3RB22 Manual
3RB22 Manual
3RB22 Manual
de sobrecarga electrnico
3RB22 3RB23
II (2) GD
Betriebsanleitung / Operating Instructions / Instructions de service / Instructivo / Istruzioni operative/ Instrues de Servio
Bestell-Nr. / Order No. / N de rf. / Referencia / N. di ordinazione / N. de Referncia: 3ZX1012-0RB22-1AA1 08/2006
3ZX1012-0RB22-1AA1
0,3 ... 3 A 2,4 ... 25 A 10 ... 100 A 20 ... 200 A 20 ... 200 A 63 ... 630 A
monobistable monobistable
1x 1x
Option Opcin Opzione Opa
1x
3RB2987-2B 3RB2987-2D 0,1 m 0,5 m
3RB2985-2AA0 3RB2985-2AA1 3RB2985-2AB1 3RB2985-2CA1 3RB2985-2CB1 MODUL ANALOG BASIC 1 MODUL ANALOG BASIC 1 GF MODUL ANALOG BASIC 2 GF MODUL BASIC 1 GF MODUL BASIC 2 GF
I
45 7,2 7,2 2,9 6 a b
87 98,5
5 102 c 36 86 5 d
3RB2.83-4AA1 3RB2.83-4AC1
a b c d
65 36 95 106
99 110
3ZX1012-0RB22-1AA1
II
1. U = 0 V 2. a, b, c, d
b
a
3RB2.83-4AA1 3RB2.83-4AC1
5 ... 6 mm / PZ2
10
1 x (0,5 ... 4,0 mm) 2 x (0,25 ... 1,5 mm) 2 x (0,5 ... 2,5 mm) 1 x (0,5 ... 2,5 mm) 2 x (0,25 ... 1,5 mm) 2 x (0,5 ... 1,5 mm) 2 x (20 to 14) 2 x (0,25 ... 1,5 mm) 2 x (24 to 16)
10
10
AWG
3ZX1012-0RB22-1AA1
III
3 1
5 2
3RB2984-2
1
DIN ISO 2380 -1A 0,5 x 3 3mm
3RP1903
~10
D C
2
~10
4
3ZX1012-0RB22-1AA1
IV
ANALOG I+/IGND FAULT 05/06 GND FAULT 95/96 OL-Warn 05/06 OL-Trip 95/96
2
3RB2985-2CB1
3
3RB2985-2CA1
4
3RB2985-2AA0
5
3RB2985-2AB1
6
3RB2985-2AA1
95
96 05
06 T2
I(-)
Y2
97
98 07
08 T1
I(+)
Y1
SIRIUS
10 10 20 30 5 30 5 10 20 10 5 30 20
100
A 20 30
10
A 00
100A / CLASS10
100
CLASS/IMAX 1 A 20 30 5 10 0
IVb
20 15 30 40 50 10 100 90 80 70 60
10A
A 00
1A
20 10 30 5 5 30 10 20 10 5 30 20 20 30 40 50 60 70
15
10 100 90 80
1A
10A
46%
%xIM X A
%xIMAX
G/JJMMTT *Exx*
3RB2283-4AA1
A124-240VA2
Ie = 46 A
3ZX1012-0RB22-1AA1
3ZX1012-0RB22-1AA1
VI
L N L1 L2 L3
L N L1 L2 L3
3RB22 3RB23
T1 T2 T3
3RB22 3RB23
T1 T2 T3
M 1~
M 1~
M 1~
3RB2906-2.G1 3RB2956-2TG2
3RB29.6-2.H2
VII
Itrip_GF
x Ie
1,2
Tripping area
0,9
0,6
0,3
0,3
10 x Ie
Imotor
3ZX1012-0RB22-1AA1
VIII
L1 L2 L3 N PE
F3 F4 F5
F6
6A gL/gG
-K1E
1 2
3 4
5 6
ON S1
K1E
3RB2985...
OFF S2 A2 A1 95 06 97 08
F1
L1 L2 L3
F2
3RB22/23...
READY
3RB29.6...
3RB2987-2..
