5-11 6 2021980 4-12 17 1-23 3 8-55 40
5-13 6 2021985 4-3 24 2022036 1-23 4 8-56 53
5-15 6 2021986 4-3 13 2022037 1-23 5 8-56 74
2021914 5-11 9 4-9 10 2022038 1-23 1 8-59 35
5-13 9 2021987 4-3 27 2022039 1-23 2 8-59 47
5-15 9 2021988 4-7 14 2022040 1-25 1 2022192 8-27 34
2021915 5-3 8 2021989 4-7 15 1-25 4 8-31 15
5-5 8 2021990 4-9 21 2022041 1-25 2 8-32 47
5-7 33 2021992 4-11 1 1-25 5 8-35 34
5-7 35 2021993 4-11 8 2022042 1-21 12 8-39 16
5-13 11 2021994 4-3 25 2022043 1-7 16 8-40 47
5-15 11 4-9 22 2022044 1-25 10 8-47 34
2021916 8-3 1 4-29 2022045 1-3 41 8-51 16
8-7 1 2021995 4-3 25 2022046 1-25 3 8-52 47
2021917 5-5 26 4-9 22 1-25 6 8-55 34
5-29 8 4-29 2022061 3-43 8 8-59 16
2021918 5-47 8 2021996 4-3 14 2022062 3-43 10 8-59 48
2021919 5-47 12 4-9 11 2022064 3-43 6 2022205 8-27 14
2021933 8-3 6 2021997 4-12 12 2022069 3-43 23 8-31 36
8-7 7 4-13 11 2022070 3-43 22 8-35 14
2021935 8-3 7 4-34 2022071 3-43 33 8-35 49
8-7 8 2021998 4-3 28 2022102 3-43 30 8-39 4
2021936 8-3 10 4-30 2022104 3-43 27 8-47 14
8-7 2 2021999 4-7 16 2022105 3-43 25 8-51 4
2021939 8-3 8 4-31 2022109 3-43 2 8-52 58
8-7 9 2022000 4-9 27 2022110 3-43 1 8-55 14
2021943 4-14 3 4-32 2022111 3-43 4 8-55 49
2021947 4-14 10 2022003 4-3 31 2022118 3-43 20 8-59 4
2021948 4-14 11 2022004 4-3 36 2022119 3-43 19 8-59 46
2021952 4-21 1 2022005 4-9 31 2022120 3-43 18 2022208 8-27 7
2021953 4-21 2 2022008 4-7 17 2022121 3-43 17 8-28 59
12-19 12 4-11 20 2022124 3-43 16 8-35 7
2021954 4-21 6 2022009 4-7 18 2022125 3-43 14 8-36 60
2021955 4-21 14 4-11 21 2022131 3-43 11 8-47 7
2021957 4-22 36 2022010 4-7 22 2022191 8-27 40 8-48 59
2021958 4-22 36 4-11 25 8-28 52 8-55 7
2021959 4-21 18 2022011 4-7 24 8-28 68 8-56 60
12-19 5 4-11 29 8-31 34 2022210 8-28 61
2021963 4-7 3 2022013 4-3 17 8-32 46 8-31 31
4-11 9 4-9 14 8-35 24 8-36 62
4-47 4-12 20 8-35 40 8-39 32
2021964 4-47 27 4-13 14 8-36 53 8-48 61
2021965 4-47 28 4-21 19 8-36 74 8-51 32
2021966 4-7 1 2022016 2-15 13 8-39 35 8-56 62
2021967 4-11 2 2022023 1-23 6 8-40 46 8-59 32
2021968 4-7 2 2022026 1-23 7 8-47 24 2022217 8-27 29
2021969 4-11 3 2022027 1-23 8 8-47 40 8-35 29
2021971 4-9 2 2022029 1-3 43 8-48 52 8-36 71

