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Iseki TM3215, TM3245, TM3265 Tractor Operation and Maintenance Manual
Iseki TM3215, TM3245, TM3265 Tractor Operation and Maintenance Manual
MODEL:
TM3215
TM3245
TM3265
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ISEKI TRACTORS
TO OUR CUSTOMER
Thank you very much for purchasing an ISEKI tractor.
This operator's manual provides the information necessary for operating and maintaining
your tractor safely and properly. The contents are mainly composed of the following two
items:
Technical instructions: Items which are necessary to operate, adjust, and service
the tractor properly.
Before starting to operate the machine for the first time, you should read this operation
manual thoroughly and carefully until you are sufficiently familiar with the operation of the
machine to do jobs safely and properly. The manual should be kept in a handy place so
you can refer to it when required. You are advised to refer to it from time to time to refresh
your understanding of the machine.
Your dealer has performed the pre-delivery service on your new machine.
He will discuss with you the operating and maintenance instructions gives in this manual,
and instruct you in the proper and varied applications of this machine. Call on him at any
time when you have a question, or need equipment related do the use of your machine.
Be sure to wear
personnel protective equipment
during operation
All information, illustrations, and specifications contained in this manual are based on
the latest information available at the time of publication. The right is reserved to make
changes at any time without notice.
TABLE OF CONTENTS
TO OUR CUSTOMER .............................................. 1 Parking Brakes............................................... 29
ENGINE SPEED CONTROLS............................. 30
TABLE OF CONTENTS ........................................... 2 TRANSMISSION SHIFT LEVERS....................... 31
MECHANICAL TYPE........................................... 31
1. SAFETY................................................................ 4 Range And Gear Shift Levers......................... 31
Forward/Reverse Lever.................................. 31
PERSONAL SAFETY INSTRUCTIONS............... 4 DIFFERENTIAL LOCK......................................... 32
MAKING YOUR TRACTOR A SAFE VEHICLE... 4 FOUR-WHEEL DRIVE......................................... 32
HOW TO MAINTAIN SAFETY.............................. 4 REAR PTO SELECTOR LEVER.......................... 33
■ DIMENSIONAL LIMITS OF MID PTO SELECTOR LEVER............................. 33
IMPLEMENTS........................................... 6 Position Control.............................................. 34
FOR SAFE OPERATION..................................... 7 Lowering Rate Control Knob.......................... 34
■ HOW TO BE A SAFE OPERATOR............ 7
■ WHEN ANOTHER PERSON OPERATES 5. OPERATION......................................................... 35
YOUR MACHINE....................................... 8
■ BEFORE OPERATION.............................. 8 BREAK-IN PERIOD............................................. 35
■ STARTING ENGINE AND MOVING STARTING........................................................... 35
TRACTOR................................................. 9 Pre-Start Inspection........................................ 35
■ WHEN TRAVELLING................................. 9 Normal Starting............................................... 36
■ LOADING ONTO OR UNLOADING Restarting Warm Engine................................. 37
FROM A TRUCK........................................ 11 Cold Weather Starting.................................... 37
■ DURING OPERATION............................... 12 Warm-Up Period............................................. 37
■ INSPECTION AND MAINTENANCE.......... 13 Operator Observations................................... 37
■ STORAGE.................................................. 14 MECHANICAL TRANSMISSION......................... 38
MAINTENANCE OF THE ELECTRIC SYSTEM.. 15 Ground Speed Selection................................ 38
■ TO MAINTAIN ELECTRIC WIRING........... 15 MECHANICAL TRANSMISSION......................... 39
■ TO HANDLE THE BATTERY..................... 15 Ground Speed Selection................................ 39
■ TO HANDLE BOOSTER CABLES............. 16 STOPPING TRACTOR........................................ 40
■ SAFETY DECALS...................................... 16 HYDROSTATIC TRANSMISSION........................ 41
SAFETY DECALS AND THEIR LOCATIONS...... 17 Ground Speed Selection................................ 41
(Except for H-type)......................................... 20 Stopping Tractor............................................. 42
(H-type)........................................................... 21 CRUISE CONTROL............................................. 42
Setting cruise control...................................... 42
2. TRACTOR IDENTIFICATION............................... 22 Releasing cruise control................................. 42
DIFFERENTIAL LOCK OPERATION................... 43
HOMOLOGATION ATTESTATION NUMBERS.... 22 FOUR-WHEEL DRIVE......................................... 43
MODEL / SERIAL NUMBERS.............................. 22 POWER TAKE-OFF (PTO).................................. 44
Rear PTO Shaft.............................................. 44
3. MAJOR COMPONENTS....................................... 23 Mid PTO Shaft (M Type)................................. 45
PTO OPERATING CONTROLS........................... 46
4. INSTRUMENTS & CONTROLS............................ 24 Mechanical Transmission............................... 46
PTO OPERATING CONTROLS........................... 47
INSTRUMENT PANEL......................................... 25 Hydrostatic transmission................................ 47
Electrical Fuel Shut-Off................................... 25 PTO Operating Controls................................. 48
Main Switch.................................................... 25 THREE-POINT HITCH......................................... 48
Indicator Light Strip......................................... 26 Hitch Controls................................................. 48
SWITCHES.......................................................... 27 Rear Linkage.................................................. 49
Horn / Light Turn Switch ................................ 27 Attaching Implements..................................... 51
Power Take-Off (PTO) Switch (HST).............. 28 Using Position Control.................................... 52
MAIN CLUTCH PEDAL Detaching Implements.................................... 53
(Mechanical Transmission).................................. 29 External Auxiliary Hydraulics.......................... 53
BRAKES.............................................................. 29 Roll Over Protect in Structure (ROPS)........... 54
Brake Pedals.................................................. 29 How to Tilt ROPS............................................ 54
Center ROPS type.......................................... 55
7. TROUBLESHOOTING.......................................... 84
Engine.................................................................. 84
Clutch................................................................... 86
Brakes.................................................................. 86
Hydraulic System................................................. 86
Steering System................................................... 87
Electical System................................................... 87
8. SPECIFICATIONS................................................. 88
Mechanical transmission...................................... 88
Hydrostatic transmission...................................... 90
SAFETY
PERSONAL SAFETY INSTRUCTIONS
Cultivator........................................................Max. size............................................................................1,370 mm
Max. weight.......................................................................... 150 kg
■ BEFORE OPERATION
■ WHEN TRAVELLING
10
11
■ DURING OPERATION
12
(1) W h e n s e r v i c i n g t h e t r a c t o r o r m o u n t i n g o r
dismounting an implement, place the tractor on
level, hard ground which is sufficiently illuminated,
or unexpected accidents may occur.