H1 H2 H3 H4
K2
K1
98/07
3ZX1012-0RB22-1AA1
K1E
4-20 mA
A2
5 2 1 0,7
Device description
DANGER
Read and understand these instructions before installing, operating, or maintaining the equipment.
DANGER
Hazardous voltage. Will cause death or serious injury. Disconnect power before working on equipment.
Reliable functioning of the equipment is only ensured with certified components.
Device description
The electronic overload relay, consisting of the 3RB22/23 evaluation module and a 3RB29.. current measurement module, protects electric equipment (e.g. 3-phase motors) using two different protective mechanisms. Feeder ground fault detection is also available as an option.
The relay compares the momentary motor current flowing through the current measurement module with the set value, processes these values in a microcontroller and releases if necessary. PTCs (thermistors) in the motor winding measure the motor temperature. If the temperature specified by the thermistor is exceeded, the relay will trip. The thermistors are monitored for short-circuits and line breaks (wire breaks).
3ZX1012-0RB22-1AA1
13
Englisch
Limited shock protection Degree of protection acc. to IEC 60529: IP20 Safe from touch acc. to DIN VDE 0106, Part 100 Commissioning and maintenance by skilled personnel only.
Installation Ground fault The relay can optionally be configured for internal ground fault detection by the 3RB2985-2..1 function expansion module for use with motors with a 3-wire connection (without neutral connection). For the dimension drawing, see graphic section Fig. I Mounting position: any Mounting: 7 Snap-on mounting to 35 mm standard mounting rail acc. to EN 50 022 (Fig. II), or to 3RB2906.. current measurement module or 7 Screw mounting with push-in lugs as accessory (3RP1903, Fig. III).
Installation
English
3 Connection
3.1 14
The motor current is measured with the 3RB29.. current measurement module. The connection of the motor lines is described in the operating manual 3ZX1012-0RB00-1AA1. The electronic overload relay is connected with the current measurement module using a ribbon cable (3RB2987-.) ( Fig. VII). Conductor cross-sections and torques in table in Fig. II. Connection diagram Device circuit diagram (example: Contactor with latching) see graphic section (Fig. VII). For main current connection for single-phase operation, see Fig. VI. No function expansion modules with ground fault detection can be used here.
3ZX1012-0RB22-1AA1
Operation
4
4.1
Operation
Setting current and tripping category The setting value of the motor current Ie is adjusted using two rotary buttons. One rotary button is used to set the maximum current IMAX and the trip class (CLASS, Fig. IVa), the other one sets the motor current between 10 and 100% of the selected maximum current I MAX (Fig. IVb). For tripping characteristics, see Fig. IX. In case of > 40% asymmetry (acc. to NEMA) and phase failure, a tripping operation is executed acc. to Fig. X. The characteristic curves are valid for cold starting. For starting with pre-loading, tripping times t A are reduced. Note Motor, lines and contactor must be designed for the respective trip class (CLASS). 7 Prior to initial commissioning, check the CLASS setting! 7 Using the rotary button for the trip classes (CLASS), select the appropriate tripping characteristic (see Fig. IV, IX and X).
Note Using the sealable covering 3RB2984-2, you can protect the rotary buttons and the function expansion module against inadvertent operation. To do this, attach the cover (see graphic section Fig. III).
3ZX1012-0RB22-1AA1
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Englisch
Operation 4.2 Thermistor protection The unit is delivered with deactivated thermistor protection. If the unit detects a connected thermistor upon being switched on, the thermistor is automatically activated. If the thermistor is removed, the thermistor function must be deactivated by the user, otherwise a fault signal will be output. The user test serves to check the thermistor evaluation (activated/deactivated) status. Deactivation: If the TEST/RESET button is pressed while the control voltage (A1/A2) is switched on, the THERMISTOR LED will light up. Releasing the button within 3 s will deactivate the thermistor function. This will be shown by the THERMISTOR LED flashing in 10 s intervals. Notice: To ensure reliable functioning of the short-circuit detection in the thermistor circuit, the line resistance when the thermistor is shortcircuited must not exceed 10 !
