Parts Manual: Model - 7400 7420 7440 Lift Truck ™

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Parts Manual
Model - 7400 7420 7440
Reach-Fork® Lift Truck
With the ACR System™
Series Serial Number

AA,BA,CA,DA,EA,FA, 09582 and Up
AB,BB,CB,DB,EB,FB
Publication No. 1107605A Issued: 04 September 2009

©2009 The Raymond Corporation.
Model 7400 7420 7440 Reach-Fork ® Truck Table of Contents
Table of Contents
SECTION 1 General Information

To Our Customer ................................................................................................................................ 1-3
How to Use Parts Manual - If Part Number is Not Known ......................................................................... 1-4
How to Use Parts Manual - If Part Number is Known ............................................................................... 1-5
Mast and Tractor Designations ............................................................................................................. 1-6
Major Sections ................................................................................................................................... 1-7
Recommended Spare Parts List ............................................................................................................. 1-8
Hardware Parts List ........................................................................................................................... 1-11
SECTION 2 Finish and Accessories

Truck Major Assemblies....................................................................................................................... 2-2
Frame Assembly, Fore-Aft Stance .......................................................................................................... 2-6
Frame Assembly, Side Stance............................................................................................................... 2-8
Roller Assembly, Battery .................................................................................................................... 2-10
Finish Instructions.............................................................................................................................. 2-12
Cover Installation, Fore-Aft Stance....................................................................................................... 2-29
Top Cover Assembly, Fore-Aft Stance .................................................................................................. 2-37
Cover Installation, Side Stance ........................................................................................................... 2-40
Top Cover Assembly, Side Stance....................................................................................................... 2-44
Floor Pad Installation......................................................................................................................... 2-47
Battery Gate Installation .................................................................................................................... 2-52
SECTION 3 Steering and Controls

Steer Linkage Installation ..................................................................................................................... 3-3
Steered Idler Wheel Assembly.............................................................................................................. 3-8
Steer Motor Installation, DC Lift .......................................................................................................... 3-11
Hydraulic Steer Motor Assembly, DC Lift.............................................................................................. 3-14
Steer Motor Installation, AC Lift .......................................................................................................... 3-16
Steer Gearmotor Assembly, AC Lift ..................................................................................................... 3-18
Steering Wheel Installation, Fore-Aft, DC Lift ........................................................................................ 3-21
Steering Wheel Installation, Fore-Aft, AC Lift ........................................................................................ 3-25
Steering Wheel Installation, Side Stance, DC Lift .................................................................................. 3-28
Steering Wheel Installation, Side Stance, AC Lift .................................................................................. 3-30
Control Handle Installation, Fore-Aft, Primary ....................................................................................... 3-34
Control Handle Assembly, Fore-Aft, Primary ......................................................................................... 3-36
Control Handle Assembly, Primary, Fore-Aft Stance, ThermaKit............................................................... 3-41
Control Handle Installation, Side Stance .............................................................................................. 3-44
Control Handle Assembly, Side Stance................................................................................................ 3-46
Control Handle Assembly, Side Stance, ThermaKit................................................................................ 3-50
Control Handle Installation, Fore-Aft, Secondary ................................................................................... 3-54
Control Handle Assembly, Fore-Aft, Secondary..................................................................................... 3-56
Control Handle Assembly, Secondary, Fore Aft Stance, ThermaKit .......................................................... 3-59
Publication: 1107605, Issued: 04 Sep 2009 Top of Section i

Table of Contents Model 7400 7420 7440 Reach-Fork ® Truck
SECTION 4 Drive and Brake

Drive Unit Installation .......................................................................................................................... 4-2
Drive Motor Installation ....................................................................................................................... 4-4
Drive Unit Assembly............................................................................................................................ 4-6
Electric Brake Installation ................................................................................................................... 4-10
Electric Brake Assembly..................................................................................................................... 4-12
Deadman Pedal Installation, Fore-Aft................................................................................................... 4-14
Deadman Pedal Assembly, Fore-Aft .................................................................................................... 4-17
Deadman Pedal Installation, Side Stance ............................................................................................. 4-20
Deadman Pedal Assembly, Side Stance............................................................................................... 4-23
Drive Wheel Installation .................................................................................................................... 4-26
Inertial Dampener Assembly............................................................................................................... 4-28
SECTION 5 Electrical Components and Systems

Electrical System, Fore-Aft, AC Lift......................................................................................................... 5-2
Electrical System, Fore-Aft, DC Lift....................................................................................................... 5-10
Electrical System, Side Stance, AC Lift................................................................................................. 5-16
Electrical System, Side Stance, DC Lift................................................................................................. 5-24
Traction Power Amplifier Installation ................................................................................................... 5-29
Lift Power Amplifier Installation ........................................................................................................... 5-32
Vehicle Manager Installation.............................................................................................................. 5-33
Contactor Panel Installation, DC Lift .................................................................................................... 5-34
Contactor Panel Installation, AC Lift .................................................................................................... 5-38
Contactor ........................................................................................................................................ 5-42
Drive Motor, AC (Danaher TSW)........................................................................................................ 5-44
Drive Motor, AC UL Class E (Sauer Danfoss)........................................................................................ 5-46
Lift Motor, DC .................................................................................................................................. 5-48
Lift Motor, AC (Sauer Danfoss) ........................................................................................................... 5-51
Auxiliary Motor (DC Lift Only) ............................................................................................................ 5-54
Operator Display Installation, Fore-Aft................................................................................................. 5-56
Operator Display Installation, Side Stance, DC Lift................................................................................ 5-58
Operator Display Installation, Side Stance, AC Lift................................................................................ 5-60
Horn Installation ............................................................................................................................... 5-63
Key Switch Assembly ........................................................................................................................ 5-66
Relay/Control Fuse Panel Installation with Auxiliary Power .................................................................... 5-67
Battery Connector Installation............................................................................................................. 5-70
Battery Connector Assembly............................................................................................................... 5-72
Height Encoder Installation, 7400 ...................................................................................................... 5-74
Height Encoder Installation, 7420 and 7440 ....................................................................................... 5-79
Encoder Assembly, Height Indicator, 7400.......................................................................................... 5-84
Encoder Assembly, Height Indicator, 7420 and 7440 .......................................................................... 5-86
Ambient Temperature Sensor Installation ............................................................................................. 5-88
Fan Assembly, Drive Motor Compartment ............................................................................................ 5-90
Fan Assembly, Lift Motor Compartment ............................................................................................... 5-92
Speed Limiting Switch (S12) Installation (Proximity) 7400 ...................................................................... 5-94
Speed Limiting Switch (S12) Installation (Proximity), 7420 and 7440...................................................... 5-98
ii Top of Section Publication: 1107605, Issued: 04 Sep 2009

SECTION 6 Hydraulic Components

Hose Installation, Fore-Aft, AC Lift (Model 7400 EH < 331 in.) ................................................................ 6-2
Hose Installation, Fore-Aft, AC Lift (Models 7400 EH > 330 in., 7420, 7440) ........................................... 6-4
Hose Installation, Fore-Aft, DC Lift Motor................................................................................................ 6-7
Hose Installation, Side Stance, AC Lift Motor, No Aux Reservoir............................................................. 6-10
Hose Installation, Side Stance, AC Lift Motor, Aux Reservoir .................................................................. 6-12
Hose Installation, Side Stance, DC Lift Motor........................................................................................ 6-14
Reservoir Assembly ........................................................................................................................... 6-17
Lift Pump and Motor Assembly, DC ..................................................................................................... 6-20
Lift Pump and Motor Assembly, AC ..................................................................................................... 6-24
Auxiliary Pump and Motor Installation ................................................................................................. 6-27
Auxiliary Pump and Motor Assembly................................................................................................... 6-30
Lift Pump, DC, Single ........................................................................................................................ 6-32
Lift Pump, DC, Dual........................................................................................................................... 6-33
Lift Pump, AC ................................................................................................................................... 6-34
Auxiliary Pump ................................................................................................................................. 6-35
Main Manifold Installation, AC Lift...................................................................................................... 6-36
Main Manifold Assembly, Model 7400 AC Lift .................................................................................... 6-39
Main Manifold Assembly, Models 7420 and 7440, AC Lift................................................................... 6-43
Main Manifold Installation, DC Lift ...................................................................................................... 6-46
Main Manifold Assembly, DC Lift........................................................................................................ 6-47
Auxiliary Manifold Assembly, Single Reach ......................................................................................... 6-52
Manifold Assembly, Reach, DR32TT.................................................................................................... 6-54
Manifold Assembly, Tilt, DR32TT ........................................................................................................ 6-56
Manifold Assembly, Tilt and Sideshift, DR32TT ..................................................................................... 6-58
Main Lift Cylinder, Model 7400 ......................................................................................................... 6-60
Main Lift Cylinder, Models 7420 and 7440 ........................................................................................ 6-62
Cylinder, Free Lift, Non-Staging (DC Lift), Model 7400, R35TT and R45TT............................................... 6-64
Cylinder, Free Lift, Staging (AC Lift), Model 7400 ................................................................................ 6-66
Cylinder, Free Lift, Staging (AC Lift), Models 7420 and 7440................................................................ 6-68
Cylinder Assembly, Reach ................................................................................................................. 6-70
Cylinder Assembly, Tilt ...................................................................................................................... 6-72
Cylinder Assembly, Sideshift .............................................................................................................. 6-74
SECTION 7 Mast
Mast to Tractor Mounting, Model 7400................................................................................................. 7-4
Mast to Tractor Mounting, Models 7420 and 7440 ................................................................................ 7-6
Elevating Section, R35TT ..................................................................................................................... 7-9
Elevating Section, R45TT and DR32TT, Model 7400............................................................................. 7-20
Free Lift Chain Assembly, Model 7400................................................................................................ 7-47
Free Lift Chain Assembly, Models 7420 and 7440 ............................................................................... 7-50
Cylinder and Pulley Bracket Assembly, Free Lift, Model 7400 ................................................................ 7-52
Cylinder and Pulley Bracket Assembly, Free Lift, Model 7420 and 7440 ................................................. 7-56
Overhead Guard Installation.............................................................................................................. 7-58
Hose and Cable Installation, Mast, Model 7400 .................................................................................. 7-59
Carriage Installation, R35TT and R45TT .............................................................................................. 7-92
Reach Carriage Assembly, R35TT and R45TT....................................................................................... 7-95
Publication: 1107605, Issued: 04 Sep 2009 Top of Section iii

Table of Contents Model 7400 7420 7440 Reach-Fork ® Truck
Scissor Assembly, R35TT and R45TT ................................................................................................. 7-100

Carriage Installation, DR32TT .......................................................................................................... 7-103
Reach Carriage Assembly, DR32TT .................................................................................................. 7-106
Scissor Assembly, DR32TT ............................................................................................................... 7-110
Hose and Cable Installation, Carriage, R35TT and R45TT ................................................................... 7-114
Hose and Cable Installation, Carriage, DR32TT ................................................................................. 7-119
Carriage Assembly, Tilt and No Sideshift, R35TT and R45TT ............................................................... 7-122
Carriage Assembly, Tilt and Sideshift, R35TT and R45TT..................................................................... 7-124
Carriage Assembly, Tilt and Sideshift, R35TT and R45TT..................................................................... 7-126
Carriage Assembly, Tilt and No Sideshift, DR32TT ............................................................................. 7-128
Carriage Assembly, Tilt and Sideshift, DR32TT ................................................................................... 7-130
Carriage Assembly, Sideshift, DR32TT .............................................................................................. 7-132
Mast Guard Installation, Mesh ......................................................................................................... 7-134
Mast Guard Installation, Glass ......................................................................................................... 7-136
Baseleg Installation, R35TT, 5 x 3.62 in., Open Toe ........................................................................... 7-138
Baseleg Installation, R35TT, 5 x 3.62 in., Straddle Closed Toe............................................................. 7-140
Baseleg Installation, R35TT, 4 x 3.62 in., Closed Toe ......................................................................... 7-146
Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe ....................................................................... 7-162
Baseleg Installation, R45TT, 6 x 4 in., Open Toe, Models 7420 and 7440 ........................................... 7-170
Baseleg Installation, R45TT, 6 x 4 in., Closed Toe, Models 7420 and 7440 ......................................... 7-172
Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe, Models 7420 and 7440 .................................. 7-174
Wheel Plate Installation, 5 x 3.62 in., Open Toe................................................................................ 7-176
Wheel Plate Installation, 6 x 4 in., Open Toe, Models 7420 and 7440 ................................................ 7-178
Wheel Plate Installation, R45TT, 10.5 x 4.5 in., Open Toe, Model 7400.............................................. 7-180
Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in.) ........................................................... 7-182
Wheel Plate Installation, 6 x 4 in., Closed Toe, Cast........................................................................... 7-186
Wheel Plate Installation, 5 x 3.62 in. and 5 x 2.88 in., OWCTWB...................................................... 7-188
Load Wheel Assembly..................................................................................................................... 7-190
Stop Assembly, R45TT and DR32TT .................................................................................................. 7-192
Forks............................................................................................................................................. 7-194
iv Top of Section Publication: 1107605, Issued: 04 Sep 2009

SECTION 8 Options/Kits
Load Backrest Installation..................................................................................................................... 8-2
Rear Door Installation, Fore-Aft ............................................................................................................. 8-4
Rear Door Installation, Side Stance ....................................................................................................... 8-6
Fire Extinguisher Installation ................................................................................................................. 8-8
Rear Post, Fore-Aft ............................................................................................................................ 8-10
Rear Post, Side Stance....................................................................................................................... 8-12
Rapid Charge Battery Connector Installation ........................................................................................ 8-14
Nested Switch (S14) Installation, Standard Reach................................................................................. 8-16
Nested Switch (S14) Installation, Deep-Reach ® ........................................................................................................... 8-17
Vantage Point System........................................................................................................................ 8-21
Security Start Switch.......................................................................................................................... 8-38
Height-Tilt Indicator Display Installation................................................................................................ 8-39
R.F. Installation ................................................................................................................................. 8-41
Operator Compartment Sensor System (OCSS), Fore-Aft Stance ............................................................. 8-47
Operator Compartment Sensor System (OCSS), Side Stance.................................................................. 8-51
High Performance Air Flow (DC Lift) .................................................................................................... 8-54
Travel Light and Alarm Installation ...................................................................................................... 8-55
Working Light and Operator Cooling Fan Harness Installation ............................................................... 8-61
Working Light and Operator Cooling Fan Installation............................................................................ 8-64
Fan Assembly, Operator.................................................................................................................... 8-66
Warning Light Harness Installation...................................................................................................... 8-68
Strobe Light Installation...................................................................................................................... 8-71
Flashing Light Installation ................................................................................................................... 8-75
Light, Warning, Strobe Lamp Assembly ............................................................................................... 8-78
Light Assembly, Warning, Flashing ..................................................................................................... 8-80
Tilt Carriage Shims ........................................................................................................................... 8-81
Fork-Laser System Installation.............................................................................................................. 8-84
APPENDIX A Alphabetical Parts Index

APPENDIX B Numerical Parts Index
Publication: 1107605, Issued: 04 Sep 2009 Top of Section v

vi Top of Section Publication: 1107605, Issued: 04 Sep 2009

SECTION 1 General Information
To Our Customer ................................................................................................................................ 1-3

How to Use Parts Manual - If Part Number is Not Known ......................................................................... 1-4
How to Use Parts Manual - If Part Number is Known ............................................................................... 1-5
Mast and Tractor Designations ............................................................................................................. 1-6
Major Sections ................................................................................................................................... 1-7
Recommended Spare Parts List ............................................................................................................. 1-8
Hardware Parts List ........................................................................................................................... 1-11
Publication: 1107605, Issued: 04 Sep 2009 1-1

General Information Model 7400 7420 7440 Reach-Fork ® Truck
1-2 Top of Section Publication: 1107605, Issued: 04 Sep 2009

Model 7400 7420 7440 Reach-Fork ® Truck General Information
To Our Customer
To Our Customer 1
To Our Customer
The Part Numbers in this Parts Manual were correct at the time your truck was manufactured. It is our policy to
constantly improve our products; part numbers, therefore, may continue to change. When ordering parts, verify
part numbers through your Dealer’s Parts Manual, which is kept up-to-date. Also note that Illustrations of
assemblies and components may not necessarily conform to the exact installation as they appear on your truck.
Tips for Ordering Parts

In addition to Part Number and Description, have available:
• The model number and serial number of the truck
• Pertinent specifications such as mast height, battery voltage, drive motor type, etc.
• Pertinent name plate data
• Applicable installation or assembly numbers
• Accurate Part Number
Using This Manual

This Manual contains navigational aids to help you locate specific parts information.
• Use Section 1 to decide where to start your search for information. The overall locator
views define the technical configuration of the Manual and tie the figures in the Manual
to the engineering database.
• Use the Table of Contents to locate assemblies and subassemblies by name.
• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to
locate individual parts.
• Determine configuration differences with the “Used On” codes contained within the Parts
List. The “Used On” code attaches a part number to a wide range of design variables
such as operator stance, battery size, steering type, mast height and extension speed,
fork carriages, color and size of tires, lift system type, etc.
Technical Assistance For Authorized Raymond Dealers Only

Authorized Raymond Dealers ONLY, please fax your Technical Inquiry to (315) 463-9145.
For further assistance after faxing your Technical Inquiry, please call (315) 463-5000.
Publication: 1107605, Issued: 04 Sep 2009 Top of Section 1-3

How to Use Parts Manual - If Part Number is Not Known
How to Use Parts Manual - If Part Number is Not Known 1
Major Assemblies
IF THE PART NUMBER
IS NOT KNOWN
SECTION 7
MAST
SECTION 6
HYDRAULIC
COMPONENTS
DO THIS
SECTION 3
STEERING AND
CONTROLS
1.
Determine in which Section the part
is located using the illustration.
SECTION
SECTION 5 4 Drive and Brake
ELECTRICAL
COMPONENTS AND
Drive Unit Assembly SYSTEMS
- 271" and Above Elevated Height ..............................................................................4-2
Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4
Deadman Brake Assembly ........................................................................................................................4-6
SECTION(used
Brake Assembly/Installation 4 with motor 570-262/500 only) ...............................................................4-8
SECTION 2
Drive Unit Brake AssemblyAND
DRIVE
2.
......................................................................................................................4-12
FINISH AND BRAKE .....................................................................................................................4-14
Brake Assembly Installation
ACCESSORIES
Inertial Dampener ..................................................................................................................................4-16
Figure 1-1: Major Assemblies Turn to the TABLE OF CONTENTS

in the applicable Section.
1-3
Frame Assembly - DS/DT
7
29 6 26
28 30
25
10
23 12 24
5 20
11
22
4 19
21 17
18 16
15
14 13
31
4-1
2
9
8
37 36 39
40
3. 38
3
Refer to the PAGE NUMBER

1
FIGURE 2-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 5 828-005-691/003 Roller Assembly A
selected from the TABLE OF CONTENTS. 5 828-005-691/001

(consists of items 36 through 40)
Roller Assembly
B
Locate the desired part

5 828-005-691/002 Roller Assembly C
2 REF Frame Weldment A, Q
3 1 828-006-283 Door Weldment S
and note the ITEM NO. Figure 2-2: Frame Assembly - DS/DT
4
5
6
1
1
2
714-206
828-004-421
861-026
Screw
Bracket, Latch
Pin, Clevis
7 2 462-032 Bearing R
8 1 710-264P Screw
9 1 750-433 Nut, Hex
2-1 10 1 828-004-622 ODI Assembly O
1 828-006-364 ODI Assembly T
11 2 750-006 Nut, Hex
12 2 771-049 Washer H, L, M, P
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22 1 5-015-003 Nut, Hex H, L, N, P
23 1 5-015-004 Nut, Hex H, L, N, P
24 1 828-004-672 Bracket Weldment
4.
25 2 828-004-671 Washer
26 2 710-069 Screw
27 1 411-938/001 Decal, Keyswitch (Not Shown) F, H
1 411-938/003 Decal, Keyswitch (Not Shown) G
Refer to the corresponding PART LIST. Use the FIGURE

1 411-938/002 Decal, Keyswitch (Not Shown) K, L
1 411-938/004 Decal, Keyswitch (Not Shown) M, N, P
28 1 828-004-674 Cable Assembly, SC to SMARTi H, L, N, P
& ITEM NO. to find the Part Number, Description, etc.

29 1 828-004-683 Bracket, SMARTi H, L, N, P
30 1 828-004-682 Clamp, ODI F, G, K, M
31 1 154-009-117/001 Static Strap, Insulated
A= 14" Battery Compartment F= Standard M= Remote/Bypass S= DT 3567 and Up/DS
B= 16" Battery Compartment G= Remote N= Remote/SMARTi 3641 and Up
C= 21" Battery Compartment H= SMARTi O= DT 001 to 3842/DS 001 to 3802 T= DT 3843 and Up/DS
D= Without Rear Posts K= Standard/Bypass P= Remote/SMARTi/Bypass 3803 and Up
E= With Rear Posts L= SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640 R= Recommended Spare
List 2-2: Frame Assembly - DS/DT
2-7

How to Use Parts Manual - If Part Number is Known
How to Use Parts Manual - If Part Number is Known 1
IF THE PART NUMBER IS KNOWN

APPENDIX B Numerical Parts List
DO THIS 024-296-290/260 ..... Cable Assembly ................................. 5-15

024-296-420/261 ..... Cable Assembly ................................. 5-15
411-773 .................... Decal, No Riding, Bilingual ..................2-7
411-789 .................... Decal, Warning....................................2-7
024-297-280/000 ..... Cable Assembly ................................. 5-15 411-790 .................... Decal, Warning, Bilingual ....................2-7
024-297-310/000 ..... Cable Assembly ................................. 5-15 411-848 .................... Decal, 24 Volt Cable System .............. 5-11
123-456-789.......................2-5
024-297-430/000 ..... Cable Assembly ................................. 5-15
029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3
411-849 .................... Decal, 24 Volt Cable System .............. 5-11
411-850 .................... Decal, Charging Warning .................. 5-11
029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 411-851 .................... Decal, Charging Warning .................. 5-11
030-504-008/003 ..... Hose Assembly .................................... 6-5 411-852 .................... Decal, Battery Swivel Warning ............ 5-11
1-000-013 ................ Battery, 6 Volt .................................... 5-15 411-853 .................... Decal, Battery Swivel Warning ............ 5-11
1.
1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 412-454 .................... Decal, ISO 9001..................................2-7
1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7
1-012-502/003 ......... Bushing, Reducer ................................. 5-6 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7
1-074-104/001 ......... Standoff .............................................. 5-3 441-013 .................... Bearing, Sealed....................................4-9
1-085-186 ................ Cover, Internal ..................................... 2-7 441-127 .................... Bearing, Shield ...................................7-5
Locate the Part Number in the NUMERICAL 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5
1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5
1-105-216/05 ........... Cover, Top ........................................... 5-5
447-098 .................... Bearing, Cone ....................................4-3
447-108 .................... Bearing, Cone ....................................4-3
447-562 .................... Bearing, Cup ......................................4-3
INDEX (APPENDIX B). Note the Section & page 1-105-216/07 ........... Spring, Return...................................... 5-5
1-105-216/09 ........... Coil Assembly ...................................... 5-5
1-105-225 ................ Contactor Assembly ............................. 5-5
447-579 .................... Bearing, Cup ......................................4-3
462-029 .................... Bushing, Flanged ................................4-5
464-034 .................... Bushing ..............................................2-3
number(s) where the part is decribed. 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3
1-110-920/092 ......... Heater................................................. 3-5
1-120-098 ................ Potentiometer, Gear ............................. 3-5
464-035 .................... Bushing ..............................................2-3
464-035 .................... Bushing ..............................................7-3
464-036 .................... Bearing, Oilite Super ...........................7-5
1-120-098 ................ Potentiometer, Gear ............................. 3-5 520-078/03 .............. Plug, Shipping .....................................6-9
1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 530-449 .................... O-Ring ...............................................4-5
1-150-368 ................ Switch, Key .......................................... 5-3 530-490/038 ............ O-Ring, Motor ....................................4-9
1-150-378 ................ Switch, Key .......................................... 5-3 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/01 .............. Rod, Piston .........................................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/02 .............. Barrel Assembly ..................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/03 .............. Seal Kit ...............................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9
1-150-418 ................ Switch, Function ................................... 3-5 540-062 .................... Cylinder, Hydraulic...............................6-5
1-150-418 ................ Switch, Function ................................... 3-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/132 ............ Adapter Block (With Check Valve) .........6-7
1-187-082 ................ Motor Controller .................................. 5-3 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7
FIGURE 2-2
QTY PART NUMBER DESCRIPTION 291-011.................... RingUSED ON
................................................... 4-3 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7
ITEM NO. 291-012.................... Ring ................................................... 4-3 560-209/06 .............. Valve, Adjustable Relief ........................6-7
1 5 828-005-691/003 Roller Assembly 360-049.................... Pad, BumperA ....................................... 3-3 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7
360-062/003
(consists of items 36 through 40) ............ Guard, Cable .................................... 5-11 560-209/08 .............. Elbow, 90 Degree ...............................6-7
360-065/001 ............ Cover, Front ........................................ 2-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7
5 828-005-691/001 Roller Assembly B
360-068.................... Cover, Gearbox Motor ......................... 4-9 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7
370-637/005 ............ Tape, Double Sided.............................. 3-6 560-213/01 .............. Pump Motor....................................... 5-23
5 828-005-691/002 Roller Assembly C
400-081/0 ................ Plate, Backing ................................... 4-15 560-213/02 .............. Brush Set ........................................... 5-23
400-081/02
(consists of items 36 through 40) .............. Cam ................................................ 4-15 560-213 .................... Pump and Motor Assembly ...................6-5
400-081/03 .............. Lever, Brake ...................................... 4-15 560-213 .................... Pump/Motor Assembly ........................6-7
2 REF Frame Weldment A, Q....................................... 4-15
400-081/04 .............. Ring, Safety 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23
3 1 828-006-283 Door Weldment 400-081/05 .............. Shoe AssemblyS .................................. 4-15 570-271/516 ............ Commutator End Bearing .................. 5-23
400-081/06 .............. Spring, Return.................................... 4-15 570-271/516 ............ Drive End Bearing ............................. 5-23
4 1 714-206 Screw
400-081.................... Brake Assembly ................................ 4-15 570-271/517 ............ Washer ............................................. 5-23
5 1 828-004-421 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 570-316/511 ............ Seal .................................................. 5-23
6 2 861-026 Pin, Clevis 400-160.................... Pinion, Drive ..................................... 4-11 570-316/513 ............ Retaining Ring ................................... 5-23
400-160.................... Pinion, Drive ........................................ 4-9 570-360/511 ............ Brush Set ........................................... 5-23
7 2 462-032 Bearing 411-511/015 ............ Decal, RaymondR .................................. 2-7 570-360/512 ............ Brush Spring Set.................................5-23
8 1 710-264P Screw 411-534.................... Decal, Emergency Disconnect ............... 2-7 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23
411-552.................... Decal, Warning.................................... 2-7 570-864 .................... Drive Motor, 24 Volt ...........................4-11
9 1 750-433 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 590-514 .................... Fuse, 15 Amp ......................................5-3
10 1 828-004-622 ODI Assembly 411-587/001 ............ Decal, No ORiding, Black 9" ................... 2-7 590-638/001 ............ Horn Assembly.....................................5-3
411-633.................... Decal, Caution, Bilingual ..................... 2-7 590-701 .................... Battery Connector ..............................5-15
1 828-006-364 ODI Assembly T
411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 590-701 .................... Battery Connector ..............................5-17
11 2 750-006 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 590-701 .................... Battery Connector ................................5-6
12 2 771-049 Washer 411-680.................... Decal,
H, Operating
L, M, P ................................. 2-7 600-213 .................... Grommet .......................................... 5-15
411-681.................... Decal, Replacement Instruction ............. 2-7 610-307 .................... Shaft, Flexible ......................................3-7
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw B-1
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R
2.
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22
23
1
1
5-015-003
5-015-004
Nut, Hex
Nut, Hex
H, L, N, P
H, L, N, P Find the Section & page
Frame Assembly - DS/DT 24 1 828-004-672 Bracket Weldment
25
26
2
2
828-004-671
710-069
Washer
Screw
number in the PARTS LIST
27 1
1
411-938/001
411-938/003
Decal, Keyswitch (Not Shown)
Decal, Keyswitch (Not Shown)
F, H
G
referenced by the
Numerical Index. Locate
1 411-938/002 Decal, Keyswitch (Not Shown) K, L
1 411-938/004 Decal, Keyswitch (Not Shown) M, N, P
7 28 1 828-004-674 Cable Assembly, SC to SMARTi H, L, N, P
29
30
6 29
30
26 1
1
828-004-683
828-004-682
Bracket, SMARTi
Clamp, ODI
H, L, N, P
F, G, K, M
the Part Number. Note
28 25
5
23 12
11
10 31 1
24 Compartment
A= 14" Battery
20
B= 16" Battery Compartment
154-009-117/001
F= Standard
G= Remote
Static Strap, Insulated
M= Remote/Bypass
N= Remote/SMARTi
S= DT 3567 and Up/DS
3641 and Up
the part's FIGURE &
ITEM NO.
22
4 C= 21" Battery Compartment
19 H= SMARTi O= DT 001 to 3842/DS 001 to 3802 T= DT 3843 and Up/DS
21 D= Without Rear Posts 17
K= Standard/Bypass P= Remote/SMARTi/Bypass 3803 and Up
E= With Rear Posts 18 L= SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640 R= Recommended Spare
16
List 2-2: Frame Assembly - DS/DT
15
14 13
2-7
31
2
123-456-789
9
8
37 36 39
40
3.
38
3 Find the FIGURE & ITEM NO.
1
on the associated illustration
for a pictorial view of the part.
Figure 2-2: Frame Assembly - DS/DT
2-1

Mast and Tractor Designations
Mast and Tractor Designations 1
Mast Series Designations

The lift truck model number includes the model plus the mast series designation.
Table 1: Mast Series Designation

MAST
MAX LOAD CARRIAGE
MODEL(S) SERIES
FORKS LOWERED TYPE
DESIGNATION
7400 R35TT 3500 lbs. Standard Reach

1588 kg
7400 R45TT 4500 lbs. Standard Reach

7420 2041 kg
7440
7400 DR32TT 3200 lbs. Deep-Reach ®

7420 1451 kg
7440
Tractor Series Designations

The lift truck serial number consists of a three-digit model abbreviation, two-digit year of manufacture, two-digit
series designator, and five-digit serial number.
Table 2: Tractor Series Designation

TRACTOR LIFT LIFT
STANCE
SERIES MOTOR PUMP
AA, AB DC Single Fore-Aft
BA, BB DC Dual Fore-Aft
CA, CB AC Single Fore-Aft

DA, DB DC Single Side Stance
EA, EB DC Dual Side Stance
FA, FB AC Single Side Stance

Major Sections
Major Sections 1
Figure 1-1: Major Sections
(See Section 7 Mast.)
(See Section 3 Steering

and Controls.)
(See Section 6 Hydraulic
Components.)
(See Section 2 Finish

and Accessories.)
(See Section 5 Electrical

Components and Systems.)
(See Section 4
Drive and Brake.)
MODEL_7400

Recommended Spare Parts List
Recommended Spare Parts List 1
Description Part No. Qty. Fig. Description Part No. Qty. Fig.
Bearing Set, Drive Unit ..................1008747 ..............1 .......4-3 Bearing, Sleeve, Flanged ............... 460-616 ............... 2 ..... 7-26
Bearing Set, Drive Unit ..................447-591/100 ........1 .......4-3 Bearing, Sleeve, Flanged ............... 460-616 ............... 2 ..... 7-27
Bearing Set, Drive Unit ..................447-592/100 ........1 .......4-3 Bearing, Spherical Roller ............... 460-680 ............... 1 ....... 3-1
Bearing Set, Drive Unit ..................447-593................1 .......4-3 Bearing, Spherical Roller ............... 460-680 ............... 1 ....... 3-1
Bearing, Auxiliary Motor, Bearing, Spherical ........................ 1049722 .............. 2 ..... 7-20
Commutator End.......................570-358/453 ........1 .....5-15 Bearing, Spherical ........................ 460-690 ............... 1 ..... 6-30
Bearing, Auxiliary Motor, Bearing, Spherical ........................ 460-690 ............... 1 ..... 7-19
Drive End.................................570-358/452 ........1 .....5-15 Bearing, Spherical ........................ 460-690 ............... 5 ..... 7-17
Bearing, Ball ................................441-128................2 .......3-2 Bearing, Spherical ........................ 460-693 ............... 4 ..... 7-20
Bearing, Ball ................................443-052................4 .....7-20 Bearing, Spherical ........................ 460-696 ............... 2 ..... 7-17
Bearing, Ball ................................850-017..............70 .......4-3 Bearing, Thrust ............................. 444-326 ............... 1 ....... 3-2
Bearing, Chain Pulley Sheave .........443-027................2 .....7-10 Bearing, Thrust ............................. 444-326 ............... 2 ..... 7-17
Bearing, Chain Pulley Sheave .........443-031................4 .......7-6 Bearing, Thrust, Open ................... 444-416 ............... 2 ..... 7-17
Bearing, Cone ..............................447-077................1 .......3-2 Belt, Drive .................................... 1017244/001 ...... 1 ..... 5-24
Bearing, Cup................................447-533................1 .......3-2 Belt, Drive .................................... 1017244/002 ...... 1 ..... 5-24
Bearing, Cylindrical ......................1012503 ..............2 .....7-23 Belt, Drive .................................... 1017244/003 ...... 1 ..... 5-24
Bearing, Cylindrical ......................1012503 ..............2 .....7-24 Belt, Drive .................................... 1017244/004 ...... 1 ..... 5-24
Bearing, Drive End ........................570-240/215 ........1 .....5-13 Belt, Drive .................................... 1017244/005 ...... 1 ..... 5-24
Bearing, Drive Motor Belt, Drive .................................... 1017244/006 ...... 1 ..... 5-24
Compartment Door ...................462-086................2 .......2-2 Brush Assembly, Auxiliary Motor..... 570-358/461........ 4 ..... 5-15
Bearing, Drive Motor Brush Set, DC Lift Motor................. 570-604/512........ 1 ..... 5-13
Compartment Door ...................462-086................2 .......2-3 Brush Set, Steer Motor (AC Lift)....... 1016523/215 ...... 1 ....... 3-6
Bearing, Drive ..............................1038442/17.........1 .....5-12 Bumper, Mast ............................... 1100471 .............. 2 ....... 7-4
Bearing, Drive ..............................1052117/07.........1 .....5-14 Bumper, Mast ............................... 1100471 .............. 2 ....... 7-5
Bearing, Encoder, Height Indicator ..1061151 ..............1 .....5-26 Card Assembly, Circuit, Control
Bearing, Encoder, Height Indicator ..1061151 ..............1 .....5-27 Handle, Fore-Aft Stance ............ 1016152/002 ...... 1 ..... 3-12
Bearing, Load Wheel ....................441-127................8 .....7-56 Card Assembly, Circuit, Control
Bearing, Load Wheel ....................441-130................8 .....7-56 Handle, Fore-Aft Stance ............ 1016152/101 ...... 1 ..... 3-13
Bearing, Load Wheel ....................442-150................8 .....7-56 Card Assembly, Circuit, Control
Bearing, Mast Roller ......................449-015................6 .....7-16 Handle, Side Stance ................. 1024359/002 ...... 1 ..... 3-15
Bearing, Mast Roller ......................449-015................8 .......7-3 Card Assembly, Circuit, Control
Bearing, Mast Roller ......................449-025................6 .......7-3 Handle, Side Stance ................. 1024359/002 ...... 1 ..... 3-16
Bearing, Mast Roller ......................449-032..............14 .......7-4 Card Assembly, Circuit,
Bearing, Mast Roller ......................449-032..............14 .......7-5 Steer Amplifier ......................... 1005525/004 ...... 1 ....... 5-1
Bearing, Mast Roller ......................449-032..............14 .......7-6 Card Assembly, Circuit,
Bearing, Mast Roller ......................449-032................6 .....7-16 Steer Amplifier ......................... 1005525/004 ...... 1 ....... 5-3
Bearing, Mast Roller ......................449-032................6 .....7-18 Card Assembly, Circuit,
Bearing, Motor Speed Encoder Temperature Sensor, Ambient ..... 1010571/001 ...... 1 ..... 5-28
Assembly (Danaher) ..................570-610/06 ..........1 .....5-11 Circuit Card, CAN I/O
Bearing, Motor Speed Encoder Expander Module, OCSS .......... 1031429/003 ...... 1 ..... 8-14
Assembly (Sauer Danfoss) ..........1038442/16.........1 .....5-12 Circuit Card, CAN I/O
Bearing, Motor Speed Encoder Expander Module, OCSS .......... 1031429/003 ...... 1 ..... 8-15
Assembly (Sauer Danfoss) ..........1052117/16.........1 .....5-14 Connector, Battery (Gray) .............. 590-755/001........ 1 ..... 5-23
Bearing, Motor, DC Lift ..................570-445/215 ........1 .....5-13 Connector, Battery (Red) ................ 590-726 ............... 1 ..... 5-23
Bearing, Needle ...........................445-118................1 .......3-1 Display, Operator, Fore-Aft ............ 1009195/006 ...... 1 ..... 5-16
Bearing, Oil-Impregnated Display, Operator, Side Stance....... 1016511/004 ...... 1 ..... 5-17
Thrust Washer ..........................464-092................1 .......3-1 Display, Operator, Side Stance....... 1016511/004 ...... 1 ..... 5-18
Bearing, Oil-Impregnated ...............460-476................2 .....7-23 Encoder, Steering ......................... 1012203 .............. 1 ..... 3-10
Bearing, Oil-Impregnated ...............460-476................2 .....7-24 Encoder, Steering ......................... 1012203 .............. 1 ....... 3-8
Bearing, Oil-Impregnated ...............460-476................2 .....7-26 Filter, Hydraulic, Element ............... 1012615/003 ...... 1 ..... 6-17
Bearing, Oil-Impregnated, Fitting, Straight ............................. 1046192 .............. 1 ..... 7-13
Deadman Pedal........................462-010................2 .......4-7 Fuse (FU1), 150 amp .................... 590-587/109........ 1 ....... 5-8
Bearing, Oil-Impregnated, Fuse (FU1), 150 amp .................... 590-587/109........ 1 ....... 5-9
Deadman Pedal........................462-010................2 .......4-9 Fuse (FU11), 10 amp .................... 590-507 ............... 1 ..... 8-21
Bearing, Roller..............................448-221................2 .....7-20 Fuse (FU2), 350 amp .................... 590-587/117........ 1 ....... 5-8
Bearing, Sleeve.............................460-488................2 .....7-26 Fuse (FU5 and FU6), (FU7 and FU8,
Bearing, Sleeve.............................460-488................2 .....7-27 15 amp for 10 amp option)....... 590-585/008........ 4 ..... 5-21
Bearing, Sleeve, Control Handle, Fuse (FU7 and FU8),
Side Stance..............................1052043 ..............2 .....3-15 5 amp (2 amp option)............... 590-585/005........ 2 ..... 5-21
Bearing, Sleeve, Control Handle, Fuse (FU9), 10 amp ...................... 590-507 ............... 1 ..... 8-18
Side Stance..............................1052043 ..............2 .....3-16

Gear, Timing Assembly, Seal Kit, Cylinder, Single Reach ..... 1022180/422 ...... 1..... 6-30
Height Indicator ....................... 1078276 .............. 1 ..... 5-26 Seal Kit, Cylinder, Tilt, DR32TT....... 540-067/214 ....... 1..... 6-31
Horn, 36V, Mechanical ................. 590-643/005........ 1 ..... 5-19 Seal Kit, Cylinder, Tilt,
Indicator, Brush Wear.................... 1008685/517 ...... 1 ..... 5-13 R35TT and R45TT .................... 1008283/424 ...... 1..... 6-31
Key, Woodruff .............................. 570-610/30.......... 2 ..... 5-11 Seal ............................................ 530-633 ............... 1..... 6-25
Kit, Contactor Tip.......................... 1-105-129/111 ..... 1 ..... 5-10 Seal ............................................ 530-633 ............... 1..... 6-26
Kit, Contactor Tip.......................... 1-105-131/111 ..... 1 ..... 5-10 Seal ............................................ 530-633 ............... 1..... 6-29
Kit, Ring Set ................................. 1030934 .............. 1 ....... 4-3 Seal, Connector ........................... 1-012-500/002..... 1....... 6-8
Kit, Seal, AC Lift Pump................... 1020602/111 ...... 1 ..... 6-14 Seal, Connector ........................... 1-012-500/002..... 1..... 8-19
Kit, Seal, Auxiliary Pump ............... 500-348/367........ 1 ..... 6-15 Seal, Connector ........................... 1-012-500/002..... 1..... 8-24
Kit, Seal, Cylinder, Sideshift ........... 1014796/412 ...... 1 ..... 6-32 Seal, Connector ........................... 1-012-500/002..... 1..... 8-25
Kit, Seal, Dual DC Lift Pump ........... 500-444/211........ 1 ..... 6-13 Seal, Connector ........................... 1-012-500/004..... 1..... 3-18
Kit, Seal, Single DC Lift Pump ......... 500-348/367........ 1 ..... 6-12 Seal, Connector ........................... 1-012-500/02....... 1..... 3-19
Kit, Seal, Steer Motor .................... 1013151/01 ........ 1 ....... 3-4 Seal, Connector ........................... 1-012-500/04....... 1..... 3-19
O-Ring ........................................ 1038771 .............. 1 ..... 6-26 Seal, Lip ...................................... 410-022/18 ......... 1....... 4-3
O-Ring (> 95 in. OACH) ............... 530-534 ............... 1 ..... 6-25 Seal, Piston, Main Lift,
O-Ring......................................... 1004214 .............. 1 ..... 6-28 Model 7400............................ 530-757 ............... 1..... 6-25
O-Ring......................................... 1029121 .............. 1 ..... 3-12 Seal, Shaft................................... 1038442/09 ........ 1..... 5-12
O-Ring......................................... 1029121 .............. 1 ..... 3-15 Seal, Shaft................................... 1052117/09 ........ 1..... 5-14
O-Ring......................................... 1029121 .............. 1 ..... 3-16 Seal, Wiper, Cylinder, Main Lift,
O-Ring......................................... 1034060/85 ........ 1 ..... 5-12 Model 7400............................ 531-613 ............... 1..... 6-25
O-Ring......................................... 1034060/85 ........ 1 ..... 5-14 Seal, Wiper, Cylinder, Main Lift,
O-Ring......................................... 530-533 ............... 2 ..... 6-26 Models 7420 and 7440........... 1038775.............. 1..... 6-26
O-Ring......................................... 591-569/117........ 1 ..... 8-24 Sensor, Proximity, Deadman (VR4) .. 1009427.............. 1....... 4-7
Pad, Bow, Inner Telescopic............. 1009950 ..... 6 or 12 ....... 7-4 Sensor, Proximity, Deadman (VR4) .. 1009427.............. 1....... 4-9
Pad, Friction................................. 1065061/011 ...... 6 ....... 4-5 Sensor, Temperature, DC Lift Motor . 1013789/001 ...... 1....... 5-2
Pad, Kickback .............................. 1012605 .............. 2 ....... 7-5 Shim, Kickback ............................ 1045212.............. 2....... 7-4
Pad, Kickback .............................. 1012605 .............. 2 ....... 7-6 Spring Set, Brush .......................... 570-446/516 ....... 2..... 5-13
Panel Assembly, Relay/ Spring, Brush ............................... 1020545/483 ...... 4..... 5-15
Control Fuse ............................ 1022159/004 ...... 1 ..... 5-21 Spring, Compression .................... 1065061/010 .... 10....... 4-5
Power Amplifier, Lift ...................... 1015187/003 ...... 1 ....... 5-6 Spring, Compression .................... 1086953/001 ...... 1..... 3-12
Power Amplifier, Traction ............... 1014593/003 ...... 1 ....... 5-5 Spring, Compression .................... 1086953/001 ...... 1..... 3-13
Pressure Transducer (CYL-P), Spring, Compression .................... 1086953/001 ...... 1..... 3-15
AC Lift..................................... 1095161/001 ...... 1 ..... 6-17 Spring, Compression .................... 1086953/001 ...... 1..... 3-16
Pressure Transducer (CYL-P), Spring, Compression .................... 830-129 ............... 1..... 3-10
AC Lift..................................... 1095161/001 ...... 1 ..... 6-18 Spring, Compression .................... 830-129 ............... 1....... 4-7
Pressure Transducer (CYL-P), Spring, Compression .................... 830-129 ............... 1....... 4-9
DC Lift..................................... 1095161/001 ...... 1 ..... 6-20 Spring, Compression .................... 830-151 ............... 1..... 6-25
Resistor, Variable, Lift Potentiometer Spring, Compression .................... 830-151 ............... 1..... 6-29
(VR2) ...................................... 1017546/003 ...... 1 ..... 3-16 Spring, Compression .................... 830-218 ............... 2....... 3-1
Resistor, Variable, Lift Potentiometer Spring, Compression .................... 830-242 ............... 2..... 4-11
(VR2), Fore-Aft Stance ............... 1017546/002 ...... 1 ..... 3-12 Spring, Main ............................... 1-105-122/03....... 1..... 5-10
Resistor, Variable, Lift Potentiometer Spring, Tension ............................ 830-052 ............... 1....... 3-8
(VR2), Fore-Aft Stance ............... 1017546/002 ...... 1 ..... 3-13 Spring, Tension ............................ 830-052 ............... 1..... 5-24
Resistor, Variable, Lift Potentiometer Spring, Tension ............................ 830-052 ............... 2..... 7-12
(VR2), Side Stance.................... 1017546/003 ...... 1 ..... 3-15 Spring, Tension ............................ 830-052 ............... 2..... 7-13
Resistor, Variable, Travel Spring, Tension ............................ 830-052 ............... 2..... 7-14
Potentiometer (VR1) .................. 1017546/001 ...... 1 ..... 3-16 Spring, Tension, Model 7420 ........ 830-052 ............... 1..... 5-25
Resistor, Variable, Travel Spring, Torsion, Lift Potentiometer ... 1015196.............. 1..... 3-12
Potentiometer (VR1), Spring, Torsion, Lift Potentiometer ... 1015196.............. 1..... 3-13
Fore-Aft Stance......................... 1017546/001 ...... 1 ..... 3-12 Spring, Torsion, Lift Potentiometer ... 1015196.............. 1..... 3-15
Resistor, Variable, Travel Spring, Torsion, Lift Potentiometer ... 1015196.............. 1..... 3-16
Potentiometer (VR1), Spring, Torsion, Travel
Fore-Aft Stance......................... 1017546/001 ...... 1 ..... 3-13 Potentiometer........................... 1015005.............. 1..... 3-12
Resistor, Variable, Travel Spring, Torsion, Travel
Potentiometer (VR1), Potentiometer........................... 1015005.............. 1..... 3-13
Side Stance ............................. 1017546/001 ...... 1 ..... 3-15 Spring, Torsion, Travel
Resistor, Variable, Travel Potentiometer........................... 1015005.............. 1..... 3-15
Potentiometer (VR3) .................. 1017841/001 ...... 1 ..... 3-18 Spring, Torsion, Travel
Resistor, Variable, Travel Potentiometer........................... 1015005.............. 1..... 3-16
Potentiometer (VR3) .................. 1017841/001 ...... 1 ..... 3-19 Spring, Torsion, Travel
Ring, Backup................................ 531-025 ............... 2 ..... 6-26 Potentiometer........................... 1018263.............. 1..... 3-18
Roller, Battery ............................... 123-001-382......... 2 ....... 2-4 Spring, Torsion, Travel
Seal Kit, Cylinder, Deep-Reach ....... 1013792/422 ...... 1 ..... 6-30 Potentiometer........................... 1018263.............. 1..... 3-19
Seal Kit, Cylinder, Free Lift, Staging, Switch, Deadman (S2) .................. 7-590-003/001..... 1....... 4-7
Models 7420 and 7440 ........... 1055355/01 ........ 1 ..... 6-29 Switch, Deadman (S2) .................. 7-590-003/001..... 1....... 4-9
Seal Kit, Cylinder, Main Lift, Switch, EPO................................. 1078248.............. 1....... 5-1
Models 7420 and 7440 ........... 1055355/01 ........ 1 ..... 6-26

Switch, EPO .................................1078248 ..............1 .......5-2 Valve, Flow Control,
Switch, EPO .................................1078248 ..............1 .......5-3 Main Lift Cylinder ..................... 1050681 .............. 2 ..... 7-13
Switch, EPO .................................1078248 ..............1 .......5-4 Valve, Flow Control,
Switch, Limit (Nested Forks) (S14) ...1-150-406 .............1 .......8-8 Main Lift Cylinder,
Switch, Limit (Nested Forks) (S14) ...1-150-406 .............1 .......8-9 Models 7420 and 7440 ........... 1050681 .............. 2 ..... 7-14
Switch, Pressure (HTI) ....................591-630................1 .....6-17 Valve, Load Holding
Switch, Pressure (HTI) ....................591-630................1 .....6-18 (SOL 1, DC Lift) ........................ 1013270/001 ...... 1 ..... 6-20
Switch, Pressure (HTI) ....................591-630................1 .....6-20 Valve, Main Relief (REL-1, DC Lift) ... 1009281/007 ...... 1 ..... 6-20
Switch, Proximity, First Speed Valve, Poppet, Load Holding
Limiting (S12) ...........................1031427/001.......1 .....5-31 (SOL 1, AC Lift) ........................ 520-934/002........ 1 ..... 6-17
Switch, Proximity, First Speed Valve, Poppet, Load Holding
Limiting (S12) ...........................1031427/001.......1 .....5-32 (SOL 1, AC Lift) ........................ 520-934/002........ 1 ..... 6-18
Switch, Pushbutton, Horn, Valve, Pressure Control .................. 1076656/001 ...... 1 ..... 6-21
Secondary ...............................1020056 ..............1 .....3-18 Valve, Pressure Control .................. 1076656/002 ...... 1 ..... 6-21
Switch, Pushbutton, Horn, Valve, Proportional,
Secondary ...............................1020056 ..............1 .....3-19 Auxiliary Direction
Switch, Rocker, Operator Fan .........1-150-343/001 .....1 .....8-20 (SOL 5T and SOL5B, AC Lift) ..... 1006072/001 ...... 1 ..... 6-17
Switch, Security Start (S23) ............1022279 ..............1 .....8-11 Valve, Proportional,
Switch, Toggle, Working Light.........591-575/01 ..........1 .....8-19 Auxiliary Direction
Tire, Drive ...................................632-131/001 ........1 .....4-10 (SOL 5T and SOL5B, AC Lift) ..... 1006072/001 ...... 1 ..... 6-18
Track, Bearing, Carriage................1020738 ..............1 .....7-25 Valve, Proportional,
Track, Bearing, Carriage................1020738 ..............1 .....7-28 Auxiliary Direction
Track, Bearing, Carriage................1022278 ..............2 .....7-25 (SOL 5T and SOL5B, DC Lift) ..... 1020607/001 ...... 1 ..... 6-20
Track, Bearing, Carriage................1022278 ..............2 .....7-28 Valve, Proportional, Lift/Lower
Valve, Auxiliary Relief (REL-2) .........1014435/013.......1 .....6-17 (SOL 2, AC Lift), Model 7400.... 1015361/001 ...... 1 ..... 6-17
Valve, Auxiliary Relief (REL-2) .........1014435/013.......1 .....6-18 Valve, Proportional, Lift/Lower
Valve, Check (CV-1, AC Lift) ...........1014626/001.......1 .....6-17 (SOL 2, AC Lift),
Valve, Check (CV-1, AC Lift) ...........1014626/001.......1 .....6-18 Models 7420 and 7440 ........... 1051417/001 ...... 1 ..... 6-18
Valve, Check (CV-1, DC Lift) ...........1013281/005.......1 .....6-20 Valve, Proportional, Lift/Lower
Valve, Check (CV-2).......................520-337/004 ........1 .....6-20 (SOL 2, DC Lift) ........................ 1015361/001 ...... 1 ..... 6-20
Valve, Check (Deep-Reach Valve, Proportional, Main Relief
Manifold CV-3).........................520-943................1 .....6-22 (SOL 3, AC Lift) ........................ 1011602/001 ...... 1 ..... 6-17
Valve, Check, Reach Cylinder.........1022180/424.......1 .....6-30 Valve, Proportional, Main Relief
Valve, Counterbalance, (SOL 3, AC Lift) ........................ 1011602/001 ...... 1 ..... 6-18
Deep-Reach (CB-1)....................1020951/004.......1 .....6-22 Valve, Relief, Deep-Reach (REL-3) .... 1009281/013 ...... 1 ..... 6-22
Valve, Counterbalance, Valve, Solenoid, 4-Way
Deep-Reach (CB-2)....................1020951/001.......1 .....6-22 (Reach, Tilt, and
Valve, Directional (LS-1) .................1009200/001.......1 .....6-17 Sideshift Valves) ....................... 520-968 ............... 3 ..... 6-21
Valve, Directional (LS-1) .................1009200/001.......1 .....6-18 Valve, Solenoid, Reach, DR32TT..... 1020957/001 ...... 1 ..... 6-22
Valve, Directional (LS-1) .................1009200/001.......1 .....6-20 Valve, Solenoid, Tilt and
Valve, Directional Sideshift, DR32TT ..................... 520-968 ............... 2 ..... 6-24
(SOL 4 and SOL-8)....................1013286/001.... 1-2 .....6-20 Valve, Solenoid, Tilt, DR32TT.......... 520-968 ............... 1 ..... 6-23
Valve, Flow Control (CE-1, DC Lift) ..1009323/019.......1 .....6-20 Vehicle Manager Assembly ............ 1019283/006 ...... 1 ....... 5-7
Valve, Flow Control Washer, Oil-Impregnated............... 464-006 ............. AR ....... 4-9
(POD-1, AC Lift)........................1009208/060.......1 .....6-17 Wheel, Caster, Poly, Brown............ 632-078/107........ 1 ....... 3-2
Valve, Flow Control Wheel, Caster, Poly, Tan................ 632-078/007........ 1 ....... 3-2
(POD-1, AC Lift)........................1009208/060.......1 .....6-18

Hardware Parts List
Hardware Parts List 1
Description Part No. Qty. Description Part No. Qty.

Block, Chain Anchor, Main Lift, Left-Hand 1017413....................1 Pin, Dowel ...........................................1012796/006.......... 56
Bolt Alteration ..................................... 1064424....................4 Pin, Dowel ...........................................1045951 ................. 12
Bolt .................................................... 1015098/001 ............1 Pin, Dowel ...........................................812-407..................... 1
Bolt .................................................... 824-000-382 ..............4 Pin, Eccentric, Fixed..............................1021586 ................... 2
Bolt, Carriage ..................................... 1009565/001 ............9 Pin, Inner Arm ......................................623-003-050 .............. 2
Bolt, Eye ............................................. 1014309....................1 Pin, Pivot (1011137 Opposite side)........828-003-078 .............. 1
Bolt, Shoulder...................................... 716-137 .....................4 Pin, Pivot .............................................NSS ........................... 1
Nut .................................................... 1020545/471 ............1 Pin, Retainer ........................................116-000-342 .............. 2
Nut .................................................... 5-015-003 ................13 Pin, Spiral ...........................................810-717..................... 2
Nut .................................................... 5-015-004 ..................6 Pin, Spiral ...........................................810-722..................... 2
Nut .................................................... 5-015-005 ................42 Pin, Spiral ...........................................810-733..................... 2
Nut .................................................... 5-015-007 ..................5 Pin, Spiral ...........................................810-756..................... 1
Nut .................................................... 5-015-008 ..................4 Pin, Spiral ...........................................810-761..................... 8
Nut .................................................... 5-016-004 ..................2 Pin, Spiral ...........................................810-763..................... 8
Nut .................................................... 5-016-005 ..................2 Pin, Spring...........................................5-024-010 .................. 2
Nut .................................................... 5-016-014 ..................2 Retainer, Pin ........................................1012091 ................... 6
Nut .................................................... 600-915/003 .............2 Ring....................................................116-000-331 .............. 4
Nut .................................................... 750-001 ...................16 Ring....................................................828-006-317 .............. 4
Nut .................................................... 750-006 .....................8 Ring, Lock, Internal ...............................1008283/415............ 1
Nut .................................................... 750-008 .....................6 Ring, Lock, Internal ...............................540-067/415 ............. 1
Nut .................................................... 750-019 .....................2 Ring, Retaining.....................................1017662 ................... 1
Nut .................................................... 760-013 .....................2 Ring, Retaining.....................................410-022/11 ............... 1
Nut .................................................... 760-054 .....................4 Ring, Retaining.....................................570-427/513 ............. 1
Nut .................................................... 761-882 .....................1 Ring, Retaining.....................................780-004-100 .............. 2
Nut .................................................... 7-750-408 ..................2 Ring, Retaining.....................................810-022..................... 2
Nut, Clamp ......................................... 1020548/001 ............1 Ring, Retaining.....................................810-132..................... 4
Nut, Lock ............................................ 1008283/423 ............1 Ring, Retaining, External .......................1022180/419............ 1
Nut, Lock ............................................ 1008676/07 ..............1 Ring, Retaining, External .......................540-070/415 ............. 1
Nut, Lock ............................................ 5-016-005 ..................2 Ring, Retaining, Internal ........................1022180/418............ 1
Nut, Lock ............................................ 5-016-014 ................40 Ring, Retaining, Internal ........................540-070/418 ............. 1
Nut, Lock ............................................ 5-016-015 ..................8 Ring, Retaining, Push-On .......................810-488/014 ............. 2
Nut, Lock ............................................ 5-016-016 ..................6 Ring, Snap ..........................................810-028..................... 3
Nut, Lock ............................................ 5-016-017 ................16 Ring, Snap ..........................................810-030..................... 4
Nut, Lock ............................................ 5-016-018 ..................8 Ring, Snap ..........................................810-045..................... 2
Nut, Lock ............................................ 540-070/417 .............1 Ring, Snap ..........................................810-052..................... 4
Nut, Lock ............................................ 760-006 .....................3 Ring, Snap ..........................................810-068..................... 4
Nut, Lock ............................................ 760-013 .....................4 Ring, Snap ..........................................810-136..................... 2
Nut, Lock ............................................ 760-054 .....................2 Ring, Snap, External .............................1008283/416............ 1
Nut, Lock ............................................ 760-103 .....................4 Ring, Snap, External .............................540-067/416 ............. 1
Nut, Lock ............................................ 760-130 .....................4 Ring, Snap, External .............................810-137..................... 2
Nut, Lock ............................................ 760-148 .....................3 Ring, Snap, External .............................810-215..................... 3
Nut, Lock ............................................ 761-878 .....................2 Screw .................................................5-001-001 ................ 13
Nut, Lock, Heavy ................................. 1043403/005 ............4 Screw ................................................5-001-006 .................. 7
Nut, Nylon Locking .............................. 5-016-002 ..................8 Screw ................................................5-001-015 .................. 4
Nut, Nylon Locking .............................. 5-016-004 ................25 Screw .................................................5-001-045 .................. 2
Nut, Nylon Locking .............................. 5-016-005 ................37 Screw (Model 7400 and All UL Type EE) .5-001-056 .................. 4
Nut, Nylon Locking .............................. 5-016-006 ..................2 Screw (Models 7420 and 7440)............5-007-024 .................. 4
Nut, Nylon Locking .............................. 5-016-007 ..................2 Screw (Models 7420 and 7440)............5-007-027 .................. 3
Nut, Nylon Locking .............................. 5-016-008 ..................4 Screw .................................................701-021..................... 2
Nut, Nylon Locking .............................. 5-016-009 ..................6 Screw .................................................1005931 ................... 2
Nut, Retainer....................................... 7-812-002 ................11 Screw .................................................1007408 ................... 4
Pin ..................................................... 1017291....................4 Screw .................................................1009854 ................... 4
Pin ..................................................... 861-013 .....................2 Screw .................................................1012481 ................... 4
Pin, Chain Anchor, Main Lift.................. 1012089....................2 Screw .................................................1018783/001............ 4
Pin, Contact ........................................ 1-012-071 ..................4 Screw .................................................1018783/002............ 4
Pin, Contact ........................................ 1-012-512/007...........4 Screw .................................................1020545/470............ 1
Pin, Cotter........................................... 1023415....................4 Screw .................................................1020545/479............ 4
Pin, Cotter........................................... 810-910 .....................2 Screw .................................................1033161 ................... 3
Pin, Cotter........................................... 810-930 .....................1 Screw .................................................1040923/002............ 4
Pin, Cotter........................................... 811-563 .....................4 Screw .................................................1040923/004............ 2
Pin, Cylinder Mounting ......................... 1023443....................2 Screw .................................................1040923/005............ 4
Pin, Dowel .......................................... 1012796/005 ..........64 Screw .................................................1040923/006............ 4

Hardware Parts List

Screw ................................................. 1040923/007 ........... 2 Screw................................................. 5-003-017 ................30
Screw ................................................. 1040923/008 ........... 4 Screw................................................. 5-003-018 ..................4
Screw ................................................. 1053165/024 ........... 8 Screw................................................. 5-003-019 ..................6
Screw ................................................. 1053165/025 ........... 3 Screw................................................. 5-003-032 ..................5
Screw ................................................. 1053165/026 ........... 4 Screw................................................. 5-004-008 ................44
Screw ................................................. 1053165/027 ........... 5 Screw................................................. 5-004-013 ..................4
Screw ................................................. 1065061/05 ............. 3 Screw................................................. 5-004-014 ................13
Screw ................................................. 1-074-076.................. 2 Screw................................................. 5-004-017 ................16
Screw ................................................. 1075831 ................... 3 Screw................................................. 5-004-022 ..................2
Screw ................................................. 1075947/001 ........... 2 Screw................................................. 5-004-025 ..................2
Screw ................................................. 23006 ....................... 4 Screw................................................. 5-004-026 ..................8
Screw ................................................. 5-001-001................ 45 Screw................................................. 5-004-027 ..................5
Screw ................................................. 5-001-002.................. 7 Screw................................................. 5-004-031 ..................4
Screw ................................................. 5-001-003................ 13 Screw................................................. 5-004-034 ..................2
Screw ................................................. 5-001-004.................. 9 Screw................................................. 5-004-037 ..................2
Screw ................................................. 5-001-005................ 10 Screw................................................. 5-005-005 ..................2
Screw ................................................. 5-001-006.................. 8 Screw................................................. 5-005-018 ..................4
Screw ................................................. 5-001-007................ 35 Screw................................................. 5-006-024 ..................2
Screw ................................................. 5-001-008................ 12 Screw................................................. 5-007-023 ..................4
Screw ................................................. 5-001-009................ 48 Screw................................................. 5-007-024 ................12
Screw ................................................. 5-001-010.................. 6 Screw................................................. 5-010-004 ................52
Screw ................................................. 5-001-012.................. 4 Screw................................................. 5-010-005 ..................4
Screw ................................................. 5-001-014.................. 2 Screw................................................. 5-010-009 ..................6
Screw ................................................. 5-001-015................ 11 Screw................................................. 5-010-010 ..................2
Screw ................................................. 5-001-017.................. 3 Screw................................................. 5-010-015 ..................8
Screw ................................................. 5-001-018.................. 2 Screw................................................. 5-010-017 ..................6
Screw ................................................. 5-001-020.................. 4 Screw................................................. 5-010-029 ..................2
Screw ................................................. 5-001-022.................. 4 Screw................................................. 5-010-035 ..................4
Screw ................................................. 5-001-023.................. 4 Screw................................................. 5-010-037 ................12
Screw ................................................. 5-001-024................ 14 Screw................................................. 5-010-040 ..................6
Screw ................................................. 5-001-025.................. 8 Screw................................................. 5-010-041 ..................2
Screw ................................................. 5-001-026.................. 7 Screw................................................. 5-011-013 ..................2
Screw ................................................. 5-001-027.................. 5 Screw................................................. 5-013-007 ..................2
Screw ................................................. 5-001-028................ 14 Screw................................................. 5-013-008 ..................4
Screw ................................................. 5-001-030.................. 8 Screw................................................. 5-013-010 ..................6
Screw ................................................. 5-001-034.................. 6 Screw................................................. 5-014-003 ..................6
Screw ................................................. 5-001-039................ 16 Screw................................................. 5-014-004 ..................4
Screw ................................................. 5-001-042................ 50 Screw................................................. 5-014-005 ..................3
Screw ................................................. 5-001-045.................. 6 Screw................................................. 701-018 .....................2
Screw ................................................. 5-001-047.............. 256 Screw................................................. 701-021 .....................2
Screw ................................................. 5-001-049.............. 256 Screw................................................. 701-105 ...................12
Screw ................................................. 5-001-051.................. 3 Screw................................................. 701-117 .....................4
Screw ................................................. 5-001-054.................. 3 Screw................................................. 701-128 .....................4
Screw ................................................. 5-001-056.................. 8 Screw................................................. 701-132 .....................8
Screw ................................................. 5-001-059.................. 2 Screw................................................. 701-182 .....................2
Screw ................................................. 5-001-063.................. 1 Screw................................................. 701-200 .....................8
Screw ................................................. 5-002-001.................. 2 Screw................................................. 701-201 .....................2
Screw ................................................. 5-002-003.................. 2 Screw................................................. 701-306 .....................2
Screw ................................................. 5-002-007.................. 1 Screw................................................. 701-334 .....................1
Screw ................................................. 5-002-008................ 16 Screw................................................. 701-370 .....................4
Screw ................................................. 5-002-009................ 14 Screw................................................. 702-295 .....................4
Screw ................................................. 5-002-010.................. 2 Screw................................................. 710-004 .....................2
Screw ................................................. 5-002-012.................. 8 Screw................................................. 710-007 .....................4
Screw ................................................. 5-002-016.................. 5 Screw................................................. 710-008 .....................1
Screw ................................................. 5-002-019.................. 4 Screw................................................. 710-127 .....................1
Screw ................................................. 5-002-024.................. 4 Screw................................................. 710-134 .....................2
Screw ................................................. 5-002-042................ 22 Screw................................................. 710-139 .....................2
Screw ................................................. 5-002-043.................. 2 Screw................................................. 710-242 .....................2
Screw ................................................. 5-002-046.................. 8 Screw................................................. 710-367 .....................1
Screw ................................................. 5-002-048.................. 4 Screw................................................. 714-065 .....................1
Screw ................................................. 5-003-003.................. 8 Screw................................................. 714-075 .....................4
Screw ................................................. 5-003-004.................. 2 Screw................................................. 714-096 .....................6
Screw ................................................. 5-003-007.................. 4 Screw................................................. 714-107 .....................2
Screw ................................................. 5-003-010.................. 2 Screw................................................. 714-133 .....................2
Screw ................................................. 5-003-011................ 28 Screw................................................. 714-138 .....................2
Screw ................................................. 5-003-012................ 31 Screw................................................. 714-142 .....................2
Screw ................................................. 5-003-013................ 18 Screw................................................. 714-143 .....................4
Screw ................................................. 5-003-016.................. 1 Screw................................................. 714-147 .....................2

Hardware Parts List

Screw................................................. 714-206 .....................2 Washer ...............................................1079031 ................... 1
Screw................................................. 715-016 .....................6 Washer ...............................................775-031..................... 2
Screw................................................. 715-033 .....................3 Washer ...............................................820-002-119 .............. 2
Screw................................................. 715-037 ...................18 Washer ...............................................828-004-493 .............. 1
Screw................................................. 715-045 .....................2 Washer ...............................................828-004-671 .............. 1
Screw................................................. 716-002 .....................3 Washer, Flat ........................................7-771-206 .................. 8
Screw................................................. 716-131 .....................2 Washer, Flat ........................................5-018-006 .................. 7
Screw................................................. 716-143 .....................1 Washer, Flat ........................................1045963 ................... 2
Screw................................................. 717-107/001 .............4 Washer, Flat ........................................314065-006............... 1
Screw................................................. 740-139 .....................2 Washer, Flat ........................................5-018-002 ................ 45
Screw................................................. 7-701-004/060...........4 Washer, Flat ........................................5-018-003 .................. 3
Screw................................................. 7-710-005/010...........3 Washer, Flat ........................................5-018-004 ................ 17
Screw................................................. 7-710-008/160...........4 Washer, Flat ........................................5-018-006 .............. 153
Screw................................................. 7-710-012/025.........32 Washer, Flat ........................................5-018-007 ................ 11
Screw................................................. 7-714-005/012...........4 Washer, Flat ........................................5-018-009 .............. 265
Screw................................................. 7-714-116/030...........6 Washer, Flat ........................................5-020-006 .................. 8
Screw................................................. 7-714-116/045...........6 Washer, Flat ........................................771-006..................... 4
Screw................................................. 7-714-120/040.........16 Washer, Flat ........................................771-012..................... 3
Screw................................................. 7-742-007/004.........16 Washer, Flat ........................................771-014..................... 2
Screw................................................. 7-900-202/010...........2 Washer, Flat ........................................771-019..................... 3
Screw, 5/16 x 18 x 3.5 in. .................. 1049814....................5 Washer, Flat ........................................771-023..................... 4
Screw, Bracket Mounting ...................... 5-001-001 ..................2 Washer, Flat ........................................771-025..................... 4
Screw, Brake Release ........................... 7-710-006/050...........2 Washer, Flat ........................................771-040................... AR
Screw, Hex Head Cap ......................... 1045715..................16 Washer, Flat ........................................771-044................... AR
Screw, Release .................................... 1065061/06 ..............1 Washer, Flat ........................................771-107..................... 4
Screw, Set........................................... 1012268....................3 Washer, Flat ........................................771-112..................... 7
Screw, Set........................................... 1012875....................2 Washer, Flat ........................................771-116................... 15
Screw, Set........................................... 1018793....................2 Washer, Flat ........................................771-123................... 10
Screw, Set........................................... 1033161....................1 Washer, Flat ........................................771-127..................... 2
Screw, Set........................................... 5-006-007 ..................2 Washer, Flat ........................................771-128..................... 3
Screw, Set........................................... 5-006-028 ..................2 Washer, Flat ........................................771-137................... AR
Screw, Set........................................... 5-006-035 ..................2 Washer, Flat ........................................771-152..................... 4
Screw, Set........................................... 724-412 .....................2 Washer, Flat ........................................771-160................... AR
Screw, Set........................................... 724-520 .....................2 Washer, Flat ........................................771-161..................... 2
Screw, Shoulder .................................. 5-001-010 ..................2 Washer, Flat ........................................771-164/003 ............. 1
Screw, Shoulder .................................. 5-005-005 ..................4 Washer, Flat ........................................771-173..................... 2
Screw, Shoulder .................................. 5-005-014 ..................3 Washer, Flat ........................................7-771-206 ................ 32
Screw, Shoulder .................................. 5-005-017 ................12 Washer, Lock .......................................5-019-002 .................. 9
Screw, Shoulder .................................. 5-005-018 ..................4 Washer, Lock .......................................5-019-003 .................. 4
Screw, Shoulder .................................. 5-005-019 ..................4 Washer, Lock .......................................5-019-005 ................ 10
Screw, Slotted ..................................... 1012268....................1 Washer, Lock .......................................5-019-006 ................ 56
Screw, Soc Button ................................ 5-003-021 ..................2 Washer, Lock .......................................772-112..................... 8
Screw, Thread-Forming ......................... 5-011-002 ..................1 Washer, Lock .......................................772-116................... 14
Screw, Thread-Forming ......................... 5-011-009 ..................2 Washer, Lock .......................................774-005..................... 2
Shim (0.03 in.) .................................... 780-001-091 ............AR Washer, Lock .......................................774-009..................... 1
Shim (0.06 in.) .................................... 780-001-090 ............AR Washer, Lock .......................................774-016..................... 2
Shim (0.0625 in. Thick) ........................ 820-001-657 ............AR Washer, Lock .......................................774-105..................... 4
Shim (0.125 in. Thick) .......................... 820-001-658 ............AR Washer, Nylon.....................................1015286 ................... 3
Shim (0.25 in. Thick) ............................ 828-005-141/004.....AR Washer, Oil-Impregnated ......................464-006................... AR
Shim, Spacer, Kickback, Inner Telescopic 1029413..................AR Washer, Spring ....................................570-358/477 ............. 1
Spacer ............................................... 1065061/04 ..............3 Washer, Tongued .................................772-038..................... 2
Washer .............................................. 1028409..................24 Washer, Wavy .....................................570-252/518 ............. 1
Washer .............................................. 1040106....................3

Hardware Parts List

SECTION 2 Finish and Accessories
Truck Major Assemblies....................................................................................................................... 2-2

Frame Assembly, Fore-Aft Stance .......................................................................................................... 2-6
Frame Assembly, Side Stance............................................................................................................... 2-8
Roller Assembly, Battery .................................................................................................................... 2-10
Finish Instructions.............................................................................................................................. 2-12
Cover Installation, Fore-Aft Stance....................................................................................................... 2-29
Top Cover Assembly, Fore-Aft Stance .................................................................................................. 2-37
Cover Installation, Side Stance ........................................................................................................... 2-40
Top Cover Assembly, Side Stance....................................................................................................... 2-44
Floor Pad Installation......................................................................................................................... 2-47
Battery Gate Installation .................................................................................................................... 2-52

Finish and Accessories Model 7400 7420 7440 Reach-Fork ® Truck
Truck Major Assemblies
Truck Major Assemblies 2
Figure 2-1: Truck Major Assemblies
2 5
1
8
9 5
2 3 4
MODEL_7400

Model 7400 7420 7440 Reach-Fork ® Truck Finish and Accessories
List 2-1: Truck Major Assemblies (Sheet 1 of 2)

FIGURE 2-1
ITEM NO.
Ref. Ref. Major Truck Assemblies
1 Ref. Ref. Elevating Section (Mast)
Ref. Ref. Elevating Section, 7400, R35TT (See Figure 7-3a.)
Ref. Ref. Elevating Section, 7400, DR32TT (See Figure 7-4a.)
2 Ref. Ref. Cylinders
Ref. Ref. Main Lift Cylinder, 7400 (See Figure 6-25.)
Ref. Ref. Main Lift Cylinder, 7420 and 7440 (See Figure 6-26.)
Ref. Ref. Free Lift Cylinder, Non-Staging (DC Lift),
7400, R35TT/R45TT/DR32TT (See Figure 6-27.)
Ref. Ref. Free Lift Cylinder, Staging (AC Lift),
7400, R35TT/R45TT/DR32TT (See Figure 6-28.)
Ref. Ref. Free Lift Cylinder, Staging (AC Lift),
7420/7440, R45TT/DR32TT (See Figure 6-29.)
Ref. Ref. Reach Cylinder Assembly (See Figure 6-30.)
Ref. Ref. Tilt Cylinder Assembly (See Figure 6-31.)
Ref. Ref. Sideshift Cylinder Assembly (See Figure 6-32.)
3 Ref. Ref. Carriage Installation and Assembly
Ref. Ref. Carriage Installation, R35TT / R45TT (See Figure 7-15a.)
Ref. Ref. Reach Carriage Assembly, R35TT / R45TT
(See Figure 7-16a.)
Ref. Ref. Scissor Assembly, R35TT / R45TT (See Figure 7-17.)
Ref. Ref. Carriage Installation, DR32TT (See Figure 7-18a.)
Ref. Ref. Reach Carriage Assembly, DR32TT (See Figure 7-19a.)
Ref. Ref. Scissor Assembly, DR32TT (See Figure 7-20a.)
4 Ref. Ref. Fork Carriage Assembly
Ref. Ref. Carriage Assembly, Tilt No Sideshift, R35TT / R45TT
(See Figure 7-23.)
Ref. Ref. Carriage Assembly, Tilt and Sideshift, R35TT / R45TT
(See Figure 7-24.)
Ref. Ref. Carriage Assembly, Tilt and Sideshift, R35TT / R45TT
(See Figure 7-25.)
Ref. Ref. Carriage Assembly, Tilt No Sideshift, DR32TT
(See Figure 7-26.)
Ref. Ref. Carriage Assembly, Tilt and Sideshift, DR32TT
(See Figure 7-27.)
Ref. Ref. Carriage Assembly, Sideshift, DR32TT (See Figure 7-28.)
5 Ref. Ref. Hose and Cable Installation
Ref. Ref. Hose and Cable Installation, Mast, 7400
(See Figure 7-12a.)
(See Figure 7-13a.)
(See Figure 7-14a.)

List 2-1: Truck Major Assemblies (Sheet 2 of 2)

FIGURE 2-1
ITEM NO.
Ref. Ref. Hose and Cable Installation, Carriage, R35TT / R45TT
(See Figure 7-21a.)
Ref. Ref. Hose and Cable Installation, Carriage, DR32TT
(See Figure 7-22a.)
Ref. Ref. Hose Installation, Fore-Aft, AC Lift Motor
(7400 EH < 331 in.) (See Figure 6-1.)
Ref. Ref. Hose Installation, Fore-Aft, AC Lift Motor
(7400 EH > 330 in., 7420, 7440) (See Figure 6-2.)
Ref. Ref. Hose Installation, Fore-Aft, DC Lift Motor
(See Figure 6-3a.)
Ref. Ref. Hose Installation, Side Stance, AC Lift Motor, No Aux
Reservoir (7400 EH < 331 in.) (See Figure 6-4a.)
Ref. Ref. Hose Installation, Side Stance, AC Lift Motor, With Aux
Reservoir (7400 EH > 330 in., 7420, 7440)
(See Figure 6-5.)
Ref. Ref. Hose Installation, Side Stance, DC Lift Motor
(See Figure 6-6.)
6 Ref. Ref. Drive Unit
Ref. Ref. Drive Unit Installation (See Figure 4-1.)
Ref. Ref. Drive Unit Assembly (See Figure 4-3.)
7 Ref. Ref. Brake
Ref. Ref. Electric Brake Installation (See Figure 4-4.)
Ref. Ref. Electric Brake Assembly (See Figure 4-5.)
8 Ref. Ref. Motor Installations and Assemblies
Ref. Ref. Steer Motor Installation, DC Lift (See Figure 3-3a.)
Ref. Ref. Hydraulic Steer Motor Assembly (See Figure 3-4.)
Ref. Ref. Steer Motor Installation, AC Lift (See Figure 3-5.)
Ref. Ref. Steer Gearmotor Assembly, AC Lift (See Figure 3-6.)
Ref. Ref. Drive Motor Installation (See Figure 4-2.)
Ref. Ref. Drive Motor, AC, Danaher TSW (See Figure 5-11.)
Ref. Ref. Drive Motor, AC, Sauer Danfoss (See Figure 5-12.)
Ref. Ref. Lift Motor, DC (See Figure 5-13.)
Ref. Ref. Lift Motor, AC, Sauer Danfoss (See Figure 5-14a.)
Ref. Ref. Auxiliary Motor, DC Only (See Figure 5-15.)
9 Ref. Ref. Manifold Assemblies
Ref. Ref. Main Manifold Assembly, 7400 AC Lift
(See Figure 6-17a.)
Ref. Ref. Main Manifold Assembly, 7420 and 7440 AC Lift
(See Figure 6-18a.)
Ref. Ref. Main Manifold Assembly, DC Lift (See Figure 6-20a.)
Ref. Ref. Auxiliary Manifold Assembly, Single Reach
(See Figure 6-21.)
Ref. Ref. Reach Manifold Assembly, DR32TT (See Figure 6-22.)
Ref. Ref. Tilt Manifold Assembly, DR32TT (See Figure 6-23.)
Ref. Ref. Tilt and Sideshift Manifold Assembly, DR32TT
(See Figure 6-24.)


Frame Assembly, Fore-Aft Stance
Frame Assembly, Fore-Aft Stance 2
Figure 2-2: Frame Assembly, Fore-Aft Stance
1 16
13
15 14
12
8
9
7e
7c 11
7b
7f 2
7d
7a
1038721_1

Frame Assembly, Fore-Aft Stance
List 2-2: Frame Assembly, Fore-Aft Stance

FIGURE 2-2
ITEM NO.
1 2 462-086 Bearing, Drive Motor Compartment Door R
2 1 714-206 Screw
3 1 760-130 Nut, Lock
4 1 810-733 Pin, Spiral
7a 1 154-009-117/001 Strap, Static, Insulated (includes:)
1 154-009-117/101 Strap, Static, Insulated (includes:) D
7b 1 154-009-116/001 Cable, Drag
1 154-009-116/101 Cable, Drag D
7c 1 170-000-703 Insulator
7d 1 710-004 Screw
7e 1 724-412 Screw, Set
7f 1 774-016 Washer, Lock
8 1 828-004-421 Bracket, Latch
9 5 Ref. Roller Assembly, Battery (See Figure 2-4.)
11 1 1045442 Door Weldment A
1 1045984 Door Weldment B
12 1 1015159 Cover, Dust
13 2 5-001-001 Screw
14 2 5-018-005 Washer, Flat
15 1 1023202 Adjuster, 2 inch Battery Spacer C
16 2 360-037/008 Guard, Cable
A= Models 7400 and 7420
B= Model 7440
C= For 18.5 in. Battery Compartment Modified to 16.5 in.
D= EE
R= Recommended Spare

Frame Assembly, Side Stance
Frame Assembly, Side Stance 2
Figure 2-3: Frame Assembly, Side Stance
1 14
11
13
12
10
7 8
5e
5c
5b
5f
5d
5a
1048024_1

Frame Assembly, Side Stance
List 2-3: Frame Assembly, Side Stance

FIGURE 2-3
ITEM NO.
1 2 462-086 Bearing, Drive Motor Compartment Door R
2 1 714-206 Screw
3 1 760-130 Nut, Lock
4 1 810-733 Pin, Spiral
5a 1 154-009-117/001 Strap, Static, Insulated (includes:)
1 154-009-117/101 Strap, Static, Insulated (includes:) D
5b 1 154-009-116/001 Cable, Drag
1 154-009-116/101 Cable, Drag D
5c 1 170-000-703 Insulator
5d 1 710-004 Screw
5e 1 724-412 Screw, Set
5f 1 774-016 Washer, Lock
6 1 828-004-421 Bracket, Latch
7 5 Ref. Roller Assembly (See Figure 2-4.)
8 1 1048017 Door Weldment A
1 1045985 Door Weldment B
10 1 1016046 Cover, Dust
11 2 5-001-001 Screw
12 2 5-018-005 Washer, Flat
13 1 1023202 Adjuster, 2 inch Battery Spacer C
14 2 360-037/008 Guard, Cable
B= Model 7440
C= For 18.5 in. Battery Compartment Modified to 16.5 in.
D= EE

Roller Assembly, Battery
Roller Assembly, Battery 2
Figure 2-4: Roller Assembly, Battery
R828_006_727

Roller Assembly, Battery
List 2-4: Roller Assembly, Battery

FIGURE 2-4
ITEM NO.
5 828-006-727/001 Roller Assembly, Battery A
5 828-006-727/006 Roller Assembly, Battery B
5 828-006-727/002 Roller Assembly, Battery C
5 828-006-727/016 Roller Assembly, Battery D
1 2 123-001-382 Roller, Battery R
2 1 828-001-429/004 Spacer, 10.5 in. A
1 828-001-429/005 Spacer, 15.5 in. B
1 828-001-429/011 Spacer, 12.5 in. C
1 828-001-429/024 Spacer, 8.0 in. D
3 1 828-001-335/009 Shaft, Roller A
1 828-001-335/013 Shaft, Roller B, D
1 828-001-335/010 Shaft, Roller C
4 2 810-488/014 Ring, Retaining, Push-On
5 2 771-127 Washer, Flat
A= 16.5 in. Battery Compartment
B= 18.5 in. Battery Compartment
C= 21.5 in. Battery Compartment
D= For 18.5 in. Battery Compartment Modified to 16.5 in. (Use quantity 4 of Items 1 and 5)

Finish Instructions
Finish Instructions 2
Figure 2-5a: Finish Instructions
27 26 23 24
25
21
30
FORE-AFT
(Page 1 of 3)
1038431, 1038432, R1016219, 1039365, R412_574, R1017269, R1017346, R411_511, R1017410_J1 SHT 1 OF 15

Finish Instructions
Figure 2-5b: Finish Instructions
33 44
45
FORE-AFT
(Page 2 of 3)
R1017410_B2, R1017231, 1021847, R1017410_P1, 1074515_09MAR07_BW SHT 2 OF 15

Finish Instructions
Figure 2-5c: Finish Instructions
9 16 14
21
30
30 9 28 19 21
20 13
31
1
29
6
15
11
12
15
FORE-AFT
28 8 15
(Page 3 of 3)
R1017410_J3, R1017410_B7, R412_898_A, R1017233, R1017410_B5, R1017410_B6 SHT 3 OF 15

Finish Instructions
Figure 2-5d: Finish Instructions
35
34 27
21
30
SIDE STANCE
(Page 1 of 3)
1038431, 1038432, 1039365, R412_574, R1017269, R1017346, R411_511, R101652_G1 SHT 4 OF 15

Finish Instructions
Figure 2-5e: Finish Instructions
33 44
45
SIDE STANCE
(Page 2 of 3)
R1010652_B3, R1017231, 1021847, R1010652_M1, 1074515_09MAR07_BW SHT 5 OF 15

Finish Instructions
Figure 2-5f: Finish Instructions
30 9 21
28
20 13 21 9 30
31
29 1
6 15
11
12
15
15 8 7 SIDE STANCE
(Page 3 of 3)
R1010652_G4, R1017233, R412_898_A, R1010652_B6, R1010652_B5 SHT 6 OF 15

Finish Instructions
Figure 2-5g: Finish Instructions
43
RIGHT SIDE VIEW
15 37
MAST
(Page 1 of 3)
R412_816, R1017504_A1, R412_130_C SHT 7 OF 15

Finish Instructions
Figure 2-5h: Finish Instructions
39
A A
Tractor Removed for Clarity
See Detail B
LEFT SIDE VIEW
MAST
(Page 2 of 3)
R1017504_A3, R1017302, R1017504_A2 SHT 8 OF 15

Finish Instructions
Figure 2-5i: Finish Instructions
43
40
41
36
DETAIL B
(Enlarged for Clarity)
38
MAST
(Page 3 of 3) LOAD BACKREST
R412_816, R1017303, R1017304, R411_587, R1017504_A4, RT1017504_A5 SHT 9 OF 15

Finish Instructions
Figure 2-5j: Finish Instructions
Item 5 - P/N 1030140 Item 5 - P/N 1030141

(English) (French)
1024303 02MAR04, 1024302 19MAR04 SHT 10 OF 15

Finish Instructions
Figure 2-5k: Finish Instructions
Item 6 - P/N 411-892
Item 6 - P/N 411-465
Item 7 - P/N 412-326
Item 12 - P/N 412-870
Item 12 - P/N 412-871
R411_892_B, 411_645, R412_326, R412_870_B, 412_871 SHT 11 OF 15

Finish Instructions
Figure 2-5l: Finish Instructions
Item 11- P/N 412-843
Item 11- P/N 412-844
R412_843_B, 412_844 SHT 12 OF 15

Finish Instructions
Figure 2-5m: Finish Instructions
Item 20 - P/N 1028123
Item 31 - P/N 1017362
Item 31- P/N 1021660
R1028123 07MAY04, R1017362, 1021660 SHT 13 OF 15

Finish Instructions
Figure 2-5n: Finish Instructions
Item 23 - P/N 1016216 Item 24 - P/N 1016217

Fore-Aft Only Fore-Aft Only
Item 25 - P/N 1016218
Item 34 - P/N 1017891 Item 35 - P/N 1017892

Side Stance Only Side Stance Only
R1016216, R1016217, R1016218, R1017891, R1017892 SHT 14 OF 15

Finish Instructions
Figure 2-5o: Finish Instructions
Item 29 - P/N 1025648
Item 29 - P/N 1025647
1025648_B, 1025647_B SHT 15 OF 15

Finish Instructions
List 2-5: Finish Instructions (Sheet 1 of 2)

FIGURE 2-5
ITEM NO.
1 4 411-511/015 Decal, Raymond, 15 in. (White)
4 411-511/115 Decal, Raymond, 15 in. (Black)
5 1 1030140 Decal, General Warning (English)
1 1030141 Decal, General Warning (French)
6 1 411-892 Decal, Patent (English)
1 411-645 Decal, Patent (French)
7 1 1066855/002 Plate, UL Type E
8 1 Ref. Plate, UL Type EE (Consult Factory)
9 2 Ref. Decal, UL Type EE
11 1 412-843 Plate, Specification, Tractor (English)
1 412-844 Plate, Specification, Tractor (French)
12 AR 412-870 Plate, Auxiliary Specification (English)
AR 412-871 Plate, Auxiliary Specification (French)
13 1 412-898 Label, Quality Certification
14 2 811-322 Clamp, Cable
15 AR 813-570/002 Stud
16 1 950-104 Wrench, Allen
19 1 Ref. Connector Assembly, Battery (See Figure 5-23.)
20 1 1028123 Decal, Torque Specification Plate
21 2 1039365 Decal, ACR
23 1 1016216 Decal, Reach and Tilt A
24 1 1016217 Decal, Reach, Tilt, and Sideshift A
25 AR 1016218 Decal, Control Handle, Secondary A
26 1 1016219 Decal, Key Switch A
27 1 1038431 Decal, EPO Switch (English)
1 1038432 Decal, EPO Switch (French)
28 1 1017233 Decal, Battery Connector
29 1 1025648 Decal, Lubrication (English)
1 1025647 Decal, Lubrication (French)
30 2 1017269 Decal, Battery Warning (English)
2 1017346 Decal, Battery Warning (French)
31 1 1017362 Decal, Traction Motor (English)
1 1021660 Decal, Traction Motor (French)
33 1 1017231 Decal, Oil Filter (English)
1 1021847 Decal, Oil Filter (French)
34 1 1017891 Decal, Reach and Tilt B
35 1 1017892 Decal, Reach with Tilt and Sideshift B
36 1 828-006-843 Pocket, Manual
37 1 412-130 Plate, Specification, Mast
38 1 411-587/004 Decal, No Riding
39 1 1017302 Decal, Overhead Guard
40 1 1017303 Decal, Manual Replacement
41 1 1017304 Decal, Operating Instructions
A= Fore-Aft Stance
B= Side Stance

Finish Instructions
List 2-5: Finish Instructions (Sheet 2 of 2)

FIGURE 2-5
ITEM NO.
43 2 412-816 Decal, ISO9001
44 AR 1037262 Tape, Sponge Rubber
45 1 1074515 Decal, Cold Storage Oil Installed
A= Fore-Aft Stance
B= Side Stance

Cover Installation, Fore-Aft Stance
Cover Installation, Fore-Aft Stance 2
Figure 2-6a: Cover Installation, Fore-Aft Stance
10 18 8 22 23
11
13
7
5
12
6 14
1052560_B1 SHT 1 OF 6

Figure 2-6b: Cover Installation, Fore-Aft Stance
15 17
5
25
16
24
19
1052560_B2 SHT 2 OF 6

Figure 2-6c: Cover Installation, Fore-Aft Stance
VIEW A-A
17 16 19 9 18
8
3 7
R1008452_C1, R1008452_C3, R1008452_C2 SHT 3 OF 6

Figure 2-6d: Cover Installation, Fore-Aft Stance
24
VIEW B-B
7
17 4 6
24
25
R1008452_C5, R1008452_C4, R1008452_C6 SHT 4 OF 6

Figure 2-6e: Cover Installation, Fore-Aft Stance
13 11
7 4 7 4
WITHOUT SECONDARY HANDLE WITH SECONDARY HANDLE
17 6
7 7 4 12 14
R1008452_C7, R1008452_C8, R1008452_C9, R1008452_C10 SHT 5 OF 6

Figure 2-6f: Cover Installation, Fore-Aft Stance
15
10 20
10
5
R1008452_C11, R1008452_C12, R1008452_C13 SHT 6 OF 6

List 2-6: Cover Installation, Fore-Aft Stance

FIGURE 2-6
ITEM NO.
3 2 5-001-002 Screw
4 1 5-001-004 Screw (Qty 2 for Models 7420 and 7440 only)
5 4 5-007-024 Screw (Models 7420 and 7440)
6 1053165/024 Screw (Qty 5 Without Secondary Handle)
6 3 5-007-027 Screw (Models 7420 and 7440)
3 1053165/027 Screw
7 8 7-771-206 Washer, Flat (Qty 6 for Model 7400 Without Secondary
Handle)
8 4 7-812-002 Nut, Retainer
9 1 1011296 Pad, Aft
10 1 1080014/002 Cover, Control Handle, Primary A, D
1 1080014/003 Cover, Control Handle, Primary B, D
1 1080014/004 Cover, Control Handle, Primary C, D
1 1080014/102 Cover, Control Handle, Primary A, E
1 1080014/103 Cover, Control Handle, Primary B, E
1 1080014/104 Cover, Control Handle, Primary C, E
11 1 1031890 Cover, Control Handle, Secondary
12 1 1031891 Cover Assembly, Electrical
13 1 1011300 Cover, Control Handle, Filler
14 1 1011301 Pad, Hip
15 1 1011302 Cover, Steering, Fore-Aft Stance
16 1 1011303 Pad, Steer
17 1 Ref. Cover Assembly, Top, Fore-Aft Stance (See Figure 2-7a.)
18 1 1013734 Bracket, Cover Mounting
19 1 1011306 Pad, Knee
20 1 1080015/002 Cover, Bucket A, D
1 1080015/003 Cover, Bucket B, D
1 1080015/004 Cover, Bucket C, D
1 1080015/102 Cover, Bucket A, E
1 1080015/103 Cover, Bucket B, E
1 1080015/104 Cover, Bucket C, E
22 AR 811-861/006 Latch, Flexible
23 AR 811-861/016 Latch, Flexible
24 1 1060189 Cover, Front, Right-Hand (Models 7420 and 7440)
1 1011307/001 Cover, Front, Right-Hand
1 1011307/002 Cover, Front, Right-Hand (With 3 in. Under Clearance)
25 1 1060190 Cover, Front, Left-Hand (Models 7420 and 7440)
1 1011308/001 Cover, Front, Left-Hand
1 1011308/002 Cover, Front, Left-Hand (With 3 in. Under Clearance)
D= Without Secondary Control Handle
E= With Secondary Control Handle


Top Cover Assembly, Fore-Aft Stance
Top Cover Assembly, Fore-Aft Stance 2
Figure 2-7a: Top Cover Assembly, Fore-Aft Stance
1
A
See Detail B
R1011825_B1, R1011825_B4 SHT 1 OF 2

Top Cover Assembly, Fore-Aft Stance 2
Figure 2-7b: Top Cover Assembly, Fore-Aft Stance
8
2
3
1
10
6
4
9
7
3
10
SECTION A-A DETAIL B
6 8
5
7
10
SECTION A-A (EXPLODED)
R1011825_B2, R1011825_B5, R1008452_B6 SHT 2 OF 2

List 2-7: Top Cover Assembly, Fore-Aft Stance

FIGURE 2-7
ITEM NO.
1 1011825/002 Cover Assembly, Top, Fore-Aft Stance A
1 1011825/003 Cover Assembly, Top, Fore-Aft Stance B
1 1011825/004 Cover Assembly, Top, Fore-Aft Stance C
1 1 NSS Hinge, Glove Box
2 1 NSS Cover, Glove Box, Fore-Aft Stance
3 4 5-013-010 Screw
4 1 NSS Cover, Top
5 1 NSS Clamp, Base
6 1 NSS Clipboard, Clip
7 1 NSS Spring, Torsion
8 1 NSS Pin, Pivot
10 2 5-013-007 Screw
11 1 1011825/GBK Kit, Glove Box (includes: items 1 thru 3) (Not Shown)
12 1 1011825/PCK Kit, Paper Clip (includes: items 5 thru 10) (Not Shown)
NSS= Not Sold Separately

Cover Installation, Side Stance
Cover Installation, Side Stance 2
Figure 2-8a: Cover Installation, Side Stance
15 9 5 8
4 9 20
9 5 5 12 14
17
19
18
R1010634_A1, R1010634_A2, R1010634_A3 SHT 1 OF 3

Figure 2-8b: Cover Installation, Side Stance
7 8 7 8 19
19
8
16
15 7 8
5
10
11
R1010634_A5, R1010634_A4, R1010634_A7 SHT 2 OF 3

Figure 2-8c: Cover Installation, Side Stance
17
3
8
14
12
5
13
20
18
R1010634_A7 SHT 3 OF 3

List 2-8: Cover Installation, Side Stance

FIGURE 2-8
ITEM NO.
3 2 1053165/024 Screw
4 3 1053165/025 Screw
5 4 1053165/026 Screw
6 2 1053165/027 Screw
7 2 5-015-004 Nut
8 3 7-771-206 Washer, Flat
9 7 7-812-002 Nut, Retainer
10 1 1060189 Cover Alteration, Front, Right-Hand
11 1 1060190 Cover Alteration, Front, Left-Hand
12 1 Ref. Cover Assembly, Top (See Figure 2-9.)
13 1 1014215/K02 Cover Assembly, Top Elbow (includes item 14) A
1 1014215/K03 Cover Assembly, Top Elbow (includes item 14) B
1 1014215/K04 Cover Assembly, Top Elbow (includes item 14) C
1 1014215/K12 Cover Assembly, Top Elbow (includes item 14) A, E
1 1014215/K13 Cover Assembly, Top Elbow (includes item 14) B, E
1 1014215/K14 Cover Assembly, Top Elbow (includes item 14) C, E
14 1 1014217 Pad, Elbow
15 1 1014219/001 Cover Assembly, Electrical (includes item 16) D
1 1014219/002 Cover Assembly, Electrical (includes item 16) E
16 1 1014220 Pad, Hip
17 1 1014221 Cover, Steering, Side Stance
18 1 1014222 Pad, Knee
19 1 1018467 Bracket, Mounting, Electrical Cover
20 1 1019302 Bracket, Mounting, Elbow Cover
D= Without Rear Post Cutout
E= With Rear Post Cutout

Top Cover Assembly, Side Stance
Top Cover Assembly, Side Stance 2
Figure 2-9: Top Cover Assembly, Side Stance
4
7
9
10
11
R1014210_A

List 2-9: Top Cover Assembly, Side Stance

FIGURE 2-9
ITEM NO.
1 1014210/002 Cover Assembly, Top, Side Stance A
1 1014210/003 Cover Assembly, Top, Side Stance B
1 1014210/004 Cover Assembly, Top, Side Stance C
1 1014210/102 Cover Assembly, Top, Side Stance A, D
1 1014210/103 Cover Assembly, Top, Side Stance B, D
1 1014210/104 Cover Assembly, Top, Side Stance C, D
1 2 NSS Bracket, Hinge Retainer
2 1 NSS Pin, Clip
3 1 NSS Clamp, Base
4 1 NSS Spring, Torsion
5 1 NSS Clip, Clipboard
6 1 NSS Hinge, Glove Box
7 1 NSS Cover, Glove Box, Side Stance
8 1 Ref. Cover, Top Display
10 2 5-013-010 Screw
11 4 5-013-008 Screw
12 1 1014210/PCK Kit, Paper Clip (includes: items 2 thru 5, 9, and 10) (Not
Shown)
13 1 1014210/GBK Kit, Glove Box (includes: items 1, 6, 7, and 11) (Not Shown)
D= With Rear Post


Floor Pad Installation
Floor Pad Installation 2
Figure 2-10a: Floor Pad Installation
See Detail A
Gap required to install

right side cover
Frame
2 1
DETAIL A
FORE-AFT
R1008456_C1, R1008456_C2 SHT 1 OF 4

Figure 2-10b: Floor Pad Installation
See Detail B
Gap required to install

right side cover
3 2 1
Frame
DETAIL B
SIDE STANCE
R1010637_B1, R1010637_B2 SHT 2 OF 4

Figure 2-10c: Floor Pad Installation
Controller
2 1 5
Cable From
Floor Pad
Floor Pad
FORE-AFT WITH THERMAKIT
R1017358_A1, R1017358_A2 SHT 3 OF 4

Figure 2-10d: Floor Pad Installation
4 5
Controller
Cable From
Floor Pad
Floor Pad
2 1
SIDE STANCE WITH THERMAKIT
R1015811_A1, R1015811_A3, R1015811_A2 SHT 4 OF 4

List 2-10: Floor Pad Installation

FIGURE 2-10
ITEM NO.
1 1 1058974 Pad, Floor A
1 1058974 Pad, Floor B
1 1046914 Pad, Floor, ThermaKit A
1 1015813 Pad, Floor, ThermaKit B
2 1 828-013-345 Pad, Pedal A
1 828-013-346 Pad, Pedal B
3 1 828-013-348 Pad, Brake Bracket B
4 2 611-029 Cable Tie
5 2 611-088 Anchor, Cable Tie, Adhesive-Backed
6 1 1017560/001 Circuit Card Assembly, ThermaKit
A= Fore-Aft Stance
B= Side Stance

Battery Gate Installation
Battery Gate Installation 2
Figure 2-11: Battery Gate Installation
1079222_A

List 2-11: Battery Gate Installation

FIGURE 2-11
ITEM NO.
1 1 1076725/002 Gate, Battery, Left-Hand A, D
1 1076725/003 Gate, Battery, Left-Hand B, D
1 1076725/004 Gate, Battery, Left-Hand C, D
1 1079198/003 Gate, Battery, Left-Hand B, E
1 1079198/004 Gate, Battery, Left-Hand C, E
2 1 1079194/002 Gate, Battery, Right-Hand, 38.75 inch wide Battery A, D
1 1079194/003 Gate, Battery, Right-Hand, 38.75 inch wide Battery B, D
1 1079194/004 Gate, Battery, Right-Hand, 38.75 inch wide Battery C, D
1 1079194/005 Gate, Battery, Right-Hand, 38.81 inch wide Battery A, D
1 1079215/003 Gate, Battery, Right-Hand, 38.75 inch wide Battery B, E
1 1079215/004 Gate, Battery, Right-Hand, 38.75 inch wide Battery C, E
D= Model 7400
E= Models 7420 and 7440


SECTION 3 Steering and Controls
Steer Linkage Installation ..................................................................................................................... 3-3

Steered Idler Wheel Assembly.............................................................................................................. 3-8
Steer Motor Installation, DC Lift .......................................................................................................... 3-11
Hydraulic Steer Motor Assembly, DC Lift.............................................................................................. 3-14
Steer Motor Installation, AC Lift .......................................................................................................... 3-16
Steer Gearmotor Assembly, AC Lift ..................................................................................................... 3-18
Steering Wheel Installation, Fore-Aft, DC Lift ........................................................................................ 3-21
Steering Wheel Installation, Fore-Aft, AC Lift ........................................................................................ 3-25
Steering Wheel Installation, Side Stance, DC Lift .................................................................................. 3-28
Steering Wheel Installation, Side Stance, AC Lift .................................................................................. 3-30
Control Handle Installation, Fore-Aft, Primary ....................................................................................... 3-34
Control Handle Assembly, Fore-Aft, Primary ......................................................................................... 3-36
Control Handle Assembly, Primary, Fore-Aft Stance, ThermaKit............................................................... 3-41
Control Handle Installation, Side Stance .............................................................................................. 3-44
Control Handle Assembly, Side Stance................................................................................................ 3-46
Control Handle Assembly, Side Stance, ThermaKit................................................................................ 3-50
Control Handle Installation, Fore-Aft, Secondary ................................................................................... 3-54
Control Handle Assembly, Fore-Aft, Secondary..................................................................................... 3-56
Control Handle Assembly, Secondary, Fore Aft Stance, ThermaKit .......................................................... 3-59

Steering and Controls Model 7400 7420 7440 Reach-Fork ® Truck

Model 7400 7420 7440 Reach-Fork ® Truck Steering and Controls
Steer Linkage Installation
Steer Linkage Installation 3
Figure 3-1a: Steer Linkage Installation
9
14
12b
31
DETAIL F
See Detail F
28
30
29
A A
22
13
11
D
B
C
21
C
D B
26
E E
18 22 10 2 33 32 25
R1008468_D1, R1008468_D8, R1008468_D2 SHT 1 OF 2

Steer Linkage Installation 3
Figure 3-1b: Steer Linkage Installation
27 8
17 17
16 16
1 5 4 6
SECTION A-A
16 17 16 17
SECTION C-C
SECTION B-B
20 7 24 23 3 15
12a
19
VIEW D-D VIEW E-E
R1008468_D3, R1008468_D4, R1008468_D5, R1008468_D6, R1008468_D7 SHT 2 OF 2

List 3-1: Steer Linkage Installation (Sheet 1 of 2)

FIGURE 3-1
ITEM NO.
1 1 464-092 Bearing, Oil-Impregnated Thrust Washer R
2 2 710-242 Screw
3 1 710-367 Screw
4 1 760-148 Nut, Lock
5 AR 771-040 Washer, Flat
7 2 830-218 Spring, Compression R
8 1 841-056 Fitting, Grease
9 2 5-001-010 Screw
10 2 5-001-024 Screw
11 1 5-001-026 Screw
12a 1 5-001-027 Screw
12b 4 5-002-016 Screw
13 1 5-015-007 Nut
14 2 7-750-408 Nut
15 1 7-750-412 Nut
16 4 824-000-382 Bolt
17 12 824-000-390 Spacer
18 1 828-000-225/001 Shim (0.06 in. Thick)
1 828-000-225/002 Shim (0.12 in. Thick)
1 828-000-225/003 Shim (0.19 in. Thick)
1 828-000-225/004 Shim (0.03 in. Thick)
19 2 828-000-229 Boss, Spring
20 2 828-000-250 Bolt, Spring
21 1 828-003-078 Pin, Pivot (1011137 Opposite side)
22 2 828-003-701 Spacer
23 1 828-004-493 Washer
24 1 828-004-750 Spacer
25 1 828-009-602 Counterweight (Side Stance)
26 1 Ref. Wheel Assembly, Steered Idler (See Figure 3-2.)
27 1 1075369/002 Bracket Weldment, Steer A
1 1075369/003 Bracket Weldment, Steer B
1 1075369/004 Bracket Weldment, Steer C
28 1 1009381 Link Assembly, Center (includes:)
1 445-118 Bearing, Needle R
29 1 1009401 Link Assembly, Idler (includes:)
1 460-680 Bearing, Spherical Roller R
1 840-030 Fitting, Grease
30 1 1009403 Link Assembly, Drive (includes:)
1 460-680 Bearing, Spherical Roller R
1 840-030 Fitting, Grease