13
■ STORAGE
14
15
■ SAFETY DECALS
16
A B C D E F
18
19
20
(H-type)
21
TRACTOR IDENTIFICATION
HOMOLOGATION ATTESTATION NUMBERS
MODEL / SERIAL NUMBERS
FFFFFFFF
FFFFFFFF
22
MAJOR COMPONENTS
10
23
28 8 17 9
13 20
7 25 11
14
12 2 26
5 4
15
16
21 22 1 19 18 6 24 27 26
FFFFFFFF Identification and terminology of major components, as given in this book, are as follows:
23
24
INSTRUMENT PANEL
FIG. 4-3 TM3215 / 3245 / 3265 : An arrangement of gauges, control switches and indicators located in instrument
panel. Items are detailed in the description that follows:
1 2 3 4 5 6 7 8
† b
g
P M l
4
o
9 10
FFFFFFFF
Electrical Fuel Shut-Off
This tractor is equipped with a solenoid valve, and in case “key” is off position and “solenoid” is off position, the fuel is
shut off.
In case “key” is on position and “solenoid” is on position, the fuel is available.
Main Switch
FIG. 4-4: Main Switch (1) has the four following posi-
tions:
p OFF Engine and all electrical circuits off. Key
can be removed.
O ON Power supplied to all circuits. Normal oper-
ating position.
G GLOW Energizes glow plugs to preheat the com-
bustion chambers and assist starting.
f START Starter activated. This position springlo-
cated to "ON".
NOTE: The main switch must be turned to “ON” be-
foreany circuits will operate. The PTO lever
(or switch) must be off and the clutch pedal
depressed (Mechanical Transmission) and the
range gear shift lever is in neutral (Hydrostatic FFFFFFFF
Transmission) before the engine can be started.
25
26
(11) Tachometer
SWITCHES
27
FFFFFFFFF
28
BRAKES
Brake Pedals
FIGS.4-13 & 4-14: Inner brake pedal (1) and outer brake
pedal (2) independently control the respective left and 3
right wheel brakes, to assist in turning. During Tractor
transport or high speed operation, brake pedals must be
latched together using interlocking plate (3).Hydrostatic
models do not have individuai wheel brakes but single
brake pedal (4).
FFFFFFFFF
29
30
MECHANICAL TYPE
1
Range And Gear Shift Levers
FFFFFFFFF
FIG. 4-17: The range shift lever 1 and gear shift lever 2
are located to the left of the operator’s seat.
The range shift lever provides three major speed chang- HST
es 1. (HST type) t N r
The gear shift lever provides 4 Mechanical type has two
major speed changes gear selection 2. These gear se- Mechanical
lections provide a small change in ground speeds and/or
direction. t N r
In total, 8 gear speeds are possible.
HST type has cruise lever onto 2 position.
FFFFFFFFF Sub changelever
NOTE: Range shift lever must be in neutral position
before the tractor can be started.
Forward/Reverse Lever
(A) Forward
(B) Neutral
(C) Reverse
31
DIFFERENTIAL LOCK
FFFFFFFFF
32
540
FFFFFFFFF
MID PTO SELECTOR LEVER
FFFFFFFFF
33
Position Control
FFFFFFFFF
34
OPERATION
BREAK-IN PERIOD STARTING
The operation of Tractor within the first fifty hours can be Pre-Start Inspection
a major factor in determining the performance and life of
the engine and Tractor: Prior to daily start-up of Tractor, a few basic procedures
should be followed to ensure Tractor is in operating or-
・The engine may be operated at full rpm but excessive der to insure life and dependability:
load should be avoided. If engine begins to “lug”
operate in a lower gear to maintain higher engine ・Make sure all safety shields are in place and secured
speed. properly.
・Check coolant level and check engine, transmission ・Make sure operator is instructed on correct and
and other oil levels frequently during break-in period. safe operation of Tractor and related attachments or
Watch for evidence of leakage of above fluids. implements.
Replenish levels as required and repair any leaks that ・Check coolant, engine oil and transmission oil levels
may have formed. and replenish as necessary.
・Tighten any nuts, bolts, or screws that may have ・Check fan belt tension and adjust as required.
loosened and tighten as necessary. This is especially ・Make sure radiator, air intake screens and radiator
true of wheel retaining bolts. All fasteners on this screen are clear of debris to provide maximum engine
Tractor are metric. cooling.
・Be observant of clutch pedal free-play adjustment and ・Check operation of clutch, brake and throttle controls.
brake adjustment and readjust as required. Lining All controls must operate freely and be adjusted
materials used on clutch and brake discs “bed in” in correctly.
the first few hours of operation and may necessitate ・Conduct a general inspection of tires, tire pressure
the need for early and frequent readjustment. and wheel bolt torque. Observe for external signs of
・Keep area around fuel tank filler clean and make sure leakage and correct before operating Tractor. Check
diesel fuel is correct grade and free of contamination. steering for excessive looseness.