13-22 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

8-40 60 2022509 7-3 12 2022569 8-31 36 2022648 2-3


8-47 29 7-5 13 8-39 4 2-5
8-48 70 2022510 2-19 36 8-51 4 2-7
8-52 61 2022511 2-41 32 8-52 58 2-9
8-55 29 2022513 2-21 1 2022603 4-12 13 2-11
8-56 71 2-43 1 2022608 4-7 26 2022649 2-25
8-60 61 2022515 2-15 13 4-11 30 2-27
2022251 2-45 3 2022516 4-9 32 2022609 4-7 28 2-29
5-55 2 2022517 4-3 37 4-11 4 2-31
2022300 2-19 13 2022519 2-21 17 4-43 2-33
2022301 2-19 7 2-43 17 2022613 1-9 8 2022652 2-27 21
2022302 2-19 12 2022520 2-37 3 2022614 4-3 11 2-29 43
2022303 2-19 10 2022521 4-3 38 2022615 1-9 11 2-31 26
2022305 2-19 11 2022522 4-9 33 2022617 7-3 26 2022702 8-19 13
2022309 2-19 14 2022523 4-9 37 7-5 26 8-23 13
2022312 2-19 23 2022524 4-7 6 2022618 4-26 3 8-43 13
2022318 2-19 36 4-9 38 2022619 4-26 1 8-45 13
2022319 2-19 41 4-11 12 2022621 4-26 2 2022705 12-19 10
2022352 5-11 2 2022525 4-7 3 4-30 6 12-21 22
5-13 2 4-11 9 4-31 3 2022710 12-21 23
5-15 2 4-47 4-32 2 2022717 8-17 8
2022354 5-5 14 2022526 4-47 1 4-33 2 8-27 8
2022397 2-21 2 2022528 4-47 6 2022622 4-23 8 2022718 5-55 5
2-43 2 2022532 4-47 13 4-24 1 2022723 5-51 5
2022403 2-43 5 2022533 4-47 15 2022623 4-23 9 5-53 21
2022470 2-21 13 2022534 4-47 19 4-24 9 2022724 5-51 5
2022474 8-3 35 2022535 4-47 20 4-25 1 2022725 2-43 20
2022476 2-25 18 2022538 4-47 23 2022626 4-25 4 2022726 2-43 20
2022477 2-25 19 2022544 1-3 40 2022627 4-25 5 2022729 5-47 13
2022478 2-29 40 2022545 5-51 9 4-30 2 2022735 4-30 7
2022479 2-29 36 8-16 15 4-31 6 4-31 4
2022480 2-29 37 8-17 15 4-32 5 4-32 3
2022481 2-39 24 2022547 5-3 4-33 5 4-33 3
2022482 2-39 19 5-11 2022628 4-25 6 2022736 4-30 5
2022483 2-34 10 2022549 8-7 33 4-30 3 4-31 2
2022484 2-34 11 2022550 8-16 5 4-31 7 4-32 1
2022490 3-25 3 8-17 5 4-32 6 4-33 1
2022494 2-3 9 2022551 2-22 3 4-33 6 2022737 4-29 6
2022496 2-49 7 2-23 3 2022629 4-24 7 4-30 4
2-53 5 2022553 7-3 36 4-25 9 4-31 8
2-57 18 7-5 36 4-31 1 4-32 7
2022502 4-3 26 2022554 8-16 13 4-33 8 4-33 7
4-7 13 8-17 13 2022634 2-9 9 4-34 1
4-11 27 2022555 8-16 12 2022636 1-3 30 2022738 4-29 4
2022503 4-7 23 8-17 12 2022638 3-19 15 2022739 4-30 1
4-11 26 2022556 2-21 20 2022639 3-19 6 4-31 5
2022506 4-21 21 2022557 2-21 5 2022640 3-19 14 4-32 4
4-25 2-21 20 2022647 2-3 4-33 4
2022507 4-21 23 2022558 2-21 5 2-5 2022744 3-17 25
4-23 2-43 30 2-7 2022789 12-11 7
2022508 4-21 23 2022566 3-23 13 2-9 12-11 7
4-23 2022568 3-23 1 2-11 12-12 10

