Final Documentation

Amphion User Manual

RIG/PLANT REFERENCE REFERENCE DESCRIPTION

JU2000E6 J253411 Dalian Shipbuilding Offshore Co. Ltd.

ADDITIONAL CODE SDRL CODE TOTAL PGS
This document contains proprietary and confidential information National-Oilwell Varco
765 which belongs to National-Oilwell Varco, L.P., its affiliates or Rig Solutions
REMARKS subsidiaries (all collectively referred to hereinafter as "NOV"). It is
loaned for limited purposes only and remains the property of NOV. 11000 Corporate Centre Drive
MAIN TAG NUMBER DISCIPLINE Reproduction, in whole or in part or use of this design or distribution Suite 200
of this information to others is not permitted without the express Houston, Texas 77041 USA
written consent of NOV. This document is to be returned to NOV
upon request and in any event upon completion of the use for which Phone + 281 854 0400
CONTRACT NUMBER
it was loaned. This document and the information contained and Fax + 281 854 0607
DSOC-JU2000E6-PO-001 represented herein is the copyrighted property of NOV.
© National Oilwell Varco
CLIENT DOCUMENT NUMBER DOCUMENT NUMBER REV

10504703-FDD 01

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 Document number 10504703-FDD
Revision 01
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REVISION HISTORY

01 30.08.2010 For information CMB KM KM

Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change Description

01 Initial Release

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 Table of Contents

Amphion User Manual

REFERENCE REFERENCE DESCRIPTION

J253411 Dalian Shipbuilding Offshore Co. Ltd. – JU2000E6
This document contains proprietary and confidential information National Oilwell Varco
which belongs to National Oilwell Varco; it is loaned for limited Rig Solutions
purposes only and remains the property of National Oilwell Varco.
Reproduction, in whole or in part; or use of this design or 11000 Corporate Centre Drive
distribution of this information to others is not permitted without the Suite 200
express written consent of National Oilwell Varco. This document is Houston, Texas 77041 USA
to be returned to National Oilwell Varco upon request and in any
event upon completion of the use for which it was loaned. Phone + 281.854.0400
© National Oilwell Varco Fax + 281.854.0607
DOCUMENT NUMBER REV

10505309-TOC 01

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 Document number 10505309-TOC
Revision 01
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Section Name ID Rev

***OPERATION PROCEDURES***

01 STANDARD AMPHION OPERATOR’S GUIDE D811001248-MAN-001 01

02 AMPHION TOOL CONTROLLER SERVICE MANUAL D811001117-MAN-001 02

03 AMPHION TECHNICAL REFERENCE MANUAL D811000238-MAN-001 03

04 SERVICE CENTER DIRECTORY D811001337-DAS-001 02

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 ™
Amphion
Operator’s Guide
Standard

Reference Reference Description

Standard Amphion Operator’s Guide
This document contains proprietary and confidential
information which is the property of National Oilwell Varco,
L.P., its affiliates or subsidiaries (all collectively referred to
hereinafter as "NOV"). It is loaned for limited purposes only National Oilwell Varco
and remains the property of NOV. Reproduction, in whole or in RIG SOLUTIONS
part, or use of this design or distribution of this information to
others is not permitted without the express written consent of
11000 Corporate Centre Drive
NOV. This document is to be returned to NOV upon request or Houston, TX 77041
upon completion of the use for which it was loaned. This
document and the information contained and represented
herein is the copyrighted property of NOV.
© National Oilwell Varco
Document Number Rev.
D811001248-MAN-001 01

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 D811001248-MAN-001
Revision 01

Revision History

Anthony Paul Jeff

01 08.07.2010 First issue
Archilla Williams Faga

Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

Change Description

Revision Change Description

01 First Issue

Amphion™ GPL Statement

This program contains proprietary as well as free software; you can redistribute and/or modify the free portion of the software under the terms of the GNU General
Public License as published by the Free Software Foundation; either version 2 of the License, or (at your option) any later version. To viewand/or obtain a copy of the
free software used in this product,please visit ftp://ftp.amphion.nov.com/gpl/.
Notwithstanding the foregoing, nothing herein shall convey to you the right to utilize National Oilwell Varco trademarks, trade names, services marks or other
National Oilwell Varco proprietary materials.
In addition, you shall not have the right to publish the name of National Oilwell Varco without the prior permission of National Oilwell Varco in writing.
This program is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS
FOR A PARTICULAR PURPOSE. See the GNU General Public License for more details.
You should have received a copy of the GNU General Public Licensealong with this program; if not, write to the Free Software Foundation, Inc., 51 Franklin Street,
Fifth Floor, Boston, MA 02110-1301, USA.

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Chapter 1: General Information

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
NOV Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Chapter 2: Amphion™ Overview

Main Features and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Touchscreen Computers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Workstation Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Left Control Panel Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Right Control Panel Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Main Menu Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Alarms and Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Operator Tool Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
(This Tool) Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Back or Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Operator Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Operator Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Keypads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Utility Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Choose Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Choose Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Language Translation Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Add . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Delete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Close . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Clean Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Service Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Common Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
I/O Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Controller-to-Controller (C2C) Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Cyberbase Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Modbus Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Profibus Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

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Step 7 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25

Screen Communication Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
HTTP Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Write Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Ownership Controls and Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Granting and Releasing Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
Tool Controllers and Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
RigSense and WITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Simple Data Acquisition (S-DAQ™) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
System 5 Data Acquisition (V-DAQ™) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Electronic Driller System™ (EDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36

Chapter 3: Alarms and Events

System Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Alarm Message Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Alarm and Event Sort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Alarm Acknowledgement and Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Alarm Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Alarm Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Alarm Sounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Chapter 4: Assignments
Drawworks/Top Drive Assignments Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Drawworks Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Top Drive Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Chapter 5: Casing Running Tool (CRT)

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Readings and Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Top Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
IBOP Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Gripper Displays and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
CRT Elevator Displays and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Link Tilt Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
CRT Rotation Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Rotate and Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Make Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Casing Running Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
CRT Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

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Descriptions and Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Pipe Type Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Loading an Existing Setup File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Editing an Existing Setup File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Pipe Type Category Edit Pop-Up Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
CRT Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Selecting and Loading a Setup File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Changing Graph Display Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Y or X Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Mark Shoulder Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Highlight Minimum and Maximum Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Zoom (Y or X) In or Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Display Data Points (Dots) or Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Fill Graph Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Turn and Torque Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Chapter 6: Cathead
Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Cathead Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Stream Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Slow Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Defining Tong Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Defining Torque Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Pull Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Cathead Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Chapter 7: Chairs (Workstations)

Workstation Status Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Tool Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Joystick Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Chair Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Deadman Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Chair Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Multi-Tool Controller (MTC) Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Emergency Stop (E-Stop) Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Joystick Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Hook Load Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

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Chapter 8: Crown-Mounted Compensator (CMC)

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
HP (Hydraulic Pump) Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Low Instrument Air Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Position Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Valve Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Control Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Hydraulic Valve Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Main Air Valve Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
CMC Pressure Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Position Preset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Compensator Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Chapter 9: Conveyor
Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Status Displays and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Tool Mode Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Auto Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Slow Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Warm Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Idle Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Belt Controls and Pipe Length Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Pipe Positioner Controls and Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Pipe Lifter Controls and Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Conveyor Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12

Chapter 10: Drawworks

Tripping and Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Hook Load Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Fault and Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Parking Brake Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Parking Brake Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Derrick Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Block and Elevator Height Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Defining Block Travel Limits and Stop Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
High Travel Limit and Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Low Travel Limit and Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Defining the Drill Stop Point Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
Defining CMC Position Setpoint Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Defining Maximum Block Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Lowering and Hoisting Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Defining a Maximum Pull Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12

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Defining the Drawworks Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13

Normal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
Brake Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
Slip & Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
Lowering and Hoisting Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
Autodrill Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
Activating the Electronic Driller System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
Activating or Deactivating Autodrill Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-19
Defining Parameter Setpoint Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-19
Variable Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
Drilling Trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
Auto Reaming Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
Drawworks Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
Motor Controls Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
Auxiliary Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27
Tool Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
Drum Encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
Enable or Disable an Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
Hook Load Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-29
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-29
Enable or Disable a Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-29
Compensator Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
Enable or Disable a Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
Status Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-31
Drawworks Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-31
Alarm and Fault Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-31
Alarms Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
Motor Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
Parking Brake Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
Brake Capacity Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-33
Brake Valve Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
Brake Wear Measurement Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
Drum and Block Status Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
Motor/VFD Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
Block and Elevator Position Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
Hook Load Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
Standpipe Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-47
CMC Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
Alarm Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
Abnormal Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49

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Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
Soft Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
Category 2 Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
E-Stop (Category 0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50

Chapter 11: Driller Auxiliaries

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Driller Auxiliaries Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Mud Treatment Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4

Chapter 12: Fingerboard

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Fingerboard Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
Fingerboard Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4

Chapter 13: Foxhole

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
Foxhole Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
Override Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
Foxhole Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4

Chapter 14: Hydraulic Power Unit (HPU)

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2
Motor Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2
Control Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2
HPU Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
HPU Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-4

Chapter 15: Mud Bucket

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6
Mud Bucket Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6
Arm Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6
Jaw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6
Mud Bucket Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-7

Chapter 16: Mud Pumps

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1

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Mud Pump Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-2

Strokes Per Minute (SPM) Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-2
Defining Maximum SPM Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-3
Standpipe Pressure Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-3
Defining the Pressure Limit Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-4
Starting and Pausing Mud Pump Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-4
Stop All Mud Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-5
Operator Messages and Miscellaneous Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-5
Mud Pump Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-6
Mud Pump Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-7
Auxiliary Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-8
Status and Fault Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-8
Manual Motor Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-9

Chapter 17: Ownership Overview

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1
Ownership Overview Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-2

Chapter 18: Power Slips

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2
Power Slip Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3
Auto Greaser Controls and Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-4
Power Slips Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-5

Chapter 19: Power System

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-2
Screen Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-2
Power System Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-3
Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-4
Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-4
Choppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-5
Rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-6
Motor Control Centers (MCCs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-8
Trends. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-9
Power Capacity Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-10
AC Bus Generator Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-10
AC Bus Transformer Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-10
System Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-10
Total Online Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-11
DC Rectifier Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-11
DC Bus Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-11
Power Consumed Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-12
DC Bus Consumed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-12
AC Bus Consumed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-12

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Power Available Calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-13

System Total Power Available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-13
Tool Power Available (General) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-13
Power Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-13

Chapter 20: Racker (Bridge Racker)

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1
Fingerboards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2
Zooming In on a Fingerboard Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2
Selecting a Fingerboard Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3
Jaw and Tool Override Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-5
Backup Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-6
Jaw and Tool Override Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-7
Fingerboard Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-7
Defining the Tool Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-7
Defining the Tool Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-8
Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-9
Defining the Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10
Axis Override Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10
Manual Override Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-11
Defining the Fingerboard Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-12
Set Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-12
Set Begin/End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-13
Defining the Pipe Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-14
Defining the Pipe Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-14
Defining the Pipe Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-15
Racker Tool Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-16
Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-17
Maintenance Mode and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-17
Axis Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-18
Bridge Racker Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-19
Bridge Racker Aft Traverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20
Bridge Racker Fore Traverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
Bridge Racker Slew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22
Bridge Racker Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-23
Thread Compensation Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-24
Guide Arm Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-25
Guide Arm Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-26
Guide Arm Wrist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-27
Guide Arm Slew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-28
Guide Arm Telescope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-29
Bridge Racker Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-30
Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-31
Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-32
Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-33

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Slew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-34
Guide Arm Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-35
Traverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-36
Slew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-37
Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-38
Telescope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-39
Wrist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40
ATOS Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41
Bridge Racker Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41
Bridge Racker Aft Traverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42
Bridge Racker Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-43
Guide Arm Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-44
Guide Arm Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-44
Guide Arm Wrist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-45
Guide Arm Slew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-45
Guide Arm Telescope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-46
Thread Comp Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-47
Axis Position Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-48

Chapter 21: Racker (Pipe Racking System PRS)

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-2
Fingerboards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-3
Zooming In on a Fingerboard Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-3
Selecting a Fingerboard Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-5
Fingerboard Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-5
Fingerboard Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-5
Racker Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-6
Racker Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-6
Foxhole Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-6
Well/Foxhole Teach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-7
Jaw Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-7
Tubular Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-8
Pipe Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-8
Pipe Size Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-8
Handling Tool Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-8
Tubular Length Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-8
Joystick Controls and Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-9
Racker Tool Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-10
Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-11
Workstation Override Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-12
Racker X/Y Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-12
Racker Travel Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-13

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Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-1

Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-1
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-2
Direction Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-3
Lock Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-3
Speed and Torque Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-4
Defining the Speed Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-4
Zero Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-4
Defining the Torque Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-4
Rotary Table Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-5
Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-6

Chapter 23: Roughneck

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1
Status Displays and Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-2
Joystick Touchscreen Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-3
Travel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-4
Trip Mode Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-4
Auto Sequence Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-5
Override Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-6
Spin Wrench Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-7
Spin Mode Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-8
Torque Wrench Tong Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-9
Torque Wrench Carriage Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-10
Torque Mode Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-11
Configuring the Roughneck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-12
Defining a Torque Setpoint Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-12
Defining the Tool Joint Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-13
Slow Mode Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-13
Power Slip Mode Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-14
Roughneck Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-14
Well/Foxhole Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-15
Roughneck Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-16
Roughneck Tool Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-17
Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-18
Positions Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-19
Travel Minimum and Maximum Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-20
Well Center and Foxhole Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-20
Well Center Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-21
Foxhole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-21
Well Center and Foxhole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-22
Well Center and Two Foxholes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-22
Well Center and Foxhole With Turn Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-23
Well Center and Two Foxholes With Turn Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-23
Travel Home Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24
Travel Duck Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24

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Duck Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-25

Mud Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-25
Bit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-26
Rotating Tong Open Throat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-26
Travel Well/Foxhole Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-27

Chapter 24: S-DAQ™

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1
Hook Load and Weight On Bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1
Standpipe Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-2
RPM, Torque, and Tong Line Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-2
Mud Pump Displays and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-2
Alarm Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-3
Digital Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-3
Graphs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-3
S-DAQ Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-5
Mud Pits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-6
Shaker Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-6
Status Displays and Tank Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-6
Alarm Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-7
Suction Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-7
Status Displays and Tank Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-7
Alarm Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-8

Chapter 25: Top Drive System (TDS)

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1
Status Readings and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-2
Speed and Torque Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-2
Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-3
Speed and Torque Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-4
Defining a Throttle Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-4
Zero Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-5
Defining a Drill Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-5
Defining a Makeup Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-5
Defining a Spin Speed Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-6
Defining a Spin Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-7
Direction and Mode Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-7
Make Up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-8
Break Out Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-8
Elevator, Torque Wrench, and IBOP Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-9
Elevator and Elevator Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-9
Torque Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-9
IBOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-10
Brake Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-11
Dolly Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-12

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Link Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-13

CCW and CW Link Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-13
Link Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-13
Mousehole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-13
Top Drive Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-14
Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-15
Motor/VFD Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-16
Chopper/DBR Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-16
TDS Motor/Assigned VFD Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-16
Motor Winding and Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-17
Motor Winding Temp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-17
Motor Temp Abort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-17
Fault Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-17
Auxiliary Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-18
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-18
Manual Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-18
Data Trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-19

Chapter 26: V-DAQ™

Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1
Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-2

Chapter 27: Zone Management System (ZMS)

Equipment Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-1
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-2
Releasing Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-3
Equipment Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-4
Equipment Lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-6
ZMS Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-8

Chapter A: Appendix
Network Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Opening a Command Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Command Descriptions and Syntax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Ping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Ping Command Switch Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
IP Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Tracert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Nslookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Network Address Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

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General Information

This manual contains examples of Amphion equipment,

features, and operator interface screens, and may or may
not represent your particular rig configuration.

Conventions
This manual is intended for use by field engineering, installation, operation, and repair personnel.
Every effort has been made to ensure the accuracy of the information contained herein. National
Oilwell Varco® (NOV) will not be held liable for errors in this material, or for consequences arising
from misuse of this material.

Notes, Cautions, and Warnings

Notes, cautions, and warnings provide readers with additional information, and to advise the
reader to take specific action to protect personnel from potential injury or lethal conditions. They
may also inform the reader of actions necessary to prevent equipment damage. Please pay close
attention to these advisories.

The note symbol indicates that additional information is

provided about the current topics.

!
The caution symbol indicates that potential damage to
equipment or injury to personnel exists. Follow instructions
explicitly. Extreme care should be taken when performing
operations or procedures preceded by this caution symbol.

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The warning symbol indicates a definite risk of

equipment damage or danger to personnel. Failure to
follow safe work procedures could result in serious or
fatal injury to personnel, significant equipment
damage, or extended rig down time.

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your rig configuration, see the technical drawings included
with your NOV documentation.

Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures
outlined in NOV manuals are the recommended methods of performing operations and
maintenance.

!
To avoid injury to personnel or equipment damage,
carefully observe requirements outlined in this section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation,
and maintenance to ensure their safety.

!
Personnel should wear protective gear during installation,
maintenance, and certain operations.

Contact the NOV Drilling Equipment training department for more information about equipment
operation and maintenance training.

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General Information 1

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel and
equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.

General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.

!
Read and follow the guidelines below before installing
equipment or performing maintenance to avoid
endangering exposed persons or damaging equipment.

R Isolate energy sources before beginning work.

R Avoid performing maintenance or repairs while the equipment is in operation.
R Wear proper protective equipment during equipment installation, maintenance, or
repair.

Replacing Components
R Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during assembly and disassembly of equipment to ensure correct installment.
R Replace failed or damaged components with NOV certified parts. Failure to do so
could result in equipment damage or injury to personnel.

Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.

!
Failure to conduct routine maintenance could result in
equipment damage or injury to personnel.

Proper Use of Equipment

NOV equipment is designed for specific functions and applications, and should be used only for its
intended purpose.

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NOV Service Centers

The link below provides after-hours contact information for emergencies or other equipment issues requiring
an immediate response by NOV service personnel.
http://www.nov.com/contact_us/24hr_EmergencyList.asp
Also see NOV document number D811001337-DAS-001, titled “Service Center Directory.”

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Amphion™ Overview

This manual contains examples of Amphion equipment,

features, and operator interface screens, and may or may
not represent your particular rig configuration.

Main Features and Equipment

The Amphion system provides operators with control of drilling tools and processes from an
ergonomically-correct workstation. Usually located inside the driller’s cabin, the workstations offer
tool control and status information applicable to the operations being performed.
The LER and multi-tool controller (MTC) cabinets are considered safe areas for installing Amphion
components that carry no hazardous area classifications. Depending on your particular rig’s
configuration, it may contain variations of the following features and equipment:
R One or more operator workstations, equipped with touchscreens
R One or more multi-tool controller (MTC) cabinets
R Integrated operator interface application for National Oilwell Varco (NOV) and third-
party tools, systems, or processes, such as:
Alarm and Event System

Automated Drawworks System

Automated Roughneck

Bridge Racker and Tailing Arm

Casing Running Tool

Chair (Workstation) Diagnostics

Drawworks VFD Assignment Controls

Driller Auxiliaries

Fingerboard

Foxhole

Hydraulic BX Elevators

Hydraulic Cathead

Hydraulic Power Unit

Mud Pump Motor Assignment Controls

Motor Control Center (MCC)

Mud Pumps

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Ownership Overview

Pipe Racking System

Power Management System

Power Slips

Rotary Support Table

Silicon-Controlled Rectifiers (SCR)

Simple Data Acquisition (S-DAQ™) module

System 5 Data Acquisition (V-DAQ™) module

Top Drive System

Top Drive VFD Assignment Controls

Variable Frequency Drive (VFD) System

RigSense™ application, RigSense server

Zone Management System (ZMS)

R Engineering drawings
R Equipment service manuals
R Amphion tool controller service manual
R Amphion operator’s guide
R Amphion technical reference manual

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Amphion™ Overview 2

Operator Workstation
The workstations are the user's interface to the control network and tools. A Wrap-Around™
workstation is shown here.
Located in the driller’s cabin, each workstation may contain:
R Amphion touchscreens (four shown here)
R Joysticks (one shown here)
R Two discrete switch control panels
R One chair

500 550
400 450 600
350 650
300 700
250 750
200 800
150 850
100 900
TONG SCALE HOOK LOAD
50 X 1000 LB

O
LCD WEIGHT ON BIT 1000
X 1000 LB

Touchscreen Computers
Workstations include self-contained touchscreens that display tool control, drilling operation,
alarm, and status information. The Wrap-Around workstation can accommodate up to four
touchscreens, all with access to tools connected to the network.

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Workstation Control Panels

Joysticks are used for tools that require controlled movement, such as the drawworks or the racker.
See section titled "Joysticks" on page 2-6.
Discrete switch controls are normally dedicated to frequently-used operations (such as opening
and closing the power slips or racker jaws).
While there are many possible combinations of controls and placement of the buttons and discrete
switches, two examples of workstation control panels are presented here. Specific controls and
their placement can vary widely from one rig to the next, depending on the customer’s needs.

Left Control Panel Examples

MUD MUD
PU PU
THRO MP #1 THRO MP #1
TTLE TTLE

MUD MUD
PU
THRO MP #2 PU
THRO MP #2
TTLE TTLE
M M
U U
D D

MUD
P P
PU MUD
THRO MP #3
TTLE
U PU
THRO MP #3 U
M TTLE
M
P
P
S
S

OFF
/AUT
O
ON

OPE
N DRIL
CLO L
SE TILT
TDS
BRA
KE TDS
TDS LINK
FLO FLO
OPE AT AT
N POW OPE
CLO ER S N TDS
SE LIPS CLO LINK
DRIL SE
L OPE
TILT N
OPE CLO
N SE
CLO
SE
TDS TDS
IBOP ELE
VAT
TDS OR
LINK
R AC
TDS KER
ELE JAW
VAT
OR
OFF
OPE /AUT
N O
CLO ON
SE
RAC
KER DRA
X W
OVE /Y OVE WORKS
RRID RAC RRID
E K E
TRA ER
OFF OVE VEL PAR
K
/AUT RRID RAC ING
O E KE BRA
ON JAW R KE
S

DOL
LY E
PAR NAB
KING LE
BRA
KE SLIP
S EN
ABL
E
ADS
OVE OPE
RRID N
E CLO
SE

IBOP

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Amphion™ Overview 2

Right Control Panel Examples

OOR OOR
L FL L FL
DRIL IPMENT DRIL IPMENT
EQU TOP EQU TOP
E-S E-S

P P
STO STO
H TO H TO
PUS PUS

P M
RT R
TDS
O RPM
AUT TDS
AR - ENCE
U
SEQ

E
MAK
AK
BRE
OUT
IN
N
DOW
UP L
U E TOO IP
ORQ H
AR T ERS
OWN SE ALL
A
PIN RELE
AR S SE/
CLO K
E SE LOC
G CLO E N/
RRIA O P
TW CA OPE
N E AUTO
EAS
CLO
SE INCR
SE
OPE
N REA
K DEC
BAC
WEL
L LOW
LIC F
RAU ALVE
HYD V
AR T
W CMC UT OFF
SH
AIR
AR S
W KING E C LO
SE
WOR R
CMC PRESSU
N
EL APV OPE
AR TRAV

L MAIN
TOO IP CMC VE
H VAL
ERS
OWN SE ALL
E A
REL
IPS
P/SL
BLE R
ENA LEVATO
BX E
PULL
PAY

EAD
CATH

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Joysticks

Unless the override is engaged, the trigger (also referred to

as a “dead man switch”) mounted on the front of the
joystick must be depressed in order to operate the
equipment.

Open Slips
Close Slips
Upper
Lower

Lower

Dead man Hoist

switch
Dead man
switch

Lower +Y
+X

-X
-Y
Hoist

Drawworks and Power Slips Bridge Racker or PRS

The joystick mounted on the operator workstation’s right control panel can control:
R The drawworks
R The drawworks and the power slips
R The racker
The tool or tools that a joystick controls depends upon your particular rig configuration and tool
ownership. Tool ownership logic prevents the operator from taking ownership of both the
drawworks and the racker simultaneously. See section titled "Tool Ownership" on page 2-34.
Using the joystick to move the racker affects its destination, which varies depending on its current
mode (selected via the user interface).
If the joystick does not offer power slip controls, then the workstation’s control panel normally
contains a discrete switch for opening and closing the slips. This is in addition to touchscreen
controls.
If the joystick has the ability to control both the power slips and the drawworks, the workstation’s
control panel will not contain controls for opening and closing the power slips. However, the control

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Amphion™ Overview 2

panel will contain a button that must be pressed in order to enable the power slips and allow the
operator to control the slips by using either the joystick or touchscreen controls.

See Chapter 10, titled "Drawworks,” Chapter 18, titled

"Power Slips,” Chapter 20, titled "Racker (Bridge Racker),”
and Chapter 21, titled "Racker (Pipe Racking System
PRS).”

See section titled "Workstation Control Panels" on page 2-4.

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Main Menu Navigation

This section of the operator’s guide provides a brief overview of the main components normally
included on the main menu navigation bar. See appropriately-titled sections below, and tool-
specific chapters for more detailed information about each tool’s menu and operator screens.
The navigation menu shown below displays along the bottom of most screens.

Active tool Navigation menu buttons

Alarms and Events

The main menu’s Alarms button blinks red when there is at least one active and unacknowledged
alarm. The button displays solid red when there is at least one active but already acknowledged
alarm. Otherwise, the button displays solid blue.
Press Alarms to display the tool alarm menu.

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Amphion™ Overview 2

The tool buttons blink red when there is at least one active and unacknowledged alarm for that
particular tool. The button displays solid red when there is at least one active but already
acknowledged alarm. Otherwise, the button displays solid blue.
Press the red tool button to display alarms associated with that tool. See Chapter 3, titled "Alarms
and Events” for more information.

Operator Tool Menus

Press <Driller or AD> Tools to display the appropriate operator’s tool menu.

Driller Tools Assistant Driller Tools

Current tool ownership status indicators display in the bottom left corner of each tool button (where
applicable). See section titled "Tool Ownership" on page 2-34 for more information.
Press to select a tool and display its default operator screen. See tool-specific chapters in this
manual for more detail.

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(This Tool) Menu

The label on the tool menu button changes, depending upon the currently-selected tool. For
example, the top drive’s tool menu is labeled Top Drive.
Press the tool menu button to display its menu.
Most tools listed in the operator’s tool menu have tool-specific menus that normally include the
basic options shown here.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Maintenance

Mode" on page 2-11.”

See tool-specific chapter.

Press the Operator button to display the current tool’s operator screen.

See tool-specific chapters for more information about each

tool’s menu.

See sections below for information about each of the

above menu items.

Back or Forward
Press Back or Forward to toggle between the current screen and the previous screen.

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Maintenance Mode
Enable maintenance mode to engage tool override for maintenance purposes only.

Use with caution. Significant risk of equipment

damage and danger to personnel exists in
maintenance mode. Failure to observe and follow
proper safe working procedures could result in
serious or fatal injury to personnel, significant
equipment damage, and extended rig down time.

Controls are disabled at the operator workstation touchscreens when maintenance mode is
enabled.
From the diagnostic workstation (DWS) computer, select one of the following tools:
R Auxiliary (normally includes the cathead, HPU, power slips, and rotary table)
R Conveyor
R Racker
R Roughneck
R Top Drive
Press <This Tool> --> Maintenance Mode to display the Maintenance Mode screen.

Press Active to engage maintenance mode for the appropriate tool controller (also referred to as
an “SBC”). Press Inactive to disengage maintenance mode.

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A green backlight marks the current selection.

Enabling Auxiliary maintenance mode places all auxiliary

tools into maintenance mode.

Operator Screens
Many tool screens contain common features shown in this section.

Operator Messages
Most tool screens contain messages for the operator that display along the bottom of the screen.

Keypads
Numeric keypads and alpha-numeric keyboards are pop-up windows that appear when the
operator presses a tool’s on-screen button, and is normally used to define a specific parameter for
a tool.

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Utility Menu
Press <This Tool> --> Utility to display the Utility menu:

Choose Units
Press <This Tool> --> Utility --> Choose Units to display the Choose Units pop-up window.

Press the arrow up or down buttons to highlight and select a unit of measure.

Measurement units selected on this screen affect all

screens displayed on that particular touchscreen. Different
units of measure can be assigned to other touchscreens.
For example, one touchscreen can display metric, while
another displays U.S. measurements.

Press Close to return to the previous screen.

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Choose Language
Press <This Tool> --> Utility --> Choose Language to display the Choose Language pop-up
window.

Pig Latin and English Russian and English

This screen provides a way for the operator to select English (default), or any other language (or
languages) that the operator screens are configured to support.

Press the arrow up or down buttons to highlight and select a language.

Languages selected here affect all screens displayed on

that particular touchscreen. Different languages can be
assigned to other touchscreens. For example, one
touchscreen can display Russian, while another displays
English.

Press Close to return to the previous screen.

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Language Translation Editor

At the Choose Language pop-up window (see section titled "Choose Language" on page 2-14),
press Edit Translations to display the Language Translation Editor window.

Document General Add Delete Close

This window provides a way for the operator to edit the translations for languages other than
English, or add translations that are missing.
Translations are stored in the operator screens one phrase at a time. Any single-line string on a
screen has its own translation. (For example, the phrase “Drill Torque” is translated as a whole, as
opposed to word-by-word.)
Each screen document has its own set of translations.

Document
Press Document to display available translations for the last screen selected. (There may be no
translations if that particular screen has not been configured to include them.)

General
Press General to display general translations that apply to the navigation bar and other common
screens (for example, the diagnostic or alarm screens).

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Add
Use this button to add a new translation:
1. Press Add to display the Add New Translation Key pop-up window.

2. Type the new translation into the space provided, then press Enter (or Enteray as
shown on the keyboard above).

The translation (“Home” in this example) appears in both the left and the right panes
of the Language Translation Editor window.
3. Press to select the new translation (in the bottom right pane) to display the keyboard
pop-up window again.
4. Type its translation as you want it to appear in that pane (see example shown
below).

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5. Type the translation into the space provided, then press Enter to return to the
Language Translation Editor window.
Delete
Press Delete to delete an existing translation.

Close
Press Close to close the window.

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Clean Screen
Press <This Tool> --> Utility --> Clean Screen to temporarily disable tool screens to allow time
for cleaning the touchscreen without accidentally pressing tool controls. Press Start to begin the
onscreen timer, which counts slowly backward from ten.

Press Start as many times as necessary, then press Return.

Service Pages
Service pages are not normally available from the operator workstation touchscreens, and
therefore are not addressed in detail in this manual.
Access the service pages from the touchscreen mounted in the multi-tool controller (MTC) cabinet.

The MTC touchscreen does not allow tool operation.

See the NOV document titled “Amphion Tool Controller Service Manual” for more information
about the service pages.

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Common Diagnostics Menu

This section provides a general overview of the diagnostic

screens available through the operator interface. For more
detailed information about the tool controller service pages
interface, including advanced troubleshooting procedures,
see the NOV document titled “Amphion Tool Controller
Service Manual.”

Press <This Tool> --> Common Diagnostics to display the Common Diagnostics menu.

See general descriptions for each diagnostic screen in the sections below.
Press Close to return to the main menu.

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I/O Diagnostic
Press <This Tool> --> Common Diagnostics --> I/O Diagnostic to display the I/O Diagnostic
screen.
The left side of the sample screen below contains buttons for selecting an I/O type (depending on
the currently-selected tool). Press to select and display information.

Item Name

I/O
Types

Information Sort buttons Current Value

R MOD: Modbus address. Information regarding commands originating from tools and
other Ethernet devices connected to the network.
R DP1: Information from the first Applicom card on the first PROFIBUS DP network
(typically used for tools).
R NET: Information regarding commands originating from a touchscreen or control
panel.
R C2C: Controller-to-controller communication input devices only. The purpose of this
type is to receive input from the other controllers, not to send commands to them.
Therefore, only input classes are assigned to this I/O type.
R DP2 (optional): Information from the optional second Applicom card on the second
PROFIBUS DP network, if applicable (typically used to interface with the other tool
controllers or third-party systems).
Press any of the sort buttons located along the bottom of the screen to sort information By Name,
Node, or Class.
Press the blue arrow up or down buttons to navigate through the diagnostic pages.
Press Back to return to the Common Diagnostics menu.

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Controller-to-Controller (C2C) Status

Press <This Tool> --> Common Diagnostics --> Controller-to-Controller Status to display the
Controller-to-Controller Status screen.

The controller graphic boxes display green to indicate normal communication, or red to indicate a
communication error. The controller name and current status display in the top left corner of the
controller graphic.
Press a controller box to display additional detail.

Code Message Comment

0 OK The other controller is functioning normally.

Client has not begun

The client was able to connect to the server, but
5632 receiving data from the
has not begun sending data.
server.

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Code Message Comment

Client could not connect to its

5648 The other controller may not be running.
server.

Client believes that its server The other controller was connected and
5664
has stopped working. running normally, but has stopped running.

Cyberbase Status
Press <This Tool> --> Common Diagnostics --> Cyberbase Status to display the Cyberbase
Status screen (not shown here).
This screen displays communication information between various NOV products using Ethernet
protocol, and is not available for all tools.

Modbus Status
Press <This Tool> --> Common Diagnostics --> Modbus Status to display the Modbus Status
screen.

The illustration shown here relates to the top drive. Green node graphics indicate that it is
operating and communicating properly; red indicates an alarm or communication error.
Press a node to display detailed information related to its status (shown below).

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The Node Status pop-up window lists all WebObjects on the controller with which the
communications node is associated. It also displays the value of each WebObject. The values are
live, and change as the values from the remote controller change.
Press the Node Status window to display the node’s Process Input image.

A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node. The
Process Image pop-up window displays either all of the output or all of the input process image for
that communications subsystem mode.
Press Switch to Output Image to display the same information regarding the node’s output
image.
Press anywhere outside of the output image display to return to the Modbus screen.

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Profibus Status
Press <This Tool> --> Common Diagnostics --> Profibus Status to display the Profibus
Network Status screen.

Green indicates the node is communicating through the Profibus network; red indicates the node is
not communicating through the network; yellow indicates the node is reporting diagnostic
information. The controller has not lost communication with the node, but the node may have a
problem (see note below).

The absolute encoder buttons normally display yellow at

startup, then turn green after approximately one minute.
Yellow is normal for emergency-stop (e-stop) conditions.

Press any node button to display a detailed node status pop-up window.

Node number
Status code

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Profibus Status Codes

Code Message

0 Node is functioning normally

33 Node is not communicating with the network

36 Node is not configured

45 Dialog software is not memory-resident

47 Invalid board number

93 Driver is not accessible

255 IO_RefreshInput was not executed beforehand

Step 7 Status
Press <This Tool> --> Common Diagnostics --> Step 7 Status to display the Step 7 Status
screen.

This screen displays information from programmable logic controllers (PLCs). This Ethernet
communication protocol not used on all communications systems.
Press any node to display additional information.

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Press the status detail box to display the node’s input image.

Press the right arrow to display additional input image information, or press Switch to Output
Image to display the same information regarding the node’s output image.
Press anywhere outside of the output image display to return to the Step 7 Status screen.

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Screen Communication Logs

Screen Communication Log troubleshooting screens in

this section are intended for use by trained NOV
technicians.

Press <This Tool> --> Common Diagnostics --> Screen Communication Logs to display the
main Screen Communication Logs main screen.

Press the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous screen.

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Tool Controllers
Press Tool Controllers to display the Tool Controllers Communication Log screen.

Press anywhere inside the Controller box to display additional information.

Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller Communication Log screen displays basic information about each
tool controller, such as the method of communication being used between the controller and the
software, and the amount of time the software has been communicating with the tool.
Press any communication box to display message information.

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Amphion™ Overview 2

Press any message to display more detail.

Press Close to close the window.

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Ownership
Press Ownership to display tool Ownership Communication Log screen.

This window contains information about the tool ownership system, such as a record of the
ownership configuration file. Tool ownership is a built-in safety feature, designed to prevent more
than one operator from simultaneously controlling a tool. (See section titled "Tool Ownership" on
page 2-34.)
Press any of the Ownership States boxes to display more detail.

Press Close to close the window.

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HTTP Requests
Press HTTP Requests to display the HTTP Request Communication Log window.

This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Press any message to display more detail.

Press Close to close the window.

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Write Monitor
Press Write Monitor to display the Write Monitor Communication Log screen.

This window contains only requests that were used to write commands or data to the tool
controllers.
Press Close to close the window.

Exceptions
Press the Exceptions tab to display the Exceptions Communication Log screen.

This screen contains a list of errors that occurred during applet communications.
Press any message to display more detail.

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Press Close to close the window.

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Tool Ownership
This section contains information about Amphion tool ownership, and is intended to provide rig
personnel with a basic understanding of the concept of tool ownership and how it affects rig
operations.
Amphion tools can be controlled from operator workstations using joysticks, discrete switches, and
touchscreen controls. For safety reasons, control of most tools is limited to one operator
(workstation) at a time.
All tools affected by Amphion tool ownership are “owned” by the system at startup. Consequently,
before a tool can be controlled from any workstation, the operator must submit an ownership
request by pressing the Ownership button located on the tool screen. Once a workstation
assumes ownership of a tool, that workstation retains ownership; subsequent ownership requests
from other workstations are invalid until ownership is released.

To prevent untimely operation shutdowns due to hardware

or power failures that affect workstation controls, the
controller releases tool ownership only from those
workstations affected by the failure. Hardware or power
failures that do not affect tool operation will not cause tool
ownership release.

Ownership Controls and Status

Where applicable, tool screens contain an Ownership button. The button’s color and text indicates
its ownership status.

R A green ownership button, displaying the word “Available,” indicates the tool is
available for ownership. Your station can assume ownership only if the button is
enabled, and the word “Take” appears in black text along the bottom of the button.

If the text “Ownership” appears in white, and the button is disabled, your station
cannot assume ownership of the tool. If you are unable to take ownership because
your station already has ownership of another conflicting tool, the name of that tool
appears in white text along the bottom of the button.
R An orange ownership button indicates that the tool is currently owned by one of
the operators. The text display inside of the button indicates the workstation that
currently owns the tool.
R A red ownership button indicates an emergency stop is engaged, and the tool is
unavailable.

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Granting and Releasing Ownership

Before granting tool ownership to a workstation, the controller verifies that the following conditions
are met:
R The IP address of the workstation requesting ownership has permission to control
the tool (see "Tool Controllers and Security” below).
R The tool is not owned by any other workstation.
Once an operator is finished using a specific tool, he or she should release ownership of that tool
by pressing the Ownership button again.
Alternatively, use the operator workstation control panel’s Tool Ownership - Release All button.

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Tool Controllers and Security

An Amphion tool controller (sometimes referred to as an “ATC,” or an “SBC”) is an embedded
computer designed to run platform-independent software to control machinery in industrial
applications. The Amphion tool controller consists of a high-end processor with Ethernet
connectivity as the standard communication protocol, with optional Profibus hardware for tool
remote I/O communications where necessary.
Amphion controllers are traditionally located in safe area MTC cabinets, however certain situations
may require that they be installed in hazardous areas. In such cases, the appropriate certification
must be obtained, and they must be installed inside approved enclosures.
Administrative access to software stored on the tool controller is password protected to prevent
accidental modification to tool parameters or settings.

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Optional Components
RigSense and WITS
RigSense is a stand-alone drilling instrumentation system used to provide drillers and other key
personnel with instant access to critical drilling data. It can display, plot, print, export, and archive
up to 255 channels of data, which can be retrieved and viewed over the entire life of the well.
RigSense transmits and receives Wellsite Information Transfer Specification (WITS) information.
WITS is a communication protocol that enables companies operating different computer systems
to share information using a standard format for data transfer.
RigSense can easily be tailored to any rig’s requirements, and the data can be viewed in either
time- or depth-based format.
See the MD Totco RigSense manual for more information.

Simple Data Acquisition (S-DAQ™)

S-DAQ gathers data from rig sensors and equipment. Drilling parameters are displayed in realtime,
in both analog and digital formats. Each channel can be configured with alarm functions.
S-DAQ can apply algorithms to the data, then forward the information to applications such as
RigSense™. S-DAQ and RigSense communicate using Ethernet.

See Chapter 24, titled "S-DAQ™” for more information.

System 5 Data Acquisition (V-DAQ™)

Data for RigSense is supplied by V-DAQ, which gathers data from sensors and equipment. It can
apply algorithms to the data, then forward the information to RigSense. V-DAQ and RigSense
communicate using Ethernet.

See Chapter 26, titled "V-DAQ™” for more information.

Electronic Driller System™ (EDS)

NOV’s Electronic Driller System is built into the drawworks and Amphion touchscreen control
systems.
EDS is designed to provide a constant drilling state at the bit, which cannot be achieved using
manual or other types of drawworks braking systems. The constant bit state is achieved through
closed-loop control of selected primary drilling parameters (such as weight on bit or delta
pressure), and the ability to regulate the disc brake for continuous feed of the drill line.
Continuously running secondary control parameters (rate of penetration and torque) provide
additional control necessary for a steady state during unexpected events, such as a drilling break
or stick-slip situation.

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The driller can activate modes through the touchscreens, and adjust individual parameter
setpoints.

See product-specific NOV EDS documentation, and

Chapter 10, titled "Drawworks” for more information.

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Alarms and Events

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

System Alarms
The navigation menu bar’s Alarms button flashes red when there is at least one active and
unacknowledged alarm. The button displays solid red when there is at least one active, but already
acknowledged, alarm. Otherwise, the button displays solid blue.
When an alarm is triggered (and unacknowledged), the Alarms button flashes red on both the
navigation menu and tool menu (for tools that have an active alarm) as shown here.

Flashing Red = Active/Unacknowledged

Solid Red = Active/Acknowledged

Tool menu
Alarms button
Navigation menu
Alarms button

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Press Alarms on the navigation menu to display the Alarms Menu. Flashing red tool buttons
indicate an active and unacknowledged alarm; solid red indicates an active, but acknowledged
alarm for that tool. Tools that have no active or unacknowledged alarms display solid blue.

Active/unacknowledged
alarm (flashing red)

Alarms Menu

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Press to select a tool from the Alarms Menu, or press <This Tool> --> Alarms to display the
Alarm Messages window.

The alarm system displays and stores the most recent 200 alarms for the currently-selected tool.

!
All alarm data clears when electrical power is removed
from the control system.

Alarm Message Display

R Red line items indicate that the alarm condition is active, and the alarm itself has not
been acknowledged.
R Yellow line items indicate that the alarm was acknowledged, but the alarm condition
has not been corrected.
R Orange line items indicate that the alarm condition was corrected, but has not been
acknowledged.
R Grey historical line items indicate that the alarm was acknowledged, and the
condition causing the alarm state was corrected.
R Blue line items are events of interest that have occurred, but do not indicate an
alarm condition.

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Alarm and Event Sort

The alarms display (Default Sort) in the following order:
1. Unacknowledged/active alarms
2. Unacknowledged/inactive alarms
3. Acknowledged/active alarms
4. Acknowledged/inactive alarms
5. Events
Within each category, the alarms are sorted by:
1. Active Date (the date and time the alarm was triggered)
2. Inactive Date (the date and time the alarm condition was corrected)
3. Description (alphabetically by description)
Press any of the Sort buttons (located along the top of the screen) to sort by description, active
date, or inactive date.
R The Description column displays a general description of the alarm.
R The Active Date column displays the date and time the alarm was triggered.
R The Inactive Date column displays the date and time the alarm was cleared.
R The Acknowledged column displays the date and time the alarm was
acknowledged.

Alarm Acknowledgement and Detail

Press the Acknowledge Page button (located on the sort bar along the top of the Alarms screen)
to acknowledge all alarms currently displayed on the screen.
Press any individual alarm to display more detail.

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The alarm detail includes an alarm ID, a description of the alarm condition, the date and time that
the alarm was tripped, cleared, and acknowledged, as well as its group, priority, and status.
The alarm shown here has not been acknowledged. Press Acknowledge to do so, then press
Close. The alarm displays yellow to indicate that it has been acknowledged (however, the alarm
condition remains active).
Press the yellow alarm line item again to view its details if necessary.

Press Close to return to the Alarms window.

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Alarm Setup

Depending on your particular rig configuration, alarms can

be set for certain items on some tool screens. See tool-
specific chapters to determine whether a particular tool
screen offers this feature.

Certain tool screens may contain gauges, bar graphs, or digital readings that have alarm setup
capabilities. This depends on your specific rig configuration.
Press the gauge, bar graph, or digital reading to display the Alarm Configuration pop-up window.

You can set four alarm levels: high-high, high, low, or low-low.
Press Change Level to display the pop-up keypad. Define the alarm value, then press Set to close
the keypad.
Click Enable or Disable to turn the alarm on or off.
Press the description’s Change button to display the keyboard pop-up window. Type a brief
description of the alarm into the space provided, then press Enter to close the keyboard.
Press Close to close the Alarm Configuration pop-up window and save the values.

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Alarm Displays
Alarms display on the operator screen. For example, when the reading on a gauge reaches the
user-defined high alarm level (but remains below the high-high range), the graph or gauge
background displays yellow.

The same is true if the reading reaches the low range (but remains above the low-low range).
If the reading reaches the user-defined high-high range, or falls into the low-low range, the
background displays red, and the touchscreen computer (or HMI) beeps.

Alarm Sounds
Press the gauge, bar graph, or digital reading to display the Alarm Configuration pop-up window.
Disable the beeper by pressing the Turn Beeper Off.

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Assignments

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Drawworks/Top Drive Assignments Screen

This screen is normally accessed from the Drawworks or Top Drive operator screen, however it
can be configured to appear on the operator tool menus as described in this chapter. See Chapter
10, titled "Drawworks,” and Chapter 25, titled "Top Drive System (TDS) for more information.
Press <Driller or AD> Tools --> Assignments to display the DW/TD (Drawworks/Top Drive)
Assignments screen.

This screen provides a way for the operator to assign VFD motors to the drawworks and the top
drive. It also displays the current status of all VFDs.

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Status Displays
R Ready: Green indicates that the assigned motor is is ready to run.
R Running: Green indicates that the VFD motor is assigned and running.
R Fault: Red indicates a fault state.
R Motor Lockout: Red indicates that the VFD is currently locked out.

Drawworks Select
Press any unassigned DW (A, B, C, or D) Select - VFD button to assign it to the drawworks.
A green backlight indicates the current selection.
Press the Deassign button to remove the assignment.
Press the Deassign All DW button to deassign all VFD motors from the drawworks.

See Chapter 10, titled "Drawworks” for more information.

Top Drive Select

Press any unassigned Top Drive Select - VFD button to assign the VFD to the top drive.
A green backlight indicates the current selection.
Press the Deassign button to remove the assignment.

See Chapter 25, titled "Top Drive System (TDS)” for more
information.

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Casing Running Tool (CRT)

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Casing Tool to display the Casing Running Tool operator
screen.

The CRT is used to make up or break out a casing connection, and run the casing string to a
maximum weight of 500 short tons. It is installed on the shaft of the top drive, suspended from the
links. The top drive supplies the rotation and torque necessary to make or break a connection.

Tool Ownership
Assume ownership of the CRT to enable controls. See section titled "Tool Ownership" on page 2-
34.

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Readings and Status Displays

The left side of the operator screen contains realtime speed and torque graphs that reflect their
current values. Black markers indicate user-defined setpoint values. See Chapter 25, titled "Top
Drive System (TDS),” and section titled "Speed and Torque Controls" on page 25-4.
Current hook load and block height readings display in the top right portion of the screen, next to
three status displays.

R IBOP Closed: Yellow indicates the internal blowout preventer is closed; grey
indicates a normal state.
R Slips Closed: Yellow indicates that the power slips are closed; green indicates that
they are open; grey indicates an inactive state. See Chapter 18, titled "Power Slips.”
R TDS HPU Running: Green indicates that the top drive’s hydraulic power unit is
running; grey indicates a normal state.

Top Drive Controls

Press Top Drive Fault - Reset to reset faults after the condition has been corrected.
Press Top Drive Brake - Off to release the top drive brake.

A green backlight marks the current selection.

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IBOP Controls
Press the Open or Close button to open or close the internal blowout preventer.

Open allows mud flow; Close stops mud flow.

A green backlight marks the current selection.

Gripper Displays and Controls

The Gripper Closed indicator displays green when the gripper is fully closed.

Press Gripper - Open to place pipe into the gripper.

Press Gripper - Armed to close the gripper.

The gripper must detect pipe before it will close.

A green backlight marks the current selection.

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CRT Elevator Displays and Controls

The Elevator Closed indicator displays green when the elevator is fully closed.
Press the CRT Elevator - Open or Close buttons to control the CRT elevator.

A green backlight marks the current selection.

Link Tilt Controls

Press the Link Tilt - Drill, Float, or Tilt buttons to control the elevator bales:

R Use Drill to tilt the elevator bales backward into a position that allows drilling
operations to proceed.
R Use Float to allow the elevator bales to move into a neutral position.
R Use Tilt to tilt the elevator bales forward into a position that allows the elevator to
latch onto the pipe.
A green backlight marks the current selection.

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CRT Rotation Controls

Press the CRT Rotation - Break or Spin-In button to define a rotation mode.
R Break turns the CRT counter-clockwise and applies full available torque.
R Spin-In turns the CRT clockwise, and applies torque and speed limits.

A green backlight marks the current selection.

Rotate and Lower

Press Rotate & Lower to display the Spin-In screen and controls.

Press Start to begin rotating and lowering the CRT in Spin-In mode.
Press Stop to stop the process.
The graphs located on the left side of the screen display real-time speed and torque data.
Press Exit to return to the main CRT operator screen.

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Make Controls
Press Make to display the Make-Up screen.

Press and hold Make-Up to activate the connection sequence.

The graph area displays realtime torque and turns data, while the status text area provides
information regarding the sequence progress.
The Pass or Fail displays indicate whether or not the connection was successful.
Release Make-Up to stop the sequence. Depending on the position in the sequence and the pipe
type settings, you may be able to resume the sequence by pressing the Make-Up button again.

ISee the product-specific service manual for more

information regarding sequence troubleshooting.

Press Accept or Reject as appropriate to save the connection data. Press Exit to return to the
previous screen.

Press Details to display the CRT Review screen. See

section titled "CRT Review" on page 5-17.

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Casing Running Tool Menu

Press the Casing Tool button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Operator

Screen" on page 5-1.

See section titled "CRT Review"

on page 5-17.

See section titled "CRT Setup"

on page 5-8.

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CRT Setup
Press Casing Tool --> Setup to display the CRT Setup screen.

Descriptions and Comments

Press any of the CRT Setup screen’s Edit buttons to display its keypad or keyboard pop-up
window.

Keypad Keyboard

Type the information into the space provided, then press Enter to close the key pad or keyboard.
At the CRT Setup screen, press Save to store the data.

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Pipe Type Settings

Press Pipe Type to display the Current Pipe Type Settings screen.

Press Exit to use the current setup file.

See section titled "Editing an Existing Setup File" on page

5-11 for information about naming files.

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Loading an Existing Setup File

At the Current Pipe Type Settings screen, press Load to display the Preview Pipe Type
Settings screen.

1. Either press Use to use the current setup, then skip to step 4, or;
Press Select to display the file selection screen and use a different setup file.

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Use the blue arrow up or down keys to scroll through the file list (single arrows scroll
line- by-line; double arrows scroll page up or page down).
2. Highlight a file, then press Set to confirm your selection.
The currently selected file name displays along the bottom of the window.
3. Press Load to return to the Preview Pipe Type Settings screen, then press Use.
4. Press Exit to return to the Current Pipe Type Settings screen.
5. Press Exit again to return to the CRT Setup screen.
Editing an Existing Setup File
1. At the Current Pipe Type Settings screen, press Edit to display the Pipe Type
Category Edit pop-up window.

2. Press Edit to select the category you wish to change.

See section titled "Pipe Type Category Edit Pop-Up Windows" on page 5-14.
3. After making changes to the categories, press Exit display the Preview Pipe Type
Settings screen.

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See the product-specific service manual for information

regarding default units of measure for each setting.

4. Review the changes, then press Use to activate the settings.

5. Press Exit to return to the Current Pipe Type Settings screen.
6. To save the edited file using a different name, press Edit to display the Pipe Type
Category Edit pop-up window, then follow the remaining steps of this procedure.
To over-write the existing file, press Save, then press Load to return to the CRT
Setup screen. (Skip the remaining steps of this procedure.)

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7. Press the Other Settings - Edit button to display the following pop-up window.

8. Press the Pipe Type - Edit button to display the keyboard to enter a new file name.
9. Press Exit to return to the Preview Pipe Type Edit pop-up window (shown on page
5-12).
10. At the Preview Pipe Type Edit pop-up window, review the settings, then press Use
to load the activate the settings and display the Current Pipe Type Settings screen
(shown on page 5-9).
11. Press Save to store the new file to the system.
12. Press Exit to return to the CRT Setup screen.

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Pipe Type Category Edit Pop-Up Windows

R Cross-Thread Settings

R Spin-In Settings

R Make-Up Settings

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Casing Running Tool (CRT) 5

R On-Shoulder Settings

R Over-Turns Settings

R Other Settings

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Calibrate
At the CRT Setup screen (shown on page 5-8), press Calibrate to display the CRT Calibration
screen.

Press any of the CRT Torque or Load Cell Torque - Edit buttons to adjust the values.
Press Save to store the calibration data, then press Exit to return to the CRT Setup screen.

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Casing Running Tool (CRT) 5

CRT Review
Press Casing Tool --> Review to display the CRT Review screen.

By default, the Review screen displays torque (y-axis) versus turns (x-axis) for the currently
selected connection file.

Selecting and Loading a Setup File

Press Load to display the File Selection pop-up window.

Use the blue arrow up or down keys to scroll through the file list (single arrows scroll line-by-line;
double arrows scroll page up or page down). Highlight, then press Set to confirm your selection.

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The currently-selected file name selected displays along the bottom of the window.
Press Load to display the Review screen again.

Press Refresh to display the new setup file in the Review screen.

See section titled "Editing an Existing Setup File" on page

5-11 for information about naming files.

Changing Graph Display Properties

Y or X Axis
Press X or Y toggle buttons to change the data being displayed between torque, time, and turns.

Mark Shoulder Point

Press Special Point to place a red “x” on the graph when the system detects a shoulder point.

Highlight Minimum and Maximum Values

Press Hi-Lite to highlight relevant minimum and maximum torque and turn values.
The highlighted portion is the area where all four lines create a rectangular area (as shown here).

The x- and y-axes must be set to Torque and Turn in order

for the Hi-Lite feature to display correctly.

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Casing Running Tool (CRT) 5

Zoom (Y or X) In or Out
Press Zoom (Y or X) In or Out to zoom in or out. Pressing the button once zooms in to magnify the
graph to twice its 1:1 scale (2x). Press again to magnify to 4x; again to magnify to 8x, and so on.
Press Zoom Out repeatedly to return to the 1:1 (or 1x) scale.

When using the Zoom In feature, you can press (or click)
and drag the graph to display the data points you are most
interested in.

Display Data Points (Dots) or Lines

By default, the graph displays raw data points (dots). Press Dots/Line toggle button to change the
display from dots to a line raw data points (dots) and solid line.

Fill Graph Display

Press the Fill toggle button to fill in the lower half of the graph (as shown here).
Press again to remove the fill.

Turn and Torque Readings

Digital Shoulder Turns, Shoulder Torque, Peak Turns, and Peak Torque readings display in the
bottom portion of the screen.

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Cathead

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Cathead to display the Cathead operator screen.

Tool Ownership
Assume ownership of the cathead to enable controls. See section titled "Tool Ownership" on page
2-34.

Status Displays
The left side of the operator screen contains vertical realtime torque and pull force graphs that
reflect their current values. Black markers indicate their user-defined setpoint values.
The Slow Speed light located along the top of the screen displays green to indicate that the mode
is active. See section titled "Slow Mode" on page 6-3.

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The Maintenance Mode light displays yellow to indicate that maintenance mode is active. See
section titled "Maintenance Mode" on page 2-11.

Cathead Selection
Press Select Cathead - Break Out or Make Up.

A green backlight marks the current selection.

Stream Controls
Press the Stream Controls - Pay or Pull button to define the direction of the cathead.

This function may also be controlled using the Cathead - Pay/Pull discrete switch, usually located
on the operator workstation’s right control panel (depending on your particular rig configuration).

L
TOO IP
H
ERS
OWN SE ALL
A
RELE
SE/
ZMS CLO K
RRID
E LOC
OVE N/
OPE
ASE AUTO
IN CRE
SE
REA
D EC
OW
LIC FL
RAU ALVE
HYD V
CMC UT OFF
SH
AIR
KING E SE
WOR R CLO
CMC PRESSU
N
APV OPE

MAIN
CMC E
VALV

PULL
PAY
PULL
PAY
EAD
CATH

EAD
CATH

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Cathead 6

Slow Mode
Press the Slow Mode button to operate the cathead at a slower speed during pull-in operations.
Slow mode has no effect on pay-out operations; it is automatically energized during the first
second to prevent the line from snapping (due to tension being released too quickly) then de-
energized to allow pay out at normal speed.

The Slow Speed light located along the top of the screen displays green to indicate that the mode
is active.

Defining Tong Length

Press Tong Length to display its keypad pop-up window.

Define the tong length value, then press Set to confirm and close the keypad.

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Defining Torque Setpoint

Define the tong length value (see section titled "Defining

Tong Length" on page 6-3 above) before defining the
torque setpoint value.

Press Torque Setpoint to display its keypad pop-up window.

Define the torque setpoint value, then press Set to confirm and close the keypad. Use the arrow up
or down keys to adjust the setpoint value as needed.

Pull Force
The current Pull Force and Pull Force Setpoint values display to the right of the Torque and
Tong Length Setpoint controls. The system calculates the Pull Force Setpoint value, dividing
the torque setpoint by the tong length to define the appropriate hydraulic pressure required to
achieve the specified line pull value.

If the operator presses Pull before the closed loop control system reaches the appropriate
pressure value, an interlock message displays (“pressure setpoint not reached”). Once the
pressure setpoint is reached, the interlock clears, and the pull can continue normally. During the
actual pull operation, the pressure output is static, so the loop is inactive.

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Cathead 6

Cathead Tool Menu

Press the Cathead button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Maintenance

Mode" on page 2-11.

See section titled "Operator

Screen" on page 6-1.

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Chairs (Workstations)

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Workstation Status Screens

There are minor differences between the driller and assistant driller’s Chair Status screens, such
as object arrangement. However, they both function as a workstation diagnostic screen.
Press Driller Tools --> Driller Chair to display the driller’s Chair Status screen.

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Press AD Tools --> Assistant Chair to display the assistant driller’s Chair Status screen.

Tool Signals
A green tool background indicates that the operator has ownership of the tool (as shown here).

Green tool signals indicate the current tool operation, or the position of the switch or joystick.
When the operator is not actuating the switch or button, the signal display is grey (such as the
Racker Jaw displays shown above).
Green signal displays also confirm that the signal from the discrete switch to the workstation’s
remote I/O and tool controller was successfully received. Failure to display green when the
workstation’s switch or button is actuated indicates a faulty switch or I/O point.

See section titled "Operator Workstation" on page 2-3 for

information about workstation controls.

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Chairs (Workstations) 7

Joystick Status
A green joystick background indicates that the joystick is in use (as shown here).

The yellow indicator on the graphs display the current position of the joystick or top wheel. If the
display does not depict the correct position (for example, if the joystick is pressed forward, but the
yellow indicator is not at the top of the y-axis), recalibrate the joystick. (See section titled "Joystick
Calibration" on page 7-10.)
Green JS Buttons display indicates that the associated button on the joystick is depressed. See
section titled "Deadman Override" on page 7-4 below.

Chair Status

R 24VDC PS (#1 and #2): Green indicates that the 24-volt DC power supplies are
working properly. Red indicates a fault state.
R Ethernet Switch (#1 and #2): Green indicates that the Ethernet switches are
communicating properly. Red indicates a fault state.

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Deadman Override
The trigger mounted on the front of the right joystick (also referred to as a “dead man switch”) must
be depressed in order to operate the drawworks or racker, unless the override is engaged.
Press and hold the Deadman Override to operate the joystick without regard to the trigger.

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Chairs (Workstations) 7

Chair Tool Menu

Press the <Driller or AD> Chair button to display the workstation menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Calibration"

on page 7-10.

See section titled "Status" on

page 7-6.

See section titled "Workstation

Status Screens" on page 7-1.

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Status
Press <Driller or AD> Chair --> Status to display the Status menu.

Multi-Tool Controller (MTC) Status

Press <Driller or AD> Chair --> Status --> MTC Status to display the default LER MTC A Status
screen.

The default screen is related to the local electrical room (LER) and MTC A.

See general descriptions of status indicators later in this

chapter.

Press the appropriate buttons located in the top right portion of the screen to select another status
screen.
The currently-selected screen’s button displays green.

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Chairs (Workstations) 7

Press LER MTC B to display the LER MTC B Status screen.

Press LVR MTC A to display the LVR MTC A Status screen.

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Press LVR MTC B to display the LVR MTC B Status screen.