・Initial engine oil and oil filter change is after first fifty ・Check for adequate fuel supply. It is recommended
hours of operation. Subsequent change interval is fuel tank be filled following each day’s use to reduce
every one hundred hours for engine oil and filter. condensation and provide full tank for next use.
・Check operation of lights and warning flashers. If
CAUTION: Proper maintenance practices Tractor is to be transported on public road, ensure
cannot be over-emphasized. They are re- slow-moving vehicle emblem is in place.
quired for safe operation. Consult “Lubrica-
tion and Maintenance” section for full de- NOTE: Requirements may vary regarding use of warn-
tails. ing flashers and slow-moving vehicle emblem
depending on locality. Check local safety
codes.
35
Normal Starting
FIGS. 5-1, 5-2 & 5-3: To start the engine proceed as follows: 2
1. Apply parking brake (1).
2. (a) Mechanical Transmission
Place the gear shift lever (2) in the neural
position.
(b) Hydrostatic Transmission
Place the range shift lever (2) in the neural
position. FFFFFFFF (Mechanical Transmission)
3. Make sure the rear PTO (4) and mid PTO selector
levers (5) are in the neutral position.
4. Fully depress the main clutch pedal (6) to disengage
the clutch. (Mechanical Transmission)
1
5. Make sure the PTO switch (7) is in the OFF 7
position. (Hydrostatic Transmission)
4
CAUTION: The operator being seated in the
operator’s seat, the gearshift lever must be
in neutral and the PTO levers must be in
neutral to actuate safety switches and per- 3
mit operation of the starter motor.
36
When restarting an engine that is still warm from previ- After starting a cold engine, let the engine idle at slow
ous use, the same procedure is used as with “normal speed to make sure all engine components are lubri-
starting” except step No. 7 may be omitted. Use of glow cated. In cold ambient temperatures, extended warm-up
plugs is not necessary when starting a warm engine. will be required to also warm hydraulic fluid and lubricate
driveline components. Suggested warm-up period:
Cold Weather Starting
Ambient Temp.
Procedure for starting an engine in cold ambient temper- Warm-Up Time
F˚ C˚
atures is identical to “Normal Starting” procedure except
for the following: 32˚ & up 0˚ & up 5 to 10 min.
1. Longer use of glow plugs may be required. Instead 32˚ to 24˚ 0˚ to -10˚ 10 to 20 min.
of the normal 5-10 seconds, the main switch may 24˚ to -2˚ -10˚ to -20˚ 20 to 30 min.
need to be selected to “glow” for 10-20 seconds to
adequately warm engine combustion chambers. -2˚ & less -20˚ & less 30 min. or more
2. At temperatures below 30°F (4°C) use of No.1 (No.
1-D) diesel fuel is recommended due to possible IMPORTANT: Improper warm-up can result in:
“fuel gelling” characteristics of No. 2 (No. 2-D) fuel ・Severe engine damage
at cold ambient temperature. ・Hydraulic pump seizure
3. T h e c e n t r a l h y d r a u l i c f l u i d i n a d d i t i o n t o ・Driveline bearing / gear damage
transmission and centre housing lubrication, will ・Sluggish steering / braking
require additional warm-up time due to cold (thicker)
oil. CAUTION: Make sure parking brake is se-
Refer to “Warm-Up Period” below. curely applied and all controls are in neutral
4. Test all controls (steering, braking, etc.) prior to while warming unit. Do not leave unit unat-
operating the tractor. tended.
37
MECHANICAL TRANSMISSION
FFFFFFFF
4
・Gear shift - Depress clutch and brake pedals stopping
3
the Tractor. Select desired range lever position and
2
continue with operation.
38
MECHANICAL TRANSMISSION
39
FFFFFFFF
STOPPING TRACTOR
40
FFFFFFFFF
HYDROSTATIC TRANSMISSION
FFFFFFFFF
41
CRUISE CONTROL
FFFFFFFFF
Setting cruise control
42
FOUR-WHEEL DRIVE
43
WARNING: PTO shafts and PTO driven Ensure that all PTO safety shields are in
implements can be extremely dangerous. place at all times.
Observe the following important points:
Ensure all PTO-driven implements are in
DO NOT operate tractor without a PTO cap good condition and conform to current
installed. The cap protects people from in- standards.
jury as well as the splines from damage.
NEVER step across any driveline.
Before attaching, adjusting or working on
PTO driven implements, disengage the PTO, DO NOT use the tractor drawbar or the im-
stop the engine and remove the key. DO plement drawbar as a step.
NOT work under raised equipment.
NEVER use the driveline as a step.
Before engaging a PTO-driven implement,
ALWAYS carefully raise and lower the imple- NEVER wear loose fitting clothes.
ment using Position Control. Check clear-
ances, PTO shaft sliding range and articula- Keep at least your height away from a rotat-
tion. ing driveline.
Mechanical
Transmission (TM 3215) 545 min-1 (rpm)
@ 2500 engine min-1 (rpm)
(TM 3245) 567 min-1 (rpm)
@ 2600 engine min-1 (rpm)
(TM 3265) 567 min-1 (rpm)
@ 2600 engine min-1 (rpm)
Hydrostatic
Transmission (TM3215) 550 min-1 (rpm)
@ 2500 engine min-1 (rpm)
(TM 3245) 571 min-1 (rpm) 1
@ 2600 engine min-1 (rpm)
(TM 3265) 571 min-1 (rpm)
@ 2600 engine min-1 (rpm)
44
FFFFFFFFF
Mid PTO Shaft (M Type)
Mechanical transmission
(TM 3215) 2032 min-1 (rpm) @2500 engine min-1 (rpm)
45
Mechanical Transmission
FFFFFFFFF
46
Hydrostatic transmission
FFFFFFFFF
47
FIG. 5-24 & 5-25: Rear PTO and mid PTO are both con-
trolled by PTO control switch (1).
