Water Source Installation Manual LTP0101 Rev 2.1f

®
AquaCal
Installation Manual
Important
Read this document before operating / installing this product
For additional product manuals and operation / installation procedures, please visit www.AquaCal.com
LTP0101 REV 2.1f

Table of Contents
Contacting AquaCal AutoPilot, Inc. 1
Safety Instructions 1
1 - Installation 3
1.1 Positioning Equipment 3
1.2 Clearances 4
1.3 Dimensions 4
1.4 Dimensions 5
1.5 Plumbing 6
1.5.a Plumbing Requirements 6
1.5.b Plumbing Diagrams (Water Source) 7
1.5.c Plumbing Diagrams (SunPower) 10
1.5.d Water Connections to Heat Pump 11
1.5.e In-Line Chlorine Feeders 13
1.5.f Water Flow Rates 13
1.5.g Adjusting Water Flow Using ΔT (Delta-T) 15
1.5.h Maintaining Ability to Winterize 16
1.5.i Adjusting Water Pressure Switch 16
1.6 Electrical 17
1.6.a Electrical Requirements 17
1.6.b Incoming Power Access Holes 20
1.6.c Access Panels 21
1.6.d Verifying Transformer Setting 21
1.6.e Three-Phase Adjustment 22
1.6.f Schematic Location 22
1.6.g Connecting an External Controller 23
1.6.h Programming for an External Controller 24
1.7 Service Level Programming 26
1.7.a Service Level Factory Defaults 27
1.7.b Enter Service Level Programming 28
1.8 Cleaning Equipment After Installation 29
2 - Troubleshooting 31
2.1 Fault Codes 31
2.2 Issues and Resolutions 33
3 - Appendix 36
3.1 Identifying Model Specifications 36
3.2 Weights 37
3.3 Heating Recommendations 37
3.4 Cooling Recommendations 37
3.5 Available Accessories 38
3.6 ICM Digital 3-Phase Monitor 40
3.7 Schematics 42
Schematic LTM0196 43
i
Contacting AquaCal AutoPilot, Inc.
For further assistance, please contact the distributor or installer of this product.
®
If unavailable, please contact AquaCal for a partner in your area. To better assist you, please have the heat
pump model and serial number available.
l See "Identifying Model Specifications" on page 36.
Product Information:
Website www.AquaCal.com
Phone (1) 727-823-5642
Hours 8-5 pm, Eastern M-F
Service Information:
Website www.AquaCal.com/request-heat-pump-service/
SAFETY INSTRUCTIONS
l For personal safety, and to avoid damage to equipment, follow all safety instructions displayed on the equipment
and within this manual. Repair and service of heat pump must be performed by an authorized service center.
l Warranties may be voided if the equipment has been improperly installed, maintained or serviced.
l If service is deemed necessary, please see "Contacting AquaCal AutoPilot, Inc." on page 1.
SAFETY SIGNALS
Throughout this document, safety signals have been placed where particular attention is
required.
DANGER Failure to heed the following will result in injury or death.
WARNING Failure to heed the following may result in injury or death.
NOTICE Failure to heed the following may result in damage to equipment.
When installing and using your heat pump basic safety precautions must always be followed, including the
following:
Failure to heed the following will result in injury or death.
DANGER
l The heat pump utilizes high voltage. Use caution when servicing.
Page - 1
Failure to heed the following may result in injury or death.
WARNING
l Installation and repairs must be performed by a qualified technician.
l The heat pump contains refrigerant under pressure. Repairs to the refrigerant circuit must not be attempted by
untrained and / or unqualified individuals. Service must be performed only by qualified HVAC technicians. Recover
refrigerant before opening the system.
l Improper water chemistry can present a serious health hazard. To avoid possible hazards, maintain pool / spa water
per standards as detailed in the product's operation manual.
l Prolonged immersion in water warmer than normal body temperature may cause a condition known as
Hyperthermia. The symptoms of Hyperthermia include unawareness of impending hazard, failure to perceive heat,
failure to recognize the need to exit the spa, and unconsciousness. The use of alcohol, drugs, or medication can
greatly increase the risk of fatal Hyperthermia. In addition, persons having an adverse medical history, or pregnant
women, should consult a physician before using a hot tub or spa. Children and the elderly should be supervised by
a responsible adult.
l Prolonged immersion in water colder than normal body temperature may cause a condition known as Hypothermia.
The symptoms of Hypothermia include shivering (although as hypothermia worsens, shivering stops), clumsiness
or lack of coordination, slurred speech or mumbling, confusion and poor decision-making, drowsiness or low
energy, lack of concern about personal welfare, progressive loss of consciousness, weak pulse and slow or shallow
breathing. In addition, persons having an adverse medical history, or pregnant women, should consult a physician
before immersing in a cold body of water. Children and the elderly should be supervised by a responsible adult.

l Maintain proper water chemistry in order to avoid damage to pump, filter, pool shell, etc.
l Water flow exceeding maximum flow rate requires a bypass. Damage due to excessive water flow will void
warranty.
SAVE THESE INSTRUCTIONS
Page - 2
1 - Installation
WARNING
l Installation of this equipment by anyone other than a qualified installer can result in a safety hazard.
l The information contained throughout the "Installation" section is intended for use by qualified installation
technicians familiar with the swimming Pool / Spa safety standards.
l Failure to protect equipment against corrosive conditions will adversely affect the life of the equipment and will
void equipment warranty.
1.1 Positioning Equipment

Controlling Irrigation and Rainwater Runoff
l Irrigation water may damage heat pump components. Direct irrigation water away from the heat pump.
l The heat pump will withstand normal rainfall. Do not allow a roof slope to direct rainwater onto the heat pump.
Have a gutter installed on the roof edge to direct this water away from the heat pump. Or install the heat pump in
another location.
Mounting Pad Requirements