R <tool> OLM: Green indicates that the optical link modules are working properly; red
indicates a fault state.
R Ethernet (Switches and Media Converters): Green indicates that the Ethernet
switches and converters are communicating properly; red indicates a fault state.
R PS - 24 VDC Monitor: Green indicates that the 24-volt DC power supplies are
working properly; red indicates a fault state.
R The ZMS Lockout light displays red to indicate that ZMS lockout is engaged; grey
indicates an idle state. See Chapter 27, titled "Zone Management System (ZMS)”
for more information.

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Chairs (Workstations) 7

Emergency Stop (E-Stop) Status

Press <Driller or AD> Chair --> Status --> Estop Status to display the E-Stop Status screen.

Red displays indicate the emergency stop is engaged. The text next to the display indicates the
emergency stop type and location

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Calibration
Press <Driller Chair or AD> Chair --> Calibration to display the Calibration menu.

Joystick Calibration
Press <Driller or AD> Chair --> Calibration --> Joystick Calibration to display the Joystick
Calibration screen.

Press the Calibrate - Start button to begin.

The joystick remains in calibration mode for twenty seconds. Start with the joystick in the center
(resting) position, and verify that the yellow on-screen indicator is located in the center of the X and
Y axes (as shown above). Move the joystick through its full range of motion during the twenty
second period.
The Success light displays green to indicate a successful calibration.
The Failure light displays red to indicate a failed calibration. Repeat the procedure until calibration
is successful.

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Chairs (Workstations) 7

Hook Load Calibration

Press <Driller or AD> Chair --> Hook Load Calibration to display the Hook Load Calibration
screen.

!
This process calibrates the value displayed on the operator
workstation’s hook load gauge. It does not affect calibration
of the hook load sensors themselves. Use this calibration
procedure only if the workstation gauge does not
correspond to the values displayed on the Drawworks
screen. See Chapter 10, titled "Drawworks.”

Press Begin to start the hook load gauge calibration process.

Follow screen prompts to complete the calibration process.
Press Cancel to stop the calibration process.

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Crown-Mounted Compensator (CMC)

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Compensator to display the Compensator operator screen.

Tool Ownership
Assume ownership of the compensator to enable controls. See section titled "Tool Ownership" on
page 2-34.

Status Displays
The left side of the operator screen contains realtime air, fluid, and position graphs that reflect their
current values. A blue bar rises and falls to mark the values. The graphs also contain digital
readings.

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HP (Hydraulic Pump) Oil System

R Tank Level: A text box and a status light indicate the current tank level status. Black
indicates that the pump unit is idle; green indicates that the pump unit is running,
and tank levels are normal; yellow indicates that the tank level has reached either its
high or low alarm limit; red indicates that the tank level has reached its high-high
alarm limit.
R Pump Status: A text box and status lights indicate the current pump status. Black
indicates that the pump is stopped; green indicates that the pump is running
normally; red indicates a fault or alarm state. The Auto light displays green when
the pump is in Automatic mode.
Low Instrument Air Alarm
The Low Instrument Air status indicator displays red if the air pressure falls below an acceptable
level. Press the Alarm Acknowledge button to acknowledge the alarm.

!
Acknowledging the alarm does not correct the condition.
See Chapter 3, titled "Alarms and Events.”

Position Status
Position status lights display green to indicate the current position.

Valve Status
Valve status lights display green to indicate that they are On (Open), or yellow to indicate that they
are Off (Closed).

Control Location
A text box displays the compensator’s currently-assigned control location (Amphion or Local). If
the operator takes control using the Amphion screen (see section titled "Tool Ownership" on page
8-1), the CMC can only be controlled using the Amphion interface.

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Crown-Mounted Compensator (CMC) 8

Hydraulic Valve Controls

Press Hydraulic Valve - Open or Close to open or close the hydraulic valve.
This function may also be controlled using the discrete switch, usually located on the operator
workstation’s right control panel (depending on your particular rig configuration).

L
TOO IP
H
ERS
OWN SE ALL
A
RELE
SE/
ZMS CLO K
RRID
E LOC
OVE N/
OPE
EASE AUTO
INCR
SE
REA
SE/ D EC
CLO K OW
LOC LIC FL
RAU ALVE
N/ H YD
OPE
V
CMC UT OFF
SH
AUTO WOR R
AIR
KING E CLO
SE
CMC PRESSU
N
APV OPE

FLOW
ULIC MAIN
CMC E
H Y DRA VALVE VALV
CMC UT OFF
SH

PULL
PAY

EAD
CATH

Main Air Valve Controls

Press Main Air Valve - Open or Close to open or close the main air valve.
This function may also be controlled using the discrete switch located on the operator
workstation’s right control panel (depending on your particular rig configuration).

L
TOO IP
H
ERS
OWN SE ALL
A
RELE
SE/
ZMS CLO K
RRID
E LOC
OVE N/
OPE
EASE AUTO
INCR
SE
REA
D EC
OW
LIC FL
RAU ALVE
HYD V
CMC UT OFF
SH
AIR
KING E SE
WOR R CLO
CMC PRESSU
N
APV OPE

SE
CLO MAIN
CMC E
VALV
O PEN

PULL
PAY

MAIN
CMC VE EAD
VAL CATH

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CMC Pressure Controls

Press CMC Pressure - Decrease or Increase to decrease or increase the CMC pressure. The
working pressure displays above the screen controls.
This function may also be controlled using the discrete switch located on the operator
workstation’s right control panel (depending on your particular rig configuration).

L
TOO IP
H
ERS
OWN SE ALL
A
RELE
SE/
ZMS CLO K
RRID
E LOC
OVE N/
OPE
EASE AUTO
INCR
SE
REA
D EC

E ASE LIC FL
OW
INCR HYD
RAU ALVE
CMC UT OFF
V
SE SH
REA
DEC
AIR
KING E SE
WOR R CLO
CMC PRESSU
N
APV OPE

MAIN
CMC E
AIR VALV
KING E
WOR R
C M C PR E S S U
APV
PULL
PAY

EAD
CATH

Position Preset
Press Position Preset to display the Position Preset pop-up window.

Press the Position Preset - Activate to activate the preset position.

Press the Encoder Select - A or B button to select an encoder. The status light displays green to
indicate the current selection.
Press Close to close the pop-up window and return to the Compensator operator screen.

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Crown-Mounted Compensator (CMC) 8

Compensator Tool Menu

Press the Compensator button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

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Conveyor

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Conveyor to display the Conveyor (also referred to as the
Horizontal Pipe Conveyor, or HPC) operator screen.

Tool Ownership
Assume ownership of the conveyor to enable controls. See section titled "Tool Ownership" on page
2-34.

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Status Displays and Alarms

Status indicators and alarms display across the top of the Conveyor operator screen.

Tool On Displays green when the current workstation has ownership of

the conveyor.

E-Stop Displays red if the emergency stop is engaged, or grey if it is

not.

Maintenance Mode Displays green when maintenance mode is engaged, or grey if

it is not. See section titled "Maintenance Mode" on page 2-11.

Hydraulics Alarm Displays red if the hydraulic pressure falls below or exceeds
an acceptable level. Displays grey if pressure is OK.

Interlock Displays red if an interlock is preventing further movement of

the conveyor.

Operator messages display along the bottom of the screen.

Tool Mode Controls

Tool mode controls are located in the top left portion of the Conveyor operator screen.

Auto Sequence
Press the Auto Sequence toggle button to start or stop auto sequence mode.

Use Auto Sequence mode to step through tool operations. This mode moves the conveyor belt
automatically when the operator presses the Belt - Feed In or Feed Out buttons. (See section
titled "Belt Controls and Pipe Length Display" on page 9-10.)
After releasing the Belt - Feed In or Feed Out button, the pipe continues feeding until it reaches its
destination.
A green backlight indicates that auto sequence mode is active.

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Conveyor 9

Slow Speed
Press the Slow Speed button to operate the conveyor belt at a slower speed.

Warm Up
Press the Warm Up Mode - On button to start warm-up mode.

Use Warm-up mode to warm up the conveyor hydraulics. This includes a flushing cycle that
generates heat by passing oil over a conveyor orifice, then circulating it through the manifold and
conveyor motor gear case, followed by a pre-programmed idle period.
A green backlight indicates that the mode is active.

Idle Mode
Press the Idle Mode - On button to start idle mode.

Use Idle mode to begin a low speed rotation of the conveyor belt and powered rollers to maintain a
readiness condition.
A green backlight indicates that the mode is active.

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Belt Controls and Pipe Length Display

Press and hold the Belt - Feed Out or Feed In buttons to define the conveyor’s feed direction and
move the belt.

A green backlight indicates the current selection.

The belt operates at its normal speed, unless slow mode is engaged (while in slow mode, it moves
at its minimum speed).
When Auto Sequence mode is not active, the operator must continue pressing the Belt - Feed In
or Feed Out button to continue moving the belt.

See section titled "Auto Sequence" on page 9-8, and

section titled "Slow Speed" on page 9-9.

A digital reading of the current system-calculated pipe length displays above the controls.

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Conveyor 9

Pipe Positioner Controls and Displays

Press the Pipe Positioner - Retract or Extend button to retract or extend the tailing arm
assembly.

A green backlight indicates the current selection.

Green Stowed, At Pickup, and At Handoff displays indicate the pipe positioner’s current position;
grey indicates an idle state.

Pipe Lifter Controls and Displays

Press the Pipe Lifter - Down or Up button to move the pipe lifter down or up.

A green backlight indicates the current selection.

A green Stowed display indicates that the pipe lifter is in the stowed position; grey indicates an idle
state.

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Conveyor Tool Menu

Press the Conveyor main menu button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms and

Events.”

See section titled "Maintenance

Mode" on page 2-11.

See section titled "Operator

Screen" on page 9-7.

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Drawworks

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Tripping and Drilling

The left side of both the Drawworks Tripping and Drawworks Drilling screens contain many
common components, with a few exceptions. Components for both screens are addressed here.
Press <Driller or AD> Tools --> Drawworks to display the (default) Drawworks Tripping screen.

Press Drawworks --> Drilling to display the Drawworks Drilling screen. See illustration on the
following page and the section titled "Drawworks Menu" on page 10-25.

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Tool Ownership
Assume ownership of the drawworks from the Drawworks Tripping screen.
See section titled "Tool Ownership" on page 2-34.

Hook Load Reading

The current hook load weight displays in the top left corner of both the Drawworks Drilling and
Drawworks Tripping screens.

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Drawworks 10

Fault and Status Displays

The left side of the Drawworks Tripping and Drawworks Drilling screens contain basic status
displays and may also contain crown-mounted compensator (CMC) status information, depending
on your particular rig configuration.

E-Stop Displays red if a category 0 emergency stop is engaged.

ADS CAT2 Stop Displays red if a category 2 emergency stop is detected.

ADS Soft Trip Displays red if a drawworks soft trip is detected.

Brake System Displays red if a fault is detected in the brake system.

Drive System Displays red if a fault is detected in the drive system.

Chair System Displays red if a fault is detected with the workstation controls.

Other Alarms Displays red if an auxiliary fault occurs.

Override Displays red when the override is engaged.

Power Limit Displays red when the drawworks variable frequency drives (VFDs)
and motors reach a predefined power limit value. See Chapter 19,
titled "Power System.”

CSB Deployed Displays red when the casing stabbing basket is not in its home
position, or grey when it is. If the CSB is not parked, the drawworks
speed is reduced to 10% of the user-defined speed settings.

ZMS Off Displays black when the Zone Management System is enabled; red
when it is disabled.

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CMC (Sensor
Fault, Comm Fault,
Displays red when an alarm or fault condition exists.
Locked, Inhibit
Unlock)

Trip Tank Valve Green Opened or Closed displays indicate the current trip tank valve
position.

See the NOV model-specific drawworks “Alarm & Fault

Response Specification” document for detailed drawworks
alarm information.

Also see section titled "Alarm Definitions" on page 10-49,

and Chapter 3, titled "Alarms and Events.”

A Standpipe Pressure reading, located in the top right corner of both the Drawworks Drilling
and Drawworks Tripping screens, displays the current pressure sensor reading.

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Parking Brake Status Displays

Individual parking brake graphs and a digital reading located in the bottom left corner of the screen
displays current pressure.
The current Park Status (Parked or Not Parked) text displays beneath the derrick graphic.

Parking Brake Controls

This function is normally controlled using the operator workstation’s left control panel Parking
Brake discrete switch (Off/Auto or Close).

DRIL
L
TILT

TDS
LINK
FLO
AT
OPE
N TDS
CLO LINK
SE
OPE
N
CLO
SE
OFF
/AUT
TDS
EL EVA
TOR
O
RAC
ON
KER
JAW
OFF
/AUT
O
ON

DRA
W
OVE WORKS
RR IDE
PAR
K ING PAR
BRA
KE KING
BRA
KE
DOLL
Y ENA
BLE

SLIP
S EN
ABLE

OPE
N
CLO
SE

IBOP

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Derrick Graphics
The Drawworks Tripping screen derrick graphic contains markers for both high and low travel
limits and stops.
The Drawworks Drilling screen graphic also contains markers for high travel limits, and a yellow
Drill Stop Point marker (low travel stops are not marked).
Proximity indicators on both screens display red to indicate a fault or open circuit state.

High travel limit

High travel stop
Proximity switches

Block and
elevator positions
Low travel stop
Low travel limit Drill stop point

Tripping screen Drilling screen

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Block and Elevator Height Displays

The top of the block and the elevator position displays to the right of the derrick graphic on both the
Drawworks Tripping and Drawworks Drilling screens.

Red block and elevator position backgrounds indicate that the block requires calibration. See
section titled "Block and Elevator Position Calibration" on page 10-38.

Defining Block Travel Limits and Stop Values

The Drawworks Tripping screen contains controls for defining block travel limits and stops.
The Drawworks Drilling screen displays the high travel user-defined values, however they can
only be changed at the Drawworks Tripping screen. The Drawworks Drilling screen does not
display low travel values.
See section titled "Defining the Drill Stop Point Value" on page 10-9.

High Travel Limit and Stop

Press High Travel Limit or High Travel Stop to display the appropriate keypad.

Highest block height

High block stop point

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Use the High Travel Limit keypad to define the maximum block height value, then press Set to
confirm the value and close the keypad.
Use the High Travel Stop keypad to define the high travel stop value. The block stops here before
reaching its maximum travel limit. Press Set to confirm the value and close the keypad.
To continue travel to the High Travel Limit after stopping at the High Travel Stop, zero the
joystick (return to home position), then move the joystick again in the hoist direction.

Low Travel Limit and Stop

Press Low Travel Limit or Low Travel Stop to display the appropriate keypad.

Lowest block height

Low block stop point

Use the Low Travel Limit keypad to define the lowest possible block height value, then press Set
to confirm the value and close the keypad.
Use the Low Travel Stop keypad to define the low travel stop value. The block stops here before
reaching its Low Travel Limit. Press Set to confirm the value and close the keypad.
To continue travel to the Low Travel Limit after stopping at the Low Travel Stop, zero the joystick
(return to home position), then move the joystick again in the lower direction.

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Defining the Drill Stop Point Value

At the Drawworks Drilling screen, press Drill Stop Point to display its keypad.

Use the Drill Stop Point keypad to define a Drill Stop Point value.
R Enter a negative value to allow the elevators to travel below the drill floor, and the
Link-Tilt feature of the top drive to be used. When the links are fully retracted (in
Drill mode), the top drive elevators are raised several feet above their normal
(Float) position. The blocks are then able to travel to a lower position before the
elevators come in contact with the drill floor.
R Enter a positive value if the elevators are not retracted.
Press Set to confirm the value and close the keypad.

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Defining CMC Position Setpoint Values

At the Drawworks Tripping screen, press CMC Position - Upper or Lower to display its keypad.

Use the keypad to define a value.

Press Set to confirm the value and close the keypad.

See Chapter 8, titled "Crown-Mounted Compensator

(CMC)” for more information about the CMC interface.

Defining Maximum Block Speeds

At the Drawworks Tripping screen, press Max Hoist Speed or Max Lower Speed to display its
keypad.

Define maximum speed values, then press Set to confirm and close the keypad.

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Markers on the hoist gauge indicate active speed limits.

The maximum hoisting and lowering speed values are

limited by the number of lines strung. Other system
constraints (such as hook load) can limit travel speeds.

Lowering and Hoisting Controls

This function is controlled by moving the operator workstation right control panel’s Drawworks
joystick forward (Lower) or backward (Hoist).

Buttons
not used

Dead man
switch

Lower

Hoist

See section titled "Defining Maximum Block Speeds" on page 10-10, and section titled "Auto
Reaming Setup" on page 10-23.

The joystick can control either the drawworks or the racker,

depending on tool ownership, and your rig configuration.
Tool ownership logic prevents the operator from owning
both the drawworks and the racker simultaneously.

See section titled "Tool Ownership" on page 2-34, Chapter

20, titled "Racker (Bridge Racker),” and Chapter 21, titled
"Racker (Pipe Racking System PRS)” for more information.

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Defining a Maximum Pull Limit

Use the Max Pull Limit controls to define a maximum hook load weight for the drawworks. The
value set here depends upon the operation being performed. This value is used to calculate a
velocity limit during hoisting.
The actual measured hook load during hoisting operations may be slightly higher or lower than the
value entered, as the measurement is taken at one end (deadline).

The velocity limit does not override the deceleration

rates of the system. Therefore, if the limit is reached
and the system is moving fast, it decelerates
according to the calculated deceleration rate. This
could cause a large overshoot of the entered hook
load value. Use caution when running in tight
formation. This protection cannot prevent against
over-pull in every situation. It is ultimately the driller’s
responsibility to prevent over-pull.

Press Max Pull Limit to display its keypad.

Define a maximum weight value for the drawworks, then press Set to confirm the value and close
the keypad.

Max Pull Limit controls and values are available only on

the Tripping screen.

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Defining the Drawworks Mode

At the Drawworks Tripping screen, press Slow Mode to operate the drawworks at 10% of the
user-defined maximum speed. See section titled "Defining Maximum Block Speeds" on page 10-
10.

At the Drawworks Tripping screen, press Mode Select to display the automated drawworks
system ADS Mode Select window.

Press to select a mode (see general descriptions below).

Normal
Use to operate the drawworks at 100% of the maximum speed.

Brake Only
Use in power loss situations. Brake Only mode allows free spooling of the drill line and limits
operation of the drawworks to brake use only, at the user-defined maximum speed.
See section titled "Defining Maximum Block Speeds" on page 10-10.

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Slip & Cut

While this mode is active, the drum speed is limited to the user-defined value (maximum drum
spool speed), and all position-based limits and safeties are disabled. In other words, this mode
allows free spooling of the drill line and block without position protection. All brake functions are
normal.

Slip & Cut mode bypasses High and Low Travel Limit
settings, allowing free movement of the block without
position protection. Potential damage to equipment or
injury to personnel exists. Exercise extreme caution in
this mode.

1. Ensure that motors are assigned and auxiliaries are turned on.
2. Press to select Slip & Cut mode to display the Confirm Slip & Cut Operation pop-
up window.

3. Press Yes! Start Slip & Cut from Driller Chair or Local Station to display the
associated Slip & Cut Control screen (see below).
Alternatively, press No to abort the procedure and return to the previous screen.

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Driller Chair Local Station

4. Press the RPM button to display the maximum drum speed keypad.

5. Define a maximum drum revolution speed value using the keypad, then press Set to
confirm and close the keypad.
6. If you choose to perform this procedure from the driller’s chair:
Q After closing the keypad, press OK, then perform the necessary slip and cut
operations.
Q Press Close. The drawworks mode resets to Normal, and the operation is
complete.
If you choose to perform this procedure from the local station:
Q After closing the keypad, the following pop-up window appears:

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7. Press Transfer To Local to request that control be transferred to the local control
station.
The Local Station indicator flashes green when the transfer request is received,
and displays solid green when accepted.

8. From the local control station, turn the switch to Local to accept the transfer
request.
9. Perform the necessary slip and cut operations, then request that control be returned
to the driller by turning the switch mounted on the local control panel to Driller’s
Control.
10. Press Accept Control from the operator workstation touchscreen (shown above).

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The indicator flashes green until the operator accepts the transfer.
11. Press Close.
The drawworks mode resets to Normal.
Press Mode Select again to display the drawworks Mode Select pop-up window
(see page 10-13) to select another mode.

!
Perform a full block calibration after each slip & cut
operation. See section titled "Block and Elevator Position
Calibration" on page 10-38.

Lowering and Hoisting Rate

The Lowering and Hoisting gauge displays the block’s lowering or hoisting rate. The user-defined
Maximum Hoist and Lower Speed markers indicate the current speed limit.

See section titled "Defining Maximum Block Speeds" on page 10-10.

The lowering and hoisting gauge displays only on the

Drawworks Tripping screen.

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Autodrill Mode
Autodrill mode launches (and allows operation of the drawworks through) the Electronic Driller
System™ (EDS) application.

!
The driller is responsible for ensuring that the crown-
mounted compensator (CMC) is locked, and the position
status reflects little or no ocean heave prior to activating
Autodrill Mode. Excessive heave could cause damage to
equipment and rig down time. Extreme care should be
taken when using Autodrill mode. See Chapter 8, titled
"Crown-Mounted Compensator (CMC)” for more
information.

Activating the Electronic Driller System

1. At the Drawworks Drilling screen, press the Autodrill toggle button to turn EDS on
while the parking brake is engaged. See section titled "Parking Brake Controls" on
page 10-5.
The Autodrill status reading (located above the button) changes from Off to Ready.
2. Manually release the parking brake.
Once torque transfer completes, EDS begins running, and the Autodrill status
changes to Running.

During manual drilling operations, the rate of penetration

(ROP) value is zero. If Autodrill is active, but there is no
movement, ensure that the ROP setpoint value is
acceptable, and the user-defined number of lines strung is
correct.

See section titled "Defining Parameter Setpoint Values" on

page 10-19, and section titled "Block and Elevator Position
Calibration" on page 10-38.

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Activating or Deactivating Autodrill Parameters

Press the colored WOB (weight on bit), Torque, or Delta P (pressure) buttons to activate or
deactivate a parameter. A blue highlight behind the button indicates it is active.

ROP is active by default when Autodrill mode is turned on.

Digital readings display above each parameter’s vertical graph. Black markers on the graphs mark
the user-defined setpoint values.

Activate or
Deactivate

Defining Parameter Setpoint Values

The system attempts to achieve as many of the user-defined setpoints as possible for activated
parameters. For example, if WOB and ROP are both active, and the system reaches the ROP
setpoint first, the system attempts to reach the WOB setpoint also. If the system reaches the WOB
setpoint first, attempts to reach the ROP setpoint continue. If drilling operation speeds increase
and WOB decreases (for instance, when encountering a softer formation), the system again
attempts to reach the ROP setpoint value.
Activate the parameter (see section titled "Activating or Deactivating Autodrill Parameters” above),
then press its Setpoint button to display its keypad pop-up window.

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Activate or
Deactivate

Variable Adjust

Define
Current Setpoint
Setpoint Value

Define the setpoint value, then press Set to confirm the value and return to the Drilling screen.

If Autodrill mode is on, but there is no movement, ensure

that the ROP setpoint value is acceptable, and the user-
defined number of lines strung is correct. See section titled
"Block and Elevator Position Calibration" on page 10-38.

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Variable Adjustment
The real-time drilling trend display (see section titled "Drilling Trends” below) is driven by digital
signals received at certain intervals. Dampening (also referred to as “time-constant adjustment”)
can improve the readability of the weight on bit (WOB) and delta pressure displays by limiting the
frequency of the display update.
Press the (WOB or Delta P) Variable Adjust button to display its pop-up window.

Variable Adjust

Press the down or up arrow buttons to decrease or increase the value.

Press the left (Faster) or right (Slower) arrow buttons to adjust the signal refresh interval.
Press Close to return to the Drawworks Drilling screen.

You can also zero the or adjust the parameter value at this
screen by pressing Zero WOB or Zero Delta P.

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Drilling Trends
Press Drilling Trends to display a real-time graph that charts the data for activated drilling
parameters. The colors on the graph correspond to the active parameters on the Drawworks
Drilling screen.

Press Gain Adjust to display the Gain Adjust pop-up window.

Drag the slider, or use the blue Lower or Higher buttons to adjust the appropriate variable’s gain
factor.
Press Close Trend to close the Drilling Parameter Trends window.

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Auto Reaming Setup

!
The driller is responsible for ensuring that the crown-
mounted compensator (CMC) is locked, and the position
status reflects little or no ocean heave prior to using Auto
Reaming. Excessive heave could cause damage to
equipment and rig down time. Extreme care should be
taken when using Auto Reaming mode. See Chapter 8,
titled "Crown-Mounted Compensator (CMC)” for more
information.

At the Drawworks Drilling screen, press the Reaming button to display the Auto Reaming setup
screen.

R Enable: Press the Enable button to enable and disable the reaming feature. The
text display changes to reflect the status.
R Pull Limit: Press the Pull Limit button to display the keypad. Define a maximum
pull weight value, then press Set to close the keypad. The system reduces pull
speed as the real load weight approaches this setpoint value.
R Hoist and Lower Speed: Press the Hoist or Lower Speed button to display the
keypad. Define a maximum speed value (in feet per hour), then press Set to close
the keypad.
R Distance: Press the Distance button to display the keypad. Define the distance
between the block and the drill stop setpoint during reaming operations, then press
Set to close the keypad. Once the block hoists this distance, it lowers at the user-
defined Lower Speed setpoint value.
Press Help to display the Help screen.

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Press Close to return to the Drawworks Drilling screen.

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Drawworks Menu
From any Drawworks screen, press the Drawworks button located on the main menu bar to
display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Calibration

Menu" on page 10-38.

See section titled "Status Menu"

on page 10-31.

See section titled "Tool

Diagnostics Menu" on page 10-28.

See section titled "Motor

Controls Menu" on page 10-26.

See section titled "Tripping and

Drilling" on page 10-1.

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Motor Controls Menu

Press Drawworks --> Motor Controls to display the Motor Controls menu.

Auxiliary Control
Press Drawworks --> Motor Controls --> Auxiliary Control to display the Auxiliary Control
screen.

Press the appropriate Stop or Start button to enable or disable a blower or lube pump motor.
Motor Running lights display green to indicate that the motor is running.
Air Pressure lights display red to indicate a fault or alarm condition; black to indicate a normal
state.

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Assignments
Press Drawworks --> Motor Control --> Assignments to display the Drawworks/Top Drive
Assignments screen.

This screen provides a way for the operator to assign VFD motors to the drawworks and the top
drive. It also displays the current status of all VFDs.
See Chapter 4, titled "Assignments” for more information.

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Tool Diagnostics Menu

Press Drawworks --> Tool Diagnostic to display the Drawworks Tool Diagnostic menu.
.

Drum Encoders
Press Drawworks --> Tool Diagnostic --> Drum Encoders to display the Drum Encoders
screen.

Three sensors are used calculate the block position.

Status Displays
R Status: Displays either Enabled or Disabled to indicate the encoder status.
R Count: Displays the current count value for each encoder.
R Sensor Failure: Displays red to indicate a sensor failure.
Enable or Disable an Encoder
Press the appropriate Enable/Disable toggle button to enable or disable an encoder.

!
For safety reasons, NOV recommends that all three
encoders are enabled at all times.

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Hook Load Sensors

Press Drawworks --> Tool Diagnostic --> Hook Load Sensors to display the Hook Load
Diagnostic screen.

Status Displays
R Status: Displays either Enabled or Disabled to indicate the encoder status.
R Hook Load: Displays weight on the drill string according to each sensor.

Inconsistencies between hook load readings could indicate

a sensor failure.

R Sensor Failure: Displays red to indicate a sensor failure.

Enable or Disable a Sensor
Press the appropriate Enable Sensor toggle button to enable or disable a sensor.

!
For safety reasons, National Oilwell Varco recommends
that all three sensors be enabled at all times.

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Compensator Sensors
Press Drawworks --> Tool Diagnostic --> Compensator Sensors to display the Compensator
Sensors screen.

Status Displays
R Value: Displays each sensor’s current value.
R Communication Failed: A red display indicates a communication error or fault
state; black indicates a normal or idle state.
R Sensor Mismatch: A red display indicates a communication error or fault state;
black indicates a normal or idle state.
R Single Sensor Operation: A red display indicates a communication error or fault
state; black indicates a normal or idle state.
Enable or Disable a Sensor
Press the appropriate Enable Sensor toggle button to enable or disable a sensor.
A green background indicates that the sensor is enabled.

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Status Menu
Press Drawworks --> Status to display the Drawworks Status menu.
.

Drawworks Status
Press Drawworks --> Status --> Drawworks Status to display the Drawworks Status screen.

Alarm and Fault Status Indicators

Hook load sensor, drum encoder, motor, VFD, brake, temperature, flow, level, and pressure status
indicators display red to indicate an alarm state, or amber to indicate a pre-alarm condition that
requires monitoring; green indicates a “running” state (motors); grey indicates a normal or idle
state.

See the NOV model-specific drawworks “Alarm & Fault

Response Specification” document for detailed drawworks
alarm information.

Also see section titled "Alarm Definitions" on page 10-49,

and Chapter 3, titled "Alarms and Events.”

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Alarms Reset
Press Alarms Reset to reset alarm displays after appropriate action has been taken to clear the
condition.

Motor Displays
R A green Blower Running display indicates that the blower is running normally;
black indicates a normal or idle state; red indicates a fault or alarm condition.
R A red Diff Pressure Low display indicates that the difference between the suction
and the exhaust of the blower is too low, and the motor is not receiving proper air
flow.
R The motor Speed reading displays the current speed (rpm) value.
R The motor Torque reading displays the current torque value.
R A green VFD Status display indicates that the VFD is running; black indicates an
idle or normal state; red indicates a fault or alarm condition.
Parking Brake Displays
Service Brake pressure graphs located on either side of the screen contain digital readings and a
blue bar that rises and falls to mark the current pressure values.
Red Park Apply Fail, Park Release Fail, Servo Fail, or Bypass Fail displays indicate an alarm
state.
Red temperature, flow, or pressure displays indicate an alarm state.

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Brake Capacity Test

Use the brake capacity test to verify that the friction brake has the torque capacity to hold the rated
load by applying torque from the motor against the friction brake. Each brake section is checked
separately to ensure they have the specified torque capacity.

!
The system must be parked with minimal hook load (empty
traveling assembly) prior to beginning this test.

At the Drawworks Status screen, press Capacity Test to display the Brake Capacity Test pop-
up window.

Press Yes! Start Brake Capacity Test.

The system begins applying torque to the motors with a very small speed command, attempting to
detect drum movement.

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Green Pass displays indicate that the brake passed the test; red Fail displays indicate that the
brake failed the test.
Brake load capacity readings display beneath the Pass/Fail displays.
Press Close to return to the Drawworks Status screen.

Brake Valve Test

The Valve Test tests the valves that control the brakes. Press Valve Test to display the Brake
Valve Test pop-up window.

Press Yes! Start Brake Valve Test to begin.

A progress window displays until the test is complete.

Press Close when the test is complete.

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Brake Wear Measurement Test

Verify that the friction brake is placed in the correct state (all pressure removed from the brake)
when selected for wear measurement. Each brake is checked separately while the other brake is
fully applied (0 psi in spring-applied, and 120 psi in the air-applied section.
Press Measurement. to display the Brake Measurement Assist pop-up window.

This button is only active when the driller has ownership of

the drawworks and the drawworks is parked.

Press Measure Brake 1 or Measure Brake 2 to put that Brake into the proper state for
measurement. Brake 1 is the one on the left if facing the drum. In order to test the other brake or to
close the dialog, press the Reset button.
Press Reset to select Measure Brake 2 or to close.

Pressing Reset places the brake back into the parked

condition (zero pressure on spring-applied; 120 psi on air-
applied).

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Drum and Block Status Information

Digital readings display:
R Oil Temperature
R Oil Pressure
R Elevator Position
R Drum Setpoint
R Drum Speed
R Park Status

Motor/VFD Status
Press Drawworks --> Status --> Motor/VFD Status to display the Motor/VFD Status Detail
screen.

This screen contains current chopper motor status (health and air flow) and drawworks VFD status
(speed, torque, and winding temperature readings).
Status indicators display the following information:

Health Displays green to indicate that the chopper is online and operating normally; red
to indicate a fault or alarm state; black to indicate that the chopper is offline.

DBR Air Flow Displays green to indicate that the drawworks brake resistor air flow fan is on and
operating normally; black to indicate it is off.

Ready Displays green to indicate that the VFD is ready.

Assigned Displays green to indicate that the VFD is assigned.

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Fault Displays red to indicate that a fault is detected with the VFD.

Running Displays green to indicate that the VFD is running.

Press the VFD Fault Reset button to reset the VFDs after the appropriate action has been taken
to clear faults.

See the NOV model-specific drawworks “Alarm & Fault

Response Specification” document for detailed drawworks
alarm information.

Also see section titled "Alarm Definitions" on page 10-49,

and Chapter 3, titled "Alarms and Events.”

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Calibration Menu
Press Drawworks --> Calibration to display the Drawworks Calibration menu.

Block and Elevator Position Calibration

Press Drawworks --> Calibration --> Block Calibration to display the first Block Height
Calibration screen.

1. Ensure that the system is parked, then press Full Calibration to begin.

Once full block calibration begins, the block normally

travels at 25% its normal speed. The last calibration value
will also be erased.

2. Press Yes to confirm that you wish to continue.

3. Press the Lines Strung button to display the Lines Strung Select pop-up window.

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4. Press to select the correct number of lines strung, then press Close.
5. Press Continue to display the next Block Height Calibration screen.

6. Move the drum to a transition between layers, then press the button that
corresponds to that layer transition (1st, 2nd, or 3rd).

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7. Press Continue to display the next Block Height Calibration screen.

8. Lower the block until the elevator rests on the slips, rotary table, or at a known height
position, then press the Set Elevator Position button to display its keypad.
9. Enter the correct elevator height value, then press Set to close the keypad.
10. Verify the value, then press Set Elevator Position and Continue.

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11. Press either Calculate Length of Assembly Automatically, or Enter Length of

Assembly Manually.

!
Select the manual method only if the system cannot
automatically calculate the length of the assembly due to
unavailable targets (for example, if the top drive is parked
in the side skid), or due to proximity switch failure.

Q If you selected Calculate Length of Assembly Automatically, the screen

shown below appears; Move the block past the proximity sensors to continue
calibration.
Q If you selected Enter Length of Assembly Manually, skip to step 13.

12. If you selected Calculate Length of Assembly Automatically, block calibration is

complete. Press Finish, then skip the remaining steps of this procedure.

!
The block travel speed is no longer reduced to 25%; it now
moves at 100%.

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13. If you selected Enter Length of Assembly Manually, the following screen appears.
Follow the remaining steps of this procedure.

14. Manually measure the length of the traveling assembly (from the top of the block, to
the bottom of the elevator).
15. Press the measurement button, then enter the value using the keypad.
16. Press Set to close the keypad.

17. Press Continue.

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18. Press Finish.

Block calibration is complete

!
The block travel speed is no longer reduced to 25%; it now
moves at 100%.

The first Block Height Calibration screen displays (partial screen shown here).

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19. Press Elevator Position Calibration to display the Elevator Position Reset
screen.

20. Move the elevator to a known position (such as the drill floor at 0.0 feet), then press
the New Elevator Position button to display the keypad.

21. Define the position, then press Set to confirm the value and close the keypad.
The following screen appears.

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22. Press Set Elevator Position to store the value, then press Close.
Elevator position calibration is complete.

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Hook Load Tare

Press Drawworks --> Calibration --> Hook Load Tare to display the Hook Load Tare
Calibration screen.
.

1. Press the Tare Weight button to display its keypad.

2. Define the tare weight, then press Set to confirm the value and close the keypad.
3. Verify that the new value displayed is correct, then press Save.

Press Reset to reset the tare weight value.

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Standpipe Calibration

!
Turn mud pumps off before performing his procedure.

Press Drawworks --> Calibration --> Standpipe Tare to display the Standpipe Sensor
Selection and Tare screen.

Press Use Sensor (1 or 2) to select a sensor, then press Zero Standpipe Pressure to zero the
reading.

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CMC Calibration
Press Drawworks --> Calibration --> CMC Calibration to display the Compensator Position
Calibration screen.

1. Press Enable Sensor (1 or 2) to enable the sensor. A green background indicates

that the sensor is enabled.
2. Press Set (Max or Min) Stroke to display its keypad.
3. Define the stroke value, then press Set to confirm and close the keypad.
The raw and calibrated values display in the sensor box.
The Calibrated light displays green to indicate the sensor was calibrated properly;
black to indicate it has not been calibrated.
Status displays near the bottom of the screen display red to indicate a communication or fault
state; black indicates a normal or idle state.

See Chapter 8, titled "Crown-Mounted Compensator

(CMC)” for more information about the CMC interface.

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Alarms

See the NOV model-specific drawworks “Alarm & Fault

Response Specification” document for detailed drawworks
alarm information.

Also see Chapter 3, titled "Alarms and Events.”

Alarm Definitions
Trip
Action taken by the control system in response to an abnormal condition.

Abnormal Condition
R The measurement of a process variable that is outside the normal operating
conditions. This value is determined by, or based upon, the recommendations of the
equipment manufacturer.
R Loss of communication with the variable frequency drive (VFD).
R Loss of communication with remote I/O of the drawworks control system.
R Loss of utilities (air supply, cooling water, electrical).
R Failure of an instrument connected to the control system.
Fault
R Instrument failure or process condition that makes the signal to the control system
greater than 20.2 ma, or less than 3.8 ma.
R A condition in which two components on the a same circuit are not in the same state
(for example, a switch and relay not in the same state where monitored).
Alarm
A text message displayed on the alarm banner and the Alarms screen until cleared. Abnormal
conditions, faults, soft trips, and all category stops generate an alarm.

Soft Trip
A condition where continued operation may cause damage to the drawworks or its associated
systems. The trip bit is set, and an alarm triggers, notifying the driller of the condition. When the
driller moves the joystick below the +/- 25% position, commands above 25% are limited to 25% of
the driller-defined maximum. Once the system is parked, it remains parked until the fault is cleared
or acknowledged.

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Category 2 Stops
R The first type of category 2 stop is a controlled stop with power remaining available
to the VFDs/motors. Joystick commands are disabled. After drum speed is reduced
to zero rpm, the spring brakes are set. Once they are engaged and the load is
secured, the speed and torque commands to the VFDs are zeroed. If the system
cannot be decelerated by the motors, the friction brakes stop the drum before the
solenoid valves de-energize, and the system initiates a Category 2 - Brake Only
stop (described below).
R The second type is referred to as a Brake Only stop, which is a controlled stop that
reduces joystick movement commands to zero. VFDs shut down, and the friction
brake speed controller decelerates the system to zero rpm. After drum speed
reaches zero rpm, power to the brake system’s solenoid valves is removed, which
sets the spring-applied brakes.
R The third type is referred to as a Category 2 Stop Open Loop stop, which initiates
the same sequence of events as the Brake Only stop, except the friction brake is
applied to achieve a calculated deceleration rate, without speed control. This stop is
initiated when an encoder fault is detected, and the system cannot determine which
encoder is valid.
E-Stop (Category 0)
Category 0 emergency stops immediately remove power to the VFDs and motors (uncontrolled
stop; VFDs trip and coast to a stop), removes pressure from the spring-applied brakes, and applies
full pressure to air-applied service brakes. This stop can be initiated either automatically by the
control system, or by manually pushing the E-Stop button located on the driller workstation control
panel.
If a system has two chairs, the E-Stop button on the chair that has ownership of the drawworks
initiates a Category 0 E-Stop. The E-Stop on the other chair will initiate a Category 2 E-Stop.
Normally, that would mean that the E-Stop button on the driller’s chair will initiate a Category 0 E-
Stop and the one of the AD chair will cause a Category 2 E-Stop. However, if the AD has
ownership of the drawworks, then the AD chair’s E-Stop button will cause the Category 0 E-Stop
and the driller’s chair E-Stop button will cause the Categoy 0 E-Stop.

The chair that is permitted to control the drawworks is

selected by a keyswitch located in the LER. If the key
switch is selected to Driller then the drillers chair has the
Category 0 E-Stop and the AD has the Category 2 E-
Stop. If the keyswitch is selected to AD then the AD has
the Category 0 E-Stop and the Driller has the Category 2
E-Stop. The draw works ownership button will not be
available to the chair that is not selected as the Category 0
E-stop.

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Driller Auxiliaries

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Driller Auxiliaries to display the first Driller Auxiliaries screen.

Press the appropriate Stop or Start button to stop or start a motor.

Press Next Page to display the second Driller Auxiliaries screen.

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Press the appropriate Stop or Start button to stop or start a motor.

Press Previous Page to display the first Driller Auxiliaries screen.

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Driller Auxiliaries Menu

Press the Driller Auxiliaries button, located on the main menu bar, to display the Driller
Auxiliaries menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Operator

Screen" on page 11-1.

See section titled "Mud Treatment

Status" on page 11-4.

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Mud Treatment Status

Press Driller Auxiliaries --> Status to display the Mud Treatment Status screen.

Green indicators reflect all mud treatment tools currently running; grey indicators reflect an idle
state; red indicators reflect a fault state or communication error.

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Fingerboard

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Fingerboard to display the Fingerboard operator screen.

While latches are closed, pipes in the fingerboard display as solid black circles, and contain a
white number assignment. A black number inside a white circle signifies an empty pipe slot.

Empty slots

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Information on the Fingerboard screens are display-only.

See Chapter 20, titled "Racker (Bridge Racker)” and
Chapter 21, titled "Racker (Pipe Racking System PRS)” for
more information about the fingerboard and available
controls.

Press one of the sections to “zoom in” on a work area.

Press anywhere outside of the work area to display the main Fingerboard screen.

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Fingerboard Tool Menu

Press the Fingerboard button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Fingerboard

Setup" on page 12-4.”

See section titled "Operator

Screen" on page 12-1.

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Fingerboard Setup
Press Fingerboard --> Setup to display the Fingerboard Setup menu.

Press Adjustable Fingerboard to display the Adjustable Fingerboard Setup screen.

Follow the onscreen instructions to define the finger values, then press Accept Positions.

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Foxhole

This chapter contains general information about the

Amphion interface and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Foxhole to display the Foxhole operator screen.

Tool Ownership
Assume tool ownership of the foxhole to enable controls. See section titled "Tool Ownership" on
page 2-34.

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Status Displays
The right side of the screen contains status and alarm displays.
R Foxhole: Displays the current state of the foxhole (open or closed)
R Foxhole Open: Displays green to indicate that the foxhole is open; grey to indicate it
is not.
R Foxhole Closed: Displays green to indicated that the foxhole is closed; grey to
indicate that it is not.
R Maintenance Mode: Displays yellow to indicate that maintenance mode is
engaged; grey to indicate that it is not. See section titled "Maintenance Mode" on
page 2-11.
R PRS Comms Lost: Displays red to indicate a communication fault with the pipe
racking system; grey to indicate that communication is normal.
Operator messages display along the bottom of the screen.

Foxhole Controls
Press Controls - Open or Close buttons to open or close the foxhole.

A green backlight marks the current selection.

The racker must be positioned directly above the foxhole,

and its gripping element must be closed before the foxhole
can be opened. (See section titled "Override Controls" on
page 13-3.)

Also see Chapter 20, titled "Racker (Bridge Racker),” and

Chapter 21, titled "Racker (Pipe Racking System PRS).”

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Override Controls
If the racker is not positioned directly above the foxhole, you can use the Override controls to open
the foxhole.

The override controls allow the operator to open or

close the foxhole without regard to normal safety
interlocks; particularly, the position of the racker and
its gripping element position. Use override mode with
caution. Significant risk of equipment damage and
danger to personnel exists when the override is
engaged. Failure to observe and follow proper safe
working procedures could result in serious or fatal
injury to personnel, significant equipment damage,
and extended rig down time.

Press and hold the Interlock - Override button to override normal operating requirements for the
foxhole.

A green backlight indicates that the override is engaged.

!
For safety reasons, this function must be activated from
another touchscreen.

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Foxhole Tool Menu

Press the Foxhole main menu button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Operator

Screen" on page 13-1.

See section titled "Maintenance

Mode" on page 2-11.

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Hydraulic Power Unit (HPU)

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> HPU to display the Hydraulic Power Unit screen.

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Status Displays
Motor Status
Displays along the top of the screen indicate the status of each HPU motor.

R Available: Indicates that the motor is available, but not running.

R Running: Indicates that the motor is currently running.
R Off: Indicates that the motor is unavailable.
Control Location
Displays along the right side of the screen indicate each motor’s current control location.

Green displays indicate the assigned location; all grey displays indicate that the control location is
either unassigned or unavailable.
R Motor <#> Auto: Indicates that only the driller or assistant driller can control the
HPU using the Amphion interface. See section titled "HPU Controls" on page 14-3.
R Motor <#> Local: Indicates that the HPU motor can only be controlled from the
HPU itself.
R Motor <#> Remote: Indicates that a previously set up remote station (not located at
tool itself) can control the HPU motors. While the driller or assistant driller can still
control the motors in this state, they can still be turned on or off at this remote
station.

Use the control location switch (normally mounted on the

HPU) to assign control of the HPU to one of three
locations.

Messages
Operator messages display along the bottom of the screen.

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HPU Controls
Motor controls are enabled on this screen only if the motor status is Available (see section titled
"Motor Status" on page 14-2), and the current control location status is set to Auto or Remote
(see section titled "Control Location" on page 14-2).
Press the appropriate motor’s Stop or Start button to stop or start a motor.

A red or green backlight indicates the current selection.

The motor status also displays along the top of the screen (available, running, or off).

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HPU Menu
Press the HPU button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Maintenance

Mode" on page 2-11.

See section titled "Operator

Screen" on page 14-1.

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Mud Bucket

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Mud Bucket to display the Mud Bucket operator screen.

Tool Ownership
Assume tool ownership of the mud bucket to enable controls. See section titled "Tool Ownership"
on page 2-34.

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Status Displays
A green Stowed display indicates that the mud bucket is in a stowed position.
A yellow Maintenance Mode display indicates maintenance mode is engaged. See section titled
"Maintenance Mode" on page 2-11 for more information.

Operator messages display along the bottom of the screen.

Mud Bucket Controls

Arm Movement
Press Extend or Retract to control arm movement.

Jaw
Press Open or Close to control jaw movement.

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Mud Bucket Tool Menu

Press the Mud Bucket main menu button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms and

Events.”

See section titled "Operator

Screen" on page 15-5.

See section titled "Maintenance

Mode" on page 2-11.

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Mud Pumps

Operator Screen
Press <Driller or AD> Tools --> Mud Pumps to display the Mud Pumps operator screen.

Tool Ownership
Assume ownership of the mud pumps to enable controls. See section titled "Tool Ownership" on
page 2-34.

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Mud Pump Status Displays

Status indicators display to the right of each mud pump’s SPM (strokes per minute) graph.

R Auxiliaries OK: Displays grey to indicate an idle state; green to indicate that
auxiliaries are running properly; red to indicate a fault state.
R Drive OK: Displays green to indicate that the drive is running properly; grey to
indicate an idle state; red to indicate a fault state.
R Power Limit: Displays red when the system is limiting the power, and its speed
command is being dynamically reduced; yellow when the power limit speed
reduction is released, and the tool is ramping back up to its last speed command;
green when power is not limited, and the tool is operating at its current speed
command. See Chapter 19, titled "Power System.”

Strokes Per Minute (SPM) Displays

The Mud Pump operator screen contains an SPM graph for each mud pump.

A digital SPM reading displays at the top of the graph, and a blue bar rises and falls on the vertical
graph to mark the current reading.

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Defining Maximum SPM Values

SPM setpoint controls are located to the right of each mud pump’s SPM (strokes per minute)
graph.
Press the appropriate mud pump’s (SPM) Set button to display its keypad.

Define a maximum SPM value, then press Set to confirm the value and close the keypad.
Use the blue arrow up or down buttons to incrementally increase or decrease this value.
The current user-defined SPM Setpoint value displays on the control button.

Standpipe Pressure Display

A vertical Standpipe pressure graph displays in the top right portion of the Mud Pumps operator
screen.

A blue bar rises and falls to mark the current reading, and a digital reading displays at the top of
the graph.

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Defining the Pressure Limit Value

Standpipe pressure limit controls are located beneath the Standpipe pressure graph.
Press the Pressure Limit - Set button to display its keypad.

Define a maximum pressure limit value, then press Set to confirm the value and close the keypad.
The current user-defined Pressure Limit value displays on the control button.

Starting and Pausing Mud Pump Motors

Mud pump motor controls are located beneath each mud pump’s SPM (strokes per minute) graph
and setpoint controls.

R Press the Controls - On button to start a pump motor.

R Press the Controls - Pause button to slowly stop and pause a pump motor.
R Press the Controls - Pause button again to return a mud pump to its previously
operating SPM.

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Stop All Mud Pumps

The Stop All MPs button is located in the lower right corner of the Mud Pumps operator screen.
Press Stop All MPs to slowly reduce the SPM value to zero and place all mud pumps in Pause
mode.

Press the Controls - Pause button again to return a mud pump to its previously operating SPM.
(See section titled "Starting and Pausing Mud Pump Motors" on page 16-4.)

Operator Messages and Miscellaneous Controls

By default, operator messages display along the bottom of the Mud Pumps operator screen.

Press Misc Controls to display MP (1, 2, and 3) Aux Override and Fault Reset controls along the
bottom of the Mud Pump operator screen.

Safety interlocks prevent certain auxiliary operations from engaging where applicable. If an
operation must be performed without interlocks, press and hold the MP (1, 2, or 3) Aux - Override
button while issuing commands. (See section titled "Auxiliary Controls" on page 16-8.)
Press the Fault - Reset button to reset fault displays after appropriate action has been taken to
clear the condition.
Press Messages to display operator messages again.

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Mud Pump Tool Menu

Press the Mud Pump button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Operator

Screen" on page 16-1.

See section titled "Auxiliary

Controls" on page 16-8.

See section titled "Mud Pump

Status" on page 16-7.

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Mud Pump Status

Press Mud Pumps --> Mud Pump Status to display the default Mud Pump #1 Status screen.

All information on the Mud Pump Status screen is display-only. Digital speed (command and
actual), SPM, torque (limit and actual), and temperature (winding and bearing) readings display in
the center portion of the screen. (See section titled "Defining Maximum SPM Values" on page 16-
3.)
Status and fault indicators display along the left and top/center portions of the screen:
R Drive Monitor - Communication: Displays red to indicate a drive communication
fault; green when communication is active; grey to indicate an idle state.
R Drive Monitor - Ready: Displays green to indicate that the drive is ready; grey to
indicate an idle state.
R Drive Monitor - Assigned: Displays green to indicate that the drive is assigned;
grey to indicate it is unassigned.
R Drive Monitor - Fault: Displays red to indicate a fault state; grey to indicate a
normal state.
R (Liner Wash and Pre-Charge) Pump Running: Displays green to indicate that the
pump is running; grey to indicate an idle state.
R Blower Running: Displays green to indicate that the blower is running; grey to
indicate an idle state.
R Blower Pressure Switch: Displays red to indicate a pressure switch fault; grey to
indicate a normal state.
Press Mud Pump (#2 or #3) to display the same status screen for another mud pump.

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Auxiliary Controls
Press Mud Pumps --> Auxiliary Controls to display the default Mud Pump #1 Auxiliary
Controls screen.

Assume ownership of the mud pumps to enable controls. See section titled "Tool Ownership" on
page 16-1.
Press Mud Pump (#2 or #3) to display the same screen for another mud pump.

Status and Fault Displays

Status displays for the blowers, liner wash pump, lube pump, and charge pump display to the left of
their respective Manual Controls. (See "Manual Motor Controls” in the section below.)
R Motor Running: Displays green to indicate that the motor is running; grey to
indicate an idle state.
R Air Pressure: Displays green to indicate that blower’s air pressure value is within an
acceptable range; red to indicate that pressure has fallen below an acceptable level.
R Water Pressure: Displays green to indicate that the liner wash or charge pump’s
water pressure value is within an acceptable range; red to indicate that pressure has
fallen below an acceptable level.
R Oil Pressure: Displays green to indicate that the lube pump’s oil pressure value is
within an acceptable range; red to indicate that pressure has fallen below an
acceptable level.

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Manual Motor Controls

Manual Controls for the blowers, liner wash pump, lube pump, and charge pump are located to
the right of their respective status displays.
Press Manual Controls - Stop or Start to manually stop or start a pump or blower motor.

A red or green backlight indicates the current selection.

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Ownership Overview

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Ownership Overview to display the Tool Ownership Overview
screen.

A text box and status light indicate the current ownership state of each tool.
R A green status light indicates that one of the operators currently own the tool. The
text box beneath displays the current owner.
R A black status light indicates that the tool is available.
R A red status light indicates that the tool is unavailable. The text box beneath
provides additional information (for example, the text box displays E-Stop if the
emergency stop is engaged).
See section titled "Tool Ownership" on page 2-34 for more information.
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Ownership Overview Tool Menu

Press the Ownership Overview button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

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Power Slips

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Power Slips to display the Power Slips operator screen.

Tool Ownership
If the joystick does not offer power slip controls, then press the Ownership button located in the
bottom right corner of the screen to assume ownership and enable controls.
If the joystick has the ability to control both the power slips and the drawworks, the workstation’s
left control panel will contain a button that must be pressed in order to enable the power slips and
allow the operator to assume ownership.

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If this is the case, push the Slips Enable button, then assume ownership of the power slips to
enable controls.

DRIL
L
TILT

TDS
LINK
FLO
AT
OPE
N TDS
CLO LINK
SE
OPE
N
CLO
SE

TDS
ELE
VATO
R
RAC
KER
JAW
OFF
/AUTO
CLO
S E

DRAW
OVE WORKS
RRID
E
PAR
KIN G BR
AKE

DOLL
Y EN
ABLE

SLIP
S EN
ABLE

OPE
N
CLO
SE

SLIP
IBOP
S EN
ABL
E

See section titled "Tool Ownership" on page 2-34.

Status Displays
The top left portion of the Power Slips operator screen contains fault and status displays.

A red display indicates that the pressure value has fallen below an
Slips Pressure Loss
acceptable level; grey indicates a normal state.

Slips Open or
Green displays indicate the current state of the slips.
Slips Closed

A yellow display indicates maintenance mode is engaged; grey indicates

Maint Mode
an idle state. See section titled "Maintenance Mode" on page 2-11.

A red display indicates the rotary support table is locked; grey indicates
RST Locked
an idle state. See Chapter 22, titled "Rotary Table.”

Operator messages display along the bottom of the screen.

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Power Slips 18

Power Slip Controls

Press the Open or Close button on the screen to control the power slips.

Alternatively, either the operator workstation’s right joystick or left control panel offers power slip
controls, depending on your particular rig configuration.

Open Slips OFF

/AUT
O
ON

Close Slips OPE

N
CLO
S E

TDS OPE
BR AKE N
TDS CLO
OPE
N
FLO
AT SE
POW
CLO ER S
SE L IPS
DRIL
L
TILT
OPE
N
CLO
SE
TDS
IBOP
TDS
POW
Dead man LINK
TDS
EL EVA
ER S
LIPS
TOR
switch OPE
N
CLO
SE
RAC
KER
X
OVE /Y
RRID RAC
E K
TRA E R
OFF OVE VEL
/AUT RRID RAC
O E KE
ON JAW R
S

PAR
K ING
BRA
KE

A
OVE DS
RRID
E

Either use the buttons on the top right side of the joystick, or the Power Slips - Open or Close
discrete switch to control the slips.
See section titled "Workstation Control Panels" on page 2-4 for more information.

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Auto Greaser Controls and Displays

Press the Manual Controls - Stop or Start buttons to enable or disable manual controls.

A red Grease Level display indicates that the grease has fallen below an acceptable level.
A digital reading displays the number of cycles completed since the last greasing.

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Power Slips 18

Power Slips Tool Menu

Press the Power Slips main menu button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms and

Events.”

See section titled "Maintenance

Mode" on page 2-11.

See section titled "Operator

Screen" on page 18-1.

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Power System

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Overview
The purpose of the Amphion power system is to monitor and analyze the status of the drilling
power source, and report power capacity and power consumed values to each tool. From these
values, each tool calculates a power available value:
Power Available = Power Capacity – Power Consumed
Programming code stored on each tool’s controller determines whether power available is
sufficient for its purposes, or if the tool needs to go into power limit mode.
For more information about power calculations:
R See section titled "Power Capacity Calculations" on page 19-10.
R See section titled "Power Consumed Calculations" on page 19-12.
R See section titled "Power Available Calculations" on page 19-13.
On smaller rigs, the Amphion power system may be the only power management system on the
rig. In this case, it monitors the status of the generators or utility power directly. It also monitors the
overall system load, in addition to the drilling load.
On larger rigs, the Amphion power system may be integrated as a sub-component to a larger
overall power management system (PMS). In this case, it is normally the rig’s power management
system that sends power availability signals to the Amphion power system for drilling purposes
only; the Amphion power system would not manage the overall system load.
In either case, the primary objective of the Amphion power system is to deliver power availability
information to all drilling tools in order to prevent a system overload and blackout.

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Operator Screen
Press <Driller or AD> Tools --> Power System to display the Power System Overview (also
referred to as the One-Line Status screen).

All information on this screen is display-only. Please note that this screen may not reflect your
particular rig configuration.

Screen Symbols
Green symbols indicate an on, running, or closed state; red symbols indicate an off, stopped, or
open state; white symbols indicate an unknown status.

Chopper Remote I/O Inverter (INV)

Circuit Breaker (CB) Rectifier

Silicon-Controlled
Feeder Breaker (FB) Rectifier (SCR)*

*not applicable on all rigs

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Power System 19

Power System Menu

Press the Power System button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.”

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Trends" on

page 19-9.

See section titled "Motor Control

Centers (MCCs)" on page 19-8.

See section titled "Drives" on

page 19-4.

See section titled "Operator

Screen" on page 19-2.

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Drives
Press Drives to display the Drive Status menu.

Inverters
Press Drives --> Inverters to display the Inverters Status screen.

All information on this screen is display-only. Please note that this screen may not reflect your
particular rig configuration.
Two vertical graphs display the selected drive’s current motor speed and torque values. A blue bar
rises and falls to mark the current reading. A digital reading also displays at the bottom of both
graphs.
Status displays indicate the current state for each of the following:

Ready Green indicates the drive is ready; grey indicates an idle state.

Running Green indicates the drive is running; grey indicates an idle state.

Fault Red indicates a fault state; grey indicates a normal state.

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Power System 19

Power Supply Fault Red indicates a fault state; grey indicates a normal state.

Encoder Fault Red indicates a fault state; grey indicates a normal state.

Green indicates that the switch is closed; grey indicates that it is

Disconnect Closed
open.

Green indicates that the fuses are operating normally; grey

Fuse Status
indicates an abnormal state.

Ethernet Comm Loss Red indicates the a fault state; grey indicates a normal state.

Profibus Comm Loss Red indicates the a fault state; grey indicates a normal state.

Press any of the Drive buttons located along the right side of the screen to display the same
information about another drive.

Choppers
Press Drives --> Choppers to display the Choppers Status screen.

All information on this screen is display-only. Please note that this screen may not reflect your
particular rig configuration.

Green indicates that the switch is closed; grey indicates that it is

Disconnect Closed
open.

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Green indicates that the chopper is enabled; grey indicates it is

Enable
not.

Green indicates that the fuses are operating normally; grey

Fuses OK
indicates an abnormal state.

Green indicates that sufficient air pressure is present; grey

Brake Resistor Air
indicates that the air pressure has fallen below an acceptable
Pressure
level.

Brake Resistor Over Red indicates that the temperature has exceeded an acceptable
Temp level; grey indicates a normal state.

General Fault Red indicates a fault state; grey indicates a normal state.

Over Current Red indicates the a fault state; grey indicates a normal state.

Power Supply Fault Red indicates a fault state; grey indicates a normal state.

Red indicates the a communication fault; grey indicates a normal

Ethernet Comm Loss
state.

Rectifiers
Press Drives --> Rectifiers to display the Rectifiers Status screen.

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Power System 19

All information on this screen is display-only. Please note that this screen may not reflect your
particular rig configuration.

Green indicates that the circuit breaker is closed; grey indicates it

Circuit Breaker Closed
is open.

Green indicates that the fuses are operating normally; grey

Fuses OK
indicates an abnormal state.

Green indicates a normal state; red indicates that one of the

MOV Fuse Blown
metal oxide varistor fuses were blown.