THREE-POINT HITCH
Hitch Controls
1
FIG. 5-28: Control quadrant, to the right of the operator’s
seat, controls the system which provides the following
hitch control functions:
Position Control - Maintains the hitch position at constant FFFFFFFFF
48
Rear Linkage
49
FFFFFFFFF
When top link is not used, fix top link by top link hook.
FFFFFFFFF
When top link is used, hold the top link hook by clamp
on frame.
FFFFFFFFF
50
Attaching Implements
FFFFFFFFF
FIG. 5-35: Slide the ball end of the left lower link (1) over
the implement pin and secure with a linchpin. Adjust
height of the right lower link using the turn buckle (2). At-
tach and secure the right lower link (3) to the implement 4 2
with a linchpin. Attach the top link (4) to the top of the
implement hitch frame using the pin supplied with the
tractor. Rotate the centre barrel section of the top link,
to lengthen or shorten it, and level the implement from
front to rear. After the implement is attached, it can be
readjusted for level operation using the lift rod and top
link turn buckles. Secure all adjustments.
FFFFFFFFF
51
driveshaft angles.
・PTO drive is disengaged during transport. r
t
FFFFFFFFF
52
Detaching Implements
FFFFFFFFF
53
FFFFFFFFF
54
FIG. 5-45: After removing the lock pin, 1, and the pin, 2,
the upper portion, 3, of ROPS can be folded down to the
front.
FFFFFFFFF
FIG. 5-46: The upper portion, 3, of ROPS can be fixed (view from operator’s seat)
to folded position by installing the lock pin, 1, and the 2
pin, 2. 2
FFFFFFFFF
55
(Mechanical Transmission)
Engine Oil
Use engine oil of the appropriate SAE viscosity. Oil must meet or exceed; MIL-L-2104 C requirements, API Service
“CD”.
Engine Coolant
Freezing Protection (Original factory Fill)........-34°C (-30°F).................... -34°C (-30°F) .................. -34°C (-30°F)
Recommended Coolant............................ 50 / 50 mixture ethylene...... 50 / 50 mixture ethylene.......50 / 50 mixture ethylene
glycol and water................glycol and water............... glycol and water
Fuel Tank
Capacity (litres)......................................................28.0.................................. 28.0...................................28.0
Fuel recommended,
Above 4°C (39°F).......................................... No.2 or No.2-D..................No.2 or No.2-D................. No.2 or No.2-D
Fuel Recommended,
Below 4°C (39°F)........................................... No.1 or No.1-D..................No.1 or No.1-D................. No.1 or No.1-D
Front Axle
Capacity (Common Reservoir) (litres).....................4.0.................................... 4.0.....................................4.0
Recommended Change Lubricant...................SAE 80 GL-4.................... SAE 80 GL-4.................... SAE 80 GL-4
Recommended Change Interval................... Every 300 hours . .............Every 300 hours .............. Every 300 hours
Grease Fittings
Greaseing Interval (All Fittings)..................... Every 50 hours . ...............Every 50 hours ................ Every 50 hours
Recommended Grease.............................Lithium base grease No.2 ....... Lithium base grease No.2 ........Lithium base grease No.2
NOTE: Change intervals stated above are for normal usage. Due to adverse operating conditions that may be expe-
rienced (extremely dusty of muddy), change intervals may need to be more frequent.
56
(Hydrostatic Transmission)
Engine Oil
Use engine oil of the appropriate SAE viscosity. Oil must meet or exceed; MIL-L-2104 C requirements, API Service
“CD”.
Engine Coolant
Freezing Protection (Original factory Fill)........-34°C (-30°F) ................... -34°C (-30°F).................... -34°C (-30°F)
Recommended Coolant............................ 50 / 50 mixture ethylene...... 50 / 50 mixture ethylene.......50 / 50 mixture ethylene
glycol and water................glycol and water............... glycol and water
Fuel Tank
Capacity (litres)....................................................... 28......................................28..................................... 28
Fuel recommended,
Above 4°C (39°F).......................................... No.2 or No.2-D..................No.2 or No.2-D................. No.2 or No.2-D
Fuel Recommended,
Below 4°C (39°F)........................................... No.1 or No.1-D..................No.1 or No.1-D................. No.1 or No.1-D
Front Axle
Capacity (Common Reservoir) (litres).....................4.0.................................... 4.0.....................................4.0
Recommended Change Lubricant...................SAE 80 GL-4.................... SAE 80 GL-4.................... SAE 80 GL-4
Recommended Change Interval................... Every 300 hours . .............Every 300 hours............... Every 300 hours
Grease Fittings
Greaseing Interval (All Fittings)..................... Every 50 hours . ...............Every 50 hours ................ Every 50 hours
Recommended Grease.............................Lithium base grease No.2 ....... Lithium base grease No.2.........Lithium base grease No.2
NOTE: Change intervals stated above are for normal usage. Due to adverse operating conditions that may be expe-
rienced (extremely dusty of muddy), change intervals may need to be more frequent.
