INSTALLATION MANUAL FOR BCM KMR SERIES HANDGUARDS (KMR-A, MCMR, QRF)

KMR
QRF
Bravo Company MFG® MCMR
Congratulations on your purchase of your BCM handguard system. The family of BCM handguards includes the KMR-A, QRF, and MCMR rail
systems. These rail systems use a proprietary mounting system (US PATENT 8904691) that offers a highly advanced handguard solution for
the most popular accessory attachment systems on the market today. All three offerings belong to the KMR series of handguards and utilize
this same novel attachment system. BCM products have been developed, tested, and evaluated by some of the world’s best gunfighters. To
learn more about them and their training classes please visit: http://www.bravocompanymfg.com/gunfighters

BCM KMR handguards are compatible ONLY with Mil-Spec direct impingement AR-15 platforms chambered in .223 Remington
and/or 5.56x45mm NATO. Do not attempt to install a KMR series handguard on any other weapon platform. KMR series handguards
(KMR, MCMR, QRF) are a free-floated design which mounts and aligns to the upper-receiver threads using a custom barrel nut. Use ONLY
parts labeled as compatible with the mounting system of your particular handguard. Please visit BravoCompanyUSA.com for additional ac-
cessories, including those developed specifically for the BCM KMR series handguard system.

WARNING: The BCM KMR series handguards should be installed by a qualified gunsmith with
an understanding of the weapon platform that the handguard is being installed on.

Warnings and Tips for the Installer/Gunsmith and the Owner of the Product:
• Temperature can affect the dimensions of the component parts. Keep in mind that parts are at their ‘nominal’ temperature for installation
at 68° F. Warmer parts will install easier than cold parts.
• NEVER use an oven to bake or heat parts. It is not a precise way to apply heat, and the oils/solvents/chemicals present can contaminate
an oven making it unusable. To warm up cold parts, we recommend use of a hair dryer or heat gun (on LOW). Extremely hot parts are
difficult to handle without causing damage.
• Only use accessories built specifically for the attachment system of your particular KMR series handguard. It is your responsibility to ensure
that every accessory assembled on the handguard is compatible and of adequate strength for the intended task.

BCM KMR series handguard and Bill of Materials (“BOM”).

Rev. 4/21 - Page 1 of 3

 INSTALLATION MANUAL FOR BCM KMR SERIES HANDGUARDS (KMR-A, MCMR, QRF)

The performance and safety of any weapon platform depends on correct assembly of all components. Regardless of your prior experience
with installation of handguards on AR-15 platforms, please familiarize yourself with the following instructions prior to installing any BCM
KMR series handguard. Not all weapon platforms are the same, and not all handguards are the same. Before installing the handguard ensure
that it is compatible with the weapon platform that you intend to install it on. REMINDER: KMR series handguards are compatible ONLY
with Mil-Spec direct impingement AR-15 platforms chambered in .223 Remington and/or 5.56x45mm NATO.

Ensure that all component parts are present and accounted for prior to beginning installation. Please refer to the BOM depicted above. If any
parts are damaged or missing, please contact BCM customer support ([email protected]), and Do Not proceed with installation.

Assembly Instructions for Qualified Gunsmith:

1. WARNING: Make sure that the weapon is unloaded, the 13. NEVER engage the index plate with the handguard if mis-
magazine has been removed, and the chamber is empty. aligned. Fine-tuning the alignment may be necessary once
2. The platform’s barrel, barrel nut, gas block and gas tube must seated if the width of the upper-receiver is narrower.
be disconnected and removed from the upper-receiver prior 14. NEVER seat the handguard down firmly against the upper-
to installation of the handguard. receiver. Because of the tolerances of the upper receiver, a
3. Apply white lithium grease or moly paste to the threaded area small gap will likely remain between the upper receiver and
of the inside of the KMR barrel nut (Item No. 1). the handguard. A minimum gap of .005” should exist to
maintain the free-float of the barrel. Note: The gap should
4. Note: Take care to align the wrench properly and apply
not exceed .040”. The amount of gap will depend on the
torque smoothly. Do not jerk the wrench. NEVER raise any
upper-receiver. It is the responsibility of the installer to en-
burrs on the barrel nut. If the barrel nut becomes burred
sure proper alignment and spacing.
lightly use a metal file to clean up any burrs.
15. The handguard is fully seated when both screw holes align
5. Position the KMR barrel nut over the barrel, threads posi-
with the groove of the barrel nut. The barrel nut should not
tioned to the rear, and slowly tighten the KMR barrel nut by
occlude either cross bolt hole. (See Figure 2 to for depiction
hand. (See KMR barrel nut pictured in Figure 1 below.)
of a fully seated handguard.)
6. Using the included wrench and a ½” drive torque wrench (see
16. Starting on either side, locate and place a clamp block as
Figure 5 for proper alignment and direction), properly align
shown in Figure 3.
wrench and torque the KMR barrel nut to 20-30 ft-lbs while
applying pressure to the wrench in the direction shown. and 17. Degrease the threaded ends of the cross bolt. Note: Contact
then loosen the barrel nut. Repeat this process a minimum of cleaner can aid in degreasing. Apply the supplied thread
4 times for optimal thread engagement and fit. NEVER use locker to the threaded ends of the cross bolts.
the torque wrench for loosening the barrel nut. Final in- 18. From the opposite side, install the notched head cross bolt
stallation of the KMR barrel nut should be 40-50 ft-lbs. through a clamp block and place it through the hole. Guide
7. Re-install the gas block onto the barrel and then re-install the the cross bolt through both sides of the handguard and note
gas tube. Note: Follow the platform manufacturer’s instruc- the alignment of the clamp block.
tions for assembly of the gas block and gas tube. 19. Engage the threads, but DO NOT fully tighten. Leave 2-3
8. Position index plate onto upper receiver as shown in Figure 1. turns away from the fully tightened position. Locate the lock-
ing cross bolt and position it through the opposite side,
9. Note: Application of oil to the exterior of the barrel nut may
through the clamp block.
ease installation. NEVER use grease of any type on the exte-
rior of the barrel nut. 20. Engage the threads of the opposing clamp block by 1-3 turns.
NEVER over tighten. Excessive tightening can damage the
10. Note: KMR series handguards are a precision system intended
notched cross bolt.
to fit tight on the barrel nut. This tight fit provides the best
alignment and will remain clamped throughout the operating 21. Continue to tighten the notched cross bolt to 30-40 in-lbs. so
temperature range of the weapon. It is recommended that that the notch in the head aligns with the adjacent screw hole
the installer warm the barrel nut end of the handguard as shown in Figure 4.
with a hair dryer for approximately 60 seconds to aid the 22. Tighten the locking cross bolt (ensure it lines up with a notch
installation of the handguard onto the barrel nut. in the notched cross bolt) to 30-40 in-lbs. NEVER over
11. Slide the handguard over the barrel nut by sliding it to the tighten. Excessive tightening can damage the notched
rear. This should be a tight fit. Note: If the fit still seems too cross bolt. Note: The tip of the locking cross bolt will lock the
tight, apply additional heat 15 seconds at a time until the notched cross bolt. (See Figure 4.)
handguard can be installed. Use of a lightweight soft-face 23. Check the alignment of the barrel and handguard. Note: De-
hammer with VERY light taps can aid the installation. Take pending on the platform’s manufacturer, some gas blocks
precaution not to install the handguard too far on at this may not perfectly align to the opening of the handguard.
time. NEVER strike the handguard with a metallic hammer. 24. WARNING: Before firing a live cartridge, perform a com-
NEVER ‘wiggle’ the handguard into place. NEVER bake the plete function test of the weapon as recommended by the
upper-receiver or the handguard. Doing so will make han- manufacturer of the platform. It is the responsibility of the
dling the parts difficult and increase the likelihood of installer to ensure that the weapon is in proper working order
damage during the installation process. before the weapon is fired.
12. Ensure that the index plate aligns with the upper-receiver as
the gap closes. If the handguard and upper-receiver are not in
proper alignment, apply torque by hand as the handguard
progresses further onto the KMR barrel nut. Rev. 4/21 - Page 2 of 3
 Figure 1 Figure 2

Figure 3 Figure 4

Figure 5
Caution: The handguard should be regularly inspected to ensure optimal performance
and safety and to check for replacement of worn or damaged parts.
WARNING: NEVER alter or modify your handguard. DOING SO COULD
CREATE RISK OF PROPERTY DAMAGE, BODILY INJURY, OR DEATH.
PO Box 361 / Hartland, Wisconsin 53029
www.bravocompanymfg.com / [email protected] 4/21 - Page 3 of 3