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C125 SB 830825023 ENG 65parameter
C125 SB 830825023 ENG 65parameter
C125
WASHER UNIT
AM
8/03 830825023
Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction To The C125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Front Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Program Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation And Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air Injector With Water Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Complete Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Power Supply/Relay Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Vacuum Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Air Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Diverter/Recirculate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Drain Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Security Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Milk/Wash Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Milk Pump Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
High Capacity Chemical Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Remote Water Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Dual diversion Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Control Power Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Programming Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Fail-Safe Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Program Worksheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Software Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Basic C125 Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Safety Precautions
Warning! Never mount any control Warning! Never leave open containers
units above the wash vat. This can of chemical in the milking facility.
cause serious damage to the control Always rinse empty containers of
and wiring. chemical.
2 DeLaval C125
Introduction To The C125
The C125 washer controller is a versatile unit 6. Sequencing chart, segments and Cycles.
with capability of 65 programming functions
to fit most system’s needs. The controller and a. The sequencing chart consists of 32
peripherals operate at a safe 24 VAC/24 individual segments. These segments
VDC. The basic system package includes the are either time controlled, or
following: dependent on a specific mechanical
function to take place before the
1. 3 Pump peristaltic injection system program can advance to the next
with delivery rate of 25 oz./minute segment.
pump.
b. Segments are grouped into a
2. Option of (2)-3/4" water valves, built maximum of 4 cycles: First rinse,
into the pump assembly, or remote 1" detergent wash, acid rinse (or acid
or 1-1/2" valves. sanitize), and chlorinated sanitizer.
Each cycle has a specific amount of
3. A 24 VAC tank drain with a NEMA 8 segments with each cycle having a
(IP66) enclosure rating. programmable time for its group of
segments. However, segments
4. An adjustable high level pressure
within the cycle can have their own
switch. The switch indicates to the
individual program times. An
controller that the wash vat is full and
example would be the vacuum pump
to proceed with the washing cycles.
extend time at the end of each cycle.
5. Microprocessor-based controller.
In addition to the 4 basic cycles, a
a. The controller facilitates (3) 24 VAC post detergent rinse is also available.
outputs, (10) 24 VDC outputs, and
(3) 24 VDC inputs. The controller c. The program consists of 6 different
power input is 24 VAC, 100 W wash programs. The programs
maximum. accommodate various wash options
including 2-part CIP, and acid
b. The controller display consists of sanitizer.
(4) - large 7 segment LED’s with
Am/Pm indicator. The display d. Segments 2, 8, 17, & 25 are water fill
indicates the operation event of the and chemical injection segments.
washing system, and is used to access The controller will not advance until
and change program functions. A 24 the pressure switch and the chemical
hour clock keeps real time and also requirement has been satisfied.
allows for specific sanitizing times if
required. Notice: The pressure switch must be
maintained closed for 3 consecutive seconds
c. The controller has four (4) sealed before the program can advance.
tactile buttons, used for operation
and programming.
4 DeLaval C125
Introduction To The C125
• Select a change
in a program
item.
• Enters a new
program value.
• Starts a manual
sanitize.
• Pump down.
• Starts the milking cycle. • Starts a washing cycle. • Used to enter & exit the
• Manually steps the program • Locks or holds the segment programming.
through the segments of the during wash cycles. • Resets unit before next
washing. • Advances program items. operation starts.
• Used to scroll down the • Increases program values.
items of the program and to • During milking, will display
decrease actual program vacuum run hours.
values.
Figure 1
Program Items-Values, Ranges, Description Note: When set to extended program and
and Defaults. changing back to a basic program, system
will set all extended options back to default.
As mentioned previously, there are 65 L eave unit set to extended programming
program values. In many cases, some of these when any non-default extended operation is
items may not be used in various desired.
installations. To simplify programming, the
program is split into a basic program and an Most of the necessary program items will
extended program. The basic program show an optimum value for the default.
includes only 29 program items. Optional items, as ones found in the
extended program, will default to minimal or
no time and items that ask yes (1) or no (0)
will typically default to no.
Item
Program Range Default
No.
Program Option
1 – Basic Program
Prog This sets either the Basic Programs or 2 – Extended Program 1
the Extended Program.
Clock Time 00:00 – 23:59 hr.:M
1 Sets Real Time on Board. AM or PM 1 hr. interval 12:00
indicated on upper left corner. 1 min. interval
Time Correction
0:00 – 0:59 M:S
2 Can add or subtract :59 seconds to the 1 sec. interval 0:00
time of day over 24 hour period.
Rinse segment time
0:30 – 2:30 M:S 1:30
3 Sets the length of each segment in the 1 sec. interval M:S
First Rinse.
Detergent Segment Time
0:30 – 2:30 M:S 1:30
4 Sets the length of each segment in the 1 sec. interval M:S
Detergent Cycle.
Acid Segment Time
0:30 – 2:30 M:S 1:30
5 Sets the length of each segment in the 1 sec. interval M:S
Acid Cycle.
Sanitize Segment Time
0:30 – 2:30 M:S 1:30
6 Sets the length of each segment in the 1 sec. interval M:S
Sanitize Cycle.
6 DeLaval C125
Program Sheet
Item
Program Range Default
No.
Wash Options 1 – 2-part CIP/Acid Sanitize
2 – Detergent Wash/Acid
Rinse/Sanitize
3 – 2-part CIP/Acid Rinse/Sanitize
(Sanitizer and Chlorine of 2-part
7 This allows you to set the specific wash CIP are the same Solution) 2
program required. 4 – 2-part CIP/Acid Rinse/Sanitize
(Sanitizer is a different solution
than the chlorine of the 2-part CIP)
5 – Detergent Wash/Acid Sanitizer
Manual Alkali Run
8 Allows you to run the alkali pump Off/On Off
manually to calibrate the pump.
Manual Acid Run
9 Allows you to run the acid pump Off/On Off
manually to calibrate the pump.
Manual Chlorine Run
10 Allows you to run the chlorine pump Off/On Off
manually to calibrate the pump.
Manual Sanitize Run
11 Allows you to run the sanitize pump Off/On Off
manually to calibrate the pump.
Alkali Pump Run Time
Sets the amount of time the alkali 00:00 – 8:00 M:S 1:00
12 1 sec. interval
pump will run to dispense the correct M:S
amount of chemical.
Acid Pump Run Time
Sets the amount of time the acid pump 00:00 – 8:00 M:S 1:00
13 1 sec. interval
will run to dispense the correct amount M:S
of chemical.
Chlorine Pump Run Time
Sets the amount of time the chlorine 00:00 – 8:00 M:S 1:00
14 1 sec. interval
pump will run to dispense the correct M:S
amount of chemical.
Item
Program Range Default
No.
Sanitize Pump Run Time
Sets the amount of time the Sanitize 00:00 – 8:00 M:S 1:00
15 1 sec. interval
pump will run to dispense the correct M:S
amount of chemical.
First Sanitize Time Off – 23:59 H:M
16 Sets the time of day when the first 1 hr. interval Off
sanitize will take place. 1 min. interval
Second Sanitize Time Off – 23:59 H:M
17 Sets the time of day when the second 1 hr. interval Off
sanitize will take place. 1 min. interval
Third Sanitize Time Off – 23:59 H:M
18 Sets the time of day when the third 1 hr. interval Off
sanitize will take place. 1 min. interval
Air Injector # 1 Off Time
00:00 – 00:40 M:S 00:06
19 Sets the amount of time the Air Injector 1 sec. interval M:S
# 1 is off during the Wash Cycle.
Air Injector # 1 On Time
00:00 – 00:40 M:S 00:06
20 Sets the amount of time the Air Injector 1 sec. interval M:S
# 1 is on during the Wash Cycle.
Air Injector # 2 Off Time
00:00 – 00:40 M:S 00:06
21 Sets the amount of time the Air Injector 1 sec. interval M:S
# 2 is off during the Wash Cycle.
Air Injector # 2 On Time
00:00 – 00:40 M:S 00:06
22 Sets the amount of time the Air Injector 1 sec. interval M:S
# 2 is on during the Wash Cycle.
Vacuum Pump Extend
Sets the amount of time the pump will 00:00 – 04:00 M:S 00:00
23 1 sec. interval
run after the drain opens to allow M:S
proper dry time.
Fail-Safe Time
Sets the amount of time allowed for the 00:00 – 00:59 H:M 00:59
24
wash vat to fill with water before the H:M
system shuts down.
8 DeLaval C125
Program Sheet
Item
Program Range Default
No.
Short Rinse Cycle
Off – Normal 2 segments
25 This item allows you to shorten the On – 1 Segment only Off
rinse cycle by 1 segment
Acid Rinse Temperature TEPd – TEPID or MIX
26 This allows you to set the acid rinse COLd – COLD TEPd
temperature to cold, tepid or hot. HOt – HOT
Limit Switch Operation
On – Requires a limit switch
27 This allows the washer to operate with Off – No limit switch required On
or without a milk/wash limit switch.