List 3-1: Steer Linkage Installation (Sheet 2 of 2)

FIGURE 3-1
ITEM NO.
31 2 1009606 Spacer
32 1 1022229 Counterweight (Fore-Aft Stance)
33 2 5-018-008 Washer, Flat


Steered Idler Wheel Assembly
Steered Idler Wheel Assembly 3
Figure 3-2: Steered Idler Wheel Assembly
13
14
9 7 8 10 11 12 6
R828_013_265_B

List 3-2: Steered Idler Wheel Assembly

FIGURE 3-2
ITEM NO.
1 1 444-326 Bearing, Thrust R
2 1 761-882 Nut
3 1 447-533 Bearing, Cup R
1 447-077 Bearing, Cone R
4 1 828-013-261 Frame Assembly
5 1 828-006-696 Housing, Steered Idler Wheel
6 1 828-000-234/007 Wheel Assembly, Caster (includes Tan Wheel)
1 632-078/007 Wheel, Caster, Poly, Tan R
1 632-078/107 Wheel, Caster, Poly, Brown R
2 441-128 Bearing, Ball R
7 2 810-022 Ring, Retaining
8 1 828-006-728 Axle, Caster
10 AR 828-000-260/001 Shim, Caster (0.03 in. Thick)
13 1 810-930 Pin, Cotter
14 1 812-000-112 Spacer, Washer


Steer Motor Installation, DC Lift
Steer Motor Installation, DC Lift 3
Figure 3-3a: Steer Motor Installation, DC Lift
FORE-AFT
R1019432_A SHT 1 OF 2

Steer Motor Installation, DC Lift 3
Figure 3-3b: Steer Motor Installation, DC Lift
SIDE STANCE
R1019445_B SHT 2 OF 2

List 3-3: Steer Motor Installation, DC Lift

FIGURE 3-3
ITEM NO.
1 1 1016712 Block, Machined
2 1 1019433 Steer Motor Assembly, DC Lift (See Figure 3-4.) A
1 1019447 Steer Motor Assembly, DC Lift (See Figure 3-4.) B
3 2 5-001-025 Screw
4 2 5-002-019 Screw
5 2 5-018-008 Washer, Flat
A= Fore-Aft Stance
B= Side Stance

Hydraulic Steer Motor Assembly, DC Lift
Hydraulic Steer Motor Assembly, DC Lift 3
Figure 3-4: Hydraulic Steer Motor Assembly, DC Lift
9 5 10 5
FORE-AFT STANCE SIDE STANCE
R1019433_B, R1019447_B

Hydraulic Steer Motor Assembly, DC Lift
List 3-4: Hydraulic Steer Motor Assembly, DC Lift

FIGURE 3-4
ITEM NO.
1019447 Steer Motor Assembly, DC Lift B
1019433 Steer Motor Assembly, DC Lift A
1 1 1013151 Motor, Steer, DC Lift (includes:)
1 1013151/01 Kit, Seal, Steer Motor R
2 1 1016477 Gear, Spur, Steer Motor
3 1 1016966 Washer, Spacer
5 2 792-557 Fitting, Elbow, Steer Motor Inlet
6 1 710-008 Screw
7 1 5-006-007 Screw, Set
9 1 792-616 Fitting, Elbow, Steer Motor Outlet A
10 1 792-568 Fitting, Straight, Steer Motor Outlet B
A= Fore-Aft Stance, DC Lift Only
B= Side Stance, DC Lift Only

Steer Motor Installation, AC Lift
Steer Motor Installation, AC Lift 3
Figure 3-5: Steer Motor Installation, AC Lift
10
2
8
15
12
14 5
11
4 9
16 17
13
1
3
1
Models 7400 and 7420

18
Model 7440
R1023767_A1, R1023767_A2, 1071286_A

Steer Motor Installation, AC Lift
List 3-5: Steer Motor Installation, AC Lift

FIGURE 3-5
ITEM NO.
1 1 1016710 Block, Machined D
1 1070608 Block, Machined C
2 1 1016523/201 Gearmotor Assembly, Steer, AC Lift, Standard B
(See Figure 3-6.)
1 1016523/231 Gearmotor Assembly, Steer, AC Lift, EE (See Figure 3-6.) A
3 1 1079025 Rail, Sensing, Steer Limit
4 1 1023540 Bracket, Proximity Switch Sensor
5 1 1022003/001 Harness Assembly, Proximity Switch Sensor
6 2 114-019-113 Standoff, Flag D
7 1 810-756 Pin, Spiral
8 3 5-001-017 Screw
9 2 5-002-019 Screw D
10 1 5-003-012 Screw
11 1 5-018-005 Washer, Flat
12 3 5-018-007 Washer, Flat
9 5-018-008 Washer, Flat C
13 2 5-004-034 Screw D
2 5-004-037 Screw C
14 1 5-001-059 Screw C
15 2 5-001-026 Screw C
16 2 5-001-028 Screw C
17 4 5-001-039 Screw C
18 1 1046229 Stop, Steering C
A= EE
B= E (Standard)
C= Model 7440
D= Models 7400 and 7420

Steer Gearmotor Assembly, AC Lift
Steer Gearmotor Assembly, AC Lift 3
Figure 3-6: Steer Gearmotor Assembly, AC Lift
10
1
11
6
13
3 14
9
12
R1016523_201, R1016523_231_A

List 3-6: Steer Gearmotor Assembly, AC Lift

FIGURE 3-6
ITEM NO.
1016523/201KIT Gearmotor Assembly, Steer, AC Lift, Standard A
1016523/231 Gearmotor Assembly, Steer, AC Lift, EE B
1 1 1016481/450 Motor, Steer, AC Lift (includes item 2)
1 1016482/450 Motor, Steer, AC Lift (includes item 2) B
2 1 1016523/215 Brush Set, Steer Motor (AC Lift) (Not Shown) R
3 1 1016523/220 Gearbox, Steer Gearmotor (AC Lift)
4 1 1016523/223 Key
5 1 1016523/232 Coupling, Steer Gearmotor (Not Shown)
6 1 1016523/236 End Bell, Drive End, Steer Motor
7 4 1020545/483 Spring, Brush (Not Shown)
8 1 1016523/234 End Bell, Commutator End, Steer Motor, Complete (includes
plate, brushes, leads; not shown)
9 1 1014726 Gear, Spur, Steer Motor
10 1 5-006-007 Screw, Set
12 1 5-018-006 Washer, Flat
13 1 5-002-007 Screw
14 1 1016481/4EC Bearing, Encoder, Steer Motor
A= E (Standard)
B= EE


Steering Wheel Installation, Fore-Aft, DC Lift
Steering Wheel Installation, Fore-Aft, DC Lift 3
Figure 3-7a: Steering Wheel Installation, Fore-Aft, DC Lift
14
20
19
R1008517_A1, R1008517_A3 SHT 1 OF 2

Steering Wheel Installation, Fore-Aft, DC Lift 3
Figure 3-7b: Steering Wheel Installation, Fore-Aft, DC Lift
11
10
18
15
16
12
17
13
R1008517_A2 SHT 2 OF 2

List 3-7: Steering Wheel Installation, Fore-Aft, DC Lift

FIGURE 3-7
ITEM NO.
1 1 716-137 Bolt, Shoulder
2 1 861-312 Plug
6 4 5-001-007 Screw
7 1 5-001-009 Screw
8 3 5-016-005 Nut, Nylon Locking
9 4 5-018-012 Washer, Flat
10 2 717-107/001 Screw
11 1 828-005-714 Knob, Steering
12 1 5-026-008 Key, Woodruff
13 1 1008426 Orbitrol, Steering (includes:)
1 1008426/01 Kit, Seal, Steer Motor
14 3 1009565/001 Bolt, Carriage
15 1 1023460 Wheel, Steering
16 1 1013968 Bracket, Steer Valve
17 1 828-006-317 Ring
18 1 1011304/002 Cover, Steer Wheel A
1 1011304/102 Cover, Steer Wheel B
19 1 1012455 Handle, Steering Wheel B
20 2 714-075 Screw B
A= Without Ergo Bar
B= With Ergo Bar


Steering Wheel Installation, Fore-Aft, AC Lift
Steering Wheel Installation, Fore-Aft, AC Lift 3
Figure 3-8a: Steering Wheel Installation, Fore-Aft, AC Lift
25
23 22 See Detail A
DETAIL A
R1014570_B2, R1014570_B1 SHT 1 OF 2

Steering Wheel Installation, Fore-Aft, AC Lift 3
Figure 3-8b: Steering Wheel Installation, Fore-Aft, AC Lift
26
27
14 4
10
17 29
28
18
20
9
15
See Detail B
11 13
22
19
16
20
2 21 3
DETAIL B
12
R1014346_A1, R1014346_G2 SHT 2 OF 2

List 3-8: Steering Wheel Installation, Fore-Aft, AC Lift

FIGURE 3-8
ITEM NO.
2 2 760-006 Nut, Lock
3 1 830-052 Spring, Tension R
4 2 717-107/001 Screw
5 1 861-312 Plug
9 2 5-001-010 Screw
10 2 5-002-009 Screw
11 3 5-001-051 Screw
12 1 828-006-317 Ring
13 1 1030462 Snubber, Friction Block, Steering Wheel, AC Lift
1 1080805 Snubber, Friction Block, Steering Wheel, AC Lift
14 1 828-005-714 Knob, Steering
15 1 1012203 Encoder, Steering R
16 1 1013969 Bracket, Steering Encoder, Fore-Aft Stance
17 1 1010352/001 Wheel Mount, Steering
18 1 1011304/001 Cover, Steer Wheel A
1 1011304/101 Cover, Steer Wheel B
19 1 1014309 Bolt, Eye
20 6 5-015-005 Nut
21 2 5-018-006 Washer, Flat
22 5 5-018-012 Washer, Flat
25 3 1009565/001 Bolt, Carriage
26 2 714-075 Screw B
27 1 1012455 Handle, Steering Wheel B
28 1 1079031 Washer
29 1 1079032 Seal, V Ring
30 1 5-001-063 Screw (Not Shown)
A= Without Ergo Bar
B= With Ergo Bar

Steering Wheel Installation, Side Stance, DC Lift
Steering Wheel Installation, Side Stance, DC Lift 3
Figure 3-9: Steering Wheel Installation, Side Stance, DC Lift
15
2 12
7
1
9
11
16
17
10
13 14
R1019152_D1, R1019152_D2

Steering Wheel Installation, Side Stance, DC Lift
List 3-9: Steering Wheel Installation, Side Stance, DC Lift

FIGURE 3-9
ITEM NO.
2 1 861-312 Plug
6 4 5-001-007 Screw
7 1 5-001-009 Screw
9 4 5-018-012 Washer, Flat
10 1 828-006-317 Ring
11 1 828-005-714 Knob, Steering
12 1 828-005-716 Plug, Center
13 1 5-026-008 Key, Woodruff
14 1 1008426 Orbitrol, Steering (includes:)
1 1008426/01 Kit, Seal, Steer Motor
15 3 1009565/001 Bolt, Carriage
16 1 1047181 Wheel, Steering
17 1 1019131 Bracket, Mounting, Steering Orbitrol

Steering Wheel Installation, Side Stance, AC Lift
Steering Wheel Installation, Side Stance, AC Lift 3
Figure 3-10a: Steering Wheel Installation, Side Stance, AC Lift
See Detail A
R1017140_A1 SHT 1 OF 3

Figure 3-10b: Steering Wheel Installation, Side Stance, AC Lift
20 21 22
DETAIL A
R1017140_A2 SHT 2 OF 3

Figure 3-10c: Steering Wheel Installation, Side Stance, AC Lift
1 13
12
17
9
10
3
14
19
16
11
18
R1017141_A SHT 3 OF 3

List 3-10: Steering Wheel Installation, Side Stance, AC Lift

FIGURE 3-10
ITEM NO.
2 1 760-006 Nut, Lock
5 1 861-312 Plug
8 2 5-002-010 Screw
9 3 7-710-005/010 Screw
10 1 1030462 Snubber, Friction Block, Steering Wheel, AC Lift
11 1 828-006-317 Ring
12 1 828-005-714 Knob, Steering
13 1 828-005-716 Plug, Center
14 1 1012203 Encoder, Steering R
16 1 1014648 Bar, Spring Retainer
17 1 1015203/001 Wheel, Steering
18 1 1017142 Bracket, Steering Encoder, Side Stance
19 1 1017143 Bar
21 3 5-018-012 Washer, Flat
22 3 1009565/001 Bolt, Carriage

Control Handle Installation, Fore-Aft, Primary
Control Handle Installation, Fore-Aft, Primary 3
Figure 3-11: Control Handle Installation, Fore-Aft, Primary
4
2
3
R1015170_B

Control Handle Installation, Fore-Aft, Primary
List 3-11: Control Handle Installation, Fore-Aft, Primary

FIGURE 3-11
ITEM NO.
2 1 5-006-028 Screw, Set
3 1 5-024-010 Pin, Spring
4 1 1014652/102 Handle Assembly, Control, Fore-Aft Stance, Primary (See A
Figure 3-12a.)(
1 1014652/104 Handle Assembly, Control, Fore-Aft Stance, Primary, Cold B
Storage (See Figure 3-12a.)
1 1019962/101 Handle Assembly, Control, Fore-Aft Stance, Primary, C
ThermaKit (See Figure 3-13a.)
5 1 611-028 Cable Tie
6 1 1014073 Harness, Control Handle, Fore-Aft Stance, Primary A, B
1 1021550 Harness, Control Handle, Fore-Aft Stance, Primary, C
ThermaKit
A= Standard
B= Cold Storage
C= ThermaKit

Control Handle Assembly, Fore-Aft, Primary
Control Handle Assembly, Fore-Aft, Primary 3
Figure 3-12a: Control Handle Assembly, Fore-Aft, Primary
9 29b 31
2 29a
16
22
28
23
6
3
14
26
C
11
24
B
27
See Detail A 1 B
C
7
17 12 21 24 10 20 30 13 8 13 19
R1014652_E1 SHT 1 OF 3

Figure 3-12b: Control Handle Assembly, Fore-Aft, Primary
Control Handle 30
VIEW B-B
VIEW D-D
DETAIL A
R1014652_E5, R1014652_E6, R1014652_E1, R1014652_E3 SHT 2 OF 3

Figure 3-12c: Control Handle Assembly, Fore-Aft, Primary
28
VIEW C-C
R1014652_E7 SHT 3 OF 3

List 3-12: Control Handle Assembly, Fore-Aft, Primary

FIGURE 3-12
ITEM NO.
1 1014652/102 Handle Assembly, Control, Fore-Aft Stance, Primary A
1 1014652/104 Handle Assembly, Control, Fore-Aft Stance, Primary, Cold B
Storage
1 1 411-421/002 Decal, Label
2 1 1033021/001 Knob Assembly, Lift/Lower
3 1 1015196 Spring, Torsion, Lift Potentiometer R
6 1 5-010-004 Screw
7 1 1-074-076 Screw
8 1 1015005 Spring, Torsion, Travel Potentiometer R
9 2 1014996 Arm, Pivot
10 1 1017546/001 Resistor, Variable, Travel Potentiometer (VR1), Fore-Aft R
Stance
11 1 1017546/002 Resistor, Variable, Lift Potentiometer (VR2), Fore-Aft Stance R
12 1 1014999 Clamp, Cable
13 2 1052977 Retainer, Handle
14 1 1014670 Bracket, Lift Potentiometer, Fore-Aft Stance
16 1 1086953/001 Spring, Compression R
17 5 5-002-042 Screw
19 1 1012040 Shaft Assembly, Pivot
20 1 1015006/001 Connector, D-Clip
21 1 5-002-043 Screw
22 1 1033161 Screw
23 1 1012268 Screw, Set
24 1 1023654 Tape, Double-faced
26 1 1014654 Shell, Handle, Right-Hand, Fore-Aft Stance
27 1 1014667 Shell, Handle, Left-Hand, Fore-Aft Stance
28 1 1016152/002 Card Assembly, Circuit, Control Handle, Fore-Aft Stance C, R
29a 1 1063941 Button, 4-Way A
29b 1 1063940 Button, 4-Way B
30 1 810-215 Ring, Snap, External
31 1 1029121 O-Ring R
A= Standard
B= Cold Storage
C= No repair parts below this level.


Control Handle Assembly, Primary, Fore-Aft Stance, ThermaKit
Control Handle Assembly, Primary, Fore-Aft Stance, ThermaKit 3
Figure 3-13a: Control Handle Assembly, Primary, Fore-Aft Stance, ThermaKit
26
29
23
9 13
10 20
30
14
19 25
14
12
22
C 11
4 6
24
15 5
See Detail A
2 3 11 21
D
18 27 16 17 16 8
1019962_G1 SHT 1 OF 2

Control Handle Assembly, Primary, Fore-Aft Stance, ThermaKit 3
Figure 3-13b: Control Handle Assembly, Primary, Fore-Aft Stance, ThermaKit
27 1
View D-D Detail A
28 4
20
View C-C
1019962_G2, 1019962_G3, 1019962_G4 SHT 2 OF 2

List 3-13: Control Handle Assembly, Primary, Fore-Aft Stance, ThermaKit

FIGURE 3-13
ITEM NO.
1 1 411-421/002 Decal, Label
2 5 5-002-042 Screw
3 1 5-002-043 Screw
4 1 1-010-013/002 Terminal
5 1 1-074-076 Screw
6 1 1011392/001 Housing, Connector
7 2 1011393/001 Contact, Socket
9 1 1033161 Screw
10 1 1012268 Screw, Set
12 1 1014670 Bracket, Lift Potentiometer, Fore-Aft Stance
14 2 1014996 Arm, Pivot
20 1 1016152/101 Card Assembly, Circuit, Control Handle, Fore-Aft Stance R
21 1 1017546/001 Resistor, Variable, Travel Potentiometer (VR1), Fore-Aft R
Stance
22 1 1017546/002 Resistor, Variable, Lift Potentiometer (VR2), Fore-Aft Stance R
23 1 1063940 Button, 4-Way
24 1 1021629 Handle, Left-Hand, ThermaKit
25 1 1021661 Handle, Right-Hand, ThermaKit
26 1 1029121 Seal
28 2 611-029 Cable Tie
30 1 5-010-004 Screw H

Control Handle Installation, Side Stance
Control Handle Installation, Side Stance 3
Figure 3-14: Control Handle Installation, Side Stance
2
3
R1010639_A

Control Handle Installation, Side Stance
List 3-14: Control Handle Installation, Side Stance

FIGURE 3-14
ITEM NO.
2 2 5-001-007 Screw
3 1 5-006-028 Screw, Set
4 1 5-024-010 Pin, Spring
5 1 1032083 Harness, Control Handle, Side Stance (Not Shown) A, B
1 1022365 Harness, Control Handle, Side Stance, ThermaKit (Not C
Shown)
6 1 1018414/102 Handle Assembly, Control, Side Stance (See Figure 3-15a.) A
1 1018414/104 Handle Assembly, Control, Side Stance, Cold Storage (See B
Figure 3-15a.)
1 1021963/101 Handle Assembly, Control, Side Stance, ThermaKit (See C
Figure 3-16a.)
7 1 1019259 Bracket, Control Handle Post, Side Stance
A= Standard
B= Cold Storage
C= ThermaKit

Control Handle Assembly, Side Stance
Control Handle Assembly, Side Stance 3
Figure 3-15a: Control Handle Assembly, Side Stance
R1018414_102_D1, R1018414_102_D2, R1018414_102_D5 SHT 1 OF 3

Figure 3-15b: Control Handle Assembly, Side Stance
27
19 7 8 5 26 11 29 13 22 4
14
18
14
24
20
23
21
28
9
1 15 16 15 17 6 25
R1018414_2 OF 3

Figure 3-15c: Control Handle Assembly, Side Stance
26
26
26
VIEW B-B
R1018414_102_D6 SHT 3 OF 3

List 3-15: Control Handle Assembly, Side Stance

FIGURE 3-15
ITEM NO.
1 1018414/102 Handle Assembly, Control, Side Stance A
1 1018414/104 Handle Assembly, Control, Side Stance, Cold Storage B
1 1 411-421/002 Decal, Label
4 6 5-002-042 Screw
5 1 5-010-004 Screw
7 1 1033161 Screw, Set
8 1 1012268 Screw, Slotted
10 1 1032083 Harness, Control Handle, Side Stance (Not Shown)
11 1 1063941 Button, 4-Way A
14 2 1014996 Arm, Pivot
20 1 1017546/001 Resistor, Variable, Travel Potentiometer (VR1), Side Stance R
21 1 1017546/003 Resistor, Variable, Lift Potentiometer (VR2), Side Stance R
22 1 1050452 Shell, Handle, Right-Hand, Side Stance
23 1 1050688 Shell, Handle, Left-Hand, Side Stance
24 1 1095026 Bracket, Lift Potentiometer, Side Stance
25 2 1052043 Bearing, Sleeve, Control Handle, Side Stance R
26 1 1024359/002 Card Assembly, Circuit, Control Handle, Side Stance C, R
27 1 1063940 Button, 4-Way B
29 1 1029121 O-Ring R
A= Standard
B= Cold Storage
C= No repair parts below this level.

Control Handle Assembly, Side Stance, ThermaKit
Control Handle Assembly, Side Stance, ThermaKit 3
Figure 3-16a: Control Handle Assembly, Side Stance, ThermaKit
View C-C
27
1021963_M1, 1021963_M1 SHT 1 OF 3

Figure 3-16b: Control Handle Assembly, Side Stance, ThermaKit
26
21 25 2
11
12
23
B
18 8 9
3
6
17
13 4
10 19 20
27
14
5
15
B
10
24
C
16
7
C
22
1021963_M2 SHT 2 OF 3

Figure 3-16c: Control Handle Assembly, Side Stance, ThermaKit
23
23
23
28
View B-B
1021963_M4 SHT 3 OF 3

List 3-16: Control Handle Assembly, Side Stance, ThermaKit

FIGURE 3-16
ITEM NO.
1 1021963/101 Handle Assembly, Control, Side Stance, ThermaKit
1 1 411-421/002 Decal, Label
2 6 5-002-042 Screw
3 1 5-010-004 Screw
4 1 1-010-013/002 Terminal
5 1 1011392/001 Housing, Connector
6 2 1011393/001 Contact, Socket
8 1 1033161 Screw
9 1 1012268 Screw, Set
11 1 1063940 Button, 4-Way
13 2 1014996 Arm, Pivot
19 1 1017546/001 Resistor, Variable, Travel Potentiometer (VR1) R
20 1 1017546/003 Resistor, Variable, Lift Potentiometer (VR2) R
21 1 1095026 Bracket, Pot Assembly
22 2 1052043 Bearing, Sleeve, Control Handle, Side Stance R
23 1 1024359/002 Card Assembly, Circuit, Control Handle, Side Stance A, R
24 1 1022008 Handle, Left-Hand, ThermaKit
25 1 1022009 Handle, Right-Hand, ThermaKit
26 1 1029121 O-Ring R
28 1 611-029 Cable Tie
A= No repair parts below this level

Control Handle Installation, Fore-Aft, Secondary
Control Handle Installation, Fore-Aft, Secondary 3
Figure 3-17: Control Handle Installation, Fore-Aft, Secondary
6 5
R1017844_B

Control Handle Installation, Fore-Aft, Secondary
List 3-17: Control Handle Installation, Fore-Aft, Secondary

FIGURE 3-17
ITEM NO.
2 5 5-003-032 Screw
3 5 5-018-004 Washer, Flat
4 1 1017589 Harness, Control Handle, Fore-Aft Stance, Secondary
5 1 1017843/001 Handle Assembly, Control, Secondary, Fore-Aft Stance (See
Figure 3-18.)
1 1024122/001 Handle Assembly, Control, Secondary, ThermaKit, Fore-Aft A
Stance (See Figure 3-19a.)
6 1 1016218 Decal, Control Handle, Secondary
A= ThermaKit

Control Handle Assembly, Fore-Aft, Secondary
Control Handle Assembly, Fore-Aft, Secondary 3
Figure 3-18: Control Handle Assembly, Fore-Aft, Secondary
9 6 8 12 3 10 11 7 1 15 18
14
JP H3
5 JP H2
23 2 24 17
14 22
See Detail A
5
DETAIL A
R1017843_E1, R1017843_E2A, R1017843_E3, R1017843_E4

List 3-18: Control Handle Assembly, Fore-Aft, Secondary

FIGURE 3-18
ITEM NO.
1 1017843/001 Handle Assembly, Control, Fore-Aft Stance, Secondary
2 3 5-003-003 Screw
4 1 611-025 Insulator, Tubing
5 1 1-012-070/02 Connector, Cap
6 1 1012726 Shaft Assembly, Control Handle
7 1 1012824 Shell, Handle, Secondary Handle
9 1 1017053 Grip, Handle, Secondary Handle
10 3 1040106 Washer
11 1 1017662 Ring, Retaining
12 2 1017813 Arm, Paddle
14 1 1-012-500/004 Seal, Connector R
17 1 1020056 Switch, Pushbutton, Horn, Secondary R
18 1 370-631/006 Pad, Side, Left-Hand
22 1 1025587 Plug, Cavity, Secondary Control Handle
23 1 5-003-004 Screw


Control Handle Assembly, Secondary, Fore Aft Stance, ThermaKit
Control Handle Assembly, Secondary, Fore Aft Stance, ThermaKit 3
Figure 3-19a: Control Handle Assembly, Secondary, Fore Aft Stance, ThermaKit
14 4 20 1
18
17 A
19
17
21
17
19
16
13
23
27 A
25
17
28
15 11
12 26 22 10 8
1024122_E1 SHT 1 OF 2

Control Handle Assembly, Secondary, Fore Aft Stance, ThermaKit 3
Figure 3-19b: Control Handle Assembly, Secondary, Fore Aft Stance, ThermaKit
5 11
10 8
Detail B
View A-A
1024122 ...........
REV A ..........038964
9903310019 ............
See Detail B
Label Detail
PHTA1 PH3 PH2
1024122_E2, 1024122_E3, 1024122_E4, 1024122_E5 SHT 2 OF 2

List 3-19: Control Handle Assembly, Secondary, Fore Aft Stance, ThermaKit
FIGURE 3-19
ITEM NO.
1 1 370-631/006 Pad, Side, Left-Hand
5 1 611-025 Insulator, Tubing
8 1 1-012-070/002 Connector, Electrical
10 1 1-012-500/02 Seal, Connector R
12 5 5-003-003 Screw
13 1 1012726 Shaft Assembly, Control Handle
14 1 1012824 Shell, Handle, Secondary Handle
15 2 1014281/003 Pin, Contact
16 1 1015006/001 Connector, Mechanical, D Clip
17 5 1040106 Washer, Nylon
18 1 1017662 Ring, Retaining, Crescent
19 2 1017813 Arm, Paddle
22 1 1020056 Switch, Pushbutton, Horn, Secondary R
23 1 1024121 Handle, Secondary, ThermaKit
25 1 5-003-004 Screw
26 1 1025587 Plug, Cavity, Secondary Control Handle
28 1 611-029 Cable Tie


SECTION 4 Drive and Brake
Drive Unit Installation .......................................................................................................................... 4-2

Drive Motor Installation ....................................................................................................................... 4-4
Drive Unit Assembly ............................................................................................................................ 4-6
Electric Brake Installation ................................................................................................................... 4-10
Electric Brake Assembly ..................................................................................................................... 4-12
Deadman Pedal Installation, Fore-Aft ................................................................................................... 4-14
Deadman Pedal Assembly, Fore-Aft..................................................................................................... 4-17
Deadman Pedal Installation, Side Stance ............................................................................................. 4-20
Deadman Pedal Assembly, Side Stance............................................................................................... 4-23
Drive Wheel Installation .................................................................................................................... 4-26
Inertial Dampener Assembly............................................................................................................... 4-28

Drive and Brake Model 7400 7420 7440 Reach-Fork ® Truck
Drive Unit Installation
Drive Unit Installation 4
Figure 4-1: Drive Unit Installation
17
13 4
9 16
8 6
11
6
6 6
3
12
14
6
10
Models 7400 and 7420 Model 7440
R1008454_D, 1071286_A

Model 7400 7420 7440 Reach-Fork ® Truck Drive and Brake
Drive Unit Installation
List 4-1: Drive Unit Installation

FIGURE 4-1
ITEM NO.
1 1 Ref. Drive Unit Assembly (See Figure 4-3.)
2 1 1077916 Stop, Steering A
1 1046229 Stop, Steering B
3 5 7-714-016/080 Screw A
4 2 5-001-028 Screw B
5 4 5-001-039 Screw B
6 8 5-018-009 Washer, Flat A
9 5-018-008 Washer, Flat B
7 3 5-015-008 Nut A
8 1 1017596 Plate, Cover A
9 1 1017597 Plate, Cover A
10 1 1009384 Cover, Dust, Left-Hand A
11 6 5-001-001 Screw A
12 6 7-771-206 Washer, Flat A
13 1 Ref. Gear, Spur, Drive Unit (See Item 26, Figure 4-3.)
14 1 1070608 Block, Steer Motor B
15 1 1090061 Ring, Nilos (Not Shown) B
16 1 5-001-059 Screw B
17 2 5-001-026 Screw B
A= Model 7400 and 7420
B= Model 7440 Only

Drive Motor Installation
Drive Motor Installation 4
Figure 4-2: Drive Motor Installation
4 6 5 3
10
17
7 11
16 12
15
14
R1008453_C2, R1008453_C1

Drive Motor Installation
List 4-2: Drive Motor Installation

FIGURE 4-2
ITEM NO.
1 1 1029753/600 Motor, Drive, AC (Danaher TSW) A
1 1038442/700 Motor, Drive, AC, UL Class E (Sauer Danfoss) B
1 1029754/600 Motor, Drive, AC, UL Class EE (Danaher TSW) C
2 4 776-229 Washer, Seal
3 1 780-040 Tube, Filler, Drive Unit Gear Case
4 1 782-420 Coupling, Filler Tube, Drive Unit Gear Case
5 1 780-503 Coupling, Filler Tube, Drive Unit
6 1 782-425 Plug, Filler, Drive Unit Gear Case
7 1 401-175 Gear, Pinion, Drive Motor
9 4 5-002-008 Screw
10 4 5-018-006 Washer, Flat
11 1 828-013-052 Cover, Dipstick
12 1 828-006-440 Plug, Dipstick
14 1 828-013-978 Gasket, Drive Unit
15 1 5-026-005 Key, Woodruff
16 1 7-750-920 Nut
17 1 114-009-503 Plate, Specification, Motor
A= Model 7400 (Danaher TSW Motor)
B= Models 7420 and 7400 (Sauer Danfoss Motor)
C= Model 7400 EE (Danaher TSW Motor)

Drive Unit Assembly
Drive Unit Assembly 4
Figure 4-3: Drive Unit Assembly
26
20
4 22 23 21 24 19 25
27
3
18
Model 7400 and 7420
1 18
17
Model 7440
12
16
33
13
5
9
28 8 10 11 7 14 15 32
R1008858_C

Drive Unit Assembly
List 4-3: Drive Unit Assembly (Sheet 1 of 2)

FIGURE 4-3
ITEM NO.
1 1008858 Gear Reducer, Drive Unit A
1 1045026 Gear Reducer, Drive Unit B
1 1 1008746 Housing, Drive Unit A
1 1044141 Housing, Drive Unit B
2 1 401-175 Gear, Pinion, Drive Unit
3 1 410-029/06 Gear, Helical, Drive Unit
4 1 1020548/001 Nut, Clamp
5 1 1008747 Bearing Set, Drive Unit R
6 1 447-593 Bearing Set, Drive Unit R
7 1 1010491 Gear and Pinion Set, Drive Unit
8 1 447-591/100 Bearing Set, Drive Unit R
9 1 410-022/06 Shaft, Flanged Output, Drive
10 1 410-022/05 Spacer, Drive Unit Output Bearing
11 1 410-022/11 Ring, Retaining
12 1 782-426 Plug, Pipe
13 12 5-002-009 Screw
14 1 447-592/100 Bearing Set, Drive Unit R
15 1 410-022/18 Seal, Lip R
16 1 1014647 Cover, Drive Unit Gear Reducer
17 1 5-006-024 Screw, Set
18 1 1008753 Ring, Pivot A
1 1044241 Bearing, Slewing B
19 2 810-717 Pin, Spiral A
20 1 1030934 Kit, Ring Set A, R
21 1 840-030 Fitting, Grease A
22 2 5-001-006 Screw A
23 2 5-018-006 Washer, Flat A
24 1 1035670/002 Plug, Bearing Filler A
25 70 850-017 Bearing, Ball A, R
26 1 400-149 Gear, Spur, Drive Unit
28 AR 828-006-866/002 Shim, Cover (3.21 in. OD, 0.002 in. Thick)
AR 828-006-866/003 Shim, Cover (3.21 in. OD, 0.003 in. Thick)
32 AR 828-006-867/002 Shim, Cover (0.002 in. Thick)
AR 828-006-867/003 Shim, Cover (0.003 in. Thick)
33 AR 1074497/001 Shim, Spacer (0.002 in. Thick)
AR 1074497/002 Shim, Spacer (0.003 in. Thick)
B= Model 7440

Drive Unit Assembly
List 4-3: Drive Unit Assembly (Sheet 2 of 2)

FIGURE 4-3
ITEM NO.
B= Model 7440

Drive Unit Assembly

Electric Brake Installation
Electric Brake Installation 4
Figure 4-4: Electric Brake Installation
3
9
1
10
11
1050835

Electric Brake Installation
List 4-4: Electric Brake Installation

FIGURE 4-4
ITEM NO.
1 1 771-164/003 Washer, Flat
2 2 5-001-001 Screw, Bracket Mounting
3 1 5-015-008 Nut
4 2 5-018-005 Washer, Flat
5 2 7-710-006/050 Screw, Brake Release
6 3 7-714-008/080 Screw
8 1 1065061 Brake Assembly, Electric (See Figure 4-5.)
9 1 1065063 Bracket, Motor Harness
10 1 1070472 Sleeve, Spacer A
11 1 5-026-005 Key, Woodruff B
A= Model 7400 Only
B= Models 7420 and 7440

Electric Brake Assembly
Electric Brake Assembly 4
Figure 4-5: Electric Brake Assembly
1 11 2 3 10 9 4 6 5
7 8
1065061_C

Electric Brake Assembly
List 4-5: Electric Brake Assembly

FIGURE 4-5
ITEM NO.
1 1 1065061/01 Magnet Body Subassembly
3 1 1065061/03 Shim, Disc
4 6 1065061/011 Pad, Friction R
5 1 1065061/07 Adaptor
6 3 1065061/08 Standoff
7 3 1065061/04 Spacer
8 3 1065061/05 Screw
9 1 1065061/09 Carrier, Friction
10 1 1065061/02 Armature
11 1 1065061/06 Screw, Release

Deadman Pedal Installation, Fore-Aft
Deadman Pedal Installation, Fore-Aft 4
Figure 4-6a: Deadman Pedal Installation, Fore-Aft
R1008451_A SHT 1 OF 2

Deadman Pedal Installation, Fore-Aft 4
Figure 4-6b: Deadman Pedal Installation, Fore-Aft
1 VIEW FROM OPERATOR 1 VIEW FROM DRIVE UNIT

COMPARTMENT COMPARTMENT
R1008451_A1, R1008451_A2 SHT 2 OF 2
List 4-6: Deadman Pedal Installation, Fore-Aft

FIGURE 4-6
ITEM NO.
1 1 Ref. Pedal Assembly, Deadman, Fore-Aft (See Figure 4-7a.) A
2 2 5-001-008 Screw
3 2 5-018-006 Washer, Flat
4 1 750-020 Nut
A= Model 7400


Deadman Pedal Assembly, Fore-Aft
Deadman Pedal Assembly, Fore-Aft 4
Figure 4-7a: Deadman Pedal Assembly, Fore-Aft
11 20 12 24
25
18
30
23
2
29
27 4
28
8
17
10 3
22
21
5 7 31 26 1 16
Model 7400
1079445_B2, 1079445_B1

Deadman Pedal Assembly, Fore-Aft 4
Figure 4-7b: Deadman Pedal Assembly, Fore-Aft
23 15 18 11 14 25
24
12 29
20
12
14
30
27
16
28
1
3
19
22 26
14
13
2
6 4
10
17
21 7 5
1036278_B1, 1036278_B2

List 4-7: Deadman Pedal Assembly, Fore-Aft

FIGURE 4-7
ITEM NO.
1 2 462-010 Bearing, Oil-Impregnated, Deadman Pedal R
2 2 701-021 Screw A
2 701-018 Screw B
3 1 716-002 Screw
4 2 774-105 Washer, Lock
5 1 810-910 Pin, Cotter
7 1 861-013 Pin
8 2 771-006 Washer, Flat A
10 1 7-590-003/001 Switch, Deadman (S2) R
11 2 5-001-001 Screw A
2 5-001-012 Screw B
12 2 5-015-005 Nut
13 2 5-016-005 Nut, Nylon Locking B
14 5 5-018-006 Washer, Flat B
15 2 5-019-003 Washer, Lock B
16 1 828-005-573 Pedal, Deadman, Fore-Aft Stance
17 1 828-005-575 Spacer, Switch
18 1 1009427 Sensor, Proximity, Deadman (VR4) R
19 1 1009461 Retainer, Spring
20 1 1009638 Stem, Sensor
21 1 1089075 Rod, Adjustment A
1 1009691 Rod, Adjustment B
22 1 1009771 Plate, Mounting
23 2 1009854 Screw
24 1 1089068 Bracket, Deadman A
1 1038707 Bracket, Deadman B
25 1 1078760 Bracket, Sensor A
1 1011338 Bracket, Sensor B
26 AR 464-006 Washer, Oil-Impregnated
28 1 611-029 Cable Tie
29 1 1015478 Harness, Deadman Switch (S2)
30 1 1039179 Plug, Button
31 1 760-013 Nut A
A= Model 7400

Deadman Pedal Installation, Side Stance
Deadman Pedal Installation, Side Stance 4
Figure 4-8a: Deadman Pedal Installation, Side Stance
7 6
R1017178_A SHT 1 OF 2

Deadman Pedal Installation, Side Stance 4
Figure 4-8b: Deadman Pedal Installation, Side Stance
VIEW FROM DRIVE UNIT

VIEW FROM OPERATOR
COMPARTMENT
COMPARTMENT
R1017178_A1, R1017178_A2 SHT 2 OF 2
List 4-8: Deadman Pedal Installation, Side Stance

FIGURE 4-8
ITEM NO.
1 1 750-020 Nut
5 2 5-001-008 Screw
6 2 5-018-006 Washer, Flat
7 1 Ref. Pedal Assembly, Deadman, Side Stance (See Figure 4-9a.)


Deadman Pedal Assembly, Side Stance
Deadman Pedal Assembly, Side Stance 4
Figure 4-9a: Deadman Pedal Assembly, Side Stance
12 6 3 13 8
30
29 19
23
21
27
33
28
20
32
17 9
22 24 31 10 18 Model 7400
1079446_B1, 1079446_B2

Deadman Pedal Assembly, Side Stance 4
Figure 4-9b: Deadman Pedal Assembly, Side Stance
7 20 30 19 21 33
12 8
15
27
28
16
29
6
9
13
3
17
15
5
13
18
15
32
10
31
15
14 23
22
4 24 Models 7420 and 7440
1036283_C1, 1036283_C2

List 4-9: Deadman Pedal Assembly, Side Stance

FIGURE 4-9
ITEM NO.
1 1 1009427 Sensor, Proximity, Deadman (VR4) R
2 1 1009461 Retainer, Spring B
3 1 1009638 Stem, Sensor
4 1 1009691 Rod, Adjustment B
1 1089075 Rod, Adjustment A
6 2 1009854 Screw
7 1 1078760 Bracket, Sensor A
1 1011338 Bracket, Sensor B
8 1 1088981 Bracket, Deadman A
1 1038980 Bracket, Deadman B
9 1 1029587 Pedal, Machined
10 AR 464-006 Washer, Oil-Impregnated R
12 2 5-001-012 Screw B
2 5-001-001 Screw A
13 2 5-015-005 Nut
15 6 5-018-006 Washer, Flat B
16 2 5-019-003 Washer, Lock B
17 1 7-590-003/001 Switch, Deadman (S2) R
18 2 462-010 Bearing, Oil-Impregnated, Deadman Pedal R
19 2 701-021 Screw
20 1 716-002 Screw
22 1 810-910 Pin, Cotter
24 1 861-013 Pin
28 1 611-029 Cable Tie
29 1 1015478 Harness, Deadman Switch (S2)
30 1 1039179 Plug, Button
31 1 760-013 Nut
32 1 828-005-575 Spacer, Switch
A= Model 7400

Drive Wheel Installation
Drive Wheel Installation 4
Figure 4-10: Drive Wheel Installation
VIEW A-A
R828-004-030_A2, R828-004-030_A

Drive Wheel Installation
List 4-10: Drive Wheel Installation

FIGURE 4-10
ITEM NO.
1 1 828-003-339/101 Wheel, Drive, Assembly (includes:)
1 632-131/001 Tire, Drive A, R
1 632-131/101 Tire, Drive B
1 828-003-073 Hub, Drive Wheel, Machined
2 7 828-003-193 Bolt, Lug
A= Red (Trostel)
B= Red (Thombert)

Inertial Dampener Assembly
Inertial Dampener Assembly 4
Figure 4-11: Inertial Dampener Assembly
11
8
7
5
10
6
13
12
R1014725_B

List 4-11: Inertial Dampener Assembly

FIGURE 4-11
ITEM NO.
1 1041459 Inertial Dampener Assembly (includes: items 1 thru 9)
1 1 716-002 Screw
2 1 760-013 Nut, Lock
3 2 760-130 Nut, Lock
5 1 828-009-201 Plate, Pad
6 1 828-009-205 Plate, Compression Spring
7 1 1014664 Plate Weldment, Slider
8 1 1019692 Bracket, Inertial Dampener
9 1 1041460 Plate, Friction
10 1 716-143 Screw
11 2 714-107 Screw
12 1 760-013 Nut, Lock


SECTION 5 Electrical Components and Systems
Electrical System, Fore-Aft, AC Lift......................................................................................................... 5-2

Electrical System, Fore-Aft, DC Lift....................................................................................................... 5-10
Electrical System, Side Stance, AC Lift ................................................................................................. 5-16
Electrical System, Side Stance, DC Lift ................................................................................................. 5-24
Traction Power Amplifier Installation.................................................................................................... 5-29
Lift Power Amplifier Installation ........................................................................................................... 5-32
Vehicle Manager Installation .............................................................................................................. 5-33
Contactor Panel Installation, DC Lift .................................................................................................... 5-34
Contactor Panel Installation, AC Lift .................................................................................................... 5-38
Contactor ........................................................................................................................................ 5-42
Drive Motor, AC (Danaher TSW) ........................................................................................................ 5-44
Drive Motor, AC UL Class E (Sauer Danfoss) ........................................................................................ 5-46
Lift Motor, DC .................................................................................................................................. 5-48
Lift Motor, AC (Sauer Danfoss) ........................................................................................................... 5-51
Auxiliary Motor (DC Lift Only) ............................................................................................................ 5-54
Operator Display Installation, Fore-Aft ................................................................................................. 5-56
Operator Display Installation, Side Stance, DC Lift................................................................................ 5-58
Operator Display Installation, Side Stance, AC Lift................................................................................ 5-60
Horn Installation ............................................................................................................................... 5-63
Key Switch Assembly ........................................................................................................................ 5-66
Relay/Control Fuse Panel Installation with Auxiliary Power .................................................................... 5-67
Battery Connector Installation ............................................................................................................. 5-70
Battery Connector Assembly............................................................................................................... 5-72
Height Encoder Installation, 7400 ...................................................................................................... 5-74
Height Encoder Installation, 7420 and 7440 ....................................................................................... 5-79
Encoder Assembly, Height Indicator, 7400 .......................................................................................... 5-84
Encoder Assembly, Height Indicator, 7420 and 7440 .......................................................................... 5-86
Ambient Temperature Sensor Installation.............................................................................................. 5-88
Fan Assembly, Drive Motor Compartment ............................................................................................ 5-90
Fan Assembly, Lift Motor Compartment................................................................................................ 5-92
Speed Limiting Switch (S12) Installation (Proximity) 7400 ...................................................................... 5-94
Speed Limiting Switch (S12) Installation (Proximity), 7420 and 7440...................................................... 5-98

Electrical Components and Systems Model 7400 7420 7440 Reach-Fork ® Truck
Electrical System, Fore-Aft, AC Lift
Electrical System, Fore-Aft, AC Lift 5
Figure 5-1a: Electrical System, Fore-Aft, AC Lift
32 33 3 31
26
BPOS to TP1
13
35 14
36
37
11 1 26 31
R1022979_A1 SHT 1 OF 5

Model 7400 7420 7440 Reach-Fork ® Truck Electrical Components and Systems
Figure 5-1b: Electrical System, Fore-Aft, AC Lift
26 31 41 40 39
VIEW C-C
32
33
3
25
19
SECTION A-A
1071270_J, R1020117_A3 SHT 2 OF 5

Figure 5-1c: Electrical System, Fore-Aft, AC Lift
C C
A B
B
30
33
31 32
30
10
26
31
A VIEW B-B
R1022979_A2, R1020117_A5, R1020117_A6 SHT 3 OF 5

Figure 5-1d: Electrical System, Fore-Aft, AC Lift
4
6
34
26
R1020117_A7 SHT 4 OF 5

Figure 5-1e: Electrical System, Fore-Aft, AC Lift
20 24 17
15 21
16 22
18 23
To Brake
To Encoder
R1020117_A9, R1020117_A8, R1020117_A10 SHT 5 OF 5

List 5-1: Electrical System, Fore-Aft, AC Lift (Sheet 1 of 2)

FIGURE 5-1
ITEM NO.
1 1 1052451 Fan Assembly, Drive Motor Compartment (See Figure 5-29.) E
1 1010845 Fan Assembly, Drive Motor Compartment (See Figure 5-29.) D
2 1 1018881 Fan Assembly, Lift Motor Compartment, AC Lift
(See Figure 5-30.)
3 10 5-001-009 Screw
4 1 1099657/001 Harness Assembly, Main, AC Lift, Fore-Aft Stance
6 1 1005525/004 Card Assembly, Circuit, Steer Amplifier R
7 1 1012075 Bracket, EPO Switch
8 1 1078248 Switch, EPO R
9 4 5-001-056 Screw (Model 7400 and All UL Type EE)
10 1 7-861-002/005 Insulator, Standoff
11 1 1066631/001 Cable Assembly, Drive Motor (includes: items 35 thru 38) E
1 1052558/001 Cable Assembly, Drive Motor (includes: items 35 thru 38) C, D
12 AR 611-028 Cable Tie (Not Shown)
13 1 411-936 Label, ESD
14 1 870-866 Jack, Banana, ESD
15 1 828-013-533/053 Cable Assembly (LA-V to LM-V) B
16 1 828-013-533/054 Cable Assembly (LA-W to LM-W) B
17 1 828-013-533/055 Cable Assembly (TP4 to LA-BNEG)
18 1 828-013-533/056 Cable Assembly (LPC2 to LA-BPOS) A
1 828-013-533/127 Cable Assembly (LPC2 to LA-BPOS) A, C
19 1 828-013-533/057 Cable Assembly (TPC2 to TA-BPOS)
1 828-013-533/128 Cable Assembly (TPC2 to TA-BPOS) C
20 1 828-013-533/058 Cable Assembly (LA-U to LM-U) A
21 1 828-013-533/059 Cable Assembly (LA-V to LM-V) A
22 1 828-013-533/060 Cable Assembly (LA-W to LM-W) A
23 1 828-013-533/062 Cable Assembly (LPC2 to LA-BPOS) B
1 828-013-533/129 Cable Assembly (LPC2 to LA-BPOS) B, C
24 1 828-013-533/063 Cable Assembly (LA-U to LM-U) B
25 1 828-013-533/064 Cable Assembly (TA-BNEG to TP4)
26 13 5-001-001 Screw (Quantity 9 for Models 7420 and 7440)
30 2 5-015-005 Nut
31 10 5-018-005 Washer, Flat
32 12 5-018-006 Washer, Flat
33 10 5-019-006 Washer, Lock
34 2 7-771-206 Washer, Flat
35 1 828-013-533/139 Cable Assembly (TA-U to TM-U) E
1 828-013-533/122 Cable Assembly (TA-U to TM-U) C, D
36 1 828-013-533/140 Cable Assembly (TA-V to TM-V) E
1 828-013-533/123 Cable Assembly (TA-V to TM-V) C, D
C= EE Only
D= Model 7400
E= Model 7420 and 7440

List 5-1: Electrical System, Fore-Aft, AC Lift (Sheet 2 of 2)

FIGURE 5-1
ITEM NO.
37 1 828-013-533/138 Cable Assembly (TA-W to TM-W) E
1 828-013-533/119 Cable Assembly (TA-W to TM-W) C, D
38 1 1012123/001 Wire Assembly (JT2, JT3, and JBR to JS2) (Not Shown)
39 1 1067508 Terminal Strip
40 2 5-019-002 Washer, Lock
41 2 5-010-040 Screw
C= EE Only
D= Model 7400
E= Model 7420 and 7440


Electrical System, Fore-Aft, DC Lift
Electrical System, Fore-Aft, DC Lift 5
Figure 5-2a: Electrical System, Fore-Aft, DC Lift
4
20
24
11
12
35 36 37
R1022988_C1 SHT 1 OF 5

Figure 5-2b: Electrical System, Fore-Aft, DC Lift
14
17
B B
A
VIEW C-C
C A
R1022988_C3, R1020116_A6, R1020116_A7 SHT 2 OF 5

Figure 5-2c: Electrical System, Fore-Aft, DC Lift
28 13
17
19 9
18
25
26
23
SECTION A-A VIEW D-D
24
20
30
29
31
R1020116_A2, R1020116_A3, R1020116_A8 SHT 3 OF 5

Figure 5-2d: Electrical System, Fore-Aft, DC Lift
27
26
25
25
27
24
20
VIEW B-B
R1020116_A5, R1022988_C2 SHT 4 OF 5

Figure 5-2e: Electrical System, Fore-Aft, DC Lift
16 15
R1020116_A9 SHT 5 OF 5

List 5-2: Electrical System, Fore-Aft, DC Lift

FIGURE 5-2
ITEM NO.
1 1 1018882 Fan Assembly, Lift Motor Compartment, DC Lift
(See Figure 5-30.)
6 1 1099656/001 Harness Assembly (Not Shown)
8 1 1052558/001 Cable Assembly, Drive Motor (includes: items 35 thru 38)
9 1 1070609/001 Harness Assembly (UL Type EE only)
11 1 411-936 Label, ESD
13 1 1013789/001 Sensor, Temperature, DC Lift Motor R
14 1 828-013-533/093 Cable Assembly (TP4 to MSNEG)
15 1 828-013-533/045 Cable Assembly (TP4 to LM-S1)
16 1 828-013-533/094 Cable Assembly (LPC-2 to LM-A1)
17 1 828-013-533/095 Cable Assembly (TP2 to MSPOS)
18 1 828-013-533/049 Cable Assembly (TA-BPOS to TP5)
19 1 828-013-533/064 Cable Assembly (TP4 to TA-BSNEG)
20 7 5-001-001 Screw
23 5 5-001-009 Screw
24 6 5-018-005 Washer, Flat
25 7 5-018-006 Washer, Flat
26 6 5-019-006 Washer, Lock
27 2 5-015-005 Nut
28 1 750-019 Nut
29 2 5-010-040 Screw
30 2 5-019-002 Washer, Lock
35 1 828-013-533/122 Cable Assembly (TA-U to TM-U)
36 1 828-013-533/123 Cable Assembly (TA-V to TM-V)
37 1 828-013-533/119 Cable Assembly (TA-W to TM-W)

Electrical System, Side Stance, AC Lift
Electrical System, Side Stance, AC Lift 5
Figure 5-3a: Electrical System, Side Stance, AC Lift
30 6
24
13
35
36
37 14
1071271_J2 SHT 1 OF 5

Figure 5-3b: Electrical System, Side Stance, AC Lift
41
VIEW C-C
30 24 40 39
B A B
1071271_J3, 1071271_J4, 1071271_J5, R1020115_A8 SHT 2 OF 5

Figure 5-3c: Electrical System, Side Stance, AC Lift
BNEG TO TP4
18 TP4 TO LA-BNEG
22
20 TP4 TO TA-BNEG
D D
VIEW B-B
5 11
28
33
32
31 29
31
28
20
9
31
30
32
24
3
VIEW D-D SECTION A-A 21
R1022985_C3, R1022985_C4, R1022985_C5 SHT 3 OF 5

Figure 5-3d: Electrical System, Side Stance, AC Lift
25 32 31 15 16 17 22 18 23 19
10
35
36
37
R1022985_C6 SHT4 OF 5

Figure 5-3e: Electrical System, Side Stance, AC Lift
10
35
36
37
2 8 30
R1020115_A10 SHT 5 OF 5

List 5-3: Electrical System, Side Stance, AC Lift (Sheet 1 of 2)

FIGURE 5-3
ITEM NO.
1 1 1018881 Fan Assembly, Lift Motor Compartment, AC Lift
(See Figure 5-30.)
2 1 1010845 Fan Assembly, Drive Motor Compartment (See Figure 5-29.) A
1 1052451 Fan Assembly, Drive Motor Compartment (See Figure 5-29.) B
5 1 1005525/004 Card Assembly, Circuit, Steer Amplifier R
8 4 5-001-056 Screw
10 1 1052559/001 Cable Assembly, Drive Motor (includes: items 35 thru 38) A, C
1 1066632/001 Cable Assembly, Drive Motor (includes: items 35 thru 38) B
11 1 1099668/001 Harness Assembly, Main, AC Lift, Side Stance
13 1 411-936 Label, ESD
15 1 828-013-533/073 Cable Assembly (LA-U to LM-U)
16 1 828-013-533/074 Cable Assembly (LA-V to LM-V)
17 1 828-013-533/075 Cable Assembly (LA-W to LM-W)
18 1 828-013-533/076 Cable Assembly (TP4 to LA-BNEG) (18.5 in. Battery
Compartment)
19 1 828-013-533/077 Cable Assembly (LPC-2 to LA-BPOS) (18.5 in. Battery
Compartment)
1 828-013-533/130 Cable Assembly (LPC-2 to LA-BPOS) (18.5 in. Battery C
Compartment)
20 1 828-013-533/083 Cable Assembly (TP4 to TA-BNEG)
21 1 828-013-533/084 Cable Assembly (TPC-2 to TA-BPOS)
1 828-013-533/131 Cable Assembly (TPC-2 to TA-BPOS) C
22 1 828-013-533/085 Cable Assembly (TP4 to LA-BNEG) (21.5 in. Battery
Compartment)
23 1 828-013-533/086 Cable Assembly (LPC-2 to LA-BPOS) (21.5 in. Battery
Compartment)
1 828-013-533/132 Cable Assembly (LPC-2 to LA-BPOS) (21.5 in. Battery C
Compartment)
24 7 5-001-001 Screw
25 10 5-001-009 Screw
28 2 5-015-005 Nut
30 10 5-018-005 Washer, Flat
31 12 5-018-006 Washer, Flat
32 11 5-019-006 Washer, Lock
33 2 7-771-206 Washer, Flat
35 1 828-013-533/078 Cable Assembly (TA-U to TM-U) A
1 828-013-533/136 Cable Assembly (TA-U to TM-U) B
A= Model 7400
C= EE

List 5-3: Electrical System, Side Stance, AC Lift (Sheet 2 of 2)

FIGURE 5-3
ITEM NO.
1 828-013-533/120 Cable Assembly (TA-U to TM-U) C
36 1 828-013-533/079 Cable Assembly (TA-V to TM-V) A
1 828-013-533/137 Cable Assembly (TA-V to TM-V) B
1 828-013-533/121 Cable Assembly (TA-V to TM-V) C
37 1 828-013-533/080 Cable Assembly (TA-W to TM-W) A
1 828-013-533/135 Cable Assembly (TA-W to TM-W) B
1 828-013-533/038 Cable Assembly (TA-W to TM-W) C
39 2 5-010-004 Screw
40 2 5-019-002 Washer, Lock
A= Model 7400
C= EE


Electrical System, Side Stance, DC Lift
Electrical System, Side Stance, DC Lift 5
Figure 5-4a: Electrical System, Side Stance, DC Lift
28 9 24
5
20
TP4
10
11
35
36
37
12
R1022989_C1 SHT 1 OF 3

Figure 5-4b: Electrical System, Side Stance, DC Lift
18
C C
1
24
20
40
39
B 41 VIEW C-C
A B
TP4 TO MSBNEG
19
R1022989_C2, R1020111_A1, R1020115_A7, R1020111_A8 SHT 2 OF 3

Figure 5-4c: Electrical System, Side Stance, DC Lift
17 BNEG to TP4
TP4
16
27
15
26 D D
8
25
VIEW B-B
25
27
13
24
20
2 26 25 14
VIEW D-D SECTION A-A
R1020111_A4, R1022989_C3, R1022989_C4 SHT 3 OF 3

List 5-4: Electrical System, Side Stance, DC Lift

FIGURE 5-4
ITEM NO.
1 1 1018882 Fan Assembly, Lift Motor Compartment, DC Lift
(See Figure 5-30.)
2 5 5-001-009 Screw
7 1 1052559/001 Cable Assembly, Drive Motor (includes: items 35 thru 38)
8 1 1099983/001 Harness Assembly, Main, DC Lift, Side Stance
9 1 1013789/001 Sensor, Temperature, DC Lift Motor
10 AR 611-028 Cable Tie
11 1 411-936 Label, ESD
14 1 828-013-533/049 Cable Assembly (TA-BPOS to TP5)
15 1 828-013-533/083 Cable Assembly (TA-BNEG to TP4)
16 1 828-013-533/087 Cable Assembly (MSBNEG to TP4)
17 1 828-013-533/088 Cable Assembly (LM-S1 to TP4)
18 1 828-013-533/089 Cable Assembly (LM-A1 to LPC-2)
19 1 828-013-533/090 Cable Assembly (MSPOS to TP2)
20 3 5-001-001 Screw
24 2 5-018-005 Washer, Flat
25 7 5-018-006 Washer, Flat
26 6 5-019-006 Washer, Lock
27 2 5-015-005 Nut
28 1 750-019 Nut
35 1 828-013-533/120 Cable Assembly (TA-U to TM-U)
36 1 828-013-533/121 Cable Assembly (TA-V to TM-V)
37 1 828-013-533/038 Cable Assembly (TA-W to TM-W)
39 2 5-010-040 Screw
40 2 5-019-002 Washer, Lock


Traction Power Amplifier Installation
Traction Power Amplifier Installation 5
Figure 5-5a: Traction Power Amplifier Installation
See Detail A
R1015918_A SHT 1 OF 2

Traction Power Amplifier Installation 5
Figure 5-5b: Traction Power Amplifier Installation
2 1
DETAIL A
R1014594_C SHT 2 OF 2

List 5-5: Traction Power Amplifier Installation

FIGURE 5-5
ITEM NO.
1 1 1025319 Bracket Assembly, Traction Power Amplifier
2 1 1014593/003 Power Amplifier, Traction R
3 1 1016076/001 Fan, Traction Power Amplifier
4 1 590-909 Guard, Fan
5 4 5-001-001 Screw
6 4 5-010-015 Screw
7 6 7-771-206 Washer, Flat

Lift Power Amplifier Installation
Lift Power Amplifier Installation 5
Figure 5-6: Lift Power Amplifier Installation
4
5
1
6
7
R1015919_A
List 5-6: Lift Power Amplifier Installation

FIGURE 5-6
ITEM NO.
1 1 1015208 Bracket Assembly, Lift Power Amplifier
2 1 1015187/003 Power Amplifier, Lift R
3 1 1015193 Cover, Fan
4 4 5-001-001 Screw
5 4 7-771-206 Washer, Flat
6 4 5-018-006 Washer, Flat
7 4 5-001-008 Screw
8 2 5-016-004 Nut, Nylon Locking (Not Shown)
9 1 5-003-016 Screw (Not Shown) A

Vehicle Manager Installation
Vehicle Manager Installation 5
Figure 5-7: Vehicle Manager Installation
R1013855_B
List 5-7: Vehicle Manager Installation

FIGURE 5-7
ITEM NO.
1 1 1019283/006 Vehicle Manager Assembly R
2 3 7-771-206 Washer, Flat

Contactor Panel Installation, DC Lift
Contactor Panel Installation, DC Lift 5
Figure 5-8a: Contactor Panel Installation, DC Lift
27 29 28
R1020268_A SHT 1 OF 3

Figure 5-8b: Contactor Panel Installation, DC Lift
12 12 12
16 17 3 1 15
14
13
10
8 6 See TP2 Detail 4 13 9 See TP5 Detail
11 14
15
13 6 13 15 14
15
7
14
Sense Wires
14
Sense Wires
18
18
14
TP2 DETAIL TP5 DETAIL
R1020141_B1 SHT 2 OF 3

Figure 5-8c: Contactor Panel Installation, DC Lift
31 23 26
31 22
21 30
31 25 31 19
20
24
1018464_C1 SHT 3 OF 3

List 5-8: Contactor Panel Installation, DC Lift

FIGURE 5-8
ITEM NO.
1 1 1018334 Plate, Mounting, Contactor, DC Lift A
1 1027896 Plate, Mounting, Contactor, DC Lift B
1 1017939 Plate, Mounting, Contactor, DC Lift C
2 1 1011156 Bus Bar Assembly, Contactor A
3 1 1012353 Contactor, 300 amp, TPC (See Figure 5-10.)
4 1 828-011-106/003 Resistor, Traction Power Amplifier Precharge (TR)
5 2 7-861-002/004 Insulator, Standoff A
6 1 590-587/109 Fuse (FU1), 150 amp R
7 1 590-587/117 Fuse (FU2), 350 amp R
8 1 590-587/119 Fuse (FU3), 500 amp R
9 6 411-421/001 Decal, Label
10 1 1020139/003 Harness, Contactor Panel, DC Lift A
1 1020139/002 Harness, Contactor Panel, DC Lift B
1 1020142/002 Harness, Contactor Panel, DC Lift C
11 2 5-014-003 Screw
12 7 5-015-003 Nut
13 9 5-015-005 Nut
14 7 5-018-006 Washer, Flat
15 9 5-019-006 Washer, Lock
16 1 1-105-153/100 Contactor, 300 amp, LPC, DC Lift (See Figure 5-10.)
17 1 1-105-154/100 Contactor, 300 amp, STR, DC Lift (See Figure 5-10.)
18 2 775-031 Washer A
19 1 600-915/003 Nut B, C
20 1 370-631/009 Cushion, Pad B, C
21 8 7-742-007/004 Screw B, C
22 2 223-001-087/005 Conductor, Feed thru B, C
24 2 1012088 Bus Bar Assembly, Contactor B, C
25 1 1026689 Bus Bar Assembly, Contactor B
26 1 1018436 Cover, Contactor, EE, DC Lift B
1 1017808 Cover, Contactor, EE, DC Lift C
27 1 1012601 Cover, Contactor A
28 2 7-771-206 Washer, Flat
30 10 5-018-005 Washer, Flat
31 10 5-019-005 Washer, Lock
32 1 1058217 Bus Bar Assembly, Contactor (Not Shown) C
A= Standard
B= Side Stance, EE
C= Fore-Aft Stance, EE

Contactor Panel Installation, AC Lift
Contactor Panel Installation, AC Lift 5
Figure 5-9a: Contactor Panel Installation, AC Lift
29
27
29
28
29
R1020251_A SHT 1 OF 3

Figure 5-9b: Contactor Panel Installation, AC Lift
LPC STR TPC TR
3 4 3 11 17
13
16
14
5 TR
11
12
6 13 16 14 7 9 15 14 18 10
Standard
R1020143_B4 SHT 2 OF 3

Figure 5-9c: Contactor Panel Installation, AC Lift
13
16
14
21 23
26
12
19
13
16
14 10
30 4
24
3
9
26 24
25 6
22
20 7
14
16
13
5 11 17 11 21 8 1
TR LR
Electrically Enclosed (EE)
1058216_B SHT 3 OF 3

List 5-9: Contactor Panel Installation, AC Lift

FIGURE 5-9
ITEM NO.
1 1 1018334 Plate, Mounting, Contactor, AC Lift A
1 1027896 Plate, Mounting, Contactor, AC Lift B
1 1017939 Plate, Mounting, Contactor, AC Lift C
3 2 1012353 Contactor, 300 amp, TPC and LPC ((See Figure 5-10.)
4 1 1-105-232/100 Contactor, 100 amp, STR (See Figure 5-10.)
5 1 828-011-106/001 Resistor, Traction Power Amplifier Precharge (TR)
6 1 590-587/109 Fuse (FU1), 150 amp R
7 1 590-587/117 Fuse (FU2), 350 amp R
8 1 590-587/119 Fuse (FU3), 500 amp R
9 6 411-421/001 Decal, Label
10 1 1020142/003 Harness, Contactor Panel, AC Lift A
1 1020139/002 Harness, Contactor Panel, AC Lift B
1 1020142/002 Harness, Contactor Panel, AC Lift C
11 4 5-014-003 Screw
12 6 5-015-003 Nut
13 14 5-015-005 Nut
14 12 5-018-006 Washer, Flat
15 1 1041507 Bus Bar Assembly, Contactor A
16 14 5-019-006 Washer, Lock
17 1 828-011-106/002 Resistor, Lift Power Amplifier Precharge (LR)
19 1 600-915/003 Nut B, C
20 1 370-631/009 Cushion, Pad B, C
21 8 7-742-007/004 Screw B, C
26 1 1018436 Cover, Contactor, EE B
1 1017808 Cover, Contactor, EE C
27 1 1012601 Cover, Contactor A
28 2 7-771-206 Washer, Flat
30 1 1058217 Bus Bar Assembly, Contactor B
A= Standard
B= Side Stance, EE
C= Fore-Aft Stance, EE

Contactor
Contactor 5
Figure 5-10: Contactor
1 2
R1003112

Contactor
List 5-10: Contactor

FIGURE 5-10
ITEM NO.
1 1-105-153/100 Contactor, 300 amp, LPC (DC Lift) A
1 1-105-154/100 Contactor, 300 amp, STR (DC Lift) A
1 1-105-232/100 Contactor, 100 amp, STR (AC Lift) B
1 1012353 Contactor, 300 amp, TPC (all) and LPC (AC Lift) A
1 1 1-105-129/111 Kit, Contactor Tip A, R
1 1-105-131/111 Kit, Contactor Tip B, R
2 1 1-105-122/01 Kit, Guide and Insulator
3 1 1-105-122/03 Spring, Main R
A= 300 amp
B= 100 amp

Drive Motor, AC (Danaher TSW)
Drive Motor, AC (Danaher TSW) 5
Figure 5-11: Drive Motor, AC (Danaher TSW)
34
3
2
36
27
22
35
6
4
1 7
19
16 33
39
38 31
24
29 8
10
30
32 26
21
37 37
7
15 23
24
28 40
22 41
18
26
20 29
24
27 22 42 5 17 38
1029753_600

Drive Motor, AC (Danaher TSW)
List 5-11: Drive Motor, AC (Danaher TSW)

FIGURE 5-11
ITEM NO.
1029754/600 Motor, Drive, AC (Danaher TSW) A
1029753/600 Motor, Drive, AC (Danaher TSW)
1 1 1029753/41 Spring, Bearing Preload
2 2 570-610/22 Contact, Tab
3 2 570-610/23 Seal, Connector, Electrical
4 1 570-251/514 Bearing
5 1 570-610/06 Bearing, Motor Speed Encoder Assembly (Danaher) R
6 1 570-610/21 Connector, Electrical
7 8 1029753/09 Nut, Z, Stator
8 1 1029753/13 Washer, Spring
10 3 1029753/16 Screw
11 3 611-029 Cable Tie (Not Shown)
12 19 in. 1029753/31 Sleeve, Guard, Cable (Not Shown)
13 1 1029753/32 Sleeve, Guard, Corrugated, Cable (Not Shown)
14 1 1029753/33 Sleeve, Guard, Corrugated, Cable (Not Shown)
15 1 1029753/04 Rotor, Drive Motor (Danaher TSW)
16 1 1029753/03 End Bell, Drive End
17 1 1029753/02 End Bell, Brake (Commutator End)
18 2 570-610/30 Key, Woodruff R
19 1 1029753/38 Guide, Air, Drive End A
20 1 1029753/24 Seal, Shaft
21 1 1029753/01 Stator, Drive Motor (Danaher TSW)
22 9 1029753/26 Washer, Lock
23 3 1029753/27 Washer, Lock
24 8 1029753/28 Washer, Lock
26 3 1029753/08 Screw
27 5 1029753/11 Screw
28 4 1029753/15 Screw
29 8 1029753/20 Screw
30 1 1029753/12 Block, Terminal, AC Drive Motor (Danaher)
31 3 1029753/10 Cover, Terminal
32 3 1029753/34 Nut, Terminal
33 3 1029753/35 Tab, Terminal
34 1 1029753/36 Outlet, Sensor Cable
35 1 1029753/14 Grommet, Tab Connector
36 1 1029753/19 Bracket, Sensor Connector
37 3 1029753/18 Washer, Flat
38 8 1029753/17 Washer, Flat
39 4 1029753/40 Seal, Thread
40 1 1029753/37 Ring, Retaining, Sensor Bearing
41 1 1029753/39 Plate, Lock, Sensor Bearing
42 1 1029753/42 Guide, Air, Brake End A
A= EE Only

Drive Motor, AC UL Class E (Sauer Danfoss)
Drive Motor, AC UL Class E (Sauer Danfoss) 5
Figure 5-12: Drive Motor, AC UL Class E (Sauer Danfoss)
14
15
19
20
1 16 17 18 3
2 6
23
22
9
10 8
11
12
1038442_700

Drive Motor, AC UL Class E (Sauer Danfoss)
List 5-12: Drive Motor, AC UL Class E (Sauer Danfoss)

FIGURE 5-12
ITEM NO.
1038442/700 Motor, Drive, AC, UL Class E (Sauer Danfoss)
1 1 1038442/01 Rotor, Drive Motor (Sauer Danfoss)
2 1 1038442/02 Stator, Drive Motor (Sauer Danfoss)
3 1 1061862 Block, Terminal, AC Drive Motor (Sauer Danfoss)
4 3 1036966/75 Nut
6 2 1034060/74 Screw
7 1 1038442/06 End Bell, Drive End
8 2 1038442/07 Clamp
9 2 1038442/08 Screw, Slotted
10 1 1038442/16 Bearing, Motor Speed Encoder Assembly (Sauer Danfoss) R
11 1 1034060/85 O-Ring R
12 1 1038442/09 Seal, Shaft R
13 1 1019307/87 Washer, Spring (Not Shown)
14 4 1038442/11 Screw
15 1 1038442/12 End Bell, Brake (Commutator End)
16 1 1052117/13 Sleeve, Crimp, U
17 1 1052117/14 Sleeve, Crimp, V
18 1 1052117/15 Sleeve, Crimp, W
19 1 1038442/17 Bearing, Drive R
20 1 1038442/18 Ring, Locking
21 1 1038442/10 Ring, Locking (Not Shown)
22 1 570-869/737 Bushing, Retaining
23 1 570-869/736 Fan, Drive Motor, Internal (Sauer Danfoss)

Lift Motor, DC
Lift Motor, DC 5
Figure 5-13: Lift Motor, DC
1
2
11
14 13 12 10 8 10 7 9 6
R1008685_500

Lift Motor, DC
List 5-13: Lift Motor, DC

FIGURE 5-13
ITEM NO.
1008685/500 Motor, Lift, DC
1019386/500 Motor, Lift, DC, UL Class EE A
1 1 570-427/513 Ring, Retaining
2 1 570-240/215 Bearing, Drive End R
3 1 570-314/511 End Bell, Drive End, DC Lift Motor
4 1 570-450/511 Fan, Motor, DC Lift
5 1 1008685/515 Armature and Fan Assembly (includes: item 4)
6 1 1008685/516 Frame and Field Assembly
7 1 570-604/512 Brush Set, DC Lift Motor R
8 1 1008685/517 Indicator, Brush Wear R
9 2 570-446/516 Spring Set, Brush R
10 1 1008685/514 Brush Holder Assembly, DC Lift Motor
11 1 1008685/518 Kit, Lead Assembly
12 1 570-445/215 Bearing, Motor, DC Lift R
13 1 570-252/518 Washer, Wavy
14 1 1008685/519 End Bell, Commutator End, DC Lift Motor
15 1 1019637 Deflector, Heat (Not Shown) A
18 1 1004811 Brush Band, Drive End (Not Shown) A
1 1019386/01 Brush Band, Commutator End (Not Shown) A
A= UL Class EE

Lift Motor, DC

Lift Motor, AC (Sauer Danfoss)
Lift Motor, AC (Sauer Danfoss) 5
Figure 5-14a: Lift Motor, AC (Sauer Danfoss)
14
19
18
20
17
16
15
10
12
1058359_1 SHT 1 OF 2

Lift Motor, AC (Sauer Danfoss) 5
Figure 5-14b: Lift Motor, AC (Sauer Danfoss)
5 6 3 4
13
1058359_2 SHT 2 OF 2

List 5-14: Lift Motor, AC (Sauer Danfoss)

FIGURE 5-14
ITEM NO.
1052117/700 Motor, Lift, AC, UL Class E (Sauer Danfoss)
1058359/700 Motor, Lift, AC, UL Class EE (Sauer Danfoss)
1 1 1052117/01 Rotor, Lift Motor (Sauer Danfoss)
2 1 1052117/02 Stator, Lift Motor (Sauer Danfoss)
3 1 1052117/03 Block, Terminal, AC Lift Motor (Sauer Danfoss)
4 2 1052117/04 Screw
5 3 1034060/75 Nut
7 1 1052117/05 Terminal Board, Bottom
8 1 1052117/06 End Bell, Drive End, AC Lift Motor (Sauer Danfoss)
9 1 1052117/07 Bearing, Drive R
10 1 1052117/08 Ring, Locking
11 1 1052117/09 Seal, Shaft (Not Shown) R
12 1 1052117/10 Ring, Locking
13 4 1052117/11 Screw
14 1 1052117/12 End Bell, Non Drive End, AC Lift Motor (Sauer Danfoss)
15 1 1052117/13 Sleeve, Crimp, U
16 1 1052117/14 Sleeve, Crimp, V
17 1 1052117/15 Sleeve, Crimp, W
18 1 1052117/16 Bearing, Motor Speed Encoder Assembly (Sauer Danfoss) R
20 1 1034060/85 O-Ring R

Auxiliary Motor (DC Lift Only)
Auxiliary Motor (DC Lift Only) 5
Figure 5-15: Auxiliary Motor (DC Lift Only)
11
24
22
8
21
20
19
18
10
1
12
3
16 17
13
R1020545_400

Auxiliary Motor (DC Lift Only)
List 5-15: Auxiliary Motor (DC Lift Only)

FIGURE 5-15
ITEM NO.
1020545/450 Auxiliary Motor
1 2 1020545/465 Bolt
2 1 1020545/466 Plug (Not Shown)
3 1 570-358/477 Washer, Spring
4 2 570-358/468 Cover Assembly, Brush (includes: items 6, 7, and 8)
5 2 1020545/468 Stud Weldment
6 1 1020545/469 Cover, Brush
7 1 1020545/470 Screw
8 1 1020545/471 Nut
9 1 570-358/465 End Bell, Drive End, DC Auxiliary Motor
10 1 570-379/416 Fan, Auxiliary Motor (Internal)
11 1 570-358/452 Bearing, Auxiliary Motor, Drive End R
12 1 570-358/453 Bearing, Auxiliary Motor, Commutator End R
13 1 1020545/476 End Bell, Commutator End, Auxiliary Motor, Complete
(includes:)
16 4 1020545/479 Screw
17 1 1020545/480 Cover, Commutator
18 1 1020545/481 Brush Holder Assembly, Auxiliary Motor, Complete
(includes:)
19 1 1020545/482 Brush Holder Assembly, Auxiliary Motor
20 4 1020545/483 Spring, Brush R
21 4 570-358/461 Brush Assembly, Auxiliary Motor R
22 1 1020545/485 Field Winding, Auxiliary Motor
24 1 1020545/487 Armature Assembly
25 1 1041423 Kit, Brush Band, 3-Piece, UL Type EE Only (Not Shown)

Operator Display Installation, Fore-Aft
Operator Display Installation, Fore-Aft 5
Figure 5-16: Operator Display Installation, Fore-Aft
9
5
R1017593_B1, R1017593_B2

Operator Display Installation, Fore-Aft
List 5-16: Operator Display Installation, Fore-Aft

FIGURE 5-16
ITEM NO.
1 1 1023911 Bracket, Operator Display, Fore-Aft
2 1 1009195/006 Display, Operator, Fore-Aft R
3 10 1017407 Grommet
4 1 590-632 Horn, Piezo
5 12 5-018-002 Washer, Flat
6 4 5-018-004 Washer, Flat
7 12 5-010-004 Screw
8 2 5-010-005 Screw
9 4 5-010-037 Screw

Operator Display Installation, Side Stance, DC Lift
Operator Display Installation, Side Stance, DC Lift 5
Figure 5-17: Operator Display Installation, Side Stance, DC Lift
13
14
12
5
11
6
15
10
1
R1017804_C2, R1017804_C1

Operator Display Installation, Side Stance, DC Lift
List 5-17: Operator Display Installation, Side Stance, DC Lift

FIGURE 5-17
ITEM NO.
1 1 590-632 Horn, Piezo
3 4 5-001-008 Screw
4 2 5-010-010 Screw
5 4 5-010-037 Screw
6 4 5-018-004 Washer, Flat
7 4 5-018-012 Washer, Flat
9 1 1016429 Bracket, Support, Dash
10 1 1020839/002 Bracket, Operator Display, Side Stance, DC Lift, 16.5 in. BC A
1 1020839/003 Bracket, Operator Display, Side Stance, DC Lift, 18.5 in. BC B
1 1020839/004 Bracket, Operator Display, Side Stance, DC Lift, 21.5 in. BC C
11 13 5-010-004 Screw
12 13 5-018-002 Washer, Flat
13 1 1016511/004 Display, Operator, Side Stance R
14 11 1017407 Grommet
15 1 1025821 Bracket, Mounting, Display
A= 16.5 in. Battery Compartment DC Lift Only
B= 18.5 in. Battery Compartment DC Lift Only
C= 21.5 in. Battery Compartment DC Lift Only

Operator Display Installation, Side Stance, AC Lift
Operator Display Installation, Side Stance, AC Lift 5
Figure 5-18: Operator Display Installation, Side Stance, AC Lift
15
8
14
13
17
7
16
10
12
9
1017364_G

List 5-18: Operator Display Installation, Side Stance, AC Lift

FIGURE 5-18
ITEM NO.
1 AR 360-032 Guard, Cable
2 1 590-632 Horn, Piezo
4 2 5-001-007 Screw
5 2 5-010-005 Screw
6 4 5-010-037 Screw
8 4 5-018-004 Washer, Flat
9 4 5-018-012 Washer, Flat
10 1 828-004-671 Washer
12 1 1020835 Bracket, Operator Display, Side Stance, AC Lift
13 13 5-010-004 Screw
14 13 5-018-002 Washer, Flat
15 1 1016511/004 Display, Operator, Side Stance R
16 11 1017407 Grommet
17 1 1025821 Bracket, Mounting, Display


Horn Installation
Horn Installation 5
Figure 5-19a: Horn Installation
MECHANICAL HORN
R1008460_E1 SHT 1 OF 2

Horn Installation
Horn Installation 5
Figure 5-19b: Horn Installation
1
See Detail B
VIEW A-A
8
14 13
5
6
10 A
15
11
A
DETAIL B
ELECTRONIC HORN
R1008460_E2, R828_013_737_A1, R828_013_737_A2 SHT 2 OF 2

Horn Installation
List 5-19: Horn Installation

FIGURE 5-19
ITEM NO.
1 1 590-643/005 Horn, 36V, Mechanical R
1 828-013-737/002 Horn, 36V, Electronic (includes: items 5 thru 15)
2 1 5-001-006 Screw
3 1 5-018-006 Washer, Flat
4 1 850-139-001 Harness, Horn, Mechanical
5 1 590-633 Horn, 36V, Electronic (Note*)
6 1 154-010-405/003 Module Assembly, Suppressor
7 1 1-110-847/007 Resistor Assembly, Horn
8 1 828-005-925 Harness, Horn, Electronic
9 2 701-306 Screw
10 2 714-133 Screw
11 1 701-334 Screw
14 1 828-013-736 Bracket, Horn
Note: Remove Self Grounding Clip Prior to Installation

Key Switch Assembly
Key Switch Assembly 5
Figure 5-20: Key Switch Assembly
R828_013_592_1
List 5-20: Key Switch Assembly

FIGURE 5-20
ITEM NO.
1 1 1020341/003 Switch, Key, Sealed (EE) (includes:)
1 114-008-304 Key with Fob
1 590-004/01 Key
1 1-150-376 Switch, Key, 2-position, Rotary (Keyless) B
1 828-013-664 Switch, Key, Sealed, Rotary (EE) B
A= Standard
B= Optional

Relay/Control Fuse Panel Installation with Auxiliary Power
Relay/Control Fuse Panel Installation with Auxiliary Power 5
Figure 5-21a: Relay/Control Fuse Panel Installation with Auxiliary Power
18 1
16
12
13 2
10
FORE-AFT
1025075_B SHT 1 OF 2

Relay/Control Fuse Panel Installation with Auxiliary Power 5
Figure 5-21b: Relay/Control Fuse Panel Installation with Auxiliary Power
18
6
2
7
10
8
DETAIL B See Detail B
16 3
17
SIDE STANCE
1025074_EA SHT 2 OF 2

List 5-21: Relay/Control Fuse Panel Installation with Auxiliary Power

FIGURE 5-21
ITEM NO.
1 1 1024887 Bracket Assembly, Relay/Control Fuse Panel
2 1 412-746 Decal, 15 amp Fuse
1 412-817 Decal, 5 amp Fuse
3 2 5-010-041 Screw
5 6 5-010-004 Screw
6 1 1028987 Decal, Label, 15 Amp
7 2 590-585/005 Fuse (FU7 and FU8), 5 amp (2 amp option) R
4 590-585/008 Fuse (FU5 and FU6), (FU7 and FU8, 15 amp for 10 amp R
option)
8 1 1-030-001 Terminal Strip, Insulated Barrier
9 1 1022159/004 Panel Assembly, Relay/Control Fuse R
10 1 1-030-002 Insulator, Terminal Strip
12 4 5-001-007 Screw
13 4 5-018-006 Washer, Flat
16 4 1-100-068 Relay (K1, K2, K3, and K4)
17 1 1022038 Cover Assembly, Fuse, EE
18 1 5-020-002 Washer

Battery Connector Installation
Battery Connector Installation 5
Figure 5-22: Battery Connector Installation
6
7
5
2 1
R1008505_B2, R1008505_B1

Battery Connector Installation
List 5-22: Battery Connector Installation

FIGURE 5-22
ITEM NO.
1 1 Ref. Connector Assembly, Battery (See Figure 5-23.)
2 1 1063890 Bracket, Battery Connector, Fore-Aft Stance A
1 1063889 Bracket, Battery Connector, Side Stance B
3 2 5-001-007 Screw
4 2 5-015-004 Nut
5 2 5-018-005 Washer, Flat
6 2 5-018-006 Washer, Flat
7 2 5-001-005 Screw
A= Fore-Aft Stance
B= Side Stance

Battery Connector Assembly
Battery Connector Assembly 5
Figure 5-23: Battery Connector Assembly
4 5
1 8 10
9 9
R1012649_A, R828_001_066

Battery Connector Assembly
List 5-23: Battery Connector Assembly

FIGURE 5-23
ITEM NO.
1 1 590-724 Connector, Battery (Gray) C
1 590-755/001 Connector, Battery (Gray) D, R
1 590-725 Connector, Battery (Yellow) C
1 590-755/004 Connector, Battery (Yellow) D
1 590-726 Connector, Battery (Red) C, R
1 590-755/003 Connector, Battery (Red) D
1 590-739 Connector, Battery (Blue) C
1 590-755/002 Connector, Battery (Blue) D
4 1 828-013-533/065 Wire, Single, B- A, C
1 828-013-533/066 Wire, Single, B- A, D
1 828-013-533/070 Wire, Single, B- B, C
1 828-013-533/072 Wire, Single, B- (Fore-Aft) B, D
1 828-013-533/107 Wire, Single, B- (Side Stance) B, D
5 1 828-013-533/067 Wire, Single, B+ A, C
1 828-013-533/071 Wire, Single, B+ B, C
1 828-013-533/109 Wire, Single, B+ B, D
1 828-013-533/110 Wire, Single, B+ A, D
7 3.75 611-017 Tubing, Shrinkable (95.25 mm)
in.
8 1 828-001-065 Block, Battery Connector
9 2 701-201 Screw
A= 16.5 and 18.5 in. Battery Compartments
C= DC Lift
D= AC Lift

Height Encoder Installation, 7400
Height Encoder Installation, 7400 5
Figure 5-24a: Height Encoder Installation, 7400
4 7 13 5 7
14
17
10
20
7
1046360_001_A SHT 1 OF 3

Figure 5-24b: Height Encoder Installation, 7400
4 7 13
16
R45TT/DR32TT
18
R35TT
1046360_007_A SHT 2 OF 3

Figure 5-24c: Height Encoder Installation, 7400
4 7
15
R45TT/DR32TT
19
R35TT
1046360_003_A SHT 3 OF 3

List 5-24: Height Encoder Installation, 7400

FIGURE 5-24
ITEM NO.
2 4 611-029 Cable Tie (Not Shown)
4 2 5-001-007 Screw
5 4 5-001-009 Screw
6 1 5-005-014 Screw, Shoulder
7 6 5-018-006 Washer, Flat
10 1 1017244/001 Belt, Drive A, R
1 1017244/002 Belt, Drive B, C, R
1 1017244/003 Belt, Drive D, R
1 1017244/004 Belt, Drive E, R
1 1017244/005 Belt, Drive F, R
1 1017244/006 Belt, Drive G, R
11 1 1017872 Harness, Operator Display to HTI (JPD2 to JPS11, JPS13,
S18) (Not Shown)
12 1 1017873/001 Harness, Height Encoder, JPE3 to JPS11 (Not Shown) A, B, C
1 1017873/002 Harness, Height Encoder, JPE3 to JPS11 (Not Shown) D
1 1017873/003 Harness, Height Encoder, JPE3 to JPS11 (Not Shown) E
1 1017873/004 Harness, Height Encoder, JPE3 to JPS11 (Not Shown) F
1 1017873/005 Harness, Height Encoder, JPE3 to JPS12 (Not Shown) G
13 1 1043659 Encoder Assembly, Height Indicator, Model 7400 (See
Figure 5-26.)
14 1 1043779 Bracket, Height Encoder, R45TT and DR32TT Mast
15 1 1044082/001 Bracket, Height Encoder, R45TT and DR32TT Mast B
1 1044082/002 Bracket, Height Encoder, R45TT and DR32TT Mast C
16 1 1044747 Bracket, Mounting, Height Indicator, R45TT and DR32TT D, E, F, G
Mast
17 1 1044245/002 Bracket, Height Encoder, R35TT Mast A, B
18 1 1044746 Bracket, Mounting, Height Indicator, R35TT Mast D, E
19 1 1044308 Bracket, Height Encoder, R35TT Mast C
20 1 1091196 Bracket, Lower, Height Encoder, R35TT Mast
1 1087282/001 Bracket, Lower, Height Encoder, R45TT and DR32TT Mast
1 1087282/002 Bracket, Lower, Height Encoder, R45TT and DR32TT Mast C
A= Overall Collapsed Height (OACH) = 87 thru 95 in.
B= Overall Collapsed Height (OACH) = 96 thru 100 in.
C= Overall Collapsed Height (OACH) = 101 thru 106 in.
D= Overall Collapsed Height (OACH) = 107 thru 119 in.
E= Overall Collapsed Height (OACH) = 120 thru 131 in.
F= Overall Collapsed Height (OACH) = 132 thru 146 in.
G= Overall Collapsed Height (OACH) = 147 thru 161 in.
Note: Trim Excess from Belt Drive Length = OACH minus 13 in.


Height Encoder Installation, 7420 and 7440
Height Encoder Installation, 7420 and 7440 5
Figure 5-25a: Height Encoder Installation, 7420 and 7440
7420 7440
See Detail A and B
See Detail C and D
10
See Detail E and F
See Detail G and H
1051604_F7 1051610_E5 SHT 1 OF 4

Figure 5-25b: Height Encoder Installation, 7420 and 7440
7420 7440
13 13
15
6 15 14 6 14
DETAIL A DETAIL C
DETAIL B DETAIL D
1051604_D4 1051610_C2 1051604_E 1051610_E SHT 2 OF 4

Figure 5-25c: Height Encoder Installation, 7420 and 7440
7420 7440
11
11
DETAIL E DETAIL G
3
5
5
12
12
DETAIL F DETAIL H
1051604_D6 1051610_C3 1051604_D5 1051610_C4 SHT 3 OF 4

Figure 5-25d: Height Encoder Installation, 7420 and 7440
7420 AND 7440
1051604_D1 SHT 4 OF 4

List 5-25: Height Encoder Installation, 7420 and 7440

FIGURE 5-25
ITEM NO.
2 4 611-029 Cable Tie
3 1 830-052 Spring, Tension, Model 7420 A, R
5 2 5-001-001 Screw
6 2 5-001-024 Screw
8 1 1017244/006 Belt, Drive A
1 1017244/007 Belt, Drive B
9 1 1017872 Harness, Operator Display to HTI (JPD2 to JPS11, JPS13,
and S18)
10 1 1017873/005 Harness, Height Encoder, JPE3 to JPS12 A
1 1017873/006 Harness, Height Encoder, JPE3 to JPS13 B
11 1 1032159 Bolt, Eye
12 1 1034718 Bracket, Belt
13 1 1051609 Encoder Assembly, Height Indicator, Model 7440
(See Figure 5-27.)
1 1051963 Encoder Assembly, Height Indicator, Model 7420
(See Figure 5-27.)
14 2 5-016-004 Nut
15 1 1073437 Plate, Cover, Height Sensor
A= Overall Collapsed Height (OACH) = 142 thru 161 in.
B= Overall Collapsed Height (OACH) = 162 thru 184 in.

Encoder Assembly, Height Indicator, 7400
Encoder Assembly, Height Indicator, 7400 5
Figure 5-26: Encoder Assembly, Height Indicator, 7400
11
10
8
3
1043659_D

Encoder Assembly, Height Indicator, 7400
List 5-26: Encoder Assembly, Height Indicator, 7400

FIGURE 5-26
ITEM NO.
1043659 Encoder Assembly, Height Indicator, Model 7400
3 3 5-010-009 Screw
6 1 1013742 Sheave, Pulley, Idler
8 1 1015098/001 Bolt
9 1 1078276 Gear, Timing Assembly, Height Indicator R
10 1 1061151 Bearing, Encoder, Height Indicator R
11 1 1043615 Bracket, Height Encoder Mounting

Encoder Assembly, Height Indicator, 7420 and 7440
Encoder Assembly, Height Indicator, 7420 and 7440 5
Figure 5-27: Encoder Assembly, Height Indicator, 7420 and 7440
8 3
10
12
13
11
4
5
6
2
13
1051963

Encoder Assembly, Height Indicator, 7420 and 7440
List 5-27: Encoder Assembly, Height Indicator, 7420 and 7440

FIGURE 5-27
ITEM NO.
1051963 Encoder Assembly, Height Indicator, Model 7420 A
1051609 Encoder Assembly, Height Indicator, Model 7440 B
3 3 5-010-009 Screw
4 2 5-010-029 Screw
6 1 1013742 Sheave, Pulley, Idler
8 1 1015098/001 Bolt
9 1 1078276 Gear, Timing Assembly, Height Indicator
10 1 1061151 Bearing, Encoder, Height Indicator R
11 1 1073438 Plate, Cover, Height Sensor
12 1 1073540 Plate, Mounting, Height Sensor
13 2 1044893 Spacer, HTI Encoder
A= Model 7420
B= Model 7440

Ambient Temperature Sensor Installation
Ambient Temperature Sensor Installation 5
Figure 5-28: Ambient Temperature Sensor Installation
2 1 10 9 8
See Detail A
5 6
See Detail B
DETAIL A
To Connector JA
7 11
DETAIL B
R1012918_A1, R1012918_A2, 1012918_C1, 1012918_C2

Ambient Temperature Sensor Installation
List 5-28: Ambient Temperature Sensor Installation

FIGURE 5-28
ITEM NO.
1 AR 611-029 Tie, Cable
2 AR 611-044 Anchor, Cable Tie, Adhesive-Backed
5 2 5-001-001 Screw
6 2 5-018-005 Washer, Flat
7 1 5-018-009 Washer, Flat
8 3 5-010-004 Screw
9 1 1010571/001 Card Assembly, Circuit, Temperature Sensor, Ambient R
10 1 1011182 Bracket, Temperature Sensor
11 1 1036240 Guard, Drip

Fan Assembly, Drive Motor Compartment
Fan Assembly, Drive Motor Compartment 5
Figure 5-29: Fan Assembly, Drive Motor Compartment
3
2
3
5
R1010845_A

Fan Assembly, Drive Motor Compartment
List 5-29: Fan Assembly, Drive Motor Compartment

FIGURE 5-29
ITEM NO.
1010845 Fan Assembly, Drive Motor Compartment A
1052451 Fan Assembly, Drive Motor Compartment B
1 1 1010831 Plate, Fan
2 1 1018535/004 Fan, Drive Motor Compartment B
1 1012627/003 Fan, Drive Motor Compartment A
3 2 590-909 Guard, Fan
4 4 702-295 Screw B
4 1007408 Screw A
5 4 760-103 Nut, Lock
A= Model 7400

Fan Assembly, Lift Motor Compartment
Fan Assembly, Lift Motor Compartment 5
Figure 5-30: Fan Assembly, Lift Motor Compartment
1 2 4
7 8
3 9
R1018882_A

Fan Assembly, Lift Motor Compartment
List 5-30: Fan Assembly, Lift Motor Compartment

FIGURE 5-30
ITEM NO.
1 1018881 Fan Assembly, Lift Motor Compartment, AC Lift A
1 1018882 Fan Assembly, Lift Motor Compartment, DC Lift B
1 1 1018228 Bracket, Fan
2 1 1018535/004 Fan, Lift Motor Compartment, AC Lift A
3 1 1012627/002 Fan, Lift Motor Compartment, AC and DC Lift
4 1 1012627/004 Fan, Lift Motor Compartment, DC Lift B
5 1 590-909 Guard, Fan
7 4 5-010-015 Screw A
8 4 5-010-035 Screw
A= AC Lift Motor
B= DC Lift Motor (Uses 2 of Item 5 and 8 of Item 8)

Speed Limiting Switch (S12) Installation (Proximity) 7400
Speed Limiting Switch (S12) Installation (Proximity) 7400 5
Figure 5-31a: Speed Limiting Switch (S12) Installation (Proximity) 7400
1
7
1091619_C1 SHT 1 OF 3

Figure 5-31b: Speed Limiting Switch (S12) Installation (Proximity) 7400
1 7
See Detail B
9
1078125_C1 1078125_C2 SHT 2 OF 3

Figure 5-31c: Speed Limiting Switch (S12) Installation (Proximity) 7400
11
3 4
Under 155 in. OACH Over 155 in. OACH
DETAIL B
1078125_C3 1078125_C4 1091619_C2 SHT 3 OF 3

List 5-31: Speed Limiting Switch (S12) Installation (Proximity) 7400

FIGURE 5-31
ITEM NO.
2 4 309732-000 Clamp, Hose
3 2 5-001-009 Screw
4 2 5-018-006 Washer, Flat
5 1 1103932/001 Flag, Indicator (All Except 100 to 105 in. OACH)
1 1103932/002 Flag, Indicator (100 to 105 in. OACH only)
6 2 1077677 Bracket, Sensor Housing
7 1 1078925/001 Sensor Assembly, Proximity Switch (87 to 99 in. OACH)
1 1078925/002 Sensor Assembly, Proximity Switch (100 to 114 in. OACH)
8 1 1103933 Flag, Indicator (R45TT and DR32TT)
9 1 1031427/001 Switch, Proximity, First Speed Limiting (S12) R
10 1 1084983 Wire, Extension (Not Shown)
11 1 1103934 Flag, Indicator (R35TT)

Speed Limiting Switch (S12) Installation (Proximity), 7420 and 7440
Speed Limiting Switch (S12) Installation (Proximity), 7420 and 7440 5
Figure 5-32: Speed Limiting Switch (S12) Installation (Proximity), 7420 and 7440
6
5
DETAIL A
See Detail A
2
1051225_A1, 1051225_A3, 1051225_A2

List 5-32: Speed Limiting Switch (S12) Installation (Proximity), 7420 and 7440
FIGURE 5-32
ITEM NO.
3 2 5-003-010 Screw
4 2 7-771-206 Washer, Flat
5 1 1031427/001 Switch, Proximity, First Speed Limiting (S12) R
6 1 1051219 Cover, Speed Limiting Switch, Proximity, Models 7420 and
7440


SECTION 6 Hydraulic Components
Hose Installation, Fore-Aft, AC Lift (Model 7400 EH < 331 in.) ................................................................ 6-2
Hose Installation, Fore-Aft, AC Lift (Models 7400 EH > 330 in., 7420, 7440) ........................................... 6-4
Hose Installation, Fore-Aft, DC Lift Motor................................................................................................ 6-7
Hose Installation, Side Stance, AC Lift Motor, No Aux Reservoir............................................................. 6-10
Hose Installation, Side Stance, AC Lift Motor, Aux Reservoir .................................................................. 6-12
Hose Installation, Side Stance, DC Lift Motor........................................................................................ 6-14
Reservoir Assembly ........................................................................................................................... 6-17
Lift Pump and Motor Assembly, DC ..................................................................................................... 6-20
Lift Pump and Motor Assembly, AC ..................................................................................................... 6-24
Auxiliary Pump and Motor Installation ................................................................................................. 6-27
Auxiliary Pump and Motor Assembly................................................................................................... 6-30
Lift Pump, DC, Single ........................................................................................................................ 6-32
Lift Pump, DC, Dual........................................................................................................................... 6-33
Lift Pump, AC ................................................................................................................................... 6-34
Auxiliary Pump ................................................................................................................................. 6-35
Main Manifold Installation, AC Lift...................................................................................................... 6-36
Main Manifold Assembly, Model 7400 AC Lift .................................................................................... 6-39
Main Manifold Assembly, Models 7420 and 7440, AC Lift................................................................... 6-43
Main Manifold Installation, DC Lift ...................................................................................................... 6-46
Main Manifold Assembly, DC Lift........................................................................................................ 6-47
Auxiliary Manifold Assembly, Single Reach ......................................................................................... 6-52
Manifold Assembly, Reach, DR32TT.................................................................................................... 6-54
Manifold Assembly, Tilt, DR32TT ........................................................................................................ 6-56
Manifold Assembly, Tilt and Sideshift, DR32TT ..................................................................................... 6-58
Main Lift Cylinder, Model 7400 ......................................................................................................... 6-60
Main Lift Cylinder, Models 7420 and 7440 ........................................................................................ 6-62
Cylinder, Free Lift, Non-Staging (DC Lift), Model 7400, R35TT and R45TT............................................... 6-64
Cylinder, Free Lift, Staging (AC Lift), Model 7400 ................................................................................ 6-66
Cylinder, Free Lift, Staging (AC Lift), Models 7420 and 7440................................................................ 6-68
Cylinder Assembly, Reach ................................................................................................................. 6-70
Cylinder Assembly, Tilt ...................................................................................................................... 6-72
Cylinder Assembly, Sideshift .............................................................................................................. 6-74

Hydraulic Components Model 7400 7420 7440 Reach-Fork ® Truck
Hose Installation, Fore-Aft, AC Lift (Model 7400 EH < 331 in.)
Hose Installation, Fore-Aft, AC Lift (Model 7400 EH < 331 in.) 6
Figure 6-1: Hose Installation, Fore-Aft, AC Lift (Model 7400 EH < 331 in.)
3 1 2 1
5 2 4 4 6
R1020639_D1 R1020639_D2 R1020639_D3

Model 7400 7420 7440 Reach-Fork ® Truck Hydraulic Components
Hose Installation, Fore-Aft, AC Lift (Model 7400 EH < 331 in.)
List 6-1: Hose Installation, Fore-Aft, AC Lift (Model 7400 EH < 331 in.)
FIGURE 6-1
ITEM NO.
1 1 1071800/001 Hose Assembly, Manifold P1 to Lift Pump Out, AC Lift, Fore-
Aft
2 1 1013873 Hose, Return, Manifold TANK to Reservoir, AC Lift, Fore-Aft
3 1 1012872/001 Hose Assembly, Manifold CYL-1 and Tee to Bulkhead, AC A
Lift, Fore-Aft
1 1012872/002 Hose Assembly, Manifold CYL-1 and Tee to Bulkhead, AC B
Lift, Fore-Aft
4 1 1009574 Hose, Suction, Lift Pump to Reservoir, AC Lift, Fore-Aft
5 2 811-925/005 Clamp, Hose
6 2 811-921 Clamp, Hose

Hose Installation, Fore-Aft, AC Lift (Models 7400 EH > 330 in., 7420, 7440)
Hose Installation, Fore-Aft, AC Lift (Models 7400 EH > 330 in., 7420, 7440) 6
Figure 6-2: Hose Installation, Fore-Aft, AC Lift (Models 7400 EH > 330 in., 7420, 7440)
9
8
1
15
1 4
10
14
12 5
13
12
1038835_A1 1038835_A2

List 6-2: Hose Installation, Fore-Aft, AC Lift (Models 7400 EH > 330 in., 7420, 7440)
FIGURE 6-2
ITEM NO.
1 4 811-925/005 Clamp, Hose
Lift, Fore-Aft
Lift, Fore-Aft
5 1 1071800/001 Hose Assembly, Manifold P1 to Lift Pump Out, AC Lift, Fore-
Aft
7 1 1034926 Hose, Suction, Lift Pump to Reservoir, AC Lift, Fore-Aft
8 1 1035734 Hose, Auxiliary Reservoir to Reservoir, AC Lift, Fore-Aft
9 1 1046018 Hose, Return, Manifold TANK to Reservoir, AC Lift, Fore-Aft
10 1 114-006-620 Plug
11 AR 611-029 Tie, Cable (Not Shown)
12 2 811-926 Clamp, Hose
13 1 828-005-705/003 Hose, Drain
15 2 811-921 Clamp, Hose


Hose Installation, Fore-Aft, DC Lift Motor
Hose Installation, Fore-Aft, DC Lift Motor 6
Figure 6-3a: Hose Installation, Fore-Aft, DC Lift Motor
18a 18b 6 5
13 2
14 4
3 12
17
16
R1020816_F1 SHT 1 OF 2

Hose Installation, Fore-Aft, DC Lift Motor 6
Figure 6-3b: Hose Installation, Fore-Aft, DC Lift Motor
18b
18a
R1020816_F2 SHT 2 OF 2

List 6-3: Hose Installation, Fore-Aft, DC Lift Motor

FIGURE 6-3
ITEM NO.
1 1 1020908/002 Hose Assembly, Manifold CYL-1 and Tee to Bulkhead, DC A
Lift, Fore-Aft
1 1020908/003 Hose Assembly, Manifold CYL-1 and Tee to Bulkhead, DC B
Lift, Fore-Aft
2 1 1013491 Hose, Suction, Steer/Auxiliary Pump to Reservoir, DC Lift,
Fore-Aft
3 1 1009679 Hose, Suction, Lift Pump to Reservoir, DC Lift, Fore-Aft
4 1 1013871 Hose, Return, Manifold TANK to Reservoir, DC Lift, Fore-Aft
5 1 1071799/006 Hose Assembly, Manifold P2 to Lift Pump 2, DC Lift, Fore-Aft C
6 1 1071800/002 Hose Assembly, Manifold P1 to Lift Pump 1, DC Lift, Fore-Aft
7 1 1071798/020 Hose Assembly, Manifold CASE DRAIN to Steer Motor
Case, DC Lift, Fore-Aft
12 2 811-921 Clamp, Hose
13 2 811-925/004 Clamp, Hose
14 2 811-925/005 Clamp, Hose
16 1 1001288/045 Hose Assembly, Orbitrol L or R to Steer Motor R, DC Lift,
Fore-Aft
17 1 1030162/002 Hose Assembly, Orbitrol P to Steer/Auxiliary Pump Out, DC
Lift, Fore-Aft
18a 1 1030162/011 Hose Assembly, Manifold S-RET to Orbitrol T, DC Lift, Fore-
Aft
18b 1 1030162/011 Hose Assembly, Manifold PWR BYND to Orbitrol E, DC Lift,
Fore-Aft
C= Dual Lift Pump

Hose Installation, Side Stance, AC Lift Motor, No Aux Reservoir
Hose Installation, Side Stance, AC Lift Motor, No Aux Reservoir 6
Figure 6-4a: Hose Installation, Side Stance, AC Lift Motor, No Aux Reservoir
Note:
4 1 2 7
Model 7400 EH < 331 Inches only
B B
4 3 8 1
VIEW A-A VIEW B-B
R1020640_B1 R1020640_B2 R1020640_B3

Hose Installation, Side Stance, AC Lift Motor, No Aux Reservoir
List 6-4: Hose Installation, Side Stance, AC Lift Motor, No Aux Reservoir
FIGURE 6-4
ITEM NO.
1 1 1020725 Hose, Lift Suction
2 1 828-013-468/002 Hose Assembly, Manifold P1 to Lift Pump Out, AC Lift, Side
Stance
3 1 1013873 Hose, Return, Manifold TANK to Reservoir, AC Lift, Side
Stance
Lift, Side Stance
Lift, Side Stance
7 2 811-921 Clamp, Hose
8 1 811-925/005 Clamp, Hose

Hose Installation, Side Stance, AC Lift Motor, Aux Reservoir
Hose Installation, Side Stance, AC Lift Motor, Aux Reservoir 6
Figure 6-5: Hose Installation, Side Stance, AC Lift Motor, Aux Reservoir
Note:
Model 7400 EH > 331 Inches
Model 7420
Model 7440
2
10 5 4
15
14
13
12
1038836_A2 1038836_A1

Hose Installation, Side Stance, AC Lift Motor, Aux Reservoir
List 6-5: Hose Installation, Side Stance, AC Lift Motor, Aux Reservoir
FIGURE 6-5
ITEM NO.
1 2 811-921 Clamp, Hose
2 4 811-925/005 Clamp, Hose
Lift, Side Stance
Lift, Side Stance
5 1 828-013-468/002 Hose Assembly, Manifold P1 to Lift Pump Out, AC Lift, Side
Stance
8 1 1035734 Hose, Auxiliary Reservoir to Reservoir, AC Lift, Side Stance C
9 1 1046018 Hose, Return, Manifold TANK to Reservoir, AC Lift, Side C
Stance
10 1 1035903 Hose, Suction, Lift Pump to Reservoir, AC Lift, Side Stance C
11 AR 611-029 Tie, Cable (Not Shown) C
12 2 811-926 Clamp, Hose C
13 1 828-005-705/003 Hose, Drain C
14 1 114-006-620 Plug C
15 1 611-044 Anchor, Cable Tie, Adhesive-Backed C
C= Above 330 in. Elevated Height

Hose Installation, Side Stance, DC Lift Motor
Hose Installation, Side Stance, DC Lift Motor 6
Figure 6-6: Hose Installation, Side Stance, DC Lift Motor
19 20
11
14 2 10 12
13 4
18a
18b
15
17
R1020909_C1R1020909_C2

List 6-6: Hose Installation, Side Stance, DC Lift Motor

FIGURE 6-6
ITEM NO.
1 1 1020908/002 Hose Assembly, Manifold CYL-1 and Tee to Bulkhead, DC A
Lift, Side Stance
1 1020908/003 Hose Assembly, Manifold CYL-1 and Tee to Bulkhead, DC B
Lift, Side Stance
2 1 1014433 Hose, Suction, Steer/Auxiliary Pump to Reservoir, DC Lift,
Side Stance
3 1 1021537 Hose, Suction, Lift Pump to Reservoir, DC Lift, Side Stance
4 1 1013871 Hose, Return, Manifold TANK to Reservoir, DC Lift, Side
Stance
10 1 1071798/019 Hose Assembly, Manifold CASE DRAIN to Steer Motor
Case, DC Lift, Side Stance
11 1 1071800/003 Hose Assembly, Manifold P1 to Lift Pump 1, DC Lift, Side
Stance
12 1 1071799/005 Hose Assembly, Manifold P2 to Lift Pump 2, DC Lift, Side C
Stance
13 2 811-925/005 Clamp, Hose
14 2 811-925/004 Clamp, Hose
15 2 811-921 Clamp, Hose
17 1 1030162/003 Hose Assembly, Orbitrol P to Steer/Auxiliary Pump Out, DC
Lift, Side Stance
18a 1 1001288/044 Hose Assembly, Orbitrol L to Steer Motor L, DC Lift, Side
Stance
18b 1 1001288/044 Hose Assembly, Orbitrol R to Steer Motor R, DC Lift, Side
Stance
19 1 1030162/009 Hose Assembly, Manifold PWR BYND to Orbitrol E, DC Lift,
Side Stance
20 1 1030162/010 Hose Assembly, Manifold S-RET to Orbitrol T, DC Lift, Side
Stance
C= Dual Lift Pump


Reservoir Assembly
Reservoir Assembly 6
Figure 6-7a: Reservoir Assembly
ALL MODELS
7400 AC LIFT EH > 330 IN.