l The heat pump's base must be installed on a flat and level surface that completely supports the entire base .
l Build the heat pump pad out of concrete or other code-approved material.
l Confirm the pad can support the weight of the heat pump. See "Weights" on page 37.
l Elevate the pad enough to allow for drainage.
l Make sure the pad is flat and level.
l Have the pad extend at least 6 inches from the heat pump base in all directions.
l Do not install the heat pump on soil or grass.
l Do not allow the heat pump base to touch the building's foundation.
l Do not place the heat pump directly on a concrete floor. This can case noise to be transmitted to an occupied
space. If necessary install vibration dampers between the heat pump base and floor.
l Equipment pad must meet all requirements of authorities having code-related jurisdiction.
Anchoring to Pad
l Follow all applicable local, state, and national requirements regarding wind load anchoring.
l The shipping brackets used to secure the heat pump to the pallet are approved mounting (hurricane) brackets.
They should be used to anchor the heat pump to the pad.
l If needed, contact AquaCal® to obtain anchoring kit information. Please have the heat pump model number and
serial number when requesting support. See "Identifying Model Specifications" on page 36.
Page - 3
1.2 Clearances
l Locate the heat pump at least 24 inches away from the wall. And provide a minimum 24 inches between heat
pumps. This will allow for rear plumbing access and electrical connections.
l Do not stack heat pumps on top of each other. Use approved racks when stacking equipment.
l Only rack equipment two units high.
l Equipment rack must meet all requirements of authorities having code-related jurisdiction.
l Avoid storing chemical containers near the heat pump. The chemicals can cause equipment damage.
l Avoid placing objects near or on top of the heat pump. This includes shrubbery and lawn furniture. These objects
will hinder maintenance access.
Water Source (Top View) Water Source (Side View)
1.3 Dimensions
Page - 4
1.4 Dimensions
(Water Source WS03, WS05)
(Water Source WS10)
Page - 5
(SunPower SP05)
1.5 Plumbing
1.5.a Plumbing Requirements
l Do not use glue on the threaded portion of the equipment’s unions. A glued-in-place union will prevent the
equipment from being properly winterized.
l The heat pump must receive water flow within the specified minimum ranges under worst-case conditions such as a
fouled water filter.
l Failure to provide clean filtered water to the heat pump can void product warranty.
l Water flow exceeding maximum flow rates will negatively affect the total pool filtration performance and may
damage the heat pump. This will not be covered under equipment warranty. See "Water Flow Rates" on page 13.
l Temperature ports with PVC tees and a test thermometer are also provided in selected models. These ports must be
installed between the unions and the bypass valves. The preferred location of the port is 6" from the heat pump
union. See "Adjusting Water Flow Using ΔT (Delta-T)" on page 15.
l Using open saltwater applications as the heat pumps source water is not recommended.
l Saltwater can promote the growth of crustaceans, which can clog a heat pump’s heat exchanger. These types of
applications are highly problematic and require additional maintenance.
l If a saltwater source is unavoidable, install an external plate heat exchanger to protect the heat pump from
fouling. Please note – Saltwater wells do not require an external plate heat exchanger.
l A safety enhancing "Over Temperature Alarm" kit is strongly recommended for all spa applications. See "Over
Temperature Alarm Kit" on page 39.
Page - 6
1.5.b Plumbing Diagrams (Water Source)
Plumbing diagrams are provided in this section as a planning guide to the sequence of equipment, valves, and
fittings.
l The basic plumbing configurations for typical installations are shown.
l If the installation does not closely follow any of the supplied plumbing diagrams, AquaCal® Technical Support is
available for installation advice and guidance.
l Confirm water provided to heat pump is clean and filtered.
It's important to use contractors familiar with geothermal applications when installing a
Water Source heat pump.
Single Water Source Heat Pump Configuration (Standard Pressures)
Multiple Water Source Heat Pump Configuration (Standard Pressures)
Page - 7
Single Water Source Heat Pump Configuration (High-Pressure)
Multiple Water Source Heat Pump Configuration (High-Pressure)
Page - 8
Water Source Heat Pump with Support Equipment
Water Source Heat Pump (Reverse Return Detail)
Page - 9
1.5.c Plumbing Diagrams (SunPower)
Plumbing diagrams are provided in this section as a planning guide to the sequence of equipment, valves, and
fittings.
l The basic plumbing configurations for typical installations are shown.
l If the installation does not closely follow any of the supplied plumbing diagrams, AquaCal® Technical Support is
available for installation advice and guidance.
l Confirm water provided to heat pump is clean and filtered.
Typical SunPower Installation

Dedicated Spa Heater using Pool as the Heat Source.
PLEASE NOTE -
The SunPower is designed to provide heating for a spa. Not a pool.
Page - 10
SunPower Heat Pump Configuration
1.5.d Water Connections to Heat Pump

l Heat Pump union sizes are specified on diagrams.
l Connections to site plumbing are made via PVC solvent cement to the female slip socket of the plumbing unions.
l High-pressure units use joint compound on threaded copper connections.
l Plumbing unions are available from AquaCal®.

l Do not use glue on the threaded portion of the equipment’s unions. A glued-in-place union will prevent the
equipment from being properly winterized.
Water Source WS10 (Titanium or Cupronickel Exchanger)
Page - 11
Water Source WS03 and WS05 (Titanium Exchanger Only)
Water Source WS03 and WS05 (Titanium / Cupronickel Exchanger Combination)
SunPower SP05 (Titanium Exchanger Only)
Page - 12
SunPower SP05 (Titanium / Cupronickel Exchanger Combination)
1.5.e In-Line Chlorine Feeders

Place in-line chlorinators downstream from the heat pump and as low in elevation as possible.
l If an erosion type feeder is used, it is recommended that a Hartford Loop be installed to protect internal heat
pump components.
l A Hartford Loop is not necessary with a Salt Chlorine Generator.
Heat Pump with Hartford Loop
1.5.f Water Flow Rates

Maintain water flow rates as indicated. Please note, these specifications relate to the heat pump only. Code-
specified whole system turnover rates must be satisfied.
l Water flow exceeding maximum flow rates will negatively affect the total pool filtration performance and may
damage the heat pump. This will not be covered under equipment warranty.
Page - 13
Water Source
HEAT EXCHANGER FLOW RATES

MODEL SOURCE
TYPE MINIMUM MAXIMUM
®
Titanium ThermoLink 20 GPM 70 GPM
Source-Side
Cupronickel 10 GPM 14 GPM
WS03 ®
Pool / Spa
Cupronickel N/A N/A
®
Source-Side
WS05 ®
Pool / Spa
Cupronickel N/A N/A
®
Source-Side
WS10 ®
Pool / Spa
Cupronickel N/A N/A
SunPower
HEAT EXCHANGER FLOW RATES