Milk/Wash Output
On – Energized in wash
28 This allows you to select the output to Off – Energized in milk On
be on during milking or during wash.
Milk Pump Run Time
Time the milk pump runs at the end of 00:00 – 08:59 M:S 00:00
29 1 sec. interval
each cycle to pump excess water out of M:S
the receiver.
The Following Is the Extended Program, And Can
Only Be Accessed If Item Program Is Set To 2.
Extend Detergent Water Fill
The time the water valve remains on
after the pressure switch activates, and 00:00 – 9:00 M:S 00:00
30 when the vacuum pump energizes. 1 sec. interval M:S
This is typical in segment 9. It is not
necessary to have chemical extend
times programmed.
Extend First Rinse Fill
The time the water valve remains on 00:00 – 9:00 M:S 00:00
31 after the pressure switch activates, and 1 sec. interval M:S
when the vacuum pump energizes. In
the first rinse this is in segment 3.
Alkali Extend Pump Run
Sets the amount of time the Alkali
pump runs after the pressure switch 00:00 – 9:00 M:S 00:00
32 1 sec. interval
has been satisfied and the vacuum M:S
pump has started. This will occur in
segment 9.
Item
Program Range Default
No.
Acid Extend Pump Run
Sets the amount of time the acid
pump runs after the pressure switch 00:00 – 9:00 M:S 00:00
33 1 sec. interval
has been satisfied and the vacuum M:S
pump has started. This will occur in
segment 18.
Chlorine Extend Pump Run
Sets the amount of time the chlorine
pump runs after the pressure switch 00:00 – 9:00 M:S 00:00
34 1 sec. interval
has been satisfied and the vacuum M:S
pump has started. This will occur in
segment 9.
Sanitize Extend Pump Run
Sets the amount of time the sanitize
pump runs after the pressure switch 00:00 – 9:00 M:S 00:00
35 1 sec. interval
has been satisfied and the vacuum M:S
pump has started. This will occur in
segment 26.
Dump First Detergent Wash
Allows the detergent water on the 00:00 – 8:00 M:S 00:00
36 first milk pump cycle to be diverted 1 sec. interval M:S
to drain rather than recirculated back
to the sink.
Dump First Acid Wash
Allows the acid rinse water on the 00:00 – 8:00 M:S 00:00
37 first milk pump cycle to be diverted 1 sec. interval M:S
to drain rather than recirculated back
to the vat.
First Rinse Temperature
Allows you to select either cold or COLd – COLD water
38 TEPd TEPID or MIX water TEPd
tepid water temperature in the first
rinse.
Reduce Drain Time Off – Normal Segments
This either allows the washer to On – Reduced segments for quick
39 operate as normal thru the segments draining. Off
(Off), or allows the washer to skip (This option will not bypass post
segments 7, 16, 23, & 32. detergent rinse function if "On").
10 DeLaval C125
Program Sheet
Item
Program Range Default
No.
Air Injector Sequencing 0 – Independent operation
1 – Sequencing for trombone slug
40 This allow you to operate the air builder 0
injector in various sequences. 2 – Modified cycle wash
3 – Cycle wash
Divert Bypass
This allows the operator to not 0 – Divert normally in all wash cycles
41 divert water in detergent, acid and 1 – Only allows water to be diverted in
sanitize, or divert in all cycles. This the first rinse cycle
will allow the cleaner water to be
reused for parlor wash down.
Vacuum Pump Run Meter
42 Allows you to enter a determined 0–9999H 0H
run time or allows you to check the
actual run time of the pump.
Service Interval
0–9900
Allows you to program a service In 100 hr. increments
43 interval based off of the vacuum (Must program interval to have run 0H
pump run time meter. This can be time active).
programmed in 100-hour intervals.
Sanitize Advance Option
When programmed to On the unit
will automatically advance from end On – Advance Option
44 Off – Normal Operation Off
of segment 22 to segment 25,
without initializing it. Off will make
the unit work as normal.
Continuous Rinse Option
When on: In this program, extended
fill in segment 3 will be only hot
water, regardless of programmed Off – Normal Rinse
45 water temp in segment 2. The On – Wash will jump from the end of Off
washer will fill as normal in segment segment 3 to segment 9
2 and will advance from the pressure
switch. Once in segment 9, water
will be satisfied by the extended fill
in segment 9.
Item
Program Range Default
No.
Diverter Valve Inversion
This changes the divert valve to be on the
same time the recirculate valve is on, and Off – Normal operation
46 off when the recirculate valve is off. On – Inverts diverter valve output Off
Used primarily when a dual receiver/milk
pump system with pneumatic divert
recirculate valves are used.
Milk Recirculate
On – Both diverter and
Only applies when item 46 is on. Used recirculate is on during milking
47 primarily when a dual receiver/milk Off – Both divert and recirculate Off
pump system with pneumatic divert are off during milking
recirculate valves are used.
Cycle Valve Operation or Chlorine Pump
Operation Off – Output # J2-6 is in chlorine
48 This select output J2-6 to be either a pump operation Off
chlorine pump output or a cycle valve On – Output is in cycle valve
output.
Cycle Valve On Time
49 Sets the off-time for cycle valve. Applies 00:00 – 2:00 M:S 0:00
only if item 48 is programmed to on.
Cycle Valve Off Time
50 Sets the on-time for cycle valve. Applies 00:00 – 2:00 M:S 0:00
only if item 48 is programmed to on.
Pump Delay Time
51 Allows the chemical pumps to delay on Off or 1-30 sec. Off
start in the fill segments
Cycle Valve Lead Time Off/On
Cycle valve lead time applies only when Off – Valve operates independent
52 item 48 is programmed to on, and a third of other functions Off
air injector is required with a trombone On – Operates in conjunction
system. with items 19. 20, 21, 22, 49 & 50
Extended Acid Rinse Fill Time
Time the water valve remains on during 00:00 – 8:59 M:S 00:00
53 segment 18, after the vacuum pump 1 sec. interval M:S
energizes. It is not necessary to have a
acid pump extend time programmed.
12 DeLaval C125
Program Sheet
Item
Program Range Default
No.
Extended Sanitize Water Fill
The time the water valve remains on
after the P.S. activates, and when the 00:00 – 8:59 M:S 00:00
54 vacuum pump energizes. This is 1 sec. interval M:S
typical in segment 26. It is not
necessary to have chemical extend
times programmed.
Sanitize Temperature
COLd–COLD water
55 Allows you to select either Cold or TEPd–MIX of Hot and Cold Water TEPd
Tepid water temperature for sanitize.
Dump first Sanitize Water
(Valve # 1)
00:00 – 8:59 M:S 00:00
56 Allows the first return sanitize water 1 sec. interval M:S
to be diverted when the milk pump
energizes.
Extended Run Chemical Pump
Delay Time
Allows the chemical pumps to delay 00:00 – 8:59 M:S 00:00
57 1 sec. interval
when activating in segments 9, 18 & M:S
26 during extended chemical pump
run.
Post Detergent Rinse Option Enable
Allows a timed post rinse after the
58 completion of the detergent cycle. Off/On On
Will rinse excess chlorine to allow
for a more effective acid cycle.
Post Detergent Rinse fill Time
In the post detergent rinse the unit 00:00 – 8:59 M:S 00:00
59 1 sec. interval
will fill based off of the time M:S
programmed.
Post Detergent Rinse Circulation
Time 00:00 – 8:59 M:S 00:00
60 1 sec. interval
Allows for a variable time to M:S
circulate the post detergent rinse.
Item
Program Range Default
No.
Post Detergent Rinse Drain time
Allows for a variable time to drain the 00:00 – 8:59 M:S 00:00
61 1 sec. interval
post detergnet rinse before the acid M:S
cycle begins.
Milk Pump Run Segment Position
Allows for the milk pump to purge the Off/On
remaining wash water in one of two Off – Operates in the normal
62 positions in each cycle: 1 @ the end of position at the end of the cycle Off
each cycle (segments 5, 14, 21 & 30), or On – will operate at the end of the
at the end of the last segment the last vacuum pump segment
vacuum pump will run in each cycle.
The following program items are only applicable with PC version D or Higher. This version
includes an additional input for a second milk pump signal to allow individual programming of
diversion of first return water in each cycle.
See page _____ for detailed instructions on procedure.
Item
Program Range Default
No.
Dump First Detergent Wash (Valve # 2)
When using dual Pump/Receiver
system: Allows the detergent water to 00:00 – 8:59 M:S 00:00
63 1 sec. interval
be diverted (on the second valve) on M:S
the first milk pump return cycle, to
drain rather then be re-circulated.
Dump First Acid Water (Valve # 2)
When using dual Pump/Receiver
system: Allows the acid water to be 00:00 – 8:59 M:S 00:00
64 1 sec. interval
diverted (on the second valve) on the M:S
first milk pump return cycle, to drain
rather then be re-circulated.
Dump First Sanitize Water (Valve # 2)
When using dual Pump/Receiver
system: Allows the sanitize water to be 00:00 – 8:59 M:S 00:00
65 1 sec. interval
diverted (on the second valve) on the M:S
first milk pump return cycle, to drain
rather then be re-circulated.