©2002 HYSTER COMPANY See Service Manual 13-23


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2022790 12-15 7 8-27 2023538 8-7 30 2023998 5-31 7


12-16 10 2023310 8-4 64 2023640 3-33 2023999 5-31 8
2022796 8-19 24 8-8 59 2023646 3-33 22 5-33 8
8-23 24 8-43 19 2023647 3-17 11 2026005 5-31 12
8-43 24 8-47 2023719 5-7 41 5-33 12
8-45 24 2023311 8-28 49 5-49 14 2026006 5-31 13
2022798 1-4 44 8-47 49 5-53 14 5-33 13
2022803 1-23 13 2023312 8-36 50 2023726 2-41 21 5-35 12
2022821 1-3 35 8-56 50 2023748 5-7 45 2026007 5-33 21
2022822 1-3 41 2023314 12-27 1 2023813 1-3 42 2026008 5-17 2
2022823 4-34 2 2023321 12-12 2 2023912 5-39 5-19 2
2022826 5-49 8 2023322 12-12 3 2023914 5-19 5-21 2
5-51 8 2023329 5-3 2023916 5-31 5-23 2
2022827 4-34 3 5-11 2023917 5-5 13 5-25 2
2022828 12-9 1 2023354 8-4 64 5-13 18 2026009 5-17 4
2022829 5-49 13 8-8 59 5-43 5-19 4
5-51 14 8-19 19 2023920 5-13 10 5-21 4
5-53 13 8-35 2023922 5-13 5 5-23 4
2022830 9-21 24 2023355 8-4 64 2023923 5-13 5 5-25 6
9-23 6 8-8 59 5-15 5 2026010 5-19 12
10-33 34 8-43 19 2023927 5-31 24 2026011 5-19 13
10-38 45 8-55 5-33 24 2026012 5-19 18
11-27 30 2023356 1-21 2 2023928 5-5 9 5-21 18
11-32 38 2023406 1-25 9 2023932 5-51 6 5-23 18
2022849 1-21 10 2023418 5-3 2 2023940 5-7 26 2026013 5-19 17
2022853 3-23 12 5-5 2 7-5 32 5-21 17
2022883 5-53 2 5-7 2 2023941 5-13 14 5-23 17
2022884 5-53 6 2023422 5-5 11 5-15 14 2026015 2-57 7
2022885 5-53 7 2023459 8-7 1 2023970 5-5 2026054 2-23 5
2022886 5-53 8 2023462 8-7 2 5-13 2026055 2-23 15
2022890 8-3 30 2023469 1-21 1 2023971 5-5 2026063 8-8 59
8-7 20 2023470 1-21 1 5-13 8-23 19
2022900 1-11 27 2023471 1-21 1 2023975 5-13 12 8-31
1-15 35 2023481 5-29 29 5-15 12 2026065 8-8 59
2022901 4-34 5 2023485 12-11 5 2023976 5-5 25 8-45 19
2022902 12-9 2 12-12 8 5-7 22 8-51
2022908 3-11 2023486 12-16 8 2023988 5-31 25 2026069 8-32 61
2022910 8-43 32 2023487 12-11 6 2023989 5-19 23 8-40 65
8-45 32 12-12 9 5-21 23 2026070 8-52 66
2022911 8-19 32 2023488 12-16 9 5-23 23 8-60 66
8-23 32 2023489 12-11 2 2023990 5-19 25 2026073 1-9 11
2022912 8-19 23 2023490 12-11 3 5-21 25 2026074 1-9 8
8-23 23 2023491 12-11 4 2023991 5-19 24 2026096 8-8 45
8-43 23 2023492 12-15 2 5-21 24 2026112 5-5 9
8-45 23 2023493 12-15 3 2023992 5-19 26 2026113 5-5 1
2022923 6-9 2 2023494 12-15 4 2023993 5-39 1 2026200 8-7 31
6-11 2 2023500 5-55 4 2023994 5-39 2 2026201 8-7 30
2022924 12-12 1 2023501 5-55 1 2023995 5-43 3 2026299 5-47 17
2022925 12-16 1 2023534 8-7 22 2023996 5-43 4 7-11
2023309 8-4 64 2023535 8-7 29 2023997 5-31 2 2026300 5-47 16
8-8 59 2023536 8-7 31 5-33 2 7-11
8-19 19 2023537 8-7 28 5-35 2 2026303 7-11 35