MODEL SOURCE
TYPE MINIMUM MAXIMUM
®
Source-Side Titanium ThermoLink 20 GPM 70 GPM
SP05 ®
Spa Side Titanium ThermoLink 30 GPM 70 GPM
PLEASE NOTE -
If minimum flow rates are not met, heat pump performance is reduced and performance will
suffer. Internal safety devices may deactivate the heat pump with the following errors:
l HP and HP5
l or (if equipped) error codes of LP and LP5
l Operate water filtration devices per manufacturer's specifications. Dirty filters can cause a reduction of water flow
to the heat pump. An increase of 7-10 psi higher than the clean filter pressure typically reduces flow rates. This
requires the filter to be cleaned or back-washed.
l Keep baskets free of debris. A large quantity of debris in the pump and skimmer baskets can reduce water flow.
l Check for improper valve settings. A partially closed valve after the filter, or a full-open bypass around the heat
pump, will cause insufficient water flow through the heat pump.
l The maximum static pressure (or operating pressure) is 50 pounds-per-square-inch (PSI) unless a special "high-
pressure" unit has been ordered. These specifications relate to the heat pump only.
l Code-specified whole system turnover rates must be satisfied.
Page - 14
1.5.g Adjusting Water Flow Using ΔT (Delta-T)
The Delta-T is the temperature difference between the water temperatures entering and leaving the heat pump.
The equipment can be fine-tuned for maximum performance by balancing water flow rates to maintain an
ideal ∆T.
l Installed temperature ports are required to perform the following procedures.
l These ports are typically located on the pool in and pool out water lines approximately six inches away from the
heat pump.
l The adjustment procedure must be completed with the unit in heating mode .
PLEASE NOTE -
l The installation of temperature ports are required for all Water Source and SunPower heat
pumps on both inlet and outlet piping.
n See "Temperature Port Kit (# STK0096)" on page 39.
1. Adjust thermostat to its lowest setting with unit in heating Temperature Port
mode. (Shown with Probe)
2. Deactivate the water filtration pump.
3. Confirm that the filters leading to the heat pump are clean.
4. Adjust the valves controlling water headed towards the heat
pump to the half open position.
5. Adjust the valves controlling water leading away from the
heat pump to a fully open position.
6. Activate the pool water filtration pump.
7. Slowly raise the thermostat temperature until the heat pump
activates.
l The source-water filtration pump will cycle on first.
l After a four-minute delay, the heat pump's compressor
will start.
8. With the heat pump running, confirm the source-side water filtration pump is operating properly with adequate
flow and no short cycling.
9. Wait for water temperatures to stabilize (approximately 5 minutes).
10. Adjust valves in the following order using the temperature chart provided:
a. Adjust the source-side valve on the heat pump outlet until the correct temperature differential is achieved.
b. Adjust the pool-side valve that controls water exiting the heat pump. Match the temperature measured with a
temperature probe to the chart.
c. Wait for water temperatures to stabilize. Then check source-side temperature again. Re-adjust the valve as
needed.
d. Wait for water temperatures to stabilize. Then check pool-side temperature again. Re-adjust the valve as
needed.
11. Mark valves at these positions for future reference.
Page - 15
HEAT EXCHANGER
MODEL POOL-SIDE SOURCE-SIDE
TYPE
Titanium pool-side and WS03 2° to 4° F 1° to 5° F
source-side exchangers
WS05 3° to 6° F 2° to 8° F
WS10 6° to 14° F 5° to 12° F
Titanium pool-side WS03 1° to 3° F 6° to 8° F
exchanger and
WS05 2° to 6° F 7° to 13° F
cupronickel source-side
exchanger WS10 6° to 14° F 6° to 11° F
Table 1 - Temperature Chart
HEAT EXCHANGER
MODEL SPA-SIDE SOURCE-SIDE
TYPE
®
Titanium ThermoLink SP05 3° to 6° F 2° to 8° F
Table 2 - Temperature Chart (Sun Power)
PLEASE NOTE -
l Temperature differences are based on pool and source water water temperatures of 69° to 75°
F.
l For water temperatures outside this range, contact AquaCal®. See "Contacting
AquaCal AutoPilot, Inc." on page 1.
1.5.h Maintaining Ability to Winterize

Do not glue the threaded portion of the unions. The unions are used to decouple the heat pump from the
plumbing system during hard freeze conditions.

l Do not use glue on the threaded portion of the equipment’s unions. A glued-in-place union will prevent the heat
pump from being properly winterized.
1.5.i Adjusting Water Pressure Switch
Adjust water pressure switch when heat pump attempts to operate without water flow.
Before attempting any adjustments confirm the following :
l The filter is clean.
l Filter pump is operating.
l The valves are set to direct the appropriate amount of water through the
heat pump. See "Water Flow Rates" on page 13.
l FLO is displayed (or displays intermittently).
Page - 16
WARNING
l Water Pressure Switch adjustment procedure to be performed by experienced service personnel only; procedure
must not be attempted by individuals lacking adequate electrical and mechanical experience.
l If the heat pump continues to operate after a water pressure switch adjustment, deactivate equipment and perform
additional troubleshooting.
1. Remove heat pump access panel.
2. Locate the water pressure switch. It will be outside and along
the bottom edge of the electrical enclosure. Exact location
varies by model.
3. Activate filter pump.
4. Apply power to heat pump.
5. Slowly rotate the adjustment wheel on the switch. Keep
turning the wheel until the heat pump indicates it is receiving
water. The display will no longer display the FLO code.
6. Deactivate filter pump. If correctly adjusted, the heat pump
will deactivate and the display will show the FLO code.
7. Re-install heat pump access panel.
8. If the heat pump continues to operate without water flow, the installation of a grid flow switch may be required.
l This can become necessary if the heat pump is installed below the elevation of the body of water to be heated
or cooled. The standing pressure from the water can cause the water pressure switch to activate when the
circulation pump is off. Therefor a water flow switch must be used in place of a water pressure switch to
determine if incoming water is being sent to the heat pump. See "Grid Flow Switch (# 0040S)" on page 38.
9. If heat pump continues to operate without water flow, contact AquaCal®.
1.6 Electrical
1.6.a Electrical Requirements
WARNING
l The information contained in this section is intended for use by qualified electricians familiar with electrical
service-industry safety standards and methods.
l Locate the equipment disconnect as near to the heat pump as possible. Always satisfy applicable codes and
standards.
l Never mount power-disconnects directly to the heat pump.
l In sizing power wiring, be especially aware of up-sizing requirements necessary due to wiring distances. Always
satisfy applicable codes and standards.
l AquaCal® heat pumps are designed to use copper conductors, only. Do not use aluminum wire.
l Multiple heat pumps installed at the same site may benefit from automatic sequencing controllers (ASC) to avoid
excessive power drops at start-up. See "Available Accessories" on page 38.
Page - 17
Electrical Standards
Standards Title
NFPA 70 The electrical installation must conform to the current
version of the NEC, and all applicable local and state
codes
NFPA 70 Article 440 Standard for Safety for Electric Spas, Equipment
Assemblies, and Associated Equipment
NFPA 70 Article 680 Standard for Safety for Swimming Pool Pumps, Filters,
and Chlorinators
IEC 60335-1-2001 Household and similar electrical appliances - Safety -
General Requirements
IEC 60335-2-40 2006 Household and similar electrical appliances - Safety –
Particular requirements for electrical heat pumps, air-
conditioners, and dehumidifiers
UL1995 & CSA C22.2
Heating and cooling equipment
236-05
Table 3 - Standards
Grounding and Bonding