7420
7440
2 1 3 2 1 3
10 10
13 13
12 12
12 12
9 9
13 13
7400 DC LIFT 7400 AC LIFT EH > 330 IN.

7400 AC LIFT EH < 331 IN. 7420
7440
1038834_B1 1038834_B2 1036325_B2 SHT 1 OF 2

Reservoir Assembly
Reservoir Assembly 6
Figure 6-7b: Reservoir Assembly
ALL MODELS
7400 AC LIFT,
EH > 330 IN.
7420
7440
7420, 7440
12
13
7400 AC LIFT, EH > 330 IN.
13 12
1038834_B1 1038834_B3 1036325_B3 SHT 2 OF 2

Reservoir Assembly
List 6-7: Reservoir Assembly

FIGURE 6-7
ITEM NO.
1 1 850-523 Cap, Filler, Breather
2 6 5-010-017 Screw
3 1 1059245/001 Reservoir, DC Lift A
1 1059245/002 Reservoir, AC Lift, Fore-Aft, Model 7400, EH < 331 in. B
1 1059245/003 Reservoir, AC Lift, Side Stance, Model 7400, EH < 331 in. C
1059245/004 Reservoir, AC Lift, Fore-Aft, Model 7400 EH > 330 in., D, F
1059245/005 Reservoir, AC Lift, Side Stance, Model 7400 EH > 330 in., E, G
4 1 1024003 Reservoir, Auxiliary, Model 7400 EH > 330 in. D, E
1 1044912 Reservoir, Auxiliary, Models 7420 and 7440 F, G
7 3 1015286 Washer, Nylon F, G
9 1 1039133 Plug, Magnetic
10 1 802-034 Gauge, Sight
12 7 5-018-006 Washer, Flat
13 7 5-001-006 Screw
A= DC Lift
B= AC Lift, Fore-Aft Stance, Model 7400 EH < 331 in.
C= AC Lift, Side Stance, Model 7400 EH < 331 in.
D= AC Lift, Fore-Aft Stance, Model 7400 EH > 330 in.
E= AC Lift, Side Stance, Model 7400 EH > 330 in.
F= AC Lift, Fore-Aft Stance, Models 7420 and 7440
G= AC Lift, Side Stance, Models 7420 and 7440

Lift Pump and Motor Assembly, DC
Lift Pump and Motor Assembly, DC 6
Figure 6-8a: Lift Pump and Motor Assembly, DC
1 8 17 9 24
2 23 25
R1015152_B 1015149_D1 SHT 1 OF 3

Figure 6-8b: Lift Pump and Motor Assembly, DC
15 6 7 16 5 3 4
12
14
13 11 2 10
UL CLASS E MOTOR - DUAL PUMP SHOWN
15 7 19 16 18
UL CLASS EE MOTOR
R1015149_D2 1019572_B SHT 2 OF 3

Figure 6-8c: Lift Pump and Motor Assembly, DC
7b
7a
7c
R1013489_C SHT 3 OF 3

List 6-8: Lift Pump and Motor Assembly, DC

FIGURE 6-8
ITEM NO.
1 1 1008685/500 Motor Assembly, DC Lift (See Figure 5-13.)
1 1019386/500 Motor Assembly, DC Lift (See Figure 5-13.) A
2 1 1015148 Bracket, Lift Motor, DC
3 1 500-488/200 Pump, Lift, DC, Single (See Figure 6-12.)
4 1 1012363/100 Pump, Lift, DC, Dual (See Figure 6-13.)
5 1 1008623 Shroud, Fan
6 1 1012657 Guard, Finger
7 1 1013489 Fan Assembly, DC Lift Motor (includes:)
7a 1 1-012-070/04 Connector, Electrical
7b 2 1-012-512/007 Pin, Contact
7c 1 1-012-500/002 Seal, Connector R
8 1 1048329 Fitting, Tee, #12, DC Lift Pump Outlet P1
9 1 1041684 Fitting, Tee, #10, DC Lift Pump Outlet P2
10 1 802-025/021 Fitting, Hose, DC Lift Pump Inlet
11 4 5-001-007 Screw
12 2 5-001-009 Screw
13 4 5-018-012 Washer, Flat
14 2 5-018-006 Washer, Flat
15 4 7-701-004/060 Screw
16 4 7-714-005/012 Screw
17 1 792-456 Fitting, Cap #12
18 1 1019609 Shroud, Fan A
19 1 1019702 Deflector, Air A
23 1 1049430 Fitting, Reducer, #12 x 10
24 1 1041685 Fitting, Cap #10
25 1 1048330 Fitting, Reducer, #10 x 8
A= EE

Lift Pump and Motor Assembly, AC
Lift Pump and Motor Assembly, AC 6
Figure 6-9: Lift Pump and Motor Assembly, AC
Fore-Aft Stance
Side Stance
3 11 13
2
2 11 13
5
10
9
10
1 4 6 1 4 6 5 8 7
1043638_C1 1052237_B 1020605_C1 1020605_C2

List 6-9: Lift Pump and Motor Assembly, AC

FIGURE 6-9
ITEM NO.
1 1 1062173 Bracket Weldment, Motor (Model 7400) A
1 1062284 Bracket Weldment, Motor (Model 7400) B
1 1011976 Bracket Weldment, Motor (Models 7420 and 7440) A
1 1012207 Bracket Weldment, Motor (Models 7420 and 7440) B
2 1 1052117/700 Motor Assembly, AC Lift (Sauer Danfoss) (See Figure 5-14a.)
1058359/700 Motor Assembly, AC Lift, EE (Sauer Danfoss)
(See Figure 5-14a.)
3 1 1024064/100 Pump, Lift, AC (See Figure 6-14.)
4 4 5-018-007 Washer, Flat
5 1 802-025/021 Fitting, Hose, AC Lift Pump Inlet
6 4 5-001-015 Screw
7 2 5-001-024 Screw
8 2 5-018-008 Washer, Flat
9 4 5-018-012 Washer, Flat
10 4 5-001-007 Screw
11 1 1041684 Fitting, Tee, #10, AC Lift Pump Outlet
13 1 1041685 Fitting, Cap #10
A= Fore-Aft Stance
B= Side Stance


Auxiliary Pump and Motor Installation
Auxiliary Pump and Motor Installation 6
Figure 6-10a: Auxiliary Pump and Motor Installation
6
1
FORE-AFT STANCE
R1020509_A1 R1020509_A2 SHT 1 OF 2

Auxiliary Pump and Motor Installation 6
Figure 6-10b: Auxiliary Pump and Motor Installation
SIDE STANCE
1020508_C1 1020508_C2 SHT2 OF 2

List 6-10: Auxiliary Pump and Motor Installation

FIGURE 6-10
ITEM NO.
1 1 Ref. Pump and Motor Assembly, Auxiliary (See Figure 6-11.)
2 1 1009578 Bracket, Motor, Auxiliary A
3 1 1009529 Bracket, Formed, Auxiliary A
5 3 1009565/001 Bolt, Carriage B
6 7 5-018-012 Washer, Flat B
8 1 5-001-009 Screw A
9 3 5-001-007 Screw A
10 1 1041423 Kit, Brush Band, 3-Piece EE (Not Shown) C
A= Fore-Aft Stance Only
B= Quantity 2 for Side Stance
C= UL Class EE Only

Auxiliary Pump and Motor Assembly
Auxiliary Pump and Motor Assembly 6
Figure 6-11: Auxiliary Pump and Motor Assembly
3
1
NOTE: Fore-Aft configuration shown. For Side Stance,

reverse positions of items 3 and 4.
R1020536_A

Auxiliary Pump and Motor Assembly
List 6-11: Auxiliary Pump and Motor Assembly

FIGURE 6-11
ITEM NO.
1 1 1020558/100 Pump, Auxiliary (See Figure 6-15.)
2 1 1020545/450 Motor, Auxiliary (See Figure 5-15.)
3 1 792-311 Fitting, Hose, Auxiliary Pump Outlet, DC Lift
4 1 802-025/005 Fitting, Hose, Auxiliary Pump Inlet, DC Lift
5 2 5-001-009 Screw
6 2 5-018-006 Washer, Flat
7 1 560-205/120 Coupling, Flexible

Lift Pump, DC, Single
Lift Pump, DC, Single 6
Figure 6-12: Lift Pump, DC, Single
R500_488_200
List 6-12: Lift Pump, DC, Single

FIGURE 6-12
ITEM NO.
1 1 500-488/200 Pump, Lift, DC, Single
2 1 500-348/367 Kit, Seal, Single DC Lift Pump (Not Shown) R

Lift Pump, DC, Dual
Lift Pump, DC, Dual 6
Figure 6-13: Lift Pump, DC, Dual
R1012363_100_B
List 6-13: Lift Pump, DC, Dual

FIGURE 6-13
ITEM NO.
1 1 1012363/100 Pump, Lift, DC, Dual
2 1 500-444/211 Kit, Seal, Dual DC Lift Pump (Not Shown) R

Lift Pump, AC
Lift Pump, AC 6
Figure 6-14: Lift Pump, AC
1024064_100
List 6-14: Lift Pump, AC

FIGURE 6-14
ITEM NO.
1 1 1024064/100 Pump, Lift, AC
2 1 1020602/111 Kit, Seal, AC Lift Pump (Not Shown) R

Auxiliary Pump
Auxiliary Pump 6
Figure 6-15: Auxiliary Pump
1020558_100
List 6-15: Auxiliary Pump

FIGURE 6-15
ITEM NO.
1 1 1020558/100 Pump, Auxiliary
2 1 500-348/367 Kit, Seal, Auxiliary Pump (Not Shown) R

Main Manifold Installation, AC Lift
Main Manifold Installation, AC Lift 6
Figure 6-16: Main Manifold Installation, AC Lift
2 2
7400 7420/7440
SIDE STANCE
2 2
7400 7420/7440
FORE-AFT STANCE
1043639_C1 1044952_B1 1043638_C2 1044948_B1

List 6-16: Main Manifold Installation, AC Lift

FIGURE 6-16
ITEM NO.
1 1 Ref. Manifold Assembly, AC Lift (See Figure 6-17a.)
(See Figure 6-18a.)
2 2 7-710-008/160 Screw


Main Manifold Assembly, Model 7400 AC Lift
Main Manifold Assembly, Model 7400 AC Lift 6
Figure 6-17a: Main Manifold Assembly, Model 7400 AC Lift
1 5
23
24
27
4
9
18 2
11 18 7 12 13 19
1099643_A1 1099643_A3 SHT 1 OF 2

Main Manifold Assembly, Model 7400 AC Lift 6
Figure 6-17b: Main Manifold Assembly, Model 7400 AC Lift
26 29 9 8
19
13
21
16 22
15
14
32
17
10
35
3
24
6
30
25 31
1099643_A2 SHT 2 OF 2

List 6-17: Main Manifold Assembly, Model 7400 AC Lift

FIGURE 6-17
ITEM NO.
1 1099643/017 Manifold Assembly, Main, AC Lift, Model 7400 D
1 1 Ref. Manifold Block, Main Manifold, AC Lift, Model 7400
2 1 792-430 Fitting, Elbow, AC Lift Main Manifold P1 or PMP1 A
3 1 792-376 Fitting, Straight, AC Lift Main Manifold P1 or PMP1 B
4 2 1003647/004 Plug, HTI, #4
5 7 N/A Plug, Expansion
7 1 1015361/001 Valve, Proportional, Lift/Lower (SOL 2, AC Lift), Model 7400 R
8 1 520-934/002 Valve, Poppet, Load Holding (SOL 1, AC Lift) R
9 2 520-950/003 Coil, Solenoid (SOL 1 and SOL 3)
10 2 520-951/003 Coil, Solenoid (SOL 5T and SOL 5B, AC Lift)
11 1 520-952/002 Coil, Solenoid (SOL 2)
12 1 591-630 Switch, Pressure (HTI) C, R
13 2 782-825/001 Fitting, Quick Disconnect, AC Lift Main Manifold G1 Lift
Pressure
14 1 1018226/001 Plug, Hydraulic Filter, AC Lift Main Manifold
15 1 792-346 Fitting, Straight, AC Lift Main Manifold A2, Model 7400
16 1 792-347 Fitting, Tube, 90 Degrees, AC Lift Main Manifold A1,
Model 7400
17 1 1012615/003 Filter, Hydraulic, Element R
18 1 802-023/012 Fitting, Hose, Elbow, AC Lift Main Manifold TANK,
EH < 331 in.
1 802-017 Fitting, Hose, Straight, AC Lift Main Manifold TANK,
EH > 330 in.
19 2 870-872 Cap, Dust, Coupling
21 1 7-900-202/010 Screw
22 1 828-011-191/002 Locking Tab, Valve (SOL 1, AC Lift)
23 2 1003647/006 Plug, #6
24 3 1003647/010 Plug, #10
25 1 1009200/001 Valve, Directional (LS-1) R
26 1 1009208/060 Valve, Flow Control (POD-1, AC Lift) R
27 1 1011602/001 Valve, Proportional, Main Relief (SOL 3, AC Lift) R
29 1 1095161/001 Pressure Transducer (CYL-P), AC Lift R
30 1 1014435/013 Valve, Auxiliary Relief (REL-2) R
31 1 1014626/001 Valve, Check (CV-1, AC Lift) R
32 1 1006072/001 Valve, Proportional, Auxiliary Direction (SOL 5T and SOL5B, R
AC Lift)
35 1 7-714-004/040 Screw
A= Side Stance
B= Fore-Aft Stance
C= Height-Tilt Indicator (HTI)
D= Does Not Include Items 2, 4,12, 18 and 36


Main Manifold Assembly, Models 7420 and 7440, AC Lift
Main Manifold Assembly, Models 7420 and 7440, AC Lift 6
Figure 6-18a: Main Manifold Assembly, Models 7420 and 7440, AC Lift
12 24 13 19
28
36
18 2
11 3
28
18 7 4 28 27
1099655_A1 1099655_A2 SHT 1 OF 2

Main Manifold Assembly, Models 7420 and 7440, AC Lift 6
Figure 6-18b: Main Manifold Assembly, Models 7420 and 7440, AC Lift
16 26 9 8 21 22
14
17
35
10
32
3
15
23 25
31
30
1
29
19
13
24
1099655_A3 SHT 2 OF 2

List 6-18: Main Manifold Assembly, Models 7420 and 7440, AC Lift
FIGURE 6-18
ITEM NO.
1 1099655/009 Manifold Assembly, Main, AC Lift, Models 7420 and 7440 D
1 1 Ref. Block, Manifold, Main Manifold, AC Lift, Models 7420 and
7440
2 1 792-430 Fitting, Elbow, AC Lift Main Manifold P1 or PMP1 A
3 1 792-376 Fitting, Straight, AC Lift Main Manifold P1 or PMP1 B
4 2 1003647/004 Plug, HTI, #4
5 7 N/A Plug, Expansion (Not Shown)
7 1 1051417/001 Valve, Proportional, Lift/Lower (SOL 2, AC Lift), Models R
7420 and 7440
8 1 520-934/002 Valve, Poppet, Load Holding (SOL 1, AC Lift) R
10 2 520-951/003 Coil, Solenoid (SOL 5T and SOL 5B, AC Lift)
11 4 5-002-048 Screw
13 2 782-825/001 Fitting, Quick Disconnect, AC Lift Main Manifold G1 Lift
Pressure
14 2 1018226/001 Plug, Hydraulic Filter, AC Lift Main Manifold
15 1 792-343 Fitting, Straight (AC Lift Main Manifold A2), Models 7420
and 7440
16 1 792-342 Fitting, Tube, 90 Degrees (AC Lift Main Manifold A1),
21 1 7-900-202/010 Screw
22 1 828-011-191/002 Locking Tab, Valve (SOL 1, AC Lift)
23 2 1003647/006 Plug, #6
24 3 1003647/010 Plug, #10
26 1 1009208/060 Valve, Flow Control (POD-1, AC Lift) R
27 1 1011602/001 Valve, Proportional, Main Relief (SOL 3, AC Lift) R
28 3 1003647/008 Plug, #8
29 1 1095161/001 Pressure Transducer (CYL-P), AC Lift R
30 1 1014435/013 Valve, Auxiliary Relief (REL-2) R
31 1 1014626/001 Valve, Check (CV-1, AC Lift) R
AC Lift)
35 1 7-714-004/040 Screw
36 1 802-017 Fitting, Hose, Straight (AC Lift Main Manifold TANK)
A= Side Stance
B= Fore-Aft Stance Takes Qty 2
C= Height-Tilt Indicator (HTI)
D= Does Not Include Items 2, 4,12, 18 and 36

Main Manifold Installation, DC Lift
Main Manifold Installation, DC Lift 6
Figure 6-19: Main Manifold Installation, DC Lift
FORE-AFT STANCE
SIDE STANCE
1052342_B1 1052342_B1
List 6-19: Main Manifold Installation, DC Lift

FIGURE 6-19
ITEM NO.
3 2 7-710-008/160 Screw
4 1 Ref. Manifold Assembly, Main, DC Lift (See Figure 6-20a.)

Main Manifold Assembly, DC Lift
Main Manifold Assembly, DC Lift 6
Figure 6-20a: Main Manifold Assembly, DC Lift
12 13 20 20 22 12
37
37
24
16
21
28
15
25
10 22 23 29 6 35 5
1052343_B 1052343_B1 SHT 1 OF 2

Main Manifold Assembly, DC Lift 6
Figure 6-20b: Main Manifold Assembly, DC Lift
20 38 32 26 16 9 39 34
13
20 14 29 6
1
30
11 27 5 31 7
101099654_A SHT 2 OF 2

List 6-20: Main Manifold Assembly, DC Lift (Sheet 1 of 2)

FIGURE 6-20
ITEM NO.
1 1099654 Manifold Assembly, Main, DC Lift G
1 1 520-337/004 Valve, Check (CV-2) F, R
6 1-2 520-951/003 Coil, Solenoid (SOL 4 and SOL 8) (SOL 4 High Performance
only)
9 2 782-825/001 Fitting, Quick Disconnect, DC Lift Main Manifold G2
10 1 790-408 Fitting, Elbow, 90 Degrees, DC Lift Main Manifold CASE
DRAIN
11 1 792-342 Fitting, Elbow, 90 Degrees, DC Lift Main Manifold P2 Side A, F
Stance
12 1 792-343 Fitting, Straight, DC Lift Main Manifold P2 Fore-Aft Stance B, F
1 792-343 Fitting, Straight, DC Lift Main Manifold S-RET Side Stance A
13 2 792-347 Fitting, Elbow, 90 Degrees, DC Lift Main Manifold A1 and
A2
14 1 792-376 Fitting, Straight, DC Lift Main Manifold CYL-1
15 1 802-023/012 Fitting, Hose, Elbow, DC Lift Main Manifold TANK
19 1-2 1003647/004 Plug, HTI, #4 (Not Shown)
20 4-5 1003647/006 Plug, #6
21 2 1003647/008 Plug, #8
22 2 1003647/010 Plug, #10
24 1 1009281/007 Valve, Main Relief (REL-1, DC Lift) R
25 1 1009323/019 Valve, Flow Control (CE-1, DC Lift) (Not Shown) R
27 1 1013270/001 Valve, Load Holding (SOL 1, DC Lift) R
28 1 1013281/005 Valve, Check (CV-1, DC Lift) R
29 1-2 1013286/001 Valve, Directional (SOL 4 and SOL-8) E, F, R
30 1 1095161/001 Pressure Transducer (CYL-P), DC Lift R
31 1 1015361/001 Valve, Proportional, Lift/Lower (SOL 2, DC Lift) R
32 1 1018226/001 Plug, Hydraulic Filter, DC Lift Main Manifold
34 1 Ref. Block, Manifold, Main Manifold, DC Lift
DC Lift)
A= Side Stance
B= Fore-Aft Stance (Use 2 Item 37)
C= Height Tilt Indicator (HTI)
E= Standard Performance
F= High Performance (Use 2 Item 29)
G= Does Not Include Items 1, 8, 11, 12, 15, 19, 25 and 33

List 6-20: Main Manifold Assembly, DC Lift (Sheet 2 of 2)

FIGURE 6-20
ITEM NO.
37 1-2 792-344 Fitting, Elbow, 45 Degrees, DC Lift Main Manifold, S-RET B
Fore-Aft Stance and PWR BYND
38 1 7-714-004/040 Screw
39 1 792-556 Fitting, Reducer, Main Manifold, DC Lift
A= Side Stance
B= Fore-Aft Stance (Use 2 Item 37)
C= Height Tilt Indicator (HTI)
E= Standard Performance
F= High Performance (Use 2 Item 29)
G= Does Not Include Items 1, 8, 11, 12, 15, 19, 25 and 33


Auxiliary Manifold Assembly, Single Reach
Auxiliary Manifold Assembly, Single Reach 6
Figure 6-21: Auxiliary Manifold Assembly, Single Reach
2
8
3
7
6
9
5 REACH, TILT, NO SIDESHIFT 1
REACH, TILT, AND SIDESHIFT
9
6
10 3
1
2
11 9 8
1076512_A3 1076512_A4

Auxiliary Manifold Assembly, Single Reach
List 6-21: Auxiliary Manifold Assembly, Single Reach

FIGURE 6-21
ITEM NO.
1076512/001 Manifold Assembly, Single Reach, Tilt, Sideshift A
1076512/002 Manifold Assembly, Single Reach, Tilt, No Sideshift B
1 1 NSS Block, Manifold, Single Reach
2 1 1012727/001 Plug B
3 3 520-968 Valve, Solenoid, 4-Way (Reach, Tilt, and Sideshift Valves) C, R
5 8 NSS Plug, Expansion
6 3 520-951/003 Coil, Solenoid (Reach, Tilt, and Sideshift Valves) C
7 2 792-468 Plug B
8 4 792-509 Fitting, Elbow, Reach Manifold (A1, A2, SSR, and TC) C
9 4 792-583/009 Fitting, Straight, Reach Manifold (SSL, TR, RC, RR) C
10 1 1076656/001 Valve, Pressure Control R
11 1 1076656/002 Valve, Pressure Control R
A= With Tilt and Sideshift
B= With Tilt and No Sideshift
C= Note: Subtract Qty 1 Without Sideshift

Manifold Assembly, Reach, DR32TT
Manifold Assembly, Reach, DR32TT 6
Figure 6-22: Manifold Assembly, Reach, DR32TT
15
14
13
11
12
10
R1020906_100_B1 R1020906_100_B2

Manifold Assembly, Reach, DR32TT
List 6-22: Manifold Assembly, Reach, DR32TT

FIGURE 6-22
ITEM NO.
1020906/001 Manifold Assembly, Deep-Reach, DR32TT
3 1 520-943 Valve, Check (Deep-Reach Manifold CV-3) R
4 1 520-950/003 Coil, Solenoid (Reach DR32TT)
5 2 792-343 Fitting, Straight, Reach Manifold, DR32TT (RR and RC) (Not
Shown)
6 2 792-503 Fitting, Straight, Reach Manifold, DR32TT (RR and RC)
7 2 792-631 Fitting, Straight, Run Tee, Reach Manifold, DR32TT (A1 and
A2)
8 2 792-806 Fitting, Straight, Run Tee, Reach Manifold, DR32TT (A1 and
A2) (Not Shown)
10 1 1003647/003 Plug
11 1 1009281/013 Valve, Relief, Deep-Reach (REL-3) R
12 1 NSS Block, Manifold, Deep-Reach
13 1 1020951/001 Valve, Counterbalance, Deep-Reach (CB-2) R
14 1 1020957/001 Valve, Solenoid, Reach, DR32TT R
15 1 1020951/004 Valve, Counterbalance, Deep-Reach (CB-1) R

Manifold Assembly, Tilt, DR32TT
Manifold Assembly, Tilt, DR32TT 6
Figure 6-23: Manifold Assembly, Tilt, DR32TT
2 1 2 3
6 5 4
R1014591_002_A

Manifold Assembly, Tilt, DR32TT
List 6-23: Manifold Assembly, Tilt, DR32TT

FIGURE 6-23
ITEM NO.
Ref. 1014591/002 Manifold Assembly, Tilt, DR32TT
1 1 NSS Block, Manifold, Tilt, DR32TT
3 1 520-951/003 Coil, Solenoid, Tilt, DR32TT
4 1 520-968 Valve, Solenoid, Tilt, DR32TT R
5 2 792-503 Fitting, Straight, Tilt Manifold, DR32TT (TR and TC)
6 2 792-509 Fitting, Elbow, Tilt Manifold, DR32TT (A1 and A2)

Manifold Assembly, Tilt and Sideshift, DR32TT
Manifold Assembly, Tilt and Sideshift, DR32TT 6
Figure 6-24: Manifold Assembly, Tilt and Sideshift, DR32TT
5 4 2 3 2 2 4 5
1 6 7 6
R1014583_002_A

Manifold Assembly, Tilt and Sideshift, DR32TT
List 6-24: Manifold Assembly, Tilt and Sideshift, DR32TT

FIGURE 6-24
ITEM NO.
1014583/002 Manifold Assembly, Tilt and Sideshift, DR32TT
1 1 NSS Block, Manifold, Tilt and Sideshift, DR32TT
4 2 520-951/003 Coil, Solenoid, Tilt and Sideshift, DR32TT
5 2 520-968 Valve, Solenoid, Tilt and Sideshift, DR32TT R
6 4 792-503 Fitting, Straight, Tilt Manifold, DR32TT (TR, TC, SSL, SSR)
7 2 792-509 Fitting, Elbow, Tilt Manifold, DR32TT (A1 and A2)

Main Lift Cylinder, Model 7400
Main Lift Cylinder, Model 7400 6
Figure 6-25: Main Lift Cylinder, Model 7400
25 20 18 9 17 3 16 8 7
23 5 15 6 4 2 19 26
1075590_C1

Main Lift Cylinder, Model 7400
List 6-25: Main Lift Cylinder, Model 7400

FIGURE 6-25
ITEM NO.
Ref. Main Lift Cylinder, Model 7400
2 1 530-534 O-Ring (> 95 in. OACH) R
3 1 530-633 Seal B, R
4 1 530-757 Seal, Piston, Main Lift, Model 7400 B, R
5 4 1077665 Ring, Backup B
6 1 531-613 Seal, Wiper, Cylinder, Main Lift, Model 7400 B, R
7 1 715-033 Screw
8 1 810-028 Ring, Snap B
15 4 1075947/001 Screw, Retaining
16 1 780-004-100 Ring, Retaining
17 1 780-004-110 Piston, Lowering Cushion, Main Lift, Model 7400
18 1 828-006-812 Plug, Piston, Main Lift, Model 7400
19 1 11015-39 O-Ring B
23 1 1024922 Plug, Mechanical (> 95 in. OACH)
25 1 Ref. Rod, Piston A
26 1 1086562 Cap, Ram Housing
27 1 1075590/01 Seal Kit (Not Shown)
A= Contact Technical Support
B= Included in Item 27

Main Lift Cylinder, Models 7420 and 7440
Main Lift Cylinder, Models 7420 and 7440 6
Figure 6-26: Main Lift Cylinder, Models 7420 and 7440
14
5
6
15
16
7
3
2
4
13
11
17
12
10
2
9
4
13
1054090_B

Main Lift Cylinder, Models 7420 and 7440
List 6-26: Main Lift Cylinder, Models 7420 and 7440

FIGURE 6-26
ITEM NO.
Ref. Cylinder, Main, 2 in. A
2 2 530-533 O-Ring B, R
3 1 530-633 Seal B, R
4 2 531-025 Ring, Backup B, R
5 1 715-033 Screw
6 1 810-028 Ring, Snap B
7 1 830-151 Spring, Compression
8 1 1054092/ Rod, Piston A
9 1 1029552 Plug, Mechanical
10 1 1029555 Gland, Cylinder, Main Lift, Models 7420 and 7440
11 1 1038771 O-Ring B, R
12 1 1038775 Seal, Wiper, Cylinder, Main Lift, Models 7420 and 7440 B, R
13 2 5-011-013 Screw
14 1 1053820 Plug, Piston, Main Lift, Models 7420 and 7440
16 1 780-004-110 Piston, Lowering Cushion, Main Lift, Models 7420 and
7440
17 1 1055355 Packing B
18 1 1055355/01 Seal Kit, Cylinder, Main Lift, Models 7420 and 7440 (Not R
Shown)

Cylinder, Free Lift, Non-Staging (DC Lift), Model 7400, R35TT and R45TT
Cylinder, Free Lift, Non-Staging (DC Lift), Model 7400, R35TT and R45TT 6
Figure 6-27: Cylinder, Free Lift, Non-Staging (DC Lift), Model 7400, R35TT and R45TT
6 8 11 18 10 13 9 17 16 1
15 14 2 7 4 3 5
1078838_D1

Cylinder, Free Lift, Non-Staging (DC Lift), Model 7400, R35TT and R45TT
List 6-27: Cylinder, Free Lift, Non-Staging (DC Lift), Model 7400, R35TT and R45TT
FIGURE 6-27
ITEM NO.
1 1 1072059 Plug, Mechanical, Cylinder
2 1 1086562 Cap, Ram Housing
4 1 1080008 Sleeve
6 1 Ref. Rod, Piston, Free Lift, Non-Staging A
7 1 11015-39 O-Ring B
8 1 27892-00 Ring, Stop
9 1 780-004-100 Ring, Retainer
10 1 780-004-110 Piston, Lowering
11 1 828-006-812 Plug, Mechanical
13 1 530-633 Seal B
14 1 530-757 Seal, Piston B
15 1 531-613 Seal, Wiper B
16 1 715-033 Screw, Cap
17 1 810-028 Ring, Snap B
18 1 830-151 Spring
19 1 1075590/01 Seal Kit, Free Lift, Non-Staging (Not Shown)

Cylinder, Free Lift, Staging (AC Lift), Model 7400
Cylinder, Free Lift, Staging (AC Lift), Model 7400 6
Figure 6-28: Cylinder, Free Lift, Staging (AC Lift), Model 7400
15 3 7 24 18 19 17 23 22
21 20 11 5 14 2 4 12 13 10 16 9 8
1073253_C1

Cylinder, Free Lift, Staging (AC Lift), Model 7400
List 6-28: Cylinder, Free Lift, Staging (AC Lift), Model 7400
FIGURE 6-28
ITEM NO.
2 1 1004159 Spring, Compression
3 1 1004214 O-Ring B, R
4 1 1017035 Sleeve, Piston Ring
5 1 1038771 O-Ring B
7 1 1074468 Plug, Mechanical Piston
8 3 1075831 Screw, Retaining
11 1 1086563 Gland, Cylinder
12 1 1078364 Piston, Pressure
13 1 1080008 Sleeve
14 1 1016480/001 Ring, Ram Spacer (87 in. OACH Only)
1 1016480/002 Ring, Ram Spacer (88 in. OACH Only)
15 1 Ref. Rod, Piston, Free Lift, Staging A
18 1 780-004-110 Piston, Lowering Cushion, Main Lift, Model 7400
19 1 530-633 Seal B
20 1 530-757 Seal, Piston B
21 1 531-613 Seal, Wiper B
22 1 715-033 Screw, Cap B
23 1 810-028 Ring, Snap B
24 1 830-151 Spring
25 1 1073253/01 Seal Kit, Cylinder, Free Lift, Staging (Not Shown)

Cylinder, Free Lift, Staging (AC Lift), Models 7420 and 7440
Cylinder, Free Lift, Staging (AC Lift), Models 7420 and 7440 6
Figure 6-29: Cylinder, Free Lift, Staging (AC Lift), Models 7420 and 7440
18
32
4
1
13
12
3
2 17
24
28
30
31
16
21
20
19
29 27
33
1081115_C

Cylinder, Free Lift, Staging (AC Lift), Models 7420 and 7440
List 6-29: Cylinder, Free Lift, Staging (AC Lift), Models 7420 and 7440
FIGURE 6-29
ITEM NO.
Ref. Cylinder, Free Lift, Staging, Left-Hand A
Ref. Cylinder, Free Lift, Staging, Right-Hand A
1 1 530-633 Seal B, R
2 1 715-033 Screw
3 1 810-028 Ring, Snap B
13 1 780-004-110 Piston, Lowering Cushion, Main Lift
16 1 1038771 O-Ring B
17 1 1038775 Seal, Wiper, Cylinder, Free Lift, Staging, Models 7420 and B
7440
18 1 1038832 O-Ring
19 1 1088993 Piston, Pressure, Free Lift, Staging, Models 7420 and 7440
20 1 1038838 Sleeve, Piston Ring
21 1 1038855 Spring, Compression
24 1 1055355 Packing B
27 3 1075831 Screw
28 2 1075947/001 Screw
29 3 1077661 Ring, Backup
30 2 1077665 Ring, Backup
31 1 1081249 Gland, Cylinder
32 1 1081250 Plug, Mechanical Piston
33 1 Ref. Rod, Piston, Free Lift, Staging A
36 1 1055355/01 Seal Kit, Cylinder, Free Lift, Staging, Models 7420 and R
7440 (Not Shown)

Cylinder Assembly, Reach
Cylinder Assembly, Reach 6
Figure 6-30: Cylinder Assembly, Reach
1 3 6 3 12
11
13
5
2
16
15
14
13
9
10
R1022181_B

Cylinder Assembly, Reach
List 6-30: Cylinder Assembly, Reach

FIGURE 6-30
ITEM NO.
1090408 Cylinder Assembly, Single Reach (includes: items 1 thru 5) A
1045576 Cylinder Assembly, Deep-Reach (includes: items 1 thru 5) B
1 1 460-690 Bearing, Spherical R
2 1 750-468 Nut
3 2 792-509 Fitting, Elbow, Reach Cylinder
1 840-068 Fitting, Grease B
5 1 1080353 Yoke, Reach Cylinder
6 1022180/400 Cylinder, Single Reach A
1045577/400 Cylinder Assembly, Deep-Reach B
1 1022180/411 Housing, Cylinder, Single Reach A
1 1013792/411 Housing, Cylinder, Deep-Reach B
7 1 1022180/413 Rod, Single Reach A
1 1013792/413 Rod, Deep-Reach B
8 1 1022180/412 Piston, Single Reach A
1 1013792/412 Piston, Deep-Reach B
9 1 1022180/414 Gland, Cylinder, Single Reach A
1 1013792/414 Gland, Cylinder, Deep-Reach B
10 1 1022180/424 Valve, Check, Reach Cylinder R
11 1 1022180/423 Cushion Sleeve, Single Reach A
1 1013792/423 Cushion Sleeve, Deep-Reach B
12 1 1008676/07 Nut, Lock A
1 540-070/417 Nut, Lock B
13 1 1022180/422 Seal Kit, Cylinder, Single Reach A, R
1 1013792/422 Seal Kit, Cylinder, Deep-Reach B, R
14 1 1022180/418 Ring, Retaining, Internal A
1 540-070/418 Ring, Retaining, Internal B
15 1 1022180/416 Spacer, Cylinder Head A
1 540-070/416 Spacer, Cylinder Head B
16 1 1022180/419 Ring, Retaining, External A
1 540-070/415 Ring, Retaining, External B
A= R35TT and R45TT
B= DR32TT

Cylinder Assembly, Tilt
Cylinder Assembly, Tilt 6
Figure 6-31: Cylinder Assembly, Tilt
5
3
6
7
2
R1008283_A

Cylinder Assembly, Tilt
List 6-31: Cylinder Assembly, Tilt

FIGURE 6-31
ITEM NO.
1030006 Cylinder, Tilt, R35TT and R45TT A
540-084/400 Cylinder, Tilt, DR32TT B
1 1 1008283/410 Housing, Cylinder, Tilt, R35TT and R45TT A
1 540-067/410 Housing, Cylinder, Tilt, DR32TT B
2 1 1008283/411 Rod, Piston, Tilt, R35TT and R45TT A
1 540-067/411 Rod, Piston, Tilt, DR32TT B
3 1 1008283/412 Piston, Tilt, R35TT and R45TT A
1 540-067/412 Piston, Tilt, DR32TT B
4 1 1008283/413 Gland, Cylinder, Tilt, R35TT and R45TT A
1 540-067/413 Gland, Cylinder, Tilt, DR32TT B
5 1 1008283/414 Spacer A
1 540-067/414 Spacer B
6 1 1008283/415 Ring, Lock, Internal A
1 540-067/415 Ring, Lock, Internal B
7 1 1008283/416 Ring, Snap, External A
1 540-067/416 Ring, Snap, External B
8 1 1008283/424 Seal Kit, Cylinder, Tilt, R35TT and R45TT A, R
1 540-067/214 Seal Kit, Cylinder, Tilt, DR32TT B, R
9 1 1008283/423 Nut, Lock (Not Shown) A
A= R35TT and R45TT
B= DR32TT

Cylinder Assembly, Sideshift
Cylinder Assembly, Sideshift 6
Figure 6-32: Cylinder Assembly, Sideshift
1037382

List 6-32: Cylinder Assembly, Sideshift

FIGURE 6-32
ITEM NO.
Ref. 1037382/400 Cylinder Assembly, 2 in. Sideshift
Ref. 1037383/400 Cylinder Assembly, 4 in. Sideshift
1 2 1014796/411 Rod, Cylinder, Sideshift
2 1 1014796/412 Kit, Seal, Cylinder, Sideshift (Not Shown) R


SECTION 7 Mast
Mast to Tractor Mounting, Model 7400................................................................................................. 7-4

Mast to Tractor Mounting, Models 7420 and 7440 ................................................................................ 7-6
Elevating Section, R35TT ..................................................................................................................... 7-9
Free Lift Chain Assembly, Model 7400................................................................................................ 7-47
Free Lift Chain Assembly, Models 7420 and 7440 ............................................................................... 7-50
Cylinder and Pulley Bracket Assembly, Free Lift, Model 7400 ................................................................ 7-52
Cylinder and Pulley Bracket Assembly, Free Lift, Model 7420 and 7440 ................................................. 7-56
Overhead Guard Installation.............................................................................................................. 7-58
Carriage Installation, R35TT and R45TT .............................................................................................. 7-92
Reach Carriage Assembly, R35TT and R45TT....................................................................................... 7-95
Scissor Assembly, R35TT and R45TT ................................................................................................. 7-100
Carriage Installation, DR32TT .......................................................................................................... 7-103
Reach Carriage Assembly, DR32TT................................................................................................... 7-106
Scissor Assembly, DR32TT ............................................................................................................... 7-110
Hose and Cable Installation, Carriage, R35TT and R45TT ................................................................... 7-114
Hose and Cable Installation, Carriage, DR32TT ................................................................................. 7-119
Carriage Assembly, Tilt and No Sideshift, R35TT and R45TT ............................................................... 7-122
Carriage Assembly, Tilt and Sideshift, R35TT and R45TT ..................................................................... 7-124
Carriage Assembly, Tilt and Sideshift, R35TT and R45TT ..................................................................... 7-126
Carriage Assembly, Tilt and No Sideshift, DR32TT.............................................................................. 7-128
Carriage Assembly, Tilt and Sideshift, DR32TT ................................................................................... 7-130
Carriage Assembly, Sideshift, DR32TT .............................................................................................. 7-132
Mast Guard Installation, Mesh.......................................................................................................... 7-134
Mast Guard Installation, Glass ......................................................................................................... 7-136
Baseleg Installation, R45TT, 6 x 4 in., Open Toe, Models 7420 and 7440 ........................................... 7-170
Baseleg Installation, R45TT, 6 x 4 in., Closed Toe, Models 7420 and 7440.......................................... 7-172
Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe, Models 7420 and 7440 .................................. 7-174

Mast Model 7400 7420 7440 Reach-Fork ® Truck
Wheel Plate Installation, 5 x 3.62 in., Open Toe................................................................................ 7-176

Wheel Plate Installation, 6 x 4 in., Open Toe, Models 7420 and 7440 ................................................ 7-178
Wheel Plate Installation, R45TT, 10.5 x 4.5 in., Open Toe, Model 7400.............................................. 7-180
Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in.) ........................................................... 7-182
Wheel Plate Installation, 6 x 4 in., Closed Toe, Cast........................................................................... 7-186
Wheel Plate Installation, 5 x 3.62 in. and 5 x 2.88 in., OWCTWB...................................................... 7-188
Load Wheel Assembly..................................................................................................................... 7-190
Stop Assembly, R45TT and DR32TT .................................................................................................. 7-192
Forks............................................................................................................................................. 7-194

Model 7400 7420 7440 Reach-Fork ® Truck Mast

Mast to Tractor Mounting, Model 7400
Mast to Tractor Mounting, Model 7400 7
Figure 7-1: Mast to Tractor Mounting, Model 7400
10
8
9
5 6 5 8
1067124_D1

Mast to Tractor Mounting, Model 7400
List 7-1: Mast to Tractor Mounting, Model 7400

FIGURE 7-1
ITEM NO.
5 12 1028409 Washer
6 4 7-710-016/060 Bolt, Hex Flange
8 4 1045715 Screw, Hex Head Cap
9 1 1090132/001 Connector, Mast, Left-Hand, Model 7400
10 1 1090132/002 Connector, Mast, Right-Hand, Model 7400

Mast to Tractor Mounting, Models 7420 and 7440
Mast to Tractor Mounting, Models 7420 and 7440 7
Figure 7-2: Mast to Tractor Mounting, Models 7420 and 7440
2
1
2
1
1
1051227_E

List 7-2: Mast to Tractor Mounting, Models 7420 and 7440

FIGURE 7-2
ITEM NO.
1 12 1045715 Screw, Hex Head Cap
2 12 1028409 Washer
4 1 1054928 Connector, Mast, Models 7420 and 7440


Elevating Section, R35TT
Elevating Section, R35TT 7
Figure 7-3a: Elevating Section, R35TT
50
51
49
See Detail A
1043120_C1 1043120_C2 SHT 1 OF 8

Figure 7-3b: Elevating Section, R35TT
See Detail E See Detail F See Detail M
49 51 50
See Detail K See Detail L
See Detail G See Detail H See Detail J
1043120_C11 1043120_C12 1043120_C13 SHT 2 OF 8

Figure 7-3c: Elevating Section, R35TT
21
5
DETAIL A
41
42
44 24
42 11
24
10
DETAIL K DETAIL L
1043120_C3 1043120_C9 1043120_C10 SHT 3 OF8

Figure 7-3d: Elevating Section, R35TT
8 47 45 13
20
19
2
27
16
28 12
18
26
34
22
15
DETAIL E
1100008_A2 SHT 4 OF 8

Figure 7-3e: Elevating Section, R35TT
17 40 47 20 19
46
25 16
23
25 12
38
39
70 71 72 73
DETAIL F
DETAIL M
1080128_D7 1032638_B SHT 5 OF 8

Figure 7-3f: Elevating Section, R35TT
12 16 2 19 20 47
40
14
17
35
32
37
43
36
30
DETAIL G
10 29 DETAIL H
40
47
17 20
54
19
55
2
48
16
12
9
DETAIL J
10167141_C2, 1043120_C4 1100008_A3 SHT 6 OF 8

Figure 7-3g: Elevating Section, R35TT
See Detail B
57
58
60
DETAIL B
61
See Detail D
DETAIL D
1042560_C2 1042560_C3 1042560_C4 SHT 7 OF 8

Figure 7-3h: Elevating Section, R35TT
64
62
59
62 63 59
62 59 65
59 66 62
68
67
1079825_A1 1079825_A2 1079825_A3 1079825_A4 1045529_E2 SHT 8 OF 8

List 7-3: Elevating Section, R35TT (Sheet 1 of 2)

FIGURE 7-3
ITEM NO.
2 8 449-015 Bearing, Mast Roller R
3 6 449-025 Bearing, Mast Roller (Not Shown) R
4 4 681-847 Link, Connecting
5 2 760-054 Nut
8 2 5-001-030 Screw
9 4 5-002-046 Screw
10 20 5-003-012 Screw
11 16 5-003-013 Screw
12 14 5-004-008 Screw
13 2 5-004-013 Screw
14 2 5-004-027 Screw
15 2 5-005-005 Screw
16 14 5-018-006 Washer, Flat
17 6 7-714-116/030 Screw
18 2 7-714-116/045 Screw
19 AR 780-001-090 Shim (0.06 in.)
20 AR 780-001-091 Shim (0.03 in.)
21 2 828-005-178/002 Anchor, Chain Main Lift, Models 7400 and 7420
22 2 1100471 Bumper, Mast
23 2 1077503 Pulley, Sheave, Main Lift Chain
24 16 1009950 Bow Pad, Inner Telescopic
25 4 1081988 Spacer, Chain Sheave
26 1 1012083 Block, Chain Anchor, Main Lift, Right-Hand
27 2 1012089 Pin, Chain Anchor, Main Lift
28 2 1012091 Retainer, Pin
29 2 1012603 Plate, Kickback Block
30 2 1012605 Pad, Kickback
32 AR 1013257 Shim, Kickback Pad, Outer Telescopic
34 1 1017413 Block, Chain Anchor, Main Lift, Left-Hand
35 2 1071527 Disc, Shim Retainer, Outer Telescopic
36 AR 1071526/002 Shim, Spacer, Outer Telescopic, Stop
37 AR 1071526/001 Shim, Spacer, Outer Telescopic, Stop
38 2 1086134 Shaft, Main Lift Chain Pulley
39 2 1018793 Screw, Set
40 6 1099859 Sleeve, Roller Stud
41 12 1028969 Shim, Spacer, Bow Pad
42 AR 1028983 Shim, Spacer, Bow Pad
43 AR 1029412 Shim, Spacer, Kickback, Outer Telescopic
44 4 1033489 Shim, Spacer, Bow Pad
45 2 1033510 Shim, Mast Kickback
46 AR 681-031/100 Chain, Lift (Box 100 ft.) A
A= Chain Length = (OACH - 10.263) /0.75
Round to Closest Odd Pitch
Odd Pitch x 0.75 (2 Required)
B= Contact Technical Support

List 7-3: Elevating Section, R35TT (Sheet 2 of 2)

FIGURE 7-3
ITEM NO.
47 8 1034673 Stud, Mast Bearing, Model 7400 R35TT (all)
48 2 1064350 Guide, Kickback
49 1 Ref. Main Frame Weldment B
50 1 Ref. Telescopic Weldment, Inner B
51 1 Ref. Telescopic Weldment, Outer B
54 AR 1068783/001 Plate, Shim
55 AR 1068783/002 Plate, Shim
57 2 5-001-027 Screw
58 2 5-018-008 Washer, Flat
59 8 7-710-012/025 Screw
60 2 1008947 Spacer, Ram Cushion
61 2 5-002-003 Screw
62 8 1042113 Sleeve, Flanged
63 1 1044156 Bracket, Cylinder Mounting, Main Lift, Left-Hand
64 1 1044157 Bracket, Cylinder Mounting, Main Lift, Right-Hand
65 1 1044160 Bracket, Overhead Guard Brace, Left-Hand
66 1 1044161 Bracket, Overhead Guard Brace, Right-Hand
67 1 Ref. Cylinder, Main Lift, Right-Hand (See Figure 6-25.)
68 1 Ref. Cylinder, Main Lift, Left-Hand (See Figure 6-25.)
70 2 1019848 Stop, Carriage
71 AR 1047873 Shim (0.06 in. Thick)
72 AR 1047874 Shim (0.03 in. Thick)
73 2 5-002-012 Screw


Elevating Section, R45TT and DR32TT, Model 7400
Elevating Section, R45TT and DR32TT, Model 7400 7
Figure 7-4a: Elevating Section, R45TT and DR32TT, Model 7400
68
67
69
See Detail A
43 29
44
DETAIL A
1100007_A1 1080128_D2 1080128_D3 SHT 1 OF 5

Figure 7-4b: Elevating Section, R45TT and DR32TT, Model 7400
68
45
22 5 32
41
40
31 25 48 47 21 27 28 42 38 34
See Detail B DETAIL B
1080128_D6 1080128_D10 SHT 2 OF 5

Figure 7-4c: Elevating Section, R45TT and DR32TT, Model 7400
57
58
60
69
59 62 64
DETAIL C
See Detail C
65
66
56
1075591_A1 1075591_A2 SHT 3 OF 5

Figure 7-4d: Elevating Section, R45TT and DR32TT, Model 7400
67 40 2 21 27 28
3 6 4 6 26 42 38
34
12
See Detail D DETAIL D
34 38 42 28 27 21
See Detail E
36
11 14 10
17
See Detail F 18
19 33 DETAIL E 23 2 40
DETAIL F
1100007_A5 1080128_D7 1080128_D8 1067141_C2 SHT 4 OF 5

Figure 7-4e: Elevating Section, R45TT and DR32TT, Model 7400
30 24 35 20 27 28 42 38 34
See Detail G
39 9 8
16
37
DETAIL G
1100007_A4 1100007_A10 SHT 5 OF 5

List 7-4: Elevating Section, R45TT and DR32TT, Model 7400 (Sheet 1 of 2)
FIGURE 7-4
ITEM NO.
1 2 1100471 Bumper, Mast R
5 6 or 1009950 Pad, Bow, Inner Telescopic R
12
7 1 1012083 Block, Chain Anchor, Main Lift, Right-Hand (Not Shown)
10 AR 1045211 Shim, Spacer
11 2 1045212 Shim, Kickback R
12 2 1012875 Screw, Set
17 2 1071527 Disc, Shim Retainer, Outer Telescopic
18 AR 1071526/002 Shim, Spacer Outer Telescopic Stop
19 AR 1071526/001 Shim, Spacer Outer Telescopic Stop
20 2 1020601 Stud, Mast Bearing, Main Frame, Top
21 8 1020609 Stud, Mast Bearing, Outer Telescopic, Top and Inner
Telescopic, Bottom
22 AR 1028983 Shim, Spacer, Bow Pad
23 2 5-001-002 Screw
25 2 1064350 Guide, Kickback
27 AR 623-019-000 Shim (0.062 in.)
28 AR 623-020-000 Shim (0.0149 in.)
29 2 828-005-178/002 Anchor, Chain
30 2 5-001-034 Screw
31 4 5-002-046 Screw
32 12 or 5-003-011 Screw
24
33 2 5-018-005 Washer, Flat
34 8 5-004-008 Screw
35 2 5-004-013 Screw
36 3 5-004-027 Screw
38 8 5-018-006 Washer, Flat
39 2 7-714-116/045 Screw
40 6 7-714-120/040 Screw
41 2 1079687 Stop, Carriage
A= Chain Length = (OACH – 9.47) /0.75,
Round to Closest Odd Pitch,

FIGURE 7-4
ITEM NO.
44 2 760-054 Nut
45 2 5-002-012 Screw
47 AR 1068783/001 Plate, Shim
48 AR 1068783/002 Plate, Shim
56 2 5-001-003 Screw
57 2 5-001-027 Screw
58 2 5-018-008 Washer, Flat
59 8 7-710-012/025 Screw
60 2 1008947 Spacer, Ram Cushion
(Not Shown)
A= Chain Length = (OACH – 9.47) /0.75,
Round to Closest Odd Pitch,


See Detail F
64
63
62
See Detail A
1051418_E1 1051418_E9 SHT 1 OF 7

See Detail B See Detail C
62 63 64
See Detail D See Detail E
1051418_E2 1051418_E3 1051418_E4 SHT 2 OF 7

7
43
41
28
48
16
4
12
44
2
27
11
19 18
15
26 36
20
13
DETAIL B
1051418_E5 SHT 3 OF 7

17 22
40
18 19
9
2
49 15
25 11
24
25
45
5
34 38
31 23 39
DETAIL C
1100054_B6 SHT 4 OF 7

11
15
19 18
22
42
37 33
30
29 10 17
DETAIL D
18 19
1
8 15
39 11
38 45 41 2
34
DETAIL E
1100054_B8 1100054_B7 SHT 5 OF 7

Figure 7-5f: Elevating Section, R45TT and DR32TT, Model 7420
46
47
DETAIL F
21
14
DETAIL A
1051418_E1A 1100054_B4 SHT 6 OF 7

Figure 7-5g: Elevating Section, R45TT and DR32TT, Model 7420
52
51
55
56
59
57
53
61 60
54
1051674_B SHT 7 OF 7

FIGURE 7-5
ITEM NO.
1 2 5-002-024 Screw
4 2 5-018-005 Washer, Flat
5 2 5-018-007 Washer, Flat
7 2 5-001-034 Screw
8 4 5-001-020 Screw
9 4 5-002-012 Screw
10 4 5-003-012 Screw
11 8 5-004-008 Screw
12 2 5-001-003 Screw
15 8 5-018-006 Washer, Flat
16 2 7-714-116/045 Screw
17 6 7-714-120/040 Screw
18 AR 623-019-000 Shim (0.062 in.)
19 AR 623-020-000 Shim (0.0149 in.)
20 2 1100471 Bumper, Mast R
21 2 1004906/002 Chain Anchor, Main Lift, Model 7420
26 1 1012083 Block, Chain Anchor, Main Lift, Right-Hand
30 2 1012605 Pad, Kickback R
31 2 5-003-021 Screw, Soc Button
34 AR 1013258 Shim, Kickback Pad, Inner Telescopic
38 AR 1029413 Shim, Spacer, Kickback, Inner Telescopic
Telescopic, Bottom, Model 7420
41 4 1044996 Stud, Mast Bearing, Main Frame, Top, Model 7420
42 2 1044997 Stud, Mast Bearing, Outer Telescopic, Bottom, Model 7420

FIGURE 7-5
ITEM NO.
45 4 1051029 Kickback, Stop Block
46 2 828-000-985/001 Stop Assembly (See Figure 7-57.)
47 2 714-143 Screw
52 2 5-001-028 Screw
53 8 7-710-012/025 Screw
54 2 1012481 Screw
55 2 1036610/002 Sleeve, Ram Spacer, Inner
56 2 1036612/002 Sleeve, Ram Spacer, Outer
(Not Shown)


See Detail F
66
65
64
See Detail A
1100215_A1 1100215_A2 SHT 1 OF 7

See Detail B See Detail C
64 65 66
See Detail D See Detail E
1051602_C3 1051602_C4 1051602_C5 SHT 2 OF 7

49
9 41 43
19
18
13
16
14
50
44
20
DETAIL B
1051602_C6 SHT 3 OF 7

40 1 15 35 46 1 38
10
21
4
17
31
11 32 33 30 34 18 2 16 13 38 4
27 19
DETAIL C
1051602_C9 SHT 4 OF 7

13
16
18 19
42
29 26
24
23 12 21 17
DETAIL D
39 36
28 34
27 30
18 19
22 2
13
45 8 16
DETAIL E
1051602_C7 1100215_A8 SHT 5 OF 7

Figure 7-6f: Elevating Section, R45TT and DR32TT, Model 7440
47
48
DETAIL F
39
37
15
DETAIL A
1051602_C1A 1051602_C2A SHT 6 OF 7

Figure 7-6g: Elevating Section, R45TT and DR32TT, Model 7440
52
51
55
61
56
57
53
60
53
59
58
63 54 62
1051745_B SHT 7 OF 7

FIGURE 7-6
ITEM NO.
1 4 443-031 Bearing, Chain Pulley Sheave R
3 2 714-138 Screw
4 4 810-052 Ring, Snap
5 2 810-136 Ring, Snap
6 6 5-018-010 Washer, Flat
8 4 5-001-006 Screw
9 2 5-001-034 Screw
10 2 5-001-042 Screw
11 2 5-002-001 Screw
12 4 5-003-012 Screw
13 8 5-004-008 Screw
14 2 5-001-003 Screw
16 8 5-018-006 Washer, Flat
17 4 7-714-120/040 Screw
18 AR 623-019-000 Shim (0.062 in.)
19 AR 623-020-000 Shim (0.0149 in.)
24 2 1012605 Pad, Kickback R
27 AR 1013258 Shim, Kickback Pad, Inner Telescopic
28 2 5-002-024 Screw
30 AR 1029413 Shim, Spacer, Kickback, Inner Telescopic
31 2 1032847 Stud, Chain Sheave
32 2 1036665 Spacer, Kickback Pad
Telescopic, Bottom, Model 7440
36 2 1038906/001 Chain Anchor, Main Lift, Model 7440 (3.00 in. length, 1.50
in. thread)
37 2 1038906/003 Chain Anchor, Main Lift, Model 7440 (9.50 in. length, 5.88
in. thread)
38 4 1038921 Sheave, Lift Chain
39 4 1039062 Link, Connecting
40 2 1039559 Shim, Spacer
41 2 1044996 Stud, Mast Bearing, Main Frame, Top, Model 7440
42 4 1044997 Stud, Mast Bearing, Outer Telescopic, Bottom, Model 7440
A= Chain Length = (OACH + 9)

FIGURE 7-6
ITEM NO.
45 2 1045625 Plate, Kickback
46 2 1045689 Stud, Chain Sheave
47 2 714-143 Screw
50 2 5-018-005 Washer, Flat
52 2 5-001-026 Screw
53 8 7-710-012/025 Screw
54 2 1012481 Screw
55 2 1036610/001 Sleeve, Ram Spacer, Inner
56 2 1036612/001 Sleeve, Ram Spacer, Outer
A= Chain Length = (OACH + 9)

Free Lift Chain Assembly, Model 7400
Free Lift Chain Assembly, Model 7400 7
Figure 7-7a: Free Lift Chain Assembly, Model 7400
SEE DETAIL C
SEE DETAIL B SEE DETAIL A
1079915_B3 SHT 1 OF 2

Free Lift Chain Assembly, Model 7400 7
Figure 7-7b: Free Lift Chain Assembly, Model 7400
7 11
4
6
DETAIL C
DETAIL A
10
DETAIL B
R1022604_A4 1079915_A1 1079915_A2 SHT 2 OF 2

List 7-7: Free Lift Chain Assembly, Model 7400

FIGURE 7-7
ITEM NO.
3 2 760-054 Nut, Lock
4 2 5-001-001 Screw
5 1 314065-006 Washer, Flat
6 AR 828-005-178/002 Anchor, Chain, Free Lift (7.50 in.)
AR 828-005-178/005 Anchor, Chain, Free Lift (7.06 in.)
7 2 1010323 Pin, Chain Anchor
8 1 1011352 Bracket, Chain Anchor
10 1 1064949 Bracket, Chain Anchor, Left-Hand
11 1 1078446 Bracket, Hose Clamp

Free Lift Chain Assembly, Models 7420 and 7440
Free Lift Chain Assembly, Models 7420 and 7440 7
Figure 7-8: Free Lift Chain Assembly, Models 7420 and 7440
1067328_A

Free Lift Chain Assembly, Models 7420 and 7440
List 7-8: Free Lift Chain Assembly, Models 7420 and 7440
FIGURE 7-8
ITEM NO.
1 2 1039062 Link, Connecting
4 2 5-003-011 Screw
6 2 1038906/003 Anchor, Chain, Free Lift (9.50 in. length, 5.88 in. thread)
7 2 1004473 Pin, Chain Anchor
8 2 1011352 Bracket, Chain Anchor

Cylinder and Pulley Bracket Assembly, Free Lift, Model 7400
Cylinder and Pulley Bracket Assembly, Free Lift, Model 7400 7
Figure 7-9a: Cylinder and Pulley Bracket Assembly, Free Lift, Model 7400
See Detail A
See Detail B
See Detail C
15 14
14
15
4
4
3
3
R35TTC/R45TTC STAGING FREE LIFT DR32TTC STAGING FREE LIFT

1072595_B1 SHT 1 OF 3

Figure 7-9b: Cylinder and Pulley Bracket Assembly, Free Lift, Model 7400
11 12 13
10
1 7
18
DETAIL A
9 5
1 7 16
18
DETAIL B
9 5
1073252_A1 SHT 2 OF 3

Figure 7-9c: Cylinder and Pulley Bracket Assembly, Free Lift, Model 7400
8 17 8 17
19
6 6
DETAIL C
1073252_A2 SHT 3 OF 3

List 7-9: Cylinder and Pulley Bracket Assembly, Free Lift, Model 7400
FIGURE 7-9
ITEM NO.
1 2 401-503 Pulley, Chain, Free Lift
3 1 5-001-002 Screw
4 1 5-001-003 Screw
5 2 5-001-024 Screw
6 2 5-003-017 Screw A
2 5-003-019 Screw B
7 2 5-006-024 Screw
9 4 1005757 Spacer
10 5 1052684 Shaft, Roller
11 1 1052686 Bracket
12 5 1062459/001 Roller
13 5 1062459/002 Roller
14 1 Ref. Cylinder Assembly, Free Lift, Right-Hand (See Figure 6-28.) C
15 1 Ref. Cylinder Assembly, Free Lift, Left-Hand (See Figure 6-28.) C
16 1 1067117 Bracket, Free Lift Pulley, Model 7400, Right-Hand
17 4 1067267 Strap, Free Lift Cylinder, Upper (AC LIFT)
4 1067239 Strap, Free Lift Cylinder, Upper (DC LIFT)
18 2 1068120 Shaft, Pulley
19 8 5-018-006 Washer, Flat
20 2 1019029 Spacer, Ram Ring (Not Shown)
A= DR32TT (Use 2 of item 4)
B= R35TT and R45TT
C= Contact Technical Support

Cylinder and Pulley Bracket Assembly, Free Lift, Model 7420 and 7440
Cylinder and Pulley Bracket Assembly, Free Lift, Model 7420 and 7440 7
Figure 7-10: Cylinder and Pulley Bracket Assembly, Free Lift, Model 7420 and 7440
15 16 5
10
9
13
1
5
4
8
14
7
6
9
2
10
12
11
1072970_B

Cylinder and Pulley Bracket Assembly, Free Lift, Model 7420 and 7440
List 7-10: Cylinder and Pulley Bracket Assembly, Free Lift, Model 7420 and 7440
FIGURE 7-10
ITEM NO.
1 2 443-027 Bearing, Chain Pulley Sheave R
2 2 810-045 Ring, Snap
4 2 5-001-024 Screw
6 2 1005931 Screw
7 2 1006019 Stop, Shaft
8 2 1036912 Bracket, Free Lift Pulley, Models 7420 and 7440
10 4 1036977 Pulley, Hose and Cable
11 1 Ref. Cylinder Assembly, Free Lift, Right-Hand (See Figure 6-29.) B
12 1 Ref. Cylinder Assembly, Free Lift, Left-Hand (See Figure 6-29.) B
13 2 1038921 Sheave, Lift Chain
15 2 1045952 Stud, Free Lift Upper Mounting
16 2 1045963 Washer, Flat
17 2 1059872 Spacer, Ram Ring (Not Shown) A
A= For Optional 3 in. Fork Lowered Height

Overhead Guard Installation
Overhead Guard Installation 7
Figure 7-11: Overhead Guard Installation
R1020549_A
List 7-11: Overhead Guard Installation

FIGURE 7-11
ITEM NO.
1 1 1068036/002 Guard Weldment, Overhead (16.5 in. Battery Compartment)
1 1068036/003 Guard Weldment, Overhead (18.5 in. Battery Compartment)
1 1068036/004 Guard Weldment, Overhead (21.5 in. Battery Compartment)
2 6 5-001-030 Screw

Hose and Cable Installation, Mast, Model 7400
Hose and Cable Installation, Mast, Model 7400 7
Figure 7-12a: Hose and Cable Installation, Mast, Model 7400
56
38
25
26
See Detail B
A2 TRACTOR MANIFOLD TO A2 MAST MANIFOLD

1080943_C1 SHT 1 OF 8

Figure 7-12b: Hose and Cable Installation, Mast, Model 7400
See Detail C
See Detail D
43
13
See Detail E
See Detail F
See Detail G
A1 TRACTOR MANIFOLD TO A1 MAST MANIFOLD

1080943_C2 SHT 2 OF 8

Figure 7-12c: Hose and Cable Installation, Mast, Model 7400
28
22 12
31
14
15
42
29
41 DETAIL E 24
VIEW A-A
1080943_C11 1080943_H1 SHT 3 OF 8

Figure 7-12d: Hose and Cable Installation, Mast, Model 7400
54 9 2
45
53
51
52
58
DETAIL B 20
1080943_C6 SHT 4 OF 8

Figure 7-12e: Hose and Cable Installation, Mast, Model 7400
17 5 4 33 27 49 48
46
47
50
18
23 40 23
DETAIL C
1080943_C7 SHT 5 OF 8

Figure 7-12f: Hose and Cable Installation, Mast, Model 7400
Item 38 Thru
Item 62 Thru
Item 62 Thru
Item 56 Thru
36 35 37 44
1
24
14
32
19 28
39
21
34
DETAIL D
1080943_C3 1080943_C4 SHT 6 OF 8

Figure 7-12g: Hose and Cable Installation, Mast, Model 7400
61
59
16
57 45 6 60 DETAIL F 8
45
58
DETAIL G
1080943_C5 1080943_C8 SHT 7 OF 8

Figure 7-12h: Hose and Cable Installation, Mast, Model 7400
Terminal Strip
in Carriage
56
Terminal Strip
in Tractor
1080943_C9 SHT 8 OF 8

List 7-12: Hose and Cable Installation, Mast, Model 7400 (Sheet 1 of 2)
FIGURE 7-12
ITEM NO.
1 1 600-345/005 Grip, Cable
6 1 790-620 Fitting, Elbow, Free Lift Cylinder, Left-Hand
7 2 792-376 Fitting, Straight, Main Lift Cylinder, Right-Hand
8 1 792-624 Fitting, Straight, Run Tee
9 3 811-925/011 Clamp, Hose
12 8 5-001-005 Screw
13 1 5-001-006 Screw
14 4 5-001-015 Screw
15 3 5-001-054 Screw
16 1 5-003-011 Screw
17 2 5-003-012 Screw
18 1 5-004-014 Screw
20 2 5-016-014 Nut
21 2 7-710-006/030 Screw
22 3 812-000-605 Clamp
23 2 828-010-203 Pulley, Hose, Auxiliary, Over-the-Mast
25 1 1001288/094 Hose Assembly, Tractor to Main Lift Cylinder, Right-Hand,
Model 7400
26 1 1001288/095 Hose Assembly, Tractor to Main Lift Cylinder, Left-Hand,
Model 7400
27 1 1004665 Pulley, Cable, Over-the-Mast
28 4 1012967 Plate, Mounting, Clamp, Half
29 1 1013456/005 Fitting, Tee, Supply at Bulkhead
31 1 1015585 Plate, Clamp, Hose
32 1 1018878 Bracket
33 1 1019061 Pulley, Hose, Lift, Over-the-Mast
34 1 1019549 Bracket, Hose Routing
35 1 1019876 Plate, Mounting, Clamp
38 2 1019925/XXX Hose Assembly, Auxiliary, Over-the-Mast A
39 1 1020190 Clamp
40 1 1026554 Shim, Spacer, Hose Sheave
41 1 1032159 Bolt, Eye
42 1 1080969 Bracket, Hose (R35TT and R45TT Only)
44 1 1041713 Plate Assembly, Standoff
45 1 1046192 Fitting, Straight
A= Suffix = OACH minus 86 in.

FIGURE 7-12
ITEM NO.
46 2 1065521 Stud, Hose Sheave
47 1 1065524 Plate, Auxiliary Hose
48 2 1065525 Pin, Hose
49 2 1065526 Sleeve, Mast Cable
50 2 1065547 Pin, Hose, Auxiliary
51 2 1065549 Block, Clamp
53 2 1065551 Stud
54 3 1065765 Retainer, Hose
55 1 1092714 Hose Assembly, Free Lift Cylinder (Not Shown)
56 1 1070331/XXX Cable Assembly, Over-the-Mast A
1 1080797/006 Cable Assembly, Video Up to 118 in. OACH
1 1080797/009 Cable Assembly, Video 119 in. to 133 in. OACH
1 1080797/015 Cable Assembly, Video 134 in. to 160 in. OACH
57 1 1074188 Fitting, Elbow
58 1 1075177/001 Fitting, Elbow
59 1 1079448 Clamp, Cushioned Loop
60 1 1081065 Hose Assembly, Free Lift Cylinder
61 1 1081066 Line Assembly, Free Lift Cylinder


See Detail A
See Detail B
See Detail C
See Detail D
See Detail E
See Detail L
See Detail F
See Detail G
See Detail H 20
21
See Detail J
See Detail K
1093140_A1 1093140_A2 SHT 1 OF 8

40 41 33 2 24 22 38 14
39 33 52 19 37 2 DETAIL A
1076937_F9 SHT 2 OF 8

16 7
43 46
44 48
49
45 17
35 10
28 25 26 27 29 16
DETAIL B
30 11
15
Item 41 Thru
42 Item 40 Thru
Item 54 Thru
DETAIL C
1076937_F10 SHT 3 OF 8

1 50
DETAIL D
51
40
23
21
DETAIL F
54
DETAIL E
1093140_A4 1076937_F4 1076937_F7 SHT 4 OF 8

47
30
13
17
12
STANDARD CARRIAGE
DEEP-REACH CARRIAGE
DETAIL G
46
35 17
36 43
45 16
44
DETAIL H
1076937_F12 SHT 5 OF 8

31 32 DETAIL J 3
34
DETAIL K
1076937_F8 SHT 6 OF 8

18 16
DETAIL L
1076937_F14 SHT 7 OF 8

Terminal Strip
in Carriage
41
Terminal Strip TS3

in Tractor
1076937_F15 SHT 8 OF 8

FIGURE 7-13
ITEM NO.
3 1 792-216/007 Fitting, Plug, #12, Free Lift Cylinder
4 3 792-376 Fitting, Straight, Main Lift Cylinder
5 1 792-402 Fitting, Straight, Free Lift Cylinder
6 7 309732-000 Clamp, Hose
10 4 5-001-003 Screw
11 2 5-001-007 Screw
12 2 5-001-009 Screw
13 2 5-001-015 Screw
14 2 5-004-025 Screw
15 4 5-004-026 Screw
16 14 5-016-014 Nut, Lock
17 6 5-016-015 Nut, Lock
18 1 223-001-550 Clamp, U-Bolt
19 2 828-010-203 Sheave, Carriage
20 1 1001288/068 Hose Assembly, Tractor to Main Lift Cylinder, Right-Hand
21 1 1001288/069 Hose Assembly, Tractor to Main Lift Cylinder, Left-Hand
22 1 1004665 Pulley, Cable, Over-the-Mast
24 1 1019061 Pulley, Hose, Lift, Over-the-Mast
28 8 1025776 Stud
29 2 1027395 Plate, Standoff
30 4 1046170/001 Clamp, Hose
31 1 1072602 Tubing, Free Lift Cylinder
32 1 1046192 Fitting, Straight R
33 2 1048147 Stud, Hose Sheave
34 2 1050681 Valve, Flow Control, Main Lift Cylinder R
38 1 1051918 Guard, Hose and Cable
39 2 1051964/ Hose Assembly, Auxiliary, Over-the-Mast A
40 1 1067021/ Hose Assembly, Lift, Over-the-Mast, Cold Storage A
1 1080942/ Hose Assembly, Lift, Over-the-Mast A
41 1 1081010/060 Cable Assembly, Over-the-Mast (142 to 146 in. OACH),
Model 7420
1 1081010/065 Cable Assembly, Over-the-Mast (147 to 151 in. OACH),
Model 7420

FIGURE 7-13
ITEM NO.
Model 7420
Model 7420
Model 7420
Model 7420
Model 7420
1 1080989/101 Cable Assembly, Video Over-the-Mast (142 to 146 in.
OACH), Model 7420
OACH), Model 7420
OACH), Model 7420
OACH), Model 7420
OACH), Model 7420
OACH), Model 7420
OACH), Model 7420
42 2 1052027 Bracket, Clamp, Hose
45 4 1052528 Stud
46 4 1052529 Stud
47 1 1053021 Bracket
52 1 1068128 Shim, Spacer, Hose Sheave
53 1 792-529 Elbow, 45 Degree (Not Shown)
54 2 1093139/ Hose Assembly A


44
45
1076968_C1 SHT 1 OF 9

See Detail A
See Detail B
See Detail D
See Detail C
See Detail E
5
See Detail F
See Detail K
See Detail H
21
See Detail G 20
See Detail J
1076968_H1, 1076968_H2 SHT 2 OF 9

11 33 15 30 26 31 32 13
29 28 27 28
DETAIL A
1076968_C9 SHT 3 OF 9

38 37
16 47
47
16
34
35
39
DETAIL B
35 16
25 38
43 37
14 36
Item 22 thru
Item 44 thru
Item 45 thru
DETAIL C
1076968_C10, 1076968_C5 SHT 4 OF 9

18
1
12
23
DETAIL D
DETAIL E
1076968_C8, 1076968_C11 SHT 5 OF 9

46
STANDARD CARRIAGE
DEEP-REACH CARRIAGE
9 39 24 10 17
DETAIL F
1076968_C14, 1076968_C13, 1076968_C12 SHT 6 OF 9

47
35 34 16 DETAIL G 47 37 38 16
42
DETAIL H
1076968_H4, 1076968_C7 SHT 7 OF 9

4 3 41 DETAIL J 40 2
16
19
DETAIL K
1076968_C6, 1076968_C15 SHT 8 OF 9

Figure 7-14i: Hose and Cable Installation, Mast, Model 7440
22
1076968_H5 SHT 9 OF 9

FIGURE 7-14
ITEM NO.
2 1 792-216/007 Fitting, Plug, #12
3 3 792-376 Fitting, Straight, Main Lift Cylinder, Model 7440
4 1 792-402 Fitting, Straight, Free Lift Cylinder, Model 7440
8 2 5-001-007 Screw
9 2 5-001-009 Screw
10 2 5-001-015 Screw
11 4 5-001-025 Screw
12 7 309732-000 Clamp, Hose
13 24 5-003-017 Screw
14 4 5-004-026 Screw
15 4 5-004-031 Screw
16 26 5-016-014 Nut, Lock
17 2 5-016-015 Nut, Lock
19 1 223-001-550 Clamp, U-Bolt
20 1 1001288/068 Hose Assembly, Tractor to Main Lift Cylinder, Right-Hand,
Model 7440
21 1 1001288/069 Hose Assembly, Tractor to Main Lift Cylinder, Left-Hand,
Model 7440
22 1 1053173/060 Cable Assembly, Over-the-Mast (142 to 146 in. OACH),
Model 7440
Model 7440
Model 7440
Model 7440
Model 7440
Model 7440
Model 7440
Model 7440
Model 7440
OACH), Model 7440
OACH), Model 7440
OACH), Model 7440
B= 18 inch Battery Compartment.

FIGURE 7-14
ITEM NO.
OACH), Model 7440
OACH), Model 7440
OACH), Model 7440
OACH), Model 7440
OACH), Model 7440
OACH), Model 7440
24 1 1053021 Bracket
25 8 1025776 Stud
26 1 1044351 Plate, Base, Hose Take-Up
27 17 1044352 Pulley, 0.66 in. W
28 6 1044353 Pulley, 0.99 in. W
29 13 1044401 Shaft, Pulley, Hose
30 7 1044402/002 Shim, Spacer
32 1 1044429 Plate, Cover, Hose Take-Up
33 4 1044896 Spacer, Mounting
35 6 1045836 Plate, Mounting, Clamp, Hose
39 4 1046170/002 Clamp, Hose
40 1 1046192 Fitting, Straight
41 1 1072602 Tubing, Free Lift Cylinders, Models 7420 and 7440
42 2 1050681 Valve, Flow Control, Main Lift Cylinder, Models 7420 and R
7440
43 2 1052027 Bracket, Clamp, Hose
44 1 1067514/ Hose Assembly, Lift, Over-the-Mast, Model 7440 A
45 2 1052272/ Hose Assembly, Auxiliary, Over-the-Mast, Model 7440 A
47 16 1052528 Stud
48 1 792-529 Elbow, 45 Degree Swivel (Not Shown) B
B= 18 inch Battery Compartment.


Carriage Installation, R35TT and R45TT
Carriage Installation, R35TT and R45TT 7
Figure 7-15a: Carriage Installation, R35TT and R45TT
R45TT Mast R35TT Mast
See Detail B 9 9
8
8
See Detail A
1 3 7 6
14 13
DETAIL A DETAIL B
R1020670_A1 R1020670_A1A R1020670_A2 R1020670_A3 SHT 1 OF 2

Carriage Installation, R35TT and R45TT 7
Figure 7-15b: Carriage Installation, R35TT and R45TT
11
12
10
1036594_A SHT 2 OF 2
List 7-15: Carriage Installation, R35TT and R45TT

FIGURE 7-15
ITEM NO.
1 2 714-142 Screw
3 2 810-722 Pin, Spiral
6 2 828-006-675 Shaft, Half
7 2 828-006-677 Shaft, Half
8 1 Ref. Carriage Assembly, Tilt or Tilt and Sideshift (See Figure 7-23
and Figure 7-24)
9 1 Ref. Carriage Assembly, Reach (See Figure 7-16a.)
10 4 1009451 Pad, Kickback B
11 AR 1013258 Shim, Spacer, Kickback, Inner Telescopic B
12 AR 1029413 Shim, Spacer, Kickback, Inner Telescopic B
13 2 714-147 Screw
14 2 Ref. Stop Assembly (See Figure 7-57.) C
A= R45TT only
B= Model 7420 and 7440 only
C= R35TT only


Reach Carriage Assembly, R35TT and R45TT
Reach Carriage Assembly, R35TT and R45TT 7
Figure 7-16a: Reach Carriage Assembly, R35TT and R45TT
10 10
A
See Detail C
11
See Detail B
See Detail E
18 24 28 30 27 26
DETAIL E
R1020417_B1 R1020417_B4 R1021624_A4 SHT 1 OF 4

Figure 7-16b: Reach Carriage Assembly, R35TT and R45TT
See Detail G
See Detail D
10 10
13
See Detail F
12
12
12
R35TT
SECTION A-A
R45TT
1068250_D 1073331_B SHT 2 OF 4

Figure 7-16c: Reach Carriage Assembly, R35TT and R45TT
1 6 22 7 9
24
15
17
23
21
8 18
5
20
24
18
16
1
DETAIL B 6
16
DETAIL F DETAIL G
R1020417_B6 1020417_B7 SHT 3 OF 4

Figure 7-16d: Reach Carriage Assembly, R35TT and R45TT
25
14
19
DETAIL C
22
20
DETAIL D
R1020417_B6 1020417_B7 SHT 4 OF 4

List 7-16: Reach Carriage Assembly, R35TT and R45TT

FIGURE 7-16
ITEM NO.
1 4 1004672 Shim, Bearing
4 1 1020250 Arm Assembly, Scissor, R35TT and R45TT (See Figure 7-17.)
5 4 1023415 Pin, Cotter
6 2 1023443 Pin, Cylinder Mounting
7 1 1049017 Plate, Terminal Mounting
8 1 1090408 Cylinder Assembly, Single Reach (See Figure 6-30.)
10 1 1068247 Carriage, Machined, Reach, R35TT
1 1079664 Carriage, Machined, Reach, R45TT D
1 1073330 Carriage, Machined, Reach, R45TT E
11 1 1076512/001 Manifold Assembly, Single Reach, Tilt, Sideshift (See Figure A
6-21.)
1 1076512/002 Manifold Assembly, Single Reach, Tilt, No Sideshift (See B
Figure 6-21.)
12 1 1021890/004 Hose Assembly, Reach Cylinder Rod to Manifold RR, R45TT
1 1021890/019 Hose Assembly, Reach Cylinder Rod to Manifold RR, R35TT
13 1 1021890/024 Hose Assembly, Reach Cylinder Cap to Manifold RC, R35TT
and R45TT
14 2 623-003-050 Pin, Inner Arm
15 1 1-074-087/005 Clamp, Cushioned Loop
16 2 5-001-003 Screw C
2 5-001-004 Screw D, E
17 2 5-003-017 Screw
18 4 5-003-019 Screw
19 2 5-006-035 Screw, Set
20 2 5-014-004 Screw
21 1 5-014-005 Screw
22 3 5-018-002 Washer, Flat D, E
3 5-018-003 Washer, Flat C
23 1 5-019-002 Washer, Lock
24 4 5-020-006 Washer, Flat
26 AR 780-001-090 Shim (0.06 in.) C
AR 623-019-000 Shim (0.062 in.) D
27 AR 780-001-091 Shim (0.03 in.) C
AR 623-020-000 Shim (0.0149 in.) D
28 6 449-015 Bearing, Mast Roller C, R
6 449-032 Bearing, Mast Roller D, R
29 6 5-004-008 Screw
30 AR 850-415 Shim (0.012 in.) C
A= With Sideshift
B= Tilt Only
C= R35TT only
D= Model 7400 R45TT only
E= Models 7420 and 7440 R45TT only

Scissor Assembly, R35TT and R45TT
Scissor Assembly, R35TT and R45TT 7
Figure 7-17: Scissor Assembly, R35TT and R45TT
13
8 2
13
1
9
14
15
5
13
8
16
11
6
12
8
7
4
10
3
13
R1020670_A

List 7-17: Scissor Assembly, R35TT and R45TT

FIGURE 7-17
ITEM NO.
1020250 Arm Assembly, Scissor, R35TT and R45TT
1 1 1022186 Scissor, Arm, Inner, R35TT and R45TT
2 1 1020233 Scissor, Arm, Outside Right-Hand, R35TT and R45TT
3 1 1020235 Scissor, Arm, Outside Left-Hand, R35TT and R45TT
4 4 623-009-300 Retainer, Bearing
5 2 444-326 Bearing, Thrust R
6 2 444-416 Bearing, Thrust, Open R
7 4 448-221 Bearing, Roller R
10 4 714-096 Screw
11 2 772-038 Washer, Tongued
14 2 850-401 Shim
15 2 1092981 Spacer, Plastic
16 2 761-878 Nut, Lock


Carriage Installation, DR32TT
Carriage Installation, DR32TT 7
Figure 7-18a: Carriage Installation, DR32TT
6 10 23 12 4
19
18
See Detail C
1079695_B SHT 1 OF 2

Carriage Installation, DR32TT 7
Figure 7-18b: Carriage Installation, DR32TT
8
9
10
1
5
3
DETAIL C
21
22
20
R1021624_A4 1036594_A SHT 2 OF 2

List 7-18: Carriage Installation, DR32TT

FIGURE 7-18
ITEM NO.
3 6 715-016 Screw
4 1 724-520 Screw, Set
8 AR 623-019-000 Shim (0.062 in.)
9 AR 623-020-000 Shim (0.0149 in.)
10 2 820-002-119 Washer
12 1 1006240 Bar, Rod Link
18 1 Ref. Carriage Assembly, Tilt or Tilt and Sideshift, DR32TT
(See Figure 7-26 and Figure 7-27)
19 1 Ref. Carriage Assembly, Deep-Reach, DR32TT
(See Figure 7-19a.)
20 4 1009451 Pad, Kickback A
21 AR 1013258 Shim, Spacer, Kickback, Inner Telescopic A
22 AR 1029413 Shim, Spacer, Kickback, Inner Telescopic A
23 AR 1095663 Washer, Spacer
A= Models 7420 and 7440 only

Reach Carriage Assembly, DR32TT
Reach Carriage Assembly, DR32TT 7
Figure 7-19a: Reach Carriage Assembly, DR32TT
38 34 10
37
4
14 16
12 13
11
17
30
31
20
19
35
18
1051380_D2 SHT 1 OF 3

Figure 7-19b: Reach Carriage Assembly, DR32TT
34 10
37 4
38 14
14 16
12 13
11
17
30
See Detail A
20
19
30 11 36 18
1 21 31 17
15 8 25
35
27 3 2
26 25
2
DETAIL A
1051380_D1 1051380_D5 SHT 2 OF 3

Figure 7-19c: Reach Carriage Assembly, DR32TT
29 7 24 32
28
33
See Detail B
21
31
30
17
11 DETAIL B
1051380_D3 1051380_D4 SHT 3 OF 3

List 7-19: Reach Carriage Assembly, DR32TT

FIGURE 7-19
ITEM NO.
2 2 760-148 Nut, Lock
4 2 811-302 Clamp
7 2 5-001-004 Screw
8 2 5-001-014 Screw
9 4 5-002-008 Screw
10 2 5-003-017 Screw
11 4 5-003-018 Screw
12 2 5-014-004 Screw
13 2 5-014-005 Screw
14 4 5-018-002 Washer, Flat
15 2 5-018-007 Washer, Flat
16 2 5-019-002 Washer, Lock
17 4 5-020-006 Washer, Flat
18 2 820-001-656 Bumper, Carriage Scissors
19 AR 820-001-657 Shim (0.0625 in. Thick)
20 AR 820-001-658 Shim (0.125 in. Thick)
21 4 1004672 Shim, Bearing
24 1 1020906/001 Manifold Assembly, Deep-Reach, DR32TT (See Figure 6-22.)
25 2 1021586 Pin, Eccentric, Fixed
26 1 1021587/001 Spacer (0.538 in. Thick)
27 1 1021587/002 Spacer (0.466 in. Thick)
28 1 1021890/019 Hose Assembly, Reach Cylinder Cap to Manifold RC,
DR32TT
29 1 1021890/021 Hose Assembly, Reach Cylinder Rod to Manifold RR,
DR32TT
30 4 1023415 Pin, Cotter
31 2 1023443 Pin, Cylinder Mounting
32 1 1080375 Scissor Assembly, Deep-Reach, DR32TT (See Figure 7-20a.)
33 1 1045576 Cylinder Assembly, Deep-Reach, DR32TT (See Figure 6-30.)
34 1 1049017 Plate, Terminal Mounting
35 1 1079685 Carriage, Machined, Deep-Reach, DR32TT A
1 1070739 Carriage, Machined, Deep-Reach, DR32TT B
36 2 1069041 Retainer, Hex
38 1 1-030-014 Insulator, Terminal Strip
A= Model 7400

Scissor Assembly, DR32TT
Scissor Assembly, DR32TT 7
Figure 7-20a: Scissor Assembly, DR32TT
11
29
8
3
6
See Detail A
See Detail B
18
16 10
23 7
2
See Detail C
R1021575_A1 SHT 1 OF 3

Figure 7-20b: Scissor Assembly, DR32TT
Top plate removed

for clarity
14
9
17
27
12
24
DETAIL A
1080375_A1 SHT 2 OF 3

Figure 7-20c: Scissor Assembly, DR32TT
25
21
26
13
24
DETAIL B
28
22
20
19
15
24
DETAIL C
R1021575_A3 R1021575_A4 SHT 3 OF 3

List 7-20: Scissor Assembly, DR32TT

FIGURE 7-20
ITEM NO.
1 1 1006237 Bar, Rod Link
2 1 1007302 Scissor, Arm to Mast, Left-Hand Outer, DR32TT
3 1 1007305 Scissor, Arm to Mast, Right-Hand Outer, DR32TT
6 1 1021585 Scissor, Inner Rear (to Mast), DR32TT
8 1 1042558 Scissor, Arm to Carriage, Right-Hand Outer, DR32TT
9 1 1042559 Scissor, Arm to Carriage, Left-Hand Outer, DR32TT
10 2 1049722 Bearing, Spherical R
11 1 1080374 Scissor, Inner Front (to Carriage), DR32TT
12 4 116-000-327 Cap, Retaining
13 4 116-000-331 Ring
14 4 116-000-333 Spacer
15 2 116-000-342 Pin, Retainer
16 2 623-009-300 Retainer, Bearing
17 4 443-052 Bearing, Ball R
22 2 464-092 Bearing, Oil-Impregnated R
23 2 714-096 Screw
24 18 715-037 Screw
25 1 724-520 Screw, Set
26 4 810-030 Ring, Snap
27 4 810-068 Ring, Snap

Hose and Cable Installation, Carriage, R35TT and R45TT
Hose and Cable Installation, Carriage, R35TT and R45TT 7
Figure 7-21a: Hose and Cable Installation, Carriage, R35TT and R45TT
15
17 13
11
10
12
17
5
6
3
4
2
18
6
8 7
TILT AND SIDESHIFT
1048444_B1 1048444_B1A 1048444_B1B SHT 1 OF 3

Figure 7-21b: Hose and Cable Installation, Carriage, R35TT and R45TT
15
10
12
17
TILT ONLY 9
5
6
3
2
19
6
8
7440 ONLY
1070923_F1 1048444_B1A 1068504_B SHT 2 OF 3

Figure 7-21c: Hose and Cable Installation, Carriage, R35TT and R45TT
14
Three Function Two Function

Reach/Tilt/Sideshift Reach/Tilt
1070923_F2 1070923_F3 SHT 3 OF 3

List 7-21: Hose and Cable Installation, Carriage, R35TT and R45TT
FIGURE 7-21
ITEM NO.
2 2 1026655 Bracket, Mounting, Hose
3 2 1013300 Bracket, Mounting, Hose
4 2 828-000-545 Guide, Hose A
5 2 5-001-002 Screw
6 4 5-018-005 Washer, Flat
7 2 716-131 Screw A
8 2 5-015-004 Nut
9 4 792-509 Fitting, Elbow, Tilt and Sideshift Cylinders, R35TT and R45TT
10 1 1021890/002 Hose Assembly, Tilt Cylinder Rod to Manifold TR, R35TT and
R45TT
11 1 1021890/003 Hose Assembly, Sideshift Right to Manifold SSL, R35TT and A
R45TT
12 1 1021890/005 Hose Assembly, Tilt Cylinder Cap to Manifold TC, R35TT
and R45TT
13 1 1021890/006 Hose Assembly, Sideshift Left to Manifold SSR, R35TT and A
R45TT
14 1 1070827 Harness, Carriage, R35TT and R45TT
15 2 1022429 Strap, Hose Retention, Carriage
18 2 771-173 Washer, Flat A
19 2 1060705 Fitting, Straight B
A= With Sideshift
Note: Quantity item 3, 6 and 9 shown for with tilt and sideshift. For tilt only, reduce quantity to half.


Hose and Cable Installation, Carriage, DR32TT
Hose and Cable Installation, Carriage, DR32TT 7
Figure 7-22a: Hose and Cable Installation, Carriage, DR32TT
3 8
2 2 9 2 4 2 1
TOP VIEW
6 7
1080379_D1 1080379_D3 SHT 1 OF 2

Hose and Cable Installation, Carriage, DR32TT 7
Figure 7-22b: Hose and Cable Installation, Carriage, DR32TT
13 14
11 12
10 10
9 9
TS2
TS3-6 TS3-1
TS3-5 TS3-2
TS3-4 TS3-3
THREE-FUNCTION TWO-FUNCTION
Reach/Tilt/Sideshift Reach/Tilt
1080379_D2 1080379_D4 1080379_D5 SHT 2 OF 2

List 7-22: Hose and Cable Installation, Carriage, DR32TT

FIGURE 7-22
ITEM NO.
1 1 611-028 Cable Tie
2 4 611-029 Cable Tie
4 2 360-037/010 Guard, Hose
5 2 792-515 Elbow, Male
6 4 811-404 Clamp
7 4 23006 Screw
8 2 1021890/023 Hose Assembly
9 1 1070419 Harness, Terminal Strip TS2 to Tilt and Sideshift Coils,
DR32TT
10 1 1070828 Harness, Terminal Strip TS2 to Reach Coil, DR32TT
11 1 5-003-011 Screw A
12 1 770-187-000 Clamp A
13 1 1061207 Tubing, Reach Cylinder, DR32TT A
14 1 1061209 Tubing, Reach Cylinder, DR32TT A

Carriage Assembly, Tilt and No Sideshift, R35TT and R45TT
Carriage Assembly, Tilt and No Sideshift, R35TT and R45TT 7
Figure 7-23: Carriage Assembly, Tilt and No Sideshift, R35TT and R45TT
6 14 17 4
19
6
10
11
12
13
5
3 18 15 1 16 7 8 9
R1020723_A

Carriage Assembly, Tilt and No Sideshift, R35TT and R45TT
List 7-23: Carriage Assembly, Tilt and No Sideshift, R35TT and R45TT
FIGURE 7-23
ITEM NO.
1 2 1001506 Bracket, Cylinder Mounting, Tilt, R35TT and R45TT
2 1 1017785 Shaft, Tilt/Pivot
3 1 1030006 Cylinder, Tilt, R35TT and R45TT (See Figure 6-31.)
4 2 1010121/001 Shaft, Carriage
5 1 1046524 Carriage, Machined, Tilt A
1 1042648 Carriage, Machined, Tilt B
6 1 1048446 Frame Assembly, Carriage (includes:)
2 1012503 Bearing, Cylindrical R
8 AR 820-001-657 Shim (0.0625 in. Thick)
9 AR 820-001-658 Shim (0.125 in. Thick)
10 AR 828-005-141/001 Shim (0.06 in. Thick)
11 AR 828-005-141/002 Shim (0.12 in. Thick)
12 AR 828-005-141/003 Shim (0.15 in. Thick)
13 AR 828-005-141/004 Shim (0.25 in. Thick)
14 2 5-001-045 Screw A
2 5-001-022 Screw B
15 4 5-001-039 Screw
16 4 5-002-008 Screw
A= R35TT
B= R45TT

Carriage Assembly, Tilt and Sideshift, R35TT and R45TT
Carriage Assembly, Tilt and Sideshift, R35TT and R45TT 7
Figure 7-24: Carriage Assembly, Tilt and Sideshift, R35TT and R45TT
4 24 21 6 17 5
18
23
2
4
13
14
15
16
9
8
3 22 1 19 10 11 12
R1017439_A

List 7-24: Carriage Assembly, Tilt and Sideshift, R35TT and R45TT
FIGURE 7-24
ITEM NO.
1 2 1001506 Bracket, Cylinder Mounting, Tilt, R35TT and R45TT
2 1 1017785 Shaft, Tilt/Pivot
3 1 1030006 Cylinder, Tilt, R35TT and R45TT (See Figure 6-31.)
4 1 1048446 Frame Assembly, Carriage (includes:)
2 1012503 Bearing, Cylindrical R
6 2 1017291 Pin
8 1 1018813 Carriage Subassembly, Tilt with Sideshift (See Figure 7-25.) A
1 1020739 Carriage Subassembly, Tilt with Sideshift (See Figure 7-25.) B
9 1 1037382/400 Cylinder Assembly, 2 in. Sideshift (See Figure 6-32.)
1 1037383/400 Cylinder Assembly, 4 in. Sideshift (See Figure 6-32.)
11 AR 820-001-657 Shim (0.0625 in. Thick)
12 AR 820-001-658 Shim (0.125 in. Thick)
13 AR 828-005-141/001 Shim (0.06 in. Thick)
14 AR 828-005-141/002 Shim (0.12 in. Thick)
15 AR 828-005-141/003 Shim (0.15 in. Thick)
16 AR 828-005-141/004 Shim (0.25 in. Thick)
17 2 5-001-045 Screw A
2 5-001-022 Screw B
18 4 5-001-039 Screw
19 4 5-002-008 Screw
21 2 5-016-016 Nut, Lock
24 2 811-563 Pin, Cotter
A= R35TT
B= R45TT

Carriage Assembly, Tilt and Sideshift, R35TT and R45TT 7
Figure 7-25: Carriage Assembly, Tilt and Sideshift, R35TT and R45TT
7
3
5
1
2
R1020739_A

List 7-25: Carriage Assembly, Tilt and Sideshift, R35TT and R45TT
FIGURE 7-25
ITEM NO.
1 1 1029043 Pad, Retainer
2 1 1076177 Carriage, Machined, Sideshift, R35TT and R45TT
3 1 1058971 Carriage, Machined, Tilt with Sideshift, R35TT A
1 1058972 Carriage, Machined, Tilt with Sideshift, R45TT B
5 2 1022278 Track, Bearing, Carriage R
8 AR 1028037 Shim (0.031 in. Thick) (Not Shown)
A= R35TT
B= R45TT

Carriage Assembly, Tilt and No Sideshift, DR32TT
Carriage Assembly, Tilt and No Sideshift, DR32TT 7
Figure 7-26: Carriage Assembly, Tilt and No Sideshift, DR32TT
4 14 3 17 16 5
20
4
8
9
10
11
15
12
18
19
13
21
R1020870_A

Carriage Assembly, Tilt and No Sideshift, DR32TT
List 7-26: Carriage Assembly, Tilt and No Sideshift, DR32TT

FIGURE 7-26
ITEM NO.
3 1 1047537 Carriage, Machined, Tilt Without Sideshift, DR32TT
4 1 1020871 Frame, Carriage Machined, Deep-Reach (includes:)
2 460-488 Bearing, Sleeve R
2 460-616 Bearing, Sleeve, Flanged R
6 2 1021890/007 Hose Assembly, Tilt Cylinder to Manifold TR and TC, DR32TT
7 1 1014591/002 Manifold Assembly, Tilt, DR32TT (See Figure 6-23.)
8 AR 828-005-141/001 Shim (0.06 in. Thick)
9 AR 828-005-141/002 Shim (0.12 in. Thick)
10 AR 828-005-141/003 Shim (0.15 in. Thick)
11 AR 828-005-141/004 Shim (0.25 in. Thick)
12 2 828-006-339 Bracket, Cylinder Mounting, Tilt, DR32TT
13 1 828-009-986 Shaft, Tilt/Pivot
14 2 5-001-004 Screw
15 4 5-001-028 Screw
16 2 5-001-045 Screw
17 2 5-016-016 Nut, Lock
19 1 540-084/400 Cylinder, Tilt, DR32TT (See Figure 6-31.)
20 2 792-509 Fitting, Elbow, Tilt Cylinder, DR32TT

Carriage Assembly, Tilt and Sideshift, DR32TT
Carriage Assembly, Tilt and Sideshift, DR32TT 7
Figure 7-27: Carriage Assembly, Tilt and Sideshift, DR32TT
7 5 3 22 21 3 10 9 17
20
26
27
25
23
14
13
12
11
24
8
15
1
2
16
4
R1022952_A

Carriage Assembly, Tilt and Sideshift, DR32TT
List 7-27: Carriage Assembly, Tilt and Sideshift, DR32TT

FIGURE 7-27
ITEM NO.
2 1 540-084/400 Cylinder, Tilt, DR32TT (See Figure 6-31.)
3 2 792-509 Fitting, Elbow, Tilt Cylinder, DR32TT
5 2 811-563 Pin, Cotter
7 2 5-001-004 Screw
8 4 5-001-028 Screw
9 2 5-001-045 Screw
10 2 5-016-016 Nut, Lock
11 AR 828-005-141/001 Shim (0.06 in. Thick)
12 AR 828-005-141/002 Shim (0.12 in. Thick)
13 AR 828-005-141/003 Shim (0.15 in. Thick)
14 AR 828-005-141/004 Shim (0.25 in. Thick)
15 2 828-006-339 Bracket, Cylinder Mounting, Tilt, DR32TT
16 1 828-009-986 Shaft, Tilt/Pivot
20 1 1014583/002 Manifold Assembly, Tilt and Sideshift, DR32TT
(See Figure 6-24.)
21 1 1037382/400 Cylinder Assembly, 2 in. Sideshift (See Figure 6-32.)
22 2 1017291 Pin
23 1 1020871 Frame, Carriage Machined, Deep-Reach (includes:)
2 460-488 Bearing, Sleeve R
2 460-616 Bearing, Sleeve, Flanged R
24 1 1022951 Carriage Assembly, Sideshift, DR32TT (See Figure 7-28.)
25 2 1021890/007 Hose Assembly, Tilt Cylinder to Manifold TR and TC, DR32TT
26 1 1021890/009 Hose Assembly, Sideshift Cylinder Left to Manifold SSR,
DR32TT
27 1 1021890/010 Hose Assembly, Sideshift Cylinder Right to Manifold SSL,
DR32TT

Carriage Assembly, Sideshift, DR32TT
Carriage Assembly, Sideshift, DR32TT 7
Figure 7-28: Carriage Assembly, Sideshift, DR32TT
7 3
5
1
R1022951_A

Carriage Assembly, Sideshift, DR32TT
List 7-28: Carriage Assembly, Sideshift, DR32TT

FIGURE 7-28
ITEM NO.
1 1 1029043 Pad, Retainer
2 1 1076176 Carriage, Machined, Sideshift, DR32TT
3 1 1058973 Carriage, Tilt and Sideshift, DR32TT

Mast Guard Installation, Mesh
Mast Guard Installation, Mesh 7
Figure 7-29: Mast Guard Installation, Mesh
9 11 10 7 3
14
3
9 11 10 7 3 12
14
15 13 3 2 4
1040479_E, 1051752_B

Mast Guard Installation, Mesh
List 7-29: Mast Guard Installation, Mesh

FIGURE 7-29
ITEM NO.
2 2 5-007-023 Screw
3 6 5-007-024 Screw
4 8 5-004-017 Screw
7 4 5-018-005 Washer, Flat
8 4 114-021-643/001 Bracket, Clamp (Lower)
9 2 1061347 Bracket, Mast Guard B
2 1051755 Bracket, Mast Guard C
11 2 1013204 Grommet, Rubber
12 1 Ref. Guard, Mast, Mesh A
13 2 1017370 Bracket, Mast Guard
14 2 1017371 Bracket, Mast Guard (Straight) B
2 1051751 Bracket, Mast Guard (Z Bend) C
B= Model 7400
C= Models 7420 and 7440
Note: Quanties are Typical and May Vary

Mast Guard Installation, Glass
Mast Guard Installation, Glass 7
Figure 7-30: Mast Guard Installation, Glass
12 14 13 7 3
10
3
12 7 14 6 8
13
10
11
9 2 15 3 4
R1020622_A, 1051752_B

Mast Guard Installation, Glass
List 7-30: Mast Guard Installation, Glass

FIGURE 7-30
ITEM NO.
2 2 5-007-023 Screw
3 6 5-007-024 Screw
4 8 5-004-017 Screw
7 4 5-018-005 Washer, Flat
8 4 114-021-643/001 Bracket, Clamp
9 2 1017370 Bracket, Mast Guard
10 2 1017371 Bracket, Mast Guard (Straight) B
2 1051751 Bracket, Mast Guard (Z Bend) C
11 1 Ref. Guard, Mast, Glass A
14 2 1013204 Grommet, Rubber
B= Model 7400
C= Models 7420 and 7440
Note: Quantities are Typical and May Vary

Baseleg Installation, R35TT, 5 x 3.62 in., Open Toe
Baseleg Installation, R35TT, 5 x 3.62 in., Open Toe 7
Figure 7-31: Baseleg Installation, R35TT, 5 x 3.62 in., Open Toe
5
8
2
1
R1018047_B

List 7-31: Baseleg Installation, R35TT, 5 x 3.62 in., Open Toe

FIGURE 7-31
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
4 1 1066253/101 Brace, Main Frame, Lower C
1 1066253/102 Brace, Main Frame, Lower D
5 2 1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
Baseleg Opening)
6 1 1031632 Baseleg, Right-Hand (33 to 36 in. Baseleg Opening)
1 1031644 Baseleg, Right-Hand (37 to 40 in. Baseleg Opening)
7 1 1031633 Baseleg, Left-Hand (33 to 36 in. Baseleg Opening)
1 1031645 Baseleg, Left-Hand (37 to 40 in. Baseleg Opening)
A= 33, 34, 37, 38, 41, 42, 44, 45, 49, and 50 in. Baseleg Opening
B= 35, 36, 39, 40, 43, 46, 47, 51, and 52 in. Baseleg Opening
C= 33, 35, 37, 39, 41, 43, 44, 46, 49, and 51 in. Baseleg Opening
D= 34, 36, 38, 40, 42, 45, 47, 50, and 52 in. Baseleg Opening

Baseleg Installation, R35TT, 5 x 3.62 in., Straddle Closed Toe
Baseleg Installation, R35TT, 5 x 3.62 in., Straddle Closed Toe 7
Figure 7-32: Baseleg Installation, R35TT, 5 x 3.62 in., Straddle Closed Toe
5
8
2
1
1034064_A

List 7-32: Baseleg Installation, R35TT, 5 x 3.62 in., Straddle Closed Toe
FIGURE 7-32
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg B

5
8
2
1
R1022892_A


FIGURE 7-33
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg B
A= 33, 34, 41, and 42 in. Baseleg Opening
B= 35, 36, 43, and 44 in. Baseleg Opening
C= 33, 35, 37, 39, 41, 43, and 44 in. Baseleg Opening
D= 34, 36, 38, 40, and 42 in. Baseleg Opening

Baseleg Installation, R35TT, 5 x 2.88 in., Straddle Closed Toe 7
Figure 7-34: Baseleg Installation, R35TT, 5 x 2.88 in., Straddle Closed Toe
8
2
1
1034064_A

List 7-34: Baseleg Installation, R35TT, 5 x 2.88 in., Straddle Closed Toe
FIGURE 7-34
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg B

Baseleg Installation, R35TT, 4 x 3.62 in., Closed Toe
Baseleg Installation, R35TT, 4 x 3.62 in., Closed Toe 7
Figure 7-35: Baseleg Installation, R35TT, 4 x 3.62 in., Closed Toe
5
8
2
1
R1022885_A

List 7-35: Baseleg Installation, R35TT, 4 x 3.62 in., Closed Toe

FIGURE 7-35
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
4 1 1066253/101 Brace, Machined, Main Frame C
1 1066253/102 Brace, Machined, Main Frame D
5 2 1017476/002 Shim, Baseleg B
B= 35, 36, 39, 40, 43, 44, 46, 47, 51, and 52 in. Baseleg Opening

5
8
2
1
R1022894_A


FIGURE 7-36
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg B
8 AR 1053013 Shim, Spacer Outrigger

3
5
2
1
1031430_C


FIGURE 7-37
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg B

5
8
2
1
R1018427_B


FIGURE 7-38
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg B

5
8
2
1
R1022892_A


FIGURE 7-39
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw C
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg C

5
8
2
1
R1022893_A


FIGURE 7-40
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg B

5
8
2
1
R1022885_A


FIGURE 7-41
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg B

5
8
2
1
R1022894_A


FIGURE 7-42
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg B

Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe
Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe 7
Figure 7-43: Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe
5
8
2
1
R1017248_B

List 7-43: Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe

FIGURE 7-43
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg B

3
5
2
1
1031572_A


FIGURE 7-44
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg B
C= 41, 43, 44, 49, and 51 in. Baseleg Opening
D= 42, 50, and 52 in. Baseleg Opening

3
5
2
1
R1018420_B


FIGURE 7-45
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg C
A= 33, 34, 37, 38, 41, 42, 49, and 50 in. Baseleg Opening
B= 35, 36, 39, 40, 43, 44, 51, and 52 in. Baseleg Opening
C= 33, 35, 37, 39, 41, 43, 44, 49, and 51 in. Baseleg Opening
D= 34, 36, 38, 40, 42, 50, and 52 in. Baseleg Opening

3
5
2
1
R1022900_A


FIGURE 7-46
ITEM NO.
1 16 5-001-047 Screw A
16 5-001-049 Screw B
2 16 5-018-009 Washer, Flat
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel B
5 2 1017476/002 Shim, Baseleg B
A= 41 and 49 in. BLO (Baseleg Opening)
B= 42 and 50 in. BLO (Baseleg Opening)
C= 43 and 51 in. BLO (Baseleg Opening)
D= 44 and 52 in. BLO (Baseleg Opening)

Baseleg Installation, R45TT, 6 x 4 in., Open Toe, Models 7420 and 7440
Baseleg Installation, R45TT, 6 x 4 in., Open Toe, Models 7420 and 7440 7
Figure 7-47: Baseleg Installation, R45TT, 6 x 4 in., Open Toe, Models 7420 and 7440
9
7
2
1
1045947_C

Baseleg Installation, R45TT, 6 x 4 in., Open Toe, Models 7420 and 7440
List 7-47: Baseleg Installation, R45TT, 6 x 4 in., Open Toe, Models 7420 and 7440
FIGURE 7-47
ITEM NO.
1 16 5-001-042 Screw
2 16 5-018-010 Washer, Flat
3 1 1038148 Baseleg, Left-Hand (42 in. Baseleg Opening)
5 1 1038149 Baseleg, Right-Hand (42 in. Baseleg Opening)
7 4 1045951 Pin, Dowel
8 1 1048132 Brace, Machined, Main Frame
9 AR 1076165 Spacer

Baseleg Installation, R45TT, 6 x 4 in., Closed Toe, Models 7420 and 7440
Baseleg Installation, R45TT, 6 x 4 in., Closed Toe, Models 7420 and 7440 7
Figure 7-48: Baseleg Installation, R45TT, 6 x 4 in., Closed Toe, Models 7420 and 7440
9
7
2
1
1045948_C

Baseleg Installation, R45TT, 6 x 4 in., Closed Toe, Models 7420 and 7440
List 7-48: Baseleg Installation, R45TT, 6 x 4 in., Closed Toe, Models 7420 and 7440
FIGURE 7-48
ITEM NO.
1 16 5-001-042 Screw
2 16 5-018-010 Washer, Flat
7 4 1045951 Pin, Dowel
9 AR 1076165 Spacer

Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe, Models 7420 and 7440
Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe, Models 7420 and 7440 7
Figure 7-49: Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe, Models 7420 and 7440
2
1
1045949_C

Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe, Models 7420 and 7440
List 7-49: Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe, Models 7420 and 7440
FIGURE 7-49
ITEM NO.
1 16 5-001-042 Screw
2 16 5-018-010 Washer, Flat
7 4 1045951 Pin, Dowel
9 AR 1076165 Spacer

Wheel Plate Installation, 5 x 3.62 in., Open Toe
Wheel Plate Installation, 5 x 3.62 in., Open Toe 7
Figure 7-50: Wheel Plate Installation, 5 x 3.62 in., Open Toe
4 5 3 9 11 12 10
13 6 2 1
1040921_B

Wheel Plate Installation, 5 x 3.62 in., Open Toe
List 7-50: Wheel Plate Installation, 5 x 3.62 in., Open Toe

FIGURE 7-50
ITEM NO.
1 2 1040923/005 Screw
4 4 5-016-017 Nut, Lock
5 4 5-018-008 Washer, Flat
6 2 1030800/001 Sleeve, Concentric (Steel)
7 AR 1030800/002 Sleeve, Eccentric (0.063 in. Green)
8 AR 1030800/003 Sleeve, Eccentric (0.094 in. Yellow)
9 2 1053387 Wheel Plate, Machined, Left-Hand A
2 1053389 Wheel Plate, Machined, Left-Hand B
10 2 1053388 Wheel Plate, Machined, Right-Hand A
2 1053390 Wheel Plate, Machined, Right-Hand B
11 2 1043118 Sleeve, Shear, Wheel Plate
12 2 Ref. Load Wheel Assembly (See Figure 7-56.)
13 1 Ref. Baseleg Installation (See Figure 7-31 and Figure 7-37)
A= Reach and Tilt Only
B= Reach with Tilt and Sideshift

Wheel Plate Installation, 6 x 4 in., Open Toe, Models 7420 and 7440
Wheel Plate Installation, 6 x 4 in., Open Toe, Models 7420 and 7440 7
Figure 7-51: Wheel Plate Installation, 6 x 4 in., Open Toe, Models 7420 and 7440
10
9 2
14
15 12
11
16 8 5 4 13
1051106_C

Wheel Plate Installation, 6 x 4 in., Open Toe, Models 7420 and 7440
List 7-51: Wheel Plate Installation, 6 x 4 in., Open Toe, Models 7420 and 7440
FIGURE 7-51
ITEM NO.
4 4 5-016-018 Nut, Lock
5 12 5-018-010 Washer, Flat
7 2 1051222/002 Sleeve, Eccentric (0.063 in. Green)
10 2 1023804 Wheel Plate, Machined, Left-Hand B
12 2 1023805 Wheel Plate, Machined, Right-Hand B
13 2 1040923/008 Screw
16 1 Ref. Baseleg Installation (See Figure 7-47.)
A= Reach and Tilt Only

Wheel Plate Installation, R45TT, 10.5 x 4.5 in., Open Toe, Model 7400
Wheel Plate Installation, R45TT, 10.5 x 4.5 in., Open Toe, Model 7400 7
Figure 7-52: Wheel Plate Installation, R45TT, 10.5 x 4.5 in., Open Toe, Model 7400
1
5
12
8
13
9 3 2 4 7
10
11
15
14
16
18
17
1053816_A, 626-101-633.CGM

Wheel Plate Installation, R45TT, 10.5 x 4.5 in., Open Toe, Model 7400
List 7-52: Wheel Plate Installation, R45TT, 10.5 x 4.5 in., Open Toe, Model 7400
FIGURE 7-52
ITEM NO.
2 4 5-016-017 Nut, Lock
3 4 5-018-008 Washer, Flat
4 2 623-010-348 Spacer
5 2 625-000-154/002 Axle, Load Wheel
6 2 Ref. Load Wheel Assembly (includes: items 14 thru 18)
7 2 715-045 Screw
8 4 861-027-000 Spacer, Ring
10 AR 1030800/002 Sleeve, Eccentric (0.063 in. Green)
12 1 1053814/001 Wheel Plate, Machined, Inside, Left-Hand A
1 1053814/002 Wheel Plate, Machined, Inside, Left-Hand B
1 1053814/003 Wheel Plate, Machined, Outside, Left-Hand A
1 1053814/004 Wheel Plate, Machined, Outside, Left-Hand B
13 1 1053815/001 Wheel Plate, Machined, Inside, Right-Hand A
1 1053815/002 Wheel Plate, Machined, Inside, Right-Hand B
1 1053815/003 Wheel Plate, Machined, Outside, Right-Hand A
1 1053815/004 Wheel Plate, Machined, Outside, Right-Hand B
14 1 632-096/001 Tire, Load Wheel, Poly, 10.5 x 4.5 in. (Red 85 Trostel)
1 632-096/002 Tire, Load Wheel, Poly, 10.5 x 4.5 in. (Neutral Vulkollan)
1 632-096/003 Tire, Load Wheel, Poly, 10.5 x 4.5 in. (Black 95)
1 632-096/007 Tire, Load Wheel, Poly, 10.5 x 4.5 in. (Tan 95)
1 632-096/101 Tire, Load Wheel, Poly, 10.5 x 4.5 in. (Red 85 Thombert)
1 632-096/107 Tire, Load Wheel, Poly, 10.5 x 4.5 in. (Rootbeer 93)
15 1 623-001-343 Hub, Machined
16 2 447-561 Bearing, Cup
17 2 447-085 Bearing, Cone
18 2 530-615 Seal, Oil
A= Reach and Tilt (17.44 in.)
B= Reach with Tilt and Sideshift Only (18.44 in.)

Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in.)
Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in.) 7
Figure 7-53: Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in.)
12
10 15
3 11
13 14
6 4
5
16 7 2 1
1040765_B

List 7-53: Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in.) (Sheet 1 of 2)
FIGURE 7-53
ITEM NO.
1 2 1040923/004 Screw E
2 1040923/005 Screw C
2 1040923/007 Screw D, F
2 4 5-005-017 Screw, Shoulder C, E
4 1064424 Bolt Alteration D, F
4 2 1043403/005 Nut, Lock, Heavy, M12
5 4 5-016-017 Nut, Lock
6 4 5-018-008 Washer, Flat
7 2 1030800/001 Sleeve, Concentric (Steel) C, E
2 1030800/004 Sleeve, Concentric (Steel) D, F
8 AR 1030800/002 Sleeve, Eccentric (0.063 in. Green) C, E
AR 1030800/005 Sleeve, Eccentric (0.063 in. Green) D, F
9 AR 1030800/003 Sleeve, Eccentric (0.094 in. Yellow) C, E
AR 1030800/006 Sleeve, Eccentric (0.094 in. Yellow) D, F
10 2 1040923/002 Screw D, E, F
2 1040923/006 Screw C
11 2 1042669 Disc, Shear, Wheel Plate
12 2 1043118 Sleeve, Shear, Wheel Plate C, D
2 1051173 Sleeve, Shear, Wheel Plate E, F
13 2 1053383 Wheel Plate, Machined, Left-Hand A, C
2 1053385 Wheel Plate, Machined, Left-Hand B, C
2 1049869 Wheel Plate, Machined, Left-Hand A, D
2 1049976 Wheel Plate, Machined, Left-Hand B, D
2 1049972 Wheel Plate, Machined, Left-Hand A, E
2 1091979 Wheel Plate, Machined, Left-Hand A, E
2 1049978 Wheel Plate, Machined, Left-Hand B, E
2 1098924 Wheel Plate, Machined, Left-Hand B, E
2 1049974 Wheel Plate, Machined, Left-Hand A, F
2 1049980 Wheel Plate, Machined, Left-Hand B, F
14 2 1053384 Wheel Plate, Machined, Right-Hand A, C
2 1053386 Wheel Plate, Machined, Right-Hand B, C
2 1049971 Wheel Plate, Machined, Right-Hand A, D
2 1049977 Wheel Plate, Machined, Right-Hand B, D
2 1049973 Wheel Plate, Machined, Right-Hand A, E
2 1091980 Wheel Plate, Machined, Right-Hand A, E
2 1049979 Wheel Plate, Machined, Right-Hand B, E
2 1098925 Wheel Plate, Machined, Right-Hand B, E
2 1049975 Wheel Plate, Machined, Right-Hand A, F
2 1049981 Wheel Plate, Machined, Right-Hand B, F
A= Deep Reach (all) and Reach with Tilt Only
C= 5 x 3.62 in.
D= 5 x 2.88 in.
E= 4 x 3.62 in.
F= 4 x 2.88 in.

List 7-53: Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in.) (Sheet 2 of 2)
FIGURE 7-53
ITEM NO.
16 1 Ref. Baseleg Installation (See Figure 7-32, Figure 7-37, C
Figure 7-38, Figure 7-43, and Figure 7-49.)
1 Ref. Baseleg Installation (See Figure 7-33, Figure 7-34, D
1 Ref. Baseleg Installation (See Figure 7-35, Figure 7-41, and E
Figure 7-45.)
1 Ref. Baseleg Installation (See Figure 7-36, Figure 7-42, and F
Figure 7-46.)
A= Deep Reach (all) and Reach with Tilt Only
C= 5 x 3.62 in.
D= 5 x 2.88 in.
E= 4 x 3.62 in.
F= 4 x 2.88 in.


Wheel Plate Installation, 6 x 4 in., Closed Toe, Cast
Wheel Plate Installation, 6 x 4 in., Closed Toe, Cast 7
Figure 7-54: Wheel Plate Installation, 6 x 4 in., Closed Toe, Cast
6 1 2 8 11 13 10 7
14 5 4 3 9 12
1051223_D

Wheel Plate Installation, 6 x 4 in., Closed Toe, Cast
List 7-54: Wheel Plate Installation, 6 x 4 in., Closed Toe, Cast

FIGURE 7-54
ITEM NO.
1 4 5-005-018 Screw
3 4 5-016-018 Nut, Lock
4 12 5-018-010 Washer, Flat
2 1051222/002 Sleeve, Eccentric (0.063 in. Green)
2 1051222/003 Sleeve, Eccentric (0.094 in. Yellow)
2 1028533 Wheel Plate, Machined, Left-Hand B
2 1028534 Wheel Plate, Machined, Right-Hand B
8 2 1040923/006 Screw
9 2 1040923/008 Screw
10 2 1042669 Disc, Shear, Wheel Plate
12 2 1043403/005 Nut, Lock, Heavy
14 1 Ref. Baseleg Installation (See Figure 7-48.)
A= Deep Reach and Reach and Tilt Only
B= Reach with Tilt and Sideshift Only

Wheel Plate Installation, 5 x 3.62 in. and 5 x 2.88 in., OWCTWB
Wheel Plate Installation, 5 x 3.62 in. and 5 x 2.88 in., OWCTWB 7
Figure 7-55: Wheel Plate Installation, 5 x 3.62 in. and 5 x 2.88 in., OWCTWB
13
7 10
8
9
4
3
14 5 1 2
1063019_D

Wheel Plate Installation, 5 x 3.62 in. and 5 x 2.88 in., OWCTWB
List 7-55: Wheel Plate Installation, 5 x 3.62 in. and 5 x 2.88 in., OWCTWB
FIGURE 7-55
ITEM NO.
3 4 5-016-017 Nut, Lock
4 4 5-018-008 Washer, Flat
5 2 1030800/001 Sleeve, Concentric (Steel) C, E
2 1030800/004 Sleeve, Concentric (Steel) D, F
6 AR 1030800/002 Sleeve, Eccentric (0.063 in. Green) C, E
AR 1030800/005 Sleeve, Eccentric (0.063 in. Green) D, F
AR 1030800/003 Sleeve, Eccentric (0.094 in. Yellow) C, E
AR 1030800/006 Sleeve, Eccentric (0.094 in. Yellow) D, F
7 2 1040923/002 Screw
8 2 1041608/001 Wheel Plate, Machined, Right-Hand A, C
2 1041608/002 Wheel Plate, Machined, Right-Hand B, C
2 1063020/001 Wheel Plate, Machined, Right-Hand A, D
2 1063020/002 Wheel Plate, Machined, Right-Hand B, D
9 2 1041609/001 Wheel Plate, Machined, Left-Hand A, C
2 1041609/002 Wheel Plate, Machined, Left-Hand B, C
2 1063021/001 Wheel Plate, Machined, Left-Hand A, D
2 1063021/002 Wheel Plate, Machined, Left-Hand B, D
10 2 1042669 Disc, Shear, Wheel Plate D
14 1 Ref. Baseleg Installation (See Figure 7-32, Figure 7-38, and C
Figure 7-43.)
1 Ref. Baseleg Installation (See Figure 7-33, Figure 7-34, D
A= Deep Reach and Reach and Tilt Only
B= Reach with Tilt and Sideshift Only
C= 5 x 3.62 in.
D= 5 x 2.88 in.

Load Wheel Assembly
Load Wheel Assembly 7
Figure 7-56: Load Wheel Assembly
4
5 8
2
3
1
6
1014803_001

Load Wheel Assembly
List 7-56: Load Wheel Assembly

FIGURE 7-56
ITEM NO.
1 4 1014758/002 Axle, Load Wheel A
4 1014759/002 Axle, Load Wheel B, E
4 1014758/001 Axle, Load Wheel C
4 1014759/001 Axle, Load Wheel D, F
4 1014767 Axle, Load Wheel G
2 4 1031101 Spacer A, B, C, D
4 1022987 Spacer E, F
4 623-010-281 Spacer G
3 4 623-010-109 Plate, Carrier A, C
4 828-008-204 Plate, Carrier B, D
4 828-008-202 Plate, Carrier E, F
4 623-010-284 Plate, Carrier G
4 4 632-052/XXX Load Wheel A, B
4 632-043/XXX Load Wheel C, D
4 632-032/XXX Load Wheel E
4 632-031/XXX Load Wheel F
4 632-057/XXX Load Wheel G
5 8 441-130 Bearing, Load Wheel A, B, R
8 441-127 Bearing, Load Wheel C, D, E, F,
R
8 442-150 Bearing, Load Wheel G, R
7 8 810-761 Pin, Spiral A, B, C,
D, E, F
8 810-763 Pin, Spiral G
8 AR 771-033 Shim (0.04 in.) A, B, C,
D, E, F
AR 771-040 Shim (0.031 in.) G
A= 5 x 3.62 in. Open Toe
B= 5 x 3.62 in. Straddle (Closed Toe)
C= 5 x 2.88 in. Open Toe
D= 5 x 2.88 in. Straddle (Closed Toe)
E= 4 x 3.62 in. Straddle (Closed Toe)
F= 4 x 2.88 in. Straddle (Closed Toe)
G= 6 x 4 in.
Note: Tire Suffix = Color/Compound
/101 Red-Orange 85A
/002 Neutral 93A
/003 Black 95A
/007 Tan 95A
/008 Gold 85A
/107 Brown 93A

Stop Assembly, R45TT and DR32TT
Stop Assembly, R45TT and DR32TT 7
Figure 7-57: Stop Assembly, R45TT and DR32TT
R828_000_985_B

Stop Assembly, R45TT and DR32TT
List 7-57: Stop Assembly, R45TT and DR32TT

FIGURE 7-57
ITEM NO.
828-000-985/001 Stop Assembly A
828-000-985/004 Stop Assembly B
1 1 413-045 Bumper, Carriage Stop
2 1 828-000-987 Sleeve
3 1 714-065 Screw
4 1 812-407 Pin, Dowel
5 1 828-000-984/001 Stop A
1 828-000-984/003 Stop B
A= Model 7420 (R45TT and DR32TT, Inner Telescopic) and Model 7440 (R45TT and DR32TT, Main Frame)
B= Model 7440 (R45TT and DR32TT, Inner Telescopic)

Forks
Forks 7
Figure 7-58: Forks
1 2
Standard
Chisel
R828_001_548_F

Forks
List 7-58: Forks

FIGURE 7-58
ITEM NO.
1 2 828-001-571/XXX Fork Assembly, Standard (4 x 1.50 in.) B
2 828-001-569/XXX Fork Assembly, Standard (4 x 1.50 in.) A
2 828-001-572/XXX Fork Assembly, Chisel (4 x 1.50 in.) B
2 828-001-570/XXX Fork Assembly, Chisel (4 x 1.50 in.) A
2 1017871/XXX Fork Assembly, Polished Chisel (4 x 1.75 in.) A
2 828-001-559/XXX Fork Assembly, Standard (4 x 1.75 in.) A
2 828-001-560/XXX Fork Assembly, Chisel (4 x 1.75 in.) A
2 1 811-885 Pin, Fork
A= R45TT
B= R35TT, DR32TT
Note: Suffix = Inches and Tenths (Example: /420 = 42 in. length)

Forks

SECTION 8 Options/Kits
Load Backrest Installation..................................................................................................................... 8-2

Rear Door Installation, Fore-Aft ............................................................................................................. 8-4
Rear Door Installation, Side Stance ....................................................................................................... 8-6
Fire Extinguisher Installation ................................................................................................................. 8-8
Rear Post, Fore-Aft ............................................................................................................................ 8-10
Rear Post, Side Stance....................................................................................................................... 8-12
Rapid Charge Battery Connector Installation ........................................................................................ 8-14
Nested Switch (S14) Installation, Standard Reach................................................................................. 8-16
Nested Switch (S14) Installation, Deep-Reach ® .................................................................................... 8-17
Vantage Point System........................................................................................................................ 8-21
Security Start Switch.......................................................................................................................... 8-38
Height-Tilt Indicator Display Installation................................................................................................ 8-39
R.F. Installation ................................................................................................................................. 8-41
Operator Compartment Sensor System (OCSS), Fore-Aft Stance ............................................................. 8-47
Operator Compartment Sensor System (OCSS), Side Stance.................................................................. 8-51
High Performance Air Flow (DC Lift) .................................................................................................... 8-54
Travel Light and Alarm Installation ...................................................................................................... 8-55
Working Light and Operator Cooling Fan Harness Installation ............................................................... 8-61
Working Light and Operator Cooling Fan Installation............................................................................ 8-64
Fan Assembly, Operator.................................................................................................................... 8-66
Warning Light Harness Installation...................................................................................................... 8-68
Strobe Light Installation...................................................................................................................... 8-71
Flashing Light Installation ................................................................................................................... 8-75
Light, Warning, Strobe Lamp Assembly ............................................................................................... 8-78
Light Assembly, Warning, Flashing ..................................................................................................... 8-80
Tilt Carriage Shims ........................................................................................................................... 8-81
Fork-Laser System Installation.............................................................................................................. 8-84

Options/Kits Model 7400 7420 7440 Reach-Fork ® Truck
Load Backrest Installation
Load Backrest Installation 8
Figure 8-1: Load Backrest Installation
12
10
8
7
6
5
13
4
3
2
1017888_J R411_587

Model 7400 7420 7440 Reach-Fork ® Truck Options/Kits
Load Backrest Installation
List 8-1: Load Backrest Installation

FIGURE 8-1
ITEM NO.
1 4 5-001-023 Screw
2 4 5-018-008 Washer, Flat
3 1 1045536 Load Backrest (32 in.)
9 1 1063653 Load Backrest (44 in.) (Not Shown)
11 1 1087116 Load Backrest (54 in.) (Not Shown)
13 1 411-587/004 Decal, No Riding

Rear Door Installation, Fore-Aft
Rear Door Installation, Fore-Aft 8
Figure 8-2: Rear Door Installation, Fore-Aft
3
2
7 4
R1015694_A R411_934_A R412_414_A

Rear Door Installation, Fore-Aft
List 8-2: Rear Door Installation, Fore-Aft

FIGURE 8-2
ITEM NO.
2 1 1015701/001 Door, Half Height Without Rear Post
1 1015701/002 Door, Half Height With Rear Post
3 1 1015702/001 Door, Full Height Without Rear Post
1 1015702/002 Door, Full Height With Rear Post
4 2 900-137 Hinge, Spring
5 1 828-004-287 Pad, Back
6 1 828-003-590/003 Bumper, Back Guard (Half Door)
1 828-003-590/004 Bumper, Back Guard (Full Door)
7 1 411-934 Decal, Warning
1 412-414 Decal, Warning, Bilingual

Rear Door Installation, Side Stance
Rear Door Installation, Side Stance 8
Figure 8-3: Rear Door Installation, Side Stance
5
6
7 4
R1017566_A R411_934_A R412_414_A

Rear Door Installation, Side Stance
List 8-3: Rear Door Installation, Side Stance

FIGURE 8-3
ITEM NO.
2 1 1017573 Door, Half
3 1 1017574 Door, Full
4 2 900-137 Hinge, Spring
5 1 828-004-287 Pad, Back
6 1 828-003-590/003 Bumper, Back Guard (Half Door)
1 828-003-590/004 Bumper, Back Guard (Full Door)
7 1 411-934 Decal, Warning
1 412-414 Decal, Warning, Bilingual

Fire Extinguisher Installation
Fire Extinguisher Installation 8
Figure 8-4: Fire Extinguisher Installation
1 7
R1015050_A

Fire Extinguisher Installation
List 8-4: Fire Extinguisher Installation

FIGURE 8-4
ITEM NO.
1 1 870-111 Extinguisher, Fire, 5.0 pound, CO2
1 1014404 Extinguisher, Fire, 2.5 pound, Dry Chemical
1 870-117 Extinguisher, Fire, 5.0 pound, Dry Chemical
4 4 710-007 Screw A
5 4 772-116 Washer, Lock A
6 4 701-117 Screw
A= For 870-111 Only

Rear Post, Fore-Aft
Rear Post, Fore-Aft 8
Figure 8-5: Rear Post, Fore-Aft
8
2
3 8
5 7
1030427_D

Rear Post, Fore-Aft
List 8-5: Rear Post, Fore-Aft

FIGURE 8-5
ITEM NO.
1 1 Ref. Frame Alteration Weldment, Tractor (Contact Technical
Support)
2 1 Ref. Guard Alteration Weldment, Overhead (Contact Technical
Support)
3 1 1030426/017 Post A
4 1 1030426/018 Post A
5 2 5-001-015 Screw
A= Stock Length, Cut off Excess Tube and Redrill 0.5 in. Hole as Required

Rear Post, Side Stance
Rear Post, Side Stance 8
Figure 8-6: Rear Post, Side Stance
10 8 4 2
DETAIL A
See Detail A
See Detail B
11
6 9 11 7
DETAIL B
R1018397_A1 1038443_G2 1038443_G1

Rear Post, Side Stance
List 8-6: Rear Post, Side Stance

FIGURE 8-6
ITEM NO.
1 1 Ref. Frame Alteration Weldment, Tractor (Contact Technical
Support)
2 1 Ref. Guard Alteration Weldment, Overhead (Contact Technical
Support)
3 1 1059051 Bracket Weldment
4 1 1030431/009 Post A
5 1 1056251 Pad, Backrest
6 2 5-004-022 Screw
7 1 5-001-015 Screw
8 1 5-001-010 Screw
9 2 5-018-006 Washer, Flat
10 2 5-018-012 Washer, Flat
11 2 5-016-005 Nut, Lock
A= Stock Length, Cut off Excess Tube and Redrill 0.5 in. Hole as Required

Rapid Charge Battery Connector Installation
Rapid Charge Battery Connector Installation 8
Figure 8-7: Rapid Charge Battery Connector Installation
1018174_B
List 8-7: Rapid Charge Battery Connector Installation

FIGURE 8-7
ITEM NO.
1 2 1017222 Bracket Weldment, Disconnect
2 1 1018139 Connector, Battery, Rapid Charge
4 8 701-200 Screw

Rapid Charge Battery Connector Installation

Nested Switch (S14) Installation, Standard Reach
Nested Switch (S14) Installation, Standard Reach 8
Figure 8-8: Nested Switch (S14) Installation, Standard Reach
See Detail A
4
7
DETAIL A
R1019546_A1 R1019546_A2
List 8-8: Nested Switch (S14) Installation, Standard Reach

FIGURE 8-8
ITEM NO.
1 1 600-316 Grip, Cable
2 3 611-029 Cable Tie
4 2 701-132 Screw
6 1 1-150-113 Arm, Lever
7 1 1-150-406 Switch, Limit (Nested Forks) (S14) R
8 1 1070550 Harness, Nested Forks Switch (S14), Standard Reach

Nested Switch (S14) Installation, Deep-Reach ®
Nested Switch (S14) Installation, Deep-Reach ® 8
Figure 8-9a: Nested Switch (S14) Installation, Deep-Reach ®
2 3
See Detail A
3 2
SECTION B-B
1070725_A R1019547_A3 SHT 1 OF 2

Nested Switch (S14) Installation, Deep-Reach ® 8
Figure 8-9b: Nested Switch (S14) Installation, Deep-Reach ®
6
4
3
5
7
2
DETAIL A
1070725_A2 SHT 2 OF 2

List 8-9: Nested Switch (S14) Installation, Deep-Reach ®

FIGURE 8-9
ITEM NO.
1 1 600-311 Grip, Cable
2 4 611-029 Cable Tie
4 2 701-132 Screw
6 1 1-150-113 Arm, Lever
7 1 1-150-406 Switch, Limit (Nested Forks) (S14) R
8 1 1070550 Harness, Nested Forks Switch (S14), DR32TT


Vantage Point System
Vantage Point System 8
Figure 8-10a: Vantage Point System
Power
Power
Converter
Converter:
Item
Item311 OVERHEAD GUARD
Connector Monitor:
JPVS1 Item 11
Connector
JPVS2
Cable: Over-the-Mast Main Lift

Item 12 Cable: Item 19 Pulley
Cable:
Item 11
Free Lift
TRACTOR Pulley
MAST
Terminal
Strip TS1
Connector
JPVT1
Connector
Wire: JVS4
21
Item 14
Aux
Manifold
Area
CARRIAGE
Connector
PVS4
Vehicle
Manager Cable:
Item 14
Connector
JPVS8
Connector Connector Connector
JPC18-8 JVS5 PVS3
Camera:
Item 15
SYSTEM BLOCK DIAGRAM
8803_02 SHT 1 OF 16

Figure 8-10b: Vantage Point System
Camera Mounting
Model 7400 Standard Reach
JPVS4 under
terminal strip cover
18
14
17
JPVS8
4 5 9 15
1058514_6 SHT 2 OF 16

Figure 8-10c: Vantage Point System
Carriage Routing
19
19
18
4
14
18
1061798_A3 1058514_4C SHT 3 OF 16

Figure 8-10d: Vantage Point System
Camera Mounting
Model 7400 Deep-Reach
JPVS4 under
18
18
14
16
4 5 9 JPVS8 15
1055735_6 SHT 4 OF 16

Figure 8-10e: Vantage Point System
Carriage Routing
19
19
1055735_4 1061786_A4 SHT 5 OF 16

Figure 8-10f: Vantage Point System
Camera Mounting
JPVS4 under
18
14
18
6 5 9 JPVS8 15 17
1063787_A3 SHT 6 OF 16

Figure 8-10g: Vantage Point System
Camera Mounting
JPVS4 under
18 terminal strip cover
18
18
18
14 6 5 16 9
9 JPVS8 15 16
1064814_A1 1064814_A2 SHT 7 OF 16

Figure 8-10h: Vantage Point System
Camera Mounting
JPVS4 under
18 17
14
6 5 9 15
PVS8
1063786_A5 SHT 8 OF 16

Figure 8-10i: Vantage Point System
Camera Mounting
Model 7440 Deep-Reach JPVS4 under
18
18
18
14 16 6 5 9
9 JPVS8 15 16
1064812_A2 1064812_A2 SHT 9 OF 16

Figure 8-10j: Vantage Point System
Display Mounting
Model 7400, 7420, 7440
JPVS2 JPVS1
8 13 11
10
8 12
1063787_A2 SHT 10 OF 16

Figure 8-10k: Vantage Point System
Display Mounting
Model 7400
10
12 JPVS1 11
1061798_A1 1061798_A2 SHT 11 OF 16

Figure 8-10l: Vantage Point System
Display Mounting
Model 7400
JPVS2 10
13
11
12
1058514_3 SHT 12 OF 16

Figure 8-10m: Vantage Point System
Display Mounting
Model 7420 and 7440
11
8
7
10
11
1063787_A1 1063786_A2 SHT 13 OF 16

Figure 8-10n: Vantage Point System
Tractor Connections
Fore-Aft Stance
(Model 7400 shown, 7420 and 7440 similar)
PVS3 JVS5
19
11
12
JPVT1 Auxiliary Power

Connection
1061798 SHT 14 OF 16

Figure 8-10o: Vantage Point System
Tractor Connections
Side Stance
(Model 7420/7440 shown, 7400 similar)
JVS3
PVS3
Auxiliary Power
Connection
19 12 11 12
JPVT1
1063786_A4 1063786_A3 SHT 15 OF 16

Figure 8-10p: Vantage Point System
Cable Ties to Mast

(Model 7400 shown, 7420 and 7440 similar)
11
12
1058514_2 SHT 16 OF 16

List 8-10: Vantage Point System

FIGURE 8-10
ITEM NO.
4 1 1-074-087/005 Clamp, Cushioned Cable
5 1 5-011-002 Screw, Thread-Forming
6 2 5-011-009 Screw, Thread-Forming
7 2 5-016-005 Nut
8 2 7-714-008/130 Screw
9 24 in. 1034721 Cable Wrap
10 1 1039652/001 Clamp, Cable
11 1 1039653/001 Monitor Assembly
12 1 1042259/001 Cable Assembly, Power Converter to TS1
13 1 1047822/001 Clamp, Monitor
14 1 1053218/002 Cable, Camera JVS8 to OTM PVS4
15 1 1055451 Camera
16 1 1057641 Bracket, Camera (DR32TT)
17 1 1057638 Bracket, Camera (R45TT)
1 1074729 Bracket, Camera (R35TT) A
18 5 1V3-593 Clamp, Cable
19 1 1080797/006 Cable Assembly, Video, Up to 118 in. OACH A
1 1080797/009 Cable Assembly, Video, 119 to 133 in. OACH A
1 1080797/015 Cable Assembly, Video, 134 to 160 in. OACH A
1 1080989/001 Cable, Mast, Video (142 to 146 in.) JVS4 to PVS3 B
20 5 1049814 Screw, 5/16 x 18 x 3.5 in. (Not Shown)
A= Model 7400

Security Start Switch
Security Start Switch 8
Figure 8-11: Security Start Switch
1 2
R1026447_A
List 8-11: Security Start Switch

FIGURE 8-11
ITEM NO.
1 1 1022279 Switch, Security Start (S23) R
2 1 Ref. Cover (See item 12 in Figure 2-6a.)

Height-Tilt Indicator Display Installation
Height-Tilt Indicator Display Installation 8
Figure 8-12: Height-Tilt Indicator Display Installation
A A
VIEW A-A
R1021607_A1 R1021607_A2 R1021607_A3
List 8-12: Height-Tilt Indicator Display Installation

FIGURE 8-12
ITEM NO.
2 1 1018708 Display Assembly, Height-Tilt Indicator
3 AR Ref. Shims, Tilt Carriage (Not Shown)
Note: Trucks with DC Lift Require Encoder Assembly

Height-Tilt Indicator Display Installation

R.F. Installation
R.F. Installation 8
Figure 8-13a: R.F. Installation
22
23 17
18 3
24 20
11
4
12
13
14
21
26
6
4
13
15 7 5 21
R1016111_A SHT 1 OF 4

R.F. Installation
R.F. Installation 8
Figure 8-13b: R.F. Installation
10
19
Model 7400
10
Model 7420/7440
3
29
10 8
TELXON TERMINAL MOUNTING
R1020687_A1 R1020687_A2 102687_1 SHT 2 OF 4

R.F. Installation
R.F. Installation 8
Figure 8-13c: R.F. Installation
3 15
30
28
31
25
See Detail B
10
31
28
DETAIL B
INTERMEC TERMINAL MOUNTING
R1020687_A3 SHT 3 OF 4

R.F. Installation
R.F. Installation 8
Figure 8-13d: R.F. Installation
10 14 26
TEKLOGIX TERMINAL MOUNTING
3 14
25
A
30
31 A
27
28
16
10 15
VIEW A-A
SYMBOL TERMINAL MOUNTING
R1020687_A4 R1020687_A5 SHT 4 OF 4

R.F. Installation
List 8-13: R.F. Installation

FIGURE 8-13
ITEM NO.
1 1 1016145 Bar
2 1 1016163 Bar
4 2 1016223 Bracket
7 2 1016789 Bar, Spacer A
8 2 1016995 Mount, Isolation B
9 1 1018465 Boss
10 1 1020050 Bracket Weldment, Lower (Model 7400 only) F
1 1062689 Bracket Weldment, Lower (Model 7420 and 7440 only) F
11 1 1016222/001 Bracket Weldment, Upper
12 1 1016546/001 Knob
13 2 1016546/002 Knob
14 2 828-006-117 Shim D
15 1 828-006-907 Bracket, R.F. Terminal C, E
16 4 828-009-468 Spacer, R.F. Terminal Mounting E
17 1 5-001-009 Screw
18 1 5-001-010 Screw
19 2 5-001-018 Screw F
20 1 5-002-016 Screw
21 4 5-003-007 Screw A
22 1 5-015-005 Nut
23 1 5-018-006 Washer, Flat
24 1 600-209 Grommet, Rubber
25 12 701-105 Screw C, E
26 4 701-132 Screw A
27 2 701-182 Screw
28 8 750-001 Nut C
29 2 750-020 Nut
30 4 776-232 Mount, Shock C, E
31 8 813-512 Stud C, E
A= LXE
B= Telxon
C= Intermec
D= Teklogix
E= Symbol
F= Lower Mounting Only

R.F. Installation

Operator Compartment Sensor System (OCSS), Fore-Aft Stance
Operator Compartment Sensor System (OCSS), Fore-Aft Stance 8
Figure 8-14a: Operator Compartment Sensor System (OCSS), Fore-Aft Stance
9
12
13
8
5
11
3
14
8 4 3 10
1043694_A1 SHT 1 OF 2

Operator Compartment Sensor System (OCSS), Fore-Aft Stance 8
Figure 8-14b: Operator Compartment Sensor System (OCSS), Fore-Aft Stance
6 9 12 13
7 1 2
1043694_A2 SHT 2 OF 2

List 8-14: Operator Compartment Sensor System (OCSS), Fore-Aft Stance

FIGURE 8-14
ITEM NO.
3 6 5-004-014 Screw
4 1 1053471/001 Harness, Sensor, OCSS, Fore-Aft Stance
8 4 1037771 Gasket, Sensor
9 AR 811-861/006 Fastener, Reclosable, Mushroom Cap
10 1 1041601 Plate, Cover
13 1 1031429/003 Circuit Card, CAN I/O Expander Module, OCSS R


Operator Compartment Sensor System (OCSS), Side Stance
Operator Compartment Sensor System (OCSS), Side Stance 8
Figure 8-15a: Operator Compartment Sensor System (OCSS), Side Stance
18
11
2
4
22 12
23
20
14
1 10 3 12 19 13 9
1054617_A1 SHT 1 OF 2

Operator Compartment Sensor System (OCSS), Side Stance 8
Figure 8-15b: Operator Compartment Sensor System (OCSS), Side Stance
17
16
15
21 10 7
1054617_A2 SHT 2 OF 2

List 8-15: Operator Compartment Sensor System (OCSS), Side Stance

FIGURE 8-15
ITEM NO.
1 4 5-001-024 Screw
2 1 1056372 Housing, OCSS Sensor, Right-Hand
3 1 1056373 Housing, OCSS Sensor, Left-Hand
7 2 5-001-025 Screw
8 2 5-003-013 Screw
9 6 5-004-014 Screw
10 6 5-018-008 Washer, Flat
11 1 1031429/003 Circuit Card, CAN I/O Expander Module, OCSS R
12 4 1037771 Gasket, Sensor
18 1 1053362/001 Harness, Sensor, OCSS, Side Stance
21 1 1053563 Housing, Machined

High Performance Air Flow (DC Lift)
High Performance Air Flow (DC Lift) 8
Figure 8-16: High Performance Air Flow (DC Lift)
Note: Connect Fan Harness to JB3

on Main Electrical Harness
1018627_A1 1018627_A2
List 8-16: High Performance Air Flow (DC Lift)

FIGURE 8-16
ITEM NO.
1 1 1010845 Fan Assembly, Drive Motor Compartment (See Figure 5-29.)
2 4 5-001-056 Screw
3 4 5-018-005 Washer, Flat

Travel Light and Alarm Installation
Travel Light and Alarm Installation 8
Figure 8-17a: Travel Light and Alarm Installation
13 14
4
TRAVEL ALARM ONLY
I1037638_C1 SHT 1 OF 4

Figure 8-17b: Travel Light and Alarm Installation
11
See Detail A
TP4
13 14 15
12
Note: Not used for
single light
TRAVEL LIGHT(S) ONLY

(Both Forward and Reverse Lights Shown)
1037638_C6 SHT 2 OF 4

Figure 8-17c: Travel Light and Alarm Installation
11 Connections on inside of Overhead Guard
See Detail A
TP4
13
14
15
12
13
14
TRAVEL ALARM AND LIGHT(S)

(Both Forward and Reverse Lights Shown)
1037638_C7 SHT 3 OF 4

Figure 8-17d: Travel Light and Alarm Installation
3 2 10 9 8 6
10
7
LED Light
DETAIL B
R1020047_A5 R828_006_879_A 1079619_C SHT 4 OF 4

List 8-17: Travel Light and Alarm Installation

FIGURE 8-17
ITEM NO.
1 1 1019639/001 Harness, Travel Alarm
1 1019639/002 Harness, Reverse Travel Light
1 1019639/003 Harness, Forward Travel Light and Alarm
1 1019639/004 Harness, Travel Light (LED) and Alarm A
1 1019639/005 Harness, Travel Light, LED A
3 1 611-029 Cable Tie
4 1 590-628/001 Alarm, Travel
6 1 710-134 Screw
7 1 750-020 Nut
9 1 828-003-715 Bracket, Mounting, Fan/Light
10 AR 1079619/001 Travel Light Assembly (LED) A
1 828-006-879/102 Travel Light Assembly (includes:)
1 1-012-069/04 Connector, Electrical
2 1-012-072 Socket, Contact
1 591-452 Light, Travel (includes:)
1 591-452/01 Light, Sealed Beam, 36V
11 1 1101020/001 Harness, Travel Light (PW3 to JW1 and JW3)
1 1101020/002 Harness, Travel Light (PW3 to JW1 and JW3) A
12 1 1101021/001 Harness, Travel Light
1 1101021/002 Harness, Travel Light A
13 1 811-861/006 Fastener, Reclosable, Mushroom Cap
14 1 811-861/016 Fastener, Reclosable, Mushroom Cap
15 1 1-100-013 Relay, Travel Alarm/Light(s)
A= LED Light


Working Light and Operator Cooling Fan Harness Installation
Working Light and Operator Cooling Fan Harness Installation 8
Figure 8-18a: Working Light and Operator Cooling Fan Harness Installation
Locate JW3 in Center 4
to Overhead Guard
A 5
Connect to TP4
A
Connect to Contactor
Panel at TP1
R1019525_A1 SHT 1 OF 3

Figure 8-18b: Working Light and Operator Cooling Fan Harness Installation
1 1
4 4
5 5
6 6
VIEW A-A VIEW A-A
Single Light Only Fan Only
1 1
2 2
4 4
5 5
6 6
VIEW A-A VIEW A-A
Dual Light Single Light and Fan
R1019525_A2 R1019525_A3 R1019525_A4 R1019525_A5 SHT 2 OF 3

Figure 8-18c: Working Light and Operator Cooling Fan Harness Installation
6
VIEW A-A
Dual Light and Fan
R1019525_A6 SHT 3 OF 3
List 8-18: Working Light and Operator Cooling Fan Harness Installation
FIGURE 8-18
ITEM NO.
1 1 1018833/001 Harness, Operator Fan/Working Light (all) (includes:)
1 590-507 Fuse (FU9), 10 amp R
2 1 1018832/001 Harness, Operator Fan/Working Lights (any 2 devices)
3 1 1018834/001 Harness, Operator Fan and Working Lights, Dual
6 1 Ref. Working Light and Operator Cooling Fan Installation
(See Figure 8-19.)

Working Light and Operator Cooling Fan Installation
Working Light and Operator Cooling Fan Installation 8
Figure 8-19: Working Light and Operator Cooling Fan Installation
See Detail A See Detail B
9 2 7
6
6
5
3
5
4 6
6 6
8
5
DETAIL A DETAIL B
R1015403_B1 1019587_C R1015403_B3

Working Light and Operator Cooling Fan Installation
List 8-19: Working Light and Operator Cooling Fan Installation

FIGURE 8-19
ITEM NO.
1 1 1019587/002 Light Assembly, Working (includes:)
1 591-575/001 Light, Working, 36V (includes:)
1 591-452/01 Light, Sealed Beam, 36V
1 591-575/01 Switch, Toggle, Working Light R
1 1-012-070/04 Connector, Electrical
2 1-012-512/007 Pin, Contact
4 611-013 Tubing, Shrinkable
1 1-012-500/002 Seal, Connector R
1 724-319 Screw, Set
2 1 710-127 Screw
3 1 710-134 Screw
4 2 710-139 Screw
5 4 750-020 Nut
7 1 828-003-715 Bracket, Mounting, Fan/Light
8 1 1052119/005 Fan Assembly, Operator (See Figure 8-20.)
9 2 1015145 Bracket, Mounting, Light
Note: Double Quantities for Dual Lights

Fan Assembly, Operator
Fan Assembly, Operator 8
Figure 8-20: Fan Assembly, Operator
4 8 3
9
13
15
19
18
17
10
11
16 2 7
1052119_001 1052119_A

Fan Assembly, Operator
List 8-20: Fan Assembly, Operator

FIGURE 8-20
ITEM NO.
1 2 590-909 Guard, Fan
2 1 590-916/005 Fan, Operator
3 1 600-229/001 Grommet, Rubber
4 1 100-027-110 Bracket, Operator Fan, Mounting
5 1 1052094/001 Bracket, Operator Fan
6 1 1052095/001 Bracket, Operator Fan
7 1 611-029 Cable Tie
8 1 1018830/001 Cable Assembly, Operator Fan (PW3 to S22-1 and FA-)
10 1 1018831 Wire Assembly, Operator Fan (S22-1A to FA+)
11 1 1-150-343/001 Switch, Rocker, Operator Fan R
13 2 740-139 Screw
15 4 701-370 Screw
16 8 750-001 Nut
17 2 760-013 Nut, Lock

Warning Light Harness Installation
Warning Light Harness Installation 8
Figure 8-21: Warning Light Harness Installation
1 2 4
3
To TP4
1 2
To SPL-1
3
4
TOP MOUNT To TP4
To SPL-1
BOTTOM MOUNT
R1020226_A1 R1020226_A2

List 8-21: Warning Light Harness Installation

FIGURE 8-21
ITEM NO.
3 1 1019669/001 Harness, Warning Light (JW5 to TP4 and SPL1) (includes:)
1 590-507 Fuse (FU11), 10 amp R
4 1 Ref. Strobe Light Installation (See Figure 8-22a.)
1 Ref. Flashing Light Installation (See Figure 8-23a.)


Strobe Light Installation
Strobe Light Installation 8
Figure 8-22a: Strobe Light Installation
See Detail A
5
9
3
4
DETAIL A
R1015414_A1 R1015414_A2 SHT 1 OF 2

Strobe Light Installation 8
Figure 8-22b: Strobe Light Installation
See Detail B
7
4
8
6
5
10
2
9
DETAIL B
R1015414_A3 1015414_D1 SHT 2 OF 2

List 8-22: Strobe Light Installation

FIGURE 8-22
ITEM NO.
1 1 591-582 Guard, Strobe Light A
2 1 701-128 Screw
3 4 750-006 Nut
4 3 750-008 Nut
8 3 828-005-503 Hook, Square
9 1 Ref. Light, Warning, Strobe Lamp Assembly (See Figure 8-24.)
10 1 1020350 Bracket, Warning Light, Mounting B
A= Top of Overhead Guard
B= Bottom of Overhead Guard


Flashing Light Installation
Flashing Light Installation 8
Figure 8-23a: Flashing Light Installation
See Detail A
5
1
9 11
2
10
DETAIL A
R1015417_A1 1026135_D1 SHT 1 OF 2

Flashing Light Installation 8
Figure 8-23b: Flashing Light Installation
See Detail B
10 11
6 3
2
8
2
2
DETAIL B
R1015417_A3 1026135_D2A SHT 2 OF 2

List 8-23: Flashing Light Installation

FIGURE 8-23
ITEM NO.
1 3 701-128 Screw A
2 4 750-006 Nut
4 1 411-254 Shade B
5 1 1017558 Guard, Warning Light A
7 1 1020350 Bracket, Warning Light, Mounting B
8 3 828-005-503 Hook, Square
9 1 Ref. Light, Warning, Flashing LED Lamp Assembly
(See Figure 8-25.)
10 3 750-008 Nut
A= Top of Overhead Guard
B= Bottom of Overhead Guard

Light, Warning, Strobe Lamp Assembly
Light, Warning, Strobe Lamp Assembly 8
Figure 8-24: Light, Warning, Strobe Lamp Assembly
R828_006_877_B

Light, Warning, Strobe Lamp Assembly
List 8-24: Light, Warning, Strobe Lamp Assembly

FIGURE 8-24
ITEM NO.
1 1 591-569/002 Light, Warning, Strobe, Amber (includes items 2, 4, 5, 6)
1 591-569/211 Lens, Amber
1 591-569/003 Light, Warning, Strobe, Blue (includes items 2, 4, 5, 6)
1 591-569/311 Lens, Blue
1 591-569/005 Light, Warning, Strobe, Clear (includes items 2, 4, 5, 6)
1 591-569/511 Lens, Clear
1 591-569/004 Light, Warning, Strobe, Green (includes items 2, 4, 5, 6)
1 591-569/411 Lens, Green
1 591-569/001 Light, Warning, Strobe, Red (includes items 2, 4, 5, 6)
1 591-569/112 Lens, Red
2 1 591-569/111 Strobe Lamp, Xenon Flash Tube
3 1 591-569/113 Kit, Hardware (Not Shown)
4 1 591-569/114 Card Assembly, Circuit, Warning Light, Strobe
5 1 591-569/117 O-Ring R
6 1 591-569/118 Ring, Strobe
8 2 1-012-071 Pin, Contact

Light Assembly, Warning, Flashing
Light Assembly, Warning, Flashing 8
Figure 8-25: Light Assembly, Warning, Flashing
3 4 2
R828-006-876_C
List 8-25: Light Assembly, Warning, Flashing

FIGURE 8-25
ITEM NO.
1 1 1017554/101 Light Assembly, Warning, Flashing (LED), Red (includes:)
1 1017555/01 Lens, Red
1 1017554/102 Light Assembly, Warning, Flashing (LED), Amber (includes:)
1 1017555/02 Lens, Amber
1 1017554/103 Light Assembly, Warning, Flashing (LED), Blue (includes:)
1 1017555/03 Lens, Blue
1 1017554/104 Light Assembly, Warning, Flashing (LED), Green (includes:)
1 1017555/04 Lens, Green
1 1017554/105 Light Assembly, Warning, Flashing (LED), Clear (includes:)
1 1017555/05 Lens, Clear
3 2 1-012-071 Pin, Contact

Tilt Carriage Shims
Tilt Carriage Shims 8
Figure 8-26a: Tilt Carriage Shims
9 2 4
REACH CARRIAGE WITH TILT AND SIDESHIFT
9 2 4
REACH CARRIAGE WITH TILT ONLY
R1018723_A1 R1018723_A2 R1018724_A1 1018724_D SHT 1 OF 2

Tilt Carriage Shims
Tilt Carriage Shims 8
Figure 8-26b: Tilt Carriage Shims
9 2 4
DEEP-REACH CARRIAGE WITH TILT AND SIDESHIFT
9 2 4
DEEP-REACH CARRIAGE WITH TILT ONLY
R1018725_A1 R1018725_A2 R1018726_A1 R1018726 SHT 2 OF 2

Tilt Carriage Shims
List 8-26: Tilt Carriage Shims

FIGURE 8-26
ITEM NO.
2 4 5-015-007 Nut
4 2 1072789 Stop (Reach with Tilt Only) A
2 1036628 Stop (Reach with Tilt and Sideshift) A
2 1036627 Stop B
5 AR 1018731/001 Shim, Spacer (0.059 in.) A
AR 1018731/002 Shim, Spacer (0.105 in.) A
6 AR 1018732/001 Shim, Spacer (0.059 in.) B
AR 1018732/002 Shim, Spacer (0.105 in.) B
9 4 1018783/001 Screw B
4 1018783/002 Screw A
A= R35TT and R45TT
B= DR32TT

Fork-Laser System Installation
Fork-Laser System Installation 8
Figure 8-27a: Fork-Laser System Installation
Single Reach Carriage

1096600_1A 1096600_A5 SHT 1 OF 5

Figure 8-27b: Fork-Laser System Installation
2
4
Deep-Reach Carriage
1096600_1B 1096600_A6 SHT 2 OF 5

Figure 8-27c: Fork-Laser System Installation
Model 7400 Carriages
1096600_A3 SHT 3 OF 5

Figure 8-27d: Fork-Laser System Installation
Model 7420 and 7440 Carriages
1096600_A4 SHT 4 OF 5

Figure 8-27e: Fork-Laser System Installation
Tractor Body (B-) Fuse Installation
Harness Clamp Installation -

Standard Carriages Only
1096600_ SHT 5 OF 5

List 8-27: Fork-Laser System Installation

FIGURE 8-27
ITEM NO.
1 1 1095913 Wire Assembly, Ground
2 1 1096599/001 Laser Assembly, Green
1 1096599/002 Laser Assembly, Red
3 1 1095738/001 Harness A
1 1095738/002 Harness B
1 1095821/001 Harness C
1 1095821/002 Harness D
4 6 611-028 Cable Tie
5 1 1-074-087/007 Clamp A, C
6 1 5-011-014 Screw A, C
7 1 1031427/004 Sensor, Proximity A, B
2 1031427/004 Sensor, Proximity C, D
8 1 1095667 Bracket, Sensor A, B
1 1095892 Bracket, Sensor C, D
9 2 5-001-015 Screw
10 2 1-010-280 Terminal (Not Shown)
A= Model 7400, Single Reach
B= Model 7400, Deep Reach
C= Models 7420 and 7440, Single Reach
D= Models 7420 and 7440, Deep Reach


Model 7400 7420 7440 Reach-Fork ® Truck Alphabetical Parts Index
APPENDIX A Alphabetical Parts Index
Description Part No. Page Description Part No. Page

Adaptor . . . . . . . . . . . . . . . . . . . . . . . 1065061/07 . . . . . 4-13 Baseleg Installation . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . 7-177
Adjuster, 2 inch Battery Spacer . . . . . . . 1023202. . . . . . . . . 2-7 Baseleg Installation . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . 7-179
Adjuster, 2 inch Battery Spacer . . . . . . . 1023202. . . . . . . . . 2-9 Baseleg Installation . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . 7-184
Alarm, Travel . . . . . . . . . . . . . . . . . . . 590-628/001 . . . . 8-59 Baseleg Installation . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . 7-184
Anchor, Cable Tie, Adhesive-Backed . . . 611-044 . . . . . . . . 4-19 Baseleg Installation . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . 7-184
Anchor, Cable Tie, Adhesive-Backed . . . 611-044 . . . . . . . . . 6-5 Baseleg, Left-Hand (33 to 36 in.
Anchor, Cable Tie, Adhesive-Backed . . . 611-044 . . . . . . . . 8-16 Baseleg Opening). . . . . . . . . . . . . . . 1031434 . . . . . . 7-151
Anchor, Cable Tie, Adhesive-Backed . . . 611-044 . . . . . . . . 8-19 Baseleg, Left-Hand (33 to 36 in.
Anchor, Chain Main Lift, Baseleg, Left-Hand (33 to 36 in.
Models 7400 and 7420 . . . . . . . . . . 828-005-178/002 . 7-17 Baseleg Opening). . . . . . . . . . . . . . . 1031445 . . . . . . 7-161
Anchor, Chain. . . . . . . . . . . . . . . . . . . 828-005-178/002 . 7-25 Baseleg, Left-Hand (33 to 36 in.
Anchor, Chain, Free Lift (6.00 in.) . . . . . 828-005-178/007 . 7-49 Baseleg Opening). . . . . . . . . . . . . . . 1031497 . . . . . . 7-163
Anchor, Chain, Free Lift (6.63 in.) . . . . . 828-005-178/006 . 7-49 Baseleg, Left-Hand (33 to 36 in.
Anchor, Chain, Free Lift (7.06 in.) . . . . . 828-005-178/005 . 7-49 Baseleg Opening). . . . . . . . . . . . . . . 1031499 . . . . . . 7-167
Anchor, Chain, Free Lift (7.50 in.) . . . . . 828-005-178/002 . 7-49 Baseleg, Left-Hand (33 to 36 in.
Anchor, Chain, Free Lift Baseleg Opening). . . . . . . . . . . . . . . 1031633 . . . . . . 7-139
(9.50 in. length, 5.88 in. thread) . . . . 1038906/003 . . . . 7-51 Baseleg, Left-Hand (33 to 36 in.
Arm Assembly, Scissor, Baseleg Opening). . . . . . . . . . . . . . . 1031635 . . . . . . 7-141
R35TT and R45TT . . . . . . . . . . . . . . . 1020250. . . . . . . 7-101 Baseleg, Left-Hand (33 to 36 in.
Arm Assembly, Scissor, Baseleg Opening). . . . . . . . . . . . . . . 1031637 . . . . . . 7-147
R35TT and R45TT . . . . . . . . . . . . . . . 1020250. . . . . . . . 7-99 Baseleg, Left-Hand (33 to 36 in.
Arm, Lever . . . . . . . . . . . . . . . . . . . . . 1-150-113 . . . . . . . 8-16 Baseleg Opening). . . . . . . . . . . . . . . 1031639 . . . . . . 7-143
Arm, Lever . . . . . . . . . . . . . . . . . . . . . 1-150-113 . . . . . . . 8-19 Baseleg, Left-Hand (33 to 36 in.
Arm, Paddle . . . . . . . . . . . . . . . . . . . . 1017813. . . . . . . . 3-57 Baseleg Opening). . . . . . . . . . . . . . . 1031641 . . . . . . 7-145
Arm, Paddle . . . . . . . . . . . . . . . . . . . . 1017813. . . . . . . . 3-61 Baseleg, Left-Hand (33 to 36 in.
Arm, Pivot . . . . . . . . . . . . . . . . . . . . . . 1014996. . . . . . . . 3-39 Baseleg Opening). . . . . . . . . . . . . . . 1031643 . . . . . . 7-149
Arm, Pivot . . . . . . . . . . . . . . . . . . . . . . 1014996. . . . . . . . 3-43 Baseleg, Left-Hand (37 to 40 in.
Arm, Pivot . . . . . . . . . . . . . . . . . . . . . . 1014996. . . . . . . . 3-49 Baseleg Opening). . . . . . . . . . . . . . . 1031447 . . . . . . 7-151
Arm, Pivot . . . . . . . . . . . . . . . . . . . . . . 1014996. . . . . . . . 3-53 Baseleg, Left-Hand (37 to 40 in.
Armature and Fan Assembly . . . . . . . . . 1008685/515 . . . . 5-49 Baseleg Opening). . . . . . . . . . . . . . . 1031449 . . . . . . 7-153
Armature Assembly . . . . . . . . . . . . . . . 1020545/487 . . . . 5-55 Baseleg, Left-Hand (37 to 40 in.
Armature . . . . . . . . . . . . . . . . . . . . . . 1065061/02 . . . . . 4-13 Baseleg Opening). . . . . . . . . . . . . . . 1031451 . . . . . . 7-159
Auxiliary Motor . . . . . . . . . . . . . . . . . 1020545/450 . . . . 5-55 Baseleg, Left-Hand (37 to 40 in.
Axle, Caster . . . . . . . . . . . . . . . . . . . . 828-006-728 . . . . . . 3-9 Baseleg Opening). . . . . . . . . . . . . . . 1031501 . . . . . . 7-163
Axle, Load Wheel . . . . . . . . . . . . . . . . 1014758/001 . . . 7-191 Baseleg, Left-Hand (37 to 40 in.
Axle, Load Wheel . . . . . . . . . . . . . . . . 1014758/002 . . . 7-191 Baseleg Opening). . . . . . . . . . . . . . . 1031503 . . . . . . 7-167
Axle, Load Wheel . . . . . . . . . . . . . . . . 1014759/001 . . . 7-191 Baseleg, Left-Hand (37 to 40 in.
Axle, Load Wheel . . . . . . . . . . . . . . . . 1014759/002 . . . 7-191 Baseleg Opening). . . . . . . . . . . . . . . 1031645 . . . . . . 7-139
Axle, Load Wheel . . . . . . . . . . . . . . . . 1014767. . . . . . . 7-191 Baseleg, Left-Hand (37 to 40 in.
Axle, Load Wheel . . . . . . . . . . . . . . . . 625-000-154/002 7-181 Baseleg Opening). . . . . . . . . . . . . . . 1031647 . . . . . . 7-141
Bar . . . . . . . . . . . . . . . . . . . . . . . . . . 1016145. . . . . . . . 8-45 Baseleg, Left-Hand (37 to 40 in.
Bar . . . . . . . . . . . . . . . . . . . . . . . . . . 1016163. . . . . . . . 8-45 Baseleg Opening). . . . . . . . . . . . . . . 1031649 . . . . . . 7-147
Bar . . . . . . . . . . . . . . . . . . . . . . . . . . 1017143. . . . . . . . 3-33 Baseleg, Left-Hand (41 to 43 in.
Bar, Rod Link. . . . . . . . . . . . . . . . . . . . 1006237. . . . . . . 7-113 Baseleg Opening). . . . . . . . . . . . . . . 1031453 . . . . . . 7-151
Bar, Rod Link. . . . . . . . . . . . . . . . . . . . 1006240. . . . . . . 7-105 Baseleg, Left-Hand (41 to 43 in.
Bar, Spacer. . . . . . . . . . . . . . . . . . . . . 1016789. . . . . . . . 8-45 Baseleg Opening). . . . . . . . . . . . . . . 1031455 . . . . . . 7-153
Bar, Spring Retainer. . . . . . . . . . . . . . . 1014648. . . . . . . . 3-33
Publication: 1107605, Issued: 04 Sep 2009 A-1

Alphabetical Parts Index Model 7400 7420 7440 Reach-Fork ® Truck

Baseleg, Left-Hand (41 to 43 in. Baseleg, Left-Hand (49 to 52 in.
Baseleg Opening) . . . . . . . . . . . . . . 1031457 . . . . . . 7-159 Baseleg Opening) . . . . . . . . . . . . . . 1031517 . . . . . . 7-165
Baseleg, Left-Hand (41 to 44 in. Baseleg, Right-Hand (33 to 36 in.
Baseleg, Left-Hand Baseleg, Right-Hand (33 to 36 in.
(42 in. Baseleg Opening) . . . . . . . . . 1038148 . . . . . . 7-171 Baseleg Opening) . . . . . . . . . . . . . . 1031634 . . . . . . 7-141
A-2 Top of Section Publication: 1107605, Issued: 04 Sep 2009


Baseleg, Right-Hand (41 to 43 in. Baseleg, Right-Hand (49 to 52 in.
Baseleg Opening) . . . . . . . . . . . . . . . 1031652. . . . . . . 7-141 Baseleg Opening). . . . . . . . . . . . . . . 1031668 . . . . . . 7-139
Baseleg, Right-Hand (41 to 44 in. Bearing Set, Drive Unit . . . . . . . . . . . . . 1008747 . . . . . . . . 4-7
Baseleg Opening) . . . . . . . . . . . . . . . 1031460. . . . . . . 7-157 Bearing Set, Drive Unit . . . . . . . . . . . . . 447-591/100 . . . . . 4-7
Baseleg, Right-Hand (41 to 44 in. Bearing Set, Drive Unit . . . . . . . . . . . . . 447-592/100 . . . . . 4-7
Baseleg Opening) . . . . . . . . . . . . . . . 1031462. . . . . . . 7-161 Bearing Set, Drive Unit . . . . . . . . . . . . . 447-593 . . . . . . . . . 4-7
Baseleg, Right-Hand (41 to 44 in. Bearing . . . . . . . . . . . . . . . . . . . . . . . 570-251/514 . . . . 5-45
Baseleg Opening) . . . . . . . . . . . . . . . 1031504. . . . . . . 7-163 Bearing, Auxiliary Motor,
Baseleg, Right-Hand (41 to 44 in. Commutator End. . . . . . . . . . . . . . . . 570-358/453 . . . . 5-55
Baseleg Opening) . . . . . . . . . . . . . . . 1031506. . . . . . . 7-167 Bearing, Auxiliary Motor, Drive End . . . 570-358/452 . . . . 5-55
Baseleg, Right-Hand (41 to 44 in. Bearing, Ball. . . . . . . . . . . . . . . . . . . . 441-128 . . . . . . . . . 3-9
Baseleg Opening) . . . . . . . . . . . . . . . 1031508. . . . . . . 7-165 Bearing, Ball. . . . . . . . . . . . . . . . . . . . 443-052 . . . . . . . 7-113
Baseleg, Right-Hand (41 to 44 in. Bearing, Ball. . . . . . . . . . . . . . . . . . . . 850-017 . . . . . . . . . 4-7
Baseleg Opening) . . . . . . . . . . . . . . . 1031510. . . . . . . 7-169 Bearing, Chain Pulley Sheave . . . . . . . . 443-027 . . . . . . . . 7-57
Baseleg, Right-Hand (41 to 44 in. Bearing, Chain Pulley Sheave . . . . . . . . 443-031 . . . . . . . . 7-45
Baseleg Opening) . . . . . . . . . . . . . . . 1031656. . . . . . . 7-143 Bearing, Cone . . . . . . . . . . . . . . . . . . 447-077 . . . . . . . . . 3-9
Baseleg, Right-Hand (41 to 44 in. Bearing, Cone . . . . . . . . . . . . . . . . . . 447-085 . . . . . . . 7-181
Baseleg Opening) . . . . . . . . . . . . . . . 1031658. . . . . . . 7-145 Bearing, Cup . . . . . . . . . . . . . . . . . . . 447-533 . . . . . . . . . 3-9
Baseleg, Right-Hand (41 to 44 in. Bearing, Cup . . . . . . . . . . . . . . . . . . . 447-561 . . . . . . . 7-181
Baseleg Opening) . . . . . . . . . . . . . . . 1031660. . . . . . . 7-149 Bearing, Cylindrical. . . . . . . . . . . . . . . 1012503 . . . . . . 7-123
Baseleg, Right-Hand Bearing, Cylindrical. . . . . . . . . . . . . . . 1012503 . . . . . . 7-125
(42 in. Baseleg Opening) . . . . . . . . . 1038149. . . . . . . 7-171 Bearing, Drive End . . . . . . . . . . . . . . . 570-240/215 . . . . 5-49
Baseleg, Right-Hand Bearing, Drive Motor
(42 in. Baseleg Opening) . . . . . . . . . 1038188. . . . . . . 7-173 Compartment Door . . . . . . . . . . . . . . 462-086 . . . . . . . . . 2-7
Baseleg, Right-Hand Bearing, Drive Motor
(42 in. Baseleg Opening) . . . . . . . . . 1038218. . . . . . . 7-175 Compartment Door . . . . . . . . . . . . . . 462-086 . . . . . . . . . 2-9
Baseleg, Right-Hand (44 to 47 in. Bearing, Drive. . . . . . . . . . . . . . . . . . . 1038442/17. . . . . 5-47
Baseleg Opening) . . . . . . . . . . . . . . . 1031464. . . . . . . 7-151 Bearing, Drive. . . . . . . . . . . . . . . . . . . 1052117/07. . . . . 5-53
Baseleg, Right-Hand (44 to 47 in. Bearing, Encoder, Height Indicator . . . . 1061151 . . . . . . . 5-85
Baseleg Opening) . . . . . . . . . . . . . . . 1031466. . . . . . . 7-153 Bearing, Encoder, Height Indicator . . . . 1061151 . . . . . . . 5-87
Baseleg, Right-Hand (44 to 47 in. Bearing, Encoder, Steer Motor . . . . . . . 1016481/4EC. . . . 3-19
Baseleg Opening) . . . . . . . . . . . . . . . 1031468. . . . . . . 7-159 Bearing, Load Wheel . . . . . . . . . . . . . . 441-127 . . . . . . . 7-191
Baseleg, Right-Hand (44 to 47 in. Bearing, Load Wheel . . . . . . . . . . . . . . 441-130 . . . . . . . 7-191
Baseleg Opening) . . . . . . . . . . . . . . . 1031662. . . . . . . 7-139 Bearing, Load Wheel . . . . . . . . . . . . . . 442-150 . . . . . . . 7-191
Baseleg, Right-Hand (44 to 47 in. Bearing, Mast Roller . . . . . . . . . . . . . . 449-015 . . . . . . . . 7-17
Baseleg Opening) . . . . . . . . . . . . . . . 1031664. . . . . . . 7-141 Bearing, Mast Roller . . . . . . . . . . . . . . 449-015 . . . . . . . . 7-99
Baseleg, Right-Hand (44 to 47 in. Bearing, Mast Roller . . . . . . . . . . . . . . 449-025 . . . . . . . . 7-17
Baseleg Opening) . . . . . . . . . . . . . . . 1031666. . . . . . . 7-147 Bearing, Mast Roller . . . . . . . . . . . . . . 449-032 . . . . . . . 7-105
Baseleg, Right-Hand Bearing, Mast Roller . . . . . . . . . . . . . . 449-032 . . . . . . . . 7-26
(45 in. Baseleg Opening) . . . . . . . . . 1038151. . . . . . . 7-171 Bearing, Mast Roller . . . . . . . . . . . . . . 449-032 . . . . . . . . 7-35
Baseleg, Right-Hand Bearing, Mast Roller . . . . . . . . . . . . . . 449-032 . . . . . . . . 7-45
(45 in. Baseleg Opening) . . . . . . . . . 1038193. . . . . . . 7-173 Bearing, Mast Roller . . . . . . . . . . . . . . 449-032 . . . . . . . . 7-99
Baseleg, Right-Hand Bearing, Motor Speed Encoder
(45 in. Baseleg Opening) . . . . . . . . . 1038220. . . . . . . 7-175 Assembly (Danaher) . . . . . . . . . . . . . 570-610/06 . . . . . 5-45
Baseleg, Right-Hand (49 to 52 in. Bearing, Motor Speed Encoder
Baseleg Opening) . . . . . . . . . . . . . . . 1031470. . . . . . . 7-151 Assembly (Sauer Danfoss) . . . . . . . . . 1038442/16. . . . . 5-47
Baseleg, Right-Hand (49 to 52 in. Bearing, Motor Speed Encoder
Baseleg Opening) . . . . . . . . . . . . . . . 1031472. . . . . . . 7-153 Assembly (Sauer Danfoss) . . . . . . . . . 1052117/16. . . . . 5-53
Baseleg, Right-Hand (49 to 52 in. Bearing, Motor, DC Lift . . . . . . . . . . . . 570-445/215 . . . . 5-49
Baseleg Opening) . . . . . . . . . . . . . . . 1031474. . . . . . . 7-159 Bearing, Needle . . . . . . . . . . . . . . . . . 445-118 . . . . . . . . . 3-5
Baseleg, Right-Hand (49 to 52 in. Bearing, Oil-Impregnated
Baseleg Opening) . . . . . . . . . . . . . . . 1031512. . . . . . . 7-163 Thrust Washer . . . . . . . . . . . . . . . . . 464-092 . . . . . . . . . 3-5
Baseleg, Right-Hand (49 to 52 in. Bearing, Oil-Impregnated . . . . . . . . . . . 460-476 . . . . . . . 7-123
Baseleg Opening) . . . . . . . . . . . . . . . 1031514. . . . . . . 7-167 Bearing, Oil-Impregnated . . . . . . . . . . . 460-476 . . . . . . . 7-125
Baseleg Opening) . . . . . . . . . . . . . . . 1031516. . . . . . . 7-165 Bearing, Oil-Impregnated . . . . . . . . . . . 460-476 . . . . . . . 7-131
Baseleg Opening) . . . . . . . . . . . . . . . 1031518. . . . . . . 7-169
Publication: 1107605, Issued: 04 Sep 2009 Top of Section A-3


Bearing, Oil-Impregnated, Block, Manifold, Tilt and
Deadman Pedal . . . . . . . . . . . . . . . . 462-010 . . . . . . . . 4-19 Sideshift, DR32TT. . . . . . . . . . . . . . . NSS . . . . . . . . . . . 6-59
Bearing, Oil-Impregnated, Block, Steer Motor . . . . . . . . . . . . . . . 1070608 . . . . . . . . 4-3
Deadman Pedal . . . . . . . . . . . . . . . . 462-010 . . . . . . . . 4-25 Block, Terminal, AC Drive
Bearing, Roller . . . . . . . . . . . . . . . . . . 448-221 . . . . . . . 7-101 Motor (Danaher) . . . . . . . . . . . . . . . 1029753/12 . . . . 5-45
Bearing, Roller . . . . . . . . . . . . . . . . . . 448-221 . . . . . . . 7-113 Block, Terminal, AC Drive
Bearing, Roller . . . . . . . . . . . . . . . . . . 448-226 . . . . . . . 7-113 Motor (Sauer Danfoss) . . . . . . . . . . . 1061862 . . . . . . . 5-47
Bearing, Roller . . . . . . . . . . . . . . . . . . 448-227 . . . . . . . 7-113 Block, Terminal, AC
Bearing, Sleeve. . . . . . . . . . . . . . . . . . 460-488 . . . . . . . 7-129 Lift Motor (Sauer Danfoss) . . . . . . . . . 1052117/03 . . . . 5-53
Bearing, Sleeve. . . . . . . . . . . . . . . . . . 460-488 . . . . . . . 7-131 Bolt Alteration . . . . . . . . . . . . . . . . . . 1064424 . . . . . . 7-183
Bearing, Sleeve, Control Handle, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 1015098/001 . . . 5-85
Side Stance . . . . . . . . . . . . . . . . . . . 1052043 . . . . . . . 3-49 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 1015098/001 . . . 5-87
Bearing, Sleeve, Control Handle, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 1020545/465 . . . 5-55
Side Stance . . . . . . . . . . . . . . . . . . . 1052043 . . . . . . . 3-53 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 824-000-382 . . . . . 3-5
Bearing, Sleeve, Flanged . . . . . . . . . . . 460-616 . . . . . . . 7-129 Bolt, Carriage . . . . . . . . . . . . . . . . . . 1009565/001 . . . 3-23
Bearing, Sleeve, Flanged . . . . . . . . . . . 460-616 . . . . . . . 7-131 Bolt, Carriage . . . . . . . . . . . . . . . . . . 1009565/001 . . . 3-27
Bearing, Slewing . . . . . . . . . . . . . . . . 1044241 . . . . . . . . 4-7 Bolt, Carriage . . . . . . . . . . . . . . . . . . 1009565/001 . . . 3-29
Bearing, Spherical Roller . . . . . . . . . . . 460-680 . . . . . . . . . 3-5 Bolt, Carriage . . . . . . . . . . . . . . . . . . 1009565/001 . . . 3-33
Bearing, Spherical Roller . . . . . . . . . . . 460-680 . . . . . . . . . 3-5 Bolt, Carriage . . . . . . . . . . . . . . . . . . 1009565/001 . . . 6-29
Bearing, Spherical . . . . . . . . . . . . . . . 1049722 . . . . . . 7-113 Bolt, Eye . . . . . . . . . . . . . . . . . . . . . . 1014309 . . . . . . . 3-27
Bearing, Spherical . . . . . . . . . . . . . . . 460-690 . . . . . . . . 6-71 Bolt, Eye . . . . . . . . . . . . . . . . . . . . . . 1032159 . . . . . . . 5-83
Bearing, Spherical . . . . . . . . . . . . . . . 460-690 . . . . . . . 7-101 Bolt, Eye . . . . . . . . . . . . . . . . . . . . . . 1032159 . . . . . . . 7-67
Bearing, Spherical . . . . . . . . . . . . . . . 460-690 . . . . . . . 7-109 Bolt, Hex Flange . . . . . . . . . . . . . . . . . 7-710-016/060. . . . 7-5
Bearing, Spherical . . . . . . . . . . . . . . . 460-693 . . . . . . . 7-113 Bolt, Lug . . . . . . . . . . . . . . . . . . . . . . 828-003-193 . . . . 4-27
Bearing, Spherical . . . . . . . . . . . . . . . 460-696 . . . . . . . 7-101 Bolt, Shoulder. . . . . . . . . . . . . . . . . . . 716-137 . . . . . . . . 3-23
Bearing, Thrust . . . . . . . . . . . . . . . . . . 444-326 . . . . . . . . . 3-9 Bolt, Shoulder. . . . . . . . . . . . . . . . . . . 716-137 . . . . . . . . 3-27
Bearing, Thrust . . . . . . . . . . . . . . . . . . 444-326 . . . . . . . 7-101 Bolt, Shoulder. . . . . . . . . . . . . . . . . . . 716-137 . . . . . . . . 3-29
Bearing, Thrust, Open . . . . . . . . . . . . . 444-416 . . . . . . . 7-101 Bolt, Shoulder. . . . . . . . . . . . . . . . . . . 716-137 . . . . . . . . 3-33
Belt, Drive . . . . . . . . . . . . . . . . . . . . . 1017244/001 . . . 5-77 Bolt, Spring . . . . . . . . . . . . . . . . . . . . 828-000-250 . . . . . 3-5
Belt, Drive . . . . . . . . . . . . . . . . . . . . . 1017244/002 . . . 5-77 Boss . . . . . . . . . . . . . . . . . . . . . . . . . 1018465 . . . . . . . 8-45
Belt, Drive . . . . . . . . . . . . . . . . . . . . . 1017244/003 . . . 5-77 Boss, Spring. . . . . . . . . . . . . . . . . . . . 828-000-229 . . . . . 3-5
Belt, Drive . . . . . . . . . . . . . . . . . . . . . 1017244/004 . . . 5-77 Bow Pad, Inner Telescopic . . . . . . . . . . 1009950 . . . . . . . 7-17
Belt, Drive . . . . . . . . . . . . . . . . . . . . . 1017244/005 . . . 5-77 Brace, Machined, Main Frame . . . . . . . 1048132 . . . . . . 7-171
Belt, Drive . . . . . . . . . . . . . . . . . . . . . 1017244/007 . . . 5-83 Brace, Machined, Main Frame . . . . . . . 1066253/001 . . 7-151
Block, Battery Connector . . . . . . . . . . . 828-001-065. . . . . 5-73 Brace, Machined, Main Frame . . . . . . . 1066253/001 . . 7-153
Block, Chain Anchor, Main Brace, Machined, Main Frame . . . . . . . 1066253/001 . . 7-155
Lift, Left-Hand . . . . . . . . . . . . . . . . . . 1017413 . . . . . . . 7-17 Brace, Machined, Main Frame . . . . . . . 1066253/001 . . 7-157
Lift, Right-Hand . . . . . . . . . . . . . . . . 1012083 . . . . . . . 7-17 Brace, Machined, Main Frame . . . . . . . 1066253/001 . . 7-169
Lift, Right-Hand . . . . . . . . . . . . . . . . 1012083 . . . . . . . 7-25 Brace, Machined, Main Frame . . . . . . . 1066253/002 . . 7-153
Lift, Right-Hand . . . . . . . . . . . . . . . . 1012083 ....... 7-35 Brace, Machined, Main Frame . . . . . . . 1066253/002 . . 7-157
Block, Clamp . . . . . . . . . . . . . . . . . . . 1065549 ....... 7-68 Brace, Machined, Main Frame . . . . . . . 1066253/002 . . 7-159
Block, Machined . . . . . . . . . . . . . . . . . 1016710 ....... 3-17 Brace, Machined, Main Frame . . . . . . . 1066253/002 . . 7-161
Block, Manifold, Deep-Reach . . . . . . . . NSS . . . . ....... 6-55 Brace, Machined, Main Frame . . . . . . . 1066253/002 . . 7-167
Block, Manifold, Main Manifold, Brace, Machined, Main Frame . . . . . . . 1066253/002 . . 7-169
AC Lift, Model 7400 . . . . . . . . . . . . Ref.. . . . . . . . . . . . 6-41 Brace, Machined, Main Frame . . . . . . . 1066253/101 . . 7-147
AC Lift, Models 7420 and 7440 . . . . Ref.. . . . . . . . . . . . 6-45 Brace, Machined, Main Frame . . . . . . . 1066253/102 . . 7-147
DC Lift . . . . . . . . . . . . . . . . . . . . . . Ref.. . . . . . . . . . . . 6-49 Brace, Main Frame, Lower . . . . . . . . . . 1066253/101 . . 7-139
Block, Manifold, Single Reach . . . . . . . NSS . . . . . . . . . . . 6-53 Brace, Main Frame, Lower . . . . . . . . . . 1066253/101 . . 7-141
Brace, Main Frame, Lower . . . . . . . . . . 1066253/101 . . 7-143


Brace, Main Frame, Lower . . . . . . . . . . 1066253/101 . . . 7-145 Bracket, Cylinder Mounting,
Brace, Main Frame, Lower . . . . . . . . . . 1066253/102 . . . 7-139 Main Lift, Left-Hand . . . . . . . . . . . . . . 1051794 . . . . . . . 7-46
Brace, Main Frame, Lower . . . . . . . . . . 1066253/102 . . . 7-143 Main Lift, Right-Hand . . . . . . . . . . . . 1042530 . . . . . . . 7-26
Bracket Assembly, Lift Power Amplifier . . 1015208. . . . . . . . 5-32 Main Lift, Right-Hand . . . . . . . . . . . . 1042530 . . . . . . . 7-36
Bracket Assembly, Relay/Control Bracket, Cylinder Mounting,
Fuse Panel . . . . . . . . . . . . . . . . . . . . 1024887. . . . . . . . 5-69 Main Lift, Right-Hand . . . . . . . . . . . . 1042530 . . . . . . . 7-46
Bracket Assembly, Traction Bracket, Cylinder Mounting,
Power Amplifier . . . . . . . . . . . . . . . . 1025319. . . . . . . . 5-31 Main Lift, Right-Hand . . . . . . . . . . . . 1044157 . . . . . . . 7-18
Bracket Weldment . . . . . . . . . . . . . . . . 1016181. . . . . . . . 8-45 Bracket, Cylinder Mounting,
Bracket Weldment . . . . . . . . . . . . . . . . 1016249. . . . . . . . 8-45 Main Lift, Right-Hand . . . . . . . . . . . . 1051795 . . . . . . . 7-46
Bracket Weldment . . . . . . . . . . . . . . . . 1016250. . . . . . . . 8-45 Bracket, Cylinder Mounting,
Bracket Weldment . . . . . . . . . . . . . . . . 1059051. . . . . . . . 8-13 Tilt, DR32TT . . . . . . . . . . . . . . . . . . . 828-006-339 . . . . 7-129
Bracket Weldment, Disconnect . . . . . . . 1017222. . . . . . . . 8-14 Bracket, Cylinder Mounting,
Bracket Weldment, Lower Tilt, DR32TT . . . . . . . . . . . . . . . . . . . 828-006-339 . . . . 7-131
(Model 7400 only) . . . . . . . . . . . . . . 1020050. . . . . . . . 8-45 Bracket, Cylinder Mounting,
Bracket Weldment, Lower Tilt, R35TT and R45TT . . . . . . . . . . . . 1001506 . . . . . . 7-123
(Model 7420 and 7440 only) . . . . . . 1062689. . . . . . . . 8-45 Bracket, Cylinder Mounting,
Bracket Weldment, Motor Tilt, R35TT and R45TT . . . . . . . . . . . . 1001506 . . . . . . 7-125
(Model 7400) . . . . . . . . . . . . . . . . . 1062173. . . . . . . . 6-25 Bracket, Deadman . . . . . . . . . . . . . . . . 1038707 . . . . . . . 4-19
Bracket Weldment, Motor Bracket, Deadman . . . . . . . . . . . . . . . . 1038980 . . . . . . . 4-25
(Model 7400) . . . . . . . . . . . . . . . . . 1062284. . . . . . . . 6-25 Bracket, Deadman . . . . . . . . . . . . . . . . 1088981 . . . . . . . 4-25
Bracket Weldment, Motor Bracket, Deadman . . . . . . . . . . . . . . . . 1089068 . . . . . . . 4-19
(Models 7420 and 7440) . . . . . . . . . 1011976. . . . . . . . 6-25 Bracket, EPO Switch . . . . . . . . . . . . . . 1012075 . . . . . . . 5-15
Bracket Weldment, Motor Bracket, EPO Switch . . . . . . . . . . . . . . 1012075 . . . . . . . 5-21
(Models 7420 and 7440) . . . . . . . . . 1012207. . . . . . . . 6-25 Bracket, EPO Switch . . . . . . . . . . . . . . 1012075 . . . . . . . 5-27
Bracket Weldment, Steer . . . . . . . . . . . 1075369/002 . . . . . 3-5 Bracket, EPO Switch . . . . . . . . . . . . . . 1012075 . . . . . . . . 5-7
Bracket Weldment, Steer . . . . . . . . . . . 1075369/003 . . . . . 3-5 Bracket, Fan . . . . . . . . . . . . . . . . . . . . 1018228 . . . . . . . 5-93
Bracket Weldment, Steer . . . . . . . . . . . 1075369/004 . . . . . 3-5 Bracket, Formed, Auxiliary . . . . . . . . . . 1009529 . . . . . . . 6-29
Bracket Weldment, Upper. . . . . . . . . . . 1016222/001 . . . . 8-45 Bracket, Free Lift Pulley,
Bracket . . . . . . . . . . . . . . . . . . . . . . . . 1016223. . . . . . . . 8-45 Model 7400, Right-Hand. . . . . . . . . . 1067117 . . . . . . . 7-55
Bracket . . . . . . . . . . . . . . . . . . . . . . . . 1018878. . . . . . . . 7-67 Bracket, Free Lift Pulley,
Bracket . . . . . . . . . . . . . . . . . . . . . . . . 1052686. . . . . . . . 7-55 Models 7420 and 7440 . . . . . . . . . . 1036912 . . . . . . . 7-57
Bracket . . . . . . . . . . . . . . . . . . . . . . . . 1053021. . . . . . . . 7-78 Bracket, Height Encoder Mounting. . . . . 1043615 . . . . . . . 5-85
Bracket . . . . . . . . . . . . . . . . . . . . . . . . 1053021. . . . . . . . 7-90 Bracket, Height Encoder, R35TT Mast . . 1044245/002. . . . 5-77
Bracket, Battery Connector, Bracket, Height Encoder, R35TT Mast . . 1044308 . . . . . . . 5-77
Fore-Aft Stance . . . . . . . . . . . . . . . . . 1063890. . . . . . . . 5-71 Bracket, Height Encoder,
Bracket, Battery Connector, R45TT and DR32TT Mast . . . . . . . . . . 1043779 . . . . . . . 5-77
Side Stance . . . . . . . . . . . . . . . . . . . 1063889. . . . . . . . 5-71 Bracket, Height Encoder,
Bracket, Belt . . . . . . . . . . . . . . . . . . . . 1034718. . . . . . . . 5-83 R45TT and DR32TT Mast . . . . . . . . . . 1044082/001. . . . 5-77
Bracket, Camera (DR32TT) . . . . . . . . . . 1057641. . . . . . . . 8-37 Bracket, Height Encoder,
Bracket, Camera (R35TT) . . . . . . . . . . . 1074729. . . . . . . . 8-37 R45TT and DR32TT Mast . . . . . . . . . 1044082/002. . . . 5-77
Bracket, Camera (R45TT) . . . . . . . . . . . 1057638. . . . . . . . 8-37 Bracket, Hinge Retainer . . . . . . . . . . . . NSS . . . . . . . . . . . 2-45
Bracket, Chain Anchor . . . . . . . . . . . . . 1011352. . . . . . . . 7-49 Bracket, Horn . . . . . . . . . . . . . . . . . . . 828-013-736 . . . . . 5-65
Bracket, Chain Anchor . . . . . . . . . . . . . 1011352. . . . . . . . 7-51 Bracket, Hose (R35TT and R45TT Only) . 1080969 . . . . . . . 7-67
Bracket, Chain Anchor, Left-Hand . . . . . 1064949. . . . . . . . 7-49 Bracket, Hose Clamp . . . . . . . . . . . . . . 1078446 . . . . . . . 7-49
Bracket, Clamp (Lower) . . . . . . . . . . . . 114-021-643/001 7-135 Bracket, Hose Routing . . . . . . . . . . . . . 1019549 . . . . . . . 7-67
Bracket, Clamp . . . . . . . . . . . . . . . . . . 114-021-643/001 7-137 Bracket, Inertial Dampener . . . . . . . . . . 1019692 . . . . . . . 4-29
Bracket, Clamp, Hose . . . . . . . . . . . . . 1052027. . . . . . . . 7-78 Bracket, Latch . . . . . . . . . . . . . . . . . . . 828-004-421 . . . . . . 2-7
Bracket, Clamp, Hose . . . . . . . . . . . . . 1052027. . . . . . . . 7-90 Bracket, Latch . . . . . . . . . . . . . . . . . . . 828-004-421 . . . . . . 2-9
Bracket, Control Handle Post, Bracket, Lift Motor, DC . . . . . . . . . . . . . 1015148 . . . . . . . 6-23
Side Stance . . . . . . . . . . . . . . . . . . . 1019259. . . . . . . . 3-45 Bracket, Lift Potentiometer,
Bracket, Cover Mounting . . . . . . . . . . . 1013734. . . . . . . . 2-35 Fore-Aft Stance . . . . . . . . . . . . . . . . . 1014670 . . . . . . . 3-39
Bracket, Cylinder Mounting, Bracket, Lift Potentiometer,
Main Lift, Left-Hand . . . . . . . . . . . . . . 1042529. . . . . . . . 7-26 Fore-Aft Stance . . . . . . . . . . . . . . . . . 1014670 . . . . . . . 3-43
Bracket, Cylinder Mounting, Bracket, Lift Potentiometer, Side Stance . 1095026 . . . . . . . 3-49
Main Lift, Left-Hand . . . . . . . . . . . . . . 1042529. . . . . . . . 7-36 Bracket, Lower, Height Encoder,
Bracket, Cylinder Mounting, R35TT Mast . . . . . . . . . . . . . . . . . . . 1091196 . . . . . . . 5-77
Main Lift, Left-Hand . . . . . . . . . . . . . . 1042529. . . . . . . . 7-46 Bracket, Lower, Height Encoder,
Bracket, Cylinder Mounting, R45TT and DR32TT Mast . . . . . . . . . . 1087282/001. . . . 5-77
Main Lift, Left-Hand . . . . . . . . . . . . . . 1044156. . . . . . . . 7-18


Bracket, Lower, Height Encoder, Bracket, Steering Encoder,
R45TT and DR32TT Mast. . . . . . . . . . 1087282/002 . . . 5-77 Fore-Aft Stance . . . . . . . . . . . . . . . . 1013969 . . . . . . . 3-27
Bracket, Mast Guard (Straight) . . . . . . . 1017371 . . . . . . 7-135 Bracket, Steering Encoder,
Bracket, Mast Guard (Straight) . . . . . . . 1017371 . . . . . . 7-137 Side Stance. . . . . . . . . . . . . . . . . . . 1017142 . . . . . . . 3-33
Bracket, Mast Guard (Z Bend) . . . . . . . 1051751 . . . . . . 7-135 Bracket, Support, Dash . . . . . . . . . . . . 1016429 . . . . . . . 5-59
Bracket, Mast Guard (Z Bend) . . . . . . . 1051751 . . . . . . 7-137 Bracket, Temperature Sensor . . . . . . . . 1011182 . . . . . . . 5-89
Bracket, Mast Guard . . . . . . . . . . . . . . 1017370 . . . . . . 7-135 Bracket, Warning Light, Mounting . . . . 1020350 . . . . . . . 8-73
Bracket, Mast Guard . . . . . . . . . . . . . . 1017370 . . . . . . 7-137 Bracket, Warning Light, Mounting . . . . 1020350 . . . . . . . 8-77
Bracket, Mast Guard . . . . . . . . . . . . . . 1051755 . . . . . . 7-135 Brake Assembly, Electric . . . . . . . . . . . 1065061 . . . . . . . 4-11
Bracket, Mast Guard . . . . . . . . . . . . . . 1051755 . . . . . . 7-137 Brush Assembly, Auxiliary Motor . . . . . 570-358/461 . . . . 5-55
Bracket, Mast Guard . . . . . . . . . . . . . . 1051756 . . . . . . 7-135 Brush Band, Commutator End . . . . . . . . 1019386/01 . . . . 5-49
Bracket, Mast Guard . . . . . . . . . . . . . . 1051756 . . . . . . 7-137 Brush Band, Drive End. . . . . . . . . . . . . 1004811 . . . . . . . 5-49
Bracket, Mast Guard . . . . . . . . . . . . . . 1061347 . . . . . . 7-135 Brush Holder Assembly,
Bracket, Mast Guard . . . . . . . . . . . . . . 1061347 . . . . . . 7-137 Auxiliary Motor . . . . . . . . . . . . . . . . 1020545/482 . . . 5-55
Bracket, Mast Guard . . . . . . . . . . . . . . 1061348 . . . . . . 7-135 Brush Holder Assembly,
Bracket, Mast Guard . . . . . . . . . . . . . . 1061348 . . . . . . 7-137 Auxiliary Motor, Complete . . . . . . . . 1020545/481 . . . 5-55
Bracket, Mast Guard . . . . . . . . . . . . . . 1092329 . . . . . . 7-135 Brush Holder Assembly, DC Lift Motor . . 1008685/514 . . . 5-49
Bracket, Mast Guard . . . . . . . . . . . . . . 1092330 . . . . . . 7-135 Brush Set, DC Lift Motor. . . . . . . . . . . . 570-604/512 . . . . 5-49
Bracket, Motor Harness . . . . . . . . . . . . 1065063 . . . . . . . 4-11 Brush Set, Steer Motor (AC Lift). . . . . . . 1016523/215 . . . 3-19
Bracket, Motor, Auxiliary . . . . . . . . . . . 1009578 . . . . . . . 6-29 Bumper, Back Guard (Full Door) . . . . . . 828-003-590/004. . 8-5
Bracket, Mounting, Display . . . . . . . . . 1025821 . . . . . . . 5-59 Bumper, Back Guard (Full Door) . . . . . . 828-003-590/004. . 8-7
Bracket, Mounting, Display . . . . . . . . . 1025821 . . . . . . . 5-61 Bumper, Back Guard (Half Door) . . . . . 828-003-590/003. . 8-5
Bracket, Mounting, Elbow Cover . . . . . . 1019302 . . . . . . . 2-43 Bumper, Back Guard (Half Door) . . . . . 828-003-590/003. . 8-7
Bracket, Mounting, Electrical Cover . . . . 1018467 . . . . . . . 2-43 Bumper, Carriage Scissors . . . . . . . . . . 820-001-656 . . . 7-109
Bracket, Mounting, Fan/Light . . . . . . . . 828-003-715. . . . . 8-59 Bumper, Carriage Scissors . . . . . . . . . . 820-001-656 . . . 7-123
Bracket, Mounting, Fan/Light . . . . . . . . 828-003-715. . . . . 8-65 Bumper, Carriage Scissors . . . . . . . . . . 820-001-656 . . . 7-125
Bracket, Mounting, Height Indicator, Bumper, Carriage Stop . . . . . . . . . . . . 413-045 . . . . . . . 7-193
R35TT Mast . . . . . . . . . . . . . . . . . . . 1044746 . . . . . . . 5-77 Bumper, Mast. . . . . . . . . . . . . . . . . . . 1100471 . . . . . . . 7-17
Bracket, Mounting, Height Indicator, Bumper, Mast. . . . . . . . . . . . . . . . . . . 1100471 . . . . . . . 7-25
R45TT and DR32TT Mast. . . . . . . . . . 1044747 . . . . . . . 5-77 Bumper, Mast. . . . . . . . . . . . . . . . . . . 1100471 . . . . . . . 7-35
Bracket, Mounting, Hose . . . . . . . . . . . 1013300 . . . . . . 7-117 Bus Bar Assembly, Contactor . . . . . . . . 1011156 . . . . . . . 5-37
Bracket, Mounting, Hose . . . . . . . . . . . 1026655 . . . . . . 7-117 Bus Bar Assembly, Contactor . . . . . . . . 1012088 . . . . . . . 5-37
Bracket, Mounting, Light . . . . . . . . . . . 1015145 . . . . . . . 8-65 Bus Bar Assembly, Contactor . . . . . . . . 1012088 . . . . . . . 5-41
Bracket, Mounting, Steering Orbitrol . . . 1019131 . . . . . . . 3-29 Bus Bar Assembly, Contactor . . . . . . . . 1017820 . . . . . . . 5-41
Bracket, Operator Display, Fore-Aft . . . . 1023911 . . . . . . . 5-57 Bus Bar Assembly, Contactor . . . . . . . . 1026689 . . . . . . . 5-37
Bracket, Operator Display, Bus Bar Assembly, Contactor . . . . . . . . 1041507 . . . . . . . 5-41
Side Stance, AC Lift . . . . . . . . . . . . . 1020835 . . . . . . . 5-61 Bus Bar Assembly, Contactor . . . . . . . . 1058217 . . . . . . . 5-37
Bracket, Operator Display, Bus Bar Assembly, Contactor . . . . . . . . 1058217 . . . . . . . 5-41
Side Stance, DC Lift, 16.5 in. BC . . . . 1020839/002 . . . 5-59 Bushing, Retaining . . . . . . . . . . . . . . . 570-869/737 . . . . 5-47
Bracket, Operator Display, Button, 4-Way . . . . . . . . . . . . . . . . . . 1063940 . . . . . . . 3-39
Side Stance, DC Lift, 18.5 in. BC . . . . 1020839/003 . . . 5-59 Button, 4-Way . . . . . . . . . . . . . . . . . . 1063940 . . . . . . . 3-43
Bracket, Operator Display, Button, 4-Way . . . . . . . . . . . . . . . . . . 1063940 . . . . . . . 3-49
Side Stance, DC Lift, 21.5 in. BC . . . . 1020839/004 . . . 5-59 Button, 4-Way . . . . . . . . . . . . . . . . . . 1063940 . . . . . . . 3-53
Bracket, Operator Fan . . . . . . . . . . . . . 1052094/001 . . . 8-67 Button, 4-Way . . . . . . . . . . . . . . . . . . 1063941 . . . . . . . 3-39
Bracket, Operator Fan . . . . . . . . . . . . . 1052095/001 . . . 8-67 Button, 4-Way . . . . . . . . . . . . . . . . . . 1063941 . . . . . . . 3-49
Bracket, Operator Fan, Mounting . . . . . 100-027-110. . . . . 8-67 Cable Assembly (LA-U to LM-U). . . . . . . 828-013-533/058. . 5-7
Bracket, Overhead Guard Cable Assembly (LA-U to LM-U). . . . . . . 828-013-533/063. . 5-7
Brace, Left-Hand. . . . . . . . . . . . . . . . 1044160 . . . . . . . 7-18 Cable Assembly (LA-U to LM-U). . . . . . . 828-013-533/073. 5-21
Bracket, Overhead Guard Cable Assembly (LA-V to LM-V) . . . . . . . 828-013-533/053. . 5-7
Brace, Right-Hand . . . . . . . . . . . . . . 1044161 . . . . . . . 7-18 Cable Assembly (LA-V to LM-V) . . . . . . . 828-013-533/059. . 5-7
Bracket, Pot Assembly . . . . . . . . . . . . . 1095026 . . . . . . . 3-53 Cable Assembly (LA-V to LM-V) . . . . . . . 828-013-533/074. 5-21
Bracket, Proximity Switch Sensor . . . . . . 1023540 . . . . . . . 3-17 Cable Assembly (LA-W to LM-W) . . . . . 828-013-533/054. . 5-7
Bracket, R.F. Terminal . . . . . . . . . . . . . 828-006-907. . . . . 8-45 Cable Assembly (LA-W to LM-W) . . . . . 828-013-533/060. . 5-7
Bracket, Sensor Connector . . . . . . . . . . 1029753/19 . . . . 5-45 Cable Assembly (LA-W to LM-W) . . . . . 828-013-533/075. 5-21
Bracket, Sensor Housing . . . . . . . . . . . 1077677 . . . . . . . 5-97 Cable Assembly (LM-A1 to LPC-2) . . . . . 828-013-533/089. 5-27
Bracket, Sensor . . . . . . . . . . . . . . . . . . 1011338 . . . . . . . 4-19 Cable Assembly (LM-S1 to TP4) . . . . . . 828-013-533/088. 5-27
Bracket, Sensor . . . . . . . . . . . . . . . . . . 1011338 . . . . . . . 4-25 Cable Assembly (LPC-2 to LA-BPOS)
Bracket, Sensor . . . . . . . . . . . . . . . . . . 1078760 . . . . . . . 4-19 (18.5 in. Battery Compartment) . . . . . 828-013-533/077. 5-21
Bracket, Sensor . . . . . . . . . . . . . . . . . . 1095667 . . . . . . . 8-89 (18.5 in. Battery Compartment) . . . . . 828-013-533/130. 5-21
Bracket, Steer Valve . . . . . . . . . . . . . . 1013968 . . . . . . . 3-23 (21.5 in. Battery Compartment) . . . . . 828-013-533/086. 5-21