13-24 See Service Manual ©2002 HYSTER COMPANY


for service procedures.
UNIT CODE D001
03/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2026321 5-21 4-31 2-55 2 2033801 3-21 3


2026323 5-21 12 2026708 5-47 18 2028206 2-49 2 2034111 7-5 42
5-23 12 2026721 3-33 23 2-53 2 2034112 7-5 43
5-25 12 2026724 3-29 12 2-57 2 2034114 7-5 8
2026324 5-21 13 2026725 3-29 20 2028315 5-7 19 2034117 3-21 2
5-23 13 2026726 3-29 16 2028629 5-35 21 2034118 3-21 4
5-25 13 2026753 3-21 1 2028633 5-35 19 2034119 3-21 5
2026326 5-21 26 2026754 3-21 11 2029261 5-35 18 2034453 5-41 6
5-23 26 2026755 3-21 7 2029338 5-35 9 2034459 1-19 11
5-25 26 2026756 3-21 6 2029349 5-35 8 2035101 2-31 6
2026420 1-3 1 2026759 5-47 17 2029350 5-35 15 2035509 5-5 27
2026432 5-23 25 7-15 2029351 5-35 17 5-39
2026434 5-23 24 2026760 5-47 16 2029352 5-35 20 2035754 2-41 22
2026450 5-47 6 7-15 2029432 5-7 23 2037317 7-5 20
2026451 5-47 7 2026767 7-11 22 2029531 5-7 45 2037369 8-31 36
2026455 12-11 5 7-15 21 2029546 5-41 7 8-39 4
2026466 3-33 17 2026768 7-11 22 2029581 4-9 23 8-51 4
2026471 8-51 1 7-15 21 2029585 5-7 14 8-52 58
8-59 1 2026773 7-15 1 2029598 5-7 31 2037370 8-31 36
2026477 1-7 1 2026774 7-15 1 2029599 5-7 32 8-39 4
2026478 1-7 1 2026775 7-15 22 2029600 5-7 28 8-51 4
2026484 8-8 55 2026776 7-15 3 2029601 5-7 29 8-52 58
8-15 2026777 7-15 6 2029787 7-5 11 2037371 8-31 36
2026485 8-8 55 2026778 7-15 6 2029933 3-27 27 8-39 4
8-15 2026779 7-15 7 2029949 2-13 4 8-51 4
2026486 8-7 33 2026780 7-15 8 2029950 2-13 10 8-52 58
2026497 7-5 5 2026781 7-15 9 2030161 2-43 12 2037372 8-31 36
2026505 8-7 33 2026782 7-15 10 2030162 2-21 12 8-39 4
2026506 8-8 59 2026783 7-15 20 2-43 13 8-51 4
8-23 19 2026784 7-15 36 2030198 4-14 5 8-52 58
8-39 2026785 7-15 37 2030217 4-9 27 2037403 2-13 14
2026507 8-8 59 2026786 7-15 38 4-32 2-34 5
8-45 19 2026787 7-15 35 2030218 4-11 19 2-47 3
8-59 2026788 7-9 6 4-33 2-51 3
2026516 5-33 2026789 7-9 7 2030219 4-21 22 2-55 3
2026518 5-53 11 2026798 4-37 14 4-26 2037405 2-11 17
2026519 5-53 19 2026820 6-9 2 2030220 4-24 2037407 3-17 15
2026520 5-53 20 6-11 2 2030221 4-24 2037408 3-17 8
2026522 5-53 18 2026822 6-11 11 2030223 4-3 29 2039231 3-47 12
2026572 5-33 25 2026838 5-23 4-9 28 2041637 12-19 9
2026583 5-53 22 2026853 2-55 10 4-28 2041638 4-21 6
2026586 7-3 23 2026860 5-13 21 2030224 12-19 9 2041642 4-24
7-5 23 5-15 21 2030226 12-19 11 2041643 4-24
2026591 5-53 11 2026861 5-13 7 2030229 4-9 26 2041661 1-3 1
2026592 5-5 9 5-15 7 2030240 5-41 6 2042987 1-7 1
2026597 4-47 29 2026862 5-13 6 2030242 5-5 28 2043260 5-7
2026608 4-3 9 5-15 6 5-8 49 5-15
2026632 8-16 14 2026866 5-39 1 5-39 5 2043261 5-7
8-17 14 2026867 5-39 2 5-41 6 5-15
2026640 4-3 28 2026873 5-39 13 2030254 7-5 1 2043269 5-7 1
4-30 2028205 2-47 2 2033611 3-19 22 2043270 5-7 9
2026641 4-7 16 2-51 2 2033625 5-33 20 2043271 5-15 18