Follow local code requirements for properly grounding and bonding heat pump equipment.
l A bonding lug has been provided on the lower left hand corner of the plumbing access panel.
Surge Suppression
The use of approved commercial surge protectors is strongly recommended.
Sizing the Electrical Service
Refer to equipment data plate for specific information required to size electrical service and over-current
protection of heat pump. Sizing is based on data plate information, wire size, wiring devices, and over-current
protection per applicable local codes and standards. See "Identifying Model Specifications" on page 36.
Page - 18
Minimum and Maximum Operating Voltage
The heat pump must operate within specified voltages.
l Operating equipment under higher or lower voltage conditions may result in damage to your compressor, motors or
other electrical components. This damage will not be covered by product warranty.
1. Measure site voltage. The site voltage MUST be measured under “FULL LOAD” conditions. Activate all
equipment using the same electrical panel as the heat pump.
2. If measured site voltage is outside listed ranges, immediately deactivate equipment until site conditions have been
corrected. If unsure of heat pump equipment rating, please see "Identifying Model Specifications" on page 36.
Minimum Maximum
Equipment Rating
Site Voltage Site Voltage
A Voltage
(208 to 230 Volts) 200 Volts 253 Volts
Single Phase 60 hertz
B Voltage
Three Phase 60 hertz
D Voltage
G Voltage
(460 Volts) 437 Volts 483 Volts
H Voltage
Single Phase 50 hertz
PLEASE NOTE
ICM Digital Standard
Three-Phase Three-Phase
The WS10 Water Source heat pump comes with an ICM Monitor Monitor
phase-rotation monitor. All other three-phase models use
the standard phase-rotation monitor. These monitors are
located inside the electrical panel.
The device protects the heat pump by preventing
operation during abnormal voltage conditions.
l If the unit fails to operate, a qualified technician
should check the phase rotation monitor for faults
preventing operation. Complete instructions for the
ICM phase monitor are in the appendix. See "ICM Digital 3-Phase Monitor" on page
40.
Page - 19
1.6.b Incoming Power Access Holes
Water Source WS03, WS05 SunPower SP050
Water Source WS10
Page - 20
1.6.c Access Panels
(SunPower) (Water Source)
1.6.d Verifying Transformer Setting

Transformer voltage must be confirmed and set correctly depending on the measured voltage found on the
site. Incorrect settings may cause heat pump damage. The following procedure will allow the installer to set
the heat pump's transformer for the appropriate site voltage.
WARNING
l The information contained in this section is intended for use by qualified technicians, familiar with electrical
1. Turn heat pump on by adjusting the thermostat to call for heating or cooling. Example of heat pump
If more than one heat pump is on site, turn them all on. Allow time for all transformer
heat pump compressors to activate. (Varies between models)
2. Measure the running site voltage.
3. Confirm transformer tap is set for the measured site voltage. If more than one
voltage tap is shown, select the voltage nearest to the running site voltage.
PLEASE NOTE -
l If more than one voltage is shown on the equipment’s data plate, the factory default setting is
usually the higher voltage on the transformer.
l As an example, a "208/230" voltage will be set to "240" from the factory.
Page - 21
1.6.e Three-Phase Adjustment
WARNING
l The information contained in this section is intended for use by qualified technicians, familiar with electrical

l Setting a voltage other than what is listed on the heat pump’s data plate can damage equipment and is not covered
under warranty.
If a three-phase unit fails to operate at start up, the orientation of the line voltage "field" wiring may need to be
adjusted.
l Three-phase models are equipped with a Three-Phase Monitor or the ICM Digital Three-Phase Monitor.
l Units equipped with the ICM Digital Three-Phase Monitor will display a "Back Phase Rev" fault code on the
phase monitor display.
l There is no display on the standard three-phase monitor.
l The phase monitor is located inside the electrical panel.
1. Deactivate power to the unit. Confirm that power is off to all three legs Standard ICM Digital
using an electrical test meter set for the correct voltage. Three-Phase Three-Phase
2. Switch position of the incoming power wires at each leg as follows, re- Monitor Monitor
connect power, and attempt to restart the unit. If the unit fails to start,
disconnect power. Verify off and proceed to next leg.
l Switch incoming power wires at L1 and L2 on the line side to the
contactor.
contactor.
contactor.
3. When heat pump starts, disconnect power and verify off. Then confirm all line voltage
connections are securely tightened. Reconnect power.
l If heat pump does not start, contact AquaCal® for further assistance. See "Contacting AquaCal AutoPilot,
Inc." on page 1.
1.6.f Schematic Location

Schematics are located on the inside of the electrical panel.
Some schematics have been provided in the appendix of this manual. See "Schematics" on page 42.
Page - 22
1.6.g Connecting an External Controller
®
To support a direct connection to an external controller, AquaCal heat pumps are equipped with optional
terminal blocks. These terminals are on the microprocessor located on the low-voltage side of the electrical
enclosure.
WARNING
l This section is only for qualified installers who are familiar with swimming pool and spa safety standards.
l The installer must be familiar with service industry techniques.
l Deactivate power while routing wiring to control board.

l The wire size connecting the controller must be 16-gauge, 2-conductor or larger, low-voltage wire.
l Use direct connection (dry contact) provided on the microprocessor for external controllers.
Please confirm the type of external controller to be installed Dry Contact Connection Points to the
and follow the appropriate instructions. Microprocessor
l A two-wire controller (with an internal thermostat). The
user can set and adjust the temperature at the controller's
screen.
l A three-wire controller (with an "OFF" position). The
user adjusts the temperature at the heat pump. The user
can select pool or spa mode or turn off the heat pump using
the controller.
l A three-wire controller (without an "OFF" position).
The user adjusts the temperature at the heat pump. The
user can select pool or spa mode, but must turn off the heat
pump at the heat pump display panel.
Two-wire controller (with internal thermostat):

1. Deactivate power to heat pump.
2. Remove heat pump electrical access panel.
3. Route the control wiring to the low voltage side of the electrical enclosure. Follow all National Electric Codes
(NEC) unless State or Local guidelines supersede.
4. Connect the controller wires to the microprocessor as follows:
l Connect one wire to “Y”.
l Connect other wire to “Z”.
l The polarity of the wire is not important.
5. Reattach heat pump access panel.
7. Program heat pump for a two-wire controller. See "Using JAO interface" on page 24.
Page - 23
Three-wire controller (with "OFF" position):
l Connect "Low" or "Pool" wire to "X".
l Connect "High" or "Spa" wire to "Z".
l Connect "Common" wire to "Y".
7. Program heat pump for a three-wire controller. See "Using JAO interface" on page 24.
Three-wire controller (without an "OFF" position):

l Connect "Common" wire to one terminal of "FS2".
l Connect "Spa" to other terminal of "FS2".
l The third wire is not used.
7. Program heat pump for an external controller. See "Using FS2 interface" on page 25.
1.6.h Programming for an External Controller

Configure heat pump for external control.
Using JAO interface
Press "Up" and Press "Pool / Spa" Press "Up" or Press "Pool / Spa"
"Down" buttons button until LOC is "Down" to pass button once.
simultaneously until displayed. code. Default is
CF1 appears. "17".
Page - 24
Press the "Pool / Press "Up" or
Spa" button until "Down" button.
JAO is displayed. l "0" - none
l "2" - two-wire
l "3" - three-wire
Using FS2 interface
CF1 appears. "17".
Press the "Pool / Press "Up" or

