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Cummins Engine
Cummins Engine
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Cummins Engine Fault Code Guide Table of Contents
TABLE OF CONTENTS
General .....................................................................................................................................................................1
Fault Codes ..............................................................................................................................................................2
Normal Mode .......................................................................................................................................................2
Fault Log Mode ................................................................................................................................................... 2
Access .............................................................................................................................................................. 2
Exit .................................................................................................................................................................. 3
Clear ................................................................................................................................................................ 3
Electronic Throttle Calibration .......................................................................................................................... 3
Electronic Throttle Calibration Procedure ....................................................................................................3
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0600 SRM 1101 General
General
This section explains the procedures related to The electrical schematics as shown in the covers
Cummins engine fault codes that may appear on the truck side of the Cummins Engine Control
the instrument cluster under circumstances. The Module (ECM). The electrical schematic for the
fault codes are triggered by abnormal electrical engine side of the ECM is shown on printed
signals such as monitored by the Engine Control schematics as made available by Cummins. These
Module (ECM). The description of the fault codes as printed schematics can be ordered through Xerox or
listed in Table 4 is a representation of the fault Foxfire by ordering the Hyster part number
from an electrical perspective. For the rectification indicated in Table 1 through Table 3.
of these electrical signals it is therefore essential to
have the electrical schematic available.
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Fault Codes 0600 SRM 1101
Fault Codes
NORMAL MODE
Under normal conditions the hour meter/fault code
display on the instrument cluster shows engine
running hours. Engine running hours are preceded
by an hourglass symbol. The maximum hours that Display fault code E-CON is shown when the fol-
can be displayed is 99.999 hours. See Figure 1. lowing occurs:
• The engine controller does not reply to the
• Hourmeter reading
engine identification request or request for
fault codes.
• The engine controller stops sending one of
the regular messages, e.g. engine RPM or en-
gine coolant temperature.
If the engine and/or transmission controller detect
a fault, the hour meter/fault code display will show
Display fault code t-CON is shown when the instru-
a fault code instead of the engine running hours.
ment cluster does not receive a cyclic message or
receives wrong error messages from the APC200.
Fault codes starting with 'E' refer to engine fault
codes, which are listed in Table 4.
FAULT LOG MODE
• Fault code number(s)
Access
When more than one fault occurs at the same time, 2. Turn ON ignition, but do not start lift truck.
the fault codes will be displayed in succession.
When circumstances have changed, and all faults 3. For trucks with and without diagnostic switch
have ceased to exist, the hour meter/fault code dis- see, Step a or Step b.
play will show engine running hours again.
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0600 SRM 1101 Fault Codes
a. For trucks with a diagnostic switch, push trucks without a diagnostic switch, turn the igni-
and release the diagnostic switch 3 times at tion OFF and ON and leave ignition ON for more
a speed of one time per second. After the first than 2 seconds.
push, all warning lights become inactive and
the display will show a 1. After the second The cluster will also exit to normal mode when the
push, the display will show a 2. After the parking brake is released or when the engine is
third push, the display will first show a 3 for started.
two seconds and then it will enter the fault
log mode. Clear
b. For trucks without a diagnostic switch, turn To clear the fault codes logged in the display, pro-
ignition OFF and ON 3 times, switching 1 ceed as follows:
time per second. After the first OFF and ON
cycle, all warning lights become inactive and 1. Access into the fault log mode. See Access.
the display will show a 1. After the second
OFF and ON cycle, the display will show a 2. Repeat the same procedure used to access
2. After the third OFF and ON cycle, the dis- stored fault codes. See Access.
play will show a 3 for two seconds and will
then enter the fault log mode. Two seconds after the display has shown a 3, the
memory will be erased. If the data erasing process
If the total number of 3 pushes or key cycles is is successful the display will show "Okclr". If the
not completed, the display will return to nor- data erasing process is not successful, the display
mal mode after two seconds. Follow the nor- will show "noclr". After the "okclr" or "noclr" indica-
mal procedure for a new attempt to enter the tion the display returns to the fault log mode. To
fault log mode. In fault log mode, when no return to the normal mode, follow the procedure as
faults have been recorded, the hour meter/ described in Exit. To retry erasing stored fault co-
fault code display shows "clear". When faults des, follow Step 2 of the procedure to clear fault co-
have been recorded, the display shows a letter des.
and 4 numbers for each fault code. For engine
fault codes, the letter is "E". For transmission ELECTRONIC THROTTLE CALIBRATION
fault codes, the letter is "t". After the fault
code, three additional numbers are shown. The ECM (engine control module) keeps a record of
the idle position and full throttle position of the ac-
The numbers represent the following:
celerator pedal. When the engine control module
• Hourmeter reading at last occurrence has sensed severe changes in these positions, it will
• Hourmeter reading at first occurrence generate the fault code E0431. The most common
reason for sensed position changes are throttle ad-
• Number of occurrences of current fault
justments, throttle sensor replacement, and discon-
Each number is shown for 3 seconds, after necting the main power (battery shut off). The en-
which the following number is shown. The gine control module will automatically correct
faults will be shown in the opposite sequence sensed changes, but this may result in initial en-
of occurrence: The most recent fault first and gine performance problems. Throttle calibration
the first occurred fault last. When all recorded should be performed following a main power discon-
fault codes have been shown, the display will nect or throttle adjustment.
continue to repeat these recorded fault codes
until the user exists the fault log mode. Electronic Throttle Calibration Procedure
To exit the fault log mode, push and release the di- 2. Press the throttle slowly to maximum throttle,
agnostic switch once. The display will show a 1 for and then fully release the throttle.
two seconds and then return to normal mode. For
3. Repeat Step 2 a minimum of two times.
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