Grey indicates a normal state; red indicates that the temperature

Over Temperature
has exceeded acceptable levels.

Green indicates that the switch is closed; grey indicates that it is

Disconnect Switch
open.

Green indicates that the blower is running; grey indicates that it

Blower Running
is not.

Power Supply Fault Red indicates a fault state; grey indicates a normal state.

Grey indicates a normal state; red indicates a communication

Ethernet Comm Loss
failure.

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Motor Control Centers (MCCs)

Press Power System --> MCCs to display the MCC Status screen.

All information on this screen is display-only. Please note that this screen may not reflect your
particular rig configuration.
This screen provides MCC status information related to the following:
R Mud pump blowers, liner wash, lube oil, and charge pumps
R Mud return desilter and degasser pumps
R Drill floor cooling water, hydraulic power units HPUs
R Trip tank and mixing pumps
R Resistor bank blowers
R Top drive lube and cooling pumps
R Drawworks blowers, lube pumps, and brake cooling water
R Cooling circulation pumps
R Substructure exhaust fans
Green status displays indicate an active state; grey indicates an idle or normal state.

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Power System 19

Trends
Press Power System --> Trends to display the Power Trend screen.

All information on this screen is display-only. Please note that this screen may not reflect your
particular rig configuration.
This trend graph realtime online power capacity and consumed kW values.
Online status displays in the top right corner indicate the following:
R 1, 2, and 3: Green indicates the generator (1, 2, or 3) is online; grey indicates it is
not.
R Emg: Green indicates that the emergency generator is online; grey indicates it is
offline.
R Xfmr: Green indicates that the transformer is online; grey indicates it is not.

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Power Capacity Calculations

See NOV document titled “Amphion Tool Controller

Service Manual” for more information about the Debug
Monitor module.

The Amphion power system calculates a total system capacity. Then, depending on the bus
configuration, it determines the capacity available to each individual tool.

AC Bus Generator Capacity

When the Amphion power system is monitoring the status of generators (as is normally the case
on smaller rigs), the system capacity is determined by multiplying the capacity of one generator by
the number of generators online.
(Capacity of 1 Generator) x (Number of Generators Online) = System Capacity
The default value for each generator depends on your particular rig configuration. However, each
generator’s maximum rated capacity values can be set using the Debug Monitor module’s
generators.<x>.capacity.kw file.

AC Bus Transformer Capacity

When the Amphion power system is monitoring power available at a transformer (as is normally
the case on larger rigs), it will determine the system capacity in one of the following ways,
depending on the signals that are received.
When calculating power available or power consumed values (described later in this section) using
a transformer, the Amphion power system maintains the transformer’s maximum rated capacity
value in the Debug Monitor’s transformers.<x>.capacity.kva file. The transformers’ default values
depend on your particular rig configuration.
When kW and kVAR load signals are available for the transformer, the Amphion power system
actively calculates a power factor based on the ratio of the kW and kVAR feedback values. The
transformer’s capacity kW value is calculated by multiplying the kVA rating value by the power
factor value.
(kVA rating) x (power factor) = Capacity kW
When the system has more than one transformer, the system capacity value equals the sum of all
online transformers’ capacity kW values.

System Capacity
When the rig’s PMS sends a power available signal, the Amphion power system does not have the
data necessary to determine the exact total online capacity for the entire rig. Therefore, the
Amphion power system calculates a total power consumed value by reading the power consumed
value from each drilling tool at the drilling bus. It then calculates a system capacity value by adding
the power available value received from the rig’s PMS to its calculated total power consumed
value.
(PMS) Power Available + Total Power Consumed (Drilling Bus) = System Capacity

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Power System 19

Total Online Capacity

When the rigs’s PMS opts to provide a power consumed signal, they must also provide the online
status of the generators as a seperate set of signals.the Amphion power system tracks the total
online capacity value for the rig. It uses the generator online status signals to determine the Total
Online Capacity.
(Capacity of 1 Generator) x (Number of Generators Online) = Total Online Capacity
The Amphion power system also calculates a power available value by subtracting the power
consumed value from the total online capacity value.
Total Online Capacity - Power Consumed (PMS) = Power Available
The Amphion power system uses this calculated power available value in the same manner as
described in the section titled "System Capacity" on page 19-10.

DC Rectifier Capacity
For most rigs, the maximum rated capacity value for each rectifier can be set using the Debug
Monitor module’s powerPlant.co.maxKwAtRect file. The rectifiers’ default values depend on your
particular rig configuration.
The Amphion power system calculates the rectifiers’ individual total capacity values by using one
of the following calculated value or method:
R By adding the consumed power value (from the rectifier) to the available power
value (from the AC Bus)
Consumed Power (rectifier) + Available Power (AC Bus) = Total Capacity
R By using the maximum rated capacity value of the rectifier
The system uses whichever value is lowest. If a rectifier is not online, its reported total capacity
value is zero.

DC Bus Capacity
The Amphion power system calculates the DC bus capacity value based on the sum of all online
rectifiers’ capacity values. This could be calculated using either the individual total capacity values,
or by using the sum of the individual maximum rated capacity values as described in the section
above, titled "DC Rectifier Capacity.”

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Power Consumed Calculations

The method that the Amphion power system uses to

determine total system power consumed varies based on
your particular rig configuration.

DC Bus Consumed
The Amphion power system calculates the DC bus power consumed value based on the sum of all
power consumed values read from each of the tool inverters. On rigs with multiple DC buses, the
system maintains separate power consumed values for each DC bus.

AC Bus Consumed
When the Amphion power system is monitoring the status of the generators (as is normally the
case on smaller rigs) it determines the AC bus power consumed value based on the sum of the
load kW values read from each generator.
When the Amphion power system is receiving a power consumed value from a larger rig’s power
management system (PMS), it uses the value provided by the PMS as the AC bus power
consumed value.

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Power System 19

Power Available Calculations

System Total Power Available
The Amphion power system calculates the system’s total power available value by subtracting the
total power consumed value from the total online capacity value.
Total Online Capacity - Total Power Consumed = Total Available Power

Tool Power Available (General)

Individual tools read power capacity and power consumed values from the power system’s tool
controller to determine the available power value. Programming code stored on each tool’s
controller determines whether the power available value is sufficient for its purposes, or if the tool
needs to go into power limit mode. See the following section titled "Power Limiting.”
In other words, the power system tool controller does not determine whether a tool is placed in
power limit mode; rather, the individual tool’s controller determines this, based on the power
available value and the parameters set up within the tool’s controller.

Power Limiting
Generally speaking, if the power demands exceed the power available, the maximum power
consumption allowed for all drives is reduced simultaneously. While there is normally no
prioritization of one tool versus another (unless your rig is configured as such), power may not be
reduced proportionally between the tools consuming power. The system is designed to ensure that
there is always enough torque to hold the static load of the drawworks. In addition, power limiting is
dynamic, so all power can be diverted to a single drive if the other drives are not demanding that
power.
The motor control center (MCC) and lighting circuits are not subject to power limiting, so the power
they consume also reduces the total shared power available.

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Racker (Bridge Racker)

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Racker to display the Bridge Racker operator screen.

Tool Ownership
Assume ownership of the racker to enable controls. See section titled "Tool Ownership" on page 2-
34.

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Fingerboards
By default, the center of the Racker operator screen displays the fingerboards. While latches are
closed, pipes in the fingerboard display as solid black circles, and contain a white number
assignment. A black number inside a white circle signifies an empty pipe slot.

Empty slots

Zooming In on a Fingerboard Section

Touch one of the fingerboard sections to “zoom in” on a section.

Selecting a Fingerboard Work Area

1. Press once to specify a starting range of slots for use by the racker.
The row displays a green background.
2. Press again to specify the end of the range (this can be in the same slot).
The entire range selection displays a blue background.
If the racker is delivering pipe into the fingerboard, the first available slot in the range
contains a red outline, indicating where the racker will place the next pipe.
If the racker is picking up pipe from the fingerboard, the pipe displays solid red,
indicating the next pipe to be picked up.
Press anywhere outside of the “zoomed in” fingerboard area to return to the default Fingerboard/
Racker operator screen.

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Racker (Bridge Racker) 20

Status Displays
The current tool mode, tool selection, operate mode, and fingerboard mode are displayed along
the top of the screen, as well as the current pipe diameter, pipe type, and pipe weight.

These settings can be defined by the user:

R See section titled "Defining the Tool Mode" on page 20-7.
R See section titled "Defining the Tool Selection" on page 20-8.
R See section titled "Defining the Operation Mode" on page 20-10.
R See section titled "Defining the Fingerboard Mode" on page 20-12.
R See section titled "Defining the Pipe Diameter" on page 20-14.
R See section titled "Defining the Pipe Type" on page 20-14.
R See section titled "Defining the Pipe Weight" on page 20-15.
A graphical representation of the racker displays along the left side of the screen, illustrating the
current position and state of the roller, grip, and guide arm.
The Joystick State display located in the bottom right portion of the screen indicates the current
destination of the racker based on joystick movement and the current operation mode. See section
titled "Defining the Operation Mode" on page 20-10.
The right side of the screen contains green, yellow, red, or grey status and fault displays.

Green = Active/True
Grey = Idle

Yellow = Active/True
Grey = Idle

Red = Fault State

Grey = Idle/OK

See general descriptions below.

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Pipe Set Down Displays green when the pipe reaches setdown.

Jaw – Pipe Detected Displays green when the racker jaw detects a pipe.

Claw – Pipe Detected Displays green when the guide arm claw detects a pipe.

Displays green when the racker and the guide arm are
Tools Synchronized
synchronized.

Displays green to indicate that the pin end of the tubular has
Pin Clear
been hoisted clear of the deck, mouse hole or box at well center.

Displays yellow to indicate that the racker’s axis override mode is

Axis Override Active active. See section titled "Defining the Operation Mode" on page
20-9 for more information.

Displays yellow to indicate that the racker gripper jaw is

Jaw Removed
removed.

Claw Removed Displays yellow to indicate that the guide arm claw is removed.

Displays red to indicate that a ZMS interlock is preventing further

ZMS Interlock movement of the tool. See Chapter 27, titled "Zone Management
System (ZMS).”

Displays red to indicate that the hydraulic pressure drops below

Hyd Pressure Low
an acceptable level.

Displays red to indicate failed communication with the

FB Comms Fault
fingerboard system.

ZMS Comms Fault Displays red to indicate failed communication with the ZMS.

Operator Messages Display along the bottom of the screen.

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Racker (Bridge Racker) 20

Jaw and Tool Override Controls

For safety reasons, this function must be activated

from another touchscreen. Use operator override
modes with caution. Significant risk of equipment
damage and danger to personnel exists when the
override is engaged. Failure to observe and follow
proper safe working procedures could result in
serious or fatal injury to personnel, significant
equipment damage, and extended rig down time.

Press Jaw Override to open the racker’s gripper jaw without pipe setdown requirements.
Press Tool Override to override the normal operating mode of the selected tool.

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Backup Controls
Press the Backup Controls button located in the bottom right portion of the operator screen to
display the Backup Controls screen.

This screen allows the operator to control the tool using the on-screen controls.
R Hoist Axis: Press and drag the red circle vertically along the Hoist Axis grid to
raise and lower the tool.
R Main Joystick Display: The red circle in the Main Joystick display indicates the
current position of the joystick.
R Jaws/Claw: Press Jaws/Claw - Open or Close to open or close the jaws or the
claw, depending on which tool is selected.

You can also control the jaws using the Jaws - Open/Close switch located on the
workstation’s left control panel.

DRIL
L
TILT

TDS
LINK
FLO
AT
OPE
N TDS
CLO LINK
SE
OPE
N
CLO
SE

TDS OPE
ELE
VAT
OR
N
CLO
RAC
KER
JAW
SE
OFF
/AUT
O
CLO
S E

DRAW
OVE WORKS
RRID
E
PAR
KIN G BR
AKE R AC
KER
JAW
DOLL
Y ENA
BLE
SLIP
SE NAB
LE
OPE
N
CLO
SE

IBOP

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Racker (Bridge Racker) 20

Jaw and Tool Override Controls

Use operator override modes with caution. Significant

risk of equipment damage and danger to personnel
exists when the override is engaged. Failure to
observe and follow proper safe working procedures
could result in serious or fatal injury to personnel,
significant equipment damage, and extended rig down
time.

See section titled "Jaw and Tool Override Controls" on page 20-5.

Fingerboard Controls
Press Fingerboard Controls to display the default Racker operator screen.
See section titled "Fingerboards" on page 20-2.

Defining the Tool Mode

Press the Tool Mode button to display its pop-up window.

Press the Tool Mode - Normal or Park button to select a mode:

R Normal: Use during normal racker operations.
R Park: Use to park the racker. The operator can also run the racker to jaw change
positions in Park mode.
A green backlight marks the current selection.
Press OK to close the pop-up window.

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Defining the Tool Selection

Press the Tool Selection button to display its pop-up window.

Press to select the Tool Selection - Guide Arm, Sync, or Bridge:

R Guide Arm: Select this option to operate the guide arm independently of the bridge
racker. This function allows the racker to tail pipe from one location to another, while
the upper end of the stand is supported by other means.
R Sync: Select this option to run both the bridge racker and the guide arm in unison.
This is the default, or normal running mode.
R Bridge: Select this option to operate the bridge racker independently of the guide
arm. This mode can be used to allow tripping to continue in situations where the
guide arm cannot be used to tail the lower end of the tubular.
A green backlight marks the current selection.
Press OK to close the pop-up window.

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Racker (Bridge Racker) 20

Joystick Controls
A joystick mounted on the right control panel may control either the bridge racker or the
drawworks, depending on tool ownership status and your particular rig configuration.

Upper
Lower

Lower
Hoist
Dead man
switch

+Y
+X

-X
-Y

For each joystick operational function (hoist, rotate, travel, and arm movement), the degree of
joystick movement determines the speed of racker movement. For example, if you move the
joystick only slightly, the racker operates at a slow speed. If you move the joystick all the way to the
end of an axis, the racker operates at maximum speed.
Moving the racker joystick affects racker destinations, which vary depending on its current mode
(selected via the user interface) and your rig configuration. See section titled "Defining the
Operation Mode" on page 20-10.

Tool ownership logic prevents the operator from owning

both the drawworks and the racker simultaneously. See
section titled "Tool Ownership" on page 2-34, and Chapter
10, titled "Drawworks” for more information.

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Defining the Operation Mode

Press Operate Mode to display its pop-up window.

Axis Override Modes

Press and hold the Axis Override Mode - X/Y, Polar, Traverse button to use the desired operation
mode. When the button is released, the tool returns to normal operating mode.
Press the Manual On/Off toggle button to begin using manual mode; press again to exit manual
mode. See section titled "Manual Override Mode" on page 20-11.
A green backlight marks the current selection.
The illustration shown here depicts examples of each axis override mode and possible
destinations based on joystick movement and your particular rig configuration.

X-Y Override Polar Traverse

Setback Area Extend Arms Setback

Drawworks V-Door Slew Slew (N/A) (N/A)

Drawworks V-Door

Well Center Arms Retract Well Center

R X/Y Override: Use this mode to allow the tool jaw to be moved in a straight line
along a designated vertical or horizontal axis.
R Polar Override: Use this mode to drive the tool into a position that allows the bridge
racker to slew clockwise and counterclockwise in an arc (similar to that of an
extended guide arm).
R Traverse Override: Use this mode to allow either the bridge racker, guide arm, or
both tools’ travel axis to be driven without any other axis. In this mode, the tools can
run only along their designated travel axis.
Press the appropriate HELP button located beneath each mode button for additional information.
Press OK to close the pop-up window and display the current mode’s operator screen.

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Manual Override Mode

This override mode is normally used only when the bridge racker must be moved back to a position
close enough to the guide arm to allow for easier synchronization.

Only the bridge racker is available in this mode. Use the

maintenance mode screens to operate the tool for
maintenance purposes.

At the Operate Mode pop-up window (see section titled "Defining the Operation Mode" on page
20-10 above), press the Manual On/Off toggle button to enable or disable manual mode.
Press OK to close the pop-up window and display the Manual Mode operator screen.

Each axis can be selected for precise positioning of the bridge racker.
Press to select an axis. A green backlight marks the current selection.
The illustration shown below depicts each axis and possible destinations based on joystick
movement and your rig configuration.

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Trolley Travel Hoist Slew

V-Door Well Center Up Counter-clockwise (CCW)

Drawworks V-Door Fingerboard Well Down Up CW CCW

Zentrum

Drawworks Fingerboard Down Clockwise (CW)

Defining the Fingerboard Mode

Press the FB Mode button to display the Fingerboard pop-up window.

Set Mode
Press Fingerboard - Set Mode to display the Fingerboard Mode pop-up window.

Press the FB Mode - Auto, Sequence, or Manual button to select a fingerboard mode, then press
OK.

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R In Auto mode, the racker carries pipe to and from the fingerboard in pre-defined
sequences. Fingerboard latches open or close automatically as pipe is collected
from or taken to the fingerboard by the racker. (The jaw state of the racker dictates
whether the latches are opened or closed.)
R In Sequence mode, the racker carries pipe to and from the fingerboard in pre-
defined sequences (as in Auto mode), but the operator controls the opening and
closing of the latches by pressing the Activate button on the screen. (The jaw state
of the racker dictates whether the latches are opened or closed.)
R In Manual mode, the operator manually selects the fingerboard slots and controls
the opening and closing of the latches. Automatic movement of the racker is
prohibited in this mode.

Set Begin/End
Press Fingerboard - Set Begin/End to display the Set Fingerboard Begin/End pop-up window.

Use this pop-up window to set the range of fingerboard slots for the racker to use when racking
pipe.
Press the appropriate button to display its keypad pop-up window.
Define the value, then press Set to confirm and close the keypad.
Press OK to close the Set Fingerboard Begin/End pop-up window.

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Defining the Pipe Diameter

Press Pipe Dia to display the Pipe Diameter keypad pop-up window.
Define the value, then press Set to confirm and close the keypad.

Defining the Pipe Type

Press Pipe Type to display the Pipe Type pop-up window.

Press the Pipe Type - Pipe, Collar, or Casing button to select the appropriate pipe type, then
press OK to close the pop-up window.

Speed is reduced in casing and collar modes.

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Defining the Pipe Weight

Press Pipe Weight to display its keypad pop-up window.

Define the weight value of the tubular to be handled, then press Set to confirm and close the
keypad.

!
The value entered here must be accurate, as the system
uses this weight value to calculate thread compensation.

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Racker Tool Menu

Press the Racker button located on the main menu bar to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Axis Position

Overview" on page 20-48.

See section titled "Setup Menu"

on page 20-17.

See section titled "Maintenance

Mode" on page 2-11.

See section titled "Operator

Screen" on page 20-1.

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Setup Menu
Press Racker --> Setup to display the Setup menu.

Maintenance Mode and Calibration

Press Setup --> Maintenance Mode and Calibration to display the Maintenance Mode and
Calibration screen.

The racker must be on, and placed in maintenance mode

before calibration can begin. Green Tool On and
Maintenance Mode On displays indicate that both states
are true. See section titled "Maintenance Mode" on page
2-11.

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Axis Calibration

Ensure that all sensors are functioning properly prior

to calibrating any axis. Never calibrate an axis while
the tool is holding pipe. Each axis can be driven
through its full range of movement.

Use extreme caution when operating the bridge racker

while maintenance mode is engaged. The tool ignores
safety interlocks, allowing it to enter a zone already
occupied, and possibly collide with another tool.
Significant risk of equipment damage and danger to
personnel exists when maintenance mode is engaged.
Failure to follow safe work procedures could result in
serious or fatal injury to personnel, significant
equipment damage, and extended rig down time.

At the Maintenance Mode and Calibration screen, press Axis Calibration to display the main
Axis Calibration screen.

Press to select an axis, then follow screen prompts to calibrate the racker.

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Bridge Racker Trolley

1. At the Bridge Racker Axis Calibration screen, press Bridge Racker Trolley to
display its first calibration screen.

2. Move the bridge racker to its calibration point, then press Next to write the
calibration values to the tool controller and display the second calibration screen.

3. Move the bridge racker to ensure that it is operating properly, then press Finish.
Bridge racker trolley calibration is complete.

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Bridge Racker Aft Traverse

1. At the Bridge Racker Axis Calibration screen, press Bridge Racker Aft Traverse
to display its first calibration screen.

2. Move the bridge racker to its calibration point, then press Next to write the
calibration values to the tool controller and display the second calibration screen.

3. Move the bridge racker to ensure that it is operating properly, then press Finish.
Bridge racker aft traverse calibration is complete.

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Bridge Racker Fore Traverse

1. At the Bridge Racker Axis Calibration screen, press Bridge Racker Fore
Traverse to display its first calibration screen.

2. Move the bridge racker to its calibration point, then press Next to write the
calibration values to the tool controller and display the second calibration screen.

3. Move the bridge racker to ensure that it is operating properly, then press Finish.
Bridge racker fore traverse calibration is complete.

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Bridge Racker Slew

1. At the Bridge Racker Axis Calibration screen, press Bridge Racker Slew to
display its first calibration screen.

2. Rotate the bridge racker to its calibration point, then press Next to write the
calibration values to the tool controller and display the second calibration screen.

3. Rotate the bridge racker to ensure that it is operating properly, then press Finish.
Bridge racker slew calibration is complete.

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Bridge Racker Hoist

1. At the Bridge Racker Axis Calibration screen, press Bridge Racker Hoist to
display its first calibration screen.

2. Move the bridge racker to its calibration point, then press Next to write the
calibration values to the tool controller and display the second calibration screen.

3. Move the bridge racker to ensure that it is operating properly, then press Finish.
Bridge racker hoist calibration is complete.

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Thread Compensation Cylinder

1. At the Bridge Racker Axis Calibration screen, press Bridge Racker Thread
Comp Cyl to display its first calibration screen.

2. Move the bridge racker to its calibration point, then press Next to write the
calibration values to the tool controller and display the second calibration screen.

3. Move the bridge racker to ensure that it is operating properly, then press Finish.
Thread compensation cylinder calibration is complete.

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Guide Arm Trolley

1. At the Bridge Racker Axis Calibration screen, press Guide Arm Trolley to display
its first calibration screen.

2. Move the bridge racker to its calibration point, then press Next to write the
calibration values to the tool controller and display the second calibration screen.

3. Move the bridge racker to ensure that it is operating properly, then press Finish.
Guide arm trolley calibration is complete.

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Guide Arm Shoulder

1. At the Bridge Racker Axis Calibration screen, press Guide Arm Shoulder to
display its first calibration screen.

2. Rotate the bridge racker to its calibration point, then press Next to write the
calibration values to the tool controller and display the second calibration screen.

3. Rotate the bridge racker to ensure that it is operating properly, then press Finish.
Guide arm shoulder calibration is complete.

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Guide Arm Wrist

1. At the Bridge Racker Axis Calibration screen, press Guide Arm Wrist to display
its first calibration screen.

2. Move the bridge racker to its calibration point, then press Next to write the
calibration values to the tool controller and display the second calibration screen.

3. Move the bridge racker to ensure that it is operating properly, then press Finish.
Guide arm wrist calibration is complete.

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Guide Arm Slew

1. At the Bridge Racker Axis Calibration screen, press Guide Arm Slew to display
its first calibration screen.

2. Rotate the bridge racker to its calibration point, then press Next to write the
calibration values to the tool controller and display the second calibration screen.

3. Rotate the bridge racker to ensure that it is operating properly, then press Finish.
Guide arm slew calibration is complete.

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Guide Arm Telescope

1. At the Bridge Racker Axis Calibration screen, press Guide Arm Telescope to
display its first calibration screen.

2. Move the bridge racker to its calibration point, then press Next to write the
calibration values to the tool controller and display the second calibration screen.

3. Move the bridge racker to ensure that it is operating properly, then press Finish.
Guide arm telescope calibration is complete.

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Bridge Racker Calibration

Use extreme caution when operating the bridge racker

while maintenance mode is engaged. The tool ignores
safety interlocks, allowing it to enter a zone already
occupied, and possibly collide with another tool.
Failure to follow safe work procedures could result in
serious or fatal injury to personnel, significant
equipment damage, and extended rig down time.

At the Maintenance Mode and Calibration screen, press Bridge Racker to display the main
Bridge Racker Calibration screen.

!
A red Low Hydraulic Pressure display indicates that
hydraulic pressure has fallen below an acceptable level.
Correct the situation before continuing calibration
procedures.

The center portion of the screen depicts the current position of the joystick, and related racker
destinations. See section titled "Defining the Operation Mode" on page 20-10 for information about
joystick movement and racker destinations as it relates to the currently-selected operation mode.
Press the racker’s Jaw - (Open or Close) button to control the racker jaws. See section titled "Jaw
and Tool Override Controls" on page 20-5 for more information. Select an axis to begin calibration.

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Trolley

Read all warnings, cautions, and information starting on

page 20-30 before beginning calibration procedures in this
section.

At the Bridge Racker Calibration screen, press the Select Axis - Trolley button display the
Trolley Calibration screen.

The current Trolley Position displays in the top left portion of the screen.
The center portion of the screen depicts the current position of the joystick, and related racker
destinations. See section titled "Defining the Operation Mode" on page 20-10 for information about
joystick movement and racker destinations as it relates to the currently-selected operation mode.
Press the racker’s Jaw - (Open or Close) button to control the racker jaws. See section titled "Jaw
and Tool Override Controls" on page 20-5 for more information.
1. Ensure that the correct pipe type is defined. See section titled "Defining the Pipe
Type" on page 20-14.
2. Ensure that the correct tubular diameter is set. See section titled "Defining the Pipe
Diameter" on page 20-14.
3. Using the joystick, move the racker toward each possible destination, ensuring that
the racker is operating properly.
Press Main Page to return to the main Maintenance Mode and Calibration screen.

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Tourismus

Read all warnings, cautions, and information starting on

page 20-31 before beginning calibration procedures in this
section.

At the Bridge Racker Calibration screen, press the Select Axis - Travel button display the
Travel Calibration screen.

The top left portion of the screen contains displays of the current positions for both the Fore and
the Aft Bridge.
The center portion of the screen depicts the current position of the joystick, and related racker
destinations. See section titled "Defining the Operation Mode" on page 20-10 for information about
joystick movement and racker destinations as it relates to the currently-selected operation mode.
Press the racker’s Jaw - (Open or Close) button to control the racker jaws. See section titled "Jaw
and Tool Override Controls" on page 20-5 for more information.
1. Ensure that the correct pipe type is defined. See section titled "Defining the Pipe
Type" on page 20-14.
2. Ensure that the correct tubular diameter is set. See section titled "Defining the Pipe
Diameter" on page 20-14.
3. Press and hold one of the Travel Override Mode buttons
4. Using the joystick, move the racker toward each possible destination, ensuring that
the racker is operating properly.
5. Repeat this procedure using each of the Travel Override Modes.
Press Main Page to return to the main Maintenance Mode and Calibration screen.

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Hoist

Read all warnings, cautions, and information starting on

page 20-31 before beginning calibration procedures in this
section.

At the Bridge Racker Calibration screen, press the Select Axis - Hoist button display the Hoist
Calibration screen.

The top left portion of the screen displays the current Hoist Position.
The center portion of the screen depicts the current position of the joystick, and related racker
destinations. See section titled "Defining the Operation Mode" on page 20-10 for information about
joystick movement and racker destinations as it relates to the currently-selected operation mode.
Press the racker’s Jaw - (Open or Close) button to control the racker jaws. See section titled "Jaw
and Tool Override Controls" on page 20-5 for more information.
1. Ensure that the correct pipe type is defined. See section titled "Defining the Pipe
Type" on page 20-14.
2. Ensure that the correct tubular diameter is set. See section titled "Defining the Pipe
Diameter" on page 20-14.
3. Using the joystick, move the racker toward each possible destination, ensuring that
the racker is operating properly.
Press Main Page to return to the main Maintenance Mode and Calibration screen.

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Slew

Read all warnings, cautions, and information starting on

page 20-31 before beginning calibration procedures in this
section.

At the Bridge Racker Calibration screen, press the Select Axis - Slew button display the Slew
Calibration screen.

The top left portion of the screen displays the current Slew Position.
The center portion of the screen depicts the current position of the joystick, and related racker
destinations. See section titled "Defining the Operation Mode" on page 20-10 for information about
joystick movement and racker destinations as it relates to the currently-selected operation mode.
Press the racker’s Jaw - (Open or Close) button to control the racker jaws. See section titled "Jaw
and Tool Override Controls" on page 20-5 for more information.
1. Ensure that the correct pipe type is defined. See section titled "Defining the Pipe
Type" on page 20-14.
2. Ensure that the correct tubular diameter is set. See section titled "Defining the Pipe
Diameter" on page 20-14.
3. Rotating the joystick, move the racker toward each possible destination, ensuring
that the racker is operating properly.
Press Main Page to return to the main Maintenance Mode and Calibration screen.

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Guide Arm Calibration

At the Maintenance Mode and Calibration screen, press Guide Arm to display the main Guide
Arm Calibration screen.

!
A red Low Hydraulic Pressure display indicates that
hydraulic pressure has fallen below an acceptable level.
Correct the situation before continuing calibration
procedures.

The center portion of the screen depicts the current position of the joystick, and related racker
destinations. See section titled "Defining the Operation Mode" on page 20-10 for information about
joystick movement and racker destinations as it relates to the currently-selected operation mode.
Press the racker’s Jaw - (Open or Close) button to control the racker jaws. See section titled "Jaw
and Tool Override Controls" on page 20-5 for more information.
The center portion of the screen depicts the current position of the joystick, and related racker
destinations. See section titled "Defining the Operation Mode" on page 20-10 for information about
joystick movement and racker destinations as it relates to the currently-selected operation mode.
Press the racker’s Jaw - (Open or Close) button to control the racker jaws. See section titled "Jaw
and Tool Override Controls" on page 20-5 for more information.
Select an axis to begin calibration.

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Traverse

Read all warnings, cautions, and information starting on

page 20-35 before beginning calibration procedures in this
section.

At the Guide Arm Calibration screen, press Traverse to display the Traverse Calibration
screen.

The top left portion of the screen displays the current Trolley Position.
The center portion of the screen depicts the current position of the joystick, and related racker
destinations. See section titled "Defining the Operation Mode" on page 20-10 for information about
joystick movement and racker destinations as it relates to the currently-selected axis.
Press the racker’s Jaw - (Open or Close) button to control the racker jaws. See section titled "Jaw
and Tool Override Controls" on page 20-5 for more information.
1. Ensure that the correct pipe type is defined. See section titled "Defining the Pipe
Type" on page 20-14.
2. Ensure that the correct tubular diameter is set. See section titled "Defining the Pipe
Diameter" on page 20-14.
3. Using the joystick, move the guide arm toward each possible destination, ensuring
that it is operating properly.
Press Main Page to return to the main Maintenance Mode and Calibration screen.

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Slew

Read all warnings, cautions, and information starting on

page 20-31 before beginning calibration procedures in this
section.

At the Guide Arm Calibration screen, press Slew to display the Slew Calibration screen.

The top left portion of the screen displays the current Slew Position.
The center portion of the screen depicts the current position of the joystick, and related racker
destinations. See section titled "Defining the Operation Mode" on page 20-10 for information about
joystick movement and racker destinations as it relates to the currently-selected operation mode.
Press the racker’s Jaw - (Open or Close) button to control the racker jaws. See section titled "Jaw
and Tool Override Controls" on page 20-5 for more information.
1. Ensure that the correct pipe type is defined. See section titled "Defining the Pipe
Type" on page 20-14.
2. Ensure that the correct tubular diameter is set. See section titled "Defining the Pipe
Diameter" on page 20-14.
3. Rotating the joystick through its full range of motion, move the guide arm toward
each possible destination, ensuring that it is operating properly.
Press Main Page to return to the main Maintenance Mode and Calibration screen.

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Shoulder

Read all warnings, cautions, and information starting on

page 20-31 before beginning calibration procedures in this
section.

At the Guide Arm Calibration screen, press Shoulder to display the Shoulder Calibration
screen.

The top left portion of the screen displays the current Shoulder Angle.
The center portion of the screen depicts the current position of the joystick, and related racker
destinations. See section titled "Defining the Operation Mode" on page 20-10 for information about
joystick movement and racker destinations as it relates to the currently-selected operation mode.
Press the racker’s Jaw - (Open or Close) button to control the racker jaws. See section titled "Jaw
and Tool Override Controls" on page 20-5 for more information.
1. Ensure that the correct pipe type is defined. See section titled "Defining the Pipe
Type" on page 20-14.
2. Ensure that the correct tubular diameter is set. See section titled "Defining the Pipe
Diameter" on page 20-14.
3. Using the joystick, move the guide arm toward each possible destination, ensuring
that it is operating properly.
Press Main Page to return to the main Maintenance Mode and Calibration screen.

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Telescope

Read all warnings, cautions, and information starting on

page 20-31 before beginning calibration procedures in this
section.

At the Guide Arm Calibration screen, press Telescope to display the Telescope Calibration
screen.

The top left portion of the screen displays the current Telescope position.
The center portion of the screen depicts the current position of the joystick, and related racker
destinations. See section titled "Defining the Operation Mode" on page 20-10 for information about
joystick movement and racker destinations as it relates to the currently-selected operation mode.
Press the racker’s Jaw - (Open or Close) button to control the racker jaws. See section titled "Jaw
and Tool Override Controls" on page 20-5 for more information.
1. Ensure that the correct pipe type is defined. See section titled "Defining the Pipe
Type" on page 20-14.
2. Ensure that the correct tubular diameter is set. See section titled "Defining the Pipe
Diameter" on page 20-14.
3. Using the joystick, move the guide arm toward each possible destination, ensuring
that it is operating properly.
Press Main Page to return to the main Maintenance Mode and Calibration screen.

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Wrist

Read all warnings, cautions, and information starting on

page 20-31 before beginning calibration procedures in this
section.

At the Guide Arm Calibration screen, press Wrist to display the Wrist Calibration screen.

The top left portion of the screen displays the current Wrist position.
The center portion of the screen depicts the current position of the joystick, and related racker
destinations. See section titled "Defining the Operation Mode" on page 20-10 for information about
joystick movement and racker destinations as it relates to the currently-selected operation mode.
Press the racker’s Jaw - (Open or Close) button to control the racker jaws. See section titled "Jaw
and Tool Override Controls" on page 20-5 for more information.
1. Ensure that the correct pipe type is defined. See section titled "Defining the Pipe
Type" on page 20-14.
2. Ensure that the correct tubular diameter is set. See section titled "Defining the Pipe
Diameter" on page 20-14.
3. Using the joystick, move the guide arm toward each possible destination, ensuring
that it is operating properly.
Press Main Page to return to the main Maintenance Mode and Calibration screen.

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ATOS Calibration
At the Maintenance Mode and Calibration screen, press ATOS Calibration to display the
Bridge Racker ATOS Calibration screen.

Bridge Racker Trolley

At the ATOS Calibration screen, press Bridge Racker Trolley to display the Bridge Racker
Trolley ATOS Calibration screen.

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Bridge Racker Aft Traverse

At the ATOS Calibration screen, press Bridge Racker Aft Traverse to display the Bridge Racker
Aft Traverse ATOS Calibration screen.

Bridge Racker Fore Traverse

At the ATOS Calibration screen, press Bridge Racker Fore Traverse to display the Bridge Fore
Traverse ATOS Calibration screen.

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Bridge Racker Hoist

At the ATOS Calibration screen, press Bridge Racker Hoist to display the Bridge Racker Hoist
ATOS Calibration screen.

Thread Comp
At the ATOS Calibration screen, press Thread Comp to display the Thread Comp ATOS
Calibration screen.

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Guide Arm Trolley

At the ATOS Calibration screen, press Guide Arm Trolley to display the Guide Arm Trolley
ATOS Calibration screen.

Guide Arm Shoulder

At the ATOS Calibration screen, press Guide Arm Shoulder to display the Guide Arm Shoulder
ATOS Calibration screen.

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Guide Arm Wrist

At the ATOS Calibration screen, press Guide Arm Wrist to display the Guide Arm Wrist ATOS
Calibration screen.

Guide Arm Slew

At the ATOS Calibration screen, press Guide Arm Slew to display the Guide Arm Slew ATOS
Calibration screen.

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Guide Arm Telescope

At the ATOS Calibration screen, press Guide Arm Telescope to display the Guide Arm
Telescope ATOS Calibration screen.

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Racker (Bridge Racker) 20

Thread Comp Calibration

!
Use extreme caution during calibration. This mode adjusts
pressure to the thread compensation hydraulic circuits.
Hoist the carriage while using the controls described in this
section.

Press Setup --> Thread Comp Calibration to display the Thread Compensation Calibration
screen.

Press Bypass Valve Control - Open or Close to open or close the bypass valve.
Perform the following steps for thread compensation calibration:
1. Press Maintenance Mode - On to enable maintenance mode.
2. Press On to enable (Pressure or Position) PID Setup.
3. Press and move each slider control to the desired percentage value.
4. Press Off to disable (Pressure or Position) PID Setup
5. Press Maintenance Mode - Off to disable maintenance mode.

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Axis Position Overview

Press Racker --> Status to display the Status menu.

Press Axis Position Overview to display the Axis Positions screen.

This screen displays digital readings and vertical graphs that depict the current position of the
bridge racker and guide arm axes. It also displays pressure readings and setpoint information.

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Racker (Pipe Racking System PRS)

This chapter contains general information about the

Amphion interface and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Racker to display the Pipe Racking System (PRS) operator
screen.

Tool Ownership
Assume ownership of the racker to enable controls. See section titled "Tool Ownership" on page 2-
34.

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Status Displays
A graphical representation of the racker displays along the left side of the screen, illustrating the
current state of the jaws and the hoist and tail claws (several examples are shown here).

The currently-selected racker and fingerboard modes, tubular options, joystick status, and tubular
lengths display along the top of the screen.
A yellow Pipe Setdown display indicates the racker has reached pipe setdown; grey indicates that
the pipe is not on the floor.
Green communication status displays (Comms Healthy) indicate healthy communications; red
indicates a fault or alarm state.

Operator messages display along the bottom of the screen.

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Racker (Pipe Racking System PRS) 21

Fingerboards
By default, the center of the Racker screen displays the fingerboards. Press the Fingerboards
button at any time to display them again.

While latches are closed, pipes in the fingerboard display as solid black circles, and contain a
white number assignment. A black number inside a white circle with a black outline signifies an
empty pipe slot.

Zooming In on a Fingerboard Section

Touch one of the fingerboard sections to “zoom in” on a section.

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Press anywhere outside of the “zoomed in” fingerboard area to return to the default Fingerboard/
Racker screen.

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Racker (Pipe Racking System PRS) 21

Selecting a Fingerboard Work Area

1. Press once to specify a starting range of slots for use by the racker.
The row displays a green background.
2. Press again to specify the end of the range (this can be in the same slot).
The entire range selection displays a blue background.
If the racker is delivering pipe into the fingerboard, the first available slot in the range
contains a red outline, indicating where the racker will place the next pipe.
If the racker is picking up pipe from the fingerboard, the pipe displays solid red,
indicating the next pipe to be picked up.
Press anywhere outside of the “zoomed in” fingerboard area to return to the default Fingerboard/
Racker operator screen.

Fingerboard Options
Press the Fingerboard Options button (located along the right side of the racker screen) to
display the controls shown here.

Fingerboard Mode
Press the Fingerboard Mode - Auto, Manual, or Sequence button to select a fingerboard mode.
R In Auto mode, the racker carries pipe to and from the fingerboard in pre-defined
sequences. Fingerboard latches open or close automatically as pipe is collected
from or taken to the fingerboard by the racker. (The jaw state dictates whether the
latches are opened or closed.)
R In Manual mode, the operator manually selects the fingerboard slots and controls
latch opening and closing. Automatic movement of the racker is prohibited in this
mode.

R In Sequence mode, the racker carries pipe to and from the fingerboard in pre-
defined sequences (as in Auto mode), but the operator controls latch opening and
closing. (The jaw state dictates whether the latches are opened or closed.)

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Racker Options
Press the Racker Options button to display the controls shown here.

Racker Modes
This section contains general information about racker modes. For more detailed information, see
the model-specific document titled “Pipe Racking System Service Manual.”
Press any of the Racker Mode buttons to select a mode:
R Tripping: Use during tripping operations.
R Stands: Use to handle stands (3 pipes) from pickup to destination.
R Singles: Use to move a single pipe (as opposed to a stand).
R Parking: Use to park the racker; the operator can also run the racker to jaw change
positions in Park mode.

The destination of the racker depends upon the racker’s

mode selection and your rig configuration. See section
titled "Joystick Controls and Help" on page 21-9.

Foxhole Selection
Press to select Foxhole A or Foxhole B.
A green backlight marks the current selection.

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Racker (Pipe Racking System PRS) 21

Well/Foxhole Teach
Press the Well/Foxhole Teach button when the racker is positioned at well center or the foxhole to
“teach” the racker its arm rotation and current destination.

Jaw Override

Use extreme caution when overrides are engaged. The

tool ignores safety interlocks, allowing it to enter a
zone already occupied, and could easily collide with
another tool. Significant risk of equipment damage
and danger to personnel exists when the override is
engaged. Failure to observe and follow proper safe
working procedures could result in serious or fatal
injury to personnel, significant equipment damage,
and extended rig down time.

Press and hold the Jaw Override button to override jaw safety interlocks.

When the racker is gripping a pipe, the claw and grip are both closed. The grip will not open unless
either another operator gives permission, or the operator presses the Jaw Override button. The
grip will also remain open when tubular mode is set to Collar or Casing.
When the button is released, the tool returns to normal operating mode.

See section titled "Workstation Override Controls" on page

21-12, and section titled "Tubular Options” below.

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Tubular Options
Press the Tubular Option button to display the controls shown here.

Pipe Selection
Press Tubular Options - Pipe, Collar, or Casing to define the type of tubulars being handled. A
green backlight marks the current selection.

Pipe Size Input

Press Pipe Size Input to display the keypad and define the pipe size. Press Set to confirm the
value and close the keypad.

Handling Tool Options

Press Handling Tool Options - SJE (single joint elevator), FJE (flush joint elevator), or None (no
handling tool) to select a handling tool.

Tubular Length Input

R Read from Conveyor: Use this option to allow the pipe transfer conveyor sensors
automatically calculate the pipe length.
R Manually Input: Use this option to display the keypad pop-up window and manually
define the pipe length value. Press Set to confirm the value and close the keypad.

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Racker (Pipe Racking System PRS) 21

Joystick Controls and Help

The joystick mounted on the operator workstation’s right side controls either the racker or the
drawworks (or the drawworks and the power slips), depending on tool ownership.

Upper
Lower

Lower
Hoist
Dead man
switch

+Y
+X

-X
-Y

For each joystick operational function (hoist, lower, travel, and arm movement), the degree of
joystick movement determines the speed of racker movement. For example, if you move the
joystick only slightly, the racker operates at a slow speed. If you move the joystick all the way to the
end of an axis, the racker operates at maximum speed.
The destination of the racker depends upon the racker mode selection. See section titled "Racker
Modes" on page 21-6. Any movement of the joystick drives the racker toward the pre-programmed
path of the selected section.
Press the Joystick Help button to display the current destination of the racker through use of the
joystick.

The screen shown above depicts possible racker destinations (using the joystick) while in Stands
mode. The illustration below here depicts additional racker modes and possible destinations.

Tripping Stands Singles Parking

Fingerboard Fingerboard (N/A) (N/A)

(N/A) (N/A) Pick Up Null Pick Up (N/A) Park (N/A)

Well Center Foxhole Well Center (N/A)

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Racker Tool Menu

Press the Racker button located on the main menu bar to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Calibration"

on page 21-11.

See section titled "Maintenance

Mode" on page 2-11.

See section titled "Operator

Screen" on page 21-1.

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Racker (Pipe Racking System PRS) 21

Calibration

Use extreme caution when operating the racker while

maintenance mode is engaged. The tool ignores safety
interlocks, allowing it to enter a zone already
occupied, and possibly collide with another tool.
Failure to follow safe work procedures could result in
serious or fatal injury to personnel, significant
equipment damage, and extended rig down time.

Press Racker --> Calibration to display the first Racker Calibration screen.

The racker must be turned on, and maintenance mode

must be enabled before calibration can begin.

Press to select an axis to calibrate, then follow screen prompts to calibrate the racker.

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Workstation Override Controls

See Chapter 27, titled "Zone Management System (ZMS)” for more information about tool
overrides.

Racker X/Y Override

Use extreme caution when overrides are engaged. The

tool ignores safety interlocks, allowing it to enter a
zone already occupied, and could easily collide with
another tool. Significant risk of equipment damage
and danger to personnel exists when the override is
engaged. Failure to observe and follow proper safe
working procedures could result in serious or fatal
injury to personnel, significant equipment damage,
and extended rig down time.

Press and hold the Racker X/Y Override button (normally located on the operator workstation’s
left control panel) to override the X/Y interlocks.

OFF
/AUT
O
ON

OPE
N
CLO
SE

TDS
B RAK
E
TDS
FLO
OPE AT
N POW
CLO ER S
SE DRIL LIPS
L
TILT
OPE
N
CLO
SE
TDS
IBOP
TDS
LINK
TDS
ELE
VAT
OR
OPE
N
CLO
SE
RAC
KER
X
OVE /Y
RRID RAC
E K
TRA ER
OFF OVE VEL
/AUT RRID RAC
O E KE
ON JAW R
S

PAR
KIN RAC
G BR
AKE KER
X
OVE /Y
A
OVE DS
RRID
RRID
E E

When the button is released, the tool returns to normal operating mode.

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Racker (Pipe Racking System PRS) 21

Racker Travel Override

Use extreme caution when overrides are engaged. The

tool ignores safety interlocks, allowing it to enter a
zone already occupied, and could easily collide with
another tool. Significant risk of equipment damage
and danger to personnel exists when the override is
engaged. Failure to observe and follow proper safe
working procedures could result in serious or fatal
injury to personnel, significant equipment damage,
and extended rig down time.

Press and hold the Racker Travel Override button (normally located on the operator workstation’s
left control panel) to override the racker travel interlocks.

OFF
/AUT
O
ON

OPE
N
CLO
SE

TDS
B RAK
E
TDS
FLO
OPE AT
N POW
CLO ER S
SE LIPS
DRIL
L
TILT
OPE
N
CLO
SE
TDS
IBOP
TDS
LINK
TDS
ELE
VAT
OR
OPE
N
CLO
SE
RAC
KER
X
OVE /Y
RRID RAC
E K
TRA ER
OFF OVE VEL
/AUT RRID RAC
O E KE
ON JAW R
S

PAR RAC
K ING K
BR A
KE TRA ER
OVE VEL
A
OVE DS RRID
RRID
E E

When the button is released, the tool returns to normal operating mode.

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Rotary Table

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Rotary Table to display the Rotary Table operator screen.

Tool Ownership
Assume ownership of the rotary table to enable controls. See section titled "Tool Ownership" on
page 2-34.

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Status Displays
The left side of the operator screen contains realtime speed and torque graphs that reflect their
current values. Black markers indicate user-defined setpoint values.
Additional status and alarm information displays to the right of the graphs. (See general
descriptions below.)
Also see section titled "Speed and Torque Controls" on page 22-4.

Hyd Press Alarm Green indicates that hydraulic pressure is normal; red indicates it
has exceeded or failed to reach an acceptable level.

Grease Tank Full Red indicates that the grease level exceeds acceptable levels.

Low Grease Alarm Red indicates that the grease level has fallen below an acceptable
level.

RST Locked Green indicates that the rotary support table is locked. See
section titled "Lock Controls" on page 22-3.

Maint Mode Yellow indicates that maintenance mode is active. See section
titled "Maintenance Mode" on page 2-11.

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Rotary Table 22

Direction Controls
Press CCW (counter-clockwise) or CW (clockwise) to define the rotary table direction.

A green backlight indicates the current selection.

Lock Controls
Press Unlock or Lock to release or lock the rotary table.

A green backlight indicates the current selection.

!
Although engaging the lock prevents the RST from turning,
it may move slightly until the lock is secure.

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Speed and Torque Controls

Defining the Speed Setpoint
Press the Speed setpoint button to display the keypad.

Define the maximum speed value, then press Set to confirm the value and close the keypad.
Use the blue arrow up or down buttons to incrementally adjust the value as needed.

Zero Throttle
Press Zero Throttle to slowly reduce the speed of the rotary table to zero rpm.

Defining the Torque Setpoint

Press Torque Setpoint to display its keypad pop-up window.

Define the maximum torque setpoint value, then press Set to confirm the value and close the
keypad.
Use the blue arrow up or down keys to incrementally adjust the value as needed.

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Rotary Table 22

Rotary Table Menu

Press the Rotary Table tool menu button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Maintenance

Mode" on page 2-11.

See section titled "Calibration" on

page 22-6.

See section titled "Operator

Screen" on page 22-1.

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Calibration

Ensure that the tool is turned on, maintenance mode is

active, both directions are unlocked, and the linear lock is
engaged.

Press Rotary Table --> Calibration to display the Rotary Table Calibration screen.

1. Press Begin Calibration to display the second calibration screen.

!
Ensure that the power slips are powered off, and remain so
during this procedure, and that the load cell and lever arm
can withstand 45,000 ft.-lbs. of pressure.

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Rotary Table 22

2. Verify that the rotary table rotates freely in both directions.

3. Insert the torque calibration bowl, then connect the end of the torque arm to a
Sampson post using a calibrated load cell.
4. Rotate the rotary table until it takes up the line slack.

The rotary table must be stalled while pulling against the

load cell, with a speed setpoint of approximately 2 rpm,
and a torque setpoint of approximately 20,000 ft.-lbs.

5. Press the Torque Arm Length - Change or Number of Points - Change button if
necessary to display their keypad.

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6. Define the correct value, then press Set to confirm the value and close the keypad.
7. Press Next Step, then follow the remaining screen prompts to complete the
calibration process for the clockwise (CW) direction.

!
This calibration procedure must be performed in each
direction (clockwise and counter-clockwise).

8. Once the CW calibration is complete, rig the load cell for counter-clockwise (CCW)
calibration.
9. Follow the same procedure to calibrate the CCW direction using the second
calibration screen (shown on page 22-7).

The tool controller automatically determines which

calibration data to update, based upon the operation’s
direction.

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Roughneck

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Roughneck to display the Automated Roughneck operator
screen.

Tool Ownership
Assume ownership of the roughneck to enable controls. See section titled "Tool Ownership" on
page 2-34.

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Status Displays and Readings

The top portion of the screen contains status displays and current settings.

Displays green when the current workstation has control (ownership) of

Tool On
the tool.

Displays red when the emergency stop is engaged; black indicates an

E-Stop
idle state.

Hydraulic Displays red when hydraulic pressure falls below an acceptable level;
Pressure Low black indicates a normal state.

The torque gauge located in the top left corner of the screen displays the
current torque reading. A blue marker on the gauge and a digital reading
Torque Gauge located directly below the gauge indicate the user-defined torque
and Setpoint setpoint value. You can change the torque setpoint value incrementally
by pressing the blue arrow up or down buttons. See section titled
"Defining a Torque Setpoint Value" on page 23-12.

Displays the current user-defined tool joint length value. See section
Tool Joint
titled "Defining the Tool Joint Length" on page 23-13 for information about
Length
changing the value.

Maintenance Displays green when maintenance mode is engaged; black when it is

Mode not. See section titled "Maintenance Mode" on page 2-11.

Displays red when a tool interlock is preventing further movement of the

Tool Interlock tool; black indicates a normal state. See Chapter 3, titled "Alarms and
Events.”

Displays red when a zone management system interlock is preventing

ZMS Interlock further movement of the tool; black indicates a normal state. See Chapter
27, titled "Zone Management System (ZMS).”

Displays green when slow mode is active. See section titled "Slow Mode
Slow Mode
Controls" on page 23-13.

Power Slips Displays green when power slips mode is active. See section titled
Mode "Power Slip Mode Controls" on page 23-14.

Displays the currently-selected tool mode. See section titled "Roughneck

Tool Mode
Modes" on page 23-14.

Displays the currently selected/user-defined roughneck path. See section

Well/Foxhole
titled "Positions Setup" on page 23-19, and section titled "Configuring the
Selection
Roughneck" on page 23-12.

Operator messages display along the bottom of the screen.

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Roughneck 23

Joystick Touchscreen Controls

Press the Joystick button to display the roughneck’s virtual Joystick screen.

Press the SW Carriage - Up or Down buttons to control the spin wrench carriage as needed.
The red circle represents the current position of the virtual joystick. Touch and drag horizontally
along the grid to travel the roughneck forward or reverse (toward the well center or toward a park
position). Touch and drag vertically to hoist or lower the main carriage.
Use the blue arrow down or arrow up buttons to incrementally adjust the roughneck’s joystick scale
multiplier value. This value determines the virtual joystick’s sensitivity.
See section titled "Travel Controls" on page 23-4, and section titled "Torque Wrench Carriage
Controls" on page 23-10.
Press Save to store the joystick settings.
Press Help to display the Joystick Help screen.

Press Close to close the Joystick Help screen.

Press Close again to return to the Roughneck operator screen.

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Travel Controls
Depending on your roughneck model and your rig configuration, you may be able to define the
travel direction by using the AR Travel - Well or Back discrete switch, normally located on the
operator workstation’s right control panel.

E
MAK
K
BREA
OUT
IN
N
DOW
UP
RQUE
AR TO
IN
AR SP
E
RRIA
GE CLOS
TW CA OPEN
E
CLOS
OPEN
B ACK WEL
L
BACK

L
WEL AR TW

AR SW

AVEL
AR TR

TOOL P
RSHI
OWNE E ALL
AS
RELE

AV EL SLIP
S

R TR
LE P/
ENAB EVATOR
A BX EL

Also see section titled "Joystick Touchscreen Controls" on page 23-3.

Trip Mode Controls

Press the Trip Mode toggle button to select between Trip In and Trip Out operational modes.

A green backlight indicates the current selection.

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Roughneck 23

Auto Sequence Controls

Press the Auto Sequence button to begin the automatic sequence.

A green backlight indicates that automatic sequence is on.

Depending on your roughneck model and your rig configuration, you may also be able to begin
auto sequence by pushing the AR - Auto Sequence button, normally located on the operator
workstation’s right control panel.

OOR
L FL
DRIL IPMENT
EQU TOP
E-S

P
STO
H TO
PUS

PM
RT R
TDS
O
AUT
AR - ENCE
U
SEQ

O
AUT
AR - ENCE
U
SEQ

See the product-specific “Automated Roughneck Service Manual” for more information about
automatic sequence mode.

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Override Controls

Use operator override mode with caution. The tool

ignores safety interlocks, allowing it to enter a zone
already occupied, and could easily collide with
another tool. Significant risk of equipment damage
and danger to personnel exists when the override is
engaged. Failure to observe and follow proper safe
working procedures could result in serious or fatal
injury to personnel, significant equipment damage,
and extended rig down time.

Press and hold the Override button to enable the roughneck override.

Override mode reduces the roughneck’s operation speed to 50% of its maximum, and allows it to
travel beyond its normal limits.
See Chapter 27, titled "Zone Management System (ZMS)” for more information about tool
overrides.

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Roughneck 23

Spin Wrench Controls

Press the Spin Wrench - Extend or Retract button to extend or retract the spin wrench.
Press the Spin Wrench - Open or Close button to open or close the spin wrench clamp.

A green backlight indicates the current selection.

Depending on your roughneck model and your rig configuration, you may also be able to control
the spin wrench clamp by using the AR SW - Open or Close discrete switch, normally located on
the operator workstation’s right control panel.

E
MAK
K
BREA
OUT
IN
N
DOW
UP
RQUE
AR TO
IN
AR SP
E
IAGE CLOS
CARR
TW OPEN
E
CLOS
OPEN
SE BACK
CLO WEL
L

AR TW
N
OPE AR SW

AVEL
AR TR

TOOL P
RSHI
OWNE E ALL
AS
RELE
S
SLIP
W
AR S
LE P/
ENAB EVATOR
BX EL

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Spin Mode Controls

Press the Out or In buttons to define the direction of the spin wrench.

A green backlight indicates the current selection.

Depending on your roughneck model and your rig configuration, you may also be able to control
the spin mode by using the AR Spin - In or Out discrete switch, normally located on the operator
workstation’s right control panel.

E
MAK
K
BREA
OUT
IN

OUT
N
DOW
UP
RQUE
AR TO
IN IN
AR SP
E
RRIA
GE CLOS
TW CA OPEN
E
CLOS
OPEN
BACK
L
WEL

AR TW

PIN
AR S
AR SW
EL
AR TRAV

TOOL P
RSHI
OWNE E ALL
AS
RELE
S
SLIP
LE P/
ENAB EVATOR
BX EL

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Roughneck 23

Torque Wrench Tong Controls

Press the Torque Wrench - Open or Close buttons to open or close the torque wrench tong.

A green backlight indicates the current selection.

Depending on your roughneck model and your rig configuration, you may also be able to control
the torque wrench tong by using the AR TW - Open or Close discrete switch, normally located on
the operator workstation’s right control panel.

E
MAK
K
BREA
OUT
IN
N
DOW
UP
RQUE
AR TO
IN
AR SP
E
IAGE CLOS
CARR
TW OPEN
E
CLOS
OPEN
SE BACK
CLO WEL
L

AR TW
N
OPE AR SW

AVEL
AR TR

TOOL P
RSHI
OWNE E ALL
AS
RELE
S
SLIP
W
AR T
LE P/
ENAB EVATOR
BX EL

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Torque Wrench Carriage Controls

Depending on your roughneck model and your rig configuration, you may be able to control the TW
Carriage - Up or Down discrete switch, normally located on the operator workstation’s right
control panel.

E
MAK
K
BREA
OUT
IN
N
DOW
N
DOW
UP

UP AR TO
RQUE

IN
AR SP
E
RRIA
GE CLOS
TW CA OPEN
E
CLOS
OPEN
BACK
L
WEL

AR TW
GE
A RRIA AR SW

TW C AR TR
AVEL

TOOL P
RSHI
OWNE E ALL
AS
RELE
S
SLIP
LE P/
ENAB EVATOR
BX EL

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Roughneck 23

Torque Mode Controls

Press the Torque - Break or Make buttons to define the direction of the torque wrench.

A green backlight indicates the current selection.

Depending on your roughneck model and your rig configuration, you may also be able to control
the torque mode using the AR Torque - Break or Make discrete switch, normally located on the
operator workstation’s right control panel.

E
MAK
K
BREA
OUT
E
MAK
IN
N
DOW

AK UP

BRE AR TO
RQUE

IN
AR SP
E
RRIA
GE CLOS
TW CA OPEN
E
CLOS
OPEN
BACK
L
WEL

AR TW

QUE
AR TOR AR SW

AVEL
AR TR

TOOL P
RSHI
OWNE E ALL
AS
RELE
S
SLIP
LE P/
ENAB EVATOR
BX EL

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Configuring the Roughneck

From the Roughneck operator screen, press Configure (located in the lower right corner of the
screen) to display the Roughneck Configuration screen.

Defining a Torque Setpoint Value

Press the Torque button to display its keypad.

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Roughneck 23

Define a new value, then press Set to confirm and close the keypad.
Use the blue arrow up and down buttons to incrementally adjust the value.

Defining the Tool Joint Length

Press the Tool Joint Length button to display its keypad.

Define a new value, then press Set to confirm and close the keypad.
Use the blue arrow up or down buttons to incrementally adjust the value.

Slow Mode Controls

Press the Slow Mode button to limit the travel speed of the roughneck to 50% of its maximum.
Slow mode also limits the spinning wrench and carriage speed.

A green backlight indicates that the mode is enabled.

Press the Slow Mode button again to disable slow mode.

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Power Slip Mode Controls

Press the Power Slips Mode button to define the position of the slips to avoid collision with the
carriage (On = In place, Off = Not in place).

A green backlight indicates that mode is enabled.

Press the Slips Mode button again to disable power slips mode.

Roughneck Modes
Press to select a mode (see general descriptions below).

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Roughneck 23

R Normal: Select this mode during normal operations.

R SW Backup: Select this mode to use the torque wrench as the spinning wrench
backup. This mode is normally used at the foxhole, or when manual slips are used.
R TDS Backup: Select this mode to designate the torque wrench as the top drive
backup.
R Bit Break: Select this mode to use the bit break wrench instead of the torque
wrench.
R Mud Bucket: Use Mud Bucket Mode to communicate whether or not the mud
buckets are present (On = present, Off = not present).
The currently-selected tool mode displays along the top of the screen, and also displays on the
main operator screen.