Spa" button until "Down" button.
FS2 is displayed. l "0" - none
l "1" - External
Page - 25
1.7 Service Level Programming

l Service Level Programming must only be attempted by authorized personnel.
l Unauthorized adjustments in the Service Menu (beyond the LOC menu) may void the heat pump's warranty.
l Resetting the microprocessor to access a locked keypad will reset all settings to factory default including any
installer-entered configuration. Re-programming all custom site condition settings will be required when using this
reset.
l For further assistance, please see "Contacting AquaCal AutoPilot, Inc." on page 1.
PLEASE NOTE -
Before changing multiple program options, it is recommended that the user lock option be
disabled.
The lockout option can be re-enabled after all changes are completed.
Page - 26
1.7.a Service Level Factory Defaults
Certain programming options have been preset at the factory. These options can be overwritten for certain site-
specific conditions.
Table 4 - Default Program Parameters Chart
Default
Code Description Range
Value
Call-Flex
CFO 0 Set to off at the factory.
Options
Pool Dead-
dbP Band 1° Set at factory. Do not adjust.
Differential
Spa Dead-
db5 Band 1° Set at factory. Do not adjust.
Differential
Compressor
DEL 1 (4 minutes) Set to on (at 4 minutes) at the factory. Do not adjust.
Time Delay
Defrost Factory
dSC Set at factory. Do not adjust.
Sensor Calibrated
Defrost Factory
dFd Set at factory. Do not adjust.
Delay Calibrated
Flow
Switch /
Automatic 0 = "No Switch"
FS2 0
Thermostat 1 = "Enable Switch"
Switching
Option
0 = "No Controller"
External
JAO 0 2 = "Two Wire Controller"
Controller
3 = "Three Wire Controller"
Service
LOC Level Entry 50 00 - 99
Point
Water Factory
tSC Set at factory. Do not adjust.
Sensor Calibrated
Page - 27
1.7.b Enter Service Level Programming
CF1 appears. "17".
Programming for a Relay Switch

Configure heat pump for a relay or flow switch. This can provide automatic pool/ spa thermostat switching.
CF1 appears. "17".
Press the "Pool / Press the "Up" or

Spa" button until "Down"
FS2 is displayed. l "0" - not active
l "1" - enable
PLEASE NOTE -
Once the FS2 feature has been activated the "POOL / SPA" button will no longer function.
The relay or flow switch is used to change between the pool and spa temperature settings.
Page - 28
Reset to Factory Defaults Settings
l Using this option will reset ALL settings to their factory defaults including external controller settings
and sensor calibrations. DO NOT perform this operation if unsure of site specific settings or how to
reset them on the heat pump.
l If a qualified technician is unavailable, please see "Contacting AquaCal AutoPilot, Inc." on page 1.
1. Simultaneously Press "Pool / Spa" button and "Up" button

until the display shows 888.
2. Release buttons. Reset is complete.
1.8 Cleaning Equipment After Installation

Installer - If you need to clean equipment after installation, please use the following guidelines.
WARNING
l Possible electric shock hazard - Deactivate power to all electrical devices on the pad when washing heat pump. Do
not restore electrical power until equipment is completely dry.
l Do not use a pressure cleaner to wash heat pump. Damage to heat pump components may result. If using a hose-end
spray nozzle adjust spray pattern to low strength only.
l Do not spray water directly into the interior of the heat pump; damage to components may result.
l Do not use chemicals on the display panel.
Page - 29
Cleaning
1. Wash outside cabinet using a low-pressure water hose.
2. While the heat pump is still wet, use an approved cleaning agent to clean the exterior of the heat pump. Do not
use chemicals on the display panel.
3. Use a detergent-dampened cloth to wipe the heat pump's exterior cabinet.
4. Flush all exterior with fresh water using a low-pressure water hose.
5. Dry the exterior cabinet using a soft cloth.
APPROVED CLEANING AGENTS•

®
Fantastic
®
Formula 409
®
Cascade
All Power Plain Detergent (3% Solution)
Table 5 - Cleaning Agents
• The trademarks used in approved cleaning agents are property of their owners and are not related to
®
AquaCal .
Polishing
1. Polish the heat pump's cabinet panels using an approved polishing agent and following the manufacturer’s
instructions. Do not use chemicals on the display panel.
2. Rinse the heat pump panels with fresh water, wipe, and buff panels using a dry soft cloth.
3. Allow heat pump interior and surrounding equipment to "air-dry" for several hours prior to restoring electrical
power.
APPROVED POLISHING AGENTS•

®
Simoniz Wax
®
Glo-Coat
®
Armor All Protectant
Table 6 - Polishing Agents
• The trademarks used in approved polishing agents are property of their owners and are not related to
®
AquaCal .
Page - 30
2 - Troubleshooting
2.1 Fault Codes

A fault code indicates a specific issue or condition that will require action before the equipment can resume
operating.
Please perform the following troubleshooting.
If the issue reoccurs, please see "Contacting AquaCal AutoPilot, Inc." on page 1.

WARNING
l Repairs must not be attempted by untrained or unqualified individuals.
l The heat pump contains refrigerant under high pressure. Repairs to the refrigerant circuit must not be attempted by
untrained or unqualified individuals. Service must be performed only by qualified HVAC technicians. Recover

