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Cost Management A Strategic Emphasis 7th Edition Blocher Solutions Manual 1
Cost Management A Strategic Emphasis 7th Edition Blocher Solutions Manual 1
QUESTIONS
6-2 Process costing is likely used in industries such as chemicals, oil refining, textiles,
paints, flour, canneries, rubber, steel, glass, food processing, mining, automobile
production lines, electronics, plastics, drugs, paper, lumber, leather goods, metal
products, sporting goods, cement, and watches.
6-4 Equivalent units are the number of completed units that could have been produced
given the amount of work actually performed on both complete and partially
completed units.
6-6 A production cost report is a report, which summarizes the physical units and
equivalent units of a department, the costs incurred during the period, and costs
assigned to both finished goods and work-in-process inventories. The five key
steps in preparing a production cost report are analysis of physical units,
6-1
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Chapter 6 - Process Costing
6-8 The weighted-average method would be inappropriate when a firm’s beginning and
ending inventories or manufacturing costs per unit change dramatically from period
to period.
6-2
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Chapter 6 - Process Costing
6-10 From the standpoint of cost control, the FIFO method is superior to weighted-
average because the cost per equivalent unit under FIFO represents the cost for
the current period’s efforts only. It is difficult to monitor the separate performance
in different periods using the weighted-average method because the costs of the
prior period and the current period are mixed together.
6-16 Backflush costing is a simple costing system that assigns materials and conversion
costs directly to finished goods inventory, by assuming there is little or no WIP
inventory. In contrast, process costing is used where work-in-process inventory is
significant; average cost per equivalent unit of production is determined from an
average of completed units and work-in-process inventory.
6-3
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Chapter 6 - Process Costing
BRIEF EXERCISES
6-18
Work-in-process inventory, February 28 65,000
6-20
Units started 5,200
6-4
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Chapter 6 - Process Costing
6-22
a) Weighted Average
Materials: 47,000
Conversion: 45,500
b) FIFO
Materials: 45,000
Conversion: 44,500
b) FIFO
Materials: 45,000 = 44,000 + 1.0 x 3,000 - 1.0 x 2,000
Conversion: 44,500 = 44,000 + .5 x 3,000 - .5 x 2,000
6-5
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Chapter 6 - Process Costing
Units
Beginning WIP 5,000
Units started or Trans-in 20,000
Total to account for 25,000
6-6
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Chapter 6 - Process Costing
EXERCISES
1. Calculate the number of tons completed and transferred out during the
month. Answer: 6,000
4. Process costing is a good fit for the fish processing industry because there
is single or a small number of products that are processed through a series
of well-defined processing steps: moving, cleaning, preparation for shipment,
etc.
6-8
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Chapter 6 - Process Costing
Conversion:
Units completed 6,000
Work-in-process inventory, 5/31 2,000 x 30% = 600
Total equivalent units 6,600
Conversion:
Units completed 6,000
Work-in-process inventory, 5/31 2,000 x 40% = 800
Total equivalent units 6,800
6-9
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manner. This document may not be copied, scanned, duplicated, forwarded, distributed, or posted on a website, in whole or part.
Chapter 6 - Process Costing
Equivalent Units:
Materials 205,500
Conversion: 204,000
Quantity Schedule
Input
Work-in-process inventory, 1/1 30,000
Units started 180,000
Total units to account for 210,000
Output
Units completed (=210,000 – 15,000) 195,000
Work in process inventory (12/31) 15,000
Total units accounted for 210,000
Conversion:
Units completed 195,000
Work-in-process inventory(12/31) 15,000 x 60% = 9,000
Total equivalent units 204,000
6-10
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manner. This document may not be copied, scanned, duplicated, forwarded, distributed, or posted on a website, in whole or part.
Chapter 6 - Process Costing
Equivalent Units:
Weighted Average:
Materials = 1,100
Conversion= 920
FIFO
Materials = 900
Conversion = 880
Equivalent Units:
Weighted Average:
Materials = 800 + (100% x 300) = 1,100
Conversion = 800 + (40% x 300) = 920
FIFO
Materials = 800 + (100% x 300) – (100% x 200) = 900
Conversion = 800 + (40% x 300) - (20% x 200) = 880
6-11
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manner. This document may not be copied, scanned, duplicated, forwarded, distributed, or posted on a website, in whole or part.