Well/Foxhole Selection
Press to select a well and foxhole option.

See section titled "Positions Setup" on page 23-19.

Press Close to return to the Roughneck operator screen.

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Roughneck Status
Press the Status button to display the Roughneck Position Status screen.

Green displays indicate an active state or mode for the clamps, torque wrench, spin wrench clamp,
and spin wrench direction.
Digital readings display the current position of the roughneck (traverse), main carriage, spin
wrench carriage, torque, and clamp.
Press Close to return to the Roughneck operator screen.

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Roughneck 23

Roughneck Tool Menu

Press the Roughneck button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Maintenance

Mode" on page 2-11.

See section titled "Positions

Setup" on page 23-19.

See section titled "Calibration"

on page 23-18.

See section titled "Operator

Screen" on page 23-1.

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Calibration

Ensure that the roughneck is turned on, and maintenance

mode is enabled.

Press Roughneck --> Calibration to display the default Roughneck Calibration screen.

Press to select an axis, then follow screen prompts to calibrate the roughneck.

Casing Module calibration buttons are enabled only if the

roughneck is equipped with a casing module.

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Roughneck 23

Positions Setup

!
Calibrate the roughneck prior to performing positions
setup.

Press Roughneck --> Setup to display the Roughneck Positions Setup screen.

Press to select a position from the left side of the screen (see initial screens for each position on
the following pages), then follow screen prompts to complete each position setup.

Perform the minimum and maximum travel position setup

before proceeding with remaining travel parameters.
Activate maintenance mode if necessary. See section titled
"Maintenance Mode" on page 2-11.

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Travel Minimum and Maximum Position

Well Center and Foxhole Setup

Press to select a well center and foxhole combination.

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Roughneck 23

All Well Center and Foxhole setup screens offer the option to change the assigned names. Press
Change Name to display the alpha-numeric keypad.

Define the name, then press Enter to close the keypad and return to the previous screen.

Well Center Only

Foxhole

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Well Center and Foxhole

Well Center and Two Foxholes

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Roughneck 23

Well Center and Foxhole With Turn Table

Well Center and Two Foxholes With Turn Table

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Travel Home Position

Travel Duck Position

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Roughneck 23

Duck Height

Mud Bucket

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Bit Breaker

Rotating Tong Open Throat

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Roughneck 23

Travel Well/Foxhole Offset

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S-DAQ™

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> S-DAQ to display the S-DAQ operator screen.

Hook Load and Weight On Bit

The analog gauge contains a digital and graphical display of the current hook load. The red needle
moves along the outer edge of the gauge to point to the current weight.
The bar graph located to the right of the gauge provides a current weight on bit (WOB) reading, as
well as a digital reading located at the bottom of the graph.
Press Zero Weight on Bit to zero the reading.

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Standpipe Pressure
The analog gauge contains a digital and graphical display of the current standpipe pressure (SPP)
reading. The red needle moves along the outer edge of the gauge to point to the current pressure.

RPM, Torque, and Tong Line Displays

Top drive and rotary table speed and torque readings display beneath the hook load gauge. A tong
line pull weight graph and digital reading displays to the right of the RPM and torque readings. A
blue bar rises and falls to mark the current reading.

Mud Pump Displays and Controls

The individual average strokes per minute (SPM) readings display graphically and digitally. Digital
readings located directly beneath the graphs display the average stroke count value for enabled
pumps.

Average Stroke Count

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S-DAQ™ 24

Cumulative stroke counts display along the bottom of the screen (beneath the average SPM
graphs) for all enabled pumps combined and individually.

Cumulative Stroke Count

Press Zero to restart the cumulative or individual stroke count.

Alarm Displays
Depending on your rig configuration, you may be able to set up alarms for many gauges, graphs,
or readings displayed on the S-DAQ screens.

The background of the digital readings or graph display red if the preset value reaches the high-
high range or the low-low range.
The background displays yellow if the preset value reaches the high or low range.

Digital Readings
R A small red rectangle in the bottom right corner of the display indicates that an alarm
trigger for a high-high value has been set.
R A small yellow rectangle in the bottom right corner of the display indicates that an
alarm trigger for a high value has been set.
R A small yellow rectangle in the bottom left of corner of the display indicates that an
alarm trigger for a low value has been set.
R A small red rectangle in the bottom left corner indicates that an alarm trigger for a
low-low value has been set.
Graphs
R Red markers along the top side of the graphs indicate the preset high-high range
alarm, and where the high-high alarm will be triggered.

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R Yellow markers along the top side of the graphs indicate the preset high range
alarm, and where the high alarm will be triggered.
R Yellow markers along the bottom side of the graphs indicates the preset low range
alarm, and where the low alarm will be triggered.
R Red markers along the bottom side of the graphs indicate the preset low-low range
alarm, and where the low-low alarm will be triggered.

See section titled "Alarm Setup" on page 3-6 for more

information.

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S-DAQ™ 24

S-DAQ Menu
Press the S-DAQ button to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms and

Events.”

See section titled "Operator

Screen" on page 24-1.

See section titled "Mud Pits" on

page 24-6.

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Mud Pits
Shaker Tanks
Press S-DAQ --> Mud Pits to display the default Shaker Tanks screen.

Status Displays and Tank Controls

Vertical graphs and digital readings reflect current shaker tank, trip tank, gain/loss, and active total
volume deviation (ATVD) levels.
A graph and digital reading on the right side of the screen displays the total volume for all tanks
combined.
Blue bars rise and fall to mark the current readings.
Press any tank’s Activate button to activate that tank.
Press the Gain/Loss or ATVD’s Reset button to reset the value.

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S-DAQ™ 24

Alarm Displays
Depending on your rig configuration, you may be able to set up alarms for many gauges, graphs,
or readings displayed on the S-DAQ screens. See section titled "Mud Pump Displays and
Controls" on page 24-2.

Also see section titled "Alarm Setup" on page 3-6 for more
information.

Suction Tanks
At the Shaker Tanks screen, press Suction A - D to display the Mud Pit - Suction Tanks screen.

Status Displays and Tank Controls

Vertical graphs and digital readings reflect current suction tank, trip tank, return flow, gain/loss, and
active total volume deviation (ATVD) levels.
A graph and digital reading on the right side of the screen displays the total volume for all tanks
combined.

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Blue bars rise and fall to mark the current readings.

Press any tank’s Activate button to activate that tank.
Press the Gain/Loss or ATVD’s Reset button to reset the value.
Press Shaker A-D to return to the Shaker Tanks screen.

Alarm Displays
Depending on your rig configuration, you may be able to set up alarms for many gauges, graphs,
or readings displayed on the S-DAQ screens. See section titled "Mud Pump Displays and
Controls" on page 24-2.

Also see section titled "Alarm Setup" on page 3-6 for more
information.

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Top Drive System (TDS)

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

Operator Screen
Press <Driller or AD> Tools --> Top Drive to display the Top Drive operator screen.

Tool Ownership
Assume ownership of the top drive to enable controls. See section titled "Tool Ownership" on page
2-34.

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Status Readings and Alarms

Speed and Torque Displays
Vertical Speed (throttle) and Torque graphs display along the left side of the Top Drive operator
screen.

Digital readings are represented by blue or green bars that rise and fall to indicate the current
values. Black markers indicate the current user-defined setpoint values.

See section titled "Speed and Torque Controls" on page

25-4 for information about defining various setpoint values.

Current throttle (speed), drill torque, makeup torque, spin speed, and spin torque values display
along the top of the screen.

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Top Drive System (TDS) 25

Status Indicators
Current status indicators display along the right side of the Top Drive operator screen.

R Dolly (Extended/Retracted): A text box indicates whether the dolly is extended or

retracted. See section titled "Dolly Controls" on page 25-12.
R IBOP Closed: Yellow indicates that the internal blowout preventer (IBOP) is closed.
See section titled "Elevator, Torque Wrench, and IBOP Controls" on page 25-9.
R BX Elev Closed: Green indicates that the BX elevator is closed. See section titled
"Elevator, Torque Wrench, and IBOP Controls" on page 25-9.
R RLA Home: Green indicates that the rotating link adapter (RLA) is in the home
position. See section titled "CCW and CW Link Rotation" on page 25-13.
R Slips (Open/Closed): Green Slips Open indicates that the power slips are open
and a green Slips Closed indicator means they are closed. See Chapter 18, titled
"Power Slips.”
R Brake On: Yellow indicates that the brake is engaged. See section titled "Brake
Controls" on page 25-11.
R Ramp Failed: Red indicates that the motor ramp-up failed. See section titled
"Auxiliary Motors" on page 25-18.
R Drive Fault: Red indicates a variable frequency drive (VFD) fault. See section titled
"Motor/VFD Status" on page 25-16.

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R Hydraulic Alarm: Red indicates hydraulic pressure has fallen below acceptable
limits.

!
If the top drive continues rotating with low hydraulic
pressure, severe equipment damage may occur.

R Lube Alarm: Red indicates that the gear box lubrication level has fallen below an
acceptable level (alarm state). See section titled "Auxiliary Motors" on page 25-18.
R Blower Alarm: Red indicates a blower fault. See section titled "Auxiliary Motors" on
page 25-18.
R Power Limit: Red indicates that the variable frequency drives (VFDs) and motors
have reached a predefined power limit value. See Chapter 19, titled "Power System.”
Operator messages display along the bottom of the screen. Messages include operational status
information (such as brief descriptions of interlock conditions that are preventing certain
operations).

Speed and Torque Controls

Defining a Throttle Limit
Press Throttle to display the throttle setpoint keypad.

Define a maximum throttle value, then press Set to confirm close the keypad.
Press the blue arrow up or down buttons located at the bottom of the graph to incrementally
increase or decrease the Throttle setpoint value.

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Top Drive System (TDS) 25

Zero Throttle
Press Zero Throttle to remove throttle from the top drive and reduce its speed to zero.

Defining a Drill Torque Limit

Press Drill Torque to display the drill torque keypad.

Define a drill torque limit, then press Set to confirm the value and close the keypad.
Press the blue arrow up or down buttons located at the bottom of the drill torque graph to
incrementally increase or decrease the Drill Torque value.

Defining a Makeup Torque Limit

Press Makeup Torque to display the makeup torque keypad.

Define a makeup torque limit, then press Set to confirm the value and close the keypad.

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Defining a Spin Speed Limit

The top drive must be turned off before setting spin

parameters.

Press Spin Speed to display the spin speed keypad.

Define a spin speed limit, then press Set to confirm the value and close the keypad.

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Top Drive System (TDS) 25

Defining a Spin Torque Limit

The top drive must be turned off before setting spin

parameters.

Press Spin Torque to display the spin torque keypad.

Define a spin torque limit, then press Set to confirm the value and close the keypad.

Direction and Mode Controls

Top drive Direction and Mode controls display near the top center portion of the operator screen.
These controls remain on the operator screen during all other selected operations.

Press Reverse, Off (disable), or Forward to define the top drive’s spin direction. A green backlight
marks the current selection.
Press Drill, Spin, or Torque to select a top drive mode:
R Select Drill mode to run the top drive at the speed and Drill Torque setpoints. See
section titled "Speed and Torque Controls" on page 25-4.
R Select Spin mode to run the top drive at the user-defined spin speed and spin
torque. See section titled "Speed and Torque Controls" on page 25-4.

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R Press and hold the Torque button to run the top drive using the user-defined Make
Up Torque setpoint. Release the button to return to Spin mode. See section titled
"Speed and Torque Controls" on page 25-4.
R Press and hold the Torque button to execute a make up or break out sequence.
The selected direction determines if it is a make up or a break out sequence.
Make Up Sequence
R With the Top Drive direction set to Forward - When the Torque button is pressed the
Top Drive will verify that the connection is shouldered by first executing a spin in
sequence. When the feedback torque is at or greater than the spin torque setting the
torque limit is then ramped up to the make up torque setting. Once the torque
feedback is equal to or greater than the make up torque setting the connection is
complete and the operator can release the Torque button. At this point the torque
limit will then be ramped down.

If the Torque Wrench is in auto, the first action in the

sequence will be to set the RLA lock and close the Torque
Wrench clamp. The last action in the sequence is to
release the clamp.

Break Out Sequence

R With the Top Drive direction set to Reverse - When the Torque button is pressed the
Top Drive will begin to ramp the torque limit to the maximum torque setting. When
the connection breaks and the torque feedback is less than the spin torque setting
the Top Drive will then go into the spin out phase and stay there until the operator
releases the Torque button.

If the operator selects Torque while in Drill mode the

Torque Wrench will always be used whether or not the Top
Drive is in Auto mode. If the connection needs to be broken
out without using the Torque Wrench the operator must
select Torque Mode while in Spin mode.

A green backlight marks the current selection.

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Top Drive System (TDS) 25

Elevator, Torque Wrench, and IBOP Controls

Press Elev/TW/IBOP to display the top drive’s elevator, torque wrench, and internal blowout
preventer (IBOP) controls.

Elevator and Elevator Rotation

R Press the Elevator Rotation - Down or Up button to define the elevator rotation.
R Press the Elevator - Open button to open the elevator.
R Press the Elevator - Arm button to arm the pipe trigger, located at the back of the
elevator. The elevator closes when the pipe presses the trigger.
A green backlight marks the current selection.
You can also control the elevator using the TDS Elevator - Open or Close discrete switch located
on operator workstation’s left control panel.

DRIL
L
TILT

TDS
LINK
FLO
AT
OPE
N TDS
CLO LINK
SE
OPE
N
CLO
SE
OPE
TDS
N
ELEV
ATO CLO
R SE
RACK
ER JA
W
OFF
/AUT
O
CLO
SE

DRAW
OVERWORKS
RIDE
PARK TDS
IN G BR
AKE ELE
VAT
OR

DOLL
Y EN
ABLE

SLIP
S EN
ABLE

OPE
N
CLO
SE

IBOP

Torque Wrench
R Press and hold the Torque Wrench - Clamp button to manually clamp the torque
wrench onto the drill pipe. A blue outline surrounds the button when active.

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R Press the Torque Wrench - Auto toggle button to use automatic torque wrench
mode during makeup operations.
A green backlight marks the current selection.

IBOP
Press the IBOP - Open or Close button to open or close the internal blowout preventer (IBOP). A
green backlight marks the current selection.

You can also control the IBOP using the IBOP - Open or Close discrete switch located on the
operator workstation’s left control panel.

DRIL
L
TILT

TDS
LINK
FLO
AT
OPE
N TDS
CLO LINK
SE
OPE
N
CLO
SE

TDS
ELE
VATO
R
RAC
KER
JAW
OFF
/AUTO
CLO
S E

DRAW
OVE WORKS
RRID
E
PAR
KIN G BR
AKE

OPE
DOLL
Y EN
N
ABLE CLO
SLIP
S EN
SE
ABLE

OPE
N
CLO
SE

IBOP

IBOP

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Top Drive System (TDS) 25

Brake Controls
Press Brake to display the top drive’s brake controls.

If there s a VFD fault active, the brake is held in the applied

state and cannot be released until the fault is cleared.

Press the Brake - Off, Auto, or On buttons to set the top drive brake mode:
R Select Brake - Off to disengage the brake.
R Select Brake - Auto to automatically disengage the brake when the operator
demands throttle, and automatically engage the brake when the operator returns the
speed to zero throttle position. The brake will not engage until the drive stops, and is
not holding torque.
R Select Brake - On to engage the brake.
A green backlight marks the current selection.

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Dolly Controls
Press Dolly to display the dolly controls.

R Select Dolly - Auto to allow the dolly to automatically extend and retract.
R Press and hold the Dolly - Manual button to manually control the dolly. The dolly
will stop in mid tavel if button is released.
R Press and hold the Dolly - Extend or Retract buttons as needed while in manual
mode.
A green backlight marks the current selections.
A blue bar on the vertical graph rises and falls, reflecting the current dolly position. The Fully
Extended or Fully Retracted lights display green when the dolly is fully extended or retracted.

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Top Drive System (TDS) 25

Link Controls
Press Links to display the top drive’s link controls.

CCW and CW Link Rotation

Use Link Rotation controls to rotate both the torque wrench and the link tilt assemblies.
R Press and hold the CCW (counter-clockwise) or CW (clockwise) - Jog button to
rotate the link adapter in the selected direction.
R Press the CCW or CW - Home button to move the rotating link adapter to the next
preset home position in the selected direction.
The RLA Home status indicator displays green when the rotating link adapter (RLA) is in the home
position. See section titled "Status Indicators" on page 25-3.
The Link Tilt must be in Float to enable RLA or Link Tilt rotation (see section titled "Link Tilt”
below).
A green backlight marks the current selection.

Link Tilt
Press the Link Tilt - Drill, Float, or Tilt buttons to control the elevator links:
R Select Drill to tilt the elevator links backward into a position that allows drilling
operations to proceed.
R Select Float to allow the elevator links to float into a neutral position.
R Select Tilt to tilt the elevator links forward to the preset derrickman and mousehole
positions. Press once to tilt forward to the preset derrickman position. After
unlocking the link tilt assembly mousehole position (see below), press this button
again to tilt forward to the mousehole.
A green backlight indicates the current selection.

Mousehole
Press the Mousehole - Unlock button to allow the links to tilt forward to the preset mousehole
position.
After unlocking, press the Link Tilt - Tilt button to tilt forward to the mousehole.

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Top Drive Tool Menu

Press the Top Drive main menu button to display its tool menu.

See section titled "Utility Menu" on

page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms and

Events.”

See section titled "Data Trends" on

page 25-19.

See section titled "Auxiliary Motors"

on page 25-18.

See section titled "Motor/VFD

Status" on page 25-16.

See Chapter 4, titled "Assignments.”

See section titled "Operator Screen"

on page 25-1.

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Top Drive System (TDS) 25

Assignments
Press Top Drive --> Assignments to display the Drawworks/Top Drive Assignments screen.

This screen provides a way for the operator to assign VFD motors to the drawworks and the top
drive. It also displays the current status of all VFDs.
See Chapter 4, titled "Assignments” for more information.

This may not always apply to all rigs.

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Motor/VFD Status
Press Top Drive --> Status to display the Motor/VFD Status screen.

This screen displays the chopper module drawworks brake resistor (DBR) status, as well as the
status of the top drive motor and assigned VFD.

Chopper/DBR Status Displays

R On Line Capacity: Displays the kilowatt (kW) capacity (continuous current) for the
parallel chopper modules.
R Health: Displays green to indicate that the chopper is online and operating normally;
red to indicate a fault or alarm state; black to indicate that the chopper is offline.
R DBR Air Flow: Displays green to indicate that the drawworks brake resistor air flow
fan is on and operating normally; black to indicate it is off.

TDS Motor/Assigned VFD Status Displays

R Speed Command: Displays the current speed command value received by the
motor.
R Speed Feedback: Displays the actual speed of the motor.
R Torque Limit: Displays the user-defined torque limit value. See section titled
"Speed and Torque Controls" on page 25-4.
R Torque Feedback: Displays the actual torque on the motor.
R Status: Displays the status of the assigned VFD motor; see section titled "Status
Displays" on page 25-18.

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Top Drive System (TDS) 25

Motor Winding and Temperature

The motor temperature status is displayed on the Motor/VFD Status screen.

Motor Winding Temp

Displays the temperature returned from the resistance temperature detector (RTD) for each
winding on the three-phase motor.

Motor Temp Abort

Press and hold the Motor Temp Abort - Override button to temporarily override a motor
temperature alarm state and continue operations.

Fault Reset
The Fault Reset button is located in the top right corner of the Motor/VFD Status screen.

Press the Fault Reset button to clear fault displays after the condition is corrected.

!
Resetting the faults does not clear active faults or alarms.

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Auxiliary Motors
Press Top Drive --> Auxiliary Motors to display the Auxiliary Motors screen.

This screen displays the status for the lube and blower motors. You can also assume manual
control of lube and blower motors using this screen.

Status Displays
R Motor Running: Green indicates that the motor is running.
R Oil Temp: Red indicates that the motor’s oil temperature has exceeded acceptable
limits.
R Oil Pressure: Red indicates that pressure has exceeded or fallen below acceptable
limits.
R Motor Overtemp: Red indicates that the motor temperature has exceeded
acceptable limits.
R Air Pressure: Red indicates that pressure has exceeded or fallen below acceptable
limits.

Manual Controls
Press the Manual Controls - Stop or Start button to manually control a lube or blower motor.
A green or red backlight indicates the current selection.

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Top Drive System (TDS) 25

Data Trends
Press Top Drive --> Data Trends to display the Top Drive Data Trends screen.

The Data Trends screen displays the top drive’s drilling speed and torque values graphically:
R Press Speed (Day) to display drilling speed data for the past 24 hours.
R Press Speed (Hour) to display drilling speed data for the past hour.
R Press Torque (Day) to display torque speed data for the past 24 hours.
R Torque (Hour) to display torque speed data for the past hour.

See section titled "Speed and Torque Controls" on page

25-4.

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V-DAQ™

This chapter contains examples of Amphion operator

interface screens and controls, and may or may not
represent your particular rig configuration.

See MD Totco document number 42TM62-20, titled

“V-DAQ System V Data Acquisition User’s Manual” for
more information.

Operator Screen
Press <Driller or AD> Tools --> V-DAQ to display the V-DAQ operator screen.

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Navigation
Press Screens located on the VDAQ operator screen to display the screen selection menu.

Press Amphion to return to the Amphion™ operator interface screen.

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Zone Management System (ZMS)

This chapter contains general information about the

National Oilwell Varco ZMS interface and controls, and
may or may not represent your particular rig configuration.
For more detailed information, see NOV document number
SM01036, titled “3D Zone Management System Service
Manual.”

Equipment Status Screen

Press <Driller or AD> Tools --> Zone Management to display the default ZMS Equipment
Status screen.

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Status Displays
R A red Zone Management System Locked Out display (located in the top left
corner of the screen) indicates that ZMS is shut off.

Use ZMS controls with extreme caution. The tool

ignores ZMS interlocks when its override is engaged
or locked out, allowing it to enter a zone already
occupied or collide with another tool.

Significant risk of equipment damage and danger to

personnel exists when an override is engaged. Failure
to follow safe work procedures could result in serious
or fatal injury to personnel, significant equipment
damage, and extended rig down time.

R A red Lock Out display indicates that the tool has been locked out of the ZMS
system. See section titled "Equipment Lockout" on page 27-6.
R A red Override display indicates that the tool override is engaged. See section titled
"Equipment Override" on page 27-4.
R A red Interlock display indicates that further tool movement is prevented by a ZMS
interlock.
Operator messages display beneath each tool display.

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Zone Management System (ZMS) 27

Releasing Tool Ownership

For safety reasons, the operator that has ownership of the

tool cannot also engage its override. This requires
cooperation between the operator of the encroaching
equipment, and the operator of the equipment being
encroached upon, to actively consent and maintain the
decision to enable movement.

Release ownership of the tools from either the tool screen, or push the button normally located on
the operator workstation’s right control panel (see illustration below).

L
TOO IP
H
ERS
OWN SE ALL
A
RELE
SE/
CLO K
LOC
N/
OPE
TO
EASE AU
INCR
L SE
TOO IP DEC
REA

H
W N ERS LL LIC F
RAU ALVE
LOW
O A HYD
ASE
V
CMC UT OFF

R E L E AIR
SH
KING E SE
WOR R CLO
CMC PRESSU
N
APV OPE

MAIN
CMC E
VALV

PULL
PAY

EAD
CATH

See section titled "Tool Ownership" on page 2-34.

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Equipment Override
Press the Override button located at the top of the screen to display the ZMS Equipment
Override screen. Return to this screen at any time by pressing Override.

A red Zone Management System Locked Out display (located in the top left corner of the
screen) indicates that ZMS is shut off.

Use equipment override controls with extreme caution.

The tool ignores ZMS interlocks when its override is
engaged, allowing it to enter a zone already occupied
or collide with another tool.

Significant risk of equipment damage and danger to

personnel exists when an override is engaged. Failure
to follow safe work procedures could result in serious
or fatal injury to personnel, significant equipment
damage, and extended rig down time.

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Zone Management System (ZMS) 27

Equipment overrides can be used to move equipment into zones where ZMS would normally
prevent movement.
Engage the override by releasing ownership of the tool, then pressing and holding its Override
button on the ZMS Equipment Override screen.

For safety reasons, the operator that has ownership of the

tool cannot also engage its override. This requires
cooperation between the operator of the encroaching
equipment, and the operator of the equipment being
encroached upon, to actively consent and maintain the
decision to enable movement.

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Equipment Lockout
Press the Lock Out button located at the top of the screen to display the ZMS Equipment
Lockout screen.

A red Zone Management System Locked Out display (located in the top left corner of the
screen) indicates that ZMS is shut off.

Locking out a tool using equipment lockout does not

ensure that the tool will not move. Locked out tools
can be moved if the tool is in maintenance mode, or if
ZMS is locked out.

Never use ZMS Lockout to disable a tool for

maintenance purposes. Proper lockout/tag out
procedures for electrical and hydraulic systems must
be followed before performing tool maintenance.

Significant risk of equipment damage and danger to

personnel exists when an override is engaged. Failure
to follow safe work procedures could result in serious
or fatal injury to personnel, significant equipment
damage, and extended rig down time.

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Zone Management System (ZMS) 27

Use equipment lockouts (not ZMS lockout) to remove a tool from ZMS calculations (to perform
maintenance, for example). Tools locked out cannot receive “enable” signals from ZMS, and
therefore cannot be moved (except in maintenance mode). The tool becomes invisible to all other
ZMS participants; other tools can enter zones occupied by locked out equipment and collide with
them.
Press the appropriate tool’s Lock Out toggle button to engage equipment lockout. Press again to
disengage.

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ZMS Menu
Press the ZMS button located on the main menu bar to display its tool menu.

See section titled "Utility Menu"

on page 2-13.

See section titled "Common

Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms

and Events.”

See section titled "Equipment

Status Screen" on page 27-1.

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Appendix

This chapter contains general information about the

Amphion control system, and may or may not represent
your particular rig configuration.

Network Commands
Opening a Command Prompt
1. Press <Ctrl+Escape> to display the Windows® Start menu.
2. Click Run, then type cmd into the field provided.

Figure A-1. Command prompt

3. Press <Enter> or click OK.

4. At the C:> prompt, type the appropriate network command , then press <Enter>.

Command Descriptions and Syntax

Ping
Use the ping command with a url, IP address, or host name to test network connectivity, or to
verify communication. Use the ping localhost command if both the host name and IP address are
unknown (see Figure A-5 on page A-3).
See section titled "Network Address Assignments" on page A-5 in this appendix for a complete IP
address list.

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Figure A-2. Ping using a url address

Figure A-3. Ping using the host name

Figure A-4. Ping using an IP address

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Appendix A

Figure A-5. Ping localhost

Ping Command Switch Options

Figure A-6. Ping command switch options

Use the ping command to display a list of command switches.

Syntax example: ping -t 123.45.67.8

IP Config
Use the ipconfig command to determine the domain name server (DNS), IP address, subnet
mask, and default gateway assigned to the current computer.
Use the ipconfig /all command to list the IP address, subnet mask address, and other information
for each network card to which the current computer is connected.

Tracert
Use the tracert command and either the url or IP address to display hop information (all network
devices between the your computer and the destination address).

Syntax example: tracert www.varco.com or tracert 123.45.67.8

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Nslookup
Use the nslookup command and a url address to troubleshoot name resolution issues. Displays
server name and IP address information.

Syntax example: nslookup www.varco.com

Figure A-7. Nslookup command

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Appendix A

Network Address Assignments

See NOV document number D801000721-GEN-001, titled

“Amphion Standard DCDA Network IP Addresses,” or your
rig-specific “Amphion Network Topology” document.

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 ™
Amphion
Tool Controller Service Manual
For use with www versions 1.6.0 and earlier

Reference Reference Description

Amphion Tool Controller
D811001117-MAN-001
Service Manual
This document contains proprietary and confidential
information which is the property of National Oilwell Varco,
L.P., its affiliates or subsidiaries (all collectively referred to
hereinafter as "NOV"). It is loaned for limited purposes only National Oilwell Varco
and remains the property of NOV. Reproduction, in whole or in RIG SOLUTIONS
part, or use of this design or distribution of this information to
others is not permitted without the express written consent of
11000 Corporate Centre Drive
NOV. This document is to be returned to NOV upon request or Houston, TX 77041
upon completion of the use for which it was loaned. This
document and the information contained and represented
herein is the copyrighted property of NOV.
© National Oilwell Varco
Document Number Rev.
D811001117-MAN-001 02

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 D811001117-MAN-001
Revision 02

Revision History

Laurie Jane Paul

02 27 Oct 2009 Second Issue
Braaten Kellstrom Williams

Laurie Paul
01 22 Jun 2009 First issue Jeff Faga
Braaten Williams

Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

Change Description

Revision Change Description

01 First Issue

02 Second Issue to rename document title and reformat using new template style.

Amphion™ GPL Statement

This program contains proprietary as well as free software; you can redistribute and/or modify the free portion of the software under the terms of the GNU General
Public License as published by the Free Software Foundation; either version 2 of the License, or (at your option) any later version. To viewand/or obtain a copy of the
free software used in this product,please visit ftp://ftp.amphion.nov.com/gpl/.
Notwithstanding the foregoing, nothing herein shall convey to you the right to utilize National Oilwell Varco trademarks, trade names, services marks or other
National Oilwell Varco proprietary materials.
In addition, you shall not have the right to publish the name of National Oilwell Varco without the prior permission of National Oilwell Varco in writing.
This program is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS
FOR A PARTICULAR PURPOSE. See the GNU General Public License for more details.
You should have received a copy of the GNU General Public Licensealong with this program; if not, write to the Free Software Foundation, Inc., 51 Franklin Street,
Fifth Floor, Boston, MA 02110-1301, USA.

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Table of Contents

Chapter 1: General Information

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
NOV Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Chapter 2: Amphion™ Control Overview

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Multi-Tool Controller (MTC) Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Network Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Tool Controller Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Advantech™ Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Beckhoff™ Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
CompactFlash® Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Ethernet (ENET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Profibus (Process Field Bus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
COM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Mouse/Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Main Service Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
IP Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Software Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Controller Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Locating Tool Controller IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
What is Profibus? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Tool Controllers and NOV Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Chapter 3: Getting Started

Connecting to the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
TCP/IP Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
With a DHCP Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Without a DHCP Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

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Table of Contents

Verifying the Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Determining an IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Using the CompactFlash Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Using a Serial Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Using a Monitor and Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Browser Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Disable Proxy Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Install Java . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Java Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Open UDP Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Chapter 4: Network Links

IP Network Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Device or Tool Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Edit Address List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Add a New Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Add a Group Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Rename a Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Delete a Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Edit a Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Delete a Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Send Address List to Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Show or Hide IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Investigate Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Chapter 5: Software Management Links

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Backup and Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Varball Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Upload a Varball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Install, Download, or Delete a Varball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Back Up a Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Software Installer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Install WWW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Ownership Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Process Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Tool Jar File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Install Controller Archive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Install .tgz or .tar.gz Archive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Library Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Install Operating System Scripts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Install Applicom® Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Install Documentation Archive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Transfer Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Uploading Files to the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

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Tool Controller Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Modifying a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Downloading a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Quick Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Chapter 6: Debug Monitor

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Standard Debug Item Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Selecting Items to Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Creating a Link to Monitored Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Graphing Data for Individual Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Recording and Graphing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
The Graph Viewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Saving Recorded Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Graph Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Graph Display Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Show All Graphs on Same Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Show All Graphs Stacked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Show All Graphs Full Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Show All Graphs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Plot One Object Against Another . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Object Grouping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Plot Information Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Move, Size, Display (On/Off), and Line Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Individual Graph Display Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Mousing Inside the Graph Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Changing and Saving Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19

Chapter 7: I/O Diagnostics

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
I/O Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Profibus DP1 or DP2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
NET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Controller-to-Controller (C2C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
No Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Step7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Cyberbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
I/O Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
I/O Identifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Setting or Forcing Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Displaying Input/Output Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

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Chapter 8: Scheduler Diagnostics

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Selecting Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Changing Communication Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Show Distribution Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Show C2C Inconsistencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Chapter 9: Controller-to-Controller (C2C) Status

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Status Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Screen Communication Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
HTTP Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Write Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8

Chapter 10: Cyberbase Status

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Status Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Process Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Screen Communication Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
HTTP Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Write Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9

Chapter 11: Modbus Status

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Status Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Process Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Screen Communication Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
HTTP Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Write Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9

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Chapter 12: Profibus Network Status

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Status Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
Process Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
Screen Communication Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
HTTP Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
Write Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9
Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9

Chapter 13: Step 7 Status

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
Status Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
Process Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
Screen Communication Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-7
HTTP Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8
Write Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9

Chapter 14: State Diagrams

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
State Diagram Language Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2
Unified Modeling Language Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
Diagnosing Problems Using State Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-4

Chapter 15: Axis Controller

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
Selecting an Axis Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
Axis Controller Overview Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2
Field Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2
Override Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2
Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2
State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2
On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3
Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3
Position Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3
Feedback Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3
Maximum Negative Velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3
Maximum Positive Velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3
Quick Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3

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Editing a Field Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4

Axis Controller Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5
State Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5
Execution Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6

Chapter 16: Download Alarms

Chapter 17: Operator Screen Configuration

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1
Current Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-2
My Tools Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-2
Main Navigation Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-3
Changing the Current Tool Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-4
Adding a Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-5
Changing the Button Title and Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-6
Deleting a Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-6
Moving a Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-6
Setting the Default Tool Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-6
Restoring Original Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-6
Saving Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-6

Chapter 18: Service Pages Configuration

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1
Show or Hide the Path Editor Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2
Show or Hide the State Diagram Viewer Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2
Add or Delete Custom Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3
Add a Custom Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3
Delete a Custom Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3

Chapter 19: Ownership Configuration

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-1
Load Ownership File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-2
Save Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-3
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-3
Add a Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-4
Edit a Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-5
Remove a Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-5
Set the Base IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-5
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-6
Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-6
Edit Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-7
Set the Base IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-7

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HMIs (Touchscreens) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-7

Add a Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-8
Edit a Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-9
Remove a Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-9
Set the Base IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-9
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-9
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-9
Add a Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-10
Edit a Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-11
Remove a Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-12
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-12
Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-12
Add a Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-13
Edit a Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-15
Remove a Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-15
Edit a Group’s Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-15
Remove a Tool from a Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-16
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-16
Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-16
Add an Exclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-16
Edit an Exclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-17
Remove an Exclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-17
Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-18
Add Preconfigured Main Menu Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-18
Editing a Button’s Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
Remove All Preconfigured Main Menu Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21
Add a Process Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21
Select the Navigation Bar’s Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-23
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-23
Add a Tool Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-24
Edit a Tool Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-25
Add a Link to a Tool Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-26
Edit a Tool Button Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-27
Remove a Link from a Tool Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-27
Remove a Tool Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-28
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-28

Chapter 20: Simulation Control

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1
Enable and Turn On Simulation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2
Disable or Pause Simulation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3
Define a Tool Controller as a Dedicated Simulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3
Set WebObjects Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3
Load an Existing a Simulation File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3
Download a Simulation File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-4

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Upload a Simulation File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-4

Chapter 21: Array Manipulator

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1

Chapter 22: Trigger Editor

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-1
Reference Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-1
Alarm Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-2
Creating an Event Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-3
Boolean Value Triggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-4
Numeric Value Triggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-5
Editing a Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-5
Deleting a Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-6

Chapter 23: Consistency Checker

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1

Chapter 24: Set Date and Time

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1

Chapter 25: Path Editor

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-2
Selecting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-3
Traverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-4
Fillet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-4
Attribute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-4
Changing Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-5
Setting Path Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-6
Adding, Deleting, and Editing Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-7
Adding Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-7
Deleting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-8
Editing Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-8
Adding Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-9
Selecting a View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-9
Show or Hide Teach Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-10
Learning a Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-10
Traverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-11
Show Traverse Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-11
Set Traverse Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-12

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Show or Hide Indices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-13

Save . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-14
Fingerboard Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-15
Guess Fingerboard Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-15
Edit Fingerboard Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-16
Show or Hide Fingerboard Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-18
Open Fingerboard Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-18

Chapter 26: Set IP Address on Network Device

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1

Chapter 27: Controller Links

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-1
Java® Virtual Manager (JVM) Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-2
Log Manager/Viewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-3
Restart the JVM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-5
Flashing the Applicom® Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-8
Verifying that the Tool Controller is Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-9
Restarting the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-10
Halting the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-10
Operator Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-11
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-11

Chapter 28: Advanced Operations

Replacing a Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-1
Removing and Installing a CompactFlash™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-3
Tool Controller IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-5
About the admin_config.xml File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-7
The Controller Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-8
The Webserver Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-10
The Logging Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-11
Interfacing With Linux® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-15
Tool Controller User Accounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-15
Installing PuTTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-16
Starting an Interactive Session . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-16
Connecting to the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-18
Listing Tool Controller Directories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-18
Installing Tool Controller Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-19
Restarting the JVM (restartj9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-19
Rebooting the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-20
Linux Command Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-20
cd, ls, ls -l, pwd, cp, mw Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-21
ps Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-21
top Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-22

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netstat Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-22

Vi Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-23

Appendix
Profibus Addressing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
I/O Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
I/O Identifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Node Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Byte and Bit Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Setting Up and Using AmphiCom™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
SERVICE Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
SBC Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Using AmphiCom with Microsoft Excel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Dynamic Data Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Writing Data to the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Visual Basic Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10

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General Information

This manual is intended for use by field engineering, installation, operation, and repair personnel.
Every effort has been made to ensure the accuracy of the information contained herein. National
Oilwell Varco (NOV®) will not be held liable for errors in this material, or for consequences arising
from misuse of this material.

Conventions
Notes, cautions, and warnings provide readers with additional information, and to advise the
reader to take specific action to protect personnel from potential injury or lethal conditions. They
may also inform the reader of actions necessary to prevent equipment damage. Pay close
attention to these advisories.

Notes

The note symbol indicates that additional information is

provided about the current topics.

Cautions

!
The caution symbol indicates that potential damage to
equipment or injury to personnel exists. Follow instructions
explicitly. Extreme care should be taken when performing
operations or procedures preceded by this caution symbol.

Warnings

The warning symbol indicates a definite risk of

equipment damage or danger to personnel. Failure to
observe and follow proper procedures could result in
serious or fatal injury to personnel, significant
property loss, or significant equipment damage.

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Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your rig configuration, see the technical drawings included
with your NOV documentation.

Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures
outlined in NOV manuals are the recommended methods of performing operations and
maintenance.

!
To avoid injury to personnel or equipment damage,
carefully observe requirements outlined in this section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation,
and maintenance to ensure their safety.

!
Personnel should wear protective gear during installation,
maintenance, and certain operations.

Contact the NOV training department for more information about equipment operation and
maintenance training.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel and
equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.

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General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.

!
Read and follow the guidelines below before installing
equipment or performing maintenance to avoid
endangering exposed persons or damaging equipment.

R Isolate all energy sources before beginning work.

R Avoid performing maintenance or repairs while the equipment is in operation.
R Wear proper protective equipment during equipment installation, maintenance, or
repair.

Replacing Components
R Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during disassembly and reassembly of equipment to ensure correct installment.
R Replace failed or damaged components with NOV certified parts. Failure to do so
could result in equipment damage, or personal injury.

Routine Maintenance
Equipment must be maintained on a regular and routine basis. See the service manual for
maintenance recommendations.

!
Failure to conduct routine maintenance could result in
equipment damage or injury to personnel.

Proper Use of Equipment

NOV equipment is designed for specific functions and applications, and should be used only for
their intended purpose.

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NOV Service Centers

The link below provides after-hours contact information for emergencies or other equipment issues requiring
an immediate response by NOV service personnel.
http://www.nov.com/contact_us/24hr_EmergencyList.asp
Also see NOV document number D811001337-DAS-001, titled “Service Center Directory.”

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Amphion™ Control Overview

Introduction
The Amphion™ service pages interface provides extensive information about how the tool is
performing. The interface is Web-based, accessible using a Web browser. A technician can
connect to most devices connected to the network to monitor its performance and help diagnose
problems.
This manual explains how to:
R Connect to the device
R Configure device settings
R Replace a tool controller
R Identify performance problems
R Identify communication problems

This manual does not address drilling operation screens or

specific tool calibration procedures. Please refer to tool-
specific documentation, or the rig-specific Amphion
operator’s guide for additional information.

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Multi-Tool Controller (MTC) Cabinet

The MTC cabinet houses the workstation and network control components, and is normally
located in the drill floor local electrical room (LER).

Network Switches
The MTC cabinet contains redundant network switches developed particularly for use in industrial
environments. They allow construction of switched Ethernet networks that conform to the IEEE
802 and 802.3u standard using copper wire or optical fiber in a ring topology. Switches are
mounted by snapping them onto a standard DIN rail.

Power Supplies
Two redundant 24-volt DC power supplies provide power via a common bus to most components
inside the MTC. In general, each component has its own circuit breaker to provide maximum
maintenance flexibility.
There are also two 5-volt power supplies dedicated to the Advantech tool controllers, and two 24-
volt power supplies dedicated to the Beckhoff tool controllers that work in parallel to share power
demands. One, however, is sufficient should the other fail.
The multi-tool controller (MTC) cabinet provides power distribution for workstation equipment, and
supports dual redundant uninterruptible power supply (UPS) feeds. It is designed for installation in
a safe area, and supports bottom-entry cable penetration.

See rig-specific engineering cabinet assembly diagram

and electrical connection diagram for more detailed
information.

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Tool Controller Hardware

The tool controller assembly, located in the control system (MTC) cabinet, is an industrial CPU to
which you can connect using a browser. Two typical tool controllers are shown here.

Advantech™ Tool Controller

COM 1 Power

Ethernet ON
Fuse
status lights (10-Amp/250-Volt)
COM

OFF

LAN F U SE Profibus
status light
E
Ethernet
US

FU
F SE

KEY
MSE BLINKING

RST

Mouse/ GREEN = OK
Power
Keyboard status light
VGA

PWR HDD

COMPACT
Hard disk drive
FLASH status light

Video DP1

Profibus DP1

Compact
Flash card

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Beckhoff™ Tool Controller

CPU status
Profibus status indicators CPU Module
indicator Power status
indicator

Ethernet CX Profibus Scanner

port 1
DRL-DPM-BKF
BECKHOFF BECKHOFF BECKHOFF

BradCommunications
BF
ST

Profibus

Ethernet
port 2

CompactFlash CompactFlash Power

Profibus card insert card eject connections

Power

!
Do not remove the CompactFlash® card before turning off
power. Do not turn off the tool controller while it is
controlling a tool or communicating with other devices on
the network.

R Advantech: Press the Power button on the tool controller to turn it on or off.
R Beckhoff: Press the tool controller’s individual circuit breaker located inside the
MTC cabinet to turn it on or off.

Refer to your rig-specific MTC assembly drawing for the exact location of the power
switch.
The Power LEDs display green when the tool controller is on.

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CompactFlash® Card
Tool controllers contain a processor and memory, and run a specialized version of the Linux™
operating system. A Java™ Technology program is embedded on a removable device called a
CompactFlash memory card. On the Advantech tool controller, the CompactFlash card is installed
in a slot in the tool controller chassis, secured by a screw-down panel. The Beckhoff tool controller
has a CompactFlash eject button.
The CompactFlash LED (HDD) blinks when the card is in use (information is being read or
written).

Communication Ports

!
Although some tool controllers have keyboard, mouse, and
monitor ports similar to a standard PC, they should not be
used during normal operations.

Connecting directly to the tool controller using the COM1

or the keyboard/mouse and video ports is a non-standard
procedure for this product. To prevent possible equipment
damage, do not experiment with connections.

Ethernet (ENET)
Connects the tool controller to the local area network (LAN).
R Advantech: A green light located near the port displays solid green when
communication is established, and another blinks yellow when the tool controller is
sending or receiving data.
R Beckhoff: LAN 1 or LAN 2 (related to Ethernet ports 1 and 2) displays solid green
when communication is established, and blinks when the tool controller is sending
or receiving data.
Profibus (Process Field Bus)
Profibus is optional. Connects the tool controller to remote I/Os. The Profibus communication
status indicator normally displays green, indicating a ready status. Blinking green indicates that
data is being transmitted or received.
Blinking red LEDs indicate a data exchange error. Steady red indicates a wiring problem, a bus
speed discrepancy, or a node-address conflict. Blinking red and green indicates that the Applicom
card was flashed, but there is no Profibus hardware attached to it.

COM1
Can be used to connect a computer to the tool controller using a a serial cable (Advantech only).

Mouse/Keyboard
PS/2 port that can be used to connect an keyboard or mouse to the tool controller (Advantech
only).

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Video
Can be used to connect an SVGA monitor to the tool controller (Advantech only).

Main Service Page

Type the appropriate tool controller’s IP address into your Web browser’s address field to connect
to the tool controller interface.

Click the IP Network link located on the left side of the page to display a grouped list of devices
connected to the network.
The center and right side of the page contains additional links to the current tool controller
interface. See general descriptions below.
The top right corner of the page displays the current controller’s tool name.

Page options are not the same for all tool controllers.

After selecting a link, click the Contents link to return to main service page.

You can also use the Back or Forward buttons in your browser to navigate between pages.

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IP Network
Contains links and information about devices connected to the rig network, including IP address
assignments, communication status information, and IP configuration options. See Chapter 4,
titled "Network Links” for more information.

Software Management
Contains links to software version information and software installer and file transfer utilities
(normally used by rig technicians and software engineers). See Chapter 5, titled "Software
Management Links” for more information.

Diagnostics
Contains links to I/O and other communication status screens. Also contains a link to axis
controllers and state diagrams (where applicable), which are interactive documents used to debug
tool problems. See the following chapters in this manual for more information:
R Chapter 6, titled "Debug Monitor”
R Chapter 7, titled "I/O Diagnostics”
R Chapter 8, titled "Scheduler Diagnostics”
R Chapter 9, titled "Controller-to-Controller (C2C) Status”
R Chapter 10, titled "Cyberbase Status”
R Chapter 11, titled "Modbus Status”
R Chapter 12, titled "Profibus Network Status”
R Chapter 13, titled "Step 7 Status”
R Chapter 14, titled "State Diagrams”
R Chapter 15, titled "Axis Controller”
R Chapter 16, titled "Download Alarms”

Configuration
This section contains links to the following modules. See the appropriately-titled chapter for
additional information.
R Operator Screen Configuration
R Service Pages Configuration
R Ownership Configuration
R Simulation Control
R Array Manipulator
R Trigger Editor
R Consistency Checker
R Set Date and Time
R Path Editor
R Set IP Address on Network Device

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Controller Links
Contains the Java Virtual Machine (JVM) status and restart controls, the current tool controller’s
status, halt, start, and restart controls, and Applicom card flash controls. Also contains a link to the
current tool controller’s log manager files, the operator’s drilling control touchscreen interface, and
other NOV technical documentation.
R See the rig-specific Amphion operator’s guide for information about the operator’s
drilling control (touchscreen) software interface.
R See Chapter 27, titled "Controller Links.”

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Amphion™ Control Overview 2

Locating Tool Controller IP Addresses

R See NOV document number D801000721-GEN-001, titled “Amphion Standard
DCDA Network IP Addresses.”
R Refer to the Amphion user’s or technical reference manual for a complete list of IP
addresses.
R Use the main service page’s IP Network link. See section titled "Device or Tool
Selection" on page 4-2, and section titled "Investigate Address" on page 4-8”.
R Refer to rig and network drawings.
R The IP address of the tool controller may be printed on the CompactFlash card
label. Remove the card from the tool controller and look at the label.
R See section titled "Determining an IP Address" on page 3-8.

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What is Profibus?
Process Field Bus (Profibus) refers to the hardware. Profibus DP is the software (communication
protocol) for connecting multiple industrial devices on a shared pathway or channel (bus).

Laptop
Ethernet Computer

Hub

Tool Tool Tool

Controller #1 Controller #2 Controller #3

DP1 DP1 DP1

Profibus Profibus Profibus

Sensor Digital Actuator VFD Sensor Digital Actuator Sensor Digital Actuator Encoder
I/O I/O I/O

I/O Devices on Tool #1 I/O Devices on Tool #2 I/O Devices on Tool #3

Features:
R Ability to connect I/O devices and simple field devices to an automation system
R Flexible communication for peer-to-peer networking and data collection
R High-speed data transfer of small volumes of data between central and peripheral
devices
R High data integrity
R One master can service several slaves
R Several masters can participate on the bus
See a complete description of this protocol at http://www.profibus.com.

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Amphion™ Control Overview 2

Tool Controllers and NOV Tools

Ethernet communication is used for network communication, and Profibus DP is used to
communicate between tool controllers and the remote I/Os. Profibus refers to the hardware,
whereas Profibus DP refers to the protocol for connecting multiple industrial devices on a shared
pathway or channel (bus).

One Applicom® communication card installed in some tool controllers provides Profibus
communication with individual tool remote I/Os, when required.
A tool controller may have one Applicom card (master) or no Applicom cards. The card (labeled
DP1) communicates with the remote I/O.

The tool controller program sends read and write commands to the ApplicomIO® interface, which
transfers them through the master Applicom card to the slave (point or node on the tool). If the
program sends a “read” command, the slave responds by sending input back to the tool controller.
If the program sends a “write” command, the slave responds by performing the command.

Tool Profibus Card Profibus

Controller (inside tool Device
controller)

Control Program
DP Master DP Slave
IO_ReadByte...
Input data Input data
Applicom IO®
interface
Output data Output data
IO_WriteQByte...

Flashing an applicom uploads the configuration as set in

the applicom.zip file located in the /varco/data/applicom
folder to the Applicom card, and is burned to EEPROM.
Once the Applicom card has been flashed, the settings are
retained until flashed with a different configuration.

See Chapter 27, section titled "Flashing the Applicom®

Card" on page 27-5 for instructions.

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Getting Started

Connecting to the Tool Controller

1. Connect your computer to the rig network. See section titled "TCP/IP Network
Settings" on page 3-3.
2. Determine the IP address of the tool controller.
There are several ways to do this. See section titled "Determining an IP Address" on
page 3-8.
3. Type the tool controller’s IP address into the Web browser’s address field, then
press <Enter> to display the main service page (shown here).

If you are able to connect to the main service page, your computer settings do not
require adjustment.
If you are unable to connect, see section below.

To optimize your browser for the Web interface, see section

titled "Browser Settings" on page 3-13.

If you are unable to connect to the tool controller interface:

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1. Verify that the tool controller is turned on. See section titled "Power" on page 2-4.
2. Verify that the Profibus communication status light card is blinking. See illustrations
in section titled "Tool Controller Hardware" on page 2-3.
3. Verify that the Ethernet cable is connected the tool controller, and the Ethernet
indicator lights display green. To locate the port and the indicator lights, see
illustrations in section titled "Tool Controller Hardware" on page 2-3.
4. Verify that your computer is connected to the network.
5. Ping the tool controller. See section titled "Verifying the Connection" on page 3-7.
6. Verify that the computer’s IP address is correct. Each IP address consists of four
parts, separated by periods:
xxx.xxx.xxx.yyy
The first three parts (xxx.xxx.xxx) are the same for all devices. The fourth part
(yyy) must be unique for each device on the network.
If another computer is already connected to the network, the address you are
attempting to assign to your system may already be in use. Ping the address you
are attempting to use. If you get a response, the address is already taken.
For more information, see section titled "Determining an IP Address" on page 3-8.

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Getting Started 3

TCP/IP Network Settings

Your computer may already be set up to connect to the network automatically. If not, configure
network settings manually as described in this chapter.
NOV standard computer settings have DHCP (dynamic host configuration protocol) enabled, as
most rigs have a DHCP server. Computers use DHCP to automatically obtain configuration
information that allows them to join networks. Specific procedures depend upon your particular
rig’s DHCP server.
To connect directly to a single tool controller, or if the rig does not have a DHCP server. See
section titled "Without a DHCP Server" on page 3-5.
If you are attempting to connect to a non-NOV network, and cannot connect after following the
procedures outlined in this chapter, contact your network administrator for assistance.

With a DHCP Server

Connect your computer to the network, and attempt to connect to the controller computer. If you
are unable to connect, it may be necessary to repair your network connection by clearing existing
IP address settings:
1. Click Start --> Run.
2. Type cmd into the space provided, then press <Enter>.
A command line prompt window appears.
3. Type ipconfig, then press <Enter> to display the network settings for each
adapter.

Q The IP address beginning with 128.1.x.x for the first adapter indicates that it is
configured for the 128.1.0.0 network.
Q IP addresses of 0.0.0.0 indicate that the adapter is not configured because the
computer is using dial-up networking.
4. Type ipconfig /release, then press <Enter>.
5. Type ipconfig /renew, then press <Enter> to receive a new IP address from
the DHCP server.

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6. Type exit, then press <Enter> to close the window.

The name of the Ethernet adapter varies depending on the

manufacturer. If you unsure about which adapter to select,
repeat the steps in this section for each Ethernet adapter
listed to identify one that works.

If you are still unable to connect:

1. Click Start --> Control Panel --> Network Connections.
2. Right-click Local Area Connection, the click to select Repair from the pop-up
menu.

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Getting Started 3

Without a DHCP Server

1. Click Start --> Control Panel.
2. Double-click the Network Connections icon to display the Network Connections
pop-up window.
3. Right-click Local Area Connection, then click to select Properties from the menu
to display the Local Area Connection Properties window.

4. Scroll down to display and click to select Internet Protocol (TCP/IP), then click
Properties to display the pop-up window shown here.

5. Click to select the Use the following IP address radio button.

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To connect to another network using DHCP, select Obtain

an IP address automatically.

6. Type the IP Address, Subnet Mask, and Default Gateway into the spaces
provided.
If you do not have rig-specific settings, see NOV document number
D801000721-GEN-001, titled “Amphion Standard DCDA Network IP Addresses.”

Two computers on the same network cannot have the

same IP address. Make sure the IP address for your
computer is not already in use.

7. Click OK.
8. Click OK again to close the Properties window.

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Getting Started 3

Verifying the Connection

The ping command tests the network connection between your computer and the tool controller.
1. Click Start --> Run.
2. Type cmd into the space provided, then press <Enter>.
A command line prompt window appears.
3. Type ping [IP address] into the space provided, then press <Enter>.

The figure shown here illustrates successful communication with the tool controller.
If you cannot access the service pages, but are able to ping the tool controller:
R Verify that you used the correct IP address when attempting to connect to the
service pages.
R Shut off the tool controller, then ping it again to verify that the IP address is no
longer part of the network. Turn the tool controller back on. Verify the IP address
again. If you are still able to ping the tool controller, allow it to run for up to four
hours. A known issue exists, wherein tool controller start-up time is slow under
certain conditions.
R Verify that the CPU running light, located on the front of the control system cabinet,
is on. If the tool controller program has stopped running, this light will not be
illuminated.
If ping responds with “Request timed out,” the IP address for the tool controller is incorrect. See
section titled "Determining an IP Address" on page 3-8.

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Determining an IP Address
The IP address is stored in the CompactFlash™ in the tool controller. This procedure explains how
to bypass normal procedures and determine the IP address directly from the CompactFlash.

To prevent damage to the tool controller, do not

experiment with commands while connected to a
computer as described in this section.

There are three ways to access this information directly:

R Using the CompactFlash card and your computer.
R Using a serial cable between the tool controller and your computer (Advantech tool
controllers only).
R Using a monitor and keyboard connected to the unit.

The Advantech tool controllers have COM1, video, and

mouse/keyboard ports. The Beckhoff tool controllers may
or may not include a module containing DVI and USB
ports. See the illustrations in section titled “Tool Controller
Hardware” on page 2-3 for port locations.

Using the CompactFlash Card

1. Mount the CompactFlash card on your computer using a compact flash adapter.
2. Open Windows® file explorer and locate the device named VARCO_FAT, then
double-click to open.
3. Locate and double-click the file named Win2Flash.exe.
After the application gathers data, it displays the IP address (in addition to other
information about the card).

Using a Serial Connection

1. Connect the tool controller to a computer using a serial (null modem) cable between
the COM1 port on the tool controller and your computer’s serial port. To locate the
COM1 port on the tool controller, see section titled "Tool Controller Hardware" on
page 2-3.
2. Click Start --> Programs --> Accessories.
3. Launch the HyperTerminal application.
4. HyperTerminal may automatically prompt you to create a new connection. If not click
File --> New Connection to display the View Properties window.

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Getting Started 3

Arrow-down button

Configure button

5. Click the Connect To tab if necessary.

6. Click the Connect using arrow-down button and click to select COM1.
7. Click Configure to display the COM1 Properties window.

Click the down arrow next to each port setting and select the following from the
drop-down menus:
Q Bits per second: 9600
Q Data bits: 8 data bits
Q Parity: None
Q Stop bits: 1t
Q Flow control: None
8. Click Apply, then click OK.
9. Click the Settings tab.
10. Click to select the Terminal keys radio button.

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11. Click the Emulation arrow-down button and click to select ANSI.
12. Set the Backscroll buffer lines to 500.
13. Click OK.
14. Shut down the tool controller. Wait five seconds, then turn the unit on again to cycle
power.
The program displays a series of messages followed by a login prompt.

15. Continue with step 3 in section titled "Using a Monitor and Keyboard" on page 3-11
below.

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Getting Started 3

Using a Monitor and Keyboard

1. Connect a VGA monitor and a keyboard to the tool controller.
2. Turn the tool controller off, wait five seconds, then turn the unit on again to cycle
power.

3. After initial startup messages, type root at the login prompt and press <Enter>.
4. Type ifconfig, then press <Enter>.
The IP address and other network information displays.

The IP address begins with the prefix inet addr.

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If the information you need is located earlier in the buffer,

press and hold the <Shift> key, then press the <Page Up>
key to scroll through the information.

5. Type exit, then press <Enter>.

6. Disconnect the serial cable or monitor and keyboard connections.

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Getting Started 3

Browser Settings
National Oilwell Varco (NOV®) recommends using Microsoft® Internet Explorer version 5.5 or later
to connect to the tool controller. Other browsers may work, but have not been tested (versions 5.5,
6.0, 7.0, and 8.0 have been tested). Instructions in this manual are based on the assumption you
are using Internet Explorer version 6.0
This section provides steps for optimizing your browser to work with the tool controller.

Disable Proxy Server

1. Launch Internet Explorer.
2. Click Tools --> Internet Options to display the Internet Options pop-up window.

3. Click to select the Connections tab.

4. Click LAN Settings to display the Local Area Network (LAN) Settings pop-up
window (shown below).

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Deselect

5. Click to deselect Use a Proxy Server and click OK.

Contact your system administrator if the proxy server

option is disabled.

6. Click OK again to close the Internet Options window.

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Install Java
1. Launch Internet Explorer.
2. Type www.java.com into the browser’s address field.
3. Click Free Java Download, then follow screen prompts to install java on your
computer.
4. Restart Internet Explorer.
5. Connect to the tool controller by following instructions in the section section titled
"Connecting to the Tool Controller" on page 3-1.

Java Settings
1. Click Start --> Control Panel --> Java to display the Java Control Panel pop-up
window.

2. If necessary, click to select the General tab, then click Settings to display the
screen shown below.

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Deselect

3. If necessary, click to deselect the Keep temporary files on my computer radio

button.
4. Click OK.
5. Click OK again to close the Java Control Panel pop-up window.

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Getting Started 3

Open UDP Ports

A feature in Windows XP Service Pack 2 blocks UDP streaming data coming from the tool
controller, forcing the applets to use an alternative HTTP servlet method of communication, which
can slow communications considerably.
Although it is possible to unblock whole programs in Windows Firewall, NOV recommends
unblocking specific ports instead.
1. Click Start --> Control Panel, then double-click Windows Firewall to display the
Windows Firewall pop-up window.

2. Click to select the Exceptions tab.

3. Click Add Port to display the Add Port pop-up window (shown below).

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4. Click to select UDP.

5. Type widget udp 10109 (for UDP port 10109) into the space provided in the
Name field.
6. Type 10109 into the space provided in the Port Number field.
7. Click OK to return to the Windows Firewall pop-up window.
8. Click Add Port again to display the Add Port pop-up window.
9. Repeat steps 5 - 7 to appropriately name and open the following ports:
Q 10110
Q 10111
Q 10112
Q 10113
Q 10114
Q 10115
Q 10116
Q 10117
Q 10118
Q 10119
Q 10120

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Network Links

IP Network Menu
Click IP Network to display the IP Network menu.

Click to select a group and display a list of all known devices connected to the network within that
group, or click to select an action (discussed later in this chapter).

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Device or Tool Selection

Click IP Network --> NOV Tool Controllers (or any other group) to display a list of all known
devices connected to the network within that group.

If the network links system is still attempting to communicate with a device the text displays in
yellow, and the message “not yet tested” displays next to its name.
Devices that do not respond to a ping display in red, along with an “unresponsive to ping” status
message.
If the ping is successful, the text display is black, and no status message appears.

Close and reopen the menu to refresh the ping status

message displays.