English
16
3ZX1012-0RB22-1AA1
Operation 4.3 Device status Auxiliary switch 95/96, 05/06 closed 97/98, 07/08 open 05/06 (95/962)) opens 07/08 (97/982)) closes
Status Indication Unit ready for operation, no READY: tripping cont. green light Ground-fault tripping (optional1)) GND FAULT: cont. red light Thermistor deactivated THERMISTOR: red flashes at 10 s interval Thermistor-tripping THERMISTOR: cont. red light OVERLOAD: Overload warning1),3) (from 1,13 x Ie) red flickering Overload tripping OVERLOAD: cont. red light User test Refer to 4.5 Unit not ready for operation a) Control voltage failure READY LED: off
95/96 opens 97/98 closes 05/06 opens 07/08 closes 95/96 opens 97/98 closes Refer to 4.5 3RB22.. (monostable): 95/96, 05/06 open 97/98, 07/08 closed 3RB22.. (bistable): Switching statuses are stored 3RB22 = 3RB23: 95/96, 05/06 open 97/98, 07/08 closed
b) Device fault
1)depending on function expansion module 2)With the 3RB2985-2CA1 and -2AA1function expansion modules 3)The OVERLOAD LED flickers when the operating current limit is reached and indicates the upcoming tripping event.
3ZX1012-0RB22-1AA1
17
Englisch
Operation 4.4 Error codes In the event of errors, the system outputs error codes in the form of a flashing sequence of three red LEDs. Example: Error 6 1 2 3 4 5 6 1 2 3 4 5 6
1s 1s
Code Description/remedy 1) 1 Thermistor fault during start-up: Thermistor is activated, but not (no longer) noticeable, wire break possible Deactivate thermistor, or connect or check thermistor. 2 Thermistor fault: Short-circuit Thermistor is short-circuited. Remove short-circuit! 3 Thermistor fault: Wire break Connection broken. Remove interruption! 4 5 Faulty communication with current measurement module during startup Is the current measurement module connected? 6 Faulty assignment of Ie <--> current measurement module: Set current Ie not within the permissible current range of the current measurement module or rotary button (Fig. IVb) outside 10 ... 100 %. Please correct! 7 Invalid current measurement module detected: Connect 3RB29.. current measurement module! 8 Undervoltage detected: The permissible operating voltage has been undershot. 9 10 internal fault An internal fault has been detected. Return device to manufacturer.
1)Reset only possible by switching off the control supply voltage!
English
18
3ZX1012-0RB22-1AA1
Operation 4.5 Test During testing, all protective functions remain activated. A tripping operation/warning results in abortion of the test! The test is started by pressing the TEST/RESET button for t > 1 s. Testing phase 1 2 DuraDescription tion 3 s LED test 3s Comment Check whether all LEDs are flashing
18 s
Configuration test1) Activated functions are indicated by flickering of the respective LEDs. The READY LED stands for the autoreset function. Internal tests System executing internal tests. During testing, the user can compare the maximum motor current of the 3 phases with the analog output current. System opens the outputs 95/96 and 05/06 Relay test2)
1 Execute the configuration test to check the activated functions after a function expansion module has been plugged in. 2 The flickering of the three red LEDs initiates the relay switch-off. Up to this moment, it is possible to abort the user test without switching off the relays.
3ZX1012-0RB22-1AA1
19
Englisch
Operation
TEST/ RESET
I(+)//(-) 95/96 97/98 05/06 07/08 READY1) GND FAULT THERMISTOR OVERLOAD Testphase 0 LED lights up active/closed
Englisch
3 18 21 24 LED off
4 t [s]
20
3ZX1012-0RB22-1AA1
Operation 4.6 Reset then reset the overload relay after the following intervals by briefly pressing the remote reset automatic reset test/reset button (briefly press button (switch2)) at Y1-Y2) Immediately After 3 min When the temperature is 5 K below the operating temperature Immediately Not applicable
1)If thermistor and overload trips have responsed simultaneously, the longer reset phase will apply. 2)In switch position AUTO, the overload relay will automatically reset.
The protective functions are not impaired if the test/reset button is kept pressed. Note The cause of the fault must be remedied before resetting.