l Service by unauthorized personnel will void the heat pump warranty.
FLO Indicator
ISSUE
Low or no water detected.
RESOLUTION
1. Confirm the filter pump is on.
2. If a multiple-speed filter pump is being used, run at a higher speed to determine if the error persists. Do not
exceed maximum flow rate for your model.
3. Confirm water is not being diverted away from the heat pump.
l See "Water Flow Rates" on page 13.
l See "Adjusting Water Flow Using ΔT (Delta-T)" on page 15.
CEr Indicator
ISSUE
This can indicate a loose or damaged communication cable.
RESOLUTION
A qualified technician should check the cable from control board to display assembly for a loose connection or
visible damage.
CSE Indicator
ISSUE
This is a control system error.
RESOLUTION
Deactivate then reactivate power to reset controls.
Page - 31
dpC or dPO Indicator
ISSUE
Shorted or open defrost sensor.
RESOLUTION
A qualified technician should replace the defrost sensor.
pC or pO Indicator
ISSUE
Shorted or open water sensor.
RESOLUTION
A qualified technician should replace the water sensor.
HP Indicator
ISSUE
The refrigerant system’s high-pressure switch is showing as open.
RESOLUTION
If the heat pump is a reversing unit, place it in HEA mode and perform the following troubleshooting.
Determine if an insufficient amount of water is being supplied to the equipment.
2. If a multiple-speed filter pump is being used, run filter pump at a higher speed. Do not exceed maximum flow rate
for the model.
lSee "Water Flow Rates" on page 13.
4. The water pressure switch may be incorrectly calibrated. See "Adjusting Water Pressure Switch" on page 16.
HP5 Indicator
ISSUE
The heat pump has locked due to five HP (high-pressure) faults during one call for heating or cooling.
RESOLUTION
1. Deactivate then reactivate power to the heat pump to clear error.
2. Troubleshoot the high-pressure issue causing the error. See "HP Indicator" on page 32.
Page - 32
LP Indicator
ISSUE
The refrigerant system’s low-pressure switch is showing as open.
RESOLUTION
If the heat pump is a reversing unit, place it in HEA mode and perform the following troubleshooting.
Determine if an insufficient amount of water is being supplied to the equipment.
2. If a multiple-speed filter pump is being used, run filter pump at a higher speed. Do not exceed maximum flow rate
for the model.
See "Water Flow Rates" on page 13.
l
4. The water pressure switch may be incorrectly calibrated. See "Adjusting Water Pressure Switch" on page 16.
LP5 Indicator
ISSUE
The heat pump has locked due to five LP (low-pressure) faults during one call for heating or cooling.
RESOLUTION
1. Deactivate then reactivate power to the heat pump to clear error.
2. Troubleshoot the low-pressure issue causing the error. See "LP Indicator" on page 33.
OtA Indicator
ISSUE
Incoming water temperature exceeded 110° F and the unit is locked with an OtA over temperature alarm. The
heat pump will not operate until incoming water temperature drops to 100° F or lower.
RESOLUTION
1. Determine if another heat source (gas heater, solar heater, etc.) is heating water being sent directly to the heat
pump with the OtA indicator. This situation will need to be corrected before continuing.
2. Rule out an incorrect reading from the water temperature sensor. Verify existing water temperature with an
accurate thermometer. If heat pump's sensor is inaccurate, the water temperature sensor may require replacement.
2.2 Issues and Resolutions
WARNING
l Repairs must not be attempted by untrained or unqualified individuals.
l The heat pump contains refrigerant under pressure. Repairs to the refrigerant circuit must not be attempted by
untrained or unqualified individuals. Service must be performed only by qualified HVAC technicians. Recover

l Service by unauthorized personnel will void the factory warranty.
Please perform the following troubleshooting.
For further assistance, please see "Contacting AquaCal AutoPilot, Inc." on page 1.
Page - 33
A Front Panel Warning Indicator is Red
l The Heat Pump is experiencing an incoming power fluctuation.
l An electrician should check for improper electrical site conditions.
Display Panel Not Responding

1. If the heat pump is controlled be an external controller, confirm the external controller settings.
2. If the issue is still occurring, disconnect external controller from the heat pump. Then check operation at heat
pump.
l If display panel responds, the problem lies with the external controller or its installation. Contact the
manufacturer of the external control device.
Heat Pump Not Running

1. Confirm equipment is receiving power. Is the heat pump display illuminated?
l If not, confirm the main breaker (located at the power supply panel) and the disconnect switch (located near
the heat pump) are both turned on.
l If the display still does not illuminate, it is recommended that the heat pump installer or electrician confirms
heat pump is receiving power.
2. Confirm correct mode is selected.
3. Confirm thermostat is set correctly.
l When heating the water is desired, the thermostat should be set above the current water temperature.
l When cooling the water is desired, the thermostat should be set below the current water temperature.
4. If an error code is displayed, diagnose and correct the cause of the code. See "Fault Codes" on page 31.
5. If the heat pump is using an external controller, the heat pump may not be set correctly to accept the controller’s
signal.
l See "Connecting an External Controller" on page 23.
Heat Pump's Tripping Breaker

1. Have an electrician confirm breakers are in good condition and properly sized for the heat pump.
2. Multiple heat pumps installed at the same site may benefit from special automatic sequencing controllers to avoid
excessive power drops at start-up.
3. If a fault occurs immediately when the compressor starts, a qualified technician should evaluate the system.
Heat Pump Won’t Shut Off

PLEASE NOTE
When heat pump is set to " OFF ", the display will show either the water temperature or
FLO .
1. Confirm the heat pump has reached the desired temperature set on the thermostat. The heat pump will continue to
run until the set temperature is reached.
2. If the heat pump is using an external controller, it may not be set correctly.
Page - 34
Heat Pump Is Running, Not Heating
1. If the heat pump is using an external controller, confirm it is set correctly.
l If the heat pump is still not running correctly with this device, contact the installer of the external controller
device or the device’s manufacturer for further assistance.
2. Confirm heat pump mode is set to HEA operating mode.
3. Confirm thermostat is set to the desired water temperature.
4. Confirm valves are correctly positioned to heat the correct body of water (either the pool or the spa). If heating a
spa that overflows into a pool, confirm the spa is isolated when being heated (not flowing into the pool).
5. Confirm heat pump is transferring heat into the water.
l Measure the pool-side and source-side discharge water coming out of the heat pump. See "Adjusting Water
Flow Using ΔT (Delta-T)" on page 15.
6. If an error code is displayed, diagnose and correct cause of code. See "Fault Codes" on page 31.
7. Confirm that filter pump has a sufficient run-time. The heat pump will not run (or heat the water) without water
flow. Water Source equipment will generally be set to run 24 hours a day in commercial applications.
8. If heating a spa, deactivate air blower or venturi (if equipped) to allow for quicker heating times. For pools,
deactivate water features, such as slides, waterfalls, or fountains to allow water to retain heat. Use of a liquid pool
blanket product, such as an Aqua Blanket™, can also compensate for excessive heat loss.
Heat Pump Is Running, Not Cooling (Reversing Models)

1. If the heat pump is using an external controller, confirm the heat pump is programmed properly to allow for
cooling.
2. Confirm the heat pump mode is set to COO operating mode.
3. Confirm the thermostat is set below the current water temperature.
4. Confirm valves are correctly positioned to cool the correct body of water (either the pool or the spa). If cooling a
spa that overflows into a pool, confirm the spa is isolated when being cooled (not flowing into the pool).
5. If an error code is displayed, determine and correct the condition causing the code. See "Fault Codes" on page
31.
6. Confirm heat pump is transferring heat out of the water.
l Measure the temperature of source-side and pool-side discharge water coming out of heat pump. See
"Adjusting Water Flow Using ΔT (Delta-T)" on page 15.
7. Confirm that filter pump has a sufficient run-time. The heat pump will not run (or cool the water) without water
flow. Water Source equipment will generally be set to run 24 hours a day in commercial applications.
Page - 35
3 - Appendix
3.1 Identifying Model Specifications

1. Find Data Plate - The data plate is usually posted on the
side of the equipment or the inside of the heat pump's Data Plate Example
access plate.
2. Find the model number on the data plate. The first letters
and numbers indicate the model type.
3. The complete model number identifies the equipment's
specifications.
Model Number Example
Page - 36
3.2 Weights
NOTE:
Specifications subject to change.
Model Type Model Number Install Weight