The C125 washer consists of three basic Warning: Do not mount the control
components: 1) Control, 2) 3-Pump Injector above the wash vat. Vapor and
with water valves, and 3) Relay/Power supply moisture can cause serious damage to
box. The Relay/Power supply unit is supplied the electronics.
by 240 VAC. The transformer steps down to
24 VAC. In addition to the 3 main Use 1/4" anchors if mounting on concrete or,
components, the system also includes, as if mounting on wood, use a minimum 1/4"
options; wood screws. Below is the identification of
each connector on the board.
1. Drain control, 24 VAC,48 watts.
Important Note: If using cable to wire in
2. Air injector control valve, 24 VDC,
the control, remove the insulation as close
2.5 watts per coil.
to the box connector as possible. Wire-tie
3. Diverter valve control valve, 24 VDC, individual wires after connecting to the
2.5 watts. board.
J1-1 POWER INPUT 24VAC
4 Security switch. J1-2 POWER INPUT 24VAC
J1-3 DRAIN CONTROL 24VAC
J1-4 COMMON 24VAC
J1-5 VACUUM PUMP 24VAC
J1-6 COMMON 24VAC
Control Unit J1-7 MILK PUMP 24VAC
J1-8 COMMON 24VDC (-)
J1-9 DIVERTER VALVE 24VDC (+)
Note: See page 101 for installation and J2-1 RECIRCULATE VALVE 24VDC (+)
wiring instructions for basic C125. J2-2 SANITIZE PUMP 24VDC (+)
J2-3 COMMON 24VDC (-)
J2-4 ACID PUMP 24VDC (+)
Power Input: J2-5 ALKALI PUMP 24VDC (+)
J2-6 CHLORINE PUMP 24VDC (+)
23-26.5 VAC J2-7 COMMON 24VDC (-)
5 Amp Max J2-8 AIR INJECTOR #1 24VDC (+)
J2-9 AIR INJECTOR #2 24VDC (+)
J3-1 COLD WATER VALVE 24VDC (+)
The control unit requires 24 VAC input from J3-2 COMMON 24VDC (-)
the Relay/Power supply box. Mount the unit J3-3 HOT WATER VALVE 24VDC (+)
J3-4 WASH/MILK OUTPUT 24VDC (+)
in the milk house, close to the wash vat. J3-5 COMMON 24VDC (-)
J3-6 MILK PUMP SIGNAL #1 24VDC (+)
J3-7 MILK/WASH LIMIT 24VDC (+)
J3-8 PRESSURE SWITCH 24VDC (+)
J3-9 COMMON 24VDC (-)
Figure 2
shorting.
#1
Figure 3 Figure 4
Injector Unit With Water Valves. Mount the sink manifold to the wash vat in a
convenient location. In a horizontal sink,
The injector unit also includes the cold & hot mount on the straight edge of the sink.
water valves. Attach using # 10 screws and nuts supplied in
the package. Run the 1/4" clear tubing from
The unit should be mounted as close to the the discharge of the pumps to the manifold.
chemical containers as possible. However,
do not mount too far from the wash vat, as Caution: It may be necessary to loop
pressure drop may occur from the valves to the hose below the manifold then up
the vat, resulting in slow fill times. If a into the insert on the manifold to
remote water valve is being used, mount the create a trap effect.
valves as close to the vat as possible. Mount
the unit with a minimum 1/4" screws. Secure Insert the 4’ section of poly tube into the
all hoses as illustrated in Figure 6. chemical container. Connect the opposite
end of the poly tube to the correct pump i.e.,
detergent container to the detergent pump.
14 DeLaval C125
Installation & Wiring
Figure 5
COLD
HOT
Figure 6
Figure 7
16 DeLaval C125
Pressure Switch
PSF102
To preset the approximate level of switching
LOW required, remove the 2 wires from the switch
in the control and place a ohm meter across
the contacts. Remove the 3/16" hose from
the manifold. Place the hose into a column
of water slowly until the ohm meter reads 0
ohms. Measure the length of tube
submerged in the water column. This is the
distance above the end of the 1/2" tube, that
the switch will advance the washer.
C125 CONTROL
PSF102
ADJUSTABLE PRESSURE SW.
LOW
J3 J2 J1
G
9 7 5 3 1 8 6 4 2 9 7 5 3 1
8 6 4 2 9 7 5 3 1 8 6 4 2
G INJECTOR/HYDRAULIC
J3-3 J2-3
HOT WATER VALVE
UNIT
24VDC(+)
COLD WATER VALVE
J3-1 24VDC(+)
SANITIZE INJECTOR
J2-2 24VDC(+)
ACID INJECTOR
J2-4 24VDC(+)
ALKALI INJECTOR
J2-5 24VDC(+)
FUSE-AGC 2AMP
250V
Figure 9
18 DeLaval C125
Power Supply/Relay Box
L1 L2
IN L1 L1 L2 L2 IN N N
L1 L2
IN L1 L1 L2 L2 IN N N
Figure 10
COLD
HOT
Figure 12
20 DeLaval C125
Vacuum Pump
24 24 24 24 L1 L2
VAC VAC VP C
O IN L1 L1L1 INL2L2
COM M
5
10
POWER 24 24 24 24 G L1 L2
VAC VAC VP O
C
IN L1L1L1 IN L2L2
4
SUPPLY COM M
A1 A2
2
8 230VAC IN
VP
24VAC 100VA 24
VAC
OUT
6
1
13 14
INTERNALWIRING
REMOVED FOR
CLARITY OF VP
WIRING
FIGURE 12
NEUTRAL
GROUND TO
SERVICE PANEL
L2
LI
Figure 13
PSF102
ADJUSTABLE PRESSURE SW.
LOW
J3 J2 J1
G
9 7 5 3 1 8 6 4 2 9 7 5 3 1
8 6 4 2 9 7 5 3 1 8 6 4 2
24 24 24 24 L1 L2
VAC VAC VP O
C INL1 L1L1 IN L2L2
COM M
NOTE:
24 24 24 24
VAC VAC VP C G L1 L2
INTERNAL
COM O
M INL1 L1L1 INL2L2
A1 A2
WIRING
VP
24 REMOVED TO
VAC
CLARIFY VP
CIRCUIT
WIRING
1314
J1-5
J1-6
VACUUM PUMP CONTACTOR
230VAC CONTACTOR COIL
VACUUM PUMP
MOTOR
G
Figure 14
22 DeLaval C125
Vacuum Pump
PSF102
ADJUSTABLE PRESSURE SW.
LOW
J3 J2 J1
G
9 7 5 3 1 8 6 4 2 9 7 5 3 1
8 6 4 2 9 7 5 3 1 8 6 4 2
24 24 24 24 L1 L2
VAC VAC VP C
O IN L1 L1L1 IN L2L2
COM M
NOTE:
24 24 24 24
VAC VAC VP O
C G L1 L2
INTERNAL
COM M INL1 L1L1 IN L2L2
A1 A2
WIRING
VP
24 REMOVED TO
VAC
CLARIFY VP
CIRCUIT
WIRING
13 14
J1-5
J1-6 NEUTRAL
GROUND TO
SERVICE PANEL
L2
LI
Figure 15
J3 J2 J1
9 7 5 3 1 8 6 4 2 9 7 5 3 1
10 8 6 4 2 9 7 5 3 1 8 6 4 2
VSD HUB
24 24 24 24 L1 L2
VAC VAC VP O
C IN L1 L1L1 IN L2L2
COM M
24 24 24 24 L1 L2
VAC VAC VP O
C
IN L1 L1L1 IN L2L2
COM M
A1 A2
VP
24
VAC
-24
1314
7
6
PUMP SIGNAL L1 240VAC
Figure 15A
Control Valve
Vac/Vac
The C125 washer control is capable of using
VACUUM LINE
a conventional air injection system, or use the
trombone system of injection. Select the
proper sequencing in item 40 of the extended
program options.
Figure 16
24 DeLaval C125
Air Injection
Figure 17
In most milking systems, air injection is only
required on the add water line for cleaning
the milk line. The restrictor plate supplied,
will allow you to control the amount of air
injected at any one time. A second dump
valve may be required to add on to the CIP
line if milk meters, or any extra equipment is
used in the milking system requiring
additional turbulence. The double control
valve is capabable of handling up to 2
injectors.
Dump Valves.
26 DeLaval C125
Air Injection
Air Injection Using The Trombone Injection The air and water supply is controlled by the
System. vacuum control valve that supplies vacuum to
either the (2) water valves or the air injector.
The trombone allows you to utilize CIP The control valve sequencing is then
supply water to wash, and air inject the milk controlled by the C125 washer controller.
line; thus eliminating an add water line for
the milk line. During the washing cycle, the water fill valves
are opened, allowing water to fill into the
The trombone consists of a stainless steel trombone. Once the fill is complete, (on
piping package, (1-90 ell, 1-45 ell, air time setting for air injection # 1) the water
injection section, & add water section), valves close. Air injector # 2 output then
(2)-pneumatic water valves, 24 VDC vacuum comes on. This will apply air to the
control valve, an air injector, and support trombone, moving the water through the
components. milk line. Once the injection is complete, the
cycle repeats its self.