Click to select a device from the submenu to display its main service page, as shown in section
titled "Main Service Page" on page 2-6.
Click the Show or Hide IP Addresses toggle menu item to display or hide each device’s IP
address. See section titled "Show or Hide IP Addresses" on page 4-8.

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Edit Address List

Click IP Network --> Edit Address List to display the device groups connected to the network.

From this window, you can add, delete, and rename device groups, or add, delete, and rename
device names within each group.
Click the icon located to the left of the group to expand and display the devices within the group.

Click OK or cancel to close the window and return to the main Web page.

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Add a New Group

Right-click Network Device Groups, then click Add Group.

Type a group name into the space provided, then click OK to close the Add Group pop-up window.
The new group is now listed in the Edit Address List window.
See "Add a Group Device” below.

Add a Group Device

Right-click the device group, then click Add Network Device.

Type the device name and valid IP address into the spaces provided, then click OK to return to the
Edit Address List window. The new device is listed within the group.

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Rename a Group
Right-click the device group, then click Edit Group Name.

Type a name into the space provided, then click OK to close the Change Group Name pop-up
window. The new group name is listed in the Edit Address List window.

Delete a Group
Right-click the device group, then click Delete Group.

Click Yes or No to confirm or cancel and return to the Edit Address List window.

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Edit a Device
Right-click a network device, then click Edit Network Device.

Type the appropriate information into the spaces provided, then click OK to save changes and
return to the Edit Address List window.

Delete a Device
Right-click a network device, then click Delete Network Device.

Click Yes or No to confirm or cancel and return to the Edit Address List window.

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Send Address List to Controllers

Click IP Network --> Send Address List to Other Controllers to update and store IP address
information to the tool controllers.
After a few minutes the Copy Results confirmation window appears.

Click OK to close the window.

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Show or Hide IP Addresses

Click IP Network --> Show IP Addresses or Hide IP Addresses toggle menu command to
display or hide the assigned network device IP addresses.

Click the toggle menu command again to show or hide the IP address information.

Investigate Address
Use the address investigator to evaluate the communication status of devices connected to the
network using the ping command, then (if successful) attempts to make an HTTP connection.
Click IP Network > Investigate Address, then type an IP address into the space provided.

Click OK to begin the investigation.

Not every device that is online and on the network will

respond to a ping.

If the device responds to the ping request, the system then attempts to make an HTTP connection.
If the device responds with its name (as shown below), the device is likely an NOV tool controller.

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If the HTTP request returns error code 404 (file not found), the system attempts to locate the
device’s default web page. I/O devices and network switches have their own Web servers,
whereas an HMI does not. If the remote device responds to the ping, but does not have a Web
server, the device is likely an HMI (operator workstation touchscreen), and displays the message:
“refused HTTP connection. Windows HMI?” (see below).

If the remote device responds to the ping, but the device is not a tool controller, and has a Web
server, the investigator will display that page’s title in most cases (see below), which helps the
operator to determine the device type.

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Certain devices, such as network switches, require a user

name and password.

If the HTTP request returns error code 503, the address is probably assigned to V-DAQ™. The
system verifies this, then displays a message to that effect.
Click OK to close the window.

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Software Management Links

Overview
The purpose of this module is to report software version information installed, and allow the
operator to back up, restore, or install software to the system.

!
Several functions within the Software Management
module require an administrator password. Only trained,
qualified personnel should install or update tool controller
software.

An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.

Type the password into the space provided, then click OK to continue.

Click the Contents link at any time to return to the main

service page.

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Software Versions
Click Software Versions to display an overview of the currently selected tool controller’s software
configuration.

Click Show Details to display additional information, such as software versions and error
messages (see below).

Click the Contents link to return to the main service page.

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Software Management Links 5

Backup and Restore

Click Backup and Restore, then type the administrator password into the space provided if
necessary.
Click Login to continue and display the Tool Personality Manager page.

Varballs currently
stored on the
tool controller

Varball Overview
A varball is an archive of tool controller files that are not a generic flash image, but rather files that
make that tool’s flash card unique. The varball is essentially an archive of the tool’s “personality,”
and is commonly referred to as its “personality archive” file.

Upload a Varball
Click Browse to locate and select an existing varball file stored on your computer’s hard drive or
an accessible server.
Click Upload Varball to upload the selected file to the tool controller.

Uploading a varball simply stores the file to the tool

controller. See installation instructions in section titled
"Install, Download, or Delete a Varball" on page 5-4.

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Install, Download, or Delete a Varball

All varballs currently stored on the tool controller’s flash card are listed beneath the Upload
Varball entry field. Each file lists the last modified date, which is normally the date that the archive
was created. However, if the file was downloaded, erased, then uploaded again, the date of the
last upload displays.
Each varball listed includes the option to install, download, or delete.
R Click the associated Install button to overwrite the existing varball with the selected
file. The tool controller restarts after a new varball is installed.
R Click the associated Download button to download and save the varball to your
computer’s hard drive or to an accessible server.
R Click the associated Delete file to delete the varball from the tool controller.

Back Up a Controller
Use Create New Personality Archive to create a backup of the controller’s tool- and rig-specific
files (its “personality”); this creates a new varball file and stores it on the tool controller. The file is a
snapshot of the controller’s current configuration. It can be stored on the controller and used at a
later time to restore the controller’s configuration, copied to your computer’s hard drive, or stored
on an off-site server for safe keeping. This file might also be useful to NOV support services to
help trouble shoot problems occurring on the rig.
1. Click Create New Personality Archive.
A new varball file displays at the bottom of the list, with today’s date and time stamp
associated with it.
2. Click that file’s Download button.
3. At the File Download confirmation pop-up window, click Save.
4. At the Save As pop-up window, define a destination for the file being downloaded.

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Software Installer
This feature provides a way for the operator to install the software modules or files to one or all tool
controllers.
Click the Software Installer link, then type the administrator password into the space provided (if
necessary).
Click Login to continue and display the Software Installer page.

Click the arrow-down button to display the drop-down list of software module options, then click to
select a module. See general descriptions of each software module below.

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Install WWW
The www version software contains the basic programming framework designed for the
operator’s tool control screens. It includes Web server extensions, HTML pages, common utilities,
diagnostics, and the navigation menu system. This software is constantly being improved, and is
therefore updated quite regularly.

Every tool controller on the rig should contain the same

www software version.

1. At the main Software Installer page, ensure that Install WWW is selected from the
drop-down list, then click Begin to display the first screen.

The current www version displays near the top of the screen.
2. Click Browse to locate and select a different www file located on your hard drive or
an accessible network server.
3. Once the www file is defined, click to select either This Controller Only or All
Controllers.

Selecting “This Controller Only” installs software only

to the currently-selected tool. Selecting “All
Controllers” installs software to all tool controllers
listed in the current ownership.xml file.

Use proper lock and “tag out” procedures before

implementing.

4. Click Next to continue.

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After installation, each affected tool controller restarts. The new software becomes
active upon startup.
5. Restart all operator touchscreen computers to ensure that software changes are
recognized.
See the NOV document number D811000238-MAN-001, titled “Amphion Technical
Reference Manual” for detailed startup and shutdown procedures.

To uninstall a www update, install the previous version.

Ownership Configuration File

The ownership.xml file helps determine the tool’s IP address and specifies permissions for each
tool. It also provides structure for the operator’s screen navigation system, and assists in providing
a network map for tool controllers to communicate with one another.

Every tool controller on the rig should contain the same

ownership configuration file.

1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Ownership Configuration File, then click Begin to display
the first screen.

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3. Click Browse to locate and select a file located on your hard drive or an accessible
network server.
4. Once the ownership configuration file is defined, click to select either This
Controller Only or All Controllers.

This file should be the same on every tool controller

connected to the rig network. The ownership.xml file
can be uploaded to a single tool controller, or to every
tool controller on the network.

Selecting “This Controller Only” installs software only

to the currently-selected tool. Selecting “All
Controllers” installs software to all tool controllers
listed in the current ownership.xml file. It will not
install software to tool controllers listed on the new
ownership.xml file.

Use proper lock and “tag out” procedures before

implementing.

5. Click Next to continue.

After installation, each affected tool controller restarts. The new software becomes
active upon startup.
6. Restart all operator touchscreen computers to ensure that the new software
changes are recognized.
See the NOV document number D811000238-MAN-001, titled “Amphion Technical
Reference Manual” for detailed startup and shutdown procedures.

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Process Screen
The typical screen document communicates with only one tool, and the document is normally
located on that tool controller. A process screen is a screen document that communicates with
more than one tool at a time. Therefore, process screen documents are normally hosted on a
number of, if not all, tool controllers.

This file should be the same on every tool controller that

hosts a process screen file.

1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Process Screen, then click Begin to display the first screen.

3. Click Browse to locate and select a process screen file located on your hard drive or
an accessible network server.

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4. Once the process file is defined, click to select either This Controller Only or All
Controllers.

Selecting This Controller Only installs software only to

the currently-selected tool. Selecting All Controllers
installs software to all tool controllers listed in the current
process screen file.

5. Click Next to continue.

Tool controllers do not require a restart after installing new

process screen documents. The updated screen displays
when the operator reloads or navigates to the screen.

Tool Jar File

Tool-specific controller software is contained within tool jar files. Use this option to install an
upgrade to a specific tool controller.

!
Use this option only under the supervision of trained and
certified NOV software personnel.

1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Tool Jar File, then click Begin to display the first screen.

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3. Click Browse to locate and select the tool jar file you wish to install from your
computer’s hard drive or an accessible network server.
4. Click Next to continue installation and restart the controller.

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Install Controller Archive

1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Controller Archive, then click Begin to display the first
screen.

The current version of the controller archive displays near the top of the screen.
3. Click Browse to locate and select the controller archive file you wish to install from
your computer’s hard drive or an accessible network server.
4. Once the controller archive file is defined, click to select either This Controller Only
or All Controllers.

Selecting “This Controller Only” installs software only

to the currently-selected tool. Selecting “All
Controllers” installs software to all tool controllers
listed in the current ownership.xml file.

Use proper lock and “tag out” procedures before

implementing.

5. Click Next to continue installation and restart the controller.

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Install .tgz or .tar.gz Archive

1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Any .tgz or tar.gz Archive, then click Begin to display the first
screen.

3. Click Browse to locate and select the archive file you wish to install.
4. Once the file is defined, click to select either This Controller Only or All
Controllers.

Selecting This Controller Only installs software only to

the currently-selected tool. Selecting All Controllers
installs software to all tool controllers listed in the current
ownership.xml file.

5. Click Next to continue installation and restart the controller.

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Library Component
Library components are base controller software modules, upon which tool-specific software
modules are built.
Library component software updates can be installed on one or all controllers.
1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Library Component, then click Begin to display the first
screen.

3. Click Browse to locate and select the library component update file you wish to
install from your computer’s hard drive or an accessible network server.
4. Click to select either This Controller Only or All Controllers.

Selecting “This Controller Only” installs software only

to the currently-selected tool. Selecting “All
Controllers” installs software to all tool controllers
listed in the current ownership.xml file.

Use proper lock and “tag out” procedures before

implementing.

5. Click Next to continue installation and restart the controller.

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Install Operating System Scripts

Operating scripts (sometimes referred to as the “base layout”) located on the tool controller run the
startup program and help with basic utilities (such as archiving tool personality files and restarting
the controller). The operating scripts occasionally require updates during other software updates.
Updates to all scripts are included in a single archive file.
1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Operating System Scripts, then click Begin to display the
first screen.

The current script file version displays near the top of the screen.
3. Click Browse to locate and select a different file located on your computer’s hard
drive or an accessible network server.
4. Click to select either This Controller Only or All Controllers.

Selecting “This Controller Only” installs software only

to the currently-selected tool. Selecting “All
Controllers” installs software to all tool controllers
listed in the current ownership.xml file.

Use proper lock and “tag out” procedures before

implementing.

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5. Click Next to continue installation and restart the controller.

Install Applicom® Configuration

The tool controller gathers data a number of ways, one of which is over a Profibus network
connection using the controller’s Applicom card. This card must be configured prior to use.

!
A trained NOV software specialist should conduct or
supervise any installation or update of the Applicom
configuration file.

1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Applicom Configuration, then click Begin to display the first
screen.

3. Click Browse to locate and select an Applicom configuration file from your
computer’s hard drive or an accessible network server.
4. Click Next to continue installation and restart the controller.

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Install Documentation Archive

Online manuals for tool controller are stored in their own archive, separate from the www installer
archive. Documentation archives should be the same on every controller.
1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Documentation Archive, then click Begin to display the first
screen.

3. Click Browse to locate and select a documentation archive file.

4. Click to select either This Controller Only or All Controllers.

Selecting This Controller Only installs software only to

the currently-selected tool. Selecting All Controllers
installs software to all tool controllers listed in the current
ownership.xml file.

5. Click Next to continue installation.

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Transfer Files

Several functions within the Software Management

module require an administrator password. Only trained,
qualified personnel should install or update tool controller
software.

At the main service page, click the Transfer Files link to display the currently-selected controller’s
File Transfer page.

A modify file link displays to the right of all files that can be
modified. See section titled "Modifying a File" on page 5-
20.

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Uploading Files to the Tool Controller

1. Click the Browse button to locate and select a file from your computer’s hard drive.
The file displays in the previously blank space to the right of the Upload File button.
2. Click Upload File to begin the process.
3. The uploaded filename displays at the bottom of the main File Transfer page’s file
list.

Tool Controller Files

Click the Show Parent Directory link to display the next-highest, or parent directory, of the
currently-selected directory.

Click the Show Parent Directory link again to expand the directory (partial screen shown below).

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Modifying a File
1. If necessary, click to select a parent directory folder to display its file contents.

A modify file link displays to the right of all files that can be
modified.

2. Click Modify File. to display the File Transfer page.

3. Click to select either Delete, Rename, Make Backup, or Cancel Modifications:

Q Select Delete to delete the file.
Q Select Rename to rename the file, then type the new name into the space
provided.
Q Select Make Backup to create a backup copy of the file. The file displays
beneath the original, containing a bak extension as shown here.

Q Click Cancel Modifications to exit the screen without making any changes to
the file.

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Downloading a File
Follow these procedures to copy files from the tool controller to your computer’s local hard drive.
1. If necessary, click to select a directory folder to display its file contents.

2. Click to select a file.

3. At the File Download pop-up window, click Save.

4. Follow screen prompts to complete the download process and save the file to your
computer’s hard drive.

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Quick Links
A group of links to commonly-used files display near the bottom of the main File Transfer page.
See section titled "Downloading a File” above.

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Debug Monitor

Overview
The Debug Monitor module is an advanced diagnostic and monitoring feature of the Amphion tool
controller interface. In addition to diagnosing problems and monitoring tool performance in real
time, you can change stored tool information, record, and graph tool performance data. It provides
a way to display every possible parameter stored on the controller.

Information in this section is intended for use by

trained, qualified personnel only. Debug Monitor
allows you to change values for items stored in the
controller. Use extreme caution when changing these
values. Although some protections are built in, some
changes may bypass safety interlocks, allowing free
movement of the tool, which can result in collisions,
serious damage to equipment, or serious or fatal
injury to personnel.

An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.

Click OK to continue.

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Standard Debug Item Descriptions

In addition to tool-specific items, the following basic debug items appear in the Chooser screen for
most tool controllers:
R controller.name: Displays the assigned name of the controller, normally a rig-
specific controller and tool name.
R controller.recording: Displays a Boolean value, indicating whether the controller is
recording data. Twenty different parameters can be recorded at once, lasting
approximately 100 seconds each. Only one user can record data from the same
controller at any given time.
R c2cClients: Displays controller-to-controller status information for input devices.
R Profibus Card1, Profibus Card2: Displays status and information on the first and
second Profibus DP networks (where applicable).
R controller.lifeCounter: Displays controller activity by counting from zero to the
maximum 16-bit integer (65,535). If this counter does not change, the tool controller
program is not running.
R controller.savePermit: Displays whether the operator can save objects and arrays
(true or false).
R controller.stats.avgCycleTime: Displays the average cycle time based on the last
20 cycles.

A cycle includes calculation and sleep time. Calculation

time includes time used to read input, perform calculations,
and write output.

R controller.stats.CalcTime: Displays calculation time.

R controller.stats.lastCycleTime: Displays the last cycle time.
R controller.stats.maxCalcTime: Displays the longest amount of time taken to
perform a calculation since the program has been running.

The first calculation normally requires more time than

subsequent cycles.

R controller.stats.maxCycleTime: Displays the longest amount of time taken to

complete a cycle since the program has been running (see note above).

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Debug Monitor 6

R controller.stats.minCycleTime: Displays the shortest amount of time taken to

complete a cycle since the program has been running.

controller.stats.maxCycleTime and .minCycleTime can

be set to zero to determine the maximum and minimum
calculation and cycle times for a given period of time.

R controller.stats.refreshInputTime: Displays the time taken to read input from all

devices on the tool.
R controller.stats.refreshOutputTime: Displays the time taken to write output to
devices on the tool.

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Selecting Items to Monitor

See section titled "Standard Debug Item Descriptions”

above for general descriptions of common debug items.

1. Click the Debug Monitor link (located under Diagnostics) to display the top level
directory Chooser screen for the currently-selected tool controller.

2. Click the plus sign to expand a top level directory (see below).

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Debug Monitor 6

Expanded top level

directory “controller”

3. Locate the items you wish to monitor, then click to select. Click again to deselect if
necessary.

4. Click OK to display the next Debug Monitor screen.

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Q Click Select Monitors to display the Chooser screen again if you wish to add
items.
Q To remove items from the list, click to select, then click Remove.

Debug Monitor values are updated approximately 20

times per second.

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Debug Monitor 6

Creating a Link to Monitored Items

A URL can be generated by WebObject name or WebObject index.
A WebObject index refers to the place in the tool controller where the object occurs. The indices of
WebObjects can change if the tool controller’s configuration changes. Therefore, a URL generated
by index may not display the same WebObjects on a similar, but differently-configured tool
controller.
A URL generated by WebObject name is more accurate, and is therefore recommended by NOV.
1. Select the items you wish to monitor, as described in section titled "Selecting Items
to Monitor" on page 6-4.
2. Click Generate URL (at the Debug Monitor screen shown on page 6-6) to create a
link to all items displayed.

3. Click Names, then click Favorites --> Add to Favorites. Assign a name and
location for the URL in your browser’s Favorites folder.
By default, the link appears in Microsoft® Internet Explorer’s browser’s Favorites
folder as Debug Monitor. NOV recommends that you assign a more specific name
to reflect this particular set of parameters. In general, browsers have a limit of 256
characters for the URL name. If you have numerous items to monitor, the browser
may truncate the URL string, making it impossible to locate the correct link. The
character limit depends on the names themselves and the number of items you
choose.
4. Click the appropriate URL (located in your Favorites folder) to launch the Debug
Monitor using the selected/linked items.

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Graphing Data for Individual Items

Live graphing does not record every controller cycle; it only

updates the graph at the screen refresh rate. Recorded
data includes values for every controller cycle. See section
titled "Recording and Graphing Data" on page 6-9.

1. Select the items you wish to graph (as described in section titled "Selecting Items to
Monitor" on page 6-4), then click OK.
2. Click an individual item’s graph button to display a small graph pop-up window.

Graph button

The graph refreshes the data automatically.

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Recording and Graphing Data

You can record data for up to 20 items, over a maximum time period of 100 seconds. This feature
is helpful in diagnosing intermittent problems.

Live graphing does not record every controller cycle; it only

updates the graph at the screen refresh rate. Recorded
data includes values for every controller cycle.

1. Click the Record toggle button for up to 20 items.

Click the Record toggle button again to deselect the item for recording.

Items highlighted in red will be recorded. Items highlighted

in black will not be recorded.

Record button

Start Recording button

2. Click Start Recording.

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3. Allow recording to continue until it stops automatically, or click Stop Recording to

display a graph of the recorded data (see below).

Recording stops automatically after approximately 100

seconds, however you can stop recording at any time
(when the tool reaches a certain position, for example) by
pressing the Stop Recording button.

See section titled "The Graph Viewer” below.

!
Returning to the tool controller main Web page clears
unsaved recordings. See section titled "Saving Recorded
Data" on page 6-12.

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The Graph Viewer

Display options discussed in this section apply to graphs

generated from recorded data. See section titled
"Recording and Graphing Data" on page 6-9 for
information about selecting and recording data.

See section titled "Recording and Graphing Data" on page 6-9.

The main graph window displays graph plots. Each plot floats independently on its own axis, and
each is drawn in a separate color.
The illustration shown above displays all graphs full height. See section titled "Graph Display
Options" on page 6-13 for more information.

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Saving Recorded Data

You can save recorded data in CSV format (comma-separated value, also called comma-
delimited), which can be opened and manipulated by other software, such as Microsoft® Excel.
At the Graph Viewer window, click File --> Save CSV File.

Assign a name and location for the recorded data, then click Save to confirm.
Click File --> Open CSV File, then click to select the appropriate file to display saved data in the
Graph Viewer window.

Graph Labels
Press and hold down the <Ctrl> button on your keyboard, then click anywhere inside the graph to
display an Add Graph Label pop-up option.
Click Add Graph Label to display the Add Graph Label pop-up window.

R Use the space provided next to Graph Label to type custom text for the label.
R Click Insert Value to insert the parameter’s value at that particular point on the
graph.
R Click Insert Time to insert a time stamp at that particular point on the graph.
To edit, remove, or move a graph label, press and hold the <Ctrl> button on your keyboard, and
click the label to display the pop-up menu.

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Graph Display Options

Click Graph located in the menu bar to display the drop-down menu items.

Show All Graphs on Same Scale

Click Show All Graphs on Same Scale to display all WebObjects on the same scale.

Show All Graphs Stacked

Click Show All Graphs Stacked to display each WebObject separately, but stacked (as shown
here).

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Show All Graphs Full Height

Click Show All Graphs Full Height to display each WebObject at its maximum height, filling the
screen vertically (as shown here).

Show All Graphs

Click Show All Graphs to display the graphs for all WebObjects recorded. See section titled "Plot
Information Panel" on page 6-15.

Plot One Object Against Another

Click Plot One Graph Against Another to display the selection pop-up window. Click the down-
arrow buttons to display and select the horizontal and vertical axis objects.

Click Animate to animate the WebObjects’ recordings from the beginning to the end.
Click Close to close the pop-up window.

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Object Grouping
Click Graph Grouping to display the Graph Grouping pop-up window.

Each WebObject displays on the top left side of the Graph Grouping pop-up window.
Click to assign a group to each object, then click to select (check) or deselect (uncheck) group
movement, resizing, and visibility options for each group.
Click OK to close the pop-up window.

Plot Information Panel

The left side of the window contains one plot information panel for each graph plot (shown here).
The panel is labeled with the name of the WebObject plotted and graphed, as well as other
controls that can be used to manipulate the graph’s appearance.

Thumbnail

WebObject

Plot Information Panel

Move, Size, Display (On/Off), and Line Width

Click the on/off button to toggle the display on or off.
The other arrow-up and -down buttons move, size, or change the line width (as labeled) by one
pixel each time it is clicked.
Hold down one meta key <Shift>, <Alt>, or <Ctrl> to move, size, or change the line width by ten
pixels each time the arrow-up or -down key is clicked.
Hold down two meta keys while to move, size, or change the line width by 50 pixels each time the
arrow-up or -down key is clicked.
Hold down all three meta keys to move, size, or change the line width by 100 pixels each time the
arrow-up or -down key is clicked.

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Individual Graph Display Options

Click the color “thumbnail” to display the Change Graph Options pop-up window.

R Click Set Color to display the color selection pop-up window and define the
WebObject’s graph color.
R Click Show Value Label to display each point’s actual value.
R Click Show Time Label to display each point’s time stamp.
R Click Isolate Graph to display only that WebObject on the graph (making all other
graphed objects invisible). See section titled "Show All Graphs" on page 6-14.
R Click Fill Screen to magnify that object’s graph to its maximum, filling the screen
vertically.
R Click any of the Point Decoration radio buttons to change the way each data point
is displayed; normal (none), vertical line, plus signs, or dots.
Click OK to close the Change Graph Options pop-up window.

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Debug Monitor 6

Mousing Inside the Graph Area

When moving the mouse over the main graph area, a grey line appears, and moves along with the
tip of the mouse pointer. A digital time displays in the top left portion of the Graph Viewer window,
and changes accordingly with mouse movement. Each WebObject’s Plot Information Panel also
displays a value in its lower left corner, which represents its value where the grey line intersects
with the graph plot.

Plot Information Panel

Graph time Mouse position
and grey line

Difference in value between the

top and the bottom of grey rectangle
Width of rectangle in terms of space for individual plot
Value of the in graph time
graph where grey
line intersects
the graph plot

Clicking and dragging inside the main graph area creates a grey rectangle. A second and third
reading displays inside each WebObject’s Plot Information Panel; the second represents the
width of the rectangle in graph time; the third represents the difference in value between the top
and the bottom of the rectangle in terms of space for individual plot.
Press <Ctrl> on your keyboard while clicking and dragging the mouse inside the graph area to
display the pop-up menu shown here.

Click Zoom Into Rectangle to magnify the area, or click Show Data Inside Rectangle to display
the Data Sheet View pop-up window (see below).

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This table displays time, data points, and one or more plots in other columns.
Click OK to close the Data Sheet View pop-up window.

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Debug Monitor 6

Changing and Saving Values

Information in this section is intended for use by

trained, qualified personnel only. Debug Monitor
allows the user to change values for items stored in
the controller. Although some protections are built in,
changes may bypass safety interlocks, allowing free
movement of the tool. This can result in collisions and
serious damage to equipment, or serious/fatal injury
to personnel. Use extreme caution.

1. Click the Edit button (items do not need to be highlighted).

Edit button

2. Type a new value into the space provided, then press <Enter> to save the value, or
press <Esc> to cancel changes.
3. If necessary, type the administrator’s password into the space provided, then click
OK to continue.
An alert message “Response is read only” displays if the user attempts to change
a restricted item.

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A persistent value remains stored in the tool controller after power to the tool and the controller are
turned off. The tool controller program uses those stored values as the initial item value upon
startup.
4. Click Save Objects to save all persistent values to the CompactFlash.
5. Type the administrator’s password into the space provided, then click OK.
A confirmation message displays.

6. Click anywhere on the screen to close the confirmation message.

Persistent values cannot be saved to certain tools while

they are on.

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I/O Diagnostics

Overview
The I/O Diagnostic module is intended to compliment the Debug Monitor, and separates I/O points
by type (see section titled "I/O Types" on page 7-3). While it provides similar functions, its
emphasis is directed more on providing a tool to manipulate I/O systems that reside within the tool
controller. It also attempts to present each I/O point as a single unit, whereas the Debug Monitor
presents individual WebObjects that are part of an I/O point.

For information about Profibus addressing, see the

appendix of this manual.

An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.

Type the password into the space provided, then Click OK to continue.

Main Page
Click the I/O Diagnostics link (located under Diagnostics) to display the current tool controller’s
default I/O Diagnostics page.

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This page displays the top level directory of all I/O points on the current tool controller. Click the
markers located to the left of the directory to expand and display its contents.

Continue clicking the markers as necessary to expand each WebObject. Use the tabs located
along the top of the page to filter displayed I/O types (general descriptions below).

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I/O Types
Tabs located across the top of the I/O Diagnostics page provide a way to display all I/O types at
once, or only those of a certain type. The tabs are created dynamically, so there may not be a tab
for every possible I/O type. In addition, different tabs may appear on different controllers. Within
each tab, I/O points are sorted alphabetically by WebObject name.
Click the All I/O Points tab to display all I/O types. For information about Profibus addressing, see
the appendix of this manual.

Profibus DP1 or DP2

Click the Profibus Card DP1 or Profibus Card DP2 tab to display Profibus DP1 or DP2
I/Os.
R Transmission: Profibus
R I/O Type: DP1 or DP2
R I/O Identifier: [Profibus node number][I/O type code][Byte number][.{Bit number}]/
{_String length]}

I/O Type DP1 refers to the first Applicom® card on the first Profibus DP network (typically used for
communication between the tool controller and hydraulic or pneumatic actuators that move
mechanical parts of the tool). DP2 refers to the optional second Applicom card on the second
Profibus DP network.

The I/O Identifier refers to a specific byte or bit at a given node. Only the digital inputs and outputs
need to specify the bit number. The range of byte numbers is 0 to 225; the range of bit numbers is
0 to 8.
I/O identifier examples (see section titled "I/O Identifiers" on page 7-7):
R 12DQ6.2: Refers to a digital output (DQ) point writing to bit 2 of byte 6 on Profibus
node 12.
R 8IR16: Refers to a (floating point) real input (IR) value that would be read from bytes
16 through 19 on Modbus node 8.
R 21SI4_30: Refers to a string input (SI) value that would be read from bytes 4
through 33 on Modbus node 21.

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NET
Click the NET tab to display all Net I/O types.
R Transmission: Ethernet
R I/O Type: NET
R I/O Identifier: If the identifier begins with the letter N, it is non-streamed (normal); if
it begins with any other character, it is streamed, and will reset automatically to its
previous value.
Displays information regarding commands that originated from a touchscreen or workstation
control panel (console).

Controller-to-Controller (C2C)
Click the Controller-to-Controller tab to display all C2C I/Os.
R Transmission: Ethernet
R I/O Type: C2C
R I/O Identifier: [remote controller name]:[remote controller WebObject name]
The purpose of this type is to receive input from the other controllers, as opposed to sending
commands to them. Therefore, only input classes are assigned to this I/O type.

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!
A C2C request contains the remote controller name. When
a remote controller receives a C2C data request, it
compares its own service name to the name contained in
the request. If the service name does not match the
controller named in the request, then the controller will not
respond. Therefore, It is critical that all C2C configurations
match one another.

Modbus
Click the Modbus tab to display all Modbus I/Os.
Modbus is a protocol suite designed for industrial automation. Like Profibus, Modbus has nodes,
however there are no cards. Profibus is byte-oriented, whereas Modbus is word-oriented.
R Transmission: Ethernet
R I/O Type: MOD
R I/O Identifier: [Modbus node string][I/O Type code][Word Number]{.[Bit
Number]}{_[String Length]}
Displays information regarding commands that originated from tools and other Ethernet devices
connected to the network.

The I/O Identifier refers to a specific word or bit at a given node. Only the digital inputs and outputs
need to specify the bit number. The range of word numbers is 0 to 125; the range of bit numbers
(when given) is 0 to 15.
I/O identifier examples (see section titled "I/O Identifiers" on page 7-7):
R 12DQ6.2: Refers to a digital output (DQ) point writing to bit 2 of byte 6 on Profibus
node 12.
R 8IR16: Refers to a (floating point) real input (IR) value that would be read from bytes
16 through 19 on Profibus node 8.
R 21SI4_30: Refers to a string input (SI) value that would be read from bytes 4
through 33 on Profibus node 21.

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No Type
Displays information regarding I/O points that have not been configured.

Step7
R Transmission: Ethernet
R I/O Type: S7
R I/O Identifier: [Step7 node string][I/O type code][Byte number].[Bit number]
Displays information from programmable logic controllers (PLCs). This Ethernet communication
protocol is used on older systems (tab not shown here).

Cyberbase
Click the Cyberbase tab to display all Cyberbase I/Os.
R Transmission: Ethernet
R I/O Type: CY
R I/O Identifier: [Cyberbase Node String][I/O Type Code][Byte Number]{.[Bit
Number]}{_[String Length]}

Displays communication information between various NOV® products; Ethernet communication

protocol (tab not shown here).
A Cyberbase node represents a specific device on the Ethernet network that has its own IP
address. Cyberbase node names can have alphabetic characters.

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I/O Properties
Right-click the I/O, then click Properties to display the I/O properties window.

I/O Identifier
I/O Type

The properties pop-up window contains information about the selected I/O. Each I/O contains an I/
O type (see section titled "I/O Types" on page 7-3) and an I/O identifier. Once the tool controller
starts up, the I/O type and identifiers are fixed, and cannot be changed unless the controller is
reconfigured and restarted.
See section titled "I/O Types" on page 7-3.

I/O Identifiers
I/O Identifiers are unique names for the I/O item. The identifier may begin with a node name (or
number), followed by a two-character class abbreviation. There are 14 types of
I/O device classes (7 input, and 7 output):
R DI: Digital Input (1 bit) items return a true or false result based on a condition
(Boolean values). For example, a proximity sensor detects metal and the digital
input item displays a “True” value.
R DQ: Digital Output (1 bit) items display a zero or 1, off or on, false or true value
representing a command sent to the tool.
R AI: Analog Input (2 byte, integer) items convert word input data and display a more
meaningful unit. For example, a pressure sensor may report values from 455 to
15,000, however 455 represents zero pressure. This item would convert and report
“0” (instead of “455”).
R AQ: Analog Output (2 byte, integer) items convert word output data to display a
more meaningful unit. For example, when an operator sends a command using
inches through a touchscreen, the analog output device converts the inches to a
value that the tool recognizes.

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R IR: Real Input items return a “real,” or “float” value (a 32-bit floating point number as
opposed to an integer).
R QR: Real Output items display a “real” value (a 32-bit floating point number), as
opposed to an integer representing a command sent to another device.
R IW: Analog Word Input (2 bytes, integer) items return an integer that may indicate
pressure or a tool position. This may be a 16- or 32-bit integer, depending on the
device or tool.
R QW: Analog Word Output (2 bytes, integer) items send commands to tools. This
may be a 16- or 32-bit integer, depending on the device or tool.
R ID: Analog Double Word Input (4 bytes, integer) items return an integer that may
indicate pressure or a tool position. This may be a 32-bit integer, depending on the
device or tool.
R QD: Analog Double Word Output (4 bytes, integer) items send commands to
tools. This may be a 32-bit integer, depending on the device or tool.
R SI: String Input items return text, such as status messages.
R SO: String Output items send text, such as status messages.

Setting or Forcing Values

Sometimes it’s possible to set the value directly (using the Set Value option described below). This
is often the case with inputs of type NET (see section titled "I/O Types" on page 7-3). Where this is
not possible, you can force the value for any I/O item stored by the tool controller. For example, if
the hydraulic sensor reports a “no power” status (indicating that a tool may have failed), you can
change the hydraulic pressure power’s on/off value to allow tool operation to continue.
Forcing an output value can also be used to identify whether the tool controller program interlock
or the hardware is causing a component failure. For example, if the jaws of the roughneck will not
close, and you are unable to force them to close using the Force Value option described below, a
wiring or hardware problem is likely.
Alternatively, if you suspect a faulty sensor, change the condition (such as tool pressure), then
verify that the value shown on the I/O Properties pop-up window reflects the change. If it displays
the correct value, the sensor is functioning properly.

Use extreme caution when forcing a value. Forcing a

value bypasses safety interlocks, allowing free
movement of the tool. This can result in collisions and
serious damage to equipment, or serious/fatal injury
to personnel. Obtain permission from the rig manager
before using this feature.

1. Locate and right-click an I/O, then click Properties (as described above) to display
the I/O Properties pop-up window (shown below).

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Q Force Enabled displays “T” (True) if the current value was forced.
Q Forced Value: Displays the forced value.
Q Value: The current status or value as reported from the I/O device or tool.
2. Click Set Value or Force Value.
3. If necessary, type the administrator password into the space provided, then click OK
to display the Set Value or Force Value pop-up window.

4. Type the desired value into the space provided, then click OK.
5. Click OK again to return to the I/O Diagnostic page.

!
Click Un-Force Value to reset the device to its actual
value. Forced values remain forced until you unforce them
or restart the tool controller. Do not leave values in a forced
state.

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Displaying Input/Output Detail

The Inputs & Outputs detail window lists all input and output points of that type (or all types, if the
All I/O Points tab is selected) used by the current controller, in alphabetical order. Electrical
drawings contain I/O identifiers, but normally do not provide the WebObject name that the
controller uses. This screen provides a way for a technician to locate a WebObject name by its I/O
identifier.
Right-click the I/O, then click Show Inputs & Outputs to display the Inputs & Outputs detail
window.

Click OK to return to the I/O Diagnostics page.

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Scheduler Diagnostics

Overview
Controllers run through a cycle once every twenty milliseconds (or 50 times per second). A cycle
includes all calculations, communications, inputs and outputs. The controller keeps track of its
communication schedule by organizing its obligations in its communications calendar.
The purpose of the Scheduler Diagnostic module is to provide information about the controllers’
communications calendars. If, for example a device is requesting information from a controller, but
the controller does not appear to be processing the requests often enough, the Scheduler
Diagnostic module provides a way to view the controller’s communication calendar, and also
provides the option to modify requests.

Selecting Tool Controllers

Click the Scheduler Diagnostics link (located under Diagnostics) to display the Select
Controllers pop-up window.

By default, all tools are selected (checked) except V-DAQ.

Scheduler Diagnostic will attempt to contact all selected

controllers. Attempting to contact controllers that are offline
can take several minutes.

Click to select or deselect (uncheck) controllers, then click OK.

The Scheduler Diagnostic module first determines the controller name from the Controller-to-
Controller system (Chapter 9, titled "Controller-to-Controller (C2C) Status”), then gathers
configuration data. After a few moments, the main Scheduler Diagnostics page (shown below)
appears.

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Main Page
The main Scheduler Diagnostic page contains an information panel for each controller selected
(see section titled "Selecting Tool Controllers” above). Each panel contains a list of devices with
which the controller communicates.

Tool controller
name and
IP address

Device name

Expected
and actual
communication
frequency
Change
frequency

Scroll bar

The Expected and Actual communication frequency displays for each device. A pink background
appears in cases where the two frequencies differ by more than five percent.
Use the scroll bar to move up or down through the panels.

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Changing Communication Frequency

Do not operate machinery when changing

communication frequency. Doing so causes the tool
controller to restart. Failure to observe and follow
proper procedures could result in serious or fatal
injury to personnel, significant property loss, or
significant equipment damage.

Click the appropriate controller’s Change button. If necessary, type the administrator’s password
into the space provided, then click OK to continue and display the Change pop-up window.

Type the desired change into the space provided, then click Make the Change.

Click Yes at the confirmation window to store the change and restart the tool controller.

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Show Distribution Map

Click the appropriate controller’s Show Distribution Map to display its communications calendar
in table format.

Each cell contains a device name that the controller communicates with during each controller
cycle. Cells are color-coded by device (all instances of a specific Modbus device may be red, for
example). If no device is scheduled in a cell, it is labeled “available.”

The map can be saved in Microsoft® Excel-compatible .csv format. Click Save to File to assign a
name and location for the data.
Click OK to close the map.

Show C2C Inconsistencies

Click Show C2C Inconsistencies to display a text box with information about all instances of
inconsistent C2C communications.

If no inconsistencies exist, the button is disabled.

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Controller-to-Controller (C2C) Status

Overview
The C2C module provides information about the communication subsystems on the tool
controllers. It reports the status of each C2C node that the currently-selected tool controller is
communicating with, and displays the WebObjects that each C2C node is associated with.
The C2C system communicates over the Ethernet network.

Main Page
Click the Controller-to-Controller Status link (located under Diagnostics) to display the
currently-selected tool’s Controller-to-Controller Status page.

The controller graphic boxes display green to indicate normal communication, or red to indicate a
communication error. The controller name and status number display in the top left corner of the
controller graphic.

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Status Details
Right-click a controller box to display more details.

In addition to the name of the controller and a status message, the detail pop-up window also lists
all WebObjects on that controller whose values depend on input from those controllers. It also
displays the value of each WebObjects. The values are live, and change as the values from the
remote controller change.

Code Message Comment

The other controller is functioning

0 OK
normally.

Client could not connect to its

5648 The other controller may not be running.
server.

The other controller was connected and

Client believes that its server has
5664 running normally, but it has stopped
stopped working.
running.

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Screen Communication Logs

Screen Communication Log troubleshooting screens in

this section are intended for use by trained NOV
technicians.

At the Controller-to-Controller Status page, press and hold <Shift+Ctrl+Alt>, then click a
controller box to display the Screen Communication Logs window.

Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.

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Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.

Click anywhere inside the Controller box.

Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.

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Click any message to display more detail.

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Ownership
Click Ownership to display tool Ownership screen.

This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.

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HTTP Requests
Click HTTP Requests to display the HTTP Request window.

This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.

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Write Monitor
Click Write Monitor to display the Write Monitor screen.

This window contains only requests that were used to write commands or data to the tool
controllers.

Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.

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Cyberbase Status

Overview
The Cyberbase Status module provides information about the communication subsystems on the
tool controllers. It reports the status of each cyberbase node that the currently-selected tool
controller is communicating with, and displays all WebObjects that each node is associated with.

Cyberbase node information is availabe only for rigs

equipped with a cyberbase control system.

Main Page
Click the Cyberbase Status link (located under Diagnostics) to display the current tool
controller’s default Cyberbase Status page.

The node graphics display green to indicate normal communication, or red to indicate a
communication error.
The node name and status displays in the top left corner of the node graphic.

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Status Details
Click any node to display its Node Status pop-up window.

The Node Status window lists all WebObjects on the controller that the communications node is
associated with. It also displays the value of each WebObject. The values are live, and change as
the values from the remote controller change.
Click Next to display a continuation of the list; click Previous to return to the first window.

Process Image
Click anywhere inside the Node Status window to display the Process Image pop-up window.

A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node.
These are divided into smaller sections. A single WebObject might write to or read from only a
single bit in the image, or it may write to, or read, a long string of bits.

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The Process Image pop-up window displays either all of the output or all of the input process
image for that communications subsystem mode.
Click Switch to (Output/Input) Image to toggle between the output and input images.

Click anywhere outside of the Process Image window to close it and return to the main
Cyberbase Status page.
Use the blue left- or right-arrow buttons to scroll through the process images.

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Screen Communication Logs

Screen Communication Log troubleshooting screens in

this section are intended for use by trained NOV
technicians.

At the Cyberbase Status page, press and hold <Shift +Ctrl+Alt>, then click a controller box to
display the Screen Communication Logs window.

Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.

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Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.

Click anywhere inside the Controller box.

Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.

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Click any message to display more detail.

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Ownership
Click Ownership to display tool Ownership screen.

This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.

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HTTP Requests
Click HTTP Requests to display the HTTP Request window.

This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.

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Write Monitor
Click Write Monitor to display the Write Monitor screen.

This window contains only requests that were used to write commands or data to the tool
controllers.

Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.

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Modbus Status

Overview
The Modbus Status module provides information about the communication subsystems on the
tool controllers. It reports the status of each modbus node that the currently-selected tool controller
is communicating with, and displays all WebObjects that each node is associated with.

Main Page
Press the Modbus Status link (located under Diagnostics) to display the Modbus Status page.

The node graphics display green to indicate normal communication, or red to indicate a
communication error.
The node name and status displays in the top left corner of the node graphic.

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Status Details
Click any node to display its Node Status pop-up window.

The Node Status window lists all WebObjects on the controller that the communications node is
associated with. It also displays the value of each WebObject. The values are live, and change as
the values from the remote controller change.

Process Image
Click anywhere inside the Node Status window to display the Process Image pop-up window.

A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node.
These are divided into smaller sections. A single WebObject might write to or read from only a
single bit in the image, or it may write to, or read, a long string of bits.
The Process Image pop-up window displays either all of the output or all of the input process
image for that communications subsystem mode.

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Click Switch to (Output/Input) Image to toggle between the output and input images.

Use the blue left- or right-arrow buttons to scroll through the process images.
Click anywhere outside of the Process Image window to close it and return to the main Modbus
Status page.

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Screen Communication Logs

Screen Communication Log troubleshooting screens in

this section are intended for use by trained NOV
technicians.

At the Modbus Status page, press and hold <Shift+Ctrl+Alt>, then click a controller box to
display the Screen Communication Logs window.

Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.

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Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.

Click anywhere inside the Controller box.

Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.

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Click any message to display more detail.

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Ownership
Click Ownership to display tool Ownership screen.

This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.

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HTTP Requests
Click HTTP Requests to display the HTTP Request window.

This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.

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Write Monitor
Click Write Monitor to display the Write Monitor screen.

This window contains only requests that were used to write commands or data to the tool
controllers.

Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.

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Profibus Network Status

Overview
The Profibus Network Status module provides status information about the nodes
communicating on the Profibus network. It reports the status of each Profibus node that the
currently-selected tool controller is communicating with, and displays all WebObjects that each
node is associated with.
For information about Profibus addressing, see the appendix of this manual.

Main Page
Click the Profibus Network Status link (located under Diagnostics) to display the Probifbus
Network Status page.

R Green indicates the node is communicating normally through the Profibus network.
R Red indicates the node is not communicating through the network.
R Yellow indicates the node is reporting diagnostic information; the controller has not
lost communication with the node, but the node may have a problem.

The absolute encoder buttons normally display yellow at

startup, then turn green after approximately one minute.
Yellow is normal for emergency-stop (e-stop) conditions.

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Status Details
Click any node to display its Node Status pop-up window.

Node number
Status code

Profibus Status Codes

Code Message

0 Node is functioning normally

33 Node is not communicating with the network

36 Node is not configured

45 Dialog software is not memory-resident

47 Invalid board number

93 Driver is not accessible

255 IO_RefreshInput was not executed beforehand

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Process Image
Click anywhere inside the Node Status window to display the Process Image pop-up window.

A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node.
These are divided into smaller sections. A single WebObject might write to or read from only a
single bit in the image, or it may write to, or read, a long string of bits.
The Process Image pop-up window displays either all of the output or all of the input process
image for that communications subsystem mode.
Click Switch to (Output/Input) Image to toggle between the output and input images.

Use the blue left- or right-arrow buttons to scroll through the process images.
Click anywhere outside of the Process Image window to close it and return to the main Profibus
Network Status page.

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Screen Communication Logs

Screen Communication Log troubleshooting screens in

this section are intended for use by trained NOV
technicians.

At the Profibus Network Status page, press and hold <Shift+Ctrl+Alt>, then click a controller
box to display the Screen Communication Logs window.

Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.

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Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.

Click anywhere inside the Controller box.

Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.

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Click any message to display more detail.

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Ownership
Click Ownership to display tool Ownership screen.

This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.

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HTTP Requests
Click HTTP Requests to display the HTTP Request window.

This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.

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Write Monitor
Click Write Monitor to display the Write Monitor screen.

This window contains only requests that were used to write commands or data to the tool
controllers.

Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.

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Step 7 Status

Overview
The Step 7 Status module provides information about the communication subsystems on the tool
controllers. It reports the status of each step 7 node that the currently-selected tool controller is
communicating with, and displays all WebObjects that each node is associated with.

This page displays information from programmable logic controllers (PLCs).

Step 7 node information is available only for rigs with PLCs

that are communication using Step 7 protocol as part of
the control system.

Main Page
Click the Step 7 Status link (located under Diagnostics) to display the Step 7 Status page.

The node graphics display green to indicate normal communication, or red to indicate a
communication error.
The node name and status displays in the top left corner of the node graphic.

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Status Details
Click any node to display its Node Status pop-up window.

The Node Status window lists all WebObjects on the controller that the communications node is
associated with. It also displays the value of each WebObject. The values are live, and change as
the values from the remote controller change.

Process Image
Click anywhere inside the Node Status window to display the Process Image pop-up window.

A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node.

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These are divided into smaller sections. A single WebObject might write to or read from only a
single bit in the image, or it may write to, or read, a long string of bits.
The Process Image pop-up window displays either all of the output or all of the input process
image for that communications subsystem mode.
Click Switch to (Output or Input) Image to toggle between the output and input images.

Use the blue left- or right-arrow buttons to scroll through the process images.
Click anywhere outside of the Process Image window to close it and return to the main Step 7
Status page.

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Screen Communication Logs

Screen Communication Log troubleshooting screens in

this section are intended for use by trained NOV
technicians.

At the Step 7 Status page, press and hold <Shift+Ctrl+Alt>, then click a controller box to display
the Screen Communication Logs window.

Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.

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Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.

Click anywhere inside the Controller box.

Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.

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Click any message to display more detail.

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Ownership
Click Ownership to display tool Ownership screen.

This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.

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HTTP Requests
Click HTTP Requests to display the HTTP Request window.

This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.

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Write Monitor
Click Write Monitor to display the Write Monitor screen.

This window contains only requests that were used to write commands or data to the tool
controllers.

Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.

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State Diagrams

Overview
State diagrams document step-by-step programming logic behind tool functions, states, or
movements. The diagrams found here are the documents used to create the tool controller
program, and can be used to diagnose problems.

Not all tools have diagrams. If the link does not appear on
the service page, see Chapter 18, titled "Service Pages
Configuration,” section titled "Show or Hide the State
Diagram Viewer Link" on page 18-2.”

Main Page
Click the State Diagrams link (located under Diagnostics) to display the State Diagram Viewer
page.

The first screen displays the upper-left corner of the diagram (diagrams normally print on 11" x 17"
paper, and are too large to display on a standard computer screen).
1. Press and hold the left mouse button, then move to view other sections of the
diagram.

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2. Click Navigator to view a list of state diagrams available for the current tool.

3. Click to select a diagram.

State Diagram Language Protocol
State Diagram Viewer uses the Unified Modeling Language (UML) standard for documenting
program logic. Statements and various if, else if, and else commands are used to construct logical
algorithms required to control a specific tool. A standard statement interrogates the state of a
switch (a stated variable), then executes the appropriate command line (statement), depending on
the state of the switch.
See section titled "Unified Modeling Language Table” below.

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Unified Modeling Language Table

Symbol Name Description

Initial State The diagram starting point.

Represents completion of an activity. Most

Final State diagrams don’t have completions because they
are cyclic.

Represents the state of an object. A state is the

condition of an object, or an interaction, during
which it satisfies some condition, performs an
action, or waits for an event. The object is
named in the upper-eft corner of the diagram.

The top of the symbol displays the name of the

state. The actions performed during the state
State are listed inside the symbol. Three possible
actions for each state are:

entry/ performed when the object

enters the defined state
do/ continually performed while the
object is in the defined state
exit/ performed once when the
object leaves the defined state

Represents a substate (contained within a

Substate
state).

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Symbol Name Description

Statements associated with transition paths

describe events and conditions required to
move from the current or previous state, and
include actions that may take place upon exit
from the state.

Events and conditions appear first, and are

separated by Boolean AND OR statements.
Events and conditions
/actions or events, Actions follow conditions, and are preceded by
State Transition
statement a forward slash (/). Actions are separated by
Path
commas.
Statement syntax:
someCondition = true AND
someOtherCondition = false
OR someDifferentCondition =
true
/someActionOrEvent =
TAKES_PLACE,
someOtherActionOrEvent = STOP
action a=true
This transition uses the same notation and
State 1 syntax as a regular transition path. The symbol
action c=true
Factored State shows two mutually exclusive paths, originating
State 3 Transition from different states (State 1 and State 2), then
State 2 merging through a common junction point to
reach “transition” (State 3).
action b=false

See http://www.omg.org/technology/documents/
formal/uml.htm for the complete UML specification. State
diagrams are in sections 2.12 and 3.74.

Diagnosing Problems Using State Diagrams

1. Establish communication with the tool operator via telephone or by using some
other means to step through the problem.
2. Select a tool, then click the State Diagrams link to display the State Diagram
Viewer page.
3. Click Navigator, then click to select a diagram for the component or process you
wish to monitor (see below).

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4. A green box identifies the current state of the tool.

As the operator controls the tool, follow the process on the State Diagram.
Green transition statements indicate that the device met condition requirements.
Red transition statements indicate that the device did not meet condition
requirements.
5. When the problem occurs, locate the red transition statement.

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Axis Controller

Overview
Axis controller software is used to control a tool’s axis of motion (such as the upper arm of a pipe
racking system). It accepts and translates raw data into controlled motion of some part of the tool.
The Axis Controller module communicates the operation of the axis controller software using
standard UML (Unified Modeling Language) diagrams. UML can provide several different types of
diagrams to present the same software feature (for example, state diagrams, timing diagrams, and
flow charts).

The Axis Controller module is available only for tools that

use axis controller software.

Selecting an Axis Controller

Click the Axis Controller link (located under Diagnostics) to display the Axis Controller page.

If the link does not appear on the main service page, the
tool does not use axis controller software.

Click to select an axis controller link from the list and display the Axis Controller Overview screen
(shown below).

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Axis Controller Overview Screen

Field Descriptions
Using your mouse, hover over any field on the Axis Controller Overview screen to display a field
description to the right of the grey window.

Override Mode
The motion profiler and the PID (proportional, integral, derivative) are not used. A velocity
command is sent directly to the mover. Acceleration and deceleration limits are ignored.

Normal Mode
R Open Loop: The velocity output from the motion profiler is sent directly to the
mover. The PID is not used. The motion profiler is in Normal mode. Acceleration
and deceleration limits are observed.
R Closed Loop: This is the default mode. All components of the axis controller are
used for closed-loop position control. The motion profiler is in Normal mode. This
mode is changed by code that resides outside of the axis controller. A change in
mode only takes effect when the axis controller is on. This value cannot be changed
from the Web interface. Acceleration and deceleration limits are observed.
R Multi-Axis: A position stream is fed directly to the PID. The motion profiler is in Rig
mode. Acceleration and deceleration limits are observed.
State
The default value is Off. This controls the function of the axis controller. When the mode is set from
outside the axis controller, the axis controller does not operate differently until the state changes.
The state is changed from inside the axis controller itself. Its values normally follow the mode
values, except the state can also have the values Off, Quick Stop, or Override. This value cannot
be changed from the Web interface.

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On
The default value is F (false). The axis controller value is either on (T) or off (F). This value is set by
code that resides outside of the axis controller itself. The state does not typically change unless
the axis controller is on. This value cannot be changed from the Web interface.

Throttle
The throttle is a request to move the axis. The default value is 0.00. The value range is
+/-100.00. The axis controller provides limits to the throttle, but it is used more often by the motion
profiler. When the axis controller is turned off, the throttle value is limited to 0.00. This value cannot
be changed from the Web interface.

Position Input
The position input is used in multi-axis control mode by the motion profiler. Another motion profiler
can feed a position stream to position input. This value cannot be changed from the Web interface.

Feedback Position
The feedback position provides the current position of the axis to the motion identifier and the PID.
It is used in calculations that determine how to move the axis in order to match the requested
position. This value cannot be changed from the Web interface.

Maximum Negative Velocity

This number provides the PID with a maximum negative velocity limit for the axis. The axis
controller ensures that a negative number is provided. This value can be changed from the Web
interface. See section titled "Editing a Field Value” below.

Maximum Positive Velocity

This number provides the PID with a maximum positive velocity limit for the axis. The axis
controller ensures that a positive number is provided. This value can be changed from the Web
interface. See section titled "Editing a Field Value” below.

Quick Stop
This value is either T (true) or F (false). When the value is T (true), the axis controller stops the
axis immediately. This value cannot be changed from the Web interface.

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Editing a Field Value

If a field background turns gold when you pass your mouse over it (as shown here), you can
change the value.

Click the field to display the Edit Value pop-up window,

Enter a new value into the space provided, then click Set Value to confirm and save the value to
the controller.
R Click Restore to restore the default value
R Click Cancel to abort changes

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Axis Controller Diagrams

At the Axis Controller Overview screen, click the button labeled Axis Controller execute ()
diagram to display a standard UML diagram.

This diagram mirrors the programming code exactly, without displaying actual code. It contains a
column for each of the different software modules that make up the axis controller (Axis
Controller, Motion Profiler, PID, and Mover), depicting the main execution loop of the axis
controller and the calls that it makes to its components during each control cycle*.

*one cycle occurs every 20 milliseconds

State Diagrams
If a box in the diagram turns gold when you pass your mouse over it (as shown below), more
information is available about that step. Click the Manage State box to display its State Diagram
(see below). Other boxes display execution diagrams (see section titled "Execution Diagrams" on
page 15-6).

Click the box to display another diagram that “drills down” into that step of the program.

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The State Diagram is a standard UML state diagram, but presents live values. The current state is
represented by a green box. Arrows flowing in or out of the green state box represent state
transitions.
Text displayed along each arrow’s path is divided by a forward slash (/). The text that precedes the
slash mark is a Boolean statement which indicates the conditions under which the machine would
transition from one state to another. Individual parts of the Boolean statement are red (false),
green (true), or black (unknown).
The text that follows the slash mark is a list of consequences that result from making that
transition.

Execution Diagrams
If a box in the diagram turns gold when you pass your mouse over it (as shown below), more
information is available about that step.

Click the box to display another diagram that “drills down” into that step of the program (see
below).

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Download Alarms

The Download Alarms module provides a way for the operator to download a text file containing a
list of current system alarms.

Click the Download Alarms link (located under Diagnostics) to display the Windows® Explorer
File Download pop-up window.

Click Save, then define a name and destination for the file being downloaded.

The default text file name is AlarmEventServlet. NOV

recommends assigning a unique name to the file, with a
.csv (comma-separated value) extension. The file can then
be opened with Microsoft® Excel, or another spreadsheet
program (example .csv file shown here).

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Operator Screen Configuration

Overview
The Operator Screen Configuration module provides a way for the user to modify the currently-
selected tool’s menu that displays on the operator workstation touchscreen (HMI). An
administrative password is required the first time the user attempts to access a restricted function.
A password is not required again unless the browser is closed and restarted.

Main Page
The operator screens contain blue buttons used to navigate between tools and tool screens. Click
the Operator Screen Configuration link (located under Configuration) to display the
Administrative Controls login screen.

Type the administrative password into the space provided, then click Log In to display the
currently-selected tool controller’s Operator Navigation Configuration page.

Cathead
Tool Menu
Default
Screen

A green outline indicates the tool controller’s default screen button.

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Current Tool Menu

Menus for each tool differ, depending on the tool selected. However, every tool menu contains the
following three standard buttons:
R Utility: Displays the standard utility menu, such as Choose Units, Choose
Language, and Clean Screen buttons.
R Common Diagnostics: Displays the standard diagnostic menu.
R Alarms: Displays alarm information about tools connected to the control network...

The three standard buttons are functional from the

operator touchscreens and the MTC cabinet computers.

Other tool menu buttons are specified by the software programmer, depending on the tool.

My Tools Menu
One tool controller is capable of hosting more than one tool. For example, the auxiliary tool
controller (as shown here) may host the cathead, the HPU, the power slips, and the rotary table; a
top drive controller may host both the top drive and the casing running tool.
Click the My Tools button* to display all tools hosted on the currently-selected tool controller.

Click to select a tool and display its menu (see section titled "Current Tool Menu” above).

*The My Tools button may be labeled differently,

depending on your rig configuration.

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Main Navigation Bar

The main navigation menu displays along the bottom of most operator screens. It is defined by the
software programmer, and may vary from rig to rig. However, every operator menu bar contains
the following three buttons:
R Back: Displays the previous screen (functional from the touchscreens).
R <Currently-Selected Tool>: Displays the currently-selected tool’s menu (Driller
Chair is the currently-selected tool shown below).
R Alarms: Button displays blue under normal conditions; blinks red when there is at
least one active and unacknowledged alarm; solid red when there is at least one
active but already acknowledged alarm (functional from the touchscreens).
R My Tools: Displays a menu for all available tools. This button’s label may vary
depending on your rig configuration (Driller Tools, or AD Tools, for example).

Active tool display Standard navigation menu buttons

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Changing the Current Tool Menu

At the main Operator Navigation Configuration screen (see illustration on page 17-1), click the
screen or a tool menu button to display one of the pop-up menus shown here.

Basic

Main (Vertical Buttons)

Submenu (Horizontal Buttons)

Tool button pop-up menus vary depending on configuration.

In general, you can add up to six vertical (main menu), and

five horizontal (submenu) buttons to the tool menu.
However, you cannot change (such as add submenu
buttons, edit labels, or delete) certain standard menu
items, or (such as Utilities, Common Diagnostics, and
Alarms).

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Adding a Button
Using one of the pop-up menus shown above:
R Click Add Button to add a new button to the main (vertical) tool menu
R Click Add Submenu to add a submenu (horizontal) button to one of the main
(vertical) buttons.

Adding a secondary button to one of the main vertical

buttons disables the main vertical button’s ability to direct
the user to a specific screen. The vertical button instead
becomes a mechanism for displaying the submenu
(secondary horizontal buttons).

New (vertical)
Main Menu Button

New (horizontal)
Submenu Button

The default name for new buttons added (both main and submenu) is “title.”

See section titled "Changing the Button Title and Link” below.

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Changing the Button Title and Link

Click the button to display its pop-up menu.
Click to select Edit Button and display the Edit Button pop-up window.

R Type a button title into the space provided.

R Click the arrow-down button to display a drop-down list of screen description files.
Click to select a file to link it to the button.
Click OK to save changes and close the Edit Button pop-up window.