Chapter 6 - Process Costing
2. The differences between the cost per equivalent unit (FIFO vs weighted-
average) for materials and conversion are due to differences in the per unit
amounts in beginning WIP and current costs. These differences are
averaged together in the weighted-average method, while in the FIFO
method, the cost per equivalent unit is based on current costs only.
The Cost Report Follows:
6-12
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Chapter 6 - Process Costing
6-13
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Chapter 6 - Process Costing
PROBLEMS
6-36 Weighted Average Method
1.
Materials Conversion
Equivalent units 30,000 28,000
Cost per Equiv. Unit $6.25 $5.85
2. $314,600
3. $ 36,700
Cost Element
Materials Conversion Total
Total Manufacturing Cost (numerator of calculation):
Beginning WIP Inventory $0 $0
Manufacturing Costs Added in Current Month $187,500 $163,800
Total Cost $187,500 $163,800
Number of Equivalent Units Produced 30,000 28,000
Cost per Equivalent Unit $6.250 $5.850 $12.10
6-14
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Chapter 6 - Process Costing
6-15
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Chapter 6 - Process Costing
6-16
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manner. This document may not be copied, scanned, duplicated, forwarded, distributed, or posted on a website, in whole or part.
Chapter 6 - Process Costing
Weighted Average
Physical Percentage Equivalent Units
Units Completion Materials Conversion
Beginning WIP 50,000
Materials 100%
Conversion 30%
Units started 180,000
Total to account for 230,000
6-17
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Chapter 6 - Process Costing
6-40 (continued-1)
6-18
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Chapter 6 - Process Costing
6-19
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manner. This document may not be copied, scanned, duplicated, forwarded, distributed, or posted on a website, in whole or part.
Chapter 6 - Process Costing
See the solution for 6-43 above for the calculation of cost per equivalent
unit under FIFO. Note regarding the part 4 of problem 6-43: the effect on
the cost per equivalent unit appears under both the weighted average and
the FIFO methods.
Molding Department
FIFO
Physical Percentage Equivalent Units
Units Completion Materials Conversion
Beginning WIP 0
Materials 100% -
Conversion 20% -
Units started (lbs) 50,000
Total to account for 50,000
6-20
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Chapter 6 - Process Costing
Finishing Department
FIFO
Physical Percent Transferred Equivalent Units
Units Completion in Costs Materials Conversion
Beginning WIP 5,000 100%
Materials 0% -
Conversion 40% 2,000
Units started or Trans-in 50,000 100% 50,000
Total to account for 55,000
6-21
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manner. This document may not be copied, scanned, duplicated, forwarded, distributed, or posted on a website, in whole or part.
Chapter 6 - Process Costing
1.
Equivalent Units
Whole Percent Weighted Average
Units Completion Materials Conversion
Beginning WIP 2,000 100%
Materials 100%
Conversion 30%
Units started or Trans-in 30,000 100%
Total to account for 32,000
2. The new capacity will allow the company to grow which is positive
for future revenues and profits, but it also has apparently caused two
significant problems. One is the increase in work-in-process
inventory, which is costly and can lead to waste, especially since the
product is paint. The quality of paint can erode if not properly sealed
and stored. Another is the significant amount of waste, 1,000
spoiled gallons of paint, one half of which was abnormal spoilage. It
is possible that the new process created some changes in equipment
and/or operations which led to increased human or machine error,
and thus the spoilage. Together with the increased work-in-process
inventory, this is a significant concern. Also, the company’s strategy
is based on quality, and its ability to sell at higher prices indicates that
the company’s customers expect the highest quality in paint. The
spoilage issues are a threat to the continued success of that strategy.
The company should review the implementation of the new process,
and perhaps make some significant changes.
3. The spoiled paint could be an environmentally harmful chemical, and
if so, should be disposed of in an environmentally appropriate way.
This could be costly to the company, and the cost should be captured
in spoilage costs (both normal and abnormal). Customers of the
company expect both quality and a sustainability policy that protects
the environment.
6-23
© 2016 by McGraw-Hill Education. This is proprietary material solely for authorized instructor use. Not authorized for sale or distribution in any
manner. This document may not be copied, scanned, duplicated, forwarded, distributed, or posted on a website, in whole or part.