The injection system consists of a gooseneck
pipe assembly built into the milk line, (2) In this operation, the water valves On time is
water supply valves, vacuum control valve, controlled by air injector 2 output on the
and an air injector. C125. The air injector is controlled by the air
injector # 1 output on the C125. (See air
injection control in programming instructions).
Control Valve
Vac/Vac
Figure 19
Figure 20
28 DeLaval C125
Air Injection
WASH LINE
WASH LINE
Figure 21
Figure 22
PSF102
ADJUSTABLE PRESSURE SW.
LOW
J3 J2 J1
G
9 7 5 3 1 8 6 4 2 9 7 5 3 1
8 6 4 2 9 7 5 3 1 8 6 4 2
Control Valve
Vac/Vac
VACUUM LINE
Figure 23
30 DeLaval C125
Diverter/Recirculate
To Milk
Pump
Discharge
Diverted Water
Recirculated Water
Figure 25
32 DeLaval C125
Drain Valve
PSF102
ADJUSTABLE PRESSURE SW.
LOW
J3 J2 J1
G
9 7 5 3 1 8 6 4 2 9 7 5 3 1
8 6 4 2 9 7 5 3 1 8 6 4 2
Figure 26
INLET
TO DRAIN
Figure 27
Security Switch
J3 J2 J1
G
The C125 has (2) terminals to connect to a
9 7 5 3 1 8 6 4 2 9 7 5 3 1 Milk/Wash security Switch.
8 6 4 2 9 7 5 3 1 8 6 4 2
1. Install the limit switch in a location
which will provide interference
between the wand of the switch and
J3-5 OR J3-9
discharge line.
J3-9
J3-7 OR
J3-5 2. Install the switch so that the normally
NO
open contacts of the switch are closed
11
13
NC
14
12 when the line is in the milking
position. When the discharge pipe is
in the wash position the contacts
should be open.
MILK /WASH
LIMIT
24VDC 40MA
Figure 28
34 DeLaval C125
Milk/Wash Output
PLATE COOLER
WATER VALVE
24VDC ONLY PSF102
LOW
ADJUSTABLE PRESSURE SW.
J3 J2 J1
G
9 7 5 3 1 8 6 4 2 9 7 5 3 1
8 6 4 2 9 7 5 3 1 8 6 4 2
Figure 29
24 24 24 24 L1 L2
VAC VAC VP C
O IN L1 L1L1 IN L2L2
COM M
NOTE:
24 24 24 24
VAC VAC VP O
C G L1 L2
INTERNAL
COM M INL1L1L1 IN L2L2
A1 A2 A1 A2
WIRING
VP VP
24 24 REMOVED TO
VAC VAC
CLARIFY VP
CIRCUIT
WIRING
13 14 1314
PLATE COOLER
WATER VALVE
ADD ON 230VAC ONLY
RELAY
Figure 30
36 DeLaval C125
Milk Pump Interface
VP VP
24 24
VAC VAC
(common probe), & the other to "U"
(upper or short probe). Connect the (2)
wires to terminals 13 & 14 on the
control relay.
1314 13 14
L1 L2 G T1 T2 W R L U
Figure 33
24 24 24 24
VAC VAC VP C
G L1 L2
COM O
M IN L1L1L1 IN L2L2
A1 A2 A1 A2
VP VP
24 24
VAC VAC
13 14 1314
ADD ON
RELAY
PANEL
1 2 3 4 5 6 TERMINAL
BLOCK
BLACK
1 2
PUMP PROBE
OUT RESET
WHITE
RED
PROBE
Figure 34
38 DeLaval C125
Milk Pump Interface
LOW
ADJUSTABLE PRESSURE SW.
In some applications you may want to dump
the first detergent or first acid return water to
avoid recirculation of cold water, or to
J3 J2 J1
G
re-energize the acid rinse or sanitize. To do
9 7 5 3 1 8 6 4 2 9 7 5 3 1
8 6 4 2 9 7 5 3 1 8 6 4 2 so, a signal from the milk pump to the control
is needed to indicate to the C125 control that
OPTION
830795202
the pump has started.
240VAC COIL
RELAY
24 24 24 24
C
L1 L2
830795201 DIN What is required:
VAC VAC VP O IN L1 L1L1 IN L2L2
COM M RAIL SOCKET 1-830795201 relay socket, DIN rail mount.
24 24 24 24 G L1 L2
2 1 1-830795202 220VAC coil relay.
VAC VAC VP O
C
IN L1 L1L1 IN L2L2
COM M
A1 A2 A1 A2 4 3
VP VP
24 24
VAC VAC 240VAC
COIL
DPDT
13 14 13 14 8
6
7
5
1. Mount the relay socket to the right
side of the DIN rail. With a small
screw driver, pry outward on the
LIQUID LEVEL CONTROL
yellow locking clip on the socket, until
L1 L2 G T1 T2 W R L U the socket snaps into the DIN rail.
40 DeLaval C125
Milk Pump Interface
LOW
ADJUSTABLE PRESSURE SW. a relay.
NO NC
DRY CONTACT
16 18 TERMINAL BLOCK
IN VARIABLE SPEED
Figure 36
Installation of high capacity chemical pickup tube. Slide the pickup tube
dispensing pumps through the cap and pipe. Drill a hole
in the container cap equal to the OD
The C125 high capacity dispensing pumps of the pipe. Slide the assembly into
can be installed in place of the standard the cap until it hits the bottom of the
dispensing /hydraulic unit. container.
Mount the dispenser as close to the chemical D. Repeat the step for the discharge side
drums as possible. using the coiled tubing.
GEAR CLAMP
HOSE PICKUP
TUBE
PVC END
CAP
ADAPTOR
SINK MANIFOLD
PVC PIPE
NUT DETERGENT
CUT TAPER ON
PICKUP TUBE
SLOT PVC
PIPE
Figure 37
42 DeLaval C125
High Capacity Chemical Pump
Wire the injector unit to to a 230 VAC 15 When the use of high capacity pump, it is
amp service breaker off of the main panel as necessary to use remote water valves. Utilize
shown in the Diagram. the power relay box, and install 2 additional
control relays. When using the power relay
Notice: All wiring must be done by a box, it is recommended to utilize 220 VAC
certified electrican and must meet all water valves (as shown in figure 39).
national and local electric codes.
Mount the valves in a location accessable for
Run 4 wire 18 gauge wire from the C125 service, The valve should be mounted with a
control to the pump inputs on the injector manual shut off on the supply side of the
unit. Note that pump 1 is designated as the valve, and with a break union for easy service.
detergent, pump 2 is acid, and pump 3 is
sanitize.
24 VOLTS
J3 J2 J1
PUMP#3
3
SIGNAL
11 VOLTS
DC
COMMON
1
230V
PUMP 3
L1
1
9 7 5 3 1 8 6 4 2 9 7 5 3 1 24 VOLTS
S
PUMP#2
3
SIGNAL
10 8 6 4 2 9 7 5 3 1 8 6 4 2
N
2
11 VOLTS
DC
COMMON
1
230V
PUMP 2
L1
1
24 VOLTS
S
PUMP#1
3
SIGNAL
N
2
11 VOLTS
2
DC
COMMON
1
230V
PUMP 1
L1
1
S
N
2
L N
POWER SUPPLY
220-240 VAC
230V
PUMP 3
L1
24 VOLTS
1
PUMP#3
3
SIGNAL
11 VOLTS
2
DC
S COMMON
N
2
230VAC
230V
PUMP 2
L1
24 VOLTS
1
PUMP#2
3
SIGNAL
11 VOLTS
POWER
2
DC
S
FUSE 250V
N
COMMON
2
L1
24 VOLTS
1
PUMP#1
3
SIGNAL
11 VOLTS
2
DC
S COMMON
N
2
1 2
L1
N
230V
S
INPUT
Figure 38
24 24 24 24 L1 L2
VAC VAC VP C
O IN L1 L1L1 INL2L2
COM M
24 24 24 24 L1 L2
VAC VAC VP C
O IN L1L1L1 IN L2L2
COM M
A1 A2 A1 A2 A1 A2
VP VP VP
24 24 24
VAC VAC VAC
13 14 13 14 13 14
Figure 39
44 DeLaval C125
Dual Diversion Valves
The dual independent diversion recirculate 2 – A45 MAC valves (4-way operation), 24
feature on the C125 can only be used with VDC are required in this configuration.
the new PC board Pn. 830825412, and with Install the 2 MAC valves in an enclosure or
prom version V1.13 or higher. The dual raceway, away from any direct moisture.
independent diversion is designed for use Supply a 1/4" air supply to the valves. From
with split receiver systems, operating port A and B of the valve, connect airlines to
independently. The program allows each the connectors on the cylinders. connect the
milk pump to divert first return water A45 valve on receiver # 1 to J1-9 (divert) and
independent of each other, utilizing the J1-8 (DC COMMON) and the A45 on
additional milk pump signal input J3-10. receiver # 2 to J2-1 (recalculate) and J1-8
(DC common).