57
(Mechanical Transmission)
Filling diagram
Clutch pedal Engine
Steering gear box
Front axle
Transmission
Transmission Pivot F/R
Greasing point Transmission
Oil filler Radiator
Oil drain Engine
Transmission
Level point Transmission Front axle
Radiator filler Parking brake
Engine Front axle
Radiator drain Brake pedal
Radiator
FFFFFFFF
Filling position Engine Radiator Transmission case Front axle Fuel tank
58
Filling diagram
Clutch pedal Engine
Steering gear box
Front axle
Transmission
Transmission Pivot F/R
Greasing point Transmission
Oil filler Radiator
Oil drain Engine
Transmission
Level point Transmission Front axle
Radiator filler Parking brake
Engine Front axle
Radiator drain Brake pedal
Radiator
FFFFFFFF
Filling position Engine Radiator Transmission case Front axle Fuel tank
59
(Hydrostatic Transmission)
Filling diagram
Steering gear box Engine
FFFFFFFF
Filling position Engine Radiator Transmission case Front axle Fuel tank
60
Filling diagram
Engine
Steering gear box
Front axle
Transmission
Transmission Radiator
FFFFFFFF
Filling position Engine Radiator Transmission case Front axle Fuel tank
61
Before ope.
First insp.
100 Hr
200 Hr
300 Hr
400 Hr
500 Hr
600 Hr
1 / Month
1 / Year
1 / 2 years
★
★
Remarks
★
1 Engine oil ○ ● ● ● ● ● ● ● Replace every 100 Hr.
Check every
10 Battery fluid level ○ ○ ○ ○ ○ ○ ○ ○ ○
100 Hr. or once/1 year.
Engine valve
11 ★ Inspect every 600 Hr.
clearance
Transmission
13 ● ● ● ● Replace every 200 Hr.
oil filter
Inspect every 200 Hr.
14 Front axle oil ○ ○ ○ ○ ●
Replace every 600 Hr.
Draining of clutch
15 ○ ○ ○ ○ ○ ○ ○ Inspect every 100 Hr.
chamber
Tractor
62
Before ope.
First insp.
100 Hr
200 Hr
300 Hr
400 Hr
500 Hr
600 Hr
1 / Month
1 / Year
1 / 2 years
★
★
Remarks
★
21 Tire air pressure ○ ○ ○ ○ ○ Inspect/add air every 200 Hr.
Inspect once/year.
23 Electrical wiring ○ ★
Replace once/2 years. (recommended)
Power steering Inspect every 100 Hr.
24 ○ ○ ○ ○ ○ ○ ○ ★
hose Replace once/2 years.
63
LUBRICATION DETAILS
1
Grease Fittings
Hook the lower front and rear parts of side panel from
top, and fix with upper front and rear two hookes as
pushing side panel to inward.
FFFFFFFF
FFFFFFFF
64
FFFFFFFF
Never fail to insert the projection under the grill into the
hole of battery base, and fix with the hook locating upper
left and right.
FFFFFFFFF
FFFFFFFFF
65
Engine oil and the filter should be changed after the first
50 hours of operation and then every 100 hours thereaf-
ter.
FIG. 6-13: To add oil, open the engine hood and remove
the filler cap. Add oil using a funnel to prevent oil from
spilling.
FFFFFFFFF
FFFFFFFFF
66
FFFFFFFFF
FFFFFFFFF
FFFFFFFFF
67
FFFFFFFFF
68
FIG. 6-20: Always replace the hydraulic oil filter while oil
is removed. Carefully unscrew the oil filter (1) from its
transmission. Use of a filter wrench may be necessary.
Clean the filter adapter and lubricate the O-ring on the
replacement filter adpter with clean hydraulic oil. Install
the new filter until O-ring contacts the transmission and
tighten additional 2/3 turn by hand. Do not use a filter
wrench to install the filter.
Replace the cartridge after the first 50 hours, and then
every 200 hours.
FFFFFFFFF
Front Axle Oil
Front drive axle has a common oil level for front differ-
ential housing and each wheel reduction unit. Oil level
should be checked every 50 hours of tractor operation
and replaced after every 300 hours.
FFFFFFFFF
69
COOLING SYSTEM
FIG. 6-23: Drain cock (2) will drain coolant from the cyl-
inder block and radiator. The drain cock is located on the
right side of the engine. Coolant should be replaced if it
becomes contaminated with rust or sludge. Loosening
the radiator cap will assist draining.
FFFFFFFFF
70
FFFFFFFFF
ENGINE AIR CLEANER
2 1
FFFFFFFFF
NOTE: Fit the seal ring of the filter correctly when rein-
stalling.
FFFFFFFFF
71
FUEL SYSTEM
Fuel Filter
FFFFFFFFF
72
Air-bleeding Procedure
FFFFFFFFF
Throttle Lever
FFFFFFFFF
73
ELECTRICAL SYSTEM
Battery
74
WARNING:
Never disassemble battery.
Batteries contains sulfuric acid electrolyte
(fluid).
Keep away from sparks or flames, which
could cause explosion.
When charging battery from an external
source;
Set charging voltage below 16v.
Set charging ampere below 1/10 (one tenth)
of battery capacity.
When connecting and disconnecting battery
cables, turn off power of battery charger.
If you have any question about battery, con-
sult your dealer.
Indicator Color Condition Countermeasure
Green Charged Usable
Black Discharged Need to charge
Clear Low Electrolyte Need to replace
Starting Switches
(Mechanical Transmission)
Depress clutch pedal.
Gear shift lever must be in neutral position.
PTO control lever must be in neutral (OFF) position.
Mid PTO control lever must be in neutral (OFF) position.
(Hydrostatic Transmission)
Range shift lever must be in neutral position.
PTO control switch must be off position.
75
9DFDQW
.H\VWRSVROHQRLG
0DLQVRXUFH
$OWHUQDWRU
circuits and prevent possible fire.
FFFFFFFFF
76
Mechanical Transmission
2 3 2
FFFFFFFFF
77
FIG. 6-38 & 6-39: Unlatch the pedals and check free-
play of each brake pedal. Correct free-play A of each A
individual brake pedal is 20 to 30 mm.