Cable Assembly (LPC-2 to LA-BPOS) Cable Assembly, Over-the-Mast
(21.5 in. Battery Compartment) . . . . . 828-013-533/132 . 5-21 (147 to 151 in. OACH),
Cable Assembly (LPC2 to LA-BPOS) . . . . 828-013-533/056 . . 5-7 Model 7420 . . . . . . . . . . . . . . . . . . 1081010/065. . . . 7-77
Cable Assembly (LPC2 to LA-BPOS) . . . . 828-013-533/062 . . 5-7 Cable Assembly, Over-the-Mast
Cable Assembly (LPC2 to LA-BPOS) . . . . 828-013-533/127 . . 5-7 (147 to 151 in. OACH),
Cable Assembly (LPC2 to LA-BPOS) . . . . 828-013-533/129 . . 5-7 Model 7440 . . . . . . . . . . . . . . . . . . 1053173/065. . . . 7-89
Cable Assembly (LPC-2 to LM-A1) . . . . . 828-013-533/094 . 5-15 Cable Assembly, Over-the-Mast
Cable Assembly (MSBNEG to TP4) . . . . 828-013-533/087 . 5-27 (152 to 156 in. OACH),
Cable Assembly (MSPOS to TP2) . . . . . . 828-013-533/090 . 5-27 Model 7420 . . . . . . . . . . . . . . . . . . 1081010/070. . . . 7-78
Cable Assembly (TA-BNEG to TP4) . . . . 828-013-533/064 . . 5-7 Cable Assembly, Over-the-Mast
Cable Assembly (TA-BNEG to TP4) . . . . 828-013-533/083 . 5-27 (152 to 156 in. OACH),
Cable Assembly (TA-BPOS to TP5) . . . . . 828-013-533/049 . 5-15 Model 7440 . . . . . . . . . . . . . . . . . . 1053173/070. . . . 7-89
Cable Assembly (TA-BPOS to TP5) . . . . . 828-013-533/049 . 5-27 Cable Assembly, Over-the-Mast
Cable Assembly (TA-U to TM-U) . . . . . . . 828-013-533/078 . 5-21 (157 to 161 in. OACH),
Cable Assembly (TA-U to TM-U) . . . . . . . 828-013-533/120 . 5-22 Model 7420 . . . . . . . . . . . . . . . . . . 1081010/075. . . . 7-78
Cable Assembly (TA-U to TM-U) . . . . . . . 828-013-533/120 . 5-27 Cable Assembly, Over-the-Mast
Cable Assembly (TA-U to TM-U) . . . . . . . 828-013-533/122 . 5-15 (157 to 161 in. OACH),
Cable Assembly (TA-U to TM-U) . . . . . . . 828-013-533/122 . . 5-7 Model 7440 . . . . . . . . . . . . . . . . . . 1053173/075. . . . 7-89
Cable Assembly (TA-U to TM-U) . . . . . . . 828-013-533/136 . 5-21 Cable Assembly, Over-the-Mast
Cable Assembly (TA-U to TM-U) . . . . . . . 828-013-533/139 . . 5-7 (162 to 166 in. OACH),
Cable Assembly (TA-V to TM-V) . . . . . . . 828-013-533/079 . 5-22 Model 7420 . . . . . . . . . . . . . . . . . . 1081010/080. . . . 7-78
Cable Assembly (TA-V to TM-V) . . . . . . . 828-013-533/121 . 5-22 Cable Assembly, Over-the-Mast
Cable Assembly (TA-V to TM-V) . . . . . . . 828-013-533/121 . 5-27 (162 to 166 in. OACH),
Cable Assembly (TA-V to TM-V) . . . . . . . 828-013-533/123 . 5-15 Model 7440 . . . . . . . . . . . . . . . . . . 1053173/080. . . . 7-89
Cable Assembly (TA-V to TM-V) . . . . . . . 828-013-533/123 . . 5-7 Cable Assembly, Over-the-Mast
Cable Assembly (TA-V to TM-V) . . . . . . . 828-013-533/137 . 5-22 (167 to 171 in. OACH),
Cable Assembly (TA-V to TM-V) . . . . . . . 828-013-533/140 . . 5-7 Model 7420 . . . . . . . . . . . . . . . . . . 1081010/085. . . . 7-78
Cable Assembly (TA-W to TM-W) . . . . . 828-013-533/038 . 5-22 Cable Assembly, Over-the-Mast
Cable Assembly (TA-W to TM-W) . . . . . 828-013-533/038 . 5-27 (167 to 171 in. OACH),
Cable Assembly (TA-W to TM-W) . . . . . 828-013-533/080 . 5-22 Model 7440 . . . . . . . . . . . . . . . . . . 1053173/085. . . . 7-89
Cable Assembly (TA-W to TM-W) . . . . . 828-013-533/119 . 5-15 Cable Assembly, Over-the-Mast
Cable Assembly (TA-W to TM-W) . . . . . 828-013-533/119 . . 5-8 (172 to 174 in. OACH),
Cable Assembly (TA-W to TM-W) . . . . . 828-013-533/135 . 5-22 Model 7420 . . . . . . . . . . . . . . . . . . 1081010/090. . . . 7-78
Cable Assembly (TA-W to TM-W) . . . . . 828-013-533/138 . . 5-8 Cable Assembly, Over-the-Mast
Cable Assembly (TP2 to MSPOS) . . . . . . 828-013-533/095 . 5-15 (172 to 176 in. OACH),
Cable Assembly (TP4 to LA-BNEG) Model 7440 . . . . . . . . . . . . . . . . . . 1053173/090. . . . 7-89
(18.5 in. Battery Compartment) . . . . . 828-013-533/076 . 5-21 Cable Assembly, Over-the-Mast
Cable Assembly (TP4 to LA-BNEG) (177 to 181 in. OACH),
(21.5 in. Battery Compartment) . . . . . 828-013-533/085 . 5-21 Model 7440 . . . . . . . . . . . . . . . . . . 1053173/095. . . . 7-89
Cable Assembly (TP4 to LA-BNEG). . . . . 828-013-533/055 . . 5-7 Cable Assembly, Over-the-Mast
Cable Assembly (TP4 to LM-S1) . . . . . . . 828-013-533/045 . 5-15 (182 to 184 in. OACH),
Cable Assembly (TP4 to MSNEG) . . . . . 828-013-533/093 . 5-15 Model 7440 . . . . . . . . . . . . . . . . . . 1053173/098. . . . 7-89
Cable Assembly (TP4 to TA-BNEG) . . . . 828-013-533/083 . 5-21 Cable Assembly, Over-the-Mast. . . . . . . 1070331/XXX . . . . 7-68
Cable Assembly (TP4 to TA-BSNEG). . . . 828-013-533/064 . 5-15 Cable Assembly,
Cable Assembly (TPC2 to TA-BPOS) . . . . 828-013-533/057 . . 5-7 Power Converter to TS1. . . . . . . . . . . 1042259/001. . . . 8-37
Cable Assembly (TPC-2 to TA-BPOS) . . . 828-013-533/084 . 5-21 Cable Assembly, Video
Cable Assembly (TPC2 to TA-BPOS) . . . . 828-013-533/128 . . 5-7 119 in. to 133 in. OACH . . . . . . . . . 1080797/009. . . . 7-68
Cable Assembly (TPC-2 to TA-BPOS) . . . 828-013-533/131 . 5-21 Cable Assembly, Video
Cable Assembly, Drive Motor . . . . . . . . 1052558/001 . . . . 5-15 134 in. to 160 in. OACH . . . . . . . . . 1080797/015. . . . 7-68
Cable Assembly, Drive Motor . . . . . . . . 1052558/001 . . . . . 5-7 Cable Assembly, Video Over-the-Mast
Cable Assembly, Drive Motor . . . . . . . . 1052559/001 . . . . 5-21 (142 to 146 in. OACH),
Cable Assembly, Drive Motor . . . . . . . . 1052559/001 . . . . 5-27 Model 7420 . . . . . . . . . . . . . . . . . . 1080989/101. . . . 7-78
Cable Assembly, Drive Motor . . . . . . . . 1066631/001 . . . . . 5-7 Cable Assembly, Video Over-the-Mast
Cable Assembly, Drive Motor . . . . . . . . 1066632/001 . . . . 5-21 (142 to 146 in. OACH),
Cable Assembly, Operator Fan Model 7440 . . . . . . . . . . . . . . . . . . 1080989/001. . . . 7-89
(PW3 to S22-1 and FA-) . . . . . . . . . . 1018830/001 . . . . 8-67 Cable Assembly, Video Over-the-Mast
Cable Assembly, Over-the-Mast (147 to 151 in. OACH),
(142 to 146 in. OACH), Model 7420 . . . . . . . . . . . . . . . . . . 1080989/102. . . . 7-78
Model 7420 . . . . . . . . . . . . . . . . . . 1081010/060 . . . . 7-77 Cable Assembly, Video Over-the-Mast
Cable Assembly, Over-the-Mast (147 to 151 in. OACH),
(142 to 146 in. OACH), Model 7440 . . . . . . . . . . . . . . . . . . 1080989/002. . . . 7-89
Model 7440 . . . . . . . . . . . . . . . . . . 1053173/060 . . . . 7-89


Cable Assembly, Video Over-the-Mast Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 3-61
(152 to 156 in. OACH), Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 4-19
Model 7420 . . . . . . . . . . . . . . . . . . 1080989/103 . . . 7-78 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 4-25
Model 7440 . . . . . . . . . . . . . . . . . . 1080989/003 . . . 7-89 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 5-83
(157 to 161 in. OACH), Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . 7-117
Model 7420 . . . . . . . . . . . . . . . . . . 1080989/104 . . . 7-78 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . 7-121
Model 7440 . . . . . . . . . . . . . . . . . . 1080989/004 . . . 7-90 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 7-89
Model 7420 . . . . . . . . . . . . . . . . . . 1080989/105 . . . 7-78 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 8-19
Model 7440 . . . . . . . . . . . . . . . . . . 1080989/005 . . . 7-90 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 8-53
Model 7420 . . . . . . . . . . . . . . . . . . 1080989/106 . . . 7-78 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 8-67
(167 to 171 in. OACH), Cable Wrap . . . . . . . . . . . . . . . . . . . 1034721 . . . . . . . 8-37
Model 7440 . . . . . . . . . . . . . . . . . . 1080989/006 . . . 7-90 Cable, Camera JVS8 to OTM PVS4 . . . 1053218/002 . . . 8-37
Cable Assembly, Video Over-the-Mast Cable, Drag. . . . . . . . . . . . . . . . . . . . 154-009-116/001. . 2-7
(171 to 174 in. OACH), Cable, Drag. . . . . . . . . . . . . . . . . . . . 154-009-116/001. . 2-9
Model 7420 . . . . . . . . . . . . . . . . . . 1080989/107 . . . 7-78 Cable, Drag. . . . . . . . . . . . . . . . . . . . 154-009-116/101. . 2-7
Cable Assembly, Video Over-the-Mast Cable, Drag. . . . . . . . . . . . . . . . . . . . 154-009-116/101. . 2-9
(172 to 176 in. OACH), Cable, Mast, Video (142 to 146 in.)
Model 7440. . . . . . . . . . . . . . . . . . 1080989/007 . . . 7-90 JVS4 to PVS3 . . . . . . . . . . . . . . . . . 1080989/001 . . . 8-37
Cable Assembly, Video Over-the-Mast Cable, Mast, Video (147 to 151 in.)
(177 to 181 in. OACH), JVS4 to PVS3 . . . . . . . . . . . . . . . . . 1080989/002 . . . 8-37
Model 7440 . . . . . . . . . . . . . . . . . . 1080989/008 . . . 7-90 Cable, Mast, Video (152 to 156 in.)
Cable Assembly, Video Over-the-Mast JVS4 to PVS3 . . . . . . . . . . . . . . . . . 1080989/003 . . . 8-37
(182 to 184 in. OACH), Cable, Mast, Video (157 to 161 in.)
Model 7440 . . . . . . . . . . . . . . . . . . 1080989/009 . . . 7-90 JVS4 to PVS3 . . . . . . . . . . . . . . . . . 1080989/004 . . . 8-37
Cable Assembly, Video, Cable, Mast, Video (162 to 166 in.)
Up to 118 in. OACH . . . . . . . . . . . . 1080797/006 . . . 7-68 JVS4 to PVS3 . . . . . . . . . . . . . . . . . 1080989/005 . . . 8-37
119 to 133 in. OACH . . . . . . . . . . . 1080797/009 . . . 8-37 JVS4 to PVS3 . . . . . . . . . . . . . . . . . 1080989/006 . . . 8-37
134 to 160 in. OACH . . . . . . . . . . . 1080797/015 . . . 8-37 JVS4 to PVS3 . . . . . . . . . . . . . . . . . 1080989/007 . . . 8-37
Up to 118 in. OACH . . . . . . . . . . . . 1080797/006 . . . 8-37 JVS4 to PVS3 . . . . . . . . . . . . . . . . . 1080989/008 . . . 8-37
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 5-97 Cable, Mast, Video (182 to 184 in.)
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 3-35 JVS4 to PVS3 . . . . . . . . . . . . . . . . . 1080989/009 . . . 8-37
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 5-15 Camera . . . . . . . . . . . . . . . . . . . . . . . 1055451 . . . . . . . 8-37
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 5-21 Cap, Dust, Coupling . . . . . . . . . . . . . . 870-872 . . . . . . . . 6-41
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 5-27 Cap, Dust, Coupling . . . . . . . . . . . . . . 870-872 . . . . . . . . 6-45
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . . 5-7 Cap, Dust, Coupling . . . . . . . . . . . . . . 870-872 . . . . . . . . 6-49
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 5-77 Cap, Filler, Breather . . . . . . . . . . . . . . 850-523 . . . . . . . . 6-19
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 5-83 Cap, Ram Housing . . . . . . . . . . . . . . . 1086562 . . . . . . . 6-61
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . 7-109 Cap, Ram Housing . . . . . . . . . . . . . . . 1086562 . . . . . . . 6-65
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . 7-121 Cap, Retaining . . . . . . . . . . . . . . . . . . 116-000-327 . . . 7-113
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 8-37 Card Assembly, Circuit,
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 8-39 Control Handle, Fore-Aft Stance. . . . . 1016152/002 . . . 3-39
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 8-53 Control Handle, Fore-Aft Stance . . . . 1016152/101 . . . 3-43
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 2-51 Control Handle, Side Stance . . . . . . . 1024359/002 . . . 3-49
Cable Tie . . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 3-53 Control Handle, Side Stance . . . . . . . 1024359/002 . . . 3-53


Card Assembly, Circuit, Clamp . . . . . . . . . . . . . . . . . . . . . . . . 811-404 . . . . . . . 7-121
Steer Amplifier . . . . . . . . . . . . . . . . . 1005525/004 . . . . 5-21 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 812-000-605 . . . . . 7-67
Card Assembly, Circuit, Clamp, Base . . . . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 2-39
Steer Amplifier . . . . . . . . . . . . . . . . . 1005525/004 . . . . . 5-7 Clamp, Base . . . . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 2-45
Card Assembly, Circuit, Clamp, Cable . . . . . . . . . . . . . . . . . . . 1014999 . . . . . . . 3-39
Temperature Sensor, Ambient . . . . . . . 1010571/001 . . . . 5-89 Clamp, Cable . . . . . . . . . . . . . . . . . . . 1014999 . . . . . . . 3-43
Card Assembly, Circuit, Clamp, Cable . . . . . . . . . . . . . . . . . . . 1039652/001. . . . 8-37
Warning Light, Strobe . . . . . . . . . . . . 591-569/114 . . . . 8-79 Clamp, Cable . . . . . . . . . . . . . . . . . . . 1041513 . . . . . . . 7-67
Carriage Assembly, Clamp, Cable . . . . . . . . . . . . . . . . . . . 1V3-593 . . . . . . . . 8-37
Deep-Reach, DR32TT. . . . . . . . . . . . . Ref. . . . . . . . . . . . 7-105 Clamp, Cable . . . . . . . . . . . . . . . . . . . 811-322 . . . . . . . . 2-27
Carriage Assembly, Reach . . . . . . . . . . Ref. . . . . . . . . . . . . 7-93 Clamp, Cushioned Cable . . . . . . . . . . . 1-074-087/005 . . . 8-37
Carriage Assembly, Sideshift, Clamp, Cushioned Loop . . . . . . . . . . . . 1-074-087/005 . . . 7-99
DR32TT . . . . . . . . . . . . . . . . . . . . . . 1022951. . . . . . . 7-131 Clamp, Cushioned Loop . . . . . . . . . . . . 1079448 . . . . . . . 7-68
Carriage Assembly, Tilt or Tilt Clamp, Hose. . . . . . . . . . . . . . . . . . . . 1046170/001. . . . 7-77
and Sideshift . . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 7-93 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 1046170/002. . . . 7-90
Carriage Assembly, Tilt or Tilt Clamp, Hose. . . . . . . . . . . . . . . . . . . . 309732-000 . . . . . 5-97
and Sideshift, DR32TT . . . . . . . . . . . . Ref. . . . . . . . . . . . 7-105 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 309732-000 . . . . . 7-77
Carriage Subassembly, Clamp, Hose. . . . . . . . . . . . . . . . . . . . 309732-000 . . . . . 7-89
Tilt with Sideshif . . . . . . . . . . . . . . . . 1018813. . . . . . . 7-125 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-921 . . . . . . . . 6-11
Carriage Subassembly, Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-921 . . . . . . . . 6-13
Tilt with Sideshift . . . . . . . . . . . . . . . . 1020739. . . . . . . 7-125 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-921 . . . . . . . . 6-15
Carriage, Machined, Deep-Reach, Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-921 . . . . . . . . . 6-3
DR32TT . . . . . . . . . . . . . . . . . . . . . . 1070739. . . . . . . 7-109 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-921 . . . . . . . . . 6-5
Carriage, Machined, Deep-Reach, Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-921 . . . . . . . . . 6-9
DR32TT . . . . . . . . . . . . . . . . . . . . . . 1079685. . . . . . . 7-109 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-925/004 . . . . 6-15
Carriage, Machined, Reach, R35TT . . . . 1068247. . . . . . . . 7-99 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-925/004 . . . . . 6-9
Carriage, Machined, Reach, R45TT . . . . 1073330. . . . . . . . 7-99 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-925/005 . . . . 6-11
Carriage, Machined, Reach, R45TT . . . . 1079664. . . . . . . . 7-99 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-925/005 . . . . 6-13
Carriage, Machined, Sideshift, DR32TT . 1076176. . . . . . . 7-133 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-925/005 . . . . 6-15
Carriage, Machined, Sideshift, Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-925/005 . . . . . 6-3
R35TT and R45TT . . . . . . . . . . . . . . . 1076177. . . . . . . 7-127 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-925/005 . . . . . 6-5
Carriage, Machined, Tilt . . . . . . . . . . . 1046524. . . . . . . 7-123 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-925/005 . . . . . 6-9
Carriage, Machined, Tilt with Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-925/011 . . . . 7-67
Sideshift, R35TT . . . . . . . . . . . . . . . . 1058971. . . . . . . 7-127 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-926 . . . . . . . . 6-13
Carriage, Machined, Tilt with Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-926 . . . . . . . . . 6-5
Sideshift, R45TT . . . . . . . . . . . . . . . . 1058972. . . . . . . 7-127 Clamp, Monitor. . . . . . . . . . . . . . . . . . 1047822/001. . . . 8-37
Carriage, Machined, Tilt Without Clamp, U-Bolt . . . . . . . . . . . . . . . . . . . 223-001-550 . . . . . 7-77
Sideshift, DR32TT . . . . . . . . . . . . . . . 1047537. . . . . . . 7-129 Clamp, U-Bolt . . . . . . . . . . . . . . . . . . . 223-001-550 . . . . . 7-89
Carriage, Machined, Tilt. . . . . . . . . . . . 1042648. . . . . . . 7-123 Clipboard Clip . . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 2-45
Carriage, Tilt and Sideshift, DR32TT . . . 1058973. . . . . . . 7-133 Clipboard, Clip . . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 2-39
Carrier, Friction . . . . . . . . . . . . . . . . . . 1065061/09 . . . . . 4-13 Coil, Solenoid (Reach DR32TT) . . . . . . . 520-950/003 . . . . 6-55
Chain Anchor, Main Lift, Model 7420 . . 1004906/002 . . . . 7-35 Coil, Solenoid (Reach, Tilt, and
Chain Anchor, Main Lift, Model 7440 Sideshift Valves) . . . . . . . . . . . . . . . . 520-951/003 . . . . 6-53
(3.00 in. length, 1.50 in. thread) . . . . 1038906/001 . . . . 7-45 Coil, Solenoid (SOL 1 and SOL 3) . . . . . 520-950/003 . . . . 6-41
Chain Anchor, Main Lift, Model 7440 Coil, Solenoid (SOL 1 and SOL 3) . . . . . 520-950/003 . . . . 6-45
(9.50 in. length, 5.88 in. thread) . . . . 1038906/003 . . . . 7-45 Coil, Solenoid (SOL 1 and SOL 5) . . . . . 520-950/003 . . . . 6-49
Chain, Lift (Box 100 ft.) . . . . . . . . . . . . 681-040/100 . . . . 7-45 Coil, Solenoid (SOL 2) . . . . . . . . . . . . . 520-952/002 . . . . 6-41
Chain, Lift (Box 100 ft.) . . . . . . . . . . . . 681-031/100 . . . . 7-36 Coil, Solenoid (SOL 4 and SOL 8)
Chain, Lift (Box 100 ft.) . . . . . . . . . . . . 681-031/100 . . . . 7-49 (SOL 4 High Performance only) . . . . . 520-951/003 . . . . 6-49
Chain, Lift (Box 100 ft.) . . . . . . . . . . . . 681-040/100 . . . . 7-51 Coil, Solenoid (SOL 5T and SOL 5B,
Circuit Card Assembly, ThermaKit . . . . . 1017560/001 . . . . 2-51 AC Lift) . . . . . . . . . . . . . . . . . . . . . . 520-951/003 . . . . 6-41
Circuit Card, CAN I/O Expander Coil, Solenoid (SOL 5T and SOL 5B,
Module, OCSS . . . . . . . . . . . . . . . . . 1031429/003 . . . . 8-49 AC Lift) . . . . . . . . . . . . . . . . . . . . . . 520-951/003 . . . . 6-45
Circuit Card, CAN I/O Expander Coil, Solenoid, Tilt and Sideshift,
Module, OCSS . . . . . . . . . . . . . . . . . 1031429/003 . . . . 8-53 DR32TT . . . . . . . . . . . . . . . . . . . . . . 520-951/003 . . . . 6-59
Clamp . . . . . . . . . . . . . . . . . . . . . . . . 1020190. . . . . . . . 7-67 Coil, Solenoid, Tilt, DR32TT . . . . . . . . . 520-951/003 . . . . 6-57
Clamp . . . . . . . . . . . . . . . . . . . . . . . . 1038442/07 . . . . . 5-47 Conductor, Feed thru . . . . . . . . . . . . . . 223-001-087/005 . 5-37
Clamp . . . . . . . . . . . . . . . . . . . . . . . . 1-074-087/007 . . . 8-89 Conductor, Feed thru . . . . . . . . . . . . . . 223-001-087/005 . 5-41
Clamp . . . . . . . . . . . . . . . . . . . . . . . . 770-187-000 . . . . 7-121 Conductor, Feed thru . . . . . . . . . . . . . . 223-001-087/007 . 5-37
Clamp . . . . . . . . . . . . . . . . . . . . . . . . 811-302 . . . . . . . 7-109 Conductor, Feed thru . . . . . . . . . . . . . . 223-001-087/007 . 5-41


Connector Assembly, Battery . . . . . . . . Ref.. . . . . . . . . . . . 2-27 Cover Assembly, Top Elbow. . . . . . . . . 1014215/K12 . .. 2-43
Connector Assembly, Battery . . . . . . . . Ref.. . . . . . . . . . . . 5-71 Cover Assembly, Top Elbow. . . . . . . . . 1014215/K13 . .. 2-43
Connector, Battery (Blue) . . . . . . . . . . . 590-739 . . . . . . . . 5-73 Cover Assembly, Top Elbow. . . . . . . . . 1014215/K14 . .. 2-43
Connector, Battery (Blue) . . . . . . . . . . . 590-755/002 . . . . 5-73 Cover Assembly, Top . . . . . . . . . . . . . Ref. . . . . . . . . . .. 2-43
Connector, Battery (Gray) . . . . . . . . . . 590-724 . . . . . . . . 5-73 Cover Assembly, Top, Fore-Aft Stance . . 1011825/002 . .. 2-39
Connector, Battery (Gray) . . . . . . . . . . 590-755/001 . . . . 5-73 Cover Assembly, Top, Fore-Aft Stance . . 1011825/003 . .. 2-39
Connector, Battery (Red) . . . . . . . . . . . 590-726 . . . . . . . . 5-73 Cover Assembly, Top, Fore-Aft Stance . . 1011825/004 . .. 2-39
Connector, Battery (Red) . . . . . . . . . . . 590-755/003 . . . . 5-73 Cover Assembly, Top, Fore-Aft Stance . . Ref. . . . . . . . . . .. 2-35
Connector, Battery (Yellow) . . . . . . . . . 590-725 . . . . . . . . 5-73 Cover Assembly, Top, Side Stance . . . . 1014210/002 . .. 2-45
Connector, Battery (Yellow) . . . . . . . . . 590-755/004 . . . . 5-73 Cover Assembly, Top, Side Stance . . . . 1014210/003 . .. 2-45
Connector, Battery, Rapid Charge. . . . . 1018139 . . . . . . . 8-14 Cover Assembly, Top, Side Stance . . . . 1014210/004 . .. 2-45
Connector, Cap . . . . . . . . . . . . . . . . . 1-012-070/02 . . . . 3-57 Cover Assembly, Top, Side Stance . . . . 1014210/102 . .. 2-45
Connector, D-Clip . . . . . . . . . . . . . . . . 1015006/001 . . . 3-39 Cover Assembly, Top, Side Stance . . . . 1014210/103 . .. 2-45
Connector, D-Clip . . . . . . . . . . . . . . . . 1015006/001 . . . 3-43 Cover Assembly, Top, Side Stance . . . . 1014210/104 . .. 2-45
Connector, D-Clip . . . . . . . . . . . . . . . . 1015006/001 . . . 3-49 Cover, Brush . . . . . . . . . . . . . . . . . . . 1020545/469 . .. 5-55
Connector, D-Clip . . . . . . . . . . . . . . . . 1015006/001 . . . 3-53 Cover, Bucket. . . . . . . . . . . . . . . . . . . 1080015/002 . .. 2-35
Connector, D-Clip . . . . . . . . . . . . . . . . 1015006/001 . . . 3-57 Cover, Bucket. . . . . . . . . . . . . . . . . . . 1080015/003 . .. 2-35
Connector, Electrical . . . . . . . . . . . . . . 1-012-070/002 . . . 3-61 Cover, Bucket. . . . . . . . . . . . . . . . . . . 1080015/004 . .. 2-35
Connector, Electrical . . . . . . . . . . . . . . 1-012-070/004 . . . 3-61 Cover, Bucket. . . . . . . . . . . . . . . . . . . 1080015/102 . .. 2-35
Connector, Electrical . . . . . . . . . . . . . . 1-012-069/04 . . . . 8-59 Cover, Bucket. . . . . . . . . . . . . . . . . . . 1080015/103 . .. 2-35
Connector, Electrical . . . . . . . . . . . . . . 1-012-070/04 . . . . 6-23 Cover, Bucket. . . . . . . . . . . . . . . . . . . 1080015/104 . .. 2-35
Connector, Electrical . . . . . . . . . . . . . . 1-012-070/04 . . . . 8-65 Cover, Commutator. . . . . . . . . . . . . . . 1020545/480 . .. 5-55
Connector, Electrical . . . . . . . . . . . . . . 1-012-070/04 . . . . 8-79 Cover, Contactor . . . . . . . . . . . . . . . . 1012601 . . . . . .. 5-37
Connector, Electrical . . . . . . . . . . . . . . 1-012-070/04 . . . . 8-80 Cover, Contactor . . . . . . . . . . . . . . . . 1012601 . . . . . .. 5-41
Connector, Electrical . . . . . . . . . . . . . . 570-610/21 . . . . . 5-45 Cover, Contactor, EE . . . . . . . . . . . . . 1017808 . . . . . .. 5-41
Connector, Mast, Left-Hand, Cover, Contactor, EE. . . . . . . . . . . . . . 1018436 . . . . . .. 5-41
Model 7400 . . . . . . . . . . . . . . . . . . 1090132/001 . . . . 7-5 Cover, Contactor, EE, DC Lift . . . . . . . . 1017808 . . . . . .. 5-37
Connector, Mast, Cover, Contactor, EE, DC Lift . . . . . . . . 1018436 . . . . . .. 5-37
Models 7420 and 7440 . . . . . . . . . . 1054928 . . . . . . . . 7-7 Cover, Control Handle, Filler . . . . . . . . 1011300 . . . . . .. 2-35
Connector, Mast, Right-Hand, Cover, Control Handle, Primary . . . . . . 1080014/002 . .. 2-35
Model 7400 . . . . . . . . . . . . . . . . . . 1090132/002 . . . . 7-5 Cover, Control Handle, Primary . . . . . . 1080014/003 . .. 2-35
Connector, Mechanical, D Clip. . . . . . . 1015006/001 . . . 3-61 Cover, Control Handle, Primary . . . . . . 1080014/004 . .. 2-35
Contact, Socket. . . . . . . . . . . . . . . . . . 1011393/001 . . . 3-43 Cover, Control Handle, Primary . . . . . . 1080014/102 . .. 2-35
Contact, Socket. . . . . . . . . . . . . . . . . . 1011393/001 . . . 3-53 Cover, Control Handle, Primary . . . . . . 1080014/103 . .. 2-35
Contact, Tab . . . . . . . . . . . . . . . . . . . 570-610/22 . . . . . 5-45 Cover, Control Handle, Primary . . . . . . 1080014/104 . .. 2-35
Contactor, 100 amp, STR (AC Lift) . . . . 1-105-232/100 . . . 5-43 Cover, Control Handle, Secondary . . . . 1031890 . . . . . .. 2-35
Contactor, 100 amp, STR . . . . . . . . . . 1-105-232/100 . . . 5-41 Cover, Dipstick . . . . . . . . . . . . . . . . . . 828-013-052 . . .. . 4-5
Contactor, 300 amp, LPC (DC Lift) . . . . 1-105-153/100 . . . 5-43 Cover, Drive Unit Gear Reducer . . . . . . 1014647 . . . . . .. . 4-7
Contactor, 300 amp, LPC, DC Lift . . . . . 1-105-153/100 . . . 5-37 Cover, Dust . . . . . . . . . . . . . . . . . . . . 1015159 . . . . . .. . 2-7
Contactor, 300 amp, STR (DC Lift) . . . . 1-105-154/100 . . . 5-43 Cover, Dust . . . . . . . . . . . . . . . . . . . . 1016046 . . . . . .. . 2-9
Contactor, 300 amp, STR, DC Lift . . . . . 1-105-154/100 . . . 5-37 Cover, Dust, Left-Hand . . . . . . . . . . . . . 1009384 . . . . . .. . 4-3
Contactor, 300 amp, TPC (all) and Cover, Fan. . . . . . . . . . . . . . . . . . . . . 1015193 . . . . . .. 5-32
LPC (AC Lift) . . . . . . . . . . . . . . . . . . 1012353 . . . . . . . 5-43 Cover, Front, Left-Hand
Contactor, 300 amp, TPC and LPC . . . . 1012353 . . . . . . . 5-41 (Models 7420 and 7440). . . . . . . . . 1060190 . . . . . . . 2-35
Contactor, 300 amp, TPC . . . . . . . . . . 1012353 . . . . . . . 5-37 Cover, Front, Left-Hand
Counterweight (Fore-Aft Stance) . . . . . . 1022229 . . . . . . . . 3-6 (With 3 in. Under Clearance) . . . . . . 1011308/002 . . . 2-35
Counterweight (Side Stance). . . . . . . . . 828-009-602. . . . . . 3-5 Cover, Front, Left-Hand . . . . . . . . . . . . 1011308/001 . . . 2-35
Coupling, Filler Tube, Drive Unit Cover, Front, Right-Hand
Gear Case . . . . . . . . . . . . . . . . . . . 782-420 . . . . . . . . . 4-5 (Models 7420 and 7440). . . . . . . . . 1060189 . . . . . . . 2-35
Coupling, Filler Tube, Drive Unit . . . . . . 780-503 . . . . . . . . . 4-5 Cover, Front, Right-Hand
Coupling, Flexible . . . . . . . . . . . . . . . . 560-205/120 . . . . 6-31 (With 3 in. Under Clearance) . . . . . . 1011307/002 . .. 2-35
Coupling, Steer Gearmotor . . . . . . . . . 1016523/232 . . . 3-19 Cover, Front, Right-Hand . . . . . . . . . . . 1011307/001 . .. 2-35
Cover Alteration, Front, Left-Hand . . . . . 1060190 . . . . . . . 2-43 Cover, Glove Box, Fore-Aft Stance . . . . NSS . . . . . . . . . .. 2-39
Cover Alteration, Front, Right-Hand . . . . 1060189 . . . . . . . 2-43 Cover, Glove Box, Side Stance . . . . . . NSS . . . . . . . . . .. 2-45
Cover Assembly, Brush . . . . . . . . . . . . 570-358/468 . . . . 5-55 Cover, Speed Limiting Switch,
Cover Assembly, Electrical . . . . . . . . . . 1014219/001 . . . 2-43 Proximity, Models 7420 and 7440 . . 1051219 . . . . . . . 5-99
Cover Assembly, Electrical . . . . . . . . . . 1014219/002 . . . 2-43 Cover, Steer Wheel . . . . . . . . . . . . . . 1011304/001 . . . 3-27
Cover Assembly, Electrical . . . . . . . . . . 1031891 . . . . . . . 2-35 Cover, Steer Wheel . . . . . . . . . . . . . . 1011304/002 . . . 3-23
Cover Assembly, Fuse, EE . . . . . . . . . . 1022038 . . . . . . . 5-69 Cover, Steer Wheel . . . . . . . . . . . . . . 1011304/101 . . . 3-27
Cover Assembly, Top Elbow . . . . . . . . . 1014215/K02 . . . 2-43 Cover, Steer Wheel . . . . . . . . . . . . . . 1011304/102 . . . 3-23
Cover Assembly, Top Elbow . . . . . . . . . 1014215/K03 . . . 2-43 Cover, Steering, Fore-Aft Stance . . . . . . 1011302 . . . . . . . 2-35
Cover Assembly, Top Elbow . . . . . . . . . 1014215/K04 . . . 2-43 Cover, Steering, Side Stance . . . . . . . . 1014221 . . . . . . . 2-43


Cover, Terminal . . . . . . . . . . . . . . . . . . 1029753/10 . . . . . 5-45 Decal, Label . . . . . . . . . . . . . . . . . . . . 411-421/002 . . . . 3-43
Cover, Top Display . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 2-45 Decal, Label . . . . . . . . . . . . . . . . . . . . 411-421/002 . . . . 3-49
Cover, Top . . . . . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 2-39 Decal, Label . . . . . . . . . . . . . . . . . . . . 411-421/002 . . . . 3-53
Cushion Sleeve, Deep-Reach . . . . . . . . . 1013792/423 . . . . 6-71 Decal, Label, 15 Amp . . . . . . . . . . . . . 1028987 . . . . . . . 5-69
Cushion Sleeve, Single Reach . . . . . . . . 1022180/423 . . . . 6-71 Decal, Lubrication (English) . . . . . . . . . . 1025648 . . . . . . . 2-27
Cushion, Pad . . . . . . . . . . . . . . . . . . . 370-631/009 . . . . 5-37 Decal, Lubrication (French) . . . . . . . . . . 1025647 . . . . . . . 2-27
Cushion, Pad . . . . . . . . . . . . . . . . . . . 370-631/009 . . . . 5-41 Decal, Manual Replacement . . . . . . . . . 1017303 . . . . . . . 2-27
Cylinder Assembly, 2 in. Sideshift . . . . . 1037382/400 . . . 7-125 Decal, No Riding . . . . . . . . . . . . . . . . 411-587/004 . . . . 2-27
Cylinder Assembly, 2 in. Sideshift . . . . . 1037382/400 . . . 7-131 Decal, No Riding . . . . . . . . . . . . . . . . 411-587/004 . . . . . 8-3
Cylinder Assembly, 2 in. Sideshift . . . . . 1037382/400 . . . . 6-75 Decal, Oil Filter (English) . . . . . . . . . . . 1017231 . . . . . . . 2-27
Cylinder Assembly, 4 in. Sideshift . . . . . 1037383/400 . . . 6-75 Decal, Oil Filter (French). . . . . . . . . . . . 1021847 . . . . . . . 2-27
Cylinder Assembly, 4 in. Sideshift . . . . . 1037383/400 . . . 7-125 Decal, Operating Instructions . . . . . . . . 1017304 . . . . . . . 2-27
Cylinder Assembly, Deep-Reach . . . . . . 1045577/400 . . . . 6-71 Decal, Overhead Guard. . . . . . . . . . . . 1017302 . . . . . . . 2-27
Cylinder Assembly, Deep-Reach, Decal, Patent (English) . . . . . . . . . . . . . 411-892 . . . . . . . . 2-27
DR32TT . . . . . . . . . . . . . . . . . . . . . . 1045576. . . . . . . 7-109 Decal, Patent (French) . . . . . . . . . . . . . 411-645 . . . . . . . . 2-27
Cylinder Assembly, Deep-Reach . . . . . . 1045576. . . . . . . . 6-71 Decal, Raymond, 15 in. (Black). . . . . . . 411-511/115 . . . . 2-27
Cylinder Assembly, Free Lift, Left-Hand . . Ref. . . . . . . . . . . . . 7-55 Decal, Raymond, 15 in. (White) . . . . . . 411-511/015 . . . . 2-27
Cylinder Assembly, Free Lift, Left-Hand . . Ref. . . . . . . . . . . . . 7-57 Decal, Reach and Tilt . . . . . . . . . . . . . . 1016216 . . . . . . . 2-27
Cylinder Assembly, Free Lift, Decal, Reach and Tilt . . . . . . . . . . . . . . 1017891 . . . . . . . 2-27
Right-Hand . . . . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 7-55 Decal, Reach with Tilt and Sideshift . . . . 1017892 . . . . . . . 2-27
Cylinder Assembly, Free Lift, Decal, Reach, Tilt, and Sideshift . . . . . . 1016217 . . . . . . . 2-27
Right-Hand . . . . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 7-57 Decal, Torque Specification Plate . . . . . 1028123 . . . . . . . 2-27
Cylinder Assembly, Single Reach . . . . . . 1090408. . . . . . . . 7-99 Decal, Traction Motor (English) . . . . . . . 1017362 . . . . . . . 2-27
Cylinder Assembly, Single Reach . . . . . . 1090408. . . . . . . . 6-71 Decal, Traction Motor (French) . . . . . . . 1021660 . . . . . . . 2-27
Cylinder, Free Lift, Staging, Left-Hand . . . Ref. . . . . . . . . . . . . 6-69 Decal, UL Type EE . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 2-27
Cylinder, Free Lift, Staging, Decal, Warning . . . . . . . . . . . . . . . . . 411-934 . . . . . . . . . 8-5
Right-Hand . . . . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 6-69 Decal, Warning . . . . . . . . . . . . . . . . . 411-934 . . . . . . . . . 8-7
Cylinder, Main Lift, Left-Hand . . . . . . . . Ref. . . . . . . . . . . . . 7-18 Decal, Warning, Bilingual . . . . . . . . . . 412-414 . . . . . . . . . 8-5
Cylinder, Main Lift, Left-Hand . . . . . . . . Ref. . . . . . . . . . . . . 7-26 Decal, Warning, Bilingual . . . . . . . . . . 412-414 . . . . . . . . . 8-7
Cylinder, Main Lift, Left-Hand . . . . . . . . Ref. . . . . . . . . . . . . 7-36 Deflector, Air . . . . . . . . . . . . . . . . . . . 1019702 . . . . . . . 6-23
Cylinder, Main Lift, Left-Hand . . . . . . . . Ref. . . . . . . . . . . . . 7-46 Deflector, Heat . . . . . . . . . . . . . . . . . . 1019637 . . . . . . . 5-49
Cylinder, Main Lift, Right-Hand . . . . . . . Ref. . . . . . . . . . . . . 7-18 Deflector, Heat . . . . . . . . . . . . . . . . . . 1019653 . . . . . . . 5-49
Cylinder, Main Lift, Right-Hand . . . . . . . Ref. . . . . . . . . . . . . 7-26 Deflector, Heat . . . . . . . . . . . . . . . . . . 1019654 . . . . . . . 5-49
Cylinder, Main Lift, Right-Hand . . . . . . . Ref. . . . . . . . . . . . . 7-36 Disc, Shear, Wheel Plate . . . . . . . . . . . 1042669 . . . . . . 7-183
Cylinder, Main Lift, Right-HandRef.. . . . . 7-46 Disc, Shear, Wheel Plate . . . . . . . . . . . 1042669 . . . . . . 7-187
Cylinder, Main, 2 in. . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 6-63 Disc, Shear, Wheel Plate . . . . . . . . . . . 1042669 . . . . . . 7-189
Cylinder, Single Reach . . . . . . . . . . . . . 1022180/400 . . . . 6-71 Disc, Shim Retainer, Outer Telescopic . . 1071527 . . . . . . . 7-17
Cylinder, Tilt, DR32TT . . . . . . . . . . . . . 540-084/400 . . . . 6-73 Disc, Shim Retainer, Outer Telescopic . . 1071527 . . . . . . . 7-25
Cylinder, Tilt, DR32TT . . . . . . . . . . . . . 540-084/400 . . . 7-129 Display Assembly, Height-Tilt Indicator . . 1018708 . . . . . . . 8-39
Cylinder, Tilt, DR32TT . . . . . . . . . . . . . 540-084/400 . . . 7-131 Display, Operator, Fore-Aft. . . . . . . . . . 1009195/006. . . . 5-57
Cylinder, Tilt, R35TT and R45TT . . . . . . 1030006. . . . . . . . 6-73 Display, Operator, Side Stance . . . . . . . 1016511/004. . . . 5-59
Cylinder, Tilt, R35TT and R45TT . . . . . . 1030006. . . . . . . 7-123 Display, Operator, Side Stance . . . . . . . 1016511/004. . . . 5-61
Cylinder, Tilt, R35TT and R45TT . . . . . . 1030006. . . . . . . 7-125 Door Weldment . . . . . . . . . . . . . . . . . 1048017 . . . . . . . . 2-9
Cylinders . . . . . . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . . 2-3 Door Weldment . . . . . . . . . . . . . . . . . 1045442 . . . . . . . . 2-7
Decal, 15 amp Fuse. . . . . . . . . . . . . . . 412-746 . . . . . . . . 5-69 Door Weldment . . . . . . . . . . . . . . . . . 1045984 . . . . . . . . 2-7
Decal, 5 amp Fuse. . . . . . . . . . . . . . . . 412-817 . . . . . . . . 5-69 Door Weldment . . . . . . . . . . . . . . . . . 1045985 . . . . . . . . 2-9
Decal, ACR . . . . . . . . . . . . . . . . . . . . . 1039365. . . . . . . . 2-27 Door, Full Height With Rear Post . . . . . . 1015702/002. . . . . 8-5
Decal, Battery Connector . . . . . . . . . . . 1017233. . . . . . . . 2-27 Door, Full Height Without Rear Post . . . . 1015702/001. . . . . 8-5
Decal, Battery Warning (English) . . . . . . 1017269. . . . . . . . 2-27 Door, Full . . . . . . . . . . . . . . . . . . . . . . 1017574 . . . . . . . . 8-7
Decal, Battery Warning (French) . . . . . . 1017346. . . . . . . . 2-27 Door, Half Height With Rear Post . . . . . 1015701/002. . . . . 8-5
Decal, Cold Storage Oil Installed. . . . . . 1074515. . . . . . . . 2-28 Door, Half Height Without Rear Post . . . 1015701/001. . . . . 8-5
Decal, Control Handle, Secondary. . . . . 1016218. . . . . . . . 2-27 Door, Half . . . . . . . . . . . . . . . . . . . . . 1017573 . . . . . . . . 8-7
Decal, Control Handle, Secondary. . . . . 1016218. . . . . . . . 3-55 Drive Unit Assembly. . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . . 4-3
Decal, EPO Switch (English) . . . . . . . . . 1038431. . . . . . . . 2-27 Drive Unit . . . . . . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . . 2-4
Decal, EPO Switch (French). . . . . . . . . . 1038432. . . . . . . . 2-27 Elbow, 45 Degree . . . . . . . . . . . . . . . . 792-529 . . . . . . . . 7-90
Decal, General Warning (English) . . . . . 1030140. . . . . . . . 2-27 Elbow, 45 Degree . . . . . . . . . . . . . . . . 792-529 . . . . . . . . 7-78
Decal, General Warning (French) . . . . . 1030141. . . . . . . . 2-27 Elbow, Male . . . . . . . . . . . . . . . . . . . . 792-515 . . . . . . . 7-121
Decal, ISO9001 . . . . . . . . . . . . . . . . . 412-816 . . . . . . . . 2-28 Elevating Section (Mast) . . . . . . . . . . . . Ref. . . . . . . . . . . . . . 2-3
Decal, Key Switch . . . . . . . . . . . . . . . . 1016219. . . . . . . . 2-27 Encoder Assembly, Height Indicator,
Decal, Label . . . . . . . . . . . . . . . . . . . . 411-421/001 . . . . 5-37 Model 7400 . . . . . . . . . . . . . . . . . . 1043659 . . . . . . . 5-85
Decal, Label . . . . . . . . . . . . . . . . . . . . 411-421/001 . . . . 5-41 Encoder Assembly, Height Indicator,
Decal, Label . . . . . . . . . . . . . . . . . . . . 411-421/002 . . . . 3-39 Model 7400 . . . . . . . . . . . . . . . . . . 1043659 . . . . . . . 5-77


Encoder Assembly, Height Indicator, Fan, Drive Motor Compartment . . . . . . 1012627/003 . . . 5-91
Model 7420 . . . . . . . . . . . . . . . . . . 1051963 . . . . . . . 5-87 Fan, Drive Motor Compartment . . . . . . 1018535/004 . . . 5-91
Encoder Assembly, Height Indicator, Fan, Drive Motor, Internal
Model 7420 . . . . . . . . . . . . . . . . . . 1051963 . . . . . . . 5-83 (Sauer Danfoss) . . . . . . . . . . . . . . . . 570-869/736 . . . . 5-47
Encoder Assembly, Height Indicator, Fan, Lift Motor Compartment,
Model 7440 . . . . . . . . . . . . . . . . . . 1051609 . . . . . . . 5-87 AC and DC Lift . . . . . . . . . . . . . . . . 1012627/002 . .. 5-93
Encoder Assembly, Height Indicator, Fan, Lift Motor Compartment, AC Lift. . . 1018535/004 . .. 5-93
Model 7440 . . . . . . . . . . . . . . . . . . 1051609 . . . . . . . 5-83 Fan, Lift Motor Compartment, DC Lift. . . 1012627/004 . .. 5-93
Encoder, Steering . . . . . . . . . . . . . . . . 1012203 . . . . . . . 3-27 Fan, Motor, DC Lift . . . . . . . . . . . . . . . 570-450/511 . . .. 5-49
Encoder, Steering . . . . . . . . . . . . . . . . 1012203 . . . . . . . 3-33 Fan, Operator . . . . . . . . . . . . . . . . . . 590-916/005 . . .. 8-67
End Bell, Brake (Commutator End) . . . . . 1029753/02 . . . . 5-45 Fan, Traction Power Amplifier . . . . . . . 1016076/001 . .. 5-31
End Bell, Brake (Commutator End) . . . . . 1038442/12 . . . . 5-47 Fastener, Reclosable, Mushroom Cap . . 811-861/006 . . .. 8-49
End Bell, Commutator End, Fastener, Reclosable, Mushroom Cap . . 811-861/006 . . .. 8-53
Auxiliary Motor, Complete . . . . . . . . 1020545/476 . . . 5-55 Fastener, Reclosable, Mushroom Cap . . 811-861/006 . . .. 8-59
DC Lift Motor . . . . . . . . . . . . . . . . . . 1008685/519 . . . 5-49 Fastener, Reclosable, Mushroom Cap . . 811-861/016 . . .. 8-53
Steer Motor, Complete‘ . . . . . . . . . . . 1016523/234 . . . 3-19 Field Winding, Auxiliary Motor . . . . . . 1020545/485 . .. 5-55
End Bell, Drive End . . . . . . . . . . . . . . . 1029753/03 . . . . 5-45 Filter, Hydraulic, Element . . . . . . . . . . . 1012615/003 . .. 6-41
End Bell, Drive End . . . . . . . . . . . . . . . 1038442/06 . . . . 5-47 Filter, Hydraulic, Element . . . . . . . . . . . 1012615/003 . .. 6-45
End Bell, Drive End, Filter, Hydraulic, Element . . . . . . . . . . . 1012615/103 . .. 6-49
AC Lift Motor (Sauer Danfoss) . . . . . . 1052117/06 . . . . 5-53 Fitting, Cap #10. . . . . . . . . . . . . . . . . 1041685 . . . . . .. 6-23
End Bell, Drive End, Fitting, Cap #10. . . . . . . . . . . . . . . . . 1041685 . . . . . .. 6-25
DC Auxiliary Motor . . . . . . . . . . . . . 570-358/465 . . . . 5-55 Fitting, Cap #12. . . . . . . . . . . . . . . . . 792-456 . . . . . . .. 6-23
End Bell, Drive End, DC Lift Motor . . . . . 570-314/511 . . . . 5-49 Fitting, Elbow . . . . . . . . . . . . . . . . . . . 1074188 . . . . . .. 7-68
End Bell, Drive End, Steer Motor . . . . . . 1016523/236 . . . 3-19 Fitting, Elbow . . . . . . . . . . . . . . . . . . . 1075177/001 . .. 7-68
End Bell, Non Drive End, Fitting, Elbow, 45 Degrees,
AC Lift Motor (Sauer Danfoss) . . . . . . 1052117/12 . . . . 5-53 DC Lift Main Manifold, S-RET
Extinguisher, Fire, 2.5 pound, Fore-Aft Stance and PWR BYND . . . . 792-344 . . . . . . . . 6-50
Dry Chemical. . . . . . . . . . . . . . . . . . 1014404 . . . . . . . . 8-9 Fitting, Elbow, 90 Degrees,
Extinguisher, Fire, 5.0 pound, CO2 . . . 870-111 . . . . . . . . . 8-9 DC Lift Main Manifold A1 and A2 . . . 792-347 . . . . . . . . 6-49
Extinguisher, Fire, 5.0 pound, Fitting, Elbow, 90 Degrees, DC Lift
Dry Chemical. . . . . . . . . . . . . . . . . . 870-117 . . . . . . . . . 8-9 Main Manifold CASE DRAIN . . . . . . 790-408 . . . . . . . . 6-49
Fan Assembly, DC Lift Motor . . . . . . . . 1013489 . . . . . . . 6-23 Fitting, Elbow, 90 Degrees, DC Lift
Fan Assembly, Drive Main Manifold P2 Side Stance . . . . . 792-342 . . . . . . . . 6-49
Motor Compartment . . . . . . . . . . . . . 1010845 . . . . . . . 8-54 Fitting, Elbow, AC Lift Main
Fan Assembly, Drive Manifold P1 or PMP1 . . . . . . . . . . . . 792-430 . . . . . . . . 6-41
Motor Compartment . . . . . . . . . . . . . 1010845 . . . . . . . 5-91 Fitting, Elbow, AC Lift Main
Fan Assembly, Drive Manifold P1 or PMP1 . . . . . . . . . . . . 792-430 . . . . . . . . 6-45
Motor Compartment . . . . . . . . . . . . . 1052451 . . . . . . . 5-21 Fitting, Elbow, Free Lift Cylinder,
Fan Assembly, Drive Left-Hand . . . . . . . . . . . . . . . . . . . . 790-620 . . . . . . . . 7-67
Motor Compartment . . . . . . . . . . . . . 1052451 . . . . . . . . 5-7 Fitting, Elbow, Reach Cylinder . . . . . . . 792-509 . . . . . . . . 6-71
Fan Assembly, Drive Fitting, Elbow, Reach Manifold
Motor Compartment . . . . . . . . . . . . . 1052451 . . . . . . . 5-91 (A1, A2, SSR, and TC) . . . . . . . . . . 792-509 . . . . . . . . 6-53
Fan Assembly, Drive Fitting, Elbow, Steer Motor Inlet . . . . . . 792-557 . . . . . . . . 3-15
Motor Compartment . . . . . . . . . . . . . 1010845 . . . . . . . 5-21 Fitting, Elbow, Steer Motor Outlet . . . . . 792-616 . . . . . . . . 3-15
Fan Assembly, Drive Fitting, Elbow, Tilt and Sideshift
Motor Compartment . . . . . . . . . . . . . 1010845 . . . . . . . . 5-7 Cylinders, R35TT and R45TT . . . . . . . 792-509 . . . . . . . 7-117
Fan Assembly, Lift Motor Fitting, Elbow, Tilt Cylinder, DR32TT . . . 792-509 . . . . . . . 7-129
Compartment, AC Lift . . . . . . . . . . . 1018881 . . . . . . . 5-93 Fitting, Elbow, Tilt Cylinder, DR32TT . . . 792-509 . . . . . . . 7-131
Fan Assembly, Lift Motor Fitting, Elbow, Tilt Manifold, DR32TT
Compartment, AC Lift . . . . . . . . . . . . 1018881 . . . . . . . 5-21 (A1 and A2) . . . . . . . . . . . . . . . . . 792-509 . . . . . . . . 6-57
Fan Assembly, Lift Motor Fitting, Elbow, Tilt Manifold, DR32TT
Compartment, AC Lift . . . . . . . . . . . . 1018881 . . . . . . . . 5-7 (A1 and A2) . . . . . . . . . . . . . . . . . . 792-509 . . . . . . . . 6-59
Fan Assembly, Lift Motor Fitting, Grease . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . 7-113
Compartment, DC Lift . . . . . . . . . . . . 1018882 . . . . . . . 5-93 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-030 . . . . . . . . . 3-5
Fan Assembly, Lift Motor Fitting, Grease . . . . . . . . . . . . . . . . . . 840-030 . . . . . . . . . 3-5
Fan Assembly, Lift Motor Fitting, Grease . . . . . . . . . . . . . . . . . . 840-030 . . . . . . . . . 4-7
Fan Assembly, Operator . . . . . . . . . . . 1052119/005 . . . 8-65 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-060 . . . . . . . . 6-71
Fan, Auxiliary Motor (Internal) . . . . . . . 570-379/416 . . . . 5-55 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-060 . . . . . . . 7-101


Fitting, Grease. . . . . . . . . . . . . . . . . . . 840-068 . . . . . . . . 6-71 Fitting, Straight, Reach Manifold,
Fitting, Grease. . . . . . . . . . . . . . . . . . . 841-056 . . . . . . . . . 3-5 DR32TT (RR and RC) . . . . . . . . . . . . . 792-343 . . . . . . . . 6-55
Fitting, Grease. . . . . . . . . . . . . . . . . . . 841-111 . . . . . . . 7-101 Fitting, Straight, Reach Manifold,
Fitting, Grease. . . . . . . . . . . . . . . . . . . 841-111 . . . . . . . 7-113 DR32TT (RR and RC) . . . . . . . . . . . . . 792-503 . . . . . . . . 6-55
Fitting, Grease. . . . . . . . . . . . . . . . . . . 841-111 . . . . . . . 7-127 Fitting, Straight, Run Tee. . . . . . . . . . . . 792-624 . . . . . . . . 7-67
Fitting, Grease. . . . . . . . . . . . . . . . . . . 841-111 . . . . . . . 7-133 Fitting, Straight, Run Tee, Reach
Fitting, Grease. . . . . . . . . . . . . . . . . . . 841-111 . . . . . . . 7-191 Manifold, DR32TT (A1 and A2) . . . . . 792-631 . . . . . . . . 6-55
Fitting, Hose, AC Lift Pump Inlet . . . . . . . 802-025/021 . . . . 6-25 Fitting, Straight, Run Tee, Reach
Fitting, Hose, Auxiliary Pump Manifold, DR32TT (A1 and A2) . . . . . 792-806 . . . . . . . . 6-55
Inlet, DC Lift . . . . . . . . . . . . . . . . . . . 802-025/005 . . . . 6-31 Fitting, Straight, Steer Motor Outlet . . . . 792-568 . . . . . . . . 3-15
Fitting, Hose, Auxiliary Pump Fitting, Straight, Tilt Manifold,
Outlet, DC Lift. . . . . . . . . . . . . . . . . . 792-311 . . . . . . . . 6-31 DR32TT (TR and TC) . . . . . . . . . . . . . 792-503 . . . . . . . . 6-57
Fitting, Hose, DC Lift Pump Inlet . . . . . . . 802-025/021 . . . . 6-23 Fitting, Straight, Tilt Manifold,
Fitting, Hose, Elbow, AC Lift Main DR32TT (TR, TC, SSL, SSR). . . . . . . . . 792-503 . . . . . . . . 6-59
Manifold TANK, EH < 331 in. . . . . . . 802-023/012 . . . . 6-41 Fitting, Tee, #10, AC Lift Pump Outlet . . 1041684 . . . . . . . 6-25
Fitting, Hose, Elbow, DC Lift Main Fitting, Tee, #10,
Manifold TANK . . . . . . . . . . . . . . . . 802-023/012 . . . . 6-49 DC Lift Pump Outlet P2 . . . . . . . . . . . 1041684 . . . . . . . 6-23
Fitting, Hose, Straight (AC Lift Main Fitting, Tee, #12,
Manifold TANK) . . . . . . . . . . . . . . . . 802-017 . . . . . . . . 6-45 DC Lift Pump Outlet P1 . . . . . . . . . . . 1048329 . . . . . . . 6-23
Fitting, Hose, Straight, AC Lift Main Fitting, Tee, Supply at Bulkhead . . . . . . 1013456/005. . . . 7-67
Manifold TANK, EH > 330 in. . . . . . . 802-017 . . . . . . . . 6-41 Fitting, Tee, Supply at Bulkhead . . . . . . 1013456/005. . . . 7-77
Fitting, Plug, #12 . . . . . . . . . . . . . . . . . 792-216/007 . . . . 7-89 Fitting, Tee, Supply at Bulkhead . . . . . . 1013456/005. . . . 7-90
Fitting, Plug, #12, Free Lift Cylinder . . . . 792-216/007 . . . . 7-77 Fitting, Tube, 90 Degrees
Fitting, Quick Disconnect, AC Lift (AC Lift Main Manifold A1),
Main Manifold G1 Lift Pressure . . . . . 782-825/001 . . . . 6-41 Models 7420 and 7440 . . . . . . . . . . 792-342 . . . . . . . . 6-45
Fitting, Quick Disconnect, AC Lift Main Fitting, Tube, 90 Degrees,
Manifold G1 Lift Pressure . . . . . . . . . . 782-825/001 . . . . 6-45 AC Lift Main Manifold A1,
Fitting, Quick Disconnect, DC Lift Main Model 7400 . . . . . . . . . . . . . . . . . . 792-347 . . . . . . . . 6-41
Manifold G2 . . . . . . . . . . . . . . . . . . 782-825/001 . . . . 6-49 Flag, Indicator
Fitting, Reducer, #10 x 8 . . . . . . . . . . . 1048330. . . . . . . . 6-23 (100 to 105 in. OACH only) . . . . . . . 1103932/002. . . . 5-97
Fitting, Reducer, #12 x 10 . . . . . . . . . . 1049430. . . . . . . . 6-23 Flag, Indicator
Fitting, Reducer, Main Manifold, (All Except 100 to 105 in. OACH) . . . 1103932/001. . . . 5-97
DC Lift . . . . . . . . . . . . . . . . . . . . . . . 792-556 . . . . . . . . 6-50 Flag, Indicator (R35TT) . . . . . . . . . . . . . 1103934 . . . . . . . 5-97
Fitting, Straight Flag, Indicator (R45TT and DR32TT) . . . 1103933 . . . . . . . 5-97
(AC Lift Main Manifold A2), Flashing Light Installation . . . . . . . . . . . Ref. . . . . . . . . . . . . 8-69
Models 7420 and 7440 . . . . . . . . . . 792-343 . . . . . . . . 6-45 Fork Assembly, Chisel (4 x 1.50 in.) . . . 828-001-570/XXX 7-195
Fitting, Straight . . . . . . . . . . . . . . . . . . 1046192. . . . . . . . 7-67 Fork Assembly, Chisel (4 x 1.50 in.) . . . 828-001-572/XXX 7-195
Fitting, Straight . . . . . . . . . . . . . . . . . . 1046192. . . . . . . . 7-77 Fork Assembly, Chisel (4 x 1.75 in.) . . . 828-001-560/XXX 7-195
Fitting, Straight . . . . . . . . . . . . . . . . . . 1046192. . . . . . . . 7-90 Fork Assembly, Polished Chisel
Fitting, Straight . . . . . . . . . . . . . . . . . . 1060705. . . . . . . 7-117 (4 x 1.75 in.) . . . . . . . . . . . . . . . . . . 1017871/XXX . . . 7-195
Fitting, Straight, AC Lift Main Fork Assembly, Standard (4 x 1.50 in.) . 828-001-569/XXX 7-195
Manifold A2, Model 7400 . . . . . . . . 792-346 . . . . . . . . 6-41 Fork Assembly, Standard (4 x 1.50 in.) . 828-001-571/XXX 7-195
Fitting, Straight, AC Lift Main Fork Assembly, Standard (4 x 1.75 in.) . 828-001-559/XXX 7-195
Manifold P1 or PMP1 . . . . . . . . . . . . 792-376 . . . . . . . . 6-41 Fork Carriage Assembly . . . . . . . . . . . . Ref. . . . . . . . . . . . . . 2-3
Fitting, Straight, AC Lift Main Frame Alteration Weldment, Tractor . . . Ref. . . . . . . . . . . . . 8-11
Manifold P1 or PMP1 . . . . . . . . . . . . 792-376 . . . . . . . . 6-45 Frame Alteration Weldment, Tractor . . . Ref. . . . . . . . . . . . . 8-13
Fitting, Straight, DC Lift Main Frame and Field Assembly . . . . . . . . . . 1008685/516. . . . 5-49
Manifold CYL-1. . . . . . . . . . . . . . . . . 792-376 . . . . . . . . 6-49 Frame Assembly . . . . . . . . . . . . . . . . . 828-013-261 . . . . . . 3-9
Fitting, Straight, DC Lift Main Frame Assembly, Carriage . . . . . . . . . . 1048446 . . . . . . 7-123
Manifold P2 Fore-Aft Stance . . . . . . . . 792-343 . . . . . . . . 6-49 Frame Assembly, Carriage . . . . . . . . . . 1048446 . . . . . . 7-125
Fitting, Straight, DC Lift Main Frame, Carriage Machined,
Manifold S-RET Side Stance . . . . . . . . 792-343 . . . . . . . . 6-49 Deep-Reach . . . . . . . . . . . . . . . . . . . 1020871 . . . . . . 7-129
Fitting, Straight, Free Lift Cylinder . . . . . 792-402 . . . . . . . . 7-77 Frame, Carriage Machined,
Fitting, Straight, Free Lift Cylinder, Deep-Reach . . . . . . . . . . . . . . . . . . . 1020871 . . . . . . 7-131
Model 7440 . . . . . . . . . . . . . . . . . . 792-402 . . . . . . . . 7-89 Fuse (FU1), 150 amp . . . . . . . . . . . . . . 590-587/109 . . . . 5-37
Fitting, Straight, Main Lift Cylinder . . . . . 792-376 . . . . . . . . 7-77 Fuse (FU1), 150 amp . . . . . . . . . . . . . . 590-587/109 . . . . 5-41
Fitting, Straight, Main Lift Cylinder, Fuse (FU11), 10 amp . . . . . . . . . . . . . . 590-507 . . . . . . . . 8-69
Model 7440 . . . . . . . . . . . . . . . . . . 792-376 . . . . . . . . 7-89 Fuse (FU2), 350 amp . . . . . . . . . . . . . . 590-587/117 . . . . 5-37
Fitting, Straight, Main Lift Cylinder, Fuse (FU2), 350 amp . . . . . . . . . . . . . . 590-587/117 . . . . 5-41
Right-Hand . . . . . . . . . . . . . . . . . . . . 792-376 . . . . . . . . 7-67 Fuse (FU3), 500 amp . . . . . . . . . . . . . . 590-587/119 . . . . 5-37
Fitting, Straight, Reach Manifold Fuse (FU3), 500 amp . . . . . . . . . . . . . . 590-587/119 . . . . 5-41
(SSL, TR, RC, RR). . . . . . . . . . . . . . . . 792-583/009 . . . . 6-53


Fuse (FU5 and FU6), (FU7 and FU8, Gear, Timing Assembly,
15 amp for 10 amp option). . . . . . . . 590-585/008 . . . . 5-69 Height Indicator. . . . . . . . . . . . . . . . 1078276 . . . . . . . 5-85
Fuse (FU7 and FU8), 5 amp Gearbox, Steer Gearmotor (AC Lift) . . . 1016523/220 . . . 3-19
(2 amp option). . . . . . . . . . . . . . . . . 590-585/005 . . . . 5-69 Gearmotor Assembly, Steer,
Fuse (FU9), 10 amp . . . . . . . . . . . . . . 590-507 . . . . . . . . 8-63 AC Lift, EE. . . . . . . . . . . . . . . . . . . . 1016523/231 . . . 3-17
Gasket, Drive Unit . . . . . . . . . . . . . . . . 828-013-978. . . . . . 4-5 Gearmotor Assembly, Steer,
Gasket, Sensor . . . . . . . . . . . . . . . . . . 1037771 . . . . . . . 8-49 AC Lift, EE. . . . . . . . . . . . . . . . . . . . 1016523/231 . . . 3-19
Gasket, Sensor . . . . . . . . . . . . . . . . . . 1037771 . . . . . . . 8-53 Gearmotor Assembly, Steer,
Gate, Battery, Left-Hand . . . . . . . . . . . . 1076725/002 . . . 2-53 AC Lift, Standard . . . . . . . . . . . . . . . 1016523/201KIT . 3-19
Gate, Battery, Left-Hand . . . . . . . . . . . . 1076725/003 . . . 2-53 Gearmotor Assembly, Steer,
Gate, Battery, Left-Hand . . . . . . . . . . . . 1076725/004 . . . 2-53 AC Lift, Standard . . . . . . . . . . . . . . . 1016523/201 . . . 3-17
Gate, Battery, Left-Hand . . . . . . . . . . . . 1079198/003 . . . 2-53 Gland, Cylinder . . . . . . . . . . . . . . . . . 1081249 . . . . . . . 6-69
Gate, Battery, Left-Hand . . . . . . . . . . . . 1079198/004 . . . 2-53 Gland, Cylinder . . . . . . . . . . . . . . . . . 1086563 . . . . . . . 6-67
Gate, Battery, Right-Hand, Gland, Cylinder, Deep-Reach . . . . . . . . 1013792/414 . . . 6-71
38.75 inch wide Battery . . . . . . . . . . 1079194/002 . . . 2-53 Gland, Cylinder, Main Lift,
Gate, Battery, Right-Hand, Models 7420 and 7440. . . . . . . . . . 1029555 . . . . . . . 6-63
38.75 inch wide Battery . . . . . . . . . . 1079194/003 . . . 2-53 Gland, Cylinder, Single Reach . . . . . . . 1022180/414 . . . 6-71
Gate, Battery, Right-Hand, Gland, Cylinder, Tilt, DR32TT. . . . . . . . 540-067/413 . . . . 6-73
38.75 inch wide Battery . . . . . . . . . . 1079194/004 . . . 2-53 Gland, Cylinder, Tilt, R35TT and R45TT. 1008283/413 . . . 6-73
Gate, Battery, Right-Hand, Grip, Cable . . . . . . . . . . . . . . . . . . . . 600-311 . . . . . . . . 8-19
38.75 inch wide Battery . . . . . . . . . . 1079215/003 . . . 2-53 Grip, Cable . . . . . . . . . . . . . . . . . . . . 600-316 . . . . . . . . 8-16
Gate, Battery, Right-Hand, Grip, Cable . . . . . . . . . . . . . . . . . . . . 600-345/005 . . . . 7-67
38.75 inch wide Battery . . . . . . . . . . 1079215/004 . . . 2-53 Grip, Handle, Secondary Handle . . . . . 1017053 . . . . . . . 3-57
Gate, Battery, Right-Hand, Grommet . . . . . . . . . . . . . . . . . . . . . . 1017407 . . . . . . . 5-57
38.81 inch wide Battery . . . . . . . . . . 1079194/005 . . . 2-53 Grommet . . . . . . . . . . . . . . . . . . . . . . 1017407 . . . . . . . 5-59
Gate, Battery, Right-Hand, Grommet . . . . . . . . . . . . . . . . . . . . . . 1017407 . . . . . . . 5-61
38.81 inch wide Battery . . . . . . . . . . 1079194/006 . . . 2-53 Grommet, Rubber . . . . . . . . . . . . . . . . 1013204 . . . . . . 7-135
Gate, Battery, Right-Hand, Grommet, Rubber . . . . . . . . . . . . . . . . 1013204 . . . . . . 7-137
38.81 inch wide Battery . . . . . . . . . . 1079194/007 . . . 2-53 Grommet, Rubber . . . . . . . . . . . . . . . . 600-209 . . . . . . . . 8-45
Gate, Battery, Right-Hand, Grommet, Rubber . . . . . . . . . . . . . . . . 600-229/001 . . . . 8-67
9.06 inch wide Battery . . . . . . . . . . . 1079194/008 . . . 2-53 Grommet, Tab Connector . . . . . . . . . . 1029753/14 . . . . 5-45
Gate, Battery, Right-Hand, Guard Alteration Weldment, Overhead. Ref. . . . . . . . . . . . 8-11
39.06 inch wide Battery . . . . . . . . . . 1079194/009 . . . 2-53 Guard Alteration Weldment, Overhead. Ref. . . . . . . . . . . . 8-13
Gate, Battery, Right-Hand, Guard Weldment, Overhead
39.06 inch wide Battery . . . . . . . . . . 1079194/010 . . . 2-53 (16.5 in. Battery Compartment) . . . . . 1068036/002 . . . 7-58
Gate, Battery, Right-Hand, Guard, Cable. . . . . . . . . . . . . . . . . . . 360-032 . . . . . . . . 5-61
39.25 inch wide Battery . . . . . . . . . . 1079194/011 . . . 2-53 Guard, Cable. . . . . . . . . . . . . . . . . . . 360-037/008 . . . . . 2-7
Gate, Battery, Right-Hand, Guard, Cable. . . . . . . . . . . . . . . . . . . 360-037/008 . . . . . 2-9
39.25 inch wide Battery . . . . . . . . . . 1079194/012 . . . 2-53 Guard, Cable. . . . . . . . . . . . . . . . . . . 870-673 . . . . . . . 7-117
Gate, Battery, Right-Hand, Guard, Cable. . . . . . . . . . . . . . . . . . . 870-673 . . . . . . . 7-121
39.25 inch wide Battery . . . . . . . . . . 1079194/013 . . . 2-53 Guard, Cable. . . . . . . . . . . . . . . . . . . 870-673 . . . . . . . . 7-78
Gate, Battery, Right-Hand, Guard, Cable. . . . . . . . . . . . . . . . . . . 870-673 . . . . . . . . 7-90
39.25 inch wide Battery . . . . . . . . . . 1079215/007 . . . 2-53 Guard, Drip . . . . . . . . . . . . . . . . . . . . 1036240 . . . . . . . 5-89
Gate, Battery, Right-Hand, Guard, Fan . . . . . . . . . . . . . . . . . . . . 590-909 . . . . . . . . 5-31
39.25 inch wide Battery . . . . . . . . . . 1079215/008 . . . 2-53 Guard, Fan . . . . . . . . . . . . . . . . . . . . 590-909 . . . . . . . . 5-91
Gauge, Sight . . . . . . . . . . . . . . . . . . . 802-034 . . . . . . . . 6-19 Guard, Fan . . . . . . . . . . . . . . . . . . . . 590-909 . . . . . . . . 5-93
Gear and Pinion Set, Drive Unit . . . . . . 1010491 . . . . . . . . 4-7 Guard, Fan . . . . . . . . . . . . . . . . . . . . 590-909 . . . . . . . . 8-67
Gear Reducer, Drive Unit . . . . . . . . . . . 1008858 . . . . . . . . 4-7 Guard, Finger . . . . . . . . . . . . . . . . . . 1012657 . . . . . . . 6-23
Gear Reducer, Drive Unit . . . . . . . . . . . 1045026 . . . . . . . . 4-7 Guard, Finger . . . . . . . . . . . . . . . . . . 1020661 . . . . . . 7-135
Gear, Helical, Drive Unit . . . . . . . . . . . 410-029/06 . . . . . . 4-7 Guard, Finger . . . . . . . . . . . . . . . . . . 1020661 . . . . . . 7-137
Gear, Pinion, Drive Motor . . . . . . . . . . 401-175 . . . . . . . . . 4-5 Guard, Hose and Cable . . . . . . . . . . . 1051918 . . . . . . . 7-77
Gear, Pinion, Drive Unit. . . . . . . . . . . . 401-175 . . . . . . . . . 4-7 Guard, Hose . . . . . . . . . . . . . . . . . . . 360-037/010 . . . 7-121
Gear, Spur, Drive Unit . . . . . . . . . . . . . 400-149 . . . . . . . . . 4-7 Guard, Mast, Glass . . . . . . . . . . . . . . Ref. . . . . . . . . . . 7-137
Gear, Spur, Drive Unit . . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 4-3 Guard, Mast, Mesh. . . . . . . . . . . . . . . Ref. . . . . . . . . . . 7-135
Gear, Spur, Steer Motor . . . . . . . . . . . 1014726 . . . . . . . 3-19 Guard, Strobe Light. . . . . . . . . . . . . . . 591-582 . . . . . . . . 8-73
Gear, Spur, Steer Motor . . . . . . . . . . . 1016477 . . . . . . . 3-15 Guard, Warning Light . . . . . . . . . . . . . 1017558 . . . . . . . 8-77
Gear, Timing Assembly, Guide, Air, Brake End . . . . . . . . . . . . . 1029753/42 . . . . 5-45
Height Indicator . . . . . . . . . . . . . . . 1078276 . . . . . . . 5-87 Guide, Air, Drive End . . . . . . . . . . . . . 1029753/38 . . . . 5-45


Guide, Hose . . . . . . . . . . . . . . . . . . . . 828-000-545 . . . . 7-117 Harness, Control Handle,
Guide, Kickback . . . . . . . . . . . . . . . . . 1064350. . . . . . . . 7-18 Fore-Aft Stance, Primary . . . . . . . . . . 1014073 . . . . . . . 3-35
Guide, Kickback . . . . . . . . . . . . . . . . . 1064350. . . . . . . . 7-25 Harness, Control Handle,
Handle Assembly, Control, Fore-Aft Stance, Primary, ThermaKit . . 1021550 . . . . . . . 3-35
Fore-Aft Stance, Primary. . . . . . . . . . . 1014652/102 . . . . 3-39 Harness, Control Handle,
Handle Assembly, Control, Fore-Aft Stance, Secondary . . . . . . . . 1017589 . . . . . . . 3-55
Fore-Aft Stance, Primary, Harness, Control Handle, Side Stance . . 1032083 . . . . . . . 3-45
Cold Storage . . . . . . . . . . . . . . . . . . 1014652/104 . . . . 3-35 Harness, Control Handle, Side Stance . . 1032083 . . . . . . . 3-49
Handle Assembly, Control, Harness, Control Handle,
Fore-Aft Stance, Primary, Side Stance, ThermaKit . . . . . . . . . . . 1022365 . . . . . . . 3-45
Cold Storage . . . . . . . . . . . . . . . . . . 1014652/104 . . . . 3-39 Harness, Deadman Switch (S2) . . . . . . . 1015478 . . . . . . . 4-19
Handle Assembly, Control, Harness, Deadman Switch (S2) . . . . . . . 1015478 . . . . . . . 4-25
Fore-Aft Stance, Primary, Harness, Forward Travel Light
ThermaKit . . . . . . . . . . . . . . . . . . . . 1019962/101 . . . . 3-35 and Alarm . . . . . . . . . . . . . . . . . . . . 1019639/003. . . . 8-59
Handle Assembly, Control, Harness, Height Encoder,
Fore-Aft Stance, Primary. . . . . . . . . . . 1014652/102 . . . . 3-35 JPE3 to JPS11. . . . . . . . . . . . . . . . . . 1017873/001. . . . 5-77
Fore-Aft Stance, Secondary . . . . . . . . 1017843/001 . . . . 3-57 JPE3 to JPS11. . . . . . . . . . . . . . . . . . 1017873/002. . . . 5-77
Secondary, Fore-Aft Stance . . . . . . . . 1017843/001 . . . . 3-55 JPE3 to JPS11. . . . . . . . . . . . . . . . . . 1017873/003. . . . 5-77
Handle Assembly, Control, Secondary, Harness, Height Encoder,
ThermaKit, Fore-Aft Stance . . . . . . . . . 1024122/001 . . . . 3-55 JPE3 to JPS11. . . . . . . . . . . . . . . . . . 1017873/004. . . . 5-77
Side Stance . . . . . . . . . . . . . . . . . . . 1018414/102 . . . . 3-49 JPE3 to JPS12. . . . . . . . . . . . . . . . . . 1017873/005. . . . 5-77
Side Stance . . . . . . . . . . . . . . . . . . . 1018414/102 . . . . 3-45 JPE3 to JPS12. . . . . . . . . . . . . . . . . . 1017873/005. . . . 5-83
Side Stance, Cold Storage . . . . . . . . . 1018414/104 . . . . 3-45 JPE3 to JPS13. . . . . . . . . . . . . . . . . . 1017873/006. . . . 5-83
Handle Assembly, Control, Harness, Horn, Electronic . . . . . . . . . . . 828-005-925 . . . . . 5-65
Side Stance, Cold Storage . . . . . . . . . 1018414/104 . . . . 3-49 Harness, Horn, Mechanical . . . . . . . . . 850-139-001 . . . . . 5-65
Handle Assembly, Control, Harness, Nested Forks Switch (S14),
Side Stance, ThermaKit . . . . . . . . . . . 1021963/101 . . . . 3-45 DR32TT . . . . . . . . . . . . . . . . . . . . . . 1070550 . . . . . . . 8-19
Handle Assembly, Control, Harness, Nested Forks Switch (S14),
Side Stance, ThermaKit . . . . . . . . . . . 1021963/101 . . . . 3-53 Standard Reach . . . . . . . . . . . . . . . . 1070550 . . . . . . . 8-16
Handle, Left-Hand, ThermaKit . . . . . . . . 1021629. . . . . . . . 3-43 Harness, Operator Display to HTI
Handle, Left-Hand, ThermaKit . . . . . . . . 1022008. . . . . . . . 3-53 (JPD2 to JPS11, JPS13, and S18) . . . . 1017872 . . . . . . . 5-83
Handle, Right-Hand, ThermaKit . . . . . . . 1021661. . . . . . . . 3-43 Harness, Operator Display to HTI
Handle, Right-Hand, ThermaKit . . . . . . . 1022009. . . . . . . . 3-53 (JPD2 to JPS11, JPS13, S18) . . . . . . . 1017872 . . . . . . . 5-77
Handle, Secondary, ThermaKit . . . . . . . 1024121. . . . . . . . 3-61 Harness, Operator Fan and Working
Handle, Steering Wheel . . . . . . . . . . . . 1012455. . . . . . . . 3-23 Lights, Dual . . . . . . . . . . . . . . . . . . . 1018834/001. . . . 8-63
Handle, Steering Wheel . . . . . . . . . . . . 1012455. . . . . . . . 3-27 Harness, Operator Fan/Working
Harness Assembly (UL Type EE only) . . . 1070609/001 . . . . 5-15 Light (all) . . . . . . . . . . . . . . . . . . . . . 1018833/001. . . . 8-63
Harness Assembly . . . . . . . . . . . . . . . . 1099656/001 . . . . 5-15 Harness, Operator Fan/Working
Harness Assembly, Lights (any 2 devices) . . . . . . . . . . . . 1018832/001. . . . 8-63
Main, AC Lift, Fore-Aft Stance . . . . . . 1099657/001 . . . . . 5-7 Harness, Reverse Travel Light . . . . . . . . 1019639/002. . . . 8-59
Harness Assembly, Harness, Sensor, OCSS,
Main, AC Lift, Side Stance . . . . . . . . . 1099668/001 . . . . 5-21 Fore-Aft Stance . . . . . . . . . . . . . . . . . 1053362/002. . . . 8-49
Main, DC Lift, Side Stance . . . . . . . . . 1099983/001 . . . . 5-27 Fore-Aft Stance . . . . . . . . . . . . . . . . . 1053471/001. . . . 8-49
Proximity Switch Sensor . . . . . . . . . . . 1022003/001 . . . . 3-17 Fore-Aft Stance . . . . . . . . . . . . . . . . . 1053471/002. . . . 8-49
Harness . . . . . . . . . . . . . . . . . . . . . . . 1095738/001 . . . . 8-89 Harness, Sensor, OCSS, Side Stance . . . 1053362/001. . . . 8-53
Harness . . . . . . . . . . . . . . . . . . . . . . . 1095821/002 . . . . 8-89 Harness, Terminal Strip TS2 to
Harness, Carriage, R35TT and R45TT . . 1070827. . . . . . . 7-117 Reach Coil, DR32TT . . . . . . . . . . . . . 1070828 . . . . . . 7-121
Harness, Contactor Panel, AC Lift . . . . . 1020139/002 . . . . 5-41 Harness, Terminal Strip TS2 to Tilt
Harness, Contactor Panel, AC Lift . . . . . 1020142/002 . . . . 5-41 and Sideshift Coils, DR32TT. . . . . . . . 1070419 . . . . . . 7-121
Harness, Contactor Panel, AC Lift . . . . . 1020142/003 . . . . 5-41 Harness, Travel Alarm . . . . . . . . . . . . . 1019639/001. . . . 8-59
Harness, Contactor Panel, DC Lift . . . . . 1020139/002 . . . . 5-37 Harness, Travel Light (LED) and Alarm . . 1019639/004. . . . 8-59
Harness, Contactor Panel, DC Lift . . . . . 1020139/003 . . . . 5-37 Harness, Travel Light
Harness, Contactor Panel, DC Lift . . . . . 1020142/002 . . . . 5-37 (PW3 to JW1 and JW3) . . . . . . . . . . 1101020/001. . . . 8-59


Harness, Travel Light Hose Assembly, Manifold CYL-1
(PW3 to JW1 and JW3) . . . . . . . . . . 1101020/002 . . . 8-59 and Tee to Bulkhead, AC Lift,
Harness, Travel Light . . . . . . . . . . . . . . 1101021/001 . . . 8-59 Side Stance. . . . . . . . . . . . . . . . . . . 1012872/002 . . . 6-13
Harness, Travel Light . . . . . . . . . . . . . . 1101021/002 . . . 8-59 Hose Assembly, Manifold CYL-1
Harness, Travel Light, LED . . . . . . . . . . 1019639/005 . . . 8-59 and Tee to Bulkhead, DC Lift,
Harness, Warning Light Fore-Aft. . . . . . . . . . . . . . . . . . . . . . 1020908/002 . . . . 6-9
(JW5 to TP4 and SPL1) . . . . . . . . . . . 1019669/001 . . . 8-69 Hose Assembly, Manifold CYL-1
Hinge, Glove Box . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 2-39 and Tee to Bulkhead, DC Lift,
Hinge, Glove Box . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 2-45 Fore-Aft. . . . . . . . . . . . . . . . . . . . . . 1020908/003 . . . . 6-9
Hinge, Spring . . . . . . . . . . . . . . . . . . . 900-137 . . . . . . . . . 8-5 Hose Assembly, Manifold CYL-1
Hinge, Spring . . . . . . . . . . . . . . . . . . . 900-137 . . . . . . . . . 8-7 and Tee to Bulkhead, DC Lift,
Hook, Square . . . . . . . . . . . . . . . . . . . 828-005-503. . . . . 8-73 Side Stance. . . . . . . . . . . . . . . . . . . 1020908/002 . . . 6-15
Hook, Square . . . . . . . . . . . . . . . . . . . 828-005-503. . . . . 8-77 Hose Assembly, Manifold CYL-1
Horn, 36V, Electronic . . . . . . . . . . . . . 590-633 . . . . . . . . 5-65 and Tee to Bulkhead, DC Lift,
Horn, 36V, Electronic . . . . . . . . . . . . . 828-013-737/002 . 5-65 Side Stance. . . . . . . . . . . . . . . . . . . 1020908/003 . . . 6-15
Horn, 36V, Mechanical . . . . . . . . . . . . 590-643/005 . . . . 5-65 Hose Assembly, Manifold P1 to
Horn, Piezo . . . . . . . . . . . . . . . . . . . . 590-632 . . . . . . . . 5-57 Lift Pump 1, DC Lift, Fore-Aft . . . . . . . 1071800/002 . . . . 6-9
Horn, Piezo . . . . . . . . . . . . . . . . . . . . 590-632 . . . . . . . . 5-59 Hose Assembly, Manifold P1 to
Horn, Piezo . . . . . . . . . . . . . . . . . . . . 590-632 . . . . . . . . 5-61 Lift Pump 1, DC Lift, Side Stance . . . . 1071800/003 . . . 6-15
Hose and Cable Installation . . . . . . . . . Ref.. . . . . . . . . . . . . 2-3 Hose Assembly, Manifold P1 to
Hose Assembly . . . . . . . . . . . . . . . . . . 1021890/023 . . 7-121 Lift Pump Out, AC Lift, Fore-Aft. . . . . . 1071800/001 . . . . 6-3
Hose Assembly . . . . . . . . . . . . . . . . . . 1093139/ . . . . . . 7-78 Hose Assembly, Manifold P1 to
Hose Assembly, Auxiliary, Lift Pump Out, AC Lift, Fore-Aft. . . . . . 1071800/001 . . . . 6-5
Over-the-Mast . . . . . . . . . . . . . . . . . 1019925/XXX. . . . 7-67 Hose Assembly, Manifold P1 to
Hose Assembly, Auxiliary, Lift Pump Out, AC Lift, Side Stance. . . 828-013-468/002. 6-11
Over-the-Mast . . . . . . . . . . . . . . . . . 1051964/ . . . . . . 7-77 Hose Assembly, Manifold P1 to
Hose Assembly, Auxiliary, Lift Pump Out, AC Lift, Side Stance. . . 828-013-468/002. 6-13
Over-the-Mast, Model 7440 . . . . . . . 1052272/ . . . . . . 7-90 Hose Assembly, Manifold P2 to
Hose Assembly, Free Lift Cylinder . . . . . 1081065 . . . . . . . 7-68 Lift Pump 2, DC Lift, Fore-Aft . . . . . . . 1071799/006 . . . . 6-9
Hose Assembly, Free Lift Cylinder . . . . . 1092714 . . . . . . . 7-68 Hose Assembly, Manifold P2 to
Hose Assembly, Lift, Over-the-Mast . . . . 1080942/ . . . . . . 7-77 Lift Pump 2, DC Lift, Side Stance . . . . 1071799/005 . . . 6-15
Hose Assembly, Lift, Over-the-Mast, Hose Assembly, Manifold PWR BYND
Cold Storage . . . . . . . . . . . . . . . . . . 1067021/ . . . . . . 7-77 to Orbitrol E, DC Lift, Fore-Aft . . . . . . 1030162/011 . . . . 6-9
Hose Assembly, Lift, Over-the-Mast, Hose Assembly, Manifold PWR BYND
Model 7440 . . . . . . . . . . . . . . . . . . 1067514/ . . . . . . 7-90 to Orbitrol E, DC Lift, Side Stance . . . 1030162/009 . . . 6-15
Hose Assembly, Manifold CASE Hose Assembly, Manifold S-RET to
DRAIN to Steer Motor Case, Orbitrol T, DC Lift, Fore-Aft . . . . . . . . 1030162/011 . . . . 6-9
DC Lift, Fore-Aft . . . . . . . . . . . . . . . . 1071798/020 . . . . 6-9 Hose Assembly, Manifold S-RET to
Hose Assembly, Manifold CASE Orbitrol T, DC Lift, Side Stance . . . . . 1030162/010 . . . 6-15
DRAIN to Steer Motor Case, Hose Assembly, Orbitrol L or R to
DC Lift, Side Stance . . . . . . . . . . . . . 1071798/019 . . . 6-15 Steer Motor R, DC Lift, Fore-Aft . . . . . 1001288/045 . . . . 6-9
Hose Assembly, Manifold CYL-1 Hose Assembly, Orbitrol L to Steer
and Tee to Bulkhead, AC Lift, Motor L, DC Lift, Side Stance . . . . . . . 1001288/044 . . . 6-15
Fore-Aft . . . . . . . . . . . . . . . . . . . . . . 1012872/001 . . . . 6-3 Hose Assembly, Orbitrol P to
Hose Assembly, Manifold CYL-1 Steer/Auxiliary Pump Out,
and Tee to Bulkhead, AC Lift, DC Lift, Fore-Aft . . . . . . . . . . . . . . . . 1030162/002 . . . . 6-9
Fore-Aft . . . . . . . . . . . . . . . . . . . . . . 1012872/001 . . . . 6-5 Hose Assembly, Orbitrol P to
Hose Assembly, Manifold CYL-1 Steer/Auxiliary Pump Out,
and Tee to Bulkhead, AC Lift, DC Lift, Side Stance . . . . . . . . . . . . . 1030162/003 . . . 6-15
Fore-Aft . . . . . . . . . . . . . . . . . . . . . . 1012872/002 . . . . 6-3 Hose Assembly, Orbitrol R to
Hose Assembly, Manifold CYL-1 Steer Motor R, DC Lift, Side Stance . . 1001288/044 . . . 6-15
and Tee to Bulkhead, AC Lift, Hose Assembly, Reach Cylinder Cap
Fore-Aft . . . . . . . . . . . . . . . . . . . . . . 1012872/002 . . . . 6-5 to Manifold RC, DR32TT . . . . . . . . . . 1021890/019 . . 7-109
Hose Assembly, Manifold CYL-1 Hose Assembly, Reach Cylinder Cap
and Tee to Bulkhead, AC Lift, to Manifold RC, R35TT and R45TT . . . 1021890/024 . . . 7-99
Side Stance . . . . . . . . . . . . . . . . . . . 1012872/001 . . . 6-11 Hose Assembly, Reach Cylinder Rod
Hose Assembly, Manifold CYL-1 to Manifold RR, DR32TT . . . . . . . . . . 1021890/021 . . 7-109
and Tee to Bulkhead, AC Lift, Hose Assembly, Reach Cylinder Rod
Side Stance . . . . . . . . . . . . . . . . . . . 1012872/001 . . . 6-13 to Manifold RR, R35TT . . . . . . . . . . . 1021890/019 . . . 7-99
Hose Assembly, Manifold CYL-1 Hose Assembly, Reach Cylinder Rod
and Tee to Bulkhead, AC Lift, to Manifold RR, R45TT . . . . . . . . . . . 1021890/004 . . . 7-99
Side Stance . . . . . . . . . . . . . . . . . . . 1012872/002 . . . 6-11


Hose Assembly, Sideshift Cylinder Housing, Connector . . . . . . . . . . . . . . . 1011392/001. . . . 3-43
Left to Manifold SSR, DR32TT . . . . . . . 1021890/009 . . . 7-131 Housing, Cylinder, Deep-Reach. . . . . . . 1013792/411. . . . 6-71
Hose Assembly, Sideshift Cylinder Housing, Cylinder, Single Reach . . . . . . 1022180/411. . . . 6-71
Right to Manifold SSL, DR32TT . . . . . . 1021890/010 . . . 7-131 Housing, Cylinder, Tilt, DR32TT. . . . . . . 540-067/410 . . . . 6-73
Hose Assembly, Sideshift Left to Housing, Cylinder, Tilt,
Manifold SSR, R35TT and R45TT . . . . 1021890/006 . . . 7-117 R35TT and R45TT . . . . . . . . . . . . . . . 1008283/410. . . . 6-73
Hose Assembly, Sideshift Right to Housing, Drive Unit . . . . . . . . . . . . . . . 1008746 . . . . . . . . 4-7
Manifold SSL, R35TT and R45TT. . . . . 1021890/003 . . . 7-117 Housing, Drive Unit . . . . . . . . . . . . . . . 1044141 . . . . . . . . 4-7
Hose Assembly, Tilt Cylinder Cap Housing, Machined . . . . . . . . . . . . . . . 1053563 . . . . . . . 8-53
to Manifold TC, R35TT and R45TT . . . 1021890/005 . . . 7-117 Housing, OCSS Sensor, Left-Hand . . . . . 1056373 . . . . . . . 8-53
Hose Assembly, Tilt Cylinder Rod Housing, OCSS Sensor, Right-Hand. . . . 1056372 . . . . . . . 8-53
to Manifold TR, R35TT and R45TT. . . . 1021890/002 . . . 7-117 Housing, Steered Idler Wheel . . . . . . . . 828-006-696 . . . . . . 3-9
Hose Assembly, Tilt Cylinder to Hub, Drive Wheel, Machined . . . . . . . . 828-003-073 . . . . . 4-27
Manifold TR and TC, DR32TT . . . . . . . 1021890/007 . . . 7-129 Hub, Machined . . . . . . . . . . . . . . . . . . 623-001-343 . . . . 7-181
Hose Assembly, Tilt Cylinder to Indicator, Brush Wear . . . . . . . . . . . . . 1008685/517. . . . 5-49
Manifold TR and TC, DR32TT . . . . . . . 1021890/007 . . . 7-131 Inertial Dampener Assembly . . . . . . . . . 1041459 . . . . . . . 4-29
Hose Assembly, Tractor to Main Insulator . . . . . . . . . . . . . . . . . . . . . . . 170-000-703 . . . . . . 2-7
Lift Cylinder, Left-Hand. . . . . . . . . . . . 1001288/069 . . . . 7-77 Insulator . . . . . . . . . . . . . . . . . . . . . . . 170-000-703 . . . . . . 2-9
Hose Assembly, Tractor to Main Insulator, Standoff . . . . . . . . . . . . . . . . 7-861-002/004 . . . 5-37
Lift Cylinder, Left-Hand, Model 7400. . 1001288/095 . . . . 7-67 Insulator, Standoff . . . . . . . . . . . . . . . . 7-861-002/004 . . . 5-41
Lift Cylinder, Left-Hand, Model 7440. . 1001288/069 . . . . 7-89 Insulator, Standoff . . . . . . . . . . . . . . . . 7-861-002/005 . . . 5-21
Lift Cylinder, Right-Hand . . . . . . . . . . 1001288/068 . . . . 7-77 Insulator, Standoff . . . . . . . . . . . . . . . . 7-861-002/005 . . . . 5-7
Hose Assembly, Tractor to Main Lift Insulator, Terminal Strip . . . . . . . . . . . . 1-030-002 . . . . . . . 5-69
Cylinder, Right-Hand, Model 7400 . . . 1001288/094 . . . . 7-67 Insulator, Terminal Strip . . . . . . . . . . . . 1-030-014 . . . . . . 7-109
Hose Assembly, Tractor to Main Lift Insulator, Tubing . . . . . . . . . . . . . . . . . 611-025 . . . . . . . . 3-57
Cylinder, Right-Hand, Model 7440 . . . 1001288/068 . . . . 7-89 Insulator, Tubing . . . . . . . . . . . . . . . . . 611-025 . . . . . . . . 3-61
Hose, Auxiliary Reservoir to Reservoir, Jack, Banana, ESD . . . . . . . . . . . . . . . 870-866 . . . . . . . . 5-15
AC Lift, Fore-Aft . . . . . . . . . . . . . . . . 1035734. . . . . . . . . 6-5 Jack, Banana, ESD . . . . . . . . . . . . . . . 870-866 . . . . . . . . 5-21
Hose, Auxiliary Reservoir to Reservoir, Jack, Banana, ESD . . . . . . . . . . . . . . . 870-866 . . . . . . . . 5-27
AC Lift, Side Stance . . . . . . . . . . . . . 1035734. . . . . . . . 6-13 Jack, Banana, ESD . . . . . . . . . . . . . . . 870-866 . . . . . . . . . 5-7
Hose, Drain . . . . . . . . . . . . . . . . . . . . 828-005-705/003 . 6-13 Key with Fob. . . . . . . . . . . . . . . . . . . . 114-008-304 . . . . . 5-66
Hose, Drain . . . . . . . . . . . . . . . . . . . . 828-005-705/003 . . 6-5 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 1016523/223. . . . 3-19
Hose, Lift Suction . . . . . . . . . . . . . . . . . 1020725. . . . . . . . 6-11 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 590-004/01 . . . . . 5-66
Hose, Return, Manifold TANK to Key, Woodruff . . . . . . . . . . . . . . . . . . 5-026-005 . . . . . . . 4-11
Reservoir, AC Lift, Fore-Aft . . . . . . . . . 1013873. . . . . . . . . 6-3 Key, Woodruff . . . . . . . . . . . . . . . . . . 5-026-005 . . . . . . . . 4-5
Hose, Return, Manifold TANK to Key, Woodruff . . . . . . . . . . . . . . . . . . 5-026-008 . . . . . . . 3-23
Reservoir, AC Lift, Fore-Aft . . . . . . . . . 1046018. . . . . . . . . 6-5 Key, Woodruff . . . . . . . . . . . . . . . . . . 5-026-008 . . . . . . . 3-29
Hose, Return, Manifold TANK to Key, Woodruff . . . . . . . . . . . . . . . . . . 570-610/30 . . . . . 5-45
Reservoir, AC Lift, Side Stance . . . . . . 1013873. . . . . . . . 6-11 Kickback, Stop Block . . . . . . . . . . . . . . 1051029 . . . . . . . 7-36
Hose, Return, Manifold TANK to Kit, Brush Band, 3-Piece EE . . . . . . . . . . 1041423 . . . . . . . 6-29
Reservoir, AC Lift, Side Stance . . . . . . 1046018. . . . . . . . 6-13 Kit, Brush Band, 3-Piece,
Hose, Return, Manifold TANK to UL Type EE Only. . . . . . . . . . . . . . . . 1041423 . . . . . . . 5-55
Reservoir, DC Lift, Fore-Aft . . . . . . . . . 1013871. . . . . . . . . 6-9 Kit, Contactor Tip . . . . . . . . . . . . . . . . 1-105-129/111 . . . 5-43
Hose, Return, Manifold TANK to Kit, Contactor Tip . . . . . . . . . . . . . . . . 1-105-131/111 . . . 5-43
Reservoir, DC Lift, Side Stance . . . . . . 1013871. . . . . . . . 6-15 Kit, Glove Box. . . . . . . . . . . . . . . . . . . 1014210/GBK . . . 2-45
Hose, Suction, Lift Pump to Reservoir, Kit, Glove Box. . . . . . . . . . . . . . . . . . . 1011825/GBK . . . 2-39
AC Lift, Fore-Aft . . . . . . . . . . . . . . . . 1009574. . . . . . . . . 6-3 Kit, Guide and Insulator . . . . . . . . . . . . 1-105-122/01 . . . . 5-43
Hose, Suction, Lift Pump to Reservoir, Kit, Hardware . . . . . . . . . . . . . . . . . . . 591-569/113 . . . . 8-79
AC Lift, Fore-Aft . . . . . . . . . . . . . . . . 1034926. . . . . . . . . 6-5 Kit, Lead Assembly . . . . . . . . . . . . . . . 1008685/518. . . . 5-49
Hose, Suction, Lift Pump to Reservoir, Kit, Paper Clip . . . . . . . . . . . . . . . . . . 1011825/PCK. . . . 2-39
AC Lift, Side Stance . . . . . . . . . . . . . 1035903. . . . . . . . 6-13 Kit, Paper Clip . . . . . . . . . . . . . . . . . . 1014210/PCK. . . . 2-45
Hose, Suction, Lift Pump to Reservoir, Kit, Ring Set . . . . . . . . . . . . . . . . . . . . 1030934 . . . . . . . . 4-7
DC Lift, Fore-Aft . . . . . . . . . . . . . . . . 1009679. . . . . . . . . 6-9 Kit, Seal, AC Lift Pump . . . . . . . . . . . . . 1020602/111. . . . 6-34
Hose, Suction, Lift Pump to Reservoir, Kit, Seal, Auxiliary Pump . . . . . . . . . . . 500-348/367 . . . . 6-35
DC Lift, Side Stance . . . . . . . . . . . . . 1021537. . . . . . . . 6-15 Kit, Seal, Cylinder, Sideshift . . . . . . . . . 1014796/412. . . . 6-75
Hose, Suction, Steer/Auxiliary Pump Kit, Seal, Dual DC Lift Pump . . . . . . . . . 500-444/211 . . . . 6-33
to Reservoir, DC Lift, Fore-Aft . . . . . . . 1013491. . . . . . . . . 6-9 Kit, Seal, Single DC Lift Pump . . . . . . . . 500-348/367 . . . . 6-32
Hose, Suction, Steer/Auxiliary Pump Kit, Seal, Steer Motor. . . . . . . . . . . . . . 1008426/01. . . . . 3-23
to Reservoir, DC Lift, Side Stance . . . . 1014433. . . . . . . . 6-15 Kit, Seal, Steer Motor. . . . . . . . . . . . . . 1008426/01. . . . . 3-29
Housing, Connector . . . . . . . . . . . . . . 1011392/001 . . . . 3-53 Kit, Seal, Steer Motor. . . . . . . . . . . . . . 1013151/01. . . . . 3-15


Knob Assembly, Lift/Lower . . . . . . . . . . 1033021/001 . . . 3-39 Link, Connecting . . . . . . . . . . . . . . . . . 681-847 . . . . . . . . 7-49
Knob Assembly, Lift/Lower . . . . . . . . . . 1033021/001 . . . 3-43 Load Backrest (32 in.) . . . . . . . . . . . . . 1045536 . . . . . . . . 8-3
Knob . . . . . . . . . . . . . . . . . . . . . . . . . 1016546/001 . . . 8-45 Load Backrest (36 in.) . . . . . . . . . . . . . 1017878 . . . . . . . . 8-3
Knob . . . . . . . . . . . . . . . . . . . . . . . . . 1016546/002 . . . 8-45 Load Backrest (38 in.) . . . . . . . . . . . . . 1017890 . . . . . . . . 8-3
Knob, Steering . . . . . . . . . . . . . . . . . . 828-005-714. . . . . 3-23 Load Backrest (42 in.) . . . . . . . . . . . . . 1017880 . . . . . . . . 8-3
Label, ESD . . . . . . . . . . . . . . . . . . . . . 411-936 . . . . . . . . 5-15 Load Backrest (58 in.) . . . . . . . . . . . . . 1051935 . . . . . . . . 8-3
Label, ESD . . . . . . . . . . . . . . . . . . . . . 411-936 . . . . . . . . 5-21 Load Wheel Assembly . . . . . . . . . . . . . Ref. . . . . . . . . . . 7-177
Label, ESD . . . . . . . . . . . . . . . . . . . . . 411-936 . . . . . . . . 5-27 Load Wheel Assembly . . . . . . . . . . . . . Ref. . . . . . . . . . . 7-179
Label, ESD . . . . . . . . . . . . . . . . . . . . . 411-936 . . . . . . . . . 5-7 Load Wheel Assembly . . . . . . . . . . . . . Ref. . . . . . . . . . . 7-181
Label, Quality Certification. . . . . . . . . . 412-898 . . . . . . . . 2-27 Load Wheel Assembly . . . . . . . . . . . . . Ref. . . . . . . . . . . 7-184
Laser Assembly, Green . . . . . . . . . . . . 1096599/001 . . . 8-89 Load Wheel Assembly . . . . . . . . . . . . . Ref. . . . . . . . . . . 7-187
Laser Assembly, Red . . . . . . . . . . . . . . 1096599/002 . . . 8-89 Load Wheel Assembly . . . . . . . . . . . . . Ref. . . . . . . . . . . 7-189
Latch, Flexible. . . . . . . . . . . . . . . . . . . 811-861/006 . . . . 2-35 Load Wheel . . . . . . . . . . . . . . . . . . . . 632-031/XXX . . . 7-191
Latch, Flexible. . . . . . . . . . . . . . . . . . . 811-861/016 . . . . 2-35 Load Wheel . . . . . . . . . . . . . . . . . . . . 632-032/XXX . . . 7-191
Lens, Amber . . . . . . . . . . . . . . . . . . . . 1017555/02 . . . . 8-80 Load Wheel . . . . . . . . . . . . . . . . . . . . 632-043/XXX . . . 7-191
Lens, Amber . . . . . . . . . . . . . . . . . . . . 591-569/211 . . . . 8-79 Load Wheel . . . . . . . . . . . . . . . . . . . . 632-052/XXX . . . 7-191
Lens, Blue. . . . . . . . . . . . . . . . . . . . . . 1017555/03 . . . . 8-80 Load Wheel . . . . . . . . . . . . . . . . . . . . 632-057/XXX . . . 7-191
Lens, Blue. . . . . . . . . . . . . . . . . . . . . . 591-569/311 . . . . 8-79 Locking Tab, Valve (SOL 1, AC Lift). . . . 828-011-191/002. 6-41
Lens, Clear . . . . . . . . . . . . . . . . . . . . . 1017555/05 . . . . 8-80 Locking Tab, Valve (SOL 1, AC Lift). . . . 828-011-191/002. 6-45
Lens, Clear . . . . . . . . . . . . . . . . . . . . . 591-569/511 . . . . 8-79 Magnet Body Subassembly . . . . . . . . . 1065061/01 . . . . 4-13
Lens, Green . . . . . . . . . . . . . . . . . . . . 1017555/04 . . . . 8-80 Main Frame Weldment . . . . . . . . . . . . Ref. . . . . . . . . . . . 7-18
Lens, Green . . . . . . . . . . . . . . . . . . . . 591-569/411 . . . . 8-79 Main Frame Weldment . . . . . . . . . . . . Ref. . . . . . . . . . . . 7-26
Lens, Red . . . . . . . . . . . . . . . . . . . . . . 1017555/01 . . . . 8-80 Main Frame Weldment . . . . . . . . . . . . Ref. . . . . . . . . . . . 7-36
Lens, Red . . . . . . . . . . . . . . . . . . . . . . 591-569/112 . . . . 8-79 Main Frame Weldment . . . . . . . . . . . . Ref. . . . . . . . . . . . 7-46
Light Assembly, Warning, Main Lift Cylinder, Model 7400 . . . . . . Ref. . . . . . . . . . . . 6-61
Flashing (LED), Amber. . . . . . . . . . . . 1017554/102 . . . 8-80 Major Truck Assemblies . . . . . . . . . . . . Ref. . . . . . . . . . . . . 2-3
Light Assembly, Warning, Manifold Assemblies . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 2-4
Flashing (LED), Blue . . . . . . . . . . . . . 1017554/103 . . . 8-80 Manifold Assembly, AC Lift . . . . . . . . . Ref. . . . . . . . . . . . 6-37
Light Assembly, Warning, Manifold Assembly,
Flashing (LED), Clear . . . . . . . . . . . . 1017554/105 . . . 8-80 Deep-Reach, DR32TT . . . . . . . . . . . . 1020906/001 . . . 6-55
Light Assembly, Warning, Manifold Assembly,
Flashing (LED), Green . . . . . . . . . . . . 1017554/104 . . . 8-80 Deep-Reach, DR32TT . . . . . . . . . . . . 1020906/001 . . 7-109
Light Assembly, Warning, Manifold Assembly, Main,
Flashing (LED), Red. . . . . . . . . . . . . . 1017554/101 ... 8-80 AC Lift, Model 7400 . . . . . . . . . . . . 1099643/017 . . . 6-41
Light Assembly, Working . . . . . . . . . . . 1019587/002 ... 8-65 Manifold Assembly, Main,
Light, Sealed Beam, 36V . . . . . . . . . . . 591-452/01 . . ... 8-59 AC Lift, Models 7420 and 7440 . . . . 1099655/009 . . . 6-45
Light, Sealed Beam, 36V . . . . . . . . . . . 591-452/01 . . ... 8-65 Manifold Assembly, Main, DC Lift. . . . . 1099654 . . . . . . . 6-49
Light, Travel . . . . . . . . . . . . . . . . . . . . 591-452 . . . . . ... 8-59 Manifold Assembly, Main, DC Lift. . . . . Ref. . . . . . . . . . . . 6-46
Light, Warning, Manifold Assembly, Single Reach,
Flashing LED Lamp Assembly . . . . . . . Ref.. . . . . . . . . . . . 8-77 Tilt, No Sideshift . . . . . . . . . . . . . . . 1076512/002 . . . 6-53
Light, Warning, Manifold Assembly, Single Reach,
Strobe Lamp Assembly . . . . . . . . . . . Ref.. . . . . . . . . . . . 8-73 Tilt, No Sideshift . . . . . . . . . . . . . . . 1076512/002 . . . 7-99
Light, Warning, Strobe, Amber . . . . . . 591-569/002 . . . . 8-79 Manifold Assembly, Single Reach,
Light, Warning, Strobe, Blue . . . . . . . . 591-569/003 . . . . 8-79 Tilt, Sideshift . . . . . . . . . . . . . . . . . . 1076512/001 . . . 6-53
Light, Warning, Strobe, Clear. . . . . . . . 591-569/005 . . . . 8-79 Manifold Assembly, Single Reach,
Light, Warning, Strobe, Green . . . . . . . 591-569/004 . . . . 8-79 Tilt, Sideshift . . . . . . . . . . . . . . . . . . 1076512/001 . . . 7-99
Light, Warning, Strobe, Red . . . . . . . . . 591-569/001 . . . . 8-79 Manifold Assembly, Tilt and
Light, Working, 36V . . . . . . . . . . . . . . 591-575/001 . . . . 8-65 Sideshift, DR32TT. . . . . . . . . . . . . . . 1014583/002 . . . 6-59
Line Assembly, Free Lift Cylinder . . . . . . 1081066 . . . . . . . 7-68 Manifold Assembly, Tilt and
Link Assembly, Center . . . . . . . . . . . . . 1009381 . . . . . . . . 3-5 Sideshift, DR32TT. . . . . . . . . . . . . . . 1014583/002 . . 7-131
Link Assembly, Drive . . . . . . . . . . . . . . 1009403 . . . . . . . . 3-5 Manifold Assembly, Tilt, DR32TT . . . . . 1014591/002 . . . 6-57
Link Assembly, Idler . . . . . . . . . . . . . . . 1009401 . . . . . . . . 3-5 Manifold Assembly, Tilt, DR32TT . . . . . 1014591/002 . . 7-129
Link, Connecting . . . . . . . . . . . . . . . . . 1039062 . . . . . . . 7-45 Module Assembly, Suppressor . . . . . . . 154-010-405/003. 5-65
Link, Connecting . . . . . . . . . . . . . . . . . 1039062 . . . . . . . 7-51 Monitor Assembly . . . . . . . . . . . . . . . . 1039653/001 . . . 8-37
Link, Connecting . . . . . . . . . . . . . . . . . 681-847 . . . . . . . . 7-17 Motor Assembly, AC Lift
Link, Connecting . . . . . . . . . . . . . . . . . 681-847 . . . . . . . . 7-26 (Sauer Danfoss) . . . . . . . . . . . . . . . . 1052117/700 . . . 6-25
Link, Connecting . . . . . . . . . . . . . . . . . 681-847 . . . . . . . . 7-35