The dual independent diversion can only be
used with pneumatic 2 way actuating Note: It will be necessary to set program
diversion valves. Item 46 & 47 to the proper settings if the vat
is used for milk collection.
A typical installation is shown in figure 40.
DIVERSION VALVE
RECIEVER #1 DIVERSION VALVE
RECIEVER #2
WATER RECIRCULATE
OR MILK RETURN
MILK TRANSFER
PUMP
DUMP TO DRAIN
Figure 40
Figure 41
J3 J2 J1
9 7 5 3 1 8 6 4 2 9 7 5 3 1
10 8 6 4 2 9 7 5 3 1 8 6 4 2
24 24 24 24 L1 L2
VAC VAC VP O
C INL1L1L1 IN L2L2
COM M
24 24 24 24 L1 L2
VAC VAC VP
COM
C
O
M IN L1 L1L1 IN L2L2 2 1 2 1
A1 A2 A1 A2 A1 A2
4 3 4 3
VP VP VP
24 24 24
VAC VAC VAC
240VAC 240VAC
-24
-24
-24
COIL COIL
INPUT INPUT
6 5 6 5
1314 13 14 13 14 8 7 8 7
RECEIVER #1 RECEIVER #2
L1 L2 T1 T2 W R L U L1 L2 T1 T2 W R L U
M M
Figure 41A
46 DeLaval C125
Dual Diversion Valves
J3 J2 J1
9 7 5 3 1 8 6 4 2 9 7 5 3 1
10 8 6 4 2 9 7 5 3 1 8 6 4 2
NO NC NO NC
16 17 18 16 17 18
Figure 41B
Power-Up of Control
Remove Insulator
Battery - Duracell The C125 has a back-up battery on the board
2025 or Equivalent
for memory recovery when power outages
occur. It is very critical that the battery be
put on-line in the proper sequence:
Programming Procedures
1
2
To change, Press "Select". The display will
PROG flash "1". Press "Wash" to advance or "Milk"
to decrease the value. Once the value is
2 determined, Press "Select" to enter the value.
The display will again flash between "Prog"
and the new value entered.
48 DeLaval C125
Programming Procedures
2
Press "Select" to enter the new value.
0:30 In the example, the clock will add 30 seconds
every 24 hours.
50 DeLaval C125
Programming Procedures
The wash segment time will determine the Important Notice: The number of segments
length of the wash cycle. There are a total of may vary in each cycle. This will depend on
5 segments in the detergent cycle. To external equipment and program values in
determine the segment time to program in the washer.
the C125, use the following calculation:
In the first rinse, the number of segments
Segment time = cycle time can be reduced if the short rinse cycle is
required/segments available per cycle. programmed to on. In this case, the
Example: Require a 7 minute wash cycle 5 segment is reduced to 1.
segments available.
If no diverter valve is installed the wash
Segment time = 7/5 = 1.4 minutes or 1.4 x water will recirculate for 5 segments,
60 sec./minute = 84 seconds. 84 seconds is compared to 4 if a diverter is installed. The
equivalent to 1 minute 24 seconds. Enter wash and acid times may vary depending if
1:24 for Item 4. the first recircute dump is activated in
Segments 9 and 18.
3
Press "Wash" to advance to Item 3.
1:30
52 DeLaval C125
Programming Procedures
Prog
Description Comments
Item
Selecting "Basic" program sets all extended options
back to their default values. Leave unit set for
PRG Program Options extended programming when any non-default
extended operation is desired.
6 Sanitize Segment Time Not applicable in wash options # 1, # 5 & # 6.
Option # 4 is not applicable under cycle valve
7 Wash Options
programming.
10 Manual Chlorine Run Not applicable under wash options # 2 & # 5.
11 Manual Sanitize Run Not applicable under wash options # 1, # 3, # 5, # 6.
14 Chlorine Pump Run Time Not applicable under wash options # 2 & # 5.
15 Sanitize Pump Run Time Not applicable under wash options # 1, # 5 & # 6.
First Sanitize Time Not applicable under wash options # 1, # 5 & # 6.
16 Second Sanitize Time Not applicable under wash options # 1, # 5 & # 6.
Third Sanitize Time Not applicable under wash options # 1, # 5 & # 6.
34 Chlorine Extend Pump Run Time Not applicable under wash options # 2, # 5 & # 6.
35 Sanitize Extend Pump Run Time Not applicable under wash options # 1, # 5 & # 6.
Note that this option will not bypass the post
39 Reduced Drain Time
detergent rinse function if enabled.
Option # 3 is not applicable if wash option # 4 is
40 Air Injector Sequencing
used.
54 DeLaval C125
Programming Procedures
Prog
Description Comments
Item
44 Sanitize Advance Option Not applicable under wash options # 1, # 5 & # 6.
47 Milk Recirculate Not applicable when option # 46 is Off.
49 Cycle Valve On Time Not applicable under wash option # 4.
Not applicable under wash option # 4. Limited to
50 Cycle Valve Off Time
00:00-00:15 M:S when option # 52 is on.
52 Cycle Valve Lead Not applicable under wash option # 4.
59 Post Detergent Rinse Fill Time Not applicable when option # 58 is Off.
Post Detergent Rinse Circulation
60 Not applicable when option # 58 is Off.
Time
61 Post Detergent Rinse Drain Time Not applicable when option # 58 is Off.
Dump First Detergent Wash
63 Not applicable with PCB # 830825405.
Diverter Valve # 2
Dump First Acid Wash Diverter
64 Not applicable with PCB # 830825405.
Valve # 2
65 Dump First SanItize Wash Diverter Not applicable with PCB # 830825405.
OFF MILK RINSE CYCLE DETERGENT CYCLE (RINSE OPT) ACID RINSE CYCLE OFF SANITIZATION CYCLE
WASH
DUMP 1ST DET
DUMP 1ST ACID
DUMP 1ST SANITIZE
EXTEND FILL RINSE
EXTEND FILL WASH
EXTEND FILL ACID
EXTEND FILL SAN
EXTEND ALK PUMP
EXTEND ACID PUMP
EXTEND CHL PUMP
EXTEND SAN PUMP
MILK PUMP INPUT
PRESS SWITCH
-OPERATES OFF OF PRESSURE SWITCH -NORMAN QUAD-PUMP VERSION PROM V1.12 AND LATER
-PROGRAMMABLE VALUES -CYCLE VALVE VERSION
-FIXED VALUES BASED OFF OF PROGRAMMED CYCLE TIMES
In wash option 1, if the cycle valve is selected in Program Item 48, the chlorine pump becomes
disabled and is now a cycle valve output. The chlorine must be delivered by the sanitize pump.
Sanitize pump extend is also used in this application.
56 DeLaval C125
Programming Procedures
In wash option # 2, the chlorine pump output automatically becomes disabled. The chlorine pump
output can now be used as a cycle valve if program item 48 is selected.
In wash option 3, the chlorine used for the 2-part CIP will be the same solution used for the
chlorinated sanitizer. In this application, only 3 pumps will be used. If the cycle valve operation is
turned off, the chlorine pump output will deliver the solution for both 2-part CIP and for the
sanitizer. It is necessary to program the chlorine pump run time for the 2-part CIP, and the
sanitize pump run time for the sanitizer.
If, in the case that the cycle valve output is turned on, the sanitize pump output will operate both
the 2-part CIP and sanitizer. It is still necessary to program the chlorine pump run time for 2-part
CIP, and the sanitize pump run time for the sanitizer.
58 DeLaval C125
Programming Procedures
Wash option 6 is a unique program used for delivery of a special enzyme during the first rinse
cycle. The wash cycle then becomes a hot acid wash and the acid cycle becomes either a cold or
tepid rinse or a acid sanitize. In this wash option, the sanitize pump output will deliver the
necessary amount of enzyme. In addition, segments 3 and 4 would be 2 times that of the
programmed segment time of the rinse.
For example:
Rinse segment time programmed to 1:00 M:S.
Segments 5, 6 & 7 would be 1:00 M:S,
Segments 3 & 4 would be 2:00 M:S (2 times the segment time).
60 DeLaval C125
Programming Procedures
Calibration procedure:
62 DeLaval C125
Programming Procedures
Example:
12
Press "Wash" or "Milk" to program item 12.
1:00
64 DeLaval C125
Programming Procedures
19
Press "Select".
:06 Press "Wash" increase or "Milk" to decrease
the off time.
Press "Select" to enter the new off time.
20
:06 Press "Wash" to advance to item 20.
20 Press "Select".
Press "Wash" to increase or "Milk" to
:10 decrease the value.
Press "select" to enter the value.
23
0:30 Press "Select" to enter the new value.