Chapter 6 - Process Costing
1.
Weighted Average
Physical Percentage Equivalent Units
Units Completion Materials Conversion
Beginning WIP 200,000
Materials 100%
Conversion 60%
Units started 1,200,000
Total to account for 1,400,000
Completed Ending
COST ASSIGNED -WEIGHTED AVERAGE and Trans- WIP
Out Inventory Total
Finished Goods 900,000 units $ 218,968 $218,968
Ending WIP 500,000 units
Materials 85,714 $85,714
Conversion - 17,967 $17,967
TOTAL MANUFACTURING COSTS $ 218,968 $ 103,682 $ 322,650
6-24
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Chapter 6 - Process Costing
2.
Weighted Average
Units Percentage Equivalent Units Number of
Physical Completion Materials Conversion Batches
Beginning WIP 200,000
Materials 100%
Conversion 60%
Units started 1,200,000 30
Total to account for 1,400,000
Conversion
DETERMINE TOTAL COSTS Materials Non-Batch Batch Total
Beginning WIP $ 55,000 $ 4,250 3,000 $ 62,250
Current Costs 185,000 46,900 28,500 260,400
TOTAL $ 240,000 $ 51,150 $ 31,500 $ 322,650
Completed Ending
COST ASSIGNED -WEIGHTED AVERAGE and Trans- WIP
Out Inventory Total
Finished Goods 900,000 units $ 194,316 $194,316
Batch Costs 30 batches $ 9,450 $9,450
Ending WIP 500,000 units -
Materials 500,000 $ 85,714 $85,714
Conversion 250,000 - 11,120 $11,120
Batch costs 70 batches - 22,050 $22,050
TOTAL MANUFACTURING COSTS $ 203,766 $ 118,884 $ 322,650
6-25
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Chapter 6 - Process Costing
6-26
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Chapter 6 - Process Costing
Case 2: This is the simplest case, with stable prices, low ending inventory
and average batch size. A normal cost, traditional, weighted-average
method is likely to work fine. Because prices do not fluctuate, there is little
need for department-level standards and analysis to identify cost variances,
and since there is little ending inventory, there is little need for FIFO
equivalent units. Also, the relatively narrow range of batch sizes suggests
that ABC costing would probably not be needed to identify the potential for
under-costed batches of product. Thus: weighted-average, normal, non-
ABC
Case 3: this case involves highly volatile materials prices and materials are
a significant percentage of product cost, so that a standard cost and a FIFO
method would be appropriate. The fact that ending work-in-process is a
relatively significant cost supports this conclusion; using FIFO would mean
a more accurate assignment of costs between ending work-in-process and
finished units. The range of batch sizes is relatively small, so that an ABC
based system may not be needed. Thus: FIFO, standard cost, non-ABC
Case 4: Prices are stable so that standard costing and FIFO are probably
not needed. Also, ending work-in-process inventory is relatively low, so
that FIFO is probably not needed to more accurately determine the
assignment of costs to ending work-in-process and finished goods.
However, the range of batch sizes is quite large (100 to 1,000 for a total of
5,000 batches), so that ABC costing should be considered as a means to
more accurately costing each batch of product, and to identify undercosted
batches. Thus: weighted –average, normal costing, ABC costing
6-27
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manner. This document may not be copied, scanned, duplicated, forwarded, distributed, or posted on a website, in whole or part.
Chapter 6 - Process Costing
6-28
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manner. This document may not be copied, scanned, duplicated, forwarded, distributed, or posted on a website, in whole or part.
Chapter 6 - Process Costing
1.
(1) Materials purchased.
Materials Inventory 710,000
Accounts Payable, Cash 710,000
(3) Finished goods are shown for the standard cost of the 155,000 yards
produced. 155,000 x ($4.25+$8.50) = $1,976,250
Finished Goods 1,976,250
Materials Inventory ($4.25x155,000) 658,750
Conversion Cost Applied 1,317,500
($8.50x155,000)
(4a) Close the two conversion cost accounts to Cost of Goods Sold:
Conversion Cost Applied 1,317,500
Cost of Goods Sold 132,500
Conversion Cost Incurred 1,450,000
6-29
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Chapter 6 - Process Costing
6-30
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