Deleting a Button
Click the button to display its pop-up menu.
Click to select Delete Button.

Moving a Button
Click the button to display its pop-up menu.
Click to select Move Up, Move Down, Move Left, or Move Right to change the button’s position in
the menu.

Setting the Default Tool Screen

Click the button to display its pop-up menu.
Click to select Set As Default Tool Screen to make the selected button the default tool screen for
the operator. The default tool screen is the first screen displayed to the operator when the tool is
selected. A green outline indicates the tool controller’s default screen button.
See the illustration shown on page 17-1.

Restoring Original Configuration

Click the button to display its pop-up menu.
Click to select Restore Original Configuration to revert to the original tool menu

Saving Configuration
Click the button to display its pop-up menu.
Click to select Save Configuration to save changes to the tool controller.

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Service Pages Configuration

Overview
The Service Pages Configuration module provides a way for the user to modify the following
options on the tool controller’s main service page:
R Show or hide the Path Editor link
R Show or hide the State Diagram viewer link
R Add or delete custom links

Main Page
Click the Service Pages Configuration link (located under Configuration) to display the
Administrative Controls login screen.

Type the administrative password into the space provided, then click Log In to display the
currently-selected tool controller’s Maintenance Configuration page.

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The example screen shown above contains custom links

for Power Limit Commissioning and Power Limit. These
are not standard links. See section titled "Add or Delete
Custom Links" on page 18-3.

Show or Hide the Path Editor Link

The Path Editor module allows the operator to edit paths for path-based equipment, such as pipe
racking systems.
See Chapter 25, titled "Path Editor” for more information about this module.
Click to select (or deselect) the box beside Show Path Editor to show (or hide) the Path Editor
link (located under Configuration) on the tool controller’s main service page.

Show or Hide the State Diagram Viewer Link

State Diagrams provide a UML (Universal Modeling Language) state-logic view of the internal tool
code itself, and can be used to diagnose problems.
See Chapter 14, titled "State Diagrams” for more information about this module.
Click to select (or deselect) the box beside Show State Diagram Viewer to show (or hide) the
State Diagrams link (located under Diagnostics) on the tool controller’s main service page.

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Add or Delete Custom Links

The Service Pages Configuration page provides a place for the operator or service personnel to
create or delete custom links on the main service page.

Add a Custom Link

1. Type a display name into the space provided in the Display Name column.

Type display name (step 1) Select HTML file (step 3) Add link (step 4)

2. Click the arrow-down button located beneath Link to File to display the drop-down
list of available HTML files on the currently-selected tool controller.

3. Click to select and link an HTML file.

4. Click to select Add This LInk (located in the Add/Delete column), then click Save
Changes.
The new link displays at the bottom of the Configuration column on the main
service page.
Delete a Custom Link
Click to select Delete This Link (located in the Add/Delete column), then click Save Changes.
The link no longer appears in the tool controller’s Configuration column on the main service page.

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Ownership Configuration

This module is intended for use by NOV service

personnel only. Unauthorized use could result in
serious or fatal injury to personnel, significant
property loss, or significant equipment damage and
rig down time.

Overview
The Ownership Configuration module provides a way for the user to modify the ownership.xml
file.
The primary purpose of the ownership.xml file is to define ownership rules, such as which
operator screens control which tool controller. The ownership lock-out system runs on the operator
tool screens, rather than on the tool controller, so the controller itself doesn’t determine who can
write to it. In other words, the operator screens determine whether it is possible to write values to
one controller or another.
The ownership.xml file should contain the name (or ID) of each tool controller connected to the
network. This name does not appear in the operator screens, but it must match the assigned
screen tool name. The tool controller ID should be named logically, such as “Fore Racker” (spaces
are allowed), as opposed to abbreviations such as “PRS1.”
A script reads the tool controller name from the admin_config.xml file and compares it to the list
of tool controllers contained in the ownership.xml file. When a tool controller ID matches a screen
tool name, the corresponding IP address (from the ownership.xml file) is assigned to that tool
controller.

Main Page
Click the Ownership Configuration link (located under Configuration) to display the
Administrative Controls login page.

Type the administrative password into the space provided, then click Log In to display the
currently-selected tool controller’s Ownership Configuration page (shown below).

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The default Ownership Configuration page displays a skeleton ownership.xml file.

A Load Ownership File and Save Changes button are located at the bottom of the page.

Load Ownership File

1. At the main Ownership Configuration page, click Load Ownership File to display
the Load pop-up window.

2. Click the down-arrow button and click to select the location of the ownership.xml
file you wish to load.
3. Locate the file, then click to select.
4. Click OK to close the Load pop-up window.

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Save Changes
Save Changes allows the user to save an edited ownership.xml file to any of the following
locations:
R The currently-selected (host) tool controller
R All tool controllers
R A specific tool controller
R Local hard disk
At the main Ownership Configuration page, click Save Changes.

Select a location, then click OK.

Before saving, the system conducts a number of tests to verify the integrity of the ownership.xml
file. Possible issues, if detected, are displayed in a separate notification window, however they do
not prevent the user from saving the file.

Tool Controllers
The list of tool controllers corresponds with NOV tool controllers connected to the rig network.
Right-click tool controllers to display the pop-up menu shown here.

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Add a Tool Controller

At the Ownership Configuration page, right-click SBCs, then click Add SBC to display the pop-
up window shown here.

You can either select a tool controller from the drop-down list of suggested controllers and
standard IP addresses (as shown here),

or you can type the name of the tool controller into the space provided, then select an IP address
from the IP Address drop-down menu.

Click OK to save changes and close the pop-up window.

The new tool controller appears below the SBCs on the main Ownership Configuration page.

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Edit a Tool Controller

At the Ownership Configuration page, right-click the tool controller (located under SBCs), then
click Edit SBC to display the Edit SBC window.

Make the necessary changes, then click OK to close the window.

Remove a Tool Controller

At the Ownership Configuration page, right-click the tool controller (located under SBCs), then
click Remove SBC.
Click OK to remove the tool controller and close the confirmation window.

Set the Base IP Address

With few exceptions, the IP address of every device connected to the rig network should be on the
same IP subnet. Setting the base IP address changes the IP address of every tool controller
contained in the ownership.xml file, and also the Network element and HMIs (see sections titled
Networkand HMIs (Touchscreens) below).
At the Ownership Configuration page, right-click SBCs, then click Set Base IP Address to
display the pop-up window shown here.

Click the down-arrow buttons, then click to select the base IP address numbers.
Click OK to save changes and close the pop-up window.

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Change Item Display Order

At the Ownership Configuration page, right-click SBCs, then click Change Order to display the
pop-up window shown here.

The tool controllers are listed in alphabetical order by default.

R To Move: Click to select a tool controller, then click Move Up or Move Down to
change the display order.
R To Delete: Click to select a tool controller, then click Remove.
Click OK to save changes and close the pop-up window.

Network
The tool controller uses the Network element during startup to set up its IP address (see section
titled "Overview" on page 19-1).
In addition to setting up the IP address, it locates the netmask and gateway information from the
Network element in the ownership.xml file. The gateway is usually a routing device whose
address is normally the base IP subnet address with a “.1” added to the end (for example,
192.168.31.1). A standard net mask is “255.255.255.0.”
At the Ownership Configuration page, right-click Network to display the pop-up menu shown
here.

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Edit Network Settings

At the Ownership Configuration page, right-click Network, then click Edit Network Settings
display the pop-up window shown here.

Click the drop-down arrows and define the Netmask and Gateway numbers.
Click OK to save the addresses and close the pop-up window.

Set the Base IP Address

See section titled "Set the Base IP Address" on page 19-5.

HMIs (Touchscreens)
An entry located in the ownership.xml file lists all touchscreens or other screen devices, their IP
addresses, and their ownership group. Therefore, only devices that have a recognized IP address
can be part of the driller or assistant driller ownership group.
At the Ownership Configuration page, right-click HMIs to display the pop-up menu shown here.

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Add a Touchscreen
At the Ownership Configuration page, right-click HMIs, then click Add HMI to display the pop-up
window shown here.

You can either select a touchscreen from the drop-down list of suggested HMIs and standard IP
addresses (as shown here),

or you can select a group and IP address from the Group and IP Address drop-down menus.
Click OK to save changes and close the pop-up window.
The new tool touchscreen appears below the HMIs on the main Ownership Configuration page.

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Edit a Touchscreen
At the Ownership Configuration page, right-click the HMI, then click Edit HMI to display the pop-
up window shown here.

Make the necessary changes, then click OK to close the window.

Remove a Touchscreen
At the Ownership Configuration page, right-click the HMI, then click Remove HMI.
Click OK to confirm and close the pop-up window.

Set the Base IP Address

See section titled "Set the Base IP Address" on page 19-5.

Change Item Display Order

See section titled "Change Item Display Order" on page 19-6.

Tools
While a tool controller corresponds to a physical computer (that can control more than one tool), a
tool corresponds to a specific piece of equipment that is used during rig operations.
At the Ownership Configuration page, right-click Tools to display the pop-up menu shown here.

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Add a Tool
1. At the Ownership Configuration page, right-click Tools, then click Add Tool to
display the pop-up window shown here.

2. Type the name of the tool into the space provided. This name appears on the
operator tool screens.
3. Click the SBC Host down-arrow, then click to select a host.
The SBC Host is the specific tool controller that controls the tool being added. The
SBC Host drop-down menu is populated by the tool controllers lister under SBCs
on the main Ownership Configuration page.

See section titled "Add a Tool Controller" on page 19-4.

4. Click the Ownership Prefix down-arrow, then click to select a prefix.

NOV recommends that you select the /operator/ prefix.The Ownership Prefix must
match the tool controller’s WebObject names.

5. Type the remaining portion of the Ownership Prefix into the space provided (see
description below).

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This space normally contains the tool name, however if the tool controller only
controls one tool, it can be left blank. Otherwise, type the same information as that
contained in the Name field, except remove all spaces. For example, if the name of
the tool is Rotary Table, then type RotaryTable (no spaces) into the Ownership
Prefix space provided.
6. Click the Ownership Type arrow-down button, then click to select either exclusive,
none, or any.
Q Exclusive: Select exclusive to allow only groups that include this tool to
assume ownership.
Q Any: Select any to allow any group to assume ownership and write to the tool
controller
Q None: Select none to allow anyone to assume ownership and write to the tool
controller.

7. Click OK to save changes and close the Add Tool pop-up window.
The new tool appears under Tools on the main Ownership Configuration page,
which can be edited or removed (see sections below).
Edit a Tool
Right-click the tool listed below Tools, then click Edit Tool to display the pop-up window shown
here.

Make changes as necessary, then click OK to close the pop-up window.

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Remove a Tool
Right-click the tool listed below Tools, then click Remove Tool to display a confirmation pop-up
window.
Click OK to confirm and close the pop-up window.

Change Item Display Order

See section titled "Change Item Display Order" on page 19-6.

Groups
Tool ownership system is built around relationships between a set of tools and a set of “ownership
groups,” as opposed to a single “owner.”
For example, the driller’s workstation may have three touchscreens used to assume ownership of
one or more tools, all belonging to the driller’s ownership group. Typically the driller, assistant
driller, and a remote workstation (such as one mounted on an MTC cabinet) have separate
ownership groups.
At the Ownership Configuration page, right-click Groups to display the pop-up menu shown
here.

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Add a Group
1. At the Ownership Configuration page, right-click Groups, then click to select Add
Group to display the pop-up window shown here.

2. Type the name of the ownership group into the space provided.
3. Click to select Group can view service screens to allow this group to exit the
operator screens and view the service pages described in this manual. If selected,
this option appears as a Utilities submenu item.

The service pages require a mouse and keyboard. The

operator workstations are not normally equipped with a
mouse and keyboard, however the multi-tool controller
(MTC) cabinets are. Typically the Remote group has the
ability to view service pages.

4. Click Add to display the Add Allowed Tool window.

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5. Click the Allowed Tools down-arrow button to display a drop-down list of defined
tools.

This drop-down list also displays the tool controller name in the first bracket, and
whether it is defined as “exclusive” or not (“none”) in the second bracket.

Adding an allowed tool to a group is required only if the tool

is defined as “exclusive.” See step 6 in section titled Add a
Toolon page 19-11.

6. Click to select a tool from the list.

Your selection appears in the Allowed Tools list.
7. Select a WebObject from the Enabler Input field (optional).
The Enabler Input field specifies the name of a WebObject whose value must be T
(True) in order for this group to assume ownership of the tool. This allows hard-wired
lockout switches or emergency shut down switches to interlock the ability to assume
ownership, and also to cause the loss of ownership should the switch position
change.
8. Type a short message into the space provided next to Disabled Message
(optional).
This message displays on the operator screen when the Enabler Input is stopping
the operator from assuming ownership. This message should consist of one or two
words, as it may display on the tool ownership button, where space is limited.
9. Click OK to save changes and close the window.

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Edit a Group
At the Ownership Configuration page, right-click the group, then click Edit Group to display the
Edit Group window.

Edit the fields as necessary, then click OK to close the window.

Remove a Group
At the Ownership Configuration page, right-click a group, then click Remove Group.
Click OK to close the confirmation window.

Edit a Group’s Tool

At the Ownership Configuration page, right-click a group tool, then click Edit Tool to display the
window shown here.

Make the necessary changes, then click OK to close the window.

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Remove a Tool from a Group

Right-click the group tool, then click Remove Tool.
Click OK to close the confirmation window

Change Item Display Order

See section titled "Change Item Display Order" on page 19-6.

Exclusions
Exclusions are designed to prevent any one ownership group from owning two or more specific
tools at the same time. For example, the driller’s workstation typically has one joystick that is
capable of controlling both the pipe racking system and the drawworks. Conflicting signals from the
joystick would result in confusion should the driller assume ownership of both tools at the same
time. The Exclusions element allows the user to make ownership of certain tools mutually-
exclusion.

Add an Exclusion
1. At the Ownership Configuration page, right-click Exclusions to display the pop-
up menu shown below.
2. Click Add Exclusion to display the Add Exclusion window.
3. Click Add, then select a tool.

4. Click Add again to select another tool.

The two selected tools cannot be owned by the same ownership group at the same
time (that is, they are mutually-exclusive).
5. Add any other tools as needed, then click OK to save changes and close the Add
Exclusions window.
6. Click Add again, then select another tool.
Added exclusions display beneath Exclusions on the Ownership Configuration
page.

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Edit an Exclusion
At the Ownership Configuration page, expand the Exclusions element to display all existing
exclusions.
Right-click an exclusion, then click Edit Exclusion to display its pop-up window.

Click to select a tool from the list, then click Remove to remove the tool, or click Add to add a tool
to the exclusion.

Remove an Exclusion
At the Ownership Configuration page, expand the Exclusions element to display all existing
exclusions.
Right-click the exclusion, then click Remove Exclusion.
Click OK to close the confirmation window.

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Navigation
The Navigation element allows the user to define how the operator’s tool navigation menus
function on the operator screens. Although the Operator Screen Configuration module provides
a way for the user to define individual tool menus (see Chapter 17), it does not allow the user to
change the overall operator menu (outside of individual tool menus). The Navigation element
provides a way to define how the tool menus are displayed, and allows the user to add multi-tool
process screens.
At the Ownership Configuration page, right-click Navigation to display the pop-up menu shown
here.

Add Preconfigured Main Menu Buttons

This menu option provides a way for the user to add a sub-group of preconfigured tool buttons to
the Navigation element. The navigation menus on the operator screens generally contain two
buttons by default: My Tools, and Other Tools (depending on specific rig configurations). The My
Tools menu contains a list of tools available for ownership to that particular workstation. The Other
Tools menu contains a list of other tools on the rig. The user can change the name of these tool
menu buttons, and specify which tools appear in their menus.
1. At the Ownership Configuration page, right-click Navigation, then click Add
Preconfigured Main Menu Buttons.

The new item, Preconfigured Main Menu Button, displays beneath Navigation on
the Ownership Configuration page.

2. Right-click Preconfigured Main Menu Button to display the pop-up menu shown
here.

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3. Click Add Main Menu Button to display the Add Main Menu Button pop-up
window.

4. Type the button name (or label) into the space provided next to Menu Button Name.

Due to limited space on the operator’s main menu

navigation bar, a maximum of two additional buttons is
recommended.

5. Click Add, then select the tools you want displayed in the new button’s menu.
6. Click OK to close the window.
The new menu button displays beneath Preconfigured Main Menu Button on the
Ownership Configuration page.

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Editing a Button’s Menu

See the procedure described in section titled "Add

Preconfigured Main Menu Buttons" on page 19-18.

1. Right-click the added main menu button (described in step 6 above) to display its
menu.
2. Click Edit Button display the window shown in step 3 on page 19-19 above.
Q To Change the Menu Button’s Name: Type a new name into the space
provided.
Q To Add a Tool to the Menu: Click Add, then select the tools you want displayed
in the new button’s menu.
Q To Delete a Tool from the Button’s Menu: Click to select a tool, then click
Remove.
Q Change
Q To Change Menu Display Order: Select tools, then click Move Up or Move
Down to change the display order of the tool in the button’s menu.

For consistency and ease-of-use, NOV strongly

recommends that the tool menu be arranged
alphabetically.

Change Item Display Order

See section titled "Change Item Display Order" on page 19-6.

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Remove All Preconfigured Main Menu Buttons

1. At the Ownership Configuration page, right-click Preconfigured Main Menu
Button to display its menu.
2. Click Remove Preconfigured Main Menu Buttons, then click OK to confirm.

Add a Process Screen

A process screen is a screen that displays data from, or allows the operator to control or monitor,
more than one tool. A process screen can appear in a menu of tool choices.
This element allows the user to create and define process screens that need to be included in the
operators’ navigation menus.
1. At the Ownership Configuration page, right-click Process Screens (located
beneath Navigation).
2. Click Add Process Screen.

3. Type a screen name into the space provided.

This name appears on the operator’s tool menu.
4. Type the full path to the process screen’s XML file located on the tool controller into
the space provided next to URL.

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5. Click Scan for Screens to allow the system to search the XML file for tool names
found in that file (see below).

6. Click to select an XML file.

This populates the URL field located above it.
7. Click Scan for Tools to allow the system to search the tool controller’s
ownership.xml file and determine which tools are involved in the process screen.
This populates the drop-down list adjacent to it, and also dims/disables unavailable
tools.
8. Click the down-arrow to display the tool drop-down menu, then click to select a tool.
9. Click Add to include the tool in the process screen.
10. Click the down-arrow to display the tool drop-down menu again, then click to select
another tool.
11. After all tools are added, click to select any of the tools listed in the Tools Involved
in Process Screen, then click Remove, Move Up, and Move Down buttons to
remove tools or change the display order.

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Select the Navigation Bar’s Home Screen

This element provides a way for the user to define which screen displays when the user pressed
the Home button on the operator workstation’s touchscreen. Only one process screen can be
defined as the Home screen.
1. At the Ownership Configuration page, right-click Process Screens (located
beneath Navigation).
2. Click Select Home Screen.

3. Click to select a process screen.

See section titled "Add a Process Screen" on page 19-21.

4. Click OK to confirm and close the window.

Change Item Display Order
See section titled "Change Item Display Order" on page 19-6.

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Add a Tool Button

This element provides a way for the user to define menu specifications for a tool. This might be
used in the absence of a nav_config.xml file.
Alternatively, the Operator Screens Configuration module can derive the nav_config.xml file
from this specification. (See Chapter 17.) In the absence of preconfigured main menu buttons, the
system uses the tools defined here to populate the operator’s My Tools or Other Tools menu. If a
nav_config.xml file exists, however, the system uses the specifications in that file, and this
specification is ignored.
1. At the Ownership Configuration page, right-click Tool Buttons (located beneath
Navigation).
2. Click Add Tool Button to display the Add Tool window.

3. Click the down-arrow to display a list of available tools.

4. Click to select a tool.

5. Type the tool’s Default Page URL into the space provided.
This is the tool’s default screen XML file that displays on the operator’s screen.
6. Click a radio button to define whether the tool selected is A Varco Tool or V-DAQ.
7. Click OK to close the Add Tool window.

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Edit a Tool Button

1. At the Ownership Configuration page, expand Tool Buttons (located beneath
Navigation).
2. Right-click one of the tools listed.

3. Click Edit <Tool Button Name> to display the Edit Tool window.

4. Click the down-arrow to display a list of available tools, then click to select a different
tool if necessary.
5. Type the tool’s Default Page URL into the space provided if necessary.
This is the tool’s default screen XML file that displays on the operator’s screen.
6. Click a radio button to define whether the tool selected is A Varco Tool or V-DAQ.
7. Click OK to close the Edit Tool window.

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Add a Link to a Tool Button

This element allows the user to add a menu item to the tool menu on the operator workstation
screen. The link consists of a button name and the full path name of the XML file.
1. At the Ownership Configuration page, expand Tool Buttons (located beneath
Navigation).
2. Right-click one of the tools listed, then click Add Link to display the Add Link
window.

3. Type the name of the tool menu button into the space provided next to Label.
4. Type the Document URL into the space provided, or click Scan for Screens to
generate a list of all XML files on the tool controller.
5. If you chose to scan for screens, click the down-arrow button, then click to select an
XML screen file.
The Document URL field populates automatically.

6. Click OK to save the link and close the Add Link window.
The new tool menu link displays beneath the tool on the Ownership Configuration
page.

You can add another link to this link by right-clicking the

parent link, then following the procedures in this section.
The parent link, however becomes a submenu item, and
the system ignores information contained within the parent
link.

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Edit a Tool Button Link

1. At the Ownership Configuration page, expand Tool Buttons (located beneath
Navigation), then expand the tool containing the link.
2. Right-click the link, then click Edit Link to display the Edit Link window.

3. Make changes to the link information as necessary.

4. Click OK to close the Edit Link window.
Remove a Link from a Tool Button
1. At the Ownership Configuration page, expand Tool Buttons (located beneath
Navigation), then expand the tool containing the link.
2. Right-click the link, then click Remove <Link Name> to display the Remove <Link
Name> confirmation window.

3. Click OK to close the confirmation window.

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Remove a Tool Button

1. At the Ownership Configuration page, expand Tool Buttons (located beneath
Navigation).
2. Right-click one of the tools listed, then click Remove <Tool Name> to display the
Remove Tool confirmation window.

3. Click OK to close the confirmation window.

Change Item Display Order
See section titled "Change Item Display Order" on page 19-6.

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Simulation Control

Information in this section is intended for use by

trained, qualified personnel only. Simulation Control
allows you to change the way the tool controller
handles real world input and output. Use extreme
caution when changing the mode of operation.
Although some protections are built in, some changes
may bypass safety interlocks, allowing free movement
of the tool, which can result in collisions, serious
damage to equipment, or serious or fatal injury to
personnel.

Overview
When a tool controller is in simulation mode, it appears that it is operating with actual tools when it
is not.
The Simulation Control module provides a way for the user to control the built-in simulation system
by performing the following actions:
R Enable and disable simulation mode
R Specify whether the controller is a dedicated simulator
R Save simulation data to a file
R Load simulation data file onto a controller
R Specify whether to simulate WebObjects only

Main Page
Click the Simulation Control link (located under Configuration) to display the Password login
pop-up window.

Type the administrative password into the space provided, then click OK to display the currently-
selected tool controller’s Setup Simulation page (see below).

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Enable and Turn On Simulation Mode

Simulation mode must be enabled before it can be turned

on.

1. Click Set Enabled to restart the tool controller and enable simulation mode.

Allow one to two minutes for the tool controller to restart.

2. The current simulation data file displays beneath the On/Off buttons. To use a
different file, see section titled "Load an Existing a Simulation File" on page 20-3.
3. After the tool controller restarts, click Turn Simulation Mode - On to begin
simulation mode.

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Disable or Pause Simulation Mode

R Click Set Disabled to disable simulation mode. In order to return to simulation
mode, the tool controller must restart.
R Alternatively, click Turn Simulation - Off to pause simulation mode. This leaves
simulation mode enabled and available.
Define a Tool Controller as a Dedicated Simulator
Unless a tool controller is defined as a dedicated simulator, it remains in simulation mode only until
it restarts or simulation mode is shut off.
If a tool controller is defined as a dedicated simulator, it starts up in simulation mode.
To define a tool controller as a dedicated simulator:
R Enable and turn on simulation mode.
R Click Set Dedicated.
Set WebObjects Only
To control the feedback that a component (such as the Axis Controller) receives while in simulation
mode using the Amphion™ service pages interface (see Chapter 6, titled "Debug Monitor”), click
Set Web Objects Only - True.
Click Set Web Objects Only - False to allow the simulator to receive feedback from another
source.

Load an Existing a Simulation File

Simulation files are normally used by service personnel during a tool’s initial setup. Normally
current WebObject values are downloaded, then changed (disabling a limiter, for example). The
file is uploaded to the tool controller, which is then placed in simulation mode, providing a way to
set up conditions for testing.
Click to select a file from the Simulation Files area.

Click Load Simulation Data File. The tool controller uses this as the current data file, and its
values are used by the simulation engine. However, the tool controller uses the default simulation
file when it restarts.

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To define the default simulation file, click to select a file, then click Set as Default Simulation Data
File.

Create a Simulation File

Click Save Current Settings to New File to create a list of the tool controller’s simulation objects
and their current values. This is then saved to a *.csv file in the /varco/data/simulation directory.
This file becomes the Current Simulation Data File.

Download a Simulation File

Click to select a file from the Simulation Data Files area, then click Download to Local Machine.
Define the download location on your computer’s hard drive, then click OK.

Upload a Simulation File

Click Upload to Controller, then define the location of the file you wish to upload to the tool
controller.
Click OK.

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Array Manipulator

Overview
This applet allows the operator to view and change the values in WebObject arrays stored in
memory on the controller. This module compliments the Debug Monitor, which only allows the
operator to view and edit values of single WebObjects. The Array Manipulator allows the operator
to view and edit values in whole arrays.

Information in this section is intended for use by

trained, qualified personnel only. Array Manipulator
allows you to change values for items stored in the
controller. Use extreme caution when changing these
values. Although some protections are built in, some
changes may bypass safety interlocks, allowing free
movement of the tool, which can result in collisions,
serious damage to equipment, or serious or fatal
injury to personnel.

Main Page
Click the Array Manipulator link (located under Configuration) to display the administration login
pop-up window.

An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.
Type the password into the space provided, then click OK to display the currently-selected tool
controller’s Array Manipulator page (see below).

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Select an array

Select a layer

The array manipulator displays raw data in tabular (array) form.

Use the vertical and horizontal scroll buttons to scroll up and down, or left and right.
Click the Select an Array down-arrow button to display available arrays, then click to select an
array.

If an array has more than two dimensions, click the Layer arrow-down button, then click to select a
dimension from the drop-down menu.
To edit an array value:
1. Select an array and layer (where applicable).
2. Click to select an array value.

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3. Type a new array value into the space provided, then press <Enter> to enable the
Save Array button and display the administrator login window.
4. Type the password into the space provided, then click OK.
5. Click Save Array.

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Trigger Editor

Overview
Use Trigger Editor to create, edit, and delete alarm and event triggers.

The tool controller program monitors alarms and events

once per second.

Reference Checking
When the Trigger Editor starts up, the system reads the list of alarm and event triggers, and
compares them to the list of WebObject names to ensure that they are valid. If a trigger refers to a
WebObject that does not exist, a pop-up window displays, giving the operator the option of deleting
the trigger.

Alarm Priority
Define the Alarm Priority at the Edit Trigger window (shown later in this chapter).
A Critical Alarm triggers an audible horn. Acknowledging the alarm without correcting the
condition temporarily disables the horn. However, if the alarm condition is not corrected, it will
become unacknowledged again after a few minutes, sounding the horn again. The alarm condition
must be corrected in order to permanently silence the horn.
A Normal Alarm can be acknowledged, and remain acknowledged (and active) until the condition
is corrected.

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Main Page
Click the Trigger Editor link (located under Configuration) to display the administration login pop-
up window.

An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.
Type the password into the space provided, then click OK to display the currently-selected tool
controller’s Trigger Editor page.

Click the Contents link to display the main service page.

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Creating an Event Trigger

1. Right-click the Triggers root node to display the Add Trigger menu item.

2. Click Add Trigger to display the Edit Trigger window (shown below).

3. Click Change to display the Choose Web Object pop-up window.

Click the markers located to the left of the directory to expand and display the
contents.

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4. Click to select a WebObject, then click OK to display the appropriate Edit Trigger
window (both are shown below).
The system determines whether the selected WebObject’s trigger is based on a
Boolean value (true or false), or a numerical value (greater than and/or less than).
Q True: Triggers an alarm or event when the condition exists.
Q False: Triggers an alarm or event when the condition does not exist.
Q Greater Than: Triggers an alarm or event when the item exceeds the value.
Q Less Than: Triggers an alarm or event when the item falls below the value.
Boolean Value Triggers
1. At the Edit Trigger window, click to select an alarm priority (see section titled "Alarm
Priority" on page 22-1).

2. Click the down-arrow and select a Boolean value (True or False) from the drop-
down menu.
3. Type an alarm message into the space provided.
Alarm descriptions are limited to 120 characters.
4. Click OK to close the Edit Trigger window.

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Numeric Value Triggers

1. At the Edit Trigger window, click to select an alarm priority (see section titled "Alarm
Priority" on page 22-1).

2. Type a Greater Than and/or Less Than value into the space(s) provided.
Q Leave one field blank to deactivate that test.
Q Enter a value into both spaces to trigger the alarm if either value is true.
3. Type an alarm message into the space provided.
Alarm descriptions are limited to 120 characters.
4. Click OK to close the Edit Trigger window.

Editing a Trigger
1. Click the Trigger Editor link to display the Trigger Editor screen (see section titled
"Main Page" on page 22-2).
2. Click the markers located to the left of the directory to expand and display the
contents, then right-click an object to display the Edit or Delete Trigger menu.

3. Click Edit Trigger to display the appropriate Edit Trigger window.

4. Make desired changes to the trigger.
See sections titled "Boolean Value Triggers” and "Numeric Value Triggers” on page
22-4.
5. Click OK, then type the administrative password into the space provided.
6. Click OK again.

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Deleting a Trigger
1. Click the Trigger Editor link to display the Trigger Editor screen (see section titled
"Main Page" on page 22-2).
2. Click the markers located to the left of the directory to expand and display the
contents, then right-click an object to display the Edit or Delete Trigger menu.

3. Click Delete Trigger to display a confirmation window.

4. Click Yes.
5. Click OK, then type the administrative password into the space provided.
6. Click OK again.

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Consistency Checker

Overview
The Consistency Checker module provides a way for the user to determine the software versions
for each tool controller connected to the rig network. This is normally used by NOV personnel that
set up the tool controllers to ensure that the following are consistent:
R Base controller software
R Operating system scripts (“base layout”) version
R WWW version
R ownership.xml files
R ip_list.xml files
R Process screens
R Tool controller time settings

Main Page
Click the Consistency Checker link (located under Configuration) to display the current tool
controller’s Consistency Checker window.

The currently-selected tool’s controller is used as a reference and compared with other controllers.
The reference controller’s background displays green.
Items that contain the same information as the reference controller display with a white
background.
Items that cannot be found or contain different information display with a pink background.
Click any cell displaying the text “No Match” in the columns labeled Ownership or IP List inside
the table to display the ownership and IP list Differences table (shown below).

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Files found on the reference tool controller display on the left side of the window, while files from
the other tool controller display on the right.
Lines that appear in the file on the reference tool controller, but not on the other controller display
with a blue highlight. Lines that appear in the files on the other tool controller, but not on the
reference tool controller display with a yellow highlight. Lines that match are not highlighted.
Click OK to close the Differences window and return to the main Consistency Checker window.
Click any cell displaying the text “No Match” in the column labeled Process Screens to display the
process screens Differences table.

This window displays a list of process screens found on both tool controllers, and those that are
found on one controller, but not the other.
Click OK to close the Differences window and return to the main Consistency Checker window.
Click Refresh to refresh the Consistency Checker window.

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Set Date and Time

Overview
The Set Date and Time module provides a way for the user to set the date and time on the tool
controller.

Main Page
Click the Set Date and Time link (located under Configuration) to display the current tool
controller’s Set Date and Time window.

Click Copy Local Time to Controller.

Click Yes to confirm the synchronization of the tool controller’s date and time with the rig network’s
date and time.

Setting the date and time restarts the tool controller.

Definite risk of equipment damage or danger to
personnel exists. Failure to observe and follow proper
procedures could result in serious or fatal injury to
personnel, significant property loss, or significant
equipment damage and rig down-time.

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Path Editor

This chapter provides information about the Path Editor

module of the Amphion™ service pages interface using
www version 1.6.3.

Overview
The Path Editor module allows the operator to edit paths for path-based tools. Pipe racking
systems are normally the only path-based tool.
The Path Editor is a simple, three-dimensional drawing program. The paths that it allows the user
to edit exist as arrays of numbers that are held in the tool controller’s memory, and as files on the
tool controller’s flash card. Each path is composed of a number of different arrays.
When Path Editor starts up, it reads the path information from the tool controller, and displays the
first path as an x-y plane. It cannot be used to create or delete paths; it can only be used to edit
existing paths stored on the selected tool controller.
A path is a collection of points and connection between points. It does not necessarily have to be a
single, continuous line from point to point. It can be several disconnected lines (paths) of motion
displayed on different parts of the screen.

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Main Page

Information in this section is intended for use by

trained, qualified personnel only. Path Editor allows
you to change values for items stored in the controller.
Incorrect setup can result in loss of tool control that
can only be restored by a National Oilwell Varco
(NOV®) service engineer. Although some protections
are built in, some changes may bypass safety
interlocks, allowing free movement of the tool, which
can result in collisions, serious damage to equipment,
or serious or fatal injury to personnel.

Click the Path Editor link (located under Configuration) to display the current tool controller’s
default Path Editor page.

Current racker
jaw position
(“teach position”) x-y plane

View controls

Use your mouse to hover over the outline in the top left corner of the page to display the view
controls. Click the arrow up, down, left, or right, to rotate the display. Click the plus or minus
symbols to zoom in or out.
The orange circle in the main display area indicates the current racker jaw position (also used as
the “teach position”).
A light green axis indicator displays at the zero-zero point of the x-y plane.

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Selecting Points
Dots represent each point on the path. Click any point to highlight the path and display a pop-up
window containing the selected point’s various values.

selected point

Each point has an x, y, and z coordinate, as well as a traverse, fillet, and an attribute value (see
general descriptions below). The selected point displays as a red dot.
You can also click and drag to select multiple points at one time. Right-click anywhere on the
screen, then click to select Change to Mouse Drag Moves.

Click and drag to select a group of points (see below).

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The selected points display as red dots. When multiple points are selected, they can be
manipulated as a group. The range of the selected points’ values (minimum and maximum) display
in the pop-up window.

Traverse
The racker must be able to move to each point on the path without running into pipe or other
equipment. Each point on every path has a traverse value, which specifies the position of the
racker on its track when it approaches that point. The track that the racker runs on is assumed to
always be parallel to either the x- or y-axis (depending on the type of racker). For any given racker,
either the x-coordinate of the racker column or the y-coordinate is fixed. The traverse value for
each point specifies the other, non-fixed coordinate of the racker column for that point. The
traverse value for a point displays as an optional line that extends from the point toward the
racker’s position on the track (see section titled "Set Traverse Type" on page 25-12 below).
For most points, the traverse value is the same as either the x- or y-coordinate of the point,
because we expect that the racker will move its arm directly through the fingerboard slot, and will
not approach it from an angle. Where the traverse value is the same as the x- or y-coordinate of
the point, the traverse line on the screen is blue. Where this is not true, the traverse line on the
screen is red. This provides an indication to the tool programmer that there might be something
unusual about a specific point’s traverse value.”

Fillet
The fillet value represents a measure of the distance from the selected point that the racker may
“miss” that point. For example, if the point is at a corner, the racker will not go all the way to that
corner point, stop, change direction, then move to the next point on the path. Instead, it moves on
a smooth, curved path that grazes the point, missing it by the distance specified by the fillet. A light
blue circle displays around the point, representing the fillet. The fillet circles are translucent.
Multiple fillet circles (layered on top of one another) appear darker.

Attribute
The attribute value is not represented on the screen, and is related to coding within the motion
system. For example, it may indicate that a point is a pipe in the fingerboard, or that it is a foxhole
point. The code developer is responsible for determining the attribute’s meaning, which can
change from one application to another. Therefore, it cannot be conclusively defined in this
document.

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Changing Point Values

Click the Change Values button to display the Manipulate Points pop-up window.

You can also right-click anywhere on the screen (after

selecting a point), then click to select Manipulate Points
from the pop-up menu (see illustration in section titled
"Setting Path Parameters" on page 25-6).

A graphical representation of the current point displays on the left side of the window.
Use the drop-down menu to click and select either Change By (number), or Change To (actual
value).
Enter new values into the appropriate fields, then click Preview. A graphical representation of the
proposed changes displays on the left side of the window. The original and proposed values
display on the right side of the window.

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Setting Path Parameters

Right-click anywhere on the screen to display the pop-up menu. Click to select Set Path
Parameters to display the pop-up window shown here.

currently-
selected
path

This window contains a list of all available paths for the currently-selected tool.
Click the radio button to select any path. The currently-selected path’s selected radio button is
checked; the visible box is checked for all paths currently displayed on the screen.
Click to the visible box to show or hide a particular path. Click Show All or Hide All to show or
hide all paths. You can also click Hide Other Paths (see menu above) to display only the currently-
selected path.
The default color for each path is black. Click the color box to display the color selection pop-up
window (see below).

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Path Editor 25

Click to select a color, then click OK to save. Alternatively, click Reset to assign the default color to
the path.
Click OK to apply the changes and close the Set Path Parameters pop-up window.

Adding, Deleting, and Editing Points

After selecting a point, right-click anywhere on the screen to display the pop-up menu.

Adding Points
Click to select Add Points to display the pop-up window shown here.

Enter the number of points to add into the space provided.

Define the first point by entering the x, y, z, and traverse values into the spaces provided, then
define the offset values (if applicable).
To add a point at the tool’s current position, click Set from Teach Point.The current value of the
tool’s coordinates automatically populate the First Point fields.
Define the Fillet and Attribute values where applicable.
Click to deselect or select Link Points With Connection to link the new points to one another.
Define a value for the Path Attribute (where applicable).
Click OK to continue.

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You can also add a point using the Learn Point menu item.
See section titled "Learning a Point" on page 25-10.

Deleting Points
Select the point or points you wish to delete, then right-click anywhere on the screen to display the
pop-up menu.
Click to select Delete Point, then click Yes at the confirmation window.
This action deletes the selected point and all related connections.

Editing Points
After selecting a point, right-click anywhere on the screen to display the pop-up menu.
Click to select Edit Point to display the Edit Point pop-up window.

Enter the x, y, z, and traverse values into the spaces provided.

Define the Fillet and Attribute values where applicable.
Click OK to continue.

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Adding Connections
After selecting a point, right-click to display the pop-up menu, then click Add Connection.

A line appears on the screen between the selected point an your mouse position. Position the
mouse over another point, then drag the line to another point to create a connection between the
two points.

Selecting a View
Right-click to display the pop-up menu, then click View to display the sub-menu.

Click to select any of the view plane (X-Y, X-Z, or Y-Z), or click to select an image change (Flip
Left to Right, Flip Top to Bottom, or Center Image).

Flipping does not change the point coordinates; it only

changes the view.

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Show or Hide Teach Point

If the teach point is not displayed on the main Path Editor page, right-click anywhere on the screen,
then select (Show or Hide) Teach Point.

Learning a Point
The Learn Point menu item uses the Teach Point to to add a point to the currently-selected path.
are directly related to the current teach position (or teach point).
The orange circle in the main display area indicates the current racker jaw position (also used as
the “teach position”).

Physically move the tool into the correct position.

Right-click to display the pop-up menu, then click Learn Point.

If this menu option is not displayed as a menu option, click

Show Teach Point first.

The new point is added to the current path of the teach point.

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Traverse
Right-click to display the pop-up menu, then click Traverse to display the sub-menu.

Show Traverse Length

Click Show Traverse Length to display the Show Traverse Length pop-up window.

The racker must be able to move to each point on the path without running into pipe or other
equipment. Each point on every path has a traverse value that specifies the position of the racker
on its track when it reaches that point. Click Show Full Traverse to display full lines between the
path point and the position of the racker in its track for that point.

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Click Show Traverse Tail to display an abbreviated version of the full traverse lines.

Set Traverse Type

Click Set Traverse Type to display the Set Traverse Type pop-up window.

The traverse value of each point is essentially the x- or y-coordinate of the racker in its track. This
marks the spot where the racker must be in its track in order to reach its arm out to grab the pipe at
the path point. For any given racker, either the x- or y-coordinate is fixed. That is, the racker will
always move (traverse) on a line that is either parallel to the x-axis or a line that is parallel to the y-
axis. If the racker is moving parallel to the x-axis, then the traverse value of the point is the y-
coordinate of the racker when it comes to that point. If the racker is moving parallel to the y-axis,
then the traverse value of the point is the x-coordinate of the racker. There are several different
kinds of rackers, and there is no way for the Path Editor to determine which type of racker is in use.
Set Traverse Type provides a way for the user to specify this.
Click to select the appropriate racker type (see below), then click OK.
R Racker Type 1: Use for PRS 3, 8, or Bridge Racker and Guide Arm. The traverse
value should match the point’s y-value. If it does not, the tail displays red (see
section titled "Show Traverse Length" on page 25-11).

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R Racker Type 2: Use for PRS 4, 5, or 6. The traverse value should match the point’s
x-value. If it does not, the tail displays red (see section titled "Show Traverse Length"
on page 25-11).

See the description of traverse in section titled "Traverse"

on page 25-4.

Show or Hide Indices

Right-click to display the pop-up menu, then click Show Indices to display index information for
each point.

Click Hide Indices to hide index information.

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Save
Right-click to display the pop-up menu, then click Save to display the pop-up menu.
Click to select a location to save the edited path file.

Saving to memory allows the user to test the path prior to making it a permanent change (by
saving it to persistent storage). This way, if the path is incorrect, the user can simply restart the tool
controller to restore its previous path.
Saving to persistent storage saves the current path information to the tool controller.
Saving fingerboard geometry saves only the fingerboard geometry to persistent storage. See
"Fingerboard Geometry” below.

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Fingerboard Geometry
Right-click to display the pop-up menu, then click Fingerboard Geometry to display the sub-
menu.

Guess Fingerboard Geometry

The Path Editor can normally guess the fingerboard geometry from the path information. After it
makes a guess, the user should be able to manipulate the fingerboard geometry to ensure that it
accurately reflects the fingerboard arrangement on the rig.
The fingerboard geometry has one or more sections. Each section contains one or more slots (or
fingers). Each slot contains one or more pipes. All points containing pipe should be assigned an
attribute of 5.
Using the co-linearity of subsequent points, the Path Editor should be able to guess where the
slots are. Path names should give a clue as to where the sections are located. For example, there
should only be one path per section. However, since guessing is not an exact science, the Path
Editor’s fingerboard editor can make up for incorrect guesses.
Click Guess Fingerboard Geometry to display the Path Editor’s fingerboard geometry guess (see
below).

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Edit Fingerboard Geometry

Right-click and select Edit Fingerboard Geometry to display the Edit Fingerboard Geometry
pop-up window.

Slot Numbering Pipe Numbering

R Reverse Slot Numbering: Click to reverse the slot numbering.

R Reverse Pipe Numbering: Click to reverse the pipe numbering.
R Flip Slot Rectangles: Click to flip the slot rectangles from top to bottom, or vice-
versa.

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Path Editor 25

Click to select a pipe (represented by a circle) and edit its ID number, its x-y coordinates, or its
diameter.

Click a slot (represented by a rectangle) to select and edit its ID number, its x-y coordinates, or its
width and height.

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Double-click a slot (represented by a rectangle) to select and an entire section’s ID number.

Click Apply, then click OK to close the Edit Fingerboard Geometry pop-up window.

Show or Hide Fingerboard Geometry

Right-click to display the pop-up menu, then click Fingerboard Geometry --> (Show or Hide)
Fingerboard Geometry to show or hide the fingerboard geometry.

Open Fingerboard Geometry

Right-click to display the pop-up menu, then click Fingerboard Geometry --> Open Fingerboard
Geometry to display the Question pop-up window.

Click Fingerboard to open the fingerboard geometry currently stored in persistent storage.
Click Local Hard Drive to display the location selection pop-up window. Locate the file on your
local hard drive, then click Open.

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Set IP Address on Network Device

Overview
This module provides a way for service personnel to assign an IP address to a device connected
to the rig network. When a device is first installed, it may not be visible on the network because the
IP address is set to its factory default.

Main Page
1. Click the Set IP Address link (located under Configuration) to display the
Administrative Controls login pop-up window.

2. Type the administrative password into the space provided, then click Log In to
display the currently-selected tool controller’s Network Device Address
Configuration page.

3. If you already know the IP address you want to assign to the currently-selected tool,
type it into the space provided, then click Continue, and skip to step 6.

If the device is missing from the IP Network list (see section titled "IP Network
Menu" on page 4-1), click the Click Here link to display a list of devices currently
missing from the network.

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4. Click to select a device.

5. Type the IP address into the space provided, then click Continue.

6. If desired, click the Click here to start again to assign IP addresses to other
invisible devices on the network.

!
To ensure correct IP address assignments, disconnect all
other unassigned devices on the network (leaving only the
intended device on the network).

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Controller Links

Overview
The purpose of this module is to provide Java Virtual Machine (JVM) and controller information,
and allow the operator to view and manage related logs, restart the JVM or tool controller, halt the
tool controller, flash the Applicom card, display operator screens, or view online documentation.

!
Several functions within the Controller module require an
administrator password. Only trained, qualified personnel
should use those functions.

An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.

Type the administrative password, then click Login to continue.

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Java® Virtual Manager (JVM) Status

This applet (also referred to as the “dashboard”) displays the current state of the JVM and the tool
controller. The JVM is a program that runs on the tool controller. Java software consists of code
that is designed to run in a “virtual” machine. The JVM on the tool controller actually runs two
separate Java programs simultaneously. One is a tool controller program, and the other is a Web
server. The controller program interfaces with equipment outside of the tool controller. The Web
server provides HTML Web pages and runs servlets. The Web server and the controller
communicate with one another, but they are essentially independent programs. It is possible for
one or both to operate without the other.
A green box indicates that the JVM is operating normally; red indicates a communication fault. The
status box also displays the currently-selected tool controller name and life counter.

It is possible for the JVM (top portion of the box) to display

green, while the controller (bottom portion of the box)
displays red. This indicates that the JVM is running
normally, while the tool controller is not.

The entire status box may also display red momentarily

during a restart.

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Log Manager/Viewer
Various subsections of the controller generate log entries when significant events occur (such as
errors).
Click the Log Manager/Viewer link to display a list of log files stored on the current tool controller.

The main Log Manager/Viewer page displays the file size, date and time modified, and links to
either view or delete (reset) the log file.
Click the link located beneath View Log to display the log file.
Click the link located beneath Reset to delete the log file.
Most log files, with the exception of the j9.log file, have a fixed length (normally 100 KB). When the
log file exceeds this length, it is renamed (a “.1” is appended to the file name), and a new log file is
created. If the second log file exceeds the maximum size, it replaces the first log file, and another
is created.
Most log files (with the exception of the j9.log file), are maintained between controller restarts, and
continue accumulating messages while the controller is running.
Each entry in the log file follows a basic pattern. Entries begin with a keyword (debug, info, warn,
error, or fatal), followed by the date and time (hours:minutes:seconds, milliseconds), and the
name of the code entity that posted the entry (displayed in square brackets). This basic information
is followed by the message itself.
An example of an io.log file and a general description of other common types of log files is given
below.

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R The j9.log and j9.previous.log files are different from the other log files. They
capture outputs from the JVM itself, and record error messages resulting from
serious controller program or Web server failures. A new file is created every time
the JVM starts up, and the previous j9.log file overwrites the file named
j9.previous.log. This file can be a useful troubleshooting tool when the tool
controller is not running.
R The io.log file contains messages from the subsystem that manages
communications between the tool controller and input/output devices. This file can
be a useful troubleshooting tool when an input or output point object could not be
created, or not reading or writing, since it captures messages that do not apply to
other I/O logs.
R The ora.log file contains messages from the tool controller program itself. This file
can also be a useful troubleshooting tool when the controller is not running.
R The c2c.log file contains information related to inputs and outputs between the
current tool controller and other tool controllers.
R The step7.log file contains information related to inputs and outputs that use the
Siemens® Step7 protocol.
R The alarm.log file contains errors messages from the alarm manager subsystem.
This file does not contain actual alarms.
R The varball.log file contains the name of the last varball installed, the controller
version, the www version, the base layout used to create the varball, and a list of
files installed.
R The version.log file contains the date and time of every www version installed, as
well as the name of the file that was decompressed. It also records the date and
time the varballs were created on the tool controller.

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Restart the JVM

Use this link to restart the controller’s Java program running inside the virtual machine. When you
restart the JVM, it restarts the software, without restarting the tool controller itself. This is often
preferable, as it takes less time and is less disruptive to operations.
Click the Restart JVM link to begin this process.
A message displays, informing the user that the JVM is restarting. This takes several minutes.
During this time, you will be unable to access the controller using the browser.

Flashing the Applicom® Card

This procedure is intended for use on tool controllers that have an Applicom I/O card installed.
Only tool controllers that communicate using Profibus protocol with tool hardware have or need an
Applicom I/O board. The Applicom board provides an entry point for the tool controller to the
Profibus network. This network is separate from the Ethernet network used by other I/O protocols
(such as Modbus, C2C, and Cyberbase). Flashing the Applicom card loads the necessary network
information into the flash memory on the Applicom hardware.

!
If you’ve replaced the Profibus module, you must initialize,
then flash the CompactFlash card.This procedure should
only be performed by trained, qualified personnel. Potential
damage to equipment, rig down-time, or injury to
personnel exists.

1. Prepare the tool controller for communication with the Profibus network, if
applicable.

New Applicom cards for Beckhoff tool controllers do not

come from the factory already flashed. You must burn an
image to the card prior to installation. Contact an NOV
service representative for information regarding initializing
Beckhoff version Applicom cards.

2. Click the Flash Applicom Card link to display the Administrative Controls Login
screen.
3. Type the administrative password into the space provided, then click Log in to
display the current tool’s Flash Applicom Card page.

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4. Click Proceed.
The tool controller program pauses. After approximately ten seconds, the flashing
process begins.

5. When flashing is complete, scroll to the bottom of the screen and ensure that the
message: “Initialization succeeded” displays, indicating a successful flash (see
below).

If an error message displays, see instructions that follow

this procedure.

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6. Click the Back button to return to the Flash Applicom Card page, then click
Cancel.
The tool controller program and Profibus Applicom card automatically restart after
flashing is complete.
7. Click Contents to return to the main service page.
8. Verify that the Profibus Communication Status lights on the Profibus Applicom cards
are blinking green. For help locating this light, see Chapter 2, section titled "Profibus
(Process Field Bus)" on page 2-5.
An unsuccessful flash displays an error message (shown below).

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Unsuccessful
flash

Troubleshooting
R If an error message displays, the number of Profibus Applicom cards in the unit may
differ from the number of cards in the unit it is replacing.
If the number of cards matches, cycle power (turn the tool controller off, wait five
seconds, then turn it on again), then attempt to flash the card again. If the problem
persists, replace the tool controller.
R If an error message displays, or the green light on the card does not flash, cycle
power to the tool controller (turn the unit off, wait five seconds, then turn it on again).
Then see section titled "Verifying that the Tool Controller is Working" on page 27-9.

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Verifying that the Tool Controller is Working

1. Verify that the Profibus communication status light on each Profibus Applicom card
is blinking. For help locating this light, see illustrations in Chapter 2, section titled
"Tool Controller Hardware" on page 2-3.
2. Plug in the Profibus connectors.
3. Verify that there is still a green blinking light on each Applicom Card.
4. Click Profibus Network Status (located under Diagnostics) on the main service page
to view Profibus network status.
5. Verify that the node numbers shown match the tool network configuration, and that
all nodes are green. For more information, see Chapter 12, titled "Profibus Network
Status.
6. Notify the operator that the tool controller was replaced and is powered on.

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Restarting the Tool Controller

This link provides a way for service personnel to restart the tool controller hardware.

!
This procedure should only be performed by trained,
qualified personnel. Potential damage to equipment, rig
down-time, or injury to personnel exists.

Click the Restart Controller Computer to restart the tool controller.

The message beginning with the text, “Reboot was successful” displays when the tool controller
hardware has successfully shut down. After a few minutes, the controller restarts and becomes
available online.

Halting the Tool Controller

This link provides a way for service personnel to shut down the tool controller hardware.

!
This procedure should only be performed by trained,
qualified personnel. Potential damage to equipment, rig
down-time, or injury to personnel exists.

Click the Halt Controller Computer to restart the tool controller.

The message “System halt was successful” displays when the tool controller hardware has
successfully shut down.

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Operator Screens
Click Operator Screens to display the standard HTML operator tool screens.
A typical top drive screen is shown here.

See your Amphion operator’s guide for rig-specific tool

screens.

Documentation
Click Documentation to display available online documentation (if available). To view online
documentation, the manuals package must be installed.

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Advanced Operations

Information in this section is intended for use by

trained, qualified personnel only. Use extreme caution
when changing too configuration settings. Incorrect
setup can result in loss of tool control that can only be
restored by a National Oilwell Varco (NOV®) service
engineer.

Replacing a Tool Controller

1. Turn the tool controller off at the power switch inside the MTC cabinet.
Refer to your rig-specific MTC assembly drawing for the exact location of the power
switch.
2. Beckhoff: Disconnect the power plug from the tool controller.

Advantech: Turn off power switch, then disconnect the power plug from the tool
controller.
3. Disconnect the ground wire.
4. Remove the Ethernet and Profibus connectors (where applicable).
5. Remove the tool controller from the DIN rail or rack.
6. Remove the tool controller from the cabinet.
7. Remove the CompactFlash™ card from the old tool controller.
8. Insert the card into the new tool controller.
See section titled "Removing and Installing a CompactFlash™" on page 28-3 for
more information.
9. Mount the new tool controller on the DIN rail or rack.
10. Plug in the Ethernet cable(s).

Do not attach Profibus connectors yet.

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11. Prepare the tool controller for communication with the Profibus network (if
applicable).

New Applicom cards for Beckhoff tool controllers do not

come from the factory already flashed. You must burn an
image to the card prior to installation. Contact an NOV
service representative for information regarding initializing
Beckhoff version Applicom cards.

12. Attach the ground wire and power leads.

13. Turn the tool controller on, then wait approximately one minute for it to start up.
14. Using the MTC cabinet’s keyboard, or a laptop computer, connect to the tool
controller through a Web browser.
For more information about connecting to the network using a browser, see Chapter
3, section titled "Connecting to the Tool Controller" on page 3-1.

The IP address has not changed; the CompactFlash Card

is the same.

15. If there is not a Profibus connection, skip to step 21. If there is a Profibus
connection, follow the remaining steps of this procedure.
16. Verify that the Profibus communication status light is blinking. For help locating this
light, see Chapter 2, section titled "Tool Controller Hardware" on page 2-3.
17. Plug in the Profibus connectors.
18. Verify that the Profibus status indicator is blinking green.
19. Click the Profibus Network Status link (located under Diagnostics) on the main
service page to view Profibus network status.
20. Verify that the node numbers shown match the tool network configuration, and that
all nodes are green. For more information, see Chapter 12, titled "Profibus Network
Status.”
21. Notify the operator that the tool controller has been replaced and turned on.

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Removing and Installing a CompactFlash™

The CompactFlash stores tool controller information. You may need to replace this card if:
R You receive a new tool controller to replace an existing unit, and the new unit was
shipped without a CompactFlash card. You must remove the card from the old tool
controller and install it on the new one.
R The tool controller shipped without a CompactFlash card.
R The card itself has failed. If the tool controller was working, then stops working,
replace the tool controller. If the new tool controller still does not work, the
CompactFlash card may need to be replaced.

!
Replacing an existing CompactFlash card removes all
persistent (permanent) values stored in the tool controller.
Use only cards supplied by NOV.

1. Park all tools in a safe position and turn them off.

2. Turn the tool controller power off.
3. Locate the CompactFlash slot and gently remove the card.

Take note of its orientation; you must reinsert the card the
same way.

4. Prepare the tool controller for communication with the Profibus network (if
applicable).

New Applicom cards for Beckhoff tool controllers do not

come from the factory already flashed. You must burn an
image to the card prior to installation. Contact an NOV
service representative for information regarding initializing
Beckhoff version Applicom cards.

5. Insert the replacement card into the slot until it snaps into place.
6. If applicable, replace the CompactFlash cover, then tighten the screws.
7. Turn the tool controller power on.
8. Verify that the green power indicator light located on the front of the tool controller is
illuminated.

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9. Connect to the tool controller from a Web browser.

For more information about connecting to the network using a browser, see Chapter
3, section titled "Connecting to the Tool Controller" on page 3-1.

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Tool Controller IP Addresses

See NOV document number D801000721-GEN-001, titled

“Amphion Standard DCDA Network IP Addresses.”

The IP addresses for every tool controller are stored in the ownership.xml file. Each IP address is
associated with a controller name. The controller name for a particular tool controller is stored in
the admin_config.xml file as the screen_tool_name element.
When the tool controller starts up, a script reads the screen_tool_name element in the
admin_config.xml file, then compares it with the list of SBC elements in the ownership.xml file.
If the script finds a match between the screen_tool_name and the id attribute of an SBC element,
then the corresponding ip attribute of that element is assigned to be the IP address of the tool
controller.
Examples of the admin_config.xml and the ownership.xml files are shown below.
admin_config.xml:

<admin_config>
<controller>
<class_name>com.nov….
<screen_tool_name>Racker</screen_tool_name>
…
</controller>
</admin_config>

ownership.xml:

<config>
<sbc id=’Assistant Chair’ ip=’192.168.31.41’/>
<sbc id=’Auxiliary’ ip=’192.168.31.27’/>
<sbc id=’Drawworks’ ip=’192.168.31.34’/>
<sbc id=’Racker’ ip=’192.168.31.20’/>
…
</config>

In the example above, the racker’s IP address is 192.168.31.20.

Every tool controller has a standard IP address of 192.168.0.3, so that if it is isolated on an
Ethernet network, this address can be used to make a connection, regardless of another assigned
IP address.
It is possible to change the IP address of a tool controller by editing the ownership.xml file and
restarting the tool controller, but this is not recommended. One way to do this is to use a software
tool specially designed to edit the ownership.xml file. See Chapter 19, titled "Ownership
Configuration.

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An IP address change does not take effect until after the tool controller is restarted. After restart
the tool controller cannot be accessed using the old IP address.
Improper setup may cause the following problems:
R Tool controller program disabled, tool inoperable
R Controller-to-controller communications become disabled
R Tool controller to Web browser connection disabled
R Tool controller to touchscreen (HMI) connection disabled

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About the admin_config.xml File

The admin_config.xml file (located in the /varco directory on the tool controller) contains
configuration settings.
Almost all configurable tool controller properties are stored as default values in the controller itself,
and these properties rarely need to be changed.
To change the admin_config.xml file, either use a text editor specifically designed to edit XML
files, or use a plain text editor (such as the Linux® Vi Editor, or the Windows® Notepad
accessory). See section titled "Vi Editor" on page 28-23.

!
NOV recommends that you do not use Microsoft Word, as
it adds large numbers of unnecessary elements to the file.

A basic example of an admin_config.xml file is shown below, depicting three principle elements
that are most commonly found in the file. Of these, the class_name and the screen_tool_name,
are required to make a tool controller behave properly.

<admin_config>
<controller>
<class_name>com.nov.bridgeRacker.module.BridgeRacker</class_name>
<admin_password>admin</admin_password>
<screen_tool_name>Racker</screen_tool_name>
</controller>
</admin_config>

There are also a number of optional elements (that usually do not appear in the
admin_config.xml file that can affect a number of properties on the tool controller (described
below).

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The Controller Element

The properties shown here appear inside the controller XML element, which is contained within
the admin_config.xml file.

Element Data Type Description

Identifies the Java class name of the tool

controller module to run as the controller
program. The default value is
Java Class
class_name com.varco.ora.ToolController, which
Name
specifies a controller that does essentially
nothing. A tool programmer must define the
name of the controller class to run the tool.

Specifies the administrative password which

admin_password Text String must be used for most operations on the main
service page. The default value is admin.