24
Press "Select" to enter the new value.
00:30
66 DeLaval C125
Programming Procedures
25
Press "Select" to enter the value.
ON
In the above example the rinse cycle will skip
segment 4.
26
Press "Select" to enter the value.
CLD The options are: 1) tepd or mix,
2) cold, or 3) hot.
27
Press "Select" to enter the value.
OFF
Program Item 28, Milk/Wash Output.
68 DeLaval C125
Programming Procedures
Extended Program
70 DeLaval C125
Programming Procedures
31
0:30 Press "Select" to enter the value.
32
0:30 Press "Select" to enter the value.
72 DeLaval C125
Programming Procedures
0:00
Press "Select" to change the value.
0:40 Press "Wash" to increase or "Milk" to
decrease the value.
36
Press "Select" to enter the value.
0:40
Important: The C125 controller must see a
continuous 5 second signal from the milk
pump before dump can take place.
74 DeLaval C125
Programming Procedures
TEPD
Press "Select" to change the value.
COLD Press "Wash" or "Milk" to change the value.
38
Press "Select" to enter the value.
COLD
39
Press "Wash" to advance to item 39.
OFF
Press "Select" to change the value.
ON Press "Wash" or "Milk" to change the value.
39
Press "Select" to enter the value.
ON
Program Item 40, Air Injector Sequencing. Program Item 20 – Air injector # 1 on time;
This will be the time the air injector valve
The air injector sequencing can offer several will open injecting air into the trombone.
variations in the performance of the air
injection system. Program Item 21 – Air injector off time (or
in this application, water valve off time); This
1. Independent Sequencing – This allows value should always be programmed to 1
complete independent operation of second.
the (2) air injectors. This is typically
used for air injectors on both add Program Item 22 – Air injector on time (or in
water line and the CIP line. this application,water valve on time); This
value is amount of time required to fill the
2. Trombone Slug Builder – This trombone. Remember, if this value is
application uses one air injector output changed, always change program item 19 to a
for filling the trombone, and the value equal to, or greater than the new value.
second air injector to slug the
trombone with air. Example: It was determined that it will take
14 seconds to fill the trombone, and that a 5
Always set Air Injector # 2 as the fill valve for
second air injection would be adequate.
the trombone.
Set program item 22 to 14 seconds.
Always set Air Injector # 1 as the air injector
valve. Set program item 21 to 1 second.
Set program item 20 to 5 seconds.
Note: Check wiring to be sure control valve
is wired properly. Set program item 19 to 14 seconds.
If a delay is required, set 19 to 16 seconds.
When setting program items 19 through 22,
This will give a 2 second delay before the
use the following criteria:
injector valve energizes.
Program Item 19 – Air injector # 1 off time;
this value should be equal to, or slightly
greater than air injector # 2 on time. If it is
greater, there will be a slight delay between
the fill valve de-energizing and the injector
valve energizing.
76 DeLaval C125
Programming Procedures
Air Injector # 1 Off Time As shown in the graph, air injector # 2 delays
(item 19) = 6 Seconds 4 seconds before Energizing. Both injectors
Air Injector # 1 On Time turn off at the same time.
(item 20) = 10 Seconds
Air Injector # 2 On Time
(item 22) = 6 Seconds
40
0 Press "Wash" to advance to item 40.
40
1
Press "Select" to enter the value.
78 DeLaval C125
Programming Procedures
41
Press "Select" to enter the value.
1
In this example, the diverter valve will not
open during the end of the wash, acid or
sanitize cycle.
43
Press "Select" to enter the value.
500
This service interval is set to every 500 hours.
80 DeLaval C125
Programming Procedures
44
Press "Select" to enter the value.
ON
The above example will automatically
advance from acid to sanitize.
45
ON Press "Select" to enter the value.
82 DeLaval C125
Programming Procedures
46
ON Press "Select" to enter the value.
47
Press "Select" to enter the value.
ON
The example above will energize both the
dump and recirculate in the milking position.
84 DeLaval C125
Programming Procedures
48
ON Press "Select" to enter the value.
49
Press "Select" to enter the value.
0:15
50
Press "Select" to enter the value.
0:15
Important: Cycle valve output can also be
used for a 3rd air injector output.
86 DeLaval C125
Programming Procedures
OFF
52
4. Set program item 49 to the time
ON chosen to fire the CIP injector prior to
the firing of the trombone injector.
Set the trombone sequencing based off of the The CIP injector lead time (program item
following criteria: 49) will be the time before the trombone
injector fires, when the CIP injector fires.
Program item 19, Air Injector Off Time —
This value must be equal to or greater then Below is an example of the sequence, and is
air injector 2 on time (program 22). also the order in which you must program the
unit:
Program item 20, Air Injector 1 On Time —
This is the length of time the trombone air Program Item 40 = On
injector fires.
Program Item 48 = On
Program item 21, Air Injector 2 Off Time — Program Item 52 = On
This value is not applicable in trombone
Program Item 49 = 5 Seconds
sequencing.
Program Item 19 = 12 Seconds
Program item 22, Air Injector 2 On Time —
This is the time it will take to fill the Program Item 20 = 4 Seconds
trombone. It should be equal to or less then Program Item 21 = 1 Seconds
program item 19.
Program Item 22 = 10 Seconds
Note: Remember, if item 19 is greater then
item 22, you will get a delay between the end
of the trombone fill and the firing of the
trombone air injector.
FILLS TROMBONE FILLS TROMBONE FILLS TROMBONE
RESEVIOR RESEVIOR RESEVIOR
ON
PROGRAM PROGRAM PROGRAM
22 22 22
TROMBONE FILL
CIP
AIR INJECTOR
5 SECONDS 5 SECONDS 5 SECONDS
00:00
55
Press "Wash" to advance to item 55.
TEPd
55
Press "Select" to enter the value.
COLD
In this example, the sanitize water will be
cold.
57
Press "Select" to enter the value.
01:00
In this example the extended chemical will
activate 1:00 M:S after the recirculation
starts (segments 9, 18 & 26).
58
Press "Select" to enter the value.
ON
This example indicates that a post detergent
rinse will take place.
03:00
62
Press "Select" to enter the value.
ON
In this example, the milk pump will run at the
end of the vacuum pump operation.
64
Press "Select" to enter the value.
00:30
In this example, the acid water is diverted for
:30 seconds in segment 18.
65
Press "Select" to enter the value.
00:30 In this example, the sanitize water is diverted
for :30 seconds in segment 26.
Milking Washing
Press the "Milk" key to start the milking. The The following items will be energized during
display will alternate between the real clock the washing cycle per the sequence chart(s).
time, and an alternating "U" and "Dashes".
1. Drain
1:12 -U-U U-U-
2. Vacuum pump
Pressing "Wash" during the milking will 3. Air injector(s)
display the vacuum pump run meter.
4. Water valve(s)
• During the milking cycle, the vacuum
pump output will be on. 5. Diverter/Recirculate
• If program item 28 (Milk Wash Output) 6. Milk/Wash limit (dependent on
is programmed to Off, the Milk/Wash program item 28)
output will be on.
• If program items 46 & 47 are 7. Milk pump output
programmed On, then the divert and
recirculate will be on in the milking cycle. 8. Chemical dispensing pump(s)
• To stop the milking cycle press "Off".
To start a wash cycle, the Milk/Wash limit
• If a system failure occurs, a vacuum must be in a normally open contact.
pump bypass switch can be turned On.
The switch is located in the power 1. Press the "Wash" key on the control.
supply/relay box.
This will start the first rinse. "Clock
Time", will alternately be displayed
While the C125 is still in the milking
"02", and "Fail-Safe Time".
position, it is possible to pump the receiver
down using the "Select" key on the unit. 2. The drain valve closes and the water
However, the milk pump output must be valves begin to fill the vat.
wired in accordance to the instructions on
pages 37 & 38. to pump down, hold the 3. The vat will fill until the pressure
"Select" key continuously until milk from the switch is satisfied.
receiver has been removed.
Notice: The control must see a continuous
3 seconds of contact closure before it
recognizes that the vat is full.
88 DeLaval C125
Operating Instructions
5. If a secondary fill of water and Air injector timing access during washing
chemical is required, it will start when
the vacuum pump turns on. Air injector On/Off times can be accessed in
segment 9 &10 in the detergent wash cycle.
6. The washer will automatically continue
to segment 24. If no chlorinated In segment 9 (or 10) Press and hold the off
sanitize is programmed, the unit button until "Prog" appears on the display.
returns to the beginning, with the clock Do not release the button prior to this or the
displaying only real time. If an auto unit will reset and end the wash cycle. Use
sanitize is programmed, the unit will the "Select", "Milk", or "Wash" keys to change
wait for the clock to advance it to off and on times. Refer to program
segment 25. A manual sanitize can instructions for items 19-22 to details.
also be done. If in segment 24, just
press "Select". This will advance the During this program access, any value
washer to segment 25. If in the idle changed will have an immediate impact on
position (just a clock display), you the timing.
must press "Select" twice.