78
FFFFFFFFF
FFFFFFFFF
79
FIG. 6-43: Maintaining correct tyre pressure will help in- 6-12 4PR 196 kPa 2.0 kgf/cm2
sure tyre life. Never exceed the maximum inflation pres- AG
9.5-16 4PR 137 kPa 1.4 kgf/cm2
sure specified on the tyre. If tyres have deep scratches, TM3215
22X8.50-12 4PR 157 kPa 1.6 kgf/cm2
cuts or punctures, the respective tyre should be repaired Turf
or replaced by qualified personnel as soon as possible. 31X13.5-15 4PR 137 kPa 1.4 kgf/cm2
6.00-12 4PR 177 kPa 1.8 kgf/cm2
AG
IMPORTANT: If necessary to replace any tyre (s), 9.5-18 6PR 216 kPa 2.2 kgf/cm2
TM3245
ensure original tyre size is used. This 24X8.50-12 4PR 157 kPa 1.6 kgf/cm2
Turf
is particular-ly true on 4-WD models to 315X75D-15 4PR 98 kPa 1.0 kgf/cm2
ensure correct amount of front axle over- 6.00-12 4PR 177 kPa 1.8 kgf/cm2
speed (or “lead”) is maintained. AG
9.5-18 6PR 216 kPa 2.2 kgf/cm2
TM3265
24X8.50-12 4PR 157 kPa 1.6 kgf/cm2
Wheel Bolt Torque Turf
315X75D-15 4PR 98 kPa 1.0 kgf/cm2
Periodically check all wheel bolt torques. FFFFFFFFF
Correct bolt torques:
Front Wheel Bolts 90 Nm (66 ft-lbs)
Rear Wheel Bolts 220 Nm (162 ft-lbs)
AGRICULTURAL TURF
A B C
TM3215 815 mm 1000 mm 920 mm
TM3245 815 mm 995 mm 915 mm
TM3265 815 mm 995 mm 915 mm
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80
AGRICULTURAL TURF
A B C
TM3215 855 mm 1000 mm 950 mm
TM3245 855 mm 1000 mm 945 mm
TM3265 855 mm 1000 mm 945 mm
Steering Free-Play
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81
FIG. 6-47: Fore and aft play of the front axle (1) in its
supports should be 0.1 to 0.3 mm (0.004-0.012”). End-
float is measured with axle raised off the ground.
Loosen the lock nut (2) and turn the adjusting bolt (3)
as needed to achieve correct measurement. Tighten the
lock nut.
1 2 3
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1
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TORQUE CHART
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82
STORAGE
FIG. 6-50:
6. Raise and lock the three-point lift linkage in up
1
position by turning the lowering rate control handle
(1) fully clockwise.
7. Remove the battery and store in cool dry place.
8. If the tractor is stored during cold weather season
insure that anti-freeze is adequate. Alternatively,
the radiator and engine block may be drained.
9. Check with your diesel fuel supplier on the
availability of a diesel fuel additive to place in the
fuel system during storage period.
10. If the tractor cannot be placed in an enclosed
area place it under some sort of cover and cover
exhaust pipe to prevent entrance of rain or snow.
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FIG. 6-51:
11. Depress the clutch pedal and secure in the
disengaged position with the hook (3). (Mechanical
Transmission)
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83
TROUBLESHOOTING
Engine
84
Exhaust fumes are white • Clogged air cleaner Clean or replace element (s)
• High engine oil level Inspect oil level and correct
• Insufficient fuel delivery Consult your Dealer
• Cold-running engine Allow to warm check thermostat
Exhaust fumes are too black • Poor fuel Replace with better grade
• Excessive fuel delivery Consult your Dealer
• Insufficient fuel injector pressure Consult your Dealer
• Insufficient combusition air Check, clean or replace air filter
Poor engine output • Seized fuel injectors Consult your Dealer
and / or carbon deposit
• Insufficient compression Consult your Dealer
or leaking valves
• Incorrect valves clearances Consult your Dealer
• Incorrect fuel injection timing Consult your Dealer
• Insufficient fuel supply Check fuel system
• Clogged air cleaner Clean or replace element (s)
Charging monitor is lit during • Defective wiring Correct loose or dirty terminals,
operation short circuit, poor ground, etc.