Specifies the screen name of this tool

controller. The default value is Golden Image.
This name will be used as the name of the tool
controller that appears on the main service
page. Also, the name is checked against a list
screen_tool_name Text String of names and IP addresses located in the
ownership.xml file. The name that matches
the screen_tool_name is used to look up and
assign the IP address of the tool controller. See
Chapter 26, titled "Set IP Address on Network
Device.”

Specifies the storage path for persistent data

ctrl_storage_path Linux Path on the controller. The default value is ./data/
persistent/.

Specifies the tool controller’s cycle time in

milliseconds. This is how long it takes the
controller to make one complete update of all
cycle_time_ms Integer WebObject values, I/O reads and writes, and
internal variable updates. The default value is
20. Setting this value to less than 1 will result in
a value of 20.

If the cycle_time_ms element is not specified,

then the controller searches for the
sleep_time_ms element. If cycle_time_ms is
specified, then sleep_time_ms is ignored. The
sleep_time_ms element defines the amount of
sleep_time_ms Integer time the controller will sleep after finishing each
cycle. The default value is 10. The controller
ensures that the cycle time is always 10 more
than the sleep time (if the sleep time is
specified), and the sleep time is 10 less than
the cycle time (if the cycle time is specified).

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Element Data Type Description

Specifies the network I/O reset time (defined in

seconds). The default value is 1. This is the
amount of time the controller waits before it
determines that digital, real, and word inputs of
net_io_reset_time Integer
type NET (which reset themselves) are no
longer receiving input, and should be reset to
their default values. The reset time of any I/O
point will not be greater than this value.

Specifies the “width” of the communications

calendar. This is how many clients can be sent
comms_per_cycle Integer
updates each controller cycle. The default
value is 4.

True Or Enables (true) or disables (false) alarms and

ae_enabled
False events. The default value is true.

Holds the path and name of the alarm and

events log file. The default is ./data/alarm-
ae_log_name Linux Path
event/alarm-event.xml. This feature is
currently disabled.

Specifies the maximum number of alarm and

event records that will be kept in memory at
ae_max_records Integer
any given time. Older alarm and event records
will be discarded. The default value is 200.

Specifies the name of the configuration file that

will be used by the alarm and events engine to
ae_monitor_conf Linux Path specify alarm and event triggers. The default
value is ./data/alarm-event/
monitor.properties.

The “canary” is a software subroutine that

monitors the controller’s life counter to look for
long controller cycle times. This specifies the
internal_canary_sleep_ms Integer
amount of time that the canary will sleep
between checks. The default value is zero,
which disables the canary.

The presence of this element in the

admin_config.xml file is interpreted as “true,”
rev_B_compatibility Any meaning that this controller is compatible with
earlier generation (Rev B) controllers. The
default value is false.

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Element Data Type Description

The presence of this element in the

admin_config.xml file is interpreted as “true,”
meaning that all inputs of type NET are
prevented from using streaming
communications. The default value is false,
which means that inputs of type NET are
interpreted as streaming, and reset themselves
disableStreamedIO Any
if they have not received data for a certain time-
out period (see net_io_reset_time above).
Individual NET I/O points do not reset
themselves if their .ioIdentifier WebObject is a
value that starts with “n.” No NET I/O points
reset themselves if the disableStreamedIO
element appears in the admin_config.xml file.

Specifies the configuration for data logging on

Xml
datalog the controller. A description of this element is
Element
outside the scope of this chapter.

The Webserver Element

The properties shown here may appear inside the webserver XML element, which is contained
within the admin_config.xml file. This element is on the same level as the controller element
(described above).
For example:

<admin_config>
<controller>
<class_name>com.nov.bridgeRacker.module.BridgeRacker</class_name>
<admin_password>admin</admin_password>
<screen_tool_name>Racker</screen_tool_name>
</controller>
<webserver>
<http_context>//*</http_context>
<static_content_base_dir>file:/varco/www</static_content_base_dir>
</webserver>
</admin_config>

These elements are rarely used.

Element Data Type Description

This is the HTTP context that the Web server

http_context Text String
will use. The default value is “//*.”

This is the base directory that the Web server

static_content_base_dir Text String will use to server up static HTML content. The
default value is file:/varco/www.

This is the default port number that the Web

http_port Integer server will assume for incoming HTTP
requests. The default value is 80.

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Element Data Type Description

The Web server assigns a “thread” to handle

each incoming request. The number of threads
used roughly corresponds to the number of
min_threads Integer
requests the Web server can handle at once.
The default value for the minimum number of
threads is 2.

This is the maximum number of threads the

Web server assigns to incoming requests.
max_threads Integer
Each thread uses system resources. The
default maximum is 50.

This element defines the amount of time in

milliseconds that the Web server waits until it
max_idle_time_ms Integer determines an incoming HTTP connection idle.
The default value is 5000, which is five
seconds.

This element contains a list of sub-elements.

Each sub-element has two attributes. The
path_spec attribute is a Linux path name that
XML specifies the path name of the servlet. The
servlet_list
element servlet_class attribute specifies the full Java
class name of the servlet. This provides a way
to list the servlets that the Web server uses, but
it is unnecessary and is not supported.

The Logging Element

The properties shown here appear inside the logging_properties element, which is contained
within the admin_config.xml file.
This element is on the same level as the controller element (described earlier in this chapter).
For example:

<admin_config>
<controller>
<class_name>com.nov.bridgeRacker.module.BridgeRacker</class_name>
<admin_password>admin</admin_password>
<screen_tool_name>Racker</screen_tool_name>
</controller>
<logging_properties >
<property name=’log.rootCategory’ value=’ERROR’ />
</logging_properties >
</admin_config>

The controller logging system uses the open source Apache® Log4J package. An element’s
function in the admin_config.xml file is to set the values of these properties.
The Log4J package is built upon the idea of logger hierarchy. It contains a root log, called the
rootCategory and several sub-logs. The following logs are stored on the tool controllers:
R ora.log stores messages from the base controller package

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R io.log stores messages from the I/O system generally

R c2c.log stores messages from the controller-to-controller I/O system
R step7 stores messages from the Siemens Step7 I/O system
R alarm stores messages from the alarm system
Additional log files can be found in the /varco/log directory, but they are not controlled by the
logging system.
There are five logging levels. The source code for the controller program contains messages that
are printed into the logs (or not, depending on a hard-coded level for each possible message). In
other words, if the logging level of the message is less than the level of the log level setting, then
the message is written to the log; if the logging level of the message is more than the level of the
log level setting, then the message is not written to the log.
The levels are:
R FATAL: This designates very severe error events that will presumably lead the
controller to abort.
R ERROR: This designates error events that may or may not allow the controller to
continue running. This is the default logging level for all logs. At this level, all FATAL
messages are written to the logs.
R WARN: This designates potentially harmful situations. All ERROR and FATAL
messages are written to the logs.
R INFO: This designates informational messages that highlight the progress of the
controller on a coarse-grained level. All WARN, ERROR, and FATAL messages are
written to the logs.
R DEBUG: This designates fine-grained informational events that are useful in
debugging the controller. All messages are written to the logs.

Property Possible Description

Values

This sets the logging level of

the root log. The other logs
“FATAL,” (ora, io, c2c, etc.) inherit this
“ERROR”, property unless their own level
log.rootCategory “WARN,” is set. The default logging level
“INFO,” or is ERROR. Setting this
“DEBUG” property is unnecessary, since
each sub-log has its own level
property.

“FATAL,
ora,”
“ERROR,
ora,” This sets the logging level of
log.category.com.varco.ora “WARN, the ora.log. The default value
ora,” “INFO, is ERROR, ora.
ora,” or
“DEBUG,
ora”

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Property Possible Description

Values

“FATAL, io,”
“ERROR,
io,” “WARN, This sets the logging level of
log.category.com.varco.ora.io io,” “INFO, the io.log. The default value is
io,” or ERROR, io.
“DEBUG,
io”

“FATAL,
c2c,”
“ERROR,
c2c,” This sets the logging level of
log.category.com.varco.ora.io.real.c2c “WARN, the c2c.log. The default value
c2c,” “INFO, is ERROR, c2c.
c2c,” or
“DEBUG,
c2c”

“FATAL,
step7,”
“ERROR,
step7,”
This sets the logging level of
“WARN,
log.category.com.varco.ora.io.real.step7 the step7.log. The default
step7,”
value is ERROR, step7.
“INFO,
step7,” or
“DEBUG,
step7”

“FATAL,
alarm,”
“ERROR,
alarm,”
This sets the logging level of
“WARN,
log.category.com.varco.ora.alarm the alarm.log. The default
alarm,”
value is ERROR, alarm.
“INFO,
alarm,” or
“DEBUG,
alarm”

In addition, each log has its own set of properties which can be set. The properties for a single log
(ora.log) are used as an example below.

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Property Value Description

The appender is a strategy for

handling log output. The names of
The name of
appenders must be taken from the
the class to
available appenders in the Log4J
log followed
package. The default is
log.appender.ora by “.log.”
com.varco.ora.log.RollingFileAppe
and the
nder, which is an instruction to create
name of an
a file with the log output and to back
appender.
up the file when it reaches a certain
size.

This is the name of the log file to

log.appender.ora.File ./log/ora.log
write to.

This is the maximum size of the log.

Messages are written to this log file
until it reaches a size of 100 KB, after
log.appender.ora.MaxFileSize 100KB
which the old log is written to a
backup file and a new, empty log file
is created.

This is the number of backup files to

be created after the maximum size of
the log is reached. In this case, only
one backup log will be created. If the
log.appender.ora.MaxBackupIndex 1
log file overflows again, then the
backup file is deleted, the log file is
renamed ora.log.1, and a new log
file is used.

This is an instruction for the logging

The name of engine on how to write messages to
the class to the log file. The name of the layout
log followed must be one of the available layouts
log.appender.ora.layout by “.log.” in the Log4J package. The default is
and the com.varco.ora.log.PatternLayout,
name of a which means that the pattern will be
layout. provided for each message in
another property.

The pattern The default pattern is %-5p %d [%t]

to use in %c - %m%n. More information on
log.appender.ora.layout.Conversio
laying out the layout pattern is available online
nPattern
messages in in documentation for the Log4J
the log file. package.

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Advanced Operations 28

Interfacing With Linux®

The tool controller runs a host operating system (Linux), a Web server, and applications developed
by NOV®.

Information in this section is intended for use by

trained maintenance personnel.

Connecting to the tool controller using Linux

commands is not normally required. Do not use the
information in this section unless instructed to do so
by an NOV maintenance technician. If direct access to
Linux is required, you should have received a *.zip file
containing the PuTTY software needed to perform the
procedures in this section. You can also download this
software from:

http://www.chiark.greenend.org.uk/~sgtatham/putty/

Connect to the tool controller using the =ssh (secure shell) command. If you cannot connect using
an Ethernet connection, connect using a serial cable (see Chapter 2, section titled "Using a Serial
Connection" on page 3-8).
The ssh command is similar to the telnet access program but it also encrypts network traffic. If
connecting to the tool controller over the network, you will have to use the ssh command (Linux) or
PuTTY.exe (Windows®) command for interactive sessions, and the scp (Linux) or pscp.exe
(Windows®) command for file transfers. The tool controller does not support telnet or ftp protocol
due to inherent security risks.

Tool Controller User Accounts

R varco
To connect to the tool controller using ssh or PuTTY, you must use the varco
account.
The varco user rights are limited to the home directory (/home/varco), the jar file
directory (/varco/program/tool), and the class file directory (/varco/com/...).
R root
If connected to the tool controller using a serial cable (see Chapter 2, section titled
"Using a Serial Connection" on page 3-8), you can log in using the root account.
Once logged into the tool controller using varco, you can use the Linux su (substitute user)
command to change your login to root. Ideally, however, you should minimize use of the root

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account (see warning message below). The root user is the traditional “super/user” in Unix/Linux
systems.

Root users have unlimited access, including

permission to delete all files. Use extreme caution
when logged in as root.

Installing PuTTY
PuTTY is a free ssh client software application for the Windows® operating system. It includes
such programs as ssh sessions, and pcsp (secure file transfer).
1. Create a PuTTY directory on your computer’s hard drive (c:\putty, for example).
2. Extract the *.zip file into the PuTTY directory.

Starting an Interactive Session

Start a PuTTY ssh session using a command prompt window, or by double-clicking the putty.exe
file. The following examples demonstrate connecting to an tool controller IP address of 128.1.8.5
using both methods.
To launch PuTTy using a command line:

1. Click Start --> Run, then type cmd and press <Enter>.
The Command Prompt window displays
2. Type putty -ssh [email protected] into the space provided, then click
OK.
3. Type varco into the password space provided, then click OK.
To launch PuTTY from Windows Explorer:
1. Locate and double-click the putty.exe file to display the PuTTY Setup window
(shown below).

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2. Type the tool controller IP address into the space provided (labeled Host Name).

See section titled "Determining an IP Address" on page 3-8.

3. Click to select the SSH radio button.

The text in the Port field automatically changes to 22.
4. Type a name into the space provided (labeled Saved Sessions) then click Save.

!
Do not close the PuTTY Setup window.

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Connecting to the Tool Controller

1. Launch PuTTY using one of the methods described above.
2. Click Open to display the PuTTY login prompt.

3. Type varco at the login as prompt.

4. Type admin at the password prompt.
Listing Tool Controller Directories
The root directory of the Linux operating system is the “/” directory.

Type ls and press <Enter> to list the contents of the / (root) and /varco directories.

For safety reasons, the tool controller file system is partitioned so that all directories in the Linux
operating system except the /varco directory are read-only. All files that are necessary to run the
tool controller, as well as all logging and user-accessible configuration files, are in the /varco
directory. The /varco directory is in its own read-write partition.

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Installing Tool Controller Software

This section contains instructions for installing software

using Linux commands. Installing software through the
Software Management page may be considerably easier
for most users. See Chapter 5, titled "Software
Management Links.”

Restarting the JVM (restartj9)

After uploading the tool controller software, restart the Java Virtual Machine. The varco profile
contains the following command for doing so:

restartj9
The script shown below illustrates its use. The ps command displays the existence or non-
existence of the restartj9 process.

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Rebooting the Tool Controller

To reboot the tool controller without using the power switch (referred to as a “warm boot”), you
must be logged into the tool controller as the root user.
Use the su command to become root, and two versions of the shutdown command. The first
version reboots the tool controller (-r option); the second halts the tool controller (-h option).

Linux Command Summary

The following basic Linux commands can be used to communicate with the tool controller. In the
Unix tradition, each command offers a myriad of options. The figures below illustrate their basic
use.

Type any command followed by --help to display an

explanation of the command. For example, typing ls --
help displays an explanation of the list command, its
syntax, and options.

R ls provides short list of directory contents

R ls -l provides long listing of directory contents
R cd changes directories
R pwd displays present working directory
R ps reports process status
R cp copies files and directories
R mv moves (renames) files
R top displays top CPU processes
R netstat shows network statistics

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cd, ls, ls -l, pwd, cp, mw Commands

ps Command

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top Command

This command displays all processes running, and the amount of CPU resources used.

netstat Command

This command displays all Ethernet connections to the tool controller.

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Vi Editor
Vi Editor is a full-screen, command-based text editor for creating and editing files on systems like
the tool controller. For a complete list of commands and more detailed information, go to: http://
www.nacs.uci.edu/help/manuals/uci.unix.guide/the_vi_editor.html.

1. Type vi <file name>, then press <Enter> to either open an existing file, or
create a new one (if the file name entered does not exist).

Cursor

End of file

Vi Editor opens in command mode with the cursor in the upper-left corner of the
screen. A tilde (~), indicates the end of a file. The file name (in quotes) displays in
the bottom-left corner of the screen.
2. Position the cursor anywhere in the file, then type to change the text:
Q Type i to begin insert mode.
You must be in insert mode before you can enter text. In insert mode you can
backspace within the current line. i adds text before the cursor while in insert
mode.
Q Press <Esc> to exit insert mode and return to command mode.
In command mode you can issue complex commands preceded by a colon (:),
such as those that affect sections of text.
Q Type <n>x (where n is a number) to delete <n> characters from the current
position.
Q Type <n>X (where n is a number) to delete <n> characters before the cursor.
Q Type <n>dw: (where n is a number) to delete <n> words from the current
cursor position.
Q Type <n>dd (where n is a number) to delete <n> lines beginning with the line
upon which the cursor is positioned.
Q Type D to delete the remainder of the current line including the current cursor
position
3. After typing a line of text, press <Enter>.
4. Type :w, then <Enter> to save the file.

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5. Type :wq to save the current file and quit.

Alternatively, type :q to quit, or :q! to exit without saving.
To return to the previous line, press <Esc> to return to command mode.

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Appendix

Profibus Addressing

See Chapter 6, titled "Debug Monitor,” Chapter 7, titled "I/O

Diagnostics,” and Chapter 12, titled "Profibus Network
Status” for related information

All I/O points are defined by two text strings:

R I/O type: A three-letter mnemonic that identifies the Profibus network to which the
point is connected.
R I/O Identifier: A unique string used inside the tool controller program and on
electrical drawings to identify the node and offset.

I/O Types
R DP1 identifies the I/O accessed through the first Profibus network (first Applicom®
card). DP1 normally communicates with devices on the tool.
R DP2 identifies I/O accessed through the second Profibus network (second Applicom
Card).

I/O Identifiers
Typical format for an I/O identifier:

<Node number><class><byte offset>.<bit offset>

Class (DI for “Digital Input”)

Byte offset.bit offset

7DI0.2

Node number

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Node Numbers
Node numbers are named first in the I/O identifier text string, and range from 1 to 125.
R Nodes 1 assigned to diagnostic tools.
R Node 2 is assigned to the tool controller.
R Node 3 is the default address of a VFD, and is not used.

Valid Classes Table

Class Description # of bits

DI Digital Input 1
AI Analog Input 16
IW Input Word 16
ID Input Double Word 32
IR Input Real Number 32
DQ Digital Output 1
AQ Analog Output 16
QW Output Word 16
QD Output Double Word 32
QR Output Real Number 32
SI String Input varies
SO String Output varies

Byte and Bit Assignments

Each Profibus node is assigned its own input and output address space, which is stored in
memory. The address always begins with byte 0, bit 0. If setting up either an ET200M module or a
PA coupler, the address space fills sequentially with each module added to the node.
For example, a Bartec input brick has 16 digital input points, and is located on node #6. It requires
2 bytes of input space, and no output space. The first identifier would be 6DI0.0. Others would
follow in sequence:
6DI0.1
6DI0.2
6DI0.3
6DI0.4
6DI0.5
6DI0.6
6DI0.7
6DI1.0
6DI1.1
6DI1.2
6DI1.3
6DI1.4
6DI1.5
6DI1.6
6DI1.7

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Appendix A

A Hengstler absolute encoder located on node #12 provides position, velocity, and acceleration
feedback:
Position 32-bit integer 12ID0
Velocity 16-bit integer 12AI4
Acceleration 16-bit integer 12AI6

An ET200M module is located on node #5 and has:

R one module with 16 digital outputs
R one four-channel analog input module
R one module with eight digital inputs and eight digital outputs
The module addresses would begin: 5DQO.0, 5DQ0.1 ... 5DQ1.0, 5DQ1.1 ... 5DQ1.7
The second module’s four-channel analog input is the first input space on the ET200M. For this
reason its addresses also start at byte 0: 5AI0, 5AI2, 5AI4, 5AI6
The third module’s points add to both the input and output space:
Input addresses: 5DI8.0, 5DI8.1, 5DI8.2 ... 5DI8.7
Output addresses: 5DQ2.0, 5DQ2.1 ... 5DQ2.7

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Setting Up and Using AmphiCom™

Additional I/O Addressing Table

Address Node Class Byte Bit Discussion

Digital
5DQ0.0 5 0 0 First output on module
Output
7DI0.2 7 Digital Input 0 2 Third input on module
Analog start at byte Second analog input on
6AI2 6
Input offset 2 module
Double
10ID0 10 byte offset 0
Word Input

Information in this section is intended for use by

trained, qualified personnel only. Use extreme caution
when changing too configuration settings. Incorrect
setup can result in loss of tool control that can only be
restored by a National Oilwell Varco (NOV®) service
engineer.

AmphiCom™ is a program designed for the Windows® operating system that acts as a gateway
between the tool controller and other programs, such as Wonderware®, Microsoft Excel®,
databases, and other software. AmphiCom can be used to read information from and write to the
tool controller.
AmphiCom uses the Windows Dynamic Data Exchange (DDE) communication protocol to transfer
data between itself and other Windows programs.

Both AmphiCom and the other program must be installed

on the same computer.

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Appendix A

Configuration File

!
At this time, the XML configuration file must be created
manually using the built-in Windows accessory named
Notepad. NOV recommends that you use the File --> Save
As menu command, name the file config.xml, and save it
in the same directory that the Amphicom.exe file is
located. Ensure that the file type is XML.

AmphiCom requires a configuration file. It is designed to use its own XML configuration file, but
can use an older VExpress.dat file.
VExpress is a program that was designed in earlier Amphion systems that filled the same role as
AmphiCom. The VExpress.dat file can be used by AmphiCom, however AmphiCom uses a
different protocol to communicate with the tool controller. AmphiCom must be used with revision 3
or later tool controllers.
An example of an AmphiCom configuration file is shown here.

<root >
<SERVICE name=”AmphiCom”/>
<SBC name=”Racker” ip=”192.168.31.21”
update_rate=”200” persist=”false”/>
<SBC name=”Fingerboard” ip=”192.168.31.22”
update_rate=”200” persist=”true”/>
<Delay Update=”10”/>
</root>

SERVICE Element
In Windows DDE, the client application (such as Wonderware or Excel) needs to know the name of
the application that is supplying the dynamic data. AmphiCom is the application that supplies the
data, and the name that it will have in DDE is specified by the SERVICE element in the XML
document. In the example above, the name “AmphiCom” is used. The client applications know
AmphiCom by this name.
There should be only one SERVICE element in the XML configuration file. This element is
optional. If it is not included, then the name “AmphiCom” is used.

SBC Element
There can be any number of SBC elements in the XML configuration file, however at least one
element is required. Each SBC element should identify an Amphion tool controller from which
AmphiCom needs to pull dynamic data.
The name attribute (or topic name) in the SBC element specifies a topic for DDE. Two tool
controllers are listed in the configuration file example above (Racker and Fingerboard), so two
topics are available to DDE for the application named “AmphiCom.” The name attribute is required.
The ip attribute of the SBC element is required. It specifies the IP address of the tool controller.
These can be found on the “Network” button on the main service page for any tool controller. A list

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of the addresses is normally supplied as part of the documentation for any rig project. Also see
section titled "Locating Tool Controller IP Addresses" on page 2-9.
The update_rate attribute of the SBC element specifies the time in milliseconds (1/1000 seconds)
that the tool controller should wait between updates when sending data to AmphiCom. This
attribute is optional. If you do not specify the update rate, the system uses its default update rate of
200.

The tool controller usually cannot send updates faster than

once every 20 milliseconds, however this rate places an
excessive burden on the tool controller, and the extra
updates are not typically useful to the client program. A
good rule of thumb is to set the update rate to no less than
100.

The persistent attribute of the SBC element specifies whether communications will “persist” even
after AmphiCom is closed. This is included for compatibility with older systems. This attribute is
optional. If you do not specify the persistent attribute, the default is “false” (meaning that
communications will not continue after AmphiCom is closed).
The Delay element is used to specify the amount of time (in milliseconds) that AmphiCom waits
between sending data updates to client applications using Windows DDE. This element is
optional. Internally, AmphiCom ensures that this value is no less than zero, and no greater than
1000 (once per second). In the configuration file example above, the delay time is set to 10
milliseconds (or 100 times per second). If it is not included, then the default value of 50
milliseconds is used.

Quick Start
1. Create the AmphiCom config.exe file using the information provided above in the
section titled "Configuration File" on page A-5.
2. Locate the file named Amphicom.exe on the hard drive of your computer, and
make note of its location.
3. Click Start --> Run.
4. Type cmd into the space provided, then click OK.
5. At the command prompt, type
cd <directory name where the
Amphicom.exe file is located>.
For example: cd program files
6. Press <Enter>.
7. Type Amphicom.exe config.xml
8. Press <Enter> to display the AmphiCom startup window.

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Appendix A

Q Click Exit to close Amphicom.

Q Click Debug On to begin displaying debug message information.
Q Click Debug Off to stop displaying debug message information.
Q Click Clear to remove debug information from the window.
Q Click Copy to place the contents of the window into the clipboard, which can be
then pasted into another Windows application, such as a text editor or an e-mail
program.

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Using AmphiCom with Microsoft Excel

Dynamic Data Display
You can use Microsoft Excel as a client application to display data that updates dynamically from
the tool controller. AmphiCom must be running and properly configured before Excel is launched.
See section titled "Configuration File" on page A-5, and section titled "Quick Start" on page A-6.
Data fields on the tool controller that are available for display are called WebObjects. In order to
view dynamic data in an Excel spreadsheet, WebObjects must be specified by name. WebObject
names are commonly quite long, punctuated by dots (“.”). Modules such as the debug monitor
displays lists of WebObject names and values (for more information, see Chapter 6, titled "Debug
Monitor”).

The Excel cell displaying dynamic data should contain a formula like the example shown here.

Topic name
(tool controller name)

=AmphiCom|Racker!controller_stats_avgCycleTime

Server application WebObject

All Excel formulas must begin with an equal sign (=).

R Server Application: The first part of the formula must be the name of the
application that is serving the data (see section titled "SERVICE Element" on page
A-5). The server application name is followed by the pipe character (“|”).
R Topic Name: The second part of the formula must be the topic name (the name of a
tool controller). This should match the “SBC” name located in the configuration file
(see section titled "SBC Element" on page A-5). The topic name is followed by an
exclamation point (“!”).
R WebObject Name: The third part of the formula must be the WebObject name of
the data field on the tool controller. However, because the dot characters in
WebObject names (“.”) are misunderstood by DDE, an underline must be
substituted for each one. Spaces are also illegal characters in DDE, so any space in
the WebObject name must be removed and replaced with a back slash character
(“\”).

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Appendix A

Writing Data to the Tool Controller

You can write data to a tool controller using Microsoft Excel and Amphicom by writing a Visual
Basic® script in Excel.
1. In Excel, click Tools --> Macro, then click to select Visual Basic Editor from the
submenu.
2. In Visual Basic Editor, click Insert --> Module.
A new code module window appears. Initially the main text area of the window is
blank.

3. Create a new module using the information provided immediately following this
procedure. See section titled "Visual Basic Modules" on page A-10.
4. Close Visual Basic Editor.
5. In Excel, click Tools --> Macro, then click to select Macros from the submenu to
display the Macro pop-up window (shown below).

6. Click to select the script you created, then click Run.

In the illustration shown above, the new module is named ValueWriter.
The specified value is written to the tool controller.

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Visual Basic Modules

An example script for a module that sets a value on a tool controller is shown here.

Topic name
(tool controller name)

Server application Excel cell number

Sub ValueWriter()
Dim channelNumber As Long
channelNumber = DDEInitiate(“AmphiCom”, “racker”)
Set rangeToPoke = Worksheets(“Sheet1”).Range(“D15”)
DDEPoke channelNumber, “controller.stats.maxCycleTime”, rangeToPoke
DDETerminate (channelNumber)
End Sub

WebObject

R DDE Initiate Function: On line 3, specify the service name that AmphiCom is using
(see section titled "SERVICE Element" on page A-5), followed by the tool controller
name (see section titled "SBC Element" on page A-5). This function returns a
channel number that will be used to identify the communications channel to
subsequent methods.
R Excel Cell Range: Line 4 specifies the cell whose contents will be written to the tool
controller. You cannot simply code a value into the Visual Basic script. You must use
a cell number.
R DDEPoke Function: Line 5 specifies the channel number, the name of the
WebObject to write to (this name uses the standard naming convention for
WebObjects; do not replace dot characters with underlines, or spaces with back
slashes), and the Excel cell that supplies the data.

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 Amphion™
Standard Technical Reference
Manual

Reference Reference Description

Amphion Standard
D811000238-MAN-001
Technical Reference Manual
This document contains proprietary and confidential
information which is the property of National Oilwell Varco,
L.P., its affiliates or subsidiaries (all collectively referred to
hereinafter as "NOV"). It is loaned for limited purposes only National Oilwell Varco
and remains the property of NOV. Reproduction, in whole or in RIG SOLUTIONS
part, or use of this design or distribution of this information to
others is not permitted without the express written consent of
11000 Corporate Centre Drive
NOV. This document is to be returned to NOV upon request or Houston, TX 77041
upon completion of the use for which it was loaned. This
document and the information contained and represented
herein is the copyrighted property of NOV.
© National Oilwell Varco
Document Number Rev.

D811000238-MAN-001 03

www.nov.com
Form D811001123-GEN-001/05
 D811000238-MAN-001
Revision 03

Revision History

Dan Dan Dan

03 22 Jul 2010 Third issue
Carpenter Carpenter Carpenter

Laurie Paul
02 10 Jul 2009 Second Issue Jeff Faga
Braaten Williams

Laurie Ken
01 22 Oct 2007 Issued for implementation Jeff Faga
Braaten Schmidt

Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

Change Description

Revision Change Description

01 First issue

02 Updated to reflect current information per engineering department

Corrected document number on title page.

03 Updated template.
Removed Service Center information from Appendix.

Amphion™ GPL Statement

This program contains proprietary as well as free software. You can redistribute and/or modify the free portion of the software under the terms of the GNU General
Public License as published by the Free Software Foundation; either version 2 of the License, or (at your option) any later version. To view and/or obtain a copy of
the free software used in this product, please visit ftp://ftp.amphion.nov.com/gpl/.
Notwithstanding the foregoing, nothing herein shall convey to you the right to utilize National Oilwell Varco trademarks, trade names, services marks or other
National Oilwell Varco proprietary materials.
In addition, you shall not have the right to publish the name of National Oilwell Varco without the prior permission of National Oilwell Varco in writing.
This program is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS
FOR A PARTICULAR PURPOSE. See the GNU General Public License for more details.
You should have received a copy of the GNU General Public License along with this program; if not, write to the Free Software Foundation, Inc., 51 Franklin Street,
Fifth Floor, Boston, MA 02110-1301, USA.

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Chapter 1: General Information

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safe Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Chapter 2: Amphion™ Overview

Driller’s Cabin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Workstations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Touchscreens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Discrete Switches and Joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Equipment and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Network System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Remote I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Multi-Tool (MTC) Controller Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Other Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Drill Floor Shutdown (E-Stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Communication Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Process Field BUS (Profibus) DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Additional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
RigSense and WITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Simple Data Acquisition (S-DAQ™) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
System 5 Data Acquisition (V-DAQ™) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Electronic Drilling System™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
System Overview Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
System Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Chapter 3: Computers and Software

Touchscreen Computers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
BIOS Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Backup Disk Imaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Recommended Equipment and Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

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Creating a Disk Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Restoring a Disk Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Assigning IP Addresses to Wago Remote I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
RigSense™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Simple Data Acquisition (S-DAQ™) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
System 5 Data Acquisition (V-DAQ™) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Serial WITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Hardware and Network Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
VChannel Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Typical S-DAQ Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Tool Controller Web-Based Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Installing Third-Party Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Chapter 4: Operator Workstations

Flex™ Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Front-Entry Chair (FEC™) Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Wrap-Around™ Workstation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Touchscreens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Control Panels and Joysticks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Left Control Panel & Joystick Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Right Control Panel & Joystick Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Chapter 5: Multi-Tool Controller Cabinet

Control Overview Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Network Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Communication Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Process Field BUS (Profibus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Multi-tool Controller Cabinet Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Chapter 6: Tool Controllers

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Tool Controller Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Advantech™ Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Beckhoff™ Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
CompactFlash® Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Ethernet (ENET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Profibus (Process Field Bus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
COM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Mouse/Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

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Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Profibus Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Tool Controllers and NOV Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Tool Controller Web-Based Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Chapter 7: Startup and Shutdown

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Uninterruptable Power Supply (UPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Control Enclosure Power Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Chapter 8: Troubleshooting and Maintenance

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Basic Diagnostic Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Workstation Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Joysticks and Discrete Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Touchscreens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Alarm Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Cable Inspection and Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Workstation Cable Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Fiber Optic Cable Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Fiber Optic Cable Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Ethernet Cable Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Profibus Cable Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Video (Coaxial) Cable Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Moxa® Network Switch Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Properties Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Hyperterminal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Disk Imaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Network and Workstation Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Visual Inspection of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Cleaning a Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19

Appendix A
Opening a Command Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Command Descriptions and Syntax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Ping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Using a URL Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Using the Host Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Using the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Using the Host Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

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Ping Command Switch Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

IP Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Tracert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Nslookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

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General Information 1

Conventions
This manual is intended for use by field engineering, installation, operation, and repair personnel.
Every reasonable effort has been made to ensure the accuracy of the information contained
herein. National Oilwell Varco® (NOV) will not be held liable for errors in this material, or for
consequences arising from misuse of this material.

Advisories
Graphic symbols and bracketed text indicate advisories for a specific topic. This information
provides the reader with additional details and may advise the reader to take a specific action to
protect personnel from potential injury or lethal conditions. These advisories may also inform the
reader of actions necessary to prevent equipment damage.

Note

The note symbol indicates that additional information is

provided about the current topic.

Caution

!
The caution symbol indicates that potential damage to
equipment, or injury to personnel exists. Follow
instructions explicitly. Extreme care should be taken when
performing operations or procedures preceded by this
caution symbol.

Warning

The warning symbol indicates a definite risk of

equipment damage or danger to personnel. Failure to
follow safe work procedures could result in serious or
fatal injury to personnel, significant equipment
damage, or extended rig down time.

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Conventions
Advisories
Hot Surfaces

The hot surface symbol indicates the presence of a

hot surface or component. Touching this surface
could result in bodily injury. To reduce the risk of
injury from a hot component, allow the surface to cool
before touching.

Electrostatic Discharge

The Electrostatic Discharge (ESD) symbol indicates the

potential for static electrical discharge is present. ESD can
damage or destroy sensitive electronic components. ESD
can also set off explosions or fires in flammable environ-
ments. Always discharge static electricity prior to working
on sensitive components or in flammable environments.

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts, or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your rig configuration, see the technical drawings included
with your NOV documentation.

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General Information 1

Safety Requirements
The NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures
outlined in the equipment manuals are the recommended methods of performing operations and
maintenance.

!
To avoid injury to personnel or equipment damage,
carefully observe requirements outlined in this section.

Proper Use of Equipment

NOV equipment is designed for specific functions and applications, and should be used only for its
intended purpose.

Safe Lifting
When lifting and handling NOV equipment, use approved lifting procedures and safe methods.

Always follow all federal, state and local rules, codes, and
rig-specific safety guidelines when lifting and handling
NOV equipment. Operators and maintenance personnel
should be properly trained in safe lifting procedures and
the inspection of material handling equipment and lifting
components. Safe lifting recommendations provided in this
manual do not take precedence over local safety rules and
regulations, OSHA regulations, or instructions issued by
the manufacturers of rig hoisting equipment and other tools
on the rig.

Lifting equipment improperly creates a hazardous

working environment. To avoid lifting hazards, only lift
equipment with material handling equipment rated for
the expected load and only from the designated lift
points. Failure to follow safe lifting guidelines may
result in serious or fatal injury to personnel,
significant equipment damage, and extended rig down
time.

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Safety Requirements
Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained in rig safety, tool operation,
and maintenance to ensure their safety.

!
Personnel should wear protective gear during installation,
maintenance, and certain operations.

Contact the NOV training department for more information about equipment operation and
maintenance training.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
The equipment manufacturer recommends that only those tools specified be used when stated.
Ensure that personnel and equipment safety are not jeopardized when following service
procedures and that personnel are not using tools that were not specifically recommended by the
manufacturer.

General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities such as
electrical, hydraulic, pneumatic, or cooling water.

!
Read and follow the guidelines below before installing
equipment or performing maintenance to avoid
endangering exposed persons or damaging equipment.

R Isolate energy sources before beginning work.

R Avoid performing maintenance or repairs while the equipment is in operation.
R Wear proper protective equipment during equipment installation, maintenance, or
repair.

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General Information 1

Safety Requirements
Replacing Components
R Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during assembly and disassembly of equipment to ensure correct installment.
R Replace failed or damaged components with original equipment manufacturer
certified parts. Failure to do so could result in equipment damage or injury to
personnel.

Routine Maintenance
Equipment must be maintained on a routine basis. See product-specific service manuals for
maintenance recommendations.

!
Failure to conduct routine maintenance could result in
equipment damage or injury to personnel.

Service Centers
For a directory of NOV Service Centers, see NOV document number D811001337-DAS-001, titled
“Service Center Directory.” This document is located in the User Manual.
The link below provides after-hours contact information for emergencies or other equipment issues
requiring an immediate response by NOV service personnel.
www.nov.com/contact_us/24hr_EmergencyList.asp

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Amphion™ Overview 2

Optional components described in this manual may not be

present on your particular rig.

Driller’s Cabin
The operator workstations are located in a specially designed, climate-controlled cabin. The cabin
is positioned on the drill floor to provide maximum viewing of rig operations.
From within the cabin, the operators can control integrated equipment on the drill floor and pipe
deck, removing operators from conventional drilling process hazards.
The footprint of each cabin may vary to support rig requirements, however basic cabin features
generally include:
R Heavy duty steel with a protection bumper in front
R A protection grid for the upper windows
R Pneumatic wipers with a high pressure wash system
R A heating, ventilation, and air conditioning (HVAC) unit
R Non-slip floors
R Recessed cable routes with removable floor panels
In addition to the operator workstations, driller’s cabins may contain:
R Blowout Prevention (BOP) control panels
R Control and interface junction boxes (J-Boxes)
R Alarm horns
R Telephone
R PA speakers
R Thermostat and humidistat
R HVAC (heating, ventilation, and air conditioning) control panels
R Smoke detectors
R Gas detectors
R CCTV monitors
See an example illustration of a driller’s cabin below.

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PA speaker
Fire and gas
Talkback Gas detector panel HVAC status
station PA speaker
panel 2

Telephone

HVAC status
panel 1
Gas detector

Wiper
controls Assistant driller
workstation footprint

Driller workstation BOP control

footprint panel

Items not shown (for clarity) Features

2 smoke detectors in ceiling Non-slip flooring

1 driller workstation Two access/escape routes
1 assistant driller workstation Emergency lighting system
Hinged protection grid above upper windows
Pneumatic windshield wipers
High pressure window washing system
Recessed cable routes in the floor
Removable non-slip floor panels
Noise and vibration reduction
Climate controlled through the HVAC system

*Not all features are present in all cabins; see rig-specific engineering documents.

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Amphion™ Overview 2

Operator Workstations
The operator workstation is the user's interface to the drilling network and tools. Workstations
consist of integrated control panels and an ergonomic chair designed to reduce the effects of
stress and strain associated with long periods of sitting.
See Chapter 4, titled "Operator Workstations” for additional information about workstations.

Touchscreens
Each operator workstation provides two to four touchscreens, often referred to as an HMI (Human
Machine Interface). Touchscreens display the software used to manage operator requests.
Touchscreens display Amphion tool control, drilling operations, alarms, and status information
pertinent to the current activity being performed. This allows the operator to concentrate on the job
at hand without the distraction of extraneous data.

Discrete Switches and Joysticks

Switch controls are dedicated to frequently-used operations (such as opening and closing the
power slips). Joysticks are used for tools that require controlled movement (such as the
drawworks).
See the rig-specific Amphion user’s manual and Chapter 4, titled "Operator Workstations” for
additional information.

Equipment and Features

The Amphion system provides operators with control of drilling tools and processes from a
workstation. Located inside the driller’s cabin, the workstation offers controls and status
information applicable to the operation being performed.
The driller’s cabin, local electrical room (LER), hull LER, and accommodations area are
considered safe areas for installing Amphion components that carry no hazardous area
classifications (workstation, multi-tool controller cabinet, etc.).
Main features of the Amphion package can include (but are not limited to) the following:
R One or more operator workstations, equipped with touchscreens for control
functions
R One or more multi-tool controller (MTC) cabinets
R Integrated operator interface application for tools, systems, or monitoring processes,
such as:
Q Assignments (motor)
Q Automated Drawworks System (ADS)
Q Automated Roughneck (AR)
Q Bridge Racker
Q Casing Running Tool
Q Compensator
Q Conveyor
Q Crown-Mounted Compensator (CMC)
Q Driller Auxiliaries
Q Drilling Process

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Q Fingerboard
Q Foxhole
Q Horizontal-to-Vertical (HTV) Machine
Q Hydraulic Cathead (HC26-EV)
Q Hydraulic Power Unit (HPU)
Q Maintenance Mode
Q Mousehole
Q Mud Bucket
Q Mud Pumps
Q Ownership Overview
Q Pipe Racking System (PRS)
Q Power Management System
Q Power Slips
Q Riser Tensioner
Q Rotary Support Table (RST)
Q Spider Gimble
Q Stand Building
Q Stand Jump
Q Top Drive System (TDS)
Q Tripping Process
Q Varco Compact Racker (VCR)
Q Well Control
Q Workstation Diagnostics
Q Zone Management System (ZMS)
R Variable Frequency Drive (VFD) system, Silicone Controlled Rectifier (SCR), and
Power Enclosures
R RigSense™ application, client, and server
R Simple Data Acquisition (S-DAQ™) Module
R System 5 Data Acquisition (V-DAQ™) Module

See the rig-specific NOV Amphion user’s manual for

information about the operator interface.

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Amphion™ Overview 2

Network System
The network ties tool controllers and status information together to allow both control and
monitoring capability from any operator workstation. Selected information can also be monitored
from desktop computers in other locations, such as the tool pusher’s office.

Optional components described in this section may not be

present on the rig.

Sensors
Rigs are equipped with various sensors used to gather information from the equipment, and about
the drilling process. For more information, see the sensor manuals provided with the equipment.

Remote I/Os
Remote I/Os receive input and/or output digital signals, analog signals, and other types of
communication from, or for, other devices such as tool controllers.
Sensors, controls, and other devices are hard-wired into the remote I/O. From there, a single cable
can carry all communication from the remote I/O to a second device, which processes the
communication. This reduces the number of cables used on the rig.
For example, drilling equipment controls are hard-wired to a remote I/O module in each
workstation. The remote I/O communicates, then forwards the signal to the appropriate tool
controller. The tool controller generally processes the request, then returns a status signal to the
operator workstation’s screen.
Emergency stop switches are hard-wired in compliance with the relevant standard.

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Multi-Tool (MTC) Controller Cabinets

The MTC cabinet houses the workstation and network control components, and is normally
located in the drill floor local electrical room (LER).
An example of an MTC cabinet is shown here.

Power supplies 1 & 2

PROFIBUS connections
and 7 Tool controllers
Flash card

Network switches

OLMs and remote I/Os

Inside Back Panel

Circuit breakers 1 - 10 UPS terminations

Circuit breakers 11 - 20
Power supplies 3 & 4 Asynchronus modem

Tool terminations

Power distribution terminations Inside Right Panel

2 rig and 1 UPS A/B

Touchscreen Ethernet fast connect
power switches

Keyboard

Fiber patch panel

Power distribution terminations

Inside Left Door Inside Right Door

Electromagnetic interference filters

Rig and
Inside Left Panel UPS terminations

This enclosure contains:

R Network switches
R Power supplies for the tool controllers and network components
R Power distribution circuit breakers
R Asynchronous modem
R Tool controllers

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Amphion™ Overview 2

Other Cabinets
The cabinets that house the VFDs (variable frequency drive) and generators may be supplied and
powered by third party vendors. For information regarding their equipment, see the original
equipment manufacturer’s documentation.

Drill Floor Shutdown (E-Stop)

The drill floor shutdown (DFSD) emergency stop (E-Stop) box is hard wired to the operator
workstation, and connected to all tools.

Tool Controllers
A tool controller is a customized computer used to automate machinery in commercial and
industrial environments. They are programmable and contain processors, memory, communication
ports, and other components similar to those found in most computers. Each tool controller is
programmed with the logic required to automate and monitor a specific piece of rig equipment.
The term “tool controller” refers to the entire tool control unit, which consists of the chassis, cover,
tool controller board, tool control program, communication cards, and other hardware-related
components used to control the tool.
The tool controller service pages interface displays controller information that can be used for
diagnostic purposes. Web pages associated with each tool are stored within their own dedicated
tool controllers. Technicians can communicate with a tool controllership the diagnostic workstation
(DWS), by connecting a computer to the drilling control network (DCN) and typing the tool
controller’s unique IP address into a web browser’s address field, or by selecting the appropriate
tool from the main tool controller web page.
Tool controllers are located in the multi-tool controller (MTC) cabinets. Security for tool access is
based on keys to prevent unauthorized computers connected to the drilling control network from
controlling a tool.
See Chapter 6, titled "Tool Controllers” for more information.

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Communication Protocol
The Amphion network architecture uses copper and fiber optic media to carry information.
Although Ethernet is the prevalent form of communication used by the drilling control network, a
variety of communication protocols are used, as described in this section.

Ethernet
Physical network/data link layer protocols are 100-MB Ethernet for most PC and tool controller
nodes.
Touchscreen to tool controller connections use OPC, DCOM or NetDDE over TCP/IP.
TCP/IP is normally used in instances where the Ethernet communication is routed through a
network switch.
Category 5 (CAT-5) copper cable is normally used for devices located within close proximity to one
another (housed in the same or adjoining cabinets). 62.5/125-micron, multi-mode glass fiber optic
cable is normally used for longer distances.

Process Field BUS (Profibus) DP

The Amphion network typically uses Profibus DP communication. Profibus communication
protocol is an international standard for communication between tool controllers, remote
I/Os, drives, valves, operator interfaces, and computers. Profibus supports communication speeds
up to 12M baud over twisted-pair copper or fiber optic cable.
Application layer interface/communication protocol for Profibus DP is between tool controllers and
associated remote I/Os. Remote I/Os gather data for tool controllers, and can be customized to
address a wide variety of local and remote I/O requirements. Tool sensors and controls are hard-
wired into the remote I/O. From there, a single Profibus cable carries all communication from the
remote I/O to the tool controller or other device that processes the information.
For example, sensors on the top drive are hard-wired to a remote I/O module mounted near the
tool. The remote I/O communicates with the top drive tool controller over a Profibus DP link.

Emergency stop switches are hard-wired in compliance

with the relevant standard.

RS232
The RigSense™ application server supports serial WITS connections from the system's built-in
COM ports. Up to two Wellsite Information Transfer Specification (WITS) feeds are supported. The
data is sent to the mud logger, the Measurement While Drilling (MWD) system, and others as
needed.

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Amphion™ Overview 2

Additional Components
RigSense and WITS
RigSense is a stand-alone drilling instrumentation system used to provide drillers and other key
personnel with instant access to critical drilling data. It can display, plot, print, export, and archive
up to 255 channels of data, which can be retrieved and viewed over the entire life of the well.
RigSense transmits and receives Wellsite Information Transfer Specification (WITS) information.
WITS is a communication protocol that enables companies operating different computer systems
to share information using a standard format for data transfer.
RigSense can easily be tailored to any rig’s requirements, and the data can be viewed in either
time- or depth-based format.
See Chapter 3, titled "Computers and Software” for more information about RigSense.

Simple Data Acquisition (S-DAQ™)

S-DAQ gathers data from rig sensors and equipment. Drilling parameters are displayed in real
time, in both analog and digital formats. Each channel can be configured with alarm functions. S-
DAQ can apply algorithms to the data, then forward the information to applications such as
RigSense™. S-DAQ and RigSense communicate using Ethernet. See NOV document number
D250000-0401-OPM-0001, titled “S-DAQ Simple Data Acquisition System.”

Also see the MD Totco® RigSense manual for more information.

System 5 Data Acquisition (V-DAQ™)

V-DAQ performs the same functions as S-DAQ and has the same capabilities, but provides a much
greater depth of information and detail. While S-DAQ is intended to be used with RigSense™
rental equipment, V-DAQ is intended to be a permanent part of a rig installation.
See MD Totco document number 42TM62-20, titled “V-DAQ System V Data Acquisition User’s
Manual” for more information. Also see the MD Totco® RigSense manual.

Electronic Drilling System™

The Electronic Drilling System (EDS) is built into the automated drawworks system (ADS) and
Amphion touchscreen control systems.
EDS is designed to provide a constant drilling state at the bit, which cannot be achieved using
manual or other types of drawworks braking systems. The constant bit state is achieved through
closed-loop control of selected primary drilling parameters (such as weight on bit or delta
pressure), and the ability to regulate the disc brake for continuous feed of the drill line.
Continuously running secondary control parameters (rate of penetration and torque) provide
additional control necessary for a steady state during unexpected events, such as a drilling break
or stick-slip situation.
The driller can select which modes are active through the touchscreens, and adjust individual
parameter setpoints.
See the See rig-specific NOV Amphion user’s manual for more information about the user
interface.
Also see product-specific Electronic Drilling System and Automated Drawworks System
documentation.

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System Overview Example

Driller cabin Drill floor LER

safe area safe area
Modem
Multi-tool control cabinet connection

2 Modem
3

1 Tool Controllers (TC)

MTC PMS**
WS* TDS Aux I/O V-DAQ VCR ADS & MPs

TC TC TC TC TC TC TC TC

1 2 3
HMI Network
switches

M&I VFD
Drill enclosure
floor
Network Network shut 1 2
Remote I/O down
switch 1 switch 2
VFD 1/ADS-B
VFD 2/TD/ADS-A
V-DAQ
VFD3/TD/ADS-A
remote
I/O
Drill floor
Accommodations Hull LER safe area MCC
safe area
MP MCC 1 MCC 2
Radio room room cabinet cabinet 1
Network
Netscreen firewall switch
1 1 1

Tool pusher office Network switches

RigSense server
M&I enclosure

V-DAQ Network switches

remote I/O
4 3 2 1
VFD 6/MP 2A VFD 9/MP 3B
VFD 5/MP1B VFD 5/MP 3A
Ethernet switch VFD 4/MP 1A Emerg. Gen.
Legend
Gen. 2 Gen. 4
Company man office Ethernet
RigSense client Gen. 1 Gen. 3
Fiber optic VFD 7/MP 2B PMS**
Modem PMS** HMI
Hard wired
Router
Signal

*Workstation **Power management system

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Amphion™ Overview 2

Control Overview Example

The multi-tool controller (MTC) cabinet houses the workstation and network control components.
The cabinet is located in the drill floor local electrical room (LER).

MTC cabinet

Async Modem
Network Power Sys & MP Gateway 6
switch 3 Racker (VCR) 7
Auxiliary 2
Power slips

Spare
Rotary Support Table
Hydraulic Power Unit
Cathead

Spare
V-DAQ 4 1
Network Drawworks 5
switch 2
5
2
6
4 9
7

MTC I/O

Network Driller's Workstation 9

switch 1 MTC Touchscreen 5
Top Drive System 1

V-DAQ Drill floor

remote I/O shutdown
Electronic
weight
indicator
HMI 2
Remote I/O HMI 3

HMI 1

Network
switch 2

M&I control cabinets Network

switch 1

network switches

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System Documentation
R MTC cabinet (electrical and mechanical) engineering drawings
R Workstation drawings
R System topology engineering drawings
R Interconnect engineering drawings
R Amphion Functional Design Specification (FDS)
R User’s and technical reference manuals
R National Oilwell Varco equipment-specific manuals

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Computers and Software 3

Optional components described in this manual may not be

present on your particular rig.

Touchscreen Computers
This section contains general information about the touchscreens. See the original equipment
manufacturer’s documentation that came with the touchscreens for detailed hardware and
troubleshooting information.
The Amphion workstation is equipped with self-contained touchscreen computers. All are
industrially-hardened machines that use 85- 265-volt AC power.
A diagnostic workstation (DWS) computer with a keyboard is mounted on the door of an MTC
cabinet. It can be used to connect to the Amphion service pages interface to diagnose problems or
monitor processes from a location other than the operator workstations, eliminating interference
with drilling operations. See NOV document titled “Amphion Tool Controller Service Pages User’s
Manual” for more information.
See the rig-specific National Oilwell Varco (NOV) Amphion User’s Manual for detailed user
interface information.

Software
Touchscreen computers host the following software, pre-installed by NOV:

R Windows® XP Embedded operating system with Service Pack 2 or later

R Microsoft® Internet Explorer (Web browser used for the Amphion™ tool controller
interface) version 6.0 or later
R Sun J2SE Java Runtime Environment version 1.4 or later
R Video driver
R Ethernet driver
R Touchscreen driver

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Hardware
An industrial tool controller card is installed in the computer’s chassis, and incorporates many of
the major components required by the computer (such as memory, processing chips, video
controllers, and Ethernet ports).
R Processor: 1 GHz onboard VIA C3 processor
R Memory:
Q 512 MB RAM installed
Q 2 DIMM slots available
Q Maximum 1 GB RAM
R Communication and Connection Ports:
Q RS-45 10/100-Base TX Ethernet (auto-sensing)
Q 101-key PS/2 (DIN and XT/AT mini-DIN) compatible keyboard connector
Q Serial mouse connector (DB9 or PS/2)
Q RS232-compliant serial COM port with male DB9 connector
Q Centronics/EPP-compliant parallel port with female DB25 connector

BIOS Settings
Set the BIOS as shown here.

Set the PNP Resources to be controlled by: Automatic

Set the Assign IRQ for VGA adapter to: Disabled

Set the Assign IRQ for USB controller (if applicable; older
Enabled
rigs may not include USB ports) to:

Advanced BIOS:

First Boot Device HDD-0

Backup Disk Imaging

Create a disk image for backup and disaster recovery purposes to prevent loss of data (should a
fatal system failure occur). Disk image files contain exact, byte-by-byte copies of the hard drive,
partition, or logical disk. Drive image files can then be restored to their original disks to completely
and rapidly restore your system after heavy data loss caused by an operating system crash, virus
attack or hardware failure.

Recommended Equipment and Software

R A desktop or laptop computer to perform the disk imaging procedure, equipped with
a device to read and write to a CompactFlash® card, such as a USB device, or a
PCMCIA card reader.
R The “dd” utility for Windows, available online at:
http://uranus.it.swin.edu.au/~jn/linux/rawwrite/dd.htm.

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Computers and Software 3

Creating a Disk Image

This procedure should be performed by qualified

personnel only. Ensure that proper lock and tag-out
procedures are followed when working on energized
equipment.

1. Shut down the computer.

2. Plug in an external keyboard and then turn the computer back on.
3. Press <Alt+F4> buttons simultaneously (on the connected keyboard) to close
Internet Explorer.
4. Press <Alt+F4> buttons again to shut down the Windows operating system.
5. Press OK to confirm.
6. When the message “It is now safe to shut down your
computer” appears, press the touchscreen’s power button to shut it down.
7. Repeat this procedure for each touchscreen.
8. Turn off the Power Isolator switches mounted on the front of the network and
workstation control enclosures.

Power Isolator switches remove power from the tool

controllers, Ethernet switches, and touchscreens.

9. Open the front cover of the Dolch Azonix touchscreen (see Dolch Azonix
documentation for more detailed instructions):
Q Loosen the two thumbscrews located on the right side of the touchscreen.
Q Remove the cover.
10. Press the Eject button located next to the CompactFlash card.
11. Pull the exposed end of the CompactFlash card to remove it from the touchscreen
computer.

Do not insert the CompactFlash card yet.

12. With the computer’s card reader empty, open a command prompt window (Start -->
Run), then navigate to the directory where the dd utility is located.
To determine which storage devices are available, type: dd --list, then press
<Return>. Make note of the displayed list.

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13. Insert the CompactFlash card into the computer’s card reader.
It may take a moment for the computer to recognize the new hardware.
14. From a command prompt window, type: dd --list, then press <Return> to
ensure that the new CompactFlash card is now listed (the CompactFlash card will
be the item not previously listed after following step 12).
15. Type the command shown below to copy the contents of the CompactFlash to the
image file. For example, if the name of the image file is “HMI_CF.img,” type:

dd if=\\?\Device\Harddisk1\Partition0 of=HMI_CF.img
The “if” parameter specifies the device that you are reading from, and the “of”
parameter specifies the image file to which you are writing.

Do not write data to Harddisk0, as you may overwrite

the hard drive of your computer.

The “dd” utility process takes a few minutes to complete. After a successful copy, the
number of records in and records out displays.
16. Use the Safely Remove Hardware procedure from the Windows operating system
to safely remove the CompactFlash card from the computer.
17. Insert the CompactFlash card to the touchscreen computer, then power up.

Restoring a Disk Image

1. Follow step 3 through step 14 above (section titled "Creating a Disk Image" on page
3-3).
2. Type the command shown below to copy the contents of the disk image to the
CompactFlash card (assuming the name of the image file is “HMI_CF.img”):
dd if=HMI_CF.img of=\\?\Device\Harddisk1\Partition0
The “if” parameter specifies the device that you are reading from, and the “of”
parameter specifies the image file that you are writing to.

Do not write data to Harddisk0, as you may overwrite

the hard drive of your computer.

The “dd” utility process takes a few minutes to complete. After a successful copy, the
number of records in and records out displays.
3. Use the Safely Remove Hardware procedure from the Windows operating system
to safely remove the CompactFlash card from the computer.
4. Insert the CompactFlash card to the touchscreen computer, then power up.

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Assigning IP Addresses to Wago Remote I/Os

1. Obtain the MAC address from the Wago® Fieldbus coupler.

The address is located on the sticker attached to the bus

coupler near the RJ-45 socket, or can also be found
printed on the top of the coupler’s right panel.

2. Install the coupler, but do not energize.

3. Connect a laptop computer that has Wago BoopP Server software installed to a
spare network port.
4. Set the computer’s IP address to 192.168.31.xxx (where xxx is an IP address not
currently used on the network).
Consult the rig’s IP assignment list located on the rig-specific Amphion network
topology engineering drawing to identify used IP addresses.
5. Launch BoopP Server on the laptop.
6. Click Edit Bootptab.
A Notepad file appears. A sample data line for setting up a switch displays at the
end of the file.
7. If you have not already done so, copy and paste this line into a new line at the end of
the file.

You can enter data for more than one head module at the
same time, however each module requires its own line.

8. As you enter the data, ensure that you do not change anything other than the
required data. Punctuation is crucial to properly loading the data. Syntax errors or
changes could result in failure to retain the data.
9. Change the name (example displays “hamburg”) to something that appropriately
describes the I/O you are setting up (for example, WAGOMTC1IO).
10. In the field labeled ha=, type the MAC address of the I/O unit you are setting up.
This address is unique to that head module.
11. In the field labeled ip=, type the appropriate IP address you wish to assign.
12. If you are setting up more than one module, add as many data lines as necessary,
repeating step 9 - 11, using appropriate data for each module.
13. Click File --> Save, then click File --> Exit to save and close the Notepad file.
14. Disconnect the network cable from each head module you were setting up.
15. In BootP Server, click Start, then reconnect the network cables to the head
modules.

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After a few moments a message appears, indicating that the software has located
the head module, and has set the address.
16. Click Stop.
17. Using either the laptop or the DWS computer, launch Microsoft® Internet Explorer.
18. Type the IP address of the remote I/O module into the browser’s address bar, then
press <Enter>.
The following screen appears.

19. Click the Port link on the left side of the screen.
20. When the login prompt, type admin into the space provided for the user name
21. Type wago into the space provided for the password.
The following screen appears.

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22. Click to deselect the BootP check box, then click Submit to refresh the screen.

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RigSense™
Overview
RigSense is a stand-alone drilling instrumentation system used to provide drillers and other key
personnel with instant access to critical drilling data. It can display, plot, print, export, and archive
up to 248 channels of data, which can be retrieved and viewed over the entire life of the well.

See section titled "VChannel Configuration Example" on

page 3-9 for a rig-specific channel list. See RigSense
documentation for more detailed information.

RigSense can easily be tailored to any rig’s requirements, and the data can be viewed in either
time- or depth-based format. Service companies that require realtime drilling data, such as hole
depth and bit position, can connect to RigSense with a serial cable and receive a well site
information transfer specification (WITS) stream containing the required data (see section titled
"Serial WITS” below).
Both the company man and the tool pusher can use RigSense to monitor drilling operations. By
setting local alarms on the RigSense PC client, the system can generate alerts when drilling
parameters exceed or fall below acceptable limits. RigSense data is also displayed on a
touchscreen mounted in the driller’s workstation.