WARNING Automatic restart. May result in death, serious injury or damage to property. The automatic reset mode must not be used in applications where the unexpected restart of the motor may lead to personal injury or damage to property.
3ZX1012-0RB22-1AA1
21
Englisch
Technical Data
Technical Data
IEC 60947-4-1 / IEC 60947-5-1 / IEC 60947-8 UL 508, CSA C 22.2 Fast transient bursts acc. to IEC 61000-4-4 Electrostatic discharge acc. to IEC 61000-4-2 Irradiated high-frequency fields acc. to IEC 61000-4-3 Impulse voltage (surge) acc. to IEC 61000-4-5 Interfer. emission acc. to EN 55011 limit value class: lim. class A 235 g Operating range: AC 50/60 Hz 24 V to 240 V; 0.85 to 1.1 x Us DC 24 V to 240 V; 0.85 to 1.1 x Us 25 up to +60 C 40 to +80 C 2 x (1 NO + 1 NC) safe isolation at Ui <= 300 V 2 kV 6/8 kV 10 V/m 1/2 kV
Regulations EMC
Englisch
Weight Rated control supply voltage US Permissible ambient temperature Storage temperature Contactequipment Galvanic isolation of the auxiliary switches (floating) Switching capacity
22
3ZX1012-0RB22-1AA1
Technical Data Short-circuit protection Main circuit (current measurement module): refer to catalog Control circuit: Fuse links utilization category Thermistor protection gL/gG 6 A
Thermistor sensor in the motor is connected to terminals T1/T2 Summated cold resistance Rcold 1.5 k Measuring circuit load Sensor circuit voltage Open circuit voltage Operating value overload Release value Short-circuit detection 5 mW (at Rcold = 1.5 k) 2V (at Rcold = 1.5 k) < 30 V 3.4 to 3.8 k 1.5 to 1.65 k 10 to 20
Ground-fault protection
The following data refers to sinusoidal fault currents of 50/60 Hz: With a motor current between the 0.3- and 2-fold set currentIe, the unit trips at an ground-fault current that is 30 % of the set current. With a motor current between the 2- and 8-fold set currentIe, the unit trips at an ground-fault current that is 15 % of the motor current. The on-delay is 0.5 to 1 s. Also refer to diagram VII in the graphic section (IGF = ground-fault current, Itrip_GF = operating current in the event of a ground fault).
3ZX1012-0RB22-1AA1
23
Englisch
Technical Data Optional Analog output Electronic overload relay with analog output (function expansion module 3RB2985-2AA0, -2AB1 and -2AA1, refer to Fig. IV). 4 to 20 mA 1% x Ie = 0.128 mA
24 mA 20 mA
Englisch
16.8 mA
16 mA 12 mA 8 mA 4 mA 0 mA 0%xIe
I/Ie [%] = (Iout 4 mA) / 0,128 mA Imotor [A] = (Iout 4 mA) x Ie / 12,8 mA Iout [mA] = Imotor x 12,8 mA / Ie + 4 mA
20%xIe 40%xIe
60%xIe 80%xIe
100%xIe
Example: Iout = 10.40 mA; I e = 6.0 A I = 50% of Ie Imotor = 3 A Technical data Max. output current 20 mA Terminals I(+) and I(-) max. burden 100 Accuracy +/ 10 % Short-circuit-proof and resistant to no-load operation!
24
3ZX1012-0RB22-1AA1
Bereich Automatisierungs- und Antriebstechnik Geschftsgebiet Niederspannungs-Schalttechnik 92220 Amberg Automation & Drives Low-Voltage Controls and Distribution 92220 Amberg Technical Assistance: Telephone: +49 (0) 911-895-5900 (8 - 17 CET) Fax: +49 (0) 911-895-5907 E-mail: [email protected] Internet: www.siemens.de/lowvoltage/technical-assistance Technical Support: Telephone: +49 (0) 180 50 50 222
www.siemens.com/lowvoltage/manuals
Siemens AG 2005 nderungen vorbehalten. Changes without prior notice. Zum spteren Gebrauch aufbewahren. Store for use at a later date. Bestell-Nr./Order No.: 3ZX1012-0RB22-1AA1 Printed in the Federal Republic of Germany