• Defective alternator Consult your Dealer
• Defective regulator Consult your Dealer
• Low electrolyte level or Coreect electrolyte level
defective battery or replace battery
• Loose or damaged fan belt Adjust belt tension or replace
85
Clutch
Brakes
Hydraulic System
Three-point hitch does not • Locked lowering rate Turn counter clockwise to
lower control handle LOWERING position
• Defective control valve Consult your Dealer
• Broken cylinder Consult your Dealer
• Seized lift shaft bearing Consult your Dealer
86
Steering System
Electical System
87
SPECIFICATIONS
Mechanical transmission
ENGINE:
Make ISEKI
Model E3112-B36 E3112-B34 E3CD-B71
Type indirect injection, overhead valve
Aspiration Nature
Displacement 1123cc 1498cc
Number Of Cilinders 3
Bore 78.2mm 87mm
Stroke 78mm 84mm
Engine Horsepower (Net) 14.3kW (19.2HP) @2600rpm 16.1kW (21.6HP) @2600rpm 18.7kW (25.1HP) @2600rpm
PTO Horsepower (Estimate) 12.2kW(16.4HP) 13.7kW(18.4HP) 15.9kW(21.3HP)
Fring Crder 1-3-2
Compression Ratio 22.5 to 1 21.7 to 1
Low Idle Speed 1175-1225rpm 1175-1225rpm 1175-1225rpm
High Idle Speed 2650-2750rpm 2780-2880rpm 2810-2910rpm
Valve Clearance (Clod) Inkake 0.25mm 0.35mm
Exhaust 0.25mm 0.35mm
Air Cleaner Single dry element
Engine Cooling Liquisd, forced circulation
Code Starting Aid Glow plugs (3)
TRANSMISSION:
Type Primary 4 - speed constant mesh
Range 2 speeds sliding mesh
Mechanical Shuttle Constant mesh, 89% reverse reduction
Gear Speeds 8 geares forward, 8 reverse
Clutch Dry single disk
Brakes Mechanically actuated sealed wet disk
Control Lever
88
HYDRAULICS:
Steering System Type Hydrostatic
Pump Separate engine-mounting gear pump
Output: 11.7 liter/min @2500rpm 12.2 liter/min @2600rpm
Presure Relief valve setting 7848kPa (80kgf/cm2)
Main Hydraulic System: Pump Engine-mounted pump
Output: 20.0 liter/min @2500rpm 20.8 liter/min @2600rpm
Presure Relief valve setting 14715kPa (150kgf/cm2)
Rear Linkage: Type Three-point hitch
Size Category 1
Control Operated by single position control lever
Lift Capacity measured at ball end 600 kg
measured at 24 inches 450 kg
ELECTRICAL SYSTEM:
System Voltage 12 Volt, negative (-) ground
Battery cca @ 18degrees °C (0 F) 433 cca (55B24R) 582 cca (80D26R)
Charging 40 amp alternator with internal regulator/rectifier
CAPACITIES:
Engine Crankcase With Filter 2.7 liters 3.1 liters
Transmission 18 liters
Fuel Tank 27 liters
Cooling System 4.5 liters 5 liters
Front Drive Axle 4 liters
89
Hydrostatic transmission
ENGINE:
Make ISEKI
Model E3112-B35 E3112-B33 E3CD-B70
Type indirect injection, overhead valve
Aspiration Nature
Displacement 1123cc 1498cc
Number Of Cilinders 3
Bore 78.2mm 87mm
Stroke 78mm 84mm
Engine Horsepower (Net) 14.3kW (19.2HP) @2600rpm 16.1kW (21.6HP) @2600rpm 18.7kW (25.1HP) @2600rpm
PTO Horsepower (Estimate) 11.4kW(15.3HP) 12.9kW(17.3HP) 15.0kW(20.1HP)
Fring Crder 1-3-2
Compression Ratio 22.5 to 1 21.7 to 1
Low Idle Speed 1175-1225rpm 1175-1225rpm 1175-1225rpm
High Idle Speed 2650-2750rpm 2780-2880rpm 2810-2910rpm
Valve Clearance (Clod) Inkake 0.25mm 0.35mm
Exhaust 0.25mm 0.35mm
Air Cleaner Single dry element
Engine Cooling Liquisd, forced circulation
Code Starting Aid Glow plugs (3)
TRANSMISSION:
Type Primary Infinite
Range 3 speeds sliding mesh
90
HYDRAULICS:
Steering System Type Hydrostatic
Pump Separate engine-mounting gear pump
Output: 11.7 liter/min @2500rpm 12.2 liter/min @2600rpm
Presure Relief valve setting 7848kPa (80kgf/cm2)
Main Hydraulic System: Pump Engine-mounted pump
Output: 20.0 liter/min @2500rpm 20.8 liter/min @2600rpm
Presure Relief valve setting 14715kPa (150kgf/cm2)
Rear Linkage: Type Three-point hitch
Size Category 1
Control Operated by single position control lever
Lift Capacity measured at ball end 600 kg
measured at 24 inches 450 kg
ELECTRICAL SYSTEM:
System Voltage 12 Volt, negative (-) ground
Battery cca @ 18degrees °C (0 F) 433 cca (55B24R) 582 cca (80D26R)
Charging 40 amp alternator with internal regulator/rectifier
CAPACITIES:
Engine Crankcase With Filter 2.7 liters 3.1 liters
Transmission 18 liters
Fuel Tank 27 liters
Cooling System 4.5 liters 5 liters
Front Drive Axle 4 liters
91
92
Model TM3215 TM3245 TM3265
Type F-MV FH-SWW F-MD FH-SMD F-MV FH-SMW F-MD FH-SMD F-MV FH-SMW F-MD FH-SMD
Tire Agri Turf Agri Turf Agri Turf Agri Turf Agri Turf Agri Turf Agri Turf Agri Turf Agri Turf Agri Turf Agri Turf Agri Turf
A Height Over ROPS (mm) 2390 2360 2390 2360 2390 2360 2390 2360 2420 2390 2420 2390 2420 2390 2420 2390 2420 2390 2420 2390 2420 2390 2420 2390
B Minimum Width (mm) 1100 1295 1100 1295 1100 1295 1100 1295 1100 1230 1100 1230 1100 1230 1100 1230 1100 1230 1100 1230 1100 1230 1100 1230
E Minimum Ground (mm) 245 215 245 215 280 250 280 250 275 215 275 215 310 280 310 280 275 215 275 215 310 280 310 280
Turning Radius without brake (mm) To the right: 5.0 / To the left: 4.8
Turning Radius without brake (mm) To the right: 4.5 / To the left: 4.3
Tire A C A C A C A C B D B D B D B D B D B D B D B D
Front Rear
A: TY3215-1E 6-12-4PR 9.5-16-4PR
B: TY3245-1E 6.00-12-4PR 9.5-18-6PR
C: TY3215-2E 22X8.50-12-4PR 31X13.5-15-4PR
D: TY3245-2E 24X8.50-12-4PR 315/75D-15-4PR
Downloaded from www.Manualslib.com manuals search engine
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93
Model TM3215 TM3245 TM3265
Type F-VA F-VA F-VA
Tire Agri Turf Agri Turf Agri Turf
A Height Over ROPS (mm) 2010 1980 2010 1980 2010 1980
Turning Radius without brake (mm) To the right: 5.0 / To the left: 4.8
Turning Radius without brake (mm) To the right: 4.5 / To the left: 4.3
Tire A C A C A C
Front Rear
A: TY3215-1E 6-12-4PR 9.5-16-4PR
B: TY3245-1E 6.00-12-4PR 9.5-18-6PR
C: TY3215-2E 22X8.50-12-4PR 31X13.5-15-4PR
D: TY3245-2E 24X8.50-12-4PR 315/75D-15-4PR
SPECIFICATIONS
TM3215,3245,3265
NOTE: For certain lubrication, adjustments, etc., refer c. Lower the rear of the tractor.