Simple Data Acquisition (S-DAQ™)

S-DAQ gathers data from rig sensors and equipment. Drilling parameters are displayed in real
time, in both analog and digital formats. Each channel can be configured with alarm functions. S-
DAQ can apply algorithms to the data, then forward the information to applications such as
RigSense™. S-DAQ and RigSense communicate using Ethernet.
See section titled "Typical S-DAQ Parameters" on page 3-14.
See NOV document number D250000-0401-OPM-0001, titled “S-DAQ Simple Data Acquisition
System.” Also see the MD Totco® RigSense manual for more information.

System 5 Data Acquisition (V-DAQ™)

V-DAQ performs the same functions as S-DAQ and has the same capabilities, but provides a much
greater depth of information and detail. While S-DAQ is intended to be used with RigSense rental
equipment, V-DAQ is intended to be a permanent part of a rig installation.
The V-DAQ module is a tool controller in the multi-tool controller (MTC) cabinet located in the drill
floor local electric room (LER).
See section titled "VChannel Configuration Example" on page 3-9.
See MD Totco document number 42TM62-20, titled “V-DAQ System V Data Acquisition User’s
Manual” for more information. Also See the MD Totco® RigSense manual.

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Serial WITS
RigSense transmits and receives Wellsite Information Transfer Specification (WITS) information.
WITS is a communication protocol that enables companies operating different computer systems
to share information using a standard format for data transfer.

Hardware and Network Interface

The RigSense system consists of an application server and one or more desktop client computers.
The application server is a stand-alone desktop PC, also referred to as the APPSVR computer
(APPSVR is the name assigned during RigSense software installation). RigSense client
computers provide information-only access to the drilling data available on the APPSVR computer.
The RigSense client computer connects to the RigSense server through a small Ethernet switch.
The Ethernet switch connects to the Amphion main network control enclosure via fiber optic cable.
See RigSense documentation provided with the system for more detailed information.

VChannel Configuration Example

The V-DAQ Ch column contains the channel numbers from the V-DAQ. A zero represents an
internal channel within RigSense.

V-DAQ Lower Upper

Channel Name Units Ch Archive Scale Scale DM Type (ascii)
Acc Drl Stks Strokes 82 Yes 0.00 999999.00 ACC_DRILL_STRKS
Acc Fll Stks Strokes 80 Yes 0.00 999999.00 ACC_FILL_STRKS
Accum Trip In BBls 218 Yes 0.00 100.00 ACCUM_TRIP_IN
Accum Trip Out BBls 219 Yes 0.00 100.00 ACCUM_TRIP_OUT
Alarm Horn 1=Alarm 300 Yes 0.00 1.00 HORN_CONTROL
Aver ROP Ft/Hr 152 Yes 0.00 600.00 AVERAGE_ROP
Avg ROP #1 Ft/Hr 313 Yes 0.00 600.00 TIMER_ROP
Avg ROP #2 Ft/Hr 316 Yes 0.00 600.00 TIMER_ROP2
Avg ROP #3 Ft/Hr 319 Yes 0.00 600.00 TIMER_ROP3
BHA Length Feet 120 Yes 0.00 4000.00 BHA_LENGTH
Bit Bounce Feet 99 No 0.00 10.00 BIT_BOUNCE
Bit Position Ft 117 Yes 0.00 40000.00 BIT_POSITION
Bit Status Off/On 115 Yes 0.00 1.00 BIT_STATUS
Bit Time Hours 138 Yes 0.00 1000.00 BIT_TIME
Bit TVD Ft 0 Yes 0.00 40000.00 BIT_TVD
Bit Weight KLbs 123 Yes 0.00 1000.00 BIT_WEIGHT
Block Height Feet 50 Yes 0.00 150.00 BLOCK_HEIGHT
Cement Press1 PSI 0 Yes 0.00 15000.00 CEMENT_PRESSURE
Cement Press2 PSI 0 Yes 0.00 15000.00 BLK_VEL_DN_ALARM
Choke Posn1 % Open 29 No 0.00 100.00 CHOKE_POSN
Choke Posn2 % Open 64 No 0.00 100.00 CHOKE_POSN2
Choke Press1 PSI 0 Yes 0.00 15000.00 BLK_SPARE_3

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V-DAQ Lower Upper

Channel Name Units Ch Archive Scale Scale DM Type (ascii)
Choke Press2 PSI 0 Yes 0.00 15000.00 BLK_SPARE_4
Cut and Slip TonMiles 321 Yes 0.00 500.00 TON_MILE
Cut and Slip Ref Time 0 No 0.00 100.00 TON_MILE_REF
Daily Accum Wear TonMiles 0 No 0.00 500.00 DAILY_TON_MILE
DAILY_TON_MILE_RE
Daily Line Wear Ref Time 0 No 0.00 100.00
F
Derrick Cert Ref Time 0 No 0.00 100.00 TON_MILE_REF2
Derrick Certified TonMiles 323 Yes 0.00 500.00 TON_MILE2
Diff Press PSI 68 Yes -500.00 500.00 DIFF_PRESS
ROTARY_TORQUE_Q
Display Rot Torque State 212 No 0.00 10.00
FLAG
Display WOB State 211 No 0.00 10.00 BIT_WEIGHT_QFLAG
Dogleg Severity Deg/100ft 0 No 0.00 100.00 DOGLEG_SEVERITY
DRILL_FLOOR_LEVE
Drill Fl Lev Feet 136 No 0.00 40000.00
L
Drl Bit Size Inches 216 Yes 0.00 100.00 DRL_BIT_SIZE
EDMS Counts Counts 149 No -99999.00 999999.00 EDMS_COUNTS
Elev Offset Feet 107 No 0.00 150.00 ELEV_OFFSET
Elevator Lev Feet 103 No 0.00 150.00 ELEVATOR_LEV
Encoder Type Type 0 No 0.00 100.00 ENCODER_TYPE
Fill Strokes Strokes 79 Yes 0.00 999999.00 FILL_STROKES
Flow Deviation Percent 220 Yes -20.00 20.00 FLOW_DEVIATION
Flow In GPM 182 Yes 0.00 2400.00 FLOW_IN
PERCENT_TO_RATE_
Flow Out Cal CalFact 185 No 0.00 100.00
CAL
Flow Out GPM GPM 186 No 0.00 2400.00 FLOW_OUT_GPM
Gain Loss BBls 84 Yes -10.00 10.00 GAIN_LOSS
Hole Depth Ft 121 Yes 0.00 40000.00 HOLE_DEPTH
Hook Load KLbs 1 Yes 0.00 1000.00 HOOK_LOAD
Kelly Dwn Len Feet 100 No 0.00 150.00 KELLY_DWN_LEN
Kelly Hooked No/Yes 108 No 0.00 1.00 KELLY_HOOKED
Kelly Offset Feet 106 No 0.00 150.00 KELLY_OFFSET
Kelly Press PSI 158 No 0.00 500.00 KELLY_HOOKED3
Kelly Rig No/Yes 145 No 0.00 1.00 KELLY_HOOKED2
Last 24Hr Wear TonMiles 0 No 0.00 500.00 TON_MILE_24HR
Line Replaced TonMiles 325 Yes 0.00 500.00 TON_MILE3
Line Replaced Ref Time 0 No 0.00 100.00 TON_MILE_REF3
Lines Strung Lines 133 Yes 0.00 18.00 LINES_STRUNG
Lst Elem Len Feet 105 Yes 0.00 150.00 LST_ELEM_LEN
Lst Jnt Time Minutes 111 Yes 0.00 999999.00 LST_JNT_TIME

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V-DAQ Lower Upper

Channel Name Units Ch Archive Scale Scale DM Type (ascii)
Mud Dens In PPG 27 Yes 8.30 25.00 MUD_WEIGHT_IN
Mud Dens Out PPG 28 Yes 8.30 25.00 MUD_WEIGHT_OUT
Mud Pit 1 BBls 10 Yes 0.00 100.00 PIT_VOLUME
Mud Pit 2 BBls 11 Yes 0.00 100.00 PIT_VOLUME2
Mud Pit 3 BBls 12 Yes 0.00 100.00 PIT_VOLUME3
Mud Pit 4 BBls 13 Yes 0.00 100.00 PIT_VOLUME4
Mud Pit 5 BBls 14 Yes 0.00 100.00 PIT_VOLUME5
Mud Pit 6 BBls 15 Yes 0.00 100.00 PIT_VOLUME6
Mud Temp In Deg F 25 Yes 0.00 212.00 MUD_TEMP_IN
Mud Temp Out Deg F 26 Yes 0.00 212.00 MUD_TEMP_OUT
Mud Volume BBls 83 Yes 0.00 1000.00 MUD_VOLUME
Nom Elev Lev Feet 104 No 0.00 150.00 NOM_ELEV_LEV
Off Bot Pres PSI 66 No 0.00 15000.00 OFF_BOTTOM_PRES
On Bot Press PSI 67 No 0.00 15000.00 ON_BOTTOM_PRES
Pipe ID Inches 170 Yes 0.00 100.00 PIPE_ID
Pipe Len Chng 1=Changed 154 No 0.00 1.00 PIPE_LEN_CHNG
Pipe OD Inches 169 Yes 0.00 100.00 PIPE_OD
Pit 1 Jumps Jumps 252 Yes 0.00 999999.00 PIT_JUMPS
Pit 2 Jumps Jumps 253 Yes 0.00 999999.00 PIT_JUMPS2
Pit 3 Jumps Jumps 254 Yes 0.00 999999.00 PIT_JUMPS3
Pit 4 Jumps Jumps 255 Yes 0.00 999999.00 PIT_JUMPS4
Pit 5 Jumps Jumps 256 Yes 0.00 999999.00 PIT_JUMPS5
Pit 6 Jumps Jumps 257 Yes 0.00 999999.00 PIT_JUMPS6
DAILY_TON_MILE_PR
Prev Day Wear TonMiles 0 No 0.00 500.00
EV
Pump 1 Disp Gals/Stk 176 Yes 0.00 100.00 PUMP_DISP
Pump 1 Eff Percent 179 Yes 0.00 100.00 PUMP_EFF
Pump 1 SPM SPM 54 Yes 0.00 200.00 PUMP_SPM
Pump 1 Strks Strokes 55 Yes 0.00 999999.00 PUMP_STRKS
Pump 2 Disp Gals/Stk 177 Yes 0.00 100.00 PUMP_DISP2
Pump 2 Eff Percent 180 Yes 0.00 100.00 PUMP_EFF2
Pump 2 SPM SPM 56 Yes 0.00 200.00 PUMP_SPM2
Pump 2 Strks Strokes 57 Yes 0.00 999999.00 PUMP_STRKS2
Pump 3 Disp Gals/Stk 178 Yes 0.00 100.00 PUMP_DISP3
Pump 3 Eff Percent 181 Yes 0.00 100.00 PUMP_EFF3
Pump 3 SPM SPM 58 Yes 0.00 200.00 PUMP_SPM3
Pump 3 Strks Strokes 59 Yes 0.00 999999.00 PUMP_STRKS3
Pump Liner 1 in 0 No 0.00 100.00 PUMP_LINER_SIZE
Pump Liner 2 in 0 No 0.00 100.00 PUMP_LINER_SIZE2

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V-DAQ Lower Upper

Channel Name Units Ch Archive Scale Scale DM Type (ascii)
Pump Liner 3 in 0 No 0.00 100.00 PUMP_LINER_SIZE3
Pump Strk Len 1 in 0 No 0.00 100.00 PUMP_STROKE_LEN
PUMP_STROKE_LEN
Pump Strk Len 2 in 0 No 0.00 100.00
2
PUMP_STROKE_LEN
Pump Strk Len 3 in 0 No 0.00 100.00
3
Pump Type 1 Type 0 No 0.00 100.00 PUMP_TYPE
Pump Type 2 Type 0 No 0.00 100.00 PUMP_TYPE2
Pump Type 3 Type 0 No 0.00 100.00 PUMP_TYPE3
QL_SAMPLE_DISP_M
QL Display Mode 0 No 0.00 100.00
ODE
QL_SAMPLE_GRID_S
QL Grid Start Ft 0 No 0.00 600.00
TART_DEPTH
QL_LAG_DELAY_TIM
QL Lag Delay Time Minutes 0 No 0.00 600.00
E
QL_SAMPLE_LEAD_T
QL Lead Time Minutes 0 No 0.00 100.00
IME
QL_SAMPLE_DISP_S
QL Message Status 0 No 0.00 100.00
TATUS
QL Ret Depth Feet 0 No 0.00 100.00 QL_RET_DEPTH
QL_SAMPLE_INTERV
QL Sample Interval Feet 0 No 0.00 100.00
AL
QL Sample Mode 0 No 0.00 100.00 QL_SAMPLE_MODE
QL_SAMPLE_START_
QL Start Depth Feet 0 No 0.00 600.00
DEPTH
QL Status 0 No 0.00 100.00 QL_STATUS
QL Stks Bt Up Strokes 0 No 0.00 100.00 QL_STKS_BT_UP
QL Stks To Surface Strokes 0 No 0.00 3000.00 QL_STKS_TO_SURF
QL Tm To Surf Minutes 0 No 0.00 100.00 QL_TM_TO_SURF
Ref Hkld KLbs 135 No 0.00 500.00 REF_HKLD
Rem G/L Alrm 1=Alarm 303 Yes 0.00 1.00 ALARM_RESPONSE
Rem G/L Hi BBls 301 Yes 0.00 100.00 HI_SETPOINT
Rem G/L Lo BBls 302 Yes 0.00 100.00 LO_SETPOINT
FLOW_OUT_PERCEN
Return Flow Percent 7 Yes 0.00 100.00
T
Rig Activity D/S/TO/TI 139 Yes 0.00 4.00 RIG_ACTIVITY
ROP Ft/Hr 150 Yes 0.00 600.00 ROP_FT_HOUR
TIMER_ROP_REF_DE
ROP #1 Ref Depth Feet 0 No 0.00 40000.00
PTH
TIMER_ROP_REF_TI
ROP #1 Ref Time Seconds 0 No 0.00 100.00
ME
TIMER_ROP_REF_DE
ROP #2 Ref Depth Feet 0 No 0.00 40000.00
PTH2

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V-DAQ Lower Upper

Channel Name Units Ch Archive Scale Scale DM Type (ascii)
TIMER_ROP_REF_TI
ROP #2 Ref Time Seconds 0 No 0.00 100.00
ME2
TIMER_ROP_REF_DE
ROP #3 Ref Depth Feet 0 No 0.00 40000.00
PTH3
TIMER_ROP_REF_TI
ROP #3 Ref Time Seconds 0 No 0.00 100.00
ME3
ROP Min/Ft Min/Ft 151 Yes 0.00 600.00 ROP_MIN_FT
Rotary Level Feet 137 No 0.00 10000.00 ROTARY_LEVEL
Rotary RPM RPM 51 No 0.00 300.00 ROTARY_RPM
Rotary Torq Ft-Lbs 3 No 0.00 60000.00 ROTARY_TORQUE
Run Jnt Time Minutes 110 Yes 0.00 999999.00 RUN_JNT_TIME
Sect One Len Feet 118 No 0.00 40000.00 SECT_ONE_LEN
Sect Two Len Feet 119 No 0.00 40000.00 SECT_TWO_LEN
Slip Status Out/In 101 Yes 0.00 4.00 SLIP_STATUS
Slip Switch Man/Auto 160 Yes 0.00 2.00 FORCE_OFF_SLIPS
SPipe Press PSI 36 Yes 0.00 15000.00 PUMP_PRESSURE
SPipe Press1 PSI 2 Yes 0.00 15000.00 BLK_SPARE_1
SPipe Press2 PSI 69 Yes 0.00 15000.00 BLK_SPARE_2
Start Trip TonMiles 327 Yes 0.00 500.00 TON_MILE4
Start Trip Ref Time 0 No 0.00 100.00 TON_MILE_REF4
String Len Feet 153 Yes 0.00 40000.00 STRING_LEN
String Speed Ft/Min 113 Yes 0.00 1000.00 STRING_SPEED
Time on Slip Minutes 109 Yes 0.00 999999.00 TIME_ON_SLIP
Tong Torque Ft-Lbs 35 Yes 0.00 100000.00 TONG_TORQUE
Tool Jnt Offs Feet 157 No 0.00 150.00 TOOL_JNT_OFFS
Top Drv Conn No/Yes 156 No 0.00 1.00 TOP_DRV_CONN
Top Drv Offs Feet 155 No 0.00 150.00 TOP_DRV_OFFS
Top Drv RPM RPM 6 Yes 0.00 400.00 TOP_DRV_RPM
Top Drv Torq Ft-Lbs 5 Yes 0.00 60000.00 TOP_DRV_TORQUE
Tot Flow In GPM 184 Yes 0.00 2400.00 TOT_FLOW_IN
Total Gas Units 8 Yes 0.00 5000.00 TOTAL_GAS
Total SPM SPM 77 Yes 0.00 600.00 TOTAL_SPM
Total Strks Strokes 78 Yes 0.00 999999.00 TOTAL_STRKS
Trig Hkld KLbs 134 No 0.00 100.00 TRIG_HKLD
Trip Tank BBls 22 Yes 0.00 50.00 TRIP_TANK
Trip Tank GL BBls 87 Yes -100.00 100.00 TRIP_TANK_GL
Trip Tot Vol BBls 86 Yes 0.00 100.00 TRIP_TOT_VOL
True Vert Depth Ft 0 No 0.00 40000.00 TVD

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Spare Channel List (Unused):

R Ann Pressure
R Mud Pit 11
R Mud Pit 12
R WireLn Count
R WireLn Speed

Typical S-DAQ Parameters

SDAQ Function Data Type Displayed Alarms Profibus DP1 Tag Name OPC Tag
Name

Top Drive RPM Integer Yes Yes TopDriveRPM TBD

Top Drive Torque Integer Yes Yes TopDriveTorque TBD
Rotary Table RPM Integer Yes Yes RotaryTableRPM TBD
Rotary Table Torque Integer Yes Yes RotaryTableToque TBD
Tong Line Pull Integer Yes Yes TongLinePull TBD
Hook Load Integer Yes Yes HookLoad TBD
Standpipe Pressure Integer Yes Yes StandpipePressure TBD
Mud Pump 1 SPM Integer Yes Yes MudPump1SPM TBD
Mud Pump 2 SPM Integer Yes Yes MudPump2SPM TBD
Mud Pump 1 Strokes Integer Yes Yes MudPump1Strokes TBD
Mud Pump 2 Strokes Integer Yes Yes MudPump2Strokes TBD
Total Strokes Integer Yes Yes TotalStrokes TBD
Weight On Bit Integer Yes Yes HookLoadWeightOnBit TBD
Purge Loss Alarm Digital Yes Yes Purge TBD
Brake Cooling Alarm Digital Yes Yes BrakeCooling TBD
Mud Return Flow Integer No No MudRetureFlow TBD
Trip Tank Integer No No TripTank TBD
Mud Level #1 (Shaker A) Integer No No MudLevel1 TBD
Mud Level #2 (Shaker B) Integer No No MudLevel2 TBD
Mud Level #3 (Shaker C) Integer No No MudLevel3 TBD
Mud Level #4 (Shaker D) Integer No No MudLevel4 TBD
Mud Level #5 (Suction A) Integer No No MudLevel5 TBD
Mud Level #6 (Suction B) Integer No No MudLevel6 TBD
Mud Level #7 (Suction C) Integer No No MudLevel7 TBD
Mud Level #8 (Suction D) Integer No No MudLevel8 TBD
Double
Block High Counter No No BlockHighCounter TBD
Integer

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Computers and Software 3

Tool Controller Web-Based Interface

The tool controller web-based interface displays tool controller information that can be used for
diagnostic purposes. Web pages associated with each tool are stored within its own dedicated tool
controller. Technicians can communicate with any tool controller by connecting a computer to the
drilling control network and typing the tool controller’s unique IP address into a web browser’s
address field, or by selecting the appropriate tool from the main tool controller web page.

See Chapter 6, titled "Tool Controllers” for an overview of

the interface.

See Chapter 8, titled "Troubleshooting and Maintenance”

for more detailed diagnostic information.

Installing Third-Party Software

In some cases, NOV may authorize third-party software updates.

In most instances, install software using the disk image.

See section titled "Backup Disk Imaging" on page 3-2.

R Obtain approval from NOV before installing software.

R Follow appropriate lockout procedures.
R Follow the software manufacturer’s installation instructions.
R Create a new disk image for each affected computer.

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Operator Workstations 4

The workstation and control panels in this section are

presented as standard, and may or may not be modified
during the commissioning process by National Oilwell
Varco (NOV) or third-party vendors.

Normally located in the driller’s cabin, the operator workstations are the user's interface to the
control network and tools.
See Chapter 5, titled "Multi-Tool Controller Cabinet” for network connection overview and
communication information. See the following engineering drawings for rig-specific information:
R Driller’s workstation General Arrangement
R Workstation Electrical Connection Diagram
R Drilling Control Network System Topology
R Amphion Cable Schedule
R Interconnect Diagram
R Amphion MTC Cabinet Assembly
R Amphion MTC Electrical Connection Diagram

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Flex™ Workstation

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Operator Workstations 4

Front-Entry Chair (FEC™) Workstation

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Wrap-Around™ Workstation

500 550
400 450 600
350 650
300 700
250 750
200 800
150 850
100 900
TONG SCALE HOOK LOAD
50 X 1000 LB

O
LCD WEIGHT ON BIT 1000
X 1000 LB

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Operator Workstations 4

Touchscreens
All workstations contain self-contained touchscreens (sometimes referred to as an HMI, or a
human-machine interface). They display tool control, drilling operation, alarm, and status
information pertinent to the activity being performed, allowing the operator to concentrate on the
job at hand without the distraction of extraneous data. All touchscreens have access to any tool
controller connected to the network.
For additional information, see:
R Chapter 3, titled "Computers and Software”
R NOV Amphion user’s manual
R Touchscreen documentation

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Control Panels and Joysticks

See the NOV Amphion user’s manual for rig-specific

control panels and joysticks.

Discrete switch controls are dedicated to frequently-used operations (such as opening and closing
the roughneck jaws). Joysticks are used for tools that require controlled movement.

Left Control Panel & Joystick Examples

POW
ER SL
OPEN IPS
CLOS
E

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Operator Workstations 4

MUD
P
E-ST UMP
OP

PUS
H TO
STO
P

#2 T
HRO M
TTL
E U
#1 T D
HRO
TTL
E
P
#4 T
HRO
U
TTL M
E
#3 T P
HRO
TTL
E S

DRIL
L
TILT

TDS
LINK
FLO
AT
OPE
N TDS
CLO LINK
SE
OPE
N
CLO
SE

TDS
ELE
VAT
OR
R AC
KER
JAW
OFF
/AUT
O
ON

DRA
W
OVE WORKS
RRID
E
PAR
K ING
BRA
KE

DOL
LY E
NAB
LE
SLIP
S EN
ABL
E
OPE
N
CLO
SE

IBOP

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Right Control Panel & Joystick Examples

Dead man
switch

Drawworks
or racker
joystick

Open Slips Upper

Lower

Close Slips Lower

Dead man Hoist

switch
Dead man
switch

Lower +Y
+X

-X
-Y
Hoist
Drawworks Racker

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Operator Workstations 4

OOR
L FL
DRIL IPMENT
EQ U
OP
E-ST

P
STO
H TO
PUS

RPM
TDS

L
TOO IP
H
ERS
OWN SE ALL
E L E A
R
SE/
ZMS CLO K
E L OC
RRID N/
OVE OPE
EAS
E AUTO
INCR
AS E
DECRE

LOW
LIC F
RAU ALVE
HYD V
CMC UT OFF
SH
AIR
KING E C LO
SE
WOR R
CMC PRESSU
N
APV OPE

MAIN
CMC VE
VAL

PU LL
PAY

EAD
CATH

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The right control panel normally contains the emergency stop button (also referred to as a drill
floor shutdown switch).
Unless the override is engaged, certain types of joysticks require that the trigger (also referred to
as a “dead man switch”) mounted on the front of the joystick be depressed in order to operate the
equipment (such as the drawworks or the racker).

See the Workstation Electrical Connections engineering

drawing for rig-specific information.

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Multi-Tool Controller Cabinet 5

Control Overview Example

The multi-tool controller (MTC) cabinet houses the workstation and network control components,
and is located in the drill floor local electrical room (LER).

MTC cabinet

Async Modem
Network Power Sys & MP Gateway 6
switch 3 Racker (VCR) 7
Auxiliary 2
Power slips

Spare
Rotary Support Table
Hydraulic Power Unit
Cathead

Spare
V-DAQ 4 1
Network Drawworks 5
switch 2
5
2
6
4 9
7

MTC I/O

Network Driller's Workstation 9

switch 1 MTC Touchscreen 5
Top Drive System 1

V-DAQ Drill floor

remote I/O shutdown
Electronic
weight
indicator
HMI 2
Remote I/O HMI 3

HMI 1

Network
switch 2

M&I control cabinets Network

switch 1

network switches

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Network Switches
The MTC cabinet contains redundant network switches developed particularly for use in industrial
environments.
The network switches allow construction of switched Ethernet networks that conform to the IEEE
802 and 802.3u standard using copper wire or optical fiber in a ring topology.
Switches are mounted by snapping them onto a standard DIN rail.

Communication Protocol
The Amphion™ network architecture uses copper and fiber optic media to carry information. A
variety of communication protocols are used, as described in this section.

Ethernet
Physical network/data link layer protocols are 100-MB Ethernet for most PC and tool controller
nodes.
TCP/IP is normally used in instances where the Ethernet communication is routed through a
network switch.
Category 5 (CAT-5) copper cable is normally used for devices located within close proximity to one
another (housed in the same or adjoining cabinets). 62.5/125-micron, multi-mode glass fiber optic
cable is normally used for longer distances.

Process Field BUS (Profibus)

The Amphion network typically uses Profibus DP communication. Profibus communication
protocol is an international standard for communication between tool controllers, remote I/Os,
drives, valves, operator interfaces, and computers. Profibus supports communication speeds up to
12M baud over twisted-pair copper or fiber optic cable.
Application layer interface/communication protocols for Profibus DP are between tool controllers
and remote I/Os.

RS232
The RigSense™ application server supports serial WITS connections from the system's built-in
COM ports. Up to 2 WITS feeds are supported. The data is sent to the mud logger, Measurement
While Drilling (MWD) system, and others as needed.

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Multi-Tool Controller Cabinet 5

Multi-tool Controller Cabinet Example

Power supplies 1 & 2

PROFIBUS connections
and 7 Tool controllers
Flash card

Network switches

OLMs and remote I/Os

Inside Back Panel

Circuit breakers 1 - 10 UPS terminations

Circuit breakers 11 - 20
Power supplies 3 & 4 Asynchronus modem

Tool terminations

Power distribution terminations Inside Right Panel

2 rig and 1 UPS A/B

Touchscreen Ethernet fast connect
power switches

Keyboard

Fiber patch panel

Power distribution terminations

Inside Left Door Inside Right Door

Electromagnetic interference filters

Rig and
Inside Left Panel UPS terminations

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Connection Examples

From To Communication
Workstation Emergency Stop (drill
Emergency stop controller Dedicated circuit
floor shutdown)
MTC Network switch 1 MTC remote I/O Copper Ethernet
Operator workstation tool controller Copper Ethernet
MTC touchscreen Copper Ethernet
Top drive tool controller Copper Ethernet
Operator workstation network switch 2 Fiber Ethernet
MTC network switch 2 Fiber Ethernet
MTC Network switch 2 Network switch 1 Fiber Ethernet
V-DAQ tool controller Copper Ethernet
Drawworks tool controller Copper Ethernet
Emergency stop controller Copper Ethernet
V-DAQ remote I/O Copper Ethernet
MTC network switch 3 Fiber Ethernet
MTC Network switch 3 MTC Network switch 2 Fiber Ethernet
Asynchronous modem Copper Ethernet
Power system & Mud pump gateway Copper Ethernet
Racker tool controller Copper Ethernet
Auxiliary tool controller Copper Ethernet
M&I VFD cabinet network switch 1 Fiber Ethernet
VFD Cabinet network switch 1 MTC Network switch 3 Fiber Ethernet
VFD #3 (top drive motor/drawworks
motor A) Copper Ethernet
M&I VFD Cabinet network switch 2 Fiber Ethernet
VFD cabinet network switch 2 VFD cabinet network switch 1 Fiber Ethernet
VFD #2 (top drive motor/drawworks
motor A) Copper Ethernet
VFD #1 (drawworks motor B) Copper Ethernet
Drill floor MCC network switch 1 Fiber Ethernet
Drill floor MCC network switch 1 Drill floor MCC remote I/O Copper Ethernet
Enclosure network switch 1 Fiber Ethernet
VFD #9/Mud pump 3B Copper Ethernet
VFD #5/Mud pump 3A Copper Ethernet
Enclosure network switch 1
Emergency generator Copper Ethernet
Enclosure network switch 2 Fiber Ethernet
Enclosure network switch 2 Enclosure network switch 1 Fiber Ethernet
Generator 4 Copper Ethernet
Generator 3 Copper Ethernet
Power management system Copper Ethernet
Enclosure network switch 3 Fiber Ethernet
Enclosure network switch 3 Enclosure network switch 2 Fiber Ethernet
Generator 2 Copper Ethernet
Generator 1 Copper Ethernet
VFD #7/Mud pump 2B Copper Ethernet
Enclosure network switch 3 Fiber Ethernet

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Multi-Tool Controller Cabinet 5

From To Communication
Enclosure network switch 4 Enclosure network switch 3 Fiber Ethernet
VFD #6/Mud pump 2A Copper Ethernet
VFD #5/Mud pump 1B Copper Ethernet
VFD #4/Mud pump 1A Copper Ethernet
MCC2 Cabinet network switch 1 Fiber Ethernet
MCC2 Cabinet network switch 1 Fiber Ethernet
MCC1 Cabinet network switch 1
Mud pump console network switch 1
Fiber Ethernet
Mud pump console network switch 1 Operator workstation network switch 1 Fiber Ethernet

See the following engineering drawings for more detailed

information:

- Amphion System Topology

- MTC Electrical Connection Diagram
- Amphion Interconnect Diagram
- Amphion Cable Schedule

Power Supplies
Two redundant 24-volt DC power supplies provide power via a common bus to most components
inside the MTC. In general, each component has its own circuit breaker to provide maximum
maintenance flexibility.
There are also two 5-volt power supplies dedicated to the Advantech tool controllers, and two 24-
volt power supplies dedicated to the Beckhoff tool controllers that work in parallel to share power
demands. One, however, is sufficient should the other fail.
The multi-tool controller (MTC) cabinet provides power distribution for workstation equipment, and
supports dual, redundant, uninterruptable power supply (UPS) feeds. It is designed for installation
in a safe area, and supports bottom-entry cable penetration.

See rig-specific engineering cabinet assembly diagram

and electrical connection diagram for more detailed
information.

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Tool Controllers 6

Overview
A tool controller is a customized computer used to automate machinery in commercial and
industrial environments. Tool controllers are programmable and contain processors, memory,
communication ports, and other components similar to those found in most computers. Each tool
controller is programmed with the logic required to automate and monitor a specific piece of rig
equipment.
Amphion rigs use National Oilwell Varco (NOV) tool controllers. The term “tool controller” refers to
the entire tool control unit, which consists of the chassis, cover, motherboard, tool control program,
communication cards, and other hardware-related components used to control the tool.

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Tool Controller Hardware

The tool controller assembly, located in the control system (MTC) cabinet, is an industrial CPU to
which you can connect using a browser. Two typical tool controllers are shown here.

Advantech™ Tool Controller

COM 1 Power

Ethernet ON
Fuse
status lights (10-Amp/250-Volt)
COM

OFF

LAN F U SE Profibus
status light

E
Ethernet

US

FU
F SE

KEY
MSE BLINKING

RST

Mouse/ GREEN = OK
Power
Keyboard status light
VGA

PWR HDD

COMPACT
Hard disk drive
FLASH status light

Video DP1

Profibus DP1

Compact
Flash card

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Tool Controllers 6

Beckhoff™ Tool Controller

CPU status
Profibus status indicators CPU Module
indicator Power status
indicator

Ethernet CX Profibus Scanner

port 1
DRL-DPM-BKF
BECKHOFF BECKHOFF BECKHOFF

BF
ST
BradCommunications

Profibus

Ethernet
port 2

CompactFlash CompactFlash Power

Profibus card insert card eject connections

Power

!
Do not remove the CompactFlash® card before turning off
power. Do not turn off the tool controller while it is
controlling a tool or communicating with other devices on
the network.

R Advantech: Press the Power button on the tool controller to turn it on or off.
R Beckhoff: Press the tool controller’s individual circuit breaker located inside the
MTC cabinet to turn it on or off.

Refer to your rig-specific MTC assembly drawing for the exact location of the power
switch.
The Power LEDs display green when the tool controller is on.

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CompactFlash® Card
Tool controllers contain a processor and memory, and run a specialized version of the Linux™
operating system. A Java™ Technology program is embedded on a removable device called a
CompactFlash memory card. On the Advantech tool controller, the CompactFlash card is installed
in a slot in the tool controller chassis, secured by a screw-down panel. The Beckhoff tool controller
has a CompactFlash eject button.
The CompactFlash LED (HDD) blinks when the card is in use (information is being read or
written).

Communication Ports

!
Although some tool controllers have keyboard, mouse, and
monitor ports similar to a standard PC, they should not be
used during normal operations.

Connecting directly to the tool controller using the COM1

or the keyboard/mouse and video ports is a non-standard
procedure for this product. To prevent possible equipment
damage, do not experiment with connections.

Ethernet (ENET)
Connects the tool controller to the local area network (LAN).
R Advantech: A green light located near the port displays solid green when
communication is established, and another blinks yellow when the tool controller is
sending or receiving data.
R Beckhoff: LAN 1 or LAN 2 (related to Ethernet ports 1 and 2) displays solid green
when communication is established, and blinks when the tool controller is sending
or receiving data.

Profibus (Process Field Bus)

Profibus is optional. Connects the tool controller to remote I/Os. The Profibus communication
status indicator normally displays green, indicating a ready status. Blinking green indicates that
data is being transmitted or received.
Blinking red LEDs indicate a data exchange error. Steady red indicates a wiring problem, a bus
speed discrepancy, or a node-address conflict. Blinking red and green indicates that the Applicom
card was flashed, but there is no Profibus hardware attached to it.

COM1
Can be used to connect a computer to the tool controller using a a serial cable (Advantech only).

Mouse/Keyboard
PS/2 port that can be used to connect an keyboard or mouse to the tool controller (Advantech
only).

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Tool Controllers 6

Video
Can be used to connect an SVGA monitor to the tool controller (Advantech only).

Profibus Features
Profibus DP is the software (communication protocol) for connecting multiple industrial devices on
a shared pathway or channel (bus).

Laptop
Ethernet Computer

Hub

Tool Tool Tool

Controller #1 Controller #2 Controller #3

DP1 DP1 DP1

Profibus Profibus Profibus

Sensor Digital Actuator VFD Sensor Digital Actuator Sensor Digital Actuator Encoder
I/O I/O I/O

I/O Devices on Tool #1 I/O Devices on Tool #2 I/O Devices on Tool #3

Profibus features include:

R Ability to connect I/O devices and simple field devices to an automation system
R Flexible communication for peer-to-peer networking and data collection
R High-speed data transfer of small volumes of data between central and peripheral
devices
R High data integrity
R One master can service several slaves
R Several masters can participate on the bus
See a complete description of this protocol at http://www.profibus.com.

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Tool Controllers and NOV Tools

Ethernet communication is used for network communication, and Profibus DP is used to
communicate between tool controllers and the remote I/Os. Profibus refers to the hardware,
whereas Profibus DP refers to the protocol for connecting multiple industrial devices on a shared
pathway or channel (bus).

One Applicom® communication card installed in some tool controllers provides Profibus
communication with individual tool remote I/Os, when required.
A tool controller may have one Applicom card (master) or no Applicom cards. The card (labeled
DP1) communicates with the remote I/O.

The tool controller program sends read and write commands to the ApplicomIO® interface, which
transfers them through the master Applicom card to the slave (point or node on the tool). If the
program sends a “read” command, the slave responds by sending input back to the tool controller.
If the program sends a “write” command, the slave responds by performing the command.

DP Master DP Slave
Control Program IO_ReadByte...

Input data Input data

Applicom IO® Output data Output data

interface IO_WriteQByte...

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Tool Controllers 6

Tool Controller Web-Based Interface

The tool controller service pages interface displays tool controller information that can be used for
diagnostic purposes. Web pages associated with each tool are stored within its own tool controller.
Technicians can communicate with any tool controller by connecting a computer to the drilling
control network and typing the tool controller’s unique IP address into a Web browser’s address
field, or by selecting the appropriate tool from the main tool controller Web page.

See NOV document titled “Amphion Tool Controller

Service Pages User’s Manual” for detailed information.

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Startup and Shutdown 7

Startup
1. Turn on the UPS, rig power A, and rig power B switches on the front of the MTC
cabinet.
2. Turn on each touchscreen from the switch located at the rear of each unit. Verify that
the touchscreen begins the Windows start up sequence.
3. Check that power lights are lit on the following components:
Q Each tool controller. If a power light is not on, turn on the power switch on the
tool controller.
Q Network switches in the MTC cabinet and workstation.
Q OLMs
Q Remote I/O in the MTC cabinet and workstation.
Q 24V power supplies in the MTC cabinet and workstation.
4. If desired, turn on the diagnostic workstation (DWS) mounted in the door of the MTC
cabinet using the power switch on the inside of the cabinet door. Verify the
diagnostic workstation (DWS) begins the Windows® startup sequence.

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Shutdown
Amphion™ components are designed to operate continuously, and only need to be shut down for
maintenance purposes. Shutdown procedures described in this section disable all drilling tools
connected to the network.

This procedure should be performed by qualified

personnel only. Ensure that proper lock and tag-out
procedures are followed when working on energized
equipment.

1. Exit all applications on the touchscreens on the DWS, then shut it down using
Microsoft Windows.
2. Turn off all touchscreens.
3. Turn the UPS, rig power A, and rig power B switches on the front of the MTC cabinet
to off.

Uninterruptable Power Supply (UPS)

The UPS is not part of Amphion, and therefore not addressed in this manual. Refer to rig power
electrical schematics for more information about the UPS.

Control Enclosure Power Switches

Amphion power switches are mounted on the front of the MTC cabinet, generally located in the
local electrical room (LER).
Leave all three of these switches (UPS, rig power A, and rig power B) in the On position during
normal operations. Do not turn them off except to perform a complete system shutdown. If repairs
on individual circuits are necessary, shut down only those breakers affecting relevant circuits.

See engineering Connection Diagram drawings.

Circuit Breakers
Circuit breakers provide over-current protection and isolation of Amphion components. Breakers
should remain in the On position during normal operations.

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Troubleshooting and Maintenance 8

Safety
Read all notes, cautions, and warnings before performing any procedure contained in this chapter.
Failure to adhere to cautions and warnings may result in serious or fatal injury to personnel and
damage to equipment.

National Oilwell Varco® (NOV) will not be held liable for consequences arising from misuse of tools
or equipment. The procedures described in this chapter are intended for trained and qualified
personnel.
Contact NOV regarding issues that extend beyond the scope of this manual.

Basic Diagnostic Steps

R Check for alarms using the operator interface. See the rig-specific NOV Amphion™
user’s manual.”
R Use the I/O Diagnostics screen to view the current status of the most common
information coming from the equipment.

See NOV document number D811001117-MAN-001 titled

“Amphion Tool Controller Service Pages User’s Manual” for
detailed diagnostic information.

Call for technical support only if the previous steps have failed to help you identify the problem.
See the appendix of this manual for NOV service center locations and contact information.

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Workstation Controls
Joysticks and Discrete Switches
Calibrate joysticks prior to operating equipment using the Amphion™ interface.

Joystick or
discrete switch not
responding. WS = Workstation
TC = Tool Controller

No Is WS TC in No
Is a related Contact NOV with
the MTC
alarm active? information.
running?

Yes Yes

See section titled Open the access panel

"Alarms" in this to view the remote I/O
chapter. indicator lights.

Are I/O lights No Inspect

illuminated? workstation
power cables.

Yes

Verify joystick or
discrete switch remote No
Are cables
I/O is functioning
damaged?
properly using TC
Service Pages.
Yes

No Repair cables or
Is remote I/O contact NOV.
Contact NOV with functioning
information. properly?

Yes

Verify tool remote I/O is

functioning properly
using TC Service
Pages.

No Is remote I/O Yes

Contact NOV with functioning Contact NOV with
information. properly? information.

See section titled "Cable Inspection and Repair" on page 8-4.

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Troubleshooting and Maintenance 8

Touchscreens
See section titled "Cleaning a Touchscreen" on page 8-18. See Dolch documentation for advanced
troubleshooting and maintenance procedures.

Alarm Horn

Horn does not

sound.

Is a related No Use a voltmeter

alarm active? to test voltage
at horn.

Yes

See section Is horn Verify the remote I/O

No is functioning
titled "Alarms" in receiving
Amphion user 24V? properly using the
manual. TC Service Pages.

Yes TC = Tool Controller

Replace the Is remote I/O No Contact NOV

horn. functioning with information.
properly?

Yes

Is wiring from No Contact NOV

remote I/O to with information.
horn damaged?

Yes

Replace wiring.

Cables
See "Cable Inspection and Repair” on the next page.

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Cable Inspection and Repair

Before attempting to repair or replace cables, determine the cause of the failure or damage. While
performing the repair, take steps necessary to prevent a recurrence:
R Place shields on exposed cables, or reroute to prevent wear or chafing.
R Use tie wraps to secure cables against unnecessary motion.

Turn off all power before performing maintenance.

Obtain all required permits, and observe applicable
lock-out/tag-out procedures.

Workstation Cable Inspection

1. Close all applications on the touchscreens and exit from Windows®.
2. Disconnect power to the workstation (see Chapter 7, titled "Startup and Shutdown”).
3. Inspect the cables for chafing and missing insulation at the gland plate on the back
of the left console.
4. If the cables are worn or damaged, and require replacement, contact National
Oilwell Varco.
5. Restore power to the workstation.

Fiber Optic Cable Inspection

Perform fiber optic cable continuity test by shining a flashlight or a low-power LED laser into one
end of the cable with the end of the cable pointed at a white card. If a spot of light is visible on the
card, the cable is intact. .

Looking directly into the end of a fiber optic cable can

cause eye damage.

If light is not visible, the cable is damaged, and should be repaired or replaced.
The above procedure does not test performance of the fiber optic cable. It tests only for continuity
between two common ends of the same fiber, and verifies that the cable is not completely severed.
Use a fiber optic cable tester for comparing performance readings at each end of the cable.
Alternatively, test for severity and damage location in long cable runs using an optical time domain
reflectometer (OTDR). Follow instructions provided by the manufacturer of the OTDR.

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Troubleshooting and Maintenance 8

Fiber Optic Cable Repair

Before attempting to repair a fiber optic cable, determine the cause of the damage and correct the
condition. If the cable was accidentally severed, and the cut is in an accessible location, follow the
procedure for repairing fiber optic cable described below.
If the cable was damaged by stretching, or if the cause of the damage cannot be determined,
replace the entire cable run.

!
Fiber optic cable connections must remain free of
contaminants. Do not unplug the cable unless absolutely
necessary. Fiber optic cable is fragile, and also very sharp
when stripped.

Many different adhesives are available for fiber optic connector assembly. The following
instructions are for UV-cured adhesives. If you are not using a UV-cured type of adhesive, refer to
the instructions included with your adhesive.
1. Ensure that the strain relief boot of the connector is placed correctly on the end of
the cable.
2. Clean the bare fiber using a lint-free cloth, soaked in isopropyl alcohol. Use several
strokes lengthwise.
Do not touch the fiber once it has been cleaned.
3. Hold the needle end of the adhesive syringe upwards and gently depress the
plunger to expel trapped air from the syringe.
A small amount of the adhesive should be visible at the tip of the ceramic ferrule.
4. Holding the connector with the white ceramic ferrule pointed downwards, place the
syringe needle in the connector and fill the cavity with adhesive.
5. Insert the cable into the connector. Seat the cable until it touches the buffer.
When properly assembled, the bare fiber should protrude from the ferrule tip 1/4 to
1/2 inches.
6. Turn the curing oven on and wait for the green light to illuminate.
7. Remove the oven cover and place the cable connector assembly into the slot in the
oven.
The insulated portion of the cable must be on the foam.
8. Replace the oven cover.
9. When the oven beeps, remove the cable and ensure the adhesive is properly cured
(the adhesive is solid, and the connector is firmly attached to the cable).
10. Slide the fiber strain relief boot onto the backside of the connector.
11. Use an ST connector coupler to join the two connectors.

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Ethernet Cable Repair

For specific installation and maintenance instructions for Ethernet cable and equipment, refer to
manufacturer’s documentation.

Profibus Cable Inspection

Perform continuity testing at various cable points using a Profibus testing device, such as a BT200
made by Siemens®.
Verify that the termination switch is set to On (for one cable) and Off (for two cables).
If the cable is damaged, the entire cable run should be replaced.

Video (Coaxial) Cable Repair

Video (coaxial) cable can be successfully spliced only by cutting out the damaged section of cable,
attaching cable connectors to the ends, and fitting a replacement section of cable or a barrel
connector (as suitable).
In most instances, the entire cable run should be replaced, especially if the cable is exposed to the
elements or to a dirty environment.

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Troubleshooting and Maintenance 8

Routine Maintenance
Moxa® Network Switch Setup

This procedure is necessary only if replacing a switch after

the factory acceptance test (FAT).

Properties Setup
1. Using a laptop, click Start --> All Programs -->Accessories -->Communications
--> Hyperterminal, then click the Settings tab.
The following screen appears.

2. Click to select the following settings (as shown above):

Q Function, arrow, and ctrl keys act as: Terminal keys
Q Backspace key sends: Ctrl+H
Q Emulation: VT100
Q Telnet terminal ID: VT100
Q Backscroll buffer lines: 500
3. Click Terminal Setup.

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4. Click to select the following settings, as shown above:

Q Cursor: Underline and Blink
Q Terminal Modes: None
Q Character set: ASCII
5. Click OK.
6. Click Input Translation.

7. Click to select Shift-JIS (Host System Encoding Method), then click OK.
8. Click ASCII Setup.

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Troubleshooting and Maintenance 8

9. Adjust the settings as shown above:

Q Both checkboxes located beneath ASCII Sending deselected
Q Both Line delay and Character delay times set to zero milliseconds
Q First two checkboxes located beneath ASCII Receiving deselected.
Q Wrap lines that exceed terminal width checkbox located beneath ASCII
Receiving selected
10. Click OK.
11. Click OK again to close the Moxa Properties window.

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Hyperterminal Setup
1. Connect the Moxa programming cable (supplied with the Moxa networks switch) to
the serial port of your computer.
2. Connect the other end of the cable to the programming port located on the top of the
Moxa network switch (not the Ethernet port located on the front).
The following screen appears.

3. Press <Enter> or <Return> to display the screen shown below.

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4. Ensure that the text located at the top of the screen displays V2.3 (BIOS version).

All Amphion system network switches must use BIOS

version 2.3. If the switch is using any other version (earlier
or later), an update is required.

5. Use the arrow keys to scroll down to item 4, Comm. Redundancy, then press
<Enter>.

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6. Press <Enter> again to select Setup.

The following screen appears.

7. Ensure that the line item titled Protocol of Redundancy is set to Turbo Ring with
ED6008 series, as shown above.

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If necessary, press the arrow keys to highlight the setting, then press <Enter> to
display setting options. Use the arrow keys to highlight the appropriate setting, the
press <Enter> again.
8. Ensure that the line item titled Set to be Master is set to No, as shown above.
If necessary, press the arrow keys to highlight the setting, then press <Enter> to
display setting options. Use the arrow keys to highlight the appropriate setting, the
press <Enter> again.
9. Press <Esc> twice to return to the main menu.

10. Use the arrow keys to highlight item 9, Advanced Settings, then press <Enter>.
The following screen appears.

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11. Use the arrow keys to select Network, then press <Enter>.
The following screen appears.

12. Ensure that DHCP is set to Disable, as shown above.

If necessary, press the arrow keys to highlight the setting, then press <Enter> to
display setting options. Use the arrow keys to highlight the appropriate setting, the
press <Enter> again.

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13. Use the arrow keys to highlight the IP Address setting, then type the correct IP
address according to the project’s IP address list (see the appendix of this manual
for a complete IP address list).
Use the <Delete> key to remove any characters remaining from the default address.
14. If necessary, use the arrow keys to highlight the Subnet Mask and Default
Gateway settings, then type the correct addresses into the spaces provided.
15. Press <Esc> twice.
The following screen appears.

16. Press Y to activate the Moxa switch.

The following screen appears.

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17. Press Y again to update the network settings and return to the main menu.

18. Use the arrow keys to highlight and press <Enter> to display items 4 (Comm.
Redundancy) and 9 (Advanced Settings).
Ensure that the settings were saved correctly (see instruction for each, beginning
with step 5 - 14, then return to the main menu.
19. Use the arrow keys to highlight item a, Exit, then press <Enter>.

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Troubleshooting and Maintenance 8

Disk Imaging
An updated disk image should be maintained for each computer. See Chapter 3, titled
"Computers and Software,” section titled "Backup Disk Imaging" on page 3-2 for detailed disk
imaging procedures.

Network and Workstation Equipment

Perform these procedures regularly to keep equipment in good repair. Task details are in sections
that follow.

Visual inspection of equipment page 8-17

Daily
Clean touchscreens (when powered off) page 8-18

Change enclosure fan filters and inspect enclosure

Monthly page 8-18
covers

Annually Inspect workstation cables page 8-4

!
Follow rig lockout procedures when working with enclosure
components.

Certain types of maintenance and repair cannot be

performed while the rig is drilling. Never turn off computers,
servers, or other components while the rig is drilling. The
SCSI shared-resource hard drive should never be turned
off or removed while the servers are running, and should
always be in place and turned on while servers are turned
on.

Visual Inspection of Equipment

R Visually inspect the workstation, joysticks, discrete switches, and touchscreens for
damage.
R Inspect for loose or missing fasteners.
R Inspect the console controls for proper operation and condition.
R Tighten or replace fasteners as necessary.

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Cleaning a Touchscreen

Navigate to the Clean Screen window before cleaning.

Failure to do so could result in accidental tool
operation.

1. Navigate the Clean Screen window (using the workstation’s operator interface) on
the touchscreen to be cleaned.
This screen is part of the workstation tool controller; it will inactivate the touchscreen
so that it can be safely cleaned.
2. Use any commercially non-abrasive glass cleaner and a soft cloth to clean the
surface of the touchscreen. Be sure to finish cleaning the touchscreen before the
Clean Screen times out and the touchscreen becomes active again.
See Dolch documentation for all other maintenance and troubleshooting issues pertaining to the
touchscreens.

Cabinets
Ensure that enclosure covers are closed and sealed.
Replace or clean fan filters monthly, or according to manufacturer’s recommended schedule.

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Recommended Spare Parts

Each rig, depending on its configuration, has a general recommended spare parts list for a two-
year operational period.
See rig- or product-specific list for the following, as applicable:
R Amphion (Control System)
R RigSense
R Sensors
R V-DAQ or S-DAQ Remote I/O

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Appendix A

Opening a Command Prompt

1. Plug a keyboard into the touchscreen, then restart the computer if necessary (see
Dolch documentation for location of keyboard port).
2. Close the Amphion™ software application at a touchscreen by pressing the
<Alt+F4> buttons simultaneously to close Microsoft® Internet Explorer.
3. Press <Ctrl+Escape> to display the Windows® Start menu.
4. Use the arrow up or down keys to highlight Run, then press <Enter> to select.
5. Type cmd into the field provided, then press OK.

At the C:> prompt, type a network command (see general descriptions below), then press
<Enter>.

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Command Descriptions and Syntax

Ping
Use the ping command with a url, IP address, or host name to test network connectivity, or to
verify communication. Use the Use the ping localhost command when both the host name and IP
address are unknown.

Using a URL Address

Using the Host Name

Using the IP Address

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Appendix A

Using the Host Name

Ping Command Switch Options

Use the ping command to display a list of command switches.

Syntax example: ping -t 123.45.67.8

IP Config
Use the ipconfig command to determine the domain name server (DNS), IP address, subnet
mask, and default gateway assigned to the current computer.
Use the ipconfig /all command to list the IP address, subnet mask address, and other information
for each network card to which the current computer is connected.

Tracert
Use the tracert command and either the url or IP address to display hop information (all network
devices between the your computer and the destination address).

Syntax example: tracert www.nov.com or tracert 123.45.67.8

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Nslookup
Use the nslookup command and a url address to troubleshoot name resolution issues. Displays
server name and IP address information.

Syntax example: nslookup www.nov.com

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 National Oilwell Varco
Service Center Directory

Reference Reference Description

This document contains proprietary and confidential

information which is the property of National Oilwell Varco,
L.P., its affiliates or subsidiaries (all collectively referred to
hereinafter as "NOV"). It is loaned for limited purposes only National Oilwell Varco
and remains the property of NOV. Reproduction, in whole
or in part, or use of this design or distribution of this RIG SOLUTIONS
information to others is not permitted without the express 11000 Corporate Centre Drive
written consent of NOV. This document is to be returned to Houston, TX 77041
NOV upon request or upon completion of the use for which
it was loaned. This document and the information
contained and represented herein is the copyrighted
property of NOV.
© National Oilwell Varco
Document Number Rev.

D811001337-DAS-001 02

www.nov.com
 D811001337-DAS-001
Revision 02

Revision History

02 02.10.2009 Operations updates T. Drake T. Harmon P. Williams

01 08.09.2009 First Issue T. Drake T. Harmon P. Williams

Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

Change Description

Revision Change Description

01 First Issue

• Moved Cairo office under North Africa heading.

02
• Changed address information for India office.

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Service Center Directory

The link below provides after-hours contact information for

emergencies or other equipment issues requiring an
immediate response by NOV service personnel.

www.nov.com/contact_us/24hr_EmergencyList.asp

Americas
Brazil
NOV Service and Repair (Macaé)
Rod. Amaral Peixoto, s/n KM164,5
Imboassica – Macaé – RJ – Brazil
CEP 27920-025
+55 22 2773 0600
+55 22 9974 7081 (after hours)
+55 22 9974 7057 (NOV drilling equipment)
+55 22 2773 0640 (NOV lifting and handling equipment)
+55 22 9974 7056 (PCE/Shaffer equipment)
+55 22 9974 7083 (workshop)

Canada
NOV Service and Repair (Leduc/Edmonton)
6621 – 45 Street
Leduc, Alberta, Canada
T9E 7E3
+1 780 986 1712
+1 780 986 5556
+1 780 665 0200 (parts)
+1 780 619 5579 (parts)

USA
Colorado
NOV Service and Repair (Colorado)
420 South Ash St.
Fruita, CO 81521
+1 970 858 4522
+1 281 569 3050 (after hours)

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Americas
USA
Louisiana
NOV Service and Repair (Broussard)
1030 Cruise Avenue
Broussard, Louisiana 70518
+1 337 837 3890 (legacy Shaffer equipment)
NOV Service and Repair (Covington)
73765 Penn Mill Rd.
Covington, LA 70435
+1 985 892 8216 (direct)
+1 800 722 4425 (toll free)
(Cranes: AmClyde, Unit, OS National, Dreco, Kingpost)
+1 985 871 8609 (service)
+1 985 871 8603 (parts
NOV Service and Repair (New Iberia, Hwy 90)
8404 West Hwy. 90
New Iberia, Louisiana 70560
+1 337 359 8000 (legacy Varco equipment and all NOV spare parts)
NOV Service and Repair (New Iberia, Sugar Mill)
150 Sugar Mill Road
New Iberia, Louisiana 70560
+1 337 365 3423 (legacy NOI equipment)

Oklahoma
NOV Service and Repair (Oklahoma City)
7713 North West 3rd St.
Oklahoma City, Oklahoma 73127
+1 405 495 1000
+1 281 569 3050 (after hours)

Minnesota
NOV Service (St. Paul)
240 East Plato Blvd.
St. Paul, Minnesota 55107
(lifting and handling equipment)
+1 651 293 4745 (service)
+1 651 293 4776 (service)
+1 651 293 4600 (parts)
+1 651 293 4603 (parts)

Pennsylvania
NOV Service (Pittsburgh)
1349 Saw Mill Run Blvd.
Pittsburgh, Pennsylvania 15226
+1 412 884 1027
+1 281 569 3050 (after hours)

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Service Center Directory SC

Americas
USA
Texas
NOV Service and Repair (Alice)
2351 Energy Avenue
Alice, Texas 78380
+1 361 668 4154
+1 281 569 3050 (after hours)
NOV Service and Repair (Houston)
5100 North Sam Houston Parkway West
Houston, Texas 77086
+1 281 569 3050 (24/7 technical support)
+1 281 569 3051 (eHawk remote support)

Wyoming
NOV Service and Repair (Casper)
1080 North Robertson Road
Casper, Wyoming 82601
+1 307 473 8888
+1 281 569 3050 (after hours)

Venezuela
NOV Rental and Service (Maturin, Monagas)
Varco International de Venezuela
Top Drive Rental and Service
+58 291 651 6489
+58 414 394 2784 (mobile)
+58 291 651 4384 (fax)

Asia
China
NOV Service
Suite 1603-1606, Air China Plaza
No. 36 Xiaoyun Road, Chaoyang District
Beijing 100027 PRC
+86 139 0121 9392
+86 108 0081 05109 (24/7 technical support)

India
NOV Service and Repair
R-619, TTC Industrial Area
Rabale, MIDC
Navi Mumbai – 400 701
Maharashtra, India
+91 22 3916 9700
+91 982 009 1322
+91 983 349 6154 (after hours)

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Asia
Singapore
NOV Service and Repair
29 Tuas Bay Drive
Singapore 637429
+65 6594 1000
+65 6594 1222 (24/7 technical support)

Europe
France
NOV Service
+33 24 068 3600
+33 24 068 3611
+33 24 068 3600 (after hours)
+33 677 790 943 (after hours)

Norway
NOV Service (Asker)
Blakstadmarka 26
1374 Asker – Norway
+47 6400 5000
+47 6400 5001 (after hours)
NOV Service (Kristiansand)
Skibaasen 2
4636 Kristiansand – Norway
+47 3819 2000
+47 3819 2482 (after hours)
NOV Service (Molde)
Granfjaera 24
6415 Molde – Norway
+47 7120 2020
+47 9169 9664 (after hours)
NOV Repair (Stavanger)
Dusavik Base
Midtre Basevei 4
4029 Stavanger – Norway
+47 5183 5600
NOV Service (Stavanger)
Lagerveien 8
4069 Stavanger – Norway
+47 5181 8181
+47 4140 0041 (after hours)
+47 9511 8181 (24/7 eHawk remote support)

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Europe
Russia
NOV Service and Support
5, Ulansky Lane
Moscow, 101000
Russia
+7 495 775 2540
+7 985 410 5272 (mobile)
+7 495 981 3470 (fax)
+7 985 997 3545 (24/7 technical support)

UK
NOV Service and Repair (Aberdeen/Montrose)
Forties Road
Montrose
Scotland
DD10 9ET
+44 1674 677222
+44 7711 415485 (after hours)
+44 7739 170079 (workshop)
+44 7713 643012 (spare parts)

Middle East
UAE
NOV Service and Repair (Abu Dhabi)
Varco Al Mansoori Services LLC
P. O. Box 27011
Abu Dhabi, UAE
+971 2 555 2668
+971 2 554 2280 (fax)
+971 50 811 6083 (service)
+971 50 617 1235 (workshop)
NOV Service and Repair (Dubai)
P.O. Box 61490
R/A No.13, Plot MO 0682
Daimler Chrysler Street
Jebel Ali Free Zone
Dubai, UAE
+971 4 883 8776
+971 4 883 8795 (fax)

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Middle East
North Africa
NOV Service (Algeria)
Overseas Equipment Service Africa
BP 852 Zone Industrielle Algerie
Hassi Messaoud Ouargla
Algeria 30500
+213 29 75 54 75
+213 29 75 41 05 (fax)
NOV Service and Repair (Badr City)
IMPEC (Sea Harvest Company)
Part B, 47 Acer Area
Badr City, Cairo, Egypt
+20 2 231 08001
+20 2 231 08002
+20 2 231 08003 (fax)

Saudi Arabia
NOV Service and Repair (Al-Khobar)
Al-Khalidiyah District
Khobar ~ Dammam Highway (at the back of Tawuniya)
P. O. Box 20754, Al-Khobar 31952
Saudi Arabia
+966 3 847 5206
+966 3 847 3938 (fax)

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