Motor Assembly, AC Lift, EE Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-020 . . . . . . . . 4-21
(Sauer Danfoss) . . . . . . . . . . . . . . . . 1058359/700 . . . . 6-25 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-020 . . . . . . . . 8-45
Motor Assembly, DC Lift . . . . . . . . . . . . 1008685/500 . . . . 6-23 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-020 . . . . . . . . 8-59
Motor Assembly, DC Lift . . . . . . . . . . . . 1019386/500 . . . . 6-23 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-020 . . . . . . . . 8-65
Motor Installations and Assemblies. . . . . Ref. . . . . . . . . . . . . . 2-4 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-468 . . . . . . . . 6-71
Motor, Auxiliary . . . . . . . . . . . . . . . . . 1020545/450 . . . . 6-31 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-013 . . . . . . . . 4-19
Motor, Drive, AC (Danaher TSW) . . . . . 1029753/600 . . . . 5-45 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-013 . . . . . . . . 4-25
Motor, Drive, AC (Danaher TSW) . . . . . 1029754/600 . . . . 5-45 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-054 . . . . . . . . 7-17
Motor, Drive, AC (Danaher TSW) . . . . . 1029753/600 . . . . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-054 . . . . . . . . 7-26
Motor, Drive, AC, UL Class E Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 761-882 . . . . . . . . . 3-9
(Sauer Danfoss) . . . . . . . . . . . . . . . . 1038442/700 . . . . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 7-750-408 . . . . . . . . 3-5
Motor, Drive, AC, UL Class E Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 7-750-412 . . . . . . . . 3-5
(Sauer Danfoss) . . . . . . . . . . . . . . . . 1038442/700 . . . . 5-47 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 7-750-920 . . . . . . . . 4-5
Motor, Drive, AC, UL Class EE Nut, Clamp . . . . . . . . . . . . . . . . . . . . 1020548/001. . . . . 4-7
(Danaher TSW) . . . . . . . . . . . . . . . . 1029754/600 . . . . . 4-5 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 1008283/423. . . . 6-73
Motor, Lift, AC, UL Class E Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 1008676/07. . . . . 6-71
s(Sauer Danfoss) . . . . . . . . . . . . . . . . 1052117/700 . . . . 5-53 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-005 . . . . . . . 8-13
Motor, Lift, AC, UL Class EE Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-014 . . . . . . . 7-77
(Sauer Danfoss) . . . . . . . . . . . . . . . . 1058359/700 . . . . 5-53 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-014 . . . . . . . 7-89
Motor, Lift, DC. . . . . . . . . . . . . . . . . . . 1008685/500 . . . . 5-49 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-015 . . . . . . . 7-77
Motor, Lift, DC, UL Class EE . . . . . . . . . 1019386/500 . . . . 5-49 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-015 . . . . . . . 7-89
Motor, Steer, AC Lift . . . . . . . . . . . . . . 1016481/450 . . . . 3-19 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-016 . . . . . . 7-125
Motor, Steer, AC Lift . . . . . . . . . . . . . . 1016482/450 . . . . 3-19 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-016 . . . . . . 7-129
Motor, Steer, DC Lift. . . . . . . . . . . . . . . 1013151. . . . . . . . 3-15 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-016 . . . . . . 7-131
Mount, Isolation. . . . . . . . . . . . . . . . . . 1016995. . . . . . . . 8-45 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-017 . . . . . . 7-177
Mount, Shock . . . . . . . . . . . . . . . . . . . 776-232 . . . . . . . . 8-45 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-017 . . . . . . 7-181
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 1020545/471 . . . . 5-55 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-017 . . . . . . 7-183
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 1034060/75 . . . . . 5-53 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-017 . . . . . . 7-189
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 1036966/75 . . . . . 5-47 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-018 . . . . . . 7-179
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-003 . . . . . . . 5-37 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-018 . . . . . . 7-187
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-003 . . . . . . . 5-41 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 540-070/417 . . . . 6-71
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-004 . . . . . . . 2-43 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-006 . . . . . . . . 3-27
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-004 . . . . . . . 5-71 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-006 . . . . . . . . 3-33
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-004 . . . . . . 7-117 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-013 . . . . . . . . 4-29
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-005 . . . . . . . 3-27 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-013 . . . . . . . . 4-29
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-005 . . . . . . . 4-19 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-013 . . . . . . . . 8-67
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-005 . . . . . . . 4-25 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-054 . . . . . . . . 7-49
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-005 . . . . . . . 5-15 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-103 . . . . . . . . 5-91
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-005 . . . . . . . 5-21 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-130 . . . . . . . . . 2-7
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-005 . . . . . . . 5-27 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-130 . . . . . . . . . 2-9
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-005 . . . . . . . 5-37 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-130 . . . . . . . . 4-29
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-005 . . . . . . . 5-41 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . . . 3-5
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-005 . . . . . . . . 5-7 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . 7-109
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-005 . . . . . . . 8-45 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 761-878 . . . . . . . 7-101
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-007 . . . . . . . . 3-5 Nut, Lock, Heavy. . . . . . . . . . . . . . . . . 1043403/005. . . 7-187
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-007 . . . . . . . 8-83 Nut, Lock, Heavy, M12 . . . . . . . . . . . . 1043403/005. . . 7-183
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-008 . . . . . . . 4-11 Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-002 . . . . . . . 5-93
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-008 . . . . . . . . 4-3 Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-004 . . . . . . . 5-21
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 600-915/003 . . . . 5-37 Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-004 . . . . . . . 5-37
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 600-915/003 . . . . 5-41 Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-004 . . . . . . . 5-41
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-001 . . . . . . . . 8-45 Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-004 . . . . . . 7-135
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-001 . . . . . . . . 8-67 Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-004 . . . . . . 7-137
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-006 . . . . . . . . 8-73 Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-004 . . . . . . . 7-67


Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-005. . . . . . . 5-61 Pad, Pedal . . . . . . . . . . . . . . . . . . . . . 828-013-346 . . . . 2-51
Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-005. . . . . . . 6-29 Pad, Retainer . . . . . . . . . . . . . . . . . . . 1029043 . . . . . . 7-127
Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-005. . . . . . 7-177 Pad, Retainer . . . . . . . . . . . . . . . . . . . 1029043 . . . . . . 7-133
Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-005. . . . . . 7-179 Pad, Side, Left-Hand . . . . . . . . . . . . . . 370-631/006 . . . . 3-57
Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-005. . . . . . 7-183 Pad, Side, Left-Hand . . . . . . . . . . . . . . 370-631/006 . . . . 3-61
Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-005. . . . . . 7-187 Pad, Steer . . . . . . . . . . . . . . . . . . . . . 1011303 . . . . . . . 2-35
Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-005. . . . . . . 7-55 Panel Assembly, Relay/Control Fuse . . . 1022159/004 . . . 5-69
Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-006. . . . . . 7-123 Pedal Assembly, Deadman, Fore-Aft . . . Ref. . . . . . . . . . . . 4-15
Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-007. . . . . . 7-189 Pedal Assembly, Deadman,
Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-008. . . . . . . 7-57 Side Stance. . . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . 4-21
Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-009. . . . . . . 7-35 Pedal, Deadman, Fore-Aft Stance . . . . . 828-005-573 . . . . 4-19
Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-009. . . . . . . 7-45 Pedal, Machined . . . . . . . . . . . . . . . . 1029587 . . . . . . . 4-25
Nut, Nylon Locking . . . . . . . . . . . . . . . 5-016-009. . . . . . . 7-51 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 1017291 . . . . . . 7-125
Nut, Retainer . . . . . . . . . . . . . . . . . . . 7-812-002. . . . . . . 2-35 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 1017291 . . . . . . 7-131
Nut, Retainer . . . . . . . . . . . . . . . . . . . 7-812-002. . . . . . . 2-43 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 861-013 . . . . . . . . 4-19
Nut, Terminal . . . . . . . . . . . . . . . . . . . 1029753/34 . . . . 5-45 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 861-013 . . . . . . . . 4-25
Nut, Z, Stator . . . . . . . . . . . . . . . . . . . 1029753/09 . . . . 5-45 Pin, Chain Anchor . . . . . . . . . . . . . . . 1004473 . . . . . . . 7-51
Orbitrol, Steering . . . . . . . . . . . . . . . . 1008426 . . . . . . . 3-23 Pin, Chain Anchor . . . . . . . . . . . . . . . 1010323 . . . . . . . 7-49
Orbitrol, Steering . . . . . . . . . . . . . . . . 1008426 . . . . . . . 3-29 Pin, Chain Anchor, Main Lift . . . . . . . . 1012089 . . . . . . . 7-17
O-Ring . . . . . . . . . . . . . . . . . . . . . . . 1038771 . . . . . . . 6-63 Pin, Chain Anchor, Main Lift . . . . . . . . 1012089 . . . . . . . 7-25
O-Ring (> 95 in. OACH) . . . . . . . . . . . 530-534 . . . . . . . . 6-61 Pin, Chain Anchor, Main Lift . . . . . . . . 1012089 . . . . . . . 7-35
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 1004214 . . . . . . . 6-67 Pin, Clip . . . . . . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 2-45
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 1029121 . . . . . . . 3-39 Pin, Contact . . . . . . . . . . . . . . . . . . . . 1-012-071 . . . . . . 8-79
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 1029121 . . . . . . . 3-49 Pin, Contact . . . . . . . . . . . . . . . . . . . . 1-012-071 . . . . . . 8-80
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 1029121 . . . . . . . 3-53 Pin, Contact . . . . . . . . . . . . . . . . . . . . 1-012-512/007. . . 6-23
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 1034060/85 . . . . 5-47 Pin, Contact . . . . . . . . . . . . . . . . . . . . 1-012-512/007. . . 8-65
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 1034060/85 . . . . 5-53 Pin, Contact . . . . . . . . . . . . . . . . . . . . 1014281/003 . . . 3-61
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 1038771 . . . . . . . 6-67 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 1023415 . . . . . . 7-109
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 1038771 . . . . . . . 6-69 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 1023415 . . . . . . . 7-99
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 1038832 . . . . . . . 6-69 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-910 . . . . . . . . 4-19
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 11015-39 . . . . . . . 6-61 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-910 . . . . . . . . 4-25
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 11015-39 . . . . . . . 6-65 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-930 . . . . . . . . . 3-9
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 530-533 . . . . . . . . 6-63 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 811-563 . . . . . . . 7-125
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 591-569/117 . . . . 8-79 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 811-563 . . . . . . . 7-131
Outlet, Sensor Cable . . . . . . . . . . . . . . 1029753/36 . . . . 5-45 Pin, Cylinder Mounting . . . . . . . . . . . . 1023443 . . . . . . 7-109
Packing . . . . . . . . . . . . . . . . . . . . . . . 1055355 . . . . . . . 6-63 Pin, Cylinder Mounting . . . . . . . . . . . . 1023443 . . . . . . . 7-99
Packing . . . . . . . . . . . . . . . . . . . . . . . 1055355 . . . . . . . 6-69 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-139
Pad, Aft . . . . . . . . . . . . . . . . . . . . . . . 1011296 . . . . . . . 2-35 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-141
Pad, Back . . . . . . . . . . . . . . . . . . . . . 828-004-287. . . . . . 8-5 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-143
Pad, Back . . . . . . . . . . . . . . . . . . . . . 828-004-287. . . . . . 8-7 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-145
Pad, Backrest . . . . . . . . . . . . . . . . . . . 1056251 . . . . . . . 8-13 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-147
Pad, Bow, Inner Telescopic. . . . . . . . . . 1009950 . . . . . . . 7-25 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-149
Pad, Brake Bracket . . . . . . . . . . . . . . . 828-013-348. . . . . 2-51 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-151
Pad, Elbow. . . . . . . . . . . . . . . . . . . . . 1014217 . . . . . . . 2-43 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-153
Pad, Floor . . . . . . . . . . . . . . . . . . . . . 1058974 . . . . . . . 2-51 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-155
Pad, Floor . . . . . . . . . . . . . . . . . . . . . 1058974 . . . . . . . 2-51 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-157
Pad, Floor, ThermaKit . . . . . . . . . . . . . 1015813 . . . . . . . 2-51 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-159
Pad, Floor, ThermaKit . . . . . . . . . . . . . 1046914 . . . . . . . 2-51 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-161
Pad, Friction . . . . . . . . . . . . . . . . . . . . 1065061/011 . . . 4-13 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-163
Pad, Hip . . . . . . . . . . . . . . . . . . . . . . 1011301 . . . . . . . 2-35 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-165
Pad, Hip . . . . . . . . . . . . . . . . . . . . . . 1014220 . . . . . . . 2-43 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-167
Pad, Kickback 1036671 . . . . . . . . . . . 7-35 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/005 . . 7-169
Pad, Kickback . . . . . . . . . . . . . . . . . . 1009451 . . . . . . 7-105 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/006 . . 7-139
Pad, Kickback . . . . . . . . . . . . . . . . . . 1009451 . . . . . . . 7-45 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/006 . . 7-141
Pad, Knee . . . . . . . . . . . . . . . . . . . . . 1011306 . . . . . . . 2-35 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/006 . . 7-153
Pad, Knee . . . . . . . . . . . . . . . . . . . . . 1014222 . . . . . . . 2-43 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/006 . . 7-155
Pad, Pedal . . . . . . . . . . . . . . . . . . . . . 828-013-345. . . . . 2-51 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/006 . . 7-157


Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/006 . . . 7-159 Plate, Cover . . . . . . . . . . . . . . . . . . . . 1048703 . . . . . . . 8-53
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/006 . . . 7-161 Plate, Cover . . . . . . . . . . . . . . . . . . . . 1049088 . . . . . . . 8-53
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/006 . . . 7-163 Plate, Cover, Height Sensor . . . . . . . . . 1073437 . . . . . . . 5-83
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/006 . . . 7-165 Plate, Cover, Height Sensor . . . . . . . . . 1073438 . . . . . . . 5-87
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/006 . . . 7-167 Plate, Cover, Hose Take-Up . . . . . . . . . 1044429 . . . . . . . 7-90
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1012796/006 . . . 7-169 Plate, Fan . . . . . . . . . . . . . . . . . . . . . . 1010831 . . . . . . . 5-91
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1045951. . . . . . . 7-171 Plate, Friction . . . . . . . . . . . . . . . . . . . 1041460 . . . . . . . 4-29
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1045951. . . . . . . 7-173 Plate, Kickback Block . . . . . . . . . . . . . . 1012603 . . . . . . . 7-17
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 1045951. . . . . . . 7-175 Plate, Kickback Block . . . . . . . . . . . . . . 1012603 . . . . . . . 7-35
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 812-407 . . . . . . . 7-193 Plate, Kickback Block . . . . . . . . . . . . . . 1012603 . . . . . . . 7-45
Pin, Eccentric, Fixed . . . . . . . . . . . . . . . 1021586. . . . . . . 7-109 Plate, Kickback . . . . . . . . . . . . . . . . . . 1045625 . . . . . . . 7-46
Pin, Fork . . . . . . . . . . . . . . . . . . . . . . . 811-885 . . . . . . . 7-195 Plate, Lock, Sensor Bearing. . . . . . . . . . 1029753/39. . . . . 5-45
Pin, Hose . . . . . . . . . . . . . . . . . . . . . . 1065525. . . . . . . . 7-68 Plate, Mounting . . . . . . . . . . . . . . . . . . 1009771 . . . . . . . 4-19
Pin, Hose, Auxiliary . . . . . . . . . . . . . . . 1065547. . . . . . . . 7-68 Plate, Mounting . . . . . . . . . . . . . . . . . . 1009771 . . . . . . . 4-25
Pin, Inner Arm . . . . . . . . . . . . . . . . . . . 623-003-050 . . . . . 7-99 Plate, Mounting . . . . . . . . . . . . . . . . . . 1017533 . . . . . . . 8-73
Pin, Pivot (1011137 Opposite side) . . . . 828-003-078 . . . . . . 3-5 Plate, Mounting . . . . . . . . . . . . . . . . . . 1017553 . . . . . . . 8-77
Pin, Pivot . . . . . . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 2-39 Plate, Mounting, Clamp . . . . . . . . . . . . 1019876 . . . . . . . 7-67
Pin, Retainer . . . . . . . . . . . . . . . . . . . . 116-000-342 . . . . 7-113 Plate, Mounting, Clamp . . . . . . . . . . . . 1019876 . . . . . . . 7-77
Pin, Spiral . . . . . . . . . . . . . . . . . . . . . . 810-717 . . . . . . . . . 4-7 Plate, Mounting, Clamp . . . . . . . . . . . . 1019877 . . . . . . . 7-67
Pin, Spiral . . . . . . . . . . . . . . . . . . . . . . 810-722 . . . . . . . . 7-93 Plate, Mounting, Clamp . . . . . . . . . . . . 1019877 . . . . . . . 7-77
Pin, Spiral . . . . . . . . . . . . . . . . . . . . . . 810-756 . . . . . . . . 3-17 Plate, Mounting, Clamp . . . . . . . . . . . . 1050997 . . . . . . . 7-77
Pin, Spiral . . . . . . . . . . . . . . . . . . . . . . 810-761 . . . . . . . 7-191 Plate, Mounting, Clamp . . . . . . . . . . . . 1051008 . . . . . . . 7-77
Pin, Spiral . . . . . . . . . . . . . . . . . . . . . . 810-763 . . . . . . . 7-191 Plate, Mounting, Clamp . . . . . . . . . . . . 1052273 . . . . . . . 7-78
Pin, Spring . . . . . . . . . . . . . . . . . . . . . 5-024-010 . . . . . . . 3-35 Plate, Mounting, Clamp . . . . . . . . . . . . 1052274 . . . . . . . 7-78
Pin, Spring . . . . . . . . . . . . . . . . . . . . . 5-024-010 . . . . . . . 3-45 Plate, Mounting, Clamp . . . . . . . . . . . . 1053558 . . . . . . . 7-78
Piston, Deep-Reach . . . . . . . . . . . . . . . 1013792/412 . . . . 6-71 Plate, Mounting, Clamp . . . . . . . . . . . . 1053560 . . . . . . . 7-78
Piston, Lowering Cushion, Main Lift . . . . 780-004-110 . . . . . 6-69 Plate, Mounting, Clamp . . . . . . . . . . . . 1067329 . . . . . . . 7-90
Piston, Lowering Cushion, Main Lift, Plate, Mounting, Clamp, Half . . . . . . . . 1012967 . . . . . . . 7-67
Model 7400 . . . . . . . . . . . . . . . . . . 780-004-110 . . . . . 6-61 Plate, Mounting, Clamp, Hose . . . . . . . 1045836 . . . . . . . 7-90
Piston, Lowering Cushion, Main Lift, Plate, Mounting, Clamp, Hose . . . . . . . 1045837 . . . . . . . 7-90
Model 7400 . . . . . . . . . . . . . . . . . . 780-004-110 . . . . . 6-67 Plate, Mounting, Clamp, Hose . . . . . . . 1045838 . . . . . . . 7-90
Piston, Lowering Cushion, Main Lift, Plate, Mounting, Contactor, AC Lift . . . . 1017939 . . . . . . . 5-41
Models 7420 and 7440 . . . . . . . . . . 780-004-110 . . . . . 6-63 Plate, Mounting, Contactor, AC Lift . . . . 1018334 . . . . . . . 5-41
Piston, Lowering . . . . . . . . . . . . . . . . . 780-004-110 . . . . . 6-65 Plate, Mounting, Contactor, AC Lift . . . . 1027896 . . . . . . . 5-41
Piston, Pressure . . . . . . . . . . . . . . . . . . 1078364. . . . . . . . 6-67 Plate, Mounting, Contactor, DC Lift . . . . 1017939 . . . . . . . 5-37
Piston, Pressure, Free Lift, Staging, Plate, Mounting, Contactor, DC Lift . . . . 1018334 . . . . . . . 5-37
Models 7420 and 7440 . . . . . . . . . . 1088993. . . . . . . . 6-69 Plate, Mounting, Contactor, DC Lift . . . . 1027896 . . . . . . . 5-37
Piston, Single Reach . . . . . . . . . . . . . . . 1022180/412 . . . . 6-71 Plate, Mounting, Height Sensor . . . . . . . 1073540 . . . . . . . 5-87
Piston, Tilt, DR32TT . . . . . . . . . . . . . . . 540-067/412 . . . . 6-73 Plate, Pad . . . . . . . . . . . . . . . . . . . . . . 828-009-201 . . . . . 4-29
Piston, Tilt, R35TT and R45TT . . . . . . . . 1008283/412 . . . . 6-73 Plate, Shim . . . . . . . . . . . . . . . . . . . . . 1068783/001. . . . 7-18
Plate Assembly, Standoff. . . . . . . . . . . . 1041713. . . . . . . . 7-67 Plate, Shim . . . . . . . . . . . . . . . . . . . . . 1068783/001. . . . 7-26
Plate Weldment, Slider . . . . . . . . . . . . . 1014664. . . . . . . . 4-29 Plate, Shim . . . . . . . . . . . . . . . . . . . . . 1068783/002. . . . 7-18
Plate, Auxiliary Hose . . . . . . . . . . . . . . 1065524. . . . . . . . 7-68 Plate, Shim . . . . . . . . . . . . . . . . . . . . . 1068783/002. . . . 7-26
Plate, Auxiliary Specification (English) . . 412-870 . . . . . . . . 2-27 Plate, Specification, Mast . . . . . . . . . . . 412-130 . . . . . . . . 2-27
Plate, Auxiliary Specification (French). . . 412-871 . . . . . . . . 2-27 Plate, Specification, Motor . . . . . . . . . . 114-009-503 . . . . . . 4-5
Plate, Base, Hose Take-Up . . . . . . . . . . 1044351. . . . . . . . 7-90 Plate, Specification, Tractor (English) . . . 412-843 . . . . . . . . 2-27
Plate, Carrier. . . . . . . . . . . . . . . . . . . . 623-010-109 . . . . 7-191 Plate, Specification, Tractor (French) . . . 412-844 . . . . . . . . 2-27
Plate, Carrier. . . . . . . . . . . . . . . . . . . . 623-010-284 . . . . 7-191 Plate, Standoff. . . . . . . . . . . . . . . . . . . 1027395 . . . . . . . 7-77
Plate, Carrier. . . . . . . . . . . . . . . . . . . . 828-008-202 . . . . 7-191 Plate, Terminal Mounting . . . . . . . . . . . 1049017 . . . . . . 7-109
Plate, Carrier. . . . . . . . . . . . . . . . . . . . 828-008-204 . . . . 7-191 Plate, Terminal Mounting . . . . . . . . . . . 1049017 . . . . . . . 7-99
Plate, Clamp, Hose . . . . . . . . . . . . . . . 1015585. . . . . . . . 7-67 Plate, UL Type E . . . . . . . . . . . . . . . . . 1066855/002. . . . 2-27
Plate, Clamp, Hose . . . . . . . . . . . . . . . 1045871. . . . . . . . 7-90 Plate, UL Type EE. . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 2-27
Plate, Clamp, Hose . . . . . . . . . . . . . . . 1065550. . . . . . . . 7-68 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 1003647/003. . . . 6-55
Plate, Compression Spring . . . . . . . . . . 828-009-205 . . . . . 4-29 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 1012727/001. . . . 6-53
Plate, Cover . . . . . . . . . . . . . . . . . . . . 1017596. . . . . . . . . 4-3 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 1020545/466. . . . 5-55
Plate, Cover . . . . . . . . . . . . . . . . . . . . 1017597. . . . . . . . . 4-3 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 114-006-620 . . . . . 6-13
Plate, Cover . . . . . . . . . . . . . . . . . . . . 1041601. . . . . . . . 8-49 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 114-006-620 . . . . . . 6-5
Plate, Cover . . . . . . . . . . . . . . . . . . . . 1041602. . . . . . . . 8-49 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 792-468 . . . . . . . . 6-53
Plate, Cover . . . . . . . . . . . . . . . . . . . . 1043472. . . . . . . . 8-49 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 861-312 . . . . . . . . 3-23
Plate, Cover . . . . . . . . . . . . . . . . . . . . 1048702. . . . . . . . 8-53 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 861-312 . . . . . . . . 3-27


Plug. . . . . . . . . . . . . . . . . . . . . . . . . . 861-312 . . . . . . . . 3-29 Pulley, 0.66 in. W . . . . . . . . . . . . . . . 1044352 . . . . . . . 7-90
Plug. . . . . . . . . . . . . . . . . . . . . . . . . . 861-312 . . . . . . . . 3-33 Pulley, 0.99 in. W . . . . . . . . . . . . . . . 1044353 . . . . . . . 7-90
Plug, #10. . . . . . . . . . . . . . . . . . . . . . 1003647/010 . . . 6-41 Pulley, Cable, Over-the-Mast . . . . . . . . 1004665 . . . . . . . 7-67
Plug, #10. . . . . . . . . . . . . . . . . . . . . . 1003647/010 . . . 6-45 Pulley, Cable, Over-the-Mast . . . . . . . . 1004665 . . . . . . . 7-77
Plug, #10. . . . . . . . . . . . . . . . . . . . . . 1003647/010 . . . 6-49 Pulley, Chain, Free Lift . . . . . . . . . . . . . 401-503 . . . . . . . . 7-55
Plug, #6. . . . . . . . . . . . . . . . . . . . . . . 1003647/006 . . . 6-41 Pulley, Hose and Cable . . . . . . . . . . . . 1036977 . . . . . . . 7-57
Plug, #6. . . . . . . . . . . . . . . . . . . . . . . 1003647/006 . . . 6-45 Pulley, Hose, Auxiliary, Over-the-Mast . . 828-010-203 . . . . 7-67
Plug, #6. . . . . . . . . . . . . . . . . . . . . . . 1003647/006 . . . 6-49 Pulley, Hose, Lift, Over-the-Mast . . . . . . 1019061 . . . . . . . 7-67
Plug, #8. . . . . . . . . . . . . . . . . . . . . . . 1003647/008 . . . 6-45 Pulley, Hose, Lift, Over-the-Mast . . . . . . 1019061 . . . . . . . 7-77
Plug, #8. . . . . . . . . . . . . . . . . . . . . . . 1003647/008 . . . 6-49 Pulley, Sheave, Main Lift Chain . . . . . . 1077503 . . . . . . . 7-17
Plug, Bearing Filler . . . . . . . . . . . . . . . 1035670/002 . . . . 4-7 Pulley, Sheave, Main Lift Chain . . . . . . 1077503 . . . . . . . 7-25
Plug, Button . . . . . . . . . . . . . . . . . . . . 1039179 . . . . . . . 4-19 Pulley, Sheave, Main Lift Chain . . . . . . 1077503 . . . . . . . 7-35
Plug, Button . . . . . . . . . . . . . . . . . . . . 1039179 . . . . . . . 4-25 Pump and Motor Assembly, Auxiliary . . Ref. . . . . . . . . . . . 6-29
Plug, Cavity, Secondary Pump, Auxiliary . . . . . . . . . . . . . . . . . 1020558/100 . . . 6-31
Control Handle . . . . . . . . . . . . . . . . 1025587 . . . . . . . 3-57 Pump, Auxiliary . . . . . . . . . . . . . . . . . 1020558/100 . . . 6-35
Plug, Cavity, Secondary Pump, Lift, AC . . . . . . . . . . . . . . . . . . 1024064/100 . . . 6-25
Control Handle . . . . . . . . . . . . . . . . 1025587 . . . . . . . 3-61 Pump, Lift, AC . . . . . . . . . . . . . . . . . . 1024064/100 . . . 6-34
Plug, Center . . . . . . . . . . . . . . . . . . . . 828-005-716. . . . . 3-29 Pump, Lift, DC, Dual . . . . . . . . . . . . . . 1012363/100 . . . 6-23
Plug, Center . . . . . . . . . . . . . . . . . . . . 828-005-716. . . . . 3-33 Pump, Lift, DC, Dual . . . . . . . . . . . . . . 1012363/100 . . . 6-33
Plug, Dipstick . . . . . . . . . . . . . . . . . . . 828-006-440. . . . . . 4-5 Pump, Lift, DC, Single . . . . . . . . . . . . . 500-488/200 . . . . 6-23
Plug, Expansion . . . . . . . . . . . . . . . . . N/A . . . . . . . . . . . 6-41 Pump, Lift, DC, Single . . . . . . . . . . . . . 500-488/200 . . . . 6-32
Plug, Expansion . . . . . . . . . . . . . . . . . N/A . . . . . . . . . . . 6-41 Rail, Sensing, Steer Limit . . . . . . . . . . . 1079025 . . . . . . . 3-17
Plug, Expansion . . . . . . . . . . . . . . . . . N/A . . . . . . . . . . . 6-45 Relay (K1, K2, K3, and K4) . . . . . . . . . 1-100-068 . . . . . . 5-69
Plug, Expansion . . . . . . . . . . . . . . . . . N/A . . . . . . . . . . . 6-45 Relay, Travel Alarm/Light(s) . . . . . . . . . 1-100-013 . . . . . . 8-59
Plug, Expansion . . . . . . . . . . . . . . . . . N/A . . . . . . . . . . . 6-49 Reservoir, AC Lift, Fore-Aft,
Plug, Expansion . . . . . . . . . . . . . . . . . N/A . . . . . . . . . . . 6-49 Model 7400 EH > 330 in.,
Plug, Expansion . . . . . . . . . . . . . . . . . N/A . . . . . . . . . . . 6-49 Models 7420 and 7440. . . . . . . . . . 1059245/004 . . . 6-19
Plug, Expansion . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 6-53 Reservoir, AC Lift, Fore-Aft,
Plug, Expansion . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 6-55 Model 7400, EH < 331 in.. . . . . . . . 1059245/002 . . . 6-19
Plug, Expansion . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 6-55 Reservoir, AC Lift, Side Stance,
Plug, Expansion . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 6-59 Model 7400 EH > 330 in.,
Plug, Expansion . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 6-59 Models 7420 and 7440. . . . . . . . . . 1059245/005 . . . 6-19
Plug, Filler, Drive Unit Gear Case . . . . . 782-425 . . . . . . . . . 4-5 Reservoir, AC Lift, Side Stance,
Plug, HTI, #4 . . . . . . . . . . . . . . . . . . . 1003647/004 . . . 6-41 Model 7400, EH < 331 in.. . . . . . . . 1059245/003 . . . 6-19
Plug, HTI, #4 . . . . . . . . . . . . . . . . . . . 1003647/004 . . . 6-45 Reservoir, Auxiliary,
Plug, HTI, #4 . . . . . . . . . . . . . . . . . . . 1003647/004 . . . 6-49 Model 7400 EH > 330 in. . . . . . . . . 1024003 . . . . . . . 6-19
Plug, Hydraulic Filter, Reservoir, Auxiliary,
AC Lift Main Manifold . . . . . . . . . . . 1018226/001 . . . 6-41 Models 7420 and 7440. . . . . . . . . . 1044912 . . . . . . . 6-19
Plug, Hydraulic Filter, Reservoir, DC Lift . . . . . . . . . . . . . . . . 1059245/001 . . . 6-19
AC Lift Main Manifold . . . . . . . . . . . 1018226/001 . . . 6-45 Resistor Assembly, Horn . . . . . . . . . . . 1-110-847/007. . . 5-65
Plug, Hydraulic Filter, Resistor, Lift Power Amplifier
DC Lift Main Manifold . . . . . . . . . . . 1018226/001 . . . 6-49 Precharge (LR) . . . . . . . . . . . . . . . . . 828-011-106/002. 5-41
Plug, Magnetic . . . . . . . . . . . . . . . . . . 1039133 . . . . . . . 6-19 Resistor, Traction Power
Plug, Mechanical (> 95 in. OACH) . . . . 1024922 . . . . . . . 6-61 Amplifier Precharge (TR) . . . . . . . . . . 828-011-106/001. 5-41
Plug, Mechanical . . . . . . . . . . . . . . . . 828-006-812. . . . . 6-65 Resistor, Traction Power
Plug, Mechanical Piston . . . . . . . . . . . . 1074468 . . . . . . . 6-67 Amplifier Precharge (TR) . . . . . . . . . . 828-011-106/003. 5-37
Plug, Mechanical Piston . . . . . . . . . . . . 1081250 . . . . . . . 6-69 Resistor, Variable, Lift
Plug, Mechanical . . . . . . . . . . . . . . . . 1029552 . . . . . . . 6-63 Potentiometer (VR2) . . . . . . . . . . . . . 1017546/003 . . . 3-53
Plug, Mechanical, Cylinder . . . . . . . . . 1072059 . . . . . . . 6-65 Resistor, Variable, Lift
Plug, Pipe. . . . . . . . . . . . . . . . . . . . . . 782-426 . . . . . . . . . 4-7 Potentiometer (VR2), Fore-Aft Stance. . 1017546/002 . . . 3-39
Plug, Piston, Main Lift, Model 7400 . . . 828-006-812. . . . . 6-61 Resistor, Variable, Lift
Plug, Piston, Main Lift, Potentiometer (VR2), Fore-Aft Stance. . 1017546/002 . . . 3-43
Models 7420 and 7440 . . . . . . . . . . 1053820 . . . . . . . 6-63 Resistor, Variable, Lift
Pocket, Manual . . . . . . . . . . . . . . . . . . 828-006-843. . . . . 2-27 Potentiometer (VR2), Side Stance . . . . 1017546/003 . . . 3-49
Post . . . . . . . . . . . . . . . . . . . . . . . . . . 1030426/017 . . . 8-11 Resistor, Variable, Travel
Post . . . . . . . . . . . . . . . . . . . . . . . . . . 1030426/018 . . . 8-11 Potentiometer (VR1) . . . . . . . . . . . . . 1017546/001 . . . 3-53
Post . . . . . . . . . . . . . . . . . . . . . . . . . . 1030431/009 . . . 8-13 Resistor, Variable, Travel
Power Amplifier, Lift . . . . . . . . . . . . . . 1015187/003 . . . 5-32 Potentiometer (VR1), Fore-Aft Stance. . 1017546/001 . . . 3-39
Power Amplifier, Traction . . . . . . . . . . . 1014593/003 . . . 5-31 Resistor, Variable, Travel
Pressure Transducer (CYL-P), AC Lift . . . . 1095161/001 . . . 6-41 Potentiometer (VR1), Fore-Aft Stance. . 1017546/001 . . . 3-43
Pressure Transducer (CYL-P), AC Lift . . . . 1095161/001 . . . 6-45 Resistor, Variable, Travel
Pressure Transducer (CYL-P), DC Lift . . . . 1095161/001 . . . 6-49 Potentiometer (VR1), Side Stance . . . . 1017546/001 . . . 3-49


Resistor, Variable, Travel Ring, Retaining . . . . . . . . . . . . . . . . . . 810-117 . . . . . . . . 3-61
Potentiometer (VR3) . . . . . . . . . . . . . . 1017841/001 . . . . 3-57 Ring, Retaining . . . . . . . . . . . . . . . . . . 810-118 . . . . . . . . 3-57
Resistor, Variable, Travel Ring, Retaining . . . . . . . . . . . . . . . . . . 810-118 . . . . . . . . 3-61
Potentiometer (VR3) . . . . . . . . . . . . . . 1017841/001 . . . . 3-61 Ring, Retaining . . . . . . . . . . . . . . . . . . 810-132 . . . . . . . 7-129
Retainer, Bearing . . . . . . . . . . . . . . . . . 623-009-300 . . . . 7-101 Ring, Retaining . . . . . . . . . . . . . . . . . . 810-132 . . . . . . . 7-131
Retainer, Bearing . . . . . . . . . . . . . . . . . 623-009-300 . . . . 7-113 Ring, Retaining, Crescent . . . . . . . . . . 1017662 . . . . . . . 3-61
Retainer, Handle . . . . . . . . . . . . . . . . . 1052977. . . . . . . . 3-39 Ring, Retaining, External . . . . . . . . . . . 1022180/419. . . . 6-71
Retainer, Handle . . . . . . . . . . . . . . . . . 1052977. . . . . . . . 3-43 Ring, Retaining, External . . . . . . . . . . . 540-070/415 . . . . 6-71
Retainer, Handle . . . . . . . . . . . . . . . . . 1052977. . . . . . . . 3-49 Ring, Retaining, Internal . . . . . . . . . . . . 1022180/418. . . . 6-71
Retainer, Handle . . . . . . . . . . . . . . . . . 1052977. . . . . . . . 3-53 Ring, Retaining, Internal . . . . . . . . . . . . 540-070/418 . . . . 6-71
Retainer, Hex . . . . . . . . . . . . . . . . . . . 1069041. . . . . . . 7-109 Ring, Retaining, Push-On . . . . . . . . . . . 810-488/014 . . . . 2-11
Retainer, Hose. . . . . . . . . . . . . . . . . . . 1058978. . . . . . . . 7-78 Ring, Retaining, Sensor Bearing . . . . . . 1029753/37. . . . . 5-45
Retainer, Hose. . . . . . . . . . . . . . . . . . . 1058978. . . . . . . . 7-89 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 810-028 . . . . . . . . 6-61
Retainer, Hose. . . . . . . . . . . . . . . . . . . 1065765. . . . . . . . 7-68 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 810-028 . . . . . . . . 6-63
Retainer, Pin . . . . . . . . . . . . . . . . . . . . 1012091. . . . . . . . 7-17 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 810-028 . . . . . . . . 6-65
Retainer, Spring. . . . . . . . . . . . . . . . . . 1009461. . . . . . . . 4-19 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 810-030 . . . . . . . 7-113
Retainer, Spring. . . . . . . . . . . . . . . . . . 1009461. . . . . . . . 4-25 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 810-045 . . . . . . . . 7-57
Ring . . . . . . . . . . . . . . . . . . . . . . . . . . 116-000-331 . . . . 7-113 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 810-052 . . . . . . . . 7-45
Ring . . . . . . . . . . . . . . . . . . . . . . . . . . 828-006-317 . . . . . 3-23 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 810-068 . . . . . . . 7-113
Ring . . . . . . . . . . . . . . . . . . . . . . . . . . 828-006-317 . . . . . 3-27 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 810-136 . . . . . . . . 7-45
Ring . . . . . . . . . . . . . . . . . . . . . . . . . . 828-006-317 . . . . . 3-29 Ring, Snap, External . . . . . . . . . . . . . . 1008283/416. . . . 6-73
Ring . . . . . . . . . . . . . . . . . . . . . . . . . . 828-006-317 . . . . . 3-33 Ring, Snap, External . . . . . . . . . . . . . . 540-067/416 . . . . 6-73
Ring, Backup. . . . . . . . . . . . . . . . . . . . 1077661. . . . . . . . 6-67 Ring, Snap, External . . . . . . . . . . . . . . 810-137 . . . . . . . 7-105
Ring, Backup. . . . . . . . . . . . . . . . . . . . 1077661. . . . . . . . 6-69 Ring, Snap, External . . . . . . . . . . . . . . 810-215 . . . . . . . . 3-39
Ring, Backup. . . . . . . . . . . . . . . . . . . . 1077665. . . . . . . . 6-69 Ring, Stop . . . . . . . . . . . . . . . . . . . . . 27892-00 . . . . . . . 6-65
Ring, Backup. . . . . . . . . . . . . . . . . . . . 531-025 . . . . . . . . 6-63 Ring, Strobe . . . . . . . . . . . . . . . . . . . . 591-569/118 . . . . 8-79
Ring, Lock, Internal. . . . . . . . . . . . . . . . 1008283/415 . . . . 6-73 Rod, Adjustment . . . . . . . . . . . . . . . . . 1009691 . . . . . . . 4-19
Ring, Lock, Internal. . . . . . . . . . . . . . . . 540-067/415 . . . . 6-73 Rod, Adjustment . . . . . . . . . . . . . . . . . 1009691 . . . . . . . 4-25
Ring, Locking . . . . . . . . . . . . . . . . . . . 1038442/10 . . . . . 5-47 Rod, Adjustment . . . . . . . . . . . . . . . . . 1089075 . . . . . . . 4-19
Ring, Locking . . . . . . . . . . . . . . . . . . . 1038442/18 . . . . . 5-47 Rod, Adjustment . . . . . . . . . . . . . . . . . 1089075 . . . . . . . 4-25
Ring, Locking . . . . . . . . . . . . . . . . . . . 1052117/08 . . . . . 5-53 Rod, Cylinder, Sideshift . . . . . . . . . . . . 1014796/411. . . . 6-75
Ring, Locking . . . . . . . . . . . . . . . . . . . 1052117/10 . . . . . 5-53 Rod, Deep-Reach. . . . . . . . . . . . . . . . . 1013792/413. . . . 6-71
Ring, Nilos . . . . . . . . . . . . . . . . . . . . . 1090061. . . . . . . . . 4-3 Rod, Piston . . . . . . . . . . . . . . . . . . . . . 1054092/. . . . . . . 6-63
Ring, Pivot . . . . . . . . . . . . . . . . . . . . . 1008753. . . . . . . . . 4-7 Rod, Piston . . . . . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 6-61
Ring, Ram Spacer (87 in. OACH Only) . 1016480/001 . . . . 6-67 Rod, Piston, Free Lift, Non-Staging . . . . . Ref. . . . . . . . . . . . . 6-65
Ring, Ram Spacer (88 in. OACH Only) . 1016480/002 . . . . 6-67 Rod, Piston, Free Lift, Staging . . . . . . . . Ref. . . . . . . . . . . . . 6-67
Ring, Ram Spacer (89 in. OACH Only) . 1016480/003 . . . . 6-67 Rod, Piston, Free Lift, Staging . . . . . . . . Ref. . . . . . . . . . . . . 6-69
Ring, Ram Spacer (90 in. OACH Only) . 1016480/004 . . . . 6-67 Rod, Piston, Tilt, DR32TT . . . . . . . . . . . 540-067/411 . . . . 6-73
Ring, Ram Spacer (91 in. OACH Only) . 1016480/005 . . . . 6-67 Rod, Piston, Tilt, R35TT and R45TT . . . . 1008283/411. . . . 6-73
Ring, Ram Spacer (92 in. OACH Only) . 1016480/006 . . . . 6-67 Rod, Single Reach . . . . . . . . . . . . . . . . 1022180/413. . . . 6-71
Ring, Ram Spacer (93 in. OACH Only) . 1016480/007 . . . . 6-67 Roller Assembly . . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . . 2-9
Ring, Ram Spacer (94 in. OACH Only) . 1016480/008 . . . . 6-67 Roller Assembly, Battery . . . . . . . . . . . . 828-006-727/001 . 2-11
Ring, Retainer . . . . . . . . . . . . . . . . . . . 780-004-100 . . . . . 6-65 Roller Assembly, Battery . . . . . . . . . . . . 828-006-727/002 . 2-11
Ring, Retaining . . . . . . . . . . . . . . . . . . 1017662. . . . . . . . 3-57 Roller Assembly, Battery . . . . . . . . . . . . 828-006-727/006 . 2-11
Ring, Retaining . . . . . . . . . . . . . . . . . . 1017784. . . . . . . 7-123 Roller Assembly, Battery . . . . . . . . . . . . 828-006-727/016 . 2-11
Ring, Retaining . . . . . . . . . . . . . . . . . . 1017784. . . . . . . 7-125 Roller Assembly, Battery . . . . . . . . . . . . Ref. . . . . . . . . . . . . . 2-7
Ring, Retaining . . . . . . . . . . . . . . . . . . 1021630. . . . . . . 7-113 Roller . . . . . . . . . . . . . . . . . . . . . . . . . 1062459/001. . . . 7-55
Ring, Retaining . . . . . . . . . . . . . . . . . . 27892-00 . . . . . . . 6-61 Roller . . . . . . . . . . . . . . . . . . . . . . . . . 1062459/002. . . . 7-55
Ring, Retaining . . . . . . . . . . . . . . . . . . 410-022/11 . . . . . . 4-7 Roller, Battery . . . . . . . . . . . . . . . . . . . 123-001-382 . . . . . 2-11
Ring, Retaining . . . . . . . . . . . . . . . . . . 570-427/513 . . . . 5-49 Rotor, Drive Motor (Danaher TSW) . . . . 1029753/04. . . . . 5-45
Ring, Retaining . . . . . . . . . . . . . . . . . . 780-004-100 . . . . . 6-61 Rotor, Drive Motor (Sauer Danfoss) . . . . 1038442/01. . . . . 5-47
Ring, Retaining . . . . . . . . . . . . . . . . . . 780-004-100 . . . . . 6-63 Rotor, Lift Motor (Sauer Danfoss) . . . . . . 1052117/01. . . . . 5-53
Ring, Retaining . . . . . . . . . . . . . . . . . . 780-004-100 . . . . . 6-67 Scissor Assembly, Deep-Reach, DR32TT . 1080375 . . . . . . 7-109
Ring, Retaining . . . . . . . . . . . . . . . . . . 780-004-100 . . . . . 6-69 Scissor, Arm to Carriage,
Ring, Retaining . . . . . . . . . . . . . . . . . . 810-022 . . . . . . . . . 3-9 Left-Hand Outer, DR32TT . . . . . . . . . . 1042559 . . . . . . 7-113
Ring, Retaining . . . . . . . . . . . . . . . . . . 810-107 . . . . . . . . 3-33 Scissor, Arm to Carriage,
Ring, Retaining . . . . . . . . . . . . . . . . . . 810-117 . . . . . . . . 3-57 Right-Hand Outer, DR32TT. . . . . . . . . 1042558 . . . . . . 7-113


Scissor, Arm to Mast, Screw . . . . . . . . . . ..... ......... 1075831 . . . . . . . 6-69
Left-Hand Outer, DR32TT. . . . . . . . . . 1007302 . . . . . . 7-113 Screw . . . . . . . . . . ..... ......... 1075947/001 . . . 6-69
Scissor, Arm to Mast, Screw . . . . . . . . . . ..... ......... 23006 . . . . . . . . 7-121
Right-Hand Outer, DR32TT . . . . . . . . 1007305 . . . . . . 7-113 Screw . . . . . . . . . . ..... ......... 5-001-001 . . . . . . . 2-7
Scissor, Arm, Inner, R35TT and R45TT . . 1022186 . . . . . . 7-101 Screw . . . . . . . . . . ..... ......... 5-001-001 . . . . . . . 2-9
Scissor, Arm, Outside Left-Hand, Screw . . . . . . . . . . ..... ......... 5-001-001 . . . . . . 4-19
R35TT and R45TT. . . . . . . . . . . . . . . 1020235 . . . . . . 7-101 Screw . . . . . . . . . . ..... ......... 5-001-001 . . . . . . 4-25
Scissor, Arm, Outside Right-Hand, Screw . . . . . . . . . . ..... ......... 5-001-001 . . . . . . . 4-3
R35TT and R45TT. . . . . . . . . . . . . . . 1020233 . . . . . . 7-101 Screw . . . . . . . . . . ..... ......... 5-001-001 . . . . . . 5-15
Scissor, Inner Front (to Carriage), Screw . . . . . . . . . . ..... ......... 5-001-001 . . . . . . 5-21
DR32TT. . . . . . . . . . . . . . . . . . . . . . 1080374 . . . . . . 7-113 Screw . . . . . . . . . . ..... ......... 5-001-001 . . . . . . 5-27
Scissor, Inner Rear (to Mast), DR32TT . . 1021585 . . . . . . 7-113 Screw . . . . . . . . . . ..... ......... 5-001-001 . . . . . . 5-31
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-006. . . . . . . 6-19 Screw . . . . . . . . . . ..... ......... 5-001-001 . . . . . . 5-32
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-015. . . . . . . 6-25 Screw . . . . . . . . . . ..... ......... 5-001-001 . . . . . . 5-83
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-045. . . . . . 7-123 Screw . . . . . . . . . . ..... ......... 5-001-001 . . . . . . 5-89
Screw (Model 7400 and Screw . . . . . . . . . . ..... ......... 5-001-001 . . . . . . 7-49
All UL Type EE) . . . . . . . . . . . . . . . . 5-001-056. . . . . . . . 5-7 Screw . . . . . . . . . . ..... ......... 5-001-002 . . . . . . 2-35
Screw (Models 7420 and 7440) . . . . . 5-007-024. . . . . . . 2-35 Screw . . . . . . . . . . ..... ......... 5-001-002 . . . . . 7-117
Screw (Models 7420 and 7440) . . . . . 5-007-027. . . . . . . 2-35 Screw . . . . . . . . . . ..... ......... 5-001-002 . . . . . . 7-25
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-004. . . . . . . 2-35 Screw . . . . . . . . . . ..... ......... 5-001-002 . . . . . . 7-55
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1053165/024 . . . 2-35 Screw . . . . . . . . . . ..... ......... 5-001-003 . . . . . . 7-26
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-001. . . . . . . . 5-7 Screw . . . . . . . . . . ..... ......... 5-001-003 . . . . . . 7-35
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1005931 . . . . . . . 7-57 Screw . . . . . . . . . . ..... ......... 5-001-003 . . . . . . 7-45
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1007408 . . . . . . . 5-91 Screw . . . . . . . . . . ..... ......... 5-001-003 . . . . . . 7-55
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1009854 . . . . . . . 4-19 Screw . . . . . . . . . . ..... ......... 5-001-003 . . . . . . 7-77
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1009854 . . . . . . . 4-25 Screw . . . . . . . . . . ..... ......... 5-001-003 . . . . . . 7-99
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1012481 . . . . . . . 7-36 Screw . . . . . . . . . . ..... ......... 5-001-004 . . . . . 7-109
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1012481 . . . . . . . 7-46 Screw . . . . . . . . . . ..... ......... 5-001-004 . . . . . 7-129
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1018783/001 . . . 8-83 Screw . . . . . . . . . . ..... ......... 5-001-004 . . . . . 7-131
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1018783/002 . . . 8-83 Screw . . . . . . . . . . ..... ......... 5-001-004 . . . . . . 7-99
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1020545/470 . . . 5-55 Screw . . . . . . . . . . ..... ......... 5-001-005 . . . . . . 5-71
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1020545/479 . . . 5-55 Screw . . . . . . . . . . ..... ......... 5-001-005 . . . . . . 7-67
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1029753/08 . . . . 5-45 Screw . . . . . . . . . . ..... ......... 5-001-006 . . . . . . . 4-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1029753/11 . . . . 5-45 Screw . . . . . . . . . . ..... ......... 5-001-006 . . . . . . 5-65
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1029753/15 . . . . 5-45 Screw . . . . . . . . . . ..... ......... 5-001-006 . . . . . . 7-45
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1029753/16 . . . . 5-45 Screw . . . . . . . . . . ..... ......... 5-001-006 . . . . . . 7-67
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1029753/20 . . . . 5-45 Screw . . . . . . . . . . ..... ......... 5-001-007 . . . . . . 3-23
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1033161 . . . . . . . 3-39 Screw . . . . . . . . . . ..... ......... 5-001-007 . . . . . . 3-29
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1033161 . . . . . . . 3-43 Screw . . . . . . . . . . ..... ......... 5-001-007 . . . . . . 3-45
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1033161 . . . . . . . 3-53 Screw . . . . . . . . . . ..... ......... 5-001-007 . . . . . . 5-61
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1034060/74 . . . . 5-47 Screw . . . . . . . . . . ..... ......... 5-001-007 . . . . . . 5-69
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1038442/11 . . . . 5-47 Screw . . . . . . . . . . ..... ......... 5-001-007 . . . . . . 5-71
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1040923/002 . . 7-183 Screw . . . . . . . . . . ..... ......... 5-001-007 . . . . . . 5-77
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1040923/002 . . 7-189 Screw . . . . . . . . . . ..... ......... 5-001-007 . . . . . . 6-23
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1040923/004 . . 7-183 Screw . . . . . . . . . . ..... ......... 5-001-007 . . . . . . 6-25
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1040923/005 . . 7-177 Screw . . . . . . . . . . ..... ......... 5-001-007 . . . . . . 6-29
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1040923/005 . . 7-183 Screw . . . . . . . . . . ..... ......... 5-001-007 . . . . . . 7-77
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1040923/006 . . 7-183 Screw . . . . . . . . . . ..... ......... 5-001-007 . . . . . . 7-89
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1040923/006 . . 7-187 Screw . . . . . . . . . . ..... ......... 5-001-008 . . . . . . 4-15
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1040923/007 . . 7-183 Screw . . . . . . . . . . ..... ......... 5-001-008 . . . . . . 4-21
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1040923/008 . . 7-179 Screw . . . . . . . . . . ..... ......... 5-001-008 . . . . . . 5-32
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1040923/008 . . 7-187 Screw . . . . . . . . . . ..... ......... 5-001-008 . . . . . . 5-59
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1052117/04 . . . . 5-53 Screw . . . . . . . . . . ..... ......... 5-001-009 . . . . . . 3-23
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1052117/11 . . . . 5-53 Screw . . . . . . . . . . ..... ......... 5-001-009 . . . . . . 3-29
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1053165/024 . . . 2-43 Screw . . . . . . . . . . ..... ......... 5-001-009 . . . . . . 5-15
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1053165/025 . . . 2-43 Screw . . . . . . . . . . ..... ......... 5-001-009 . . . . . . 5-21
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1053165/026 . . . 2-43 Screw . . . . . . . . . . ..... ......... 5-001-009 . . . . . . 5-27
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1053165/027 . . . 2-35 Screw . . . . . . . . . . ..... ......... 5-001-009 . . . . . . . 5-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1053165/027 . . . 2-43 Screw . . . . . . . . . . ..... ......... 5-001-009 . . . . . . 5-77
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1065061/05 . . . . 4-13 Screw . . . . . . . . . . ..... ......... 5-001-009 . . . . . . 5-97
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1-074-076. . . . . . . 3-39 Screw . . . . . . . . . . ..... ......... 5-001-009 . . . . . . 6-23
Screw . . . . . . . . . . . . . . . . . . . . . . . . 1-074-076. . . . . . . 3-43 Screw . . . . . . . . . . ..... ......... 5-001-009 . . . . . . 6-29


Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-009 . . . . . . . 6-31 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-143
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-009 . . . . . . . 7-77 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-145
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-009 . . . . . . . 7-89 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-147
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-009 . . . . . . . 8-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-149
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-010 . . . . . . . 3-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-151
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-010 . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-153
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-010 . . . . . . . 8-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-155
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-010 . . . . . . . 8-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-157
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-012 . . . . . . . 4-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-159
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-012 . . . . . . . 4-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-161
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-014 . . . . . . 7-109 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-163
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-015 . . . . . . . 7-67 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-165
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-015 . . . . . . . 7-77 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-167
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-015 . . . . . . . 7-89 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-169
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-015 . . . . . . . 8-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-139
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-015 . . . . . . . 8-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-141
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-015 . . . . . . . 8-89 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-143
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-017 . . . . . . . 3-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-145
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-018 . . . . . . . 8-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-147
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-020 . . . . . . . 7-35 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-149
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-022 . . . . . . 7-123 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-151
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-022 . . . . . . 7-125 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-153
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-023 . . . . . . . . 8-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-155
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-024 . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-157
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-024 . . . . . . . 5-83 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-159
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-024 . . . . . . . 6-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-161
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-024 . . . . . . . 7-55 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-163
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-024 . . . . . . . 7-57 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-165
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-024 . . . . . . . 8-53 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-167
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-025 . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-049 . . . . . . 7-169
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-025 . . . . . . . 7-89 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-051 . . . . . . . 3-27
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-025 . . . . . . . 8-53 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-054 . . . . . . . 7-67
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-026 . . . . . . . 3-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-056 . . . . . . . 5-21
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-026 . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-056 . . . . . . . 8-54
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-026 . . . . . . . . 4-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-059 . . . . . . . 3-17
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-026 . . . . . . . 7-46 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-059 . . . . . . . . 4-3
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-027 . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-063 . . . . . . . 3-27
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-027 . . . . . . . 7-18 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-001 . . . . . . . 7-45
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-027 . . . . . . . 7-26 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-003 . . . . . . . 7-18
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-028 . . . . . . . 3-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-007 . . . . . . . 3-19
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-028 . . . . . . . . 4-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-008 . . . . . . . . 4-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-028 . . . . . . 7-129 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-008 . . . . . . 7-109
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-028 . . . . . . 7-131 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-008 . . . . . . 7-123
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-028 . . . . . . . 7-36 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-008 . . . . . . 7-125
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-030 . . . . . . . 7-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-009 . . . . . . . 3-27
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-030 . . . . . . . 7-58 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-009 . . . . . . . . 4-7
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-034 . . . . . . . 7-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-010 . . . . . . . 3-33
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-034 . . . . . . . 7-35 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-012 . . . . . . . 7-18
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-034 . . . . . . . 7-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-012 . . . . . . . 7-26
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-039 . . . . . . . 3-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-012 . . . . . . . 7-35
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-039 . . . . . . . . 4-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-016 . . . . . . . . 3-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-039 . . . . . . 7-123 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-016 . . . . . . . 8-45
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-039 . . . . . . 7-125 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-019 . . . . . . . 3-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-042 . . . . . . 7-171 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-019 . . . . . . . 3-17
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-042 . . . . . . 7-173 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-024 . . . . . . . 7-35
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-042 . . . . . . 7-175 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-024 . . . . . . . 7-45
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-042 . . . . . . . 7-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-042 . . . . . . . 3-39
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-045 . . . . . . 7-125 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-042 . . . . . . . 3-43
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-045 . . . . . . 7-129 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-042 . . . . . . . 3-49
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-045 . . . . . . 7-131 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-042 . . . . . . . 3-53
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-139 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-043 . . . . . . . 3-39
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-047 . . . . . . 7-141 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-043 . . . . . . . 3-43


Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-046. . . . . . . 7-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-004 . . . . . . 5-57
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-046. . . . . . . 7-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-004 . . . . . . 5-59
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-048. . . . . . . 6-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-004 . . . . . . 5-61
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-003. . . . . . . 3-57 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-004 . . . . . . 5-69
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-003. . . . . . . 3-61 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-004 . . . . . . 5-89
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-004. . . . . . . 3-57 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-005 . . . . . . 5-57
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-004. . . . . . . 3-61 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-005 . . . . . . 5-61
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-007. . . . . . . 8-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-009 . . . . . . 5-85
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-010. . . . . . . 5-99 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-009 . . . . . . 5-87
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-011. . . . . . 7-121 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-010 . . . . . . 5-59
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-011. . . . . . . 7-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-015 . . . . . . 5-31
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-011. . . . . . . 7-51 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-015 . . . . . . 5-93
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-011. . . . . . . 7-67 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-017 . . . . . . 6-19
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-012. . . . . . . 3-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-029 . . . . . . 5-87
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-012. . . . . . . 7-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-035 . . . . . . 5-93
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-012. . . . . . . 7-35 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-037 . . . . . . 5-57
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-012. . . . . . . 7-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-037 . . . . . . 5-59
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-012. . . . . . . 7-67 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-037 . . . . . . 5-61
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-013. . . . . . . 7-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-040 . . . . . . 5-15
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-013. . . . . . . 8-53 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-040 . . . . . . 5-27
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-016. . . . . . . 5-32 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-040 . . . . . . . 5-8
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-017. . . . . . 7-109 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-041 . . . . . . 5-69
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-017. . . . . . . 7-55 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-011-013 . . . . . . 6-63
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-017. . . . . . . 7-89 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-011-014 . . . . . . 8-89
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-017. . . . . . . 7-99 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-013-007 . . . . . . 2-39
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-018. . . . . . 7-109 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-013-008 . . . . . . 2-45
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-019. . . . . . . 7-55 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-013-010 . . . . . . 2-39
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-019. . . . . . . 7-99 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-013-010 . . . . . . 2-45
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-032. . . . . . . 3-55 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-014-003 . . . . . . 5-37
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-008. . . . . . . 7-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-014-003 . . . . . . 5-41
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-008. . . . . . . 7-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-014-004 . . . . . 7-109
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-008. . . . . . . 7-35 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-014-004 . . . . . . 7-99
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-008. . . . . . . 7-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-014-005 . . . . . 7-109
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-008. . . . . . . 7-99 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-014-005 . . . . . . 7-99
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-013. . . . . . . 7-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-016 . . . . . . . . 4-25
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-013. . . . . . . 7-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-018 . . . . . . . . 4-19
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-014. . . . . . . 7-67 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-021 . . . . . . . . 4-19
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-014. . . . . . . 8-49 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-105 . . . . . . . . 8-45
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-014. . . . . . . 8-53 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-117 . . . . . . . . . 8-9
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-017. . . . . . 7-135 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-128 . . . . . . . . 8-73
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-017. . . . . . 7-137 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-128 . . . . . . . . 8-77
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-022. . . . . . . 8-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-132 . . . . . . . . 8-16
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-025. . . . . . . 7-77 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-132 . . . . . . . . 8-19
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-026. . . . . . . 7-77 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-132 . . . . . . . . 8-45
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-026. . . . . . . 7-89 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-182 . . . . . . . . 8-45
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-027. . . . . . . 7-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-200 . . . . . . . . 8-14
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-027. . . . . . . 7-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-201 . . . . . . . . 5-73
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-031. . . . . . . 7-89 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-306 . . . . . . . . 5-65
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-034. . . . . . . 3-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-334 . . . . . . . . 5-65
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-037. . . . . . . 3-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-370 . . . . . . . . 8-67
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-005-005. . . . . . . 7-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 702-295 . . . . . . . . 5-91
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-005-018. . . . . . 7-187 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-004 . . . . . . . . . 2-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-006-024. . . . . . . 7-55 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-004 . . . . . . . . . 2-9
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-007-023. . . . . . 7-135 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-007 . . . . . . . . . 8-9
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-007-023. . . . . . 7-137 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-008 . . . . . . . . 3-15
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-007-024. . . . . . 7-135 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-127 . . . . . . . . 8-65
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-007-024. . . . . . 7-137 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-134 . . . . . . . . 8-59
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-004. . . . . . . 3-39 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-134 . . . . . . . . 8-65
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-004. . . . . . . 3-43 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-139 . . . . . . . . 8-65
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-004. . . . . . . 3-49 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-242 . . . . . . . . . 3-5
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-004. . . . . . . 3-53 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-367 . . . . . . . . . 3-5
Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-004. . . . . . . 5-22 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-065 . . . . . . . 7-193


Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-075 . . . . . . . . 3-23 Screw, Retaining . . . . . . . . . . . . . . . . . 1075831 . . . . . . . 6-67
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-075 . . . . . . . . 3-27 Screw, Retaining . . . . . . . . . . . . . . . . . 1075947/001. . . . 6-61
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-096 . . . . . . . 7-101 Screw, Retaining . . . . . . . . . . . . . . . . . 1075947/001. . . . 6-65
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-096 . . . . . . . 7-113 Screw, Retaining . . . . . . . . . . . . . . . . . 1075947/001. . . . 6-67
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-107 . . . . . . . . 4-29 Screw, Set . . . . . . . . . . . . . . . . . . . . . 1012268 . . . . . . . 3-39
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-133 . . . . . . . . 5-65 Screw, Set . . . . . . . . . . . . . . . . . . . . . 1012268 . . . . . . . 3-43
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-138 . . . . . . . . 7-45 Screw, Set . . . . . . . . . . . . . . . . . . . . . 1012268 . . . . . . . 3-53
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-142 . . . . . . . . 7-93 Screw, Set . . . . . . . . . . . . . . . . . . . . . 1012875 . . . . . . . 7-25
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-143 . . . . . . . . 7-36 Screw, Set . . . . . . . . . . . . . . . . . . . . . 1018793 . . . . . . . 7-17
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-143 . . . . . . . . 7-46 Screw, Set . . . . . . . . . . . . . . . . . . . . . 1033161 . . . . . . . 3-49
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-147 . . . . . . . . 7-93 Screw, Set . . . . . . . . . . . . . . . . . . . . . 5-006-007 . . . . . . . 3-15
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-206 . . . . . . . . . 2-7 Screw, Set . . . . . . . . . . . . . . . . . . . . . 5-006-007 . . . . . . . 3-19
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-206 . . . . . . . . . 2-9 Screw, Set . . . . . . . . . . . . . . . . . . . . . 5-006-024 . . . . . . . . 4-7
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 715-016 . . . . . . . 7-105 Screw, Set . . . . . . . . . . . . . . . . . . . . . 5-006-028 . . . . . . . 3-35
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 715-033 . . . . . . . . 6-61 Screw, Set . . . . . . . . . . . . . . . . . . . . . 5-006-028 . . . . . . . 3-45
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 715-033 . . . . . . . . 6-63 Screw, Set . . . . . . . . . . . . . . . . . . . . . 5-006-035 . . . . . . . 7-99
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 715-033 . . . . . . . . 6-69 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-319 . . . . . . . . 8-65
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 715-037 . . . . . . . 7-113 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-412 . . . . . . . . . 2-7
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 715-045 . . . . . . . 7-181 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-412 . . . . . . . . . 2-9
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 716-002 . . . . . . . . 4-19 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-520 . . . . . . . 7-105
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 716-002 . . . . . . . . 4-25 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-520 . . . . . . . 7-113
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 716-002 . . . . . . . . 4-29 Screw, Shoulder . . . . . . . . . . . . . . . . . 5-001-010 . . . . . . . 8-11
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 716-131 . . . . . . . 7-117 Screw, Shoulder . . . . . . . . . . . . . . . . . 5-005-005 . . . . . . . 7-25
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 717-107/001 . . . . 3-23 Screw, Shoulder . . . . . . . . . . . . . . . . . 5-005-014 . . . . . . . 5-77
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 717-107/001 . . . . 3-27 Screw, Shoulder . . . . . . . . . . . . . . . . . 5-005-014 . . . . . . . 5-85
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-701-004/060 . . . 6-23 Screw, Shoulder . . . . . . . . . . . . . . . . . 5-005-017 . . . . . . 7-177
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-710-012/025 . . . 7-18 Screw, Slotted . . . . . . . . . . . . . . . . . . . 1012268 . . . . . . . 3-49
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-710-012/025 . . . 7-26 Screw, Slotted . . . . . . . . . . . . . . . . . . . 1038442/08. . . . . 5-47
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-710-012/025 . . . 7-36 Screw, Soc Button . . . . . . . . . . . . . . . . 5-003-021 . . . . . . . 7-35
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-710-012/025 . . . 7-46 Screw, Thread-Forming . . . . . . . . . . . . 5-011-002 . . . . . . . 8-37
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-004/040 . . . 6-41 Screw, Thread-Forming . . . . . . . . . . . . 5-011-009 . . . . . . . 8-37
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-004/040 . . . 6-45 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 1075590/01. . . . . 6-61
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-004/040 . . . 6-50 Seal Kit, Cylinder, Deep-Reach . . . . . . . 1013792/422. . . . 6-71
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-005/012 . . . 6-23 Seal Kit, Cylinder, Free Lift, Staging. . . . 1073253/01. . . . . 6-67
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-008/080 . . . 4-11 Seal Kit, Cylinder, Free Lift, Staging,
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-008/130 . . . 8-37 Models 7420 and 7440 . . . . . . . . . . 1055355/01. . . . . 6-69
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-016/080 . . . . 4-3 Seal Kit, Cylinder, Main Lift,
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-116/030 . . . 7-17 Models 7420 and 7440 . . . . . . . . . . 1055355/01. . . . . 6-63
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-116/045 . . . 7-17 Seal Kit, Cylinder, Single Reach . . . . . . 1022180/422. . . . 6-71
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-116/045 . . . 7-25 Seal Kit, Cylinder, Tilt, DR32TT . . . . . . . 540-067/214 . . . . 6-73
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-116/045 . . . 7-35 Seal Kit, Cylinder, Tilt,
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-120/040 . . . 7-25 R35TT and R45TT . . . . . . . . . . . . . . . 1008283/424. . . . 6-73
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-120/040 . . . 7-35 Seal Kit, Free Lift, Non-Staging . . . . . . . 1075590/01. . . . . 6-65
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-714-120/040 . . . 7-45 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . 1029121 . . . . . . . 3-43
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-742-007/004 . . . 5-37 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . 530-633 . . . . . . . . 6-61
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-742-007/004 . . . 5-41 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . 530-633 . . . . . . . . 6-63
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-900-202/010 . . . 6-41 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . 530-633 . . . . . . . . 6-65
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-900-202/010 . . . 6-45 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . 530-633 . . . . . . . . 6-67
Screw, 5/16 x 18 x 3.5 in. . . . . . . . . . 1049814. . . . . . . . 8-37 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . 530-633 . . . . . . . . 6-69
Screw, Bracket Mounting . . . . . . . . . . . 5-001-001 . . . . . . . 4-11 Seal, Connector . . . . . . . . . . . . . . . . . 1-012-500/002 . . . 6-23
Screw, Brake Release . . . . . . . . . . . . . . 7-710-006/050 . . . 4-11 Seal, Connector . . . . . . . . . . . . . . . . . 1-012-500/002 . . . 8-65
Screw, Cap. . . . . . . . . . . . . . . . . . . . . 715-033 . . . . . . . . 6-65 Seal, Connector . . . . . . . . . . . . . . . . . 1-012-500/002 . . . 8-79
Screw, Cap. . . . . . . . . . . . . . . . . . . . . 715-033 . . . . . . . . 6-67 Seal, Connector . . . . . . . . . . . . . . . . . 1-012-500/002 . . . 8-80
Screw, Hex Head Cap . . . . . . . . . . . . . 1045715. . . . . . . . . 7-5 Seal, Connector . . . . . . . . . . . . . . . . . 1-012-500/004 . . . 3-57
Screw, Hex Head Cap . . . . . . . . . . . . . 1045715. . . . . . . . . 7-7 Seal, Connector . . . . . . . . . . . . . . . . . 1-012-500/02 . . . . 3-61
Screw, Release . . . . . . . . . . . . . . . . . . 1065061/06 . . . . . 4-13 Seal, Connector . . . . . . . . . . . . . . . . . 1-012-500/04 . . . . 3-61


Seal, Connector, Electrical . . . . . . . . . . 570-610/23 . . . . . 5-45 Sheave, Carriage . . . . . . . . . . . . . . . . 828-010-203 . . . . 7-77
Seal, Lip. . . . . . . . . . . . . . . . . . . . . . . 410-022/18 . . . . . . 4-7 Sheave, Lift Chain. . . . . . . . . . . . . . . . 1038921 . . . . . . . 7-45
Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 530-615 . . . . . . . 7-181 Sheave, Lift Chain. . . . . . . . . . . . . . . . 1038921 . . . . . . . 7-57
Seal, Piston . . . . . . . . . . . . . . . . . . . . 530-757 . . . . . . . . 6-65 Sheave, Pulley, Idler . . . . . . . . . . . . . . 1013742 . . . . . . . 5-85
Seal, Piston . . . . . . . . . . . . . . . . . . . . 530-757 . . . . . . . . 6-67 Sheave, Pulley, Idler . . . . . . . . . . . . . . 1013742 . . . . . . . 5-87
Seal, Piston, Main Lift, Model 7400 . . . 530-757 . . . . . . . . 6-61 Shell, Handle, Left-Hand,
Seal, Shaft . . . . . . . . . . . . . . . . . . . . . 1029753/24 . . . . 5-45 Fore-Aft Stance . . . . . . . . . . . . . . . . 1014667 . . . . . . . 3-39
Seal, Shaft . . . . . . . . . . . . . . . . . . . . . 1038442/09 . . . . 5-47 Shell, Handle, Left-Hand,
Seal, Shaft . . . . . . . . . . . . . . . . . . . . . 1052117/09 . . . . 5-53 Side Stance. . . . . . . . . . . . . . . . . . . 1050688 . . . . . . . 3-49
Seal, Thread. . . . . . . . . . . . . . . . . . . . 1029753/40 . . . . 5-45 Shell, Handle, Right-Hand,
Seal, V Ring . . . . . . . . . . . . . . . . . . . . 1079032 . . . . . . . 3-27 Fore-Aft Stance . . . . . . . . . . . . . . . . 1014654 . . . . . . . 3-39
Seal, Wiper . . . . . . . . . . . . . . . . . . . . 531-613 . . . . . . . . 6-65 Shell, Handle, Right-Hand,
Seal, Wiper . . . . . . . . . . . . . . . . . . . . 531-613 . . . . . . . . 6-67 Side Stance. . . . . . . . . . . . . . . . . . . 1050452 . . . . . . . 3-49
Seal, Wiper, Cylinder, Free Lift, Shell, Handle, Secondary Handle . . . . . 1012824 . . . . . . . 3-57
Staging, Models 7420 and 7440 . . . 1038775 . . . . . . . 6-69 Shell, Handle, Secondary Handle . . . . . 1012824 . . . . . . . 3-61
Seal, Wiper, Cylinder, Main Lift, Shim (0.012 in.) . . . . . . . . . . . . . . . . . 850-415 . . . . . . . . 7-99
Model 7400 . . . . . . . . . . . . . . . . . . 531-613 . . . . . . . . 6-61 Shim (0.0149 in.) . . . . . . . . . . . . . . . . 623-020-000 . . . 7-105
Seal, Wiper, Cylinder, Main Lift, Shim (0.0149 in.) . . . . . . . . . . . . . . . . 623-020-000 . . . . 7-25
Models 7420 and 7440 . . . . . . . . . . 1038775 . . . . . . . 6-63 Shim (0.0149 in.) . . . . . . . . . . . . . . . . 623-020-000 . . . . 7-35
Sensor Assembly, Proximity Switch Shim (0.0149 in.) . . . . . . . . . . . . . . . . 623-020-000 . . . . 7-45
(100 to 114 in. OACH) . . . . . . . . . . 1078925/002 . . . 5-97 Shim (0.0149 in.) . . . . . . . . . . . . . . . . 623-020-000 . . . . 7-99
Sensor Assembly, Proximity Switch Shim (0.03 in. Thick). . . . . . . . . . . . . . 1047874 . . . . . . . 7-18
(115 to 121 in. OACH) . . . . . . . . . . 1078925/003 . . . 5-97 Shim (0.03 in. Thick). . . . . . . . . . . . . . 828-000-225/004. . 3-5
Sensor Assembly, Proximity Switch Shim (0.03 in.) . . . . . . . . . . . . . . . . . . 780-001-091 . . . . 7-17
(122 to 155 in. OACH) . . . . . . . . . . 1078925/004 . . . 5-97 Shim (0.03 in.) . . . . . . . . . . . . . . . . . . 780-001-091 . . . . 7-99
Sensor Assembly, Proximity Switch Shim (0.031 in. Thick). . . . . . . . . . . . . 1028037 . . . . . . 7-127
(87 to 99 in. OACH) . . . . . . . . . . . . 1078925/001 . . . 5-97 Shim (0.031 in. Thick). . . . . . . . . . . . . 1028037 . . . . . . 7-133
Sensor, Proximity . . . . . . . . . . . . . . . . 1031427/004 . . . 8-89 Shim (0.031 in.) . . . . . . . . . . . . . . . . . 771-040 . . . . . . . 7-191
Sensor, Proximity . . . . . . . . . . . . . . . . 1031427/004 . . . 8-89 Shim (0.04 in.) . . . . . . . . . . . . . . . . . . 771-033 . . . . . . . 7-191
Sensor, Proximity, Deadman (VR4) . . . . 1009427 . . . . . . . 4-19 Shim (0.06 in. Thick). . . . . . . . . . . . . . 1047873 . . . . . . . 7-18
Sensor, Proximity, Deadman (VR4) . . . . 1009427 . . . . . . . 4-25 Shim (0.06 in. Thick). . . . . . . . . . . . . . 828-000-225/001. . 3-5
Sensor, Temperature, DC Lift Motor . . . . 1013789/001 . . . 5-15 Shim (0.06 in. Thick). . . . . . . . . . . . . . 828-005-141/001 7-123
Sensor, Temperature, DC Lift Motor . . . . 1013789/001 . . . 5-27 Shim (0.06 in. Thick). . . . . . . . . . . . . . 828-005-141/001 7-125
Shade . . . . . . . . . . . . . . . . . . . . . . . . 411-254 . . . . . . . . 8-77 Shim (0.06 in. Thick). . . . . . . . . . . . . . 828-005-141/001 7-129
Shaft Assembly, Control Handle . . . . . . 1012726 . . . . . . . 3-57 Shim (0.06 in. Thick). . . . . . . . . . . . . . 828-005-141/001 7-131
Shaft Assembly, Control Handle . . . . . . 1012726 . . . . . . . 3-61 Shim (0.06 in.) . . . . . . . . . . . . . . . . . . 780-001-090 . . . . 7-17
Shaft Assembly, Pivot. . . . . . . . . . . . . . 1012040 . . . . . . . 3-39 Shim (0.06 in.) . . . . . . . . . . . . . . . . . . 780-001-090 . . . . 7-99
Shaft Assembly, Pivot. . . . . . . . . . . . . . 1012040 . . . . . . . 3-43 Shim (0.062 in. Thick). . . . . . . . . . . . . 1028039 . . . . . . 7-127
Shaft Assembly, Pivot. . . . . . . . . . . . . . 1012040 . . . . . . . 3-49 Shim (0.062 in. Thick). . . . . . . . . . . . . 1028039 . . . . . . 7-133
Shaft Assembly, Pivot. . . . . . . . . . . . . . 1012040 . . . . . . . 3-53 Shim (0.062 in.) . . . . . . . . . . . . . . . . . 623-019-000 . . . 7-105
Shaft, Carriage . . . . . . . . . . . . . . . . . . 1010121/001 . . 7-123 Shim (0.062 in.) . . . . . . . . . . . . . . . . . 623-019-000 . . . . 7-25
Shaft, Flanged Output, Drive . . . . . . . . 410-022/06 . . . . . . 4-7 Shim (0.0625 in. Thick). . . . . . . . . . . . 820-001-657 . . . 7-109
Shaft, Half . . . . . . . . . . . . . . . . . . . . . 828-006-675. . . . . 7-93 Shim (0.0625 in. Thick). . . . . . . . . . . . 820-001-657 . . . 7-123
Shaft, Half . . . . . . . . . . . . . . . . . . . . . 828-006-677. . . . . 7-93 Shim (0.0625 in. Thick). . . . . . . . . . . . 820-001-657 . . . 7-125
Shaft, Main Lift Chain Pulley . . . . . . . . . 1085919 . . . . . . . 7-25 Shim (0.12 in. Thick). . . . . . . . . . . . . . 828-000-225/002. . 3-5
Shaft, Main Lift Chain Pulley . . . . . . . . . 1086134 . . . . . . . 7-17 Shim (0.12 in. Thick). . . . . . . . . . . . . . 828-005-141/002 7-123
Shaft, Main Lift Chain Pulley . . . . . . . . . 1086604 . . . . . . . 7-35 Shim (0.12 in. Thick). . . . . . . . . . . . . . 828-005-141/002 7-125
Shaft, Pulley . . . . . . . . . . . . . . . . . . . . 1044133 . . . . . . . 7-57 Shim (0.12 in. Thick). . . . . . . . . . . . . . 828-005-141/002 7-129
Shaft, Pulley . . . . . . . . . . . . . . . . . . . . 1044424 . . . . . . . 7-90 Shim (0.12 in. Thick). . . . . . . . . . . . . . 828-005-141/002 7-131
Shaft, Pulley . . . . . . . . . . . . . . . . . . . . 1068120 . . . . . . . 7-55 Shim (0.125 in. Thick). . . . . . . . . . . . . 820-001-658 . . . 7-109
Shaft, Pulley, Hose . . . . . . . . . . . . . . . 1044401 . . . . . . . 7-90 Shim (0.125 in. Thick). . . . . . . . . . . . . 820-001-658 . . . 7-123
Shaft, Roller . . . . . . . . . . . . . . . . . . . . 1052684 . . . . . . . 7-55 Shim (0.125 in. Thick). . . . . . . . . . . . . 820-001-658 . . . 7-125
Shaft, Roller . . . . . . . . . . . . . . . . . . . . 828-001-335/009 . 2-11 Shim (0.15 in. Thick). . . . . . . . . . . . . . 828-005-141/003 7-123
Shaft, Tilt/Pivot . . . . . . . . . . . . . . . . . . 1017785 . . . . . . 7-123 Shim (0.15 in. Thick). . . . . . . . . . . . . . 828-005-141/003 7-131
Shaft, Tilt/Pivot . . . . . . . . . . . . . . . . . . 1017785 . . . . . . 7-125 Shim (0.19 in. Thick). . . . . . . . . . . . . . 828-000-225/003. . 3-5
Shaft, Tilt/Pivot . . . . . . . . . . . . . . . . . . 828-009-986. . . . 7-129 Shim (0.25 in. Thick). . . . . . . . . . . . . . 828-005-141/004 7-123
Shaft, Tilt/Pivot . . . . . . . . . . . . . . . . . . 828-009-986. . . . 7-131 Shim (0.25 in. Thick). . . . . . . . . . . . . . 828-005-141/004 7-125


Shim (0.25 in. Thick) . . . . . . . . . . . . . . 828-005-141/004 7-129 Shim, Spacer (0.059 in.) . . . . . . . . . . . 1018732/001. . . . 8-83
Shim (0.25 in. Thick) . . . . . . . . . . . . . . 828-005-141/004 7-131 Shim, Spacer (0.089 in.) . . . . . . . . . . . 1018731/006. . . . 8-83
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 828-006-117 . . . . . 8-45 Shim, Spacer (0.089 in.) . . . . . . . . . . . 1018732/006. . . . 8-83
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-401 . . . . . . . 7-101 Shim, Spacer (0.105 in.) . . . . . . . . . . . 1018731/002. . . . 8-83
Shim, Baseleg (35, 36, 39, 40, 43, 46, Shim, Spacer (0.105 in.) . . . . . . . . . . . 1018732/002. . . . 8-83
47, 51, and 52 Baseleg Opening) . . . 1017476/002 . . . 7-139 Shim, Spacer (0.119 in.) . . . . . . . . . . . 1018731/007. . . . 8-83
Shim, Baseleg . . . . . . . . . . . . . . . . . . . 1017476/002 . . . 7-141 Shim, Spacer (0.119 in.) . . . . . . . . . . . 1018732/007. . . . 8-83
Shim, Baseleg . . . . . . . . . . . . . . . . . . . 1017476/002 . . . 7-147 Shim, Spacer Outer Telescopic Stop . . . 1071526/001. . . . 7-25
Shim, Baseleg . . . . . . . . . . . . . . . . . . . 1017476/002 . . . 7-149 Shim, Spacer Outer Telescopic Stop . . . 1071526/002. . . . 7-25
Shim, Baseleg . . . . . . . . . . . . . . . . . . . 1017476/002 . . . 7-151 Shim, Spacer Outrigger . . . . . . . . . . . . 1053013 . . . . . . 7-149
Shim, Bearing . . . . . . . . . . . . . . . . . . . 1004672. . . . . . . 7-109 Shim, Spacer Outrigger . . . . . . . . . . . . 1053013 . . . . . . 7-169
Shim, Bearing . . . . . . . . . . . . . . . . . . . 1004672. . . . . . . . 7-99 Shim, Spacer . . . . . . . . . . . . . . . . . . . 1036915 . . . . . . . 7-57
Shim, Caster (0.03 in. Thick). . . . . . . . . 828-000-260/001 . . 3-9 Shim, Spacer . . . . . . . . . . . . . . . . . . . 1039559 . . . . . . . 7-45
Shim, Caster (0.06 in. Thick). . . . . . . . . 828-000-260/002 . . 3-9 Shim, Spacer . . . . . . . . . . . . . . . . . . . 1044402/002. . . . 7-90
Shim, Caster (0.12 in. Thick). . . . . . . . . 828-000-260/003 . . 3-9 Shim, Spacer . . . . . . . . . . . . . . . . . . . 1045211 . . . . . . . 7-25
Shim, Cover (0.002 in. Thick) . . . . . . . . 828-006-867/002 . . 4-7 Shim, Spacer . . . . . . . . . . . . . . . . . . . 1045211 . . . . . . . 7-35
Shim, Cover (3.21 in. OD, Shim, Spacer . . . . . . . . . . . . . . . . . . . 1051917 . . . . . . . 7-77
0.002 in. Thick) . . . . . . . . . . . . . . . . 828-006-866/002 . . 4-7 Shim, Spacer . . . . . . . . . . . . . . . . . . . 1053013 . . . . . . 7-139
Shim, Cover (3.21 in. OD, Shim, Spacer . . . . . . . . . . . . . . . . . . . 1053013 . . . . . . 7-141
Shim, Cover (3.21 in. OD, Shim, Spacer . . . . . . . . . . . . . . . . . . . 1053013 . . . . . . 7-145
Shim, Cover (3.21 in. OD, Shim, Spacer . . . . . . . . . . . . . . . . . . . 1066633 . . . . . . . 7-36
0.015 in. Thick) . . . . . . . . . . . . . . . . 828-006-866/015 . . 4-7 Shim, Spacer . . . . . . . . . . . . . . . . . . . 1066633 . . . . . . . 7-46
Shim, Disc . . . . . . . . . . . . . . . . . . . . . 1065061/03 . . . . . 4-13 Shim, Spacer, Bow Pad . . . . . . . . . . . . 1028969 . . . . . . . 7-17
Shim, Kickback Pad, Inner Telescopic. . . 1013258. . . . . . . . 7-35 Shim, Spacer, Bow Pad . . . . . . . . . . . . 1028983 . . . . . . . 7-17
Shim, Kickback Pad, Inner Telescopic. . . 1013258. . . . . . . . 7-45 Shim, Spacer, Bow Pad . . . . . . . . . . . . 1028983 . . . . . . . 7-25
Shim, Kickback Pad, Outer Telescopic . . 1013257. . . . . . . . 7-17 Shim, Spacer, Bow Pad . . . . . . . . . . . . 1033489 . . . . . . . 7-17
Shim, Kickback Pad, Outer Telescopic . . 1013257. . . . . . . . 7-35 Shim, Spacer, Hose Sheave . . . . . . . . . 1026554 . . . . . . . 7-67
Shim, Kickback Pad, Outer Telescopic . . 1013257. . . . . . . . 7-45 Shim, Spacer, Hose Sheave . . . . . . . . . 1068128 . . . . . . . 7-78
Shim, Kickback Pad, Outer Telescopic . . 1066633. . . . . . . . 7-25 Shim, Spacer, Kickback,
Shim, Kickback . . . . . . . . . . . . . . . . . . 1045212. . . . . . . . 7-25 Inner Telescopic . . . . . . . . . . . . . . . . 1013258 . . . . . . 7-105
Shim, Mast Kickback . . . . . . . . . . . . . . 1033510. . . . . . . . 7-17 Shim, Spacer, Kickback,
Shim, Mast Kickback . . . . . . . . . . . . . . 1033510. . . . . . . . 7-25 Inner Telescopic . . . . . . . . . . . . . . . . 1013258 . . . . . . . 7-93
Shim, Mast Kickback . . . . . . . . . . . . . . 1045212. . . . . . . . 7-36 Shim, Spacer, Kickback,
Shim, Mast Kickback . . . . . . . . . . . . . . 1045212. . . . . . . . 7-46 Inner Telescopic . . . . . . . . . . . . . . . . 1029413 . . . . . . 7-105
Shim, Spacer (0.002 in. Thick) . . . . . . . 1074497/001 . . . . . 4-7 Shim, Spacer, Kickback,
Shim, Spacer (0.003 in. Thick) . . . . . . . 1074497/002 . . . . . 4-7 Inner Telescopic . . . . . . . . . . . . . . . . 1029413 . . . . . . . 7-35
Shim, Spacer (0.012 in. Thick) . . . . . . . 1074497/004 . . . . . 4-8 Inner Telescopic . . . . . . . . . . . . . . . . 1029413 . . . . . . . 7-45
Shim, Spacer (0.015 in.) . . . . . . . . . . . 1018731/008 . . . . 8-83 Inner Telescopic . . . . . . . . . . . . . . . . 1029413 . . . . . . . 7-93
Shim, Spacer (0.015 in.) . . . . . . . . . . . 1018732/008 . . . . 8-83 Shim, Spacer, Kickback,
Shim, Spacer (0.030 in.) . . . . . . . . . . . 1018731/004 . . . . 8-83 Outer Telescopic . . . . . . . . . . . . . . . 1029412 . . . . . . . 7-17


Shim, Spacer, Outer Telescopic, Stop . . 1071526/001 . . . 7-17 Snubber, Friction Block,
Shim, Spacer, Outer Telescopic, Stop . . 1071526/002 . . . 7-17 Steering Wheel, AC Lift . . . . . . . . . . 1030462 . . . . . . . 3-27
Shims, Tilt Carriage . . . . . . . . . . . . . . . Ref.. . . . . . . . . . . . 8-39 Snubber, Friction Block,
Shroud, Fan . . . . . . . . . . . . . . . . . . . . 1008623 . . . . . . . 6-23 Steering Wheel, AC Lift . . . . . . . . . . 1030462 . . . . . . . 3-33
Shroud, Fan . . . . . . . . . . . . . . . . . . . . 1019609 . . . . . . . 6-23 Snubber, Friction Block,
Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 1080008 . . . . . . . 6-65 Steering Wheel, AC Lift . . . . . . . . . . 1080805 . . . . . . . 3-27
Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 1080008 . . . . . . . 6-67 Socket, Contact . . . . . . . . . . . . . . . . . 1-012-072 . . . . . . 8-59
Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 828-000-987. . . . 7-193 Spacer (0.466 in. Thick) . . . . . . . . . . . 1021587/002 . . 7-109
Sleeve, Concentric (Steel) . . . . . . . . . . . 1030800/001 . . 7-177 Spacer (0.538 in. Thick) . . . . . . . . . . . 1021587/001 . . 7-109
Sleeve, Concentric (Steel) . . . . . . . . . . . 1030800/001 . . 7-181 Spacer . . . . . . . . . . . . . . . . . . . . . . . 1005757 . . . . . . . 7-55
Sleeve, Concentric (Steel) . . . . . . . . . . . 1030800/001 . . 7-183 Spacer . . . . . . . . . . . . . . . . . . . . . . . 1008283/414 . . . 6-73
Sleeve, Concentric (Steel) . . . . . . . . . . . 1030800/001 . . 7-189 Spacer . . . . . . . . . . . . . . . . . . . . . . . 1009606 . . . . . . . . 3-6
Sleeve, Concentric (Steel) . . . . . . . . . . . 1030800/004 . . 7-183 Spacer . . . . . . . . . . . . . . . . . . . . . . . 1022987 . . . . . . 7-191
Sleeve, Concentric (Steel) . . . . . . . . . . . 1051222/001 . . 7-179 Spacer . . . . . . . . . . . . . . . . . . . . . . . 1065061/04 . . . . 4-13
Sleeve, Crimp, U. . . . . . . . . . . . . . . . . 1052117/13 . . . . 5-47 Spacer . . . . . . . . . . . . . . . . . . . . . . . 1076165 . . . . . . 7-173
Sleeve, Crimp, U. . . . . . . . . . . . . . . . . 1052117/13 . . . . 5-53 Spacer . . . . . . . . . . . . . . . . . . . . . . . 1076165 . . . . . . 7-175
Sleeve, Crimp, V . . . . . . . . . . . . . . . . . 1052117/14 . . . . 5-47 Spacer . . . . . . . . . . . . . . . . . . . . . . . 116-000-333 . . . 7-113
Sleeve, Crimp, V . . . . . . . . . . . . . . . . . 1052117/14 . . . . 5-53 Spacer . . . . . . . . . . . . . . . . . . . . . . . 540-067/414 . . . . 6-73
Sleeve, Crimp, W . . . . . . . . . . . . . . . . 1052117/15 . . . . 5-47 Spacer . . . . . . . . . . . . . . . . . . . . . . . 623-010-281 . . . 7-191
Sleeve, Crimp, W . . . . . . . . . . . . . . . . 1052117/15 . . . . 5-53 Spacer . . . . . . . . . . . . . . . . . . . . . . . 623-010-348 . . . 7-181
Sleeve, Eccentric (0.063 in. Green). . . . 1030800/002 . . 7-177 Spacer . . . . . . . . . . . . . . . . . . . . . . . 824-000-390 . . . . . 3-5
Sleeve, Eccentric (0.063 in. Green). . . . 1030800/002 . . 7-189 Spacer, 10.5 in. . . . . . . . . . . . . . . . . . 828-001-429/004. 2-11
Sleeve, Eccentric (0.063 in. Green). . . . 1051222/002 . . 7-179 Spacer, 8.0 in. . . . . . . . . . . . . . . . . . . 828-001-429/024. 2-11
Sleeve, Eccentric (0.063 in. Green). . . . 1051222/002 . . 7-187 Spacer, Chain Sheave. . . . . . . . . . . . . 1081988 . . . . . . . 7-17
Sleeve, Eccentric (0.090 in. Yellow) . . . 1030800/003 . . 7-181 Spacer, Chain Sheave. . . . . . . . . . . . . 1081988 . . . . . . . 7-25
Sleeve, Eccentric (0.094 in. Yellow) . . . 1030800/003 . . 7-177 Spacer, Chain Sheave. . . . . . . . . . . . . 1081988 . . . . . . . 7-35
Sleeve, Eccentric (0.094 in. Yellow) . . . 1030800/003 . . 7-183 Spacer, Cylinder Head . . . . . . . . . . . . 1022180/416 . . . 6-71
Sleeve, Eccentric (0.094 in. Yellow) . . . 1030800/003 . . 7-189 Spacer, Cylinder Head . . . . . . . . . . . . 540-070/416 . . . . 6-71
Sleeve, Eccentric (0.094 in. Yellow) . . . 1030800/006 . . 7-183 Spacer, Drive Unit Output Bearing . . . . 410-022/05 . . . . . . 4-7
Sleeve, Eccentric (0.094 in. Yellow) . . . 1030800/006 . . 7-189 Spacer, HTI Encoder . . . . . . . . . . . . . . 1044893 . . . . . . . 5-87
Sleeve, Eccentric (0.094 in. Yellow) . . . 1051222/003 . . 7-179 Spacer, Kickback Pad . . . . . . . . . . . . . 1036665 . . . . . . . 7-45
Sleeve, Eccentric (0.094 in. Yellow) . . . 1051222/003 . . 7-187 Spacer, Mounting . . . . . . . . . . . . . . . . 1044896 . . . . . . . 7-90
Sleeve, Flanged . . . . . . . . . . . . . . . . . 1042113 . . . . . . . 7-18 Spacer, Plastic . . . . . . . . . . . . . . . . . . 1092981 . . . . . . 7-101
Sleeve, Flanged . . . . . . . . . . . . . . . . . 1042113 . . . . . . . 7-26 Spacer, R.F. Terminal Mounting . . . . . . 828-009-468 . . . . 8-45
Sleeve, Flanged . . . . . . . . . . . . . . . . . 1042113 . . . . . . . 7-36 Spacer, Ram Cushion . . . . . . . . . . . . . 1008947 . . . . . . . 7-18
Sleeve, Flanged . . . . . . . . . . . . . . . . . 1042113 . . . . . . . 7-46 Spacer, Ram Cushion . . . . . . . . . . . . . 1008947 . . . . . . . 7-26
Sleeve, Guard, Cable . . . . . . . . . . . . . 1029753/31 . . . . 5-45 Spacer, Ram Ring . . . . . . . . . . . . . . . . 1019029 . . . . . . . 7-55
Sleeve, Guard, Corrugated, Cable . . . . 1029753/32 . . . . 5-45 Spacer, Ram Ring . . . . . . . . . . . . . . . . 1059872 . . . . . . . 7-57
Sleeve, Guard, Corrugated, Cable . . . . 1029753/33 . . . . 5-45 Spacer, Ring . . . . . . . . . . . . . . . . . . . 861-027-000 . . . 7-181
Sleeve, Mast Cable . . . . . . . . . . . . . . . 1065526 . . . . . . . 7-68 Spacer, Switch . . . . . . . . . . . . . . . . . . 828-005-575 . . . . 4-19
Sleeve, Piston Ring . . . . . . . . . . . . . . . 1017035 . . . . . . . 6-67 Spacer, Switch . . . . . . . . . . . . . . . . . . 828-005-575 . . . . 4-25
Sleeve, Piston Ring . . . . . . . . . . . . . . . 1038838 . . . . . . . 6-69 Spacer, Washer . . . . . . . . . . . . . . . . . 812-000-112 . . . . . 3-9
Sleeve, Ram Spacer, Inner . . . . . . . . . . 1036610/001 . . . 7-46 Spring Set, Brush . . . . . . . . . . . . . . . . 570-446/516 . . . . 5-49
Sleeve, Ram Spacer, Inner . . . . . . . . . . 1036610/002 . . . 7-36 Spring . . . . . . . . . . . . . . . . . . . . . . . . 830-151 . . . . . . . . 6-65
Sleeve, Ram Spacer, Outer . . . . . . . . . 1036612/001 . . . 7-46 Spring . . . . . . . . . . . . . . . . . . . . . . . . 830-151 . . . . . . . . 6-67
Sleeve, Ram Spacer, Outer . . . . . . . . . 1036612/002 . . . 7-36 Spring, Bearing Preload . . . . . . . . . . . 1029753/41 . . . . 5-45
Sleeve, Roller Stud. . . . . . . . . . . . . . . . 1098987 . . . . . . . 7-35 Spring, Brush . . . . . . . . . . . . . . . . . . . 1020545/483 . . . 3-19
Sleeve, Roller Stud. . . . . . . . . . . . . . . . 1098987 . . . . . . . 7-45 Spring, Brush . . . . . . . . . . . . . . . . . . . 1020545/483 . . . 5-55
Sleeve, Roller Stud. . . . . . . . . . . . . . . . 1099469 . . . . . . . 7-25 Spring, Compression. . . . . . . . . . . . . . 1004159 . . . . . . . 6-67
Sleeve, Roller Stud. . . . . . . . . . . . . . . . 1099859 . . . . . . . 7-17 Spring, Compression. . . . . . . . . . . . . . 1038855 . . . . . . . 6-69
Sleeve, Shear, Wheel Plate . . . . . . . . . 1043118 . . . . . . 7-177 Spring, Compression. . . . . . . . . . . . . . 1065061/010 . . . 4-13
Sleeve, Spacer . . . . . . . . . . . . . . . . . . 1070472 . . . . . . . 4-11 Spring, Compression. . . . . . . . . . . . . . 830-129 . . . . . . . . 3-33


Spring, Compression . . . . . . . . . . . . . . 830-129 . . . . . . . . 4-19 Strap, Static, Insulated . . . . . . . . . . . . . 154-009-117/101 . . 2-9
Spring, Compression . . . . . . . . . . . . . . 830-129 . . . . . . . . 4-25 Strobe Lamp, Xenon Flash Tube. . . . . . . 591-569/111 . . . . 8-79
Spring, Compression . . . . . . . . . . . . . . 830-151 . . . . . . . . 6-61 Strobe Light Installation . . . . . . . . . . . . Ref. . . . . . . . . . . . . 8-69
Spring, Compression . . . . . . . . . . . . . . 830-151 . . . . . . . . 6-63 Stud Weldment . . . . . . . . . . . . . . . . . . 1020545/468. . . . 5-55
Spring, Compression . . . . . . . . . . . . . . 830-151 . . . . . . . . 6-69 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . 1025776 . . . . . . . 7-77
Spring, Compression . . . . . . . . . . . . . . 830-218 . . . . . . . . . 3-5 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . 1025776 . . . . . . . 7-90
Spring, Compression . . . . . . . . . . . . . . 830-242 . . . . . . . . 4-29 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . 1052528 . . . . . . . 7-78
Spring, Main. . . . . . . . . . . . . . . . . . . . 1-105-122/03 . . . . 5-43 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . 1052528 . . . . . . . 7-90
Spring, Tension . . . . . . . . . . . . . . . . . . 830-052 . . . . . . . . 3-27 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . 1052529 . . . . . . . 7-78
Spring, Tension . . . . . . . . . . . . . . . . . . 830-052 . . . . . . . . 5-77 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . 1065551 . . . . . . . 7-68
Spring, Tension . . . . . . . . . . . . . . . . . . 830-052 . . . . . . . . 7-67 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . 813-512 . . . . . . . . 8-45
Spring, Tension . . . . . . . . . . . . . . . . . . 830-052 . . . . . . . . 7-77 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . 813-570/002 . . . . 2-27
Spring, Tension . . . . . . . . . . . . . . . . . . 830-052 . . . . . . . . 7-89 Stud, Chain Sheave . . . . . . . . . . . . . . . 1032847 . . . . . . . 7-45
Spring, Tension, Model 7420 . . . . . . . . 830-052 . . . . . . . . 5-83 Stud, Chain Sheave . . . . . . . . . . . . . . . 1045689 . . . . . . . 7-46
Spring, Torsion . . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 2-39 Stud, Free Lift Upper Mounting . . . . . . . 1045952 . . . . . . . 7-57
Spring, Torsion . . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 2-45 Stud, Hose Sheave . . . . . . . . . . . . . . . 1048147 . . . . . . . 7-77
Spring, Torsion, Lift Potentiometer . . . . . 1015196. . . . . . . . 3-39 Stud, Hose Sheave . . . . . . . . . . . . . . . 1065521 . . . . . . . 7-68
Spring, Torsion, Lift Potentiometer . . . . . 1015196. . . . . . . . 3-43 Stud, Mast Bearing, Main Frame, Top . . 1020601 . . . . . . . 7-25
Spring, Torsion, Lift Potentiometer . . . . . 1015196. . . . . . . . 3-49 Stud, Mast Bearing, Main Frame,
Spring, Torsion, Lift Potentiometer . . . . . 1015196. . . . . . . . 3-53 Top, Model 7420 . . . . . . . . . . . . . . 1044996 . . . . . . . 7-35
Spring, Torsion, Travel Potentiometer . . . 1015005. . . . . . . . 3-39 Stud, Mast Bearing, Main Frame,
Spring, Torsion, Travel Potentiometer . . . 1015005. . . . . . . . 3-43 Top, Model 7440. . . . . . . . . . . . . . . 1044996 . . . . . . . 7-45
Spring, Torsion, Travel Potentiometer . . . 1015005. . . . . . . . 3-49 Stud, Mast Bearing,
Spring, Torsion, Travel Potentiometer . . . 1015005. . . . . . . . 3-53 Model 7400 R35TT (all) . . . . . . . . . . 1034673 . . . . . . . 7-18
Spring, Torsion, Travel Potentiometer . . . 1018263. . . . . . . . 3-57 Stud, Mast Bearing, Outer Telescopic,
Spring, Torsion, Travel Potentiometer . . . 1018263. . . . . . . . 3-61 Bottom, Model 7420 . . . . . . . . . . . . 1044997 . . . . . . . 7-35
Standoff . . . . . . . . . . . . . . . . . . . . . . . 1065061/08 . . . . . 4-13 Stud, Mast Bearing, Outer Telescopic,
Standoff, Flag . . . . . . . . . . . . . . . . . . . 114-019-113 . . . . . 3-17 Bottom, Model 7440 . . . . . . . . . . . . 1044997 . . . . . . . 7-45
Stator, Drive Motor (Danaher TSW) . . . . 1029753/01 . . . . . 5-45 Stud, Mast Bearing, Outer Telescopic,
Stator, Drive Motor (Sauer Danfoss) . . . . 1038442/02 . . . . . 5-47 Top and Inner Telescopic, Bottom . . . . 1020609 . . . . . . . 7-25
Stator, Lift Motor (Sauer Danfoss) . . . . . . 1052117/02 . . . . . 5-53 Stud, Mast Bearing, Outer Telescopic,
Steer Motor Assembly, DC Lift . . . . . . . . 1019433. . . . . . . . 3-13 Top and Inner Telescopic,
Steer Motor Assembly, DC Lift . . . . . . . . 1019433. . . . . . . . 3-15 Bottom, 7420 . . . . . . . . . . . . . . . . . 1037479 . . . . . . . 7-35
Steer Motor Assembly, DC Lift . . . . . . . . 1019447. . . . . . . . 3-13 Stud, Mast Bearing, Outer Telescopic,
Steer Motor Assembly, DC Lift . . . . . . . . 1019447. . . . . . . . 3-15 Top and Inner Telescopic,
Stem, Sensor . . . . . . . . . . . . . . . . . . . . 1009638. . . . . . . . 4-19 Bottom, Model 7440 . . . . . . . . . . . . 1037479 . . . . . . . 7-45
Stem, Sensor . . . . . . . . . . . . . . . . . . . . 1009638. . . . . . . . 4-25 Switch, Deadman (S2) . . . . . . . . . . . . . 7-590-003/001 . . . 4-19
Stop (Reach with Tilt and Sideshift). . . . . 1036628. . . . . . . . 8-83 Switch, Deadman (S2) . . . . . . . . . . . . . 7-590-003/001 . . . 4-25
Stop (Reach with Tilt Only) . . . . . . . . . . 1072789. . . . . . . . 8-83 Switch, EPO . . . . . . . . . . . . . . . . . . . . 1078248 . . . . . . . 5-15
Stop Assembly. . . . . . . . . . . . . . . . . . . 828-000-985/001 7-193 Switch, EPO . . . . . . . . . . . . . . . . . . . . 1078248 . . . . . . . 5-21
Stop Assembly. . . . . . . . . . . . . . . . . . . 828-000-985/001 . 7-36 Switch, EPO . . . . . . . . . . . . . . . . . . . . 1078248 . . . . . . . 5-27
Stop Assembly. . . . . . . . . . . . . . . . . . . 828-000-985/001 . 7-45 Switch, EPO . . . . . . . . . . . . . . . . . . . . 1078248 . . . . . . . . 5-7
Stop Assembly. . . . . . . . . . . . . . . . . . . 828-000-985/004 7-193 Switch, Key, 2-position,
Stop Assembly. . . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 7-93 Rotary (Keyless) . . . . . . . . . . . . . . . . 1-150-376 . . . . . . . 5-66
Stop Assembly. . . . . . . . . . . . . . . . . . . 828-000-985/004 . 7-46 Switch, Key, Sealed (EE) . . . . . . . . . . . 1020341/003. . . . 5-66
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . 1036627. . . . . . . . 8-83 Switch, Key, Sealed, Rotary (EE) . . . . . . 828-013-664 . . . . . 5-66
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . 828-000-984/001 7-193 Switch, Limit (Nested Forks) (S14) . . . . . 1-150-406 . . . . . . . 8-16
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . 828-000-984/003 7-193 Switch, Limit (Nested Forks) (S14) . . . . . 1-150-406 . . . . . . . 8-19
Stop, Carriage . . . . . . . . . . . . . . . . . . 1019848. . . . . . . . 7-18 Switch, Pressure (HTI) . . . . . . . . . . . . . . 591-630 . . . . . . . . 6-41
Stop, Carriage . . . . . . . . . . . . . . . . . . 1079687. . . . . . . . 7-25 Switch, Pressure (HTI) . . . . . . . . . . . . . . 591-630 . . . . . . . . 6-45
Stop, Shaft . . . . . . . . . . . . . . . . . . . . . 1006019. . . . . . . . 7-57 Switch, Pressure (HTI) . . . . . . . . . . . . . . 591-630 . . . . . . . . 6-49
Stop, Steering . . . . . . . . . . . . . . . . . . . 1046229. . . . . . . . 3-17 Switch, Proximity, First Speed
Stop, Steering . . . . . . . . . . . . . . . . . . . 1046229. . . . . . . . . 4-3 Limiting (S12). . . . . . . . . . . . . . . . . . 1031427/001. . . . 5-97
Stop, Steering . . . . . . . . . . . . . . . . . . . 1077916. . . . . . . . . 4-3 Switch, Proximity, First Speed
Strap, Free Lift Cylinder, Limiting (S12). . . . . . . . . . . . . . . . . . 1031427/001. . . . 5-99
Upper (AC LIFT) . . . . . . . . . . . . . . . . 1067267. . . . . . . . 7-55 Switch, Pushbutton, Horn, Secondary . . . 1020056 . . . . . . . 3-57
Strap, Free Lift Cylinder, Switch, Pushbutton, Horn, Secondary . . . 1020056 . . . . . . . 3-61
Upper (DC LIFT) . . . . . . . . . . . . . . . . 1067239. . . . . . . . 7-55 Switch, Rocker, Operator Fan . . . . . . . . 1-150-343/001 . . . 8-67
Strap, Hose Retention, Carriage . . . . . . 1022429. . . . . . . 7-117 Switch, Security Start (S23). . . . . . . . . . 1022279 . . . . . . . 8-38
Strap, Static, Insulated . . . . . . . . . . . . . 154-009-117/001 . . 2-7 Switch, Toggle, Working Light . . . . . . . 591-575/01 . . . . . 8-65
Strap, Static, Insulated . . . . . . . . . . . . . 154-009-117/001 . . 2-9 Tab, Terminal . . . . . . . . . . . . . . . . . . . 1029753/35. . . . . 5-45
Strap, Static, Insulated . . . . . . . . . . . . . 154-009-117/101 . . 2-7 Tape, Double-faced . . . . . . . . . . . . . . . 1023654 . . . . . . . 3-39