to appropriate section of this manual. All nuts,
bolts, etc., on these tractors are in METRIC di- NOTE: Turf wheels will be installed with the valve to
mensions. the inside. Wider position will prevent interfer-
ence with check chains.
The tractor is shipped in an individual container. The
tractor will be partially disassembled to make the con- 8. Three-Point-Hitch-is partially assembled with the
tainer as compact as possible. Wheels, steering, top lift rods attached the lower links and the sway
linkage, and some attaching hardware will be removed. chain attached to the lower links.
Larger items will be fastened in the container and the re-
mainder of items will be shipped in sundry boxes also in a. Attach lower links to the tractor attaching points
the container. and secure them with lynch pins. The lower
To assemble and pre-deliver the tractor, proceed as fol- link with the adjustable lift rod goes on the right
lows: side. The lower links will flare outward at rear
when correctly installed.
CAUTION: Be observant of components
such as wheels that may be attached to, or b. Connect clevis-end of the check chains to the
held in position by container panels. axle brackets and secure them with a clevis pin
and cotter pin.
1. Remove the top and four sides from container.
The easiest way to do this is to cut the corner 9. Clutch Housing Plug -1/8” pipe plug (1) in Fig. 6-48
posts and uprights down near the base of the carte into the hole in the bottom of the clutch housing.
with a circular saw. Then cut out rear 2x4 and cut
tie straps. The top and sides of the crate can then
be removed from the tractor.
7. Rear Wheels-
94
NOTE: The engine will not start unless the gear shift
levers and rear / mid PTO selectors are in neu-
tral. (Mechanical Transmission)
The engine will not start unless the range gear
shift lever and PTO control switch is in neutral.
(Hydrostatic Transmission)
95
FACTORY RECOMENDED
NEW TRACTOR PRE-DELIVERY INSPECTION CHECK LIST
ISEKI
THIS PRE-DELIVERY INSPECTION CHECK LIST IS PROVIDED TO IDENTIFY THE CHECKED AND NECESSARY
ADJUST BY THE DEALER PRIOR TO DELIVERY OF THIS MACHINE.
ENGINE
CHASSIS
96
FACTORY RECOMENDED
NEW TRACTOR PRE-DELIVERY INSPECTION CHECK LIST
ISEKI
THIS PRE-DELIVERY INSPECTION CHECK LIST IS PROVIDED TO IDENTIFY THE CHECKED AND NECESSARY
ADJUST BY THE DEALER PRIOR TO DELIVERY OF THIS MACHINE.
ENGINE
CHASSIS
97
98
Flasher
Winker RR
Key stop sol
Timer
Glow Suction
Winker RR monitor
Key stop (N / O) Retainer Hazard SW
40A Slow blow
Winker R trailer (7PIN/R)
Winker LF
Alternator 12V 40A
Winker L monitor
3.4W (Charge)
Winker L trailer (7PIN/L)
Start safety SW
Low beam
Vacant
Main source
Alternator
Start safety (N / O)
High beam
CAB source
Fuel pump
Brake L
20A lamp
30A Resistance load
20A lamp
99
Flasher
Winker RR
Key stop sol
Timer
Suction Winker RR monitor
Glow Key stop (N / O) Retainer Hazard SW
40A Slow blow
Winker R trailer (7PIN/R)
Winker LF
Alternator 12V 40A
Winker L monitor
3.4W (Charge)
Winker L trailer (7PIN/L)
Fuel gauge
Horn
Engine oil P
Water temperature gauge
Tail R
3.4W (Oil P) Main Fuse BOX
CAB source
Tail L
Spare source
70W
Position R
Auxiliary source BATT Winker, Hazard
Light, Horn ACC, Meter panel
Head light Auxiliary source ACC Position L
Parking SW Parking monitor Brake lamp PTO, Pump
Key stop relay Glow monitor
Meter panel
4WD monitor : 3.4W
Slow Blow Number lamp
Short circuit when shipping
E4 (For CA•CB) Trailer tail lamp L
Timer relay
Trailer tail lamp R
CAB source
Seat SW
Main source
Alternator
High beam
PTO monitor (3.4W)
High beam monitor
PTO proportion SOL High beam Head light
CAB source
Fuel pump
Brake L
20A lamp
30A Resistance load
20A lamp
101
Wiring diagram E6
Flasher
Winker RR
Key stop sol
Timer
Suction Winker RR monitor
Key stop (N / O) Retainer Hazard SW
40A Slow blow
Winker R trailer (7PIN/R)
Winker LF
Alternator 12V 40A
Winker L monitor
3.4W (Charge)
Winker L trailer (7PIN/L)
Start safety SW
Low beam
Vacant
Main source
Alternator
High beam
PTO monitor (3.4W)
High beam monitor
CAB source
Fuel pump
Brake L
20A lamp
30A Resistance load
20A lamp
103
OM-TM3215/-EN-10
0912-01-XXX
Printed in Japan