Water Source WS03 (source side Titanium) 290 Pounds
Water Source WS03 (source side Cupronickel) 300 Pounds
SunPower SP05 (source side Titanium) 340 Pounds
SunPower SP05 (source side Cupronickel) 350 Pounds
Table 7 - Equipment Weight
3.3 Heating Recommendations

The following recommendations will reduce the amount of time required to heat a pool. If unsure of
equipment heating capability, review equipment data plate. See "Identifying Model Specifications" on
page 36.
1. Confirm heat pump mode has been set to heating mode.
2. Set a desired temperature (set point) for the water.
3. Temporarily set the filter pump for continuous operation.
l This will allow the Heat Pump the time required to heat the water at start-up.
l After the water has reached the desired temperature, reset the filter pump to normal operating time-frames.
4. Use a pool cover or blanket to reduce heating time.
3.4 Cooling Recommendations

The following recommendations will reduce the amount of time required to cool a pool or cold plunge
application. If unsure of equipment cooling capability, review equipment data plate. See "Identifying
Model Specifications" on page 36.
1. Confirm heat pump mode has been set to cooling mode.
2. Set thermostat to desired water temperature.
3. Temporarily set the filter pump for continuous operation.
l This will allow the Heat Pump the time required to cool the water at start-up.
l After the water has reached the desired temperature, reset the filter pump to normal operating time-frames.
Page - 37
3.5 Available Accessories
®
Accessories may be purchased through an authorized dealer of AquaCal products.
Bypass Valve Kit (# STK0135)
l When high flow rates are outside recommended
specifications, please use this kit or an alternative bypass
valve system.
l This kit can be used to control excessive water flow
through the heat pump. It provides automatic flow
adjustments for most applications.
Call Flex Accessory (# 0030-LEDS)

l This accessory will override a circulation pump to provide
water to the heat pump when the set temperature is not met.
Automatic Sequencing Controller

l An Automatic Sequencing Controller (ASC) provides easy control of all units from one lead unit and prevents the
simultaneous start-up of multiple heat pumps.
l Site voltage drop is minimized and utilities are not subjected to large in-rush demands of electrical current.
l Part number is based on number of heat pumps to be controlled. Call AquaCal® for assistance with correct
configuration. See "Contacting AquaCal AutoPilot, Inc." on page 1.
Grid Flow Switch (# 0040S)

l Used for automatic pool / spa thermostat switching.
l This switch can also be used in place of the water pressure
switch. This may be needed when the pool / spa elevation is
higher than the heat pump. A higher elevation of the water
can cause a false signal to the heat pump; indicating water
is flowing through the heat pump when it isn't.
l This kit is not to be used on applications exceeding 50 PSI.
Page - 38
Liquid Blankets
l An invisible liquid heat barrier designed to retain heat and
extend the swimming season.
l AquaCal® recommends Lo-Chlor® Aqua Blanket™.
Over Temperature Alarm Kit

l This kit is an additional safety device. It disables the heat
pump if any malfunction occurs that allows the water
temperature to surpass a safe level.
l This kit is strongly recommended for all spa applications.
n Single Phase Heat Pump - (# STK0221)
n Three Phase Heat Pump - (# STK0222)
Plumbing Unions
l 1 Inch Unions - (# PLP0059)
l 2 Inch Unions - (# PLS2627)
Remote Control Kit (STK0070)

l A remote (wired) control kit allows for full control of the heat pump from up to 100 feet from the equipment.
Temperature Port Kit (# STK0096)
l This port can be used to adjust water flow using Delta-T.

l The kit comes with port, installation components, and a
temperature probe.
Page - 39
3.6 ICM Digital 3-Phase Monitor
Page - 40
Page - 41
3.7 Schematics
Some schematics have been provided in the appendix of this manual.
PLEASE NOTE:
l Specifications are subject to change without notice.
l Schematics are available by calling AquaCal® Customer Support. See "Contacting
AquaCal AutoPilot, Inc." on page 1.
l Please have the complete model and serial number available.
l See "Identifying Model Specifications" on page 36.
Schematic Document Numbers Chart

Phase Equipment Model Numbers Schematic #
Single WS03, WS05 LTM0738
Three WS03, WS05 LTM0739
Three WS10 LTM0196
Single SP05 LTM0738
Three SP05 LTM0739
Page - 42
1 2 3 4 5 6 7 8
NOTES UNLESS OTHERWISE SPECIFIED: REVISION TABLE
1. USE COPPER CONDUCTORS ONLY.
2. TO BE WIRED IN ACCORDANCE WITH NAT'L ELEC (NEC) & LOCAL CODES. REV. PCA NUMBER/DESCRIPTION CHANGED BY DATE
3. CONNECT TRANSFORMER TO CORRECT VOLTAGE.
4. LINE VOLTAGE CODES: DEV-G ADDED REVERSING VALVE OPTION TOMD 10/27/2014
A: 208-230VAC/60HZ/1Φ
A H: 200-240VAC/50HZ/1Φ
A
1.
CONTROL PANEL
POWER BOARD
BK BK Y BK
BL BK BL Y BK BK POOL WATER
TEMPERATURE SENSOR
Y BK COMPRESSOR
BK
B BL BK BL Y BK BK BK B
SUCTION
TEMPERATURE SENSOR
REVERSING VALVE
BK BK
BK BK BL BK R BK BL
RUN
RUN CAPACITOR
HIGH PRESSURE LOW PRESSURE CAPACITOR
SWITCH SWITCH BL
BL
BK
BK
COLOR CODE
BR V HARD START R BL: BLUE
CAPACITOR R BK: BLACK
BL CONTACTOR C
C R BR: BROWN
BR R BR/W: BROWN
AND WHITE
V G: GREEN
Y Y BK R: RED
BL V: VIOLET
TRANSFORMER Y: YELLOW
W: WHITE
The Innovative Leader In
Pool & Spa Water
TO LINE VOLTAGE Conditioning Equipment
Y 2737 24th St. No.
CALL-FLEX St. Petersburg, FL 33713
Y PUMP STARTER CONNECTIONS UNLESS OTHERWISE SPECIFIED, DESCRIPTION
WATER PRESSURE DIMENSIONS ARE
L1 L2 GND INCHES [MILLIMETERS]
SWITCH
FROM TIME
CLOCK TOLERANCES: SCHEMATIC, 1PH, WATERSOURCE
D 24VAC LINE SIDE DECIMALS ANGLES D
OPTIONAL MODELED BY: TD DRAWN BY: XXX
T2 L2 TBD TBD PROJECT ENG: TD CHK'D BY: TD
P2 DATE: 5/13/13 DATE: 1/1/2011
LINE VOLTAGE DWG. NO.
MATERIAL INFORMATION CONTAINED IN THIS
FIELD WIRED LINE VOLTAGE T1 L1 DRAWING IS THE SOLE PROPERTY OF
P1 AQUACAL AUTOPILOT, INC. ANY
LTM0738
CAD GENERATED DRAWING,
FINISH SCALE DWG SIZE REVISION

