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INTRODUCTION/PERIODIC MAINTENANCE AND CHK

LUBRICATION CHART ADJ


EAS00036

PERIODIC CHECKS AND ADJUSTMENTS


INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments.
If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EAS00037

PERIODIC MAINTENANCE AND LUBRICATION CHART


ODOMETER READING [× 1,000 km (× 600 mi)]
NO. ITEM CHECK OR MAINTENANCE JOB
0.5 2 4 8 12
• Check fuel hose and vacuum hose for cracks or
1 * Fuel line √ √ √ √
damage.
• Check condition.
√ √ √ √ √
2 Spark plug • Clean and regap.
• Replace if necessary. √ √ √
• Check valve clearance.
3 * Valves √ √ √ √ √
• Adjust.
4 Air filter element • Clean. Replace if necessary. √ Every 2,000 km (1,200 mi)
V-belt case air filter
5 • Clean. Replace if necessary. √ Every 2,000 km (1,200 mi)
element
• Check electrolyte level and specific gravity.
6 * Battery • Make sure that the breather hose is properly √ √ √ √
routed.
• Check operation, fluid level and vehicle for fluid
7 * Front brake leakage. (See NOTE on page 3-2.) √ √ √ √ √
• Replace brake pads if necessary.
• Check operation and adjust brake lever free play.
8 * Rear brake √ √ √ √ √
• Replace brake shoes if necessary.
• Check runout, spoke tightness and for damage.
9 * Wheels √ √ √ √ √
• Tighten spokes if necessary.
10 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √
• Check bearing play and steering for roughness.
11 * Steering bearings • Lubricate with lithium-soap-based grease, every √ √ √ √ √
12,000 km.
• Make sure that all nuts, bolts and screws are
12 * Chassis fasteners √ √ √ √
properly tightened.
Sidestand/center- • Check operation.
13 √ √ √ √
stand • Lubricate.
14 * Front fork • Check operation and for oil leakage. √ √ √ √
Shock absorber • Check operation and shock absorber for oil leak-
15 * √ √ √ √
assembly age.
• Check starter (choke) operation.
16 * Carburetor √ √ √ √ √
• Adjust engine idling speed.
• Change.
17 Engine oil √ √ Every 2,000 km (1,200 mi)
• Check oil level and vehicle for oil leakage.
18 * Engine oil strainer • Clean. √ √

Final transmission • Check vehicle for oil leakage. √ √ √ √ √


19
oil • Change. √ Every 10,000 km (6,000 mi)
• Check the damage and wear. √ √ √
20 * V-belt
• Replace. Every 25,000 km (16,000 mi) (See NOTE.)
Front and rear brake
21 * • Check operation. √ √ √ √ √
switches

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