Tape, Double-faced . . . . . . . . . . . . . . . 1023654 . . . . . . . 3-43 Valve, Check, Reach Cylinder . . . . . . . 1022180/424 . . . 6-71
Tape, Double-faced . . . . . . . . . . . . . . . 1023654 . . . . . . . 3-49 Valve, Counterbalance,
Tape, Double-faced . . . . . . . . . . . . . . . 1023654 . . . . . . . 3-53 Deep-Reach (CB-1) . . . . . . . . . . . . . . 1020951/004 . . . 6-55
Tape, Sponge Rubber . . . . . . . . . . . . . 1037262 . . . . . . . 2-28 Valve, Counterbalance,
Telescopic Weldment, Inner . . . . . . . . . Ref.. . . . . . . . . . . . 7-18 Deep-Reach (CB-2) . . . . . . . . . . . . . . 1020951/001 . .. 6-55
Telescopic Weldment, Inner . . . . . . . . . Ref.. . . . . . . . . . . . 7-26 Valve, Directional (LS-1). . . . . . . . . . . . 1009200/001 . .. 6-41
Telescopic Weldment, Outer . . . . . . . . Ref.. . . . . . . . . . . . 7-18 Valve, Directional (SOL 4 and SOL-8) . . 1013286/001 . .. 6-49
Telescopic Weldment, Outer . . . . . . . . Ref.. . . . . . . . . . . . 7-26 Valve, Flow Control (CE-1, DC Lift) . . . . 1009323/019 . .. 6-49
Telescopic Weldment, Outer . . . . . . . . Ref.. . . . . . . . . . . . 7-36 Valve, Flow Control (POD-1, AC Lift) . . . 1009208/060 . .. 6-41
Telescopic Weldment, Outer . . . . . . . . Ref.. . . . . . . . . . . . 7-46 Valve, Flow Control (POD-1, AC Lift) . . . 1009208/060 . .. 6-45
Terminal Board, Bottom . . . . . . . . . . . . 1052117/05 . . . . 5-53 Valve, Flow Control, Main Lift Cylinder . 1050681 . . . . . .. 7-77
Terminal Strip . . . . . . . . . . . . . . . . . . . 1067508 . . . . . . . 5-15 Valve, Flow Control, Main Lift Cylinder,
Terminal Strip . . . . . . . . . . . . . . . . . . . 1067508 . . . . . . . 5-22 Models 7420 and 7440. . . . . . . . . . 1050681 . . . . . . . 7-90
Terminal Strip . . . . . . . . . . . . . . . . . . . 1067508 . . . . . . . 5-27 Valve, Load Holding (SOL 1, DC Lift) . . 1013270/001 . . . 6-49
Terminal Strip . . . . . . . . . . . . . . . . . . . 1067508 . . . . . . . . 5-8 Valve, Main Relief (REL-1, DC Lift) . . . . . 1009281/007 . . . 6-49
Terminal Strip . . . . . . . . . . . . . . . . . . . 1069558 . . . . . . 7-109 Valve, Poppet, Load Holding
Terminal Strip . . . . . . . . . . . . . . . . . . . 1069558 . . . . . . . 7-99 (SOL 1, AC Lift) . . . . . . . . . . . . . . . . 520-934/002 . . . . 6-41
Terminal Strip, Insulated Barrier . . . . . . 1-030-001. . . . . . . 5-69 Valve, Poppet, Load Holding
Terminal. . . . . . . . . . . . . . . . . . . . . . . 1-010-013/002 . . . 3-43 (SOL 1, AC Lift) . . . . . . . . . . . . . . . . 520-934/002 . . . . 6-45
Terminal. . . . . . . . . . . . . . . . . . . . . . . 1-010-013/002 . . . 3-53 Valve, Pressure Control . . . . . . . . . . . . 1076656/001 . . . 6-53
Terminal. . . . . . . . . . . . . . . . . . . . . . . 1-010-280. . . . . . . 8-89 Valve, Pressure Control . . . . . . . . . . . . 1076656/002 . . . 6-53
Tie, Cable . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 5-89 Valve, Proportional,
Tie, Cable . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 6-13 Auxiliary Direction
Tie, Cable . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . . 6-5 (SOL 5T and SOL5B, AC Lift). . . . . . . 1006072/001 . . . 6-41
Tire, Drive . . . . . . . . . . . . . . . . . . . . . 632-131/001 . . . . 4-27 Valve, Proportional,
Tire, Drive . . . . . . . . . . . . . . . . . . . . . 632-131/101 . . . . 4-27 Auxiliary Direction
Tire, Load Wheel, Poly, (SOL 5T and SOL5B, AC Lift). . . . . . . 1006072/001 . . . 6-45
10.5 x 4.5 in. (Black 95) . . . . . . . . . 632-096/003 . . . 7-181 Valve, Proportional,
Tire, Load Wheel, Poly, Auxiliary Direction
10.5 x 4.5 in. (Neutral Vulkollan) . . . 632-096/002 . . . 7-181 (SOL 5T and SOL5B, DC Lift). . . . . . . 1020607/001 . . . 6-49
Tire, Load Wheel, Poly, Valve, Proportional, Lift/Lower
10.5 x 4.5 in. (Red 85 Thombert) . . . 632-096/101 . . . 7-181 (SOL 2, AC Lift), Model 7400 . . . . . . 1015361/001 . . . 6-41
Tire, Load Wheel, Poly, Valve, Proportional, Lift/Lower
10.5 x 4.5 in. (Red 85 Trostel) . . . . . 632-096/001 . . . 7-181 (SOL 2, AC Lift),
Tire, Load Wheel, Poly, Models 7420 and 7440. . . . . . . . . . 1051417/001 . . . 6-45
10.5 x 4.5 in. (Rootbeer 93) . . . . . . . 632-096/107 . . . 7-181 Valve, Proportional, Lift/Lower
Tire, Load Wheel, Poly, (SOL 2, DC Lift) . . . . . . . . . . . . . . . . 1015361/001 . . . 6-49
10.5 x 4.5 in. (Tan 95) . . . . . . . . . . 632-096/007 . . . 7-181 Valve, Proportional, Main Relief
Track, Bearing, Carriage . . . . . . . . . . . 1020738 . . . . . . 7-127 (SOL 3, AC Lift) . . . . . . . . . . . . . . . . 1011602/001 . . . 6-41
Track, Bearing, Carriage . . . . . . . . . . . 1020738 . . . . . . 7-133 Valve, Proportional, Main Relief
Track, Bearing, Carriage . . . . . . . . . . . 1022278 . . . . . . 7-127 (SOL 3, AC Lift) . . . . . . . . . . . . . . . . 1011602/001 . . . 6-45
Track, Bearing, Carriage . . . . . . . . . . . 1022278 . . . . . . 7-133 Valve, Relief, Deep-Reach (REL-3) . . . . . 1009281/013 . . . 6-55
Travel Light Assembly (LED) . . . . . . . . . 1079619/001 . . . 8-59 Valve, Solenoid, 4-Way
Travel Light Assembly . . . . . . . . . . . . . 828-006-879/102 . 8-59 (Reach, Tilt, and Sideshift Valves). . . . 520-968 . . . . . . . . 6-53
Tube, Filler, Drive Unit Gear Case. . . . . 780-040 . . . . . . . . . 4-5 Valve, Solenoid, Reach, DR32TT. . . . . . 1020957/001 . . . 6-55
Tubing, Free Lift Cylinder . . . . . . . . . . . 1072602 . . . . . . . 7-77 Valve, Solenoid, Tilt and
Tubing, Free Lift Cylinders, Sideshift, DR32TT. . . . . . . . . . . . . . . 520-968 . . . . . . . . 6-59
Models 7420 and 7440 . . . . . . . . . . 1072602 . . . . . . . 7-90 Valve, Solenoid, Tilt, DR32TT . . . . . . . . 520-968 . . . . . . . . 6-57
Tubing, Reach Cylinder, DR32TT. . . . . . 1061207 . . . . . . 7-121 Vehicle Manager Assembly . . . . . . . . . 1019283/006 . . . 5-33
Tubing, Reach Cylinder, DR32TT. . . . . . 1061209 . . . . . . 7-121 Washer . . . . . . . . . . . . . . . . . . . . . . . 1028409 . . . . . . . . 7-5
Tubing, Shrinkable . . . . . . . . . . . . . . . 611-013 . . . . . . . . 8-65 Washer . . . . . . . . . . . . . . . . . . . . . . . 1028409 . . . . . . . . 7-7
Tubing, Shrinkable . . . . . . . . . . . . . . . 611-017 . . . . . . . . 5-73 Washer . . . . . . . . . . . . . . . . . . . . . . . 1040106 . . . . . . . 3-57
Valve, Auxiliary Relief (REL-2) . . . . . . . . 1014435/013 . . . 6-41 Washer . . . . . . . . . . . . . . . . . . . . . . . 1079031 . . . . . . . 3-27
Valve, Auxiliary Relief (REL-2) . . . . . . . . 1014435/013 . . . 6-45 Washer . . . . . . . . . . . . . . . . . . . . . . . 5-020-002 . . . . . . 5-69
Valve, Check (CV-1, AC Lift). . . . . . . . . 1014626/001 . . . 6-41 Washer . . . . . . . . . . . . . . . . . . . . . . . 775-031 . . . . . . . . 5-37
Valve, Check (CV-1, AC Lift). . . . . . . . . 1014626/001 . . . 6-45 Washer . . . . . . . . . . . . . . . . . . . . . . . 820-002-119 . . . 7-105
Valve, Check (CV-1, DC Lift). . . . . . . . . 1013281/005 . . . 6-49 Washer . . . . . . . . . . . . . . . . . . . . . . . 828-004-493 . . . . . 3-5
Valve, Check (CV-2) . . . . . . . . . . . . . . 520-337/004 . . . . 6-49 Washer . . . . . . . . . . . . . . . . . . . . . . . 828-004-671 . . . . 5-61
Valve, Check ( Washer, Flat . . . . . . . . . . . . . . . . . . . 5-018-006 . . . . . . 6-19
Deep-Reach Manifold CV-3) . . . . . . . 520-943 . . . . . . . . 6-55 Washer, Flat . . . . . . . . . . . . . . . . . . . 7-771-206 . . . . . . 2-35


Washer, Flat . . . . . . . . . . . . .. . . . . . . 1029753/17 . . . . . 5-45 Washer, Flat. . . . . . . . . . . . . . . . . . . . 5-018-007 . . . . . . . 6-25
Washer, Flat . . . . . . . . . . . . .. . . . . . . 1029753/18 . . . . . 5-45 Washer, Flat. . . . . . . . . . . . . . . . . . . . 5-018-007 . . . . . . 7-109
Washer, Flat . . . . . . . . . . . . .. . . . . . . 1045963. . . . . . . . 7-57 Washer, Flat. . . . . . . . . . . . . . . . . . . . 5-018-007 . . . . . . . 7-35
Washer, Flat . . . . . . . . . . . . .. . . . . . . 314065-006 . . . . . 7-49 Washer, Flat. . . . . . . . . . . . . . . . . . . . 5-018-008 . . . . . . . 3-13
Washer, Flat . . . . . . . . . . . . .. . . . . . . 5-018-002 . . . . . . . 5-57 Washer, Flat. . . . . . . . . . . . . . . . . . . . 5-018-008 . . . . . . . 3-17
Washer, Flat . . . . . . . . . . . . .. . . . . . . 5-018-002 . . . . . . . 5-59 Washer, Flat. . . . . . . . . . . . . . . . . . . . 5-018-008 . . . . . . . . 3-6
Washer, Flat . . . . . . . . . . . . .. . . . . . . 5-018-002 . . . . . . 7-109 Washer, Flat. . . . . . . . . . . . . . . . . . . . 5-018-008 . . . . . . . 6-25
Washer, Flat . . . . . . . . . . . . .. . . . . . . 5-018-002 . . . . . . . 7-99 Washer, Flat. . . . . . . . . . . . . . . . . . . . 5-018-008 . . . . . . 7-177
Washer, Flat . . . . . . . . . . . . .. . . . . . . 5-018-005 . . . . . . . . 2-7 Washer, Flat. . . . . . . . . . . . . . . . . . . . 5-018-008 . . . . . . . . 8-3
Washer, Flat . . . . . . . . . . . . .. . . . . . . 5-018-005 . . . . . . . . 2-9 Washer, Flat. . . . . . . . . . . . . . . . . . . . 5-018-008 . . . . . . . 8-53
Washer, Flat . . . . . . . . . . . . .. . . . . . . 5-018-005 . . . . . . . . 5-7 Washer, Flat. . . . . . . . . . . . . . . . . . . . 5-018-009 . . . . . . 7-147
Washer, Flat . . . . . . . . . . . . .. . . . . . . 5-018-005 . . . . . . 7-117 Washer, Flat. . . . . . . . . . . . . . . . . . . . 5-018-009 . . . . . . 7-153
Washer, Flat . . . . . . . . . . . . .. . . . . . . 5-018-006 . . . . . . . . 4-5 Washer, Flat. . . . . . . . . . . . . . . . . . . . 5-018-010 . . . . . . 7-187
Washer, Flat . . . . . . . . . . . . .. . . . . . . 5-018-006 . . . . . . . 6-23 Washer, Flat. . . . . . . . . . . . . . . . . . . . 771-006 . . . . . . . . 4-19


Washer, Flat . . . . . . . . . . . . . ..... . 771-025 . . . . . . . . 7-36 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-009 . . . . . . . . 5-65
Washer, Flat . . . . . . . . . . . . . ..... . 771-025 . . . . . . . . 7-46 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-016 . . . . . . . . . 2-7
Washer, Flat . . . . . . . . . . . . . ..... . 771-040 . . . . . . . . . 3-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-016 . . . . . . . . . 2-9
Washer, Flat . . . . . . . . . . . . . ..... . 771-112 . . . . . . . . 2-39 Washer, Nylon . . . . . . . . . . . . . . . . . 1015286 . . . . . . . 6-19
Washer, Flat . . . . . . . . . . . . . ..... . 771-112 . . . . . . . . 2-45 Washer, Nylon . . . . . . . . . . . . . . . . . 1040106 . . . . . . . 3-61
Washer, Flat . . . . . . . . . . . . . ..... . 771-112 . . . . . . . . 8-73 Washer, Oil-Impregnated . . . . . . . . . . 464-006 . . . . . . . . 4-19
Washer, Flat . . . . . . . . . . . . . ..... . 771-116 . . . . . . . . 3-15 Washer, Oil-Impregnated . . . . . . . . . . 464-006 . . . . . . . . 4-25
Washer, Flat . . . . . . . . . . . . . ..... . 771-116 . . . . . . . 7-105 Washer, Seal . . . . . . . . . . . . . . . . . . . 776-229 . . . . . . . . . 4-5
Washer, Flat . . . . . . . . . . . . . ..... . 771-116 . . . . . . . . 8-11 Washer, Spacer . . . . . . . . . . . . . . . . . 1016966 . . . . . . . 3-15
Washer, Flat . . . . . . . . . . . . . ..... . 771-116 . . . . . . . . 8-73 Washer, Spacer . . . . . . . . . . . . . . . . . 1095663 . . . . . . 7-105
Washer, Flat . . . . . . . . . . . . . ..... . 771-116 . . . . . . . . 8-77 Washer, Spring . . . . . . . . . . . . . . . . . 1019307/87 . . . . 5-47
Washer, Flat . . . . . . . . . . . . . ..... . 771-128 . . . . . . . . . 3-5 Washer, Spring . . . . . . . . . . . . . . . . . 1034060/77 . . . . 5-53
Washer, Flat . . . . . . . . . . . . . ..... . 771-128 . . . . . . . 7-109 Washer, Spring . . . . . . . . . . . . . . . . . 570-358/477 . . . . 5-55
Washer, Flat . . . . . . . . . . . . . ..... . 771-137 . . . . . . . . 7-67 Washer, Tongued . . . . . . . . . . . . . . . . 772-038 . . . . . . . 7-101
Washer, Flat . . . . . . . . . . . . . ..... . 771-137 . . . . . . . . 7-77 Washer, Wavy. . . . . . . . . . . . . . . . . . 570-252/518 . . . . 5-49
Washer, Flat . . . . . . . . . . . . . ..... . 771-152 . . . . . . . . 3-15 Wheel Assembly, Caster . . . . . . . . . . . 828-000-234/007. . 3-9
Washer, Flat . . . . . . . . . . . . . ..... . 771-152 . . . . . . . . 3-19 Wheel Assembly, Steered Idler . . . . . . . Ref. . . . . . . . . . . . . 3-5
Washer, Flat . . . . . . . . . . . . . ..... . 771-152 . . . . . . . . 3-45 Wheel Mount, Steering . . . . . . . . . . . . 1010352/001 . . . 3-27
Washer, Flat . . . . . . . . . . . . . ..... . 771-160 . . . . . . . . 4-29 Wheel Plate, Machined,
Washer, Flat . . . . . . . . . . . . . ..... . 771-161 . . . . . . . . 7-67 Inside, Left-Hand . . . . . . . . . . . . . . . 1053814/001 . . 7-181
Washer, Flat . . . . . . . . . . . . . ..... . 771-164/003 . . . . 4-11 Wheel Plate, Machined,
Washer, Flat . . . . . . . . . . . . . ..... . 771-173 . . . . . . . 7-117 Inside, Left-Hand . . . . . . . . . . . . . . . 1053814/002 . . 7-181
Washer, Flat . . . . . . . . . . . . . ..... . 7-771-206. . . . . . . 2-43 Wheel Plate, Machined,
Washer, Flat . . . . . . . . . . . . . ..... . 7-771-206. . . . . . . . 4-3 Inside, Right-Hand . . . . . . . . . . . . . . 1053815/001 . . 7-181
Washer, Flat . . . . . . . . . . . . . ..... . 7-771-206. . . . . . . 5-21 Wheel Plate, Machined,
Washer, Flat . . . . . . . . . . . . . ..... . 7-771-206. . . . . . . 5-31 Inside, Right-Hand . . . . . . . . . . . . . . 1053815/002 . . 7-181
Washer, Flat . . . . . . . . . . . . . ..... . 7-771-206. . . . . . . 5-32 Wheel Plate, Machined, Left-Hand . . . . 1023802 . . . . . . 7-179
Washer, Flat . . . . . . . . . . . . . ..... . 7-771-206. . . . . . . . 5-7 Wheel Plate, Machined, Left-Hand . . . . 1041609/001 . . 7-189
Washer, Flat . . . . . . . . . . . . . ..... . 7-771-206. . . . . . . 5-99 Wheel Plate, Machined, Left-Hand . . . . 1041609/002 . . 7-189
Washer, Lock . . . . . . . . . . . . . ..... . 1029753/26 . . . . 5-45 Wheel Plate, Machined, Left-Hand . . . . 1049869 . . . . . . 7-183
Washer, Lock . . . . . . . . . . . . . ..... . 5-019-002. . . . . . . 5-15 Wheel Plate, Machined, Left-Hand . . . . 1049976 . . . . . . 7-183
Washer, Lock . . . . . . . . . . . . . ..... . 5-019-002. . . . . . . . 5-8 Wheel Plate, Machined, Left-Hand . . . . 1053383 . . . . . . 7-183
Washer, Lock . . . . . . . . . . . . . ..... . 5-019-002. . . . . . 7-109 Wheel Plate, Machined, Left-Hand . . . . 1053385 . . . . . . 7-183
Washer, Lock . . . . . . . . . . . . . ..... . 5-019-003. . . . . . . 4-25 Wheel Plate, Machined, Left-Hand . . . . 1063021/001 . . 7-189
Washer, Lock . . . . . . . . . . . . . ..... . 5-019-005. . . . . . . 5-37 Wheel Plate, Machined, Left-Hand . . . . 1063021/002 . . 7-189
Washer, Lock . . . . . . . . . . . . . ..... . 5-019-006. . . . . . . 5-27 Wheel Plate, Machined,
Washer, Lock . . . . . . . . . . . . . ..... . 5-019-006. . . . . . . 5-37 Outside, Left-Hand . . . . . . . . . . . . . . 1053814/003 . . 7-181
Washer, Lock . . . . . . . . . . . . . ..... . 5-019-006. . . . . . . 5-41 Wheel Plate, Machined,
Washer, Lock . . . . . . . . . . . . . ..... . 5-019-006. . . . . . . . 5-7 Outside, Left-Hand . . . . . . . . . . . . . . 1053814/004 . . 7-181
Washer, Lock . . . . . . . . . . . . . ..... . 772-112 . . . . . . . . 8-16 Wheel Plate, Machined,
Washer, Lock . . . . . . . . . . . . . ..... . 772-112 . . . . . . . . 8-19 Outside, Right-Hand . . . . . . . . . . . . . 1053815/003 . . 7-181
Washer, Lock . . . . . . . . . . . . . ..... . 772-112 . . . . . . . . . 8-9 Wheel Plate, Machined,
Washer, Lock . . . . . . . . . . . . . ..... . 772-116 . . . . . . . . 5-73 Outside, Right-Hand . . . . . . . . . . . . . 1053815/004 . . 7-181
Washer, Lock . . . . . . . . . . . . . ..... . 772-116 . . . . . . . . 8-14 Wheel Plate, Machined, Right-Hand . . . 1023803 . . . . . . 7-179
Washer, Lock . . . . . . . . . . . . . ..... . 772-116 . . . . . . . . . 8-9 Wheel Plate, Machined, Right-Hand . . . 1023805 . . . . . . 7-179
Washer, Lock . . . . . . . . . . . . . ..... . 774-005 . . . . . . . . 5-65 Wheel Plate, Machined, Right-Hand . . . 1028532 . . . . . . 7-187


Wheel Plate, Machined, Right-Hand. . . . 1028534. . . . . . . 7-187 Wire Assembly
Wheel Plate, Machined, Right-Hand. . . . 1041608/001 . . . 7-189 (JT2, JT3, and JBR to JS2). . . . . . . . . . 1012123/001. . . . 5-22
Wheel Plate, Machined, Right-Hand. . . . 1041608/002 . . . 7-189 Wire Assembly
Wheel Plate, Machined, Right-Hand. . . . 1049971. . . . . . . 7-183 (JT2, JT3, and JBR to JS2). . . . . . . . . . 1012123/001. . . . 5-27
Wheel Plate, Machined, Right-Hand. . . . 1049973. . . . . . . 7-183 Wire Assembly
Wheel Plate, Machined, Right-Hand. . . . 1049975. . . . . . . 7-183 (JT2, JT3, and JBR to JS2). . . . . . . . . . 1012123/001. . . . . 5-8
Wheel Plate, Machined, Right-Hand. . . . 1049977. . . . . . . 7-183 Wire Assembly, Ground. . . . . . . . . . . . 1095913 . . . . . . . 8-89
Wheel Plate, Machined, Right-Hand. . . . 1049979. . . . . . . 7-183 Wire Assembly, Operator Fan
Wheel Plate, Machined, Right-Hand. . . . 1049981. . . . . . . 7-183 (S22-1A to FA+) . . . . . . . . . . . . . . . . 1018831 . . . . . . . 8-67
Wheel Plate, Machined, Right-Hand. . . . 1053384. . . . . . . 7-183 Wire, Extension. . . . . . . . . . . . . . . . . . 1084983 . . . . . . . 5-97
Wheel Plate, Machined, Right-Hand. . . . 1053386. . . . . . . 7-183 Wire, Single, B- (Fore-Aft) . . . . . . . . . . . 828-013-533/072 . 5-73
Wheel Plate, Machined, Right-Hand. . . . 1053388. . . . . . . 7-177 Wire, Single, B- (Side Stance) . . . . . . . . 828-013-533/107 . 5-73
Wheel Plate, Machined, Right-Hand. . . . 1053390. . . . . . . 7-177 Wire, Single, B-. . . . . . . . . . . . . . . . . . 828-013-533/065 . 5-73
Wheel Plate, Machined, Right-Hand. . . . 1063020/001 . . . 7-189 Wire, Single, B-. . . . . . . . . . . . . . . . . . 828-013-533/066 . 5-73
Wheel Plate, Machined, Right-Hand. . . . 1063020/002 . . . 7-189 Wire, Single, B-. . . . . . . . . . . . . . . . . . 828-013-533/070 . 5-73
Wheel Plate, Machined, Right-Hand. . . . 1091980. . . . . . . 7-183 Wire, Single, B+ . . . . . . . . . . . . . . . . . 828-013-533/067 . 5-73
Wheel Plate, Machined, Right-Hand. . . . 1098925. . . . . . . 7-183 Wire, Single, B+ . . . . . . . . . . . . . . . . . 828-013-533/071 . 5-73
Wheel, Caster, Poly, Brown . . . . . . . . . 632-078/107 . . . . . 3-9 Wire, Single, B+ . . . . . . . . . . . . . . . . . 828-013-533/109 . 5-73
Wheel, Caster, Poly, Tan . . . . . . . . . . . 632-078/007 . . . . . 3-9 Wire, Single, B+ . . . . . . . . . . . . . . . . . 828-013-533/110 . 5-73
Wheel, Drive, Assembly . . . . . . . . . . . . 828-003-339/101 . 4-27 Working Light and Operator
Wheel, Steering . . . . . . . . . . . . . . . . . 1015203/001 . . . . 3-33 Cooling Fan Installation. . . . . . . . . . . Ref. . . . . . . . . . . . . 8-63
Wheel, Steering . . . . . . . . . . . . . . . . . 1023460. . . . . . . . 3-23 Wrench, Allen. . . . . . . . . . . . . . . . . . . 950-104 . . . . . . . . 2-27
Wheel, Steering . . . . . . . . . . . . . . . . . 1047181. . . . . . . . 3-29 Yoke, Reach Cylinder. . . . . . . . . . . . . . 1080353 . . . . . . . 6-71
Wire Assembly
(JT2, JT3, and JBR to JS2) . . . . . . . . . . 1012123/001 . . . . 5-15


Model 7400 7420 7440 Reach-Fork ® Truck Numerical Parts Index
APPENDIX B Numerical Parts Index
Part No. Description Page Part No. Description Page

100-027-110 ......... Bracket, Operator Fan, Mounting ........... 8-67 1008283/414 ...... Spacer ................................................ 6-73
1001288/044 ...... Hose Assembly, Orbitrol L to Steer 1008283/424 ...... Seal Kit, Cylinder, Tilt,
Motor L, DC Lift, Side Stance............... 6-15 R35TT and R45TT.............................. 6-73
1001288/044 ...... Hose Assembly, Orbitrol R to Steer 1008426 .............. Orbitrol, Steering ................................. 3-23
Motor R, DC Lift, Side Stance .............. 6-15 1008426 .............. Orbitrol, Steering ................................. 3-29
1001288/045 ...... Hose Assembly, Orbitrol L or R to Steer 1008426/01 ........ Kit, Seal, Steer Motor ........................... 3-23
Motor R, DC Lift, Fore-Aft ...................... 6-9 1008426/01 ........ Kit, Seal, Steer Motor ........................... 3-29
1001288/068 ...... Hose Assembly, Tractor to Main Lift 1008623 .............. Shroud, Fan......................................... 6-23
Cylinder, Right-Hand .......................... 7-77 1008685/500 ...... Motor Assembly, DC Lift ........................ 6-23
1001288/068 ...... Hose Assembly, Tractor to Main Lift 1008685/500 ...... Motor, Lift, DC ..................................... 5-49
Cylinder, Right-Hand, Model 7440 ...... 7-89 1008685/514 ...... Brush Holder Assembly, DC Lift Motor ..... 5-49
1001288/069 ...... Hose Assembly, Tractor to Main Lift 1008685/515 ...... Armature and Fan Assembly .................. 5-49
Cylinder, Left-Hand ............................ 7-77 1008685/516 ...... Frame and Field Assembly..................... 5-49
1001288/069 ...... Hose Assembly, Tractor to Main Lift 1008685/517 ...... Indicator, Brush Wear ........................... 5-49
Cylinder, Left-Hand, Model 7440 ........ 7-89 1008685/518 ...... Kit, Lead Assembly ............................... 5-49
1001288/094 ...... Hose Assembly, Tractor to Main Lift 1008685/519 ...... End Bell, Commutator End,
Cylinder, Right-Hand, Model 7400 ...... 7-67 DC Lift Motor .................................... 5-49
1001288/095 ...... Hose Assembly, Tractor to Main Lift 1008746 .............. Housing, Drive Unit ................................ 4-7
Cylinder, Left-Hand, Model 7400 ........ 7-67 1008747 .............. Bearing Set, Drive Unit............................ 4-7
1001506 .............. Bracket, Cylinder Mounting, Tilt, 1008753 .............. Ring, Pivot ............................................. 4-7
R35TT and R45TT ............................ 7-123 1008858 .............. Gear Reducer, Drive Unit ........................ 4-7
1001506 .............. Bracket, Cylinder Mounting, Tilt, 1008947 .............. Spacer, Ram Cushion ........................... 7-18
R35TT and R45TT ............................ 7-125 1008947 .............. Spacer, Ram Cushion ........................... 7-26
1003647/003 ...... Plug .................................................... 6-55 1009195/006 ...... Display, Operator, Fore-Aft .................... 5-57
1003647/004 ...... Plug, HTI, #4 ....................................... 6-41 1009200/001 ...... Valve, Directional (LS-1) ........................ 6-41
1003647/006 ...... Plug, #6 .............................................. 6-41 1009208/060 ...... Valve, Flow Control (POD-1, AC Lift)....... 6-41
1003647/006 ...... Plug, #6 .............................................. 6-45 1009208/060 ...... Valve, Flow Control (POD-1, AC Lift)....... 6-45
1003647/006 ...... Plug, #6 .............................................. 6-49 1009281/007 ...... Valve, Main Relief (REL-1, DC Lift)........... 6-49
1003647/008 ...... Plug, #8 .............................................. 6-45 1009281/013 ...... Valve, Relief, Deep-Reach (REL-3)............ 6-55
1003647/008 ...... Plug, #8 .............................................. 6-49 1009323/019 ...... Valve, Flow Control (CE-1, DC Lift) ......... 6-49
1003647/010 ...... Plug, #10 ............................................ 6-41 1009381 .............. Link Assembly, Center ............................. 3-5
1003647/010 ...... Plug, #10 ............................................ 6-45 1009384 .............. Cover, Dust, Left-Hand ............................ 4-3
1003647/010 ...... Plug, #10 ............................................ 6-49 1009401 .............. Link Assembly, Idler ................................ 3-5
1004159 .............. Spring, Compression............................. 6-67 1009403 .............. Link Assembly, Drive ............................... 3-5
1004214 .............. O-Ring ................................................ 6-67 1009427 .............. Sensor, Proximity, Deadman (VR4).......... 4-19
1004473 .............. Pin, Chain Anchor ................................ 7-51 1009427 .............. Sensor, Proximity, Deadman (VR4).......... 4-25
1004665 .............. Pulley, Cable, Over-the-Mast .................. 7-67 1009451 .............. Pad, Kickback.................................... 7-105
1004665 .............. Pulley, Cable, Over-the-Mast .................. 7-77 1009451 .............. Pad, Kickback...................................... 7-45
1004672 .............. Shim, Bearing .................................... 7-109 1009451 .............. Pad, Kickback...................................... 7-93
1004672 .............. Shim, Bearing ...................................... 7-99 1009461 .............. Retainer, Spring ................................... 4-19
1004811 .............. Brush Band, Drive End .......................... 5-49 1009461 .............. Retainer, Spring ................................... 4-25
1004906/002 ...... Chain Anchor, Main Lift, 1009529 .............. Bracket, Formed, Auxiliary .................... 6-29
Models 7400 and 7420 .................... 7-35 1009565/001 ...... Bolt, Carriage ...................................... 3-23
1005525/004 ...... Card Assembly, Circuit, Steer Amplifier ... 5-21 1009565/001 ...... Bolt, Carriage ...................................... 6-29
1005525/004 ...... Card Assembly, Circuit, Steer Amplifier ..... 5-7 1009574 .............. Hose, Suction, Lift Pump to Reservoir,
1005757 .............. Spacer ................................................ 7-55 AC Lift, Fore-Aft................................... 6-3
1006019 .............. Stop, Shaft........................................... 7-57 1009578 .............. Bracket, Motor, Auxiliary ...................... 6-29
1006072/001 ...... Valve, Proportional, Auxiliary Direction 1009606 .............. Spacer .................................................. 3-6
(SOL 5T and SOL5B, AC Lift) .............. 6-41 1009638 .............. Stem, Sensor........................................ 4-19
1006072/001 ...... Valve, Proportional, Auxiliary Direction 1009638 .............. Stem, Sensor........................................ 4-25
(SOL 5T and SOL5B, AC Lift) .............. 6-45 1009679 .............. Hose, Suction, Lift Pump to Reservoir,
1006237 .............. Bar, Rod Link...................................... 7-113 DC Lift, Fore-Aft................................... 6-9
1006240 .............. Bar, Rod Link...................................... 7-105 1009691 .............. Rod, Adjustment ................................... 4-19
1007302 .............. Scissor, Arm to Mast, Left-Hand 1009691 .............. Rod, Adjustment ................................... 4-25
Outer, DR32TT ................................ 7-113 1009771 .............. Plate, Mounting.................................... 4-19
1007305 .............. Scissor, Arm to Mast, Right-Hand 1009771 .............. Plate, Mounting.................................... 4-25
Outer, DR32TT ................................ 7-113 1009950 .............. Bow Pad, Inner Telescopic ..................... 7-17
1008283/410 ...... Housing, Cylinder, Tilt, 1009950 .............. Pad, Bow, Inner Telescopic .................... 7-25
R35TT and R45TT .............................. 6-73 1-010-013/002..... Terminal .............................................. 3-43
1008283/411 ...... Rod, Piston, Tilt, R35TT and R45TT.......... 6-73 1-010-013/002..... Terminal .............................................. 3-53
1008283/412 ...... Piston, Tilt, R35TT and R45TT ................. 6-73 1010121/001 ...... Shaft, Carriage .................................. 7-123
1008283/413 ...... Gland, Cylinder, Tilt, R35TT and R45TT... 6-73 1010121/001 ...... Shaft, Carriage .................................. 7-125
Publication: 1107605, Issued: 04 Sep 2009 B-1

Numerical Parts Index Model 7400 7420 7440 Reach-Fork ® Truck
1010121/002.......Shaft, Carriage...................................7-129 1012075 .............. Bracket, EPO Switch ............................. 5-27

1010121/002.......Shaft, Carriage...................................7-131 1012075 .............. Bracket, EPO Switch ............................... 5-7
1-010-280 .............Terminal...............................................8-89 1012083 .............. Block, Chain Anchor, Main Lift,
1010323...............Pin, Chain Anchor.................................7-49 Right-Hand........................................ 7-17
1010352/001.......Wheel Mount, Steering..........................3-27 1012083 .............. Block, Chain Anchor, Main Lift,
1010491...............Gear and Pinion Set, Drive Unit................4-7 Right-Hand........................................ 7-25
1010571/001.......Card Assembly, Circuit, Temperature 1012083 .............. Block, Chain Anchor, Main Lift,
Sensor, Ambient.................................5-89 Right-Hand........................................ 7-35
1010831...............Plate, Fan ............................................5-91 1012088 .............. Bus Bar Assembly, Contactor.................. 5-37
1010845...............Fan Assembly, Drive Motor 1012088 .............. Bus Bar Assembly, Contactor.................. 5-41
Compartment ....................................5-21 1012089 .............. Pin, Chain Anchor, Main Lift .................. 7-17
1010845...............Fan Assembly, Drive Motor 1012089 .............. Pin, Chain Anchor, Main Lift .................. 7-25
Compartment ......................................5-7 1012123/001 ...... Wire Assembly (JT2, JT3, and
1010845...............Fan Assembly, Drive Motor JBR to JS2) ........................................ 5-15
Compartment ....................................5-91 1012123/001 ...... Wire Assembly (JT2, JT3, and
1010845...............Fan Assembly, Drive Motor JBR to JS2) ........................................ 5-22
Compartment ....................................8-54 1012123/001 ...... Wire Assembly (JT2, JT3, and
1011156...............Bus Bar Assembly, Contactor ..................5-37 JBR to JS2) ........................................ 5-27
1011182...............Bracket, Temperature Sensor ..................5-89 1012123/001 ...... Wire Assembly (JT2, JT3, and
1011296...............Pad, Aft ...............................................2-35 JBR to JS2) .......................................... 5-8
1011300...............Cover, Control Handle, Filler ..................2-35 1012203 .............. Encoder, Steering ................................. 3-27
1011301...............Pad, Hip ..............................................2-35 1012203 .............. Encoder, Steering ................................. 3-33
1011302...............Cover, Steering, Fore-Aft Stance .............2-35 1012207 .............. Bracket Weldment, Motor
1011303...............Pad, Steer ............................................2-35 (Models 7420 and 7440) .................. 6-25
1011304/001.......Cover, Steer Wheel...............................3-27 1012353 .............. Contactor, 300 amp, TPC (all) and
1011304/002.......Cover, Steer Wheel...............................3-23 LPC (AC Lift)...................................... 5-43
1011304/101.......Cover, Steer Wheel...............................3-27 1012353 .............. Contactor, 300 amp, TPC and LPC ......... 5-41
1011304/102.......Cover, Steer Wheel...............................3-23 1012353 .............. Contactor, 300 amp, TPC...................... 5-37
1011306...............Pad, Knee ............................................2-35 1012363/100 ...... Pump, Lift, DC, Dual.............................. 6-23
1011307/001.......Cover, Front, Right-Hand........................2-35 1012363/100 ...... Pump, Lift, DC, Dual.............................. 6-33
1011307/002.......Cover, Front, Right-Hand 1012455 .............. Handle, Steering Wheel ........................ 3-23
(With 3 in. Under Clearance) ..............2-35 1012455 .............. Handle, Steering Wheel ........................ 3-27
1011308/001.......Cover, Front, Left-Hand ..........................2-35 1-012-500/002 ..... Seal, Connector ................................... 6-23
1011308/002.......Cover, Front, Left-Hand 1-012-500/002 ..... Seal, Connector ................................... 8-65
(With 3 in. Under Clearance) ..............2-35 1-012-500/002 ..... Seal, Connector ................................... 8-79
1011338...............Bracket, Sensor.....................................4-19 1-012-500/002 ..... Seal, Connector ................................... 8-80
1011338...............Bracket, Sensor.....................................4-25 1-012-500/004 ..... Seal, Connector ................................... 3-57
1011352...............Bracket, Chain Anchor ..........................7-49 1-012-500/02 ....... Seal, Connector ................................... 3-61
1011352...............Bracket, Chain Anchor ..........................7-51 1-012-500/04 ....... Seal, Connector ................................... 3-61
1011392/001.......Housing, Connector ..............................3-43 1012503 .............. Bearing, Cylindrical ............................ 7-123
1011392/001.......Housing, Connector .............................3-53 1012503 .............. Bearing, Cylindrical ............................ 7-125
1011393/001.......Contact, Socket ....................................3-43 1012601 .............. Cover, Contactor .................................. 5-37
1011393/001.......Contact, Socket ....................................3-53 1012601 .............. Cover, Contactor .................................. 5-41
1011602/001.......Valve, Proportional, Main Relief 1012603 .............. Plate, Kickback Block ............................ 7-17
(SOL 3, AC Lift) .................................6-41 1012603 .............. Plate, Kickback Block ............................ 7-35
1011602/001.......Valve, Proportional, Main Relief 1012603 .............. Plate, Kickback Block ............................ 7-45
(SOL 3, AC Lift) .................................6-45 1012605 .............. Pad, Kickback ...................................... 7-17
1011825/002.......Cover Assembly, Top, Fore-Aft Stance ......2-39 1012605 .............. Pad, Kickback ...................................... 7-35
1011825/003.......Cover Assembly, Top, Fore-Aft Stance ......2-39 1012605 .............. Pad, Kickback ...................................... 7-45
1011825/004.......Cover Assembly, Top, Fore-Aft Stance ......2-39 1012615/003 ...... Filter, Hydraulic, Element ....................... 6-41
1011825/GBK ......Kit, Glove Box ......................................2-39 1012615/003 ...... Filter, Hydraulic, Element ....................... 6-45
1011825/PCK .......Kit, Paper Clip ......................................2-39 1012615/103 ...... Filter, Hydraulic, Element ....................... 6-49
1011976...............Bracket Weldment, Motor 1012627/002 ...... Fan, Lift Motor Compartment,
(Models 7420 and 7440)...................6-25 AC and DC Lift.................................. 5-93
1012040...............Shaft Assembly, Pivot.............................3-39 1012627/003 ...... Fan, Drive Motor Compartment .............. 5-91
1012040...............Shaft Assembly, Pivot.............................3-43 1012627/004 ...... Fan, Lift Motor Compartment, DC Lift ...... 5-93
1012040...............Shaft Assembly, Pivot.............................3-49 1012657 .............. Guard, Finger ...................................... 6-23
1012040...............Shaft Assembly, Pivot.............................3-53 1012726 .............. Shaft Assembly, Control Handle ............. 3-57
1-012-069/04 .......Connector, Electrical .............................8-59 1012726 .............. Shaft Assembly, Control Handle ............. 3-61
1-012-070/002 .....Connector, Electrical .............................3-61 1012727/001 ...... Plug .................................................... 6-53
1-012-070/004 .....Connector, Electrical .............................3-61 1012796/006 ...... Pin, Dowel ......................................... 7-147
1-012-070/02 .......Connector, Cap ....................................3-57 1012796/006 ...... Pin, Dowel ......................................... 7-151
1-012-070/04 .......Connector, Electrical .............................6-23 1012824 .............. Shell, Handle, Secondary Handle........... 3-57
1-012-070/04 .......Connector, Electrical .............................8-65 1012824 .............. Shell, Handle, Secondary Handle........... 3-61
1-012-070/04 .......Connector, Electrical .............................8-79 1012872/001 ...... Hose Assembly, Manifold CYL-1 and
1-012-070/04 .......Connector, Electrical .............................8-80 Tee to Bulkhead, AC Lift, Fore-Aft ........... 6-3
1-012-072 .............Socket, Contact ....................................8-59 1012872/001 ...... Hose Assembly, Manifold CYL-1 and
1012075...............Bracket, EPO Switch..............................5-15 Tee to Bulkhead, AC Lift, Fore-Aft ........... 6-5
1012075...............Bracket, EPO Switch..............................5-21
B-2 Top of Section Publication: 1107605, Issued: 04 Sep 2009


1012872/001 ...... Hose Assembly, Manifold CYL-1 and 1014215/K03 ...... Cover Assembly, Top Elbow................... 2-43
Tee to Bulkhead, AC Lift, Side Stance ... 6-11 1014215/K04 ...... Cover Assembly, Top Elbow................... 2-43
Tee to Bulkhead, AC Lift, Side Stance ... 6-13 1014215/K13 ...... Cover Assembly, Top Elbow................... 2-43
Tee to Bulkhead, AC Lift, Fore-Aft ........... 6-3 1014217 .............. Pad, Elbow.......................................... 2-43
1012872/002 ...... Hose Assembly, Manifold CYL-1 and 1014219/001 ...... Cover Assembly, Electrical..................... 2-43
Tee to Bulkhead, AC Lift, Fore-Aft ........... 6-5 1014219/002 ...... Cover Assembly, Electrical..................... 2-43
1012872/002 ...... Hose Assembly, Manifold CYL-1 and 1014220 .............. Pad, Hip ............................................. 2-43
Tee to Bulkhead, AC Lift, Side Stance ... 6-11 1014221 .............. Cover, Steering, Side Stance ................. 2-43
1012872/002 ...... Hose Assembly, Manifold CYL-1 and 1014222 .............. Pad, Knee ........................................... 2-43
Tee to Bulkhead, AC Lift, Side Stance ... 6-13 1014281/003 ...... Pin, Contact......................................... 3-61
1012967 .............. Plate, Mounting, Clamp, Half ................. 7-67 1014404 .............. Extinguisher, Fire, 2.5 pound,
1013151 .............. Motor, Steer, DC Lift.............................. 3-15 Dry Chemical...................................... 8-9
1013151/01 ........ Kit, Seal, Steer Motor ............................ 3-15 1014433 .............. Hose, Suction, Steer/Auxiliary Pump
1013204 .............. Grommet, Rubber ............................... 7-135 to Reservoir, DC Lift, Side Stance......... 6-15
1013204 .............. Grommet, Rubber ............................... 7-137 1014435/013 ...... Valve, Auxiliary Relief (REL-2)................. 6-41
1013257 .............. Shim, Kickback Pad, Outer Telescopic..... 7-17 1014435/013 ...... Valve, Auxiliary Relief (REL-2)................. 6-45
1013257 .............. Shim, Kickback Pad, Outer Telescopic..... 7-35 1014583/002 ...... Manifold Assembly, Tilt and Sideshift,
1013257 .............. Shim, Kickback Pad, Outer Telescopic..... 7-45 DR32TT............................................ 6-59
1013258 .............. Shim, Kickback Pad, Inner Telescopic ...... 7-35 1014583/002 ...... Manifold Assembly, Tilt and Sideshift,
1013258 .............. Shim, Kickback Pad, Inner Telescopic ...... 7-45 DR32TT.......................................... 7-131
1013258 .............. Shim, Spacer, Kickback, 1014591/002 ...... Manifold Assembly, Tilt, DR32TT ............ 6-57
Inner Telescopic ............................... 7-105 1014591/002 ...... Manifold Assembly, Tilt, DR32TT .......... 7-129
1013258 .............. Shim, Spacer, Kickback, Inner 1014593/003 ...... Power Amplifier, Traction ...................... 5-31
Telescopic ......................................... 7-93 1014626/001 ...... Valve, Check (CV-1, AC Lift) .................. 6-41
1013270/001 ...... Valve, Load Holding (SOL 1, DC Lift)....... 6-49 1014626/001 ...... Valve, Check (CV-1, AC Lift) .................. 6-45
1013281/005 ...... Valve, Check (CV-1, DC Lift)................... 6-49 1014647 .............. Cover, Drive Unit Gear Reducer ............... 4-7
1013286/001 ...... Valve, Directional (SOL 4 and SOL-8)...... 6-49 1014648 .............. Bar, Spring Retainer ............................. 3-33
1013300 .............. Bracket, Mounting, Hose ..................... 7-117 1014652/102 ...... Handle Assembly, Control,
1013456/005 ...... Fitting, Tee, Supply at Bulkhead .............. 7-67 Fore-Aft Stance, Primary ..................... 3-35
1013456/005 ...... Fitting, Tee, Supply at Bulkhead .............. 7-77 1014652/102 ...... Handle Assembly, Control,
1013456/005 ...... Fitting, Tee, Supply at Bulkhead .............. 7-90 Fore-Aft Stance, Primary ..................... 3-39
1013489 .............. Fan Assembly, DC Lift Motor .................. 6-23 1014652/104 ...... Handle Assembly, Control,
1013491 .............. Hose, Suction, Steer/Auxiliary Pump to Fore-Aft Stance, Primary,
Reservoir, DC Lift, Fore-Aft .................... 6-9 Cold Storage .................................... 3-35
1013734 .............. Bracket, Cover Mounting ....................... 2-35 1014652/104 ...... Handle Assembly, Control,
1013742 .............. Sheave, Pulley, Idler.............................. 5-85 Fore-Aft Stance, Primary,
1013742 .............. Sheave, Pulley, Idler.............................. 5-87 Cold Storage .................................... 3-39
1013789/001 ...... Sensor, Temperature, DC Lift Motor ......... 5-15 1014654 .............. Shell, Handle, Right-Hand,
1013789/001 ...... Sensor, Temperature, DC Lift Motor ......... 5-27 Fore-Aft Stance.................................. 3-39
1013792/411 ...... Housing, Cylinder, Deep-Reach .............. 6-71 1014664 .............. Plate Weldment, Slider.......................... 4-29
1013792/412 ...... Piston, Deep-Reach ............................... 6-71 1014667 .............. Shell, Handle, Left-Hand,
1013792/413 ...... Rod, Deep-Reach .................................. 6-71 Fore-Aft Stance.................................. 3-39
1013792/414 ...... Gland, Cylinder, Deep-Reach................. 6-71 1014670 .............. Bracket, Lift Potentiometer,
1013792/422 ...... Seal Kit, Cylinder, Deep-Reach ............... 6-71 Fore-Aft Stance.................................. 3-39
1013792/423 ...... Cushion Sleeve, Deep-Reach .................. 6-71 1014670 .............. Bracket, Lift Potentiometer,
1013871 .............. Hose, Return, Manifold TANK to Fore-Aft Stance.................................. 3-43
Reservoir, DC Lift, Fore-Aft .................... 6-9 1014726 .............. Gear, Spur, Steer Motor ........................ 3-19
1013871 .............. Hose, Return, Manifold TANK to 1014758/001 ...... Axle, Load Wheel .............................. 7-191
Reservoir, DC Lift, Side Stance ............ 6-15 1014758/002 ...... Axle, Load Wheel .............................. 7-191
1013873 .............. Hose, Return, Manifold TANK to 1014759/001 ...... Axle, Load Wheel .............................. 7-191
Reservoir, AC Lift, Fore-Aft .................... 6-3 1014759/002 ...... Axle, Load Wheel .............................. 7-191
1013873 .............. Hose, Return, Manifold TANK to 1014767 .............. Axle, Load Wheel .............................. 7-191
Reservoir, AC Lift, Side Stance ............ 6-11 1014796/411 ...... Rod, Cylinder, Sideshift......................... 6-75
1013968 .............. Bracket, Steer Valve .............................. 3-23 1014796/412 ...... Kit, Seal, Cylinder, Sideshift................... 6-75
1013969 .............. Bracket, Steering Encoder, 1014996 .............. Arm, Pivot ........................................... 3-39
Fore-Aft Stance .................................. 3-27 1014996 .............. Arm, Pivot ........................................... 3-43
1014073 .............. Harness, Control Handle, 1014996 .............. Arm, Pivot ........................................... 3-49
Fore-Aft Stance, Primary ..................... 3-35 1014996 .............. Arm, Pivot ........................................... 3-53
1014210/002 ...... Cover Assembly, Top, Side Stance .......... 2-45 1014999 .............. Clamp, Cable ...................................... 3-39
1014210/003 ...... Cover Assembly, Top, Side Stance .......... 2-45 1014999 .............. Clamp, Cable ...................................... 3-43
1014210/004 ...... Cover Assembly, Top, Side Stance .......... 2-45 1015005 .............. Spring, Torsion, Travel Potentiometer....... 3-39
1014210/GBK ...... Kit, Glove Box...................................... 2-45 1015006/001 ...... Connector, D-Clip................................. 3-39
1014210/PCK ...... Kit, Paper Clip ..................................... 2-45 1015006/001 ...... Connector, D-Clip................................. 3-43
1014215/K02 ...... Cover Assembly, Top Elbow ................... 2-43 1015006/001 ...... Connector, D-Clip................................. 3-49
Publication: 1107605, Issued: 04 Sep 2009 Top of Section B-3

1015006/001.......Connector, D-Clip .................................3-53 1016523/232 ...... Coupling, Steer Gearmotor.................... 3-19

1015006/001.......Connector, D-Clip .................................3-57 1016523/234 ...... End Bell, Commutator End,
1015006/001.......Connector, Mechanical, D Clip...............3-61 Steer Motor, Complete ....................... 3-19
1015098/001.......Bolt .....................................................5-87 1016523/236 ...... End Bell, Drive End, Steer Motor............. 3-19
1015145...............Bracket, Mounting, Light ........................8-65 1016546/001 ...... Knob................................................... 8-45
1015148...............Bracket, Lift Motor, DC ..........................6-23 1016546/002 ...... Knob................................................... 8-45
1015159...............Cover, Dust ............................................2-7 1016710 .............. Block, Machined .................................. 3-17
1015187/003.......Power Amplifier, Lift ..............................5-32 1016712 .............. Block, Machined .................................. 3-13
1015193...............Cover, Fan ...........................................5-32 1016789 .............. Bar, Spacer.......................................... 8-45
1015196...............Spring, Torsion, Lift Potentiometer............3-39 1016966 .............. Washer, Spacer ................................... 3-15
1015196...............Spring, Torsion, Lift Potentiometer............3-43 1016995 .............. Mount, Isolation ................................... 8-45
1015196...............Spring, Torsion, Lift Potentiometer............3-49 1017035 .............. Sleeve, Piston Ring................................ 6-67
1015196...............Spring, Torsion, Lift Potentiometer............3-53 1017053 .............. Grip, Handle, Secondary Handle ........... 3-57
1015203/001.......Wheel, Steering ...................................3-33 1017142 .............. Bracket, Steering Encoder, Side Stance ... 3-33
1015208...............Bracket Assembly, Lift Power Amplifier .....5-32 1017143 .............. Bar ..................................................... 3-33
1015361/001.......Valve, Proportional, Lift/Lower 1017222 .............. Bracket Weldment, Disconnect ............... 8-14
(SOL 2, AC Lift), Model 7400 .............6-41 1017231 .............. Decal, Oil Filter (English) ....................... 2-27
1015361/001.......Valve, Proportional, Lift/Lower 1017233 .............. Decal, Battery Connector....................... 2-27
(SOL 2, DC Lift) .................................6-49 1017244/001 ...... Belt, Drive............................................ 5-77
1015478...............Harness, Deadman Switch (S2) ..............4-19 1017244/002 ...... Belt, Drive............................................ 5-77
1015478...............Harness, Deadman Switch (S2) ..............4-25 1017244/003 ...... Belt, Drive............................................ 5-77
1015585...............Plate, Clamp, Hose ...............................7-67 1017244/004 ...... Belt, Drive............................................ 5-77
1015701/001.......Door, Half Height Without Rear Post..........8-5 1017244/005 ...... Belt, Drive............................................ 5-77
1015701/002.......Door, Half Height With Rear Post..............8-5 1017244/006 ...... Belt, Drive............................................ 5-77
1015702/001.......Door, Full Height Without Rear Post...........8-5 1017244/006 ...... Belt, Drive............................................ 5-83
1015702/002.......Door, Full Height With Rear Post ...............8-5 1017244/007 ...... Belt, Drive............................................ 5-83
1015813...............Pad, Floor, ThermaKit ............................2-51 1017269 .............. Decal, Battery Warning (English) ............ 2-27
1016046...............Cover, Dust ............................................2-9 1017302 .............. Decal, Overhead Guard........................ 2-27
1016076/001.......Fan, Traction Power Amplifier.................5-31 1017303 .............. Decal, Manual Replacement .................. 2-27
1016145...............Bar......................................................8-45 1017304 .............. Decal, Operating Instructions ................. 2-27
1016152/002.......Card Assembly, Circuit, Control 1017346 .............. Decal, Battery Warning (French)............. 2-27
Handle, Fore-Aft Stance ......................3-39 1017362 .............. Decal, Traction Motor (English)............... 2-27
1016152/101.......Card Assembly, Circuit, Control 1017370 .............. Bracket, Mast Guard........................... 7-135
Handle, Fore-Aft Stance ......................3-43 1017370 .............. Bracket, Mast Guard........................... 7-137
1016163...............Bar......................................................8-45 1017371 .............. Bracket, Mast Guard (Straight) ............. 7-135
1016181...............Bracket Weldment.................................8-45 1017371 .............. Bracket, Mast Guard (Straight) ............. 7-137
1016216...............Decal, Reach and Tilt ............................2-27 1017407 .............. Grommet ............................................. 5-57
1016217...............Decal, Reach, Tilt, and Sideshift..............2-27 1017407 .............. Grommet ............................................. 5-59
1016218...............Decal, Control Handle, Secondary..........2-27 1017407 .............. Grommet ............................................. 5-61
1016218...............Decal, Control Handle, Secondary..........3-55 1017413 .............. Block, Chain Anchor, Main Lift,
1016219...............Decal, Key Switch .................................2-27 Left-Hand .......................................... 7-25
1016222/001.......Bracket Weldment, Upper ......................8-45 1017413 .............. Block, Chain Anchor, Main Lift,
1016223...............Bracket ................................................8-45 Left-Hand .......................................... 7-35
1016249...............Bracket Weldment.................................8-45 1017476/002 ...... Shim, Baseleg (35, 36, 39, 40, 43, 46,
1016250...............Bracket Weldment.................................8-45 47, 51, and 52 Baseleg Opening) .... 7-139
1016429...............Bracket, Support, Dash ..........................5-59 1017476/002 ...... Shim, Baseleg .................................... 7-141
1016477...............Gear, Spur, Steer Motor.........................3-15 1017476/002 ...... Shim, Baseleg .................................... 7-143
1016480/001.......Ring, Ram Spacer (87 in. OACH Only) ...6-67 1017476/002 ...... Shim, Baseleg .................................... 7-145
1016481/450.......Motor, Steer, AC Lift ..............................3-19 1017476/002 ...... Shim, Baseleg .................................... 7-161
1016481/4EC.......Bearing, Encoder, Steer Motor ...............3-19 1017476/002 ...... Shim, Baseleg .................................... 7-163
1016482/450.......Motor, Steer, AC Lift ..............................3-19 1017476/002 ...... Shim, Baseleg .................................... 7-165
1016511/004.......Display, Operator, Side Stance...............5-59 1017476/002 ...... Shim, Baseleg .................................... 7-167
1016511/004.......Display, Operator, Side Stance...............5-61 1017476/002 ...... Shim, Baseleg .................................... 7-169
1016523/201.......Gearmotor Assembly, Steer, 1017533 .............. Plate, Mounting .................................... 8-73
AC Lift, Standard ...............................3-17 1017546/001 ...... Resistor, Variable, Travel
1016523/201KIT ..Gearmotor Assembly, Steer, Potentiometer (VR1)............................ 3-53
AC Lift, Standard ...............................3-19 1017546/001 ...... Resistor, Variable, Travel
1016523/215.......Brush Set, Steer Motor (AC Lift)...............3-19 Potentiometer (VR1), Fore-Aft Stance .... 3-39
1016523/220.......Gearbox, Steer Gearmotor (AC Lift) ........3-19 1017546/001 ...... Resistor, Variable, Travel
1016523/223.......Key .....................................................3-19 Potentiometer (VR1), Fore-Aft Stance .... 3-43
1016523/231.......Gearmotor Assembly, Steer, AC Lift, EE ...3-17 1017546/001 ...... Resistor, Variable, Travel
1016523/231.......Gearmotor Assembly, Steer, AC Lift, EE ...3-19 Potentiometer (VR1), Side Stance ......... 3-49


1017546/002 ...... Resistor, Variable, Lift 1018139 .............. Connector, Battery, Rapid Charge .......... 8-14
Potentiometer (VR2), Fore-Aft Stance .... 3-39 1018226/001 ...... Plug, Hydraulic Filter, AC Lift
1017546/002 ...... Resistor, Variable, Lift Main Manifold.................................. 6-41
Potentiometer (VR2), Fore-Aft Stance .... 3-43 1018226/001 ...... Plug, Hydraulic Filter, AC Lift
Potentiometer (VR2)............................ 3-53 1018226/001 ...... Plug, Hydraulic Filter, DC Lift
Potentiometer (VR2), Side Stance ......... 3-49 1018228 .............. Bracket, Fan ........................................ 5-93
1017553 .............. Plate, Mounting .................................... 8-77 1018263 .............. Spring, Torsion, Travel Potentiometer....... 3-57
1017554/101 ...... Light Assembly, Warning, 1018263 .............. Spring, Torsion, Travel Potentiometer....... 3-61
Flashing (LED), Red ............................ 8-80 1018334 .............. Plate, Mounting, Contactor, AC Lift......... 5-41
1017554/102 ...... Light Assembly, Warning, 1018334 .............. Plate, Mounting, Contactor, DC Lift ......... 5-37
Flashing (LED), Amber ........................ 8-80 1018414/102 ...... Handle Assembly, Control, Side Stance... 3-45
1017554/103 ...... Light Assembly, Warning, 1018414/102 ...... Handle Assembly, Control, Side Stance... 3-49
Flashing (LED), Blue............................ 8-80 1018414/104 ...... Handle Assembly, Control,
1017554/104 ...... Light Assembly, Warning, Side Stance, Cold Storage ................. 3-45
Flashing (LED), Green......................... 8-80 1018414/104 ...... Handle Assembly, Control,
1017554/105 ...... Light Assembly, Warning, Side Stance, Cold Storage ................. 3-49
Flashing (LED), Clear.......................... 8-80 1018436 .............. Cover, Contactor, EE ............................ 5-41
1017555/01 ........ Lens, Red ............................................. 8-80 1018436 .............. Cover, Contactor, EE, DC Lift ................. 5-37
1017555/02 ........ Lens, Amber......................................... 8-80 1018465 .............. Boss ................................................... 8-45
1017555/03 ........ Lens, Blue ............................................ 8-80 1018467 .............. Bracket, Mounting, Electrical Cover ........ 2-43
1017555/04 ........ Lens, Green ......................................... 8-80 1018535/004 ...... Fan, Drive Motor Compartment.............. 5-91
1017555/05 ........ Lens, Clear .......................................... 8-80 1018535/004 ...... Fan, Lift Motor Compartment, AC Lift ...... 5-93
1017558 .............. Guard, Warning Light ........................... 8-77 1018708 .............. Display Assembly, Height-Tilt Indicator .... 8-39
1017560/001 ...... Circuit Card Assembly, ThermaKit........... 2-51 1018731/001 ...... Shim, Spacer (0.059 in.)....................... 8-83
1017573 .............. Door, Half ............................................. 8-7 1018731/002 ...... Shim, Spacer (0.105 in.)....................... 8-83
1017574 .............. Door, Full............................................... 8-7 1018731/003 ...... Shim, Spacer (0.229 in.)....................... 8-83
1017589 .............. Harness, Control Handle, 1018731/004 ...... Shim, Spacer (0.030 in.)....................... 8-83
Fore-Aft Stance, Secondary................. 3-55 1018731/005 ...... Shim, Spacer (0.036 in.)....................... 8-83
1017596 .............. Plate, Cover ........................................... 4-3 1018731/006 ...... Shim, Spacer (0.089 in.)....................... 8-83
1017597 .............. Plate, Cover ........................................... 4-3 1018731/007 ...... Shim, Spacer (0.119 in.)....................... 8-83
1017662 .............. Ring, Retaining, Crescent ...................... 3-61 1018731/008 ...... Shim, Spacer (0.015 in.)....................... 8-83
1017785 .............. Shaft, Tilt/Pivot................................... 7-123 1018732/001 ...... Shim, Spacer (0.059 in.)....................... 8-83
1017785 .............. Shaft, Tilt/Pivot................................... 7-125 1018732/002 ...... Shim, Spacer (0.105 in.)....................... 8-83
1017808 .............. Cover, Contactor, EE ............................ 5-41 1018732/003 ...... Shim, Spacer (0.229 in.)....................... 8-83
1017808 .............. Cover, Contactor, EE, DC Lift ................. 5-37 1018732/004 ...... Shim, Spacer (0.030 in.)....................... 8-83
1017813 .............. Arm, Paddle ........................................ 3-57 1018732/005 ...... Shim, Spacer (0.036 in.)....................... 8-83
1017813 .............. Arm, Paddle ........................................ 3-61 1018732/006 ...... Shim, Spacer (0.089 in.)....................... 8-83
1017820 .............. Bus Bar Assembly, Contactor.................. 5-41 1018732/007 ...... Shim, Spacer (0.119 in.)....................... 8-83
1017841/001 ...... Resistor, Variable, Travel 1018732/008 ...... Shim, Spacer (0.015 in.)....................... 8-83
Potentiometer (VR3)............................ 3-57 1018813 .............. Carriage Subassembly,
1017841/001 ...... Resistor, Variable, Travel Tilt with Sideshift ............................. 7-125
Potentiometer (VR3)............................ 3-61 1018830/001 ...... Cable Assembly, Operator Fan
1017843/001 ...... Handle Assembly, Control, (PW3 to S22-1 and FA-) ..................... 8-67
Fore-Aft Stance, Secondary................. 3-57 1018831 .............. Wire Assembly, Operator Fan
1017843/001 ...... Handle Assembly, Control, (S22-1A to FA+) ................................ 8-67
Secondary, Fore-Aft Stance ................. 3-55 1018832/001 ...... Harness, Operator Fan/Working
1017871/XXX ....... Fork Assembly, Polished Chisel Lights (any 2 devices)......................... 8-63
(4 x 1.75 in.) .................................. 7-195 1018833/001 ...... Harness, Operator Fan/Working
1017872 .............. Harness, Operator Display to HTI Light (all) .......................................... 8-63
(JPD2 to JPS11, JPS13, and S18)......... 5-83 1018834/001 ...... Harness, Operator Fan and Working
1017872 .............. Harness, Operator Display to HTI Lights, Dual....................................... 8-63
(JPD2 to JPS11, JPS13, S18) ............... 5-77 1018878 .............. Bracket ............................................... 7-67
1017873/001 ...... Harness, Height Encoder, JPE3 to JPS11.. 5-77 1018881 .............. Fan Assembly, Lift Motor
1017873/002 ...... Harness, Height Encoder, JPE3 to JPS11.. 5-77 Compartment, AC Lift ....................... 5-93
1017873/004 ...... Harness, Height Encoder, JPE3 to JPS11.. 5-77 Compartment, AC Lift ........................ 5-21
1017873/005 ...... Harness, Height Encoder, JPE3 to JPS12.. 5-83 Compartment, AC Lift .......................... 5-7
1017878 .............. Load Backrest (36 in.) ............................. 8-3 Compartment, DC Lift......................... 5-15
1017880 .............. Load Backrest (42 in.) ............................. 8-3 1018882 .............. Fan Assembly, Lift Motor
1017887 .............. Load Backrest (48 in.) ............................. 8-3 Compartment, DC Lift......................... 5-27
1017890 .............. Load Backrest (38 in.) ............................. 8-3 1018882 .............. Fan Assembly, Lift Motor
1017891 .............. Decal, Reach and Tilt ............................ 2-27 Compartment, DC Lift......................... 5-93
1017892 .............. Decal, Reach with Tilt and Sideshift......... 2-27 1019029 .............. Spacer, Ram Ring................................. 7-55
1017939 .............. Plate, Mounting, Contactor, AC Lift ......... 5-41 1019061 .............. Pulley, Hose, Lift, Over-the-Mast.............. 7-67
1017939 .............. Plate, Mounting, Contactor, DC Lift ......... 5-37 1019061 .............. Pulley, Hose, Lift, Over-the-Mast.............. 7-77

1019131...............Bracket, Mounting, Steering Orbitrol .......3-29 1020545/476 ...... End Bell, Commutator End,
1019259...............Bracket, Control Handle Post, Auxiliary Motor, Complete.................. 5-55
Side Stance.......................................3-45 1020545/480 ...... Cover, Commutator............................... 5-55
1019283/006.......Vehicle Manager Assembly ....................5-33 1020545/481 ...... Brush Holder Assembly,
1019302...............Bracket, Mounting, Elbow Cover.............2-43 Auxiliary Motor, Complete.................. 5-55
1019307/87.........Washer, Spring ....................................5-47 1020545/482 ...... Brush Holder Assembly, Auxiliary Motor.. 5-55
1019307/87.........Washer, Spring ....................................5-53 1020545/483 ...... Spring, Brush ....................................... 3-19
1019386/01.........Brush Band, Commutator End .................5-49 1020545/483 ...... Spring, Brush ....................................... 5-55
1019386/500.......Motor Assembly, DC Lift.........................6-23 1020545/485 ...... Field Winding, Auxiliary Motor .............. 5-55
1019386/500.......Motor, Lift, DC, UL Class EE ...................5-49 1020545/487 ...... Armature Assembly............................... 5-55
1019433...............Steer Motor Assembly, DC Lift.................3-13 1020558/100 ...... Pump, Auxiliary.................................... 6-31
1019433...............Steer Motor Assembly, DC Lift.................3-15 1020558/100 ...... Pump, Auxiliary.................................... 6-35
1019447...............Steer Motor Assembly, DC Lift.................3-13 1020601 .............. Stud, Mast Bearing, Main Frame, Top ..... 7-25
1019447...............Steer Motor Assembly, DC Lift.................3-15 1020602/111 ...... Kit, Seal, AC Lift Pump .......................... 6-34
1019549...............Bracket, Hose Routing ...........................7-67 1020607/001 ...... Valve, Proportional, Auxiliary Direction
1019587/002.......Light Assembly, Working ........................8-65 (SOL 5T and SOL5B, DC Lift) .............. 6-49
1019609...............Shroud, Fan .........................................6-23 1020609 .............. Stud, Mast Bearing, Outer Telescopic,
1019637...............Deflector, Heat .....................................5-49 Top and Inner Telescopic, Bottom ......... 7-25
1019639/001.......Harness, Travel Alarm ...........................8-59 1020661 .............. Guard, Finger .................................... 7-135
1019639/002.......Harness, Reverse Travel Light..................8-59 1020661 .............. Guard, Finger .................................... 7-137
1019639/003.......Harness, Forward Travel 1020725 .............. Hose, Lift Suction .................................. 6-11
Light and Alarm .................................8-59 1020738 .............. Track, Bearing, Carriage ..................... 7-127
1019639/004.......Harness, Travel Light (LED) and Alarm .....8-59 1020738 .............. Track, Bearing, Carriage ..................... 7-133
1019639/005.......Harness, Travel Light, LED ......................8-59 1020739 .............. Carriage Subassembly,
1019653...............Deflector, Heat .....................................5-49 Tilt with Sideshift.............................. 7-125
1019654...............Deflector, Heat .....................................5-49 1020835 .............. Bracket, Operator Display,
1019669/001.......Harness, Warning Light Side Stance, AC Lift ........................... 5-61
(JW5 to TP4 and SPL1) .......................8-69 1020839/002 ...... Bracket, Operator Display,
1019692...............Bracket, Inertial Dampener.....................4-29 Side Stance, DC Lift, 16.5 in. BC ........ 5-59
1019702...............Deflector, Air ........................................6-23 1020839/003 ...... Bracket, Operator Display,
1019848...............Stop, Carriage .....................................7-18 Side Stance, DC Lift, 18.5 in. BC ........ 5-59
1019876...............Plate, Mounting, Clamp .........................7-67 1020839/004 ...... Bracket, Operator Display,
1019876...............Plate, Mounting, Clamp .........................7-77 Side Stance, DC Lift, 21.5 in. BC ........ 5-59
1019877...............Plate, Mounting, Clamp .........................7-67 1020871 .............. Frame, Carriage Machined,
1019877...............Plate, Mounting, Clamp .........................7-77 Deep-Reach .................................... 7-129
1019878...............Plate, Mounting, Clamp .........................7-67 1020871 .............. Frame, Carriage Machined,
1019878...............Plate, Mounting, Clamp .........................7-77 Deep-Reach .................................... 7-131
1019925/XXX .......Hose Assembly, Auxiliary, 1020906/001 ...... Manifold Assembly, Deep-Reach,
Over-the-Mast ....................................7-67 DR32TT ............................................ 6-55
1019962/101.......Handle Assembly, Control, 1020906/001 ...... Manifold Assembly, Deep-Reach,
Fore-Aft Stance, Primary, ThermaKit......3-35 DR32TT .......................................... 7-109
1020050...............Bracket Weldment, Lower 1020908/002 ...... Hose Assembly, Manifold CYL-1 and
(Model 7400 only).............................8-45 Tee to Bulkhead, DC Lift, Fore-Aft ........... 6-9
1020056...............Switch, Pushbutton, Horn, Secondary ......3-57 1020908/002 ...... Hose Assembly, Manifold CYL-1 and
1020056...............Switch, Pushbutton, Horn, Secondary ......3-61 Tee to Bulkhead, DC Lift, Side Stance ... 6-15
1020139/002.......Harness, Contactor Panel, AC Lift ...........5-41 1020908/003 ...... Hose Assembly, Manifold CYL-1 and
1020139/002.......Harness, Contactor Panel, DC Lift ...........5-37 Tee to Bulkhead, DC Lift, Fore-Aft ........... 6-9
1020139/003.......Harness, Contactor Panel, DC Lift ...........5-37 1020908/003 ...... Hose Assembly, Manifold CYL-1 and
1020142/002.......Harness, Contactor Panel, AC Lift ...........5-41 Tee to Bulkhead, DC Lift, Side Stance ... 6-15
1020142/002.......Harness, Contactor Panel, DC Lift ...........5-37 1020951/001 ...... Valve, Counterbalance,
1020142/003.......Harness, Contactor Panel, AC Lift ...........5-41 Deep-Reach (CB-2)............................. 6-55
1020190...............Clamp .................................................7-67 1020951/004 ...... Valve, Counterbalance,
1020233...............Scissor, Arm, Outside Right-Hand, Deep-Reach (CB-1)............................. 6-55
R35TT and R45TT ............................7-101 1020957/001 ...... Valve, Solenoid, Reach, DR32TT............. 6-55
1020235...............Scissor, Arm, Outside Left-Hand, 1021537 .............. Hose, Suction, Lift Pump to Reservoir,
R35TT and R45TT ............................7-101 DC Lift, Side Stance ........................... 6-15
1020250...............Arm Assembly, Scissor, 1021550 .............. Harness, Control Handle, Fore-Aft
R35TT and R45TT ............................7-101 Stance, Primary, ThermaKit ................. 3-35
1020250...............Arm Assembly, Scissor, 1021585 .............. Scissor, Inner Rear (to Mast), DR32TT.... 7-113
R35TT and R45TT ..............................7-99 1021587/001 ...... Spacer (0.538 in. Thick)...................... 7-109
1020341/003.......Switch, Key, Sealed (EE) ........................5-66 1021587/002 ...... Spacer (0.466 in. Thick)...................... 7-109
1020350...............Bracket, Warning Light, Mounting ...........8-73 1021629 .............. Handle, Left-Hand, ThermaKit................. 3-43
1020350...............Bracket, Warning Light, Mounting ...........8-77 1021660 .............. Decal, Traction Motor (French) ............... 2-27
1020545/450.......Auxiliary Motor ...................................5-55 1021661 .............. Handle, Right-Hand, ThermaKit .............. 3-43
1020545/450.......Motor, Auxiliary ...................................6-31 1021847 .............. Decal, Oil Filter (French)........................ 2-27
1020545/465.......Bolt .....................................................5-55 1021890/002 ...... Hose Assembly, Tilt Cylinder Rod to
1020545/466.......Plug ....................................................5-55 Manifold TR, R35TT and R45TT ......... 7-117
1020545/468.......Stud Weldment .....................................5-55 1021890/003 ...... Hose Assembly, Sideshift Right to
1020545/469.......Cover, Brush ........................................5-55 Manifold SSL, R35TT and R45TT ....... 7-117


1021890/004 ...... Hose Assembly, Reach Cylinder Rod to 1024064/100 ...... Pump, Lift, AC...................................... 6-25
Manifold RR, R45TT ........................... 7-99 1024064/100 ...... Pump, Lift, AC...................................... 6-34
1021890/005 ...... Hose Assembly, Tilt Cylinder Cap to 1024121 .............. Handle, Secondary, ThermaKit............... 3-61
Manifold TC, R35TT and R45TT ........ 7-117 1024122/001 ...... Handle Assembly, Control, Secondary,
1021890/006 ...... Hose Assembly, Sideshift Left to ThermaKit, Fore-Aft Stance.................. 3-55
Manifold SSR, R35TT and R45TT ....... 7-117 1024359/002 ...... Card Assembly, Circuit,
1021890/007 ...... Hose Assembly, Tilt Cylinder to Control Handle, Side Stance............... 3-49
Manifold TR and TC, DR32TT ............ 7-129 1024359/002 ...... Card Assembly, Circuit,
1021890/007 ...... Hose Assembly, Tilt Cylinder to Control Handle, Side Stance............... 3-53
Manifold TR and TC, DR32TT ............ 7-131 1024887 .............. Bracket Assembly, Relay/Control
1021890/009 ...... Hose Assembly, Sideshift Cylinder Fuse Panel ........................................ 5-69
Left to Manifold SSR, DR32TT ............ 7-131 1024922 .............. Plug, Mechanical (> 95 in. OACH) ........ 6-61
1021890/010 ...... Hose Assembly, Sideshift Cylinder 1025319 .............. Bracket Assembly, Traction
Right to Manifold SSL, DR32TT .......... 7-131 Power Amplifier ................................ 5-31
1021890/019 ...... Hose Assembly, Reach Cylinder Cap 1025587 .............. Plug, Cavity, Secondary Control Handle . 3-57
to Manifold RC, DR32TT................... 7-109 1025587 .............. Plug, Cavity, Secondary Control Handle . 3-61
1021890/019 ...... Hose Assembly, Reach Cylinder Rod 1025647 .............. Decal, Lubrication (French) .................... 2-27
to Manifold RR, R35TT ....................... 7-99 1025648 .............. Decal, Lubrication (English).................... 2-27
1021890/021 ...... Hose Assembly, Reach Cylinder Rod 1025776 .............. Stud.................................................... 7-77
to Manifold RR, DR32TT ................... 7-109 1025776 .............. Stud.................................................... 7-90
1021890/023 ...... Hose Assembly................................... 7-121 1025821 .............. Bracket, Mounting, Display.................... 5-59
1021890/024 ...... Hose Assembly, Reach Cylinder Cap 1025821 .............. Bracket, Mounting, Display.................... 5-61
to Manifold RC, R35TT and R45TT....... 7-99 1026554 .............. Shim, Spacer, Hose Sheave................... 7-67
1021963/101 ...... Handle Assembly, Control, 1026655 .............. Bracket, Mounting, Hose ..................... 7-117
Side Stance, ThermaKit ..................... 3-45 1026689 .............. Bus Bar Assembly, Contactor ................. 5-37
1021963/101 ...... Handle Assembly, Control, 1027395 .............. Plate, Standoff ..................................... 7-77
Side Stance, ThermaKit ..................... 3-53 1027896 .............. Plate, Mounting, Contactor, AC Lift......... 5-41
1022003/001 ...... Harness Assembly, Proximity 1027896 .............. Plate, Mounting, Contactor, DC Lift ......... 5-37
Switch Sensor.................................... 3-17 1028037 .............. Shim (0.031 in. Thick) ........................ 7-127
1022008 .............. Handle, Left-Hand, ThermaKit................. 3-53 1028037 .............. Shim (0.031 in. Thick) ........................ 7-133
1022009 .............. Handle, Right-Hand, ThermaKit .............. 3-53 1028039 .............. Shim (0.062 in. Thick) ........................ 7-127
1022038 .............. Cover Assembly, Fuse, EE ...................... 5-69 1028039 .............. Shim (0.062 in. Thick) ........................ 7-133
1022159/004 ...... Panel Assembly, Relay/Control Fuse ....... 5-69 1028123 .............. Decal, Torque Specification Plate............ 2-27
1022180/400 ...... Cylinder, Single Reach .......................... 6-71 1028531 .............. Wheel Plate, Machined, Left-Hand ....... 7-187
1022180/411 ...... Housing, Cylinder, Single Reach............. 6-71 1028532 .............. Wheel Plate, Machined, Right-Hand ..... 7-187
1022180/412 ...... Piston, Single Reach.............................. 6-71 1028533 .............. Wheel Plate, Machined, Left-Hand ....... 7-187
1022180/413 ...... Rod, Single Reach ................................ 6-71 1028534 .............. Wheel Plate, Machined, Right-Hand ..... 7-187
1022180/414 ...... Gland, Cylinder, Single Reach ............... 6-71 1028969 .............. Shim, Spacer, Bow Pad......................... 7-17
1022180/416 ...... Spacer, Cylinder Head.......................... 6-71 1028983 .............. Shim, Spacer, Bow Pad......................... 7-17
1022180/422 ...... Seal Kit, Cylinder, Single Reach ............. 6-71 1028983 .............. Shim, Spacer, Bow Pad......................... 7-25
1022180/423 ...... Cushion Sleeve, Single Reach ................ 6-71 1028987 .............. Decal, Label, 15 Amp........................... 5-69
1022180/424 ...... Valve, Check, Reach Cylinder ................ 6-71 1029043 .............. Pad, Retainer ..................................... 7-127
1022186 .............. Scissor, Arm, Inner, R35TT and R45TT... 7-101 1029043 .............. Pad, Retainer ..................................... 7-133
1022229 .............. Counterweight (Fore-Aft Stance) ............... 3-6 1029121 .............. O-Ring ................................................ 3-39
1022278 .............. Track, Bearing, Carriage ..................... 7-127 1029121 .............. O-Ring ................................................ 3-49
1022278 .............. Track, Bearing, Carriage ..................... 7-133 1029121 .............. O-Ring ................................................ 3-53
1022279 .............. Switch, Security Start (S23).................... 8-38 1029121 .............. Seal.................................................... 3-43
1022365 .............. Harness, Control Handle, 1029412 .............. Shim, Spacer, Kickback,
Side Stance, ThermaKit ...................... 3-45 Outer Telescopic................................ 7-17
1022429 .............. Strap, Hose Retention, Carriage ........... 7-117 1029412 .............. Shim, Spacer, Kickback,
1022951 .............. Carriage Assembly, Sideshift, DR32TT... 7-131 Outer Telescopic................................ 7-35
1022987 .............. Spacer .............................................. 7-191 1029412 .............. Shim, Spacer, Kickback,
1023202 .............. Adjuster, 2 inch Battery Spacer ................ 2-7 Outer Telescopic................................ 7-45
1023202 .............. Adjuster, 2 inch Battery Spacer ................ 2-9 1029413 .............. Shim, Spacer, Kickback,
1023415 .............. Pin, Cotter ........................................... 7-99 Inner Telescopic............................... 7-105
1023443 .............. Pin, Cylinder Mounting.......................... 7-99 1029413 .............. Shim, Spacer, Kickback,
1023460 .............. Wheel, Steering ................................... 3-23 Inner Telescopic................................. 7-93
1023540 .............. Bracket, Proximity Switch Sensor ............ 3-17 1029552 .............. Plug, Mechanical ................................. 6-63
1023654 .............. Tape, Double-faced ............................... 3-39 1029555 .............. Gland, Cylinder, Main Lift,
1023654 .............. Tape, Double-faced ............................... 3-43 Models 7420 and 7440 .................... 6-63
1023654 .............. Tape, Double-faced ............................... 3-49 1029587 .............. Pedal, Machined.................................. 4-25
1023654 .............. Tape, Double-faced ............................... 3-53 1029753/01 ........ Stator, Drive Motor (Danaher TSW) ........ 5-45
1023802 .............. Wheel Plate, Machined, Left-Hand........ 7-179 1029753/02 ........ End Bell, Brake (Commutator End) .......... 5-45
1023803 .............. Wheel Plate, Machined, Right-Hand ..... 7-179 1029753/03 ........ End Bell, Drive End............................... 5-45
1023804 .............. Wheel Plate, Machined, Left-Hand........ 7-179 1029753/04 ........ Rotor, Drive Motor (Danaher TSW) ......... 5-45
1023805 .............. Wheel Plate, Machined, Right-Hand ..... 7-179 1029753/08 ........ Screw ................................................. 5-45
1023911 .............. Bracket, Operator Display, Fore-Aft......... 5-57 1029753/09 ........ Nut, Z, Stator ...................................... 5-45
1024003 .............. Reservoir, Auxiliary, 1029753/10 ........ Cover, Terminal .................................... 5-45
Model 7400 EH > 330 in. ................. 6-19 1029753/11 ........ Screw ................................................. 5-45

1029753/12.........Block, Terminal, AC Drive Motor 1030800/003 ...... Sleeve, Eccentric (0.094 in. Yellow) ...... 7-177
(Danaher) .........................................5-45 1030800/003 ...... Sleeve, Eccentric (0.094 in. Yellow) ...... 7-183
1029753/13.........Washer, Spring ....................................5-45 1030800/003 ...... Sleeve, Eccentric (0.094 in. Yellow) ...... 7-189
1029753/14.........Grommet, Tab Connector .......................5-45 1030800/004 ...... Sleeve, Concentric (Steel) .................... 7-183
1029753/15.........Screw..................................................5-45 1030800/004 ...... Sleeve, Concentric (Steel) .................... 7-189
1029753/16.........Screw..................................................5-45 1030800/005 ...... Sleeve, Eccentric (0.063 in. Green) ...... 7-183
1029753/17.........Washer, Flat.........................................5-45 1030800/005 ...... Sleeve, Eccentric (0.063 in. Green) ...... 7-189
1029753/18.........Washer, Flat.........................................5-45 1030800/006 ...... Sleeve, Eccentric (0.094 in. Yellow) ...... 7-183
1029753/19.........Bracket, Sensor Connector .....................5-45 1030800/006 ...... Sleeve, Eccentric (0.094 in. Yellow) ...... 7-189
1029753/20.........Screw..................................................5-45 1030934 .............. Kit, Ring Set ........................................... 4-7
1029753/24.........Seal, Shaft ...........................................5-45 1031101 .............. Spacer .............................................. 7-191
1029753/26.........Washer, Lock .......................................5-45 1031427/001 ...... Switch, Proximity, First Speed
1029753/27.........Washer, Lock .......................................5-45 Limiting (S12).................................... 5-97
1029753/28.........Washer, Lock .......................................5-45 1031427/001 ...... Switch, Proximity, First Speed
1029753/31.........Sleeve, Guard, Cable............................5-45 Limiting (S12).................................... 5-99
1029753/32.........Sleeve, Guard, Corrugated, Cable .........5-45 1031427/004 ...... Sensor, Proximity .................................. 8-89
1029753/33.........Sleeve, Guard, Corrugated, Cable .........5-45 1031427/004 ...... Sensor, Proximity .................................. 8-89
1029753/34.........Nut, Terminal........................................5-45 1031429/003 ...... Circuit Card, CAN I/O Expander
1029753/35.........Tab, Terminal........................................5-45 Module, OCSS.................................. 8-49
1029753/36.........Outlet, Sensor Cable .............................5-45 1031429/003 ...... Circuit Card, CAN I/O Expander
1029753/37.........Ring, Retaining, Sensor Bearing..............5-45 Module, OCSS.................................. 8-53
1029753/38.........Guide, Air, Drive End ............................5-45 1031433 .............. Baseleg, Right-Hand (33 to 36 in.
1029753/39.........Plate, Lock, Sensor Bearing ....................5-45 Baseleg Opening)............................ 7-151
1029753/40.........Seal, Thread ........................................5-45 1031434 .............. Baseleg, Left-Hand (33 to 36 in.
1029753/41.........Spring, Bearing Preload ........................5-45 Baseleg Opening)............................ 7-151
1029753/42.........Guide, Air, Brake End ...........................5-45 1031435 .............. Baseleg, Right-Hand (33 to 36 in.
1029753/600.......Motor, Drive, AC (Danaher TSW) ..........5-45 Baseleg Opening)............................ 7-153
1029753/600.......Motor, Drive, AC (Danaher TSW) ............4-5 1031437 .............. Baseleg, Left-Hand (33 to 36 in.
1029754/600.......Motor, Drive, AC (Danaher TSW) ..........5-45 Baseleg Opening)............................ 7-153
1029754/600.......Motor, Drive, AC, UL Class EE 1031438 .............. Baseleg, Right-Hand (33 to 36 in.
(Danaher TSW) ...................................4-5 Baseleg Opening)............................ 7-159
1-030-001 .............Terminal Strip, Insulated Barrier ..............5-69 1031439 .............. Baseleg, Left-Hand (33 to 36 in.
1-030-002 .............Insulator, Terminal Strip..........................5-69 Baseleg Opening)............................ 7-159
1030006...............Cylinder, Tilt, R35TT and R45TT..............6-73 1031440 .............. Baseleg, Right-Hand (33 to 36 in.
1030006...............Cylinder, Tilt, R35TT and R45TT............7-123 Baseleg Opening)............................ 7-155
1030006...............Cylinder, Tilt, R35TT and R45TT............7-125 1031441 .............. Baseleg, Left-Hand (33 to 36 in.
1-030-014 .............Insulator, Terminal Strip........................7-109 Baseleg Opening)............................ 7-155
1030140...............Decal, General Warning (English)...........2-27 1031442 .............. Baseleg, Right-Hand (33 to 36 in.
1030141...............Decal, General Warning (French) ...........2-27 Baseleg Opening)............................ 7-157
1030162/002.......Hose Assembly, Orbitrol P to Steer/ 1031443 .............. Baseleg, Left-Hand (33 to 36 in.
Auxiliary Pump Out, DC Lift, Fore-Aft......6-9 Baseleg Opening)............................ 7-157
1030162/003.......Hose Assembly, Orbitrol P to Steer/ 1031444 .............. Baseleg, Right-Hand (33 to 36 in.
Auxiliary Pump Out, DC Lift, Baseleg Opening)............................ 7-161
Side Stance.......................................6-15 1031445 .............. Baseleg, Left-Hand (33 to 36 in.
1030162/009.......Hose Assembly, Manifold PWR Baseleg Opening)............................ 7-161
BYND to Orbitrol E, DC Lift, 1031446 .............. Baseleg, Right-Hand (37 to 40 in.
Side Stance.......................................6-15 Baseleg Opening)............................ 7-151
1030162/010.......Hose Assembly, Manifold S-RET to 1031447 .............. Baseleg, Left-Hand (37 to 40 in.
Orbitrol T, DC Lift, Side Stance ............6-15 Baseleg Opening)............................ 7-151
1030162/011.......Hose Assembly, Manifold PWR BYND 1031448 .............. Baseleg, Right-Hand (37 to 40 in.
to Orbitrol E, DC Lift, Fore-Aft ................6-9 Baseleg Opening)............................ 7-153
1030162/011.......Hose Assembly, Manifold S-RET to 1031449 .............. Baseleg, Left-Hand (37 to 40 in.
Orbitrol T, DC Lift, Fore-Aft ....................6-9 Baseleg Opening)............................ 7-153
1030426/017.......Post .....................................................8-11 1031450 .............. Baseleg, Right-Hand (37 to 40 in.
1030426/018.......Post .....................................................8-11 Baseleg Opening)............................ 7-159
1030431/009.......Post .....................................................8-13 1031451 .............. Baseleg, Left-Hand (37 to 40 in.
1030462...............Snubber, Friction Block, Baseleg Opening)............................ 7-159
Steering Wheel, AC Lift ......................3-27 1031452 .............. Baseleg, Right-Hand (41 to 43 in.
1030462...............Snubber, Friction Block, Baseleg Opening)............................ 7-151
Steering Wheel, AC Lift ......................3-33 1031453 .............. Baseleg, Left-Hand (41 to 43 in.
1030800/001.......Sleeve, Concentric (Steel).....................7-177 Baseleg Opening)............................ 7-151
1030800/001.......Sleeve, Concentric (Steel).....................7-181 1031454 .............. Baseleg, Right-Hand (41 to 43 in.
1030800/001.......Sleeve, Concentric (Steel).....................7-183 Baseleg Opening)............................ 7-153
1030800/001.......Sleeve, Concentric (Steel).....................7-189 1031455 .............. Baseleg, Left-Hand (41 to 43 in.
1030800/002.......Sleeve, Eccentric (0.063 in. Green) ......7-177 Baseleg Opening)............................ 7-153
1030800/002.......Sleeve, Eccentric (0.063 in. Green) ......7-181 1031456 .............. Baseleg, Right-Hand (41 to 43 in.
1030800/002.......Sleeve, Eccentric (0.063 in. Green) ......7-183 Baseleg Opening)............................ 7-159
1030800/002.......Sleeve, Eccentric (0.063 in. Green) ......7-189 1031457 .............. Baseleg, Left-Hand (41 to 43 in.
1030800/003.......Sleeve, Eccentric (0.090 in. Yellow) ......7-181 Baseleg Opening)............................ 7-159


1031458 .............. Baseleg, Right-Hand (41 to 44 in. 1031512 .............. Baseleg, Right-Hand (49 to 52 in.
Baseleg Opening)............................ 7-155 Baseleg Opening) ........................... 7-163
1031459 .............. Baseleg, Left-Hand (41 to 44 in. 1031513 .............. Baseleg, Left-Hand (49 to 52 in.

