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  • Workshop Syllabus

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    VINOD J
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    Unit I discusses safety precautions when working in a workshop, including proper handling of electricity, gases, oils, and chemicals. It also covers fire safety, types of fires, and appropriate extinguishing methods. Unit II describes common hand tools like hammers, screwdrivers, and wrenches. It also lists common power tools and covers tool lubrication, maintenance, calibration, and proper use. Unit III focuses on precision instruments for measurement and inspection, including micrometers, vernier calipers, gauges, and dial indicators, explaining their purposes, usages, and calibration.

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    Unit I discusses safety precautions when working in a workshop, including proper handling of electricity, gases, oils, and chemicals. It also covers fire safety, types of fires, and appropriate extinguishing methods. Unit II describes common hand tools like hammers, screwdrivers, and wrenches. It also lists common power tools and covers tool lubrication, maintenance, calibration, and proper use. Unit III focuses on precision instruments for measurement and inspection, including micrometers, vernier calipers, gauges, and dial indicators, explaining their purposes, usages, and calibration.

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    13 views1 page

    Workshop Syllabus

    Uploaded by

    VINOD J
    Unit I discusses safety precautions when working in a workshop, including proper handling of electricity, gases, oils, and chemicals. It also covers fire safety, types of fires, and appropriate extinguishing methods. Unit II describes common hand tools like hammers, screwdrivers, and wrenches. It also lists common power tools and covers tool lubrication, maintenance, calibration, and proper use. Unit III focuses on precision instruments for measurement and inspection, including micrometers, vernier calipers, gauges, and dial indicators, explaining their purposes, usages, and calibration.

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    of 1

    Subject Code 11814

    ALLIED COURSE – II –WORKSHOP PRACTICES

    UNIT I – SAFETY PRECAUTIONS


    Workshop location, Arrangement of tools, Aspects of safe working practices including precautions to take
    when working with electricity, gases especially oxygen oil and Chemicals. Also, instruction in the remedial
    action to be taken in the event of fire or another accident with one or more of these hazards including
    knowledge on extinguishing agents, Fire, types of Fires-Solid, Liquid, Electrical, Metal, Extinguishers for
    each.
    UNIT II – TOOLS
    Common hand tools types; Hammer, Screw Driver, Pliers, Punches, Wrenches, Files, Taps and Dies.
    Common power tools types; Lubrication equipment and methods- operation, function and use of electrical
    general test equipment – care of tools, control of tools use of workshop materials; Dimensions, allowances
    and tolerance, Standards of workmanship; Calibration of tools and equipment, calibration standards.

    UNIT III – PRECISION INSTRUMENTS


    Construction, Operation and use of precision instruments – Micrometers of various types, Internal
    micrometer, External micrometers, Depth micrometers, Tube micrometers – Purpose usage and calibration
    and error correction, Vernier calipers – purpose, usage and calibration, Vernier bevel protractor, Dial gauge,
    Optical flat, Slip gauge – usage. Combination sets, calipers inside caliper, outside caliper, Dial Test
    Indicator, Screw pitch gauge

    UNIT IV – FITS AND CLEARANCE


    Definition of clearance, Tolerance, Allowance, Limit and bow. Types of drills, bolts and their construction.
    Drill sizes for bolt holes. Classes of fits, common system of fits and clearances. Loose fit, free fit, medium
    fit, close fit. Class I A and Class I B threads, Class 2 A and Class 2 B threads, Class 3 A and Class 3 B
    threads. Checking the thread size, ring thread gauge, plug thread guage, go and not go gauge. Fits and
    allowance, interference, transition, clearance, standard methods for checking shafts, bearings and other parts.
    Fits and clearance for aircraft engine, limit, bow twist and wear

    UNIT V – PRODUCTION MACHINES

    Description, function, operation of Lathe parts, Types of Lathe, Feed and Thread Cutting mechanism Types
    of welding; Gas welding process - arc welding process, Brazing, Soldering and Bronze welding Types of
    Milling Machines, Types of gears ( application of all machine).

    TEXT BOOKS:

    1. Shop Theory by James Anderson Earl E. Tata McGraw Hill, 6th edition
    2. Airframe & Power plant Mechanics (General Handbook EA-AC 65-9A) – by Federal Aviation
    Administration; Shroff publishers, Edition 2012
    3. Workshop Technology by Hazra Chodhary (Volume I and II).

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