©2002 HYSTER COMPANY See Service Manual 13-25


for service procedures.
UNIT CODE D001
NORTH AMERICA 03/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

5-25 2046564 7-5 1 8-43 39 2314332 4-41 10


2043272 5-7 13 2048268 4-13 1 8-45 39 2314333 4-41 11
5-43 2048368 4-13 2 2311624 12-5 10 2314334 4-41 12
2043273 5-7 48 2302714 8-63 12 2311816 8-63 5 2314335 4-41 12
5-41 1 2302899 8-63 10 2311937 8-63 4 2314336 4-41 12
2043274 5-7 30 2304281 7-3 16 2314134 8-36 84 2314337 4-41 13
2043275 5-7 8 7-5 16 8-56 84 2314338 4-41 14
2043276 5-7 25 7-21 16 8-60 67 2314339 4-41 15
2043277 5-41 7 2304677 8-63 8 2314220 7-5 31 2314340 4-41 17
2043278 7-5 34 2305757 6-7 12 2314223 7-5 31 2314341 4-41 18
2043279 5-7 36 2306303 8-63 9 2314232 2-13 21 2314342 4-41 19
2043437 5-41 3 2306755 12-5 3 2314251 4-14 1 2314343 4-3 36
2043438 5-43 4 2308169 8-63 3 2314252 4-14 2 2314346 4-3 37
2043439 5-25 21 2308689 8-63 1 2314259 5-49 1 2314364 3-37 39
2043440 5-25 22 2309719 12-5 2 5-51 1 3-43
2043441 5-25 24 2309799 1-19 16 5-53 2314806 4-21 18
2043442 5-25 25 2310066 8-4 62 2314322 4-41 12-19 5
2043443 5-25 23 8-8 57 2314323 4-41 1 3002338 2-19 40
2044946 4-37 8-63 2314324 4-41 2 2-21 30
2045286 5-15 10 9-19 17 2314325 4-41 3 2-43 31
2045300 5-7 40 10-31 17 2314326 4-41 4 3003343 7-11 34
2045301 5-7 37 11-25 17 2314327 4-41 5 7-15 34
2045368 7-5 1 2310768 12-5 8 2314328 4-41 6 3041266 5-11 19
2045646 5-7 27 2311471 12-5 1 4-41 7 5-17 21
5-35 2311502 8-19 42 2314330 4-41 8
2045647 5-7 39 8-23 42 2314331 4-41 9

13-26 See Service Manual ©2002 HYSTER COMPANY


for service procedures.

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