Remember if a key is not pushed for a period
of 2 minutes, the unit will exit the program,
Step and hold feature during washing and return to normal washing mode.
90 DeLaval C125
Service
Service Alarm.
In Off Posistion:
CLOCK TIME SP
In Milk:
In Wash:
92 DeLaval C125
Troubleshooting
Can’t adjust water level. Faulty pressure switch. Change pressure switch.
Will not go into milk or wash. No limit switch installed. Change item # 27 to off.
Dosing pumps will not run Wrong or faulty wiring. Check and change if needed.
Cycle valve output will not Programming problem. Check item # 48 is to on.
function.
94 DeLaval C125
Program Worksheet
Item Program
Program Range Default
No. Value
1 - Basic program
Prog Program Option 2 - Extended program 1
00:00-23:59 HR:M
1 Clock Time 12:00
1 Hr/Min interval
00:00-00:59 M:S
2 Time Correction 00:00
1 Sec. interval
00:30-2:30 M:S
3 Rinse Segment Time 1:30 M:S
1 Sec. interval
00:30-2:30 M:S
4 Detergent Segment Time 1:30 M:S
1 Sec. interval
00:30-2:30 M:S
5 Acid Segment Time 1:30 M:S
1 Sec. interval
00:30-2:30 M:S
6 Sanitize Segment Time 1:30 M:S
1 Sec. interval
7 Wash Options Options 1 thru 6 2
8 Manual Alkali Run Off/On Off
9 Manual Acid Run Off/On Off
10 Manual Chlorine Run Off/On Off
11 Manual Sanitize Run Off/On Off
00:00-08:00 M:S
12 Alkali Pump Run Time 1:00 M:S
1 Sec. interval
00:00-08:00 M:S
13 Acid Pump Run Time 1:00 M:S
1 Sec. interval
00:00-08:00 M:S
14 Chlorine Pump Run Time 1:00 M:S
1 Sec. interval
00:00-08:00 M:S
15 Sanitize Pump Run Time 1:00 M:S
1 Sec. interval
Off-23:59 H:M
16 First Sanitize Time Off
1 Hr/Min interval
Off-23:59 H:M
17 Second Sanitize Time Off
1 Hr/Min interval
Off-23:59 H:M
18 Third Sanitize Time Off
1 Hr/Min interval
00:00-00:40 M:S
19 Air Injector # 1 Off Time 00:06 M:S
1 Sec. interval
Item Program
Program Range Default
No. Value
00:00-00:40 M:S
20 Air Injector # 1 On Time 00:03 M:S
1 Sec. interval
00:00-00:40 M:S
21 Air Injector # 2 Off Time 00:03 M:S
1 Sec. interval
00:00-00:40 M:S
22 Air Injector # 2 On Time 00:03 M:S
1 Sec. interval
00:00-04:00 M:S
23 Vacuum Pump Extend 00:00 M:S
1 Sec. interval
24 Fail-Safe Time 00:00-00:59 H:M 00:59 H:M
Off-Normal 2 segments
25 Short Rinse Cycle Off
On-1 Segment only
TEPd-TEPID or MIX
26 Acid Rinse Temperature COLd-COLD TEPd
HOt-HOT
On- Limit switch
27 Limit Switch Operation On
Off-No limit switch
On-Energized in wash
28 Milk/Wash Output On
Off-Energized in milk
00:00-8:59 M:S
29 Milk Pump Run Time 00:00 M:S
1 Sec. interval
00:00-9:00 M:S
30 Extend Fill Time 00:00 M:S
1 Sec. interval
00:00-9:00 M:S
31 Extend First Rinse Fill 00:00 M:S
1 Sec. interval
00:00-9:00 M:S
32 Alkali Extend Pump Run 00:00 M:S
1 Sec. interval
00:00-9:00 M:S
33 Acid Extend Pump Run 00:00 M:S
1 Sec. interval
00:00-9:00 M:S
34 Chlorine Extend Pump Run 00:00 M:S
1 Sec. interval
00:00-9:00 M:S
35 Sanitize Extend Pump Run 00:00 M:S
1 Sec. interval
00:00-8:00 M:S
36 Dump First Detergent Wash 00:00 M:S
1 Sec. interval
00:00-8:00 M:S
37 Dump First Acid Water 00:00 M:S
1 Sec. interval
96 DeLaval C125
Program Worksheet
Item Program
Program Range Default
No. Value
COLd-COLD Water
38 First Rinse Temperature TEPId
TEPd-TEPID or Mix water
Off-Normal segments
39 Reduce Drain Time Off
On-Reduced segments
0-Independent operation
1-Sequencing for trombone slug
40 Air Injector Sequencing builder 0
2-Shuttle valve
3-Cycle wash
0-Divert normally
41 Divert Bypass 0
1-Divert rinse only
42 Vacuum Pump Run Meter 0-9999 H 0H
43 Service Interval 0-9900 H 0H
On-Advance option
44 Sanitize Advance Option Off
Off-Normal operation
Off-Normal rinse
45 Continuous Rinse Option On-Wash will jump from the end Off
of Seg. 3 to Seg. 9
Off-Normal operation
46 Diverter Valve Inversion Off
On-Inverts diverter valve output
On-Divert/Rec on during milk
47 Milk Recirculate Off
Off-Divert/Rec off during milk
Off-Output J2-6 is in chlorine
Cycle Valve Operation Or pump operation.
48 Chlorine Pump Operation On-Output is in cycle valve Off
operation.
49 Cycle Valve On Time 00:00-2:00 M:S 0:00
50 Cycle Valve Off Time 00:00-2:00 M:S 0:00
51 Chemical Pump Delay Time Off – 00:30 Sec. Off
Off-Cycle valve operates
independent of other functions
52 Cycle Valve Lead Time Off
On-Operates in conjunction with
items 19, 20, 21, 22, 49 & 50.
53 Extended Acid Water Rinse Fill 00:00-08:59 M:S 00:00 M:S
Item Program
Program Range Default
No. Value
54 Extended Sanitize Water Fill 00:00-08:59 M:S 00:00 M:S
COLd-COLD Water
55 Sanitize Temperature TEPd
TEPd-TEPID or Mix
Dump First Sanitize Water
56 00:00-08:59 M:S 00:00 M:S
(Valve # 1)
Extend Run Chemical Pump
57 00:00-08:59 M:S 00:00 M:S
Delay
58 Post Detergent Rinse Option Off/On Off
59 Post Detergent Rinse Fill Time 00:00-08:59 M:S 00:00 M:S
Post Detergent Rinse
60 00:00-08:59 M:S 00:00 M:S
Circulation Time
Post Detergent Rinse Drain
61 00:00-08:59 M:S 00:00 M:S
Time
Off-Milk pump operates in
normal position.
Milk Pump Run Segment
62 On-Milk pump operates at the Off
Position
end of the vacuum pump run
segment.
Dump First Detergent Return
63 00:00-08:59 M:S 00:00 M:S
Water (Valve # 2)
Dump First Acid Return Water
64 00:00-08:59 M:S 00:00 M:S
(Valve # 2)
Dump First Sanitize Return
65 00:00-8:59 M:S 00:00 M:S
Water (Valve # 2)
98 DeLaval C125
Software Update
AM
AIR 24 AIR
RECIRC
DIVERT
24
VDC INJ VDC INJ
COM #1 COM #2
WORLD
MAGNETICS
PSF102
LOW
Figure 43
AIR 24 AIR
DIVERT
RECIRC
24
VDC INJ VDC INJ
COM #1 COM #2
Figure 44
Mount the sink manifold to the wash vat in a Caution: Always check the rotation of
convenient location. In a horizontal sink, the pump to determine the suction
mount on a straight edge of the sink. Attach side of the pump. With DC motors,
using # 10 screws & nuts provided. reversing the wire connection on the
motor will reverse the rotation of the
Run the clear 1/4" tube (supplied) from the pump.
discharge of the pump to the sink manifold.
Assemble the pressure switch fittings and
Caution: It may be necessary to loop hose as shown in figure 7 page 16. Attach
the hoses below the manifold then up the 3/16" tubing supplied, to the white bulk
into the connectors to create a trap head fitting on the bottom of the controller
effect. directly behind the pump connections.
Warning: It is required to store all Attach the other end of the hose to the 3/16"
chemical containers in a separate connector on the manifold. Attach the 1/2"
area or room, other than the milk hose as shown in figure 45.
house. If possible, keep this room
locked at all times. Attach the 2 pressure hoses to the hot and
cold water faucets, and then to the 2 valve
Insert the 4’ section of poly tube into the entry fittings on the controller. Turn the
chemical container. Connect the opposite faucets on to check for leaks.
end of the poly tube to the correct pump tube.
AM
HOT
MILK WASH OFF SELECT
COLD
Figure 45
Power Supply
8302401-82
D
SQUARE D
150VA
G
H1
240VAC
1PH H2
INPUT
W/ GND H3
H4
X3 X2
G
X1
X4
24 24 AIR 24 AIR
DIVERT
RECIRC
24
VAC VAC VDC INJ VDC INJ
COM #1 COM #2
IN IN
Figure 46
PSF102
ADJUSTABLE PRESSURE SW.