1031658...............Baseleg, Right-Hand (41 to 44 in. 1036612/002 ...... Sleeve, Ram Spacer, Outer .................... 7-36
Baseleg Opening) ............................7-145 1036627 .............. Stop.................................................... 8-83
1031659...............Baseleg, Left-Hand (41 to 44 in. 1036628 .............. Stop (Reach with Tilt and Sideshift) ......... 8-83
Baseleg Opening) ............................7-145 1036665 .............. Spacer, Kickback Pad ........................... 7-45
1031660...............Baseleg, Right-Hand (41 to 44 in. 1036671 .............. Pad, Kickback ...................................... 7-35
Baseleg Opening) ............................7-149 1036671 .............. Pad, Kickback ...................................... 7-45
1031661...............Baseleg, Left-Hand (41 to 44 in. 1036912 .............. Bracket, Free Lift Pulley,
Baseleg Opening) ............................7-149 Models 7420 and 7440 .................... 7-57
1031662...............Baseleg, Right-Hand (44 to 47 in. 1036915 .............. Shim, Spacer ....................................... 7-57
Baseleg Opening) ............................7-139 1036966/75 ........ Nut ..................................................... 5-47
1031663...............Baseleg, Left-Hand (44 to 47 in. 1036977 .............. Pulley, Hose and Cable ......................... 7-57
Baseleg Opening) ............................7-139 1037262 .............. Tape, Sponge Rubber............................ 2-28
1031664...............Baseleg, Right-Hand (44 to 47 in. 1037382/400 ...... Cylinder Assembly, 2 in. Sideshift........... 6-75
Baseleg Opening) ............................7-141 1037382/400 ...... Cylinder Assembly, 2 in. Sideshift......... 7-125
1031665...............Baseleg, Left-Hand (44 to 47 in. 1037382/400 ...... Cylinder Assembly, 2 in. Sideshift......... 7-131
Baseleg Opening) ............................7-141 1037383/400 ..... Cylinder Assembly, 4 in. Sideshift........... 6-75
1031666...............Baseleg, Right-Hand (44 to 47 in. 1037383/400 ...... Cylinder Assembly, 4 in. Sideshift......... 7-125
Baseleg Opening) ............................7-147 1037479 .............. Stud, Mast Bearing, Outer Telescopic,
1031667...............Baseleg, Left-Hand (44 to 47 in. Top and Inner Telescopic, Bottom,
Baseleg Opening) ............................7-147 Model 7420 ..................................... 7-35
1031668...............Baseleg, Right-Hand (49 to 52 in. 1037479 .............. Stud, Mast Bearing, Outer Telescopic,
Baseleg Opening) ............................7-139 Top and Inner Telescopic, Bottom,
1031669...............Baseleg, Left-Hand (49 to 52 in. Model 7440 ..................................... 7-45
Baseleg Opening) ............................7-139 1037771 .............. Gasket, Sensor..................................... 8-49
1031670...............Baseleg, Right-Hand (49 to 52 in. 1037771 .............. Gasket, Sensor..................................... 8-53
Baseleg Opening) ............................7-141 1038148 .............. Baseleg, Left-Hand (42 in.
1031671...............Baseleg, Left-Hand (49 to 52 in. Baseleg Opening)............................ 7-171
Baseleg Opening) ............................7-141 1038149 .............. Baseleg, Right-Hand (42 in.
1031672...............Baseleg, Right-Hand (49 to 52 in. Baseleg Opening)............................ 7-171
Baseleg Opening) ............................7-147 1038150 .............. Baseleg, Left-Hand (45 in.
1031673...............Baseleg, Left-Hand (49 to 52 in. Baseleg Opening)............................ 7-171
Baseleg Opening) ............................7-147 1038151 .............. Baseleg, Right-Hand (45 in.
1031890...............Cover, Control Handle, Secondary .........2-35 Baseleg Opening)............................ 7-171
1031891...............Cover Assembly, Electrical .....................2-35 1038187 .............. Baseleg, Left-Hand (42 in.
1032083...............Harness, Control Handle, Side Stance .....3-45 Baseleg Opening)............................ 7-173
1032083...............Harness, Control Handle, Side Stance .....3-49 1038188 .............. Baseleg, Right-Hand (42 in.
1032159...............Bolt, Eye ..............................................5-83 Baseleg Opening)............................ 7-173
1032159...............Bolt, Eye ..............................................7-67 1038192 .............. Baseleg, Left-Hand (45 in.
1032847...............Stud, Chain Sheave ..............................7-45 Baseleg Opening)............................ 7-173
1033021/001.......Knob Assembly, Lift/Lower .....................3-39 1038193 .............. Baseleg, Right-Hand (45 in.
1033021/001.......Knob Assembly, Lift/Lower .....................3-43 Baseleg Opening)............................ 7-173
1033021/002.......Knob Assembly, Lift/Lower .....................3-49 1038217 .............. Baseleg, Left-Hand (42 in.
1033021/002.......Knob Assembly, Lift/Lower .....................3-53 Baseleg Opening)............................ 7-175
1033489...............Shim, Spacer, Bow Pad .........................7-17 1038218 .............. Baseleg, Right-Hand (42 in.
1033510...............Shim, Mast Kickback .............................7-17 Baseleg Opening)............................ 7-175
1033510...............Shim, Mast Kickback .............................7-25 1038219 .............. Baseleg, Left-Hand (45 in.
1034060/74.........Screw..................................................5-47 Baseleg Opening)............................ 7-175
1034060/75.........Nut .....................................................5-53 1038220 .............. Baseleg, Right-Hand (45 in.
1034060/77.........Washer, Spring ....................................5-47 Baseleg Opening)............................ 7-175
1034060/77.........Washer, Spring ....................................5-53 1038431 .............. Decal, EPO Switch (English) ................... 2-27
1034060/85.........O-Ring.................................................5-47 1038432 .............. Decal, EPO Switch (French) ................... 2-27
1034060/85.........O-Ring.................................................5-53 1038442/01 ........ Rotor, Drive Motor (Sauer Danfoss) ......... 5-47
1034673...............Stud, Mast Bearing, Model 7400 1038442/02 ........ Stator, Drive Motor (Sauer Danfoss) ........ 5-47
R35TT (all) ........................................7-18 1038442/06 ........ End Bell, Drive End ............................... 5-47
1034718...............Bracket, Belt .........................................5-83 1038442/07 ........ Clamp................................................. 5-47
1034721...............Cable Wrap.........................................8-37 1038442/08 ........ Screw, Slotted ...................................... 5-47
1034926...............Hose, Suction, Lift Pump to Reservoir, 1038442/09 ........ Seal, Shaft ........................................... 5-47
AC Lift, Fore-Aft ...................................6-5 1038442/10 ........ Ring, Locking ....................................... 5-47
1035670/002.......Plug, Bearing Filler ..................................4-7 1038442/11 ........ Screw ................................................. 5-47
1035734...............Hose, Auxiliary Reservoir to Reservoir, 1038442/12 ........ End Bell, Brake (Commutator End) .......... 5-47
AC Lift, Fore-Aft ...................................6-5 1038442/16 ........ Bearing, Motor Speed Encoder
1035734...............Hose, Auxiliary Reservoir to Reservoir, Assembly (Sauer Danfoss)................... 5-47
AC Lift, Side Stance ...........................6-13 1038442/17 ........ Bearing, Drive...................................... 5-47
1035903...............Hose, Suction, Lift Pump to Reservoir, 1038442/18 ........ Ring, Locking ....................................... 5-47
AC Lift, Side Stance ...........................6-13 1038442/700 ...... Motor, Drive, AC, UL Class E
1036240...............Guard, Drip .........................................5-89 (Sauer Danfoss) .................................. 4-5
1036610/001.......Sleeve, Ram Spacer, Inner .....................7-46 1038442/700 ...... Motor, Drive, AC, UL Class E
1036610/002.......Sleeve, Ram Spacer, Inner .....................7-36 (Sauer Danfoss) ................................. 5-47
1036612/001.......Sleeve, Ram Spacer, Outer ....................7-46 1038707 .............. Bracket, Deadman ................................ 4-19


1038771 .............. O-Ring ............................................... 6-63 1042559 .............. Scissor, Arm to Carriage,
1038771 .............. O-Ring ................................................ 6-67 Left-Hand Outer, DR32TT .................. 7-113
1038771 .............. O-Ring ................................................ 6-69 1042648 .............. Carriage, Machined, Tilt ..................... 7-123
1038775 .............. Seal, Wiper, Cylinder, Free Lift, 1042669 .............. Disc, Shear, Wheel Plate..................... 7-183
Staging, Models 7420 and 7440........ 6-69 1042669 .............. Disc, Shear, Wheel Plate..................... 7-187
1038775 .............. Seal, Wiper, Cylinder, Main Lift, 1042669 .............. Disc, Shear, Wheel Plate..................... 7-189
Models 7420 and 7440 .................... 6-63 1043118 .............. Sleeve, Shear, Wheel Plate.................. 7-177
1038832 .............. O-Ring ................................................ 6-69 1043118 .............. Sleeve, Shear, Wheel Plate.................. 7-179
1038838 .............. Sleeve, Piston Ring................................ 6-69 1043118 .............. Sleeve, Shear, Wheel Plate.................. 7-183
1038855 .............. Spring, Compression............................. 6-69 1043118 .............. Sleeve, Shear, Wheel Plate.................. 7-187
1038906/001 ...... Chain Anchor, Main Lift, Model 7440 1043472 .............. Plate, Cover......................................... 8-49
(3.00 in. length, 1.50 in. thread)......... 7-45 1043615 .............. Bracket, Height Encoder Mounting ......... 5-85
1038906/003 ...... Anchor, Chain, Free Lift 1043659 .............. Encoder Assembly, Height Indicator,
(9.50 in. length, 5.88 in. thread)......... 7-51 Model 7400..................................... 5-77
1038906/003 ...... Chain Anchor, Main Lift, Model 7440 1043659 .............. Encoder Assembly, Height Indicator,
(9.50 in. length, 5.88 in. thread)......... 7-45 Model 7400..................................... 5-85
1038921 .............. Sheave, Lift Chain................................. 7-45 1043779 .............. Bracket, Height Encoder,
1038921 .............. Sheave, Lift Chain................................. 7-57 R45TT and DR32TT Mast.................... 5-77
1038980 .............. Bracket, Deadman ................................ 4-25 1044082/001 ...... Bracket, Height Encoder,
1039062 .............. Link, Connecting................................... 7-45 R45TT and DR32TT Mast.................... 5-77
1039062 .............. Link, Connecting................................... 7-51 1044082/002 ...... Bracket, Height Encoder,
1039133 .............. Plug, Magnetic ..................................... 6-19 R45TT and DR32TT Mast.................... 5-77
1039179 .............. Plug, Button.......................................... 4-19 1044133 .............. Shaft, Pulley......................................... 7-57
1039179 .............. Plug, Button.......................................... 4-25 1044141 .............. Housing, Drive Unit ................................ 4-7
1039365 .............. Decal, ACR.......................................... 2-27 1044156 .............. Bracket, Cylinder Mounting,
1039559 .............. Shim, Spacer ....................................... 7-45 Main Lift, Left-Hand............................ 7-18
1039652/001 ...... Clamp, Cable ...................................... 8-37 1044157 .............. Bracket, Cylinder Mounting,
1039653/001 ...... Monitor Assembly................................. 8-37 Main Lift, Right-Hand ......................... 7-18
1040106 .............. Washer, Nylon..................................... 3-61 1044160 .............. Bracket, Overhead Guard Brace,
1040267 .............. Load Backrest (33 in.) ............................. 8-3 Left-Hand.......................................... 7-18
1041423 .............. Kit, Brush Band, 3-Piece EE .................... 6-29 1044161 .............. Bracket, Overhead Guard Brace,
1041423 .............. Kit, Brush Band, 3-Piece, Right-Hand ....................................... 7-18
UL Type EE Only ................................ 5-55 1044241 .............. Bearing, Slewing.................................... 4-7
1041459 .............. Inertial Dampener Assembly................... 4-29 1044245/002 ...... Bracket, Height Encoder, R35TT Mast ..... 5-77
1041460 .............. Plate, Friction ....................................... 4-29 1044308 .............. Bracket, Height Encoder, R35TT Mast ..... 5-77
1041507 .............. Bus Bar Assembly, Contactor.................. 5-41 1044351 .............. Plate, Base, Hose Take-Up ..................... 7-90
1041513 .............. Clamp, Cable ...................................... 7-67 1044352 .............. Pulley, 0.66 in. W ................................ 7-90
1041601 .............. Plate, Cover ......................................... 8-49 1044353 .............. Pulley, 0.99 in. W ................................ 7-90
1041602 .............. Plate, Cover ......................................... 8-49 1044401 .............. Shaft, Pulley, Hose................................ 7-90
1041608/001 ...... Wheel Plate, Machined, Right-Hand ..... 7-189 1044402/002 ...... Shim, Spacer ....................................... 7-90
1041608/002 ...... Wheel Plate, Machined, Right-Hand ..... 7-189 1044424 .............. Shaft, Pulley......................................... 7-90
1041609/001 ...... Wheel Plate, Machined, Left-Hand........ 7-189 1044429 .............. Plate, Cover, Hose Take-Up.................... 7-90
1041609/002 ...... Wheel Plate, Machined, Left-Hand........ 7-189 1044746 .............. Bracket, Mounting, Height Indicator,
1041684 .............. Fitting, Tee, #10, AC Lift Pump Outlet...... 6-25 R35TT Mast ...................................... 5-77
1041684 .............. Fitting, Tee, #10, DC Lift Pump 1044747 .............. Bracket, Mounting, Height Indicator,
Outlet P2 .......................................... 6-23 R45TT and DR32TT Mast.................... 5-77
1041685 .............. Fitting, Cap #10................................... 6-23 1044893 .............. Spacer, HTI Encoder ............................. 5-87
1041685 .............. Fitting, Cap #10................................... 6-25 1044896 .............. Spacer, Mounting................................. 7-90
1041713 .............. Plate Assembly, Standoff........................ 7-67 1044912 .............. Reservoir, Auxiliary,
1042113 .............. Sleeve, Flanged.................................... 7-18 Models 7420 and 7440 .................... 6-19
1042113 .............. Sleeve, Flanged.................................... 7-26 1044996 .............. Stud, Mast Bearing, Main Frame,
1042113 .............. Sleeve, Flanged.................................... 7-36 Top, Model 7420 .............................. 7-35
1042113 .............. Sleeve, Flanged.................................... 7-46 1044996 .............. Stud, Mast Bearing, Main Frame,
1042259/001 ...... Cable Assembly, Top, Model 7440 .............................. 7-45
Power Converter to TS1...................... 8-37 1044997 .............. Stud, Mast Bearing, Outer Telescopic,
1042529 .............. Bracket, Cylinder Mounting, Bottom, Model 7420 ......................... 7-35
Main Lift, Left-Hand ............................ 7-26 1044997 .............. Stud, Mast Bearing, Outer Telescopic,
1042529 .............. Bracket, Cylinder Mounting, Bottom, Model 7440 ......................... 7-45
Main Lift, Left-Hand ............................ 7-36 1045026 .............. Gear Reducer, Drive Unit ........................ 4-7
1042529 .............. Bracket, Cylinder Mounting, 1045211 .............. Shim, Spacer ....................................... 7-25
Main Lift, Left-Hand ............................ 7-46 1045211 .............. Shim, Spacer ....................................... 7-35
1042530 .............. Bracket, Cylinder Mounting, 1045211 .............. Shim, Spacer ....................................... 7-46
Main Lift, Right-Hand.......................... 7-26 1045212 .............. Shim, Kickback .................................... 7-25
1042530 .............. Bracket, Cylinder Mounting, 1045212 .............. Shim, Mast Kickback ............................ 7-36
Main Lift, Right-Hand.......................... 7-36 1045212 .............. Shim, Mast Kickback ............................ 7-46
1042530 .............. Bracket, Cylinder Mounting, 1045442 .............. Door Weldment...................................... 2-7
Main Lift, Right-Hand.......................... 7-46 1045536 .............. Load Backrest (32 in.) ............................. 8-3
1042558 .............. Scissor, Arm to Carriage, 1045576 .............. Cylinder Assembly, Deep-Reach ............. 6-71
Right-Hand Outer, DR32TT ................ 7-113

1045576...............Cylinder Assembly, Deep-Reach, 1051029 .............. Kickback, Stop Block............................. 7-36

DR32TT ..........................................7-109 1051173 .............. Sleeve, Shear, Wheel Plate .................. 7-183
1045577/400.......Cylinder Assembly, Deep-Reach..............6-71 1051219 .............. Cover, Speed Limiting Switch, Proximity,
1045625...............Plate, Kickback .....................................7-46 Models 7420 and 7440 .................... 5-99
1045689...............Stud, Chain Sheave ..............................7-46 1051222/001 ...... Sleeve, Concentric (Steel) .................... 7-179
1045836...............Plate, Mounting, Clamp, Hose ................7-90 1051222/001 ...... Sleeve, Concentric (Steel) .................... 7-187
1045837...............Plate, Mounting, Clamp, Hose ................7-90 1051222/002 ...... Sleeve, Eccentric (0.063 in. Green) ...... 7-179
1045838...............Plate, Mounting, Clamp, Hose ................7-90 1051222/002 ...... Sleeve, Eccentric (0.063 in. Green) ...... 7-187
1045871...............Plate, Clamp, Hose ...............................7-90 1051222/003 ...... Sleeve, Eccentric (0.094 in. Yellow) ...... 7-179
1045952...............Stud, Free Lift Upper Mounting ...............7-57 1051222/003 ...... Sleeve, Eccentric (0.094 in. Yellow) ...... 7-187
1045984...............Door Weldment ......................................2-7 1051417/001 ...... Valve, Proportional, Lift/Lower
1045985...............Door Weldment ......................................2-9 (SOL 2, AC Lift),
1046018...............Hose, Return, Manifold TANK to Models 7420 and 7440 .................... 6-45
Reservoir, AC Lift, Fore-Aft.....................6-5 1051609 .............. Encoder Assembly, Height Indicator,
1046018...............Hose, Return, Manifold TANK to Model 7440 ..................................... 5-87
Reservoir, AC Lift, Side Stance.............6-13 1051609 .............. Encoder Assembly, Height Indicator,
1046170/001.......Clamp, Hose ........................................7-77 Model 7440 ..................................... 5-83
1046170/002.......Clamp, Hose ........................................7-90 1051751 .............. Bracket, Mast Guard (Z Bend).............. 7-135
1046192...............Fitting, Straight .....................................7-67 1051751 .............. Bracket, Mast Guard (Z Bend).............. 7-137
1046192...............Fitting, Straight .....................................7-77 1051755 .............. Bracket, Mast Guard........................... 7-135
1046192...............Fitting, Straight .....................................7-90 1051755 .............. Bracket, Mast Guard........................... 7-137
1046229...............Stop, Steering.......................................3-17 1051756 .............. Bracket, Mast Guard........................... 7-135
1046229...............Stop, Steering.........................................4-3 1051756 .............. Bracket, Mast Guard........................... 7-137
1046524...............Carriage, Machined, Tilt .....................7-123 1051794 .............. Bracket, Cylinder Mounting,
1046914...............Pad, Floor, ThermaKit ............................2-51 Main Lift, Left-Hand ............................ 7-46
1047181...............Wheel, Steering ...................................3-29 1051795 .............. Bracket, Cylinder Mounting,
1047537...............Carriage, Machined, Tilt Without Main Lift, Right-Hand.......................... 7-46
Sideshift, DR32TT.............................7-129 1051917 .............. Shim, Spacer ....................................... 7-77
1047822/001.......Clamp, Monitor ....................................8-37 1051918 .............. Guard, Hose and Cable........................ 7-77
1047873...............Shim (0.06 in. Thick) .............................7-18 1051935 .............. Load Backrest (58 in.) ............................. 8-3
1047874...............Shim (0.03 in. Thick) .............................7-18 1051963 .............. Encoder Assembly, Height Indicator,
1048017...............Door Weldment .....................................2-9 Model 7420 ..................................... 5-87
1048132...............Brace, Machined, Main Frame .............7-171 1051963 .............. Encoder Assembly, Height Indicator,
1048132...............Brace, Machined, Main Frame .............7-173 Model 7420 ..................................... 5-83
1048132...............Brace, Machined, Main Frame .............7-175 1051964/ ............ Hose Assembly, Auxiliary,
1048147...............Stud, Hose Sheave ................................7-77 Over-the-Mast.................................... 7-77
1048329...............Fitting, Tee, #12, DC Lift Pump Outlet P1 .6-23 1052027 .............. Bracket, Clamp, Hose ........................... 7-78
1048330...............Fitting, Reducer, #10 x 8 .......................6-23 1052027 .............. Bracket, Clamp, Hose ........................... 7-90
1048446...............Frame Assembly, Carriage ...................7-123 1052043 .............. Bearing, Sleeve, Control Handle,
1048446...............Frame Assembly, Carriage ...................7-125 Side Stance ...................................... 3-49
1048702...............Plate, Cover .........................................8-53 1052043 .............. Bearing, Sleeve, Control Handle,
1048703...............Plate, Cover .........................................8-53 Side Stance ...................................... 3-53
1048961...............Shim, Spacer........................................8-53 1052094/001 ...... Bracket, Operator Fan........................... 8-67
1048962...............Shim, Spacer........................................8-53 1052095/001 ...... Bracket, Operator Fan........................... 8-67
1049017...............Plate, Terminal Mounting......................7-109 1052117/01 ........ Rotor, Lift Motor (Sauer Danfoss)............. 5-53
1049017...............Plate, Terminal Mounting........................7-99 1052117/02 ........ Stator, Lift Motor (Sauer Danfoss)............ 5-53
1049088...............Plate, Cover .........................................8-53 1052117/03 ........ Block, Terminal, AC Lift Motor
1049430...............Fitting, Reducer, #12 x 10 .....................6-23 (Sauer Danfoss) ................................. 5-53
1049722...............Bearing, Spherical ..............................7-113 1052117/04 ........ Screw ................................................. 5-53
1049869...............Wheel Plate, Machined, Left-Hand ........7-183 1052117/05 ........ Terminal Board, Bottom ......................... 5-53
1049971...............Wheel Plate, Machined, Right-Hand......7-183 1052117/06 ........ End Bell, Drive End, AC Lift Motor
1049972...............Wheel Plate, Machined, Left-Hand ........7-183 (Sauer Danfoss) ................................. 5-53
1049973...............Wheel Plate, Machined, Right-Hand......7-183 1052117/07 ........ Bearing, Drive...................................... 5-53
1049974...............Wheel Plate, Machined, Left-Hand ........7-183 1052117/08 ........ Ring, Locking ....................................... 5-53
1049975...............Wheel Plate, Machined, Right-Hand......7-183 1052117/09 ........ Seal, Shaft ........................................... 5-53
1049976...............Wheel Plate, Machined, Left-Hand ........7-183 1052117/10 ........ Ring, Locking ....................................... 5-53
1049977...............Wheel Plate, Machined, Right-Hand......7-183 1052117/11 ........ Screw ................................................. 5-53
1049978...............Wheel Plate, Machined, Left-Hand ........7-183 1052117/12 ........ End Bell, Non Drive End, AC Lift Motor
1049979...............Wheel Plate, Machined, Right-Hand......7-183 (Sauer Danfoss) ................................. 5-53
1049980...............Wheel Plate, Machined, Left-Hand ........7-183 1052117/13 ........ Sleeve, Crimp, U .................................. 5-47
1049981...............Wheel Plate, Machined, Right-Hand......7-183 1052117/13 ........ Sleeve, Crimp, U .................................. 5-53
1050107...............Load Backrest (34 in.) .............................8-3 1052117/14 ........ Sleeve, Crimp, V .................................. 5-47
1050452...............Shell, Handle, Right-Hand, Side Stance ...3-49 1052117/14 ........ Sleeve, Crimp, V .................................. 5-53
1050681...............Valve, Flow Control, Main Lift Cylinder ....7-77 1052117/15 ........ Sleeve, Crimp, W................................. 5-47
1050681...............Valve, Flow Control, Main Lift Cylinder, 1052117/15 ........ Sleeve, Crimp, W................................. 5-53
Models 7420 and 7440.....................7-90 1052117/16 ........ Bearing, Motor Speed Encoder
1050688...............Shell, Handle, Left-Hand, Side Stance......3-49 Assembly (Sauer Danfoss)................... 5-53
1050997...............Plate, Mounting, Clamp .........................7-77 1052117/700 ...... Motor Assembly, AC Lift
1051008...............Plate, Mounting, Clamp .........................7-77 (Sauer Danfoss) ................................ 6-25


1052117/700 ...... Motor, Lift, AC, UL Class E 1053173/098 ...... Cable Assembly, Over-the-Mast
(Sauer Danfoss) ................................. 5-53 (182 to 184 in. OACH),
1052119/005 ...... Fan Assembly, Operator ........................ 8-65 Model 7440..................................... 7-89
1052272/ ............ Hose Assembly, Auxiliary, 1053218/002 ...... Cable, Camera JVS8 to OTM PVS4........ 8-37
Over-the-Mast, Model 7440................ 7-90 1053362/001 ...... Harness, Sensor, OCSS, Side Stance...... 8-53
1052273 .............. Plate, Mounting, Clamp......................... 7-78 1053362/002 ...... Harness, Sensor, OCSS,
1052274 .............. Plate, Mounting, Clamp......................... 7-78 Fore-Aft Stance.................................. 8-49
1052451 .............. Fan Assembly, Drive 1053383 .............. Wheel Plate, Machined, Left-Hand ....... 7-183
Motor Compartment........................... 5-21 1053384 .............. Wheel Plate, Machined, Right-Hand ..... 7-183
Motor Compartment............................. 5-7 1053386 .............. Wheel Plate, Machined, Right-Hand ..... 7-183
Motor Compartment........................... 5-91 1053388 .............. Wheel Plate, Machined, Right-Hand ..... 7-177
1052528 .............. Stud .................................................... 7-78 1053389 .............. Wheel Plate, Machined, Left-Hand ....... 7-177
1052528 .............. Stud .................................................... 7-90 1053390 .............. Wheel Plate, Machined, Right-Hand ..... 7-177
1052529 .............. Stud .................................................... 7-78 1053471/001 ...... Harness, Sensor, OCSS,
1052558/001 ...... Cable Assembly, Drive Motor................. 5-15 Fore-Aft Stance.................................. 8-49
1052558/001 ...... Cable Assembly, Drive Motor................... 5-7 1053471/002 ...... Harness, Sensor, OCSS,
1052559/001 ...... Cable Assembly, Drive Motor................. 5-21 Fore-Aft Stance.................................. 8-49
1052559/001 ...... Cable Assembly, Drive Motor................. 5-27 1053471/003 ...... Harness, Sensor, OCSS, Side Stance...... 8-53
1052684 .............. Shaft, Roller ......................................... 7-55 1053471/004 ...... Harness, Sensor, OCSS, Side Stance...... 8-53
1052686 .............. Bracket................................................ 7-55 1053558 .............. Plate, Mounting, Clamp ........................ 7-78
1052977 .............. Retainer, Handle................................... 3-39 1053560 .............. Plate, Mounting, Clamp ........................ 7-78
1052977 .............. Retainer, Handle................................... 3-43 1053563 .............. Housing, Machined .............................. 8-53
1052977 .............. Retainer, Handle................................... 3-49 1053814/001 ...... Wheel Plate, Machined,
1052977 .............. Retainer, Handle................................... 3-53 Inside, Left-Hand.............................. 7-181
1053013 .............. Shim, Spacer Outrigger....................... 7-149 1053814/002 ...... Wheel Plate, Machined,
1053013 .............. Shim, Spacer Outrigger....................... 7-151 Inside, Left-Hand.............................. 7-181
1053013 .............. Shim, Spacer Outrigger....................... 7-155 Outside, Left-Hand ........................... 7-181
1053013 .............. Shim, Spacer Outrigger....................... 7-159 Outside, Left-Hand ........................... 7-181
1053013 .............. Shim, Spacer Outrigger....................... 7-163 Inside, Right-Hand ........................... 7-181
1053013 .............. Shim, Spacer Outrigger....................... 7-167 Inside, Right-Hand ........................... 7-181
1053013 .............. Shim, Spacer ..................................... 7-139 Outside, Right-Hand ........................ 7-181
1053013 .............. Shim, Spacer ..................................... 7-141 1053815/004 ...... Wheel Plate, Machined,
1053013 .............. Shim, Spacer ..................................... 7-143 Outside, Right-Hand ........................ 7-181
1053013 .............. Shim, Spacer ..................................... 7-145 1053820 .............. Plug, Piston, Main Lift,
1053013 .............. Shim, Spacer ..................................... 7-147 Models 7420 and 7440 .................... 6-63
1053021 .............. Bracket................................................ 7-78 1054092/ ............ Rod, Piston .......................................... 6-63
1053021 .............. Bracket................................................ 7-90 1054928 .............. Connector, Mast,
1053173/060 ...... Cable Assembly, Over-the-Mast Models 7420 and 7440 ...................... 7-7
(142 to 146 in. OACH), 1055355 .............. Packing............................................... 6-63
Model 7440 ..................................... 7-89 1055355 .............. Packing............................................... 6-69
1053173/065 ...... Cable Assembly, Over-the-Mast 1055355/01 ........ Seal Kit, Cylinder, Free Lift, Staging,
(147 to 151 in. OACH), Models 7420 and 7440 .................... 6-69
Model 7440 ..................................... 7-89 1055355/01 ........ Seal Kit, Cylinder, Main Lift,
1053173/070 ...... Cable Assembly, Over-the-Mast Models 7420 and 7440 .................... 6-63
(152 to 156 in. OACH), 1055451 .............. Camera .............................................. 8-37
Model 7440 ..................................... 7-89 1056251 .............. Pad, Backrest....................................... 8-13
1053173/075 ...... Cable Assembly, Over-the-Mast 1056372 .............. Housing, OCSS Sensor, Right-Hand........ 8-53
(157 to 161 in. OACH), 1056373 .............. Housing, OCSS Sensor, Left-Hand .......... 8-53
Model 7440 ..................................... 7-89 1057638 .............. Bracket, Camera (R45TT) ...................... 8-37
1053173/080 ...... Cable Assembly, Over-the-Mast 1057641 .............. Bracket, Camera (DR32TT) .................... 8-37
(162 to 166 in. OACH), 1058217 .............. Bus Bar Assembly, Contactor ................. 5-37
Model 7440 ..................................... 7-89 1058217 .............. Bus Bar Assembly, Contactor ................. 5-41
1053173/085 ...... Cable Assembly, Over-the-Mast 1058359/700 ...... Motor Assembly, AC Lift, EE
(167 to 171 in. OACH), (Sauer Danfoss) ................................ 6-25
Model 7440 ..................................... 7-89 1058359/700 ...... Motor, Lift, AC, UL Class EE
1053173/090 ...... Cable Assembly, Over-the-Mast (Sauer Danfoss)................................. 5-53
(172 to 176 in. OACH), 1058971 .............. Carriage, Machined, Tilt with
Model 7440 ..................................... 7-89 Sideshift, R35TT .............................. 7-127
1053173/095 ...... Cable Assembly, Over-the-Mast 1058972 .............. Carriage, Machined, Tilt with
(177 to 181 in. OACH), Sideshift, R45TT .............................. 7-127
Model 7440 ..................................... 7-89 1058973 .............. Carriage, Tilt and Sideshift, DR32TT ..... 7-133
1058974 .............. Pad, Floor ........................................... 2-51

1058974...............Pad, Floor ............................................2-51 1065521 .............. Stud, Hose Sheave ............................... 7-68
1058978...............Retainer, Hose ......................................7-78 1065524 .............. Plate, Auxiliary Hose ............................ 7-68
1058978...............Retainer, Hose ......................................7-89 1065525 .............. Pin, Hose............................................. 7-68
1059051...............Bracket Weldment.................................8-13 1065526 .............. Sleeve, Mast Cable............................... 7-68
1059245/001.......Reservoir, DC Lift ..................................6-19 1065547 .............. Pin, Hose, Auxiliary .............................. 7-68
1059245/002.......Reservoir, AC Lift, Fore-Aft, 1065549 .............. Block, Clamp ....................................... 7-68
Model 7400, EH < 331 in. .................6-19 1065550 .............. Plate, Clamp, Hose ............................... 7-68
1059245/003.......Reservoir, AC Lift, Side Stance, 1065551 .............. Stud .................................................... 7-68
Model 7400, EH < 331 in. .................6-19 1065765 .............. Retainer, Hose...................................... 7-68
1059245/004.......Reservoir, AC Lift, Fore-Aft, 1066253/001 ...... Brace, Machined, Main Frame............. 7-151
Model 7400 EH > 330 in., 1066253/001 ...... Brace, Machined, Main Frame............. 7-153
Models 7420 and 7440.....................6-19 1066253/001 ...... Brace, Machined, Main Frame............. 7-155
1059245/005.......Reservoir, AC Lift, Side Stance, 1066253/001 ...... Brace, Machined, Main Frame............. 7-157
Model 7400 EH > 330 in., 1066253/001 ...... Brace, Machined, Main Frame............. 7-159
Models 7420 and 7440.....................6-19 1066253/001 ...... Brace, Machined, Main Frame............. 7-161
1059872...............Spacer, Ram Ring .................................7-57 1066253/001 ...... Brace, Machined, Main Frame............. 7-163
1060189...............Cover Alteration, Front, Right-Hand .........2-43 1066253/001 ...... Brace, Machined, Main Frame............. 7-165
1060189...............Cover, Front, Right-Hand 1066253/001 ...... Brace, Machined, Main Frame............. 7-167
(Models 7420 and 7440)...................2-35 1066253/001 ...... Brace, Machined, Main Frame............. 7-169
1060190...............Cover Alteration, Front, Left-Hand ...........2-43 1066253/002 ...... Brace, Machined, Main Frame............. 7-151
1060190...............Cover, Front, Left-Hand 1066253/002 ...... Brace, Machined, Main Frame............. 7-153
(Models 7420 and 7440)...................2-35 1066253/002 ...... Brace, Machined, Main Frame............. 7-155
1060705...............Fitting, Straight ...................................7-117 1066253/002 ...... Brace, Machined, Main Frame............. 7-157
1061151...............Bearing, Encoder, Height Indicator..........5-85 1066253/002 ...... Brace, Machined, Main Frame............. 7-159
1061151...............Bearing, Encoder, Height Indicator..........5-87 1066253/002 ...... Brace, Machined, Main Frame............. 7-161
1061207...............Tubing, Reach Cylinder, DR32TT...........7-121 1066253/002 ...... Brace, Machined, Main Frame............. 7-163
1061209...............Tubing, Reach Cylinder, DR32TT...........7-121 1066253/002 ...... Brace, Machined, Main Frame............. 7-165
1061347...............Bracket, Mast Guard ...........................7-135 1066253/002 ...... Brace, Machined, Main Frame............. 7-167
1061862...............Block, Terminal, AC Drive Motor 1066253/101 ...... Brace, Main Frame, Lower................... 7-139
(Sauer Danfoss) .................................5-47 1066253/101 ...... Brace, Main Frame, Lower................... 7-141
1062173...............Bracket Weldment, Motor 1066253/101 ...... Brace, Main Frame, Lower................... 7-143
(Model 7400)....................................6-25 1066253/101 ...... Brace, Main Frame, Lower................... 7-145
1062284...............Bracket Weldment, Motor 1066253/102 ...... Brace, Machined, Main Frame............. 7-147
(Model 7400)....................................6-25 1066253/102 ...... Brace, Machined, Main Frame............. 7-149
1062459/001.......Roller...................................................7-55 1066253/102 ...... Brace, Main Frame, Lower................... 7-139
1062459/002.......Roller...................................................7-55 1066253/102 ...... Brace, Main Frame, Lower................... 7-141
1062689...............Bracket Weldment, Lower 1066253/102 ...... Brace, Main Frame, Lower................... 7-143
(Model 7420 and 7440 only) .............8-45 1066253/102 ...... Brace, Main Frame, Lower................... 7-145
1063020/001.......Wheel Plate, Machined, Right-Hand......7-189 1066631/001 ...... Cable Assembly, Drive Motor................... 5-7
1063020/002.......Wheel Plate, Machined, Right-Hand......7-189 1066632/001 ...... Cable Assembly, Drive Motor................. 5-21
1063021/001.......Wheel Plate, Machined, Left-Hand ........7-189 1066633 .............. Shim, Kickback Pad, Outer Telescopic..... 7-25
1063021/002.......Wheel Plate, Machined, Left-Hand ........7-189 1066633 .............. Shim, Spacer ....................................... 7-36
1063653...............Load Backrest (44 in.) .............................8-3 1066633 .............. Shim, Spacer ....................................... 7-46
1063889...............Bracket, Battery Connector, 1066855/002 ...... Plate, UL Type E.................................... 2-27
Side Stance.......................................5-71 1067021/ ............ Hose Assembly, Lift, Over-the-Mast,
1063890...............Bracket, Battery Connector, Cold Storage .................................... 7-77
Fore-Aft Stance ..................................5-71 1067117 .............. Bracket, Free Lift Pulley,
1063940...............Button, 4-Way ......................................3-39 Model 7400, Right-Hand.................... 7-55
1063940...............Button, 4-Way ......................................3-43 1067239 .............. Strap, Free Lift Cylinder,
1063940...............Button, 4-Way ......................................3-49 Upper (DC LIFT) ................................. 7-55
1063940...............Button, 4-Way ......................................3-53 1067267 .............. Strap, Free Lift Cylinder,
1063941...............Button, 4-Way ......................................3-39 Upper (AC LIFT) ................................. 7-55
1063941...............Button, 4-Way ......................................3-49 1067329 .............. Plate, Mounting, Clamp......................... 7-90
1064350...............Guide, Kickback ...................................7-18 1067508 .............. Terminal Strip ....................................... 5-15
1064350...............Guide, Kickback ...................................7-25 1067508 .............. Terminal Strip ....................................... 5-22
1064949...............Bracket, Chain Anchor, Left-Hand............7-49 1067508 .............. Terminal Strip ....................................... 5-27
1065061...............Brake Assembly, Electric ........................4-11 1067508 .............. Terminal Strip ......................................... 5-8
1065061/01.........Magnet Body Subassembly ....................4-13 1067514/ ............ Hose Assembly, Lift, Over-the-Mast,
1065061/010.......Spring, Compression .............................4-13 Model 7440 ..................................... 7-90
1065061/011.......Pad, Friction.........................................4-13 1068036/002 ...... Guard Weldment, Overhead
1065061/02.........Armature .............................................4-13 (16.5 in. Battery Compartment) ........... 7-58
1065061/03.........Shim, Disc............................................4-13 1068036/003 ...... Guard Weldment, Overhead
1065061/07.........Adaptor...............................................4-13 (18.5 in. Battery Compartment) ........... 7-58
1065061/08.........Standoff...............................................4-13 1068036/004 ...... Guard Weldment, Overhead
1065061/09.........Carrier, Friction ....................................4-13 (21.5 in. Battery Compartment) ........... 7-58
1065063...............Bracket, Motor Harness .........................4-11 1068120 .............. Shaft, Pulley ......................................... 7-55


1068128 .............. Shim, Spacer, Hose Sheave ................... 7-78 1074515 .............. Decal, Cold Storage Oil Installed ........... 2-28
1068247 .............. Carriage, Machined, Reach, R35TT ........ 7-99 1074729 .............. Bracket, Camera (R35TT) ...................... 8-37
1068783/001 ...... Plate, Shim .......................................... 7-18 1075177/001 ...... Fitting, Elbow....................................... 7-68
1068783/001 ...... Plate, Shim .......................................... 7-26 1075369/002 ...... Bracket Weldment, Steer ......................... 3-5
1069041 .............. Retainer, Hex ..................................... 7-109 1075590/01 ........ Seal Kit ............................................... 6-61
1069558 .............. Terminal Strip ..................................... 7-109 1075590/01 ........ Seal Kit, Free Lift, Non-Staging............... 6-65
1069558 .............. Terminal Strip ....................................... 7-99 1075831 .............. Screw, Retaining .................................. 6-67
1070331/XXX ....... Cable Assembly, Over-the-Mast .............. 7-68 1075947/001 ...... Screw, Retaining .................................. 6-61
1070419 .............. Harness, Terminal Strip TS2 to Tilt and 1075947/001 ...... Screw, Retaining .................................. 6-65
Sideshift Coils, DR32TT .................... 7-121 1075947/001 ...... Screw, Retaining .................................. 6-67
1070472 .............. Sleeve, Spacer ..................................... 4-11 1076165 .............. Spacer .............................................. 7-171
1070550 .............. Harness, Nested Forks Switch (S14), 1076165 .............. Spacer .............................................. 7-173
Standard Reach................................. 8-16 1076165 .............. Spacer .............................................. 7-175
1070550 .............. Harness, Nested Forks Switch (S14), 1076176 .............. Carriage, Machined, Sideshift,
DR32TT ............................................ 8-19 DR32TT.......................................... 7-133
1070608 .............. Block, Machined .................................. 3-17 1076177 .............. Carriage, Machined, Sideshift,
1070608 .............. Block, Steer Motor .................................. 4-3 R35TT and R45TT............................ 7-127
1070609/001 ...... Harness Assembly (UL Type EE only) ....... 5-15 1076512/001 ...... Manifold Assembly, Single Reach,
1070739 .............. Carriage, Machined, Deep-Reach, Tilt, Sideshift ..................................... 6-53
DR32TT .......................................... 7-109 1076512/001 ...... Manifold Assembly, Single Reach,
1070827 .............. Harness, Carriage, R35TT and R45TT ... 7-117 Tilt, Sideshift ..................................... 7-99
1070828 .............. Harness, Terminal Strip TS2 to 1076512/002 ...... Manifold Assembly, Single Reach,
Reach Coil, DR32TT......................... 7-121 Tilt, No Sideshift................................ 6-53
1071526/001 ...... Shim, Spacer Outer Telescopic Stop........ 7-25 1076512/002 ...... Manifold Assembly, Single Reach,
1071526/001 ...... Shim, Spacer, Outer Telescopic, Stop ...... 7-17 Tilt, No Sideshift................................ 7-99
1071526/002 ...... Shim, Spacer Outer Telescopic Stop........ 7-25 1076656/001 ...... Valve, Pressure Control ......................... 6-53
1071526/002 ...... Shim, Spacer, Outer Telescopic, Stop ...... 7-17 1076656/002 ...... Valve, Pressure Control ......................... 6-53
1071527 .............. Disc, Shim Retainer, Outer Telescopic...... 7-17 1076725/002 ...... Gate, Battery, Left-Hand ........................ 2-53
1071527 .............. Disc, Shim Retainer, Outer Telescopic...... 7-25 1076725/003 ...... Gate, Battery, Left-Hand ........................ 2-53
1071798/019 ...... Hose Assembly, Manifold CASE 1076725/004 ...... Gate, Battery, Left-Hand ........................ 2-53
DRAIN to Steer Motor Case, 1077503 .............. Pulley, Sheave, Main Lift Chain .............. 7-17
DC Lift, Side Stance ........................... 6-15 1077503 .............. Pulley, Sheave, Main Lift Chain .............. 7-25
1071798/020 ...... Hose Assembly, Manifold CASE 1077503 .............. Pulley, Sheave, Main Lift Chain .............. 7-35
DRAIN to Steer Motor Case, 1077661 .............. Ring, Backup ....................................... 6-67
DC Lift, Fore-Aft ................................... 6-9 1077661 .............. Ring, Backup ....................................... 6-69
1071799/005 ...... Hose Assembly, Manifold P2 to 1077665 .............. Ring, Backup ....................................... 6-61
Lift Pump 2, DC Lift, Side Stance .......... 6-15 1077665 .............. Ring, Backup ....................................... 6-65
1071799/006 ...... Hose Assembly, Manifold P2 to 1077665 .............. Ring, Backup ....................................... 6-67
Lift Pump 2, DC Lift, Fore-Aft.................. 6-9 1077665 .............. Ring, Backup ....................................... 6-69
1071800/001 ...... Hose Assembly, Manifold P1 to 1077677 .............. Bracket, Sensor Housing ....................... 5-97
Lift Pump Out, AC Lift, Fore-Aft .............. 6-3 1077916 .............. Stop, Steering ........................................ 4-3
1071800/001 ...... Hose Assembly, Manifold P1 to 1078248 .............. Switch, EPO ........................................ 5-15
Lift Pump Out, AC Lift, Fore-Aft .............. 6-5 1078248 .............. Switch, EPO ........................................ 5-21
1071800/002 ...... Hose Assembly, Manifold P1 to 1078248 .............. Switch, EPO ........................................ 5-27
Lift Pump 1, DC Lift, Fore-Aft.................. 6-9 1078248 .............. Switch, EPO .......................................... 5-7
1071800/003 ...... Hose Assembly, Manifold P1 to 1078276 .............. Gear, Timing Assembly,
Lift Pump 1, DC Lift, Side Stance .......... 6-15 Height Indicator ................................ 5-87
1072059 .............. Plug, Mechanical, Cylinder.................... 6-65 1078276 .............. Gear, Timing Assembly,
1072602 .............. Tubing, Free Lift Cylinder ....................... 7-77 Height Indicator ................................ 5-85
1072602 .............. Tubing, Free Lift Cylinders, 1078364 .............. Piston, Pressure .................................... 6-67
Models 7420 and 7440 .................... 7-90 1078446 .............. Bracket, Hose Clamp ............................ 7-49
1072789 .............. Stop (Reach with Tilt Only) ..................... 8-83 1078760 .............. Bracket, Sensor .................................... 4-19
1073253/01 ........ Seal Kit, Cylinder, Free Lift, Staging ........ 6-67 1078760 .............. Bracket, Sensor .................................... 4-25
1073330 .............. Carriage, Machined, Reach, R45TT ........ 7-99 1078925/001 ...... Sensor Assembly, Proximity Switch
1073437 .............. Plate, Cover, Height Sensor ................... 5-83 (87 to 99 in. OACH) ......................... 5-97
1073438 .............. Plate, Cover, Height Sensor ................... 5-87 1078925/002 ...... Sensor Assembly, Proximity Switch
1073540 .............. Plate, Mounting, Height Sensor .............. 5-87 (100 to 114 in. OACH) ..................... 5-97
1-074-087/005 ..... Clamp, Cushioned Cable ...................... 8-37 1078925/003 ...... Sensor Assembly, Proximity Switch
1-074-087/005 ..... Clamp, Cushioned Loop ........................ 7-99 (115 to 121 in. OACH) ..................... 5-97
1-074-087/007 ..... Clamp................................................. 8-89 1078925/004 ...... Sensor Assembly, Proximity Switch
1074188 .............. Fitting, Elbow ....................................... 7-68 (122 to 155 in. OACH) ..................... 5-97
1074468 .............. Plug, Mechanical Piston......................... 6-67 1079025 .............. Rail, Sensing, Steer Limit ....................... 3-17
1074497/001 ...... Shim, Spacer (0.002 in. Thick)................. 4-7 1079032 .............. Seal, V Ring ........................................ 3-27
1074497/002 ...... Shim, Spacer (0.003 in. Thick)................. 4-7 1079194/002 ...... Gate, Battery, Right-Hand,
1074497/003 ...... Shim, Spacer (0.008 in. Thick)................. 4-8 38.75 inch wide Battery .................... 2-53
1074497/004 ...... Shim, Spacer (0.012 in. Thick)................. 4-8 1079194/003 ...... Gate, Battery, Right-Hand,
1074497/005 ...... Shim, Spacer (0.015 in. Thick)................. 4-8 38.75 inch wide Battery .................... 2-53

1079194/004.......Gate, Battery, Right-Hand, 1080797/015 ...... Cable Assembly, Video,

38.75 inch wide Battery .....................2-53 134 to 160 in. OACH ....................... 8-37
1079194/005.......Gate, Battery, Right-Hand, 1080805 .............. Snubber, Friction Block, Steering
38.81 inch wide Battery .....................2-53 Wheel, AC Lift .................................. 3-27
1079194/006.......Gate, Battery, Right-Hand, 1080942/ ............ Hose Assembly, Lift, Over-the-Mast.......... 7-77
38.81 inch wide Battery .....................2-53 1080969 .............. Bracket, Hose (R35TT and R45TT Only)... 7-67
1079194/007.......Gate, Battery, Right-Hand, 1080989/001 ...... Cable Assembly, Video Over-the-Mast
38.81 inch wide Battery .....................2-53 (142 to 146 in. OACH), Model 7440 . 7-89
1079194/008.......Gate, Battery, Right-Hand, 1080989/001 ...... Cable, Mast, Video (142 to 146 in.)
39.06 inch wide Battery .....................2-53 JVS4 to PVS3 .................................... 8-37
39.06 inch wide Battery .....................2-53 (147 to 151 in. OACH), Model 7440 . 7-89
1079194/010.......Gate, Battery, Right-Hand, 1080989/002 ...... Cable, Mast, Video (147 to 151 in.)
39.06 inch wide Battery .....................2-53 JVS4 to PVS3 .................................... 8-37
39.25 inch wide Battery .....................2-53 (152 to 156 in. OACH),
1079194/012.......Gate, Battery, Right-Hand, Model 7440 ..................................... 7-89
39.25 inch wide Battery .....................2-53 1080989/003 ...... Cable, Mast, Video (152 to 156 in.)
1079194/013.......Gate, Battery, Right-Hand, JVS4 to PVS3 .................................... 8-37
39.25 inch wide Battery .....................2-53 1080989/004 ...... Cable Assembly, Video Over-the-Mast
1079198/003.......Gate, Battery, Left-Hand.........................2-53 (157 to 161 in. OACH), Model 7440 . 7-90
1079198/004.......Gate, Battery, Left-Hand.........................2-53 1080989/004 ...... Cable, Mast, Video (157 to 161 in.)
1079215/004.......Gate, Battery, Right-Hand, (162 to 166 in. OACH), Model 7440 . 7-90
1079448...............Clamp, Cushioned Loop ........................7-68 JVS4 to PVS3 ................................... 8-37
1079619/001.......Travel Light Assembly (LED) ....................8-59 1080989/008 ...... Cable Assembly, Video Over-the-Mast
1079664...............Carriage, Machined, Reach, R45TT ........7-99 (177 to 181 in. OACH), Model 7440 . 7-90
1079685...............Carriage, Machined, 1080989/008 ...... Cable, Mast, Video (177 to 181 in.)
Deep-Reach, DR32TT........................7-109 JVS4 to PVS3 .................................... 8-37
1079687...............Stop, Carriage .....................................7-25 1080989/009 ...... Cable Assembly, Video Over-the-Mast
1080008...............Sleeve .................................................6-65 (182 to 184 in. OACH), Model 7440 . 7-90
1080008...............Sleeve .................................................6-67 1080989/009 ...... Cable, Mast, Video (182 to 184 in.)
1080014/002.......Cover, Control Handle, Primary ..............2-35 JVS4 to PVS3 .................................... 8-37
1080014/003.......Cover, Control Handle, Primary ..............2-35 1080989/101 ...... Cable Assembly, Video Over-the-Mast
1080014/004.......Cover, Control Handle, Primary ..............2-35 (142 to 146 in. OACH), Model 7420 . 7-78
1080014/103.......Cover, Control Handle, Primary ..............2-35 (147 to 151 in. OACH), Model 7420 . 7-78
1080015/002.......Cover, Bucket .......................................2-35 (152 to 156 in. OACH), Model 7420 . 7-78
1080015/003.......Cover, Bucket .......................................2-35 1080989/104 ...... Cable Assembly, Video Over-the-Mast
1080353...............Yoke, Reach Cylinder ............................6-71 (167 to 170 in. OACH), Model 7420 . 7-78
1080374...............Scissor, Inner Front (to Carriage), 1080989/107 ...... Cable Assembly, Video Over-the-Mast
DR32TT ..........................................7-113 (171 to 174 in. OACH), Model 7420 . 7-78
1080375...............Scissor Assembly, Deep-Reach, 1081010/060 ...... Cable Assembly, Over-the-Mast
DR32TT ..........................................7-109 (142 to 146 in. OACH), Model 7420 . 7-77
1080797/006.......Cable Assembly, Video 1081010/065 ...... Cable Assembly, Over-the-Mast
Up to 118 in. OACH .........................7-68 (147 to 151 in. OACH), Model 7420 . 7-77
1080797/006.......Cable Assembly, Video, 1081010/070 ...... Cable Assembly, Over-the-Mast
Up to 118 in. OACH .........................8-37 (152 to 156 in. OACH), Model 7420 . 7-78
119 in. to 133 in. OACH ...................7-68 (157 to 161 in. OACH), Model 7420 . 7-78
1080797/009.......Cable Assembly, Video, 1081010/080 ...... Cable Assembly, Over-the-Mast
119 to 133 in. OACH........................8-37 (162 to 166 in. OACH), Model 7420 . 7-78
134 in. to 160 in. OACH ...................7-68 (167 to 171 in. OACH), Model 7420 . 7-78


1081010/090 ...... Cable Assembly, Over-the-Mast 1099654 .............. Manifold Assembly, Main, DC Lift .......... 6-49
(172 to 174 in. OACH), Model 7420 . 7-78 1099655/009 ...... Manifold Assembly, Main,
1081065 .............. Hose Assembly, Free Lift Cylinder ........... 7-68 AC Lift, Models 7420 and 7440......... 6-45
1081066 .............. Line Assembly, Free Lift Cylinder ............. 7-68 1099656/001 ...... Harness Assembly ................................ 5-15
1081249 .............. Gland, Cylinder ................................... 6-69 1099657/001 ...... Harness Assembly, Main,
1081250 .............. Plug, Mechanical Piston......................... 6-69 AC Lift, Fore-Aft Stance ........................ 5-7
1081988 .............. Spacer, Chain Sheave........................... 7-17 1099668/001 ...... Harness Assembly, Main,
1081988 .............. Spacer, Chain Sheave........................... 7-25 AC Lift, Side Stance ........................... 5-21
1081988 .............. Spacer, Chain Sheave........................... 7-35 1099859 .............. Sleeve, Roller Stud................................ 7-17
1084983 .............. Wire, Extension.................................... 5-97 1099983/001 ...... Harness Assembly, Main,
1085919 .............. Shaft, Main Lift Chain Pulley .................. 7-25 DC Lift, Side Stance ........................... 5-27
1086134 .............. Shaft, Main Lift Chain Pulley .................. 7-17 1-100-013............. Relay, Travel Alarm/Light(s) ................... 8-59
1086562 .............. Cap, Ram Housing ............................... 6-61 1-100-068............. Relay (K1, K2, K3, and K4)................... 5-69
1086562 .............. Cap, Ram Housing ............................... 6-65 1100471 .............. Bumper, Mast ...................................... 7-17
1086563 .............. Gland, Cylinder ................................... 6-67 1100471 .............. Bumper, Mast ...................................... 7-25
1086604 .............. Shaft, Main Lift Chain Pulley .................. 7-35 1100471 .............. Bumper, Mast ...................................... 7-35
1086953/001 ...... Spring, Compression............................. 3-39 1101020/001 ...... Harness, Travel Light
1086953/001 ...... Spring, Compression............................. 3-43 (PW3 to JW1 and JW3)..................... 8-59
1086953/001 ...... Spring, Compression............................. 3-49 1101020/002 ...... Harness, Travel Light
1086953/001 ...... Spring, Compression............................. 3-53 (PW3 to JW1 and JW3)..................... 8-59
1087116 .............. Load Backrest (54 in.) ............................. 8-3 1101021/001 ...... Harness, Travel Light............................. 8-59
1087282/001 ...... Bracket, Lower, Height Encoder, 1101021/002 ...... Harness, Travel Light............................. 8-59
R45TT and DR32TT Mast .................... 5-77 11015-39 ............. O-Ring ................................................ 6-61
1087282/002 ...... Bracket, Lower, Height Encoder, 11015-39 ............. O-Ring ................................................ 6-65
R45TT and DR32TT Mast .................... 5-77 1103932/001 ...... Flag, Indicator
1088981 .............. Bracket, Deadman ................................ 4-25 (All Except 100 to 105 in. OACH) ...... 5-97
1088993 .............. Piston, Pressure, Free Lift, Staging, 1103932/002 ...... Flag, Indicator
Models 7420 and 7440 .................... 6-69 (100 to 105 in. OACH only) .............. 5-97
1089068 .............. Bracket, Deadman ................................ 4-19 1103933 .............. Flag, Indicator (R45TT and DR32TT) ....... 5-97
1089075 .............. Rod, Adjustment ................................... 4-19 1103934 .............. Flag, Indicator (R35TT).......................... 5-97
1089075 .............. Rod, Adjustment ................................... 4-25 1-105-122/01....... Kit, Guide and Insulator ........................ 5-43
1090061 .............. Ring, Nilos ............................................ 4-3 1-105-122/03....... Spring, Main ....................................... 5-43
1090132/001 ...... Connector, Mast, Left-Hand, 1-105-129/111..... Kit, Contactor Tip ................................. 5-43
Model 7400 ....................................... 7-5 1-105-131/111..... Kit, Contactor Tip ................................. 5-43
1090132/002 ...... Connector, Mast, Right-Hand, 1-105-153/100..... Contactor, 300 amp, LPC (DC Lift).......... 5-43
Model 7400 ....................................... 7-5 1-105-153/100..... Contactor, 300 amp, LPC, DC Lift .......... 5-37
1090408 .............. Cylinder Assembly, Single Reach ............ 6-71 1-105-154/100..... Contactor, 300 amp, STR (DC Lift).......... 5-43
1090408 .............. Cylinder Assembly, Single Reach ............ 7-99 1-105-154/100..... Contactor, 300 amp, STR, DC Lift........... 5-37
1091196 .............. Bracket, Lower, Height Encoder, 1-105-232/100..... Contactor, 100 amp, STR (AC Lift).......... 5-43
R35TT Mast ...................................... 5-77 1-105-232/100..... Contactor, 100 amp, STR...................... 5-41
1091979 .............. Wheel Plate, Machined, Left-Hand........ 7-183 1-110-847/007..... Resistor Assembly, Horn ........................ 5-65
1091980 .............. Wheel Plate, Machined, Right-Hand ..... 7-183 114-006-620......... Plug.................................................... 6-13
1092329 .............. Bracket, Mast Guard........................... 7-135 114-006-620......... Plug...................................................... 6-5
1092330 .............. Bracket, Mast Guard........................... 7-135 114-008-304......... Key with Fob ....................................... 5-66
1092714 .............. Hose Assembly, Free Lift Cylinder ........... 7-68 114-009-503......... Plate, Specification, Motor ...................... 4-5
1092981 .............. Spacer, Plastic.................................... 7-101 114-019-113......... Standoff, Flag ...................................... 3-17
1093139/ ............ Hose Assembly..................................... 7-78 114-021-643/001. Bracket, Clamp (Lower) ....................... 7-135
1095026 .............. Bracket, Lift Potentiometer, Side Stance.... 3-49 114-021-643/001. Bracket, Clamp .................................. 7-137
1095026 .............. Bracket, Pot Assembly ........................... 3-53 1-150-113............. Arm, Lever........................................... 8-16
1095161/001 ...... Pressure Transducer (CYL-P), AC Lift ........ 6-41 1-150-113............. Arm, Lever........................................... 8-19
1095161/001 ...... Pressure Transducer (CYL-P), AC Lift ........ 6-45 1-150-343/001..... Switch, Rocker, Operator Fan ................ 8-67
1095161/001 ...... Pressure Transducer (CYL-P), DC Lift ........ 6-49 1-150-376............. Switch, Key, 2-position, Rotary (Keyless).. 5-66
1095663 .............. Washer, Spacer ................................. 7-105 1-150-406............. Switch, Limit (Nested Forks) (S14) .......... 8-16
1095667 .............. Bracket, Sensor .................................... 8-89 1-150-406............. Switch, Limit (Nested Forks) (S14) .......... 8-19
1095738/001 ...... Harness............................................... 8-89 116-000-327......... Cap, Retaining................................... 7-113
1095738/002 ...... Harness............................................... 8-89 116-000-333......... Spacer .............................................. 7-113
1095821/001 ...... Harness............................................... 8-89 123-001-382......... Roller, Battery ...................................... 2-11
1095821/002 ...... Harness............................................... 8-89 154-009-116/001. Cable, Drag .......................................... 2-7
1095892 .............. Bracket, Sensor .................................... 8-89 154-009-116/001. Cable, Drag .......................................... 2-9
1095913 .............. Wire Assembly, Ground ........................ 8-89 154-009-116/101. Cable, Drag .......................................... 2-7
1096599/001 ...... Laser Assembly, Green .......................... 8-89 154-009-116/101. Cable, Drag .......................................... 2-9
1096599/002 ...... Laser Assembly, Red.............................. 8-89 154-009-117/001. Strap, Static, Insulated ............................ 2-7
1098924 .............. Wheel Plate, Machined, Left-Hand........ 7-183 154-009-117/001. Strap, Static, Insulated ............................ 2-9
1098925 .............. Wheel Plate, Machined, Right-Hand ..... 7-183 154-009-117/101. Strap, Static, Insulated ............................ 2-7
1098987 .............. Sleeve, Roller Stud ................................ 7-35 154-009-117/101. Strap, Static, Insulated ............................ 2-9
1098987 .............. Sleeve, Roller Stud ................................ 7-45 154-010-405/003. Module Assembly, Suppressor ............... 5-65
1099469 .............. Sleeve, Roller Stud ................................ 7-25 170-000-703......... Insulator ................................................ 2-7
1099643/017 ...... Manifold Assembly, Main, AC Lift, 170-000-703......... Insulator ................................................ 2-9
Model 7400 ..................................... 6-41 1V3-593 ............... Clamp, Cable ...................................... 8-37

223-001-087/005 .Conductor, Feed thru .............................5-37 447-077................ Bearing, Cone........................................ 3-9

223-001-087/005 .Conductor, Feed thru .............................5-41 447-085................ Bearing, Cone.................................... 7-181
223-001-087/007 .Conductor, Feed thru .............................5-37 447-533................ Bearing, Cup ......................................... 3-9
223-001-087/007 .Conductor, Feed thru .............................5-41 447-561................ Bearing, Cup ..................................... 7-181
223-001-550 .........Clamp, U-Bolt .......................................7-77 447-591/100........ Bearing Set, Drive Unit ............................ 4-7
223-001-550 .........Clamp, U-Bolt .......................................7-89 447-592/100........ Bearing Set, Drive Unit ............................ 4-7
27892-00 ..............Ring, Retaining .....................................6-61 447-593................ Bearing Set, Drive Unit ............................ 4-7
27892-00 ..............Ring, Stop ............................................6-65 448-221................ Bearing, Roller ................................... 7-101
309732-000 ..........Clamp, Hose ........................................5-97 448-221................ Bearing, Roller ................................... 7-113
360-032 ................Guard, Cable.......................................5-61 449-015................ Bearing, Mast Roller ............................. 7-17
360-037/008 ........Guard, Cable.........................................2-7 449-015................ Bearing, Mast Roller ............................. 7-99
360-037/008 ........Guard, Cable.........................................2-9 449-025................ Bearing, Mast Roller ............................. 7-17
360-037/010 ........Guard, Hose ......................................7-121 449-032................ Bearing, Mast Roller ........................... 7-105
370-631/006 ........Pad, Side, Left-Hand..............................3-57 449-032................ Bearing, Mast Roller ............................. 7-26
370-631/006 ........Pad, Side, Left-Hand..............................3-61 449-032................ Bearing, Mast Roller ............................. 7-35
370-631/009 ........Cushion, Pad........................................5-37 449-032................ Bearing, Mast Roller ............................. 7-45
370-631/009 ........Cushion, Pad........................................5-41 449-032................ Bearing, Mast Roller ............................. 7-99
400-149 ................Gear, Spur, Drive Unit .............................4-7 460-476................ Bearing, Oil-Impregnated .................... 7-123
401-175 ................Gear, Pinion, Drive Motor ........................4-5 460-476................ Bearing, Oil-Impregnated .................... 7-125
401-175 ................Gear, Pinion, Drive Unit...........................4-7 460-476................ Bearing, Oil-Impregnated .................... 7-129
401-503 ................Pulley, Chain, Free Lift ...........................7-55 460-476................ Bearing, Oil-Impregnated .................... 7-131
410-022/05 ..........Spacer, Drive Unit Output Bearing ............4-7 460-488................ Bearing, Sleeve .................................. 7-129
410-022/06 ..........Shaft, Flanged Output, Drive ....................4-7 460-488................ Bearing, Sleeve .................................. 7-131
410-022/18 ..........Seal, Lip ................................................4-7 460-616................ Bearing, Sleeve, Flanged..................... 7-129
410-029/06 ..........Gear, Helical, Drive Unit..........................4-7 460-616................ Bearing, Sleeve, Flanged..................... 7-131
411-254 ................Shade .................................................8-77 460-680................ Bearing, Spherical Roller ......................... 3-5
411-421/001 ........Decal, Label .........................................5-37 460-680................ Bearing, Spherical Roller ......................... 3-5
411-421/001 ........Decal, Label .........................................5-41 460-690................ Bearing, Spherical ................................ 6-71
411-421/002 ........Decal, Label .........................................3-39 460-690................ Bearing, Spherical .............................. 7-101
411-511/015 ........Decal, Raymond, 15 in. (White) .............2-27 462-010................ Bearing, Oil-Impregnated,
411-511/115 ........Decal, Raymond, 15 in. (Black) ..............2-27 Deadman Pedal................................. 4-19
411-587/004 ........Decal, No Riding ..................................2-27 462-010................ Bearing, Oil-Impregnated,
411-587/004 ........Decal, No Riding ....................................8-3 Deadman Pedal................................. 4-25
411-645 ................Decal, Patent (French)............................2-27 462-086................ Bearing, Drive Motor Compartment Door .. 2-7
411-892 ................Decal, Patent (English) ...........................2-27 462-086................ Bearing, Drive Motor Compartment Door .. 2-9
411-934 ................Decal, Warning ......................................8-5 464-006................ Washer, Oil-Impregnated ...................... 4-25
411-934 ................Decal, Warning ......................................8-7 464-092................ Bearing, Oil-Impregnated Thrust Washer ... 3-5
411-936 ................Label, ESD ...........................................5-15 464-092................ Bearing, Oil-Impregnated .................... 7-113
411-936 ................Label, ESD ...........................................5-21 5-001-015 ............. Screw ................................................. 8-89
411-936 ................Label, ESD ...........................................5-27 500-348/367........ Kit, Seal, Auxiliary Pump ....................... 6-35
411-936 ................Label, ESD .............................................5-7 500-348/367........ Kit, Seal, Single DC Lift Pump................. 6-32
412-130 ................Plate, Specification, Mast.......................2-27 500-444/211........ Kit, Seal, Dual DC Lift Pump ................... 6-33
412-414 ................Decal, Warning, Bilingual........................8-5 500-488/200........ Pump, Lift, DC, Single ........................... 6-23
412-414 ................Decal, Warning, Bilingual........................8-7 500-488/200........ Pump, Lift, DC, Single ........................... 6-32
412-746 ................Decal, 15 amp Fuse ..............................5-69 5-006-024 ............. Screw, Set ............................................. 4-7
412-816 ................Decal, ISO9001 ...................................2-28 5-010-004 ............. Screw ................................................. 3-43
412-817 ................Decal, 5 amp Fuse ................................5-69 5-011-014 ............. Screw ................................................. 8-89
412-843 ................Plate, Specification, Tractor (English) .......2-27 5-019-002 ............. Washer, Lock ..................................... 7-109
412-844 ................Plate, Specification, Tractor (French)........2-27 5-020-002 ............. Washer ............................................... 5-69
412-870 ................Plate, Auxiliary Specification (English) .....2-27 5-026-005 ............. Key, Woodruff...................................... 4-11
412-871 ................Plate, Auxiliary Specification (French)......2-27 5-026-005 ............. Key, Woodruff........................................ 4-5
412-898 ................Label, Quality Certification.....................2-27 5-026-008 ............. Key, Woodruff...................................... 3-23
413-045 ................Bumper, Carriage Stop ........................7-193 5-026-008 ............. Key, Woodruff...................................... 3-29
441-127 ................Bearing, Load Wheel ..........................7-191 520-337/004........ Valve, Check (CV-2) .............................. 6-49
441-128 ................Bearing, Ball ..........................................3-9 520-934/002........ Valve, Poppet, Load Holding
441-130 ................Bearing, Load Wheel ..........................7-191 (SOL 1, AC Lift) ................................. 6-41
442-150 ................Bearing, Load Wheel ..........................7-191 520-934/002........ Valve, Poppet, Load Holding
443-027 ................Bearing, Chain Pulley Sheave.................7-57 (SOL 1, AC Lift) ................................. 6-45
443-031 ................Bearing, Chain Pulley Sheave.................7-45 520-943................ Valve, Check (Deep-Reach
443-052 ................Bearing, Ball ......................................7-113 Manifold CV-3).................................. 6-55
444-326 ................Bearing, Thrust .......................................3-9 520-950/003........ Coil, Solenoid (Reach DR32TT) .............. 6-55
444-326 ................Bearing, Thrust ...................................7-101 520-950/003........ Coil, Solenoid (SOL 1 and SOL 3) .......... 6-41
444-416 ................Bearing, Thrust, Open .........................7-101 520-950/003........ Coil, Solenoid (SOL 1 and SOL 3) .......... 6-45
445-118 ................Bearing, Needle .....................................3-5 520-950/003........ Coil, Solenoid (SOL 1 and SOL 5) .......... 6-49


520-951/003........ Coil, Solenoid (Reach, Tilt, and 570-869/737 ....... Bushing, Retaining................................ 5-47
Sideshift Valves)................................. 6-53 590-004/01 ......... Key .................................................... 5-66
520-951/003........ Coil, Solenoid (SOL 4 and SOL 8) 590-507 ............... Fuse (FU11), 10 amp............................ 8-69
(SOL 4 High Performance only) ........... 6-49 590-507 ............... Fuse (FU9), 10 amp.............................. 8-63
520-951/003........ Coil, Solenoid (SOL 5T and 590-585/005 ....... Fuse (FU7 and FU8), 5 amp
SOL 5B, AC Lift) ................................ 6-41 (2 amp option) .................................. 5-69
520-951/003........ Coil, Solenoid (SOL 5T and 590-585/008 ....... Fuse (FU5 and FU6), (FU7 and FU8,
SOL 5B, AC Lift) ................................ 6-45 15 amp for 10 amp option)................ 5-69
520-951/003........ Coil, Solenoid, Tilt and Sideshift, 590-587/109 ....... Fuse (FU1), 150 amp............................ 5-37
DR32TT ............................................ 6-59 590-587/109 ....... Fuse (FU1), 150 amp............................ 5-41
520-951/003........ Coil, Solenoid, Tilt, DR32TT ................... 6-57 590-587/117 ....... Fuse (FU2), 350 amp............................ 5-37
520-952/002........ Coil, Solenoid (SOL 2) .......................... 6-41 590-587/117 ....... Fuse (FU2), 350 amp............................ 5-41
520-968................ Valve, Solenoid, 4-Way 590-628/001 ....... Alarm, Travel ....................................... 8-59
(Reach, Tilt, and Sideshift Valves)......... 6-53 590-632 ............... Horn, Piezo ......................................... 5-57
520-968................ Valve, Solenoid, Tilt and Sideshift, 590-632 ............... Horn, Piezo ......................................... 5-59
DR32TT ............................................ 6-59 590-632 ............... Horn, Piezo ......................................... 5-61
520-968................ Valve, Solenoid, Tilt, DR32TT ................. 6-57 590-633 ............... Horn, 36V, Electronic............................ 5-65
530-533................ O-Ring ................................................ 6-63 590-643/005 ....... Horn, 36V, Mechanical......................... 5-65
530-534................ O-Ring (> 95 in. OACH) ....................... 6-61 590-724 ............... Connector, Battery (Gray) ..................... 5-73
530-615................ Seal, Oil............................................ 7-181 590-725 ............... Connector, Battery (Yellow).................... 5-73
530-633................ Seal .................................................... 6-61 590-726 ............... Connector, Battery (Red) ....................... 5-73
530-633................ Seal .................................................... 6-63 590-739 ............... Connector, Battery (Blue)....................... 5-73
530-633................ Seal .................................................... 6-65 590-755/001 ....... Connector, Battery (Gray) ..................... 5-73
530-633................ Seal .................................................... 6-67 590-755/002 ....... Connector, Battery (Blue)....................... 5-73
530-633................ Seal .................................................... 6-69 590-755/003 ....... Connector, Battery (Red) ....................... 5-73
530-757................ Seal, Piston .......................................... 6-65 590-755/004 ....... Connector, Battery (Yellow).................... 5-73
530-757................ Seal, Piston .......................................... 6-67 590-909 ............... Guard, Fan ......................................... 5-31
530-757................ Seal, Piston, Main Lift, Model 7400........ 6-61 590-909 ............... Guard, Fan ......................................... 5-91
531-025................ Ring, Backup ....................................... 6-63 590-909 ............... Guard, Fan ......................................... 5-93
531-613................ Seal, Wiper ......................................... 6-65 590-909 ............... Guard, Fan ......................................... 8-67
531-613................ Seal, Wiper ......................................... 6-67 590-916/005 ....... Fan, Operator...................................... 8-67
531-613................ Seal, Wiper, Cylinder, Main Lift, 591-452 ............... Light, Travel ......................................... 8-59
Model 7400 ..................................... 6-61 591-452/01 ......... Light, Sealed Beam, 36V....................... 8-59
540-067/214........ Seal Kit, Cylinder, Tilt, DR32TT............... 6-73 591-452/01 ......... Light, Sealed Beam, 36V....................... 8-65
540-067/410........ Housing, Cylinder, Tilt, DR32TT .............. 6-73 591-569/001 ....... Light, Warning, Strobe, Red .................. 8-79
540-067/411........ Rod, Piston, Tilt, DR32TT........................ 6-73 591-569/002 ....... Light, Warning, Strobe, Amber .............. 8-79
540-067/412........ Piston, Tilt, DR32TT ............................... 6-73 591-569/003 ....... Light, Warning, Strobe, Blue .................. 8-79
540-067/413........ Gland, Cylinder, Tilt, DR32TT................. 6-73 591-569/004 ....... Light, Warning, Strobe, Green ............... 8-79
540-067/414........ Spacer ................................................ 6-73 591-569/005 ....... Light, Warning, Strobe, Clear ................ 8-79
540-070/416........ Spacer, Cylinder Head.......................... 6-71 591-569/111 ....... Strobe Lamp, Xenon Flash Tube.............. 8-79
540-084/400........ Cylinder, Tilt, DR32TT............................ 6-73 591-569/112 ....... Lens, Red ............................................ 8-79
540-084/400........ Cylinder, Tilt, DR32TT.......................... 7-129 591-569/113 ....... Kit, Hardware ...................................... 8-79
540-084/400........ Cylinder, Tilt, DR32TT.......................... 7-131 591-569/114 ....... Card Assembly, Circuit,
560-205/120........ Coupling, Flexible ................................ 6-31 Warning Light, Strobe ........................ 8-79
570-240/215........ Bearing, Drive End ............................... 5-49 591-569/117 ....... O-Ring ................................................ 8-79
570-251/514........ Bearing ............................................... 5-45 591-569/118 ....... Ring, Strobe ........................................ 8-79
570-314/511........ End Bell, Drive End, DC Lift Motor .......... 5-49 591-569/211 ....... Lens, Amber ........................................ 8-79
570-358/452........ Bearing, Auxiliary Motor, Drive End........ 5-55 591-569/311 ....... Lens, Blue ............................................ 8-79
570-358/453........ Bearing, Auxiliary Motor, 591-569/411 ....... Lens, Green ......................................... 8-79
Commutator End................................ 5-55 591-569/511 ....... Lens, Clear .......................................... 8-79
570-358/461........ Brush Assembly, Auxiliary Motor ............ 5-55 591-575/001 ....... Light, Working, 36V ............................. 8-65
570-358/465........ End Bell, Drive End, 591-575/01 ......... Switch, Toggle, Working Light................ 8-65
DC Auxiliary Motor ........................... 5-55 591-582 ............... Guard, Strobe Light .............................. 8-73
570-358/468........ Cover Assembly, Brush .......................... 5-55 591-630 ............... Switch, Pressure (HTI)............................ 6-41
570-379/416........ Fan, Auxiliary Motor (Internal)................ 5-55 591-630 ............... Switch, Pressure (HTI)............................ 6-45
570-445/215........ Bearing, Motor, DC Lift.......................... 5-49 591-630 ............... Switch, Pressure (HTI)............................ 6-49
570-446/516........ Spring Set, Brush .................................. 5-49 600-209 ............... Grommet, Rubber................................. 8-45
570-450/511........ Fan, Motor, DC Lift ............................... 5-49 600-229/001 ....... Grommet, Rubber................................. 8-67
570-604/512........ Brush Set, DC Lift Motor ........................ 5-49 600-311 ............... Grip, Cable......................................... 8-19
570-610/06.......... Bearing, Motor Speed Encoder 600-316 ............... Grip, Cable......................................... 8-16
Assembly (Danaher) ........................... 5-45 600-345/005 ....... Grip, Cable......................................... 7-67
570-610/21.......... Connector, Electrical ............................. 5-45 611-013 ............... Tubing, Shrinkable................................ 8-65
570-610/22.......... Contact, Tab ........................................ 5-45 611-017 ............... Tubing, Shrinkable................................ 5-73
570-610/23.......... Seal, Connector, Electrical ..................... 5-45 611-025 ............... Insulator, Tubing ................................... 3-57
570-610/30.......... Key, Woodruff...................................... 5-45 611-025 ............... Insulator, Tubing ................................... 3-61
570-869/736........ Fan, Drive Motor, Internal 611-028 ............... Cable Tie ............................................ 3-35
(Sauer Danfoss) ................................. 5-47 611-028 ............... Cable Tie ............................................ 5-15

611-028 ................Cable Tie .............................................5-21 623-020-000 ......... Shim (0.0149 in.)................................. 7-25
611-028 ................Cable Tie .............................................5-27 623-020-000 ......... Shim (0.0149 in.)................................. 7-35
611-028 ................Cable Tie ...............................................5-7 623-020-000 ......... Shim (0.0149 in.)................................. 7-45
611-028 ................Cable Tie .............................................5-77 623-020-000 ......... Shim (0.0149 in.)................................. 7-99
611-028 ................Cable Tie .............................................5-83 625-000-154/002 . Axle, Load Wheel............................... 7-181
611-028 ................Cable Tie ...........................................7-109 632-031/XXX ........ Load Wheel ....................................... 7-191
611-028 ................Cable Tie ...........................................7-121 632-032/XXX ........ Load Wheel ....................................... 7-191
611-028 ................Cable Tie .............................................8-37 632-043/XXX ........ Load Wheel ....................................... 7-191
611-028 ................Cable Tie .............................................8-53 632-078/007........ Wheel, Caster, Poly, Tan ......................... 3-9
611-028 ................Cable Tie .............................................8-89 632-078/107........ Wheel, Caster, Poly, Brown ..................... 3-9
611-029 ................Cable Tie .............................................5-97 632-096/001........ Tire, Load Wheel, Poly,
611-029 ................Cable Tie .............................................2-51 10.5 x 4.5 in. (Red 85 Trostel) .......... 7-181
611-029 ................Cable Tie .............................................3-53 10.5 x 4.5 in. (Neutral Vulkollan) ...... 7-181
611-029 ................Cable Tie .............................................4-19 10.5 x 4.5 in. (Black 95).................. 7-181
611-029 ................Cable Tie .............................................5-45 10.5 x 4.5 in. (Tan 95) .................... 7-181
611-029 ................Cable Tie .............................................5-83 10.5 x 4.5 in. (Red 85 Thombert)...... 7-181
611-029 ................Cable Tie ...........................................7-117 10.5 x 4.5 in. (Rootbeer 93)............. 7-181
611-029 ................Cable Tie ...........................................7-121 632-131/001........ Tire, Drive ........................................... 4-27
611-029 ................Cable Tie .............................................7-67 632-131/101........ Tire, Drive ........................................... 4-27
611-029 ................Cable Tie .............................................7-77 681-031/100........ Chain, Lift (Box 100 ft.) ......................... 7-17
611-029 ................Cable Tie .............................................8-19 681-040/100........ Chain, Lift (Box 100 ft.) ........................ 7-45
611-029 ................Cable Tie .............................................8-49 681-847................ Link, Connecting................................... 7-17
611-029 ................Cable Tie .............................................8-67 715-033................ Screw, Cap.......................................... 6-65
611-029 ................Cable Tie .............................................8-69 715-033................ Screw, Cap.......................................... 6-67
611-029 ................Tie, Cable ............................................5-89 724-319................ Screw, Set ........................................... 8-65
611-029 ................Tie, Cable ............................................6-13 7-590-003/001 ..... Switch, Deadman (S2) .......................... 4-19
611-029 ................Tie, Cable ..............................................6-5 7-590-003/001 ..... Switch, Deadman (S2) .......................... 4-25
611-044 ................Anchor, Cable Tie, Adhesive-Backed .......4-19 770-187-000 ......... Clamp............................................... 7-121
611-044 ................Anchor, Cable Tie, Adhesive-Backed .......4-25 7-710-016/060 ..... Bolt, Hex Flange..................................... 7-5
611-044 ................Anchor, Cable Tie, Adhesive-Backed .......5-89 771-033................ Shim (0.04 in.)................................... 7-191
611-044 ................Anchor, Cable Tie, Adhesive-Backed .......5-99 771-040................ Shim (0.031 in.)................................. 7-191
611-044 ................Anchor, Cable Tie, Adhesive-Backed .......6-13 7-714-008/080 ..... Screw ................................................. 4-11
611-044 ................Anchor, Cable Tie, Adhesive-Backed .........6-5 776-229................ Washer, Seal ......................................... 4-5
611-044 ................Anchor, Cable Tie, Adhesive-Backed .......8-16 776-232................ Mount, Shock....................................... 8-45
611-044 ................Anchor, Cable Tie, Adhesive-Backed .......8-19 780-001-090 ......... Shim (0.06 in.)..................................... 7-99
611-044 ................Anchor, Cable Tie, Adhesive-Backed .......8-49 780-001-091 ......... Shim (0.03 in.)..................................... 7-99
611-044 ................Anchor, Cable Tie, Adhesive-Backed .......8-53 780-004-100 ......... Ring, Retainer ...................................... 6-65
611-044 ................Anchor, Cable Tie, Adhesive-Backed .......8-59 780-004-100 ......... Ring, Retaining..................................... 6-67
611-044 ................Anchor, Cable Tie, Adhesive-Backed .......8-63 780-004-100 ......... Ring, Retaining..................................... 6-69
611-044 ................Anchor, Cable Tie, Adhesive-Backed .......8-69 780-004-110 ......... Piston, Lowering Cushion, Main Lift......... 6-69
611-088 ................Anchor, Cable Tie, Adhesive-Backed .......2-51 780-004-110 ......... Piston, Lowering Cushion, Main Lift,
611-088 ................Anchor, Cable Tie, Adhesive-Backed .......8-37 Model 7400 ..................................... 6-61
623-001-343 .........Hub, Machined ..................................7-181 780-004-110 ......... Piston, Lowering Cushion, Main Lift,
623-009-300 .........Retainer, Bearing ................................7-101 Model 7400 ..................................... 6-67
623-009-300 .........Retainer, Bearing ................................7-113 780-004-110 ......... Piston, Lowering Cushion, Main Lift,
623-010-109 .........Plate, Carrier......................................7-191 Models 7420 and 7440 .................... 6-63
623-010-281 .........Spacer ..............................................7-191 780-004-110 ......... Piston, Lowering ................................... 6-65
623-010-284 .........Plate, Carrier......................................7-191 780-040................ Tube, Filler, Drive Unit Gear Case............. 4-5
623-010-348 .........Spacer ..............................................7-181 780-503................ Coupling, Filler Tube, Drive Unit ............... 4-5
623-019-000 .........Shim (0.062 in.) .................................7-105 782-420................ Coupling, Filler Tube, Drive Unit
623-019-000 .........Shim (0.062 in.) ...................................7-25 Gear Case.......................................... 4-5
623-019-000 .........Shim (0.062 in.) ...................................7-35 782-425................ Plug, Filler, Drive Unit Gear Case ............. 4-5
623-019-000 .........Shim (0.062 in.) ...................................7-45 782-426................ Plug, Pipe .............................................. 4-7
623-019-000 .........Shim (0.062 in.) ...................................7-99 782-825/001........ Fitting, Quick Disconnect, AC Lift
623-020-000 .........Shim (0.0149 in.) ...............................7-105 Main Manifold G1 Lift Pressure ........... 6-41


782-825/001........ Fitting, Quick Disconnect, AC Lift 792-509 ............... Fitting, Elbow, Reach
Main Manifold G1 Lift Pressure ........... 6-45 Manifold (A1, A2, SSR, and TC) ......... 6-53
782-825/001........ Fitting, Quick Disconnect, DC Lift 792-509 ............... Fitting, Elbow, Tilt and Sideshift
Main Manifold G2 ............................ 6-49 Cylinders, R35TT and R45TT............. 7-117
7-861-002/004 ..... Insulator, Standoff ................................. 5-37 792-509 ............... Fitting, Elbow, Tilt Cylinder, DR32TT ..... 7-129
7-861-002/004 ..... Insulator, Standoff ................................. 5-41 792-509 ............... Fitting, Elbow, Tilt Cylinder, DR32TT ..... 7-131
7-861-002/005 ..... Insulator, Standoff ................................. 5-15 792-509 ............... Fitting, Elbow, Tilt Manifold,
7-861-002/005 ..... Insulator, Standoff ................................. 5-21 DR32TT (A1 and A2) ......................... 6-59
7-861-002/005 ..... Insulator, Standoff ................................. 5-27 792-515 ............... Elbow, Male ...................................... 7-121
7-861-002/005 ..... Insulator, Standoff ................................... 5-7 792-529 ............... Elbow, 45 Degree ............................... 7-90
790-408................ Fitting, Elbow, 90 Degrees, DC Lift 792-529 ............... Elbow, 45 Degree ................................ 7-78
Main Manifold CASE DRAIN .............. 6-49 792-556 ............... Fitting, Reducer, Main Manifold, DC Lift .. 6-50
790-620................ Fitting, Elbow, Free Lift Cylinder, 792-557 ............... Fitting, Elbow, Steer Motor Inlet.............. 3-15
Left-Hand .......................................... 7-67 792-568 ............... Fitting, Straight, Steer Motor Outlet......... 3-15
792-216/007........ Fitting, Plug, #12.................................. 7-89 792-583/009 ....... Fitting, Straight, Reach Manifold
792-216/007........ Fitting, Plug, #12, Free Lift Cylinder ........ 7-77 (SSL, TR, RC, RR) ............................... 6-53
792-311................ Fitting, Hose, Auxiliary Pump 792-616 ............... Fitting, Elbow, Steer Motor Outlet ........... 3-15
Outlet, DC Lift ................................... 6-31 792-624 ............... Fitting, Straight, Run Tee ........................ 7-67
792-342................ Fitting, Elbow, 90 Degrees, DC Lift 792-631 ............... Fitting, Straight, Run Tee, Reach
Main Manifold P2 Side Stance ............ 6-49 Manifold, DR32TT (A1 and A2) .......... 6-55
792-342................ Fitting, Tube, 90 Degrees 792-806 ............... Fitting, Straight, Run Tee, Reach
(AC Lift Main Manifold A1), Manifold, DR32TT (A1 and A2) .......... 6-55
Models 7420 and 7440 .................... 6-45 802-017 ............... Fitting, Hose, Straight (AC Lift
792-343................ Fitting, Straight (AC Lift Main Manifold Main Manifold TANK)........................ 6-45
A2), Models 7420 and 7440 ............. 6-45 802-017 ............... Fitting, Hose, Straight, AC Lift
792-343................ Fitting, Straight, DC Lift Main Main Manifold TANK, EH > 330 in. .... 6-41
Manifold P2 Fore-Aft Stance................ 6-49 802-023/012 ....... Fitting, Hose, Elbow, AC Lift
792-343................ Fitting, Straight, DC Lift Main Main Manifold TANK, EH < 331 in. .... 6-41
Manifold S-RET Side Stance ................ 6-49 802-023/012 ....... Fitting, Hose, Elbow, DC Lift
792-343................ Fitting, Straight, Reach Manifold, Main Manifold TANK......................... 6-49
DR32TT (RR and RC) .......................... 6-55 802-025/005 ....... Fitting, Hose, Auxiliary Pump
792-344................ Fitting, Elbow, 45 Degrees, DC Lift Inlet, DC Lift ...................................... 6-31
Main Manifold, S-RET Fore-Aft 802-025/021 ....... Fitting, Hose, AC Lift Pump Inlet ............. 6-25
Stance and PWR BYND...................... 6-50 802-025/021 ....... Fitting, Hose, DC Lift Pump Inlet.............. 6-23
792-346................ Fitting, Straight, AC Lift Main Manifold 802-034 ............... Gauge, Sight ....................................... 6-19
A2, Model 7400 ............................... 6-41 810-028 ............... Ring, Snap .......................................... 6-65
792-347................ Fitting, Elbow, 90 Degrees, DC Lift 810-028 ............... Ring, Snap .......................................... 6-67
Main Manifold A1 and A2 ................. 6-49 810-117 ............... Ring, Retaining .................................... 3-57
792-347................ Fitting, Tube, 90 Degrees, AC Lift 810-117 ............... Ring, Retaining .................................... 3-61
Main Manifold A1, Model 7400......... 6-41 810-215 ............... Ring, Snap, External ............................. 3-43
792-376................ Fitting, Straight, AC Lift 811-302 ............... Clamp .............................................. 7-109
Main Manifold P1 or PMP1 ................ 6-41 811-322 ............... Clamp, Cable ...................................... 2-27
792-376................ Fitting, Straight, AC Lift 811-404 ............... Clamp .............................................. 7-121
Main Manifold P1 or PMP1 ................ 6-45 811-861/006 ....... Fastener, Reclosable, Mushroom Cap ..... 8-49
792-376................ Fitting, Straight, DC Lift 811-861/006 ....... Fastener, Reclosable, Mushroom Cap ..... 8-53
Main Manifold CYL-1 ......................... 6-49 811-861/006 ....... Fastener, Reclosable, Mushroom Cap ..... 8-59
792-376................ Fitting, Straight, Main Lift Cylinder .......... 7-77 811-861/006 ....... Latch, Flexible ...................................... 2-35
792-376................ Fitting, Straight, Main Lift Cylinder, 811-861/016 ....... Fastener, Reclosable, Mushroom Cap ..... 8-49
Model 7440 ..................................... 7-89 811-861/016 ....... Fastener, Reclosable, Mushroom Cap ..... 8-53
792-376................ Fitting, Straight, Main Lift Cylinder, 811-861/016 ....... Fastener, Reclosable, Mushroom Cap ..... 8-59
Right-Hand........................................ 7-67 811-861/016 ....... Latch, Flexible ...................................... 2-35
792-402................ Fitting, Straight, Free Lift Cylinder ........... 7-77 811-885 ............... Pin, Fork............................................ 7-195
792-402................ Fitting, Straight, Free Lift Cylinder, 811-921 ............... Clamp, Hose ....................................... 6-11
Model 7440 ..................................... 7-89 811-921 ............... Clamp, Hose ....................................... 6-13
792-430................ Fitting, Elbow, AC Lift Main 811-921 ............... Clamp, Hose ....................................... 6-15
Manifold P1 or PMP1......................... 6-41 811-921 ............... Clamp, Hose ......................................... 6-3
792-430................ Fitting, Elbow, AC Lift Main 811-921 ............... Clamp, Hose ......................................... 6-5
Manifold P1 or PMP1......................... 6-45 811-921 ............... Clamp, Hose ......................................... 6-9
792-456................ Fitting, Cap #12................................... 6-23 811-925/004 ....... Clamp, Hose ....................................... 6-15
792-468................ Plug .................................................... 6-53 811-925/004 ....... Clamp, Hose ......................................... 6-9
792-503................ Fitting, Straight, Tilt Manifold, 811-925/005 ....... Clamp, Hose ....................................... 6-11
DR32TT (TR and TC)........................... 6-57 811-925/005 ....... Clamp, Hose ....................................... 6-13
792-503................ Fitting, Straight, Reach Manifold, 811-925/005 ....... Clamp, Hose ....................................... 6-15
DR32TT (RR and RC) .......................... 6-55 811-925/005 ....... Clamp, Hose ......................................... 6-3
792-503................ Fitting, Straight, Tilt Manifold, 811-925/005 ....... Clamp, Hose ......................................... 6-5
DR32TT (TR, TC, SSL, SSR) .................. 6-59 811-925/005 ....... Clamp, Hose ......................................... 6-9
792-509................ Fitting, Elbow, Tilt Manifold, 811-925/011 ....... Clamp, Hose ....................................... 7-67
DR32TT (A1 and A2) ......................... 6-57 811-926 ............... Clamp, Hose ....................................... 6-13
792-509................ Fitting, Elbow, Reach Cylinder................ 6-71 811-926 ............... Clamp, Hose ......................................... 6-5

812-000-112 .........Spacer, Washer......................................3-9 828-005-141/003 . Shim (0.15 in. Thick)........................... 7-125

812-000-605 .........Clamp .................................................7-67 828-005-141/003 . Shim (0.15 in. Thick)........................... 7-129
813-512 ................Stud ....................................................8-45 828-005-141/003 . Shim (0.15 in. Thick)........................... 7-131
813-570/002 ........Stud ....................................................2-27 828-005-141/004 . Shim (0.25 in. Thick)........................... 7-123
820-001-656 .........Bumper, Carriage Scissors ...................7-109 828-005-141/004 . Shim (0.25 in. Thick)........................... 7-129
820-001-656 .........Bumper, Carriage Scissors ...................7-123 828-005-141/004 . Shim (0.25 in. Thick)........................... 7-131
820-001-656 .........Bumper, Carriage Scissors ...................7-125 828-005-178/002 . Anchor, Chain Main Lift,
820-001-657 .........Shim (0.0625 in. Thick) .......................7-123 Models 7400 and 7420 .................... 7-17
820-001-657 .........Shim (0.0625 in. Thick) .......................7-125 828-005-178/002 . Anchor, Chain...................................... 7-25
820-001-658 .........Shim (0.125 in. Thick) .........................7-123 828-005-178/002 . Anchor, Chain, Free Lift (7.50 in.) .......... 7-49
820-001-658 .........Shim (0.125 in. Thick) .........................7-125 828-005-178/005 . Anchor, Chain, Free Lift (7.06 in.) .......... 7-49
824-000-390 .........Spacer ..................................................3-5 828-005-178/006 . Anchor, Chain, Free Lift (6.63 in.) .......... 7-49
828-000-225/001 .Shim (0.06 in. Thick) ...............................3-5 828-005-178/007 . Anchor, Chain, Free Lift (6.00 in.) .......... 7-49
828-000-225/002 .Shim (0.12 in. Thick) ...............................3-5 828-005-503 ......... Hook, Square....................................... 8-73
828-000-225/003 .Shim (0.19 in. Thick) ...............................3-5 828-005-503 ......... Hook, Square....................................... 8-77
828-000-225/004 .Shim (0.03 in. Thick) ...............................3-5 828-005-573 ......... Pedal, Deadman, Fore-Aft Stance ........... 4-19
828-000-229 .........Boss, Spring ...........................................3-5 828-005-575 ......... Spacer, Switch ..................................... 4-19
828-000-234/007 .Wheel Assembly, Caster ..........................3-9 828-005-575 ......... Spacer, Switch ..................................... 4-25
828-000-250 .........Bolt, Spring ............................................3-5 828-005-705/003 . Hose, Drain ......................................... 6-13
828-000-260/001 .Shim, Caster (0.03 in. Thick) ....................3-9 828-005-705/003 . Hose, Drain ........................................... 6-5
828-000-260/002 .Shim, Caster (0.06 in. Thick) ....................3-9 828-005-714 ......... Knob, Steering ..................................... 3-23
828-000-260/003 .Shim, Caster (0.12 in. Thick) ....................3-9 828-005-714 ......... Knob, Steering ..................................... 3-27
828-000-545 .........Guide, Hose ......................................7-117 828-005-714 ......... Knob, Steering ..................................... 3-29
828-000-984/001 .Stop ..................................................7-193 828-005-714 ......... Knob, Steering ..................................... 3-33
828-000-984/003 .Stop ..................................................7-193 828-005-716 ......... Plug, Center ......................................... 3-29
828-000-985/001 .Stop Assembly....................................7-193 828-005-716 ......... Plug, Center ......................................... 3-33
828-000-985/001 .Stop Assembly......................................7-36 828-005-925 ......... Harness, Horn, Electronic ...................... 5-65
828-000-985/001 .Stop Assembly......................................7-45 828-006-117 ......... Shim ................................................... 8-45
828-000-985/004 .Stop Assembly....................................7-193 828-006-339 ......... Bracket, Cylinder Mounting,
828-000-985/004 .Stop Assembly......................................7-46 Tilt, DR32TT .................................... 7-129
828-000-987 .........Sleeve ...............................................7-193 828-006-339 ......... Bracket, Cylinder Mounting,
828-001-065 .........Block, Battery Connector........................5-73 Tilt, DR32TT .................................... 7-131
828-001-335/009 .Shaft, Roller .........................................2-11 828-006-440 ......... Plug, Dipstick ......................................... 4-5
828-001-335/010 .Shaft, Roller .........................................2-11 828-006-675 ......... Shaft, Half ........................................... 7-93
828-001-335/013 .Shaft, Roller .........................................2-11 828-006-677 ......... Shaft, Half ........................................... 7-93
828-001-429/004 .Spacer, 10.5 in. ...................................2-11 828-006-696 ......... Housing, Steered Idler Wheel .................. 3-9
828-001-429/005 .Spacer, 15.5 in. ...................................2-11 828-006-727/001 . Roller Assembly, Battery ........................ 2-11
828-001-429/011 .Spacer, 12.5 in. ...................................2-11 828-006-727/002 . Roller Assembly, Battery ........................ 2-11
828-001-429/024 .Spacer, 8.0 in. .....................................2-11 828-006-727/006 . Roller Assembly, Battery ........................ 2-11
828-001-559/XXX ..Fork Assembly, Standard (4 x 1.75 in.) .7-195 828-006-727/016 . Roller Assembly, Battery ........................ 2-11
828-001-560/XXX ..Fork Assembly, Chisel (4 x 1.75 in.)......7-195 828-006-728 ......... Axle, Caster........................................... 3-9
828-001-569/XXX ..Fork Assembly, Standard (4 x 1.50 in.) .7-195 828-006-812 ......... Plug, Mechanical.................................. 6-65
828-001-570/XXX ..Fork Assembly, Chisel (4 x 1.50 in.)......7-195 828-006-812 ......... Plug, Piston, Main Lift, Model 7400 ........ 6-61
828-001-571/XXX ..Fork Assembly, Standard (4 x 1.50 in.) .7-195 828-006-843 ......... Pocket, Manual .................................... 2-27
828-001-572/XXX ..Fork Assembly, Chisel (4 x 1.50 in.)......7-195 828-006-866/002 . Shim, Cover
828-003-073 .........Hub, Drive Wheel, Machined.................4-27 (3.21 in. OD, 0.002 in. Thick) .............. 4-7
828-003-193 .........Bolt, Lug ..............................................4-27 828-006-866/003 . Shim, Cover
828-003-339/101 .Wheel, Drive, Assembly ........................4-27 (3.21 in. OD, 0.003 in. Thick) .............. 4-7
828-003-590/003 .Bumper, Back Guard (Half Door) ..............8-5 828-006-866/007 . Shim, Cover
828-003-590/003 .Bumper, Back Guard (Half Door) ..............8-7 (3.21 in. OD, 0.007 in. Thick) .............. 4-7
828-003-590/004 .Bumper, Back Guard (Full Door) ...............8-5 828-006-866/015 . Shim, Cover
828-003-590/004 .Bumper, Back Guard (Full Door) ...............8-7 (3.21 in. OD, 0.015 in. Thick) .............. 4-7
828-003-701 .........Spacer ..................................................3-5 828-006-867/002 . Shim, Cover (0.002 in. Thick) .................. 4-7
828-003-715 .........Bracket, Mounting, Fan/Light .................8-59 828-006-867/003 . Shim, Cover (0.003 in. Thick) .................. 4-7
828-003-715 .........Bracket, Mounting, Fan/Light .................8-65 828-006-867/007 . Shim, Cover (0.007 in. Thick) .................. 4-7
828-004-287 .........Pad, Back ..............................................8-5 828-006-867/015 . Shim, Cover (0.015 in. Thick) .................. 4-7
828-004-287 .........Pad, Back ..............................................8-7 828-006-879/102 . Travel Light Assembly ............................ 8-59
828-004-421 .........Bracket, Latch .........................................2-7 828-006-907 ......... Bracket, R.F. Terminal ............................ 8-45
828-004-421 .........Bracket, Latch .........................................2-9 828-008-202 ......... Plate, Carrier ..................................... 7-191
828-004-750 .........Spacer ..................................................3-5 828-008-204 ......... Plate, Carrier ..................................... 7-191
828-005-141/001 .Shim (0.06 in. Thick) ...........................7-123 828-009-201 ......... Plate, Pad ............................................ 4-29
828-005-141/001 .Shim (0.06 in. Thick) ...........................7-125 828-009-205 ......... Plate, Compression Spring ..................... 4-29
828-005-141/001 .Shim (0.06 in. Thick) ...........................7-129 828-009-468 ......... Spacer, R.F. Terminal Mounting .............. 8-45
828-005-141/001 .Shim (0.06 in. Thick) ...........................7-131 828-009-602 ......... Counterweight (Side Stance) .................... 3-5
828-005-141/002 .Shim (0.12 in. Thick) ...........................7-123 828-009-986 ......... Shaft, Tilt/Pivot................................... 7-129
828-005-141/002 .Shim (0.12 in. Thick) ...........................7-125 828-009-986 ......... Shaft, Tilt/Pivot................................... 7-131
828-005-141/002 .Shim (0.12 in. Thick) ...........................7-129 828-010-203 ......... Pulley, Hose, Auxiliary, Over-the-Mast ..... 7-67
828-005-141/002 .Shim (0.12 in. Thick) ...........................7-131 828-010-203 ......... Sheave, Carriage ................................. 7-77
828-005-141/003 .Shim (0.15 in. Thick) ...........................7-123


828-011-106/001 . Resistor, Traction Power Amplifier 828-013-533/120. Cable Assembly (TA-U to TM-U).............. 5-22
Precharge (TR)................................... 5-41 828-013-533/120. Cable Assembly (TA-U to TM-U).............. 5-27
828-011-106/002 . Resistor, Lift Power Amplifier 828-013-533/121. Cable Assembly (TA-V to TM-V) .............. 5-22
Precharge (LR) ................................... 5-41 828-013-533/121. Cable Assembly (TA-V to TM-V) .............. 5-27
828-011-106/003 . Resistor, Traction Power Amplifier 828-013-533/122. Cable Assembly (TA-U to TM-U).............. 5-15
Precharge (TR)................................... 5-37 828-013-533/122. Cable Assembly (TA-U to TM-U)................ 5-7
828-011-191/002 . Locking Tab, Valve (SOL 1, AC Lift) ......... 6-41 828-013-533/123. Cable Assembly (TA-V to TM-V) .............. 5-15
828-011-191/002 . Locking Tab, Valve (SOL 1, AC Lift) ......... 6-45 828-013-533/123. Cable Assembly (TA-V to TM-V) ................ 5-7
828-013-052 ......... Cover, Dipstick ....................................... 4-5 828-013-533/127. Cable Assembly (LPC2 to LA-BPOS) .......... 5-7
828-013-261 ......... Frame Assembly ..................................... 3-9 828-013-533/128. Cable Assembly (TPC2 to TA-BPOS).......... 5-7
828-013-345 ......... Pad, Pedal ........................................... 2-51 828-013-533/129. Cable Assembly (LPC2 to LA-BPOS) .......... 5-7
828-013-346 ......... Pad, Pedal ........................................... 2-51 828-013-533/130. Cable Assembly (LPC-2 to LA-BPOS)
828-013-348 ......... Pad, Brake Bracket ............................... 2-51 (18.5 in. Battery Compartment)........... 5-21
828-013-468/002 . Hose Assembly, Manifold P1 to Lift 828-013-533/131. Cable Assembly (TPC-2 to TA-BPOS) ....... 5-21
Pump Out, AC Lift, Side Stance .......... 6-11 828-013-533/132. Cable Assembly (LPC-2 to LA-BPOS)
828-013-468/002 . Hose Assembly, Manifold P1 to Lift (21.5 in. Battery Compartment)........... 5-21
Pump Out, AC Lift, Side Stance ........... 6-13 828-013-533/135. Cable Assembly (TA-W to TM-W) ........... 5-22
828-013-533/038 . Cable Assembly (TA-W to TM-W) ........... 5-22 828-013-533/136. Cable Assembly (TA-U to TM-U).............. 5-21
828-013-533/038 . Cable Assembly (TA-W to TM-W) ........... 5-27 828-013-533/137. Cable Assembly (TA-V to TM-V) .............. 5-22
828-013-533/045 . Cable Assembly (TP4 to LM-S1) .............. 5-15 828-013-533/138. Cable Assembly (TA-W to TM-W) ............. 5-8
828-013-533/049 . Cable Assembly (TA-BPOS to TP5) .......... 5-15 828-013-533/139. Cable Assembly (TA-U to TM-U)................ 5-7
828-013-533/049 . Cable Assembly (TA-BPOS to TP5) .......... 5-27 828-013-533/140. Cable Assembly (TA-V to TM-V) ................ 5-7
828-013-533/053 . Cable Assembly (LA-V to LM-V)................. 5-7 828-013-664......... Switch, Key, Sealed, Rotary (EE) ............ 5-66
828-013-533/054 . Cable Assembly (LA-W to LM-W).............. 5-7 828-013-736......... Bracket, Horn ...................................... 5-65
828-013-533/055 . Cable Assembly (TP4 to LA-BNEG)............ 5-7 828-013-737/002. Horn, 36V, Electronic............................ 5-65
828-013-533/056 . Cable Assembly (LPC2 to LA-BPOS) .......... 5-7 828-013-978......... Gasket, Drive Unit .................................. 4-5
828-013-533/057 . Cable Assembly (TPC2 to TA-BPOS) .......... 5-7 830-052 ............... Spring, Tension .................................... 3-27
828-013-533/058 . Cable Assembly (LA-U to LM-U) ................ 5-7 830-052 ............... Spring, Tension .................................... 5-77
828-013-533/059 . Cable Assembly (LA-V to LM-V)................. 5-7 830-052 ............... Spring, Tension .................................... 7-67
828-013-533/060 . Cable Assembly (LA-W to LM-W).............. 5-7 830-052 ............... Spring, Tension .................................... 7-77
828-013-533/062 . Cable Assembly (LPC2 to LA-BPOS) .......... 5-7 830-052 ............... Spring, Tension .................................... 7-89
828-013-533/063 . Cable Assembly (LA-U to LM-U) ................ 5-7 830-052 ............... Spring, Tension, Model 7420 ................ 5-83
828-013-533/064 . Cable Assembly (TA-BNEG to TP4) ........... 5-7 830-129 ............... Spring, Compression ............................ 3-33
828-013-533/064 . Cable Assembly (TP4 to TA-BSNEG)........ 5-15 830-129 ............... Spring, Compression ............................ 4-19
828-013-533/065 . Wire, Single, B-.................................... 5-73 830-129 ............... Spring, Compression ............................ 4-25
828-013-533/066 . Wire, Single, B-.................................... 5-73 830-151 ............... Spring ................................................ 6-65
828-013-533/067 . Wire, Single, B+ .................................. 5-73 830-151 ............... Spring ................................................ 6-67
828-013-533/070 . Wire, Single, B-.................................... 5-73 830-151 ............... Spring, Compression ............................ 6-61
828-013-533/071 . Wire, Single, B+ .................................. 5-73 830-151 ............... Spring, Compression ............................ 6-63
828-013-533/072 . Wire, Single, B- (Fore-Aft) ...................... 5-73 830-151 ............... Spring, Compression ............................ 6-69
828-013-533/073 . Cable Assembly (LA-U to LM-U) .............. 5-21 830-218 ............... Spring, Compression .............................. 3-5
828-013-533/074 . Cable Assembly (LA-V to LM-V)............... 5-21 830-242 ............... Spring, Compression ............................ 4-29
828-013-533/075 . Cable Assembly (LA-W to LM-W)............ 5-21 840-018 ............... Fitting, Grease ................................... 7-113
828-013-533/076 . Cable Assembly (TP4 to LA-BNEG) 840-030 ............... Fitting, Grease ....................................... 3-5
(18.5 in. Battery Compartment) ........... 5-21 840-030 ............... Fitting, Grease ....................................... 3-5
828-013-533/077 . Cable Assembly (LPC-2 to LA-BPOS) 840-030 ............... Fitting, Grease ....................................... 3-9
(18.5 in. Battery Compartment) ........... 5-21 840-030 ............... Fitting, Grease ....................................... 4-7
828-013-533/078 . Cable Assembly (TA-U to TM-U) .............. 5-21 840-059 ............... Fitting, Grease ....................................... 4-7
828-013-533/079 . Cable Assembly (TA-V to TM-V) .............. 5-22 840-060 ............... Fitting, Grease ..................................... 6-71
828-013-533/080 . Cable Assembly (TA-W to TM-W) ........... 5-22 840-060 ............... Fitting, Grease ................................... 7-101
828-013-533/083 . Cable Assembly (TA-BNEG to TP4) ......... 5-27 840-068 ............... Fitting, Grease ..................................... 6-71
828-013-533/083 . Cable Assembly (TP4 to TA-BNEG) ......... 5-21 841-056 ............... Fitting, Grease ....................................... 3-5
828-013-533/084 . Cable Assembly (TPC-2 to TA-BPOS) ....... 5-21 841-111 ............... Fitting, Grease ................................... 7-101
828-013-533/085 . Cable Assembly (TP4 to LA-BNEG) 841-111 ............... Fitting, Grease ................................... 7-113
(21.5 in. Battery Compartment) ........... 5-21 841-111 ............... Fitting, Grease ................................... 7-127
828-013-533/086 . Cable Assembly (LPC-2 to LA-BPOS) 841-111 ............... Fitting, Grease ................................... 7-133
(21.5 in. Battery Compartment) ........... 5-21 841-111 ............... Fitting, Grease ................................... 7-191
828-013-533/087 . Cable Assembly (MSBNEG to TP4) ......... 5-27 850-017 ............... Bearing, Ball.......................................... 4-7
828-013-533/088 . Cable Assembly (LM-S1 to TP4) .............. 5-27 850-139-001......... Harness, Horn, Mechanical ................... 5-65
828-013-533/089 . Cable Assembly (LM-A1 to LPC-2) ........... 5-27 850-401 ............... Shim ................................................. 7-101
828-013-533/090 . Cable Assembly (MSPOS to TP2)............ 5-27 850-415 ............... Shim (0.012 in.) .................................. 7-99
828-013-533/093 . Cable Assembly (TP4 to MSNEG)........... 5-15 850-523 ............... Cap, Filler, Breather ............................. 6-19
828-013-533/094 . Cable Assembly (LPC-2 to LM-A1) ........... 5-15 861-027-000......... Spacer, Ring ...................................... 7-181
828-013-533/095 . Cable Assembly (TP2 to MSPOS)............ 5-15 861-312 ............... Plug.................................................... 3-23
828-013-533/107 . Wire, Single, B- (Side Stance) ................ 5-73 861-312 ............... Plug.................................................... 3-27
828-013-533/109 . Wire, Single, B+ .................................. 5-73 861-312 ............... Plug.................................................... 3-29
828-013-533/110 . Wire, Single, B+ .................................. 5-73 861-312 ............... Plug.................................................... 3-33
828-013-533/119 . Cable Assembly (TA-W to TM-W) ........... 5-15 870-111 ............... Extinguisher, Fire, 5.0 pound, CO2.......... 8-9
828-013-533/119 . Cable Assembly (TA-W to TM-W) ............. 5-8

870-117 ................Extinguisher, Fire, 5.0 pound, 870-866................ Jack, Banana, ESD ............................... 5-27
Dry Chemical ......................................8-9 870-866................ Jack, Banana, ESD ................................. 5-7
870-673 ................Guard, Cable.....................................7-117 870-872................ Cap, Dust, Coupling ............................. 6-41
870-673 ................Guard, Cable.....................................7-121 870-872................ Cap, Dust, Coupling ............................. 6-45
870-673 ................Guard, Cable.......................................7-78 870-872................ Cap, Dust, Coupling ............................. 6-49
870-673 ................Guard, Cable.......................................7-90 900-137................ Hinge, Spring ........................................ 8-5
870-866 ................Jack, Banana, ESD................................5-15 900-137................ Hinge, Spring ........................................ 8-7
870-866 ................Jack, Banana, ESD................................5-21 950-104................ Wrench, Allen...................................... 2-27

!1107605A!
1107605A
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Parts Manual: Model - 7400 7420 7440 Lift Truck ™

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Series Serial Number

Publication No. 1107605A Issued: 04 September 2009

SECTION 1 General Information

SECTION 2 Finish and Accessories

SECTION 3 Steering and Controls

Publication: 1107605, Issued: 04 Sep 2009 Top of Section i

SECTION 4 Drive and Brake

SECTION 5 Electrical Components and Systems

ii Top of Section Publication: 1107605, Issued: 04 Sep 2009

SECTION 6 Hydraulic Components

Publication: 1107605, Issued: 04 Sep 2009 Top of Section iii

Scissor Assembly, R35TT and R45TT ................................................................................................. 7-100

iv Top of Section Publication: 1107605, Issued: 04 Sep 2009

APPENDIX A Alphabetical Parts Index

Publication: 1107605, Issued: 04 Sep 2009 Top of Section v

vi Top of Section Publication: 1107605, Issued: 04 Sep 2009

To Our Customer ................................................................................................................................ 1-3

Publication: 1107605, Issued: 04 Sep 2009 1-1

1-2 Top of Section Publication: 1107605, Issued: 04 Sep 2009

Tips for Ordering Parts

Using This Manual

Technical Assistance For Authorized Raymond Dealers Only

Publication: 1107605, Issued: 04 Sep 2009 Top of Section 1-3

How to Use Parts Manual - If Part Number is Not Known 1

Figure 1-1: Major Assemblies Turn to the TABLE OF CONTENTS

Frame Assembly - DS/DT

Refer to the PAGE NUMBER

selected from the TABLE OF CONTENTS. 5 828-005-691/001

Locate the desired part

Refer to the corresponding PART LIST. Use the FIGURE

& ITEM NO. to find the Part Number, Description, etc.

List 2-2: Frame Assembly - DS/DT

1-4 Top of Section Publication: 1107605, Issued: 04 Sep 2009

How to Use Parts Manual - If Part Number is Known 1

IF THE PART NUMBER IS KNOWN

DO THIS 024-296-290/260 ..... Cable Assembly ................................. 5-15

Figure 2-2: Frame Assembly - DS/DT

Publication: 1107605, Issued: 04 Sep 2009 Top of Section 1-5

Mast and Tractor Designations 1

Mast Series Designations

Table 1: Mast Series Designation

7400 R35TT 3500 lbs. Standard Reach

7400 R45TT 4500 lbs. Standard Reach

7400 DR32TT 3200 lbs. Deep-Reach ®

Tractor Series Designations

Table 2: Tractor Series Designation

AA, AB DC Single Fore-Aft

BA, BB DC Dual Fore-Aft

CA, CB AC Single Fore-Aft

EA, EB DC Dual Side Stance

FA, FB AC Single Side Stance

1-6 Top of Section Publication: 1107605, Issued: 04 Sep 2009

Figure 1-1: Major Sections

(See Section 7 Mast.)

(See Section 3 Steering

(See Section 2 Finish

(See Section 5 Electrical

Publication: 1107605, Issued: 04 Sep 2009 Top of Section 1-7

Recommended Spare Parts List 1

1-8 Top of Section Publication: 1107605, Issued: 04 Sep 2009

Publication: 1107605, Issued: 04 Sep 2009 Top of Section 1-9

1-10 Top of Section Publication: 1107605, Issued: 04 Sep 2009