DO NOT MANUALLY CHANGE
REPRODUCTION IN PART OR WHOLE

GROUND WITHOUT WRITTEN PERMISSION OF 1:4 A DEV-F
DO NOT SCALE DRAWING AQUACAL AUTOPILOT, INC. IS PROHIBITED. CAD FILE: LTM0350 SHEET 1 OF 1
1 2 3 4 5 6 7 8 Last Revision:
03/15/13
1 2 3 4 5 6 7 8
NOTES UNLESS OTHERWISE SPECIFIED:
REVISION TABLE
1. USE COPPER CONDUCTORS ONLY. REV. PCA NUMBER/DESCRIPTION CHANGED BY DATE
2. TO BE WIRED IN ACCORDANCE WITH NAT'L ELEC (NEC) & LOCAL CODES.
3. CONNECT TRANSFORMER TO CORRECT VOLTAGE. DEV-D ADDED COMPRESSOR CONTACTOR WIRES TOMD 9/16/2014
4. CUT RED WIRE ON PHASE ROTATION MONITOR FOR D-VOLT
5. LINE VOLTAGE CODES: DEV-E ADDED REVERSING VALVE OPTION TOMD 10/27/2014
A B: 208-230VAC/60HZ/3Φ
D: 380-415VAC/50HZ/3Φ A
G: 460VAC/60HZ/3Φ
1. CONTROL
PANEL
POWER
BOARD
BK Y
BK BL BK BL Y BK BK POOL WATER
BK TEMPERATURE SENSOR
Y COMPRESSOR
BK BL BK BL Y BK R
B B
EVAPORATOR
TEMPERATURE SENSOR
REVERSING VALVE
BK BK BL BL R BL BK
LOW PRESSURE
SWITCH
COLOR CODE
CONTACTOR BL: BLUE
BK: BLACK
TRANSFORMER R BR: BROWN
P
BR/W: BROWN
BR V AND WHITE
BL
BR
BL G: GREEN
C GR: GRAY C
R
BL P: PINK
V R: RED
BK
T: TAN
GR BK T
Y V: VIOLET
Y: YELLOW
Y GR BK W: WHITE
The Innovative Leader In

Pool & Spa Water
Y WATER PRESSURE Conditioning Equipment
SWITCH 2737 24th St. No.
Y
St. Petersburg, FL 33713
CALL-FLEX
PUMP STARTER CONNECTIONS UNLESS OTHERWISE SPECIFIED, DESCRIPTION
T R P DIMENSIONS ARE
L1 L2 GND INCHES [MILLIMETERS]
FROM TIME TOLERANCES: SCHEMATIC, 3PH, WATERSOURCE
D CLOCK TO LINE VOLTAGE D
LINE SIDE DECIMALS ANGLES
24VAC MODELED BY: TD DRAWN BY: TD
T2 L2 TBD TBD PROJECT ENG: TD CHK'D BY: TD
DATE: 5/13/13 DATE: 8/5/13
P2 OPTIONAL MATERIAL DWG. NO.
INFORMATION CONTAINED IN THIS
LINE VOLTAGE DRAWING IS THE SOLE PROPERTY OF
T1 L1
AQUACAL AUTOPILOT, INC. ANY
P1
LTM0739
CAD GENERATED DRAWING,
FIELD WIRED LINE VOLTAGE FINISH SCALE DWG SIZE REVISION

DO NOT MANUALLY CHANGE
REPRODUCTION IN PART OR WHOLE

WITHOUT WRITTEN PERMISSION OF 1:4 A DEV-G
GROUND
DO NOT SCALE DRAWING AQUACAL AUTOPILOT, INC. IS PROHIBITED. CAD FILE: LTM0333 SHEET 1 OF 1
1 2 3 4 5 6 7 8 Last Revision:
03/15/13

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LTP0101 REV 2.1f

l If service is deemed necessary, please see "Contacting AquaCal AutoPilot, Inc." on page 1.

WARNING Failure to heed the following may result in injury or death.

NOTICE Failure to heed the following may result in damage to equipment.

NOTICE Failure to heed the following may result in damage to equipment.

NOTICE Failure to heed the following may result in damage to equipment.

1.1 Positioning Equipment

Mounting Pad Requirements

Water Source (Top View) Water Source (Side View)

(Water Source WS03, WS05)

(Water Source WS10)

NOTICE Failure to heed the following may result in damage to equipment.

Single Water Source Heat Pump Configuration (Standard Pressures)

Multiple Water Source Heat Pump Configuration (Standard Pressures)

Multiple Water Source Heat Pump Configuration (High-Pressure)

Water Source Heat Pump (Reverse Return Detail)

Typical SunPower Installation

1.5.d Water Connections to Heat Pump

NOTICE Failure to heed the following may result in damage to equipment.

Water Source WS10 (Titanium or Cupronickel Exchanger)

Water Source WS03 and WS05 (Titanium / Cupronickel Exchanger Combination)

SunPower SP05 (Titanium Exchanger Only)

1.5.e In-Line Chlorine Feeders

Heat Pump with Hartford Loop

1.5.f Water Flow Rates

NOTICE Failure to heed the following may result in damage to equipment.

HEAT EXCHANGER FLOW RATES

HEAT EXCHANGER FLOW RATES

1.5.h Maintaining Ability to Winterize

NOTICE Failure to heed the following may result in damage to equipment.

NOTICE Failure to heed the following may result in damage to equipment.

Grounding and Bonding

Water Source WS03, WS05 SunPower SP050

Water Source WS10

(SunPower) (Water Source)

1.6.d Verifying Transformer Setting

NOTICE Failure to heed the following may result in damage to equipment.

1.6.f Schematic Location

NOTICE Failure to heed the following may result in damage to equipment.

Two-wire controller (with internal thermostat):

Three-wire controller (without an "OFF" position):

1.6.h Programming for an External Controller

Using FS2 interface

Press the "Pool / Press "Up" or

NOTICE Failure to heed the following may result in damage to equipment.

Programming for a Relay Switch

Press the "Pool / Press the "Up" or

1. Simultaneously Press "Pool / Spa" button and "Up" button

1.8 Cleaning Equipment After Installation

NOTICE Failure to heed the following may result in damage to equipment.

APPROVED CLEANING AGENTS•

APPROVED POLISHING AGENTS•

2.1 Fault Codes

Failure to heed the following may result in injury or death.

NOTICE Failure to heed the following may result in damage to equipment.

l See "Adjusting Water Flow Using ΔT (Delta-T)" on page 15.

NOTICE Failure to heed the following may result in damage to equipment.

Display Panel Not Responding

Heat Pump Not Running