LOW
J3 J2 J1 NEUTRAL
G GROUND TO
SERVICE PANEL
9 7 5 3 1 8 6 4 2 9 7 5 3 1 L2
8 6 4 2 9 7 5 3 1 8 6 4 2
LI
Figure 47
Follow instructions on page 33 for The basic C125 controller comes equipped to
installation and wiring of the sink drain valve. handle (2) double control valves, mounted
inside the cabinet. The control valves will
operate both the diversion valve, and up to
(2) independently operated air injector
valves.
PSF102
ADJUSTABLE PRESSURE SW.
LOW
J3 J2 J1
G
9 7 5 3 1 8 6 4 2 9 7 5 3 1
8 6 4 2 9 7 5 3 1 8 6 4 2
N.C.
Figure 48
Figure 49
3/16" HOSE
3/8" HOSE(SHORT)
END PLUG
1/4" HOSE
3/8X1/4 REDUCER TEE
3/16" GROMMET
& COUPLING
Figure 50
Figure 51
24 24 AIR 24 AIR
DIVERT
RECIRC
24
VAC VAC VDC INJ VDC INJ
COM #1 COM #2
IN IN
RECIRCULATE AIR
INJECTOR #1 AIR
DIVERT INJECTOR #2
Figure 52
Notice: If you mounted the dual valve for Automatic reciever pump-down, for liquid
the air injector, and you are only using one level control:
valve output, program the air injector on an
off time to 0:00 m:s. This will disable the The basic C125 can also control reciever
valve. See programming instructions, pages pump down (as explained on page 37).
65 & 66.
It is necessary to mount a secondary relay to
Attach the hoses to the air injector valve(s) interface between the controller and the
and/or diversion valve as shown in figure 49. LLC. The relay requires a 24VAC coil with a
single pole, single throw contact. Since this
Notice: Location of the valves are not relay does not have any voltage higher then
critical when mounting in the cabinet. 24VAC, it can be mounted inside the C125
However, be sure to wire the valve to the control.
correct connection on the terminal strip
compared to the valve you which to operate, Mount the relay and run 2 wires from
i.e., injector valve or diversion valve. Terminals "R" and "U" on the liguid level
control. Connect to common and normally
Mount the diversion valve according to the open on the relay. From the coil of the relay,
instructions on pages 31-33 connect 2 wires to termnials J1-6 & J1-7.
PART NO.
252406 RELAY
MOUNT IN
CONTROL
N.C.
BOX
N.O. COM
24 VAC COIL
L1 L2 G T1 T2 W R L U
Figure 53
PSF102
ADJUSTABLE PRESSURE SW.
LOW
J3 J2 J1
G
9 7 5 3 1 8 6 4 2 9 7 5 3 1
8 6 4 2 9 7 5 3 1 8 6 4 2
N.C.
VARIABLE SPEED MILK PUMP CONTROL
N.O. COM
1 2 5A 5B 6 10A 10B 2 12A 13A 13B
24 VAC COIL
PANEL
1 2 3 4 5 6 TERMINAL
BLOCK
BLACK
1 2
PUMP PROBE
OUT RESET
WHITE
RED
PROBE
Figure 54
First detergent & acid dump when using To interface between the controller and the
liquid level control: liquid level control milk pump connection, it
is required to install a relay. The relay coil
In some applications, it may be required to must be rated @240vac. Pn 252395 will work
dump the first detergent and acid return in this application.
water to avoid recirculation of cold water or
re-energize the acid rinse or sanitize. To do
so a signal from the milk pump to the control
is needed to indicate to the C125 that the
milk pump has started. A continuous pump
run of 5 seconds must be achieved before the
controller can recognize that the pump is
running.
PSF102
ADJUSTABLE PRESSURE SW.
LOW
J3 J2 J1
G
9 7 5 3 1 8 6 4 2 9 7 5 3 1
8 6 4 2 9 7 5 3 1 8 6 4 2
COM N.O.
COM N.O.
Figure 55
Warning: do not place the relay inside Mount the relay either in the LLC control
the controller cabinet. The control box or in a separate junction box. Connect
was designed to meet regulatory (2) wires from the pump output terminals an
requirements for low voltage the LLC, to the 240vac coil terminals on the
installations. Doing so will violate relay. Connect (2) wires from COM & N.O.
these approvals. to J3-5 & J3-6 on the control board.
Programming Procedures:
Operating Instructions:
15
20
18 7
13
14
9
16
11 6 5
4
17 10
12
1
2
12
17
13 11
1 9
2
1
4 8
10
6
19
13
4
15
1
3
18
7
22
16 5
14
21
44
5
17
18
2 32 1
19
38
26
43
20
5 11 31
10
9
30
5 4
33
21 22 14
8
12
5
13
39, 40, 41, 42
24
7
36
6
35
28 16
29
34
15
25 23
830830480, 3-Pump
10
13
8
14
12
15
5, 6
7
4
11 9
11
4
9
Control Valve
2 3
1
4 5
10 6 9
7
11
11 2 3
8 4 5
12
6 9
7
12
10
830829580 830829581
ITEM PART # Qty. Qty. DESCRIPTION
1 830825405 1 1 PC Board C125
2 900050 4 4 Nut 6-32 Lock SS
3 911170 4 4 Washer SS # 8
4 830620601 4 4 Spacer # 6 Nylon
5 830829505 1 1 Decal Wire Diagram
6 830423013 2 2 10-32 x 5/8" SS PH Screw
7 830734704 2 2 Screw Lid
8 830825401 1 1 Decal Overlay
9 830829501 1 1 Box & Cover Assembly
10 415523 2 Valve Bracket
11 252584 2 24 VDC Valve Operator 3/32"
12 256348 2 Valve Body
13 256249 2 3/16" Hose x 1/8" NPT ELL
14 241029 Per Ft Per Ft Hose 1/4" ID Vacuum
15 241034 Per Ft Per Ft Hose 3/16" Vacuum
16 830829513 1 Reducer 1/4" x 3/8" PE
17 241001 Ft Hose 3/8" Vacuum
18 830716102 1 3/8" Hose Bulk Head
19 415285 1 9 3/16" Coupling PE
20 415260 1 9 Grommet 3/16"
21 630025 1 Plug Rubber
22 830825006 1 1 Water Valve 24 VDC
23 252141 2 2 Valve Coil 24 VDC
24 830465301 1 1 Grommet 1/2"
25 830812404 2 2 # 10 x 3/8" SS Screw
26 830825020 2 2 Nut Plastic 3/4" NPT
27 830423003 2 4 8-32 x 1/2" SS PH Screw
28 900166 12 12 8-32 x 1/4" SS PH Screw
29 909315 1 1 Hole Plug 1-1/8"
30 911121 2 2 Hole Plug 7/8"
31 256176 1 1 Box Connector Pg 7
32 830825004 2 3 Pump 25 oz
33 241052 2 3 Norprene Tube 1 Foot
33A 241053 50 Ft 50 Ft Norprene Tube 50 Feet
33B 241057 2 3 Vitron Tube 1 Foot
33C 241056 25 Ft 25 Ft Vitron Tube 25 Feet
34 909394 4 6 Grommet 3/8"
35 256289 4 9 Coupling 1/4" PE
36 830070802 50 Ft 50 Ft Seal, 50 Ft Roll
37 411367 1 1 Connector Hose
38 900149 1 1 Nut 5/16" SS
39 830825005 1 1 Pressure Switch
40 830825410 2 2 4-40 x 7/8" SS PH Screw
830829580 830829581
ITEM PART # Qty. Qty. DESCRIPTION
41 911129 2 2 4-40 x 1/4" SS PH Screw
42 710010 1 1 Ground Lug
43 901137 1 1 Nut 8-32 Lock
44 414512 1 1 End Plate
45 411997 6 6 2 Conductor Terminal
46 411998 2 2 4 Conductor Terminal
47 908158 1 1 Wire Clip
48 830225703 1 1 Nut 10-32 Lock
49 830825008 1 1 Sink Manifold
50 830287701 1 1 Bushing Rubber
51 411393 2 2 Nut Plastic 1/4" NPT
52 909395 2 3 1/4" NPT x 1/4" Hose Adaptor
53 256310 2 2 Garden Hose 4 Ft
54 241012 Per Ft Per Ft 1/2" ID Vacuum Hose
55 256291 2 3 1/4" ID x 4’ Tubing Straight
56 7671 4 4 Seal Hose
57 830734706 2 2 U-Clip
58 830734705 2 2 Retainer
59 * 830236601 2 Hole Plug 7/16"
60 830825014 8 11 Clamp Hose
61 * 909261 1 Adaptor ELL 1/4" NPT x 3/8"
62 * 830829512 8 Hole Plug, 5/16"
34
35
60
14
55
19 52
50
49
51